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TS2 354 01 ENG METRIC Sandvik DS512i Rock Support Bolter 52900 595x842

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DS512i

ROCK SUPPORT
TECHNICAL SPECIFICATION

Sandvik DS512i is a new highly automated and KEY FEATURES


productivity rock bolting rig for underground mining Optimum bolting coverage 5mx5m
operations and civil construction tunneling. Hydraulic rock drill 1 x RD314, 14 kW
Bolting head 1 x BHi
Upgraded bolting head with different bolt lengths Boom 1 x SB120i
enables wider bolt selection for all customers. Automatic Bolt length From 1.5 m to 6 m (5’ to 20’)
resin shooting and cement mixing system ensure high Turning width (T-section) 4 600 mm
quality rock reinforcement process. Transport width 3 100 mm
Transport / drilling height 3 050 mm / 3 315 mm
Like all Sandvik underground drills, Sandvik DS512i Transport length 14 220 mm
benefits from a design philosophy that focuses on the Total weight 29 000 kg depending on options
operator. The complete new cabin is state of the art what
comes to noise isolation and ergonomic.

1. SANDVIK DS512i - ROCK SUPPORT


HYDRAULIC ROCK DRILL ELECTRICAL SYSTEM
Type of rock drill RD314 (TS2-137) Standard voltage 380 – 1 000 V (±10%)
Percussion power 14 kW Total installed power 70 - 80 kW
Percussion pressure Max. 160 bar Main switch gear MSE20
Percussion rate 110 Hz IP classification Specification TS2-132
Rotation speed Max. 520 rpm (with OMS100) Starting method Direct on line 380 V - 1 000 V
Rotation torque 340 Nm (with OMS100) Automatic cable reel TCR4CD with spooling system
Hole size (bolting) 33 - 43 mm Operator station and remote
Cable reel control
Shank adapter 45 mm / R32 female control at rear machine
Weight 122 kg 6 x 50 W LED (24V)
Front lights
Length 571 mm >125lx, 20 000 lm; 6 000 k

2 x 50 W LED (24V) and


Rear lights
BOLTING HEAD 2 x 17 W LED (24V) 8 000 lm; 6 000 k
Type of bolting head BH (TS2-277) Parking rear brake / park lights 2 x Red LED
Bolting head feed KS140 Stair and service lights LED (24 V)
8 rock bolts with 150 x 150 mm Voltage, Amperage, Power, Pf Energy,
Bolt caroussel capacity Electric quality monitoring
maximum plate size Phase-sequence
Bolt head length Max. 7 535 mm (BH60) Intelligent control with power maxi-
Motor protection
Net weight Max. 2 174 kg (BH60) mization

Continuous 80 A (27 VDC) with bat-


Extra low voltage supply
BOLTING BOOM tery back-up and management
Type of boom SB120i (4-3320)
Boom extension 1 900 mm AIR AND WATER SYSTEM
Boom weight, net 3 000 kg Flushing of holes By Water
Roll-over angle 360° Water booster pump type WBP2
Water pump capacity 100 l/min
HYDRAULIC SYSTEM Water pump inlet pressure 2 bar (Min.)
Powerpack HPP355 (1 x 55 kW) Flushing water pressure 10 - 15 bar
Filtration size (pressure / return) 20 µ / 10 µ Shank lubrication device SLU-1 (Air / oil mist)
Oil tank volume 270 liters Air compressor CTN10 (1.0 m³/min at 7 bar)
Oil tank filling pump Electric Oil consumption 150 - 250 g/h
Oil cooler (water actuated) OW30 oil-to-water (1 x 30 kW) Air consumption 250 - 350 l/min
Compressed air outlet Quick coupling
DRILLING CONTROL SYSTEM
Control system type SICA OPERATOR’S SAFETY CABIN
Intelligent Torque control / Safety cabin certification FOPS / ROPS (ISO 3449 / 3471)
Drilling control modes
Feed percussion / manual Seated tramming
Operation
Upgradeable automation levels Standing and seated drilling
Comprehensive diagnostic system According to EN791, ISO4872, ISO1120.
Sound pressure level
Electronic joystick controls Operator station: 69 db(A)
15’’ full color touch screen Vibration level According to EN791, ISO2631-1
Cable kit for spare part programming Fully adjustable seat
Seat
Safety lock for movement prevention 2 switches (tramming and drilling)
Optimized dust level control via air circulation
Air conditioning EU6/7 filtering capacity
Cabin heating During tramming and drilling
1 x 24 V, 1 x 12 V
Electricity outlets
and CD player readiness
Stairs and indoors lights LED
Audio player CD / MP3 player with radio
Boot washer At each cabin entrance
Safety laminated acoustic
windows

2. SANDVIK DS512i - ROCK SUPPORT


CARRIER OPTIONAL FEATURES AND PACKAGES
Type of carrier C400D (frame-steered) Electric system
Carrier articulation ± 35° *Electric cables Specification TS2-121
Ground fault and overcurrent VYK
Rear axle oscillation ± 8°
protection
Ground clearance 330 mm Dewatering pump outlet 8 kW, Site voltage 380 - 690 V
Diesel engine QSB4.5, 119 kW, Tier 3, Stage IIIA Multivoltage basic 380 – 440 V, 690 V 50 or 60 Hz
Multivoltage pro 380 – 1 000 V, 50 or 60 Hz
Transmission Hydrostatic
Current draw reducer unit
Axles Dana Spicer Remote controlled spot lights 2 pcs
Tires 14.00–24 PR28 Indicator lights for jacks Up and down
Earth continuity control 1 wire pilot circuit with remote reset /
Brakes SAHR type, fail-safe wet disc brakes
disconnect
Tramming speed 12 km/h (limited) Amber flashing light LED (24 V)
Gradeability / sideways tilt Max.15° / 5° Battery jump start Optional
Fuel tank 100 liters
Operator’s safety cabin
2 x SJ500 (front) Tiltable cabin 10° to improve operator’s comfort
Hydraulic jacks
2 x SJ600 (rear) Cabin heating During tramming and drilling
Tramming camera Rear and side
Brake release Manual hand pump
Wheel chocks and holders 2 Sets
Fire suppression system
Centralized greasing points Specification 5-2110 Spare hand held fire extinguisher 1 x 7.7 or 9 kg (type ABC)
Manual greasing system Specification 5-2110 Manual or automatic system Ansul, 6 nozzles
Fire suppression system Sandvik Eclipse™
Hand held fire extinguisher 1 x 7.7 or 9 kg (type ABC)
Tramming alarm Standard
Carrier
Toolboxes and first aid kit Reduced tramming speed 3 rd gear lockout
Colour scheme Sandvik *Diesel engine QSB6.7, 205 kW, Tier4F, Stage IV
QSB4.5, 122 kW, Tier4F, Stage IV
2 x Operator’s manual
*Foam filled tires 4 pcs
2 x Maintenance manual
Fast filling system Complete
Documentation 2 x Technical manual (in English only)
Rod rack On carrier side (4 rods)
2 x Parts manual (in English only)
Wheel chocks and holders 2 pcs
2 x CD of manuals (PDF files)

Extra items
OPTIONAL FEATURES AND PACKAGES Spare rock drill RD314
Spare wheel assembly Standard or foam filled tire
Bolting head Special tools for rock drill Field kit, complete set
*Bolt carousel capacity 10 rock bolts for square plate 120 mm Documentation Extra, Catbase, Link one manuals
12 rock bolts for square plate 100 mm Warranty extension One year (excl. Kazakhstan)
16 rock bolts for square plate 85 mm Automation package Silver, Gold

*) replaces standard feature


Bolting option
*Bolting alternatives GCR, WI, S, BCS, M, K
Automatic resin shooting ARI system
“In the hole” resin cartridges See spec. 8-610S
injection system
Screen handler SB90RSH dedicated boom
Cement dust collector Above the mixer
Bolt storage On right side, or front module
Bolting head oiler Recommended with P-system

Hydraulic system
Vacuum pump for hydraulic
system
By pass oil filter
Instrumentation
Access detector, or protector Mandatory in Europe (TS2-211)

Air and water system


*Air compressor CT28 (2.8 m³/min, at 7 bar)
Compressed air outlet Quick coupling
Water hose reel and hose THR2.5E with Ø38 mm (1 ½”), 65 m

Cleaning system
LP system with reel Up to 15 bar
HP system with reel Up to 180 bar
Bolting module continuous Remote controlled
washing system

Greasing systems
Manual system Specification 5-2110
Automatic system Lincoln (complete)

3. SANDVIK DS512i - ROCK SUPPORT


Minimum
Optimum Maximum
Bolting operating Maximum
operating operating
head height and width (E)
height (B) height (C)
width (A;D)
BH15 2 930 8 320 10 260 12 460
BH18 3 150 8 320 10 260 12 460 C C
B
BH22 3 650 8 320 10 260 12 460 A

DS 511
BH24 3 900 8 780 10 720 13 380 A 2 570
2 570
BH27 4 110 8 780 10 720 13 380
BH30 4 450 8 780 10 720 13 380 959
BH40 5 650 9 620 11 560 15 060 D
BH50 6 650 10 620 12 560 17 060 E

TS2-354:01/ENG/METRIC © Sandvik Mining and Rock Technology 2019 SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries.
BH60 7 620 10 620 12 560 17 060 All dimensions in mm

Minimum operating height A Optimum operating height B Maximum operating height B

45° 4 600
3 100 23°
2 290
45° 73°

35°
5 050
55°
SANDVIK 35° 8 400
3 415* DS512i

30° 60°

4 600
14 220 8 500

SANDVIK
5 050
3 050* DS512i

35°
15° 12°
All dimensions in mm
* Add 100 mm height with tilting option All dimensions in mm

Sandvik Mining and Rock Technology reserves the right to make changes to the information on this data sheet without prior notification to users. Please
contact a Sandvik representative for clarification on specifications and options.

ROCKTECHNOLOGY.SANDVIK

4. SANDVIK DS512i - ROCK SUPPORT

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