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Single Drum Roller

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Satety, Operation & Maintenance Manua!
I SSR Series Single Drum Roller

SANY
SSR1 2OAC.8
i

Single Drum Roller

Safety, Operation & Maintenance Manual

Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do so can cause serious injury, death or property damage. Keep this
manualwith the machine for reading and future reference.

Safety, Operation and Maintenance Manual- June 2A1T

@serrrv
SSR Series Single Drum Roller \

Sany Group
$ffiY Automobile Manufacturing CO.,LTD
Sany Industry Zone,
Economic & Tech n ical-Devetoprnent Zo ne
Changsha, HuRan, China 410100

http :iiwww.sa nyg rou p. com

Tel: 0086-4006098318

@2017 by Sany Group. All rights reserved. No part of this publication may be reproduced,
used, distributed or disclosed except for normal operation of the machine as
described herein. All information included within this publication was accurate
at the time of publication. Product improvements, revisions, etc., may result in
differences between your machine and what is presented here. Sany Group assumes no
liability. For more information, contact Sany Group. I

@snrw Safety, Operation and Maintenance Manual- June 2017

 SSR120 Series Single Drum Roller

RESPONSIBILITY
SPECIFIC DECLARATION
The single drum roller is used to compact sand soil and sand gravel in the construction of
roads and foundations, which are suitable for most types of road construction, airfields, dam
construction and harbor projects. Any other use or any operation'beyond the spgcified woiking
range is not authorized use. Sany expressly bears no liability tor any consequencedue to'ran)I
unauthorized use.

lnformation on this manual is used to guide qualified operators to operate and maintain rollers
correctly. Sany expressly bears no liability for any consequence due to any use not observing the
information on this manual.

L It is forbidden to convert the roller without authorization.sany expressly bears no liability for
any consequence. When crack or electrical malfunction on the roller occurs, please contact
the supplier, and don't eonduct welding or make changes without permission, or else, for any
consequence due to such contravention, Sany shall not bear any liability.

Use genuine spare parts from Sany. Sany expressly bears no liability for any machine damage or
accident due to the use of untested or unauthorized spare parts or tools.

Operate and maintain parts (such as engine, a/c) on the roller, and observe related regulations
on Users'guide supplied from their manufacturer.

Sany expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.

Sany cannot predict every circumstance that might involve a potential hazard in operation or
maintenance. Operators and owners should highly attach importance to safety. Local specific
t
safety rules of the countries may be stricter. lf they differ from the regulations on this manual,
observe the siricter one.

Duty of Sany
' Be responsible for providing qualified products and correct documents.
' Fulfill their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
' Train the operation and maintenance personnel based on their needs.

Duty of owners or other authorized personnel

' Only after each person involved in the product's operation, maintenance and repair is trained
and fully understands the Parts Book and Operation and Maintenance Manual, can they
operate and maintain the roller.
' Ensure the operation and maintenance personnel are qualified and know their related
responsibilities.

ffil4l*!? Safety, Operation & Maintenance Manual - June20117

 \
Responsibility SSRl20 Series Single Drum Roller

' Periodically check related personnel's safety consciousness during working.

' lf any fault which will lead to unsafe situation occurs, stop the roller immediately.
' lf necessary Sany service personnel have the right to check the roller for safety.
' Besides check items regulated by Sany, observe local laws and regulations to check the
roller.
. Ensure timely maintenance and repair on the roller.
. Carefully plan the use of the roller.

Duty of all working personnel

' lf there is any abnormal symptorr which may cause abnormal working of the roller or potential
hazard, report to your leader. lf possible, correct fault in time.
' All personnel working around the roller must observe all warning signals and take care of their
own and others'safety.
. All personnel should know their working tasks and procedures.
' Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.

Duty of managers
' Ensure the operators are trained and fully understand the Safety, Operation and Maintenance
Manual supplied by Sany. Ensure they are in physical fitness and have the certificaiion of
operation. Otherwise, it is forbidden to operate the roller.
' Ensure the operators have good judgement, teamwork consciousness and psychological
quality. Otherwise, it is forbidden to operate or repair the roller.
' Ensure the signalmen have good vision and acoustic judgement, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.
' Ensure assistant workers can identiflT the model and working condition to choose a proper
roller.
' Publicize safety consciousness to working personnel, and make them aware of safety
precautions and their related responsibilities.

safety, operation & Maintenance Manuar - June2ol7 '\*

@ l*xr
 SSRl20 Series Single Drum Roller Table of content

Table of Gontents

1 lntroduction
1.1 Overview... ........ 1-1
1.2 Your Documentation Package.. .......1-2
1.2.1 Recommendatiqns.on Using the Documentationq-... ...1-2
l.2.2DocumentationStorage ...... ......1-2
1.2.3 Organization of this Manual .......1-2
1.2.3.1 lntroduction.... ...1-3
1.2.3.2Safty ...... 1-3
I

1.2.3.3 System Functions ..... .1-3

1 .
.2.3.5 Maintenance . . .. 1-3
1.2.3.6 Troubleshooting. .......1-3
1.2.3.7 Technical Specifications.. ......1-4
1.3 Your SANY Equipment ...1-4
1.3.1 Equipment Directions. ... ....1-4
1.3.2 Breaking in a New Equipment. . .. ...... .1-4
1.3.3 Equipment lnformation .. .. . 1-5
1.3.4 Serial Number and Distributor lnformation . .... .. 1-6
1.4 Contact lnformation . . .. .. 1-7

2 Safety
2.1 General.... .......2-1
2.1.1 Intended Use ..2-3
2.1.2UnintendedUse.. ...... ...2-3
2.1.3 Qualifications of Operators and Maintainers.... .......2-3
Z.l.4Unauthorized Modification.... .....2-4
2.2 Safety Message .. ..2-4
2.2.1 SafetyMessage lntroduction.. ....2-4
2.2.2Safety Message Locations.... ....2-5
2.2.3 Signal Words . ..2-6
2.2.4AnExampleof SignalWords ......2-6
2.2.SSafetyDecals .......2-7
2.2.5.1SafetyWords .....2-7
/*\ Safety, Operation & Maintenance Manual - June 2017
ffiSAfrIV
Table of content SSRl20 Series Single Drum Roller

2.2.5.2 SafetySymbols .. .2-7

2.3 General Precautions. .....2-11
2.3.1 Safety Rules ... .2-11
2.3.2Abnormal Case .:.-'. .2-11
2.3.3 Safety Devices .2-11
2.3.4 Protective Measures for Personal Safety ..2-12

2.3.5.1 Use the Emergency Stop Switch Conectly.....,1.r... ...2-13

2.3.5.2 Evacuation in Fire Accident ... . .2-14
2.3.5.3 Touching High-voltage Lines . . .2-14
2.3.5.4 Falling Object Protection .2-15
Z.4Precautions During Operation.... .....2-15
2.4.1 Safe Starting .2-15
2.4.1.1SafeMounting.. ..2-15
2.4.1.2SeatAdjusting.. .Z-15
2.4.1.3 Seat Belt . . .2-16
2.4.1.4 Before Starting the Engine .. ...2-16
2.4.1.5 Engine Starting .. ...2-17
2.4.1.6AfterStarting the Engine .......Z-18
2.4.2SafetyOperation.... .......2-19
2.4.2.1 Surveying the Worksite in Advance. . .2-19
2.4.2.2 Before Operation . 2-20
2.4.2.3SafeTraveling.. ...... .2-21
2.4.2.4SafeTurning..- ...2-24
2.4.2.5SafeVibrating.. ...2-24
2.4.3 Safe Parking . .2-Zs
2.4.3.1 Requirements for Parking Area. ......2-25
2.4.3.2 Parking Rules ....2-Zs
2.5 MaintenancePrecautions.... ..2-26
2.5.1 Basic Rules .. .2-26
2.5.2Lockout/TagoutProcedures.... ...2-26
2.S.3WorkingArea Preparation.... .....2-27
2.S.4WashingtheEquipment ....Z-ZB
2.5.5Self-preparation.... .2-28
2.5.6ProperTool ....2-29

2.5.8 Working under the Roller . ... .2-30

Safety, Operation & Maintenance Manual - June 2017
@ axqnmr
 I

SSRl20 Series Single Drum Roller Table of content

2.5.9 Working in Noisy Environment. . . . ..2_31

2.5.10 Removing Paint before Welding or Heating ..... . Z_31
2.5.11 CorrectWelding....:. ....2_21
2.5.12 No Heating beside Hydraulic pipetine . .. 2_32
2.5.13 No Heating the Pipes with Combustible Liquid . ..2_33
2.5.14 Correctly Operating the Hy{raulic Sy:stpm..i... :...... ......2_33
2.5,15BeingAwareofHigh-preSSureLiquid...'..l.?..rlorrlir

2.5,17AvoidScaldbyHigh-temperatureLiquid.
2.5.18 Preventing Battery from Explosion. . .. . . .2_36
2.5.19 Preventing Components from Flying out. . ... . .2_g7
2.5.20 SafeStorageof Parts .....2_32
2.5.21 Safe Treatment of Liquid . . ..2_37
2.5.22 Safe Treatment of Chemicals . . ..2_3g
2.5.23 Proper Disposal of Wastes . . . . .. 2_3g

2.6.1 LoadiUnload the Roller .. . ..2_39

2.6.2Transport the Roller ..2_4O
2.6.3 Lift the Roller ..2_40

3 System functions
3.1 ExteriorComponents... .......3_1
3.2 Control Console and Display..... ... .3_2

\
4 Operation
4.1 Check before Engine
Starting the ... . .4_1
4.1.1 lnspection(walk-around).. .......4_1
4.1.2 lnspectionbeforeStarting ........4_1
4.1.2.1 Check the Engine Oil Level . . . 4_1
4.1.2.2 Checkthe Coolant Level of the Engine .....: .....4_z
4.1.2.3 Check the Oil Water Separator .... . .4_2
4.1.2.4 Checkthe Hydraulic Oil Level .......4_2
4.1.2.5 ChecktheWasher.... .......4_3
4.1.2.6 Check the Air Filter. . . .4_4
4.1.2.7 ChecktheTirePressure .......4_4
4,.1.2.8 Check the Position of Limit plate. .. . .4-4
4.1.2.9 Check the Vibratory Drum and Dampers . . . .4_s
! ,-t\
r&} ffiANY Safety, Operation & Maintenance Manual - June 2017
ilt
Table of content SSRl20 Series Single Drum Roller

4.1.2.10 Check the Cables .. . . .4-s

4.2 Adjustments Prior to Startup ...4-6
4.2.1 SeatAdjustment ......4-6
4.3 Equipment Check Prior to Startup .... . 4-7
4.3.1 Power on the Control System ; . ... .... ...4-Z
4.3.2 Check the Fuel Level .......4-B
4.3.3 Check the Propel Control Lever ...4-g
4.3.4 Check the Emergency Stop Switch ... . ..4-9
4.3.5 Check the Park Brake Switch .4-10
4.3.6 Check the Switches. . . ... .4-10
4.4 Starting
Engine ..4-11
4.4.1 Normal Start. . .4-11
4.4.2 Jump-start .... .4-11
4.4.3 Engine Start in Cold Weather (optional).. . ...4-11
4.5 After Engine Starting :. . . . ... .4-12
4.6 TestRunning.. .4-12
4.7 Travel Operation .... ...4-13
4.7.1 Travel forward . .. . .4-13
4.8 VibrationOperation.. ..4-14

4.9.1 Service Brake ... ...4-15

4.9.2 Park Brake . .4-15
4;9.3 Emergency Brake . .4-16
4.10 Correct Driving According to the Road Condition ..4-17
4.10.1 Working near Ditch Edge and Road Shoulder .4-17
4.10.2 Working near Buildings Vulnerable to Vibration ....4-17
4.10.3 Working on the Slope ....4-1A
4.11 Check after Each Work Day . . . . . . .. 4-19
4.12 Transportation ....4-19
4.12.1 Transport Vehicle ..4-19
4.12.2 Using a Slope ... ..4-19
4.12.3 Shipping .. .4-21
4.12.3.1 Container Shipping .. .4-21
4.13.3.2 Non-containerShipping.. ...4-25

5. Maintenance
5.1 Maintenance lnformation ...... .5-1
Safety, Operation & Maintenance Manual- June 2017
@m**xv
I

SSRl20 Series Single Drum Roller Table of content

5.1.1 Checks before Maintenance.. . .....5-1

5.1.2 Checks after Maintenance or Repairs . .. . . S-2
5.1.3 Hour Meter Reading ... 5-3
5.l.4GenuineSANYReplacementParts .......S-3
s.l.ssANYApproved Lubricants... ..... .5-3
5.1.6 Windshield Washer Fluid. .....5-4
5.1.7 Grease... .....5-4
5.1.8 Oil and Filter lnspection ... ..S-4
5.1.9 Welding on the Machine.. . . ..... . .S-4
5.l.l0lnventoryYourToolsandParts ......5-s
5.1.11 Cleaning Parts of the Machine.....: ....5-5
5.1.12Adverse Work Site Conditions. ....5-6
5.1 .1 3 Covers and Locks . . 5-6
5.1.14 Hydraulic Hoses, LinesorComponents . ......5-6
s.1.1sTorqueValues ......5-6
5.1.16 Notes on Maintenance. .. ..S-g
5.1.17 NotesonFuel System ......5-g
5.1.18 Notes on Engine Performance... .......5-g
5.1 .19 Notes on Hydraulic System .... .. 5-g
5.2 Functional Fluids .. 5-10
5.2.1 Engine Oil ... .S-10
5.2.2Fuel ....S-11

5.2.4 Biodegradable Hydraulic Oil... ....S-11

(_ 5.2.5 Lubricant. ....5-12
5.2.6 Grease... ....5-12
5.2.7 Coolant. . .....5-12
5.2.8 Fuel/lubricant Filling Capacities ....S-13
5.3 Test Run lnstructions ....5-14
5.4 Maintenance .....5.14
5.5 Roller Maintenance Locatiors.:. ......5-14
5.6 Daily Maintenance.. . .. .S-17
5.6.1 Secure the Machine for Maintenance ....,5-17

5.6.3 Check.... .....5-21

5.6.3.1 Safety, Operation & Maintenance Manual.... .S_21
5.6.3.2 Operating Functions ... . S_21

Safety, Operation & Maintenance Manual- June 2017

@m*row
Table of content SSR120 Series Single Drum Roller

5.6.3.3 Signal, Running Lights and Horn .....5-22

5.6.3.4 Back-up Alarm . S-22
5.6.3.5 Brakes(Service and parking) ..... . S-22
5.6.3.6 Level lndicator . . S-23
5.6.3.7 Hourmeter ....5-22
5.6.3.8 Air Filter . ..5-29
5.6.3.9 Engine Oil Level ..5-ZB
5.6.3.10 Engine Coolant Level ... . 5-2g

5.6.3.13 Tires and Rims ... S-29

5.6.3.14 Oil Leaks ... 5-30
5.6.3.15 Electrical Circuit . .. 5-30
5.6.3.16 Bolts ..... .5-30
5.6.3.17 Electrical System ..5-31
5.6.3.18 Engine Belt. . . . .. 5-34
5.6.3.19 Compressor V-belt ... . . .5-35
5.6.3.20 Engine Air lntake Pipeline .. . . S-31
5.6.3.21 Crankcase Vent Line ......5-37
5.6.3.22 Exhaust Manifold . S-lZ
5.6.3.22 Muffler Lines ....5-39
5.6.4 Drain-OilWater Separator . ..5-39
5.6.5 Fill-Windshield Washer Fluid . .5-38
5.7 lnitial 50 Hour Maintenance.. . ..5-39
5.7.1 Secure the Machine for Maintenance ......S-39
5.7.2Change... .....S-40
5.7.2.1 EngineOil... ......S-40
5.7.2.2 Lube Filter ......S-41
5.7.2.3 Fuel Filter . S-42
5.7.2.4 OilWaterSeparator ......5-43
5.7.2.5 Lubricant for Drum Vibration Bearing . . S-44
5.7.2.6 Reducer ..S-45
5.7.2.7 RearAxle . S-45
5.7.3Check.... ......5-46
5.7.3.1 Engine belt. . .. .. 5-46
5.7.3.2 Compressor Belt . 5-46
5.8 lnitial 250 Hour Maintenance. . . ..5-47
Safety, Operation & Maintenance Manual - June 2017
@mqr*v
a

t SSRl20 Series Single Drum Roller Table of content

5.8.1 Replace-Lubricant for Drum '5-47

5.8.2 Replace-Lubricant for Reducer "" '5'47

5.9 Every 250 Hour Maintenance " '. " " ' 5-48
5.9.1 Secure the Machine for Maintenance "" " 5-48
5.9.2 Replace-Engine Oil' " '5-48
5.9.3 Replace-Engine Oil Filter Element " 5-49

5.9.5 Replace-OilWater Separator 5-50'

5.10.1 Secure the Machine for Maintenance "''5-51

5.10.2 Fill. .. '5-52
5.10.2.1 ProPel Bearing ' '5-52
5.10.2.2 CentralArticulation Frame " " 5-52
5.10.3 Replace " "'5-53
5.10.3.1 Air Filter Main/Safety Element '5-53
5.10.3.2 Lubricant for Drum " " 5-53
5.10.3.3 Lubricant for Reducer " " " '5-53
5.10.3.4 Lubricant for RearAxle' " " " 5-53
5.10.4 Check '5-54
5.10.4.1 Key Welding Partsipower Train Parts '5-54
5.10.4.2 DamPer " 5-54

5.11.1Secure the Machine for Maintenance ' ' ' ' 5-55

5.11.2.1lnstructions for Using the A/C " 5-56

5.11.2.2 Maintaining lntervals for the A/C'' '" 5-57

5.11.3 Replace '"' '5-61
5.11.3.1 OilWaterSeparator""i' ""5-61
5.11.3.2 HYdraulic Oil " " 5-62
5.11.3.3 Hydraulic Oil Filter " " 5-64
5.11.3.4 Coolant " 5-65
5.12 Others....
......5-66
5.12.1Clean-FuelTank ""5-66
5.12.2Clean-Fuel Radiator """'5-67
5.13 Maintenance for Long-time Storage " " " " 5-68
5.13.1 Engine """"""""""""""''5-68
\_
I
Safety, Operation & Maintenance Manual - June 2017 vil
@ mnruv
Table of content SSR120 Series Single Drum Roller

5.13.2 Complete Machine ....5-69

5.l4AntifreezingMaintenance... ...5-70
5.15 Check after Maintenance... .....5-71

6 Troubleshooting
6.1 Mechanical Parts ...6-1
6.1.1 Engine... .....6-1
6.1.2Vibratory Drum .......6-3
6.1.3 Propel system .......6-4
6.1.4 Brake. ... .. . .6-5
6.2 Typical Hydraulic Elements ......6-6
6.2.1 Axial Plunger Pump .. .6-6
6.2.2 Axial Plunger Motor . . . 6-10
6.2.3 Change Valve .. .6 12
6.2.4 Overflow Valve .. .. . .6-16
6.2.5 Steering Cylinder. . . .6-20
6.2.6 Oil Filter. ......6-25
6.2.7 Sealing Elements... ..6-26
6.2.8 HydraulicSteering Gear .....6-28
6.3 Electrical Parts ....6-30
6.3.1 Basic Electrical System .....6-30
6.3.2 Electrical System of Working Devices . .. . .6-32
6.3.3 Fuses.... .....6-33
6.3.4 Radio . .6-34
6.4 Air Conditioning System .. 6-35
6.4.1 System with Poor Cooling . .. .. . . ...6-35
6.4.2 lnsufficient System Cooling ..6-36
6.4.3 Abnormal Noise Caused by Cooling System . . . . .. 6-38

6.4.4 Air Heating Device Fault. . . .6-39

Faults
6.4.5 Other ....6-39
6.STroubleshooting Examples.:.... .....6-41

7. Specifications
7.1 Dimensionof theEquipment.. ........7-1
7.2 Specifications of the Equipment .......7-2

vilt Safety, Operation & Maintenance Manual - June 2017

@ex.wv
I

SSR120 Series Single Drum Roller lntroduction

sANY
lntroduction
1 lntroduction
1.1 Overview.. ....... 1-1

1.2.1 Recommendations on Using the Documentation . -.... .1-2

1.2.2 Documentation Storage . . - .. 1-2
1.2.3 Organization of this Manual .......1-2
1.2.3.1 lntroduction.... ...1-3
1.2.3.2Safty ...... 1-3

Operation
1.2.3.4 .......1-3
1.2.3.5 Maintenance... ..1-3
1.2.3.6 Troubleshooting. .......1-3
1.2.3.7 Technical Specifications.. .....1-4
1.3 Your SANY Equipment . .. 1-4
1.3.1 Equipment Directions. ...... 1-4
1.3.2Breaking in a New Equipment --.-.1-4
1.3.3 Equipment lnformation . .. . . 1-5
1.3.4 Serial Number and Distributor lnformation . .. .. .. 1-6
1.4 Contact lnformation . . . .. .. 1-7

Safety, Operation & Maintenance Manual- June 2017

@mmmv
 SSR120 Series Single Drum Roller

',
Safety, Operation & Maintenance Manual - June 2017
ffix*n*v
SSR{20 Series Single Drum Roller lntroduction

1 INTRODUGTION
1.1 Overview
. SANY-built equipment offers high-quality
performance and excellent after-sales
service support.
. SANY-built equipment is widely used
throughout the industry for various types of
applications.
. SANY is a leading manufacturer of heavy
construction equi pment worldwlde.
This operator's manual provides safety,
operation, maintenance, troubleshooting
and specifications. ln order to properly use
your equipment, it is important to read and
understand this manual before using the
equipment.

Items addressed in this manual are designed

to help you:
. Understand the structure and performance
of your equipment.
. Reduce improper operation and point out
possible hazardous situations when using
Fig.1-1
equipment.
. lncrease equipment efficiency during
operation.
. Prolong the service life of your equipment.
. Reduce maintenance costs.

Always keep this manual nearby and have all

personnel involved with any work operations
read it periodically. lf this manual becomes
damaged or lost and cannot be read, it is
advised to request a replacement copy from
your SANY distributor as soon as possible.
lf you sell the equipment, be sure to give
this manual to the new owner. Continuing
improvements in the design can lead to
changes in details which may not be reflected
in this manual. Always consult your SANY
distributor for the latest available information
on your equipment or if you have questions
regarding information in this manual.

& m*xv Safety, Operation & Maintenance Manual - June 2017

1-1
lntroduction SSRI 20 Sei'rcs Smq: trDtmrlffillllltlnt

1.2 Your Documentation Package

The documentaiion includes:
. Safety,Operation and Maintenance Manual.
. Parts Book- including the Parts List and
the Drawings needed when ordering parts.
lf the Parts Book is not attached with the
equipment, contact SANY.

1.2.1 Recommendations on using the

documentation
. The documents only apply to this
equipment, and should not be used with
any other equipments.
. Ensure that the documents are complete
and up to date.
. Put all data in a folder (if including leaflets).
. Print and replace the lost, damaged and
blotted pages.
. Add the latest SANY data in time and
destroy the inapplicable old documents.

1.2.2 Documentation storage

Always keep the operator manual with the
equipment in the operator cabin. The Parts
Book is best left either shelved in the workshop
area or office. lt should always be available
to the maintenance and service personnel as
required.

1.2.3 Organization of this manual

This operator's manual covers operation and
maintenance of your equipment. Get familiar
with it before performing any operations.
Put this manual within easy reach for
your reference and replace it if it is lost or
damaged. Due to improvement and updating
of products, some information may differ from
your equipment. lf you have any question on
the use and maintenance of your equipment,
contact your SANY distributor.

1-2 Safety, Operation & Maintenance Manual - June 2017 l-ronc

SSRl20 Series Single Drum Roller lntroduction

1.2.3.1 lntroduction
This section provides an overview of what is
covered in the rest of this manual, including
equipment label information and SANY contact
information.

1.2.3.2 Safety
This section covers basic safety information
relating to this equipment. Make sure you fully
unddrstand allthe precautions described in this
manual and the safety decals on the equipment
before operating or maintaining this equipment.
Failure to do so may result in serious injury or
death.

1.2.3.3 System functions

This section provides an overview of all the
controls and prompt & operating systems on
your equipment. Only when you are familiar
with all systems, can you operate and maintain
the equipment safely.

1.2.3.4 Operation
This section provides the basic operating
procedures for the equipment. lt is important to
study and become familiar with all procedures
before performing any operations with the
equipment.

1.2.3.5 Maintenance
This section provides all general maintenance
and repair procedures. lt is important to study
and become familiar with all the maintenance
and repair procedures before performing
any maintenance or repair operations on the
equipment.

1.2.3.6 Troubleshooting
This section includes common malfunctions
and fault diagnostic procedures for the
operating system of this single drum roller. The
basic troubleshooting methods for mechanical,
hydraulic and electrical systems are included.

r& gannr Safety, Operation & Maintenance Manual - June 2017 1-3
lntroduction SSR120 Series Single Drum Rollel \-

1.2.3.7 Specifrcafions
This section provides the general information
about this equipment. Some information may
change as design modification.

1.3 Your SANY Equipment

1.3.1 Equipment directions IT
(A) Front
(B) Back
(C) Left
(D) Right

cft =)o

+B

Fig.1-2
1.3.2 Breaking in a new equipment
Your equipment has been well adjusted
and tested before delivery. However, initial
operation on the equipment in severe
conditions will seriously affect the performance
or reduce the service life of the equipment.
Thus SANY recommends you to perform 100-
hour test run before putting the equipment into
production use.

During the break-in period:

. Let the equipment warm up prior to any
operation.
. Avoid operating or running the equipment
at a high speed in overload working
conditions.
. Avoid sudden starting, rapid movement or
abrupt stop of the equipment.
. Cool down the equipment system at the
end of every working day.

1-4 Safety, Operation & Maintenance Manual - June 2017

ffi wm**v \-
SSRl20 Series Single Drum Roller lntroduction

1.3.3 Equipment information

The serial numbers and model numbers on
the components are the only numbers that
your SANY distributor will need when ordering
replacement parts or requiring assistance
for your equipment. You can find the related
information on the data plate. lt is a good idea
to record this information in this manual for
future use.

Product identification plate is riveted on the left

side of the rear frame(See Fig.1-3).

EilLEE
Gross Mass

ffiED*
Rated Power

IPES
Date of Production

Hrffi+
Number

Fig.1-3

Safety, Operation & Maintenance Manual - June 2017

@ warxw 1-5
 '--
lntroduction SSR120 Series Single Drum Roller
1.3.4 Serial number and distributor information

Ihis location is for you to record information relating to your equipment. tt is aOviseO ttrat you keep ttris
nanual with your equipment at all times for reference.

Product Type

Serial No.

Date of Production

Vehicle ldentification
Number (VlNl*

Distributor Name:

Address:

Phone Numbers:

1_6 safety, operation & Maintenance Manual- June 2017 @ m*rtrv

,._
 L SSR120 Series Single Drum Roller lntroduction

1.4 Contact lnformation

Thank you for purchasing a SANY product. ln
the event that you need to contact us for any
reason, you can reach us as follows.

Our address:
Sany lndustry Zone,
Economic & Technical Development Zone
Changsha, Hunan, China 410100

Tel: 0086-731 -84031 888

Email : crd@sany.com. cn

(
ffimmy Safety, Operation & Maintenance Manual - June 2017
1-7
lntroduction SSR120 Series Single Drum Roller

(._

1-8 Safety, Operation & Maintenance Manual - June2017

ffi.mruuv L
I SSR120 Series Single Drum Roller Safety

SANY
Safety
2 Safety
2.1 General..... ......2-1
2.1.1 lntended Use ..2-3
.
2.1.ZUnintended Use.. ... .2-3
2.1.3 Qualificationsof Operatorsand Maintainers.... .......2-3
2.l.4Unauthorized Modification.... ......2-4
2.2 Safety Message . ..2-4
2.2.1 Safety Message lntroduction.. .....2-4
2.2.2Safety Message Locations.... ....2-s
2.2.3 Signal Words . ..2-6
2.2.4 An Example of Signal Words . . 2-6
2.2.5 Safety Decals . .2-7
2.2.5.1SafetyWords ....2-T
2.2.5.2 Safety Symbols . . .2-Z
2.3 General Precautions. .. ..2-11
2.3.1 Safety Rules .. .2-11
2.3.2Abnormal Case ......2-11
2.3.3 SafetyDevices ......2-11
2.3.4 Protective Measures for Personal Safety . ..2-12
2.3.5 Precautions against Emergency.... .....2-13
2.3.5.1 Use the Emergency Stop Switch Correctly . . .2-13
2.3.5.2 Evacuation in Fire Accident . . . . Z-14
2.3.5.3 Touching High-voltage Lines .. .2-14
2.3.5.4 Falling Object Protection . Z-15
2.4Precautions During Operation.... .....2-15
.-&..
@ SAfrfY Safety, Operation & Maintenance Manual - June 2017
Safety SSR120 Series Single Drum Roller

2.4.1.1SafeMounting.. ..2-15
2.4.1.2SeatAdjusting.. ...2-15
2.4.1.3 Seat Belt . . .2-16
2.4.1.4 Before Starting the Engine .2-16
2.4.1.5 Engine Starting . . .. Z-17
2.4.1.6After Starting the Engine . ..2-18
2.4.2SafetyOperation.... ...2-19
2.4.2.1 Surveying the Worksite in Advance . . . Z-19
2.4.2.2 Before Operation .. .2-20
2.4.2.3SafeTraveling.. ..2-21
2.4.2.ASafeTurning... ...2-24
2.4.2.5SafeVibrating.. ...2-24
2.4.3 Safe Parking . .2-25

2.4.3.2 Parking Rules .. .. 2-25

2.5 MaintenancePrecautions.... ...2-26
2.5.1 Basic Rules .. .2-26
2.5.2 Lockout/TagoutProcedures.... ....2-26
2.S.3WorkingArea Preparation.... .....2-27
2.S.4WashingtheEquipment .....2-28
2.5.5Self-preparation.... ..2-28
2.5.6ProperTool ...... ...2-29
2.5.7 Maintenance with Engine Running . .2-29
2.5.8 Working under the Roller . . . .2-90

2.5.10 Removing Paint before Welding or Heating ... .2-31

2.S.ll CorrectWelding ....2-31
2.5.12 No Heating beside Hydraulic Pipeline . ..2-32
2.5.13 No Heating the Pipes with Combustible Liquid . ..2-23
2.5.14 Correctly Operating the Hydraulic System ..... .2-33
2.5.15 Being Aware of High-pressure Liquid ... .2-g4
2.5.16 Regularly Replacing the Rubber Hoses ..2-35
2.5.17 Avoid Scald by Hightemperature Liquid .2-35
2.5.18 Preventing Batteryfrom Explosion. .....2-36
2.5.19 Preventing Components from Flying out. . . .. . .2-37
2.5.20 SafeStorageof Parts .....Z-27
Safety, Operation & Maintenance Manual - June2017
@w*ruw
 SSRl20 Series Single Drum Roller

2.5.21 Safe Treatment of Liquid .. ..2-37

2.5.22 Safe Treatment of Chemicals . .. ..2-3g
2.5.23 Proper Disposal of Wastes .. 2-3g
2.6 SafeTransportation.. ....2-39
2.6.1 Load/UnloadtheRoller ......2-3g
2.6.2Transportthe Roller .....2-4O
2.6.3 Lift the Roller .....2-4O

&m*wv Safety, Operation & Maintenance Manual - June 2017

Safety SSRl20 Series Single Drum Roller

Read and understand al! safety

precautions and instructions in this
manual before reading any other manuals
provided with this roller and before
operating or servicing the roller.Failure
to do this can cause property damage,
personal injury or death.

Safety, Operation & Maintenance Manual - June 2017

&sxr*ry
\_. SSRl20 Series Single Drum Roller Safety

2 SAFETY
2.1 General
This Safety, Operation and Maintenance
Manual is a guide for you to operate your
equipment properly.

It contains technical and safety information

necessary for operation of your equipment.
Read and understand each section of the
manual.

Always operate your equipment according to

national, provincial, prefectural and municipal
laws and regulations. The safety information
for operation in this manual are just suggestive.

SANY cannot anticipate every possible

circumstance that might involve a potential
hazard during operation and maintenance.
The safety messages in this manual and on
the product are, therefore, not all inclusive. lf a
procedure,work method or operating technique
that is not specifically recommended in this
manual is used, you must be sure that it is
safe for you and for others. You should also
ensure that the product will not be damaged or
be made unsafe by the operation, lubrication,
maintenance or repair procedures that you
choose.

Equipments covered by this manual are used

for various operations under normal conditions.

Never use the equipment in flammable or

explosive environment, or in areas containing
asbestos dust.

Select a SANY single drum roller with a

configuration suitable for high-plateau
operation when operating in areas 2000 meters
above the sea level.

The information, specifications, and illustrations

in this publication are on the basis of
information that was available at the time that
the publication was written. SANY reserves the
Safety, Operation & Maintenance Manual - June 2017
&ffi&rwy 2-1
Safety SSRl20 Series Single Drum Roller

right to change these information at any time

without prior notice. Consult SANY distributor
to obtain the latest information or if you have
any question on the information provided in
this manual.

Before starting operation and maintenance,

operator and maintainer shall observe the
following items.
. Read and understand the whole manual.
. Read and understand the safety notices
contained in this manual and the safety
messages on the equipment.
. Never apply or operate your equipment
under any circumstances in a manner that
is prohibited in this manual.
. lf the amount of fuel added, content of
particulates ,or latitude is beyond the
specification of this type of equipment,
damage could occur and the warranty of
your equipment would become invalid. Fig.2-1

The manual should be kept in the cabin all

the time for operator to refer to at any time.
Contact SANY distributor to obtain a new
manual if the original one is missing or cannot
be read.

This manual should be regarded as a

permanent component of your equipment.
lf the equipment is sold to a third party, give
this manual to the new owner. The equipment
provided by SANY Road Machinery Co., Ltd
to its buyer is in line with all specifications and
standards of buyer's country. lf the equipment
is purchased from another country or someone
of a third country, it might be lacking of some
safety devices or technical requirements
necessary for using the equipment in your
country. In case you question whether the
equipment is in accordance with the standards
and specifications of your country, contact
SANY distributor before operating the
equipment.

Safety, Operation & Maintenance Manual - June 2017

2-2
& sxncv
SSR120 Series Singte Drum Roller SafetY

2.1.1 lntended use

The equipment is mainly designed for the
following operations.
. Compacting different kinds of pavements,
such as various of non-viscous soil
(including sandy soil, gravel an so on),
detritus, stone and rock.
. Compacting work on earth and stone
foundations of road, airport, dam and so
on.

2.1.2 Unintended use

. Operation by untrained personnel in
an unprofessional manner or using the
equipment for purposes unmentioned in
this manual maY Pose hazard.
. Avoid starting vibration on asphalt
pavement and pavement with thick ice.
. Avoid starting and operating the equipment
in an explosive environment.

2.1.3 Qualifications of operators and

maintainers
. The equipment can only be operated by
trained and authorized persons who are at
least 18 years old.
. The operator must fully understand
and observe the operation rules of the
equipment.
. Persons under the influence of alcohol,
medication or drugs are not allowed to
operate, service or repair the equipment.
I'
.lr
. Only trained and qualified personnel can t:
Jr, -'-J l"
carry out maintenance and repair tasks of
the equipment.
ilji--it
1i

Fig.2-2

Safety, Operation & Maintenance Manual - June 2017 2-3

@x*aw
Safety SSR120 Series Single Drum Roller

2.1.4 Unauthorized modification

Any modification to the machine without
authorization from SANY may have an adverse
effect on the machine's performance or pose
more serious hazard. lmproper operation
or unauthorized application may Iead to
equipment failure, personal injury or possible
death. SANY assumes no responsibility for
such losses.

2.2 Safety Message

The following warning decals and safety
messages are used on the machine.
. Make sure that you get familiar with the
Iocations and information of all safety
decals on the machine.
. All warning decals must be placed in the
proper locations on the machine. They
must be kept clean for readability. Never
use organic solvent or gasoline to clean
the warning decals, which may cause the
paints on the safety decal to fall.
. Other signs are also on the machine
besides safety decals and safety
messages, which must be kept clean and
intact.
. Use a new safety decal or safety message
in a timely manner to replace the old one
which is damaged or missing.

2.2.1 Safety message introduction

For using the machine safely and properly,
this manual has provided you with the detailed
illustrations to the decals on the machine to
make you be aware of potential hazards and
prevent the hazards.

All operators or maintenance personnel

involved with the use of this machine must read
this manual thoroughly and fully understand
the safety message on the machine prior to

2-4 Safety, Operation & Maintenance Manual - June 2017

ffiwxnxw
L SSR12O Series Single Drum Roller S"f"ty

operating or maintaining this machine. Strictly

observe the safety rules provided in this
manualto avoid personal injury and damage to
the machine.

2.2.2 Satety message locations

6
ffi
(1) Nameplate (6) Vibration caution sign
(2) Filter element caution (7) Keep away
(3) Power switch notice (8) Note for hood lock
(4) Diagram of lubrication Points (9) Diesel oiltank indication
(5) Hydraulic oiltank indication
L Fig.2-3

L @ sar*v Safety, Operation & Maintenance Manual - June 2017 2-5

Safety SSRl20 Series Single Drum Roller

2.2.3 Signalwords
The following signal words are used to inform
you there may be potential dangers that lead
to personal injury or damage.

ln this manual and on the machine decals,

different signal words or illustrations are used
to express the potential level of hazard. ^

Table 2-1 Decal and nation

lndicates an imminent hazard which, if not avoided, will result in

serious injury or death.
lndicates a potentially hazardous situation which, if not avoided,
could result in injury or possibly death.
lndicates a possible potential hazardous situation which, if not
avoided, could result in minor or major injury.

lndicates a situation which can cause damage to the equipment,

personal property and/or the environment, or cause the equipment to
operate improperly.

This hazard alert symbol appears with most hazard alerts. lt means
attention, become alert, your safety is involved! Please read and
abide by the message that follows the hazard alert symbol.

lndicate the operation disobeys the safety regulations, which may

cause personal injury or death and is prohibited.

2.2.4 An example of signal words

lf the hydraulic oil level is found to have

dropped during the daily check, check all
lines and hydraulic elements for leaks,
or it may cause failure in operation and
environment pollution.

2-6 Safety, Operation & Maintenance Manual - June 2017

&wmrev
 SSRl20 Series Singte Drum Rotter

2.2.5 Safety decals

Safety signs are fixed to the equipment,
which
are used to alert local operator
or maintenance
workers that potential danger
might be involved
when operating or servicing ttre
equipment.
The equipment uses "safety
words,, and ,,safety
symbols" to indicate safety measures.

2.2.5.1 Safety words

2.2.5.2 Safety symbols

Safety symbol uses an image

to indicate a haz_
ardous situation that is equivalent
to a signal
word. To make an operator
or serviceman ,4,
L understand the type and level
of a hazardous 1Y\ EH TAUIION

situation at any time, these

safety signs are
presented with images. The H:tr.Nffiil,
safety symOol
indicates the type of dangerous Vibrafion lithouf remoyal is
situation wnen forbidden.
the operator or serviceman does
some work
on the equipment that the safety
symbol is
fixed to.

Fig.2-5

&x*ruv Safety, Operation &

2-7
 I

Safety SSRI2O Series Single Drum Roller v

(1) Nameplate

$serva;mmee-
=-+MEHI
ltt+

UE: ---- !'l

;,&*t f-----rt
+tEt
LdM I I

*
trt!

Fig.2-6

(2) Filter element caution

fisE*q*,
HXE*FllEs00h, E&Efi E*FlH1000h "
Hlter element replacemenl instudion:
lnitial reflacement period is 500h, the following
regular replacennnt period is 1000h.

*S+rtffiB"
Tread lhe fi:lter ehment is forbidden.

Fig.2-7

(3) Power switch notice

ilH ruorcE
fll#Ed]ifffiflff*frr;1oN,
Shift he su/rlch to"ON"position

before starting lhe machine.

{rtrtffi4-'tr*e#rj,FIfr
6orr.
Shift the switch to'OFFlposition
when storing for long term or
jointing.

Fis.2-8

2_g June2017
& W&IryV \_
Safety, Operation & Maintenance Manual :
 L SSR120 Series Single Drum Roiler

(4) Diagram of lubrication points

Bexo &l PositiM

,FE Iyre
f
1
,*,*i,r$S*:,cl<lE--]- ul
2 - l$ILal5r{o--
Rsm@dglsJn

4 ffi-
5 & - ffii{
ffi
;t+1* (f+hmj6yr0
7 Fhyddydi* sM dGL{ t00D&
8 #Et
kh6FdduisdBe ffi140 1m
-

Fig.2-9

L
(5) Hydraulic oiltank indication

i{rfl: *i&i_*&,*xx te
alil:! :\i*t *al | *x* r alur *
*
y*r*:;li:, *if d!./i **

-r ;x\!r -11:l[rrC,,,5:q: ; :
ii :?taxg* | nt"* u a1 : * ? *r xli*n
?*l)i)* t:r *,t* ye*r

Fig.2-10

L (6) Vibration caution sign

)!t,i i:t1i;;ti;,
1,4tni.ia
it * i\i&: v:ir*i i]t ii
ta{riiaiii:.

Fig.2-11

L @x*rrv Safety, Operation a n4rint"nffi

2-9
Safety SSR12O Series Single Drurn Roller \-

(7) Keep away

Keep away from the center articulation
frame when the roller is working, or you
may be squeezed.

At!.-lt
Fig.2-12

(8) Note for hood lock

Ulllo* I C*:f
,LI
',.r-i. ' o -r ;t :.
r', l.*
;_{
,-L :::k l"_,
lo,:"i. . , ,;,;,, :.1_, ..,
lir::
^
( f- ' --------l lo!"''.. ' j' :: '. ..i l v i"ii"
1,,".-',i, :.:t:r,..r..:r.
:- .ti.:i. r .ri I: r.. -.r,:i*
lt

Fig.2-13

(9) Diesel oiltank indication

Er lx.:

Fig.2-14

2-10 Safety, Operation & Maintenance Manual - June2O17 "*\ SA[{Y

iA'
SSR120 Series Single Drum Roller Safety

2.3 General Precautions

2.3.1 Safety rules
. Only trained personnel are allowed to
operate and service the.equipment.
. Never operate the roller that has fault.
. Never operate the roller in a hazardous
situation.
. All safety rules, precautions and instructions
must be followed when operating and
servicing the equipment.
. Taking alcohol or drug could seriously
impair one's ability in operating or repairing
the equipment, and it is hazardous for you
and other persons.
. When working with another operator or
traffic signalman on the worksite, be sure to
make all people understand all gestures to
be used.

2.3.2 A,bnormal case

ln case of any abnormalities found during
operation and maintenance, such as noise,
odor, incorrect gauge display, smoke, or oil
leakage, you are obligated to inform your boss
and take necessary measures. Never operate
the equipment before the faults are eliminated.

2.3.3 Safety devices

To protect yourself and others around you, your
roller may be equipped with the following
safety devices. See that each item is securely
in place and in operating condition.
. Headlights, rear lights, turn lights
. Alert lights
. Rearview mirror
. Windshield wipers & washers
. Horn
. Safety decals

Safety, Operation & Maintenance Manual - June2017

@mx*w 2-11
Safety SSRl20 Series Single Drum Roller

2.3.4 Protective measures for personal

safety
Wear all work clothes and personal safety
devices issued to you or called for your job
conditions. You may need:
ffi #h
t"..p) (}ffi
. Hard hat rft1
. lst\
{ttl
Hearing protection tei *
. \*J ffi\
Reflective clothing
#x
. Protective gloves
5tg
w !r rd{dt
1&I

. Safety shoes
lf necessary, wear respirator or filter mask.
Wear necessary equipment, and other safety
ffi
lltl &
Fig.2-15
equipment required by your employer, public
and governmental administrations, laws and
regulations. Never take a risk.

Never wear loose fitting clothes and

decorative ornaments, or you may
easily get caught by the control lever
or other protruding parts.
Never let the long hair outside of the
safety hat, or you may be entangled by
rotating parts.
lf required, wear a hard hat, safety
glasses, safety shoes, filter mask and
gloves when operating or maintaining
the equipment.
Check all protective devices for proper
functions prior to operation.
Never listen to the radio or wear music
earphones when operating, or it will
easily attract your attention and cause
accidents.

Working around noise for a long time will

cause damage or failure to hearing. When the
roller with no cabin is used or the noise on the
worksite is beyond 85 dB, please wear the
audition protection device as earplugs. This
would reduce the damages to human ears.

2-12 Safety, Operation & Maintenance Manual - June 2017

&wxxwv
 SSR120 Series Single Drum Roller

2.3.5 Precautions against emergency

Fully read the operation regulations and local
driving laws, mastering the meaning of signal,
gesture, symbol, and notification. Before
driving the roller, it is forbidden to take excitant
drink or drugs.

Find out the places placing fire extinguisher,

emergency apparatus, and alarm telephone as
well.

Avoid commonsense accidents. lf accident

occLrrs, try to adopt effective measures rapidly.
First of all, it is most important to guarantee the
\_ personal safety, and then, consider reducing
losses of goods and materials.

2.3.5.1 Use the emergency stop switch

correctly

The emergency stop switch should not be

used as a brake switch normally. Or it will
shorten the service life of the engine and
other important parts.

ffiffiffi
When an emergency incident happens, the
operator can press down the emergency stop
\ switch immediately to stop the roller. The
switch is installed on the side box.

When the incident is eliminated, the operator

ffiffiH
can release the switch by rotating it clockwise
and start the roller again.

ffiffiffi
Fis.2-16

L @m*ltrv Safety, Operation & Maintenance Manual - June2AlZ 2-13

Safety SSRl20 Series Single Drum Roller

2.3.5.2 Evacuation in fire accident

Evacuate the equipment with the following
methods in case of fire accident :
1. lf time is sufficient, move the travel control
lever to STOP position, turn the park brake
switch (on the panel) to P position, and turn
the key swith to P/O position. Remove the
key.

2. Evacuate the equipment.

3. Use the fire extinguisher.

Fig.2-17

lf time is insufficient, press down the emergency

stop switch and evacuate the roller. Then use
extinguishers or callfire fighters for help.

Fig.2-18
ffi
2.3.5.3 Touching high-voltage lines
When working near high-voltage lines, the
operator should take extreme care. lf the roller
touches them during traveling, take measures
as follows.
. Never leave the operator's seat.
. Warn other people to stay away from the
roller.
. lf possible, drive the roller away from the
dangerous area.
. Cut off the power supply of the roller.
Fis.2-19

2-14 Safety, Operation. & Maintenance Manual - June 2017

@ xxxr*v
 SSR120 Series Single Drum Roller Safety
2.3.5.4 Falling object protection
:i -r
lf at a worksite the cabin has the danger of \
being hit or invaded by falling objects and
scattered materials, protective cover must
\*r
be used to protect operator according to the \\t
operating condition. \tr,r

Fig.2-20

2.4 Precautions During Operation

2.4.1 Safe starting
2.4.1.1 Safe mounting
When you mount or dismount the equipment:
. Always face the roller and maintain a three-
point contact (one hand and two feet or two
hands and one foot).
. Never jump on/off the roller. Never mount a
moving roller.
. Never use any control lever as a handrail.
. Remove the mud, oil dirt and water from
pedal, handrails and shoes at any time.

2.4.1.2 Seat adjusting

Uncomfortable seat position can easily lead to
operator fatigue and operating mistake.

The seat position should be adjusted upon

change of operator.

Leaning against the back of seat, operator shall

be able to operate the control lever properly.
Otherwise, the seat should be readjusted by
moving it fonlvard or reverse.

Fig.2-21

(
x*mv Safety, Operation & Maintenance Manual - June 2O1T 2-1s
Safety SSRl20 Series Single Drum Roller

2.4.1.3 Seaf belf

ln case of tipping-over of the equipment, the
operator could be injured or thrown out of the
cabin, or be crushed by roller, causing serious
injury or death. Before operating the roller,
check the buckles for seat belt and fastening
fittings carefully. ln case of any damage or
wear, the seat belt and other attachments
should be replaced prior to operation- When
the equipment is running, be seated in
operator seat and fasten your seat belt to avoid
accidents.

The seat belt should be replaced every three Fig.2-22

years regardless of its condition.

2.4.1.4 Before starting the engine

Before starting your daily work, the following
items are to be observed prior to start of the
engine.
. Check the levels of engine oil, hydraulic oil
and coolant.
. Check if the lubrication points are lubricated
properly.
. Check air filter for blocking.
. check wires for damage.
. Set all control switches and levers to "0"
positon or "NEUTRAL"position except the
emergency stop switch.
. Adjust the seat to a position easy for
operation; check seat belts and buckles for
damage and wear.
. Adjust the rearview mirrors so as to
see clearly from the driver's seat what is
happening behind the roller.
. Clean the windows to ensure a good vision.
. Clean the headlights and work lights, and
check them for regular functions.

2-16 Safety, Operation & Maintenance Manual - June 2017

@s*wv
\,- SSR120 Series Single Drum Roller Safety

Table 2-2 Diagram of Lubrication Points on Single Drum Roller

-^
Sffi+tEffifltitq,B"dmHE €)
Single drum vibratory rotler lubrication points map
O
,!@ tl6 E
FEtlo l.u.Ei Pos tt t on ffi5 type }*,HEH 0it change interval
i[sfrddr Iruru4ffftfl-CKD 220 &E&tu
1
Front Drivinq Reducer lndustrial enclosed qear oil L-CKD 220 summer or winter
**d'r#ft# *j*di#0-4 15\.{-40 250 4'FJ
2 Diesel Enqine Crankcase Diesel engine oil Cl4 15W.40 250h
frEidffi HiflfiEff.l[/ 68 20004,Fi
3 Hydraulic 0il Tank Normal temoerature hvdraulic oil HM 68 2000h
X,ridldffi ffi6& -45 2000 /,\Fi
+ Diesel Enoine Water Tank Antifreeze 0AT 45 2000h
&ih* *sdLifi!-4 15W-40 1 000 4'ftj
5 Vibratorv Drum Diesel enqine oil Cl4 15W40 1 000h
Etf+t#r8#
6 rlanetary speed reducer of rear axle
E(ffi+fi*'*'iGL-5 85\i-140
k#+*frfi Heavy{uty vehicle gear oil GL-S 1 000 /,\ri
1 Hub ofrearaxle 1000h
85W-140
E6fr,fr,8#
B Main speed reducer of rear axle

2.4.1.5 Engine starting

Before starting, be sure there is nobody

under or around the roller. Sound the horn for
warning.
. Start or operate the roller in a seated
position.
. No one is allowed to stay on the roller
except the operator.
. Never start the engine if you think there
could be a short circuit, which is dangerous
and can cause damage to the roller.

To understand proper starting steps of the

roller, see: Section 4.4 "Engine Starting" on
page 4-11.

\- &sx'**r Safety, Operation & Maintenance Manual - June 2017 2-17