DUCATI 748/996: Owner's Manual
DUCATI 748/996: Owner's Manual
DUCATI 748/996: Owner's Manual
DUCATI748/996
Warning
This manual forms an integral part of the
motorcycle and - if a transfer of title occurs - must always
be handed over to the new owner.
Technical data 57
Overall dimensions 57
Weights 57
Top-ups 58
Engine 59
Timing system 59
Performance data 60
Spark plugs 60
Brakes 60
Transmission 61
Frame 62
Wheels 62
Tyres 63
Suspensions 63
Electric system 64
Frame number
Engine number
Note
E
These numbers identify the motorcycle model and
are required when ordering spare parts.
fig. 1.1
fig. 1.2
6
3
Warning
E This section details the position and function of all 7
the controls you need to drive your motorcycle. Be sure
to read this information carefully before you use the
controls.
2
10
Position of motorcycle controls (fig. 2) 9
1) Instrument panel.
2) Key-operated ignition switch and steering lock.
3) Left switch.
4) Clutch lever.
5) Cold start button.
6) Right switch.
7) Throttle twistgrip.
8) Front brake lever.
9) Gear change pedal.
10) Rear brake pedal.
fig. 2
10
Important
If this light (6) stays on, stop the engine or it may
suffer severe damage.
7) Blue light .
Comes on when right high beam is on. 8
8) Water temperature indicator . b
Indicates engine coolant temperature. fig. 3
11
E Note
To move the key to the last two positions, press it
down before turning it. Switching to (B), (C) and (D), you
will be able to take the key out.
B A
C
D
fig. 4 fig. 5
12
Note 3
This device is not fitted on the Australia and Japan E
versions. 4
1
2) Dip switch, light dip switch, two positions:
position = low beam on;
position = high beam on. fig. 6
13
1 4
fig. 7 fig. 8
14
3 fig. 9
15
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;;;;;;;
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fig. 10 fig. 11
16
fig. 12
17
Opening
Lift the protection lid (1) and fit the ignition key into the 1
lock. Turn the key clockwise 1/4 turn to unlock.
Lift the plug.
Closing
Refit the plug with the key in it and push it down into its
E seat. Turn the key anticlockwise to its initial position and
take it out. Close the lock protection lid (1). 1/4
Note OPEN
The plug can only be closed with the key in. In turn, 0
the key can only be taken out after the plug has been fig. 13
closed.
Warning
Always make sure you have properly refitted (see
page 33) and closed the plug after each refueling.
18
Warning
This system is intended to lock your helmet safely fig. 14.1
when you park your motorcycle. Never leave the helmet
hanging from the hook when riding or it may get in the
way and make you lose control of the motorcycle.
Inserting the cable under the frame from the left side will
enable to lock the seat.
fig. 14.2
19
PUSH
Arrange all parts properly inside the compartment under
1 1
the seat.
Lower the tail guard to its horizontal position. Press on
the rear end (2) of the seat until you hear the catch click.
Double-seat (fig. 14.4)
Pull gently the tail guard outwards and lower it to its
horizontal position. Press on the passenger pillion to
E allow the clips (3) – integral with the fairing - to catch the
pins (4) – integral with the frame, until you hear the catch
click. 1
Pull the tail guard gently up to make sure it is firmly
secured to the frame.
fig. 14.3
996/748
fig. 14.4
20
Important
Do not sit on the motorcycle when it is supported
on the side stand.
Note
Check for proper operation of the stand mechanism 2
(two springs, one into the other) and the safety sensor (2)
at regular intervals. 1
fig. 15
21
fig. 16
22
Important 2
Adjust both fork legs to same settings.
fig. 17.1
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23
Warning
Use a specific pin wrench only to turn the preload
adjusting nut. Be careful when turning the nut to avoid
hurting your hand hitting motorcycle parts. The pin may
slip out of the nut recess while carrying out such
operation.
The shock absorber is filled with gas under pressure and
may cause severe damage if taken apart by unskilled
persons. fig. 18
24
Note
Please note that the lower nut (3) has left threading.
1 2
Warning
Length of linkage (2), included between the two
joint center lines (1), should not exceed 261 mm/10.27 in. 3
3
1
fig. 19.2
25
26
fig. 20
fig. 20
27
28
Note F O
N
OF
Follow the “High ambient temperature” procedure
PUSH
to start the engine when it is warm.
L OC
N
O
I
K
IT
Warning P
IG N
Important
The oil pressure light should go out a few seconds
after the engine has started (page 11).
Warning
The side stand must be fully up (in a horizontal
position) as its safety sensor prevents engine start when
down.
29
Important
Never operate the electric start button more than 5
seconds at a time. If needed, allow 10 seconds before
E attempting to restart the engine.
fig. 21.3
30
31
32
Warning
Be sure there is no fuel trapped in the filler recess.
Max level
;;;; fig. 22
33
fig. 24
34
35
Spark plugs C S
Chain: tensioning and lubrication ( ■) C/ L C/ L C/ L
Timing belts ( ■) C C S
E General testing C C C
Flexible cables C C C
36
Valve clearance ( ■) C
Rear wheel rubber cush drive damper ( ■) C
Signaling and light system V
Coolant C C C S E
Battery liquid level C C
General lubrication ( ■) L L L
Clutch and brake control oil ( ■) C C C S
Fuel tank ( ■) P
Torque of nuts and bolts ( ■) C C C
37
Warning
Firmly secure all removed parts when refitting
them, otherwise some of them might suddenly come off
when riding and you may loose control of your
motorcycle.
Important
At reassembly always fit nylon washers when
tightening fastening screws, not to damage painted parts
and Plexiglas headlamp fairing. Some fastening screws
are of the self-tapping type; do not overtighten,
otherwise treading might damage thus avoiding further
use.
fig. 25
38
Important
At reassembly, apply “medium-strength 1 E
threadlocker” onto the screw threading (1).
fig. 26.1
2
3
fig. 26.2
39
Important
A dirty filter will reduce air intake, increase fuel fig. 27.1
consumption, reduce engine power, and foul the spark
plugs. Do not use the motorcycle without filter or
suspended matters could get into the engine and cause
damage.
Install the filter properly into its seat on the inner cover
and refit all the parts you have removed.
Important
If you are using the motorcycle on dusty or very
wet roads, replace filter more frequently than
recommended intervals.
fig. 27.2
40
Refit the filler (1) and reassemble all removed parts. This
mixture improves operating conditions (coolant will start
freezing at –20°C/–4°F).
fig. 28.2
41
E Important
It is recommended all brake and clutch tubes be
changed every four years.
Clutch system
If the control lever has exceeding play and the
transmission snatches or jams as you try to engage a
gear, it means that there is air in the circuit. Contact a
Ducati Dealer or Authorized Workshop to have the
system inspected and air drained out.
Warning
MAX
Clutch fluid level in the reservoir tends to increase
as the clutch plates friction material wears out. Do not
exceed specified level (3 mm/0.12 in. above minimum MIN
level).
Brake system
If you find exceeding play on brake lever or pedal and
brake pads are still in good condition, contact a Ducati
Dealer or Authorized Workshop to have the system
inspected and any air drained out of the circuit. fig. 29
42
Warning
When refitting the cover, be sure to slide the cable
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;;
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;;
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;;
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;;
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;;
yy To ensure smooth operation of the side stand joint, clean
off any dirt and apply SHELL Alvania R3 at all points
exposed to friction.
fig. 30
43
Important
Add only distilled water to the battery.
Tap water may shorten battery life.
A kinked or twisted breather tube may lead to
overpressure and damage the battery.
Warning
2 The battery contains sulphuric acid (electrolyte).
Avoid contact with skin and eyes as it may cause severe
1,5 ÷ 2 mm burns.
If you spill some electrolyte on your skin, wash the
affected area with abundant water and seek medical
advice.
Electrolyte is poisonous: if you swallow it accidentally,
drink abundant milk or water, eat some magnesia,
1 scrambled eggs or drink vegetable oil and seek medical
advice without delay.
fig. 31 Always wear adequate protective clothing and a visor
44
Important
Make sure the charger is off when you connect the
battery to it, or you might get sparks at the battery
terminals that could ignite the gases inside the cells. fig. 32
45
E Note
While performing the above, the handlebars should
not be fully turned.
Important
The steering lock can be used only if the headstock
tube is positioned at 24°30’. This adjustment is possible
for 748S, 996 and 996S models only.
fig. 33.2
46
25 mm
=
=
fig. 34
47
Headlamp
To gain access to headlamp bulbs proceed as follows:
E Disassembly:
low beam bulb (fig. 35.1): remove the rubber cover (1). 1 2
Press the lower quick-release button to disconnect the
connector (2).
fig. 35.1
L.h. high beam bulb (fig. 35.2): disconnect the
connector (3) of the white bulb cable from the front
wiring, remove the rubber cover (1) from the headlamp
body and pull out the bulb cable. 4
Note
The black ground mass cable connector does not
need to be disconnected to replace the headlamp bulbs.
Release the clip (4) that secures the bulb and remove it
from the socket (fig. 35.1 and 35.2).
3
Note
Be careful to hold the new bulb at the base only. 1
Never touch the transparent body with your fingers or it
will blacken resulting in reduced bulb brilliancy. fig. 35.2
48
1
1
5
1
fig. 35.3 fig. 36
49
A 2
2 1
fig. 37 fig. 38
50
fig. 39.2
51
Note
If tyres need replacing, contact a Ducati Dealer or
Authorized Workshop to make sure wheels are removed
and refitted correctly.
52
1 2
fig. 40 fig. 41
53
Important
If the gap needs adjusting, be very careful when
bending the side electrode. If gap is too wide or too
10W
close, engine performance will be affected. This could
20W also cause difficult starting or irregular idling.
Multigrade Unigrade
54
Warning
Braking performance may be impaired immediately
after washing the motorcycle.
0,6÷0,7 mm
fig. 42
55
56
Warning
Failure to observe weight limits could result in poor
Overall dimensions (mm/in.) (fig. 43) handling and impair the performance of your motorcycle,
and you may lose control of the motorcycle.
685/26.9
1090/42.9
790/31.1
150 5.9
1410/55.5
2050/80.7 fig. 43
57
Oil sump and oil filter SHELL - Advance Ultra 4 3.4/0.9 (748)
3.8/1 (996)
Front/Rear brake and clutch circuits Special fluid for hydraulic systems _
SHELL - Advance Brake DOT 4
Front fork SHELL - Advance Fork 7.5 or Donax TA 0.480 (each leg)
0.12 (each leg)
Important
Additives to fuel or lubricants are not allowed.
58
fig. 44
59
60
Important
The above gear ratios are the homologated ones
and under no circumstances must they be modified.
61
For track riding, setting for 748S, 996 and 996S models
can be modified to the following values:
Steering head angle:
23°30’
Trail:
91 mm/3.58 in.
62
63
64
3 3
65
66
67
Administration (NHTSA) in addition to notifying Ducati claims should be directed to: Ducati North America, Inc.,
North America. If NHTSA receives similar complaints, it 237 West Parkway, Pompton Plains, New Jersey, 07444-
may open an investigation, and if it finds that a safety 1028 Tel: 001.973.839-2600 • Fax: 001.973.839-2331.
defect exists in a group of vehicles, it may order a recall
and remedy campaign. However, NHTSA cannot become Noise and exhaust emission control system
involved in individual problems between you, your dealer, information
or Ducati North America. To contact NHTSA, you may
either call the Auto Safety Hotline toll-free at 1-800-424- Source of Emissions
9393 (or 366-0123 in Washington, D.C. area) or write to: The combustion process produces carbon monoxide and
NHTSA, U.S. Department of Transportation, Washington, hydrocarbons. Control of hydrocarbons is very important
D.C. 20590. You can also obtain other information about because under certain conditions, they react to form
motor vehicle safety from the Hotline. photochemical smog when subjected to sunlight. Carbon
monoxide does not react in the same way, but is toxic.
Safety warnings Ducati utilizes lean carburetor settings and other systems
Traffic Rules vary from jurisdiction to jurisdiction. Know to reduce carbon monoxide and hydrocarbons.
the regulations in your jurisdiction before riding this
motorcycle. Exhaust Emission Control System
The Exhaust Emission Control System is composed of
lean carburetor settings, and no adjustments should be
68
USA
canister and associated piping. This system prevents the if the motorcycle noise has increased significantly
escape of fuel vapors from the throttle body and fuel through use. Otherwise, the owner may become subject
tank. to penalties under state and local ordinances.
69
or you may not see it at all. Avoiding unnecessary weaving is important to the safety
When going up steep slopes, shift to a lower gear so that of both the rider and other motorists.
there is plenty of power to spare rather than overloading Do not exceed the legal speed limit or drive too fast for
the engine. existing conditions. High speed increases the influence
When applying the brakes, use both the front and rear of any condition affecting stability and the loss of control.
brakes. Applying only one brake for sudden braking may Operate motorcycle only at moderate speed and out of
cause the motorcycle to skid and lose control. traffic until you have become thoroughly familiar with its
When going down long slopes, control vehicle speed by operation and handling characteristics under all
closing the throttle. Use the front and rear brakes for conditions. This is a very high performance motorcycle,
auxiliary braking. designed and intended for use by experienced careful
Riding at the proper rate of speed and avoiding riders only!
unnecessarily fast acceleration are important not only for A new motorcycle must be operated according to a
safety and low fuel consumption but also for long vehicle special break-in procedure (see Running in
life and quieter operation. recommendations).
When riding in wet conditions or on loose roadway
surfaces, the ability to maneuver will be reduced. All of Warning
your actions should be smooth under these conditions. Before starting engine, check for proper operation
Sudden acceleration, braking or turning may cause loss of brake, clutch, shifter, throttle controls, correct fuel and
of control. oil supply.
70
USA
sidecar or to be used to tow any trailer or other vehicle.
Ducati does not manufacture sidecars or trailers and
cannot predict the effects of such accessories on
handling or stability, but can only warn that the effects
will be adverse and any damage to motorcycle
components caused by the use of such accessories will
not be remedied under warranty.
71
1 7 10 6
E
USA
2 11 4 5 3
2 8 9 fig. B
72
73 USA
E Important
In the event of fuel system malfunction, contact
Ducati’s authorized Service Centres.
USA
1 4
3 2
CANISTE
R
c d c
fig. C
74
USA
B) is free from defects in material and workmanship pressure control valve; fuel/vapor separator; canister;
which cause such motorcycle to fail to conform with igniters; breaker governors; ignition coils; ignition wires;
applicable regulations of the United States Environmental ignition points, condensers, and spark plugs if failure
Protection Agency or the California Air Resources Board occors prior to the first scheduled replacement, and
for a period of use, depending on the engine hoses, clamps, fittings and tubing used directly in these
displacement,of 12,000 kilometers (7,456 miles), if the parts. Since emission related parts may vary from model
motorcycle’s engine displacement is less than 170 cubic to model, certain models may not contain all of these
centimeters; of 18,000 kilometers (11,185 miles), if the parts and certain models may contain functionally
motorcycle’s engine displacement is equal to or greater equivalent parts.
than 170 cubic centimeters but less than 280 cubic In the state of California only, Emission Control System
centimeters; or of 30,000 kilometers (18,641 miles), if emergency repairs, as provided for in the California
the motorcycle’s engine displacement is 280 cubic Administrative Code, may be performed by other than an
centimeters or greater; or 5 (five) years from the date of authorized Ducati dealer. An emergency situation occurs
initial retail delivery, whichever first occurs. when an authorized Ducati dealer is not reasonably
available, a part is not available within 30 days, or a repair
I. Coverage is not complete within 30 days. Any replacement part can
Warranty defects shall be remedied during customary be used in an emergency repair. Ducati will reimburse the
business hours at any authorized Ducati motorcycle owner for the expenses, including diagnosis, not to
dealer located within the United States of America in exceed Ducati’s suggested retail price for all warranted
75
(3) repairs improperly performed or replacements particular purpose, is limited to the express emission
improperly installed, control systems warranty terms stated in this warranty.
(4) use of replacement parts or accessories not The foregoing statements of warranty are exclusive and
conforming to Ducati specifications which adversely in lieu of all other remedies. Some states do not allow
affect performance and/or limitations on how long an implied warranty lasts so the
(5) use in competitive racing or related events. above limitation may not apply to you.
B. Inspections, replacement of parts and other services C. No dealer is authorized to modify this Ducati Limited
and adjustments required for routine maintenance. Emission Control Systems Warranty.
C. Any motorcycle on which odometer mileage has been
changed so that actual mileage cannot be readily IV. Legal rights
determined. This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
III. Limited liability
A. The liability of Ducati under this Emission Control V. This warranty is in addition to the Ducati limited
Systems Warranty is limited solely to the remedying of motorcycle warranty.
defects in material or workmanship by an authorized
Ducati motorcycle dealer at its place of business during VI. Additional information
customary business hours. This warranty does not cover Any replacement part that is equivalent in performance
inconvenience or loss of use of the motorcycle or and durability may be used in the performance of any
76
77 USA
RUN
LOCK
OFF
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34
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U.S.A. - Australia
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16 f
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28 f
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2
1 TUTTI I CONNETTORI SONO VISTI DA ’C’
ALL CONNECTORS ARE VIEWED FROM 'C'
PRESENTI SOLO NELLA
VERSIONE 4 INIETTORI
FITTED ON THE 4-INJECTOR
VERSION ONLY