CSM46 Modular Converter System

Installation & Operation Manual

Part # 012-554-B2
Effective: 06/2014

member of The Group™ Your Power Solutions Partner

 CSM46
Modular Converter System

Part # 012-554-B2

The following documents and drawings are included in this manual to provide the necessary
information required for installation, routine operation and fault diagnosis of the unit:

• Specifications: 012-554-B1

• Outline Drawing, 10-Module: 030-831-06

• Customer Connections, 10-Module: 030-831-08

• Assembly, I/P Cable, 10-Module: 877-591-04

• Assembly, O/P Cable, 2 feet: 877-593-04

• Assembly, Alarm Cable, 2 feet: 877-594-04

• Assembly, O/P, Molex to Anderson, 6 feet: 877-621-04

• Assembly, Alarm, Molex to Unterminated, 6 feet: 877-622-04

 Important Safety Instructions

SAVE THESE INSTRUCTIONS: This manual contains important safety instructions that must
be followed during the installation, servicing, and maintenance of the product. Keep it in a safe place. Review the
drawings and illustrations contained in this manual before proceeding. If there are any questions regarding the safe
installation or operation of this product, contact Alpha Technologies or the nearest Alpha representative. Save this
document for future reference.

Safety Symbols
To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following symbols
have been placed throughout this manual. Where these symbols appear, use extra care and attention.

The use of ATTENTION indicates specific regulatory/code requirements that may affect the
placement of equipment and /or installation procedures.

NOTE:
A NOTE provides additional information to help complete a specific task or
procedure.

CAUTION!

CAUTION indicates safety information intended to PREVENT DAMAGE to material or

equipment. Cautions are designated with a shock hazard icon, the word CAUTION,
and a rule beneath which the information appears.

WARNING!

WARNING presents safety information to PREVENT INJURY OR DEATH to

personnel. Warnings are indicated by a shock hazard icon, the word WARNING, and
a rule beneath which the information appears.

HOT!
The use of HOT presents safety information to PREVENT BURNS to the technician
or user.

General Safety
WARNING!
This system is designed to be installed in a restricted access location that is
inaccessible to the general public.

Mechanical Safety
• Keep hands and tools clear of fans. Fans are thermostatically controlled and switch on automatically.
• Power supplies can reach extreme temperatures under load.
• Use caution around sheet metal components and sharp edges.

9400010-J1 Rev A
Electrical Safety

WARNING!

Hazardous voltages are present at the input of power systems. The DC output from
rectifiers and batteries, though not dangerous in voltage, has a high short-circuit
current capacity that may cause severe burns and electrical arcing.

Before working with any live battery or power system, follow these precautions:

• Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces
• Wear safety glasses with side shields at all times during the installation.
• Use OSHA approved insulated hand tools.

WARNING!

Lethal voltages are present within the power system. Always assume that an electrical
connection or conductor is energized. Check the circuit with a voltmeter with respect to
the grounded portion of the enclosure (both AC and DC) before performing any
installation or removal procedure.

• Do not work alone under hazardous conditions.

• A licensed electrician is required to install permanently wired equipment. Input voltages can range up to
• 240 Vac. Ensure that the utility power is disconnected and locked out before performing any installation or
removal procedure.
• Ensure that no liquids or wet clothes come into contact with internal components.
• Hazardous electrically live parts inside this unit are energized from the batteries even when the AC input power
is disconnected.

Battery Safety
• Servicing and connection of batteries must be performed by, or under the direct supervision of, personnel
knowledgeable of batteries and the required safety precautions.
• Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all
metallic objects from your hands and neck.
• Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.
• Batteries contain or emit chemicals known to cause cancer and birth defects or other reproductive harm.
• Battery post terminals and related accessories contain lead and lead compounds. Wash your hands after
handling batteries.

WARNING!

Follow battery manufacturer’s safety recommendations when working around battery

systems. Do not smoke or introduce an open flame when batteries (especially vented
batteries) are charging. When charging, batteries vent hydrogen gas, which can
explode.
• Batteries are hazardous to the environment and should be disposed at a recycling facility. Consult the battery
manufacturer for recommended local authorized recyclers.

9400010-J1 Rev A
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................................................................. 1
1.1 Scope of the Manual ......................................................................................................................................... 1
1.2 Product Overview ............................................................................................................................................. 1
1.3 Part Numbers and List Options......................................................................................................................... 2
1.4 Accessories....................................................................................................................................................... 2

2 CONVERTER MODULE FEATURES .................................................................................................................................. 3

2.1 Microcontroller .................................................................................................................................................. 3
2.2 Indicators .......................................................................................................................................................... 3
2.3 Fail Alarm .......................................................................................................................................................... 3
2.4 Alarm Masking Switch ...................................................................................................................................... 4
2.5 Test Points ........................................................................................................................................................ 4
2.6 Output Power .................................................................................................................................................... 4
2.7 Over Voltage Protection (OVP) ........................................................................................................................ 4
2.8 Current Limit ..................................................................................................................................................... 4
2.9 Input Low Voltage Lockout ............................................................................................................................... 5
2.10 Regulation and Paralleling .............................................................................................................................. 5
2.11 Over Temperature Protection ......................................................................................................................... 5
2.12 Ventilation ....................................................................................................................................................... 5
2.13 Paralleling Diode ............................................................................................................................................. 5
2.14 Reverse Polarity Protection ............................................................................................................................ 5

3 CONVERTER SHELF FEATURES ..................................................................................................................................... 6

3.1 Module Locking Bar .......................................................................................................................................... 6
3.2 Site (Chassis) Ground ...................................................................................................................................... 6
3.3 DC Input ............................................................................................................................................................ 6
3.4 DC Output ......................................................................................................................................................... 7
3.5 Alarm Cable/Relays .......................................................................................................................................... 7

4 INSPECTION .................................................................................................................................................................. 8
4.1 Packing Materials ............................................................................................................................................. 8
4.2 Check for Damage ............................................................................................................................................ 8

5 INSTALLATION .............................................................................................................................................................. 9
5.1 Safety Precautions ............................................................................................................................................ 9
5.2 Tools Required ................................................................................................................................................. 9
5.3 Shelf Preparation/Mounting ............................................................................................................................ 10
5.4 Module Insertion/Removal .............................................................................................................................. 10

6 WIRING AND CONNECTIONS ........................................................................................................................................ 11

6.1 Safety Precautions .......................................................................................................................................... 11
6.2 Site (Chassis) Ground .................................................................................................................................... 11
6.3 DC Input .......................................................................................................................................................... 11
6.4 DC Output ....................................................................................................................................................... 12
6.5 Alarm (Relay) Outputs .................................................................................................................................... 12

7 INITIAL STARTUP ........................................................................................................................................................ 13

7.1 Normal Mode of Operation ............................................................................................................................. 13
7.2 Reverse Polarity Protection ............................................................................................................................ 13

8 M AINTENANCE............................................................................................................................................................ 14

ii
 8.1 Output Relay Replacement............................................................................................................................. 14

9 WARRANTY ................................................................................................................................................................ 15
9.1 Warranty ......................................................................................................................................................... 15

10 ACRONYMS AND DEFINITIONS ..................................................................................................................................... 16

iii
1 Introduction

1.1 Scope of the Manual

This instruction manual explains the installation and interconnection of Alpha Technologies’ CSM46 converter
system. Both the converter modules and the shelves, which the modules are plugged into, are covered in this
manual.
NOTE: To aid the user with installation, frequent reference is made to drawings located at the rear of this manual.

1.2 Product Overview

The CSM46 down converter modules employ a high frequency switched mode conversion technique to provide a
bulk regulated –50 to –55Vdc output from multiple isolated ±190Vdc inputs. This is directly compatible with
Alpha’s CSM36 48Vdc to ±190Vdc up converters (reference manual #012-552-B2) for use in network powering
applications.
Network (a.k.a. Express, Simplex, Remote, Centralized) powering is a method of distributing energy over an
existing copper network. Multiple twisted-pair copper is used to distribute 100VA limited power sources at
±190Vdc. The individual, isolated inputs are terminated at a remote end and converted back to a bulk 48Vdc
supply.
Each CSM46 module plugs into a common shelf. The shelf (Figure 1 shown below) provides external connections
for inputs, output, and alarm interfaces and can accommodate up to ten modules. Additional converter modules
can be added to the shelf, at time of ordering or at a later time, after the converter system has been installed.
See Features Section of this manual for more information. See also the Specifications Section of this manual,
which details the electrical ratings for each module.

Figure 1–Perspective view of CSM46 10-module shelf

012-554-B2 Rev D Page 1 of 16

1.3 Part Numbers and List Options
This product is available to order under the following part numbers and list options:
Description Part Number/List Option
CSM46 converter, ±190Vdc to –48V ......................................................................................................... 012-554-20
Basic module ...................................................................................................................................................... *List 0

CSM46 10-module 1 RU 12” shelf ............................................................................................................. 030-831-20

Basic unit ............................................................................................................................................................ *List 0
Input wire harness 25-pair ±190Vdc ..................................................................................................................List 80
Output wire harness (Molex) 2 feet 48Vdc .........................................................................................................List 84
Output wire harness (Molex/Anderson) 6 feet 48Vdc ........................................................................................List 85
Alarm output wire harness (Molex) 2 feet ..........................................................................................................List 87
Alarm output wire harness (Molex/flying leads) 6 feet .......................................................................................List 88
Alarm relay replacement, Tyco 3-1393190-1 (T7CS5D-48) ...................................................................... 491-403-19

CSM46 blank module ................................................................................................................................ 615-278-D5

* Default option

The above information is valid at the time of publication. Consult factory for up-to-date ordering information.

Figure 2–Front and rear perspective views of the optional CSM46 blank module

1.4 Accessories
The following accessories can be ordered with this product:
Description Part Number
19" rack flush mount kit (see Figure 6) ................................................................................................... 0370049-001
O/P wire harness, 8 feet,1/4" ring lug ..................................................................................................... 8700270-001

012-554-B2 Rev D Page 2 of 16

2 Converter Module Features
Each module contains two isolated DC to DC converters with a control and supervisory circuit. Each module
operates independently.
The Specifications Section of this manual details the electrical ratings for each module.
The converter modules plug into the converter shelf. The modules can be installed or removed from a system
without disturbing the system provided sufficient current capacity remains. This is often referred to as “Hot Swap.”
The total output current capacity of the converter system is equal to the sum of the individual current capacities of
the converter modules.

Converter IN (green, 2PL)

+/-Test points (2PL)

Alarm masking switch

Converter OUT (green, 2PL)

Figure 3–CSM46 converter module front panel

2.1 Microcontroller
The microcontroller monitors both the inputs and outputs of the converters, turns the converters on and off and
generates a converter fail alarm if required.

2.2 Indicators
LED indicators are provided on the front panel of the converter module to display the operational status of the
module.

2.2.1 IN
The power IN LED indicator illuminates when the converter module is getting power from the shelf (input voltage
is in the normal range) and is not shorted or otherwise in a fail condition.

2.2.2 OUT
The power OUT LED indicator illuminates when the converter module is not in a fail condition (see below); the
output voltage is in the normal range.

2.3 Fail Alarm

The converter module is equipped with a converter fail alarm, which is extended to the alarm relay contacts.
Converter fail alarm discrimination circuitry is factory set. The alarm is latched for approximately thirty seconds to
1
prevent strobing of the alarm output. The alarm will be extended if the input or output voltages of the module falls
outside factory set limits, input fuses fail, the OVP shutdown operates, the over temperature shutdown operates,
or if the internal regulation fails. An output short circuit will also trigger this alarm. If the module returns to normal
regulation the alarm will clear.

1
Generating multiple alarms for the same fault condition.

012-554-B2 Rev D Page 3 of 16

2.4 Alarm Masking Switch
This feature prevents (masks) Minor Alarm reporting for unused feeds. The alarm LEDs are not masked. The
switch in the UP position will mask alarming. The switch in the DOWN position will enable alarming for the
converter module.

2.5 Test Points

Each converter module has front access, insulated, current limited meter probe test points for each ±190Vdc input
feed. Use a voltmeter set to >20MΩ input resistance to allow for accurate (<2% error) input voltage measurement.

2.6 Output Power

Each of the two isolated converters on each CSM46 module has a maximum output capacity of 75W (for a total
capacity of 150W per module). The power output is a function of the input voltage into each converter. Proper
network engineering and copper pair sizing is a requirement for meeting the power demand of the load.
Output Power per Converter in Watts
(maximum module power is double)

Input Voltage

Figure 4–Power per converter

2.7 Over Voltage Protection (OVP)

The OVP feature safeguards the module and load from converter over voltage conditions. If an over voltage
condition is detected on a converter output, the OVP will shutdown the corresponding output. The OVP shutdown
level is factory set. Once an over voltage condition is sensed, the microcontroller for that output will attempt to
restart repeatedly.

2.8 Current Limit

The current limiting function provides a primary response to output overload situations. When the converter output
is in current limit, its front panel OUT LEDs are off.

012-554-B2 Rev D Page 4 of 16

2.9 Input Low Voltage Lockout
The converter module is electronically protected from low voltages at the inputs by fault detection circuitry. If the
input to the converter module falls below the lower DC input limit (see Specifications), the module will shut down
and enter converter fail mode.

2.10 Regulation and Paralleling

Alpha modular converters use “output slope” or “regulation offset” to accomplish load sharing.

2.11 Over Temperature Protection

The converter module is protected in the event that it is operated in excessive ambient temperatures or if the
cooling airflow is compromised such as that caused by airflow obstruction or operation at high altitudes. Under
these conditions the converter will shut down causing the corresponding OUT LED to flash. Normal outputs will be
returned automatically if the ambient temperature is reduced.

2.12 Ventilation
Cooling of the converter module is achieved via bottom to top natural convection and/or forced air-cooling. To
maintain proper operation over the full temperature range (see Specifications), allow at least one rack space
above and below the converter shelf with airflow baffles deflecting any heated air away from the input (bottom) of
the converter shelf. The 4-module shelf has an integrated fan.

2.13 Paralleling Diode

Converter modules are equipped with a paralleling diode to ensure uninterrupted operation of the system in case
of failure of one converter module.

2.14 Reverse Polarity Protection

The converter design has incorporated reverse polarity protection from the connection to a power source on the
input. This prevents damage to the converter circuitry if a reverse connection is made.
CAUTION
To ensure some measure of safety, it is recommended to wire the shelf with correct polarity on all
inputs as measured at the front panel test points.

012-554-B2 Rev D Page 5 of 16

3 Converter Shelf Features
The current shelf system for the CSM46 is a 12” 10-module design: Alpha #030-831-20.
This shelf configuration accommodates up to ten CSM46 DC-DC converter modules. A fully equipped system
provides for up to twenty ±190Vdc inputs and can output up to 1500 Watts bulk power for 48Vdc loads.
The shelf system provides front accessibility for operation and customer connections.
The system is a natural convection cooled unit and does require external airflow for operation in temperatures
above 40°C (104°F). The Specifications Section at front of this manual details the temperature operation
constraints.

Locking bar

Alarm cable

Alarm relays

Input cable
Output cable

Figure 5–Side view of CSM46 10-module shelf connections (typical)

(Photo is for reference only – subject to installation requirements)

NOTE: Refer also to drawings located at the rear of this manual.

3.1 Module Locking Bar

A locking bar is provided on the shelf to secure the converter modules in place during operation. The bar rotates
up to allow for module insertion/removal. The bar rotates down, locking into the handle of each module, to secure
the modules in place.

3.2 Site (Chassis) Ground

The left side mounting bracket (looking at front of unit) contains a set of PEM studs for site ground connection.

3.3 DC Input
The shelf comes factory configured with a 50-pin Amp-Champ style connector and 25-pair wire for input of the
twenty input power pairs (which require customer-supplied overvoltage protectors at the host system).

012-554-B2 Rev D Page 6 of 16

3.4 DC Output

3.4.1 Shelf Connection

The 10-module shelf has a 3-position Molex style connector for the –48V and +Gnd output terminations.

3.4.2 Wire Harness Options

The 10-module shelf has two options for DC output wiring:
Shelf List Option 84: provides a wire harness two feet long with a 3-position Molex connector on the customer
connection end.
Shelf List Option 85: provides a wire harness six feet long with a 2-position Anderson style connector on the
customer connection end.

3.5 Alarm Cable/Relays

The 10-module shelf system can extend both major and minor alarm outputs via Form C relays; which are
socketed and field replaceable (See 1.3 Part Numbers and List Options for ordering information).

3.5.1 Major Alarm

NOTE: Major alarm relay is designed to “fail safe” to ensure alarm is registered when power is removed.
The Major alarm relay will be de-energized under any one of the following conditions:
• When a converter module has failed,
• When two or more outputs have failed,
• When two of the input feeds are below the normal operating voltage,
• When two of the input feeds are above the normal operating voltage.

3.5.2 Minor Alarm

The Minor alarm relay will be energized under any one of the following conditions:
• When one half of a converter module has failed,
• When one of the input feeds are above or below the normal operating voltage,
• When the internal ambient temperature exceeds the specified limit.

3.5.3 Shelf Connection

The 10-module shelf has a Molex style connector for the major and minor alarm relay terminations.

3.5.4 Wire Harness Options

The 10-module shelf has two options for factory alarm wiring:
Shelf List Option 87: provides a wire harness two feet long with a 16-position Molex connector on the customer
connection end.
Shelf List Option 88: provides a wire harness six feet long with unterminated wires (flying leads) on the customer
connection end.

012-554-B2 Rev D Page 7 of 16

4 Inspection

4.1 Packing Materials

All Alpha products are shipped in rugged, double walled boxes and suspended via solid inserts to minimize shock
that may occur during transportation. Packaging assemblies and methods are tested to International Safe Transit
Association standards.
Products are also packaged with Cortex. This plastic wrap contains a corrosive-inhibitor that protects the product
from corrosion for up to two years.

4.1.1 Returns for Service

Save the original shipping container. If the product needs to be returned for service, it should be packaged in its
original shipping container. If the original container is unavailable, make sure the product is packed with at least
three inches of shock-absorbing material to prevent shipping damage.
NOTE: Alpha Technologies is not responsible for damage caused by the improper packaging of returned products.

4.2 Check for Damage

Prior to unpacking the product, note any damage to the shipping container. Unpack the product and inspect the
exterior for damage. If any damage is observed contact the carrier immediately.
Continue the inspection for any internal damage. In the unlikely event of internal damage, please inform the
carrier and contact Alpha Technologies for advice on the impact of any damage.

Verify that you have all the necessary parts per your order for proper assembly.

012-554-B2 Rev D Page 8 of 16

5 Installation
This chapter is provided for qualified personnel to install the product, which shall be mounted in a clean and dry
environment.
NOTE: To aid the user with installation, frequent reference is made to drawings located at the rear of this manual.

5.1 Safety Precautions

WARNING
Hazardous voltages are present at the input of converter/rectifier systems. The DC output, from
the converters/rectifiers and the battery system, has a high short circuit current capacity that may
cause severe burns and electrical arcing.
WARNING
The intra-building ports (Ethernet, CAN, alarm relays) of the equipment or subassembly are
suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building
port(s) of the equipment or subassembly MUST NOT be metallically connected to interfaces that
connect to the OSP or its wiring. These interfaces are designed for use as intra-building interfaces
only (Type 2 or Type 4 ports) and require isolation from the exposed OSP cabling. The addition of
Primary Protectors is not sufficient protection in order to connect these interfaces metallically to
OSP wiring.
Before working with any live battery or power system/distribution center, follow these precautions:
• Remove all metallic jewelry; e.g., watches, rings, metal rimmed glasses, necklaces.
• Wear safety glasses with side shields (and prescription lenses if necessary) at all times during installation.
• Use OSHA approved insulated hand tools.
The installer should follow all applicable local rules and regulations for electrical and battery installations; e.g.,
CSA, UL, CEC, NEC, OSHA, and local fire codes.
CAUTION
The CSM46 is suitable for installation as part of the Common Bonding Network (CBN).
The CMS46 is suitable for connection to the (Central Office, NEC)
The CMS46 must be grounded via a copper ground conductor.
Before making connections all bare grounding connection points to the CMS46 must be cleaned
and coated with an anti-oxidant solution.
Before making connections all surfaces on the CMS46 that are un-plated must be brought to a
bright finish and treated with and anti-oxidant solution.
To ensure electrical continuity, all non-conductive surfaces on the LPS36 should be removed from
all threads and all connection points.
The CMS46 utilizes a 2-hole compression lug with a #6 AWG wire that utilizes 8.8 ft-lbs torque to
secure it to the frame and CMS46.

5.2 Tools Required

Various insulated tools are essential for product installation. Use this list as a guide:
• Philips head screwdriver, #2 (tip size 3/16")
• Slot head screwdriver (1/4" x #6)
• High impedance (>20MΩ) digital voltmeter equipped with test leads
• Cutters, crimping tool and wire strippers 0.34 to 10mm2 (#22 to #8 AWG).

012-554-B2 Rev D Page 9 of 16

5.3 Shelf Preparation/Mounting
See drawings 030-821-06 and 030-903-06.
NOTE: Mount the shelf in a clean and dry environment. Allow at least 1.75” of free space above and below the unit for
unrestricted cooling airflow. A customer-supplied DC fan tray can occupy part or all of the required space below
the shelf and it is recommended to allow a minimum of 2RU (3.5”) below a DC fan tray for removal and servicing
of the fans and/or fuses.
Mounting brackets accommodate either 1" or 1-3/4" rack spacing. The shelf should be mounted to the rack using
at least two #12 – 24 x 1/2" screws in each bracket. Philips-type screws and screwdriver should be used to
eliminate the possibility of slippage and scratching of the unit’s exterior. Use washers, which are designed to cut
through the painted surface (such as internal tooth), or special screws to ensure a good chassis ground.
To attach a 19" rack mount kit, see Figure 6.

Figure 6–19" rack flush mount kit

5.4 Module Insertion/Removal

To insert a module: lift locking bar, place the module on the shelf bottom, and slide the module into the rear
connector (inside of the shelf). Apply pressure on the module handle to engage the rear connector in the shelf
receptacle.
NOTE: It is recommended that the first module be inserted into the front rightmost position using the side of the shelf as a
guide. The next module may be inserted using the previous module as a guide. Do not force a module into
position if it does not seat properly. All modules are keyed to ensure that the correct module (polarity/voltage) type
is used.
To remove a module: lift locking bar, grasp module handle and pull out, sliding the module away from the rear
connector and out of the shelf.
NOTE: Replacing a rectifier with a new one requires a manual Inventory Update at the controller before installing the
new rectifier. This command (Main Menu > Rectifiers > Inventory Update) clears the removed rectifier from the
controller’s current list of rectifiers.

012-554-B2 Rev D Page 10 of 16

6 Wiring and Connections

6.1 Safety Precautions

WARNING
For safety reasons, ensure the shelf is properly bonded to the enclosure’s ground grid.
Input voltage shall meet UL60950-21 RFT-V requirements. DO NOT CONNECT TO RFT-C
CIRCUITS.
Chassis must be permanently grounded.
-48V return (RTN) shall be earthed.
Telecom cable carrying ±190V, shall be #26 AWG minimum (rated 200V minimum).
Primary over voltage protection must be provided on all input pairs.
Insulation of the outside plant conductors should be rated >90°C (194°F).
Insulation of the wiring inside the enclosed equipment cabinets should be rated 105°C (221°F)
minimum. Cables must be dressed to avoid damage to the conductors.
The designed capacitance between +190V and –190V RFT-V conductors is 7uF and the measured
capacitance between ±190V conductors and earth is <1uF.
Current limiting protection must be provided for the contacts of the alarm relays as they are not
fused in the shelf. EXCEEDING MAXIMUM RATINGS OF 60Vdc AND 0.5A COULD RESULT IN FIRE
OR DAMAGE OF THE CONTACTS.
For installations in environments exceeding 40°C (104°F), airflow must be provided at a rate of 150
LFM across the entire cross section of the shelf.
This equipment is to be used in controlled environments.
Load connections should be made in close proximity to the power shelf.
Refer to the previous (Installation) chapter for additional safety precautions.

6.2 Site (Chassis) Ground

The left side mounting bracket (looking at front of unit) contains a set of 1/4" PEM studs on 5/8” centers for site
ground connection. Refer to drawing 030-831-08, at the rear of this manual, for site/chassis ground location.

6.3 DC Input
The shelf comes factory configured with a 50-pin Amp-Champ style connector and 25-pair wire for input of the
twenty (20) input power pairs.
NOTE: The host system must provide input primary overvoltage protection, for each of the 20 telephone wire pairs, to a
level corresponding to a 5-pin solid-state protector type Corning 303M-11A7T0 or a 5-pin multi-stage protector
type Bourns 2410-31-G-MSP. These modules are designed to short-to-ground for all electrical conditions that
exceed their surge capabilities and have a DC breakdown voltage range of 300-400 Volts and an impulse
breakdown voltage of <700 Volts.
Refer to drawing 030-831-08, at the rear of this manual, for pin out assignments and mating connector
requirements.

012-554-B2 Rev D Page 11 of 16

6.4 DC Output

6.4.1 Shelf Connection

The 10-module shelf has a 3-position Molex style connector for the –48V and +Gnd output terminations. Refer to
drawing 030-831-08, at the rear of this manual, for pin out assignments and mating connector requirements.

6.4.2 Wire Harness Options

The 10-module shelf has two (2) options for DC output wiring:
Shelf List Option 84: provides a wire harness two (2) feet long with a 3-position Molex connector on the
customer connection end. Refer to drawing 877-593-04, at the rear of this manual, for pin out assignments.
Shelf List Option 85: provides a wire harness six (6) feet long with a 2-position Anderson style connector on the
customer connection end. Refer to drawing 877-621-04, at the rear of this manual, for pin out assignments.

6.5 Alarm (Relay) Outputs

The 10-module shelf system can extend both major and minor alarm outputs via Form C relays; which are
socketed and field replaceable (See 1.3 Part Numbers and List Options for ordering information).
Each relay output can be wired for NO or NC operation during an alarm or control condition. See Figure 7.

Figure 7–Showing relay connections

6.5.1 Shelf Connection

The 10-module shelf has a 6-pin Molex style connector for the major and minor alarm relay terminations. Refer to
drawing 030-831-08, at the rear of this manual, for pin out assignments and mating connector requirements.

6.5.2 Wire Harness Options

The 10-module shelf has two (2) options for factory alarm wiring:
Shelf List Option 87: provides a wire harness two (2) feet long with a 16-position Molex connector on the
customer connection end. Refer to drawing 877-594-04, at the rear of this manual, for pin out assignments.
Shelf List Option 88: provides a wire harness six (6) feet long with unterminated wires (flying leads) on the
customer connection end. Refer to drawing 877-622-04, at the rear of this manual, for pin out assignments.

012-554-B2 Rev D Page 12 of 16

7 Initial Startup
Remove customer-supplied 5-pin protectors from power-pairs termination block and disconnect the output –48V
cable.
Verify by both measurement and observation that the chassis of the system is bonded to ground.
Mate the input connector with the host connector.
Insert all modules as per Section 5.4.
Complete the input circuits by plugging in the 5-pin protectors, one by one, and confirm that both the IN and OUT
LED indicators illuminate on corresponding modules.
Measure the output voltage to be <58Vdc and reconnect the output –48V cable.

7.1 Normal Mode of Operation

Normal operation of the converter system will be indicated by the illumination of the LED indicators on each
converter module.

7.2 Reverse Polarity Protection

The converter module will not be damaged and will operate if an input connection is made in reverse.
CAUTION
To ensure some measure of safety, it is recommended to wire the shelf with correct polarity on all
inputs as measured at the front panel test points. The circuits with incorrect polarity should be
reversed.

012-554-B2 Rev D Page 13 of 16

8 Maintenance
Although very little maintenance is required with Alpha systems, routine checks and adjustments are
recommended to ensure optimum system performance. Qualified service personnel should do repairs.
The following table lists a few maintenance procedures for this system. These procedures should be performed at
least once a year.
WARNING: HIGH VOLTAGE AND SHOCK HAZARD.
Use extreme care when working inside the shelf while the system is energized.
Do not make contact with live components or parts.

Circuit cards, including RAM chips, can be damaged by static electricity. Always wear a grounded
wrist strap when handling or installing circuit cards
Ensure redundant modules or batteries are used to eliminate the threat of service interruptions
while performing maintenance on the system’s alarms and control settings.
Procedure Date Completed
Clean ventilation openings
Inspect all system connections (re-torque as necessary)
Verify alarm relay operation

Table A–Sample maintenance log

NOTE: Consult factory for replacement parts. See 1.3 Part Numbers and List Options for ordering information.

8.1 Output Relay Replacement

Relays are located immediately behind the alarm cable at the front right side of the converter shelf.
1. Remove the hold-down spring securing the relay in its socket.
2. Carefully remove/replace the relay (replace only with same type and rating).
3. Replace the hold-down spring.

012-554-B2 Rev D Page 14 of 16

9 Warranty
Visit http://www.alpha.ca/web2/services-and-support/warranty.html for full warranty information.

9.1 Warranty
Alpha Technologies Ltd. warrants all equipment manufactured by it to be free from defects in parts and labor, for
a period of two years from the date of shipment from the factory. The warranty provides for repairing, replacing or
issuing credit (at Alpha’s discretion) for any equipment manufactured by it and returned by the customer to the
factory or other authorized location during the warranty period. There are limitations to this warranty coverage.
The warranty does not provide to the customer or other parties any remedies other than the above. It does not
provide coverage for any loss of profits, loss of use, costs for removal or installation of defective equipment,
damages or consequential damages based upon equipment failure during or after the warranty period. No other
obligations are expressed or implied. Warranty also does not cover damage or equipment failure due to cause(s)
external to the unit including, but not limited to, environmental conditions, water damage, power surges or any
other external influence.

The customer is responsible for all shipping and handling charges. Where products are covered under warranty
Alpha will pay the cost of shipping the repaired or replacement unit back to the customer.

012-554-B2 Rev D Page 15 of 16

10 Acronyms and Definitions
AC Alternating current
AWG American wire gauge
CEC Canadian Electrical Code
CMA Circular mil area
CSA Canadian Standards Association
DC Direct current
LED Light emitting diode
NC Normally closed
NEC National Electrical Code (for the USA)
NO Normally open
OSHA Occupational Safety & Health Administration
OVP Over voltage protection
RU Rack unit (1.75”)
UL Underwriters Laboratories

012-554-B2 Rev D Page 16 of 16

Specifications for Alpha Technologies’ Modular Converter System CSM46

Converter Module Output

Voltage Range: -50 to -55Vdc

Current Maximum: 1.5A per converter (derates linearly with input voltage)
3.0A per module

Power: ≤75W per converter (derates linearly with input voltage)

≤150W per module

Static Voltage Regulation: 55V ±1% @ no load

50V ±1% @ full load (1.5A x2)

Startup Time: ≤0.3 seconds to rated Vdc @ no load

Startup Overshoot: -60Vdc in less than 100ms, no OVP

Current Limit: 1.5A x2 ±2%

Noise: <100mVRMS to 20MHz (wide band)

<500mVp-p to 20MHz
Meets requirements of GR-1089-CORE,
Section 3.2.2.2 with test method of Section 3.4.5

Acoustic Noise: <45dBa at 1m (3 ft)

Transient Protection: Compliant to GR-1089-CORE,

Section 4.6.7 for lightning surge susceptibility
Section 4.6.10 for ac power faults

EMI: Meets requirements of GR-1089-CORE,

Sections 3.2.2.2 and 3.3

Converter Module Input

Voltage: 200 to 380Vdc (±100 to ±190Vdc)

Noise: Compliant to GR-1089-CORE, Section 3.2.2.2 and 3.3

Current: Up to 0.235A(dc) ±2% per input

Efficiency: >85% @ 100% load

Off State Current: <30mA input current when module is turned off

Power Module Fuse: 4 x 1.25A, 250Vac Telecom

Isolation: Inputs isolated from outputs and ground;

10MΩ insulation resistance and ≥1600Vdc insulation strength

Environmental
Temperature: -40 to +40°C (-40 to +104°F) [natural convection]
-40 to +75°C (-40 to +167°F) [with 200 LFM airflow]
-40 to +65°C (-40 to +149°F) [with 150 LFM airflow]

Humidity: 0 to 95% non-condensing

Elevation: -500 to 2800 m (-1640 to 9186 ft)

Alpha Technologies Ltd. 012554-B1_Rev_D

Printed in Canada. © 2014 Alpha Technologies Ltd. Alpha is a registered trademark of Alpha Technologies Ltd. All Rights Reserved. Page 1 of 3
Specifications for Alpha Technologies’ Modular Converter System CSM46 Continued

Module Features
Indicators: Green LED – Converter A Input OK
Green LED – Converter A Output OK
Green LED – Converter B Input OK
Green LED – Converter B Output OK

Test Points: Converter A Input Voltage

Converter B Input Voltage
Recommended Connection Wire Sizes
10-Module Shelf: Input: 0.34 to 0.14 mm² (#22 to 26 AWG) [20 pairs, 40 conductors]
Output: 2 x 10 mm² (#8 AWG)
AMBIENT TEMPERATURE = 40°C (104°F)

Mechanical
SIZE:
Converter Module: 42mm H x 23mm W x 280mm D
(1.65" H x 0.90" W x 11" D)
10-Module Shelf: 45mm H x 273mm W x 311mm D [excludes connectors and mounting brackets]
(1.75" H x 10.75" W x 12.25" D)

MOUNTING:
10-Module Shelf: 12” or 19" flush or offset mounting

WEIGHT:
Converter Module: 0.67 kg (1.5 lb.)
10-Module Shelf: 4.87 kg (10.8 lb.)

Standards Compliance
This product is certified to meet or exceed the following:
PRODUCT SAFETY
United States: UL 60950-1-2002
UL 60950-21 (RFT-V)
Telcordia GR-1089-CORE, Issue 3 Oct 2002 Section 7

Canada: CSA C22.2 60950-1-03

CSA 60950-21 (RFT-V)

Europe: EN 60950-1
IEC 60950-1
IEC 60950-21 (RFT-V)

EMI/RFI/EMC
United States: FCC Title 47, 2002, Chapter 1, Part 15 Class B
(Class A for a complete rack mounted system)
Telcordia GR-1089-CORE, Issue 3 Oct 2002

Canada: ICES-003 Issue 3, Nov 22, 1997

012554-B1_Rev_D
Alpha Technologies Ltd.
Printed in Canada. © 2014 Alpha Technologies Ltd. Alpha is a registered trademark of Alpha Technologies Ltd. All Rights Reserved. Page 2 of 3
Specifications for Alpha Technologies’ Modular Converter System CSM46 Continued

This product is designed to meet or exceed the following:

EMI/RFI/EMC
Europe: EN-ETS 300 386 ERM and EMC
EN 55024, 1998

ENVIRONMENTAL
United States: Telcordia GR-63-CORE, Issue 2, Apr 2002
GR-499 Section 13

Europe: EN 300 019, 1998

OTHER RELEVANT TELCORDIA DOCUMENTS

GR-57-CORE, Issue1: Functional Criteria for Digital Loop Carrier (DLC) Systems

GR-909-CORE, Issue 1: Generic Requirements for Fiber Loop Systems

SR-332, Issue 1: Reliability Prediction for Electronic Equipment

TA-NWT-001500, Issue 1: Generic Requirements for Powering Optical Network Units in FITL Systems

GR-950-CORE: Generic Requirements for Optical Network Unit (ONU) Closures

The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
Specifications are subject to change without notice.

012554-B1_Rev_D
Alpha Technologies Ltd.
Printed in Canada. © 2014 Alpha Technologies Ltd. Alpha is a registered trademark of Alpha Technologies Ltd. All Rights Reserved. Page 3 of 3
10 Acronyms and Definitions
AC Alternating current
AWG American wire gauge
CEC Canadian Electrical Code
CMA Circular mil area
CSA Canadian Standards Association
DC Direct current
LED Light emitting diode
NC Normally closed
NEC National Electrical Code (for the USA)
NO Normally open
OSHA Occupational Safety & Health Administration
OVP Over voltage protection
RU Rack unit (1.75”)
UL Underwriters Laboratories

012-554-B2 Rev D Page 16 of 17

 5 4 3 2 1
REVISIONS
DO NOT SCALE DRAWING LTR DESCRIPTION DWN DATE APPD

B REV'D FOR INTEGRATE JL 2014/04 KLau

E 314.0 12.36 E

D D

121.9 4.80

C C

012-554-20
MODULE (10X)
9.1 0.36
0

278.9 10.98
19.9 0.78

B B
0

43.9 1.73
37.8 1.49
29.9 1.18
22.0 0.87
14.0 0.55
6.1 0.24
0 0

UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE

319.3 12.57 DIM ARE IN MM CONFIDENTIAL, REMAIN THE PROPERTY OF
X 1 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
X.X 0.5 COPIED OR USED WITHOUT ITS WRITTEN CONSENT
339.0 13.35 X.XX 0.25
A ANGULAR: 1
INTERPRET DIM AND TOL PER
APPROVALS DATE
TITLE:
OUTLINE DRAWING, SHELF
A
DRAWN SY 2008/02
ASME Y14.5M-1994
CHECKED RPo 2008/02 10 MODULE, CSM46
THIRD ANGLE PROJECTION
SIZE DWG NO. REV
B 030-831-06 B
© ALPHA TECHNOLOGIES LTD SCALE:
NTS SHEET 1 OF 1
5 4 3 2 1
 5 4 3 2 1
REVISIONS
DO NOT SCALE DRAWING LTR DESCRIPTION DWN DATE APPD
ALARM OUTPUT
B SY 2008/08 MC
CORRECTED
MINOR ALARM RELAY MAJOR ALARM RELAY
C REV'D FOR INTEGRATE JL 2014/04 KLau

E E

1 25

D 26 50 D
1
MATE WITH TYCO AMP KIT P/N 1-229913-1 (NON-ROHS)
OR 1-5229913-1 (ROHS), THE CABLE HOUSING SHOULD
4 1 BE DRESSED AWAY FROM PINS 1 AND 26, WITH BUNDLE
5 2 EXITING OVER PINS 25 AND 50
2
6 3 DC INPUT
-190V PIN +190V PIN PAIR
1 26 1
3 2 27 2
3 28 3
MATE WITH MOLEX P/N 39-01-2065 4 29 4
ALARMS 5 30 5
PIN FUNCTION 6 31 6
1 MINOR ALARM NO MATE WITH MOLEX P/N 42816-0312 7 32 7
2 MINOR ALARM COMMON DC OUTPUT 8 33 8
3 MINOR ALARM NC PIN FUNCTION 9 34 9
C 4
5
MAJOR ALARM NO
MAJOR ALARM COMMON
1 NO CONNECTION 10 35 10 C
2 -48V 11 36 11
6 MAJOR ALARM NC 3 RTN 12 37 12
13 38 13
14 39 14
15 40 15
16 41 16
17 42 17
18 43 18
19 44 19
20 45 20
PINS 21-25 AND 46-50 ARE NOT CONNECTED

CHASSIS GROUND 1/4-20 STUDS

AND HARDWARE (SUPPLIED)
B B

UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE

DIM ARE IN MM CONFIDENTIAL, REMAIN THE PROPERTY OF
X 1 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
X.X 0.5 COPIED OR USED WITHOUT ITS WRITTEN CONSENT
X.XX 0.25
A ANGULAR: 1
INTERPRET DIM AND TOL PER
APPROVALS DATE
TITLE:
CUSTOMER CONNECTIONS,
A
DRAWN SY 2008/02
ASME Y14.5M-1994
CHECKED RPo 2008/02 SHELF 10 MODULE, CSM46
THIRD ANGLE PROJECTION
SIZE DWG NO. REV
B 030-831-08 C
© ALPHA TECHNOLOGIES LTD SCALE:
NTS SHEET 1 OF 1
5 4 3 2 1
 REVISIONS
LTR DESCRIPTION DWN DATE APPD
B WIRE CONNECTION CHART
MODIFIED SY 2008/04 MC
WIRE INSTALATION C CINCH CHANGED TO AMP
SHEET 2 ADDED
WH 2008/09 MC

AMP TOOL
PIN 1 TO 20 (NEGATIVE) 229384-1
PIN 26 TO 45 (POSITIVE)

WIRES CONNECTION CHART

Wires to Connector
Wires Pin # Wires Pin #
Black/Red/Green 1 Red/Black/White 26
Black/White/Red 2 Red/Black/Green 27
Black/White/Orange 3 Red/White/Green 28
Black/White/Green 4 Orange/Black/White 29 SECTION A-A
Green/Black/White 5 Orange/Black/Green 30
Green/Black/Orange 6 Orange/White/Blue 31
White/Red/Orange
White/Red/Blue
7
8
Blue/Black/White
Blue/White/Orange
32
33
A A
White/Black/Green 9 Red/Black 34
White/Black/Red 10 Red/Green 35 PIN 50 PIN 25
White/Red/Green 11 Red/White 36
Black/White 12 Orange/Red 37
Black/Red 13 Orange/Green 38
Green/Black 14 Orange/Black 39
Green/White 15 Blue/Black 40
White/Black 16 Blue/White 41
White/Red 17 Blue/Red 42
Black 18 Red 43
Green 19 Orange 44
White 20 Blue 45
N/C 21 N/C 46
N/C 22 N/C 47
N/C 23 N/C 48 PIN 26 PIN 1
N/C 24 N/C 49
N/C 25 N/C 50
2.250 57.15

50 1270
PART OF ITEM 11
ITEM
QTY

REMOVE INSULATION, ALUMINIUM FOIL SHIELD

AND STRANDED COPPER DRAIN BEFORE
INSERTING WIRES TO CONNECTORS
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
11 ANGULAR: 0.5 SCALE: 1:1
TITLE: ASSEMBLYCABLE, I/P,10
NAME DATE
MDL.SHELF CSM46
DESIGN T.B 2008/02
ISSUE
DRAWN W.H 2008/02 DATE
SHEET 1 OF 2
SIZE TYPE DWG NO. REV
CHECKED T.B 2008/02 B D2 877-591-04 C
APPROVED M.C 2008/02 2008/02/26
© ARGUS TECHNOLOGIES
 THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: 1:1
TITLE: ASSEMBLYCABLE, I/P,10
MDL.SHELF CSM46

ISSUE
DATE SHEET 2 OF 2
SIZE TYPE DWG NO. REV
B D2 877-591-04 C
© ARGUS TECHNOLOGIES
 REVISIONS
LTR DESCRIPTION REV BY DATE APPD
B REVISED TO MATCH ROHS BOM JLM 08/04 RD

PIN 1

USE CRIMP TOOL

MOLEX #63811-1500
11
Part of Item 11
2 PLACES
1

0.375 9.53 THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

0.375 9.53 12
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL
DESIGN W.H 2008/01
DRAWN W.H 2008/01 SEE B.O.M.
4 PLACES CHECKED 2008/01
APPROVED 2008/01 FINISH

26 [660] TOLERANCES PER P.O. and

O
c 2008 ARGUS TECHNOLOGIES X.X
X.XX
0.04"
0.02"
[X]
[X.X]
1mm
0.5mm
Doc. 070-024-83
X.XXX 0.01" [X.XX] 0.25mm SCALE N.T.S
PART IDENTIFICATION TITLE
This part must be identified in accordance ASSEMBLY,CABLE O/P
with Argus document #071-014-10 by: 10 MDL SHELF CSM46
STAMPING TAGGING PEN LABELING
PART BOX PART
ISSUE
DATE
SHEET 1 OF 1
DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm] SIZE TYPE DWG NO. REV
X B D2 877-593-04 B
 REVISIONS
LTR DESCRIPTION REV BY DATE APPD
B REVISED TO MATCH ROHS BOM JLM 08/04 RD

ITEM 11 ITEM 12 ITEM 1

1 1 BLUE
2 2 YELLOW
3 3 GREEN
4 4 RED
5 5 BLACK 12
13 13
1 6 6 WHITE
6 PLACES 6 PLACES
PIN 1 11

1.00 25.4
1.00 25.4

PIN 1
26[660]

USE CRIMP TOOL

MOLEX #63811-5000

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN W.H 2008/01 MATERIAL

DRAWN W.H 2008/01 SEE B.O.M.
CHECKED 2008/01
APPROVED 2008/01 FINISH
TOLERANCES PER P.O. and
O
c 2005 ARGUS TECHNOLOGIES X.X
X.XX
0.04"
0.02"
[X]
[X.X]
1mm
0.5mm
Doc. 070-024-83
X.XXX 0.01" [X.XX] 0.25mm SCALE N.T.S
PART IDENTIFICATION TITLE
This part must be identified in accordance ASSEMBLY, CABLE, ALARM
with Argus document #071-014-10 by: 10 MDL. SHELF CSM46
STAMPING TAGGING PEN LABELING
PART BOX PART
ISSUE
DATE
SHEET 1 OF 1
DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm] SIZE TYPE DWG NO. REV
X B D2 877-594-04 B
 5 4 3 2 1
REVISIONS
DO NOT SCALE DRAWING LTR DESCRIPTION DWN DATE CHKD
B CORRECTED POLARITY IT#12 MP 2008/02 GS
C REV'D TO MATCH ROHS BOM JLM 2008/04 GS
D REV'D FOR INTEGRATE JL 2014/05 KLa

E E

D D

2
PIN 1

C C

USE CRIMP TOOL

MOLEX #63811-1500
1
13

2 PLACES
B B

0.550 13.97

0.375 9.53 14 12
11
2 PLACES
73 [1855]
UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE
DIM ARE IN MM CONFIDENTIAL, REMAIN THE PROPERTY OF
X 1 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
X.X 0.5 COPIED OR USED WITHOUT ITS WRITTEN CONSENT
X.XX 0.25
A PART IDENTIFICATION
ANGULAR: 1
INTERPRET DIM AND TOL PER
APPROVALS DATE
TITLE:
ASSEMBLY, CABLE O/P
A
THIS PART MUST BE IDENTIFIED IN ACCORDANCE WITH ARGUS DRAWN WH FEB-2008
DOCUMENT #071-014-10 BY: ASME Y14.5M-1994
CHECKED TB FEB-2008 MOLEX ANDERSON CSM46
THIRD ANGLE PROJECTION
STAMPING TAGGING PEN LABELING SIZE DWG NO. REV
PART BOX PART B 877-621-04 D
X © ALPHA TECHNOLOGIES LTD SCALE:
N.T.S SHEET 1 OF 1
5 4 3 2 1
 REVISIONS
LTR DESCRIPTION REV BY DATE APPD
B REVISED TO MATCH ROHS BOM JLM 2008/04 RD
B1 WIRE TABLE CHANGED W.H 2008/08 MC
C CHANGED WIRE FROM SOLID TO
STRANDED. CHANGED WIRE COLOR M.P. 2009/05 MC
CODE.
D ADDED TABLE FOR 858-061-19 CABLE M.P. 2009/07

TABLE FOR 858-411-19 (ITEM 1) TABLE FOR 858-061-19 (ITEM 1)

ALARM FUNCTION ITEM 11 ITEM 1 ALARM FUNCTION ITEM 11 ITEM 1

NO 1 BLUE NO 1 BLUE
MINOR MINOR
COMMON 2 BROWN COMMON 2 YELLOW
ALARM ALARM
NC 3 GREEN NC 3 GREEN
NO 4 RED NO 4 RED
MAJOR MAJOR
COMMON 5 BLACK ALARM COMMON 5 BLACK
ALARM
NC 6 WHITE NC 6 WHITE

6 PLACES
12
1

11
PIN 1

1.00 25.4

72[1830]
USE CRIMP TOOL
MOLEX #63811-5000

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN W.H 2008/02 MATERIAL

DRAWN W.H 2008/02 SEE B.O.M.
CHECKED T.B 2008/02
APPROVED M.C 2008/02 FINISH
TOLERANCES PER P.O. and
O
c 2005 ARGUS TECHNOLOGIES X.X
X.XX
0.04"
0.02"
[X]
[X.X]
1mm
0.5mm
Doc. 070-024-83
X.XXX 0.01" [X.XX] 0.25mm SCALE N.T.S
PART IDENTIFICATION TITLE
This part must be identified in accordance ASSEMBLY, CABLE, ALARM
with Argus document #071-014-10 by: O/P MOLEX/LEADS
STAMPING TAGGING PEN LABELING
PART BOX PART
ISSUE
DATE
SHEET 1 OF 1
DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm] SIZE TYPE DWG NO. REV
X B D2 877-622-04 D
Alpha Technologies Ltd. Alpha Energy, Alpha Industrial Power Inc.
7700 Riverfront Gate Alpha Technologies Inc. 1075 Satellite Blvd NW,
Burnaby, BC V5J 5M4 3767 Alpha Way Suite 400
Canada Bellingham, WA 98226 Suwanee, GA 30024
Tel: +1 604 436 5900 United States United States
Fax: +1 604 436 1233 Tel: +1 360 647 2360 Tel: +1 678 475 3995
Toll Free: +1 800 667 8743 Fax: +1 360 671 4936 Fax: +1 678 584 9259

Outback Power Alpha Technologies GmbH Alpha Technologies S.A.

5917 195th St NE, Hansastrasse 8 131 Boulevard de l’Europe
Arlington, WA 98223 D-91126 1301 Wavre
United States Schwabach, Germany Belgium
Tel: +1 360 435 6030 Tel: +49 9122 79889 0 Tel: +32 10 438 510
Fax: +1 360 435 6019 Fax: +49 9122 79889 21 Fax: +32 10 438 213

Alpha Technologies Europe Ltd. Alphatec Ltd. Alpha TEK ooo

Twyford House Thorley 339 St. Andrews St. Khokhlovskiy Pereulok 16
Bishop’s Stortford Suite 101 Andrea Chambers Stroenie 1, Office 403
Hertfordshire, CM22 7PA P.O. Box 56468 Moscow, 109028
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Tel: +44 1279 501110 Tel: +357 25 375 675 Tel: +7 495 916 1854
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Tel: +852 2736 8663 Fax: +55 11 2476 0150 Fax: +370 5 210 5292
Fax: +852 2199 7988

For technical support, contact Alpha Technologies:

Canada and USA: 1-888-462-7487
International: +1-604-436-5547

Visit us at www.alpha.ca

 ue to continuing product development, Alpha Technologies reserves the right to change specifications without notice.
D
Copyright © 2014 Alpha Technologies. All Rights Reserved. Alpha® is a registered trademark of Alpha Technologies.