C248 Service Manual 1

C4 C24 SERIES
SERVICE MANUAL
TABLE OF CONTENTS
1. ITEMS TO NOTE FOR INSTALLATION AND OPERATION----------------------------------- 1

[1] Installation Environment
[2] Power Supply
[3] Operational Care
2. LEVEUNG ADJUSTMENT..................................
[1] Checking Leveling Points
[2] Leveling Adjustment Procedure -
PAPER FEEDER SECTION ADJUSTMENT (C48SF • C248E-SF • C248L-SF)---------

3. 5
[1] Feeder Section Drive Chain Tension Adjustment------------------------- 5
[2] Feeder Head Drive Chain Tension Adjustment--------------------------- 6
[3] Paper Table Elevator Motor Chain Tension Adjustment.................... 7
[4] Feeder Head Mounting Position
[5] Feeder Head Height Assembly Standard.......................................... 8
[6] Paper Table Elevator Drive Section Brake Adjustment..................... 8
[7] Paper Table Elevator Drive Crank Timing Adjustment------------------ 9
[8] Paper Table Elevator Clutch Mechanism Adjustment.....
[9] Paper Table Elevator Height Detector Adjustment----------------------- 11
[10] Paper Table Height Detector Upper Limit Switch Adjustment--------- 12
[11] Paper Table Height Detector Lower Limit Switch Adjustment--------- 12
[12] Paper Table (Paper Stack) Upper Limit Detector Lever Adjustment- 12
[13] Paper Table (Paper Pile) Height Sensor Adjustment-------------------- 13
[14] Adjusting the Front Stopper Travel Path and Vertical------------------- 13
[15] Adjusting the Sucker Angle................................................................ 13
[16] Adjusting Advance Timing of Front Stopper and Sucker
[17] Adjusting Suction and Blower Power of the Air Pump....................... 14
[18] Adjusting Feeder Head Suction (Vacuum) Timing
[19] Adjusting Pullout Roller.................................
[20] Adjusting Detector (Double Sheet).................................................... 15
[21] Timing of Feeder Unit Against Main Unit........................................... 16
[22] Feeder Units Timing Table............
4. PAPER FEEDER SECTION ADJUSTMENT (C48SF • C248E • C248L)- 18
[1] Securing Vertical Guides------------------------------------------------------- 18
[2] Adjusting Double Sheet Detector.......................................
[3] Setting Sheet Separators------------------------------------------------------- 19
[4] Adjusting Front Blower and Side Blower...........................
[5] Adjusting Suction Foot Height..
[6] Adjusting Suction Foot Clearance-------------------------------------------- 21
[7] Adjusting Suction Timing Valve...................
[8] Adjusting Parallelism of Pullout Roller............................................... 23
[9] Adjusting Paper Lifting and Stopping Positions--------------------------- 23
[10] Adjusting Feeder Unit Timing to the First Unit................................... 26
5. ADJUSTING FIRST UNIT------------------------------- 27
[1] Timing Table------------------------------------------------------------------------------------- 27

[2] Adjusting Around Fingers of Each Cylinder.............................
[3] Adjusting Finger Opening/Closing of Cylinder Fingers.................................... 29
[4] Adjusting Feed Roller...................................................................................... 30 _
[5] Adjusting Side Register......................................................................... 33
[6] Adjusting Plate and Printing Pressure Mechanism (C48)........ 35
[7] Adjusting Plate and Printing Pressure Mechanism (C248 • 1P)------------------- 40
[8] Adjusting Plate and Printing Pressure Mechanism (C248 • 2P)....................... 45
[9] Cylinder Gaps: Standards and Adjustment (C48, C248).................................. 49
6. ADJUSTING PAPER DELIVERY UNIT.................. 51
[1] Adjusting Chain Tension---------------------------------------------------------------------- 51

[2] Adjusting CD Bar Grip Arm------------------------------------------------------------------ 51
[3] Adjusting Transfer from Compression Cylinder to CD Bar-------------------------- 52
[4] Adjusting Delivery Section Paper Guide Timing.............................................. 52
[5] Adjusting Delivery Section Paper Guide and Drive Plate Cam....................... ---53
[6] Adjusting Delivery Section End Stopper.................................................. 53
[7] Adjusting Delivery Section Plunger Sensor..................................................... 53
[8] Adjusting Delivery Table Lowering Function-------------------------------------------- 54
7. ADJUSTMENT OF INKING SECTION CRANK (ASSEMBLY STANDARD)---------- 55
8. ADJUSTMENT AROUND SINGLE LEVER FINGER---------------------------------------- 57
[1] Adjustment Around Single Lever Finger------------------------------------------------- 57

[2] Adjustment of Single Lever Positioning Cam------------------------------------------- 58
9. ADJUSTMENT OF INKING SECTION---------------------------------------------------------- 59
[1] Adjustment of Inking Fountain Roller Brake--------------------------------------------- 59

[2] Adjusting Contact Pressure of Ink Ductor Roller Against First Oscillation Roller- - 59
[3] Adjusting the Timing of Swaying Motion of Ductor Roller--------------------------- 60
[4] Adjusting Inking Ductor Stopper Unit............................................................... 61
[5] Adjusting the Shaft Retainer Spring of the Idler Roller------------------------------- 63
[6] Adjusting Contact Pressure Between Inking Roller and Oscillation Roller....... 63
[7] Adjusting Contact Pressure Between Inking Roller and Plate Surface---------- 64
10. ADJUSTMENTS OF DAMPENING SECTION (WATERMATIC SYSTEM)------------ 66
[1] Structure and Functions---------------------------------------------------------------------- 66

[2] Adjustments..................................................................................................... 68
11. ADJUSTING DAMPENING SECTION (MOLLETON SYSTEM).............................. .....70
[1] Adjusting Rocking Motion of Ductor Roller...................................................... 70

[2] Adjusting Ductor Roller Swaying Motion Stop Mechanism.............................. 71
12. ELECTRICAL SPECIFICATIONS................................................................................... 72
[1] Electrical Specifications for C48, C48SF, C248 and C248SF-------------------------- 72

[2] Frequency Changes---------------------------------------------
[3] ........................................
Voltage Changes..........................................................................
.........................
[4] Timing Switches and Reference Angles............................................................... 73
[5] Electric Parts Layout and Wiring Drawings (C248) —.....
--------------------------------
[6] Electric Parts Layout and Wiring Drawings (C248SF).......................................... 87
[7] Electric Parts Layout and Wiring Drawings (C48)................................................. 100
[8] Electric Parts Layout and Wiring Drawings (C48SF)..........
----------------------------- 113
1. ITEMS TO NOTE FOR INSTALLATION AND OPERATION
[1] Installation Environment
The installation location and its environment will greatly influence the productivity of the press and
the quality of the printed output. Please keep the following points in mind when selecting the
location for installation.
CD Avoid direct sunlight. If the press is used for any extended period under direct sunlight, it may
cause the following:
 Dampening solution can run low and may cause toning problems.
 Ink may get too soft, causing characters and thin lines to thicken.
m Avoid dust or vibration. If the press is operated for extended period at a location where dust is
present or where the floor vibrates, it may cause the following:
 Dust sticks to the ink, plate surface, and blanket cylinder causing uneven printing surface.
 When dust adheres to machine parts, it can cause machines to malfunction.
 When the machine vibrates, it may cause an irregular supply of the dampening solution and ink,
as well as inconsistent cylinder pressure of plate cylinder, blanket cylinder, and impression
cylinder. This in turn may result in pool print quality and malfunction of machine parts.
m Avoid extremes in temperature or humidity. Operating for extended hours under these conditions
may cause the following:
 For some quality of paper stock, paper feed and/or paper delivery may be interrupted.
 Ink may become too soft or too hard, leading to poor print quality.
 The ideal operating conditions are:

Temperature 18°C — 25°C
Humidity 50% — 60%
 Do not place the press too close to air vents of air conditioning units. Extended operation under
this condition may cause the following:
 The paper quality may deteriorate, causing errors in paper feed and/or delivery.
 The dampening solution supply may become uneven and cause poor printing quality.
m Provide at least 50 cm of working space on the NOP-side of the press machine. This working
space is needed for daily maintenance and repairs.
[2] Power Supply
Supply voltage and current must meet the following requirements:
 Supply voltage must not vary more than ±10% of the rated voltage.
 Current consumption for each of the series are as follows:

C48 series............ 13 A
C248 series.......... 16 A
[3] Operational Care
[Caution] Make sure that the following items are understood by the user at the time of installation:
 Never operate with covers or protectors removed.
 Do not modify any installed parts designated as safety devices.
 When using inching switches to clean various press parts, make sure your finger
is off the switch and the rotation is completed before cleaning.
 If more than one operator is operating the pres% make sure to signal the others and
wait for clear response before starting the press.
 Turn off the power before inspecting electric circuits.
 When starting up the press, use inching operation to check for irregular rotations.
Be sure to oil the specified moving parts.
 After the end of operations, clean the parts as specified in the maintenance guideline.
2. LEVELING ADJUSTMENT
Leveling must be adjusted carefully to assure proper operation and extended life of the press.
[1] Checking Leveling Points
C248E Ink fountain rollers

C248L
cC 2 44 88 sS FF Ink fountain rollers
2
el—
A B
Suction foot shaft

Single revolution shaft Ink
fountain roller
[Note] Jack bolt D is
Ink included. Attach it at
fountain roller the time of installation.
Jack bolt Details of jack bolt at A, B, and C in the diagram

above.
Locknut
Base
metal
[2] Leveling Adjustment Procedure
(1) As indicated in the diagrams, leveling check points are: ink fountains and suction foot shafts
(C48) or single revolution shafts (C48-SF). Place levels at these points for checking.
[Note] Use level with 2/100 mm precision. Error should be within ±1 of graduation.
(2) Adjust levels by jack bolts at points A and B (total of 4 locations including ones on NOP-
side). After the jack bolts at A and B are tightened, place jack bolts at C and D so that
they just touch the floor.
(3) Leveling adjustment steps:
m Place the metal base under the jack

bolt:
C248E, C248L A, B, C Total of 6 locations

C248ESF, C248LSF A, B, C Total of 6 locations
(D is attached to the main unit)
C48 A, B Total of 4 locations
C48SF A, B Total of 4 locations
(D is attached to the main unit)
m Tighten the jack bolt until the head section of the machine
is approximately 5-10 mm above the floor.
m Place a level on the ink fountain roller and suction foot

shaft (C48) or on the single revolution shaft (C48SF) as
shown. Turn the jack bolts to achieve leveling.
To achieve leveling, adjust jack bolts at points A and B (total of 4

locations including ones on NOP-side). As for C and D, tighten
these bolts just enough so that base metals are just touching the
floor after A and B are secured.
 When level is obtained, securely tighten locknuts

of the jack bolts.
[Note] After the locknuts are tightened,

verify that there is no play at each
base metal.
Also, place the level once again at

check points for a final check.
Bracket for feeder table
elevetor chain sprocket
[Note] Before turning the power ON, please do the following: (C48SF, C248E-SF, C248L-SF)
At the time of shipping, the bracket for the feeder table elevator chain sprocket is mounted facing up.
Please remove it and remount it as shown in the illustration before operation.
3. PAPER FEEDER SECTION ADJUSTMENT
(C48SF, C248E-SF, C248L-SF)
[1] Feeder Section Drive Chain Tension Adjustment
 The chain
tension is
adjusted
by moving
Cap bolt the
tightener
rod
Tightener rod
vertically.
Chain  Loosen
the cap
bolt and
Tightener move the
tightener
rod up to
increase
[Notes] the chain tension; move
down to decrease the
tension.
 Proper tension:
Tension is too weak if the
chain sags while stopped.
The tension is too strong if
the chain is pulling the
sprocket wheel while
operating. Thus, the tension
is proper if there is no sag sprocket wheel smoothly
while stopped, and the when operating.
chain goes around the
0 If the chain tension is too weak, the feeder head does not
rotate smoothly, causing vibration and noise. This could
also result in paper feeding errors.
mIf the chain tension is too strong, chain section would emit
grinding noise and would shorten the life span of the
chain.
[2] Feeder Head Drive Chain Tension Adjustment
 Adjust the chain tension by

turning the eccentric pin as
shown.
 Loosen the cap bolt inside the frame.

Turn the eccentric pin counterclockwise
to increase the tension; clockwise to
decrease.
 Proper tension:
Tension is too weak if the chain sags while
stopped. The tension is too strong if the
chain is pulling the sprocket wheel while
operating. Thus, the tension is proper if
there is no sag while stopped, and the chain
goes around the sprocket wheel smoothly
when operating.
[Notes]
m If the chain tension is too weak, the feeder
head does not rotate smoothly, causing
vibration and noise. This could also result in
paper feeding errors.
m If the chain tension is too strong, chain
section would emit grinding noise and would
shorten the life span of the chain.

131 Paper Table Elevator Motor Chain Tension Adjustment
 Adjust the chain tension by moving the motor.

 Loosen the cap bolt. Move the motor up to decrease tension, move down to increase tension.
 Proper tension:
Tension is too weak if the chain sags while stopped. The tension is too strong if the chain is pulling the
sprocket wheel while operating. Thus, the tension is proper if there is no sag while stopped, and the
chain goes around the sprocket wheel
smoothly when operating.
[4] Feeder Head Mounting Position
Hollow set bolts  The mounting position of the paper

feeder head is determined by
positioning the head guide rail at the
position 333.5 mm from the inside of
the NOP-side frame.
Collar  Secure the guide rail by tightening

the hollow set bolts of the collars on
either side of bracket.
Head guide rail HOP-
side frame  The feeder head should be assembled
so that the "0" of the indicator scale is
at 24 mm from the top end of the slot
[5] Feeder Head Height Assembly opening.
Standard
Height control knob
 The head height is adjusted by turning
the control knob to raise or lower the
guide rail.
 Turn the control knob clockwise to

raise the head; counterclockwise to
Height graduation lower it.
Guide rail indicator line
Bracket
[6] Paper Table Elevator Drive Section
Brake Adjustment
(This adjustment is needed to prevent the
motor from spinning free during paper
table vertical
operation.)
 Paper table is raised o

suspending chain. T
worm gear, which m
through worm whee
 The brake mechanis

right end of the wo
 To increase braking p
the control bolt.
Control bolt  To adjust brake power

Brake control bolt slightly.
motor switch on and
control bolt to a pos
applies just enough
motor from spinning
switch is turned OF
171 Paper Table Elevator Drive Crank Timing Adjustment
 The rod end should

be pointing
straight down
(6 o'clock
position) when
the second blower
is at its lowest
position.
 To adjust, manually
advance
(forward) the
paper feeder motor
until the second blower comes to its lowest position.
Stop the feeder motor. Loosen the crank securing
bolt and turn the crank until the rod end is pointing
straight down as shown. Fasten the crank to the
crank shaft in this position by tightening the securing
bolts.
[8] Paper Table Elevator Clutch Mechanism

Adjustment
(1) Adjusting lever against hook (gap A =1 mm) when

paper table stops rising.
 Gap A between the lever and hook should

equal 1 mm when the second blower foot is
at its lowest position.
 Adjust this gap by changing the length of the

rod end. Extend the length of the rod to
increase the gap; shorten to decrease.
(2) Adjusting hook against lever when paper table stops

rising
 When the second blower foot is at its lowest
—9— position, and the solenoid is ON, the gap
between lever and the hook should equal 1
mm as shown.
 To adjust the gap, loosen the securing

screw of the solenoid, and then move
solenoid vertically.
(3) Adjusting hook against lever (gap B s 1 mm) when paper table stops rising
 When the second blower foot is at its lowest

position, and when solenoid is OFF, the Gap
B should equal 1 mm.
 To adjust the gap, loosen the securing

screws and move the solenoid plunger
stopper vertically.
(4) Adjusting gap between catch and ratchet wheel of paper table elevator unit
Catch  The gap between the outer perimeter (tip of

tooth) of the ratchet wheel and the catch
should equal 1 mm when the solenoid for
paper table elevator is ON.
 The gap adjustment is performed by

changing the length of the rod end.
 Lengthen the rod end to increase the gap;

shorten to decrease.
\ Ratchet wheel
[Notes] Verify the following after adjustments (1) — (4):
0 When the paper table is being raised, the catch should be clearly separated from the ratchet
wheel.
2 After the feeder clutch is engaged, if the paper t able is at its low position, paper table
ratchet wheel must be driven by the catch and raise the paper table. The paper table should
stop rising when it reaches a preset height.
pi Paper Table Elevator Height Detector Adjustment
(1) Adjusting pull spring of paper table elevator height

detector
 35= The
length
Lever (A) \ of the
spring
(inside view of
OP-side
frame)
Lever (B)
Hollow set bolts
(Outside view of
NOP-side frame)
(between inside spring hooks) should equal 35 mm

when the solenoid (for ratchet catch ON/OFF) is
OFF.
 To adjust the length, loosen the hollow set bolt

for securing lever (located outside of NOP-side
frame). Hold the lever A while turning the shaft.
same shaft After verifying that the spring length is

35 mm, tighten the hollow set bolt of lever B.
(2) Adjusting grooved cam for paper feed table height limit
switch
 When the paper

stack (paper table)
is at its low
position, and when
the paper table
elevator ratchet
catch ON/OFF
solenoid is ON, the
actuator of the limit
switch should
come into the
groove of the cam.
 To adjust, loosen the

hollow set bolt for
securing the cam,
and then adjust the
phase of the cam.
[Note] Verify that when the the cam groove, the
actuator of the limit limit switch turns
switch comes into OFF.
(3) Adjusting limit switch for solenoid operation detection
 When the solenoid is ON, the limit

—11— switch operates cam movement.
 To adjust, move the position of the

limit switch.
[10] Paper Table Height Detector Upper Limit Switch Adjustment
 Adjust the length of the cap bolt from the

Limit switch
lever to 20 mm as shown.
 The limit switch should be calibrated so that the

switch is activated when the gap between the tip
of the actuator and the main body of the limit
switch is approximately 0.3 - 0.5 mm.
Cap bolt
(Inside view of
NOP•side feeder frame)
[11] Paper Table Height Detector Lower Limit Switch Adjustment
(Double pile structure)

 Paper table (base board) With double pile structure, when the base board is
placed as specified, and when the paper table is
lowered, the hook should be positioned to meet the
base board from below. The limit switch is activated to
stop the descent.
 Adjust by repositioning the limit switch.
[12] Paper Table (Paper Stack) Upper Limit Detector Lever Adjustment
 When paper table is raised with a paper pile

screw on it, the table should come to a stop when
Metal plate the tip of front stopper is approximately

Sensor
Hex bolt
I 2 I 3mm If the paper feeder head is at its standard
Detector lever height, the gap between the second blower
Second blower foot foot and the paper stack should be
Front stopper about 3
mm
approximately 3 mm when the second
blower foot is at its lowest position.
 To adjust, loosen the hexagonal bolt securing the detector lever and
change the angle of the detector lever.
[13] Paper Table (Paper Pile) Height Sensor Adjustment
 The
paper
Screw table
elevator
Metal plate motor
Sensor should
stop
when the
top of the
paper pile
Second blower loot pushes
about 3
mm up
against
the upper
limit
detector
lever. If the press is further operated, the paper
feeder unit rotates and the paper table is pushed
up further by ratchet drive mechanism until the
height sensor (shown) detects it and stops the
table. The ascent of the table should stop when the
paper pile is approximately 5 -10 mm from the tip
of the front stopper. To adjust, loosen the screw
securing the sensor and change the mounting
angle.
[14] Adjusting the Front Stopper Travel Path and

Vertical Position
 The travel path and the vertical position of the front
stopper is adjusted using the front guide as the
reference. The plane of the front stopper should
match the extension of the plane of the front guide
surface.
 To adjust the travel path of the front stopper, loosen

the cap bolt for securing the bracket, and rotate the
bracket in relation to the stay. To adjust the front
stopper in vertical position, bend the front stopper
so that the stopper is in the extension of the front
guide surface.
 Adjust the angle so that the bottom surface of the

sucker is horizontal when the sucker is at its lowest
position. Make sure that the sucker height control
knob is set at the center of range.
Cap
Stay
Front stopper Stopper bracket
Front guide
[15] Adjusting the Sucker Angle
Height control knob
Cap bolt
Bracket lial!" I
. 1 111.
H o r i z o n t a l )
_____________ • .1111116
 To adjust, loosen the cap bolt, and turn the bracket
on the supporting shaft.
[16] Adjusting Advance Timing of Front Stopper and Sucker
When the
sucker is
First tape roller
starting its
(NOP-S) advance, the
tip of Timing cam 2 the front
stopper should
ro
Front stopper
be Hollow set bolt
leaning
approximately
2 mm as shown.
 To adjust:
This is adjusted by
the cam mounted
Cam follower
on the NOP-side
of the first tape
roller. To
advance the
timing of the front stopper, turn the cam forward
(counterclockwise as seen from the OP-side); to slow the
timing, turn the cam in reverse direction (clockwise as seen
from the OP-side).
 To verify:
Manually rotate the paper feeder unit forward until the position
where the sucker starts its advance. Place a ruler (scale) against
the front guide to verify that the tip of the front stopper is leaning
by 2 mm.
[17] Adjusting Suction and Blower Power of the Air Pump
Adjust the air pump power as follows:

 Use inching switch to rotate the press and feeder until
the sucker is grabbing the paper and there is no blower
air from the first or second blower feet. Stop the press.
 While watching the gauge, adjust the air power using the
control knob on top of the pump.
 Standards:
Blower strength......... 0.5 kg
Sucker strength .......40 Cm Hg
[18] Adjusting Feeder Head Suction (Vacuum) Timing
 Adjust Vacuum timing cam the timing of the

cam so that the
sucker air is cut
off when the front
edge of the paper
pushed by the
sucker reaches
the pullout roller.
 To adjust, turn the

cam forward
(forward) to cut
off the air or
backward
(counterclockwise) in relation to the rotation

direction.
Securing knob Pressure control knob
Lever
Stay
Bracket  T
Pullout roller h
e
First tape roller
[19] Adjusting
Pullout Roller
gap between
the bracket and
the lever
should be 2
mm. Then,
secure the
bracket with
the pullout
roller touching
the first tape
roller.
 To adjust the secured to the
gap between stay, turn the
the bracket and pressure
the lever to 2 control knob to
mm, turn the fine adjust the
pressure contact
control knob. pressure of the
pullout roller
 After the against the first
bracket is tape roller.
[20] Adjusting
Detector (Double
Sheet)  Adjust the gap
underneath the
neck of control
Co
ntr knob and the
ol locknut to
kn
ob approximately
5 mm. Then, let
the double
sheet detector
roller touch the
first tape roller
and secure the
bracket to the
stay.
 To adjust the
pressure of the
detector roller,
the limit switch
should be ON
when three
sheets of paper
are inserted,
while it should
be OFF with two
sheets (11" x
Locknut
Lock bolt
Stay
Bracket
Double sheet
detector roller
First tape roller
17" or larger in
size).
[21] Timing of Feeder Unit Against Main Unit
 To adjust the timing of paper feed

against the main unit, adjust the angle
of sucker for the start of forward
motion. (Forward starting angle ... 25°)
 To adjust, adjust the sprocket wheel

located inside of NOP-side frame. To
speed up the timing of the feeder unit,
loosen the securing bolt and turn the
wheel in the direction of the arrow.
Motor chain
 To verify:
The guide of the side register should start
rising when the front edge of the paper fed
by the feeder is approximately 25 mm past
4 nside NOP-aide frame the edge of the side register guide.
[Note] If the desired adjustment within the

range of the slotted hole cannot be
obtained, disengage the chain and
perform a timing adjustment. When re-
engaging the chain, position the
securing bolt at the center of the slotted
hole.
[22] Feeder Units Timing Table
Following table shows the timing with 0° defined as:

C48-SF: The position when the impression cylinder finger is closed.
C248-SF: The position where the transfer cylinder finger is closed.
Item Timing Refer to

1 Vertical movement of second blower Start descending 235° See figure
below
Start ascending 155°
2 Front stopper Start leaning 17° 13
3 First blower, second blower Start first blower 180° See figure
below
Start second blower 295°
4 Suction timing of sucker Air is cut off when the front edge See figure
of paper reaches pullout roller below
5 Feeder unit against main unit Start forward 25° 15
movement of sucker
Blower timing cam
Second blower vertical

timing cam
Vacuum sucker timing cam
NOP—S
4. PAPER FEEDER SECTION ADJUSTMENT (C48•C248E•C248L)
[1] Securing Vertical Guides
The vertical guides (10, 11) should be locked in place

when lock lever (20) is in roller catcher (21), and the
vertical guides should move freely when not locked. To
adjust, loosen screw (46) and turn hexagonal bolt (13)
located on the back. Balance the horizontal tension at
the position where lock lever (20) is off the roller catcher
(21).
[Notes]
a) Secure the hexagonal bolts so that the eccentric

pins face each other.
b) The vertical guides and the sheet separator must
work together.
01
[2] Adjusting Double Sheet Detector
To obtain an accurate reading of paper thickness,

eliminate play of limit switch (16).
To adjust, loosen locknut (10), turn control knob (21)

clockwise until the double sheet escape solenoid is
activated. Then, turn counterclockwise to the position
where the solenoid no longer works. Tighten locknut
(10).
Cut two sheets approximately 25 — 30 mm wide from

the paper stock to be used. Turn ON the press and insert
the two sheets between the first feed roller and guide
roller (30). The two sheets should be staggered, with the
front edge of the second sheet following the first by
approximately 50 mm. The double sheet escape gate
should open only when the inserted sheets are
overlapping.
The gap between the two rollers is adjusted using knob (03). Turn knob (03) clockwise to
increase the gap; counterclockwise to decrease.
Adjusting the double sheet escape solenoid strokes
m The double sheet escape solenoid strokes

should be 9 —10 mm as shown.
Double sheet
m To adjust, loosen the screws securing the escape solenoid
solenoid and reposition the solenoid.
[3]
Holder groove
width
Sheet separator Setting
4 1% width Sheet
g• H H
Separators
(This
adjustment
achieves the
Sheet separator correct paper
pile
1 as height and
Front blower prevents
double
sheet
feeding.)
(1) Sheet separator

should be set in
the groove cut
in holder *. As
shown in the illustration, position the sheet
separator at 1/3 of the height (H) of the groove
from the top edge of the opening.
The tip of sheet separator * should
protrude approximately 4 ± 1 mm from
surface (A) of holder 0.
(2) Adjustment
m To adjust the height of sheet separator * in
the cut groove of holder 6, bend sheet
separator O.
e To adjust the length of protrusion of sheet

separator tip beyond surface (A) of holder 0,
loosen bolt a) and reposition sheet separator
*.
[Note] Sheet separator should be centered

in the holder groove.
Sheet separator
(This adjustment
assures proper paper
handling and prevents
double sheet feeding.)
0 Position of the
center of front
blower holes
should line up
with sheet
separator as
shown.
e Position the side

blower height
as shown. (It
may be
necessary for
micro
adjustment
depending on
the thickness of
paper used.)
0
0 0
0 0 [4] Adjusting Front Blower and Side Blower
o
[51 Adjusting Suction Foot Height
(This adjustment assures that the suction foot

grabs paper correctly and feeds the paper Upper pullout roller
toward pullout roller properly.)
(1) The gap between the bottom surface of the

suction foot and the perimeter of the lower
pullout roller should be 5 mm. (Use gap
gauge.)
(2) Adjustment Lower pullout roller
CD Turn the press slowly to the position where

cam follower reaches the top position of the
suction foot. Stop the press.
Loosen the locknut, and turn the eccentric

pin to adjust. Turn eccentric pin clockwise to
Suction foot vertical cam
raise the suction foot; counterclockwise to
lower. Cam follower -F—
(Cam rotational direction

Suction foot upward
' movement completion point
Suction foot
(escape) . .upper limit point
Cam follower
[6] Adjusting Suction Foot Clearance
(This adjustment assures that the

suction foot grabs paper correctly
and feeds the paper toward pullout Suction foot
roller properly.) f (
(1) When the suction foot is at its

lowest position, the gap —84
use— 9.5 mm
gauge)
between the surface of the Sheet separator bracket
sheet separator bracket and the
perimeter of the suction foot
should be 8.5 mm — 9.5 mm.
(Use gauge)
(2) Adjustment
0 Manually rotate the press until

the suction foot is at its lowest
position (i.e. where the
cam follower is at lower limit of
cam).
e Loosen the locknut, turn the Locknut

eccentric pin to adjust the gap
between the perimeter of
suction foot and sheet Camfollower
separator bracket. Turn Eccentric pin
eccentric pin clockwise to
decrease the gap;
counterclockwise to increase.
[Note] If the required gap (8.5 —

9.5) cannot be obtained
by adjusting the eccentric
pin, temporarily secure the
eccentric pin at the center
position of adjustment
range. Then, loosen the
set bolt shown, adjust the
angle of lever against the
suction foot mounting
shaft, and finally micro-
adjust the gap with an
eccentric pin.
Lever
[7] Adjusting Suction Timing Valve
(This adjustment assures that the suction foot grabs paper when coming down, and that
the paper is released when its front edge reaches the pullout roller.)
(1) Adjusting gap (0.5) between cam follower 0 and suction timing cam 0:
T. Turn the press manually until the low position of suction timing cam 0 is at the
cam follower 0.
e Loosen the locknut, and turn the eccentric pin to adjust. Turn eccentric pin clockwise to
make the gap between cam and cam follower is narrower. Turn eccentric pin
counterclockwise to make the gap between cam and cam follower is wider. Gap should
be 0.5mm as standard.
(2) Adjusting valve opening/closing timing:
CD Operate the press manually to allow suction foot to grab the paper, and adjust the timing so
that the suction foot air is cut off at the exact moment the front edge of the paper is grabbed
by the pullout roller.
e To adjust, loosen bolt 0 and turn suction timing cam 0. Turn clockwise to speed up air
cutoff timing; counterclockwise to slow down.
(3) Adjusting gap between pin and hook to 0 mm:
When cam follower is at a high position of suction foot timing cam, the cam follower opens
the valve. When the solenoid is ON, press on plunger, adjust the gap between the pin and
hook to 0 mm.
e To adjust, move the position of the solenoid.
OQ Suction foot vertical cam
gap 0.5mm
Eccentric pin
® Cam follower
0 Suction timing cam Suction foot clearance cam
To adjust the timing of the height control cam, check the vertical timing of the suction foot by manually
turning hand crank. Check the timing so that the height Before suction foot moves up, height
control bar starts to rise before the suction foot does. control bar should start to rise 3 — 5
mm in advance
(Check this during paper feed cycle.)
Height control bar

[8] Adjusting Parallelism of Pullout Roller
Adjust the parallelism of upper pullout roller and lower pullout roller as follows:
Prepare two strips of paper approximately 2 —3 cm wide. Insert them between upper pullout
roller and lower pullout roller, at both ends of rollers. Pull on the strips of paper to check that
the contact pressure is the same on OP-side and NOP-side.
Detent pawl
Ratchet pawl
drive lever
1.5mmgap
OP — S
[9] Adjusting Paper Lifting and Stopping Positions
(1) When the feeder operating lever comes closest to ratchet pawl drive lever (i.e. when it is
pulled in the most by A link), the gap between the detent pawl and ratchet pawl drive lever
should be 1.5 mm - 2 mm.
(2) To adjust, loosen locknut behind eccentric bolt (A) and turn the eccentric bolt (A). Adjust to
the position where turning counterclockwise widens the gap.
Detent pawl
Ratchet
pawl drive
1.5 mm gap
When the eccentric pin comes closest to detent pawl (i.e.

when it is pushed by link most), the gap between the
detent pawl and ratchet pawl drive lever should be 1.5
mm. To adjust, loosen locknut of eccentric pin B, and turn
eccentric pin B. Adjust to the position where turning
counterclockwise widens the gap.
Double sheet escape gate recovery lever pin should be
released each time using hook.
[101 Adjusting Feeder Unit Timing to the First Unit
 The paper feeding timing to the first unit should be as follows:
If paper is continuously fed, when the trailing edge of the preceding paper reaches the bump
surface of the front stopper, the distance between leading edge of the next paper should be
approximately 35 mm as shown below (when using largest size paper 365 mm). The angle of
the timing should be approximately 220° when the leading edge of a single sheet of paper fed
reaches the front stopper.
About 35 mm
Leading paper
It is convenient to mark the point on
Trailing paper the table where the leading paper hits
front stopper
Front stopper
 Adjustment
 To adjust the feeder timing to the first unit, loosen

securing the three cap bolts of sprocket inside
the NOP-side frame. Before loosening these
screws, make matching marks on both
sprocket and hub.
— 26 —
5. ADJUSTING FIRST UNIT
Ill Timing Table

Al
ks ea
• •0 • O e
O.
0
.
1 • 111
00
Impressio
n cylinder
First transfer cylinder
C48
41 •
impression *owe
em
Ile • V" 1110 ••
Tap AO
0114Pak cylinder
0 0 0
a l t . O .
Second transfer cylinder

C248
C48
Item Angle
1 Close impression cylinder finger 0° (Reference)
2 Open impression cylinder finger 158°-159°
3 Close CD bar finger 157°-158°
4 Side register pull start 284° vo° > ,..N414Y-
5 Side register roller raise 328°
6 Start upper feed roller feed 330° 1.10° PP? 15
7 Front edge of paper reaches impression cylinder stopper 350°-352°
8 Single lever sensor ON 350°
C248
Item Angle
1 Close first transfer cylinder finger 0° (Reference)
2 Open first transfer cylinder finger 116°-117°
3 Close second transfer cylinder finger 115°-116°
4 Open second transfer cylinder finger 345°-346°
5 Close impression cylinder (double diameter cylinder) finger 344°-345°
6 Open impression cylinder (double diameter cylinder) finger 165.5°-166.5°
7 Close CD bar finger 164.5°-165.5°
8 Start side register pull 285°
9 Raise side register roller 328°
10 Start upper feed roller feed 330°
11 Front edge of paper reaches first transfer cylinder stopper 350°-352°
12 Single lever sensor ON (1P) 216°-226°
13 Single lever sensor ON (2P) 254°-264°
[2] Adjusting Around Fingers of Each Cylinder
(1) Adjusting the strength of spring A on finger

unit
Cap bolt
Hollow set bolt
 Strength of spring A is adjusted by the gap
Finger between the finger and bracket to 6 mm.
ed'' —1110.11,`
He x nu t 11) " T v
 To adjust, loosen the cap bolt securing
;
1161 t#
Anvil bracket, and turn hollow set bolt.
Loosen
Hex bolt Spring (A) hollow set bolt to widen the gap; tighten to
,Bracket narrow.
Lever (2) Adjusting finger pressure

against anvil
 Loosen the cap bolt, turn

finger bracket facing the
shaft to make finger
pressures uniform.
 To verify:
Allow each finger grip paper
strip (1215 mm wide) of 0.03-
0.05 mm thick. Pull on the
strip at the beginning of finger
end or beginning of finger
opening to verify that the
resistance is the same for
both fingers.
[Note] Adjust finger pressure by

loosening the cap bolt that
secures the bracket and by turning the bracket facing the shaft. If the pressure is
adjusted using the hollow set bolt, the 6 mm gap between the finger and bracket
varies, and this causes an uneven maximum pressure among fingers.
(3) Adjusting spring B strength for finger and
overall pressure
 Strength of spring B is determined by adjusting the length of spring B when the

finger closes. Standard length of spring B is 81 mm.
 To adjust, loosen cap bolt securing lever
and turn the lever around the shaft.

(4) Adjusting 0.1 — 02 mm gap between finger
bracket and tip of hexagonal bolt
 The gap between the tip of hexagonal bolt and finger bracket should be 0.1 — 0.2 mm when the
finger starts to close (when the finger touches anvil, or when a sheet 0.03 —0.05 mm thick is
pulled from the gripping fingers with light resistance). Adjust by moving hexagonal bolt forward or
back.
Note that the gap becomes 0 when the

finger is gripping the paper (when finger
open/close lever cam follower has left the
cam).
[31 Adjusting Finger Opening/Closing of Cylinder Fingers
.04°'
ar _
••- 004be 1p
Abe • fp impre•SiOn efe.

TO* cylind.r
IF*
•
First transfer cylinder
C248 Second transfer cylinder
 Timing of opening and closing fingers is adjusted by changing the angle of finger
open/close lever and by adjusting phase of finger open/close cam.
 Finger
Adjustment
open/close
0 To lever adjust the finger closing angle, loosen
the cap bolt of finger open/close lever,
and adjust the angle of finger open/cbse
lever. Adjust the lever in the direction
of the arrow to increase the finger
closing angle; to opposite direction to
decrease. (For reference angles, refer
to the table)
* Do not adjust timing if the difference

between reference angles is within 1°
-1.5°.
Angles for which finger is closed
Model Item Angle

C48 Impression cylinder 158° — 159°
C248 First transfer cylinder 116° —117°
Second transfer cylinder 230° — 231°
Impression cylinder 540.5° — 541.5°
a The transfer timing between each cylinder

is adjusted by changing the phase of
finger open/close cam. The cam phase
can be micro-adjusted by loosening cap
bolts securing cam. Move the cam
forward in the rotation direction of the
cylinder to slow the timing; move
backward to speed up.
* When cam adjustment is necessary, consult

with HAMADA service engineer.
[4] Adjusting Feed Roller
(1) Parallel adjustment of lower feed roller
 To adjust the parallelism of the upper feed

roller against the lower feed roller, turn the
control bushing shown left.
Parallel pressure control bushing  Loosen the securing screw, and turn the
control metal clockwise to weaken OP-
side; counterclockwise to strengthen OP-
Securing screw side.
 To
verify:
Prepare two strips of paper, 0.08 — 0.10
Upper feed roller mm thick and 25 mm wide. Insert the strips
in the gap of upper feed roller, one strip at
Paper strips (25 mm wide; one each at
OP-side and NOP-side) the OP-side and the other at the NOP-side.
Operate the press with inching (forward)
Lower feed roller switch until the upper feed roller is lightly
touching the lower feed roller. Pull on the
strips. Verify that resistance is the same on
(2) Adjusting overall pressure of upper feed roller
 The contact pressure of upper feed roller

Pressure control
knob Upper feed roller
against lower feed roller is adjusted by

turning on control knob shown. The
pressure is checked by the paper feed
distance. The standard dimension of feed
distance is approximately 75 mm —80 mm
when using paper with 0.08 mm —0.10 mm
thickness.
 Turn pressure control knob

clockwise to decrease feed
distance; counterclockwise
to increase.
Lower feed roller

r.
(3) (4) Adjusting

Adjusting paper paper stopper
feed start height
timing
Cam
l Securing bolts
(3 bolts)
(NOP-slde view)
C48: Impression cylinder
shaft end
C248: First transfer cylinder

shaft end
C48: Impression
cylinder shaft end
C248: First transfer
cylinder shaft end

 The timing be adjusted so
of paper that when
feed is upper feed
adjusted by roller starts
changing paper feed,
the phase of front edge of
cam as paper should
shown. make crackling
Standard noise as it hits
calls paper the paper
feed to start stopper.
at 330°.
 To adjust,
 To adjust, loosen the
loosen bolt locknut shown,
securing the and change the
cam, and turn lever angle by
cam forward to turning on
advance control knob.
timing;
backward to  If the control
retard. knob is turned
clockwise, the
 To verify, timing of paper
manually feed stopper
one sheet. descent is
Check that the speeded up.
angle equals This either
330° at the reduces the
start of the paper
feed, and that crackling noise
the finger or eliminates
opening is 2.5 it. If the knob
mm —3.0 mm is turned
when the front counterclockwi
edge of the se, the paper
paper hits the stopper
anvil stopper descent timing
of impression is slowed,
cylinder (first which in turn
transfer causes the
cylinder). crackling noise
to become
louder and
possibly
 The height of damage the
the paper leading edge of
stopper should paper.
(5) Adjusting of head stop hold down mechanism
 To prevent paper stopper from
damaging the back side of paper during

front feed cycle, hook should hold lever
as paper is fed.
 Lever must be placed so that the hook

holds lever smoothly when the upper feed
roller descends, and the hook disengages
lever smoothly when cam is activated.
 Timing of standby release

Standby release timing should be 190°.
 To adjust, change the cam angle as shown.
 Operate the press by inching (forward)

switch or manually and stop it at 190°
position. Loosen set bolt securing the cam,
turn cam forward until the lever releases
the hook.
(6)
error stop mechanism
 If paper feed
error causes
crooked feed
or delayed
feed, the
solenoid
should hook
the lever to
stop the front
feed.
 When the upper

feed roller is at
its highest
position, gap
between lever
and hook
should equal
"0" with
solenoid ON.
There should
be 0.5 mm gap
between the
solenoid and
plunger unit.
 To adjust,
loosen bolt
securing
solenoid, and
move the
solenoid.
 Check that
when stop
mechanism is
activated and
the upper feed
roller is at its
lowest position,
the gap
between upper
feed roller and
lower feed
roller should be
1 mm or more.
[51 Adjusting Side Register
(1)
upper roller bracket and paper
guide
Hollow set Upper roller
bolt
Eccentric pin
Upper roller
Paper guide bracket
Lower roller
 With
upp
er
roller
touc
hing
the
lowe
r
roller
, the
gap
betw
een
the
upp
er
roller
brac
ket
and
pap
er
guid
e
sho
uld
equ
al
0.4
mm
(0.3
mm)
.
 To
adju
st,
loos
en
hollo
w
s rack
e et,
t and
b turn
o ecce
lt ntric
o pin.
f
u [Note]
p Adju
p st
e gap
r at
r both
o OP-
ll side
e and
r NOP
b -
side.
A l O A mm
( iiwit t e ma l-
a ffine tk ...,.0 .3 4 m
Point A through point D represents time
n - lat ee mirt a n na t ) when paper has touched the front stopper
and is stopped on conveyor table.
Paper hits front stopper

(2) Adjusting side register
Pull register starts to pull
timing
Pull register finished pulling
0 Standard timing
•
A B C D
I I I I
"leV° 285° 328' 330' A:
B:
43°)K 2_.*)
C:
D:
 Adjustment order
Adjust in the
following order:
(1) B — C interval: Paper

pull time
(2) C — D interval: Time
from finish of paper
pull to start of paper
feed
e Adjusting B — C interval (43°)

 B — C interval is adjusted by turning
screw 11 shown.
 Turn the screw tighter to decrease B — C

interval; looser to increase.
e Adjusting C — D interval ( 2°)
[Note] Adjust this after adjusting front feed.
 Side register upper roller should start rising at 328°.
 C — D interval (2°) is adjusted by the timing cam shown.
 To adjust, operate the press using inching (forward) switch or manually and stop the
Set screw press at 328° position. Then, insert paper
Timing cam (0.08 — 0.10 mm thick) into side register
upper roller section. While lightly pulling on
the paper, turn the timing cam forward.
Secure the timing cam at the position where
the paper can no longer be pulled out.
 To verify:
Place paper (0.08 — 0.10 mm thick) in front
(Inside of OP-side frame) feeder section and operate press manually.
Touch the side register upper roller and
upper feed roller with fingers to verify that
side register upper roller starts to rise at
328° and front feed begins at 330°.
U
[6] Adjusting Plate and Printing Pressure Mechanism (C48)
The diagram shows the mechanism when the plate pressure and printing pressure are both ON.
The blanket cylinder shaft is eccentric. This creates a two-step motion to apply and relieve plate
pressure and printing pressure.
Stopper (D)
Pin 6 4,,' i
Solenoid 9W
-2
SOL Cam follower `4 I •Selector (A)
C I!
a
Solenoi
d SOL-1
Stopper (F)
Bracket
Selector (B) Stopper
PMS (C)
Perform adjustment as follows:

(1) Adjusting Selector to Turn Plate Pressure ON
O Standard
When the solenoid (SOL-1) is energized, the selector (A) should touch pin 4, and
the gap between the end of the slotted hole opening of the connecting rod and the
pin (spring hook) should be 0.5 mm.
Pin CD
Selector
(A)
0.5mm
Connecting rod
Pin
(spring hook)
© Adjustment
 Press the inching (forward) switch to operate the press until the cam follower for the
selector (A) is at the bottom of the cam. Then stop the press.
 Loosen the securing screw holding the solenoid (SOL-1).
 With the solenoid (SOL-1) energized, move it laterally until the selector (A) is in
contact with pin 0, and the gap between the end of the slotted hole opening of the
connecting rod and the pin (spring hook) is 0.5 mm. Secure the solenoid (SOL-1). To
make sure the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger section of the
solenoid (SOL-1). Hold the plunger and move the solenoid (SOL-1) from left to right
until the selector pin (A) touches pin D. Secure the solenoid (SOL-1) in this position.
(2) Adjusting Selector to Turn Plate Pressure OFF
m Standard
With the solenoid (SOL-1) not energized and when the selector (A) touches pin 0, the
plunger should just touch the stopper (E).
Pin CD
Stopper (E)
Solenoi
d (SOL-
1)
Screw
© Adjustment
 Press the inching (forward) switch to operate the press until the cam follower for the
 Loosen the securing screw holding the stopper (E).
§ Move the stopper (E) from left to right until it is just touching the plunger. Secure the stopper
(E) in this position.
(3) Adjusting Selector to Turn Printing Pressure ON
Note: Set the plate pressure ON before performing this
adjustment. O Standard
When the solenoid (SOL-2) is energized, the selector (B) should touch pin (3), and the
gap between the end of the slotted hole opening of the connecting rod and the pin
(spring hook) should be 0.5 mm.
Pin CIO
Connecting
rod
Pin
(spring hook)
e Adjustment
. Press the inching (forward) switch to operate the press until the cam follower for
the selector (B) is at the bottom of the cam. Then stop the press.
. Loosen the securing screw holding the solenoid (SOL-2).
. With the solenoid (SOL-2) energized, move it laterally until the selector (B) is
in contact with pin 0, and the gap between the end of the slotted hole opening
of the connecting rod and the pin (spring hook) is 0.5 mm. Secure the
solenoid (SOL-2). To make sure the gap is 0.5 mm, insert a 0.5 mm gauge in
the plunger section of the solenoid (SOL-2). Hold the plunger and move the
solenoid (SOL-2) from left to right until the selector pin (B) touches pin (3).
Secure the solenoid (SOL-2) in this position.
(.,
(4) Adjusting Selector to Turn Printing Pressure OFF
Note: Set the plate pressure OFF before performing this adjustment.
CD Standard
With the solenoid (SOL-2) not energized and when the selector (B) touches
pin ®, the plunger should just touch the stopper (F).
\ Solenoid
(SOL-2)
Screw
Stopper (F)
Pin GD
Selector (B)
m Adjustment
. Press the inching (forward) switch to operate the press until the cam follower for the
selector (B) is at the bottom of the cam. Then stop the press.
. Loosen the securing screw holding the stopper (F).
. Move the stopper (F) from left to right until it is just touching the plunger. Secure
the stopper (F) in this position.
(5) Adjusting Stopper (C)
m Standard
When both plate pressure and printing pressure are OFF, the stopper (C)
(hexagonal bolt) should just touch the bracket.
m Adjustment
. Both solenoids (SOL-1, SOL-2) should be energized. Press the inching switch to
turn both plate pressure and printing pressure ON.
. Turn the solenoids (SOL-1, SOL-2) OFF. Press the inching switch to bring the plate
pressure and printing pressure to OFF. Stop the press when the plate
pressure turns OFF (i.e. when the selector (A) pushes up pin a).
. Adjust the stopper (C). Rotate the hexagonal bolt of the stopper (C) until the
hexagonal bolt is just touching the bracket.
(6) Adjusting Stopper (D)
m Standard
When both plate pressure and printing pressure are ON, stopper (D) (rubber plate)
should just touch the bracket.
e Adjustment
 Press the inching switch to operate the press until the plate pressure is ON (solenoid
SOL-1 is in suction) and the printing pressure is ON (solenoid SOL-2 is in suction). Stop
the press. Adjust the stopper (D) position.
(7) Verification
Operate the press at low speed or with the inching switch. Switch the plate pressure
and printing pressure ON and OFF. The contact pressure should come on and off
accurately.
The switch operations are as follows:
m Plate pressure switches:
Automatic impression ON switch ON Impression switch ON --> Plate pressure ON
m Printing pressure switches:
Test switch ON (on control panel) --) Impression switch ON -* Printing pressure ON
[7] Adjusting Plate and Printing Pressure Mechanism (C248 • 1P)
The diagram shows the mechanism when the plate pressure and printing pressure are both ON.
The blanket cylinder shaft is eccentric. This creates a two-step motion to apply and relieve plate
on
pressure and printing pressure.
Stoppfr (C)
Solenoid
Bracket SOL-1
11
Pin
Stopper (D) Stopper (E)

(0 0111V
Stopper (F)
Pin CD
Cam follower
O Standard
When the solenoid (SOL-1) is energized, the selector (A) should touch pin CD , and
Pin CD
Selector (A)
Connecting
rod
Pin
(spring hook)
m Adjustment
 Press inching (forward) switch to operate the press until the cam follower for the selector
(A) is at the bottom of the cam. Then stop the press.
With the solenoid (SOL-1) energized, move it laterally until the selector (A) is in
contact with pin CD, and the gap between the end of the slotted hole opening of
the connecting rod and the pin (spring hook) is 0.5 mm. Secure the solenoid
(SOL-1). To make sure the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger
section of the solenoid (SOL-1). Hold the plunger and move the solenoid (SOL-
1) from left to right until the selector pin (A) touches pin (D. Secure the solenoid
(SOL-1) in this position.
Standard
With the solenoid (SOL-1) not energized and when the selector (A) touches
Solenoid (SOL-1)
pin CD, the plunger should just touch the stopper (E).
P i n
Stopper (E)
© Adjustment
Press the inching (forward) switch to operate the press until the cam follower for
the selector (A) is at the bottom of the cam. Then stop the press.

§ Move the stopper (E) from left to right until it is just touching the plunger. Secure
the stopper (E) in this position.
Note: Set the plate pressure ON before performing this adjustment.
CD Standard
When the solenoid (SOL-2) is energized, the selector (B) should touch pin * , and
Pin CD
Selector
Connectin
g
ro
Pin
(spring hook)
•
e Adjustment
Press the inching (forward) switch to operate the press until the cam follower for
the selector (B) is at the bottom of the cam. Then stop the press.
. Loosen the securing screw holding the solenoid (SOL-2).
. With the solenoid (SOL-2) energized, move it laterally until the selector (B) is
in contact with pin 0, and the gap between the end of the slotted hole opening
of the connecting rod and the pin (spring hook) is 0.5 mm. Secure the solenoid
(SOL-2). To make sure the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger
section of the solenoid (SOL-2). Hold the plunger and move the solenoid (SOL-
2) from left to right until the selector pin (B) touches pin 0. Secure the solenoid
(SOL-2) in this position.
Note: Set the plate pressure OFF before performing this
adjustment. O Standard
With the solenoid (SOL-2) not energized and when the selector (B) touches pin 0,
the plunger should just touch the stopper (F).
Pin 0
m Adjustment
. Press the inching (forward) switch to operate the press until the cam follower for the
. Move the stopper (F) from left to right until it is just touching the plunger. Secure the
stopper (F) in this position.
m Standard
When both plate pressure and printing pressure are OFF, the stopper (C) (hexagonal
bolt) should just touch the bracket.
e Adjustment
. Both solenoids (SOL-1, SOL-2) should be energized. Press the inching switch
to turn both plate pressure and printing pressure ON.
. Turn the solenoids (SOL-1, SOL-2) OFF. Press the inching switch to bring the plate
pressure and printing pressure to OFF. Stop the press when the plate
pressure turns OFF (i.e. when the selector (A) pushes up pin 0).
. Adjust the stopper (C). Rotate the hexagonal bolt of the stopper (C) until
the hexagonal bolt is just touching the bracket.
(6) Adjusting Stopper (D)
0 Standard
When both plate pressure and printing pressure are ON, stopper (D) (rubber
plate) should just touch the bracket.
Adjustment
 Press the inching switch to operate the press until the plate pressure is ON (solenoid
SOL-1 is ON) and the printing pressure is ON (solenoid SOL-2 is ON). Then stop the
press.
 Adjust the position of the stopper (D) (rubber plate) so that the stopper (D) (rubber
plate) is just touching the bracket.
(7) Verification
Operate the press at low speed or with the inching switch. Switch the plate pressure and
printing pressure ON and OFF. The contact pressure should come on and off
accurately.
0 Plate pressure switches:
Automatic impression ON switch ON —0 Impression switch ON -4 Plate pressure ON
0 Printing pressure switches:
Test switch ON (on control panel) —0 Impression switch ON —0 Printing pressure ON

18] Adjusting Plate and Printing Pressure Mechanism (C248 • 2P)
The diagram shows the mechanism when the plate pressure and
printing pressure are both ON. The blanket cylinder shaft is eccentric.
This creates a two-step motion to apply and relieve plate pressure and
printing pressure.
Stopper (D)
ri Selector (A)ir
e 0
Stopper (E)
e
l
0
Pin CD
- I . °
4
Cam
Cam follower
4,4.
A t
l i
" "
t p&
Solenoid(SOL-1) Selector(B)
Stopper (
Solenoid (SOL-2)
O Standard
When the solenoid (SOL-1) is energized, the selector (A)

should touch pin CD , and the gap between the end of the
slotted hole opening of the connecting rod and the pin
(spring hook) should be 0.5 mm.
m Adjustment
 Press the inching (forward) switch to operate the press until

the cam follower for the selector (A) is at the bottom of the cam.
Then stop the press.
Loosen the securing screw holding the solenoid (SOL-

1).
Selector(A)
. With the solenoid (SOL-1) energized, move it vertically until the selector (A) is in contact
with pin $3), and the gap between the end of the slotted hole opening of the connecting
rod and the pin (spring hook) is 0.5 mm. Secure the solenoid (SOL-1). To make sure
the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger section of the solenoid (SOL-
1). Hold the plunger and move the solenoid (SOL-1) from top to bottom until the
selector pin (A) touches pin CD. Secure the solenoid (SOL-1) in this position.
m Standard
With the solenoid (SOL-1) not energized and when the selector (A) touches
pin 0, the plunger should just touch the stopper (E).
Pin
Selector (A)
Stopper (E)
Screw
Solenoid (SOL-1)
© Adjustment
§ Press the inching (forward) switch to operate the press until the cam follower for the
 Move the stopper (E) from top to bottom until it is just touching the plunger.
Secure the stopper (E) in this position.
Note: Set the plate pressure ON before performing this adjustment.
0 Standard
When the solenoid (SOL-1) is energized, the selector (B) should touch pin (3) , and
Selector (13)
0 Adjustment
Pin
(ss►ng
selector (A) is at the bottom of the cam. Then stop the►wok►
press.
§ With solenoid (SOL-2) energized, move it vertically until the selector (B) is in contact
with pin ©, and the gap between the end of the slotted hole opening of the connecting
rod and the pin (spring hook) is 0.5 mm. Secure the solenoid (SOL-2). To make sure
the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger section of the solenoid (SOL-
2). Hold the plunger and move the solenoid (SOL-2) from top to bottom until the
selector pin (B) touches pin G. Secure the solenoid (SOL-2) in this position.
Note: Set the plate pressure OFF before performing this
adjustment. (D Standard
With solenoid (SOL-2) not energized and when the selector (B) touches pin 0, the
plunger should just touch the stopper (F).
Pin
Selector (B)
 Adjustment
 Move the stopper (F) until it is just touching the plunger. Secure the stopper
(F) in this position.
m Standard
When both plate pressure and printing pressure are OFF, the stopper (C) (hexagonal
bolt) should just touch the bracket.
© Adjustment
 Both solenoids (SOL-1, SOL-2) should be energized. Press the inching switch to turn
both plate pressure and printing pressure ON.
 Turn the solenoids (SOL-1, SOL-2) OFF. Press the inching switch to bring the plate
pressure and printing pressure to OFF. Stop the press when the plate pressure turns
OFF (i.e. when the selector (A) pushes up pin a).
§ Adjust the stopper (C). Rotate the hexagonal bolt of the stopper (C) until
the hexagonal bolt is just touching the bracket.
(G) Adjusting Stopper (D)
m Standard
When both plate pressure and printing pressure are ON, the stopper (D) (rubber
plate) should just touch the bracket.
© Adjustment
. Press the inching switch to operate the press until the plate pressure is ON (solenoid SOL-1 is
ON) and the printing pressure is ON (solenoid SOL-2 is ON). Then stop the press.
. Adjust the position of the stopper (D) (rubber plate) so that the stopper (D) (rubber plate) is
just touching the bracket.
(7) Verification
Operate the press at low speed or with the inching switch. Switch the plate pressure
and printing pressure ON and OFF. The contact pressure should come on and off
accurately.
m Plate pressure switches:
Automatic impression ON switch ON -) Impression switch ON -) Plate pressure ON
m Printing pressure switches:
Test switch ON (on control panel) -+ Impression switch ON -> Printing pressure ON
[9] CYLINDER GAPS: STANDARDS AND ADJUSTMENT (C48, C248)
(1) Standards
Knob (paper thickness

control knob)
With the paper thickness control dial set to "0", the gaps between the cylinders (with
pressure ON) should be as follows:
Plate cylinder vs. Blanket cylinder: 3.15 mm

Blanket cylinder vs. Impression cylinder: 2.80 mm
(2) Adjustment
 Loosen nuts (A) and (B).
 Turn the plate pressure and printing pressure ON.
 Turn the knob (paper thickness control knob) counterclockwise until the gap
(C) between the hub and the bracket is 0.05 mm.
 Insert a gap gauge (2.80 mm thick) between the blanket cylinder and
impression cylinder to verify the gap.
 if the gap is too narrow, tighten nut (A).

 if the gap is too wide, tighten nut (B).
Note: The gap between the plate cylinder and the blanket cylinder cannot be adjusted.
 When the gap is adjusted correctly, remember to tighten the nut opposite to the
one adjusted.
Note: This adjustment must be performed on both the OP-side and on NOP-side.
 Adjusting knob dial "0" point.
. Loosen the screw securing the dial so that the dial is free from the knob.
. Turn the dial itself until the scale is at "0". Tighten the screw.
(3) Verification
 With the paper thickness control dial at "0", the gap between the hub and the
bracket should be 0.05 mm.
 Turn the printing pressure ON and measure the gap between the blanket
cylinder and impression cylinder. (The gap should be 0.28 mm).
6. ADJUSTING PAPER DELIVERY UNIT
Ls/ [1] Adjusting

This adjustment is to
Chain Tension maintain proper chain
tension, to deliver paper
correctly, and to
minimize noise level.
50 (1) The tension of

•• chain CO is
determined by
gap (A) (50 mm)
between block
and bracket e).
Block is
threaded and
bolt et) is
screwed in.
Also, block is
designed to
slide against
bracket O.
Block (ID slides
against bracket
0, and is
supported by
bolt against the
tension of chain
CD. Push spring
®is located
between
bracket e) and
block 6. Bolt 'a
is pushing
block with
[2] Adjusting spring (i) via
CD Bar Grip block (11). The
Arm tension of chain
0) is determined
by spring O.
(2) To adjust, move

the position of
block ID against
bolt to change
recoiling power
of spring OD. To
increase tension
of chain CD,
increase the
recoiling power
of spring 4) by
turning bolt
clockwise as seen (3) To verify,
from the paper measure the size
delivery unit side. of (A) as shown
Turn bolt in diagram by a
counterclockwise ruler. It should
to decrease equal 50 mm.
recoiling power of Remember to
spring 0) and adjust the same
tension of chain way on both OP-
a). side and NOP-
side.
This adjustment is to assure that paper is

transferred accurately from impression cylinder
to delivery unit.
[Note] Perform this after adjustments of gripper

parallelism and pressure have been completed.
Cam follower • To obtain proper relations

between cam follower CD on the gripper arm and paper
release cam CD, make sure that the gap between cam
m and cam follower equals 0 when the center of cam
follower is at top center of cam m mount.
Cam CD
[Note] Cam 0) should be mounted

horizontally.
 To adjust, loosen the gripper arm bolt, press cam

follower CP against cam 0) and secure
Set screws the
gripper arm.
Gap should be 0
[3] Adjusting Transfer from Impression Cylinder to CD Bar
(1) Adjusting simultaneous grip by impression cylinder and CD bar
 At the time of transfer from

impression cylinder to CD bar, the
angle for which both of these
grippers are gripping simultaneously
should be 1° —1.5°. (Equivalent arc
distance of 1.5 —2.2 mm)
[Note] Use paper 0.07 — 0.1 mm thick for

this adjustment.
 To adjust, loosen bolt CD and move plate

cam CD. Move plate camil) closer to the
impression cylinder to shorten arc length for
gripping time. Move plate cam CD away
from the impression cylinder to lengthen arc
length for gripping time.
 To verify, let the cylinder grip a sheet of

paper and execute transfer to chain delivery.
The angle should be between 1° and 1.5 °
from when the chain delivery gripper grips
the paper gripped by the impression
cylinder gripper until the impression gripper
releases its grip.
(2) Adjusting CD bar grip size
Cam lever  The CD bar grip size should be 4 —4.5 mm.
 To adjust, loosen the cap bolts (3 bolts)

securing the NOP-side chain wheel. Then,
AW%..-41,,VW A A
advance the chain wheel forward against
the CD drive gear to reduce the grip size;
4W,
move the chain wheel rearward to increase
Finger Pa pe r the grip size.
Finger
4-4.5=
[4] ' Adjusting Delivery Section Paper Guide Timing
 Adjust so that the low part of cam touches the

cam follower at 200° position.
 To adjust, loosen set screws and turn the cam.
Cam follower
[51 Adjusting Delivery Section Paper Guide and Drive Plate Cam
 To assure smooth paper guide action, adjust the rod length so that the cam follower moves within
the range of slanted edge of plate cam.
_______________-.30I Slo N fled hole rod • To adjust, loosen two screws and change
9) Screws the length of the rod.
 •
4____________________________4) To verify:
Cam follower
Plate cam The cam follower traveling range should
cover approximately half of the length of
slanted edge of plate cam.
[6] Adjusting Delivery Section End 0 . 5mm

Stopper
Lever
[7] Adjusting 2P Blanket Jam Sensor
Eccentric pin
Paper
delivery table
End stopper
 Adjust the range of the 2P blanket jam sensor as follows:

C.D. Drive shaft
240° .... sensor ON
260° .... sensor OFF
Sensor • To adjust, loosen the cap bolt and turn the

Bracket
C.D. Gripper
Sere
 When the delivery table is mounted, the  Turn the eccentric pin on NOP-side to
gap between the delivery table and end adjust. To narrow the gap, loosen the
stopper should equal 0.5 mm. hexagonal bolt (inside frame)
securing the eccentric pin and turn
the pin counterclockwise. To widen
the gap, turn the pin clockwise.
(2) Adjustment
The crank and its drive gear are secured by spring pins. The gear mesh phase must be
adjusted to meet these specification standards. Perform adjustment as follows:
 Remove the spring pin from the crank drive gear.
 Align the protractor with the reference point.
 Align the crank connection pin with the specified (o'clock) position.
 Align the spring pin hole of the crank drive gear with the spring pin hole of the shaft.
Insert the spring pin.
(3) Verification
While observing the protractor, use Inching or Manual Operation to rotate the press
forward. Stop the press at the reference point of the protractor. The crank connection
pin must be at the specified position.
8. ADJUSTMENT AROUND SINGLE LEVER FINGER
111 Adjustment Around Single Lever Finger
The timing of the forward and reverse movement of the single lever is determined by the assembly
standard of the inking section crank, described in the previous section. This is because the timing
mechanism is attached to the inking section crank. This section explains the forward/reverse finger
adjustment of the single lever and the release lever adjustment.
(1) Standards
m The gap between the release lever and bearings should be 0.5 mm when the finger
is in the groove of the cam.
m When the finger is released by the release lever, the gap between the tip of the finger
and the outer perimeter of the cam must be 3 mm.
(2) Adjustment
 To obtain the required gap of 0.5 mm between the release lever and bearing at the time when
the finger is in the groove of the cam, turn ON the solenoid and adjust its mounting position.
e When the finger is released by the release lever (when the solenoid is OFF), the gap between
the tip of the finger and the outer perimeter of the cam must be adjusted to be 3 mm. Do this
by repositioning the solenoid stopper.
(3) Verification
CD Start the press.
e Operate the switches for the dampening and inking rollers, alternating between ON and OFF
positions. Verify that the single lever operates correctly (forward in the ON position, reverse in
the OFF position).
[21 Adjustment of Single Lever Positioning Cam
Adjust the cam which operates a micro-switch to monitor the position of the single
lever cam according to the procedures described below:
Inking roller location
microswich LS-2
Dampening roller
Cam shaft location microawitch LS-1
0-0
"2
(1) Standards
LS-1 should turn ON when the marking on the cam mounting shaft aligns with "1", and
LS-2 should turn ON when the marking aligns with "2".
(2) Adjustment
m Loosen the set screws of the cam.
e Turn the cam mounting shaft clockwise to align the marking with "1". (Use a 10 mm box
wrench.)
e Turn the cam clockwise until LS-1 turns ON. Secure the cam at this position.
U
® Turn the cam mounting shaft clockwise further to verify that LS-2 turns ON at the "2"
position.
(3) Verification
Verify the following by operating the dampening roller switch:
m When the dampening roller switch is turned ON, the cam mounting shaft should turn to
align the marking with "1" and LS-1 should turn ON.
® When the inking roller switch is turned ON, the cam mounting shaft should turn to align
the marking with "2" and LS-2 should turn ON.
9. ADJUSTMENT OF INKING SECTION
Ill Adjustment of Inking Fountain Roller Brake
This adjusts the brake pressure of the inking fountain roller so that the fountain roller does not
turn with the rotation of the ductor roller.
Brake
(1) Adjustment
m Adjust the brake pressure by turning nut e on bolt O.
e Use the manual operation handle to rotate the fountain roller:
 If too tight Loosen nut e on bolt O.

§ If too loose Tighten nut ® on bolt O.
(2) Verification
Loosen the ink fountain key (blade adjustment screw) to separate the blade from the
fountain roller. Then operate the press at the maximum speed. The fountain roller
should not rotate along with the inking ductor roller. If the fountain roller rotates, tighten
nut e on bolt O.
[2] Adjusting Contact Pressure of Ink Ductor Roller Against First Distributor Roller
This adjustment ensures that ink feed is performed accurately by the ductor roller.
Inking ductor roller
Paper
First distributor roller

Cam
Cam
(1) Adjustment
This adjustment is made by loosening the two set screws in the drive lever,
rotating the lever on the ductor shaft, and tightening the set screws.
(2) Verification and Standards
m Two strips of paper or film (25 mm wide and about 0.1 mm thick) are required.
e Insert the two strips between the first distributor roller and the ductor roller, at both ends
of the rollers.
e Adjust the contact pressure by pulling on these strips:

If the strip of paper tears as you pull on it, the pressure is too strong; if the
strip comes out too easily, without any resistance, the pressure is too weak.
The ideal pressure is somewhere in between the two extremes.
[3] Adjusting the Timing of Rocking Motion of Ductor Roller
This adjustment ensures that the amount of ink fed matches the specified amount as
indicated by the ink feed volume control dial.
(1) Standard
The ink fountain roller must rotate as soon as the ductor roller comes in contact with it.
(2) Adjustment
inking ductor roller
Ink fountain
Paper
Set screws
First distributor roller

Cam follower
Ca
0 The timing of the rocking motion of the ductor roller is adjusted by turning the
NOP-side cam after loosening the hollow set screw.
e The arrow in the figure above indicates the rotational direction of the cam during normal
operation. The timing of the rocking motion of the ductor roller is advanced when the cam is
turned in the direction of the arrow; the timing is retarded when the cam is turned in the opposite
direction.
(3) Verification
 Set the ink feed volume control dial to its maximum setting (10).
e Turn the ink ductor switch ON.
e As you operate the inching (forward) button to operate the press, make sure that the ink fountain
roller starts rotating as soon as the ductor roller comes in contact with it, and that the ductor roller
stays in contact with the ink fountain roller until the latter stops rotating.
[41 Adjusting Inking Ductor Stopper Unit
This adjustment ensures that the stop lever operates correctly during ink feed
and when ink feed must be stopped.
(1) Standards
m When the ink feed has been stopped, and when the cam has pushed the cam follower up, the
gap between the eccentric pin and the stop lever hook should be 0.5 mm.
e During ink feed, as the cam follower sways from side to side with the operating cam, the eccentric
pin should not touch the stop lever.
(C248 2P,C48)
Cam
Stop lever
(2) C248(IP)
Adjustment Gs .5 mm
Eccentric pin Solenoid
m To adjust the gap
(0.5 mm) Cam follower
Eccentric
between the Cam Gap (0.5 mm)
eccentric pin and Stop lever
the stop lever Solenoid hook:
 Turn the ink ductor switch OFF. Cam follower
 Operate the press with the inching (forward) button

until the cam follower is pushed up by the cam. Stop the
press.
 Loosen the nut holding the eccentric pin. Turn the eccentric pin with a slotted screw driver
until the gap between the stop lever hook and the eccentric pin is 0.5 mm.
Gap (0.5 mm)
Gap (0.5 mm)
(C248 IP) (C248 2P

C48)
Stop lever
(C2481 P) )1I°
&cent* pin Stop lever Eccentric pin
To increase the
gap, turn the
eccentric pin
clockwise; to
decrease it, turn the
pin
counterclockwise.
(C248.2P / C48)
To increase the
gap, turn the
eccentric pin
counterclockwise;
to decrease it, turn
the pin clockwise.
e To adjust so that the

stop lever does not
touch the eccentric
pin during ink feed
cycle:
. Turn the ink ductor switch

ON.
 Operate the press with

the inching (forward)
switch until the cam
follower stops at the
lower section of the
cam.
. Move the solenoid to a

position where the
eccentric pin does not
come in contact with the
stop lever. Secure the
solenoid.
(3) Verification
Start up the press and

while running it at a
low rotation speed
(3,000 rph), verify the
following:
m With the ductor switch

OFF:
The rocking motion

of the ductor roller
should stop with the
stop lever holding
the eccentric pin in
place.
[5] Adjusting the Shaft Retainer Spring of the Idler Roller
This adjustment ensures that the idler roller does not float and that ink is fed correctly.
(C248 2P/C48) (C248 IP)
0 The idler roller retainer springs are located at 4 through e, as shown in

the figures above.
e The size of the roller retainer springs in the absence of the idler roller
should be as follows:
No. L size
0440 22 mm
eeee 32 mm
[6] Adjusting Contact Pressure between Inking Roller and Oscillating Roller
This adjustment ensures an accurate supply of ink to the inking roller and to prevent the
occurrence of ghosting.
Nut
Spring adjustment
screw
Night latch
(1) Adjusting Impression Spring Tension
Ts Standard
With the night latch on, the spring should be at a position 1/2 revolution
back from the fully compressed point.
© Adjustment
Turn ON the night latch.
Turn the adjustment screw to compress the spring all the way, then
turn the screw back by 1/2 revolution.
© Verification
Turn the night latch ON and OFF to verify the following:
The night latch should turn ON and OFF smoothly.
The spring should not collapse when the night latch is set to ON.
(2) Adjusting the Nut
m Standard
Adjust contact pressure between the ink form roller and oscillating roller by
stopper nuts at NO-side and NOP-side.
© Adjustment
Ink up form rollers. Using a 10-mm box wrench, turn the hexagonal bolt head
from position 0 to 2. At this point, the nip lines appearing on the oscillating
roller surface should be 4 mm.
Stopper nut
Spring support shaft
Spring adjustment screw
[7] Adjusting Contact Pressure Between Inking Roller and Plate Surface
(1) Checking Inking Roller Pressure
. Mount a plate on the plate cylinder.
Note: Base of the plate cylinder is plate + lining - 0.4 mm.
. Feed ink to the roller. With a 10 mm box wrench, turn the hexagonal bolt head from position 0 to
position 2, and then back from position 2 to position 0.
The nip lines appearing on the plate surface should have the widths shown
in the figure on the next page for each roller.
Strip of paper or paper
gauge film Dampening
1 fountain roller
X00 St
Owl N0O 0 , ft el
0 • • Ductor roller
Hexagonal .11 Dampening
illt
bolt head
..0 oi oscillating roller
3.5 - 4.
'.'
OW 3.5 - 4.0
Note: The diameter of the rubber

roller depends on the
temperature and the amount of
cleaning solution that has
permeated the roller. Always
check it before operation.
(2) Adjusting Inking Roller Pressure
. Loosen the set screws.

Turn the shaft clockwise
with a screwdriver to
decrease the pressure,
counterclockwise to
increase it.
Shaft bracket
(3) Adjusting Inking Roller Parallel
Pressure
- .........
a TNOP-S
Set screw 07);
Set screw
o Shaft bracket
(Eccentric)
§ Rotate the shaft bracket (eccentric) to

adjust the parallel pressure.
§ Rotate the shaft bracket (eccentric)

clockwise to weaken the NOP-side
pressure, counterclockwise to
increase the NOP-side pressure.
10. ADJUSTMENTS OF DAMPENING SECTION (WATERMATIC
SYSTEM)
1. Structure and Functions
(1) Rollers: Layout and Materials
Name Material Notes

1 Dampening fountain Hard chrome plated Driven stand-alone
roller
2 Transfer roller Rubber, water sleeve
3 Oscillating roller Hard chrome plated
4 Form roller Rubber
5 Idler roller Teflon
6 Distributor roller Rubber Used as an oscillating
roller during printing and
as a distributor roller
during cleaning
By using the characteristics of the water sleeve (faster startup because of less moisture
absorption), the water sleeve is used as a transfer roller. By applying pressure between
the water sleeve and the dampening fountain roller, dampening solution is squeezed to
form a constant water film. Then, this film of dampening solution is supplied to the plate
surface through the oscillating form rollers.
The amount of dampening solution feed can be adjusted by changing the speed
of the dampening fountain roller using the dampening solution feed adjustment
knob on the paper dolly control panel.
(2) Function of Each Roller
 Dampening Fountain Roller
The surface of the dampening fountain roller is plated with hard chrome (0.1mm
thick) and treated with a micro-polish finish. This finish gives excellent hydrophilic
properties to the roller surface so that the roller can produce a uniform water film
and supply dampening solution in a reliable and consistent manner. The dampening
fountain roller is driven by a motor whose speed can be controlled with a control
knob.
 Transfer Roller
This roller is made of special rubber for the water sleeve. The water sleeve (t-0.15) is
fitted on top of the roller. The transfer roller delivers the film of dampening solution to
the oscillating roller. Pressure is applied between the dampening fountain roller (1)
and transfer roller (2) to squeeze dampening solution to form a constant water film.
This film of dampening solution is then transferred to the oscillating roller. The
pressure applied from the transfer roller to both the dampening fountain roller and
oscillating roller can be adjusted by knobs 7 and 8.
 Oscillating Roller
The surface of the oscillating roller is plated with hard chrome (0.1mm thick) and
treated with a micro-polish finish. This finish gives excellent hydrophilic properties to
the roller surface. The oscillating roller keeps the thickness of the water film constant
as it is supplied from the transfer roller and before it is delivered to the form roller.
 Form Roller
The form roller is made from a hydrophilic rubber, and driven by the plate cylinder
through a gear installed at NOP-side. A one-way bearing is built in between the gear
and roller shaft so that the operation will not be affected by a thinner roller. However,
the life span of form roller is one year. Please explain this to customers at the time of
delivery.
 Idler Roller
The idler roller shaft ends are inserted into the roller socket mounted inside of frame,
and the shaft ends are pressed down by the retainer. When this roller touches the
dampening form roller, it starts to rotation. This roller then evenly coats films of ink
and dampening solution on the dampening form roller.
 Distributor Roller
This roller functions as an ink kneading roller during printing (does not make
contact with the dampening oscillating roller). During inking form roller cleaning, this
roller makes contact with the dampening oscillating roller and cleans the
dampening form roller and idler roller at the same time.
[2] Adjustments
(1) Adjusting transfer roller impression
This adjustment assures that transfer roller applies

impression ON/OFF against the oscillating roller smoothly.
The gap between the oscillating roller and transfer roller
should be 0.5 —1.0 mm when impression is OFF.
0 Adjusting eccentric pin A
 When the cam pushes up the cam follower, eccentric

pin B is pushed up by lever C. Adjust eccentric pin A so
Lever
Lever (D)(C)
that the gap between eccentric pin B and lever D hook
is 0.2 — 0.3 mm.
ccentric pin (A)
 To adjust, operate the press manually or by using
the inching switch until the cam pushes up the
cam follower. Stop the
press. Loosen eccentric pin A nut and turn eccentric pin
A to adjust gap between lever D and eccentric pin B.
Turn eccentric pin A clockwise to increase the gap;
counterclockwise to decrease.
0.2-0.3®
e Adjusting eccentric pin B
Eccentric pin (B)
 Adjust eccentric pin B so that the gap between

oscillating roller and transfer roller is 0.5 —1.0 mm
when the cam is pushing up the cam follower.
 To adjust, loosen securing bolts of eccentric pin B.

0.5-1.0m Then turn eccentric pin B clockwise to widen the
Transfer roller gap between oscillating roller and transfer roller;
counterclockwise to narrow the gap.
e Adjusting solenoid position
 Adjust solenoid position so that the gap between

eccentric pin B and lever C is 0.5 —1.0 mm with
Oscillating roller solenoid ON.
 Turn solenoid switch ON. Operate the press with

the inching switch until the cam is pushes up the
cam follower. Stop the press. Reposition solenoid
so that the gap between eccentric pin B and lever C
is 0.5 —1.0 mm.
ccentric pin (B)
Gap 0.5 — 1.0
Lever (D)
mm
Lever
(2)Adjusting manual night latch mechanism
 This mechanism manually brings the

transfer roller in contact with the oscillating
roller to check contact pressure. (Start
feeding dampening solution using switches
and allow the transfer roller to come in
contact with the oscillating roller. Manually
operate the crank handle to check contact
pressure by inserting a gap gauge
between the two rollers.)
 Adjust so that when the crank handle is

vertical, the transfer roller separates from
the oscillating roller, and that when the
handle is turned clockwise to horizontal
position, the transfer roller comes in
contact with the oscillating roller.
 To adjust:
There are two cams on the handle shaft (inside

frame). Loosen hollow set screws securing
these cams, and rotate these cams to adjust.
11. ADJUSTING DAMPENING SECTION (MOLLETON SYSTEM)
Setting the oscillating amount for the dampening solution ductor roller and
adjusting stop mechanism
Adjusting Rocking Motion of Ductor Roller
This adjustment assures an even pressure by ductor roller against dampening fountain roller and
against oscillating roller to obtain proper supply of the dampening solution. The spring mechanism
generates contact pressure which the ductor roller applies against dampening fountain roller and
oscillating roller, respectively. The contact pressure is controlled by adjusting the ductor rocking
motion.
m Standard:
There should be a gap of 2 mm between the cam follower and the low part of cam
when the ductor roller is mounted.
 Adjustment:
 Mount the dampening ductor roller.
 Turn the dampening ductor roller ON/OFF switch to ON.
 Using the inching (forward) switch, operate the press until the low part of cam reaches
the cam follower. Stop the press.
 Loosen the nut in the rear of eccentric pin A. Rotate eccentric pin A to adjust the gap to 2 mm.
Turn eccentric pin A clockwise to decrease the gap; counterclockwise to increase.
® Verifica
tion
 Prepare a strip of paper or film
approximately 25 mm wide and 0.1
Ship of paper or Dampening mm thick.
paper gauge film
fountain roller  With inching (forward) switch,
bring the ductor roller into contact
with the oscillating roller and
dampening fountain roller,
Ductor roller
respectively. Insert the strip between
pairs
Dampening oscillating
of respective rollers, and pull on it to
make
sure that the resistance is approximately the
same.
[2] Adjusting Ductor Roller Rocking

Motion Stop Mechanism
The rocking drive lever stop

mechanism should be adjusted
so that the rocking motion of
ductor roller can be stopped or
started with switch operation. This
adjustment must be conducted
after adjustment (1) above.
(i) Standard
With solenoid OFF, when the

upper part of cam is pushing
up the cam follower, the gap
between eccentric pin B and
stopper hook should be 0.5
mm. Also, with solenoid ON,
when the press is started,
eccentric pin B should not
touch the stopper.
® Adjustment
 Using the inching (forward)

switch, operate the press until
the cam is pushing up the cam
follower. Stop the Press. Note
that for this operation, the
dampening ductor switch
should be OFF.
 Loosen the nut at the rear of

eccentric pin B. Rotate
e ic tor roller rocking
c pi motion, eccentric pin
c n B should not touch
e B stopper. Adjust as
n cl follows:
t o
r ck  With inching (forward)
i wi switch, operate the press
c s until the low part of cam is
e against the cam follower.
p to Stop the press.
i n
n ar  Adjust solenoid mounting position
ro so that eccentric pin B does not
B w touch the stopper.
th
t e e Verification
o g
a
 Operate the press at low speed.
a p;
d c
j o  Using the dampening ductor roller
u u switch, check that the rocking
s nt motion of dampening ductor roller
t er starts with ON and stops with
t cl OFF.
h o
e ck
wi
g s
a e
p to
wi
t d
o e
n.
0
.  Adjustin
5 g the
stopper
m during
m
. rocking
T motion
u
r D
n u
r
e i
c n
c g
e
n d
t u
r c
12. ELECTRICAL SPECIFICATIONS
THE DRAWING COVERS THE MACHINE SERIAL NOS UP TO C248

SERIES CT-3B112 AND C48 SERIES CS-2L058 RESPECTIVELY.
1. Electrical Specifications for C48, C48SF, C248 and C248SF
Main Motor Pump Motor Power Capacity

C48 1.5 kW 4P 0.75 kW 4P 2.6 kVA
C48SF 1.5 kW 4P 0.75 kW 4P 2.8 kVA
C248 1.5 kW 6P 0.75 kW 4P 2.8 kVA
C248SF 1.5 kW 6P 0.75 kW 4P 3.0 kVA
Inverters: C48 & C48SF (VS-606PB3)

C248 & C248SF (DV551-2200C)
Standard Power Supply: 3 phase, 200V
Optional Power Supply: 3 phase, 220V, 380V, 415V
2. Frequency Changes
50 Hz +4. 60 Hz
1. Pump pulley (C48/C248) F33-01-32-3 F33-02-32-3

2. Belt (C48/C248) KV-11 F33-11-01-3
3. 1P/2P PB pressure solenoid wiring Red - Yellow Red - Gray
4. 1P/2P impression solenoid wiring Red - Yellow Red - Gray
5. Fluorescent lamp stabilizer E20-10-3 E20-11-3
3. Voltage Changes
200/220 V 380 V 415 V

Inverter (C48/C48SF) E46-05-3 E46-05-3 E46-05-3
Inverter (C248/C248SF) E46-01-01-3 E46-04-3 E46-04-3
Main motor (C48/C48SF) E01-113-3 E01-113-3 E01-113-3
Main motor (C248/C248SF) E01-100-3 E01-125-3 E01-125-3
Pump motor (C48/C248) E01-66-3 E01-68-3 E01-103-3
Pump motor (C48SF/C248SF) E-101-36 E01-91-01-3 E01-95-01-3
Paper feed table up/down motor E-101-38 E01-92-3 E01-96-3
(C48SF/C248SF)
Control low impression transformer E53-71-01-3 E53-71-01-3
(C48/C48SF)
Control high impression transformer E53-71-3 E53-71-3
(C248/C248SF)
4. Timing Switches and Reference Angles
Paper Reference Sensor X66 0°
Rotate the press in the forward direction to 0°.

Loosen the screw securing the pulse plate disk.
Rotate the disk in the forward direction until the
sensor LED just goes off. Tighten the screw
holding the disk.
1P
Plate Cylinder Reference Sensor X67 220°

2P Plate Cylinder Reference Sensor X68 tar
0700
Set 1P and 2P vertical adjustments to 0°.
(Both macro and micro adjustments.)
Rotate the press forward to 220° (1P) or.
WV (2P). Loosen the screw securing the
timing flag, rotate the flag in the forward
direction until the sensor LED jsut goes off.
Tighten the screw.
(5] Electric Parts Layout and Wiring Drawings (C248) -SF
C48 C48S C248E C248L C2 48E -SF
F
0 C248 PARTS ARRANGEMENT (OP-S)
0 0
28 OP center window cover limit E10-30-3

27 2P OP cover limit E10-30-3
26 1P OP cover limit El 0-30-3
25 Handle cover limit El 0-29-3
24 Power switch E53-58-3
23 2P plate cylinder positioning sensor E26-75-3
22 2P inking form limit El 0-52-3
21 2P dampening form limit E10-52-3
20 2P dampening ductor solenoid E09-25-3
19 2P SL solenoid E09-51-3
,......,,,,
18 2P impression solenoid E09-32-3
1.,_.
17 2P PB pressure solenoid E09-32-3
I--- \ V,
I
16 1P blanket jam sensor (receiver) E26-73-3
s s , . . , . . . !
 A 15 Delivery dolly height detection E26-84-02-3
sensor (receiver)
14 Delivery dolly lower solenoid E09-25-3
13 1P plate cylinder positioning sensor E26-75-3
-j 12 1P inking form limit E10-52-3
11 1P dampening form limit El 0-52-3
06 Pump motor 200-220V E01-66-3
06 Pump motor 380V E01-68-3
06 Pump motor 415V E01-103-3
05 Inverter 200-220V E46-01-01-3
05 Inverter 380-415V E46-04-3
04 Delivery OP panel E51-83-1B-3
03 Center panel E51-82-1B-3
02 Paper feed panel E51-81-1B-3
01 Control box E E46-04-1A-3
01 Control box L E46-04-1B-3
C
C48 C48SF C248E C248L - F
S - F
S
C248E C2481
® C248 PARTS ARRANGEMENT (NOP-S)
0 0
37 2P upper cover limit E10-29-3

36 Paper feed unit M-S cover E10-30-3
35 Air blow solenoid E09-25-3
34 CD cover limit E10-29-3
33 2P M-S cover limit El 0-30-3
32 2P ink cover limit E10-29-3
31 Impression cylinder cover limit El 0-29-3
29 1P ink cover limit El 0-29-3
28 1P dampening solution cover limit El 0-29-3
27 2P dampening fountain motor E01-120-3
25 Anti-static bar E11-02-01-7
24 Anti-static transformer El 1-01-05-3
23 Buzzer E03-34-3
22 Fluorescent lamp stabilizer (60 Hz) E20-11-3
21 Delivery dolly lower limit magnet E10-14-3
20 Delivery dolly lower reed switch E10-12-3
19 Delivery dolly height detection sensor (emitter) E26-84-01-3
18 CD jam limit E10-38-3
17 Fluorescent lamp E24-11-1A-3
16 Spray valve E09-42-02-3
15 Pulse sensor E26-83-3
14 Reference position sensor E26-75-3
13 2P blanket jam sensor E26-74-3
12 2P ink ductor solenoid E09-25-3
11 1P blanket jam sensor (emitter) E26-72-3
09 Jam stopper solenoid E09-29-3
08 Paper detection sensor E26-80-3
06 Double sheet eliminate solenoid E09-02-02-3
05 Paper feed solenoid E09-25-3
04 Double sheet detection limit El 0-02-3
03 Main motor 200-220V E01-100-3
03 Main motor 380-415V E01-125-3
02 Inching panel E51-85-1B-3
01 Delivery M panel E51-84-1B-3
O C248 CONNECTION DIAGRAM C48 C48S C248 C248 -SF -SF
30 200-220V F E L C248 124
-
14
F
FU2 (5A) O O R'
4' 6 c Cal______
KIA> AC200V SOL
6B4B4 I X2
__> P24
FUI (3A) 220V

RI 1?020V
N
F
A3 FU4 (2A)
16V
771/7 T2 OV
00V
0
F
L FU5 ( IA)
ov oov
0.751:122 __> v. MPU
F > GND Board
601-
IsAlofA5 "illdADpo.wC5erV
7 Ywv vt0v
Shielded transformer
TRF I 380VA
Pump motor0 . 75KW
R S T
(Matsushita Electric)  -> X34
INVERTER DV-551
 -> G20
U V W E 5V FIN G II G 12 13 14TPI
9_____9 9 9
v11 I I ?
we,
A• A. A'
I I
IIII III21:13E I I )-
I V
Main motor I 5Kw

a * C.
icoCoc to... ... -o
OP-S panel >s ccow—00
 a 0 a.
u.cc
® C248 CONNECTION -SF -SF
C48 C48SF C248t.148L C248 C248
f
DIACAM 0 0
FU2 (5A)
I A> AC200V
Shielded SOL
transformer 6B4B4 I X2
TRF2 420VA _> P24
22V
FU3 (5A) CI
4I5V 220V 220V T 2 V 5 0 A l
FU I (3A 10000 X
380V R3A b?gn Io
0__ =1/ 2' ° ‘ A aF
RI 00v
A
N F °'z/A) 2 _> P20
o o
v 0 ri 9 10000 81 N
r F I . VA
> G20
__
T3A 717 T2 OV
C2+
50V=
v
FL 0 .7 5 02 1
FU5(I
A 8 o v y, I. 1:
A A D.C5V >
.' .'
1 1 '
P m
.1' v&OV power MPU
Shielded
transformer
TRF I 380VA
Pump motor 0
75Kw
R S T
3O --> X34
INVERTER FVR-G7S (Fuji Electric)
--> G20
30A
U V W E I I 12 13 RD CM REV X I X2
9____9 9 9 9 9 9 9
I I I
oil VII WII
I I I
I
0 0 0
I I 1203E
i
I
1
>
- 1
0 1
›-
I 0'
I° I° I° I°
n motor I .
OP-S
panel
1P blanket 2P blanket
cleaning solution cleaning
pump solution pump -SF
® C248 CONNECTION DIAGRAM -SF
C48 C48S C248 C248
DC motor DC motor F E L
J248F 1,4a
30200V-220V O O
M-S SIDE f --- ]
Limit Switch Power Transformer 380 V
_ CD lam knk ,, DelkerY ,„. 1P 1P upper cove switch
W „ v citay lower 4Y daffPenin 0 rcilinde knpressbn
o knit detect. gunk r cove (380 spec. only)
1PM-S
cover
2P upper W
cover cove
r ' cove w Limit Switch
r Pi 1P LSI P LS2 2P LS1 2P LS2 ,r, Handle
CD unit M-S 0 0 0 0 ‘6' cover
Solenoid Valve
IPOP-S 2P OP-S OP-S
113 irk 0 0 0 0
e
_ Spray valve Double _ Jam _ 2P hit COW COW (0
W ,„ kid tiv tk)
sheet stoppe doctor SOL ducts SOL center
eliminate r SOL
SOL
a. Solenoid Valve
— Air — Buzzer _ Paper teed — 1P blanket 2P blanket rA 0
bver
W blow W tal SOL ov deaning air
0
dealing ak 1PPB 1P gp pg 2P
0 0 enpresslo
0
0 IP angle
SOL valve valve pressur pressure Impresski sot.
6 1P blarket K-4, 2P blanket e SOL n SOL SOL n SOL
0
"L' cleanin 4-v
cleanin CONTROL 2P single 1P 2P
I o0v • lever SOL CD 0 Deivery
g g PANEL dafrPerink damming
dolly low
solution solution Inside SOL
pump pump
control Sensor
Sensor panel
e
_ 1P Market DeliVin „„ Paper Blanket Jam 1P PB 2P PB _ 1P blanket _ Delver!
,.-, , on feed
Paper
... W tgi — tili W
W W. y MK %.
1
4/ detection ta, sensor pressure pressure doll? paper
Y unkpaper /
3 /3
Ism sensor height WSW Anti-static 21 reference reference Jam sensor height
detection
sensor sensor sensor sensor
WSW
(emitting) Ordain) transformer INVERTER (receiver) (receiver)
e
— Ti — Paper
tai pubs c0 reference 0 0
WISP
WWI'
3P shield Control,
Paper delivery unit <
pack 1
OP-S panel
3
VR
0
Main 0
motor 1.5 Pump motor
kW
0.75 kW 1P dampening 2P dampening
solution motor solution motor
25 W 25 W
Paper Delivery
Unit OP-S Panel
ort) Paperfeedpanel
Single/Cont -SF
C48 C48S C248C248L -SF C248L
0 C248 CONNECTION DIAGRAM 0248E
0 Count LED
F E
0 Count switch O O
o Count On/Off
St°
6 P
0 Speed VR Printing Condition
Center Operation Panel Display Panel (Type L on y)
0 2P damp. form roller Paper Feed Unit
Paper Delivery On/Off/Auto
© 1Pinkingformroller Ten key 0-9, ENT, C
CN4 e 2P ink term roller On/Off/Auto Operation Panel a)
Unit M-S Panel On/Off/Auto 1Pdampeningform 0 Speed display LED
e c.) Start
0 1Pdamp. rollerOn/Off/Auto Thin paper
Start solutionfeedVR Step e
o 0 1P impression 0
o Medium quality
SI° 0 2Pdamp. On/Off/Dampening Inching (Forward)
0 P 0
solutionfeedVR o 2P impression 0 High quafity
© Inching (Forward) o Inching (Reverse)
() 1Pdamp. On/OlVDampening
0 Post card
0 Inching (Reverse) solutionfeed Stop Op
Paper
feed
0
0 Unit selection 0 2Pdamp. Single/Cont 0 Coated paper
solutionfeed 0 1P selection
0 Pump On/Off Thick rice paper
0 Pump (On) e
On/Off/Auto
(3 1P damp. ductor 0 Head damp position
0 Auto impression
® Pump (Off) On/OH/Auto
e Tail damp position On/Off
0 2P damp. dueler
® Spray On/Off Inching (Forward) e Double sheet paper
On/OlVAuto 0
Blanket cleaning
teedSlop/Cont (i)
0 ® 1P ink dueler 0 Inching (Reverse)
LED display114.26
0
On/Off/Auto
P5 (3 poles) P6 (15 poles)
CN6
(3) 2P ink dudor
P7 (15 poles)
On Of
Ea P2 (15 poles)
S5 (3 B
S2 (15 poles) P3 (9 poles) P4 (15 poles) poles) S6 (15 poles)
S7 (15 poles)
Inching Panel
S3 (9 poles) S4 (15 poles)
O Inching(Forward)
Inching(Reverse)
2s
p P1 (5 poles) S S1 (6 poles) /1 .8. /1 2.
Is
CONTROL PANEL
0 C248 CONNECTION INPUT (No. 1) —SF —SF
C 4 8C48SF C248E C248L C248 C248L
E
O O
G20 G20
MPU BOARD CNI ( NPUT) MPU BOARD CNI ( NPUT)
Switch Installation Switch Installation
INDI- panel name INDI
panel name No SIGNAL No SIGNAL
CATOR CATOR
M-S (X 1 ) 1 Blanketcleaning PL10 (X17) 17 2P dampening P120
OHO (X2) 0
M 2 Start PL11 form roller (Auto)
Paper feed unit, O (X3) OP-S
unit, -S (X18) 18 2P dampening
OH
Paper feed . 3 Inching PL12 pill
OH (forward) 0 form roller (On)

center, M-S, inching O0 (X4) 4 Inching PL13
0 (reverse) (X19) 19 2P inking form P122
Paper feed unit, 0
5 Paper feed roller (Auto)
center M-S, inching 0 (X5) \ 0 PL14 OP-S • (X20)
(continuous) 20 2P inking form
O P123
Paper feed unit, OP-S 0 roller (On)
) 0 (X6)
0
6 Paper feed
PL15 (X21) 21 Unit selection (1P)
(single) 0 PL24
(X7) 7 Pump (On) M-S (X22) 22 Unit selection (2P)
PL16 0 PL25
0 (N 23
Paper feed unit, M-S op 0 (X8) 8 Pump (Off) PL17 0 2P impression On PL26
9 1P impression On
Center (X24) 24 2P dampening
0 (X9) PL18 0 PL27
Center 0 (X10) 10 1P dampening PL19 00 (X25) Unit selection for
Center 25 clamp position PL28
(X11) 11 1P dampening (X26)
0 PL1A 00 26 Auto impression PL29
form roller (Auto) Paper feed unit •
Center (X12) 12 1P dampening  00 (X27) 27 Double sheet
0 PL1B Paper feed unit PL2A
form roller (On) detection
(X28)
(X13) 13 1P inking form 00 28 1P LS1 PL2B
0 roller (Auto)
PL1C (X29) 29 1P LS2
0 PL2C
Center (X14) (X30)
14 1P inking form PL1D 00 30 2P LS1 PL2D
0 roller (On) (X31)
 0 0 31 2P LS2 PL2E
Head clamp
Center
0 0 (X15) PL1E 32 Handle cover PL2F
15 position
(X16) 16 Tail clamp
0 0 PL1F
Center position
Installation panel:
C:=1
__Open
connector
Paper feed unit Paper feed unit operation panel
0 0 Momentary Alternate
00 Limit OP-S Paper delivery unit OP-S panel
switch Center Center operation panel
0 9-9 M-S Paper delivery unit M-S panel
0- Inching Inching panel
0
C
® C248 CONNECTION INPUT (No. 2 )
C48 C48SF C248E C248L —SF —SF
C248 C248
E L
O O
P20 G20 G20
MPU BOARD CNI (INPUT) MPU BOARD CNI (INPUT)
Switch Installation
INDI- INDI
panel name No SIGNAL No SIGNAL
CATOR CATOR
(Control panel)
33 Pump thermal PL30 49 1P OP-S cover
------------X34 limit PL40
(Inverter) 34 Inverter trip PL31
2P OP-S cover
oo 35 CD jam limit PL32 50 limit PL41
oo Delivery dolly PL33 1P dampening
51
36
(X36) lower limit detect. unit cover limit P L42
0
1 (X37) 1P dampening PL34 1P upper unit P L43
OP-S 37 solution feed (On) 52 cover limit
OP-S
0
1 (X38) 2P dampening pL35
Paper feed
0-2DAM 38 solution feed (On) 53 unit M-S cover PL44
limit
(X39)
OP-S ___________oo 39 Count On/Off PL36 X 54) Impression
54 cylinder cover PL45
40 PL37 limit
41 PL38 55 2P upper unit PL46
cover limit
o (X42) 42 1P blanket jam ,
1 1_39
56 PL47
sensor CD unit cover limit
(X43) Delivery dolly X57 57 1P M-S cover limit PL48
43 paper height PL3A X58
(X44) 58 2P M-S cover limit PL49
o
44 Paper
unit
feed PL3B 59 P L4A
(X45)
45 paper
Paper PL3C 60 P L4 B
(X46) sensor 61 PL4C

46 Blanket jam PL3D
sensor 62 PL4D
47 PL3E 63 PL4E
_9 48 OP-S center PL3F 64 PL4F

cover limit
Alternate
1 = 1
Limit switch Installation panel:
0 0 Momentary 0 0 Open connector
O OP-S Paper delivery unit OP-S panel
0 - Center Center operation panel
0 M-S Paper delivery unit M-S panel
Inching Inching panel
0 C248 CONNECTION INPUT (No. 3 ) —SF —SF
C48 C48SF C248E C248L C248 C248
E
0 0
P20 G20
MPU BOARD CNO (INPUT, INTERRUPT)
INDI-
Switch Installation No SIGNAL CATOR
panel name 1 Timing pule PL50
(Control panel) (X65) sensor
O
2 Paper reference PL51
(Inverter) (X66) sensor
1--0 0 3 1P plate cylinder P152

reference sensor
(X67)
____________________r_H a
_______________ 0 (X68) 4 2P plate cylinder PL53
reference sensor
(X69) 5 Double sheet
OP-S •_______________0 0 PL54
detection
I —I--- (X70) 6 Abort
co OP -S •________________ 0 PL55
NI ( X 7 1 A X71) 7 Stop
I Paper feed unit, PL56
center, M-S Paper feed unit Center M-S PL57
8
9 PL58
10 PL59
11 PL5A
12 PL5B
13 PL5C
14 PL5D
15 PL5E
16 PL5F
Installation panel:
0 0 Momentary 00 Alternate 0 0 Limit switch Open connector Paper feed unit Paper feed unit operation panel
OP-S Paper delivery unit OP-S panel
O 9==9 Center Center operation panel
oO M-S Paper delivery unit M-S panel
—SF
0 C248 CONNECTION OUTPUT (No. 1 ) C48 C48SF C248E C248L C248 —SF
C248
O O L
MPU BOARD P24 G24 MPU BOARD P24

T1 (TRANSISTOR OUTPUT) T2 (TRANSISTOR & RELAY OUTPUT)
INDI- Switch installation INDI-

No SIGNAL CATOR panel name No SIGNAL CATOR
1 PL70 Y1 magnetic PL80 Y17
Paper feed SOL 31
W i JP 1 Pump (Control panel)
2 Start LED PL71 Y2 l m a Paper feed unit
14 M-S TRANSISTOR
Buzzer PL72 Y3 2 PL81
3 05)
4 ON PL73 (Y4) 3 PL82

Spray
4 PL83
Electromagnetic
1 OPTION X
5 counter PL74 Y5 5
Inside control panel
(maintenance) (for maintenance) Dampening a (Y22) OP-S
6 fountain starter 1 PL84 201q1 Speed
Delivery dolly pL75 Y6 (dampening
6 lower SOL (Y3)Control
7 (• B pack A feed) Panel VR
Y7 Auto 1P dampening ductor SW
OP-S Dampening (Y24)
co OP-S
7 1P dampening PL76 On 9 (Y7A) 8 fountain starter 2 PL85 20Ki2
ductor SOL Auto 2P dampening du tor SW Speed (Y2
(Y 5)Control (dampening
Y8
TRANSISTOR Off OP-S 9 pac C5A feed) Panel VR
8 2P dampening PL77 On
Auto
(Y8A) RELAY Y26 I1
k
ductor SOL 9 1P ink ductor SW
ioff o
Forward PL86
(Y9) 10 (main motor)
On 9 OP-S
9 1P ink ductor SOL PL78 (Y9A) 11 :
10 2P ink ductor SOL PL79 Y10 Auto 2P ink ductor w 7 Reverse
11 (main motor)
PL87 Y27 12 INVERTE
Off OP-S R
On 9 (Vi OA)
11 PL7A Inching Y28 13
12 (main motor) PL88 DV-551
12 PL7B
(Y13) Constant speed Y29 14
13 Air blow SOL PL7C 13 (main motor) PL89
14 1P blanket PL7D (Y14) COM G
cleaner pump Blanket cleaning 14 COM
(Y15)
15 2P blanket PL7E L0
cleaner pump
(Y16)
16 1P selection LED PL7F is, Center
17 G24
18 G24
19 P24
20 P24
C248 CONNECTION OUTPUT (No. 2 ) C48 C48SF C248E C248L -SF -SF
C248 C248
E L
O O
MPU BOARD T RIA
T3 (200 VAC RELAY OUTPUT)
INDI-
No SIGNAL CATOR
1 COM
(Y30)
2 PB pressure PL60 6
SOL
1P impression
3 SOL PL61 (Y31) 1 -0 -1
TEST N
4 2P PB pressure
SOL
PL62 (Y32) 6 1- -1
2P impression 1-
4-
5 SOL PL63 (Y33)
1P single lever (Y34)
6 SOL PL64
2P single lever
7 SOL PL65
(Y35)
11
8 PL66 3 -1
Double sheet (Y37)
9 eliminate SOL PL67
10 COM
11 PL68
B A
12 Jam stopper SOL PL69 (Y39) F-4131-1
13
Anti-static PLEA
E.LI_ .1,619
14 1P dampening PL6B (Y41) 10 S22M ___
fountain motor 2 Speed
2P dampening (Y42) 10 S22M ___
15 fountain motor PL6C 2__Speed control pack
1P blanket
16 cleaning air valve PLED
(Y43)
8x61 9
Y44 D C
2P blanket Y4
17 cleaning air valve PL6E P24
18 PL6F
19 G24 < G241
P24 DC24V
20 P24 (SPS)
RIA
M-S panel
SPY sprat SW
_______0
C248 DAMPENING FOUNTAIN MOTOR CONNECTION —SF —SF
C 4 8 C48SF C248E C248L C248 C248L
E
O O
Y23 Y22
-
0 _________________5KS
5KS1 2 2
VRI
VR3 VR4 20K0
c„ 9 Y23A
— Y41
R1 <__ )
;;5 1 o 3
AC200V 1-2 "(

T < 2 1-2 W
h WP 1
NO. 1 1-3 1-3C
it Dampen ng
3 C1 fountain motor
0 1-3 e 1 (1st color)
4
0 1-1 Jr Blue
01 Jor Black Yellow

11
0 Jo Blue
Blue
Y24 Y25
8
6
5KS2 0 5K12 VR5 © VR2
VR6 20KS2
Y25A
2Y4 07
`11
2-2 W hite
-2 Blue
NO. 2 WP 2
3 2-3 2-3C Black
0 Dampen ng
Cl fountain motor
2-3 1 "(Yellow (2nd color)
4 2-1 „( Blue
2-11 Blue
C48 C48S C248 C248 -SF -SF
F E L C248 C24
PL SIGNAL NAME O O
E 8L
SIGNALNAME
10 Bagel deaning X1 P
11 Sian X2 C248 CONNECTOR, TERMINAL STRIP AND L
50 Tiring pulse sensor X65
12
13
holing (Forward)
Inching (Reverse)
X3
X4
INDICATOR LED LAYOUT 5
1
52
Paper reference sensor X66
1P plate cider reference sensor X67
14 Para had (Canino:ee) X5 To MOM LED on paper TO KEISU TO DIGI-SW To printing 53 2P pia cylinder reference sensor X68
15 Pans hied (Single) X6 54 Dooklesheet detection X69
16 PumP (011) X7 LED on OP-S condition display 55 Mort X70
17 PlimP (Off) X8 0
- feed
> unit operation panel on OP-S pane (PCP-01) 56 Stop X71
18 1P impression ON X9 I I0I 5
111
19 IP dnInFerling X10 7
58
0 0
IA 1P dampening firm roger (auto) X11
1
5
/14
TO CN3 CN6 9
18 CN2 CN4
MSS
1P dampening form ruler (On) X12 5,4
IC IP inking form roller (Auto) X13 CN5 58
ID IP inking fon miler (On) X14 5C
1E Head elan() Finnigan X15 5D
IF Tall damp position X16
5 P
C
5E
DIDECIDECIE1
0 0
0
a 2P dempering tam roar (Auto) X17 5F
0 001ti
a 2P dampening form Wier (On) X18 93 IP PB pressure SOL Y30
72 2P inking form roller (Palo) X19
5
1P°
6 IP impression SOL Y31
i -
SWI SW2 SW3 SW4 SW5 SW6 SW7 SW8 1 Y32
23 2P inking tam ruler (On) X20 62 2P PB pressure SOL
24 Unit selection (IP) X21
58 PC3 1 pcm 63 2Pimpression SOL Y33
5
25 Unit selection (2P) X22 0 4 64 113 angleleverSOL Y34
9
a 2P impression On X23 65 2Psingle lever SOL Y35
27 2P dampening X24 66 V36
— P24
P E
23 Clamp position unit selection X25 PC26 67 Double sheet eimkrate SOL V37
a Aura impression On X26 CNN
1
0 C 180 140
PC3
_M.
100
PC2 PC
F
O
— 624 61 Y38
0
3
r
V39
160 120
2A Double sheet feed selection X27 8 Jan steppe SOL
1
190 150 110 3
0 130
28 1P LS1 X28 -1_
1 — Y44 Ani-staic Y40
3P
AO
PC7 PC6
2C IP LS2 X29 100 170 — Y43 68 dampraing famtain motor Y41
ay 2P LS1 X30
2
C 2 240 200 P
6C 21) dampening founkinmotor Y42
2 250 210
— Y42
2E 2P LS2 X31
0
2 8
9
2 260 C —
6D 1P blanket dewing eir valve Y43
4 270 230
V44
1
a Handle cover X32
2 220 6E 2P blanket clewing air valve
3PC
030 Y
EPCII
30 Pump thermal X33 SA
O 6F
•••••
YI
3 3 3
31 Inverter kip X34 PC I0 690 4 70 PaperleadSOL
32 CD jam limit X35
3 9
0 4
0 0 660 7 StartLED Y2
3 3
1 Y3
0
33 Delivery doly lower knit detections X36 72 Pressbuzzer
9 5
—RI
0
0P 0P
Y4
P
34 1P dampening feed (0n) X37 73 SprayON
0 C
330 0 RUN — Y37
P
35 2P dampenng feed (On) X38 74 Becromagnetic counter Y5
36 Count On/Off X39 4
C 4
8 4
4 400PC I OHALT 670
— Y36 75 Delivery doly lower SOL Y6
4
OSERR
42011
660
0 0 0
37 X40 — Y35 76 1P dampening ductx SOL Y7
615
4 4 4 0
38 X41 — Y34 77 2Pdampening dusky SOL Y8
OVccl- 640
3g
3A
IP blanket jam sensor
DeiVety dolly paper height sensa
X42
X43
2.13V 3631:° — Y33 78
7
113 ink duces Kt
2Pink ductor SOL
Y9
Y10
0000 0000 — Y32
ggg gEn gggE ggn P
9 Y11
38 Paper feed Wit paper detection sensa X44 o801 7A
3C Paper detecion sensor X45
PC22____PC231 P
[=?C310:3PC32
C — Y3 I
7B Y12
C 41 ___1PC3° 63 — Ai blow SOL Y13

30 Blanket jam SOW X46 0
6 7C
3E X47 6 Y 7D IP blanket dearer purnp Y14
12
163all4MVHVH
5678910111213IA15
OG24
2345678910
3F OP-S center cover X48 T3 2Pblanket cleaner pump Y15
102
40 IP OP-S cover X49 1 7F 1Pselection LED Y16
41 2P OP-S one X50 TI T2 1 Reapmagnet Y17
0 0 3
42 1P damming unit cover X51 8 Y18
43 1P upper unit cover X52 III I I I I I I I I I I I I t' t 11 1 1 1 1 1 1 1 1 1
CM PO .4 0 Ps Ch
1
82
44
45
Paper feed unit M-S met
knpression cinder cover
X53
X54
— Is)
>- >-
0 *0
>- >-1•-• 43s 0 — .11. s0 01
>- >- -----------------------------------------
>- >- >- >- >-
01
>- 0 0.
co
7- 7-
CO
CMCM C4
C4CM
83
84 1P dampening fountain starter Y22, Y23
45 2P upper unit cover X55 85 2P danpening fountaki starter Y24, Y25
SW1: Y26
47 CD unit osier X56 86 knead retake) (INV)
48 1P MS cover X57 Blanket cleaning cleaning time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E. 87 Reverse rotation (INV) Y27
49 2P MS cover X58 SW2: Air blow time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E. 88 (
hohrag(911 ) Y28
4A X59 89 Constant speed (INV) Y29
No. of dampening rotations (1 scale unit = 1 rotation) IS1
48 X60 SW3: 93 IP dampening feed (Auto)
4C X61 9 2Pdampening feed (Auks) IS2
40 X62 No. of inking rotations (1 scale unit = 1 rotation) 1
4E X63 SW4:
Country data of printing condition display panel (0 = Japan, 1 = France, 2 = U.S.A., etc.)
4F X64 Dampening ductor solenoid sampling action (1 scale unit = 1 rotation). 0 for Type E.
[6] Electric Parts Layout and Wiring Drawings (C248SF) C48 C48SF C248EC2481 -
SF
-SF
C248E
0 C248SF PARTS ARRANGEMENT (OP-S) 0 0
29 OP center window cover limit E10-30-3

26 Handle cover limit E10-29-3
25 Double sheet detection limit E10-46-01-3
24 2P plate cylinder positioning E26-75-3
23 sensor
2P inking form limit E10-52-3
0 19 2P impression solenoid E09-32-3
17 1P blanket jam sensor (receiver) E26-73-3
16 Delivery dolly height detection sensor E26-84-02-3
0 15
(receiver)
Delivery dolly lower solenoid E09-25-3
14 1P plate cylinder positioning E26-75-3
13 sensor
1P inking form limit E10-52-3
07 Pump motor 200V E01-128-3
07 Pump motor 380V E01-91-01-3
0 ir 0
06 Inverter
06 Inverter
200V
380V
E46-01-01-3
E46-04-3
05 Delivery OP panel E51-83-2B-3
04 Center panel ' E51-82-1B-3
03 Paper feed panel E51-81-2B-3
02 Control panel E 200V E46-05-1A-3
02 Control panel L 200V E46-05-1B-3
01 Control box 200-240V E53-72-1A-3
01 Control box 380/415V E53-72-3A-3
C48 C48Sr C248E C2481 C248E
-SF
MI& -SF
0 C248SF PARTS ARRANGEMENT (NOP-S) 0 0

42 2P M-S cover limit E10-30-3
40 Impression cylinder cover limit E10-29-3
39 1P M-S cover limit E10-30-3
37 1P dampening solution cover limit El 0-29-3
34 Double sheet detection timing sensor E26-75-3
33 Paper feed head safety limit E 1 0-38-3
32 Paper feed table lower limit E01-20-3
31 Paper feed table upper limit E-101-21
30 Finger position verification limit E10-29-3
29 Paper feed table raise stop limit E 1 0-29-3
28 Paperteedtablepaperheightdetectionsensor E26-75-3
27 Finger release solenoid E09-52-3
26 Paper raise solenoid E-101-48
25 Paper feed solenoid E-101-48
24 Clutch solenoid E-101-44
23 Paper feed table raise / lower motor E-101-38
23 Motor 380V E01-92-3
22 Anti-static bar El 1-02-01-7
21 Anti-static transformer El 1-01-05-3
20 Buzzer E03-34-3
O
D I 18
17
Delivery dolly lower limit magnet
Delivery dolly lower reed switch
E10-14-3
E10-12-3
F
16 Delivery dolly height detection sensor (emitter) E26-84-01-3
10 2P blanket jam sensor E26-74-3
08 1P blanket jam sensor (emitter) E26-72-3
05 Double sheet detection sensor (receiver) E26-69-3
04 Double sheet detection sensor (emitter) E26-68-3
03 Main motor 200V E01-100-3
03 Main motor 380/415V E01-125-3
02 Inching panel E51-85-1B-3
01 Delivery M panel E51-84-2B-3
C
0 C248SF CONNECTION DIAGRAM C48 C48SF C248 C248L -SF -SF
E C24/ C248L
F
O O
able raise motor

0.2KW
T
til FU2 (5A)

K I A> AC200V SOL 6B4B4I
_>P24
CS
220
5g 5V T
O FUI(3A V
200v
2 _
>G24
R
I _> P20
NFrzi i9Z
FU4(2A)
 < 16
c2 +
601EST
V
3 g 10000 a
427___T2 VA
A3 13a
OV
n >G20
00V
FLU------------------0
1 0 0 v F U 5 A)
0.75021
OV
m M:toy/a p Do.wC5erV
stn E
TRF I 380VA
Pump motor() 75KW
S T (Matsushita Electric) 11:3 x34
INVERTER DV-551
U V If E 5V FIN G I I G 12 13 I k Gfpl G20
9 9________9 9 9 9
9I 9 9I 9I I
U161,\I 14,W149 ,2032
4
N 0 rC ; 1 g
Main motor I . 5KW

OP-S panel
® C248SF CONNECTION DIAGRAM C48 C48SF C248E C248L
0
CS
-
Ro so 4 I 5V* 220V
220V rOV.0 R2 ( i v y'
380V z i R03A
FU I (3A A2
=1/ __________s G24
____________________/ RI Table raise motor
NF 0.2KW __s• P20
OV 200V C2
----------------------------------------- ")°°v
5001
T3A FU2 (5A) 10000 1.001
A4 Fi I A>
F L Shielded transformer AC200V SOL 6B4B4 I X2
TRF2 420VA
4 1 2 Ov 1 0 0 FU5(IA) >G20 __* P24
TT 0 0.75025 A8 ov
A6
14 10e/46 bZi A‘A D .C5V y1
power -->v.. MPU
> GND Board
OV
V. Shielded transformer
TRF I 380VA
Pump motor 0 75KW
S T 6 -0.3. SI; X34

INVERTER FVR-G7S (Fuji Electric) I.
U V W
9
E I I 12 13 FWD CM REY X I X2 "0302 G20
Uli 9 9 9 9 9
xWI
I J 2033
*". I
In 0 6.1411f ir
r-
Main motor I .5KW OP-S panel I I I
E
C
0 C248SF CONNECTION C 4 8 C48SFC248 C248L —SF —SF
E C248 C248L
DIAGRAM
1P blanket
cleaning solution
2P blanket
cleaning solution
E
O O
pump pump
Paper feed table DC1"
DC m9 or
raise/lower
motor 30200V-220V
Inside
contr
tor
ol KW
panel
Limit Switch
(1) CU3Jam link ®
Th 2P/upper ryi
Delivery
bYrer
Odelea
CD
®
IPM-
IP
da
llinceng
41.
2PM-
a = I I Wr a r
L I
(
"'" cover
t
uni
rin
5 0 5 Double
2 e Transformer
Power switch
C detectia
380 V (380
Solenoid ValveLimit Switch spec. only)
0
spray
ram 0 e 11.151 0
IP
e a m (3) 071, yL51
J152 ulcilr: $01 0 e 2' 2;L521r: $,.0
d d Handle
® ®
o
RP"
Fluorescent lamp
Main gir
motorotiow 0Femur
Buzzer et, IP OPZ- ail 02P1P OP-5
Markelint e
teed loi OP-5
OMdeaning '''' ateowe
Pump motore safely — COM
IP valve
ak 2P blarit
r hi
sake carter
©be co
dampening 0b IP lop
1) paper" _ A
cleaning
( glublzgre 0 UTZ: 0 nil 0
'
mat 0
ISM confirm.
solutio cet
solutio
. Solenoid Valve
w
a,
1Pbled* ut, Delivery
Sensor
® siPaper
0
t,2PisFlidvre
rer
0
CONTROL
621inion
Blanket
e gni
ruerroi . ithsa.
® new
wer m r so Paper
i
reutefor e pm sensor
PANEL
O
= dorteed li e
mor
0 a-
NMI
®
Inside
0 `
17 11Per
&Wei delivery
0 0
9
ZP PB 30_
c ith
Centre 40
To Pulse ®npornce
unitd:se ® R DOrtl
eas
" et
/ 1P /IP
3jPB
2Control.
a blanket2c
pressu e
a r 3
aldete
pressure Anti-static
re 111111
ning pock ction S e n spanel
OP-S or Nkomo 3P control
I 00V
INVERTER
Pack
illeC110/01
transform
toleran
1.5 kW
1P dampening
solution motor
so
lut
io
n
m
ot
or
25
W
25
W
C48 C48SF C248E C248L 1,48F w481
Paper Delivery Paper Feed Unit

00
® C248SF CONNECTION DIAGRAM
Operation Panel
Unit OP-S Panel
(1) Paper teed On/Off a Paper feed table
q) Count LED Center Operation Panel
0 Count switch a Paper feed table
Paper Delivery (9 Count On/Oft 1Pinking lorm roller
Stop 0
On/Off/Auto a stop feed table
Paper
Unit M-S Panel i Speed VR
2P damp. form roller a 1Pdampening tom
On roller On/Oft/Auto tower
Start
0 Start a
6 2P ink form roller
On/Off/Auto 0 1P impression
a Stop On/Oft/Dampening . Stop
gi 1Pdamp.
Inching (Forward) solutionfeed VR a Inching (Forward)
a a 2P impression
00 2P VRdamp.solution On/Off/Dampening Inching (Reverse)
0 Inching (Reverse) feed a
1P damp. fee d
solutf/Autoion ® Slop
a Unit selection On/Of 0 Paper feed On/Off
0 2Pd O amp.s a 1P selection
a Pump (On) 0 Pump On/Off
1P damp.
Off/Auto olutionductor
0, On/Off/Auto a Head damp position a Auto Impression
® Pump (Off)
2P damp. ductor
0 Spray On/Off
cp On/Off/Auto 0 Tall damp position On/Off
1P 0 Double sheet
0 On/Of inkf/A ductoruto a Inching (Forward)
a Blanket cleaning
0 2P ink ductor a Inching (Reverse)
Ink cleaning On/Off On/Off/Aut 412, LED display 11-126
0
P8 (3 poles)
P3 (9 poles) P4 (15 poles) P5 (3 poles) S6 (15 poles) , P7 (15 poles)
P2A (3 poles) E3 E3 P2 (15 poles) Ea E3 B E3
S2A (3 poles) S2 (15 poles) S3 (9 poles) 54 (15 poles) 55 (3 poles) S6 (15 poles) S7 (15 poles)
S8 (3 poles)
Inching Panel
Inching (Forward) Inching

(Reverse)
P1 (16 poles)
/22 1 . 5 n/ 2 n
S1 (6 poles)
2.5n
CONTROL PANEL
C
® C248SF CONNECTION INPUT (No. 1) -sr
C48 C48SF C248E C248L C248E —SF
C248
L
0 0
G20 G20
panel name INDI- panel name INDI
No SIGNAL CATOR No SIGNAL CATOR
(X1) 1 Blanket PL10 ___(X17)
M-S cleaning 2P dampening PL20
o (X2)
(X3) 0 17
form roller (Auto)
Paper feed unit, M-S 0 2
Start PL11
OP-S
0
PL12 0 _(X18) 18 2P dampening PL21
Paper feed unit,
o (X4) 3 Inching(forward) form roller (On)
center, M-S, inching 0 0 PL13
4 Inching (reverse) 0 _(X19) 2P inking form PL22
Paper feed unit, 19 roller (Auto)
Center M-S, inching 5 PL14 OP-S
O (X20) 20 2P inking form PL23
(X21) roller (On)
6 PL 15 O 21 Unit
selection (1P)
PL24
(X7) M-S (X22) 22 Unit selection PL25
sz\__ 7 Pump (On)
PL16 0 (2P)
Paper feed unit, M-S 0 , (X8) 8 Pump PL17 0 23 PL26
Center 2P impression On
( X 99 1P )
(Off)
PL18 O 0 (X24) 24 PL27
0 impression On 2P dampening
Center ( X 110 0 ) (X25)
0 1P dampening PL19 Center 00 Unit selection for
25 clamp position
PL28
(X11) 11 1P dampening (X26)
form roller (Auto)
PL1A
Paper feed 00 26 Auto impression PL29
O
Center
(X12) OHO (X27)
O 1P dampening Paper feed 27 Double sheet PL2A
12 form roller (On) PL1B detection
(X28)
(X13) 13 1P inking form 00 28 1P LS1 PL2B
O roller (Auto)
PL1C ==1 (X29)
Center r==r (X30) 29 1P LS2 PL2C
(X14) 14 1P inking form 00
O
roller (On)
PL1D c=1 (X31)
30 2P LS1 PL2D
31 2P LS2 PL2E
O (X15) Head clamp
Center 15 position PL1E 32 Handle cover PL2F
(X16) 16 Tail clamp
.
Center PL1F
positron
O
Installation panel:
0 0 Momentary OHO Alternate 0 0 Limit switch Open connector OP-S Paper delivery unit OP-S panel
.4
Center Center operation panel
0 9-9 M-S Paper delivery unit M-S panel
0 - Inching Inching panel
® C248SF CONNECTION INPUT (No. 2 ) —SF —SF
C 4 8 C48SF C248E C248L
C248 C248L
E
0 0
P20 G20 G20
MPU BOARD CNI (INPUT) MPU BOARD CNI ( NPUT)
Switch Installation
INDI- INDI-
panel name Pump Table raise No SIGNAL No SIGNAL
(Control panel) . L0_141_ ..1(133A (233 CATOR CATOR
),_ 33 Pump thermal PL30 1P OP-S cover P140
X-34 __9 49 limit
(Inverter) 34 Inverter trip PL31
2P OP-S cover PL41
O (X35) 35 CD jam limit PL32 50
limit
0
(X36) 36 Delivery dolly PL33 „, 1P dampening
lower limit detect. — unit cover limit PL42
0 0
1 (X37) 37 1P dampening PL34 1P upper unit
OP-S 0 0 - IDAM _9 52 PL43
solution feed (On) cover limit
38 2P dampening PL35 53 PL44
OP-S O____________
2DAivIX____38) solution feed (On) 64 Impression cylinder P146
OP-S 39 Count On/Off PL36 cover limit

(X40) Paper feed unit 2P upper unit
(.0 40 paper height PL37 55 cover limit PL46
-
.1=* Fr1 1 0 sensor 56 CDunit coverlimit PL47
M-S PL38
41 Ink cleaning 1P -S cover Mlimit PL48
57
( X 4 2 ) 1P blanket jam pL33
42 sensor 58 2P M-S cover limit P149
I0 0 (X59)
Delivery dolly 59 Paper feed (On) PL4A
43
paper height PL3A Paper feed, OP-S 0 0 Paper feed (Off) PL4B
detection (X60) 60
3 ) Paper feed table
( X 4 44 pL36
Paper feed, OP-S 0 0
61 Paper feed table
upper limit
PL4C
raisestop
45 Paper sensor PL3C Paper feed table PL4D
10 0 62 lower limit
Blanket jam
46 sensor PL3D 63 Feeder safety PL4E
10 0
(X 44) Finger release
47 PL3E PL4F
64
confirmation
( X 4 5 ) OP-S center
48 PL3F __________0 0 (X64)
cover limit
Momentary Alternate 00 Limit switch

0 0
Open connector Installation panel:
O 9-(;)
0 -
0 OP-S Paper delivery unit OP-S panel
M-S Paper delivery unit M-S panel
C
C
® C248SF CONNECTION INPUT (No. 3 ) —SF —SF
C 4 8 C48SF C248E C248L C248 C248L
E
O O
P20 G20
MPU BOARD CNO (INPUT, INTERRUPT)
INDI-
Switch Installation
No SIGNAL CATOR
panel name
(Control panel)
1 Timing pule PL50 (X65)
sensor
(Inverter) P151
2 Paper reference
sensor PO°
3 1P plate cylinder PL52 (X66)
reference sensor I~I O
4 2P plate cylinder P153 7,1-1

reference sensor I _I
5 Double sheet (X67)
to detection
OP-SPL54 ___________________0 0
cn
6
Abort OP-S
PL55 ______________________H1 (X70)
7 1X71A (X71)
Stop Paper feedPL56
unit,
center, M-SF,157
Double sheet Paper feed unit Center M-S
8 detection
(X72)
9 PL58 Double sheet
10 PL59
insertion amp
11 PL5A
12 PL5B
13 PL5C
14 PL5D
15 PL5E
16 PL5F
_L. Installation panel:

0 0 Momentary Alternate Paper Limit switch Open connector
feed unit Paper ,p o
O feed unit
0 — operation panel
O OP-S Paper delivery unit OP-S panel
C248SF CONNECTION OUTPUT (No. 1 )
MPU BOARD P24 G24 C48 C48SF C248E C248L —SF —SF
C248 C248
T1 (TRANSISTOR OUTPUT) E L
Switch Installation
O O
INDI-
No SIGNAL CATOR panel name MPU BOARD P24
1 PL70 T2 (TRANSISTOR & RELAY OUTPUT)
Paper feed unit INDI-
2 Start LED PL71 M-S No SIGNAL CATOR
PL72
3 Buzzer magnetic Y17
1 SW Pump PL80
(Control pan(
4 Spray ON PL73
TRANSISTOR 2 PL81
Electromagnetic PL74
5 counter Inside control panel
3 PL82
(maintenance) (for maintenance)
4 PL83 1- OPTION X
6 Delivery dolly PL75 5
lower SOL
(Y7) Auto I P dampeningdoor SW
OP-S Dampening 0 ( Y 2 2 ) VR1
7 I P a rn PL76 On 9 (
Yl A I 6 fountain starter 1 PL84 OP-S
d u clo r &Wing Auto° 2PdampeningductorSW
(Y8) 7 (dampening
IOff OP-S 20KSI Speed
TRANSISTOR 2P dampening PL77 On 9 (Y8A) fe Panel VR
8 ductor SOL (Yo Control (Y23A
Dampening
(Y9) 8 fountain starter 2 PL85 B pack A 0 (Y24) OP-S
CD 0 OP-S 20KSI Speed
9 1P ink ductor SOL PL78 On 9 (Y9A) (dampening
C1) 9 (Y 5) Control (Y25A
10 2P ink ductor SOL PL79 (Y10) OP-S RELAY D pack C fe Panel VR
Auto 2P ink ductorAW 10 Forward PL86 Y26 I1
Paper feed table NIA (Y11) o__________ (main motor)
11 raise magnet INVERTER
}Table raise 11 Reverse PL87 Y27 12
Paper feed table PL7B (Y12) (control panel) (main motor)
12 lower magnet
Y28 13 DV-551
(Y13) 12 Inching PL88
13 Air blow SOL PL7C (main motor)
1P blanket (Y14) }Blanket cleaning 13 Constant speed pL89 Y29 14 (Mainmotor)
14 cleaner pump PL7D (main motor)
14 COM COM
(Y15)
15 2P blanket PL7E
cleaner pump
(Y16)
16 1P selection LED PL7F Center
17 G24
18 G24
19 P24
20 P24
C
C248SF CONNECTION OUTPUT (No. 2 ) -SF
C48 C48SF C248E C248L C248E C248L
0 0
MPU BOARD T RIA

INDI-
No SIGNAL CATOR
1 COM
1P PB pressure Y30)
2 SOL PL60
--/
1P impression
3 SOL PL61 Y31)
4 2P PB pressure PL62 Y32) TEST N

SOL
2P impression
5 SOL PL63 Y33)
1P single lever p164 Y34)
6 SOL i i i
2P single lever Y35)

7 SOL PL65
8 Paper feed SOL PL66 (Y36)
Finger release
9 SOL PL67 (Y37)
10 COM Y38
11 Clutch SOL PL68
12 Jam stopper SOL PL69 (Y39) B A
13 Anti-static PL6A
(Y40) 81-t6
1P dampening PL6B (Y41) 10 S22M ______________
14 fountain motor 2 peed control
pack
10
2P dampening pL6c (Y42) S22M ___pack
15 fountain motor peed control
2
(Y43)
16 1P blanket PLED
cleaning air valve
(Y44) D C
17 2P blanket PL6E Y4 P24
cleaning air valve
18 Paper raise SOL PL6F (Y45) 17371
19 G24
20 P24 (SPS)
< RIA
M-S panel
SPY sprat SW
0______0
(ft C248SF DAMPENING FOUNTAIN MOTOR CONNECTION —SF —SF
C48 C48SF C248E C248L C248 C248L
E
O O
Y23 Y22 ip
—0 0____ Yg__
0___ VRI
5K0 201(0
9 Y23A
R1 <_ o 1—Y4 010
2 1-2 White
AC200V
T < 1-2
NO.1 Blue
WP1
03__ 1-3 1-3C Black
Dampen ng
1-3 Cl I fountain motor
0 0 Yellow (1st cob )
01___ 1
-1
Blue
1 Blue
1
51(0
VR2
20K0
Y25 Y24 8
—0 0 1 Yg_
0 06
0____________ 09 5K0
—Y42 010
2 2-2 White
NO. 2 Blue
10 WP 2
3 2-3 2 -3 C Black
0 Dampen ng
C1 I fountain motor
2-3 1 0 Yellow (2nd color)
0 2-1 Blue
0 2-11 0 Blue
0 11
SIGNAL NAME
Salim dewing
45) C248SF CONNECTOR, TERMINAL STRIP AND INDICATOR LED LAYOUT C 4 8 C48SF C248E C248L -SF -SF
11 Shot
12 hang (Femora
X2 C248E
X3
C2421._
13 Will Omen&
14
X4
XS
0
15 X$ To MONI LED on paper TO KEISU LED TO DIGI-SW To printing cond Lion
16 Pane (On) X7 feed unit operation panel on OP-S panel on OP-S pane display (PCP-01)
Pl.
0
'I
17 Fur, (Off) Na 0
16 IP impression ON X9 tv
9 8 51
sosollaliE
52
n
19 IP dampening X10 Thong pulse swim X65
53
IA IP dimming lam rider (kb)
h- 15 IP dampening Wm mkt (On) X12
XII O
TO I I cN2 __________________________________________________ 1 11 54
55
Peps releronce sew er
IP dale eWolor rokammtemer X67
643
10 IP idiom km rdler (kb) X13 'M raYSV. 2P pleb elkdarrodermiesonsa X68
56
10 IP Viking fan rake (On) X14 Daubs died thlearran
57
IE Head damp maim X15 Abut )(70
IF Tai damp podia( )06 Sew X71
20 2P danpening kern miler (Auto) X17 CNO PC 19 PC I3 Double Wed dela=(WM** X72
PC6
21 2P dowering km maw (On) X13 540 5 0 0 5$
560
22 Wing tam raw (kb) X19 560 5 1 0 00000000 SW I SW2 SW3 oat g§i§ 50
23 2P Wing tam ads (0n) X20 SA
24 Unit seiticion (111
570
5 2 0
S W4 6115 SW6 SW7 SW8
X21 511
25 Unit eeledion (2P) Y22 5C0
500 5 3 0 icui SC
28 2P impression On )23 5D Y30
5E0 P'at° 60
27 2P damming X24 SE Y31
580
28 Clarop maim uritselmion VH —P24 $ 2 SF Y32
29 Pub impression On XM PC26 1P NI produce SOL
2A [kWh duet bed Medan
CN PC4 PC3 PC —024 CO IP imprission SOL
Y33
727 100 1 8 0 EECFOO Y34
CO 1 9 0 140 FC2 11 64
29 1P1S1 XM 1 S O ISO 630 — 2P MI mowers SOL Y35
2C IP LS2 )129 1E0 1 0 0 160 100
1 17 —Y44 6 6 2Pimpowion SOL Y36
20 2P LSI )00 1FO I 170 10
120 16 Y43 6 6 IP oink boor SOL
E
CT Y3T
2£ 2P LS2 X31- PC8 P C7 133 PCS Is —Y42 2PsingleIrmoSOL
2F Nand* ewer x32 200
200
280
290
240
250 210
220 P027 14 —Y4I Paps bed SOL Y39
30 Pap thermal X33 210 260 DoublesheetamboleSOL
31 Inverter tip 2E0 seo 270 230
SBO is —Y40 O A Cidth SOL
Y40
X34 IWO Y41
32 CD* knit X35
2 F 0PC I 2 P C 11 PCIO PCI EDO 12 —Y39 Jam lgper SM.
3 9 3 MI
^M. ENO Ye
33 Dairy defy bier imit &Won X36 3C0 340
310
11 IC
MOW*, Y43
350
34 IP dampening feed (04 300 3
390 360
330
320 —R I S6E D 113 dampeningUmbramdor Y44
35 2P dampening feed (Di 2311 3E0 3130 370 ORUN — IF
2P damps* ktintin mabr
36 Ccurt0m011 3F0 PCIlOHALT PC26 11Mlaket Waning * vim
X39 PC I 6 P C 1 5 PC14 Y37 Y1
4 1 1 0 OSERR 6 70 212 MINS doming it mew
37 Paper bed wokwpmMight senior
36 Ink dewing
X40 403 490 4N3
440
450
4°0
4 10
E 6
4
50
4 —
Y36 7 2
71 Paper WeeSOL
Y2
Y3
visr,0
400 460 6 4 0
OVt1._
420
43, 70
39 IP blanket gon swear 470 248 7 —Y35 7 3 Mat LED
Y4
3A DSIVirr ddli POPO, he& sewer
38 Ppm bed table raise lop
)(43
X44 0000 0000 6 —Y34 Prose Dinar
Y5
YE
g g g g g r a g fi i g
75
30 Paper deleeke sonar
30 Moitotkan sensor
XIS oa8$ 1:1) C 3
CO P C 1 3 2
pc99 5 —Y33 7 6 DPW ON
&dramas** °punier
X46
PC30 630 4 —Y32 7 7 Ye
3E X47 EIDPC22 I 1PC23 EIDPC24 Pc25 620 —Y31 7 $
Debug doly be. SOL
Y9
3F OP-Scarier mew X46 610 iP Wagoning *odor SOL
600 2 —Y30 7 9 Y10
40 IP OP-S area )149 1 2 3 4 $ 6 7 6 9 10 1112 13 14 IS 16 00 00VHVH 2PdamponingWebrSOL
IA Y11
41 2P0P-S wear IP irk duelor SOL
TI T2 75 Y12
42 IP damped% unit come
43 IP upper mit cover ;: >r? 10 i= i! >! `' " " " 4' A gs 0 0 10
2P ei du*: 931
Paper bed tokierobe morel
V13
III Y14
44 X53
>- >- >- >- 2- 0 0. I-IS 111 !11111"1 k blow SOL
Paw bed die bow magnet
Y15
45 inpresicm Order caw
2P wow wit cow
XM
X55 7 -* 70 IP drawl dower gawp
Y16
Y17
47 CD unit error XS6 7E 2P Markt dower PAP
SWI: Y111
4$ IP Ma cam Z7 7F IP Wake LED
2P MS caw SW2: Blanket cleaning time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E. tO Pump moral
46 Pim WA PM SW3: Air blow time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E. Y22, Y23
48 RW116411101) 62
XSO SW4: No. of dampening rotations (1 scale unit =1 124,
IC Paper hod Wiewpar knit a
40 Paper bed bible lower knit
rotation) SW5 $11 IP danpening Markin dab
Y26
742 927
4E Feeder ably X63 SW6: No. of inking rotations (1 scale unit - 1 rotation) 85 2P damming WOW choler
Y53
4F Foyer release awkmation X$4 SW7: Country data of printing condition display panel (0 - Japan, 1 = France, 2 - USA, etc.) 66 Reward Mika MN)
329
17 Revers* region MN)
SW8:Dampening ductor solenoid sampling action (1 scale unit =1 rotation). 0 for Type E. /31
66 kv114111114 50
Candied weed (11N)
90 IP dermanbghod(Ado) 2Pdampening
bed(Ado)
-SF -SE
[7] Electric Parts Layout and Wiring Drawings (C48) C48 C48SF C248E C2481
0
(i) C48 PARTS ARRANGEMENT (OP-S)
18 OP cover limit E10-47-3

16 Power switch E53-58-1A-3
(receiver)
13 Plate cylinder position sensor E26-75-3
12 Inking form confirmation limit E10-52-3
0 11 Dampening form confirmation limit El 0-52-3
10 Dampening ductor solenoid E09-25-3
09 SL solenoid E09-25-3
06 Pump motor E01-66-3
06 E01-86-3
06 Pump motor T200V E01-68-3
05 Inverter S220C E46-01-02-3
04 Delivery OP-S panel T380V E51-89-1A-3
03 Center operation panel E51 -88-1A-3
02 paper feed panel E51-87-1A-3
C C
C48 C48SF C248E C248L -SF -SF
C48 PARTS ARRANGEMENT (NOP-S) C248E C248L

28 Paper feed unit M-S cover limit El 0-47-3
27 M-S cover limit El 0-47-3
26 CD cover limit E10.293
25 Ink cover limit El 0-29-3
24 Dampening solution cover Ord E09-29-3
23 Dampening fountain motor E01-120-3
21 Anti-static transbrmer E11-01-05-3
20 Blanket jam sensor E26-74-3
19 Double sheet detection limn E10-02-3
18 Buzzer E03-34-3
16 Delivery dolly lower limit magnet E10.14-3
15 Delivery dolly lower reed switch E10.12-3
14 Delivery dolly height E26-84-01-3
detection sensor (emitter)
13 CD lam limit El 0-38-3
12 " Ruoresoerd lamp E24-11-1A-3
06 Ink doctor solenoid E09-25-3
04 Double sheet eliminate solenoid E09-02-02-3
02 Main motor E01-74-3
01 Delivery M panel E51-90-1A-3
-S F -S F
® C48 CONNECTION DIAGRAM C48 C48S C248 C2481.
F E
FU2 (5A) O __011048FIC
I I w? I A>
AC200V SOL
___CS
61341341
d4 a si a __> P24
22V FU3(5A) C
I
ZU
Z
I0000
V __> 624
0 __
0
A
2
I8V 1000 a __ • P20
FU4(2A)
tif 1.91i • 620 (IDA°
Ao
C16V
A0A3
oOV g C2
A4
l
A5 'e=.1 AAA ( > v.
A) oo MPU
>
0.CSV
TRF I 250VA
Pump motor 0 . 75KW
RST (YASUKAWA) FLT-A

-> X34
INVERTER VS-606 PB3 16
-> G20
9 9 ______9 9 9 9
9
Ull vi WII I I I 1
,
,
i , 1 1 s-r--.1---1- %0 I N c0 ON
I 1 11203E1
* > - C .1
) NONNN
>- )- )-
1 i t
Main motor I . 5KW

o 1 111
L
OP-S panel IL S8 t
-SF -SF
® C48 CONNECTION C48 C487 C248 C2481
DIAGRAM
E
FU2 (5A)
0
H I A> AC200V
6B4B4 I
22V _ > P24
FU3
( 5A ) CI
2
0
415V0
FUI (3A)
380V 00AI IA
61
VA _> G24
RI 00V
ZI1 A2
NF I _ • P20
I-9°9 8V FU4 (2A) C2
50VE12
)(IVA 16V /,
7)77_T2 OV 'PC m
o f
f
moo al
H D
200V, > G20
OV V A3
A
4
A7 )0
I A)
FL I1 o 71( _________
0.7502E v _____> vcc
0
MPU
1); 0Avs NA D . C5V > GND Board
Shielded
transformer
TRF I 250VA
Pump motor 0 .
6 75KW
R S T
FLT-A
-> X34
INVERTER VS-606 PB3 (YASUKAWA)
-> G20
UVW IQ E 10 13 12 9 2
FLT-C
5 6
u il v1 1 W I ;
,r
I I
I I 203E
I
.,
-..
Main motor I . 5KW

F
L
OP-S
C48 CONNECTION DIAGRAM C 4 8 C48SF C248E C248L -SF
£248E c248L
1P blanket cleaning
solution pump O
moor
30200 V- 220V
Fl
Li
Power switch Transformer 380 V
M-S SIDE (380 spec. only)
Limit Switch OP-S SIDE

Mom !ma Delivery Safety Double Limit Switch
O dolly Wier sheet
ink Ocover LSI detectLS2 CD O
detection on
Solenoid Valve
Spray valve Doubl Jam ® ink ductor ® Solenoid
Paper feedValve
0 e 6
e WPM'PB SOLImpression SOLSingle lever Dewy
CONTROL PANEL seminal. O SOL
pressur SOL
CD
SOL daily
ductor SOL
SOL eSOL lower
e
Ak ct, Buzzer e
Market e Blanket e
bbw dealing ale
SOL cleaner valve
I 00V Sensor
 Fluorescen Sensor
PB Beim
0 CD
/ / /3 pressure dokPaPe
Anti-static 3 al 1P blanket 2t) lamp
(
Delver/ e Paper feed
reference 0 Paper
r height e
Blanket jam
2C jam sensor inside detectbn sensor
transforme sensor NNW
paper unk paper NNW
r control wawa)
WO detection
e Timing
0 0 0 0
pulse
3P shield Control
INVERTER
pack
3
Paper delivery
unit <
OP-S panel
VR
213
/
8 M
ai
n
m
ot
or
Pump motor 1P
dampening
1.5 kW 0.75
kW
solution minor
25W
C
© C48 CONNECTION DIAGRAM C48 C48SF C248E C248
C248L -8SFEI -SF
94 48(
O
Paper Delivery Paper Feed Unit
Printing Condition
Unit OP-S Panel
Center Operation Panel Operation Panel Display Panel (Type L on y)
Paper Delivery (1) Paper leed
Single/Continuous 0 Impression © Ten key 0-9, ENT, C
Count LLD o Start
Unit M-S Panel Countswitch On/Off/Dampening Speed display LED
©
Count ® sto
p © P
St°
Start 0 Thin paper

o On/Off
Stop 0 Head damp position © Inching (Forward)
0 S1
PP
Speed VR
,o, Inching (Reverse) © Medium quality
CD pargvfon roller © Tail damp position
0 Inding (Forward) OnVAuto ® High quake
Ink form roller e inching (Forward) ill) feed
Paper
Single/Continuous Post card

p Inching (Reverse) On/Off/Auto
Damp. solution feed 0 Inching (Reverse)
e
VR © Pump On/Off 0 Coated paper
® Pump (On)
gg parns.t.s/tutolution fb 0 Auto impression Thick rice paper
© Pump (OM feed avow° ®
ductor On/Off
Blanket cleaning 0
o Onat/Auto e Double sheet paper 0
0 Ink ductor e feed
e Spray On/Off On/Off/Auto Stop/Continuous
0
0
CN6
P1 (15 poles)P P
S1 (15 poles)
CO
NTR
OL
PAN
EL
01) C48 CONNECTION INPUT (NO. 1) C48 C48S C248 C248L —SF —SF
F E C248 C248
E L
O
G20 G20
Switch Installation Switch
panel name INDI- • I n s t a l l a t i INDI-
No SIGNAL No SIGNAL CATOR
CATOR
M-S
(X1) Blanket PL10
1 cleaning 17 PL20
Paper feed unit, M-S o (X2 2 Start PL11
--I— 0 (X3) 3 Inching PL12
Paper feed unit, o (forward)
18 PL21
center, M-S, inching —I— 0 (X4) 4 Inching PL13
0 (reverse)
Paper feed unit, 19 PL22
Center M-S, inching 5 PL14
20 PL23
6 PL15 21 PL24
(X7) 7 Pump PL16 22 PL25
(On)
ON 00 8 Pump PL17 23 PL26
(Off)
9 PL18 24 PL27
Paper feed unit, M-S • 0, (X8) Impression On
I 0 (X9) 10
Dampening PL19 25 PL28
0
(X11) 11 Dampening form PL1A (X26) 26
roller (Auto) Auto impression PL29
OP- (X12)
Paper feed unit
S 0 12 Dampening PL1B Paper feed unit
(X27) 27 Double sheet PL2A
form roller (On) feed selection
(X28) 28 LS1
0 (X13) 13 Inking form PL2B
PL1C (X29) 29 PL2C
OP- (X14)
LS2
S 0
roller (Auto)
14 Inking form PL1D 30 PL2D
31 PL2E
roller (On)
15 PL1E 32 PL2F
16 PL1F
Installation panel:
0 0 Momentary Alternate 0 0 Limit switch Open connector OP-S Paper delivery unit OP-S panel
0 9.9 M-S Paper delivery unit M-S panel
0 - Inching Inching panel
C
® C48 CONNECTION INPUT (NO. 2 ) C48 C48SF C248E C248L —SF
—SF
C248 C248
O E L
P20 G20 G20

MPU BOARD CNI (INPUT) MPU BOARD CNI ( NPUT)
Switch Installation
INDI INDI-
CATOR
panel name
X33 33 Pump thermal PL30 49 PL40
(Control panel)
34 Inverter trip PL31
(Inverter) r ((X-----------------34) 35 CD limit PL32 50 PL41
jam
______________0___ 6 (X35)
Delivery dolly P133
36 lower limit detect. 51 PL42
OP-S
0i (X37) Dampening PL34
O IDAM 37 52 PL43
solution feed (On)
38 PL35 53 PL44
OP-S /
_______________0 0 (X39) 39
Count On/Off PL36
54 PL45
0 40 PL37
41 PL38 55 PL46
42 PL39 56 PL47
Delivery dolly 57 PL48
(X43) 43 paper height PL3A
ICI O
detection 58 PL49
11 ° 44
Paper feed unit
paper sensor PUB
59 PL4A
(X44) PL3C 60 PL4B

fro 45 Paper sensor
61 PL4C
,0
Blanket jam PL3D
46 sensor 62 PL4D
47 PL3F 63 PL4E
48 Cover limit PL3F 64 PL4F
Alternate Limit switch Installation panel:

0 0 Momentary 0 0 Open connector
O 9-9 OP-S
Center
Paper delivery unit OP-S panel
Center operation panel
0 -
® C48 CONNECTION INPUT (NO. 3 )
C 4 8 C48SF C248E C248L —SF —SF
C248E C248
L
O
P20 G20
MPU BOARD CNI (INPUT, INTERRUPT)
INDI-
No SIGNAL
CATOR
1 Timing pule PL50
sensor
2 Paper reference PL51
sensor
3 Plate cylinder PL52
reference sensor
Switch Installation 4 PL53

panel name
(Control panel) Installation panel: ( X 65 5Double
) sheet PL54
0 Limit switch Momentary Open connector
AlternatePaper feed unit i t ]Paper
0 feed unit operation
detectionpanel
0 OP-S 0 0 delivery6 unit OP-S
Paper out PL55
Cycle panel
(Inverter) 0 Center 4-9
1100 Center operation
7 panel
Stop PL56
0- M-S Paper delivery unit M-S panel
Inching Inching
0 ( X
panel6
86 )
(X67) PL57
0
9 PL58
10 PL59
11 PL5A
OP-S _________o o (X69)

12 PL5B
C
_________--I— 13
(X70) PL5C
(X718 0
(X71A) 14(X71) PL5D
OP-S 15 PL5E
Paper feed unit Center M-S
Paper feed unit, 16 PL5F
C48 CONNECTION OUTPUT (NO. 1 ) —SF
C48 C48SF C248E C248L —SF
C248 C248
E L
O
INDI- Switch Installation IND I-
No SIGNAL panel name No SIGNAL CATOR
CATOR
1 Paper feed SOL PL70 magnetic PL80
1 Pump (Control panel)
Paper feed unit SW
2 Start LED P171 M-S TRANSISTOR
2 PL81
3 Press buzzer PL72
3 PL82
4 Spray ON PL73
4 PL83
}- DPTION X
Electromagnetic 5
5 counter PL74 Inside control panel
(maintenance) (for maintenance) Dampening (Y22) VR 1
6 fountain starter PL84 OP-S
201q Speed 201q2
Delivery dolly PL75 (dampening feed
6 lower SOL (YpControl (Y23A
7 B Pack A Panel VR
Dampening (Y7) lkoutfot 01Pdan_024)_.Pening or OP-S 8 PL85

7 ductor SOL PL76
SW 9
TRANSISTO RELAY
R 8 PL77 10 Forward P186
Auto t P ink ductore (main motor)
9 Ink ductor SOL PL78 OP-S
off
Reverse
10 P179 11 (main motor) PL87
INVERTER
11 PL7A Inching
12
(main motor) PL88
12 PL7B VS-
(Y13) 13 Constant speed 606PB3
13 Air blow SOL PL7C PL89
(main motor)
Blanket Y14 }Blanket cleaning
14 cleaner pump PL7D 14 COM
15 PL7E
16 PL7F
17 G24
18 G24
19 P24
20 P24
6 C48 CONNECTION OUTPUT (NO. 2 )
C248 C248
E L
O
MPU BOARD T RIA
INDI-
No SIGNAL CATOR
1 COM
Y30) -140--1
2 PB pressure PL60
SOL 61
3 SOLImpression PL61 Y31) TEST
4 PL62
5 PL63
Y34)
6 Single lever PL64
SOL
7 PL65
8 PL66
DoubleL9sheet P 67 (Y37)
eliminate SOL
10 COM
11 PL68
B A
12 Jam stopper SOL PL69 (Y39) F41
4
13 Anti-static PL6A 81,6 19
14 Dampening PLEB (Y41)
fountain motor
d spee
I
S22ottrol pael
l 2____
15 PL6C
Blanket (Y43)
17 PL6E Y4 P24
18 PL6F
G24 < P24
19 G24 I
- ''' DC24V
20 P24 (SPS) RIA
M-S panel
SPY sprat SW
C C
0 C48 CONNECTION OUTPUT (No. C48 C48S 1248 1248 -SF -SF
F E 1. C248 C24
3) aL
O E
o
6___
5Kn VR1
20K
Y26 9
1Y22'4 n
T Y 2 3
RI __ 0 0____ 010
. 2 I-2 Whit
AC200V e
_T < I-2 B
NO. 0
1 WP I
1 3___ I-3 1-3C
0 Dampening
~C1
0
4__
I-3 I
Yellow fountain
motor
, Blue
0
0_ —II Blue
C-
0 C48 CONNECTOR, TERMINAL STRIP AND INDICATOR LED LAYOUT —SF
C48 C48SF C248E C248L —SF
C248E
C248L
SIGNAL NAME
PL
10 Blanket cleaning
0
X1
11 Start X2
12 Inching (Forward) X3 To MONI LED on paper TO KEISU LED TO DIGI-SW To printing condition
13 Inching (Reverse)
14
X4
X5
feed unit operation panel on OP-S panel on OP-S pane display (PCP-01) PL
50
SIGNAL NAME
Timing pulse sensor X65
15 X6 51 Paper reference sensor X66
16 Pump (On) X7 52 Plate cylinder reference sensor X67
17 Pump (Oft) X8 53 X68
0
18 Impression ON X9 TO 54 Double sheet detection X69
CN4
19 Dampening X10 Vlt 5Vi 55 Cycle out X70
1A Dampening form roller (Auto) X11 CN 56 Stop X71
18 Dampening form roller (On) X12 5 57
1C Inking form roller (Auto)
0
X13 58
1D Inking form roller (On) X14 ENO PCI9 59
PCI8
DI DODO El El
1E X15 540 500 5A
00Ei Egi
1F X16 560 58
510
20 X17 560 520 SWI SW2 SW3 SW4 SW5 SW6 SW7 SW8 5C
21 X18 570 533 50
22 5 p(:34________ EE:3PC33—".
X19 5E
23 X20 5905837
50 5F
acoPri
5/0
24 X21 60 PB pressure SOL Y30

25 X22 503
‘44 —P24 61 Impression SOL Y31
26 X23
PC3 PC2 PCI 00
‘.._ —G24 62 Y32
27 X24 CN PC4 63 Y33
ic 160 140 -,, 103 18
28 X25 o
co 190 150 _._ 110 64 Single lever SOL Y34
29 Auto impression X26 i I/O 1 60 1 17 —Y44 65 Y35
1E -- 130
2A Double sheet feed selection X27 0 180 170 20 16 —Y43 66 Y36
28 LSI PC7 PC6
X28 Pal
200
......- is —Y42 67 Double sheet eliminate SOL Y37
2C LS2 X29 280 240 200 68 Y3E
ao3 290 250 ,..- 210 PC27 14^—Y41'
2D X30 2E0 240 260 220 69 Jam stopper SOL Y39,
EDO Y13 — 40
2E X31 aF 250 270 --- 230 6A Anti-static 1•4
2F X32 o PCI2 PC11 PCIO 12 —Y39 68 Dampening fountain motor Y41
680
30 Punp thermal X33 380 340 300 11 6C Y42
300
31 Inverter trip X34 300 390 350 -.- 310 —R — 60 Blanket cleaning air valve Y43
3E0 340 34/3 320
333
32 CD jam limit X35 370 LJ ORUN Y37 — 6E Y44
3R)
33 Delivery dolly lower limit detection X36 PC14 PC28 6F
34 Dampening feed (On) X37
PC16 PC15
440 -.- PCI OHALT CIO
Y36
70 Paper feed SOL VI
400 480 400
35 X38 400 490 4E0 -.410 o sE RR 860 7 —Y35
71 Start LED Y2
4E0 460 420 680 6 —Y34
36 Count On/Off X39 4F0 480 OV t. 72 Press buzzer Y3
470 430 000 1,0
37 X40 0000 640 5 j —Y33 73 Spray ON Y4
38 X41 0- 4 —Y32 74 Electromagnetic counter Y5
39
3A Delivery dolly paper height sensor X43
X42 ggg WE Ott DEl031E9PC32 PC29 —Y31 75
76
Delivery dolly lower SOL
Dampening ductor SOL
Y6
Y7
39 Paper feed unitpaperdetection sensor X44 PC22 Pc23E:E=a1.4 PC25 PC30 633
620
2 —Y30
77 Y8
3C Paper detection sensor X45 610 78 Ink ductor SOL Y9
600 031CL —RI Y10
3D Blanket jam sensor X46 1 2 3 4 5 6 7 to 1112 1314 IS IS 11111811VIIVH I2 3 4 5 6 7 8 9 1 0 111 2 1 3 0 8 1 — 79
3E X47 7A Yll
TI 12
3F Cover limit X48 0 0 76 Y12
40 X49 70 Air blow SOL Y13
41 X50 Ill I I 1 1 I I I I 1 f 1111, tm-' t'-' II 111111111 7D Blanket cleaner pump Y14
42 X51 SI Si A 13A'012,1 7E Y15
43 X52 7F Y16
44 X53 80 Pump magnet Y17
45
SW1: Y18
X54 81
46 X55 82
47 X56 SW2: Blanket cleaning time (1 scale unit = 4 sec, maximum of 6 units). 0 for 83
48 X57 Type E. 84 1Pdampening fountain starter Y22, Y23
49 X58 85 Y24, Y25
SW3: Air blow time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E.
4A X59 86 Forward rotation (INV) Y26
48 X80
SW4: No. of dampening rotations (1 scale unit = 1 rotation) 87 Reverse rotation (INV) Y27
4C X61 SW5 Dampening foontaln motor acceleration time (1 scale unit = 0.5 sec). 0 for Type E. 88 Inching (INV) Y28
4D X62 SW6: No. of inking rotations (1 scale unit = 1 rotation) 89 Constant speed (INV) Y29
4E X63 90 1St
SW7: Country data of printing condition display panel (0 = Japan, 1 = France, 2
4F X64 91 162
C C
181 Electric Parts Layout and Wiring Drawings (C48SF) C48 C48SF C248E C248L -SF -SF
C248E C248L
0
O C48SF PARTS ARRANGEMENT (0134)
19 OP cover limit El 0-47-3

17 Double sheet detection limit El 0-46-01-3
(receiyer)
14 Plate cylinder positioning sensor E26-75-3
13 Inking form confirmation limit El 0-52-3
12 Dampening form confirmation limit E10-52-3
10 SL solenoid E09-52-3
09 Impression solenoid E09-32-3
08 PB pressure solenoid E09-32-3
07 Pump motor T200/220V E01-128-3
07 Pump motor T380V E01-91-01-3
07 Pump motor T415V E01-95-01-3
06 Inverter E46-05-3
05 Delivery OP-S panel E51-89-1A-3
04 Center operation panel E51-88-1A-3
03 Paper feed panel E51-87-2A-3
02 Control panel E T200/220V E46-07-1A-3
02 Control panel E T380/415V E46-07-2A-3
02 Control panel L T200/220V E46-07-1B-3
02 Control panel L T380/415V E46-07-2B-3
01 Control box T220V E53-73-2A-3
01 Control box T380/415V E53-73-3A-3
C
C48SF PARTS ARRANGEMENT (NOP-S) C48 C48SF C248E C248L
-
SF
-
SF
C248E C248L

34 Inking unit cover limit E10-29-3
33 Dampening unit cover limit E10-29-3
31 Paper feed head safety limit E10-38-3
30 Paper feed table lower limit E10-20-3
29 Paper feed table upper limit E-101-21
28 Finger position confirmation limit E10-29-3
27 Paper feed table upper stop limit E10-29-3
26 Paper height detection sensor E26-75-3
25 Finger release solenoid E09-52-3
24 Paper raise solenoid E-101-48
23 Paper feed solenoid E-101-48
22 Clutch solenoid E-101-44
21 PaperfeedtableraiseilowermotorT200/220V E-101-38
21 Paper feed table raise/lower motorT380V E01-92-3
21 Paper feed table raisedowermotorT415V E01-96-3
20 Anti-static bar E11-02-01-7
19 Anti-static transformer E11-01-05-3
18 Buzzer E03-34-3
17 Fluorescent lamp stabilizer E20-11-3
17 Fluorescent lamp stabilizer E20-10-3
16 Delivery dolly lower limit magnet E10-14-3
15 Delivery dolly lower reed switch E10-12-3
14 Delivery dolly height detection E26-84-01-3
sensor (emitter)
09 Double sheet detection timing E26-75-3
sensor
06 Ink ductor solenoid E09-25-3
04 Double sheet detection sensor E26-69-3
(receiver)
03 Double sheet detection sensor E26-68-3
(emitter)
02 Main motor 10.
--- E01-113-3
01 Delivery M panel k. E51-90-2A-3
C48SF CONNECTION
DIAGRAM C48 C48S 0248 C248 -SF -SF
F C24f C248
r 1
____
O
_0
_0
_0
Table raise
_0
motor
I I I
FU2 (5A )
RI A> AC200V 6B4B4
1____1 6 C SOL I _____ •
P24
220V
FU I (3A
00V0 ____)1,
RI G24
A2
NF 147 18
V FU4
_). P20
C2 +
M (2A) 50,1ZZU
O 16
77177 T2 OV A egn 10000 X
OV 1311
__ • G20
---------------------------- A A4
FLU
0.7502E o
v FU5(IA) __> V¢ MPU
A6
> GND
717 Board
Shielded
transformer
TRF I 250VA
Pump motor a
RST
75KW (YASUKAWA) FLT-A
X34
INVERTER VS-606 PB3 16
Fib G20
I
VII,
1,1e
i 1*4'- ,, ,
s-i--- r -• •
V111,2tet 1 In le In 1
1
1
I.5KW L. 121
Malcoto OP-S panel
osi
r
C
C48SF CONNECTION C48 C48S C248 C248t -SF -SF

DIAGRAM E .. C248 C248
E
O L
Table raise
motor
0.2KW
I I I FU2 (5A)
RI_______A> AC200V 6B4B4 I
CS SOL _ > P24
CI
FUI (3A) 415V Z

380V 100 I.
00
NF _ > G24
RI
NF zl z A2
18V _> P20
ri)9 ______0
FU4 (2A) C2
I 50V Z
)71 T2 OV 70 A3
7 I000
200V VA 0
o
o0V 1 . 5 1 5 k
7 oov A4
FL
I 00 (IA)
0 .75a25,8 ov >
7 7 7 °
A5 A€A vc. MPU
Do.wCe5rV >
Shielded
transformer
TRF I 250VA
Pump motor 0
75Kw FLT-A
S T _ -> X34
INVERTER VS-606 PB3 (VASUKAWA)
U VW E 10 13 12 9256 --> G20
FLT-C
I I •I I I
U 11 VI W 21333
I
0
Main motor I . 5KW 2
2 U
LC OP-S
panel c el 81
r
C48SF CONNECTION DIAGRAM
C48 C48SF C248E C248L -SF -SF
1P blanket cleaning .C248 C248L
E
solution pump
O
moor
30200V-220V
Fl
_
0 Transf
Po ormer
M-S SIDE 380 V
w
er (380
s spec.
wit only)
ch
OP-S
SIDE
Limit Switch
Limit Switch
CD pm Ilmk Dalbery Safety Double
O motor Pump motor 1P
Main dolly10%V
dampening sheet w LSI Q0 LS2 01) PIP( Ind (1) PoPor food Feeder
safety
erImil detectio table upper table lower
1.5 kW 0.75 kW solution motor ODMIX Imt limit
detection n
25 W Finger 019 BO CD
MONO
Solenoid Valve confirm.
0 Spay who
0
Burnt 0 Jam
stoppe
4) ink ducts
SOL
® Blanket
cleaning air Solenoid Valve
rSOL sake (1) PB 0 ImpressionCP Single lever 14) Damming (10 Dainty
SOL
. Air bbw
SOL
0 Blanket
dsanim ® 0 CONTROL
pressur
eSOL
PANEL SOL
drily lower•
actor SOL
SOL
solution (V Cloth SOL CD Paper bed 0 Paper rube 0 Finger 0 Paper bed
pump SOL SOL table raise
release Minn
Sensor 11 Paper bed 12
oti Paper bed table laver _______ 100V
0 Marius pm al Paper
sensor
(ID
Dainty = — unit paper detection

sensor Paper magnet
/ 3
Fluorescent
detembn — sensor /3 3 / 20 lamp
UMW WM Anti-static Sensor
Rimini* releren sensor 2 0 Plate
(1) 0 Delivery
Inside CO (V 0
sa. transformer qinder doff Mot
Timing ey, Paper feed Double r—
/Et
— table paper
al
sheet 0 0
ce
Mere= height
control
pubs WI detectio 111111301 sensor
detection n freceiven
sensor
I
Paper delivery unit ______3P shield

Control
OP-S INVERTER
panel pack
VR
3
/ 20
CUSP CONNECTION DIAGRAM C48 C48S C248E C248L -SF -SF
F 0248 C248
Paper Delivery
Unit OP-S Panel
O E L
Paper Feed
(:) Paper feed On/Off Unit Operation Panel
Center Operation Panel
8 Count LED
Paper Delivery ® Count switch 8 Start
Unit M-S Panel 0 Impression 0 Stop
8 Count On/Off
Slot) On/Off/Dampening a Inching
0
® Start ® Speed VR * SWP 08 Inching (Reverse)
0 St°9 et, Damp. form roller ® Head damp position 8 Paper feed On/Off
On/Off/Auto ® Pump On/Off
Inching (Forward) 8 Ink form roller 0 Tail damp position
e
On/Off/Auto a) Auto Impression
® inching (Reverse) e Inching (Forward)
® Damp. solution teed 8 On/Offsheet
Double
Pump (On) VR Inching (Reverse)
e 8 Damp. solution teed e detectionfeed table
On/Off/Auto
8 Paper
© PumP (OM Cb
o Damp. ductor Op Paper feed table
0 Blanket cleaning On/Off/Auto ®
® Spray On/Off 0 Ink ductor or Paper feed table
On/Off/Auto ©
® Ink deaning
0 (i) 0
P2 (6 poles) P4 (15 poles) p5 (15 popoles_P6 (15 poles)

E3 P1 (15 poles) P3(15poles) 1E1 bad 11
S1 (15 poles) S2 (6 poles) S3 (15 poles) S4 (15 poles) S5 (15 poles) S6 (15 poles)
CONTROL PANEL
C
C48SF CONNECTION INPUT (NO. 1) — —SF
C48 C48SF C248E C248L C248E
SF' C248
L
O
G20 G20
MPU BOARD CNI ( NPUT) MPU BOARD CNI (INPUT)
panel name INDI- panel name INDI-
CATOR
M-S  o
1 Blanket cleaning PL10 17 PL20
• o (X2) Start PL11
Paper feed unit, M-S 2
Paper feed unit, — I—_(X3) 18 PL21
 o 0 3 Inching (forward) PL12
center, M-S, inching  (X4)
Paper feed unit,
— I—o 4 Inching (reverse) PL13
19 PL22
Center M-S, inching 5 PL14
20 PL23
6 PL15 21 PL24
(X7)
7 Pump (On) PL16 22 PL25
Paper feed unit, M-S 0 8 Pump PL17 23 PL26
r 0 (X8)
of (Off)
9 Impression On PL18 24 PL27
Center
0 o (X9)
(X10)
10 Dampening PL19 25 PL28
(X11) Dampening (X26)
11 form roller (Auto) PL1A Auto PL29
OP-S Paper feed unit 26 impression
0 (X12) Dampening Paper feed unit
(X27) Double sheet PL2A
12 form roller (On) PL1B 27 detection
(X28) LS1 PL2B
0 (X13) 13 Inking form PL1C 28
roller (Auto) (X29) LS2 PL2C
OP-S 29
0 (X14) Inking form PL2D
14 roller (On) PL1D 30
31 PL2E
15 PL1E 32 PL2F
16 PL1F
Installation panel:
0 0 Momentary 0:70 Alternate Open connector
00 Limit switch OP-S Paper delivery unit OP-S panel
0 9-4 Center Center operation panel
0- M-S
Inching
Paper delivery unit M-S panel
Inching panel
0
C
® C48SF CONNECTION INPUT (NO. 2 ) C48 C48SF C248E C248L —SF —SF
C248 C248
E L
0
P20 G20 P20 G20

MPU BOARD CNI ( NPUT) MPU BOARD CNI ( NPUT)
Switch Installation INDI-
INDI
panel name Pump Table raise No SIGNAL CATOR No SIGNAL CATOR
(Control panel)
• 33 Pump thermal PL30 49 PL40
.
( 1 PL31
(Inverter) 34 Inverter trip
limit PL32
6 (X35) 35 CD jam 50 PL41
(X36) Deliver doll
y y PL33
___________o o 36 lower limit detect. 51 PL42
o Dampening
OP-S f 37 PL34
52 PL43
° IDAA(iX37) solution feed (On)
(X53) Paper detect PL44
38 PL35 ICI 53 sensor (P-B)
__Oho (X39) 39
OP-S Count On/Off PL36 54 PL45
(X40) Paper feed unit
-- 40
r? o paper height PL37 55 PL46
sensor
M-S ___________or o 41 Ink cleaning PL38 56 PL47
42 PL39 57 PL48
58 PL49
O
(X43) Delivery dolly
43 paper height PL3A Paper feed, OP -S 0 0 (X59) 59 Paper feed (On) PL4A
detection
Paper feed, OP -S 0 0 (X60) 60 Paper feed (Off) PL4B
„ Paper feed table
" raise stop PL38 61 Paper feed table PL4C
(X45) 45 upper limit
o Paper sensor
46 Blanket jam
PL3C
62
Paper feed table
PL4D
o PL3D lower limit
sensor
63 Feeder safety PL4E
47 PL3F Finge
irmationrrelease
48 Cover limit o o (X64) „," co nf PL4F
*PL3F
Limit switch Installation panel:

0 0 Momentary Alternate 0 0 Open connector
0 OP-S Paper delivery unit OP-S panel
0 - Center Center operation panel
C
Inching Inching pane
C
—SF
(0) C48SF CONNECTION INPUT (NO. 3 ) C48 C48SF C248E C248L —SF
C248 C248
O E L
P20 G20
MPU BOARD CNI (INPUT, INTERRUPT)
INDI-
Switch Installation No SIGNAL CATOR
panel name
(Control panel) (X65) 1 Timing pule PL50
sensor
(Inverter) o (X66) 2 Paper reference pL51
sensor
(X67) 3 Plate cylinder PL52
reference sensor
4 PL53
_o o (X69) 5 Double sheet PL54

OP-S detection
--I— (X70) 6 out PL55
(X71 0 (X71A X71) Cycle
7 Stop
OP-S PL56
Paper feed unit Center M-S
Paper feed unit, 8 Double sheet pL57
(X72) detection
Double sheet 9 PL58
insertion amp 10 PL59
11 PL5A
12 PL5B
13 PL5C
14 PL5D
15 PL5E
16 PL5F
Installation panel:
0 Momentary 0"1-3 Alternate Limit switch Open connector Paper feed unit Paper feed unit operation panel
0 00
OP-S Paper delivery unit OP-S panel
—0 9-9 Center Center operation panel
oO M-S
Inching
Paper delivery unit M-S panel
Inching panel
C48SF CONNECTION OUTPUT (NO. 1 )
C248 C248
E L
O
INDI- Switch Installation INDI-

No SIGNAL panel name No SIGNAL
CATOR CATOR
1 PL70 1 magnetic
Pump PL80
SW
(Y2) Paper feed unit (Control panel)
2 Start LED PL71
It M-S TRANSISTOR
(Y3) 2 PL81
3 Press buzzer PL72
1
(Y4) 3 PL82
4 Spray ON PL73
4 PL83
Electromagnetic (Y5) 5 (Y22) X
DPTION VR 1
5 counter PL74 Inside control panel OP-S
(maintenance) (n3) Control (Y23A 201(11 (dampening
(for maintenance) 6 Dampening PL84
fountain starter 1 feec Panel VR
(Y6)
6 Delivery dolly PL75
lower SOL 7
Auto 1P dampening SW
(Y7) 1
7 Dampening
°
PL76 0ff 0________________ OP-S 8 PL85
N ductor SOL
9
On 9 (Y7A)-
I TRANSISTOR -{
8 PL77 RELAY
L__ 9
Autoo 1P ink ductor W 10 Forward PL86

(Y9) I Off (main motor)
9 Ink ductor SOL PL78 OP-S
On 9 (Y9A)
10 PL79 11 Reverse PL87
(main motor) INVERTER
(Y11) •
11 Paper feed table PL7A 12 Inching PL88
raise magnet
}Table raise (main motor) VS-606PB3
(Y12) (control panel)
12 Paper feed table PL7B 12 13 Constant PL89
lower magnet
(main motor)
(Y13) ) 14 COM
13 Air blow SOL PL7C
Blanket cleaning
Blanket (Y14)
14
cleaner pump
PL7D (3)
15 PL7E
16 PL7F
17 G24
C C
18 G24
19 P24
20 P24
(1) C48SF CONNECTION OUTPUT (NO. 2 ) —SF —SF
C48 C48SF C248E C248L C248 C248
E L
0
MPU BOARD T RIA

INDI-
No SIGNAL CATOR
1 COM
Y30)
2 PB pressure PL60 6
SOL
3 Impression PL61 (Y31) TEST
SOL
4 PL62
5 PL63
Single lever (Y34)
6 SOL PL64
7 PL65
(Y36)
8 Paper feed SOL PL66
9 Finger release PL67 (Y37)
SOL
10 COM
11 Clutch SOL PL68
(Y38) F"1
12 Jam SOL PL69
stopper B A
13 Anti-static PLEA (Y39) 16 19
Dampening (Y41)
14 fountain motor PLEB 101 S22M ________
15 PL6C
Blanket
(Y43) r- -
17 PL6E
6 Y4 P24
18 Paper raise SOL PL6F
(Y45)
141
19 G24
20 P24 (SPS) RIA
M-S panel
Spy sprat SW
0______0
C48SF CONNECTION OUTPUT (No. 3) C 4 8 C48S 0248 C248 -SF -SF
F E L 0248 C248
E L
O
5Kn VR 1
,Y22
Y26 9
Y23 20Kn
0 10
RI _0 0____ 0
AC200V
NO. I 1-2 Blue 1-2
White
0______ WP I
0_ 1-3 I -3C Dampening
B lack
Ici 0 I -3 fountain motor
'_
-11
Yellow
0
Blue
0
C
jur Blue
C48SF CONNECTOR, TERMINAL STRIP AND INDICATOR LED LAYOUT C48 C48SF C248E C248L -SF -SF
C248 C248
E L
Pl. SIGNAL NAME O
10 Blanket cleaning X1
11 SIM X2 To MOM LES on paper
12 Inching (Fonvard)
TO KEISU LED TO DIGI-SW To printing condition
X3
13 Inching (Reverse) X4
feed unit operation panel on OP-S panel on OP-S pane display (PCP-01) PL SIGNAL NAME
14 X5 61 B 50 Timing pulse sensor X65
15 X6 51 Paper reference sensor X66
16
17
Puns, (On)
Pump (Off)
X7
X8 0
T 111 1 0
52 Plate cylinder reference sensor X67
53 X68
1
18 Impression ON X9 O 044 54 Double sheet detection X69
19 184 r/186 V. 55 Cycle out X70
Dampening X10
1A Dampening form roller X11 56 Stop X71
19 (Auto)
Dampening form roller (On) X12 57 Double sheet detection (electrical) X72
IC Inking form roller (Auto) X13 58
1D Inking form roller (On)
C14° PCI 9 PC18 0 59
O
nlE100001:10
X14 500
540
1E X15 600 610
870 520 OObb gg-ig 58
IF
3
=.
X16 660 Sit I Sit2 SW3 SW4 SW5 SW6 SV7 Sittl
20 X17
533 0 5C
21 50
X18 503 5a PC34
SE
22 X19 600
23 -- 5 E 0
o 5F
X20 UFO 690
SA 60 P9 presswe SOL Y30
_ ..E
24 X21
PC26
VH P24 61 Impression SOL Y31
25 X22
26 X23 C PC4 PC PC2 PC — G 62 Y32
N 100 180
3 140
EF
0 18
2 63 V33
27 X24 100 190 6E0 64 Y34
28 X25 1E0 670 17 7 44 Single lever SOL
.E
29 Auto impression on I 1001 65 Y35
X26
FO 03
Is --743 66 Paper feed SOL Y36
2A Doubts sheet feed selection X27 PC8 PC7 PC6
29 LS1 200 240
—..-- 1 — Y 67 Finger release SOL Y37
X28 240
2C LS2 X29 203 290 260 -..- 2001`
210
PC27 5 4 68 Clutch feed SOL Y38
2E0 210 203
20 X30 2f0 200 270
220
.-233 14 2 89 Jam stopper SOL Y39
2E X31 13 — Y 6A Anti-static Y40
PCI2 PCI I PC10 PC1
2F X32 360 —,- 68 Dampening fountain motor Y41
300
380 340
380
300
310
12
8C Y42
30 Pump thermal X33 393
31 Inverter trip X34 3E0 SP 340 ...-1
370
mc. --,
330 .....A
calk9 —R I 60 Blanket cleaning air valve Y43
32 CD jam limit X35
ZF O ORLIN — 6E Y44
O PCI6 380 PCI5 ....... PC28
Y37 6F Paper raise SOL
33 Delivery dolly lower Omit detection X36 460 ISO PCI4 PCI 670
34 Dampening feed (On) X37 400 490 440 E
OHALT 1660 •••• — 70 Y1
35 X38 4F0
4E0 400
4180
460 • Y36 71 Start LED Y2
36
37
Count On/Off
Paper feed unit paper height sensor
X39
X40
OSER 248 3:38 °
0 0 0 0 0 0 0 0
° 5 —Y35 72
73 Spray ON
Y3
Y4
4 — 7
eiee geeE Mt
38 Ink clewing X41 74 Electromagnetic counter Y5
39 0§il EDV34________________________Pc32 p029 3 3 75 Delivery dolly lower SOL Y6
X42
3A Denim dolly paper NOW* sensor X43 PC22_______PC23 ;PC24 PC25 P030 630 2 4 76 Dampening ductor SOL Y7
62 77 Y8
3E1 Paper feed table rale slop X44 4100
78 Ink ductw SOL Y9
3C Paper detection sensor X45 73
3D 1 2 3 4 6 6 7 8 9 10 1112 13 14 16 16 MIAS VH VH 1 2 3 4 6 6 7 8 9 1 0 1112 1 3 OM 79 Y10
Market jam sensor X46
3E X47 TI 12 7A Paper feed table raise magnet Y11
0 0 78 Paper feed table lower magnet Y12
3F Cover safety X48
40 7C Air blow SOL Y13
X49
no I I I I .10 I I
41 X50 — p)
>- 2- 2-
ter rs ter cst 0 — 61 I*
2- 2- 2- 2- 2-
vt 10 .0 vt
7- OPfiF 7D
7E
Blanket cleaner pump Y14
Y15
pplvt
42 X51
43 X52 7F Y16
44 80 Pump magnet Y17
Paper detect sensor (P-S) X53 SW1: 81 Y18
45 X54
46
Blanket cleaning time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E. 82
X55
SW2: Air blow time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E. 83
47 X56
48 X57 No. of dampening rotations (1 scale unit -1 rotation) 84 Dampening fountain starter Y22, Y23
49 X58 SW3: Dampening fountain motor acceleration time (1 scale unit = 0.5 sec). 0 for Type E. 85
4A Paper feed (On) X59 86 Forward rotation (INV) Y26
No. of Inking rotations (1 scale unit 1 rotation) 87 Reverse rotation (INV) Y27
49 Paper feed (Off) X60 SW4: Country data of printing condition display panel (0 Japan, 1 - France, 2 U.SA., etc.) 88 Inching (INV) V28
4C Paper feed table upper limit X61
SW5 Dampening ductor solenoid sampling action (1 scale unit =1 rotation). 0 for Type E.
C
4D Paper feed table lower knit X62 89 Constant speed (INV) Y29
4
...„.E Feeder safety X63 SW6: 90
91 Danteed (Auto) 1S1
'Inger release confirmation X64 1S2
,~
General Electrical
Specifications
Itkif lig2.66kg
inahl61E.1111
4110010111011
fficabil fOr the
OM Seri% Serim
.113
ilker Aimaros a.
C.
Ian:edit:W=1Fri
dear or Ma
THE DRAWING HEREAFTER

COVERS THE MACHINE SERIAL
NOS. C248 SERIES CT-3B113
AND C40 SERIES CS-2L050
ONWARDS RESPECTIVELY.
Contents
A1 Electrical Speuirmtlets
Al Frequency Sprilleetians. ,..... ..................................................
A3 Vattogs Spacing:slim . ................................................
,.441,1elram.......................................................................
—113
M T h i n g S w i t c h g a d
R e a r m = M e a t . 114
I n
Appendix C C248-SF Electrical Parts Configurations C248-SF Electrical Connection Diagrams
C3.8 C248 -SFconnection input No. 4 )7, -
I/O Board CN4 (Inputs)

I/O Board CN3 (Inputs) No. Signal Indicator
7 No. Signal Indicator
m (X1) (X2) I Blanket cleaner 1L46
(X3)
1 Inching (Forward) IL52
m
2 Start IL49
2 Inching (Reverse) IL53 m (X3)
3 Inching (Forward) 1L52
3 IP impression ON IL33
Delivery NOP-Side Panel

m (X4) m (X4)
4 Inching (Reverse) IL53
4 IP damp. solution IL34 m (X7)
5 Pump (ON) IL50
m (X9) 5 1P damp. form roller Auto IL35 m (X8)
m (X21) 6 Pump (OFF) IL51

m (X10) 6 IP damp. form roller ON IL36
m (X11) 7 IP ink form roller Auto IL37 7 IP unit select IL47
(X22) 8 2Punit select IL48
m (X12) 8 IP ink form roller ON IL38
O (X15) 9 Head clamp position 1L39 9 IL45
(X71) 10 Stop IL44
10 Tail clampposition 1L40
O (X16) I (X71A) 11 Stop --
11 2P impression ON IL41
O (X23) 12 2P damp. solution IL42 1e) (Y2)

(VSR)
12 Start LED
13 Spray
--
OL12
13 Stop IL44 ___OHO
_______• 14 P24 --
(X24) 14 Stop --
(X71B)
15 G20 --
15 G20 --
(X25) 16 1P selection IL43
(Y16) 17 IP selection LED OL II
18 P24 --
N
Legend
Momentary 00 Alternate 6'0 Limit switch Open collector

0 0
0 1
C 0 O
C 1===,
Electrical Specifications
Al Electrical Specifications
Model Main Motor Pump Motor Power Capacity Inverter No. Power Supplies
C48 1.5 kW, 4P 0.75 kW, 4P 2.6 kVA VS-606PC3  Standard power
supply: 3-phase,
C48-SF 1.5 kW, 4P 0.75 kW, 4P 2.8 kVA VS-606PC3 200 VAC
 Optional
C248 2.2 kW, 4P 0.7514, 4P 2.8 kVA VS-606PC3 power
supplies: 3-
C248-SF 2.2 kW, 4P 0.75 kW, 4P 3.0 kVA VS-606PC3 phase, 200,
380, 415 VAC
A2 Frequency Specifications
Item 50 Hz 60 Hz
Pump pulley (C48E, C248) F33-01-32-3 F33-02-32-3
Belt (C48, C248) KV-11 F33-11-01-3
1P/2P plate pressure SOL wiring Red - Yellow Red - Gray
1P/2P impression SOL wiring Red - Yellow Red - Gray
Fluorescent lamp stabilizer E20-10-3 E20-41-3
A3 Voltage Specifications
Item 200/220 V 380 V 415 V
Inverter (C48, C48-SF) E46-28-01-3 E46-28-04-3 E46-28-04-3
Inverter (C248, C248-SF) E46-28-02-3 E46-28-05-3 E46-28-05-3
Main motor (C48, C48-SF) E01-113-3 E01-114-3 E01-114-3
Main motor (C248, C248-SF) E60-06-3 E60-07-3 E60-07-3
Pump motor (C48, C248) E01-66-3 E01-68-3 E01-103-3
Pump motor (C48-SF) E-101-36 E01-91-3 E01-95-3
Feed stack table raise/lower motor E-101-38 E01-92-3 E01-96-3

(C248-SF)
Appendix A General Electrical Specifications
A4 Timing Switch and Reference Angles
Reference sensor (X66: 0°)

Set where the sensor head lamp is
turned OFF by the hole of the pulse
plate to 0° while rotating the press
forward.???
1P plate cylinder reference sensor (X67: 220°)

2P plate cylinder reference sensor (X68: 225°)
While setting the I P and 2P sensor vertical angles to 0,
rotate the press forward to set where the sensor head
lamp lights to 220° for the IP, and 225° for the 2P.???
C248 Electrical Part U
Configurations
This appendix provides illustrations and information about the electrical part configura-
tions of the C248.
Contents
B1 C248 Electrical Parts Arrangement (OP-Side)
117
B2 C248 Electrical Parts Arrangement (NOP-Side)
118
B3 C248 Electrical Parts Connection Diagrams
119
B3.1 200 - 220 VAC wiring diagram....................................................
B3.2 380 - 415 VAC wiring diagram................................................
B3.3 Control box wiring diagram 1 ................................................
B3.4 Control box wiring diagram 2..................................................
B3.5 C248 connection input No. 1 .................................................
B3.6 C248 connection input No. 2 ..................................................
B3.8 C248 connection input No. 4 ..................................................
B3.10 C248 connection input No. 6 ................................................
B3.I I C248 connection output No. 1 ..............................................
B3.12 C248 connection output No. 2 ..............................................
B3.13 C248 connection output No. 3 ..............................................
B3.I4 C248 connection output No. 4 ...............................................
B3.15.1 C248E .................................................................................
B3.15.2 C248L, C248EX dampening fountain motor
connections.......................................................................................
C248 connector, terminal strip and indicator LED
Co layout
d
Appendix B C252E Electrical Part Configurations
i-
(_,
C248 Electrical Parts Arrangement (OP-Side)
B1 C248 Electrical Parts Arrangement (OP-Side)
No. Description Part No. No. Description Part No.
C) Feeder panel 651-81-1C-3 0 IP blanket jam sensor (light sensor) 626-73-3
® Center panel E51-82-2C-3 0 2P PB pressure solenoid 609-32-3
C) Delivery OP-s panel E51-83-1D-3 0 2P impression solenoid 609-32-3
CO Inverter (20(1 VAC) 646-28-02-3 0 2P S.L. solenoid E09-51-3
C) Pump motor (No VAC) 601-66-3 0 2P dampening duct solenoid 609-25-3.

(0) IP PB pressure solenoid E09-32-3 ov 2P dampening fonn limit
, 610-52-3
0 IP impression solenoid E09-32-3 0 2P inking form limit 610-52-3
0 IP S.L. solenoid E09-51-3 Pi, 2P plate cylinder positioning sensor 626-75-3

® IP dampening duct solenoid E09-25-3 0 Handle cover limit 610-29-3
(D 1P dampening form limit 610-52-3 0 IP OP-s cover limit 610-30-3
0 IP inking form limit 610-52-3 fr.i., 2P OP-s cover limit 610-30-3
0 IP plate cylinder positioning sensor 626-75-3 0 OP center window cover limit 610-30-3
0 Delivery stack table lower solenoid 609-25-3 0 Inverter (380/415 VAC) 646-28-05-3
, Delivery stack height detection sensor 0 Pump motor (380 VAC) 601-68-3
61
626-84-02-3
' (light sensor)
or' Pump motor (415 VAC) 601-103-3
Appendix B C248 Electrical Parts Configurations
B2 C248 Electrical Parts Arrangement (NOP-Side)
....„
«ow
no..

@ Delivery NOP-S panel E51-84-1D-3 0 Anti-static bar El 1-02-01-8
without blanket cleaner) 6 IP dampening fountain motor E01-120-3
C) Inching panel E5I-85-1C-3
® Main motor (2(X) V) E60-06-3
.e I P dampening solution cover limit El 0-29-3
(1) Double sheet detection limit E10-02-3
.c.., IP ink cover limit t10-29-3
0) IP M-S cover limit E10-30-3
(6.) Double sheet deflector solenoid E09-51-3
Impression cylinder cover limit E 10-29-3
C?) Paper detection sensor E26-80-3
A 2P ink cover limit 610-29-3
® Paper detection sensor E26-80-3
® Jam stopper solenoid 609-29-3
0 CD cover limit 610-29-3
to IP ink ductor solenoid E09-25-3
s0 Air blower solenoid E09-25-3
6 II' blanket jam sensor (emitter) E26-72-3
6 Feeder M-S cover El 0-30-3
0 21' blanket jam sensor 626-74-3
Step-down transformer (380/415 V) E53-71-3
to Reference position sensor E26-75.3
(g1 Main motor (380/415 V) E60-07-3
Op Pulse sensor 626-83-3
0 Spray valve (43 E51-84-3D-3
609-42-02-3 cleanerDe livery NOP-S panel with blanket
© Fluorescent lamp E24-11-1A7.3 6-, Control box (1200 V. with blanket E46-04-1E-3 (E)
'-9 cleaner) E46-04-IF-3 (L)
Control box (T220 V, with blanket E46-04-2E-3 (6)
Delivery stack height detection sensor cleaner)
(emitter) E26-84-0 I -3 646-04-2F-3(1„63{)
Control box (1380/415 V, with blanket E46-04-3E-3 (E)
Delivery stack table lower limit cleaner)
reed switch 610-12-3 E46-04-3F-3 (L)
0 Delivery stack table lower limit magnet E10-14-3 Controlgicleaner)box (T200 V, without blanket _ _
E46 04 4E-3 (E)
V Buzzer 603-34-3 E46-04-5E-3 (E)

Control box (T220 V, without blanket
0 Fluorescent lamp stabilizer (50 Hz) E20-10-3 cleaner) E46-04-4F-3 (EX)
V Fluorescent lamp stabilizer (60 Hz) 620-11-3 Control box (T380/415 V, without
E46-04-6E-3 (E)
'2' blanket cleaner)
0 Anti-static transformer E I 1-01-05-3
B3 C248 Electrical Connection
Diagrams
B3.1 200 - 220 VAC wiring diagram
FU2 (5A)
30 200 - 220 VAC
UU
CW7
CNI6
_____o22V FU3 (5A) P24
9/
30A FUI (3A) 220 o2471V CZ} AC20
V 0 SOL
CN14
R 200
2 VA0 0:1 A1A 4
Powerard
ZI
W470 4
-
______________________________0
CPU board
A2 board
15
(Lower)
T2
ov
4415
oV
A
4
1/0 board
(Upper
10
FU5(IA) A58 ABC
5 )
0
V
Y R VYY V
Power supplyG 41
5 VDC SW
42 30 3132 33
Shield transformer
FL TRFI 330 VA
Pump Motor 0.75 kW
R S T I
FLT-A TES
--> X34
Inverter VS-606PC3 T
-> G20
1 6 2 3
U V 14 E 10 8 11 F4T-C
999 9?99 9
I I I9 9 9 9
Uli Vil WI: I I
i
i
-L-4.-J- 1 2 816 10 4_____91816
0 0 6
2
0
i 12032 1421-4--14-) N
I >
-
i 1 1 111 4 3 111 4 3 •
Control pack
Control pack)/ /
CV N. 1 '( " 1
(1 1
Main motor 2.2 kW F- c?
(.1 CV
1
OP-S panel
Appendix B C248 Electrical Parts Configurations C252E Electrical Connection Diagrams
B3.2 380 - 415 VAC wiring diagram •
30 380 - 415 VAC
A7
NFB
50A
F 8
LJ LJ
H 4
3 0 A AM CN7 CN I 6
FU3(5A)
E R q2, T0 FUI (5A)
415 W v f.3 ilso A20 l
P24 AC20
0 SOL
CNIO
V AIA 0
CNI4
380 4
VA OV A 2 CPU board
b Pcotio
I (Lower)
FU4
( 2A ) IA63V wirdeSr
a
80
MG VA 1
1,,M °
0 0V
I/O board
A4
TNI
(Upper)
Ta—>X33A 100________ MS( IA ) A55 A5C a
V
t 4 I 0
A
2038 6 A68 A6C YRY R YYY
41 42 30 3132 33
Shield transformer S VDC SW
TRFI 710 VA F puwa supply
Pump Motor 0.75 kW

6 6
RST TEST
--> X34
Inverter VS-606PC3
FLT-
--> G20 9
Ull9 99 IIII 9
I
10I 1 21 /81 10 2 ° 91816
I I 203s 1 + - -1- 6
V 1
Control pack/
0 11
mt•
I 101
0- Control pack
(.1
y7
r
I
" I I
Main motor 2.2 kW N N N
C
C
r
I OP-S panel
B3.3 Control box wiring diagram 1
IP blanket cleaning 2P blanket cleaning

solution pump solution pump
DC Motor DC Motor
30 200V - 220V
NOP-Side
_0
Limit Switches 2 / Power switch OP-Side
Delivery IP Impression
CD jam ,6-, slack table .a, dampening le Upper
Limit Switches
ro ri) rwa
v.,' limit ‘=-.' lower limit '2' section s., cover
cy
rg) Handle
detect. COW( 0 IPLSI 0 IP LS2 CI 2P LSI ® 2P LS2 cover
,-,
Doub OP-S
(i- \ , 2P upper CD unit ri) IP M-S (a) 2P M-S skeet m IP OM ai) 2P OP-S
0 @ 0 (2) 0
--L,' cover cover — covet ,,, covet le w WWI sr, carer center
debxlion
0 3 0
Solenoid Valves Solenoid Valves

Double sheet ...., IP PB ....„, IP „ 2PPB .,...., 2P ..
lam stopper IP ink 2P ink rg, IP sine.:
0Spray valve
eliminate SOL pressur (41) names:en
SOL doctor SOL doctor SOL
Q) pressure (.2.) impression (2) kp) lever SOL
SOL SOL eSOL SOL
iP blanket
IP 2P Delivery
Air bl ower Paper kW
cleaner as valve 2P blanket CONTROL BOX 0 ee
2P *W
lever . Ot.
CI dampening 0 (brimming 0 0§)
Boner cleaner air ductor SOL doctor SOL stack table
SOL SOL 2P blanket valve 2
IP blanket cleaner
0
0 cleaner
solution
solutktn
pump Sensors
pump
Delivery
IP PB 2P PB IP blanket stack height
/ / 0 iatiMe
l
,,i)
,--,
pressure (5) jam , c*** 0 sensor 0
Sensors 3 3 reference s.., ( OW( Deimos
Anti-static 20 33
sensor sensor light) light)
Paper suck Feeder
IP blanket transformer
T 0 Wi
ght sensor
(emitter/
0
Sgnon
0 :triton
SiiiiSor
0
Blanker
Jam scow Inside control panel
Jam sensor NeliS01
,..,....
Timing „....., Paper
(§) (/) reference 0 0
pulse sensor
3P shield
Control Control
INVERTERPaper delivery section pack pack
OP-S panel
VR
XI*
/
8
Main Motor Pump Motor IP dampening 2P dampening
2.2 kW 0.75 kW fountain motor fountain motor
25 W 25 W
Appendix B C248 Electrical Parts Configurations C248 Electrical Connection Diagrams
B3.4 Control box wiring diagram 2
Paper Delivery
Section OP-S Panel
,T) Feeder panel Single/
" Cont.
0 Counter LED
0 Counter switch
CN4 ® Counter ON/Off
I
® Stop
0 Speed VR
(3) 2P damp. form roller
" ON/Off/Auto Center Operation
m, 2P ink form roller ON/
' Off/Auto
i;), I P damp. solution feed Feeder Operation
0 )3PNi/72;:fifnigAufotorm
Paper Delivery VR
CN3 ,—, 2P damp. solution feed (-) roller ® Start Panel
Section M-S Panel rloPlier dampeningoNio
„" VR
C) Start IP damp. solution feed r-, IP impression ON/Off/
0 Stop
aiN " form
0 Stop ON/Off/Auto '' Dampening 0 Inching (Forward)
,-;\ 2P damp. solution feed riN 2P impression ON/Off/ ® Inching (Reverse)
0 Inching (Forward) Dampening
® Inching (Reverse) " ON/Oft7Auto 0 Paper feed Single/Cont
a-4) IP damp. ductor ON/
® Stop
0 Unit selection 0 Pump ON/Off
Off/Auto C) IP selection 0 impression ON/
0 Pump (ON) ,a, 2P damp. ductor ON/ 0 Head clamp position Off
sa'
0 Pump (Off) Off/Auto ® Tail clamp position r
r o Double sheet paper
® Spray ON/Off az IP ink ductor ON/Off/ ' feed Stop/Cont
CD Inching (Forward)
' Auto
® Blanket cleaner (4) Inching (Reverse) 0 LED display LI-L26
az) 2P ink ductor ON/Off/
"--w Auto
P2 (15 poles) P3 (9 poles) P4 (15 poles) P5 (3 poles) P6 (15 poles) P7 (15 poles)
I I I I
S2 (15 poles) S3 (9 poles) S4 (15 poles) S5 (3 poles) S6 (15 poles) S7 (15 poles)
Inching Panel
C) Inching (Forward)
0 Inching (Reverse)
PI (5 poles) m /1.5m 2m
sl (6 poles)
C I in CC 'ROL BOX
B3.5 C248 connection input No. 1
I/O Board CNI (Inputs)
No. Signal Indicator
(X28) 1 IP LS1 ILI
O O
2 020
--
3 IP LS2 IL2
0 0 (X29)
4 G20
--
(X30) 5 2P LS1 IL3
0 0
6 G20 --
7 2P LS2 IL4
0 0 (X31)
8 G20
--
(X32) 9 Handle cover IL5
0 0
10 020
--
11 Inverter trip IL6
12 G20 --
___________♦ (X47) 13 OP-S lower cover IL7
14 G20 --
(X48) 15 OP-S center cover IL8
______________________________4
l)
16 G20 --
17 IP OP-S cover IL9
18 020
--
(X50) 19 2P OP-S cover IL 10
20 G20
--
21 OP-S center window cover ILI I
22 G20
--
23 IL12
'24 --
Legend
0 0 Momentary Alternate Limit switch Open collector
O
0 -
0
I/O Board CNIA (Inputs) I/O Board CNIA (Inputs)

No. Signal Indicator No. Signal Indicator
I IL13 18 P20 --
2 -- 19 IP plate cylinder reference sensor IL75
3 IL14 20 G20 --
54-- (X67) 21 P20 --
IL15 22 2P plate cylinder reference sensor IL76
6 -- 23 G20 --
7 IL16 (X68) 24 P20 --
8 --
25 Spare IL77
9P20 --
26 P20 --
(X42) 10IP blanket jam sensor IL17
11G20 --
12P20 --
(X43) 13Delivery stack height sensor 11,18
14G20 --
15P20 --
(X44) 16Feeder paper detection sensor IL19
17G20 --
Legend
0
0 0 Momentary / Alternate
0 0 0 Limit switch Open collector
__
4
11=AP
0______
C
I/O Board CN2'(Inputs)

1CD limit IL20
jam
2G20 --
Delivery stack table lower No. Signal Indicator
3 IL21 limit 22 P20 --
detection
4G20-- 23 Blanket jam sensor IL30
5
IP dampener cover IL22 24 G20 --
6G20 -- 25 Double sheet detection (mechanic.) IL31
71P upper cover IL23 26 G20 --
8020 -- 27 Feeder M-S cover IL I 1
9Impression cylinder cover IL24 28 G20 --
10G20 -- 29 P20 --
112P upper cover IL25 30 Timing sensor IL73
12G20 -- 31 G20 --
13CD cover 1L26 32 P20 --
Legend
(X35) 14G20 -- 0 33 Paper reference sensor IL74
_____0 0 -- Limit switch Open collector
0 0 Momentary
15IP M-S cover (:)/" 0 AlternateIL27 0
(X46) 34 G20 --
(X36) 16G20 0 -- 35 Spare 1L78
_____0 0
0 -
172P M-S cover IL28 --
♦ 36 G20
0
18G20 --
(X69) 37 Delivery emitter IL79
(X51) 19P20 -- 38 G20 . -
♦
20Paper detection sensor IL29 IL80
39 IP blanket jam emitter
(X53)
21G20 -- 40 G20
_____________
9 ♦♦♦
(X58)
(X45) (P20)
(X65)
(X66)
--
I/O Board CN3 (Inputs) I/O Board CN4 (Inputs)

V No. Signal Indicator
V No. Signal Indicator (X1) 1 Blanket cleaner 1L46
(X3) I Inching (Forward) IL52
(X4) 2 Inching (Reverse) IL53 2 Start IL49
(X2)

(X9) 3 IP impression ON IL33 3 Inching (Forward) IL52
(X10) 4 1L34 (X3) 4 Inching (Reverse) 1L53
1P damp. form ON
(X11) 5 1P damp. form rollerAuto IL35 5 Pump (ON) IL50
(X12) 6 roller IL36 (X4) 6 Pump (OFF) 1L51

1P damp. form ON
(X13) 7 1P ink form rollerAuto IL37 7 1P unit select IL47
(X7) 8 IL48
(X14) 8 IP ink form rollerON IL38
(X15) 9 Head IL39 9 1L45
clamp position (X71) 10 Stop 1L44
(X16) 10 IL40
Tail clamp position 11 Stop --
(X23) 11 IL41
2P impression ON 12 Start LED --
(X24) 12 ON IL42
2P damp. form
(X71A) 13 Spray OL12
13 Stop IL44
(X71B) 14 P24 --
14 Stop --
15 G20 --
15 G20 --
(X25 16 1P selection IL43
)
(Y16 17 IP selection LED OL 11
18 P24 --
N
Legend
Momentary Alternate Limit switch Open collector
00 00
C'
0
C
0______________________________
0

0 0 1 Start IL49
(X2) 2 Inching (Forward) IL52
0 0 3 Inching (Reverse) IL53
(X3) 4 Paper feed (Cont.) IL59
5 Paper feed (Single) 1L60
Inching Panel
(X7) 6 Pump (ON) IL50
Feeder Panel

(X3) I Inching (Forward) IL52
7 Pump (OFF) IL51 _____0 0
(X8) _______ (X4)
(X26) 8 Auto-impression ON 1L57 _____0 0 2 Inching (Reverse) IL53
9 at sheet IL58 _______ 3 G20
(X27) Paper feed double detection --
(X71B 10 Stop 1L44
) 11 Start LED --
(Y2)
12 IL54
13 IL56
14 P24 --
15 G20 --
16 1L55
17 --
18 IL59
19 IL60
20
Legend
e-0 Momentary / Alternate
0 0 5=0 Limit switch
(
Open collector
0
0____________________________
C
Appendix B C248 Electrical Part Configrations C248 Electrical Connection Diagrams
110 Board CN6 (Inputs)

No. Signal Indicator 110 Board CN6 (Inputs)
15 IP damp. ductor (Auto) OL15 No. Signal Indicator (Y7)
(X17) 1 2P damp. form roller (Auto) IL65
16 IP damp. ductor (ON)
____ 0OL15
0- 22P damp. form roller (ON) IL66 (Y7A)
17 _
(X18)
OL16 0c 0
2P damp. ductor
(Auto) 3 2P ink form (Auto) IL67 (Y8)
roller
18 2P damp. ductor (ON) 0OL16
Delivery OP-S
O 4 2P ink form roller (ON) IL68
Delivery OP-S Panel
19 IP ink ductor (Auto) OL17 (X19) (Y8A)

(X37)
O____0 (X20) 5 IP fountain solution feed (ON) IL63
20 IP ink ductor (ON) OL17 0 (1.), 0 (Y9)
6 2P fountain solution feed (ON) IL64
OL18
21 2P ink ductor (Auto) (X38)
7 Counter IL69 (Y9A)
22 2P ink ductor (ON) OL18
8 IL59 0 (!) 0
23 G20 _0-<C; (X39) Paper feed (Cont.)
-- 9 Paper feed (Single) IL60
24 G24 --
10 Stop IL44
O (X5)
(X6) 11 IP fountain solution feed (Auto) IL71
12 2P fountain feed IL72
0 0_____(X70) solution (Auto)
13 IL59
14 IL60
Legend
0 0 Momentary 0 /-0 Alternate _______ 6 Limit switch Open collector
0
0 -
C 0 _C
B3.11 C248 connection output No. 1
110I/0 Board
Board CN8
CN9 (DC(DC Outputs)
Outputs)
No.
No. Signal
Signal Indicator
Indicator
1 1P24
P24 -- --
2 2 Delivery stack table lower SOL
OL2 OL1 (Y6) (YI)
Paper feed SOL
3 3P24 -- --
4 4Press buzzer OL3 (Y3)
OL7
5 5P24 -- --
6 Air blower SOL OL4 (Y I3)
6 OL8
P24
7 7P24 --
8 8IPPump
blanket OL5 OLIO (YI7) (Y14)
magnet
cleaner pump
P24
9 9P24 - --
10
10 OL6 OL 15 (Y7A) (Y15)
IPblanket
2P damp. ductor
cleanerSOL
pump
1111P24
P24 --
12IP ink ductor SOL
12 OL17 OL I6 (Y8A) (Y9A)
2P damp. ductor SOL
13 P24 --
14 2P ink ductor SOL OL18 (Y I0A)
15 P24 --
16 Count OL 19
Signal
B3.12 C248 connection output No. 2 "'d
110 Board CN10 (OUTPUTS) 1/0 Board CN11 (AC OUTPUTS)

1 P24
-- 1 1P PB SOL pressure OL26 (Y30)
2 Electromagnetic counter OL9 (Y5) 2 200 VAC

rcNT --
3 IL32 (X33
ems 3 1P impression SOL OL27 (Y31)
Pump thermal )
4 G20 -- 4 200 VAC
(YID
--
5 Damp. fountain starter 1 OL43 5 2P PB SOL pressure OL28 (Y32)
Spee
6 Damp. fountain starter 1 OL43 (Y23) d
6 200 VAC
contr --
7 Damp. fountain starter 2 OL44 (Y24) 7 2P impression SOL OL29 (Y33)
Spee
8 Damp. fountain starter 2 OL44 (Y25) d
8 200 VAC
contr --
9 motor OL41 (Y4 I)
9 1P single lever SOL OL30 (Y34)
IP damp. fountain
10 2P damp. fountain motor OL42 (Y42) 10 200 VAC
--
11 200 VAC -- 11 2P single lever SOL OL31 (Y35)
12 OL26 ( I HS OL ) 12 200 VAC

--
13 1P impression test SW OL27 (1 ISOL) 13 Static eliminator OL32 Y40)
14 OL28 (2HSOL) 14 200 VAC

-- E.L
15 2P impression test SW OL29 (2ISOL)

15
16 16
17 17
18 18
19
20
-,
1/0 Board CN12 (AC Outputs) 1/0 Board CN12 (AC Outputs)
(Y39)
15 Spare OL40
1 Jam stopper SOL OL33
2 200 VAC -- 16 Spare --
(Y4)
3 I P blanket cleaner air valve OL34
(Y43)
17 Spray valve OL41
4 200 VAC -- 18 200 VAC --
2P blanket cleaner air valve OL35 19 --
5
6 200 VAC -- (Y44) 20 --
7 OL36 21 --
-- 22 --
8
(Y37)
9 Double sheet deflector SOL OL37
10 2(X) VAC --
II OL38
12 --
13 OL39
14 --
C C
1/0 Board CN13 I/O Board CN14

I Rotate forward OL22 (Y26)
I R --
2 Rotate reverse OL23 (Y27)
2 S --
3 OL24 (Y28)
INVERTER
Inching
4 Constant OL25 (Y29)
speed
5 COM OL26 (COM)
6 --
I/O Board CN15

1 P24 --
2 G24 --
3 P20 --
4 G20 --
B3.15.1 C248E dampening
fountain connections
.
1
0
tie
VR I
20 K
Y41 f
r - - 0 __010 E Y •
______
200 VAC 1-2 White
%
Blue
1-3C Black
1-4 %Yellow
1-1 11. Blue
•
0 °
t' gVRliC CI
-0 0___________ :
Y42 0 9 10
Y 0
Whit
6:
1 2-2 e
jor Blue C
2-3 2-3C Black

NO.2 C
2-4 %Yellow 3 60
0 3_________
0
.
1 2-1 )1, A.e Blue
2-11 Blue
E
__0"
______
C C
B3.15.2 C248L, C248EX dampening fountain connections
5k0
Y22
8 5k0
Iv
VR3 Y22B VR
Y41 9 VR4 Y23 20
Y23? 0 00" E y
r -- _L
1-2 White
200 VAC
Blue
jor C
NO. I
03 1-3 1-3C
CZ
1-4 //Yellow 3 ,S-
1
0 1-1 Blue
1-11 Blue
11 je
C
5k0
Y24
5k0
8
Y25? VR5 Y24B VR I

9
Y42 01 VR6 Y25 20KQ
0 0
0°
2-2 or
White
CI
Blue C
NO.2
2-3 2-3C # Black
C
0 3 C
4' 2-4 //Yellow
r
2-1 # Blue
0 a
11 2-11 X Blue 8
C
B3.16 C248 connector, terminal strip and indicator LED layout
O O SWI
CNI CN3 CN6 CNI3 Sw5
ILI IP LSI 1-eLlti" X28 CN3 CN11
2 IP LS2 t-l:'Pr SW X29 11-330
150°34
CN4
Ol. 1
• 2 CN8
CN1O SW6
O O SW2
O
OP20 3•
3 2P LSI X34 170°36 4 •
. SW7 SW3
vt4 1 5•
OO
4 2P LS2 I I LI O 390°3° 6•
.6‘,t) X3I 1002 CNIA 7 • SW8 SW4
5 Handle cover X32 5 11 ° 4 411
CNI3
6 Inverter trip X34 CN9
7001 1/L 90
00
Switches
7 OP-S lower cover X47 IlL90010 CNI2
42 44 46 48 I•
El
0000 CN14
8 OP-S center cover X48 2•
"1 CN2 1141434347 1L650, 3* SWI:
9 IPOP-S cover X49 012 0 0 0 0 40
130014 6704'•5" 34
11490 1 SW2:Blanket cleaning time (4
10 2POP-S cover X50 115° 510°66 rt ,))55' sec./graduation, 6 graduations max.)
016
°6°
II Feeder M-S cover X53 1L730 SW3: Air blower time (4 sec./graduation, 6
IL17001„ IL370„‘„ 250074
graduations max.)
ILB
12 22,076
OP24
610""" CNI6
13 041 ,
0‘26,, 2St"
90=
610062
79° 74 1
11 8 11

2123252729
••••
31 33 35 37
 •••
1941 43
•••
SW4: Dampening
revigraduation)
form roller speed (I
14 31(1
(X.20
2 22 24 OL30 32 34 36
26 008 4012 44 SW5: Dampening fountain motor acceleration
15
CNSA CN6A time (0.5 secJgraduation, 0 for E type
6 models)
17 IP blanket jam sensor X42 SW6: Ink form roller speed (I revigraduation)
1 Delivery stack height sensor X43 SW7:
8 No. Signal Indicator No. Signal Indicator
19 Reeder paper deuxtion sensor X44 X16
40 Tail clamp position 61
20 CD jam limit X33
41 2P impression ON X23 62
21 Delivery stack table lower limit X36
42 2P damp. form ON X24 63 IP fountain solution feed (ON) X37
22 IP dampener cover X51 43 1P selection X25 64 2P fountain solution feed (ON) X311
23 IP upper cover X52 44 Stop 65 2P damp. form roller (Auto) X17
X71
24 Impression cylinder cover X54 45 Ink cleaner X41 66 2P damp. form roller ((NN) X Ili
2 2Pupper cover X55
3 46 Blanket cleaner XI 67 2P ink form roller (Auto) X19
26 CDcover X56 68 2P ink form roller (ON) X20
47 IP unit select X21
27 IPNOP-S cover X57
411 2P unit select X22 69 Counter X39
28 2PNOP-S cover X38 49 Stan X2 70 Cancel X70
29 Paper detection senstu X45
3(1 Pump ION) X7 71 IP fountain soluthm feed (Auto) I DAM
30 Blanketjam X46
51 Pump (OFF) X8 72 2P fountain solution feed (Auto) 2DAhI
31 Double shirt detsvtion (M) X69
52 Inching (Forward) X3 73 Pulse sensor X65
C
32 Pump thermal X33 74 Paper reference sensor X66 ep_
33 IP impression ON X9
54 Feed stack table ruLse SW UP IP plate cylinder reference set- X67
75
34 IP damp. firm ON X10 nor
55 Feed stack table lower SW DN
35 IP damp. form roller (Auto) X1I 2P plate cylinder reference X68
56 Feed stack table stop SW STP 76 sea- sus
36 IP damp. form roller (ON) X12 57 Auto-impression ON X26
77
37 IP ink form roller (Auto) X13 Paper feed at double sleet de- X27
38 kt.:114111 711
3s IP ink form roller (ON) X14
79
X15 59 Paper feed (Cont.) X5
80
60 Paper feed (Single) X6
B3.16 0248 connector, terminal strip and indicator LED layout (Continued)

OL I Delivery stack table IM`la SOL Y6 30 IP single lever SOL Y34
2 Riper Weil SOL YI 31 2P single lever SOL Y35
3 Busier Y3 32 Static eliminator - Y40
4 Air blower SOL Y13 33 Jam stopper SOL Y39
5 IP blanket ckaner pump Y14 34 IP blanket cleaner valve Y43
6 2P blanket cleaner pump Y I5 35 2P blanket cleaner valve Y44
7 36
X 37 Double shed delliwtor SOL Y37
9 Euchnunatic counter Y5 38
10 Pump magnet Y17 39
I t IP selection LED Y16 411
12 Spray valve Y4 41 IP damp. fountain motor Y41
13 Stan LED Y2 42 2P damp. fountain motor Y42

fJl - 43
14
15 IP damp. ducky SOL Y7A 44
16 2P damp. ductor SOL YXA
17 IP ink ductiw SOL Y9A
Ill 2P ink doctor SOL YIOA
19
20
21
22 Rotate forward Y26
23 Rotate reverw Y27
24 Inching Y2$
25 Constant speed Y29
26 IP PB pressure SOL Y30
27 IP impression SOL Y31
211 2P PB pressure SOL Y32
29 2P impression SOL Y33

C248-SF Electrical Part
Configurations
This appendix provides illustrations and information about the
electrical part configurations of the 0248-SF.
Contents
Cl C248-SF Electrical Parts Arrangement (OP-Side) ............................................
C2 C248-SF Electrical Parts Arrangement (NOP-Side) ........................................
C3 C248-SF Electrical Parts Connection Diagrams................................................
C3.1 200 - 220 VAC wiring diagram........................................................................
C3.2 380 - 415 VAC wiring diagram............................................................................
C3.3 Control box wiring diagram I ..........................................................................
C3.4 Control box wiring diagram 2..............................................................................
C3.5 C248-SF connection input No. 1 .....................................................................
C3.6 C248-SF connection input No. 2 .........................................................................
C3.9 C248-SF connection input No. 5 .....................................................................
C3.10 C248-SF connection input No. 6 .......................................................................
C3.11 C248-SF connection output No. 1 .....................................................................
C3.15.1 C248E-SF iampening fountain motor connections ........................................
C3.15.2 C248L-SF, C248EX-SF dampening fountain motor
connections....................................................................................................................
C248-SF connector, term. strip and ind. LED layout
— 153 —
Appendix C C248-SF Electrical Parts Configurations
U
C248-SF Electrical Parts Arrangement (OP-Side)
C -I C248-SF Electrical Parts Arrangement (OP-Side)
No. Description Part No. No. Description • Part No.

® Feeder panel E51-8I-2C-3 a IP blanket jam sensor (light sensor) E26-73-3
® Center panel E51-82-2C-3 a 2P PB pressure solenoid 609-32-3
0 Delivery OP-S panel E51-83-2D-3 (ti 2P impression solenoid 609-32-3
® Inverter (1200V) E46-28-02-3 0 2P S.L. solenoid 609-02-05-3
0 Pump E01-128-3 a 2P dampening duct solenoid 609-25-3
C) IP PB pressure solenoid E09-32-3 § 2P dampening form check limit El 0-52-3
C) IP impression solenoid E09-32-3 0 2P inking form check limit El 0-52-3
® IP S.L. solenoid E09-02-05-3 § 2P plate cylinder positioning sensor E26-75-3

0 1P dampening duct solenoid E09-25-3 § Double sheet detector limit E10-46-01-3
to 1P dampening form check limit E10-52-3 8 Handle cover limit E10-29-3
(j) IP inking form check limit E10-52-3 0 IP OP-S cover limit E10-30-3
(g) 1P plate cylinder positioning sensor E26-75-3 0 2P OP-S cover limit E10-30-3
a Delivery stack table lower solenoid 609-25-3 ® OP-S center window cover limit E10-30-3
§ Inverter (38W415 VAC) E46-28-05-3
0
1(::4::.;esreyn.ztoarlk height detection sensor E26-84-02-3
0 Pump motor (380 VAC) E0I-91-01-3
0 Pump motor (415 VAC) E0I-95-01-3
Appendix C C248-SF Electrical Parts Configurations
C2 C248-SF Electrical Parts Arrangement (NOP-Side)
Ntk Description Part No. No. Description Part No.
® DeliveryceeNOP-S panel (without blanket ei Feed stack raise stop limit E10-29-3
E51-84-2D-3
0 Gripper positioning check limit E10-29-3
0 Inching panel E51-85-1C-3
0 Feed stack table upper limit E-I01-21
® Main motor (200 VAC) E60-06-3
sl Feed stack table lower limit E01-20-3
® Double sheet detector limit (emitter) E26-68-3
il Feeder head safety limit El 0,38-3
C) Double sheet detector limit (light sensor) E26-69-3
0 IP dampening fountain motor E01-120-3
® Jam stopper solenoid E09-29-3
2P dampening fountain motor E01-120-3
0 IP ink duct solenoid E09-25-3
® 1P dampener cover limit El 0-29-3
C) 1P blanket jam sensor (emitter) E26-72-3
1P inking section cover limit El 0-29-3
C 2P ink duct solenoid E09-25-3
K IP M-S cover limit E10-30-3
G 2P blanket jam sensor (emitter) E26-74-3
go Impression cylinder cover limit E10-29-3
0 2P inking section cover limit E10-29-3
CO Pulse sensor E26-83-3
@ 2P M-S cover limit E10-30-3
03(' Spray valve E09-42-0 l -3
@ CD cover limit E10-29-3
e Fluorescent lamp E24-11-1A-3
el CD jam limit E10-38-3
® Air blower solenoid E09-25-3
CO Delivery stack height detection sensor E26-84-01-3
0 Step-down transformer (380/415 VAC) E53-71-3
Deliverystack table lower limit
® reed SW Itch
E10-12-3 (g) Main motor (380/415 VAC) E60-07-3
j Delivery stack table lower limit magnet E10-14-3 • Feed stack table drive motor (380 VAC) E01-92-3
d Fluorescent lamp stabilizer (50 Hz) E20-10-3 @ Feed stack table drive motor (415 VAC) E0I-96-3
w Fluorescent lamp stabilizer (60 Hz) E20-11-3 Delivery NOP-S panel (without
E51-84-4D-3
blanket cleaner)
0 Buzzer E03-34-3
0 Control box (1200 V, with blanket cleaner) t4"646.05:11::33F, ;
ei4 Anti-static transformer E I 1-01-05-3
0 Control box (T220 V. with blanket cleaner) 4645 2 8- 3(
: 2
5 2 F.3 0 mo
..4 Anti-static bar El 1-02-01-7
,e-- Control box (T380/4I5 V, with blanket
0 Feed stack table drive motor (200 VAC) E-101-38 „, *I' cleaner)
E46-05-3E-3 (E)
,..: Clutch solenoid E-101-44
0 Sontreor)lbox (T200 V, without blanket
E46-05-4E-3(E)
Feeder solenoid E-101-48
Control box (T220 V, without blanket 846-05-5E-3 (E)
0 Take-up solenoid E-101-48 cleaner) E46-05-4F-3 (EX)
vi, Gripper unclamp solenoid E09-52-3 ,..,. Control box (T380/415V, without blanket E46-05-6E-3(E)
, Feed stack height detection sensor E26-75-3 cleaner)
C3 C248-SF Electrical Connection
Diagrams
C3.1 200 - 220 VAC wiring diagram
30 200 - 220 VAC
FU2 (5A)
_Ca)____
6
9) 57AF LJ LJ
9 tN7 CN I 6
30A ___022V FU315A)
0
R0 To P24 AC200 CN I 0
FUI (3A) 229V 20V C-.2) 0
SOL
V
A Powe
200V, oov r 0
024 CN14
A
2 board
CPU board
R2, 15 (Lower)
CNI5
ZI
T2 OV
8 16V
V
w A 3 1;E:l at
H MG FU4(2A)
A
A 1/0 board
4
ml X33 (Upper)
X33 FU51 I A) A 5 5 A 5 C
203a A V [ r t 1 A
0
N
MB A6C Y R Y R YVY
41 42 30 3132 33
5 VDC SW
Shield transformer
TRFI 330 VA
Pump Motor 0.75 kW
""*.r•
-->)(34 TEST
-
->G20
Table raise motor 0.2 kW

10 2 1816
10 21986
0
11 4 3 11 4 3
Control pack
Control pack / (
1.•
N
Main motor 2.2 kW 0 O
1 i
V"'
C
C3.2 380 - 415 VAC wiring diagram
30 380 - 415 VAC

I I I
NFB
CN7 CN 1
E O A F 3 0 A FU3 (5A)
0 Li LJ LJLI
R 0 § e 1 - 0________ P24 AC200 CN I 0
Fui (5A) 415V 0— ,
SOL
150 AI Ali
380V VA Power CN14
board G24
A
2
CPU board
CN15 5 (Lower)
F U 4 ( 2 A )
1 6 V
o
V 80 A3wi
L
LJ fd MG OV
A 1/0 board
4
ml 10—>x33 (Upper)
6—
- FU5( I A) A 58 A 5 C
2032 *x33A V
fill I0
N
(
( R V R V Y Y
A68 MC 41 42 30 3132 33
2031 5 VDC SW
Shield transformer rums supply
TIM 710 VA
Pump Motor 0.75 kW
R S T 1.se
6.
FLT-A
*34
Inverter VS-606PC3 )G20
FLT-C
U VW E 10 8 11 16245
9 9 9___________9
9
VII WII 10 10 2I 9 8 6
4' -I' 4' I —I— —
2
1816
1 “ I I 1 Table Raise Motor 0.2 kW
1 1
1
203g 1 . 4 0
1 11 4 3
__ •
Control pack 1 Control pack 2
1 1
C
(N1
Main rf 2.2 kW r- M
I-
(N
.I
C3.3 Control box wiring diagram 1
IP blanket cleaning 2P blanket cleaning

solution pump solution pump
DC Motor DC Motor
Feed stack table

30 200V - 220V
raise/lower motor
0.2 kW
NOP-Side Inside control box
Limit Switches Power switch OP-

(7)
CD jam
Delivery
ro- \ stack table IP „ Impression Side
Limit Switches
t,--.,
w lower limit k:_s) dampener 0 IP upper (.5.) cylinder 0 10
O limit
detect. cover COVCf
cover 0 IP LSI 0 IP LS2 0 2P LSI 0 2P LS2 (4 -) Handle
COVCr
0 1
0
re) 2P upper a , CD unit (lit) IP Iti-S (To 2P WS Double
IP OP-S OP-S
cover `...• cover /4Nr shaft
1
060 2POP-S 0
cover cover cover ® Cover
dmixtor center
0 0
L
0 6
Solenoid Valves Solenoid Valves

IPPB IP 2P PB
pressure 2P
Double
Spray valve Mixt lamstopper IP ink 2P ink pressure C) impression 0 SOL 0 impression Aes
Q.) lever SOL
Fluorescant lamp (100V)

deflector SOL doctor SOL doctor SOL SOL SOL IP sing SOL
SOL „ IP ..„ 2P „ Delivery
Ak blower Bwler Feeder IP blanket
cleaner air
2P blanket
cleaner air
CONTROL 0 2
SO
i
P s n* lever (7) dampening
doctor SOL
(4) dampening
ductor SOL
(p) stack table
lower SOL
SOL
SOL
IP blanket cleaning 2P blanket solution PuluP
valve valve 2 BOX 0
cleaning
solution Sensors
pump Sensors
Delivery Opressure
IP blanket Feeder 2P PB IP „
(.6- stack height paper. Paper. IPPB pressure jam sensor height
3...... ® Blanket 0 CV
blanketDe ...
(4\
0
SCILSOf 0
(emitter) ''.." (emitter) UCICCI1 deuxii
sensor jam sensor / / W reference (3)
reference (light
(light
011 sensor 3 3 sensor sensor sensor) liverystack sensor)
Timing ,.... Paper Anti-static
„ 213 33
(§.) Foist w reference 0 transformer
senso 0
r sensor Inside control box
3P shield 6
Paper delivery section
OP-S panel
VR Control Control
INVERTER pack
3 pack
/
33
00
Main Motor Pump Motor 1P dampening 2P dampening
2.2 kW 0.75 kW fountain motor fountain motor
25 W 25 W
C3.4 Control box wiring diagram 2
Paper Delivery Unit

OP-S Panel
® Feeder panel ON/OFF
® Counter LED
0 Counter switch
0 Counter ON/OFF
CN4 0 Stop
0 Speed VR
O 2P damp. form roller
' ON/OFF/Auto
66 2P ink form roller ON/ Center Operation
' OFF/Auto
(6 IP damp. solution feed
VR 0 ioPFiFPanel
nikAfuotorm Feeder Operation
Paper Delivery AA 2P damp. solution feed IP dampening form
CN3 2 roller ON/
'' VR roller ON/OFF/Auto ® Start
Unit NOP-S Panel
® Start r,-, IP damp. solution feed IP impression ON! C) Stop
i)
`t" ON/OFF/Auto OFF/Dampening
® Stop 0 Inching (Forward)
ta 2P damp. solution
(7)2P impression ON/ ® Inching (Reverse)
® Inching (Forward) feed ON/OFF/Auto
' OFF/Dampening
®
0
Inching (Reverse)
Unit selection
47 IP damp. ductor ON/
'-' OFF/Auto
e Stop
® Paper feed ON/OFF
0 Pump ON/OFF
0 1P selection
(Q 2P damp. ductor ON/
0 Pump (ON) )(tact impression ON/
' OFF/Auto ® Head clamp position 0
(D Pump (OFF) „-- IP ink ductor ON/OFF/ C) Tail clamp position oDoNuZe sheet detect.
0 Spray ON/OFF 4, Auto 0
st-'
0 Inching (Forward) FF
0 Blanket cleaner 6-- 2P ink ductor ON/OFF,
@ Inching (Reverse) 0 LED display LI-L26
'-' Auto
P2 (15 poles) P3 (9 poles) P4 (15 poles) P5 (3 poles) P6 (15 poles) I P7 (15 poles)
P2A (3 poles) S2A (3 poles)
i I I I I I I I S6 (15 poles) I I
S2 (15 poles) S3 (9 poles) S4 (15 poles) S5 (15 poles) S7 (15 poles)
Inching Panel
0 Inching Forward)
0 Inching (Reverse)
PI (6 poles) m /1.5m
SI (6 poles)
C tTROLBOX
C3.5 C248-SF connection input No. 1
I/O Board CNI (Inputs)
(X28) 1 1 PLSI IL 1
0 0 2 G20
--
(X29) 3 1PLS2 IL2
0 0
4 G20 --
(X30) 5 2PLSI IL3
6 G20 --
O (X31) 7 2PLS2 IL4
O 8 G20
--
_(X32) 9 Handle cover 1L5
0
10 G20 --
(X34) 11 Inverter trip IL6
12 G20 --
(X47) 13 OP-S lower cover IL7
14 G20 --
(X48) 15 OP-S center cover IL8
16 G20 --
17 1POP-S cover IL9
18 G20 --
19 2POP-S cover ILIO
20 G20 --
21 OP-S center window cover ILI1
22 G20 --
(X61) 23 Paper feed stack table upper limit ILI2
124 G20 --
Legend
Momentary ,--1.) Alternate Limit
0 0 0
0 0 switch
0 1=IP
0-
0
I/O Board CNIA (Inputs) I/O Board CNIA (Inputs)

18 P20 --
1 Feed stack table lower limit IL13
(X67) 19 IP IL75
2 G20 -- plate cylinder reference sensor
(X63) 3 Feeder IL14 20 G20 --
safety
21 P20 --
4 G20 --
(X64) 5 Gripper unclamp check IL15 (X68) 22 2P plate cylinder reference sensor IL76
_____0 0
6 G20 23 G20 --
--
_____0 0 (X40) 7 Feed limit IL16 --
stack table upper stop 24 P20
8 G20 -- 25 Spare IL77
9 P20 --
-- 26 P20
(X42) 10 IP blanket jam sensor IL17
K 11 G20 --
12 P20 --
(X43) 13 Delivery stack height sensor ILI8
14 G20 --
15 P20 --
(X44) 16 Feed stack height sensor IL19
17 G20 --
Legend
0
00 Momentary 0 0 / Alternate 0 Limit switch Open collector
C
0 •
0 -
C.

1 CD limit IL20
jam I/O Board CN2 (Inputs)
2 G20 --
3 stack table IL2 I 22 P20 --
Delivery lower limit det.
4 G20 -- 23 Blanket jam sensor IL30
5 IP dampener cover IL22 24 G20 --
6 G20 -- 25 Double sheet det. (mechanic.) 1L31
7 IP upper cover IL23 26 G20 --
8 020 -- 27 Feeder M-S cover ILI1
9 Impression cylinder cover IL24 28 G20 --
10 G20 -- 29 P20 --
11 2P upper cover 1L25 30 Timing pulse sensor IL73
12 G20 -- 31 G20 --
13 CD cover IL26 32 P20 --
Legend -- 33 Paper reference sensor
(X35) 14 020 IL74
____0 0
_______ 15 IP M-S cover IL27 34 020 --
-- (X46)
(X36) 16 G20 35 Spare 1L78
_____0 0
17 2P M-S cover 1L28 --
36 G20
-- (X69)
(X51) 18 G20 37 Delivery emitter IL79
19 P20 -- 38 G20 --
20Paper detectionsensor IL29 (X53)
(X52) 39 IP blanket jam emitter IL80
21 G20 -- 40 G20 --
_9 (X58)♦
(X45) (P20)
(X66)
(X65)
C
C
Momentary O H
O Alternate 0 Limit switch Open collector
0 0
0
0 -
0
C3.8 C248 -SFconnection input No. 4 )7, -

I/O Board CN3 (Inputs) No. Signal Indicator
7 No. Signal Indicator
m (X1) (X2) I Blanket cleaner 1L46
(X3)
m
2 Start IL49
3 IP impression ON IL33

m (X4) m (X4)
4 IP damp. solution IL34 m (X7)
5 Pump (ON) IL50
m (X9) 5 1P damp. form roller Auto IL35 m (X8)
m (X21) 6 Pump (OFF) IL51

m (X10) 6 IP damp. form roller ON IL36
m (X11) 7 IP ink form roller Auto IL37 7 IP unit select IL47
(X22) 8 2Punit select IL48
m (X12) 8 IP ink form roller ON IL38
O (X15) 9 Head clamp position 1L39 9 IL45
(X71) 10 Stop IL44
10 Tail clampposition 1L40
O (X16) I (X71A) 11 Stop --
11 2P impression ON IL41
O (X23) 12 2P damp. solution IL42 1e) (Y2)

(VSR)
12 Start LED
13 Spray
--
OL12
13 Stop IL44 ___OHO
_______• 14 P24 --
(X24) 14 Stop --
(X71B)
15 G20 --
15 G20 --
(X25) 16 1P selection IL43
(Y16) 17 IP selection LED OL II
18 P24 --
N
Legend
Momentary 00 Alternate 6'0 Limit switch Open collector

0 0
0 1
C 0 O
C 1===,
I/0 Board CN5 (Inputs)

1 Start IL49
0 0 4 Paper feed (Cont.) IL59
5 Paper feed (Single) IL60
0 0
6 Pump (ON) IL50
0 0
7 Pump (OFF) IL51
8 Auto-Impression ON IL57
9at sheet IL58
Paper feed double detection
10 Stop IL44
11 Start LED --
00
z
00 12 Feed stack table raise SW IL54
a. Legend •
C.)
13 Feed stack table stop SW IL56
(X2)
I 7) 14 P24 -- Open collector
a.)
Momentary 0,..-13 Alternate 6=0 Limit switch
c 0 0
CJi (X3) 15 G20 --
0
0 O
0- 1.,
16 Feed stack table lower SW 1L55
0 0 I/O Board CN7 (Inputs)
(X4) 17 0Feedstack table lower SW
-- 17) No. Signal Indicator
18 -- 1 Inching
(Forward) IL52
(X7 on 2 Inching (Reverse) IL53
0 0 19 -- C (X3)
(X8)
(Y2)
(X26)
(DN) _____0 0
(UP
(STL
(STP)
(X7IB) 20 C.)
r Cr _____0 0 3 020 --
Appendix C C248-SF Electrical Part Configrations C248-SF Electrical Connection Diagrams
C3.10 C248- SF connection input No. 6

No. Signal Indicator I/O Board CN6 (Inputs)
15 1P damp. ductor (Auto) OL15 No. Signal Indicator (Y7)
(X17) 1 2P damp. form roller (Auto) IL65
16 IP damp. ductor (ON) OLI5 (Y7A)
Delivery OP-S Pane

___________O
17 2P damp. ductor (Auto)
2 2P damp. form roller (ON) IL66
OL16 (Y8)
____________(X18) 3 2P ink formroller (Auto) IL67 _0 0
18 2P damp. ductor (ON) OL16
Delivery OP-S Panel
0 (X19) 4 2P ink form roller (ON) IL68 (Y8A)

19 1P ink ductor (Auto) OL17
5 1P fountain solution feed (ON) IL63 (Y9)
20 IP ink ductor (ON) OL17 (Y9A)
______0 0 6 2P fountain solution feed (ON) IL64 (Y10)
21 2P ink ductor (Auto) OL18
__(X20) 7 Counter IL69
22 2P ink ductor (ON) OL18 (X37) (YIOA)
8 Paper feed (Cont.) IL59
23 G20 --
____0-0 (X38) 9 Paper feed (Single) IL60
24 G24 --
(X70) 10 Stop IL44
_____0 0
11 1P fountain solution feed (Auto) IL71
( I DAM)
12 2P fountain feed IL72
(2DAM) solution (Auto)
13 Paper feed (ON) IL59
14 Paper feed (OFF) IL60
Legend
0
0 ° Momentary 0/0 Alternate 0 Limit switch Open collector
0
0 -
0
C3.11 C248-SF connection output No. 1
I/O Board CN8 (DC Outputs) DO Board CN9 (DC Outputs)

1 P24 -- 1 P24 --
(Y6) (Y1 )
2 Delivery stack table lower SOL OL1 2 OL2
Paper feed SOL
3 P24 -- 3 P24 --
(YI I) (Y3)
4 Feed stack table raise magnet OL7 4 Press buzzer OL3
5 P24 -- 5 P24 --
(Y12)
6 Feed stack table lower magnet OL8 6 Air blower SOL OL4 (Y13)
7 P24 -- 7 P24
(Y17) -- (Y14)
8 Pump magnet OLIO 8 OL5
1 P blanket cleaner pump
9 P24 -- 9 P24
(Y7A) --
10 IP damp. ductor SOL OL15
10 2P blanket cleaner pump OL6
11 P24 -- 11 P24 --
OL16 (Y8A) 12 IP ink ductor SOL OL17
12 2P damp. ductor SOL
13 P24
-- YIOA)
14 2P ink ductor SOL OL18
15 P24 --
16 Count Signal OL 19
1/0 Board CN10 (Outputs) 1/0 Board CN11 (AC Outputs)

1 P24 1 1P PB pressure SOL OL26 (Y30)
--
2_ Electromagnetic counter 0I 9 (Y5) 9 MO VAC_ --
3 thermal IL32 (X33)
3 1P impression SOL OL27 (Y31)
Pump
4 G20 -- (YII) 4 200 VAC
--
5 Damp. fountain starter 1 OL43 (Y22) 5 2P PB pressure SOL OL28 (Y32)
Snood
control
6 starter OL43 (Y23) [rack 6 200 VAC
Damp. fountain 1 --
7 Damp. fountain starter 2 OL44 (Y24) 7 2P impression SOL OL29 (Y33)
SpLcd
8 starter OL44 (Y25) control 8 200 VAC
Damp. fountain 2 --
9 1P motor OL41 (Y41) 9 1P single lever SOL • OL30 (Y34)
damp. fountain
10 2P damp. fountainmotor OL42 (Y42) 10 200 VAC
--
11 200 VAC 11 2P single lever SOL OL31 (Y35)
--
12 IP PB test SW OL26 ( I HSOL) 12 200 VAC
pressure --
13 OL27 (11SOL) 13 Static eliminator OL32 Y40)
IP impression test SW
14 2P PB test SW OL28 (2HSOL) 14 200 VAC
pressure -- E.L
15 OL29 (21SOL)
2P impression test SW 15
16 16
17 17
18 18
19
20
C
110 Board CN12 (AC Outputs)

1 Jam SOL OL33
stopper
2 200 VAC --
1/0 Board CN12 (AC Outputs)
3 IP blanket cleaner air valve OL34 No. Signal Indicator
4 200 VAC -- (Y39) 15 Spare OL40
5 2P blanket cleaner air
valve OL35 16 Spare --
6 200 VAC -- (Y43) 17 Spray valve OL41 (Y4)
7 Paper feed SOL OL36 18 200 VAC

--
8 200 VAC -- (Y44) 19 --
9 Double sheet deflector SOL OL37 20 --
10 200 VAC -- (Y36) 21 --
Of
co 11 Clutch SOL OL38 22 --
C 12 200 VAC
13 Take-up SOL
--
OL39
(Y37)
14 200 VAC -- (Y38)

(Y45)
110 Board CN13 110 Board CN16

1 Rotate forward OL22 (Y 2 6 ) 1 P20 (P20)
--
2 Rotate reverse OL23 Y 2 7 ) 2 P20 --
3 020 -- (P20)
3 Inching OL24
Y28) INVERTER 4 G20 (020)
4 Constant speed OL25 --
Y 2 9 )
5 COM OL26 -- (020) DOUBLE
5
SHEET
COM)  6 Synchronizing signal OL21 DETECTOR
6 --
7 Double sheet detector reset OL20 (SYC) BOARD
(RES)
8 Double sheet detection IL77
9 Paper detected IL29
1/0 Board CN14 signal (X72)
No. Signal Indicator 10 --
1 R --
2 S --
1/0 Board CN15

1 P24 --
2 G24 --
3 P20 --
4 G20 --
C3.15.1 C248E-SF dampening motor fountain connections
0 8 0
VRI
6 20 K
Y4 I 0 ttt
0 E y e
200 VAC 8
L__ < 1-2 White
0
Blue
___%10 fir
1-3
1-3C Black
0 NO. je
MD
a". E.
I 1-4 :§
3 1-1 e e l low .E
0 j s i ue
1-11 Blue
je
0 4
0 1
068 J.
o VRI
Y42 20 K
____61) 01 90 E
_______
s' 2-2 = _e White
(-1
Blue
NO.2 of
0 3 2-3C
2-3
Black
QM
0 ,4 2-4 0Yellow C
Blue
01 2-1_ 0
0" 2-11 Blue E

B3.15.2 C248L-SF, C248EX-SF dampening motor fountain connections
5k0
8 5k0
I0 VR3 ___
VR I Y22B
20 K f2 VR4 Y23
y
9_____
Y231__________ E
Y4 I 200VAC
1
iv White 01 1-2
0_____ 0 Blue
NO. I 0
1-3C Black 0
1 -3 E
3
a
0 Yellow 1 -4 3w
1-1 X Blue
1-11 Blue
0
11
5k0
5k0
I. VR5
06 _____________Y24B VR I
Y251 ______Y42 8 VR6 Y25 20 K LI
____0 0 E '11
o10
2 2-2 White fou
nta
in
NO . 2 Blue mo
tor
3 (2
P)
2-3 2-3C' fir Black
2-4 %Yellow E
E
0 2-1 0 Blue
0"_2-11 Blue
Appendix C C248-SF Electrical Part C248-SF Electrical
Configrations Connection Diagrams
C3.16 C248-SF connector, term. strip and
ind. LED layout Indicator
00
No. Signal CNIS
CNI CN3 CN5 CN6 SW5 SWI
IL 1 IP LSI X28 CNII
31.30 0/. I•
1 CNIO
2 IP LS2 X29 034 CN4 20 SW6 SW2
OP20 3•
317500°36
3 2P LSI X30 4 •
SO SW7 SW3
ILI0 111
4 2P LS2 X31 CNI A 6•
3002
7• SW8 SW4
5 Handle cover X32 8•
50°4 CN13
6 Inverter trip X34 CN9 Switch
7 OP-S lower cover X47
IL90
"0010
130012
424446 48
OL 90
10• CNI2
SW1:
es
0000 IIS CN
8 OP-S center cover X48 "0014 125 14
016 CN2 1141 43 45 47 135
IL650,„
9 IP OP-S cover X49 0 0 0 0 145 SW2:Blanket cleaning time (4 sec/graduation,
670;;•61
,
ILI70 155
1 2P OP-S cover X50 0018
1149005°
165 6 graduations max.)
10
0 5,
052 7 0 7072
0
II OP-S center window cover X53 223%T (154 OL 17e SW3: Air blower time (4 sec/graduation, 6
55°
056 11730
25°
07, Ilt• graduations max.)
X61 076 190 0P24
1 Feed stack table upper limit 115
90 70°58
2 .2,
11.2 770,. CNI6 SW4: Dampening form roller speed (1
7 9 0 ' '" 21 23 25 27 29
1
3
Feed suck table lower limit X62 271026 OHO
••• • • 0120
31 53 35 37 rev/graduation)
39 41 43
X63 630 610°6° 22 24 M  •• •
1 Feeder safety 290°28 SW5: Dampening fountain motor acceleration
4
4  • • •
1 Gripper unclamp check X64
time (0.5 sec/graduation, 0 for E type
CNSA CN6A models)
Feed stack table raising stop X40
1
6 limit SW6: ink form roller speed (1 revJgraduation)
1 X42
SW7:
IP blanket jam sensor
7
1 Delivery slack height sensor X43
8 39 Head clamp position X15 59 Paper feed (ON) Xi
1 Feeder paper detection sensor X44
9 60 Paper feed (OFF)
40 Tail clamp position X16 X6
20 CD jam limit X35
41 2P impression ON X23 61
2 Delivery stack table lower limit X36
1 42 2P damp. form ON X24 62
22 IP dampener cover X5I
43 IP selection X25 63 IP fountain solution feed (ON) X37
23 IP upper cover X52
44 Stop X7I 64 2P fountain solution feed (ON) X38
24 Impression cylinder cover X54
45 Ink cleaner X41 65 2P damp. form roller (Auto) X17
25 2P upper cover X55
46 Blanket cleaner XI E6 2P damp. form roller (ON) XIII
26 CD cover X56
47 IP unit select X21 67 2P ink form roller (Auto) X19
27 IP NOP-S cover X57
48 2P unit select X22 611 2P ink form roller (ON) X20
28 2P NOP-S cover X58
49 Start X2 69 Coma X39
29 Paper detection sensor X45
51) Pump (ON) X7 70 Cancel X70
30 Blanket jam sensor X46 •
51 Pump (OFF) X8 71 IP fountain solution feed (Amu) I DAM
3 Double sheet detection (M) X69
1 52 Inching (Forward) Xi 72 2P fountain solution feed (Auto) 2DAM
32 Pump thermal X33
53 Inching (Reverse) X4 73 Pulse sensor X65
33 IP impression ON X9
54 Feed stock table raise SW UP 74 Paper reference sensor X66
34 IP damp. (oem ON X10
55 Red stack table lower SW DN IP plate cylinder reference X67
35 IP damp. form roller (Auto) X1 75
sent nor
1 56 Feed stack table stop SW STP
36 IP damp. form roller (ON) X12 2P plate cylinder reference X68
57 Auto-impression ON X26 76
37 IP ink form roller (Auto) X13 sea- nor
Paper fadfadat double sheet de- X27
3 IPin 'ler (ON) X14 SR 77 Double sheet detect sensor X72
tection
8
78
C3.16 C248-SF connector, term. strip and ind. LED layout (Continued)

OL 1 Delivery stack table lower SOL Y6 23 Route reverse Y27
2 24 Inching Y28
3 BUrter Y3 25 Constant speed Y29
4 Air blower SOL YI3 26 IP PB pressure SOL Y30
S IP blanket cleaner pump Y14 27 IP impression SOL Y3I
6 2P blanket cleaner pump YI5 28 2P PB pressure SOL Y32
7 Feed stack raise MG Yll 29 2P impression SOL Y33
S Feed stack lower MG YI2 30 IP single lever SOL Y34
9 Electromagnetic COUnk1 Y5 31 2P aim* lever SOL Y35
10 Pump magnet YI7 32 Static eliminator Y40

• II IP selection LED Y16 33 Jam stopper SOL Y39
12 Spray valve Y4 34 IP blanket cleaner valve Y43
13 Start LED Y2 35 2P blanket cleaner valve Y44
14 Feed stack table stop LED STL 36 Paper feed SOL Y36
15 IP damp. doctor SOL Y7A 37 Gripper unclamp SOL Y37
16 2P damp. doctor SOL Y8A 38 Clutch SOL Y38
17 IP ink doctor SOL Y9A 39 Take-up SOL Y45
I8 2P ink doctor SOL YIOA 40
19 41 IP damp. fountain motor Y41
20 Double sheet detector mart RES 42 2P damp. fountain motor Y42
21 Synchronizing signal SYC 43 1P damp. fountain starter Y22
22 Rotate forward Y26 44 2P damp. fountain starter Y24

C48 Electrical Part
Configurations
This appendix provides illustrations and
information about the electrical part
configurations of the C48.
Contents
D1 C48 Electrical Parts Arrangement (OP-Side)....................................
D2 C48 Electrical Parts Arrangement (NOP-Side).................................
D3.1 200 - 220 VAC wiring diagram.................................................

D3.2 380 - 415 VAC wiring diagram.................................................
D3.3 Control box wiring diagram 1 ..................................................
D3.4 Control box wiring diagram 2............................................................
D3.5 C48 connection input No. 1 .....................................................
D3.6 C48 connection input No. 2 ..................................................... •
D3.10 C48 connection output No. 1 ...................................................
D3.1 1 C48 connection output No. 2 ...................................................
D3.14.1 C48E dampening fountain motor connections ........................
D3.14.2 C48L, C48EX dampening fountain motor connections...........
D3.15 C48 connector, term. strip and ind. LED layout ......................
Appendix D C48 Electrical Parts Configurations
Appendix D C48 Electrical Parts Configurations
D2 C48 Electrical Parts Arrangement (NOP-Side)

(,-, Delivery NOP-S panel (with blanket c7:3) Anti-static bar El 1-02-01-8
`1.' E51-90-1E-3
clean-er)
gi Dampening fountain motor E01-120-3
,,,,„ Delivery NOP-S panel (without blanket E51-90-1D-3
'6' cleaner) 0 Dampener cover limit E09-29-3
® Main motor (T200V) it Inking section cover limit E10-29-3

E01-113-3
C) Paper feed solenoid E09-25-3 CD cover limit E10-29-3
0 Double sheet deflector solenoid E09-51-3 • M-S cover limit El 0-47-3

K,Feeder
C) Paper detection sensor E26-80-3 M-S cover limit ' ' E10-47-3
® Paper detection sensor E26-80-3 ill) Air blower SOL E09-25-3
C) Jam stopper solenoid E09-29-3 4;1) Inverter (T200V) E46-28-01-3
® Ink ductor solenoid E09-25-3 Control box (T200 V, with blanket cleaner) E4"6-1E3 (B) E46-
06-1F-3 (L)
0 Reference position sensor E26-75-3 Control box (T220 V, with blanket cleaner) E46-06-2E-3(EX)
E46-06-2F-3 (L,
0 Pulse sensor E26-83-3 ..il, Control box (T380 V, with blanket cleaner) E46-136'3E'3(E) 846-06-
3F-3 (L)
0 Spray valve E09-42-02-3 K.., Control box (T415 V, with blanket cleaner) E 4 64
r ::33(r
84
(11) Fluorescent lamp E24-11-IA-3 Control box (T200 V. without blanket

® cleaner) E46-06-5E-3 (E)
C) CD jam limit E10-38-3
E46-06-6E-3(E)
,;., ir. Control box (T220 V. without blanket
Delivery stack height detection sensor cleaner) E46-06-5F-3(EX)
'' E26-84-0 I -3
(emitter)
(3 Delivery stack table lower reed switch El 0-12-3 E46-06-7E-3 (E)
cleaner)
0 Delivery stack table magnet El 0-14-3 (.,-,, Control box (T415 V. without blanket
E46-06-8E-3 (E)
'44 ° cleaner)
(3 Control box (S220 V, with blanket cleaner) :46-°6-9N Z) 00
0 Control box (S240 V. with blanket cleaner) E46-06-AE-3 (E)
Buzzer E03-34-3 E46-06-7F-3 (L)
Control box (S220 V, without blanket E46-06-BE-3(E)
0) Double sheet detection limit El 0-02-3 €a) cleaner)
E46-06-8F-3(EX)
l Blanket jam sensor E26-74-3 tri,
Control box (S240 V, without blanket E46-06-CE-3 (E)
t3i Anti-static transformer El 1-01-05-3 ''' cleaner)
6 Main Motor (T380/415V) E01-114-3

a Inverter (T380/415V) E46-28-04-3
D3 C48 Electrical Connection Diagrams
D3.1 200 - 220 VAC wiring diagram

FU2(5A)
30 200 - 220 VAC _C)____
7-9 6/- \ 6\ 30wg

____50AFA
_________ 22
V FU3 (5A)
20V
0
220 P24` AC20
FUI (3A) )( QM 0 SOL
V V
200
R2 A 0 0 V
--G24
ZI boar
d
W470 *-
CN5
T2ov CPU board

l _ " FH M G
o
200V0
TH X29 ) 0 Vo
I (29A
MI In
YY
2031 2021
5 VDC SW
Shield transformer power supply
TRFI 330 VA
Pump Motor 0.75 kW
6 6
R S T
FLT- --> X47 TEST
Inverter VS-606PC3 --> G20
9 UVW E 10 8 11
9_____________9 I 6 2 4 5 FLT-C
Ull VII WII 1 1 11 III
1 9
t ' 4' 1 ...1- - 4. - -.
4-( 1 1 1 ) 10 2
I I
I 2031 I -I- -+ - -I-
I I 1 1 I
I. .% I J V
+ 0
1 11 4 3
l
i t
l i t
I 1 Control pack 1 /
Main motor 1.5 kW 1--- 1 I I
C L___
OP-S panel
.
C
Appendix D C48 Electrical Parts Configurations C48 Electrical Connection Diagrams
D3.2 380 - 415 VAC wiring diagram
30 380 - 415 VAC

I I I
I I I
FU3 (5A)
I:3/ Tslif 2 0 V
M 3 0 P24' AC200
FIJI (5A) 4I5V 0-
350V
!Bo Al RA so-
VA
0 0 V a Power 624
A2 board
CN15
FU4 (2A)
6V CPU board
O
V
M 01a Ca)12 o
V
14 80
A OV
FU5( I A) A 58 A5C
2031 V [N1a
G ___
N YY
D 23 R 2021
Shield transformer 5 VDC SW

power supply
TRFI 380 VA
Pump Motor 0.75 kW

6 Q..„0
R S T TES
FLT-A -4(47 T
Inverter VS-606PC3
-->G200
U V VI E 10 8 11 6 2 4 5 FLT-C
10 2 181
A
010 3
Control pack 1
CV CV T
Main motor 1.5 kW r
C L___
OP-S panel
D3.3 Control box wiring diagram 1
Bla
nke
30 200 - 220VAC
t
cle
ane Power switch OP-SIDE

-
1
Limit Switches
r LSI 0 LS2
pu
mp
Solenoid Valves
sz" PB pressure impressio Dampenin ,.... Delivery
O SOL ® n SOL 0 Ssicntle 0 g &Kits (§) stack table
SOL lower SOL
CONTROL BOX
2
F
Sensors
Delivery
_ PS muck height
W pressure 0 sensor 0 0 0
reference (light
y
sensor I
DC
Mo
tor
NOP-SIDE
Limit Switches
Delivery
OCD jam
r-,‘ stack table r,-, Safet ®
Double
sheet 0
`-'-' limit lower limit `z.." y detectio
detect. cover n
Solenoid Valves
Double
Spray valve
,-,
wr )
®
Jamstopper (7) Ink ductor iN (
fe
Paperfeed
0 dcsheffetcw, SOL `2,' SOL `," SOL
SOL
Blanket Blanket
riN Air blow izj''' Bumf 0 cleane cleaning air 0
`,-.'." SOL ®
r valve
pump
Sensors
Delivery Feeder paper Paper
OBlanket (.5) stack height .ri \ paper ® detection C) reference
sz-' jam sensor `,-", sensor `2-'' detection sensor sensor
(emitter) sensor
Timing
0 0 0 0 @
pulse
Paper delivery unit

OP-S panel
VR
e
Main Motor Pump Motor I P dampening
1.5 kW 0.75 kW solution motor
25 W
/ /
Anti-static 3 3
3:1
transformer Inside control Eanel
3P shield
Control
INVERTER pack
D3.4 Control box wiring diagram 2
Paper Delivery Unit OP-S

Center Operation
CN2 ® Paper feed panel Single/Cont.
0 Counter LED 0
larepsesniionngON/OFF1
Paper Delivery 8 Counter switch
0 Stop
Feeder Operation Panel
0 Start
® Counter ON/OFF 7.4) Plate cylinder position-
(
0 Start 0 Stop ing"' (lead edge) 0 Stop
12) Stop CN3 0 Speed VR 0
Plate cylinder position- 0 Inching (Forward)
0 Inching (Forward) C) Damp. form roller ON/OFF/Auto ing (tail edge) 0 Inching (Reverse)
C) Inching (Reverse) C) Ink form roller ON/OFF/Auto 0 Inching (Forward) 0 Paper feed Single/Cont.
0 Pump (ON) 0 Damp. solution feed VR 0 Inching (Reverse) 0 Pump ON/OFF
0 Pump (OFF) @ Damp. solution feed ON/OFF/Auto 0 0 Auto impression ON/OFF
C) Blanket cleaner CONTROL BOX
0 Damp. ductor ON/OFF/Auto 0 riN Double sheet paper feed
@ Ink ductor ON/OFF/Auto 0 ' Stop/Cont.
0 Spray ON/OFF
0 6) 0
®
SI (15 poles)
PI (15 poles) P2 (6 poles) P3 (15 poles) P4 (15 poles) P5 (15 poles)

I I 1- 1 I I I I I
S2 (6 poles) S3 (15 poles) S4 (15 poles) S5 (15 poles)
D3.5 C48 connection input No. 1

(X1) I Blanket cleaner IL I I/O Board CN5 (Inputs)
9 Start switch No. Signal Indicator
IL2 (X3) I Inching (Forward) IL3
(X2) 0__
10 Inching (Reverse) 0__ (X4)
Delivery NOP-S Panel
(X3) IL4 2 Impression ON IL25

3 Pump 1L5
(ON) a (X25) 7 Dampening solution IL26
(X4) II Pump (OFF) IL6
3 --
4 --
U 8 --
12
-- 4 Stop IL39
5 Stop IL39
(X39A) 9 Stop --
13 G20 --
5 --
(Y1) 6 Start LED 1L57
10 G20 --
(P24) 14 P24
--
H
___O O 7 switch
Spray --
_______
15 --
(Y13A) 8 switch
Spray --
16 --
Legend
0 0 Momentary Alternate 0 Limit switch Open collector
0
0
0

m (X1) 1 Start switch ILI
m (X3) 2 Inching (Reverse) IL4
m (X4) 13 IL5
Pump (ON)
(X5) 3 Pump (OFF) IL6
14 Paper feed (Single) IL9
(X6) (X9)
(X10) 4 Paper feed (Cont.) ILIO
15 Paper feed select at double sheet ILl I
(X11)
Feeder Panel
5 ILI 2
16 IL13
6 IL14
17 IL15
7 --
(X39C) 18 Stop IL39
(X39B) 8 Stop --
19 G20 --
9 Start LED OL57
20 --
10 --
21 P24 --
11 --
22 --
Legend
0 0 Momentary 0 Alternate 67'0 Limit switch Open collector
0
0 -
0
__
C

Delivery OP-Side Panel

(X9)
1 Paper feed (Single) IL9 I/O Board CN4 (Inputs)
11 Paper feed (Cont.) IL10 No. Signal Indicator
(X17) IL17 (Y5) 17 Damp. ductor
(Auto) OL5
O 2 Damp. form roller (ON)
12 Damp. form roller(Auto) (Y5A) 8 Damp. ductor (ON) --

O (X18) IL18
(X19) (Y6) 18 Ink ductor (Auto) OL6
O IL19
3 Ink form roller (ON) (Y6A) 9 Ink ductor (ON) --
(X20) 13 Ink form roller (Auto) IL20
0 (G24) 19 G24
(X21) --
0 4 Damp. solution feed (ON) IL21
(X22) 14 Damp. solutionfeed (Auto) IL22 10 --
0
(X23) 5 Counter IL23 20 --
0
(X24) 15 Cancel IL24
0
6 --
16 --
(G20) 7 G20 --
Legend
Open collector
Momentary 0/0 Alternate 6=0 Limit switch
0 0
O IL.10
0-
0
Appendix D C48 Electrical Parts Configurations — 170 — C48 Electrical Connection Diagrams

(X30) 1 LSI IL30 (X40A)
0 21 Dampener cover IL40
0 2 G20 -- (X40B) 22 Dampener cover --
(X31) 3 LS2 IL31 23 Inking section cover IL40
0 0 1
4 G20 -- (X40B) 24 Inking section cover --
0 (X33) 5 Delivery stack table lower limit IL33 25 NOP-S cover IL40
0
6 G20 -- (X40D) 26 NOP-S cover --
(X34) 7 CD jam 1L34 27 CD cover IL40
0 0
8 G20 -- (X40E) 28 CD cover --
9 -- 29 Feeder NOP-S cover IL40
10 G20 -- (X40F) 30 Feeder NOP-S cover --
11 -- (X40F) 31 IL40
12 G20 -- (G20) 32 G20 --
13 -- 33 Emergency stop IL48
14 G20 -- (G20) 34 G20 --
15 -- (X52) 35 Double sheet detect. (M) IL52
____0 0
16 G20 -- 36 G20 --
(X39) 17 Handle IL39 37 P20 --
(X39A) 18 Handle -- --
38 G20
(X40) 19 OP-S cover IL40 (P20) 39 Delivery stack table --
(X40A) 20 OP-S cover - height sensor (emitter)
NV%
40 G20 --
Legend
O 0 Momentary O HOAlternate 0______ 6 Limit switch Open collector
0
0
C C
O
—

1 P20 No. Signal Indicator
-- 16 P20 --
2Delivery
stack heightsensor IL41
(X4I (X46 17 Paper detection sensor 1L46
3 G20 --
18 G20 --
4 P20 -- 19 P20
--
5 -- (X49 20 Pulse sensor IL49
6 G20 -- 21 G20 --
7 P20
-- 22 P20 --
8 Feeder detection IL43
Legend (X43) paper sensor (X50 23 Paper reference sensor IL50
9 G20 --
(5- -0 Momentary
1
Alternate 5=0 Limit switch
1 24 G20 Open collector --
10 P20 (
25 P20 --
11Blanketjam sensor
0 IL44
0 - • (X51 26 Plate cylinder reference sensor IL51
(X44) 12 G20 --
0 27 G20 --
13 P20 --
28 --
14 1L45
15 G20 --
Appendix D C48 Electrical Part Configrations — 172 — C48 Electrical Connection Diagrams
D3.10 C48 connection output No. 1
I/O Board CN9 YO Board CN12 (Inputs)

No. Signal Indicator (COM)
I COM -- (X47) (FLT-A)
I Damp. fountain starter 2 OL80
2 Inverter trip IL47 (G20) (FLT-C) 9 SPEED
CONTROL 2 Damp. fountain starter 3 --
6 6
3 G20 -- PACK 3 Damp. fountain starter 3 --
INVERTER
4 --
5 Rotate forward OL85 (Y29) 2 10
6 Rotate reverse OL86 (Y30)2
(Y31)3 CN13
7 Inching OL87
8 Constant speed OL88 (Y32) 1 - 3 I Damp. fountain starter I --
\./ 7 1
$ 1 2 starter
Damp. fountain 3 --
I Shield 3E --
4 --
CN14
1 SA -- (SA)
2 (Y23
Damp. fountain motor OL79 )
3 OL77 TEST OHO
Impression SOL
4 PB SOL OL78
pressure
Legend
00 Momentary 0 ,--1) Alternate 6=0 Limit switch Open collector
O
0-
C 0 •
1/0 Board CN15 (AC Outputs) 110 Board CN15 (AC Outputs)
1 -- 9S --
13 -- 21 OL75
2S -- 10 S --
14 -- 22 OL76
3S -- 11 S --
15 Spray OL69 (Y13) 23 Impression SOL OL77 (Y2I)
4S -- 12 S --
16 Jam stopper SOL OL70 (Y14) 24 PB SOL (Y22)
OL78
pressure
5S --
17 Static eliminator OL71 Y15)
6S --
1/0 Board CN16 (200 VAC)
18 Single lever forward/reverse SOL OL72 Y16)
7S -- 1 RIA --
19 Blanket cleaner valve OL73 YI7)
2 SA --
8S --
20 Double sheet deflector SOL OL74 YI8)
Appendix D C48 Electrical Part Configrations C48 Electrical Connection Diagrams
1/0 Board CN18 (DC Outputs)

No. 1/0Signal
Board CN17 (DC Outputs)
Indicator
1 P24 No. Signal -- Indicator
1 P24 --
9 Buzzer OL59 (Y3)
7 --
2 P24 --
2 P24 --
10 Damp. ductor SOL OL61 (Y5)
3 P24 8 -- --
3 P24 --
11 Ink ductor SOL OL62 (Y6)
9 Pump Mg. OL84 (Y25)
4 P24 --
4 P24 --
12 Deliverystacktable lower SOL OL60 (Y4)
10 Electric counter OL83 (Y26)
SOL
5 P24 --
5 P24 -- (Y7)
13 Air blower SOL OL63
6 P24 11 -- --
14 Blanket 6cleaner
P24 pump OL64--
O
(Y8)
12 --
7 P24 --
15 Paper feed SOL OL67 (YII)
8 P24 --
16 --
C
D3.13 C248-SF connection output No. 4
110 Board CN19 110 Board CN20

No. Signal Indicator (X29) (X29A)
I Motor thermal IL29 (G20) 1 P20 --
2 G20 -- 2 P20 --
3 G20 --
4 020 --
Double Sheet Detector Board

5
--
6 Double sheet detector synchronization OL82
7 Double sheet detector reset OL8 1
8 Double sheet detection IL53
9 Paper detected signal IL46
10 --
C
Appendix D C48 Electrical Part Configrations C48.Electrical Connection Diagrams
D3.14.1 C48E dampening fountain motor connections
114.
8
0 (-•
Y23 9
0VR I
r—
200V ___0 0
______ 0210 20K0 E y
1-2
J
NO. I of Blue
3
1-3 1-3C Black
1-4
4
"(Yellow
1-1 Blue
0'1 Blue
D3.14.2 C48L, C48EX dampening fountain motor connections
5k0
5k0
 V
R
Y23
— I
r < ____________________________0 0__
200 VAC
< 2 1-2
0 White
NO. I
1-3 # Blue
1-4 1-3C 0 Black
1-1 f if Yellow 3 .2 00
11 # Blue E.
sr Blue
D3.15 C48 connector, term. strip and ind. LED layout

IL I Blanket cleaner XI
2 Start X2
3 Inching (Forward) X3
54 X54
5 Pump (ON) X5
55 x55
6 Pump (OFF) X6
56 X56
7 Ink cleaner X7
OL 57 Start SW LED Y1
8 X8
58
9 Paper Iced (Single) X9
59 Buzzer Y3
10 Paper feed (Cont.) X10 Switches 60 Delivery stack table lower SOL Y4
I I Feed select at double sheet XI 1 SWI: 61 Damp. doctor SOL Y5
12 Auto-impression ON X12 SW2: Blanket cleaning time (4 62 Ink doctor SOL Y6
13 sec/graduation, 6 graduations max.)
63 Air bkover SOL Y7
14 SW3: Air blower time (4 sec/graduation, 6
graduations max.) 64 Blanket cleaner pump Y8
15
SW4: Dampening form roller speed (I 65
16 rev/gradua-tion) 66
17 Damp. four roller (ON) X 17 SWS: Dampening fountain motor acceleration time 67 Paper feed SOL 1' I I
18 Damp form roller (Auto) X18 (0.5 sec/graduation, 0 for E type models)
68
 19 Ink form roller (ON) X 19 SW6: Ink form roller speed (1
rev/graduation) 69 Spray Y13
20 Ink form roller (Auto) X20
SW7: 71) lam stopper SOL Y14
21 Dampening solution feed (ON) X2I
71 Static eliminator Y15
22 Dampening solution feed (Auto) X22
SW8: Dampening ductor SOL intermittent 72 Single lever forwaareverse Y16
23 Counter X23 opera- SOL
24 Cancel X24 73 Blanket cleaner air valve Y17

25 Impression ON X25 74 Double sheet deflector SOL Y18
26 Damp. fountain solution X26 75
27 X27 76
28 X28 77 Impression SOL Y21
29 Pump thermal X29 78 PB pressure SOL Y22
30 LSI X30 01J0 79 Damp fountain motor Y23
0 M O
31 LS2 X31
n o
19
0
no 80
730
32 X32 D0 1 4 0No. Signal
No. DO Signal Indicator 750 Indicator 81
33 Delivery stack table lower limit X33 nOcover 7 6 4 D47 Inverter trip X47
40 Safety X40 77 0 82
NO
CNI 23 0 CN.7.0 CNI9 CNIII M 0 CNI7
34 CD jam X34 41 Delivery
IL20 01stack height sensor X4I 7 9 • 48 Emergency stop X48 83 Elmtromagnetic counter Y25
0n 0 MO
C
 35 '
CN2 42 2 280 0 49 Pulse sensor X49 84 Pump magnet Y26
3 NO0
36 CN5 4 m0
43 Feeder 0paper detection sensor X43 50 Paper reference sensor X50 /15 Rotate. forward Y29
5 nO0
37 6510
nO
44 Blanket0 jam sensor X44 51 Plate cylinder reference sensor X51 86 Rotate reverse Y30
52
340
746 0 0
 38 45 PB 8 m00
530
impression sensor X45 52 Double sheet detection (1t4) X52 87 Inching
016 MM 9210845758 59 MM 620M6566676t
1 0 0C N 9 C NCN16
I 3 Y31
954
m 000
42-
39 Stop X39 10
46 Paper
"g
47
55
37 00 0
14°detection sensor X46 M O SW53 X53 88 Constant speed
CN3
CN4
CN6
CN7 48
56
44
45
38
15
39
13
50
17
,0
000 CN2 CN8 7 6 5 4 3 2$ I7 00 CCN NCI1I 2L
4II
S
N 0I
Y32
c
Appe
ndix
D C48
Electri
cal
Part
Config
rations
Electri
cal
Conne
ction
Diagra
ms
C
C
C
U C48-SF Electrical Part
Configurations
This appendix provides illustrations and information
about the electrical part configurations of the C48-
SF.
Contents
E1 C48-SF Electrical Parts Arrangement (OP-Side).............................................
181
E2 C48-SF Electrical Parts Arrangement (NOP-Side)...........................................
182
E3 C48-SF Electrical Parts Connection Diagrams................................................
183
E3.1 200 - 220 VAC wiring diagram..................................................................................
183
E3.2 380 - 415 VAC wiring diagram.............................................................................
184
E3.3 Control box wiring diagram 1 ........................................................................
185
E3.4 Control box wiring diagram 2.........................................................................
186
E3.5 C48-SF connection input No. 1 .....................................................................
187
E3.6 C48-SF connection input No. 2 ..........................................................................
188
189
E3.8 C48-SFconnection input No. 4 ..........................................................................
190
191
E3.10 C48-SF connection output No. 1 .....................................................................
192
E3. I 1 C48-SF connection output No. 2 ....................................................................
193
194
195
E3.14.1 C48E-SF dampening fountain motor connections ........................................
196
E3.14.2 C48L-SF, C48EX-SF dampening fountain motor
connections ..................................................................................................................
196
E3.15 C48-SF connector, term. strip and ind. LED layout ..........................................
I97
Appendix E C48-SF Electrical Parts Configurations
C48-SF Electrical Parts Arrangement (OP-Side)
El C48-SF Electrical Parts Arrangement (OP-Side)
No. Description Part No.

0 Feeder panel E51-87-2A-3
C) Center panel E51-88-1A-3
C) Delivery OP-S panel E51-89-1A-3
® Inverter (T200V) E46-28-01-3
C) Pump motor (200/220 V) E0I-128-3
C) Pump motor (380 V) E01-91-01-3
C) Pump motor (415 V) E01-95-01-3
0 PB pressure solenoid E09-32-3
C) Impression solenoid E09-32-3
3 S.L. solenoid E9-52-3
3 Dampening form check limit El 0-52-3
3 Ink form check limit E10-52-3
C) Plate cylinder reference sensor E26-75-3
0 Delivery stack table lower solenoid E9-25-3
Delivery stack height detection sensor 626-84-02-3
(light sensor)
e Double sheet detection limit 610-46-01-3
6 Handle cover limit 610-29-3
3 OP-S cover limit E10-47-3
vi Inverter (T380/415V) E46-28-04-3

Appendix E C48-SF Electrical Parts Configurations
E2 C48-SF Electrical Parts Arrangement (NOP-Side)

® Delivery NOP-S panel (with blanket cleaner) 651-90-2E-3 ® Clutch solenoid 6-101-44
63\ Delivery NOP-S panel (without 0 Paper feed solenoid E-101-48
E51-90-2D-3
blanket cleaner)
0 Take-up solenoid 6-101-48
® Main motor (T200V) E01-113-3
v. Stack height detection sensor • E09-52-3
® Double sheet detection sensor (emitter) 626-68-3
Gripper unclamp solenoid 626-75-3
C) Double sheet detection sensor (light sensor) E26-69-3
Feed stack table raise stop limit E10-29-3
® Jam stopper solenoid 609-2903
0 Gripper position check limit E10-29-3
® Ink doctor solenoid E09-25-3
0 Feed stack table upper limit 6-101-21
® Reference position sensor E26-75-3
.e, Feed stack table lower limit E10-20-3
® Pulse sensor E26-83-3
0 Feeder head safety limit 610-38-3
Dampener cover limit E10-29-3
0 Fluorescent lamp E24- I 1-1 A-3
0 Inking section cover limit E10-29-3
® dD
e et el icvt ei or yn ss teancsko rh e( iegmh i tt - E26-84-0 I -3
0 NOP-S cover limit 610-30-3
el Delivery stack table lower limit reed switch El 0-12-3
0 Delivery stack table lower limit magnet 610-14-3 €1, Control box (T200 V, with blanket cleaner)
:46471; 4607.1F-(L)
(2) Fluorescent lamp stabilizer (50 Hz) E20-10-3 R3) Control box (T220 V, with blanket cleaner) FE146437:10)m)
0 Fluorescent lamp stabilizer (60 Hz) E20-11-3 (§) Control box (T380 V, with blanket cleaner) ) 146437:M3o
0 Buzzer E03-34-3 €1) Control box (T415 V, with blanket cleaner) :+4=2-33,Eg)
0 Anti-static transformer El 1-01-05-3 Control box (1200 V. without blanket clean-
€0 2440 ,4E4 (E)
er)
,,,,, -,
6 a Control box (T220 V. without blanket g46.07.6E.3 (E)
Feed stack table raise/lower motor ”I'l cleaner)
-'
1 6
(200/220 V) 6-101-38 E46-0741L3(EX)
0 Feed stack table raise/lower motor (380 V) 601-92-3 clean- CO
5 -13.3 (E)
0 Feed stack table raise/lower motor (415 V) E01-96-3 Control box (T415 V. without blanket
e 546.0 .7_,E.3(a)
clean- )
0 Main motor (T380/415V) E0I-114-3

E3 C48-SF Electrical Connection Diagrams
E3.1 200 - 220 VAC wiring diagram
30 200 - 220 VAC
; FU2
(5A)
W96+4 W135°AF
22
V FU3 ( 5A ) _____
E R0 q./ P24
20V ` AC2
To FU I (3A ) Al M:)
0 00
22°V
150 OA SOL
. G2
ZI-w VA A2 board 4
W4704- CN 1 5
01 FU4 (2A)
9 16V
T2 Qmit
0 4 0 CPU
ov so. "4 board
HI 200
V
A
ml
X2 4
9 OV0
MG X29 FU5 (1A ) A58
A A5C
213 V
33 G ______ rat
e
YY
N YR 20
21
S VDC
Shield SW power
supply
transformer
TRFI 380
Pump Motor
6 0.75 kW
R S T
FLT TES
Inverter VS- T
606PC3 1
9—o- --
FUT >G20
UVW E 10 8 11 6245
9 9 9__________9 9 9
Uli WI{ Table raise motor
I 0.2 kW
. 4' 4' I I I ). 10 2 9I__
I 1203E I
 I v
E
Control pack
Main motor 1.5.kW
1 1/
1
1—__
OP-S panel
Appendix E C48-SF Electrical Parts Configurations C48-SF Electrical Connection Diagrams
E3.2 380 - 415 VAC wiring diagram
3o 380 - 415 VAC FU2

(5A)
iI t I
A76
1 I F B AM
20V
R.13(5A)
o 1:= o P24
FU I (5A) 4I5V
15 0 Al AIA ` AC20
0 SOL
380V 0 VA
oOV Power 4
A board
2 CNI5
6V FU4 (2A)
80
oI Qui o CPU board
MG V
A
oV
o
•
40b—X29 A
4
TN
I To—)X29A FU5 ( I A) A58 A5C
203 5
1 V
G •_
_
N YR YY
2031 D 23 2021
5 VDC SW
Shie d transformer power
TRFI 380 VAC supply
Pump Motor 0.75 kW

(!) 10—> X29A
R S T FLT-A
1
0--> G20
TEST
Inverter VS-606PC3 16-0---)X47
FLT-C
U V W E 10 8 11 1 6 2 4 5
9 9 9 _______9 9 9
II I
UIj v I ilt
I
Table raise motor 0.2 kW 1 2 9
18 16
1
I 2031 0 0
I I I
V 4,
'0. I
1 11 4 3
Control pack 1 / o 1)
Main motor 1.5 kW r-
r r
N_ I I
C OP-S panel
I C
E3.3 Control box wiring diagram 1
Blanket cleaner pump
DC Motor
Feed stack table

raise/lower motor
0.2 kW
3 Inside control box

NOP- 0
SIDE 2
0
0
Limit Switches V
Delivery -
cr, CD jam ri-N stack titbit .1)
( Safet
`,3-' lower limit 2
/4 " limit
1 1 y
deleCL cover 2
0
V
Solenoid Valves
tV Double
0 0 0 imulUMPur
0 Spray valve
'dcshrector SOL, Power switch CONTROL BOX
2
___, Blanket OP-
0 ZirZlow 0 Boner QB„) Sensors
cleaner SIDE Delivery
PI:immure stack
Limit . C) reference 0 height 0 0 0
Y. sensor sensor
Switches / / (light
LS I 3 3 sensor)
Anti-static 20 213
Sensors transformer
Delivery Feeder ® ILS2
Inside control panel
i
r ) Blanket ,-.),
r stack height F.., .paper
jam sensor `.=, sensor ws' &whoa
(emitter) sensor
Timing
0 pulse 0 0
SensOf
INVERTER
Solenoid Valves'
PB Delivery
0 pressure ®
Impression
SOL
-
A ) Single lever ®
SOL
Damp.
doctor SOL 0 stack table
SOL lower SOL
3 Paper delivery unit

P OP-S panel
s VR
h
i
e
l
d
8
Control
pack
Main Motor Pump Motor IP dampening
• 1.5 kW 0.75 kW solution motor
21:1 25 W
C
E3.4 Control box wiring diagram 2
Paper Delivery Unit OP-S

P1 (15 poles) P2 (6 poles) P3 (15 poles)
Center Operation P5 (15 poles)
P4 (15 poles)
I 1 CN2 0 Paper feed panel Single/Cont. I
mImpression ON/OFF/
0 Counter LED "!"Dampening
SI (15 poles) Paper Delivery S2 (6 poles) © S3switch
Counter (15 poles) S4 (15 poles) S5 (15 poles)
Feeder Operation Panel
0Stop
0 Count ON/OFFer 0 Start
., Plate cylinder position-
C) Start 0 Stop ing (lead edge) 0 Stop
0 Stop CN3 © Speed VR ri)Plate cylinder position- 0 Inching (Forward)
0 Inching (Forward) C) Damp. form roller ON/OFF/Auto ing' (tail edge) 64 Inching (Reverse)
0 Inching (Reverse) ® Ink form roller ON/OFF/Auto ©Inching (Forward) C) Paper feed Single/Cont.
0 Pump (ON) 0 Damp. solution feed VR 0Inching (Reverse) C) Pump ON/OFF
0 Pump (OFF) (4 Damp. solution feed ON/OFF/Auto 0 (D Auto impression ON/OFF
(D Blanket cleaner (j) Damp. ductor ON/OFF/Auto 0 tn, Double sheet paper feed
(fg) Ink ductor ON/OFF/Auto 0 ' Stop/Cont.

0 Spray ON/OFF
0) @ 0
0
O
CONTROL BOX
E3.5 C48-SF connection input No. 1

1 Blanket cleaner IL I
9 Start switch IL2
(XI) I/O Board CN5 (Inputs)
10 Inching (Reverse) IL4 No. Signal Indicator
(X2)
3 (ON) IL5 0__ (X3) 1 Inching (Forward) IL3
Pump (X3)
11 Pump (OFF) IL6 0__ 6 Inching (Reverse) IL4
(X3) 4 Ink cleaner IL7 0 (X25) 2 IL25
Impression ON
7 Dampening solution feed IL26
12 Reserve IL8
5 Stop IL39 3 IL27
(X4)
13 020 -- 8 IL28
6 Start LED IL57 (X39B) 4 Stop IL39
(X39C)
(G20) 14 P24 -- 9 Stop --
7 switch 5 IL55
(Y1) Spray --
15 -- 10 G20 --
(P24)
8 switch
___OHO (Y13) Spray --
16 --
(Y13A)
Legend
Alternate 0
0 0 Momentary 00 0 Limit switch Open collector
0
0 -
C
UO Board CN3 (Inputs)

I Start switch IL 1 O (X1)
12 Inching (Forward) IL3 O (X3)
(X5)
13 Pump (ON) 1L5
3 Pump (OFF)  (X6
IL6
14 Paper feed (ON) ) (X9)
IL9
4 Paper feed (OFF) ILIO
15 Double sheet detector (ON) IL11 O (X11)
Feeder Panel
5 AutoON IL12 m (X12)

-impression
16Feedstack tableraiseSW IL13
6 IL14 m (X13)
17Feedstack tablestopSW 1L15 m
0 (X14)
7 --
18 IL39 (X39C)
Stop
8 Stop (X39B)
--
19 G20 (G20)
--
9 Start LED OL57
20 Feed LED OL58
stack table stop
10 --
21 P24
--
11 --
22 --
Legend
0 0 Momentary .--1.) Alternate

0 1: 77) Limit switch Open collector
0-
C 0
0

(X9)
(Y5)
(X17) 17 Damp. ductor (Auto) OL5

0 (Y5A) 8 Damp. ductor (ON) --
0 (X18)
(Y6)
(X19) 18 Ink ductor (Auto) OL6
O
(X20) 9 Ink ductor (ON) --
0 (Y6A)
19 G24 --
(X21) (G24)
0
(X22) 10 --
0
(X23) 20 --
0
(X24)
0
(G20)

IL9
1 Paper feed (ON)
11 Paper feed (OFF) IL10
IL17
2 Damp. form roller (ON)
12 Damp. form roller(Auto) IL18
IL19
3 Ink form roller (ON)
13 Ink form roller(Auto) IL20
feed IL21
4 Damp. solution (ON)
14 Damp. solution feed (Auto) 1L22
5 Counter IL23
15 Cancel IL24
6 --
16 --
7 G20 --
Legend
0 0 Momentary ../.0 Alternate

0 =0 Limit switch Open collector
0

(X30) No. Signal Indicator No. Signal Indicator
1 LS1 IL30
0 0 (X40A) 21 Dampener cover IL40
__
2 G20 -- (X40B) 22 Dampener cover --
(X31) 3 LS2
0 0 IL31 (X40B) 23 Inking section cover IL40
4 020 -- (X40C) 24 Inking section cover --
(X33)
0 0 5 Delivery stack table lower limit IL33 (X40C) 25 NOP-S cover IL40
6 G20 -- (X40D 26 NOP-S cover --
(X34) 7 CD jam )
0 0 IL34 (X40D 27 CD cover IL40
8 G20 -- ) 28 CD cover --
(X35) 9 (X40E)
Feed stack table upper limit 1L35 29 1L40
10 G20 -- (X40E) 30 --
(X36) 11 Feed stack table lower limit IL36 (X40F)
(X40F) 31 1L40
12 G20 -- (G20) 32 G20 --
(X37) 13 Feeder safety IL37
33 Emergency stop IL48
14 G20 -- 34G20
(G20
(X38) --
____0 0 )
15 Gripper unclamp check IL38 ___0 0 35
Double sheet detector (M) IL52
(X52)
16 G20 -- 36G20
(X39) --
17 Handle IL39 37P20 --
(X39A)
18 Handle -- 38G20 --
(X40)
19 OP-S cover IL40 --
(X40A) (P20) 39 Delivery stack table
20 OP-S cover -- height sensor (emitter)
40G20
--
Legend
0 0 Momentary 67=10 Limit switch I-
Alternate Open collector
C 0 -
0

No. Signal Indicator I/O Board CN7 (Inputs)
1 P20 -- No. Signal Indicator
2 Delivery stack height sensor 16 P20 --
(X41) IL41
(X46) 17 Paper detection sensor IL46
3 G20 --
4 18 G20 --
P20 --
19 P20
5 Feed stack height sensor --
(X42) IL42 (X49) 20 Pulse sensor IL49
6 020
-- 21 G20 --
7 P20 --
8 22 P20
--
Legend (X43) Feed stack table stop raising limit IL43 23 Paper reference sensor IL50
____0 0 9 G20 (X50)
0 0 M om e nt ar y Alternate 0 0 Limit switch Open collector
24 G20 --
10 P20 --
25 P20 --
0
i
(X44) 11 Blanket jam sensor
0 — IL44 1 = 9
12 G20 26 Plate cylinder reference sensor IL51

O --
(X5 I) 27 G20 --
C K (X45)
13 P20
14 PB pressure sensor
15
--
IL45
28 --
G20 --
Appendix E C48-SF Electrical Part Configrations C48-SF Electrical Connection Diagrams
E3.10 C48- SF connection output No. 1
I/O Board CN9 I/O Board CN12 (Inputs)

No. Indicator (COM) No. Signal Indicator
Signal
I COM (X47) (FLT-A)
1 Damp. fountain starter 2 OL80
--
2 Inverter trip IL47 (G20) (FLT-C) SPEED 2 Damp. fountain starter 3 --
CONTROL
6 PACK 3 Damp. fountain starter 3 --
3 G20 --
INVERTER
4 --
5 Rotate forward OL85 (Y29) 2 10
6 Rotate reverse OL86
(Y30) 2 CN13
7 Inching OL87 No. Signal Indicator
8 Constant OL88 (Y32) 1 Damp. fountain starter 1 OL80
speed
2 starter
Damp. fountain 3 --
Shield 3E --
4 --
CN14
(SA) 1 SA - --
(Y23)
2 Damp. fountain motor OL79
TEST 3 OL77
Impression SOL
0 0 4 PB SOL OL78
pressure
Legend
-
0 0 Momentary 0,-- "0 Alternate 0 0 Limit switch Open collector
0
0
0
E3.11 C48-SF connection output No. 2
110 Board CN15 (AC Outputs) I/0 Board CN15 (AC Outputs)
1S -- 9S --
13 Paper feed SOL OL67 (Y11)
21 Clutch SOL OL75
2S -- 10 S --
14 -- 22 Take-up SOL OL76
3S -- 11 S --
15 Spray OL69 (YI3) 23 OL77 (Y2I)
Impression SOL
4S -- 12 S --
16 Jam stopper SOL OL70 (Y14) 24 PB SOL OL78 (Y22)
pressure
5S
--
Static eliminator (Y15)
17 OL71
6S --
18 OL72 (Y16) I/O Board CN16 (200 VAC)
Single lever forward/reverse SOL
7S --
1 RIA --
19 Blanket cleaner valve OL73 (Y17)
2 SA --
8S --
20 Gripper unclamp SOL OL74 (Y18)
I/O Board CN17 (DC Outputs) 1/0 Board CN18 (DC Outputs)
No. Signal Indicator 1 P24 --
1 P24 --
9 Buzzer OL59 (Y3)
7 Feed stack table raise Mg. OL65 (Y9)
2 P24 --
2 P24 --
10 OL61 (Y5)
8 Feed stack table lower Mg. OL66 (Y10) Damp. ductor SOL
3 P24 --
3 P24 --
11 Ink ductor SOL OL62 (Y6)
9 OL84 (Y25)
Pump Mg. 4 P24
4 P24 -- --
OL60 (Y4)
10 Electriccounter OL83 (Y26) SOL 12 Delivery stack table lower SOL
5 P24
5 P24 -- --
(Y7)
11 -- 13 Air blower SOL OL63
6 P24 --
6 P24 --
14 Blanket OL64 (Y8)
12 -- cleaner pump
7 P24 --
15 --
8 P24 --
16 --
S
C C
110
I/OBoard
BoardCN19
CN20
No. Signal Indicator (X29) (X29A)
I P20
1 Motor thermal IL29
-- (G20)
2 P20
2 G20 -- --
3 G20 --
4 G20
--
5
--
6 Double detector OL82
sheet synchronization
7Doublesheet detector reset OL81
8 IL53
9Paper detected IL46
signal
10 --
E3.14.1 C48E-SF dampening fountain motor connections
0_ VR I
20Kr
Y23 9
)
r -- _____0 0
________ 010
200 VAC 2 1 -2 "(While
<
NO .
1
0 Blue
1-3C "(Black C
C
1-4 a
"(Yellow 3 g
*E
1-1 4.)
"(Blue
1 3
1 jor Blue:
E3.14.2 C48L-SF, C48EX-SF dampening fountain motor connections
5k0
5k0
8
VR I
20Kn
Y23 0s
.10
< 00
200 VAC 2 1-2
0
Blue 0
0 0
NO. I
,Black
0 3 1-3 _____
lc I I
1-3C je
1-4 0 Yellow 3 co
0 1 C
1 -1 0 Blue
0" 1-11 Blue
E3.15 C48-SF connector, term. strip and ind. LED layout
CNI CN20 CN19 CN18 CNI 7
IL I Blanket cleaner XI 53 Double shoal detection (amp) X53
X2
CN2 Switches
2 Start 54 X54
X3
IL I 0 SWI:
3 Inching (Forward) 20 55 X55
30 SW2: Blanket cleaning time (4
4 0 OL81 82 83 84 57 58 596061 62 63 64 65 66 67 68 CN 16 56 X56
secJgraduation, 6 graduations max.)
50 00 ••• • ••••••••••
5 Pump (ON) X5 60 ,, OL 57 Start SW LED' YI
CN3 70 SW3: Air blower time (4 sec./graduation, 6
6 Pump (OFF) X6 80 graduations max.) 58 Feed stack table stop LED Y2
90
7 Ink cleaner X7 10 0 DI. 69 •
CN15 SW4: Dampening form roller speed (1 59 Buzzer Y3
11 0 700
X8 12 0 71 • revJgradua-tion)
8 72 • 60 Delivery stack table lower SOL Y4
13 0 73 •
9 Paper feed (ON) X9 14-
IS
8 74 •
SW5: Dampening fountain motor
acceleration time (0.5 sec./graduation, 61 Damp. ductor SOL . Y5
CN4 75 •
10 Paper feed (OFF) X10 16
0 CN2 7641
77 • 0 for E type models) 62 Ink duchy SOL Y6
o
17
70 •
II Double sheet detection (ON) XII 18
o 79 • SW6: Ink form roller speed (1 revJgraduation) 63 Air blower SOL Y7
19
o 80111
12 Auto-impression ON X12 21
o SW7: 64 Blanket cleaner pump . Y8
22 0
13 Feed stack table raise SW X 13
23 65 Feed slack table raise MG
X14 CN5 24 (3
14 Feed stack table lower SW 25 0 66 Feed stack table lower MG
26 0
15 Feed stack table stop SW X15 27
0 CN14 67 Paper feed SOL YII
28 0
16 X16 29 0 68
31 0
17 Damp, form roller (ON) X17 32 0 SW 69 Spray Y13 ,
CN6 33 0 7 6543210
18 Damp form roller (Auto) X18
34 0 70 Jam stopper SOL Y14
35 0
19 Ink form roller (ON) X 19 36 0 71 Static eliminator Y15
37 0
20 Ink form roller (Auto) X20 38 0 Single lever forward/reverse Y16
39 0 72
X21 SOL
21 Dampening solution feed (ON) 40 s:.
41 851
22 Dampening solution feed (Auto) X22 42 73 Blanket cleaner air valve Y 17
43 s' 8/4
23 Counter X23 4-4 o0 74 Gripper unclamp SOL Y IR
45 CNI 3
24 Cancel X24 CN7 0 75 Clutch SOL
47 0 76 Take-up SOL
25 Impression ON X25 48 0 CN 12
26 Damp. fountain solution X26

49 0
50 0
1 77 Impre.ssion SOL Y2l
51 0 CN II
27 X27 78 PB pressure SOL Y22
52 0
X28 53 0 CN I 0 79 Damp. fountain motor Y23
28 54 0
X29 55 0 CNN CN9 80
29 Pump thermal 56 0
30 LSI X30 81 Double sheet detector reset
Double sheet detector synchro-

31 LS2 X31 82
nization
32 2132 No. Signal Indicator No. Signal Indicator
X46 83 Electromagnetic counter Y25
33 Delivery stack table lower limit X33 40 Safety cover. X40 46 Paper detection sensor
84 Pump magnet Y26
X4I 47 Inverter trip X47
34 CD jam X34 41 Delivery stack height sensor
X48 85 Rotate forward Y29
X35 .
42 Feed stack height sensor X42 48 Emergency stop
' 35 Feed stack table upper limit
86 Rotate reverse Y30
X36 Feed stack table stop raising X43 49 Pulse sensor X49
36 Feed stack table lower limit 43
limit X50 87 Inching Y3I
X37 50 Paper reference sensor
37 Feeder safety
44 Blanket jam sensor X44 88 Constant speed Y32
51 Plate cylinder reference sensor X5I
' 38 Gripper unclamp check X38
45 PB impression sensor X45 X52
39 Stop X39 52 Double sheet detection (M)

C248 Service Manual 1

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C4 C24 SERIES

1. ITEMS TO NOTE FOR INSTALLATION AND OPERATION----------------------------------- 1

PAPER FEEDER SECTION ADJUSTMENT (C48SF • C248E-SF • C248L-SF)---------

[1] Timing Table------------------------------------------------------------------------------------- 27

6. ADJUSTING PAPER DELIVERY UNIT.................. 51

[1] Adjusting Chain Tension---------------------------------------------------------------------- 51

7. ADJUSTMENT OF INKING SECTION CRANK (ASSEMBLY STANDARD)---------- 55

8. ADJUSTMENT AROUND SINGLE LEVER FINGER---------------------------------------- 57

[1] Adjustment Around Single Lever Finger------------------------------------------------- 57

9. ADJUSTMENT OF INKING SECTION---------------------------------------------------------- 59

[1] Adjustment of Inking Fountain Roller Brake--------------------------------------------- 59

10. ADJUSTMENTS OF DAMPENING SECTION (WATERMATIC SYSTEM)------------ 66

[1] Structure and Functions---------------------------------------------------------------------- 66

11. ADJUSTING DAMPENING SECTION (MOLLETON SYSTEM).............................. .....70

[1] Adjusting Rocking Motion of Ductor Roller...................................................... 70

[1] Electrical Specifications for C48, C48SF, C248 and C248SF-------------------------- 72

[1] Installation Environment

 When dust adheres to machine parts, it can cause machines to malfunction.

 The ideal operating conditions are:

Supply voltage and current must meet the following requirements:

 Current consumption for each of the series are as follows:

[3] Operational Care

 Never operate with covers or protectors removed.

 Do not modify any installed parts designated as safety devices.

 Turn off the power before inspecting electric circuits.

[1] Checking Leveling Points

C248E Ink fountain rollers

Suction foot shaft

Jack bolt Details of jack bolt at A, B, and C in the diagram

m Place the metal base under the jack

C248E, C248L A, B, C Total of 6 locations

m Place a level on the ink fountain roller and suction foot

To achieve leveling, adjust jack bolts at points A and B (total of 4

 When level is obtained, securely tighten locknuts

[Note] After the locknuts are tightened,

Also, place the level once again at

[1] Feeder Section Drive Chain Tension Adjustment

 Adjust the chain tension by

 Loosen the cap bolt inside the frame.

m If the chain tension is too weak, the feeder

head does not rotate smoothly, causing

vibration and noise. This could also result in

paper feeding errors.

m If the chain tension is too strong, chain

section would emit grinding noise and would

shorten the life span of the chain.

 Adjust the chain tension by moving the motor.

Hollow set bolts  The mounting position of the paper

Collar  Secure the guide rail by tightening

 Turn the control knob clockwise to

 Paper table is raised o

 The brake mechanis

Control bolt  To adjust brake power

 The rod end should

[8] Paper Table Elevator Clutch Mechanism

(1) Adjusting lever against hook (gap A =1 mm) when

 Gap A between the lever and hook should

 Adjust this gap by changing the length of the

(2) Adjusting hook against lever when paper table stops