MANTSINEN 300 Brochure US 1
MANTSINEN 300 Brochure US 1
MANTSINEN 300 Brochure US 1
MANTSINEN 300 | 1
Evolution in
the mobile port
material handling CONSIDER
industry
IT LOADED
Combining precision with efficiency, LIFELONG PRODUCTIVITY
the Mantsinen multipurpose material Mantsinen material handling machines
handling machines are the perfect are a generational investment, in respect
solution for various operations in ports of the machine’s life and durability. In
and industrial terminals. They are many applications Mantsinen material
suitable for handling any kind of bulk handlers have reached over 50,000
material, scrap, timber and breakbulk. working hours and still counting.
Equipped with the Mantsinen quick
coupling system, working with different In-house manufacturing of the machines
attachments is easy, safe and efficient. and attachments ensures high quality
without compromise. All of the critical
With more than 55 years of experience structures are thoroughly analyzed using
in logistics services for heavy industry, the finite element method based on
Mantsinen has the knowledge of the strain gauge tests in real operation.
demands and challenges of material
handling in many different applications.
The combination of this operational
experience and world-class engineering
know-how create unique solutions for
efficient handling operations. With our
deep knowledge, we can optimize your
operation and machine configuration.
THE FASTEST
WORK CYCLE
The Mantsinen 300 is second to none handling and is capable of handling
in efficiency, despite its massive size cargo up to Panamax class ships. It
the machine is agile, precise and easy can also handle heavy general cargo
to control. and containers.
Mantsinen 300 material handler Mantsinen 300 can handle fully loaded
takes vessel loading and unloading containers over 65’7” distance. This
operation efficiency to a whole new makes Mantsinen the most efficient
level. This enables the fastest work container handler at this reach, in
cycle in the market and the best quays and terminals. Despite its
productivity in its class. massive size, Mantsinen 300 is just
as agile and precise as any smaller
The 300 is designed to meet the material handlers.
requirements of modern material
MANTSINEN 300 | 3
RED MACHINES CREATE
ENVIRONMENTAL VALUE
For more than two decades, Mantsinen The electric motor offers significantly lower GET ELECTRIC
has paved the way in energy-saving energy and maintenance costs without The electrically powered machines offer a
innovations and sustainable solutions. diesel exhaust emissions and reduced noise cost effective and ecological alternative to
emittance. The standard high-performing diesel powered machines. They provide the
BREAK-THROUGH electric motor and the diesel engine are same performance level, with zero exhaust
DUALPOWER TECHNOLOGY located side-by-side in the shared engine emissions, a low noise level and lower
Why Choose? Get Both. Mantsinen compartment. energy and maintenance costs. The E-series
DualPower is the first ever dual power machines are available configured for local ENERGY-EFFICIENT,
concept in material handlers. It combines The system is based on a dual motor voltages upon request. YET EFFECTIVE
the best features of both electric motors interface pump gear. The power source can
and diesel engines. Resulting in a union be switched easily with a separation clutch. We believe in increasing productivity
of mobility, productivity and advanced by the means of efficiency. We can
environmental friendliness. lower maintenance costs and increase
production yields per unit of input.
The Dualpower technology combines the Improvements in operation and
benefits of an electric machine and the process reliability can also lead to
versatility of a diesel machine. reductions in equipment downtime,
shutdowns or system failures.
4 | MANTSINEN 300
INNOVATIVE AND UNIQUE ENERGY STORAGE AND RECOVERY SYSTEM
Mantsinen begun the testing and development diesel engines or electric motors as their traditional
of the Hybrilift already in 2006. The Mantsinen counterparts. This improves fuel economy and
Hybrilift® energy storage and recovery system lowers emissions, as well as reduces service costs.
decreases energy consumption and operating
The patented Mantsinen 300 HybriLift system is
costs up to 50%.
unique in its design. The two HybriLift cylinders are
With Hybrilift, the energy created by lowering of
connected with pull rods to the far end of the main
the booms is accumulated and reused, which
boom. This arrangement greatly reduces stress on
significantly reduces the fuel consumption and
the boom. Additionally, as the HybriLift cylinders
emissions. Once the main boom is lowered, oil is
work in the opposite direction from the main
pumped from a cylinder in to pressure accumulators
cylinders, the stress on main boom pins
where the gas pressure increases, and energy is
and upperstructure is significantly
accumulated.
reduced.
This stored energy is used to raise the boom and
stick. More load will be lifted with less energy.
Mantsinen Hybrilift material handlers have smaller
HYBRILIFT®
Reduces CO2
emission down by
HYBRILIFT®
Increases energy
50 %
efficiency by up to
50 %
MANTSINEN 300 | 5
EVERYTHING
UNDER
CONTROL
MANTSINEN CONTROL SYSTEM (MCS)
The Mantsinen control system is engineered the stick and the cab elevator to avoid
for cost-efficient material handling with unpleasant dynamic shocks.
today’s technology. Its operator friendly
user interface runs under an “Only what’s HUMAN-MACHINE INTERFACE
important is shown” approach making • A Graphic user interface display
daily operations easier, while allowing the • Easy-to-use multifunction control jog CONTROL SYSTEM STANDARD OPTION
6 | MANTSINEN 300
SAFETY WITHOUT
COMPROMISES
MANTSINEN 300 | 7
LEAD BY
DATA
MANTSINEN INSIGHT™
Asset reports •
Productivity/efficiency views •
Fleet view •
Visualized sensor data •
Upcoming services -tool •
History data •
Data for dealer/factory support •
Control system remote access for factory support •
Global SIM card •
8 | MANTSINEN 300
STRENGTH
IS NOTHING
WITHOUT
VISION
STAINLESS STEEL CABIN
62”
The spacious and modern operator’s cabin has excellent visibility with a large
one-piece curved windshield and floor window eliminating obstructions in the
operator’s view. The cabin is made of stainless steel for long lifetime even in
the most demanding or corrosive working environments. Sound insulation, low 90”
vibration and high-quality interiors create the most comfortable and ergonomic
environment for the operator.
The powerful heating and air conditioning, tinted windows and adjustable
sunshades make the cabin comfortable in all weather conditions. The windshield
wiper has two speeds, an adjustable intermittent function and a washer. There is
also a wiper for the skylight.
79”
The operator works in an ergonomically designed environment. All joysticks,
control panels and user interface displays can be easily controlled and operated.
MANTSINEN 300 | 9
VISIBILITY FROM CABIN CABIN ELEVATORS
Mantsinen 300 HybriLift® has three cab elevator options. Robust Mantsinen N2-6000
29° or N2-5000 cab elevator features independent vertical and horizontal movement to
position the operator for maximum visibility of loading targets. One arm cab elevator N1-
3000, simply brings operator high up.
N1-3000
100° 100°
91°
N2-6000, N2-5000
59°
23°
61°
23°
59°
10 | MANTSINEN 300
FIXED CABIN POSITIONS CABIN EQUIPMENT AND OPERATOR’S SEAT
Automatic heating and air conditioning with defrost
STANDARD
•
OPTION
MANTSINEN 300 | 11
DEVELOPED TO
GET THE JOB DONE
UPPERSTRUCTURE FRONT EQUIPMENT
The Mantsinen upperstructure is specifically platform. The fan reversal function cleans the A range of straight or curved booms, STICK
designed for fast and harsh material handling cooler and radiator without interrupting the as well as different boom and stick The stick box is constructed from four
applications. In-house experience of hundreds machine’s operation. lengths are available to optimize the C-profiles using high tensile steel.
of millions of tons in material handling provides operation for maximum productivity. The design allows the stick to be
a strong base for design, functionality and RIGID MAIN FRAME Mantsinen boom and stick structures constructed with no welding seams in
serviceability. The rigid main frame and the large diameter are designed and analyzed with high-stress areas, making it light and
pins guarantee a long lifetime for the machine. modern FEM-methods based on extremely durable. Hydraulic lines
POWERLINE Robust frames provide solid basis also for slew real operation measurements and are well protected inside a U-channel
Volvo Penta diesel engines are known in ring. long-term practical experience. on the sides of the stick. As a result
the material handling industry for their high Their minimum expected lifetime is of the unique cast stick tip and link
performance, low fuel consumption and SWING MECHANISM over two million work cycles under design, attachment hoses are not
durability. The engine, or electric motor is The Mantsinen 300 has a large-diameter heavy- maximum load. Booms and sticks are exposed for damages.
located in a sound-proofed compartment. duty, three-row roller-type slewing ring with manufactured in-house under close
Hinged doors ensure easy service access into internal teeth running in a grease bath. Two quality supervision to ensure a long
the engine compartment from both sides of the heavy planetary swing gears have integrated lifetime for these structures.
machine. automatic multi-disc brakes. The closed-loop
swing hydraulic circuit operating with state MAIN BOOM
HYDRAULICS of-the-art electric control system ensures an The main boom foot and bosses
The main hydraulics consist of four variable extremely smooth and controllable swing. The are constructed from steel castings,
displacement axial piston pumps and a closed- closed-loop swing system saves a considerable providing an excellent service life to
loop swing pump. There is a separate circuit amount of energy and provides maximum one of the most critical structural
for the rotator, cab elevator and optional operating performance. components of the machine. The
attachment functions as well as for fans. optimized box structure ensures
Efficient filtration and a three-micron bleed- SERVICE WALKWAYS ALSO INSIDE maximum lifetime without
off fine filter with water absorption ensures The wide inside and outside service walkways compromise. Strong structure and
continuously clean and dry oil, which increases satisfy international safety standards, providing large pin diameters minimize surface
uptime and extends component and oil lifetime. unrestricted and safe access to all service pressures and wear on bushings.
The hydraulic oil cooler and the radiator are points.
easily accessible for cleaning from the service
12 | MANTSINEN 300
OPTIONS AND STANDARD FEATURES
EQUIPMENT STANDARD OPTION HEATING STANDARD OPTION
Working lights, operational output 4200 lm, 24 V LED; • Electric heating for engine, hydraulics and cabin. 3-phase inlet socket •
4 underneath of cabin, 4 at stick, 1 on cab roof
Automatic battery charger •
Central lubrication for front equipment and slewing ring raceway •
Heating cable 80 ft spring reel •
Central lubrication for mobile undercarriage •
Pre-heater for engine and cabin, by fuel. Including Multicontrol timer •
Bleed-off fine filter •
REFILL
Second pressure adjustment for attachments 3,625 psi •
Refuelling pump with 16 ft suction hose, 24 V or hyraulic •
Beacon and acoustic travel alarm •
Re-fuelling line 2” from ground level •
Surface treatment for C4 Medium according to ISO 12944-2 •
AdBlue 24 V refill pump, harness, pistol & 50 ft hose reel for IBC-container •
User and service manuals, 2 printed, 2 on memory sticks •
GENERAL
Electronic spare part catalogue, 2 on memory sticks (English) •
Fire suppression systems •
HYDRAULICS
Safety access gate, doorbell + operator openable electric lock •
Additional attachment function, 2,900 psi, 24 gal/min •
NATO jump start plug •
Second additional attachment function, 2,900 psi, 24 gal/min •
Emergency stops in undercarriage, 2 pcs •
Magnet generator system 30 kW •
Pull coupling •
Magnet generator system 40 kW •
• Portable hydraulic unit for swing, main boom, stick, electric or engine •
Additional fuel filter with heating
driven
LUBRICATION Diesel powerpack Mantsinen 100 for travel with remote control •
MANTSINEN 300 | 13
MANTSINEN 300R
Long and widely apart tracks and rigid box type frame create an excellent stability
foundation for the machine. The flat track shoes run smoothly on gravel, asphalt or
concrete. Hydrostatic track drive consists of two speed axial piston travel motors
and planetary trackdrives. There are spring applied multidisc automatic brakes with
hydraulic release.
CRAWLER GANTRY
Crawler gantry provides logistic freedom by allowing trucks or railcars pass through the
material handler. Additionally the machine cycle time and truck waiting times can be
minimized due to the optimized swing angle.
300R
CRAWLER UNDERCARRIAGE CRAWLER GANTRY UNDERCARRIAGE
Undercarriage heights 9’10”, with pylon 13’1” / 14’9” / 17’0” / 18’8” / 22’4” 25’7” / 29’6”, with pylon 32’9” / 34’5” /
/ 27’3”
36’9” / 38’5” / 42’0” / 43’0”
Track gauge 30’2” 30’2”
Track length 32’9” 32’9”
Track shoes 42 1/4” flat 42 1/4” flat
Travel speed Max 1.05 mph Max 1.05 mph
OPTIONS
Additional fuel tank 1 x 790 gal or 2 x 790 gal 1 x 790 gal or 2 x 790 gal
14 | MANTSINEN 300 in all the Mantsinen undercarriages. All the machines are able to operate
360° with full load.
MANTSINEN 300M
The robust six-axel solid tyre mobile undercarriage provides great mobility in this machine size.
Three-axle drive and all wheel steering provides a good drawbar pull and facilitates operation on
uneven surfaces. There are hydraulic wet disc service brakes and spring-applied multidisc parking
brakes on the driven axels. Simultaneously or individually controllable outriggers permit stable 360°
operation with full loads even in demanding conditions. Outrigger cylinder protection as well as
automatic undercarriage lubrication are included as standard.
300M
MOBILE UNDERCARRIAGE MOBILE GANTRY UNDERCARRIAGE
Undercarriage heights 13’9”, with pylon 17’1” / 18’8” / 21’0” / 22’8” / 25’7” / 29’6” with pylon 32’9” / 36’9” / 38’5” / 42’0”
26’3”
Tyres 24 × 16.00-25 solid rubber 24 × 16.00-25 solid rubber
Drive speed Max 2.2 mph Max 2.2 mph
Stabilizer pads (w x l) 6’7” x 13’2” 6’7” x 13’2”
OPTIONS
Large Pads (w x l) 2 x 6’7” x 9’10”
Additional fuel tanks 790 gal, with pylon 1,320 gal 790 gal
RAIL MOUNTED
A rail undercarriage can be tailored around existing rails. Both
the wheel diameter and number of wheels can be optimized to
match permissible wheel loads. There are Ø 400 mm and Ø 630
mm wheel options available for various rail profiles. Hydraulic
planetary wheel drives provide smooth travel and keep the machine
steady throughout operation. The machine can be easily adapted
to pull a hopper on rails. Rail cleaners, buffers and storm brake
are all available as options. Depending on the gantry width the
undercarriage allows one or more railcars or trucks to pass through.
Both diesel and electric versions are available for rail mounted
machine.
FIXED
An electric or diesel powered machine can be installed for
static operations on shore or alternatively on a pontoon or
ship. Fixed installation can be delivered with different portal
structures.
16 | MANTSINEN 300
TECHNICAL SPECIFICATIONS
FRONT EQUIPMENT HYDRAULIC SYSTEM
BOOM STRAIGHT OR CURVED STICK HORIZONTAL REACH HybriLift® energy recovery system Equivalent to 500 kW engine power
47’7” 36’1” 83’8” Oil flow, front equipment and travel 4 × 110 gal/min
50’10” 42’8” 93’2” Operating pressure, travel and Heavy Lift 5,220 psi
57’5” 49’3” 105’4” Oil flow, swing 142 gal/min, closed loop system
Operating pressure, swing 5,075 psi max
60’8” 52’6” 111’7”
Max swing speed 4,0 rpm max
63’12” 52’6” 114’10”
Swing torque 460 kips
70’6” 55’9” 123’8”
70’6” 59’1” 127’4”
REFILL CAPACITIES
Hydraulic oil 530 gal net volume
Number of cylinders 6
Electric system 24 VDC, alternator 150 A / 24 V, batteries 2 × 225 Ah / 12V
ELECTRIC MOTOR
Motor type 355 kW IEC cast iron frame squirrel cage motor, 1500 rpm,
1800 rpm / 60 Hz
Specifications subject to change without prior notice. The photographs and/or drawings in this brochure
are for illustrative purposes only. Refer to the Operator’s Manual for instructions on the proper use of this MANTSINEN 300 | 17
equipment.
MAIN DIMENSIONS FOR 300M
MOBILE UNDERCARRIAGE TURNING RADIUS FOR MOBILE UNDERCARRIAGE
18 | MANTSINEN 300
MAIN DIMENSIONS FOR 300R
CRAWLER UNDERCARRIAGE
MANTSINEN 300 | 19
REACH FOR PRODUCTIVITY
MANTSINEN 300 HYBRILIFT®
Contact your Mantsinen representative for specific load diagrams for your operation.
Lifting capacity range with 70’6” curved main boom Lifting capacity range with 57’5” curved main boom and HEAVY LIFT
and 26’3” stick 49’3” stick Lifting capacity range with 50’10” curved main boom
and 42’7” stick
145
140
135
130
125
120
115
110
105
100
95
90
85
80
75
70
65
60
55
60000 lbs
VERTICAL LIFTING RANGE
50
45
40
35
300
30 85000 lbs
25
20
15
10
0 110000 lbs
60000 lbs
-5
-10
-15
-20
-25
-30
-35
95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0
20 | MANTSINEN 300
REACH WITH DIFFERENT BOOM AND STICK CONFIGURATIONS WITH 34’5” UNDERCARRIAGE
MANTSINEN 300 | 21
MAXIMUM PRODUCTIVITY
ALWAYS THE RIGHT
ATTACHMENT FOR
THE JOB
Mantsinen offers a wide variety of attachments to
optimize productivity for every operation. Semi-
automatic attachments for example for big bags, pallets,
and bundles of lumber ensure an efficient and safe
operation. Fully automatic attachments for example for
handling pipes or pulp bales maximize production with
minimal labor. Customized attachments are available
upon request.
22 | MANTSINEN 300
TÄYTEKUVIA
MANTSINEN 300 | 23
THE STRONGEST LINK IN THE GLOBAL LOGISTICS CHAIN
Mantsinen provides more efficiency, speed and capacity for our
customers in global logistics chain, operating with heavy and basic
industry raw materials and semi-finished products. We are the hands-on
frontrunner in material handling.
LP
TRA RINT
EU
ED
PEFC Certified
CLIMATE N
MATTER
This product is
from sustainably
managed forests and
controlled sources
Edition: 7/2022 US