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e-ISSN:2580-4391 p-ISSN:2580-4405
Vol. 7, No. 1, January 2022
Research Paper
Abstract
Synthetic plastics made from petroleum material have been widely used in all industrial sectors. They bring some environmental
problems. Semi-synthetic plastics or biodegradable plastics which are made from natural polymers such as cellulose can solve this
problem. Biodegradable plastics can fulfill the needs of society because they can be decomposed easily into the environment. Pre-
vious research of bioplastic production with kapok fiber as raw material only used glycerol as a plasticizer without the analysis of
the characteristics of the bioplastic. In this study, variations of the plasticizer with sorbitol were carried out as well as physical and
chemical analysis on the characterization of bioplastic products. This research used laboratory experimental methods through sev-
eral processes: kapok fiber isolation, cellulose acetate production, purification, and manufacture of bioplastics. The characteristics
of bioplastics were analyzed using some parameters such as density, tensile strength, elongation, Young’s modulus, water absorp-
tion, biodegradability, compound group analysis using Fourier-Transform Infrared Spectrometer (FTIR), and bioplastic morphology
analysis by using Scanning Electron Microscopy (SEM). This study aimed to determine the effect of plasticizer and concentration on
the bioplastics characteristics that was divided into several different concentrations of glycerol and sorbitol plasticizers (20%, 30%,
and 40%). The fabrication of composite bioplastics used the cellulose acetate from kapok fiber, starch, and types of plasticizer
(glycerol, and sorbitol). The results of the study showed that the addition of different plasticizers, such as glycerol and sorbitol gave
distinct effects on the bioplastics product characteristics. The optimum concentration of glycerol addition affected the bioplastic
characteristics with the best results were 40% concentration generate density of 0.836 g/mL, tensile strength of 0.818 MPa, wa-
ter absorption value of 22.23%, and degradation plastic mass about 39.7%. The addition of sorbitol also affected the bioplastic
characteristics, where the best results were 40% concentration produced bioplastic density of 0.941 g/mL, percent elongation at
3.94%, young’s modulus of 0.726 MPa, and degradation mass of 32.05%. The morphology of bioplastic showed high homogeneity
at concentrations of 40% glycerol and 30% sorbitol.
Keywords
Bioplastic, Gliserol, Kapok Fiber, Celulosae Asetate, Sorbitol
biopolymer due to its abundant presence, renewable sources, cellulose-based bioplastics production from kapok fibers con-
and easily decomposed. Several plants are based on cellulosic sisted of four stages: the cellulose isolation process, cellulose
sources for making bioplastics such as corn cobs, banana peels, acetate synthesis, cellulose acetate purification, and the bio-
sweet potato peels, and other plants. One of the natural fibers plastic manufacturing process. The synthesis of bioplastics in
that are potentially used as bioplastics raw material is kapok this research used kapok fiber (original), starch (tapioca flour)
(Ceiba pentandra) fiber. (by PT Melati Putra Jaya), aqua dest (by Technical), alkaline
Kapok grows easily in Indonesia, especially in tropical areas, water pH 8 (by local), Glycerol (by Merck), sorbitol (by Tech-
such as on Java island (Mardiyati et al., 2018). Indonesia is one nical), sodium hydroxide (NaOH) (by Merck), glacial acetic
of the largest cotton-producing countries in the world, account- acid (CH3 COOH (by Merck), acetic anhydride ((CH3 CO)2 O)
ing for 58,693 tons or 62.69% of the world’s total production. (by Merck), sulfuric acid (H2SO4) (by Merck). The character-
The production of cottonwood plantations in East Java in 2015 ization of bioplastics using FTIR analysis using Nicolet iS10
achieved at 170 tons from manufactory farms, 1544 tons from FT-IR Spectrometer, the SEM analysis using SEM EDX Tes-
the large private farms, and 25,288 tons for all regions in East can Vega3.
Java (of East Java Province, 2018).
In previous studies, Haryono et al. (2019) converted kapok 2.1.1 Kapok Fiber Cellulose Insulation
(C.Pentandra) seeds oil into biodiesel, while leaf extract of kapok Temperature of 100o C until constant weight. The dried kapok
(C.Pentandra) was used to treat internal heat (Febrila, 2019). fiber was delignified with 12% sodium hydroxide (NaOH) solu-
Kapok (C.Pentandra) could also be used as activated charcoal tion (3.4 M) for 3 hours at a temperature of 75o C. The delig-
for adsorbent (Wahyuni et al., 2017), a mixture of rice husk nified kapok fiber is filtered and washed with distilled water
briquettes (Lestari, 2015), microcrystalline cellulose (Mardiyati until the acidity was neutral then bleached with 3.5% sodium
et al., 2018), composite reinforcement (Purnawati et al., 2018), hypochlorite (NaOCl) solution and mixed with aqua dest (1:1)
raw material for furfural production (Andaka, 2016), and paper at 75o C for 10 minutes. The bleached kapok fiber was washed
fabrication (Kathomdani, 2018). thoroughly with distilled water until the acidity was neutral.
Several studies observed the use of cellulose as bioplastics Neutralized kapok fiber was dried in an oven at 100o C until a
raw material. Andahera et al. (2019) analyzed the effect of constant weight.
adding the type and concentration of plasticizers on the qual-
ity of cellulose-based bioplastics from oil palm empty fruit 2.1.2 Synthesis of Cellulose Acetate Kapok Fiber
bunches. Pratiwi et al. (2016) produced cellulose from rice The process of synthesizing cellulose acetate from kapok fiber
straw waste (Oryza sativa) as the raw material of bioplastics. was carried out in several stages. Total 10 grams of kapok fiber
Tamiogy et al. (2019) analyzed the cellulose production from cellulose was put into a three-neck flask, then added 50 mL
betel nut peel waste as filler of bioplastics with glycerol vari- of glacial acetic acid (CH3 COOH), and 0.5 mL of sulfuric
ations. Rahmatullah et al. (2020) produced cellulose acetate- acid. Afterward, it was stirred evenly for 3 minutes, covered
based bioplastics from kapok fiber by varied reaction time and the flask with aluminum foil, and left for 1 hour. After 1 hour,
glycerol concentration to determine the cellulose acetate yield 50 mL of anhydrous acetic acid ((CH3 CO)2 O) was added and
and also bioplastics characteristics. followed by the addition of 20 mL of glacial acetic acid. Then
However, studies that have analyzed the biodegradable plas- it was heated for 30 minutes at a temperature of 50o C. The
tic of cellulose acetate based on kapok fiber were still very lim- mixture was cooled down at room temperature. Added 50
ited. Kapok fiber has the potential to be the raw material of mL of 70% glacial acetic acid (7.1 M) and 0.14 mL (3 drops)
cellulose acetate for bioplastic production due to the content of sulfuric acid then reacted for 3 hours at 50o C. After the
of cellulose about 35%-64% (Chaiarrekij et al., 2012). This reaction was complete, the mixture was allowed to cool down
work was conducted to study the effect of the type and con- until the temperature was lowered and then proceed with the
centration of plasticizers on the characteristics of bioplastic. purification process.
In this study, the characteristics of bioplastic products were
tested in physical and chemical analysis. In general, the added 2.1.3 Purification of Cellulose Acetate
plasticizers, sorbitol, and glycerol gave different effects on the The synthesized cellulose acetate solution was put into a 1000
bioplastic product, where the best results were obtained by mL beaker, slowly added 25 mL of distilled water while kept
adding sorbitol with a density value and degradation time that stirring. Total 500 mL of distilled water was added and stirred
met the Indonesian Nasional Standard. It can be concluded until homogenous state. The cellulose acetate solution was
that cellulose from kapok fiber has the potential to be used as a left until it became a solid phase mixed with a solvent. The
material in bioplastic production. cellulose acetate solution was filtered using a Buchner vacuum
funnel with distilled water in addition to obtaining cellulose
2. EXPERIMENTAL SECTION acetate solids. Then, the cellulose acetate solid was washed
and filtered using a Buchner vacuum funnel repeatedly until
2.1 Materials and Methods
neutral. Neutralized cellulose acetate was dried in an oven at a
This research is a modification of Andahera et al. (2019) and
temperature of 100o C to a constant weight and pulverized.
Rahmatullah et al. (2020) in previous works. The process of
Table 2. Results of FTIR Analysis on The Main Groups of Bioplastic Samples and The Comparison on Their Constituent
Components
Wavenumber (cm−1 )
Component -OH Stretch C-H Strecth C-H Bending C-O Acetyl C-O Stretch
Cellulose acetate* 3200-3600 2850-3000 1350-1480 1210-1320 1000-1300
Starch** 3388 2929
Gliserol** 3286-3379.29 2880-2935 1200-1300 1000-1100
Sorbitol** 3257 2937
G40 3313.8 2937 1367.27 1229.29 1021.62
G30 3284.92 2928.49 1366.66 1234.53 1017.34
G20 3286.01 2930.13 1366.52 1234.42 1014.4
S40 3285.91 2929.78 1366.34 1233.97 1000.6
S30 3285.08 2927.47 1366.15 1236.16
S20 3284.44 2927.06 1366.03 1234.71
Indonesian National Bioplastic from kapok fiber with variation of type and concentration plasticizer
Parameter Standard G20% G30% G40% S20% S30% S40%
Density (g/mL) 0.941-0.955 0.602 0.753 0.836 0.753 0.836 0,941
Tensile strength (MPa) 24.7-302 0.164 0.014 0.818 0.327 0.204 0.286
Elongation (%) 21-220 2.63 1.29 2.59 2.63 1.35 3.94
Modulus Young (MPa) 117-137 0.622 0.111 0.316 0.124 0.151 0.726
Water absorption (%) 21.5 37.72 27.61 22.23 37.27 50.39 51.17
Mass of degradation >60% 26.11 28.46 39.7 23.78 23.36 32.05
(7 days) (4 days) (4 days) (4 days) (4 days) (4 days) (4 days)
Biodegradation time 60 days 27 days 27 days 27 days 27 days 27 days 27 days
Figure 9. The Percent Elongation of Bioplastics on variation of Figure 10. Young Modulus Young of Bioplastic base on type
Type and Plasticizer Concentration and Plasticizer concentration
lowest tensile strength value with the capability to hold a load percentage of about 1.29%.
of 81.75 KPa. The bioplastic tensile strength of the glycerol The elongation value of bioplastic with the addition of the
plasticizer decreased as the concentration was added. Based on plasticizer concentration of 40% increased significantly. This
the result by Intan and Wan (2011), the higher the concentra- increase occurred because the plasticizer would reduce the
tion of plasticizer leads to the decrease in interaction between intermolecular bonds between amylose and amylopectin with
bioplastic molecules. It involved the bonds between bioplastic starch or cellulose acetate thus it affected the hydrogen bonding
molecules became weak which lead to lower the tensile strength of starch molecules with the plasticizer (Sanyang et al., 2015).
value. da Rosa Zavareze et al. (2012) revealed that the elongation
The addition of sorbitol as a bioplastic plasticizer resulted percentage of polymeric materials depended on the mobility
in a higher tensile strength value than glycerol plasticizer. Riza of the molecular chains of a polymer.
et al. (2013) also showed a similar result that sago starch bio-
plastic with sorbitol plasticizer had a higher tensile strength 3.8 The Effect of Plasticizer Type and Concentration on
value than glycerol plasticizer. This phenomenon was because Young’s Modulus of Bioplastics
glycerol had a smaller molecular weight than sorbitol. Glycerol Young’s modulus test on cellulose acetate-based bioplastic from
was easier to enter into the polysaccharide bonding spaces, as kapok fiber aimed to determine the elasticity value of the re-
the increase of number of spaces in bonds and the decrease of sulting bioplastic. Young’s modulus value was calculated by
intermolecular bonds (Ningsih, 2015). According to Sitom- comparing the tensile strength (tensile strength) to the elonga-
pul and Zubaidah (2017), the molecular structure of sorbitol tion at a breakpoint (Rifaldi et al., 2017). Figure 10 showed
was difficult to insert into polysaccharide bonds because the the results of Young’s modulus of bioplastic according to the
molecules of sorbitol were larger than glycerol thus it could type and concentration of plasticizers.
stretch the existing bonds. Besides, sorbitol had the ability to Based on Figure 10, the highest value of Young’s modu-
produce bioplastics with greater tensile strength than glycerol lus was obtained in a 30% concentration of sorbitol plasticizer
because of sorbitol crystallinity (Unsa and Paramastri, 2018). about 151.41 KPa. While the lowest value of Young’s modulus
was 31.5637 KPa in a 40% glycerol plasticizer. The decrease
3.7 The Effect of Plasticizer Type and Concentration on in the value of Young’s modulus was caused by the amount of
Bioplastic Elongation Percentage concentration of plasticizer. The increase of plasticizer concen-
The elongation percentages analysis of cellulose acetate-based tration leads to the increase of bioplastic elasticity. In contrast,
bioplastic from kapok fiber aimed to determine the percent- it caused a smaller of Young’s modulus value. According to
age of the bioplastic length changes before it was broken off. Nahwi (2016), glycerol plasticizer was more effective because
Figure 9 presented the effect of the type and concentration of of its ability to reduce internal hydrogen bonds by increasing
plasticizer on the percent elongation value. the empty space between molecules. Also, it could be affected
The elongation percentage of the bioplastic products was by the reduction of stiffness and the increase of the bioplastics
quite different for each type and concentration of plasticizer. flexibility. The empty space would be filled by a plasticizer that
The differences were due to the distinct compositions of the reduced the interaction tension between starch molecules.
bioplastics product. The elongation value ranged from 1.29 to
3.94%. The addition of 20% plasticizer to glycerol and sorbitol 3.9 The Effect of Type and Concentration of Plasticizer on
showed the same result as the elongation value of about 2.63%. Bioplastic Water Resistance
The elongation percentages value decreased at the concentra- Water-resistance test aimed to determine the ability of bio-
tion of 30% plasticizer. The highest percentage of elongation plastics to absorb water. The water absorption capacity of
was obtained from the addition of 40% sorbitol about 3.94%. bioplastics was expected to be low to prevent bioplastics defects.
The addition of 30% glycerol obtained the smallest elongation Figure 11 represented the bioplastic water adsorption percent-
age according to the type and concentration of the plasticizer.
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