ITOTEC - 115Z - Operation Manual (Applied)

ＳＣ Series Paper Cutter
Operation manual
『 Applied operation ・ Maintenance 』
Ver．SCZ2001 (EN)
CAUTION
Carefully read this operation manual and be familiar with the description before
satrting operation, inspection or maintenance of the product.
The operator or administrator of this product may not have the product operated
by a person who is not familiar with the description about the product.
Table of Contents
Index 5
Important Safety Information How to change the knife

3 Need customer protection ” Redidual 37 How to remove the knife　１-4
risk map and list " 41 How to remove the knife （Lifter)　1-３
Operation 44 How to install the knife　１-4
4 How to divide the course 48 How to install the knife （Lifter）　1-３
5 How to use course jump function 51 How to adjust the knife height　１-2
6 How to copy a course 53 How to make fine adjustment of the knife height
7 How to paste the course 54 How to change the cutting stick
8 How to display the course list 55 How to use two-stage knife installation holes
9 How to copy or move the course Install/remove the false clamp

10 How to store automatic equal division 56 How to remove the false clamp
memory 1-2 57 How to install the false clamp
12 Cancel during the excution 58 How to remove the false clamp (from front)
13 How to use the break function of repeat size 59 How to install the false clamp (from front)
14 How to use repetition of designated range Maintenance
15 How to use the simulation function 60 Alarm and remedy 1-2
16 How to use clamping function to expelair 62 Trouble during operation
17 How to use clamping repeat size function 63 How to reset the thermal relay or
to expelair pressure alarm
18 How to check the data monitor 64 How to replace the fuse
19 How to check the pedal pressure 65 How to use the clutch-key
20 Display switching cutting/ knife change 66 How to turn manually
counter 67 Safety bolts
21 Correction of error between actual size 68 How to replace the safety bolts 1-2
and displayed size 1-3 70 How to replace the cut-line bulb
24 Function of size agreement detection 71 How to replace the battery for data storage
setting 1-2 72 Check the clutch
26 How to adjust the backgauge accelaration 73 How to adjust the clutch 1-2
27 How to set the backgauge speed in the 75 How to check and replace the V-belt
automatic mode 76 Left/ribht adjustment of the backgauge
28 How to set the softwaew limit (advance 77 Vertical adjustment of the backgauge 1-2
and retraction limit) 79 How to set periodic inspesction timing
29 How to use the pulse handle 80 How to set oil change timing
30 How to set the input range of the 81 Replacement of hydraulic oil
memory size 82 Replacement of gear oil
31 How to use the edit history 83 Oil table
32 How to look at the function selection list 84 Lubrication and grease up
33 How to set the cutting function 85 Cleaning 1-2
34 How to set the option function 87 Discarding
35 How to look at the alarm history
36 How to protect the data
2
Important safety infomation
Need customer protection 「Redidual 5risk map and list」
Please refer to the separate volume 「 Risk assessment 」 about the following items.
Need customer protection " Redidual risk map "
Need customer protection " Redidual risk list "
3
Operation
How to divide the course 5
４５
３７
　　○ You can divide the course into up to 9.

　　○ Even when divided, you can delete or insert a page.
　　○ You ｃａｎ memorize multiple different tasks in one course.
1. Select the memory mode. 6. To memorize the different task content,

divides when memorize, or memorize it
2. Press 【 Others 】 of sub mode menu. in advance continuously and later divides
す。 at the required place.
3. Press 【 Course divide 】 . 7. In the course being divided, under course

number, display division number and
4. Move the cursor to the page to be current cusor position.
divided.
5. To run, press 【 Yes 】 .

A vivided line is displayed at the cursor
position.
The cursor moves to the next page
automatically.
4
Operation
How to use course jump function 5
５
３
４７
　　If the work is not enough on page 50, jump to another course and page connect.
Select the memory mode. ◆ While there is no need to continue the de-
1. stination of jump, it is understandable and
2. Store data as usual helpful to edit that the jump destination is
the following course.
3. Move cursor after last page momorized. ◆ There is no limit in the number of jumps as
far as the destination of each jumpdiffers
4. Enter destination curse number. from the others.
　( 100 → 101 → 102 → 103 → 100 )
5. Press sub mode menu 【 Others 】 and ◆ To enter 60 pages, avoid entering full 50
Press 【 Course jump 】 . pages in the first course; place a jump at
Displayed distination course number. an understandable point such as page 30
Displayed in 3 digit including 0. It will be for easier use.
displayed as 005 for 5 course. ◆ The jump is caused in paper cutting in the
automatic mode. No jump is caused in the
6. Call the next destination course and memory mode.
enter data. ◆ Becauuse each course is independent of
the others, the course at the destination
7. On the last page, set the previous course of jump is not deleted evn if one course
numver to be returned in the same way. is deleted.
◆ To move the course, the jump destination
course number must be corrected after
The destination page of jump may moving each.
be designated. ◆ If course jump is caused during fully aut-
omatic operation, the fully automatioc
mode is canceled even in the advance
direction.
5
Operation
How to copy a course 5
５
２
３
５
　　Copy a course.
　　You can move or copy to another course by paste.
1. Select the merory mode. 5. Copy confirmation

Press 【 Data confirmation 】 .
2. Press sub mode menu 【 Others 】 . Displayed job name, memo, course number
and data up to 7 pages.
3. Press 【 Course copy 】 .
4. Press 【 Yes 】 .
The contents of the currently displayed
course are now stored in the temporary
strage location.
Only one can be stored in the strage

location. Copy another course and it
will be replaces by that data.
6
Operation
How to paste the course 5
1
２
Copied data can be moved to another course through course pasting or it can be duplicated.
1. Select the memory mode. ◆ Paeting can be made even if the result
of pasting overflows 50 pages while the
2. Call up the destination course of pating. data after page 50 is cut.
3. Press sub mode menu 【 Others 】 . ◆ Pating at other units is impassible.
4. Press 【 Course past 】 . ◆ If the number of divisions exceeds 9 as

a result of pasting, pasting is impossible.
5. Press 【 Deta check 】 to display the job
name, memo and course number, and data ◆ If the destination course of pasting is
in up to seven pages. blank, the job name and memo of the
course of copying are also pasted. If the
6. Press 【 Yes 】 to execute pasting. destination course is not balnk, neither
the job name nor the memo field is
written even if they are blank.
◆ If the destination course of
pastingis blank (an unused course
◆ Use the copy-and-past function to past
without data), the data is pasted
course data at the last of another cour-
from the first page. If the called
se; thus multiple job can be stored in a
course already contains data, the
single course divisively.
data is pasted after a division line
added next to the last stored page.
◆ If the data of the called course is
unnecessary, use ［Delete course］
to delete the course and past the
data from the first page.
7
Operation
How to display the course list 5
1 1
４
５
４
1. Select the memory or the automatic mode.
2. In the memory mode, press sub mode menu 【 Edit 】 ,

In the automatic mode, press sub mode menu 【 Main 】 .
3. Press 【 Course details 】 .

Displayed the job name and memo of each course.
4. Touch the course line, the data of the course is displayed.
5. Press 【 Course list/copy 】 .

The course list is displayed.
8
Operation
How to copy or move the course 5
５１０
6 ８
７９
1. Select the memory or the automatic mode. 8. Enter the destination course of copying,
using number keys.
2. Press sub mode menu 【 Edit 】 in the
memory mode, press sub mode menu 9. Press 【 Enter 】 .
【 Main 】 in the auto mode.
10. Select either 【 Copy 】 or. 【 Move 】 .
3. Press 【 Course details 】 .
4. Press 【 Course list/copy 】 .
The above is the same as 【 Course list display 】.
5. Press 【 Copy/Move 】 .
6. Enter the source course of copying,

using number keys.
7. Press 【 Enter 】 .
◆ If data is entered to the destination course of copying or moving, an

overwrite confirmation message is displayed.
◆ If the destination course of copying or moving is locked, copying or

moving is rejected. Unlock the course first.
9
Operation
How to store automatic equal division5 memory 1
２
２ 1
３
３
４
　　Configure the automatic equal division function.

Enter the ocrall length and the number of divisions of the item. Repeat size data is
automatically calculated and stored.
1. Select the memory mode.
2. Using calculation keys and ten-key pad, enter "( Overall length of item) / (number of
division ) = ".
The 【 Equal division 】 button is displayed at the right end to the calculation window.
3. Press 【 Equal division 】 .

An Automatic equal division window is displayed and the stored data is displayed.
4. Press the Store key.

3 pages are automatically used and stored from the current coursor position.
The data having been written, if there is any, is overwrutten.
If the Store key has not been pressed, use 【 Page ↑ 】【 Page ↓ 】 to change the
first page of storage area.
5. Press 【 Close 】 or 【 Cancel 】 to close the automatic equal division window.
◆ The 【 Equal division 】 button is not displayedin other than the memory mode
even if division is made.
◆ This function can be used at all units.
10
Operation
How to store automatic equal division5 memory 2
1 ３
２
４
１
５６
３
　　Configure the modification / addition function for automatic eauql division .
　 Reducing the number of repeat size ( N ) by 1 　　Attaching push-out
1. Press 【 Set function 】 in the automatic Selection can be made only if a check
equal division window. mark is placed at " Reduce the num-
The automatic equal division function setting ber of repeat size by one ".
window is displayed.
3. Press 【 Set function 】 in automatic equal
2. Place a check mark at "Reduce the division window.
number of repeat size ( N ) by 1 . The automatic equal division function
The number of repeat size decreases by 1 setting window is displayed.
and is stored in memory.
4. Place a check mark at " Attach push-
out ".
5. Use 【 ▲ 】 and 【 ▼ 】 to enter the

push-out dimension.
6. Press 【 Exit 】 .
After the number of repeat size is finished,

the backgauge moves to the next data
while the last one remains. To push -out
at the timing, place a check mark in adva-
nce. Push-out stored on the last page
when the Store-key is pressed.
11
Operation
How to cancel during the excution 5
２
１
Canceled because pressed the start-key.
１
The remaining times remaind displayed even if
moves the cursor to outside the pge of repeat
size.
　　Cancel remaining times during the excution.
1. Canceling is the following case.

①　Change the course.
　　　（If press air, set direction or clamp hold key, cannot cancel. )
②　Correct the momory data.
　　　（If press air, set direction or clamp hold key, cannot cancel. )
③　Move the cursor to outside the page of repeat size and press 【 Start 】 key.
2. To cancel remaining times during the excution, take the above way or press 【 × 】 of the
remaining times window.
12
Operation
How to use the break function of repeat
5 size
２
1 ２
◆ A break can be inserted in continuous ◆ How to enter data including blank

repeat size data. line.
If the frequency is attributed to continu- The cursor does not move beyond the
ous repeat size data, a blank line can be line. To enter new data, temporarily enter
inserted in the repeat size data to repeat without a blank line. Next, move the
the part og repeat size data after the cursor and press 【 Insert page 】 to
blank line by the number of repeat size. insert a blank line.
1. Move the cusor to the break point.
2. Press 【 Insert page 】 .

Blank lines can be made.
In the above example

　　After advance 80mm from 780mm,
　　repeat 3 times the cut off of 210mm
　　and 5mm.
If there is no blank line
　　Repeat 3 times 80mm, 210mm, 5mm
13
Operation
How to use repetition of designated range
5
２
３
2 ３
３
６
　　A range is repeated by the enterednumber of repeat size.
1. Select the memory mode. 6. When paper cutting is executed in the

automatic mode, a line is displayed in the
2. Enter the first page nuimber of the repetition range at the timing of start of
repeated range, followed by the decimal number of repeat cyles view. (The line is
point key. not displayed in the first cycle when the
remainingnumber of repeat cycles is not
3. Next, enter the number of repeat cycles
and press the number of repeat cycles
displayed.)
This line is displayed, too, at the number
key. The first page number of repetition of repeat cycles where no regular range
is separated from the number of repeat designtion is provided.
cycles with the decimal point key.
The stored data is displayed as follows :
" First page > number of repeat cycles " There is no limit in the range or number
of repeat cycles.
A duplicate range setting result in an
4. To modify the first page number or
error.
number of repeat cycles, enter again.
As well, an error is also caused if the
5. A page number larger than the current page is repeat size.
If page copying, deletion or insertion is
one does not cause an error even if it is
entered as first page of repetition , a executed, range modification imay be
page number smaller than current one is necessary,
automatically stored in memory.
14
Operation
How to use the simulation function 5
５
２
５６
　　You can check the movement of the backgauge before cutting .
1. Select the automatic mode.
2. Press sub mode menu 【 Others 】 .
3. Press 【 Simulation 】 .
4. It warks one step each time you press "Start"-key.
5. To execute continuously, turn to "Continue " and press "Start"-key.
IN case of returnimg to page 1 ( or, in the course division case, first page of division
or course jump, continuous simulation is finished and the step motion starts.
Paper cutting is impossible during excution of continuous simulation.
6. Press 【 End 】 , the simulation ends.
Robo-trim will not work if it is equipped.

（Do not open and close the front table .)
15
Operation
How to use clamping function to expel5 air
３
５
４４
４
　　To expel air out of stacked paper, lower merely the clamp.
2. Press sub mode menu 【 Set 】 .
3. Enter the clamping size, using the ten-key pad.
4. Press 【 Clamp 】 .
The clamp mark is displayed in the air field.
Repeat size may not be entered on the page next to clampin,

If clamping followrs repeat size as result of deletion of page, a " ？ "mark is
displayed.
5. An error message is displayed in case of erroneopus entry.
CAUTION
In the memory mode, even if the displayed page data is clamped, the press of the cutting
button caused to move the clamp and knife.
16
Operation
How to use clamping repeat size function
5 to expel air
２
1
４４
３
５６
６
　　Position the backgauge with the repeat size function and lower clamp only to clamp.
2. Press sub mode memu 【 Set 】 .
3. Enter the repeat size for clamping, using the ten-key pad.
4. Press 【 Repeat size clamp 】 .

The clamp repeat size mark is displayed in the function field.
5. Use the ten-key pad, enter the frequency.
The repeat size frequency may not be entered on page 1.

Enter from 1 to 999.
Entry is unnecessary incase of 1.
Enter " ０ " to designate frequency.
6. Press 【 Number of repeat size 】 .

The number of repeat size mark is displayed in the function field.
CAUTION
In case of the memory mode, even if the displayed page data is clamped, the press of
thecutting buton cause to move the clamp and knife.
Be careful about knife operation buton, there is a risk of injury.
17
Operation
How to check the data monitor 5
４
６
5 ３
In the manual mode In the automatic mode
1. Press sub mode menu 【 Meinte 】 . 4. Press sub mode menu 【 Others 】 .
2. Press 【 Data monitor 】 .

There states from monitors 1 to 5 can be
5. Press 【 Data monitor 】 .
There states from monitors 1 to 5 can
checked. be checked.
3. Press 【 Exit 】 . 6. Press 【 Exit 】 .
18
Operation
How to check the pedal pressure 5
３
３
1. Select the manual mode.
2. Press sub mode menu 【 maintenance 】 .
3. Press 【 Adjust pedal pressure 】 .

Displated current state.
19
Operation
Display switching cutting / knife change
5 counter
３
４
５２
５
１
７
8
６
　　◆ In all mode.
　　When displaying the knife counter 　　When displaying the cutting counter
1. Press the counter on the lower left of

the screen.
5. Press the counter on the lower left of
the screen.
Displayed the knife change counter reset. Displayed the cuting counter reset.
2. Press 【 Yes 】 and reset the counter. 6. Press 【 Yes 】 and reset the counter.
3. Press display switching, displayed the Press display switching, displayed the
cutting counter reset and the counter on 7. knife change counter reset and the
the lower left of screen is changed to counter on the lower left of screen is
the cutting counter. changed to the knife change counter.
4. Press 【 Exit 】 . 8. Press 【 Exit 】 .
20
Operation
Correction of error between actual size
5 and displayed size 1
1 ４
３３
２
６５８
８
３
７
２
８
　　Correct print deviation.
　　Use correction function 　　Set correction on the page.
1. Select the manual mode. 4. Select the memory mode.
2. Press sub mode menu 【 Set 】 →　 5. Move the cursor to the correction page.
【 Function list 】 →Correct print deviation　
→　check " Use " 6. Press 【 Correction setting 】 .
Now you can use correction function.

Correction data can be used X and
By default, it is not used. In this case Y.
the correction button is not displayed.
7. Press 【Ｘ（Ｙ） Page set ON 】 .

Displayed Correction page setting.
3. In the memory mode and the automatic Now correction X(Y) is set.
mode, displayed 【 Correction setting 】 . At this stage, the correction value is still 0.
8. To cancel the correction set on the page,

Can be set crrection ( X , Y ) for each move the cursor to the page and press
of the 500 courses. 【 Correction setting 】 and 【 Page set
Correction value ±５．００ mm OFFF 】 .
±０．５ inch
21
Operation
１１
８７
２５８
６ 10
３４９
10
　　Threr are 3 method as following.

１． Input the correction value directly.
２． Move the backgauge to cutting positon and set the difference with data as correction value.
３． Automatically set the correction by aligning to the mark and cutting.
　　As preparation, set the previous page 1 - 2 and 【 Corection setting 】 is displayed.
　　１． Input the correction value directly. 　　２． Move the backgauge to cutting
　　　　position and set the differnce with
1. Select the memory mode or automatic
mode.
　　　　data as correction value.
5. Select the memory mode or automatic

2. Select the page you want to correct press
【 Start 】 and set the backgauge position.
mode.
6. On the correction setting page, actually

3. Press 【 Corrction settiong 】 . set the paper.
4. Press 【Ｘ】 or 【Ｙ】 . 7. Move the backgauge and align marks.
5. Set correction value using 【＋】 or 【－】. 8. Press 【 Corrction settiong 】 and press

【Ｘ】 or 【Ｙ】 .
6. Press 【０００】 and set ０ . Displayed Backgauge position, mamory size
and its difference.
7. Press 【 Write 】 .
Can be set crrection ( X , Y ) for each

9. Press 【 Write 】 , the value of the differ-
ence is memorized as correction value.
of the 500 courses.
Correction value ±５．００ mm
±０．５ inch
22
Operation
１１
　　３． Automatically set the correction by aligning the mark and cutting.
1. Swlest the mamory mode or automatic

mode.
◆ Offset exceeding the permissible offset
range may not be entered.
2. On the correction setting page, actually

set the paper.
◆ If cutting is executed with an excessive
correction range, " Automatic correction
failed … " isdisplayed and the offset
3. Cutting does not change.
4. By cutting, set the difference memory ◆ In case of out of the range with a check
data and cutting size as the correction. mark placed at " Cutting can be made in
exact match only " at size agreement
5. If the offset has change as a result of detection ,cutting is impossible.
cutting, the top of the screen shows
" Offset is automatically corrected " ◆ If the print deviation correction function
in the function setting is " Not used "
with an offset attributed to the page,
the page with the offset is displayed in
the satae without correction. Because
the print deviation correction information
is left in the stored data, the origibal
stored offset is displayed if the print
deviation correction function is changed
to " Use " again.
23
Operation
Function of size agreement detection 5setiing 1
１１
　　Cutting is prohibited with a setting if the stored data does not agree with the
　　bacjgauge size.
　　The size agreement detection function includes the following.
１． Cutting is always possible. （ Initia setting ）
　　 Cuting is always possible even if the stored size does not agree with backgauge size.
２． Cutting is possible within the setting range.
　　 Cutting is possible as far as the range setting located on the right. If the range is exceeded,
　　 cutting is impossible.
　　 If cutting is execuuted out of the setting range, an error message is displayed.
３． Cutting is possibale in case of the exact match only.
　　 Cutting is impossible unless the stored size completely agree with the backgauge size.
　　 If cutting is executed in the state without agreement, an error message is displayed.
　　 However, if correction is designated in the page, cutting is possible even if agreement is not
　　 obtained as far as within the correction range.
　　 If cutting is executed in the state out of the setting range, an error message is displayed.
1. Selecy the memory or automatic mode.
2. Press the left part of the backgauge size view at the upper left of the screen.
3. Select one of the following.

　　[ Allways can be cut. ]
　　[ Paper can be cut in the setting range. ]
　　[ You can cut only in case of exact match. ]
24
操作のしかた
Function of size agreement detection 5setting 2
１１８
３４
１０
　　Set a cutting allowance range. 　　Cutting In case of size disagreed.
1. Select the memory mode or Automatic 7. Select the memory mode or Automatic
mode . mode .
2. Press the left part of display of the 8. Press the left part of display of the
backgauge position at the top of the backgauge position at the top of the
screen. screen.
3. Check ”Paper can be cut in the setting 9. Set ON ”Cutting permission(per cutting)”
range ".
10. Displayed "Can cut" and cutting is poss-
4. Change setting valuue using 【 ▲ 】【 ▼ 】 ible in the state of size disagreed.
But once cut, cutting permission will be
5. If cutiing in the state beyond setting
range, displayed error message.
canceled.
6. It can be set independently for each unit.

◆ mm Initial setting 1.00 mm
Chengeing unit 0.10 mm
Setting range 5.00 mm
◆ cm Initial setting 1.00 cm
Chengeing unit 0.010 cm
Setting range 0.500 cm
◆ inch Initial setting 0.100 inch
Chengeing unit 0.010 inch
Setting range 0.500 inch
25
Ｏｐｅｒａｔｉｏｎ
Ｈｏｗｔｏａｄｊｕｓｔｔｈｅｂａｃｋｇａｕｇｅ
5 ａｃｃｅｌａｒａｔｉｏｎ
５
３
６
3. Press Option-key.
4. Press 【 Set backgauge accelaration 】 .
5. Adjust the accelaration or decelaration using 【 ▲ 】【 ▼ 】 .

Standard setting ： 3 for each.
Too large an accelaration setting will cause the workpiece distanced from the
backgauge.
26
Operation
How to set the backgauge speed in the
5 automatic mode
３
５６
　　◆　Switch the speed of advance, retract and push out in the automatic mode.
　　◆　It does not affect driving by advance or retract button.
3. Press Optin-key.
4. Press 【 Set backgauge accelaration 】 .
5. Switch the speed.
Maximum speed Ｈ３００ mm / s

(both advance and retract) Ｍ２００ mm / s
L １７５ mm / s
27
Operation
How to set the software limit (advance
5 and retraction limit)
２５
６
７１０
３
８
　　◆　The operating range of the backgauge is controlled with software.

　　◆　This function is invalid after the power is turned on until zero point search is
finished.
　　◆　This function takes priority over hardware limits.
1. Selest the manual mode. 8. Backgauge travel permition setting

upon entry of value out of range.
2. Press sub mode menu 【 Mainte 】 . Select either enabled or disabled for the
action taken after a value out of the
3. Press Option-key permissible range is enteredzat the ten-
key pad and the advance/retraction
4. Press 【 Software limit setting 】 . start butoon is pressed.
Enabled ;The backgauge starts to travel
5. Check 【 Validate software limit 】 . and then is stopped at the hardware
　 or software.
6. Press the advance limit (retraction limit). Disabled ; No motion is caused. An " Out
of travel range" message is displayed
7. Enter the value.
　・ An appropriate value is set as an 9. View upon stop atadvance/retrac-
initial value duiring model selection in tion limit.
initial setting. Upon stoppage at advance limit ;
　・ The value remains unchangeed during A down arrow is displayed below the
　　 data initialization. 　 right limit of the backgauge data view
Upon stoppage at retraction limit ;
A up arrow is displayed above the
　 right limit of the backgauge data view
10. Press 【 Exit 】 . Color ;
Blue in case of software limit
28 　　Black in case of hardware.
Operation
How to use the pulse handle 5
２ 12
３
１３
１４
４１５
１６１７
　　Initial setting 　　Function setting
1. Select the manual mode. 10.　Option set in the procedure on the left.
2. Press sub mode menu 【 Mainte 】 . 11.　Selwct the manual mode.
3. Press Option-key. 12.　Press sub mode menu 【 Set 】 .
4. Press 【 Initial setting 】 .
13.　Press 【 Pulse handle 】 .
5. 【 Option setting 】 .
Displaed various options. 14.　Select the operation
　　・　Switching　/　・　Always operation
　　※ Setting requires password input.
15.　Select the operation in the automatic
6. Press 【 Set 】 . 　mode.
　　・　Possible　/　・　Impossible
7. Enter the password and press 【 Enter 】.
16.　Select the magnification
8. Check 【 Pulse handle 】 . 　　・　× 1　/　・　×　2　
　　・　× ５　/　・　×　10
17.　Press 【 Exit 】 .
Move 0.01 mm with 1 click and 1mm with 1 round.
29
Operation
How to set the input range of the memory
5 size
６５
３
７７
　　◆　Set the size range to be stored.

　　◆ The message " Out of range" is will be displyaed when a number exceeding the
　　 range is entered.
2. Press sub mode menu 【 Mainte 】 .
3. Press Option-key.
4. Press 【 Software limit setting 】 .

Displayed the screen "Set backgauge software limit/size range to be stored"
5. Press Min or Max of set size range to be stored.

Diaplayed input screen.
6. Enter the value using ten-key.
30
Operation
How to use the edit history 5
４５
　　Data confirmation and recovery 　　Use to copy
1. Select the memory mode. 7. After deleting a course, press 【 Data

recovery 】 in the 【 Edit record 】 of the
2. Press sub mode menu 【 Edit 】 . course.The course is restored and the
course data is restored and the course
3. Press 【 Edit record 】 . data is stored in the temporary storage.
The editing operation excuted last and the 8.
empty course search are displayed. Call up the course to be pasted, and
press 【 Data recovery 】 in the 【 Edit
4. Press 【 Data confirmation 】 .
The course data prior to editing is displayed.
record 】 to overwrite.
The data having been stored in the des-
tibation course of pasting, if there is any,
5. To recovery, press 【 Data recovery 】 . is overwritten with the data temporary
strage described previously.
If data is entered to the destination

of writing, an overwrite confirmation Difference from course past ;
message is displayed. Overwriting is always made from page
1 to the destination of pasting.
When course past can write after the
last page in memory divively, data
recovery obverwrites from page 1.
The temporary storage in case of
course delete is difference from the
temporary strage in case of course
copy.
31
Operation
How to look at the function selection 5list
３
４
1. Select the manual mode. ◆ 【 Select unit unused course 】

Slect the unit applied to unused course.
2. Press sub mode menu 【 Set 】 . ◆ 【 Power-on course setting 】
Select the course displayed upon power on.
3. Press 【 Function list 】 . ◆ 【 Correct print deviation 】
Select the using correction.
4. Place check mark at the disired function.
The underline indicates the factory shipment
◆ 【 Setting direction window 】
Select the animation displayed upon setting
setting . direction window setting.
◆ 【 Push-out forward standard 】
5. Press 【 Exit 】 . Slect the push-out setting page position.
◆ 【 Backgauge interlock 】
Select the function with which backgauge
is prohibited when the clamp prdal is
pressed.
With the initial setting, the backgauge is
stopped temporarily with inching enabled
upon the press of the pedal during auto-
matic advance.
◆ 【 Character entry keyboard 】
Select between kana (50-syllable layout)
and letter (QWERTY) layout.
◆ 【 Function notation character change 】
The characters displayed in the function
field on the memory or automatic screen
are changeed.
32
Operation
How to set the cutting function 5
３
４
1. Select the manual mode. ◆ 【 Clamp pressure at cutting startup 】

Set the Pressur of the clamp reaching
2. Press 【 Set 】 . the workpiece.
3. Press 【 Cutting functio 】 . ◆ 【 Pressure monitoring sensor 】

Turn on or off the sensor for monitoring
4. Select the function.
The underline indicates the factory shipment
a change in the clamp pressure.
setting . ◆ 【 Clamp stop judgment time 】

Select the time from arrival of the clamp
5. Press 【 Exit 】 . at the workpiece to the startof knife to
lower.
◆ 【 Cutting cycle time 】

Cutting time monitor.
◆ 【 Knife moving start time 】

Enter the time delay from the press of
the cutting buttons to the start of the
knife to lower.
33
Operation
How to set the option function 5
５
８
４
３
８
1. Select the manual mode. The following can be set

○　Mem card
2. Press 【 Mainte 】 . ○　Pulse handle
○　Robo-trim
3. Press Option-key. ○　Robo-Swivel
○　Rear paper feed
4. Press 【 Initial setting 】 . ○　False clamp from the front
5. Press 【 Option setting 】 .
6. Setting requires password input.

In the input screen
Press 【 Set 】 .
Enter the password and press 【 Enter 】.
Press 【 Exit 】 .
7. Check 【 Option function 】 .
34
Operation
How to look at the alarm history 5
2. Press sub mode menu 【 Alarm 】 .

The alarm history is displayed.
3. Press the history screen.

The cursor moves to the latest alarm.
Press 【 ▲ 】 or 【 ▼ 】 to move the cursor.
4. To edit press 【 Edit 】 .

Setting requires password input.
In the input screen
Press 【 Set 】 .
Enter the password and press 【 Enter 】.
Press 【 Exit 】 .
35
Operation
How to protect the data 5
３
３
３４
2. Press 【 Others 】 .
3. Press 【 Protect data 】 .

Key mark is locked
A triangular protection mark is displayed
4. To remove protection, press once more 【 Protect data 】 .
36
How to change the knife
How to remove the knife 1 5
CAUTION
Remove stacked paper or the like from the surface plate. Otherwise
stacked paper will push out the knife holder or the like during erro-
neous backgauge advance in knife change work.
Leave knife change to those who have undergone special training

course and observe instruction given in the instruction manual.
Otherwise injuries will be caused.
Prohibit approach of athird party near the machine during knife

change or height adjustment work.
Otherwisw injuries will be caused.
To install or remove the knife, prepare necessary tools in advance

and follow the predetermined procedure and be deliberate.

Move the backgauge to over 200 mm position. 1
Keep the main motor operating.
2 2
2. Press and hold the cutting buttons until the
knife lowers to the bottom. Then release
the cutting buttons. ５５
CAUTION ６
To work with the knife lowered, stop the
knife with its cutting edge in contact with
the cutting stick.
3. The knife carrier is stopped when the cutting

buttons are released, and the second knife bolt
4
from the leftmost one appears.
4. Use the accessory Allen T wrench to remove

only the scond knifr bolt from the leftmost.
5. Press the cutting buttons to return the knife

carrier to its original position.
6. Turn the knife change lever to "CHANGE"

While the lever is on the "CHANGE" side,
Adjust to slow down slowly. Operation is prohibited except advance/
retract button.
37
7. Step on the clamp pedal to lower the clamp.
CAUTION
When stepping on the clamp pedal, do not
reach beneath the operating range of the
clamp. Otherwise injyuries will be caused.
9 7
8. While stepping on the pedal, install the clamp

support bolt at two places.
CAUTION
Do not reach beneath the knife support
bolt and surface plate.
8
Otherwise entanglement between knife
8
support bolt and surface plate will be
caused.
9. Slowly release the clamp pedal.
The clamp rises and the knife support

bolt supports the cutting edge.
10. Remove all the knife installation bolts.
Open the knife height adjustment window

to remove the bolt at the left end.
10
CAUTION
After the knife support bolt supports the
cutting edge and all knife installation bolts
are removed, never lower the clamp until
the knife handle presses the knifr.
Otherwise the knife will fall, resulting in
injyuries.
11. Install the knife handle in the notch position of

11
the knife carrier. Do not tighten completely. 11
12. Place a larger knife holder on the left side a

smaller one on the right side, under the knife
handle. 12
12
38
13. While holding the knife holder securely, slowly

step on the clamp pedal to lower the clamp.
Cjeck if the knife handle enters the notch

of the knife holder and the upper end of
the knife becomes lower than the knife
carrier. Stop the clamp immediately.
１６１３
14. Tighten the knife handle to fix the knife to the
1５
knife holder.
15. Lower the clamp to the bottom and remove

the knife support bolts. 14
CAUTION 14
Do not reach between the knife support bolt １３
and surface plate.
１３
Otherwise entanglement between knife
support bolt and surface plate will be caused.
CAUTION
To remove or install the clamp support bolt,
be careful of the knife. １５
１５
16. Slowly release the clamp pedal.
At this time, hold the knife handle to distance

the knife from the clamp by 1 to 2 mm.
17. While holding the knife handle, pull the knife

towaed you.
CAUTION
When using the knife handle, be careful not
to allow fingers to slip due to oil or the like.
When sliding the knife holder on the surface
plate, be careful not to make the cutting
edge in contact with the main body.
Otherwise the cutting edge will be clipped.
39
18. While holding the knife handle, fall the the knife
on the surface plate
CAUTION 19
When placing the knife on the surface plate, 19
do not allow the cutting edge protruding
from the surface plate. 18
Otherwise injuries will be caused with the 18
cutting edge.
19
19. Loosen the knife handle to remove the knife 19
holder.
CAUTION
When removing or installing the holder or
handle from/to the knife, be careful the
cutting edge of the knife.
20. While holding the knife handle, house the knife

20
in the storage box. Remove the knife handle.
20
CAUTION
When housing or retrieving the knife jn/out
of the storage box, use the knife handle
and keep away from the cutting edge.
Otherwise injuries will be caused with the
cutting edge.
CAUTION CAUTION
Fix the knife in the storage box with bolts Replace thr knife storage box or tying
or rope securely so that the knife will not strings with new ones immediately
slide. if they have deteriorated.
CAUTION
To carry the knife, house the knife in the

storage box with the back of the knife
facing down and be careful of the cutting
edge.
Otherwise injuries will be caused due to the
sliding knife. As well, the storage box can
be broken and cause injuries,
40
How to remove the knife (Knife lifter）
5
1
CAUTION
Remove stacked paper or the like from the surface plate.
Otherwise stacked paper will push out the knife holder or the like
during erroneous backgauge advance in knife change work,
possibly resulting in a broken knife and/or injuries of the operaror.

course and observe instruction gives in the instruction manual.
Prohibit approach of a third party near the machine during knife

change or height adjustment work.

1. Start the manual mode.

Move the backgauge to over 200mm position. 1
Keep the main motor operating.
2 2
2. Press and hold the cutting buttons until the
knife lowers to the bottom. Then release
the cutting buttons.
CAUTION 5 5
To work with the knife lowered, stop the
knife with its cutting edge in contact with
the cutting stick.
3. The knife carrier is stopped when the cutting

buttons are released, and the second knife bolt
4
from the leftmost one appears.
4. Use the accessaory Allen T wrench to remove

only the second knife bolt from the leftmost.
5. Press the cutting buttons to return the knife

carrier to its original position.
41
How to remove the knife （Knife lifter）
5
2
6. Stop the main motor.

6
7. Remove the knife bolt.
To remove the leftmost bolt, open the

knife height adjustment window.
8. Temporarily place the knife holder on the

surface plate so that the right end of the
knife is aligned with the right end of the
holder cover. 7
9. Insert the T up/down wrench into the knife

up/down screw and turn countclockwise to
lower the knife.
CAUTION 9
Do not allow the cutting edge to be
extended out of the leveling block.
12
12
10. Adjust the holder so that the knife handle
10
11
installation hole enters the holder groove
and install and tighten the knife handle to 10
fix the knife to the knife holder.
8
11. Remove the hanging bolt.
8
12. While holding the knife handles, pull the knife
toward you.
CAUTION
When using the knife handle, be careful

no to allow fingers to slip due to oil or
the like.
CAUTION
When removing or installing the holder
or handle from/to the knife, be careful
of the cutting edge of the knife
CAUTION
Avoid hitting the cutting edge agains
the main body when pulling the knife.
42
How to remove the knife (Knife lifter）
5
3
13. While holing the handles, fall the knife on the

leveling block.
CAUTION 14
When placing the knife on the surface plate 14
Do not allow the cutting edge protruding
from the surface plate. 13
Otherwise injuries will be caused with cutting 13
edge.
14
14. Slightly loosen the knife handles and remove 14
the knife holders.
CAUTION
When removing or installing the holder or hadle
fro /to the knife, be careful of the cutting
edge of the knife.
15. 15
While inserting the knife into the knife strage
case, remove the knife handles. 15
CAUTION
When housing or retrieving the knife in/out
of the storage box, use the knife handle and
keep away from the cutting edge.
cutting edge.
CAUTION
Fix the knife in the storage box with bolts or
rope securely so that the knife will not slide.
CAUTION
To carry the knife, house the knife in the
storage box with the back of the knife
facing down and be carefull of the cutting
edge.
Otherwise injuries will be caudsed due to the
sliding knife. As well, the storage box can be
broken and cause injuries.
CAUTION
Replace the knife storage box or tying strings
with new ones immediately if they have
deteriorated
43
How to install the knife 1 5
CAUTION


change or height adjustment work. Otherwisw injuries will be caused.


Move the backgauge to over 200 mm position. １
2. Place the knife in the storage box on the

surface plate. Place it with the cutting edge
facing you and with the knife face facing up.
3. Install the knife handle.

CAUTION
handle fro /to the knife, be careful of the
Otherwise injuries will be caused. 3
3
4. Pull the knife on the surface plate.

The cutting edge should face you and the knife
face should face up.
CAUTION CAUTION
When housing or retrieving the knife in/out When placing the knife on the surface
of the storage box, use the knife handle plate, do ont allow the cutting edge
and keep away from the edge. protruding from the surface plate.
Otherwise injuries will be caused with the Otherwise injuries will be caused with
cutting edge. the cutting edge.
44
5. Install the knife holder and tighten the knife

handle.
CAUTION 5
When removing or installing the holder or 5
handle from/to the knife, be careful of the
cutting edge of the knife, 5
5
cutting edge.
CAUTION
to allow fingers to slip due to oil or the like.
Otherwise injureies will be caused.
6. When holding the knife handle, erect the knife

on the surface plate so that the cutting edge
does not contact with the surface plate.
7. When holding the knife holder, slide to beneath

the knife carrier.
Set the knife so that the knife handles is

located beneath the notch in the knife 6
carrier. 7 6
7
CAUTION
When sliding the knife holder on the surface
plate, be careful not to make the cutiing
edge into contact with the mai body.
Otherwise the cutting edge will be chipped.

CAUTION
When stepping on the clamp pedal, do not
reach in the operating range of the clamp.
9. Install the knie support bolt to the clamp at

two places.
CAUTION
When removing or installing the support bolt
fro /to the clamp, be careful of the knife. 9
45
10. When holding the knife handle to make the

11
knife into light contact with the clamp, slowly
rerease the clamp pedal to raise the clamp. 11
10
11. After the knife rises a little, slightly loosen
the knife handle and, while leaving the knife 10
holder on the surface plate, raise the knife
to the top. 11
Raise the clamp to the top while carefully

inserting ti knife handle into the notch in
the knife carrier.
12. Remove the knife handle.

CAUTION
After the knife support bolt has supported 10 15
th cutting edge and all knife installation
bolts have been removed, never lower the
clamp until the knife is pushed with the
knife handle. 12
Otherwise the knife will fall, resulting in 12
injuries.
13. Using an Allen wrench, align the bolt hole.
14. Using the knife bolt, fix the knife to the knife
carrier.
Tighten bolts in order, starting at the center

then ourward, so that no warp is causefd in
the knife.
Do not install the bolt second to the leftmost
one at this timing.
14
To install the leftmost bolt, open the knife
height adjustment window.

CAUTION
When stepping on the clamp pedal, never
reach the operating range of the clamp.
46
16. Remove the knife support bolt from the clamp.
CAUTION
Never reach between the knife support bolt
and surface plate. 16
Otherwise entanglement will be caused 16
between the knife support bolt and surface
plate
17. Return the knife support bolt to the predeter-

mined opsition.
Until the knife support bolt is installed in the
predetermined position, neither the knife nor
the clamp operates.
18 １7
18. Place the knife change lever in the " Cutting"
position.
19. Adjust the knife height.
Follow the description given in the " Knife

height adjustment " section to adjust the
knife height.
CAUTION
Do not start the knife until knife adjustment
is finished.
Too low a cutting edge will give damege to
the knife and machine.
20. How to install the bolt second to the leftmost one.

　　①. Start the main motor. ②
　　②. Check if the backgauge is over 200mm
position.
　　③. Press the cutting button.Wait until the knife ①
　　　 is down,and then rerease the cutting button. ④
CAUTION
To work with the knife down, stop the knife
when the cutting edge of the knife is in
contact with the cutting stick. ⑤ ⑤
③ ③
cutting edge.
　　④. Install the knife bolt second to the leftmost one.

　　⑤. Press the cutting button to return the knife
　　　 carrier to the original position.
47
How to install the knife （Knife lifter）
5
1
CAUTION


change or height adjustment work. Otherwisw injuries will be caused.

and follow the predetermined procedure and be deliberate
1. Set the manual mode.

Move the backgauge to over 200mm position. １

2
3. Place the knife on the leveling block with the
cutting edge facing you.
4. Install the knife handles.

CAUTION
When removing or installing the holder or hanle
from/to the knife, be careful of the cutting
edge of the knife. ４
Otherwise injuries will be caused. ４
Pull the knife on the leveling block with the

5. cutting edge facing you.
CAUTION CAUTION
When housing or retrieving the knife When placing the knife on the surface
in/outof the storage box, use the knife plate, do not allow the cutting edge
handle and keep away from the cutting Protruding from the surface plate.
edge. Otherwise injuries will be caused with
Otherwise injuries will be caused with the cutting edge.
the cutting edge.
48
How to install the knife (Knife lifter）
5
2
6. Install the knife holders, with the taller one

6
on the left and shorterone on the right, and
tighten the knife handoles. 6
7. While holding the knife handles, eract the knife 6

on the leveling block.
6
CAUTION
to allow fingers to slip due to oil or rhe like.
8. Set the knife under the knife carrier.

CAUTION
When slidng the knife holder on the surface
plate, be careful not to make the cutting
edge into contact with the main body.
Otherwise the cutting edge will be chipped.
9. Insert the T up/down wrench into the knife

up/down screw and move the lift plate up/
9
down to align with the hanging screw hole.
10. Install the hanging bolts.
11. Loose the knife handles.

CAUTION 12
handle from/to the knife, be careful of the
11
12. Turn the lifting screw toward clockwise, raise
11
the knife.
14
13. Raise the knife until the bolt hole is aligned.
14
If the knife bolt hole is not aligned due to an
inclined knife or the like, use the Allen wrench
for knife installation to correct.
14. Remove the knife holders.
49
How to install the knife （Knife lifter）
5
3
15. Fix the knife to the knife carrier with bolts.
Tighten bolts in order, starting at the

center then outward, so that no warp is 15
caused in the knife.
To fix the leftmost bolt, open the

knifeheight ajustment window.
At this point, do not install the second
bolt from the leftmost.
16. Adjust the knife height.
Adjust according to the knife height

adjustment section.
CAUTION
Do not start the knife until knife height
adjustmentis finished.
Too low a cutting edge will give damage
ti the knife and machine.
17. How to install the second bolt from the leftmost.

　　①. Start the main motor. ②
　　②. Make sure that the backgauge is at
　　　 least 200mm.
　　③. Press and holding the cutting buttons
①
　　　 until the knife lowers to the bottom
④
　　　 Then release the cutting buttons.
CAUTION
To work with the knife down, stop the

⑤ ⑤
knife when the cutting edge of the knife
is in contact with the cutting stick. ③ ③
cutting edge.
　　④. Install the second bolt.from the leftmost.

　　⑤. Press the cutting buttons to retur the
　　　 the knife carrier to its original position.
50
How to adjust the knife height １ 5
2 1 2
4
３
1. Stop the main motor. 5. The knife lowers. Check that the cutiing
Clutch operation becomes valid after 150 edge slightly makes contact with parer
seconds. and that then it starts to rise. Raise the
knife to the top.
2. Remove the cuttingstick. Place a sheet of
The broove depth is 16mm. If the knife
thin paper at both ends of the cutting
stick groove. does npt start to rise even if the cutting
CAUTION edge makes contact with thin paper,
turn the worm shaft clockwise to raise
To remove or install the cutting stick,
theknife to the top and check the rela-
wear gloves or the like and careful
tionship with the cutting edge line seal
of the edge of the cutting stick gr-
again.
oove and cutting edge of the knife.
CAUTION
3. Turn the clutch key in electric box 1. If the cutting edge of the knife is lower
CAUTION than the cutting edge line seal installed
to the clamp, use the " knife height
Turning the clutch key on releases the
adjustemnt handle " in advance to adj-
knife brake, starting to lower the knife
ust to a position higher than the cutting
by its own weight. injuries will be caused.
edge line seal.
Leave the clutch key turned off unnless
Otherwise the knife will be caused aga-
the knife is turned with the wrench or it
inst the groove in the cutting stick,
is held by another means.
possiblycausing damage to machine and
knife.
4. Remove the cover from the worm shaft ( R )
When turning the knife height adjustm-
and use a wrench to turn the worm shaft
ent handle, be careful of the cutting
counterclockwise.
edge of the knife and edges of the
main body.
51
How to adjust the knife height ２ 5
8
9 9
7
6
9 9
6. Turn the clutch key counterclockwise to turn the clutch off. Close the door power electric
box 1.
7. Remove the wrench and install the worm shaft.
CAUTION
Be sure to remove the wrench.

Otherwise the turning wrench will cause injurues.
8. Start the main motor.
9. Start the knife and check that the cutting edge slightly makes contact with paper and
then returns.
10. Install the new cutting stick.
Set an unused face at the position where the cutting edge lowers.
If the cutting stick is lower the table face, place paper under the cutting stick
to check.
11. Perform test cutting. If the lowest sheet remains uncut, adjust the knife height.
52
How to make fine adjustment of the knife
5 height
1 1
2 3
1. Remove from the knife height adjusting 4. After adjusrment is finished on the left
window. and right sides, turn the fixing pin 90
degrees back to the original position.
2. Pull the fixing pin and turn it 90 degrees.
Check that the fixing pin fits the hole
3. Using the adjusting handle, adjust the
height.
when it returns, If the pin does not
enter, move the adjusting handle
slightly to the left or right.
To raise the knife, turn the adjusting
handle toward counterclockwise.
To lower the knife tuen toward
clockwise.
CAUTION
Do not lower or raise the knife too much
unnecessarily.
Otherwise the safety bolt will be broken
and/or the macjine will bedamaged.
When turning the knife height adjustment
handle, be careful of the cuttingof the
knife and edge of the main body.
53
How to change the cutting stick 5
2
3
Two grooves for each of the four

faces of the cutting stick, total
eight grooves, can be used, 4
2. While inserting a screwdriver at the left end, make the cutting stick float a little to remove.
Usea file or the like to remove projections ( traces of knife edge ) from the
removed cuting stick. If the damaged cutiing stick is forcibly pushed with projections,
the cutting stick will be stuck and will become hard to remove.
3. Clean the groove from which the cutting stick is removed.
4. Starting at the right end, insert the entire cutting stick into the groove.
CAUTION
Use protective gear such as gloves when removing or insatlling the cutting stick
and be careful of edge of the cutting stick installation groove and cutting edge
og the knife.
54
How to use two-stage knife installation
5 holes
the knife is provided with upper and lower installation holes. At first, use the holes in
1.the lower row.
2.Ifrow.the wear exceeds 20mm after repetitive grinding, use instaration holes in the upper
At this, set the accessory back joint pin at the back of the knife.
1. Perform knife height adjustmnt in advance to adjust the knife carrier 20mm above.
CAUTION
When turning the knife height adjustment handle, be careful of edge of knife or
those of the main body.
2. Set the back joint pin at the back of the knife.
3. Using installation holes at the upper row, install the knife.

CAUTION
Do not use holes in the upper row before wear in the knife width reaches 20mm.
Erroneous use will cause damage to the knife and machine.
55
Install/remove the false clamp
How to remove the false clamp 5
2
2
2
5
3
3
5
4
CAUTION
Be sure to stop the main motor when removing or installing the false clamp. If anyone
starts the clamp while another person works at the rear of the machine, injuries will be
caused.
1. Turn the power switch of the main motor off.
2. Loosen the installation nut by about 8mm.
3. Pull the false clamp down to disengage from the dowel pin of the clamp.
CAUTION
When removing or installing the false clamp, wear gloves and keep away from the knife in
front of the clamp.
Otherwise injyries will be caused.
4. Pull false clamp backward.
5. Place the false clamp on the false clamp holder.

A limit switch in the holder senses the false clamp to adjust the advance limit of the backgauge
appropriately to the one without the false clamp.
6. Minimum cutiing size　（Approximate）

Model With false clamp Without false clamp
SC100～115Z　　　　　　　　　85 27
SC137～200Z 105 27
SC250Z 125 35
56
How to Insatall the false clamp 5
2
4
4
4
CAUTION
Be sure to stop the main motor when removing or installing the false clamp. If anyone
starts the clamp while another person works at the rear of the machine, injuries will be
caused.
1. Turn the power switch of main motor off.
2. Take out the false clamp out of the false clamp holder.
A limit switch in the holder senses the false clamo to adjust the advance limit of the backgauge
appropriately to the one with the false clamp.
3. Align the dowel pin of the false clamp with the dowel pin hole of the clamp.
CAUTION
When installing thr false clamp, be careful to keep away the knife in front of the clamp.
CAUTION
Do not install the false clamp while it protrudes beyond the front face of the clamp.
Otherwise contact with the cutting edge will be caused, possibly resulting in damage to
the knife and machine.
4. Tighten the installation nut to fix.
57
How to remove the false clamp (Front
5 installation/removal）
８
１
１８
１
7
6 ９
６９
９１２
５１１
　Front installation/removal setting must be validated with an optinal function setting.
1. Place a cushion such as abook at the 9. Press 【 Clamp stop cancel 】 and reset
Bottom, left and right of the clamp. button ( Black ) of the knife pushbutton
Keep the height identical. plate simultanously.
The clamp reises.
10. Pull the false clamp to the front surface
3. Press 【 Main 】 . plate.
4. Press the option key. 11. Place on the false clamp installation table
A limit switch in the installation table
5. Press 【 Remove false clamp 】 . senses the false clamp to adjust the
advance limit of the backgauge approp-
6. Press 【 Verification value setting 】 . riately to the one without the false
Check the counter value ( height from clamp.
surface plate ). It is 40 to 50mm in
regular cases. Use ▲ or ▼ to adjust.
Press 【 Counter value verification start 】.
7. Use the clamp pedal, slowly lower the

CAUTION
clamp.
The clamp is stopped at the counter value. When removing the false clamp, be careful
to keep away from the knife in front of
8. Using the loach handle, press the left and the clamp.
right false clamp installation/removal Otherwise injuries will be caused.
holes of the clamp simultanously.
The false clamp comes off the clamp and
drops on the cushion.
58
Insatall/remove the false clamp
How to install the false clamp （Front5 installation/removal）
４
１
１
１
３
５５
1. Place a cushion such as a book at the bottom, left and right of the clamp.
Keep height identical.
2. Place the false clamp on the cushion.

Align the front end of the false clamp with the cut line.
pLace in the center of the surface plate in the left/right direction.
3. Using the clamp pedal, slowly lowe the clamp to push it against the false clamp.
4. Release thr clamp pedal to raise the clamp.
5. The false clamp installation table is stripped of the false clamp and the front end of
the backgauge is adjusted appropriately to the one with the false clamp.
CAUTION
When installing the false clamp, be careful to keep away from the knife in front
of the clamp.
59
Maintenance
Alarm and remedy 1 5
1. Message Remedy
The protective device ( Thermal relay ) ①　Operate the clutch key and manu-
of the main motor is activated. 　　 ally reverse to mpve the knife to
　　　 the top.
　②　Remove the product.
　③　Determine the cause and remove it.
　④　Reset the activated protective
　　　 device.
　⑤　Press 【 Alarm reset 】 on the touch
　　　 panel display.
CAUTION
If this alarm is causes during knife operation, the cutting edge of the knife may be
stopped at e position lower than the bottom face of the clamp. A message and a
buzzer notify.
Do not reach beneath the knife.
2. Message Remedy
The protective device ( Thermal relay ) 　①　Reset the activated protective
of the blowermotor is activated. 　　　 device.
　②　Press 【 Alarm reset 】 on the touch
　　　 panel display.
3. Message Remedy
Ｔ．Ｄ．Ｃ Activation ; the stopping 　① Contact our servicedivision.
position of the knife has overshot the 　　　い。
fixed position.
This alarm insicates that clutch adjustment is necessary. The clutch lining becomes
worn as the machine keeps operating.
Periodic inspection and adjustment are necessary.
4. Message Remedy
Clamp pressure drop is detected 　①　Operate the clutch key and manua-
during cutting operation. 　　　 lly reverse to move the knife to the
　　　 top.
CAUTION 　②　Remove the product.
　③　Press the reset button ( Black ) at
　　　 the operation section of the main
If this alarm is caused during knife operation, 　　　 body.
the cuttingedge of the knife may be stopped 　④　If the alarm is causesd immediately
at a position lower than the botton face of 　　　 after replacement of hydraulic wo-
the clamp. 　　　 rking oil,bubbles remaining in the
Injuries will be caused. 　　　 hydraulic circuit are the cause.
　　　 Temporarily invalidate the error
　　　 detection function and repeat cla-
　　　 mping and knife operation until the
　　　 clamp motion becomes stable.
　　　 Then validate the error detection
　⑤　If this alarm persists, inspection of the 　　　 function. For how to operate the
　　　 hydraulic control is necessary. Contact 　　　 error detection function, contact
　　　 our service division. 　　　 our service division.
60
Maintenance
Alarm and remedy 2 5
5. Message Remedy
Cutting is interrupted due to a broken 　①　Inspect the safety bolt and support
safety bolt or loose knifesupport bolt. 　　　 bolt.
CAUTION
If this alarm is caused during knife operation , the cutting edge of the knife may be
stopped at a position lower than the bottom face of the clamp. A message and a
buzzer notify.
6. Message Remedy
The PLC battery voltage is low. 　①　Contact our service division.
7. Message Remedy
A count alarm of the clamp height 　①　Contact our service division.
sensor is detected.
◆ Other message views
8. Message Remedy
The timing of periodic inspection is 　①　Contact our service division.
reaches. ( Arbitrary setting )
9. Message Remedy
Reminder of oil replacement timing. 　①　Contact our service division.
( Arbitrary setting )
10. Message Remedy

Reminder of knife replacement timing. 　①　Replace the knife.
( Arbitrary setting )
61
Maintenance
Trouble during operation 5
1. The power is not turned on. Remedy

The touch panel shows nothing when the 　①　Check if the switch in the distribu-
power switch is turned clockwise. 　　　 tion panel or the like is turned "ON".
　　　 If it is, contact the director of
　　　 factory equipment or our service
　　　 Division.
2. The power is turned off suddenly. Remedy

　①　Check for trouble in the 200vAC
　　　 source supplied to the machine.
　②　Check if the switch in the distribu-
　　　 tion panel or the like is turned "ON".
　　　 If it is, contact the director of
　　　 factory equipment or our service
　　　 Division.
CAUTION
Do not rech beneath the knife.
The cutting edge may be stopped at a position lower than bottom face of the clamp.
Injureies will be caused.
Remedy to be taken after power recovery

① Press the STOP key to retract the backgauge.
② Operate the clutch key tomanually move the knife to the top.
③ Remove the product.
④ Travel the backgauge in the advance direction at the 305mm point from the
cutting edge mark of the cutting stick to show thebackgauge data on the
operation panel.
If this trouble is caused during backgauge operation, a backgauge zero point error
may be displayed when the power is restored. If this is the cause, check the size
actually and press 【 Confirm 】 .
3. The main motor fails to start. Remedy

Even through the main motor switch is 　①　Check if the clutch key is turned
pressed, the motor failes to start. 　　　 on.
　　　 ⇒　Tuen the key off.
　②　Check if the fuse is blown.
　　　 ⇒　Replace the fuse.
4. The clamp motion is too slow. Remedy

The clamp does not lower to the 　①　Check if the lubricating oil at the
bottom. 　　　 clamp mechanism is sufficient.
　　　 ⇒　Supply lubricant.
　②　Check if the padal oressure setting
　　　 is too low.
　　　 ⇒　Increase the setting.
62
Maintenance リセットボタン（黒）
How to reset the thermal relay or pressure

5
alarm
1. Resetting the thermal relay

　①　Determine the cause of overload
　　　 and remove it.
　　　 Case ①　An excessive load is detected.
　　　　　　　②　The thrmal relay is broken
　②　The thermal reray is activated thermally.

　　　 Wait until it coolsdown beforepushing to
　　　 reset.
　③　If the relary is activated repetitively after main motor reset button
　　　 being reset, inspection is necessary. blower reset button
CAUTION
Keep away from other than the thermal relay and reset button.
Otherwise failures will be caused to the machine or injuries will be caused due to
electric shock.
2. Resetting a pressure alarm

Restore from the clamp hold or pressure
alarm.
　①　Press the reset button (Black ) at
　　　 the knife pushbutton plate.
reset button （black）
CAUTION
The cutting edge of the knife may be stopped at a position lower than the bottom
face of the clamp.
Injuries will be caused.
63
Maintenance
How to replace the fuse 5
1. Turn the power switch off.
2. Open the door of the electric box 1 or electric box 2.
3. Reolace the appplicable fuse.

The spare fuse is located in electric box 2.
Check if the size ia the same and the ampere marked at the end of the fuse is identical.
CAUTION
Do not use the fuse unless the rating is identical.

Otherwise failures, fire and/or injuries will be caused.
F1 ５ A 　For main power supply

　 F2 ５ A 　For control circuit AC100V
Electric box 1 F3 １ A 　For CC-E circuit board　DC5V
F4 ５ A 　For cut line
F5 ２ A 　For DC24V circuit
F8 ２ A 　Power supply for computer unit
Electric box 2 F2 ３ A 　For hydraulic solenoid circuit
（ on KPW circuit board） F1 ２ A 　For clutch power supply
F １～Ｆ８ F２ F１
Electric box １ Electric box ２（KPW board）
64
Maintenance
How to use the clutch - key 5
Application
　①　It is turned off during regular operation.
　②　Turn the key on and turn the worm shaft with a wrench to manually move the knife
　　　 up or down.
　③　Turn the key on/off to adjust the clutch.
◆ The clutch does not function in the following states even if the clutch key is operated.
　①　For 150 seconds after the power is turned on.
　②　For 150 seconds during main motor operation after the main motor stop button is
　　　 pressed.
　③　For 150 seconds during main motor operation after the clutch key is operated.
◆ The main motor does not start if the clutch key is turned on.
CAUTION
Turning the clutch key on releases the knife brake. Leave the clutch key turned off
unless the manual shaft is turned with a wrench or held.
Otherwise the knife will drop due to ita own weight.
Keep away from parts or terminals other than clutch key.
Otherwise failures will be caused to the machine or injuries will be caused due to
electric shock.
ON OFF
Clutch-key
65
Maintenance
How to turn manually 5
　 The knife mechanism is manually operated.

Leave the power switch turned on.
2. Remove the cover from the worm shaft at the right side face of the main body and
check the position where the wrench is installed.
shaft
3. Turn the clutch key in the electric box 1 on.
4. After clutch operation noise is issued, install the wrench to the shaft and turn the shaft.
If the knife is stopped during descent ( if it is stopped beyond the bottom dead center,
do the opposite to the following description.
　　　Turn clockwise to raise the knife.
　　　Turn counterclockwise to lower the knife.
5. After the knife rises to the top or after manual rotation is finished, turn the clutch key off.
6. Remove the wrench and install the cover to the worm shaft.
CAUTION
Do not leave tolls ( such as the wrench ) used for manual rotation. Remove them
from the shaft
Otherwise the tool will jump out the shaft, causing injuries.
Turning clutch key on releases the knife brake. Leave the clutch key turned off
unless the manual shaft is turned or held with a wrench.
Otherwise the knife will drop due to its own weight, causing injuries.
Never reach beneath the knife.
Otherwise injyries will be caused.
66
Maintenance
Safety bolts 5
If an excessive load is added to the knife or knife carrier, the safety bolt becomes loose or
it is broken, causing an emergency stop to the knife. An alarm is displayed on the message
window of the touch panel display at this time.
Visual confirmation may be impossible even if the safety bolt is loose. Retighten the safety
bolt. If breakage is confirmed, turn the machine off and take measures to keep out the area
against entry of a third party and contact the nearest service center or our service division.
The machine with a broken safety bolt is stopped in an extremely unstable and dangerous
state. Replacement accompanies much danger and needs professional knowledge.
ITOTEC's trained engineer will conduct replacemant.
オフオン
CAUTION

Do not pull out the product.

Otherwise injuries will be caused with the cutting edge of the knife or the like.
67
Msaintenance
How to replace the safety bolts 1 5

CAUTION
The flywheel, pump pulley , V-belt and main motor pulley keep rotating due to inertia
for about 150 seconds after the main motor is stopped. Check for stoppage befor
continuing to work.
Otherwise entanglement and injuries will be caused.
2. Open the knife height adjustment window.
3. Observe the state of rod1 and rod 2.

It is necessary to check if the joining face of rod1 and that of rod 2, which are separated
due to the broken safety bolt, is in parallel and check if they can be joined without a gap
while manually turning.
According to circumstances of breakage of the safety bolt, rod 2 separated from rod 1
may face sideway or downward. Restoration in these xases is difficult and necessitates
replacement of a part ( insert rod ). Contact our service division.
4. Turn the clutch on with the clutch key and install a wrench at the end of the shaft located
on the right side face of the main body to move rod 1 and rod 2 close to each other and
join so that the safety bolt installation holes are aligned. Check if they are joined completely
and move the knife to the top.
CAUTION
Turning the clutch key on releases the knife brake. Leave the clutch key turned off
unless the manual shaft is turned or held with a wrench.
Otherwise the knife will drop due to own weight and injuries will be caused.
5. Turn the clutch key on.
Rod １
ロット 1
Rod ２
ロット 2
68
Maintenance
How to replace the safrty bolts 2 5
6. Remove the wrench and install the cover to the worm shaft.
CAUTION
Do not leave tools such as the wrench, which are used for manual rotation , installed.
Otherwise the tool will jump out the shaft ,causing injuries.
7. Insert the safety bolt from the bottom ( of rod 2 ), and install the washer and nut from
the top.
Two safety bolts are insatalled for each rod. Even if only one safety bolt is broken,
replace in a set of two.
CAUTION
When replaceing the safety bolt, be careful of the cutting edge of the knife.
8. Check that alarm indication is eliminated.
69
Maintenance
How to replace the cut-line bulb 5
３４
1. Turn the power off.
2. Remove the cover from the top of the main body.
CAUTION
When riding on the surface plate, use non-slip shoes.

Otherwise you will fall or drop, suffering from injuries.
3. Turn the lamp bulb counterclockwise and pull downward to remove.
CAUTION
The lamp bulb may be hot immediately after it is blown out. Wait until it has cooled
down before touching.
Otherwise nurns will be caused.
4. Insert the new lamp bulb into the socket and turn clockwise to install.
5. Install the cover to the top of the main body.
70
Maintenance
How to replace the battery for date storage
5
　　The battery for backing up data is built in the internal side face of the comuter box.
1. If the battery voltage is low, an alarm message is displayed on the touch panel display.
　　『 PLC battery voltage is low 』
2. It is recommended to replace every about 5 years in case of regular operation.
3. Order us for battery replacement.

If the message is displayed, contact us immediately.
CAUTION
Do not leave the message displayed.
If the battery is completely discharged, installation of the system program will
become necessary.
71
Maintenance
Check the clutch 5
Fixing key for adjusting

net
Clutch magnet
Rotor
Adjust nut on the start

side
Lining
Amature Adjust nut on stope

side
The clutch lining becomes worn as operation continues. As the lining is worn, the
gap between amature and clutch magnet produced during clutch suction becomes
smaller while the gap during release becomes larger. A reduced gap during suction
deteriotares the amature opening and , if gap is eliminated, the rotating amature
makes contact with the main body of the electromagnet, issuing abnormal noises.
If operation continues without adjustment, the amature will suffer from seizure
against the main body of the electromagnet. As well, an increases gap during
deteriorates the sucking performance, making it impossible to suck the amature. Periodic
inspection and adjkustment are essential.
1. Symtoms caused by worn lining.

　　①　The knife is stopped after it has passed the top.
　　②　The clutch operation noise becomes larger.
　　③　Abnormal noises are issued during knife operation.
　　④　The cutting torque seems smaller.
2. Life span of lining.

The thickness of the adjusting nut is 24mm, including the lining. Rrplace the adjusting nut
including the lining if the thickness is 21.5mm.
3. Inspection and adjustment of lining.

Professional knowledge is necessary for inspection and adjustment of the clutch.
Plce an order with our service division.
72
Maintenance
How to adjust the clutch 1 5

nut
Clutch magnet
Rotor
Adjusting nut on start

side
Lining
amayure Adjusting nut on stop

side

CAUTION
The flywheel, pump pully, V-belt and main motor pully keep rotating due to inertia
for about 150 seconds after the main motor is stopped. Check for stoppage
before continuing to work.
Otherwise entanglement and injuries will be caused.
2. Remove the cover from the main motor.
3. Messure the gap between the clutch magnet and clutch magnet amature with the clutch
turned on and with the clutch turned off.
　　　Rated gap with clutch turned on :　　０．６　～　１．０　mm
　　　Rated gap with clutch turned off :　 clutch -on gap ＋（０．５　～　０．８）　mm
4. Adjust the clutch-on gap.

　　①　Remove the key ( at 2 places ) fixing the adjusting nut on the start side.
　　②　Loosen the set screw ( at 2 places ).
　　③　Turn the adjusting nut on the start side.
　　　　　　　Clockwise : The gap increases
　　　　　　　Counterclockwise : The gap decreases
The screw pitch of the adjusting nut is 1.5mm. Therefore turn a full to change the
gap by 1.5mm.
Adjust the adjusting nut while considering the best gap and key installation of the
adjusting nut.
73
Maintenance
How to adjust the clutch 2 5

nut
Clitch magnet
Rotor
Adjusting nut on start

side
Lining
Amature Adjusting nut on stop

side
5. Adjust the clutch-off gap.

　　①　Remove the key ( at 1 place ) fixing the adjusting nut on stop side.
　　②　Loosen the set screw ( at 1 place).
　　③　Turn the clutch on.
　　④　Turn the adjusting nut on the stop side.
　　　　　　　Clockwise : The gap increases.
　　　　　　 Counterclockwise : The gap decreases.
6. Tighten the set screw.
7. Install the key finxing the adjusting nut.
Install the set screw of the adjusting nut at the key groove ( where no thread is
provided ) adjacent to the groove of the flange where the key is set.
If the screw is installed erroneously on the thread, rotation of the adjusting nut
will becom disabled.
8. Inspect the gap between the rotor and lining on the start side with clutch turned on.
Check that the gap is 0.25mm or larger around the peimeter.
74
maintenance
How to check and replace the V-belt 5
2
1 ４
3
Adjusting bolt
The V-belt becomes elongated or deteriorated as operation continues. Adjust or replace if

fault is found in inspection. If deterioration in the cutting torque is felt, inspection is necessary.
　　◆　Inspection of V-belt tension. 　　◆　Replace of V-belt

1. Give a force on the belt surface at the 5. to make removal of the belt easier,
center between flywheel and main motor loosen the tension to the minimum.
to inspect.
Push with a finger and serve the finger 6. Remove the flywheel support.
thickness as a measure, Reolace all if
deterioration such as cracks is found. 7. Replace the belt.
　　◆　Adjustment of V-belu tension. 8. Install and temporarily tighten the

2. Loosen the installation bolt of the main flywheel.
base at four places.
9. Use the upper and lower flywheel supp-
3. Turn the adjusting bolt clockwise to
increase tension. To decrease the tension,
ort adjusting bolts so that the gap be-
tween the linung on the start side and
turn the adjusting bolt counterclockwise rotor at the top and at the bottom is
to loosen it, and push the motor and even, and then tighten the installation
base toward the main body. bolt.
4. Tighten the installation bolt of the main 10. Adjust the tension of the V-belt.
motor base at four places.
CAUTION
When conducting inspection, miantenance or repairs, turn the circuit breaker off, post
a " work under way " sign, post supporting workers and take other measures so that
another person will not the power on or start operation.
75
maintenance
Left/right adjustment of the backgauge
5
Fixing bolt
Adusting screw Adusting screw

(right-side) (left-side) If the left side If the right side
protrudes protrudes
1. Turn the fixing bolt counterclockwise to loosen it.
2. Loosen the lock nut of the left/right adjusting screw on the left side, and turn it
counterclockwise by the error to loosen it.
　If the left side protrudes :　 adjustong scxrew on left side.
　If the right side protrudes :　 adjusting screw on right side.
3. After loosening the lock nut of the left/right adjusting screw on the right side, turn the
screw clockwise by the extent of loosening in step 2 , to tight it.
　If the left side protrudes :　 adjustong scxrew on right side.
　If the right side protrudes :　 adjusting screw on left side.
4. Turn the fixing bolt clockwise to fix it.
5. Check the result of adjustment.
6. If the adjustment is insufficient or too much, repeat above 2 - 5 .
7. After adjustment is finished, tighten the lock nuts of thw left/right adjusting screws
on both sides.
CAUTION
Do not put all your weight on the wrench or do not use a pipe to tighten excessively.
Otherwise the backgauge will be broken.
76
Maintenance
Vertical adjustment of the backgauge5 1
３
４
１
２
５
1. Loosen the fixing bolt.
2. Turn the vertical adjusting screw counterclockwise by the amount of the error.
3. Tighten the fixing bolt.
4. Using the backgauge comb adjusting screw, adjust the gap between the front end of the
backgauge comb and surface plate.
Turn the backgauge comb adjusting screw clockwise to widen the gap. Turn
counterclockwise so that the backgauge comb is pushed down, to narrow the gap.
The gap should be adjusted so that the product does not enter the gap.
5. Adjust so that the guide roller makes light contact with the surface plate.
Vertical difference and other essential point

Adjust to the best clamp pressure.
If the bottom layer is cut larger : Reduce the pressure.
If the upper layer is cut larger : Increase the pressure.
If warp is caused to the cutting edge, the bottom layer is cut larger.
Grind to correct.
77
Maintenance
Vertical adjustment of the backgauge5 2
５ 6
4
１
2
3
6
1. Turn the backgauge comb adjusting screw clockwise to raise.
2. Loosen the fixing bolt.
3. Turn the vertical adjustment screw clockwise by the amount of the error.
4. Tighten the fixing bolt.
5. Using the backgaugecomb adjusting screw, adjust the gap between the front end of
the backgauge comb and surface plate.
Turn the backgauge comb adjusting screw clockwise to widen the gap. Turn
counterclockwise so that the backgauge comb is pushed down, to narrow the gap.
ガイドローラーを定盤に軽く当たるように調整します。
The bap should be adjusted so that the product does not enter the gap.
6. Adjust so that the guide roller makes light contact with the surface plate.
Vertical difference and other essential point.

Adjust to the best clamp pressure.
If the bottom layer is cut larger, reduce the pressure.
If the upper layer is cut larger, increase the pressure.
If warp is caused to the cutting edge, the bottom layer is cut larger.
Grind to correct.
78
Maintenance
How to set periodic inspection timing 5
3 4
5
6
3. Press 【 Periodic inspection timing 】 .
4. Set the year, month, day using 【 ▲ 】 or 【 ▼ 】 .
6. The mark is displayed in the message window if the periodic inspection timing is reached.
79
Maintenance
How to set oil change timing 5
3 4
5
6
3. Press 【 Oil change timing 】 .
4. Set the year, month, day using 【 ▲ 】 or 【 ▼ 】 .
6. The mark is displayed in the message window if the oil replacement timing is reached.
80
Maintenance
Replacement of hydraulic oil 5
７ 2
4
CAUTION
When conducting inspection, maintenance or repairs, turn the curcuit breaker off, post
a " work under way " sign, post supporting workers and take other measures so that
another person will not turn the power on or start operation.
1. Stop the main motor. 4. Remove the strainer and clean it with
light oil. Install the strainer.
CAUTION
The flywheel,pump pulley, V-belt and
main motor pulley keep totating due
5. Clean the inside of the tank
to inertia for about 150 seconds after

the main motor is stopped. Check for
6. Supply new oil up to the middle in the
oil gauge.
stoppage.
Otherwise entanglement and injuries
will be caused. 7. Install the lid of the oil tank.
2. Remove the lid of the oil tank. 8. Start the main motor and check the
movement of the clamp.
3. Use a siphon type manual pump or the
like to drain old oil.
A " jumping clamp " symptom is
CAUTION
caused by bubbles having entered
When using an electric pump, be careful the hydraulic curcuit during oil change.
to avoid entanglement. Oil may be hot Repeat air cutting until bubbles are
immediately after the main motor is eliminated and motion becomes
stopped. Wait until the oil temperature stabilized.
lowers before working.
Otherwise injuries or burns will be caused.
81
Maintenance
Replacement of gear oil 5
1. Remove the oil cap.
2. Prepare an empty can,

Remove the blind plug and drain old oil.
3. Close the blind plug.
4. Supply gear oil up to the middle in the oil gauge.
5. Install oil cap.
Recommend replacement every 2000 hours.
Please order us for oil change.
82
Maintenance
Oil table 5
Oil table
Hydraulic oil Gear oil Grease Machine oil

Daphne hydraulic Daphne Super Gear Daphne Eponex Grease Daphne Super Multi
Idemitsu Fluid 32 Oil 320 No.2(No.3) Oil 68
Cosmo Grease Cosmo New
Cosmo Oil Cosmo hidro AW32 cosmo Gear SE320 Dynamax No.2(No.3) Dynaway 68
Showa Shell Tellus Oil 32 Omala Oil 320 Alvania No.2(No.3) Tonna Oil S68
JX Energy Super Hyrando 32 Bonnoc M320 Multinoc Grease 1・2 Uniway SF68
ExxonMobil Mobil DTE 24 Mobil Gear 632 Mobilux No.2(No.3) Vactra No.2
The above is at the time of issue.
Oil capacity
Hydraulic oil Gear oil

SC-100Z ３５ L ４ L (2x2)
SC-115Z ３５ L 4 L (2x2)
SC-137Z ３５ L 4 L (2x2)
SC-160Z ３５ L 4 L (2x2)
SC-170Z ５０ L 4 L (2x2)
SC-200Z ５０ L 4 L (2x2)
SC-250Z ５０ L 4 L (2x2)
Recommend replacement every 2000 hours.
83
Maintenance
Lubrication and grease up 5
Grease once a year

Grease once a month
Machine oil
E E
K C
once a week
Varies according to the model. Capacity ０．１６ lit.
Central lubrication in some cases. A once a day
Clamp chain Remove the cover and apply grease with a brush
I I
G G
Take care of the oil amount.
Grease overflowing on the once a week
F face of the knife may cause
B
stain on the product.
M M
J
Flywheel shaft support B
Remove the cover and pour grease.
once a week
CAUTION
When conducting inspection, maintenance or repairs, turn the power off, post " work
under way ", post supporting workers and take other measures so that another person
will not turn the power on or start operation.
The flywheel, pump pulley, V-belt and main motor pulley keep rotating due to inertia for
about 150 seconds after the main motor is stopped. Check for stoppage befor
continuing to work.
When supplying grease to the clamp chain, wear non-slippery shoes and gloves. Use a
brush or the like to apply grease.
Otherwise you will drop from the sauface plate or touch edge of the machine
The oil amount and frequency vary according to the operating satae of the machine.
While inspecting the state of oil film, adjust the amount and lubrication period.
84
Maintenance
Cleaning 1 5
１
４
５
３３
６
７
CAUTION
1. Stop the main motor. 4. Move the waste cloth across the front
face of the knife and clamp from the top
CAUTION
to the bottom to remove dirt.
The flywheel, pump pulley, V-belt and
main motor pulley keep rotating due to CAUTION
inertia for about 150 seconds after When cleaning the front face of the
the main motor is stopped. Check for knife and clamp, wear gloves. Avoid
stoppage befor continuing to work. wiping from the bottom to the top or
Otherwise entanglement and injuries sidewise along the cutting edge.
will be caused. Otherwise injuries will be caused with
2. Remove paper powder, cutting waste and
so on from the sraface plate. Use silicone
spray or other sliding agents to handle
5. Lower the knife so that it makes contact
with the cutting stick. Press the reset
the product easier. button and raise the clamp and wipe the
knife and back face of the knife carrier
3. Open rhe left and right waste removal to remove dirt.
windows and remove cutting waste inside. CAUTION
CAUTION When cleaning the back face of the
When removing cutting waste from the knife, turn the power off.
waste removal window on the left side, Otherwise entanglement will be caused
be careful of the left end of the cutting with the clamp or backgauge operated
edge of the knife. by a third party.
Otherwise injuries will be caused with When stopping the knife at the bottom
the cutting edge. dead center to clean the back face of
the knife, make the cutting edge of
the knife into full contact with the
cutting stick.
85
Maintenance
Cleaning 2 5
６
７
CAUTION
6. Wope off oil accumulated in the oil pan.
CAUTION
Do not place a matter on the oil pan.
Entanglement with the backgauge
mechanism or other failures will be
caused.
7. Clean the filter of the blower motor.

CAUTION
The blower motor is hot during operation
or immediately after the macjine is sto-
pped. Wait and keep away the tempera-
ture lowers.
Otherwise burns will be caused.
86
Maintenance
Discarding 5
1. Dispose of old parts after replacement or consumable parts while taking enxironmental
effects into consideration.
2. When disopsing of the cutting stick, discharge appropriately while taking enxironmental
effects into consideration.
3. When disposing of the knife, requeat a contractor so that disposal is safe with a worn
out cutting edge or the like.
CAUTION
Do not dispose of the knife in the original state as an iron waste.

Otherwise the sharp cutiing edge will cause injuries.
4. When disposing of the machine, contact us.

CAUTION
When disposing of the machine, be sure to remove the knife.

Otherwise the sharp cutiing edge will cause injuries.
87
　
Edit 2019.08 SCZ2001 (EN)
http://www.itotec.co.j
ITOTEC.CO.,LTD E-mail info@itotec.co.jp
Head Office
Funada No.10, Inuyama, Aich-pref, 484-0912, JAPAN.
Phone : +81-568-67-5311
Fax : +81-568-68-0495

ITOTEC - 115Z - Operation Manual (Applied)

Uploaded by

Copyright:

Available Formats

ITOTEC - 115Z - Operation Manual (Applied)

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ITOTEC - 115Z - Operation Manual (Applied)

Uploaded by

Copyright:

Available Formats

ＳＣ Series Paper Cutter

Important Safety Information How to change the knife

9 How to copy or move the course Install/remove the false clamp

Need customer protection " Redidual risk list "

○ You can divide the course into up to 9.

1. Select the memory mode. 6. To memorize the different task content,

3. Press 【 Course divide 】 . 7. In the course being divided, under course

5. To run, press 【 Yes 】 .

1. Select the merory mode. 5. Copy confirmation

Only one can be stored in the strage

3. Press sub mode menu 【 Others 】 . ◆ Pating at other units is impassible.

4. Press 【 Course past 】 . ◆ If the number of divisions exceeds 9 as

1. Select the memory or the automatic mode.

2. In the memory mode, press sub mode menu 【 Edit 】 ,

3. Press 【 Course details 】 .

4. Touch the course line, the data of the course is displayed.

5. Press 【 Course list/copy 】 .

4. Press 【 Course list/copy 】 .

The above is the same as 【 Course list display 】.

6. Enter the source course of copying,

◆ If data is entered to the destination course of copying or moving, an

◆ If the destination course of copying or moving is locked, copying or

Configure the automatic equal division function.

1. Select the memory mode.

3. Press 【 Equal division 】 .

4. Press the Store key.

5. Press 【 Close 】 or 【 Cancel 】 to close the automatic equal division window.

◆ This function can be used at all units.

Configure the modification / addition function for automatic eauql division .

Reducing the number of repeat size ( N ) by 1 Attaching push-out

5. Use 【 ▲ 】 and 【 ▼ 】 to enter the

After the number of repeat size is finished,

Canceled because pressed the start-key.

Cancel remaining times during the excution.

1. Canceling is the following case.

◆ A break can be inserted in continuous ◆ How to enter data including blank

1. Move the cusor to the break point.

2. Press 【 Insert page 】 .

In the above example

A range is repeated by the enterednumber of repeat size.

1. Select the memory mode. 6. When paper cutting is executed in the

You can check the movement of the backgauge before cutting .

1. Select the automatic mode.

2. Press sub mode menu 【 Others 】 .

4. It warks one step each time you press "Start"-key.

5. To execute continuously, turn to "Continue " and press "Start"-key.

6. Press 【 End 】 , the simulation ends.

Robo-trim will not work if it is equipped.

1. Select the memory mode.

2. Press sub mode menu 【 Set 】 .

3. Enter the clamping size, using the ten-key pad.

Repeat size may not be entered on the page next to clampin,

5. An error message is displayed in case of erroneopus entry.

1. Select the memory mode.

2. Press sub mode memu 【 Set 】 .

4. Press 【 Repeat size clamp 】 .

5. Use the ten-key pad, enter the frequency.

The repeat size frequency may not be entered on page 1.

　　○ You can divide the course into up to 9.

　　Configure the automatic equal division function.

　　Configure the modification / addition function for automatic eauql division .

　 Reducing the number of repeat size ( N ) by 1 　　Attaching push-out

　　Cancel remaining times during the excution.

　　A range is repeated by the enterednumber of repeat size.

　　You can check the movement of the backgauge before cutting .

　　◆ In all mode.

　　Correct print deviation.

　　Use correction function 　　Set correction on the page.

7. Press 【Ｘ（Ｙ） Page set ON 】 .

　　Threr are 3 method as following.

4. Press 【Ｘ】 or 【Ｙ】 . 7. Move the backgauge and align marks.

5. Set correction value using 【＋】 or 【－】. 8. Press 【 Corrction settiong 】 and press

　　Set a cutting allowance range. 　　Cutting In case of size disagreed.

5. Adjust the accelaration or decelaration using 【 ▲ 】【 ▼ 】 .

Maximum speed Ｈ３００ mm / s

　　◆　The operating range of the backgauge is controlled with software.

　　Initial setting 　　Function setting

　　◆　Set the size range to be stored.

　　Data confirmation and recovery 　　Use to copy