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Chapter 6 Steam Turbine 1

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Faculty of Engineering and Technology

Department of Mechanical Engineering


Chapter -6-
Steam Turbine

Target Group: Fifth Year Mechanical Engineering Students

Serious Prepared By:-Yohannes Feyissa


November, 2016
6. Steam Turbines
 To study and understand the process of steam flow in impulse and reaction
turbine.
 To visualize the following for impulse steam turbine.
 Steam flow
 Expansion of steam in LP and HP stages
Cont....
 A steam turbine is a thermo-
mechanical device that extracts thermal
energy from pressurized steam, and
converts it into rotary motion.

Fig :6.1 Steam Turbine


Cont....
 Steam is vaporized water. It is a transparent gas. At standard temperature and
pressure, pure steam (unmixed with air, but in equilibrium with liquid water) occupies
about 1,600 times the volume of an equal mass of liquid water.
 Saturated steam is steam at equilibrium with liquid water at the same pressure and
temperature.
 Superheated steam is steam at a temperature higher than its boiling point at a given
pressure
Cont.... 6.1.1 Rankine Cycle for Steam Turbines
There are four processes in the Rankine cycle, these states are identified by number in the
diagram to the right.
Process 1-2: The working fluid is pumped from low to high pressure, as the fluid is a liquid at this
stage the pump requires little input energy.
Process 2-3: The high pressure liquid enters a boiler where it is heated at constant pressure by
an external heat source to become dry saturated vapour.
Process 3-4: The dry saturated vapour expands through a turbine, generating power. This
decreases the temperature and pressure of the vapour, and some condensation may occur.
Cont....
Process 4-1: The wet vapour then enters a condenser where it is condensed at a constant
pressure and temperature to become a saturated liquid. The pressure and temperature of the
condenser is fixed by the temperature of the cooling coils as the fluid is undergoing a phase-
change.
Fig 6.2: T- s Diagram for Steam Turbine
6.1.2 Stator & Rotor

 Steam enters in the stator and then enters into the rotor.
 The pressure drop occurs in stator for impulse turbines where as for
reaction turbines pressure drop occurs in both stator and rotor.
 Work is produced in the rotor by the steam because of a reduction in its
pressure(reaction turbine) and a change in the direction of its velocity
(reaction and impulse turbines).
6.3 Types of Turbines
6.3.1 Impulse & Reaction Turbines
An impulse turbine has fixed nozzles
that orient the steam flow into high
speed jets.
 These jets contain significant kinetic
energy, which the rotor blades, shaped
like buckets, convert into shaft rotation
as the steam jet changes direction.
 A pressure drop occurs across only
the stationary blades, with a net
increase in steam velocity across the
stage. Fig 6.3 Turbine blade Arrangement
1. Reaction Turbine
 In the reaction turbine, the rotor blades themselves are arranged to form convergent
nozzles.
 This type of turbine also makes use of the reaction force produced as the steam accelerates
through the nozzles formed by the rotor.
 Steam is directed onto the rotor by the fixed vanes of the stator. It leaves the stator as a jet
that fills the entire circumference of the rotor.
 The steam then changes direction and increases its speed relative to the speed of the blades.
 A pressure drop occurs across both the stator and the rotor, with steam accelerating
through the stator and decelerating through the rotor, with no net change in steam velocity
across the stage but with a decrease in both pressure and temperature, reflecting the work
performed in the driving of the rotor.
6.4 Working Principle of Steam Turbine Based Power Plant

 Steam is generated in steam generator and supplied to steam turbine at high pressure.
(Usually sub critical pressure)
 This steam enters the high pressure rotor and expands , to produce work.
 Low pressure turbine stage is provided to extract more amount of work from the steam
leaving into the condenser.
6.5 Steam Turbine Blades
 Steam turbine blades are subjected to high
thermal stresses.
 They are made of Ni-chrome steel.

 Steam enters axially and leaves


axially. (generally in axial-flow steam
turbines)
User interface For simulation of Steam turbine
Definition Of Governing System

Governor:- “A System Whose Purpose Is To Control A Prime Mover”

 The function of governor is to control the speed of the turbine. It does


this by controlling the flow of steam to the nozzles. When the governor
reacts to speed, it controls the steam flow and steam flow by definition is
power. Therefore, through speed governing shaft output speed is
governed with the help of governor. variable power output.
6.6 Types of Governor
1. Mechanical Governor
2. Hydraulic Governor
3. Combination of mechanical & Hydraulic
4. Pneumatic Governor
5. Electronic Governor
Questions
Comment
Suggestion ???

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