GE - Commtest Vbseries Reference Guide
GE - Commtest Vbseries Reference Guide
GE - Commtest Vbseries Reference Guide
- ~ ARTISAN®
~I TECHNOLOGY GROUP
with experienced engineers and technicians on staff.
Instrument
Reference Guide
Revision 13/10/06
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COPYRIGHT © 1999-2006 Commtest Instruments Ltd.
Disclaimer
Trademark Notice
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Contents
Section 1: Introduction.................................................1
Standard Features .................................................................. 2
Standard Kit Items .................................................................. 3
Balancing Kit Items ................................................................. 3
Summary of Parts ................................................................... 4
Instrument Icons ..................................................................... 5
Precautions ............................................................................. 6
Operating Overview ................................................................ 8
Onsite Analysis (Measure Mode) ................................................ 8
Recording .................................................................................... 9
Balancing ................................................................................... 10
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Section 3: Onsite Analysis - Measurement Menu ....28
Walk-through: Taking Measurements in Measure Mode ...... 29
Using Quick Setup Menus .................................................... 31
1. Spectrum Quick Setup........................................................... 32
2. Waveform Quick Setup.......................................................... 33
3. Demodulation Quick Setup.................................................... 34
Default Parameters.................................................................... 36
Using Automated Menus....................................................... 37
4. Tachometer Display............................................................... 38
5. Time Synchronous Averaging ............................................... 39
6. Bump Test ............................................................................. 41
7. Coast-down/Run-up Recordings ........................................... 42
8. Cross Channel Phase............................................................ 44
Fault Types and their Phase Relationships......................... 47
9. Long Time Waveform ............................................................ 49
Default Parameters.................................................................... 53
Storing Measurements.......................................................... 54
Analyzing Measurements...................................................... 55
Custom Setups ..................................................................... 57
Setting the Display Options................................................... 59
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Setting the Duration...................................................................80
Setting Other Parameters.......................................................... 80
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Creating a Parameter Set........................................................114
Copying a Machine..................................................................116
Erasing a Machine...................................................................117
Erasing a Point, Direction/Axis or Parameter Set ................... 118
Renaming a Machine, Point or Direction/Axis ......................... 119
Maintaining Data Integrity..................................................119
Attaching Notes to an Item.................................................. 120
Selecting a Note from a List ....................................................121
Removing a Note from an Item ............................................... 122
Erasing a Note Permanently....................................................122
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Change Radius........................................................................140
ISO 1940 Limits .......................................................................140
6. Load/Save Balancing Data ............................................. 141
7. Print Report..................................................................... 143
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Halt After Recording ................................................................172
Backlight Off Delay ..................................................................175
vb Structure Lock.....................................................................176
Left-handed Start Key for Auto Routes ................................... 176
Index ..........................................................................189
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Section 1: Introduction
If you any have questions not answered by this manual or would like
to make a suggestion, please contact us at our website,
www.commtest.com.
Section 1: Introduction 1
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Standard Features
• DSP for fast, accurate calculations
• 24-bit A/D converter providing high-precision measurements
• Displacement, velocity, and acceleration measurements
• Frequency and time domain measurements
• 8.5 MB non-volatile memory capable of storing up to 8192
recordings (32 MB for vb3000)
• Time and date stamped recordings
• PROFLASH upgradable vb firmware
• Temperature compensated graphical LCD (Liquid Crystal
Display) with 240 x 128 pixels and electroluminescent LCD
backlight
• 1500 mAh Ni-Cad (Nickel-Cadmium) battery pack
• Battery charger and conditioner
• RS232 interface to communicate with your PC
• Ascent Windows-based Vibration Analysis Software with
exception reporting, data trending, alarm bands, orders
display, fault frequency analysis, harmonic and sideband
cursors, true peak approximation, notes, photographic image
attachments and multiple chart modes
• Tachometer input for speed and phase measurements
• Balancing analysis: single in vb1000 and single or dual plane
in vb2000 and vb3000 only
• Route and off-route recording modes
2 Section 1: Introduction
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Standard Kit Items
• Protective boot with strap
• Power transformer (13.5 ± 1.5) V DC, 1 A output
• DC car adapter 12 V DC output
• USB Ascent security dongle (parallel dongle available on
request)
• USB to serial adapter
• Data-transfer cable
• Accelerometer ICP® type
(1 x for vb1000/vb1000v, 2 x for vb2000/vb3000)
• Accelerometer coiled cable
(1 x for vb1000/vb1000v, 2 x for vb2000/vb3000)
• Accelerometer magnetic mounting base
(1 x for vb1000/vb1000v, 2 x for vb2000/vb3000)
• Ascent Vibration Analysis Software on CD-ROM
• Instrument Reference Guide
• Software Reference Guide
• Quick Start Guide
• Warranty card
• QA card
• Carry bag
Section 1: Introduction 3
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Summary of Parts
4 Section 1: Introduction
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Instrument Icons
The instrument is in spectra recording mode.
The instrument is in spectra review mode.
The instrument is in route mode.
The instrument is waiting for the hardware to stabilize before
taking a measurement.
There is a note attached to this item.
This item is tagged.
Only some items have been tagged on this machine, point
or direction/axis.
Indicates this item is part of a route.
Only some items have been selected for a route on this
machine, point, or direction/axis.
One or more recordings have been taken within this
machine, point, or direction/axis.
This machine structure has been defined (name, point,
direction/axis and parameter set), but no recordings have
been taken.
The instrument is communicating with a PC through the
Ascent software.
This machine has balancing data saved with it.
A delta symbol used to show the frequency or time
difference between two peaks of a spectrum.
Indicates that the circumference arc of the rotor is being
used as a weight position reference for balancing.
Indicates that a fixed number of attachment points are being
used as a weight position reference for balancing.
Indicates that degrees are being used as a weight position
reference for balancing.
The halt after recording 'relaxed' baseline warning is active.
The halt after recording 'tight' baseline warning is active.
This parameter set is used with a keypad schedule entry.
The battery is running low and needs charging.
Section 1: Introduction 5
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Precautions
Please read and understand this section before operating your
instrument. Heed all warnings and recommendations to prevent data
loss, data inaccuracy, damage to the instrument, or injury to yourself.
6 Section 1: Introduction
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Transfer data stored in the instrument to a PC before
reprogramming the instrument. PROFLASHING the
instrument instrument with new firmware may erase all
data stored in the instrument.
Section 1: Introduction 7
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Operating Overview
The instrument can be used to perform the following tasks:
• Taking live measurements for onsite analysis of vibration
spectra and waveforms
• Recording of vibration data for transferral to a PC
• Single and dual plane balancing
8 Section 1: Introduction
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Recording
Vibration recordings are taken for all monitored machines and then
transferred to a PC for analysis.
See Recording Data (page 81) and Using Routes (page 89) for more
information.
Section 1: Introduction 9
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Balancing
Rotating mass imbalance problems are analyzed and corrected
onsite. A rigid rotor can be balanced in one or two planes. The
following steps are involved:
10 Section 1: Introduction
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Section 2: Basic Operation
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Powering Up
• Press the key to power up the instrument or turn it off.
The displayed firmware version and creation date will reflect the
currently installed firmware in your instrument. Updated firmware
versions can be downloaded from www.commtest.com.
Main Menu
The Main Menu provides access to the instrument's main operational
tasks.
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Menu Navigation
Most screens found on the instrument follow a standard format,
making menu navigation easy and intuitive. The following diagram
shows the components of a typical screen:
D
Pressing the key will either open the Main Menu,
return you to the previous screen or display a pop-up
menu (depending on your current location). Key
prompts are displayed at the bottom of each screen as
needed.
Pressing and holding down the key together with a number key
will access the function labeled on the upper command of that key
e.g. pressing + allows you to toggle the LCD backlight on
and off.
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Returning to a Previous Screen
• From most menus, press + to return to the previous
screen.
Pressing the key will also normally return you to the previous
screen (or the Main Menu depending on your current location).
Selecting an Option
• Press the numbered key that corresponds to the option you
want.
Example:
• Press to select the Measure option from the Main Menu.
Example:
To select a frequency maximum of 1000 Hz:
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Displaying Pop-up Menus
• Wherever appears at the bottom of the screen,
you can press to display a pop-up list of all the available
options for the current menu.
The number beside each menu item indicates a key that must be
pressed to perform that function e.g. pressing will copy the
currently selected machine.
These functions can all be accessed directly e.g. with the Select
Machine Menu displayed, pressing will copy the currently
selected machine without having to display the pop-up menu. The
pop-up menus are used as a reminder of commonly used functions
so that you do not have to memorize the number key for each
function.
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Entering Text and Numbers
To enter text or numbers press the corresponding number/character
key. As with a mobile phone, the character options for each key are
displayed with subsequent key presses (e.g. the first press of the ’3’
key displays ‘3’, the second press displays ‘D’, the next press
displays ‘E’ etc). The cursor will advance automatically after a short
pause so that the next character can be entered.
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• Press twice to enter a space between words if required.
Example:
To enter the value 7.5
• Press >
• Press >
• Press >
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Other Name Editing Commands
Cancels the current edit screen and retains the original
name.
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Supported Sensor Types
The instrument can take measurements using a wide range of
sensors. The sensitivities and types of measurement that can be
taken by each sensor are summarized in the following table.
Acceleration
Accelerometer mV/g 8.5-2300 Velocity
Displacement
mV/in/s 8.5-2300
Velocity Sensor Velocity
mV/mm/s 0.34-90.55
Displacement
mV/mil 8.5-2300
Sensor Displacement
mV/µm 0.34-90.55
(or prox probe)
Current Sensor mV/amp 0.1-2300 Current
You can define your sensors either in the Ascent software or the
instrument. For information on how to set up a sensor using the
instrument see Specifying Sensor Settings (page 76).
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Note: Once a sensor has been defined as a particular sensor type
e.g. accelerometer, you will not be able to change the sensor's
details to a different type if it has been used to take recordings that
are still stored in the instrument. The vb instrument will associate the
stored measurements with the sensor that was used to record them
and display a 'Sensor is in use' message. If you need to change a
sensor's type for any reason, erase all the associated recordings in
the instrument first.
Invalid Combinations
When you set the parameters for a measurement you cannot choose
settings that conflict with the type of measurement you are trying to
create e.g. if you are measuring acceleration you cannot select a
current sensor. If you try to take the measurement the instrument will
display an 'Invalid Combination' message and no measurement will
be taken.
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Mounting Sensors
Your choice of sensor mounting will affect the accuracy and
therefore the repeatability of vibration measurements.
Accelerometer Setup
Plug the connector of the accelerometer into the vb instrument
accelerometer input. Now screw the accelerometer into the magnetic
base and attach to the measurement point ensuring it is:
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magnetic accelerometer base or via a threaded stud on the
machine surface. The accelerometer should not move
independently of the machine part it is attached to.
Permanent Mounting
To mount using the stud method, prepare a mounting spot on the
machine following the specifications shown in the diagram.
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Tachometer Setup
The tachometer provides the instrument with information on the
speed of rotation and the angle at which the rotor is vibrating. The
angle is measured from a fixed reference mark on the rotor and is
called the ‘phase angle’. To balance a rotor it is necessary to
consider not just the amplitude of vibration but also the phase angle.
The amplitude shows the severity of the imbalance and the phase
angle indicates the geometry of the imbalance.
• Locate the drill hole in the tachometer and screw this onto
the end of the mounting base movable arm.
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• Position the sensor slightly away from the centerline of the
rotating machine part in order that it is not 'blinded' by
reflections from the surface of the machine part. The sensor
should be positioned within the measurement range shown
in the following diagram.
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• Now test if the tachometer will trigger. Press to display
the running values screen. (The instrument will beep if it
cannot detect a tachometer signal and a 'No tach. signal'
message will display).
Using a Strobe
If you have a strobe light with an output signal it should be possible
to connect it to the tachometer input of the instrument (however,
there are many strobes on the market with different types of output
signal and connectors). If your strobe light has a BNC connector and
gives a TTL output (0 to 5) V you can purchase a suitable cable from
Commtest Instruments Ltd via your distributor.
For other types of connectors and signals please consult the FAQ
(Frequently Asked Questions) articles on the Commtest website
www.commtest.com.
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Tach Signal from a Keyphasor®
If your machine has a proximity-probe based tachometer sensor (e.g.
Keyphasor®), this can be used as the tach signal for your vb
instrument. The sensor should have a buffered front-panel BNC
output, to ensure the vb instrument's measurements can’t interfere
with pre-existing speed measurements. Keyphasor® tach cables can
be purchased through your local Commtest reseller for this purpose.
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Tips for Taking Measurements
• Measurements should always be taken using the machine
operating mode that is typical for that machine (the typical
load and running speed). This is to ensure that the loads on
the components, such as bearings, are the same as those
that define their wear. For multi-operating mode machines it
is best to take measurements when the loads on the
bearings are at a maximum and to take all future
measurements in the same mode.
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Section 3: Onsite Analysis -
Measurement Menu
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Walk-through: Taking Measurements in
Measure Mode
Onsite analysis using Measure Mode involves watching a machine's
vibration on-screen as it occurs and analyzing the measurement on
the instrument (rather than recording the vibration then transferring it
to Ascent for later analysis using the software). This method of
measuring allows you to take a quick look at a machine's vibration
patterns without having to save the recording or create a machine
and points etc. You can still store the recording once the
measurement is complete if you choose to do so.
• Press to continue.
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• To start the measurement press
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Using Quick Setup Menus
The instrument's quick setup menus automate most of the
measurement set up process for spectra, waveforms and
demodulation measurements. These measurements are free run so
you can record for as long or short a length of time as you wish.
Most parameters are set for you - you are only required to adjust a
few settings. Any of the default parameters can be changed before
or during measuring. The default parameters for each quick setup
are listed in Default Parameters (page 36).
Instructions for using each of these quick setup menus are described
next.
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1. Spectrum Quick Setup
• From the Main Menu press Measure, to open the
Measurement Menu.
The only parameter you need to set is the Fmax value. This can be
done in two ways:
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Setting your own parameters
Option Custom Setup allows you to customize this menu to use
your own settings instead of the factory defaults. See Custom Setups
(page 57) for more information.
The only parameter you need to set is the duration value. This can
be done in three ways:
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• Once the duration is set press to return to the quick
setup menu then press to take the measurement.
The only parameters you need to set are the bandwidth and Fmax
values. The bandwidth must be selected first as this will determine
the range of available Fmax values.
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• Press to display the Set Demodulation Bandwidth Menu
and use or to select a value.
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Default Parameters
When using the quick setup menus the following parameters are
automatically applied.
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Using Automated Menus
Advanced operations can be carried out using the automated setups
available from the Measurement Menu. You need only set one or two
parameters yourself and the instrument will automatically apply
default parameters that are optimized for the settings you specify. As
with the quick setup menus, any of the default parameters can be
changed before or during measuring. The default parameters for
each automated setup are listed in Default Parameters (page 52).
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4. Tachometer Display
The Tachometer Display option displays a readout of the machine
speed and the amplitude and phase angle of the 1X vibration. This
can be used to:
• Verify the machine running speed
• View the phase angle of the vibration relative to the tach
signal
• Take a quick preview of the 'out of balance' level
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This running values screen will display the RPM and the equivalent
value in Hz. With the sensor connected, the vibration level will also
be displayed along with its phase angle relative to the tachometer
signal.
The parameters you need to set are the duration, number of samples
and number of averages.
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The duration value can be set in three ways:
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6. Bump Test
The bump test is a useful vibration analysis technique to help identify
resonance frequencies in a machine's structure. It requires ‘bumping’
(i.e. hitting) the machine structure when the machine is stopped,
while taking a peak hold measurement. Careful selection of the
mallet or hammer is required along with the strength and direction of
the bump to ensure that suitable frequencies are injected into the
structure without causing damage.
The only parameter you need to set is the Fmax value. This can be
done in two ways:
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To store the measurement see Storing Measurements (page 54).
Note: In free run mode with peak hold averaging, the instrument will
continue sampling and displaying the peak values for each spectral
line.
Tips:
With the spectrum displayed press or to move the cursor
and check the frequency of any resonance peaks found.
7. Coast-down/Run-up Recordings
Coast-down and run-up recordings involve taking a series of
recordings with a short delay between them. This technique can be
used to study the resonance behavior of a machine as its speed
gradually increases during power-up or decreases during coast-
down.
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The only parameter you need to set is the Fmax value. This can be
done in two ways:
Recommendations
A large number of recordings will be created so we recommended
you create a new 'point' for each new coast-down or run-up
measurement to clearly separate each set of recordings.
For machines with a slow coast down or run up, e.g. more than one
minute, we recommend that you add a few seconds extra delay
between recordings (press then enter the number of seconds
required).
Taking a measurement
• Press to begin the recording sequence.
• After the first spectrum has been recorded, switch off the
machine (or begin ramping its speed up or down).
• Once the machine has stopped rotating (or its speed has
been fully adjusted) press
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The measurement location should now contain a large number of
measurements. These can now be transferred to the Ascent
software for display as a waterfall chart. Simple bode plots can also
be created provided the tachometer was used during recording.
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Recommendations
1. Determine the exact frequency of interest by using spectra to
identify high amplitude peaks at specific frequencies.
Taking a measurement
• Connect the two sensors to the appropriate machine
locations.
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The only parameter you need to set is the frequency of interest - this
is typically the machine running speed.
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Fault Types and their Phase Relationships
Misalignment - high amplitude peaks will appear at 1X, 2X and
sometimes 3X the running speed. Look for a 180° (± 30°) phase
change across the coupling in the axial direction (for angular
misalignment) or radial direction (for parallel (offset) misalignment).
Bearing misalignment (cocked bearing) will cause a twisting motion
in the axial direction. Look for a 180° (± 30°) phase change from the
top to the bottom of the bearing housing or from one side to the
other.
Resonance (at a bearing) - look for a change from the normal 90°
phase difference in the horizontal and vertical directions at 1X. When
a natural frequency is close to 1X in either direction, that phase
angle may be well be on the way towards its 90° phase change so
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the two phases may no longer be 90° apart (assuming that the
structure has a different natural frequency in either direction).
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9. Long Time Waveform
Note: This functionality is only available to vb3000 users.
10 kHz 16 secs
1 kHz 160 secs (2:40 minutes)
100 Hz 1600 secs (26:40 minutes)
In most of these cases the upload time to the Ascent software will be
2 minutes or less.
Note: The speed with which a long time waveform can be displayed
in the software depends on the processing speed of your computer.
We recommend that you first test your computer's ability to handle
lengthy waveforms by recording less than the 160 000 line
maximum.
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• From the Main Menu press Measure then to
display the Long Time Waveform Menu.
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• Press to select a machine, point and direction to save
the recording to. (We recommend saving each long time
waveform to a new measurement location as this makes it
easier to delete them individually.)
If you do not stop the recording manually the instrument will continue
sampling until the displayed time has elapsed, which indicates that
this memory chunk is full. When measuring, the instrument will
display a running count of the time (in seconds) that the recording
has taken rather than displaying the waveform being measured.
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This means that a lengthy waveform will appear as several 409 600
sample recordings.
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Default Parameters
When using the automated menus, the following parameters are
automatically applied.
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Storing Measurements
• After taking a measurement, with the spectrum, waveform or
tachometer reading displayed press to open a pop-up
window containing the Record option.
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Analyzing Measurements
The spectrum/waveform/tachometer reading is displayed on the
instrument screen once a measurement has been taken. Spectra
and waveforms displayed on the instrument can be analyzed in the
following ways:
Note: The overall vibration value is not displayed while cursors are
activated.
Displaying harmonics
• To identify the harmonics of a peak, move the cursor to the
peak of interest. If the harmonic cursors option has been
turned on (see below), additional cursors are displayed at
frequency or time values that are whole-number multiples of
the frequency or time value indicated by the main cursor.
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Displaying frequency/time difference between peaks
• To display the frequency difference or time difference
between two peaks press or to position the main
cursor at one of the peaks.
Zooming
• To take a close-up view of a spectrum or waveform move the
cursor to the position of interest and press then to
zoom in by a factor of 2.
The more spectral lines or the more waveform sample points used,
the more times you can zoom. Moving the cursor to the edge of the
screen within zoomed views will pan the viewing area across the
spectrum or waveform by up to 50% of the viewing area.
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Changing display options
• To change the display options of a spectrum or waveform in
order to view the spectrum or waveform more clearly, press
to access the Display Options Menu. See Setting the
Display Options (page 59) for more information.
Custom Setups
Any of the instrument's quick setup or automated menus can be
customized to use your preferred settings. You simply choose your
own measurement parameters, save the settings in a custom setup
menu then choose that same custom setup whenever you want to
measure or record that measurement type.
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• Change the parameters as required then press to save
your custom settings. If you forget to save the settings the
parameters will revert back to their previous settings after
you take a measurement.
You cannot save settings that conflict with the type of measurement
you are trying to create e.g. if you are creating a Tach Display
custom setup you cannot set the trigger to internal. When you try to
save the settings or take the measurement, the instrument will force
the settings to whichever parameters are appropriate for that type of
measurement (in this case the trigger setting would be forced to
tachometer).
Note: When you create a custom setup your settings will overwrite
the factory default parameters. If you wish to restore the factory
defaults to any quick setup or automated menu, open the custom
setup you want to restore then press +
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Setting the Display Options
Display options control the way a measurement is displayed on the
instrument such as showing the frequency in Hz or CPM, or setting
the amplitude type to rms, Ø-peak or peak-peak.
Note: This screen shot shows the factory default settings (the
measurement mode is set to frequency for spectra and the quantity
to velocity). Your screen may differ depending on the settings you
have chosen.
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Frequency Unit
Available units are Hz and CPM/kCPM. The frequency unit Hz,
is equivalent to ‘cycles per second’ and kCPM stands for
‘kilocycles per minute’.
Amplitude Scale
Either linear or log scale can be chosen for the bottom axis.
The linear amplitude scale can be used in most cases. The log
scale (base 10) is more useful for displaying vibration with both
very large and very small amplitudes. If the log scale is
selected, the log range (the range of the amplitude axis) will
appear as option 6 in this menu.
Amplitude Type
Applies to the chart scale for the left axis. For spectra this can
be set to rms, Ø-peak or peak-peak. The Ø-peak and peak-
peak values are 'derived' from the rms value. Ø-peak is
calculated by multiplying the rms value by 1.414. Peak-peak is
calculated by multiplying the rms value by 2.828. For time
waveforms the amplitude type is always Ø-peak.
Velocity Unit
(Also acceleration unit, displacement unit and current unit -
Amps only) Available SI and imperial options are: velocity -
mm/s, in/s; acceleration - g, m/s2; displacement - mm, µm, mil.
If the Amplitude Scale is set to Log, the options VdB and AdB
are also available. The vibration velocity level (VdB) is defined
as 20 times the logarithm of the ratio of the rms velocity level to
a reference velocity value, the VdB reference. Acceleration
expressed in AdB is defined as 20 times the logarithm of the
ratio of the rms acceleration level to 1 µg rms.
VdB Reference
See above. The value 1e-6 mm/s is an abbreviation for 1x10-6
mm/s and is the SI reference level. The value 1e-5 mm/s is the
reference level used by the US Navy and many American
industries.
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Log Range
Used to specify the left axis range when the amplitude scale is
set to log.
Velocity Max
Velocity max, acceleration max, displacement max or current
max is the highest amplitude value that will be displayed on
the amplitude axis. If the linear amplitude scale is selected this
value can be set to automatic.
Display Orders
When display orders is turned on, the frequency axis of spectra
is labeled in orders of running speed instead of in Hz or CPM.
When using cursors to analyze a displayed chart, the frequency
readout of the cursors is also displayed in orders. When
viewing time waveforms, the time axis is labeled in Revs
instead of ms. Note that the running speed (RPM) must be
entered (either manually or using the tachometer) to enable this
feature.
Harmonic Cursor
If the harmonic cursor option is turned on, additional cursors
will be displayed at frequencies that are whole-number
multiples of the frequency indicated by the main cursor. See
Analyzing Measurements on page 55, for information on using
cursors.
Overall Type
The vibration overall level can be scaled as rms, Ø-peak or
peak-peak. This setting can be different for each of
acceleration, velocity and displacement if required. The overall
scale can be set differently to the amplitude type (chart scale)
e.g. you can set the amplitude type to Ø-peak and the overall
scale to rms.
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Section 4: Manual Setup
Measurement Parameters
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Setting Measurement Parameters
To take a completely manual measurement (i.e. you set all
parameters yourself) use the Manual Setup option.
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Note: When you set the parameters for a measurement you cannot
choose settings that conflict with the type of measurement you are
trying to create e.g. if you are measuring acceleration you cannot
select a current sensor. If you try to take the measurement the
instrument will display an 'Invalid Combination' message and no
measurement will be taken.
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Setting Spectrum Parameters
A vibration spectrum is a chart of vibration amplitude versus vibration
frequency. The vibration spectrum of a machine component shows
the frequencies at which the component is vibrating and the
amplitude of vibration at each of these frequencies.
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Setting the Measurement Mode
• From the Set Parameters Menu press
Domain
When Domain is set to Frequency the instrument displays spectra
rather than waveforms.
Quantity
Measuring velocity is applicable for most situations. However,
displacement spectra are usually more informative for low vibration
frequencies (below 30 Hz/1800 CPM) and acceleration spectra for
high frequencies (above1 kHz/60 kCPM).
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Window
Measured data is usually not directly used to generate a spectrum
but is first modified using a 'window' function. Windowing
compensates for known limitations of the mathematical process
(FFT) that transforms the data into a spectrum. Multiplying data by a
window function prevents spectral lines from smearing or leaking into
one another, thereby making the data block appear like a complete
wave. The Hanning window is normally used for this purpose. If the
Rectangular window is used the data will not be modified.
The number of spectral lines ranges from 400 to 3200 (6400 for the
vb3000).
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Setting the Fmax
The Fmax is the maximum frequency displayed on the spectrum i.e.
the frequency range, starting from zero, over which vibration
amplitudes are displayed. The unit Hz is equivalent to cycles per
second (1 Hz = 60 cycles per minute).
In general the higher the operating speed of the machine, the higher
the Fmax needs to be to capture all crucial information. For vibration
involving fingered elements such as gear teeth, fan blades, pump
vanes, and bearing elements, an Fmax equal to 3 times the number
of fingers multiplied by the operating speed is usually sufficient. For
vibration not involving fingered elements, an Fmax equal to 10 times
the operating speed is usually sufficient. You can calculate the Fmax
yourself or the instrument can do it for you.
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Using the vb instrument to calculate the Fmax
• From the Set Fmax Menu press
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• Press to enter a default running speed (RPM) of the
machine. The instrument will automatically select the
appropriate Fmax value to display at least the specified
number of orders.
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Setting the Fmin
The purpose of the Fmin setting is to eliminate the 'ski-slope' effect
from the low frequency end of the spectra. All spectral lines below
the Fmin value will be set to zero and will not be included in the
overall rms calculation.
Note: the value can only be entered in Hz, but will be displayed in
CPM in the Set Parameters Menu (if your Display Options are set to
CPM). So, for example, to obtain an Fmin of 60 CPM enter a value of
1 Hz - this is the default value.
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Averaging
• From the Set Parameters Menu, press to display the
Averaging Menu.
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Setting the Average Type
When vibration is measured, several spectra are usually measured
and then averaged to produce an average vibration chart. The
averaging process minimizes the effect of random variations or noise
spikes that are inherent in vibration signals. Averaging is applied to
amplitude values, not to the frequency range.
Peak hold is useful for measuring the maximum amplitude peak that
occurs over a period of time and for measuring resonances during a
bump test. Peak hold does not actually average the amplitude values
but records and displays the maximum amplitude of each spectral
line.
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Setting the Overlap Percentage
Overlapping is a means of collecting and displaying data more
quickly. As vibration measurements are collected a percentage of the
new data is combined (overlapped) with each subsequent
measurement. The higher the overlap percentage, the less newly
acquired data is needed to generate a spectrum and thus the faster
the spectrum can be displayed. An overlap percentage of 50% is
ideal for most cases.
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Ask for RPM
If the machine RPM is available at the time of recording, for example
from an installed rev counter or a hand held tachometer, the user
can be instructed to enter the RPM via the vb instrument keypad.
When Ask for RPM is selected, the user will be prompted to enter the
machine RPM before taking the recording. This RPM value is saved
with the recording and displayed in the Ascent software. Additional
recordings on the same machine that also have Ask for RPM
selected, and which have the same default RPM value, will be
assigned the same entered value. Ask for RPM can be used in both
route and recording mode but not in measure mode.
Mode
If the free run trigger mode is selected the instrument will take
measurements continuously. If the single trigger mode is selected
only one measurement will be taken.
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• Press to change the Source between Internal and Tach.
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• Press to toggle the Sensor Type between acceleration,
velocity, displacement and current.
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Setting Waveform Parameters
A vibration waveform is a chart of how vibration level changes with
time. A vibration waveform shows the vibration level at any particular
time during the measurement period.
vb waveforms are discrete charts represented by a series of equally
spaced discrete sample points connected by straight lines. The more
sample points in a spectrum the higher the resolution of the
waveform (but the more memory used).
To ensure a waveform is as informative as possible the
measurement parameters used to obtain the waveform must be set
appropriately.
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Setting the Number of Samples
• From the Set Parameters Menu, when Time mode is
selected press to cycle the number of samples between
1024, 2048, 4096 or 8192 (16 384 for the vb3000).
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Setting the Duration
The duration of a waveform is the total time period over which
information may be obtained from the waveform. The unit ms is short
for ‘millisecond’ (i.e. a thousandth of a second). The duration values
that you can select are dependent on the number of samples you
selected earlier (see previous topic). The larger the number of
samples the larger the duration values.
Note: You must use a tachometer or set the default RPM for this to
function correctly.
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Section 5: Recording Data
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Walk-through: Taking Recordings
The following instructions assume that you have already created the
machines you intend to take recordings of.
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• In the Select Parameter Set Menu highlight the parameter
set for which recordings are to be taken. If all is selected a
recording will be sequentially taken for each tagged
parameter set. If none of the parameter sets are tagged and
all is selected a recording will be taken for all parameter
sets.
Note: If you change any of the parameter values other than display
options in the Set Parameters Menu, a new parameter set will be
created.
• Wait for the sensor and instrument hardware to settle and for
the instrument to collect data (if you press at this stage
the recording(s) will be aborted).
When the instrument has finished collecting the data for a particular
spectrum or waveform, the spectrum or waveform will be displayed
momentarily along with a message confirming that the recording has
been completed. You can use the 'Halt after recording' option to
keep the chart displayed until you choose to continue (see Halt After
Recording on page 172). The recording is stored to your selected
location and the Select Parameter Set Menu is then re-displayed.
You can then select another parameter set for another recording.
Recording tags are automatically cleared as each recording is
completed.
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When you have finished taking recordings at all measurement
locations you can review the recordings on the instrument (see next
topic, Reviewing Recordings) or transfer them to a PC for detailed
analysis using the Ascent software.
Reviewing Recordings
• From the Main Menu press to access the Select
Machine Menu.
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Resetting an incorrect RPM
If the RPM was specified incorrectly when a recording was taken this
can be corrected either in the vb instrument or in the Ascent
software.
Erasing Recordings
• From the Select Recording Menu press to erase the
highlighted item then + to confirm.
You do not need to make sure that you have the correct folder open;
the software stores a hidden key in the instrument for every folder
that determines where it belongs.
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• If you are shown this Prepare for Receive window, select the
folder you wish to transfer and click OK.
Tagging Items
Not all machines or points need to have recordings taken during
every recording session. In such cases you can create a sub-list by
tagging only the items for which recordings need to be taken. Tags
are also helpful in that they remind the person taking recordings
which items have not yet been measured.
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• Press or to highlight the item in the list then press
to tag it.
Example:
To tag a machine:
Note: Only items with at least one parameter set can be tagged.
To untag an item
• Highlight the item in the list and press
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Autorepeat
Autorepeat is used to take the same recording repeatedly with a
short, user-specified delay between recordings. This option is ideal
for taking coast-down/run-up recordings. The instrument will take
recordings continuously until you choose to stop.
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Section 6: Using Routes
This section outlines the procedures for managing routes with your
instrument.
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What is a Route?
A route is an ordered list of measurement locations that a user
follows when taking recordings. When the instrument is operated
using an Auto Route, the user is guided through each measurement
location according to the sequence.
Up to eight routes can be stored in each folder. Each route can only
contain machines that are stored within the same folder as the route.
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Walk-through: Taking Recordings Using
a Route
Once the first recording has been taken you will automatically be
moved to the next location on the route. You can take recordings for
all other measurement locations sequentially, or jump to various
entries on the route.
When the instrument has finished collecting the data, the spectrum
or waveform will be displayed momentarily along with a message
confirming that the recording has been completed.
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Notes:
• In the Auto Route Menu you can press to view or edit
notes for the measurement location.
Note: You can only review recordings from the current route using
this method (if you wish to review recordings taken on a previous
route, see Reviewing Recordings on page 84).
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This opens the Select Parameter Set Menu. The review option is
displayed in the bottom right corner.
Note: If you want to review each recording after you take it, a more
efficient method is to use Halt After Recording from the Options
Menu. If this option is turned ON then the spectrum or waveform
remains on the display after recording (see Halt After Recording on
page 172 for more information).
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Skipping Route Entries
• To skip a measurement location press
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• Use or to highlight a machine then press to
select it and return to the route. The first location at this
machine is displayed.
Off-route Recordings
When collecting data, you may decide to take additional
measurements that are not part of the route sequence. This might be
done if a machine's vibration pattern does not look as expected when
taking the measurement.
• The Select Machine Menu will display. From here you can
set up the location and parameters of the extra
measurement.
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Naming/Renaming a Route
• From the Main Menu press to display the Select Route
Menu.
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Erasing an Entire Route
Warning: The following procedure erases all route entries. Erasing a
route does not erase the machines that make up the route entries.
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Keypad Schedule Entries
A special type of measurement can be created that requires the
person collecting the data to enter a numeric value via the keypad
rather than a vibration measurement. These special measurements
are called keypad schedule entries and can be used to record
additional information about your machines such as temperature or
motor current. Keypad schedule entries can only be created using
the Ascent software - they cannot be created in the instrument. Full
details on the practical applications of keypad schedule entries and
instructions on how to create them are contained in the Ascent
Software Reference Guide.
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• Either include the parameter set in a route or press from
the Select Parameter Set Menu to take a recording.
The process for reviewing this data is the same as for reviewing
vibration recordings.
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Section 7: Advanced Operation
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Demodulation
A useful technique for measuring and analyzing data is
demodulation. The demodulation process looks for repetitive
patterns created by impact events that lie embedded within the time
waveform. The process works by extracting the low amplitude, high
frequency impact signals and then tracing an 'envelope' around
these signals to identify them as repetitions of the same fault. The
resulting spectrum, with the low frequency data removed, will now
clearly show the high frequency impact signals and harmonics.
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Setting Demodulation Parameters
The bandwidth determines which range of frequencies the
demodulation process will use. It is recommended that the following
procedure is followed to determine an appropriate bandwidth.
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Setting up the demodulation measurement
• From the Main Menu press to display the Measurement
Menu.
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Dual Channel Simultaneous
Measurements
The vb instrument can measure two channels simultaneously. Dual
channel measurements must be taken in measure mode (rather than
record mode) and then saved to an appropriate machine location.
Because the instrument has to buffer and manipulate twice the data,
some of the more memory intensive operations are not available.
The following restrictions apply:
• Number of spectral lines is reduced to 1600 (3200 for
vb3000)
• Number of samples (for time waveforms) is reduced to 4096
(8192 for vb3000)
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• Press to record both channels then select the machine,
point and direction for channel 1.
Setting Baselines
The instrument can be configured to display the overall rms vibration
level from a chosen baseline recording immediately after a new
recording is taken. This provides a basic check on the data validity
and a useful view of the change in vibration level. As an alternative
to displaying baselines, the last recorded measurement's value can
displayed instead. The setup and managing of baselines is handled
in the Ascent software. Please refer to the Ascent Software
Reference Guide, for details of how to display baseline recordings on
the instrument.
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Section 8: Creating Machines
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vb Data Structure
Instead of analyzing data onsite, you can also record the data on
your instrument and analyze the data later. If many machines need
to be analyzed recommend that recordings be taken of all machines
before any analysis is done. Analysis is best carried out away from
machines in safe, quiet environments.
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A route is an ordered list of measurement locations that a user
follows when taking recordings. It contains a sequential list of the
machines to be monitored.
The fastest and easiest way to create a data structure is to use the
Ascent software to first create your folders, machines and points etc,
then send these to the instrument. This is the recommended method.
Please refer to the Ascent Software Reference Guide, Section 2:
Basic Operation, for more information.
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Working with Folders
Selecting a folder from the list loads it into current memory. Any new
machines you create will automatically be stored in this folder until
you select another folder.
If you have not yet created any folders, the screen will contain the
default folder (Unnamed folder) and numbered slots labeled - new -.
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To create a folder
• Press or to scroll to one of the slots labeled - new -
then press to display the Edit Name Menu.
To erase a folder
• Press or to highlight a folder in the list.
The folder will be removed from the list and the empty slot will be re-
labeled - new -.
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Creating a Machine
• From the Main Menu press . The Select Machine Menu
displays a list of numbered memory locations.
If you have not yet created any machines, the screen will contain
numbered slots labeled - new -.
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Creating a Point
• Select a machine as described in the previous topic:
Creating a Machine (page 111).
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Creating a Direction/Axis
• Create a point as described in the previous topic: Creating a
Point (page 111).
All points share the same direction names. The first six default
direction names cannot be edited.
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Creating a Parameter Set
A parameter set is a user-defined group of measurement parameters
that are used to take a measurement. Once a parameter set has
been created in the instrument it will be added to the list in the Select
Parameter Set Menu.
Any parameter set in the list can be selected and used to take
measurements. A point can also have more than one parameter set
applied to any given axes, giving you the flexibility to take multiple
measurements at one location using different parameters.
If the direction/axis does not have any parameter sets defined, the
Set Parameters Menu will be displayed.
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If the direction/axis already has a parameter set defined the Select
Parameter Set Menu will be displayed.
Note: When taking recordings, only the single trigger type can be
selected because you are limited by the number of lines specified in
your parameter set.
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Copying a Machine
If you have many identical machines you can save a lot of set up
time by using the instrument's copy function. Copying a machine
creates a new machine with the same named points, directions and
parameter sets. Any recordings taken on the original machine are
not copied to the new machine.
The name is the same as that of the original machine except for the
last character, which is automatically incremented. The icon will
appear to the right of the new machine to indicate that it has one or
more points and directions defined, but no recordings have yet been
taken.
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Erasing a Machine
Erasing a machine will remove all its points, directions and
recordings permanently from memory.
Note: Any parameter sets used by the machine will not be removed
but will remain in the Select Parameter Set Menu so they can be
applied to other recordings.
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Erasing a Point, Direction/Axis or Parameter Set
Erasing points and other items is performed in the same manner as
erasing machines.
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Renaming a Machine, Point or Direction/Axis
• Select the machine, point or direction/axis.
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Attaching Notes to an Item
A 16-character note can be attached to each item on the recording
list: machines, points, directions/axes and recordings. To view or edit
the note for an item:
• From the Main Menu press then press till you have
the correct menu displayed.
• Press to enter the Notes Menu. This menu lists all the
notes that are attached to the currently selected item.
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Selecting a Note from a List
When you are in the Notes Menu, pre-defined notes can be added to
a machine, point, direction/axis or recording.
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Removing a Note from an Item
• Highlight the item with the note attached then press to
enter the Notes Menu.
Note: This procedure only removes the note from the selected item.
The note remains in the Edit List Menu where it can be selected and
attached to other items. To permanently erase a note see the next
topic.
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Section 9: Balancing Rotors
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Introduction
The instrument can be used to balance rotors that are rigid but not
rotors that flex significantly at their operating speeds.
A rigid rotor can be balanced in one plane or two planes i.e. any
uneven mass distribution in the rotor can be corrected by
adding/removing weights to/from one or two selected cross-sectional
planes on the rotor.
For single plane balancing, the mid plane of the rotor is usually used
as the balancing plane. For dual plane balancing, usually the planes
at the extreme ends of the rotor are used, however, other planes on
the rotor can be used also.
The centrifugal force of a heavy spot on the rotor that causes the
rotor to vibrate increases with the square of the rotational speed. The
vibration level of the rotor may be acceptable at one speed but not at
another. It is thus important to always allow the rotor to settle to its
normal operating speed before taking balancing analysis
measurements.
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Whether a rotor should be balanced in one plane or two planes
depends on the dimensions and operating speed of the rotor. The
following guideline is commonly used:
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The Tachometer
The tachometer provides the instrument with information regarding
the rotational speed of a rotor and the angle at which the rotor is
vibrating. The angle is measured from a fixed reference mark on the
rotor and is called the ‘phase angle’. To balance a rotor it is
necessary to consider not just the amplitude of vibration but also the
phase angle. The amplitude shows the severity of the imbalance and
the phase angle indicates the geometry of the imbalance (i.e. the
location of the heavy spot). Tachometer Setup (page 23) contains
information on how to set up the tachometer to measure phase
angles.
After initial and trial readings have been taken the Balancing Menu
will update to give you options to balance and review readings (menu
items 3 and 4).
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Example of Balancing Menu with recordings
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Number of Planes
(vb3000 and vb2000 only)
Balancing Units
The Balancing Units Menu allows you to select different balancing
units.
Available units are: (press the appropriate number key to toggle the
setting)
Weight Orientation
This option allows you to choose where to place balance weights on
a rotor relative to the rotor's direction of rotation.
With rotation (WR) means you choose a reference point then place
your weights forward of that point in the direction of rotation (i.e. in
the same direction as the rotor turns).
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Against rotation (AR) means that if the rotor is turning forward then
you place your weights backwards from the reference point (i.e. in
the opposite direction of the rotor’s rotation).
Ensure that with the rotor stationary, you measure angles in the
direction specified. Do not rotate the rotor in the direction specified.
The selected option is also stored when the balancing data is saved,
and reloaded if the data is reloaded from memory.
Note: For dual plane balances, if Remove Trial Weights = Yes then
the trial weight must be removed after each trial run.
Weight Position
Performing balancing operations on a rotor requires establishing a
positioning system for balance weights. To do this you must first
establish a reference mark anywhere on the rotor circumference then
choose the technique that is most appropriate for your balance job.
Degrees
Measure the angle in degrees (0° to 359°) from the reference mark.
The radius must stay constant.
Circumference Arc
Measure the linear distance around the outside of the rotor from the
reference mark to the weight.
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# Fixed Positions
Establish a fixed number of attachment points (e.g. drilled and
tapped holes) that are equally spaced on a fixed radius from the
center of the rotation.
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Advanced Balance Options
• Press to open the Advanced Balance Options Menu.
Filter B/W
Selects Normal or Narrow filter bandwidth for vibration
measurement. The Normal option takes faster measurements,
allows better stability, and should be used except where
background sources of vibration noise exist very close to the
frequency (within 150 RPM) of the rotating equipment being
balanced. The Narrow option is more useful if noise is present
close to the 1X as it takes slower measurements.
CH1 Sensor
Used to select/set up the Channel 1 sensor. See Specifying
Sensor Settings (page 76), for details.
CH2 Sensor
Same as for the CH1 Sensor, but only available in dual plane
balancing.
Rotor Speed
Used to enter the rotor speed. This option is only required for
calculations if balance readings are being entered manually.
The instrument obtains this value from the tachometer if
measurements are being performed.
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2. Trial Readings (Single/Dual Plane)
The Trial Readings Menu allows for the initial measurements to be
performed before beginning the balancing of the machine.
The diagram shows a dual plane balance job after initial and trial
readings have been taken.
Initial Reading
Used to take an initial reading to determine the 'out of balance' level
before performing any balancing procedures. When measuring has
started, the instrument will display the initial measurement in Hz,
RPM, your chosen display units and degrees (the phase angle of the
imbalance).
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Trial Weight Reading (Left Trial Reading)
Used to take a trial weight reading in single plane balancing and the
left trial weight reading in dual plane balancing.
The diagram shows the factory default values for trial weight mass
(1.00) and angle (0°).
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Suggest Trial Weight Angle
This tool aids you in determining where on the rotor to place the trial
weight after an initial reading has been taken. The aim is to reduce
the initial vibration in order to maximize the accuracy of the trial
weight readings.
This function suggests a trial weight angle based on the phase of the
initial reading, the angle between the tachometer and accelerometer
sensors and the angle between the tachometer reflective tape
and your weight reference mark on the rotor . The suggested
angle is measured from the weight reference mark in the direction of
the Angle Orientation.
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• After the initial reading has been taken press Suggest
Trial Weight Angle.
Notes:
This calculator can only be used with accelerometers.
Angles are measured using the same orientation as is used for the
placement of balance weights i.e. with rotation or against rotation.
The angle orientation defaults to that chosen in the Set Balancing
Parameters Menu. If this orientation is changed, your entered angles
and result will be automatically translated to the new orientation for
you.
Dual plane balance jobs are also supported, with suggested angles
calculated for both planes. However the calculator should only be
applied in cases where each balance plane is physically close to its
accelerometer sensor, and the two planes are well separated from
each other (e.g. by more that the rotor diameter). In particular for
overhung rotors the calculator should only be used in single plane
mode on the closest bearing and balance plane, to help with
reducing the static imbalance only. The CH2 accelerometer and
weight reference mark positions must be in line with those of CH1.
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Initial
Allows the initial reading to be manually input without having to use
the instrument to record the measurement directly from the machine.
Left
Left (or Trial for single plane balancing) allows the trial or left trial
readings to be manually input.
Right
This option is only available for dual plane balancing and allows the
right trial readings to be manually input.
3. Balance
This menu displays the weight to be added or removed to balance
the rotor, and the angle, fixed position(s) or circumference arc at
which to do so.
Note: The weight units are not displayed but are implied to be the
same as those used for the trial weights.
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Perform Trim Balance
Used to take a measurement of the machine after the weight has
been added or removed from the rotor.
Perform Trim Balance confirms the balance level achieved after the
weights were positioned. After another measurement is taken, the
Balance Menu will display the new balancing requirements.
The balance process can end at this point or continue with another
reposition of balance weights, as indicated, to improve on the
balance level. Repeat until you are satisfied with the results or no
further reduction of imbalance can be achieved.
The ISO 1940 limits option, available from the Balance Weight
Calculations Menu, is provided with the instrument to help you
determine the acceptable level of residual imbalance for your rotor.
See Balance Weight Calculations (page 138), for more information.
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4. Review Readings
Review Readings reviews the results of the Initial Reading, Trial
Reading, and latest Trim Balance Reading. These values can be
saved to, or loaded from data storage as described in Load/Save
Balancing Data (page 141).
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Suggest Trial Weight
This tool aids you in determining the appropriate amount of
suggested balance weight to use based on the weight, diameter and
rotor speed of the machine being balanced. The calculator works out
a suitable trial weight to cause a significant change from the initial
reading.
You also have the option of using different units of measure for the
mass of the Rotor (lb, oz, kg), the Rotor Diameter (in, mm), the Rotor
Speed (Hz, RPM), and the Balance Weight units (oz, g).
Notes:
Changing from one unit to another does not directly translate the
associated value. You will need to reset the value as needed, to
match the application.
The Suggest Trial Weight option is also available directly from the
Trial Readings Menu (note that the option is called Suggest Trial
Weight Mass in that menu).
Split Weights
This tool allows you to take a calculated single point balance solution
(correction weight and angle), and translate it into a two weight (split
weight) solution. You will need to define the two new correction
angles so that the resulting balance weights at each angle can then
be calculated.
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Combine Weights
This tool allows the user to combine two weights into a single weight
at one angle. This calculation can be performed many times to
combine all trim weights into one weight and angle. The user must
define the weight and angle of the two beginning balance masses.
Change Radius
This tool takes a single point balance solution and allows you to find
a new balance weight based on a change in radius for the existing
balance weight. The calculation assumes the angle of weight
placement will remain constant and only the distance from center of
rotation is changed.
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6. Load/Save Balancing Data
The instrument is capable of saving up to 10 balancing jobs to
machines in its memory. Initial readings, trial readings, trim readings
and completed balances can be stored.
• Press and hold the arrow keys to accelerate the scroll speed.
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Load balancing data from this machine into the instrument’s
current memory. The stored data includes the parameter
settings, the initial and trial readings, and trim readings.
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7. Print Report
Detailed balancing reports are normally produced from Ascent using
the Report menu. However, you also have the option of using a
thermal printer to print directly from the instrument. Within the
instrument, two report types are available: STANDARD and
EXTENDED. STANDARD prints the initial imbalance and the
residual imbalance left in the machine. EXTENDED prints the initial
imbalance, trial balance recordings and the associated trial weight(s)
used, and the residual imbalance left in the machine.
The print options you set will determine which information is included
in the report.
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• Press to select the report type.
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Section 10: Balancing Walk-
through
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Step 1. Set Balancing Parameters
• Check the battery capacity of the instrument and if it is less
than 30%, charge the battery pack (see Battery Management
on page 161).
The following screen shows the parameters that were set for this
walk-through.
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• Start the machine and let the rotor settle to its normal
operating speed. Since the vibration level is dependent on
the speed of the rotor it is important to take all readings while
the rotor is operating at its normal speed.
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After a few seconds, the instrument displays the speed of the rotor in
RPM and Hz, the vibration level due to the imbalance (i.e. amplitude
at 1X the rotor speed), and the phase angle of the vibration. Note
that our recording shows an amplitude of 3.8 mm/s. The aim is to
reduce this to an acceptable level.
The Trial Readings Menu will again be displayed. The Initial Reading
measurement is shown using the amplitude and units you selected
from the Set Balancing Parameters Menu, and includes the phase
angle of the imbalance.
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Step 3. Trial Weight Reading
• Stop the machine.
Note: You can use any weight unit (gram, kg, oz, lb), without
informing the instrument. The instrument will express the final
balance weights in the same (implied) units.
• The trial weight position should be near the rim of the rotor
but can be at any angular position. Starting at the reference
mark, measure the angular position in the direction specified
for the Angle Measurements parameter in the Set Balancing
Parameters Menu. This will be either WR (with rotation), or
AR (against rotation).
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• Press to access the Trial Weight Reading Menu.
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• Press to enter the angular position of the trial weight
with respect to the reference mark. (If using circumference
arc or fixed positions for your weight position reference
system, enter the trial weight point or trial arc.) Use the
number keys to enter a value then press to continue.
• Replace safety covers, start the machine again, and let the
rotor settle to its normal operating speed.
After a few seconds, the instrument displays the speed of the rotor in
RPM and Hz, the vibration level with the trial weight added (i.e.
amplitude at 1X the rotor speed), and the phase angle of the
vibration.
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The Trial Readings Menu is now updated to display both the Initial
and Trial reading measurements.
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Step 4. Balancing
With Initial and Trial Readings completed the main Balancing Menu
will display the Balance option.
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Step 5. Trim Balance
• Replace safety covers, start the machine again and let the
rotor settle to its normal operating speed.
After a few seconds the instrument displays the vibration level with
the imbalance corrected.
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• At any point in the process it is possible to save the
balancing data to a machine in the current data folder. To
save the recordings, return to the Balancing Menu and press
Load/Save Balancing Data. Select a machine and press
Save, to save the balancing data. You will then be
returned to the Balancing Menu.
• Ensure that any weight(s) you add will not come loose at the
normal rotor speed and that it will not obstruct machine
motion. If possible, manually rotate the rotor to ensure that
the weight does not clash with any part of the machine,
keeping in mind that the rotor's center line may shift when
operated at its normal speed.
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Section 11: Utilities
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Printing from the Instrument
The optional Seiko DPU-414-30B printer is not included with the
standard vb kit.
• Plug the printer cable D connector into the printer serial input
and the 5 pin connector plug into the instrument's RS232
port.
Caution: When using the DPU-414-30B printer, use only the Seiko
power adapter provided (6.5 Volt output). Printer damage may occur
if any other power adapter is used.
Notes:
Earlier models of Seiko DPU printer are not supported. In particular
the DPU-411 printer is not supported.
When using the DPU-414 printer ensure that its internal battery is
charged prior to operation. If the printer battery is flat the printer will
switch itself Off Line and printing will cease.
Caution: Never turn the printer off while it is writing the new setting
to memory. Always wait until DIP SW setting complete !! is printed
before turning the power off.
Section 11: Utilities 157
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To set the virtual DIP SW, begin with the DPU-414-30B switched off
and complete the following procedures:
After the FEED button is pressed, the ON LINE and OFF LINE lamps
alternately blink and the new settings are written to memory. When
the printer finishes writing everything to memory, 'DIP SW setting
complete !!' is printed out and the printer returns to the ON LINE
mode.
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As soon as switch number 8 of DIP SW3 is set, the printer writes the
settings to memory regardless of which button is pressed.
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Adjusting the LCD Screen
Adjusting the Contrast
• From the Main Menu press and hold to darken the LCD.
If the screen flickers when the cursors or highlight bar are moved
rapidly, make the LCD darker.
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• To cycle to a particular item, press . The item will flash to
show that it is selected.
All recordings are date and time stamped according to the clock
shown in the Date & Time Menu.
Battery Management
The instrument is powered by a rechargeable Nickel-Cadmium (Ni-
Cad) battery pack. The normal operating range is 6.0 V to 8.5 V. The
Battery Management Menu displays the current percentage of full
battery charge available.
Some automatic features have been built into the instrument to help
ensure that the battery pack is always sufficiently charged.
Below 6.1 Volts, the instrument automatically turns off the backlight
to prevent further power draining.
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Warning: Do not detach the battery pack from the instrument for
more than 2 hours as this will drain the backup component, thereby
causing data and setting to be lost.
Warning: Before charging the battery pack, ensure that the power
transformer used is an approved instrument power transformer 13.5
V ± 1.5 V DC, 1 A output, center positive, and that the voltage and
frequency of your mains AC power matches that of the power
transformer.
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Charger Control
This menu allows manual control of the battery charge function. The
current battery voltage and charging state are displayed.
Charge Battery
Manually begins battery charging cycle.
Recondition Battery
Fully discharges and then automatically recharges the battery.
If the battery charge level is less than 80% the battery will begin
charging automatically. You can continue to use the instrument while
the battery pack is being charged.
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• From the Main Menu press Battery Management.
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• Press to recondition the battery. Discharging is
indicated by the flashing 'DISCHARGING' message on the
screen.
Power Saver
Power saver is a feature that helps conserve power in the
instrument. Power saver will turn the LCD display off after 8 minutes
of inactivity (no key presses). The instrument will continue to function
and any key press will turn the LCD on to the previously displayed
screen. After 15 minutes of inactivity, power saver will power down
the instrument. If the battery is being recharged, only the LCD screen
will be turned off and the instrument will remain on until charging is
complete.
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Replacing the Battery Pack
• Lift the boot stand.
Warning: Ensure that the battery pack is securely fastened but not
over-tightened.
Memory Management
Instrument Memory
The vb3000 has a standard memory size 32 MB that can store up to
11 000 recordings depending on recording type as shown below.
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All other vb instruments have a standard memory size of 8.5 MB that
can store up to 8192 recordings depending on recording type as
shown below:
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Checking the Memory Used
• From the Main Menu, press to access the Folder
Management Menu.
Note: If more than 98% of the memory is used, you will need to
erase some recordings before further recordings can be taken.
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• From the Main Menu, press Folder Management.
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Erasing all Machines
Warning: The following procedure erases all machines (including all
the points, directions, and parameter sets in the machines). The
procedures for erasing individual machines, points, directions or
parameter sets are covered in section 4.
After erasing all recordings you will be prompted to erase all folders,
machine and points.
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Upgrading Firmware Using Proflash
To upgrade the instrument to the latest version of firmware you
PROFLASH the instrument with a new firmware file.
Warnings
PROFLASHING to any version will erase all recordings in the instrument
memory.
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Most of the tasks involved with PROFLASHING are carried out from
within the Ascent software. Refer to the Ascent on-line help for
detailed instructions on how to PROFLASH your instrument. (From the
Ascent menu select Help>Index, then type 'Proflash' to display the
help file).
Other Options
The Options Menu provides you with a number of choices to
customize the way your instrument works. To access the Options
Menu:
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When Halt After Recording is turned ON the spectrum or waveform
remains on the display until you choose to take the next recording.
With the display halted you can use the cursor and zooming features
to review the chart before deciding to accept (record) it or reject it
and re-take the recording. This option also applies during Auto
Route.
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Baseline warnings (Applies to vb3000 only)
You can set Halt After Recording to prompt you when a new
recording is significantly above or below the baseline overall level.
This can be used to provide a basic check of data validity e.g. if the
overall level of the new recording is very different from the baseline
you may not have taken the measurement correctly. When the
warning option is turned on it will halt the display only if the recording
deviates a certain percentage from the baseline. This gives you a
chance to analyze the new recording and decide whether to re-take
the measurement or not.
The 'relaxed' warning will halt the display and activate the prompt
only if the new recording's overall level is lower than 25% or higher
than 200% of the baseline overall. If the overall level is within the
25% to 200% range the measurement will not halt. For example, if
your baseline overall level was 2 g and the measured rms level was
3 g the percentage is 150%. This is within the 'relaxed' range so the
recording will not halt.
The 'tight' warning will activate if the new recording's overall level is
lower than 50% or higher than 150% of the baseline overall level.
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• To turn on the Halt After Recording warning, from the Main
Menu press to access the Options Menu.
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vb Structure Lock
This feature prevents machine or point names, routes or folders from
being edited or accidentally deleted by unauthorized persons. Notes,
machine, points and directions can still be added, but cannot be
deleted when the instrument has the Structure Lock turned ON.
• Press and enter the code that was used to lock the
instrument.
Note: If you ever forget the unlock code use the Ascent software to
unlock it. With the instrument connected to the PC via the supplied
communication cable, go to the Ascent menu and select File>Lock /
Unlock VB.
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Section 12: Troubleshooting
Power Problems
Symptom Cause Remedy
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Data Transfer Problems
Symptom Cause Remedy
Ascent unable to transfer Data transfer cable not Check cable connections
data and 'Transfer failed' properly connected
or Ascent Error dialog is
Data transfer cable Test COM port availability
displayed on the computer
connected to wrong with instrument and use
computer COM port an available COM port
Data Problems
Symptom Cause Remedy
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Other Problems
Symptom Cause Remedy
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Appendix 1: List of
Abbreviations
AC Alternating Current
A/D Analog-to-Digital
CH Channel
COM port Computer Serial Port (1 to 4)
CPM Cycles per minute
DC Direct Current
DSP Digital Signal Processor
ESD Electro-Static Discharge
FFT Fast Fourier Transform
Fmax Maximum Frequency
Fmin Minimum Frequency
Hz Hertz
In or " Inches
ISO International Organization for Standardization
KB Kilobytes
kCPM Kilocycles per minute
kV Kilovolts
LCD Liquid Crystal Display
MB Megabyte
MHz Megahertz
MIMOSA Machinery Information Management Open
Systems Alliance
µm Micrometer
mm Millimeter
ms Millisecond
Ni-Cad Nickel-Cadmium
PC Personal Computer
QA Quality Assurance
RAM Random Access Memory
rms Root-mean-squared
ROM Read-Only Memory
V Volts
V DC, 1 A Volts DC, 1 amp
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Appendix 2: Specifications
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Specifications Model vb3000 Remarks
Trigger Modes Single (key press), free run Trigger status displayed (busy, done, run, stop)
Logging Features
Output formats vb screen, transfer to Ascent PC-based software
Data storage 32 MB non-volatile Total of 11 000 spectra at 800 line resolution or 4000 spectra at
3200 line resolution
Data storage format Up to 30 folders User-specified machine, point, and axis names (16 characters)
Up to 200 named machines per folder entered from PC or keypad. Each recording has a unique
Up to 780 named machines for all folders time/date stamp
Up to 30 multi-axial points per machine
Up to 8 routes per folder
Balancing
Planes 1, 2
Speed range 30 RPM to 60 000 RPM
Measurement type Acceleration, velocity, displacement
Min and Max values (0.0004 to 4) in/s = (0.01 to 100) mm/s ∅-peak. Typical, dependent on calibration
Weight modes Angle 0° to 360°, fixed position, circumference arc e.g. attach weights on fan blades, linear distance around
circumference
Remove trial weights Yes, No
Filter bandwidths 15 CPM, 150 CPM
Manual data entry Yes Allows re-entry of previous balance jobs
Storage 10 balance jobs total
Revised 13 October 2006. While every effort has been made to provide the most accurate information we advise that information in this
document may contain technical inaccuracies or typographical errors. Commtest Instruments Ltd may at any time and without notice make
improvements and/or changes in the products described in this information.
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Specifications Model vb2000 Remarks
Accelerometer Input
Number of channels 2
Type 2-wire, low impedance piezoelectric Commonly termed 'ICP® type'
Sensitivity 100 mV/g nominal Sensitivity 8.5 mV/g to 2300 mV/g
Connector BNC Safety feature: Break-free inline connector
Input impedance >100 kΩ
Voltage swing 16 V peak-peak AC coupled input, allows for ± 8 V sensor output swing (± 80 g)
Sensor excitation current 0 mA or 2.2 mA (configurable) 2.2 mA required for ICP® type accelerometer
Sensor excitation voltage 24 V maximum At sensor terminals with sensor attached
Sensor detection Warns if short circuit or not connected Channel 1 only
Tachometer
Sensor Laser sensor with reflective tape included in kit Sensor triggers when the tape reflects its beam
Laser sensor range 10 cm to 2 m nominal Dependent on size of reflective tape
Sensor supply 7.2 V nominal 6.0 V to 9.5 V instrument battery Available to power sensor. Protected by 0.1 A PTC
Input type Optically isolated, accepts TTL pulse
Pulse rating 2.5 V (4 mA) min, 10 V (27 mA) max, off-state < 0.8 V Triggers on negative edge
Speed range 30 RPM to 65 000 RPM (0.5 Hz to 1.08 kHz)
Display RPM, Hz, 1X amplitude and phase angle For selected amplitude type, phase angle in degrees
Parameter Indication
Displays Acceleration, velocity, displacement, demodulation User selectable
2
Maximum levels ± 80 g (800 m/s ), ± 4 in/sec (100 mm/s) ∅-peak. Typical, dependent on individual calibration
± 400 mil (10 mm)
Dynamic signal range ≥ 95 dB (typical at 400 line resolution) Acceleration and velocity. Greater with higher resolution and
averaging
Harmonic distortion Less than -70 dB typical Dependent on input level and type. Other distortions and noise
are lower
2
Units g or m/s , in/s or mm/s, mil or mm or µm ∅-peak, peak-peak or rms
AdB, VdB AdB ref. 1 µg rms, VdB ref. configurable 1.0e-5 mm/s rms or
1.0e-6 mm/s rms
Graph types Spectrum (freq domain), waveform (time domain) Solid histogram for spectrum, line graph for waveform
Magnitude display Overall rms value, cursor-position value Digital readout on chart
Cursors Standard cursor Vary x position to display x and y values
Dual cursors Lock standard cursor as reference and display difference
Harmonic cursor Up to 32 whole-number multiples of standard-cursor frequency
Accuracy ± 1% (0.1 dB) Measured at 100 Hz, 23 ± 5 °C, 400 lines, 400 Hz range
Frequency response ± 0.1 dB from 10 Hz to 5 kHz; Acceleration and velocity. From value measured at 100 Hz
± 3 dB from 1 Hz to 20 kHz
Spectrum Display
Fmax possible ranges 0 to (100, 125, 150, 200, 300, 400, 500, 600, 800) Hz Or equivalent CPM values
0 to (1, 1.2, 1.6, 2, 2.5, 3, 4, 5, 6, 8, 10, 15, 20) kHz Or orders-based from 1X to 30 000X
Fmin possible range 0 to Fmax vb instrument zeroes all spectral lines below Fmin
Resolution 400, 800, 1600, 3200 lines (configurable) 1600 lines maximum for dual channel measurements
Frequency scale Hz, CPM, orders Linear scale. Can zoom in to display individual spectral lines
Amplitude scale Acceleration, velocity, displacement Linear or log scales
Window shapes Hanning, rectangular
Overlap (0, 12.5, 25, 37.5, 50, 62.5, 75, 87.5) % Dependent on Fmax and number of lines
Number of averages 1, 2, 4, 8, 16, 32, 64, 128 Increases sampling time proportionally
Averaging types Linear, exponential, peak hold, synchronous
Demod bandwidths 20 bandwidth options From 125 Hz to 1250 Hz up to 16 kHz to 20 kHz
Waveform Display
Number of samples 1024, 2078, 4096, 8192
Time scale 10 ms to 32 seconds/1 rev to 30 000 revs
Time synchronous averages 1, 2, 4, 8, 16, 32, 64, 128 Only available when tachometer triggered
Keypad Entry
Prompt and unit strings 16 characters each
Input value range ± 59 999
Time Intervals
Lines
Range 400 800 1600 3200
Measuring time in seconds 0 Hz to 100 Hz 4 8 16 32 Dependent on number of lines and number of averages (values
(example ranges) 0 Hz to 800 Hz 0.5 1 2 4 shown in table for no overlap, no averaging, maximum display
0 Hz to 4 kHz 0.1 0.2 0.4 0.8 update rate of 4 per second)
0 Hz to 20 kHz 0.02 0.04 0.08 0.16
Typical recording time 5 s for 1600 lines, 1600 Hz, 8 averages, 50% overlap Not including initial startup and settling time
Trigger Modes Single (key press), free run Trigger status displayed (busy, done, run, stop)
Logging Features
Output formats vb screen, transfer to Ascent PC-based software
Data storage 8 MB non-volatile Total of 8 000 spectra at 400 line resolution or 1000 spectra at
3200 line resolution
Data storage format Up to 30 folders User-specified machine, point, and axis names (16 characters)
Up to 200 named machines per folder entered from PC or keypad. Each recording has a unique
Up to 780 named machines for all folders time/date stamp
Up to 30 multi-axial points per machine
Up to 8 routes per folder
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Specifications Model vb2000 Remarks
Balancing
Planes 1, 2
Speed range 30 RPM to 60 000 RPM
Measurement type Acceleration, velocity, displacement
Min and Max values (0.0004 to 4) in/s = (0.01 to 100) mm/s ∅-peak. Typical, dependent on calibration
Weight modes Angle 0° to 360°, fixed position, circumference arc e.g. attach weights on fan blades, linear distance around
circumference
Remove trial weights Yes, No
Filter bandwidths 15 CPM, 150 CPM
Manual data entry Yes Allows re-entry of previous balance jobs
Storage 10 balance jobs total
Revised 22 November 2005. While every effort has been made to provide the most accurate information we advise that information in this
document may contain technical inaccuracies or typographical errors. Commtest Instruments Ltd may at any time and without notice make
improvements and/or changes in the products described in this information.
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
Specifications Model vb1000 Remarks
Accelerometer Input
Number of channels 1
Type 2-wire, low impedance piezoelectric Commonly termed 'ICP® type'
Sensitivity 100 mV/g nominal Sensitivity 8.5 mV/g to 2300 mV/g
Connector BNC Safety feature: Break-free inline connector
Input impedance >100 kΩ
Voltage swing 16 V peak-peak AC coupled input, allows for ± 8 V sensor output swing (± 80 g)
Sensor excitation current 0 mA or 2.2 mA (configurable) 2.2 mA required for ICP® type accelerometer
Sensor excitation voltage 24 V maximum At sensor terminals with sensor attached
Sensor detection Warns if short circuit or not connected
Tachometer
Sensor Laser sensor with reflective tape included in kit Sensor triggers when the tape reflects its beam
Laser sensor range 10 cm to 2 m nominal Dependent on size of reflective tape
Sensor supply 7.2 V nominal 6.0 V to 9.5 V instrument battery Available to power sensor. Protected by 0.1 A PTC
Input type Optically isolated, accepts TTL pulse
Pulse rating 2.5 V (4 mA) min, 10 V (27 mA) max, off-state < 0.8 V Triggers on negative edge
Speed range 30 RPM to 65 000 RPM (0.5 Hz to 1.08 kHz)
Display RPM, Hz, 1X amplitude and phase angle For selected amplitude type, phase angle in degrees
Parameter Indication
Displays Acceleration, velocity, displacement, demodulation User selectable
2
Maximum levels ± 80 g (800 m/s ), ± 4 in/sec (100 mm/s) ∅-peak. Typical, dependent on individual calibration
± 400 mil (10 mm)
Dynamic signal range ≥ 95 dB (typical at 400 line resolution) Acceleration and velocity. Greater with higher resolution and
averaging
Harmonic distortion Less than -70 dB typical Dependent on input level and type. Other distortions and noise
are lower
2
Units g or m/s , in/s or mm/s, mil or mm or µm ∅-peak, peak-peak or rms
AdB, VdB AdB ref. 1 µg rms, VdB ref. configurable 1.0e-5 mm/s rms or
1.0e-6 mm/s rms
Graph types Spectrum (freq domain), waveform (time domain) Solid histogram for spectrum, line graph for waveform
Magnitude display Overall rms value, cursor-position value Digital readout on chart
Cursors Standard cursor Vary x position to display x and y values
Dual cursors Lock standard cursor as reference and display difference
Harmonic cursor Up to 32 whole-number multiples of standard-cursor frequency
Accuracy ± 1% (0.1 dB) Measured at 100 Hz, 23 ± 5 °C, 400 lines, 400 Hz range
Frequency response ± 0.1 dB from 10 Hz to 5 kHz; Acceleration and velocity. From value measured at 100 Hz
± 3 dB from 1 Hz to 20 kHz
Spectrum Display
Fmax possible ranges 0 to (100, 125, 150, 200, 300, 400, 500, 600, 800) Hz Or equivalent CPM values
0 to (1, 1.2, 1.6, 2, 2.5, 3, 4, 5, 6, 8, 10, 15, 20) kHz Or orders-based from 1X to 30 000X
Fmin possible range 0 to Fmax vb instrument zeroes all spectral lines below Fmin
Resolution 400, 800, 1600, 3200 lines (configurable)
Frequency scale Hz, CPM, orders Linear scale. Can zoom in to display individual spectral lines
Amplitude scale Acceleration, velocity, displacement Linear or log scales
Window shapes Hanning, rectangular
Overlap (0, 12.5, 25, 37.5, 50, 62.5, 75, 87.5) % Dependent on Fmax and number of lines
Number of averages 1, 2, 4, 8, 16, 32, 64, 128 Increases sampling time proportionally
Averaging types Linear, exponential, peak hold, synchronous
Demod bandwidths 20 bandwidth options From 125 Hz to 1250 Hz up to 16 kHz to 20 kHz
Waveform Display
Number of samples 1024, 2078, 4096, 8192
Time scale 10 ms to 32 seconds/1 rev to 30 000 revs
Time synchronous averages 1, 2, 4, 8, 16, 32, 64, 128 Only available when tachometer triggered
Keypad Entry
Prompt and unit strings 16 characters each
Input value range ± 59 999
Time Intervals
Lines
Range 400 800 1600 3200
Measuring time in seconds 0 Hz to 100 Hz 4 8 16 32 Dependent on number of lines and number of averages (values
(example ranges) 0 Hz to 800 Hz 0.5 1 2 4 shown in table for no overlap, no averaging, maximum display
0 Hz to 4 kHz 0.1 0.2 0.4 0.8 update rate of 4 per second)
0 Hz to 20 kHz 0.02 0.04 0.08 0.16
Typical recording time 5 s for 1600 lines, 1600 Hz, 8 averages, 50% overlap Not including initial startup and settling time
Trigger Modes Single (key press), free run Trigger status displayed (busy, done, run, stop)
Logging Features
Output formats vb screen, transfer to Ascent PC-based software
Data storage 8 MB non-volatile Total of 8 000 spectra at 400 line resolution or 1000 spectra at
3200 line resolution
Data storage format Up to 30 folders User-specified machine, point, and axis names (16 characters)
Up to 200 named machines per folder entered from PC or keypad. Each recording has a unique
Up to 780 named machines for all folders time/date stamp
Up to 30 multi-axial points per machine
Up to 8 routes per folder
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Specifications Model vb1000 Remarks
Balancing
Planes 1
Speed range 30 RPM to 60 000 RPM
Measurement type Acceleration, velocity, displacement
Min and Max values (0.0004 to 4) in/s = (0.01 to 100) mm/s ∅-peak. Typical, dependent on calibration
Weight modes Angle 0° to 360°, fixed position, circumference arc e.g. attach weights on fan blades, linear distance around
circumference
Remove trial weights Yes, No
Filter bandwidths 15 CPM, 150 CPM
Manual data entry Yes Allows re-entry of previous balance jobs
Storage 10 balance jobs total
Revised 22 November 2005. While every effort has been made to provide the most accurate information we advise that information in this
document may contain technical inaccuracies or typographical errors. Commtest Instruments Ltd may at any time and without notice make
improvements and/or changes in the products described in this information.
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
Specifications Model vb1000v Remarks
Accelerometer Input
Number of channels 1
Type 2-wire, low impedance piezoelectric Commonly termed 'ICP® type'
Sensitivity 100 mV/g nominal Sensitivity 8.5 mV/g to 2300 mV/g
Connector BNC Safety feature: Break-free inline connector
Input impedance >100 kΩ
Voltage swing 16 V peak-peak AC coupled input, allows for ± 8 V sensor output swing (± 80 g)
Sensor excitation current 0 mA or 2.2 mA (configurable) 2.2 mA required for ICP® type accelerometer
Sensor excitation voltage 24 V maximum At sensor terminals with sensor attached
Sensor detection Warns if short circuit or not connected
Tachometer
Sensor Laser sensor with reflective tape included in kit Sensor triggers when the tape reflects its beam
Laser sensor range 10 cm to 2 m nominal Dependent on size of reflective tape
Sensor supply 7.2 V nominal 6.0 V to 9.5 V instrument battery Available to power sensor. Protected by 0.1 A PTC
Input type Optically isolated, accepts TTL pulse
Pulse rating 2.5 V (4 mA) min, 10 V (27 mA) max, off-state < 0.8 V Triggers on negative edge
Speed range 30 RPM to 65 000 RPM (0.5 Hz to 1.08 kHz)
Display RPM, Hz, 1X amplitude and phase angle For selected amplitude type, phase angle in degrees
Parameter Indication
Displays Acceleration, velocity, displacement, demodulation User selectable
2
Maximum levels ± 80 g (800 m/s ), ± 4 in/sec (100 mm/s) ∅-peak. Typical, dependent on individual calibration
± 400 mil (10 mm)
Dynamic signal range ≥ 95 dB (typical at 400 line resolution) Acceleration and velocity. Greater with higher resolution and
averaging
Harmonic distortion Less than -70 dB typical Dependent on input level and type. Other distortions and noise
are lower
2
Units g or m/s , in/s or mm/s, mil or mm or µm ∅-peak, peak-peak or rms
AdB, VdB AdB ref. 1 µg rms, VdB ref. configurable 1.0e-5 mm/s rms or
1.0e-6 mm/s rms
Graph types Spectrum (freq domain), waveform (time domain) Solid histogram for spectrum, line graph for waveform
Magnitude display Overall rms value, cursor-position value Digital readout on chart
Cursors Standard cursor Vary x position to display x and y values
Dual cursors Lock standard cursor as reference and display difference
Harmonic cursor Up to 32 whole-number multiples of standard-cursor frequency
Accuracy ± 1% (0.1 dB) Measured at 100 Hz, 23 ± 5 °C, 400 lines, 400 Hz range
Frequency response ± 0.1 dB from 10 Hz to 5 kHz; Acceleration and velocity. From value measured at 100 Hz
± 3 dB from 1 Hz to 20 kHz
Spectrum Display
Fmax possible ranges 0 to (100, 125, 150, 200, 300, 400, 500, 600, 800) Hz Or equivalent CPM values
0 to (1, 1.2, 1.6, 2, 2.5, 3, 4, 5, 6, 8, 10, 15, 20) kHz Or orders-based from 1X to 30 000X
Fmin possible range 0 to Fmax vb instrument zeroes all spectral lines below Fmin
Resolution 400, 800, 1600, 3200 lines (configurable)
Frequency scale Hz, CPM, orders Linear scale. Can zoom in to display individual spectral lines
Amplitude scale Acceleration, velocity, displacement Linear or log scales
Window shapes Hanning, rectangular
Overlap (0, 12.5, 25, 37.5, 50, 62.5, 75, 87.5) % Dependent on Fmax and number of lines
Number of averages 1, 2, 4, 8, 16, 32, 64, 128 Increases sampling time proportionally
Averaging types Linear, exponential, peak hold, synchronous
Demod bandwidths 20 bandwidth options From 125 Hz to 1250 Hz up to 16 kHz to 20 kHz
Waveform Display
Number of samples 1024, 2078, 4096, 8192
Time scale 10 ms to 32 seconds/1 rev to 30 000 revs
Time synchronous averages 1, 2, 4, 8, 16, 32, 64, 128 Only available when tachometer triggered
Keypad Entry
Prompt and unit strings 16 characters each
Input value range ± 59 999
Time Intervals
Lines
Range 400 800 1600 3200
Measuring time in seconds 0 Hz to 100 Hz 4 8 16 32 Dependent on number of lines and number of averages (values
(example ranges) 0 Hz to 800 Hz 0.5 1 2 4 shown in table for no overlap, no averaging, maximum display
0 Hz to 4 kHz 0.1 0.2 0.4 0.8 update rate of 4 per second)
0 Hz to 20 kHz 0.02 0.04 0.08 0.16
Typical recording time 5 s for 1600 lines, 1600 Hz, 8 averages, 50% overlap Not including initial startup and settling time
Trigger Modes Single (key press), free run Trigger status displayed (busy, done, run, stop)
Logging Features
Output formats vb screen, transfer to Ascent PC-based software
Data storage 8 MB non-volatile Total of 8 000 spectra at 400 line resolution or 1000 spectra at
3200 line resolution
Data storage format Up to 30 folders User-specified machine, point, and axis names (16 characters)
Up to 200 named machines per folder entered from PC or keypad. Each recording has a unique
Up to 780 named machines for all folders time/date stamp
Up to 30 multi-axial points per machine
Up to 8 routes per folder
Revised 22 November 2005. While every effort has been made to provide the most accurate information we advise that information in this
document may contain technical inaccuracies or typographical errors. Commtest Instruments Ltd may at any time and without notice make
improvements and/or changes in the products described in this information.
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
Specifications Common to all vb models Remarks
Display Graphic LCD
Resolution 240 pixels x 128 pixels
Viewing area 4.3" x 2.3" (110 x 60) mm
Backlight Electro-luminescent
PROFLASH Allows vb firmware to be upgraded via serial comms Download firmware service packs via the Internet
Communications RS232 15 kV ESD protected. Cable with DB9 connector
Baud rate 57 600 bits per second USB adapter provided
Battery
Type Custom Nickel-Cadmium pack
Voltage 7.2 V nominal
Capacity 1500 mAh nominal
Operating time (typical) 12 hours with backlight off, 7 hours with backlight on Depends on mode and setup
Charger and conditioner Integral charger - automatic and manual control Power transformer with 13.5 V ± 1.5 V DC, 1 A output
included in kit
Charge rate 0.7 A nominal 2.5 hours for complete charge nominal
Discharge rate 0.5 A nominal Combats NiCad battery memory effect
Mechanical
Size 9.7" W x 6.1" L x 3.0" H (247 x 154 x 75) mm Including protective boot
Weight 4.4 lb (2 kg) Including protective boot and strap
Environmental
Temperature/Humidity
Operating 32 °F to 122 °F (0 to 50) °C
80% RH 32 °F to 86 °F Non-condensing
70% RH 86 °F to 122 °F Non-condensing
Storage 14 °F to 140 °F (-10 to 60) °C
95% RH
EMC EN55022, CISPR22 Radiated and conducted emissions
EN55024, CISPR24 RF field, ESD and fast transient immunity
Revised 22 November 2005. While every effort has been made to provide the most accurate information we advise that information in this
document may contain technical inaccuracies or typographical errors. Commtest Instruments Ltd may at any time and without notice make
improvements and/or changes in the products described in this information.
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
balance weight calculations •
Index 138
balancing menu • 126
circumferance arc • 129
fixed positions • 129
initial reading • 125, 126, 132
printing a report • 143, 157
A setting parameters • 127
Acceleration • 66 tips on • 155
Accelerometer trial readings • 132
connecting • 21 trial weight reading • 125, 133
drive current • 6 trim balance • 125, 137
mounting • 6, 21 weight orientation • 128
permanent • 22 WR with rotation • 128, 136
safety • 6 Balancing data
setting up • 21 deleting • 141
specifying settings • 76 loading • 141
AdB reference • 59 saving • 141
Advanced balance options • 131 Baseline recordings • 105
Amplitude • 59, 65, 66, 126 baseline warning • 172
displaying the value • 55 displaying on vb • 172
scale • 59 Battery
type • 59 backup • 161
Analyzing data • 55 charging • 6, 161, 163
on a PC • 9 checking • 162
onsite • 8 memory effect • 6, 164
Angle measurements • 128 reconditioning • 164
AR against rotation • 128, 136 removing • 161, 166
Attachment points • 129 replacing • 166
Automated menus • 37 voltage • 161
Autorepeat • 88 Bump tests • 41
Averaging • 72
setting the number • 72 C
time synchronous • 39 Channels
type • 73 dual channel • 104
Exponential averaging • 73 toggling • 76
linear • 73 Clock, setting • 160
peak hold • 73 Coast down/run up • 42
recommended averages • 72
B recommended spectral lines •
Balance weight calculations • 138 67
Balancing • 10, 124, 125, 145 Copying
advanced balance options • a machine • 116
131 Cross channel phase • 44
AR against rotation • 128, 136 Cursors, harmonic • 55, 59
delta • 55
Index 189
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Custom setups • 57 initial reading • 126
saving • 57 machines
all • 170
D individual • 117
notes • 122
Data structure • 107
parameter set • 118
creating • 108
points • 118
Date and time • 160
recordings
Deleting
all • 168
balancing data • 141
individual • 85
directions/axes • 118
routes • 97
folders • 109
sensors • 76
initial reading • 126
trial reading • 126
machines
trim balance • 126
all • 170
exponential averaging • 73
individual • 117
notes • 122 F
parameter set • 118
points • 118 Factory defaults, restoring • 57
recordings Firmware version • 12
all • 168 upgrading • 171
individual • 85 Fmax • 68
routes • 97 calculating with the vb • 68
sensors • 76 limitations • 68
trial reading • 126 setting • 32, 68
trim balance • 126 Fmin • 71
Delta • 5, 55 default value • 71
Demodulation • 101 setting • 71
bandwidth • 102 Folder • 108, 109
parameters • 102 creating • 109
Direction • 106 erasing • 109
Displacement • 66 Free run measurements • 31, 75
Display options • 59 Frequency • 59, 65, 66
setting • 59 difference between peaks • 55
Domain • 66, 78 displaying the value • 55
Drive current • 76 Fresh battery inserted • 165
DSP power off delay • 175
Dual channel measurements • H
104
Halt after recording • 82, 91, 172
E baseline warning • 172
Harmonic cursors • 59
Editing items • 16, 17, 18 Harmonics • 55
Erasing
balancing data • 141 I
directions/axes • 118
Icons (meaning of) • 5
folders • 109
Initial reading • 125, 126
190 Index
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erasing • 126 erasing • 122
Instrument removing from an item • 122
cleaning • 6 viewing • 120
power transformer • 6
repairing • 6 O
Invalid combinations • 63
Off-route recordings • 95
ISO 1940 • 140
Orders • 68
K displaying • 59
Overall vibration level • 59
Key commands • 13, 18 Overlap percentage • 74
Keypad schedule entries • 98
P
L
Parameter set • 82, 107, 114
LCD creating • 114
adjusting contrast • 160 selecting • 82
backlight • 160 Parameters
restoring default contrast • 160 changing • 63
Linear averaging • 73 default • 31, 36
Locking the instrument • 176 invalid combinations • 63
Log range • 59 setting • 63
Long time waveform • 49 for a spectrum • 65
for a waveform • 78
M Peak hold averaging • 41, 73
Phase angle • 38, 126
Machine
displaying • 38
copying • 116
Point • 107
creating • 111
Pop-up menus • 15
erasing • 117
Power saver • 165
renaming • 119
Printing • 157
Measurements
balancing reports • 157
analyzing • 55
DPU switch settings • 159
storing • 54
printer setup • 157
taking • 29
PROFLASH • 171
tips for taking • 27
Measuring vibration data • 29 Q
compared with recording • 29
Memory • 67 Quick setup menus • 31
capacity • 166 default parameters • 36
freeing up • 166 demodulation • 34
percentage used • 168 spectrum • 32
using • 31
N waveform • 33
Notes R
attaching • 120
editing • 121 Recording vibration data • 9
Index 191
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Recordings • 107 analyzing • 55
erasing resolution • 65
all • 168 setting parameters • 65
individual • 85 spectral lines • 65
reviewing • 84 Strobe • 25, 27
taking • 82
Remove trial weights • 129 T
Renaming an item • 119
Tachometer • 126
Reports
reducing spectral lines • 67
balancing • 143, 157
safety • 6
Resetting the instrument • 177
setup • 23
Resolution
taking measurements with • 23,
spectra • 67
38, 59
waveform • 79
triggering • 23, 75
Reviewing recordings • 84
Tagging • 82, 86
Routes • 9, 90, 107
Technical support, contacting •
erasing • 97
177
off-route recordings • 95
Time synchronous averaging • 39
reviewing • 92
Trial readings • 132
route entries
Trial weight
skipping • 94
angle • 134, 149
taking recordings using • 91
mass • 133, 149
RPM
Trial weight reading • 125
ask for RPM • 74
erasing • 126
displaying • 38
Trigger type • 75
resetting an incorrect value • 84
Trim balance • 125, 137
setting a default value • 74
erasing • 126
S Troubleshooting • 177
Sensor U
drive current • 76
Unlocking the instrument • 176
mounting • 21
Untagging • 86
sensitivity • 19, 76
Upgrading instrument firmware •
settling time • 76
171
types supported • 19
Settling time • 76 V
reducing • 175
Specifications • 181 vb structure lock • 176
Spectral lines VdB reference • 59
effect on data collection time • Velocity • 59, 66
67
effect on resolution • 67 W
for coast down/run up • 67
Waveform • 78
range • 67
duration • 80
setting the number • 67
resolution • 78, 79
Spectrum • 65
192 Index
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samples • 78, 80
setting the number • 79
setting parameters • 78
Windowing • 66, 78
WR with rotation • 128, 136
Z
Zooming • 55
Index 193
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