QSX15-G8

Emissions Compliance:
Non-Certified or "Flex" program for EU Mobile applications.
Formerly EU Stage2 @ 50Hz.

Description Features
The QSX15-Series is the first heavy-duty diesel with 24- Holset HX82 Turbocharging - Wastegated design optimizes
valve dual overhead camshaft technology. Yet it has an operation. Improved transient response and low fuel
impressive 30% fewer parts than comparable diesels and consumption.
a utilised design, which eliminates external lube, coolant
and fuel lines, leading to higher reliability for such a high Integrated Block Design - Integrated fluid circuits replace
power output. hoses and eliminate potential leaks.
The 15 litre, six-cylinder QSX15 engine is ideally suited High-Pressure Fuel Injection - Capable of over 1,900 bar
to both open and containerised applications in static or (28,000 psi) for cleaner, more fuel-efficient combustion.
portable genset equipment. It can be matched to meet
specific duty cycle and operating conditions of any 24-Valve Cylinder Head – Four valves per cylinder for
genset. increased power with faster response at every rpm.

This engine has been built to comply Coolpac Integrated Design - Products are supplied complete
with CE certification. with cooling package and air cleaner kit for a complete power
package. Each component has been specifically developed and
This engine has been designed in
rigorously tested for G-Drive products, ensuring high
facilities certified to ISO9001 and
performance, durability and reliability.
manufactured in facilities certified to
ISO9001 or ISO9002.
Controls - Fitted with Power Generation Interface (PGI) to
improve emissions.

Service and Support - G-Drive products are backed by an

uncompromising level of technical support and after sales
service, delivered through a world class service network.

1500 rpm (50 Hz Ratings)

Gross Engine Output Net Engine Output Typical Generator Set Output
Standby Prime Base Standby Prime Base Standby (ESP) Prime (PRP) Base (COP)
kWm/BHP kWm/BHP kWe kVA kWe kVA kWe kVA
500/670 444/595 317/425 477/639 426/571 299/400 440 550 400 500 281 351

1800 rpm (60 Hz Ratings)

Gross Engine Output Net Engine Output Typical Generator Set Output
Standby Prime Base Standby Prime Base Standby (ESP) Prime (PRP) Base (COP)
kWm/BHP kWm/BHP kWe kVA kWe kVA kWe kVA
455/610 414/555 295/395 419/561 383/513 264/354 400 500 360 450 248 310

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www.cumminsgdrive.com
©201Cummins G-Drive EnginesSpecifications Subject to Change Without NoticeCummins is a registered trademarks of Cummins Inc.
(03/11))
General Engine Data Ratings Definitions
Type 4 Cycle, In-line, Turbo Charged, Air Cooled Emergency Standby Power (ESP):
Bore mm 137 mm (5.39 in.) Applicable for supplying power to varying
Stroke mm 169 mm (6.65 in.) electrical load for the duration of power
interruption of a reliable utility source.
Displacement Litre 15 litre (912 in.³)
Emergency Standby Power (ESP) is in
Cylinder Block Cast iron, 6 cylinder accordance with ISO 8528. Fuel Stop power in
Battery Charging Alternator 35 amps accordance with ISO 3046, AS 2789,
Starting Voltage 24 volt DIN 6271 and BS 5514.
Fuel System Direct injection
Fuel Filter Spin-on fuel filters with water separator Limited-Time Running Power (LTP):
Lube Oil Filter Type(s) Spin-on full flow filter Applicable for supplying power to a constant
Lube Oil Capacity (l) 91.0 electrical load for limited hours. Limited-Time
Flywheel Dimensions SAE1
Running Power (LTP) is in accordance with
ISO 8528.

Coolpac Performance Data Prime Power (PRP):

Applicable for supplying power to varying
Cooling System Design Air-Air Charge Cooled electrical load for unlimited hours. Prime
Coolant Ratio 50% ethylene glycol; 50% water Power (PRP) is in accordance with ISO 8528.
Ten percent overload capability is available in
Coolant Capacity (l) 42.0
accordance with ISO 3046, AS 2789,
Limiting Ambient Temp.** (°C) 55 DIN 6271 and BS 5514.
Fan Power (kWm) 16
3
Cooling System Air Flow (m /s)** 11.8 Base Load (Continuous) Power (COP):
Light duty dry replaceable element with Applicable for supplying power continuously to
Air Cleaner Type
restriction indicator a constant electrical load for unlimited hours.
2
** @ 13 mm H 0 Duct Restriction Continuous Power (COP) in accordance with
ISO 8528, ISO 3046, AS 2789, DIN6271 and
BS 5514.

Weight & Dimensions

Length Width Height Weight (dry)
mm mm mm kg
2269 1332 1669 1658

Fuel Consumption 1500 (50 Hz) Fuel Consumption 1800 (60 Hz)
% kWm BHP L/ph US gal/ph % kWm BHP L/ph US gal/ph
Standby Power Standby Power
100 500 670 123.0 32..4 100 455 610 107.0 28.4
Prime Power Prime Power
100 444 595 103.0 27.3 100 414 555 97.6 25.8
75 333 447 78.7 20.8 75 311 416 75.2 19.9
50 222 298 54.7 14.5 50 207 278 53.4 14.1
25 111 149 30.3 8 25 104 139 31.8 8.4
Continuous Power Continuous Power
100 317 425 75.7 20 100 295 395 72.7 19.1

Cummins G-Drive Engines

Asia Pacific Europe, CIS, Middle Latin America Mexico North America
10 Toh Guan Road East and Africa Rua Jati, 310, Cumbica Cummins S. de R.L. de C.V. 1400 73rd Avenue N.E.
#07-01 Manston Park Columbus Ave Guarulhos, SP 07180-900 Eje 122 No. 200 Zona Industrial Minneapolis, MN 55432
TT International Tradepark Manston Ramsgate Brazil San Luis Potosí, S.L.P. 78090 USA
Singapore 608838 Kent CT12 5BF. UK Phone 55 11 2186 4552 Mexico Phone 1 763 574 5000
Phone 65 6417 2388 Phone 44 1843 255000 Fax 55 11 2186 4729 Phone 52 444 870 6700 USA Toll-free 1 877 769 7669
Fax 65 6417 2399 Fax 44 1843 255902 Fax 52 444 870 6811 Fax 1 763 574 5298

Our energy working for you.™

www.cumminsgdrive.com
©201Cummins G-Drive EnginesSpecifications Subject to Change Without NoticeCummins is a registered trademarks of Cummins Inc.
(03/11))
Our energy working for you.™
www.cumminsgdrive.com
©201Cummins G-Drive EnginesSpecifications Subject to Change Without NoticeCummins is a registered trademarks of Cummins Inc.
(03/11))
HCI 534C/544C - Technical Data Sheet
 HCI534C/544C
SPECIFICATIONS & OPTIONS

STANDARDS MX321 AVR

Newage Stamford industrial generators meet the The most sophisticated of all our AVRs combines all the
requirements of BS EN 60034 and the relevant section features of the MX341 with, additionally, three-phase
of other international standards such as BS5000, VDE rms sensing, for improved regulation and performance.
0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. Over voltage protection is built-in and short circuit
Other standards and certifications can be considered on current level adjustments is an optional facility.
request.
WINDINGS & ELECTRICAL PERFORMANCE
VOLTAGE REGULATORS All generator stators are wound to 2/3 pitch. This
eliminates triplen (3rd, 9th, 15th …) harmonics on the
SX440 AVR - STANDARD voltage waveform and is found to be the optimum
With this self-excited system the main stator provides design for trouble-free supply of non-linear loads. The
power via the Automatic Voltage Regulator (AVR) to the 2/3 pitch design avoids excessive neutral currents
exciter stator. The high efficiency semi-conductors of sometimes seen with higher winding pitches, when in
the AVR ensure positive build-up from initial low levels parallel with the mains. A fully connected damper
of residual voltage. winding reduces oscillations during paralleling. This
The exciter rotor output is fed to the main rotor through winding, with the 2/3 pitch and carefully selected pole
a three-phase full-wave bridge rectifier. The rectifier is and tooth designs, ensures very low waveform
protected by a surge suppressor against surges distortion.
caused, for example, by short circuit or out-of-phase
paralleling. TERMINALS & TERMINAL BOX
The SX440 will support a range of electronic Standard generators are 3-phase reconnectable with 12
accessories, including a 'droop' Current Transformer ends brought out to the terminals, which are mounted
(CT) to permit parallel operation with other ac on a cover at the non-drive end of the generator. A
generators. sheet steel terminal box contains the AVR and provides
If 3-phase sensing is required with the self-excited ample space for the customers' wiring and gland
system, the SX421 AVR must be used. arrangements. It has removable panels for easy
access.
SX421 AVR
This AVR also operates in a self-excited system. It SHAFT & KEYS
combines all the features of the SX440 with, All generator rotors are dynamically balanced to better
additionally, three-phase rms sensing for improved than BS6861:Part 1 Grade 2.5 for minimum vibration in
regulation and performance. Over voltage protection is operation. Two bearing generators are balanced with a
provided via a separate circuit breaker. An engine relief half key.
load acceptance feature is built in as standard.
INSULATION/IMPREGNATION
MX341 AVR The insulation system is class 'H'.
This sophisticated AVR is incorporated into the All wound components are impregnated with materials
Stamford Permanent Magnet Generator (PMG) control and processes designed specifically to provide the high
system. build required for static windings and the high
The PMG provides power via the AVR to the main mechanical strength required for rotating components.
exciter, giving a source of constant excitation power
independent of generator output. The main exciter QUALITY ASSURANCE
output is then fed to the main rotor, through a full wave Generators are manufactured using production
bridge, protected by a surge suppressor. The AVR has procedures having a quality assurance level to BS EN
in-built protection against sustained over-excitation, ISO 9001.
caused by internal or external faults. This de-excites
the machine after a minimum of 5 seconds. The stated voltage regulation may not be maintained in
An engine relief load acceptance feature can enable full the presence of certain radio transmitted signals. Any
load to be applied to the generator in a single step. change in performance will fall within the limits of
If three-phase sensing is required with the PMG system Criteria 'B' of EN 61000-6-2:2001. At no time will the
the MX321 AVR must be used. steady-state voltage regulation exceed 2%.
We recommend three-phase sensing for applications
with greatly unbalanced or highly non-linear loads.

NB Continuous development of our products entitles us

to change specification details without notice, therefore
they must not be regarded as binding.

Front cover drawing typical of product range.

2
 HCI534C/544C
WINDING 311

CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX321 MX341
VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

CONTROL SYSTEM SELF EXCITED

A.V.R. SX440 SX421
VOLTAGE REGULATION ± 1.0 % ± 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

INSULATION SYSTEM CLASS H

PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH TWO THIRDS
WINDING LEADS 12
STATOR WDG. RESISTANCE 0.0065 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE 1.55 Ohms at 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6220 (ISO)
BEARING NON-DRIVE END BALL. 6314 (ISO)
1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR 1263 kg 1275 kg
WEIGHT WOUND STATOR 584 kg 584 kg
WEIGHT WOUND ROTOR 502 kg 473 kg
WR² INERTIA 6.8928 kgm2 6.6149 kgm2
SHIPPING WEIGHTS in a crate 1355 kg 1395 kg
PACKING CRATE SIZE 166 x 87 x 124(cm) 166 x 87 x 124(cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 1.035 m³/sec 2202 cfm 1.312 m³/sec 2780 cfm
VOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138
kVA BASE RATING FOR REACTANCE
450 450 450 450 525 550 581 594
VALUES
Xd DIR. AXIS SYNCHRONOUS 3.27 2.95 2.74 2.44 3.94 3.69 3.57 3.35
X'd DIR. AXIS TRANSIENT 0.18 0.16 0.15 0.13 0.18 0.17 0.16 0.15
X''d DIR. AXIS SUBTRANSIENT 0.13 0.12 0.11 0.10 0.13 0.12 0.12 0.11
Xq QUAD. AXIS REACTANCE 2.66 2.40 2.23 1.98 3.12 2.92 2.82 2.65
X''q QUAD. AXIS SUBTRANSIENT 0.26 0.24 0.22 0.20 0.34 0.32 0.31 0.29
XL LEAKAGE REACTANCE 0.07 0.06 0.06 0.05 0.08 0.07 0.07 0.07
X2 NEGATIVE SEQUENCE 0.19 0.17 0.16 0.14 0.23 0.22 0.21 0.20
X0 ZERO SEQUENCE 0.11 0.10 0.09 0.08 0.11 0.10 0.10 0.09
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.08s
T''d SUB-TRANSTIME CONST. 0.012s
T'do O.C. FIELD TIME CONST. 2s
Ta ARMATURE TIME CONST. 0.017s
SHORT CIRCUIT RATIO 1/Xd

3
 HCI534C/544C
50 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

4
 HCI534C/544C
Winding 311
60
THREE PHASE EFFICIENCY CURVES
Hz

5
 HCI534C/544C
Winding 311

Locked Rotor Motor Starting Curve

50
Hz
MX SX
346V 380V 400V 415V 440V 346V 380V 400V 415V 440V
30 30

25 25

20 20
P E R C E N T T R A N S IE N T V O L T A G E D IP .

P E R C E N T T R A N S IE N T V O L T A G E D IP .

15 15

10 10

5 5

0 0
0 200 400 600 800 1000 1200 1400 1600 0 200 400 600 800 1000 1200
LOCKED ROTOR kVA LOCKED ROTOR kVA

60
Hz
MX SX
380V 416V 440V 460V 480V 380V 416V 440V 460V 480V
30 30

25 25

20 20
P E R C E N T T R A N S IE N T V O L T A G E D IP .

P E R C E N T T R A N S IE N T V O L T A G E D IP .

15 15

10 10

5 5

0 0
0 200 400 600 800 1000 1200 1400 1600 0 200 400 600 800 1000 1200 1400
LOCKED ROTOR kVA LOCKED ROTOR kVA

6
 HCI534C/544C

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed

Based on star (wye) connection.
50 100000

Hz
SYMMETRICAL

ASYMMETRICAL
10000
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2,050 Amps

60 100000

Hz SYMMETRICAL

ASYMMETRICAL

10000
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2,350 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.03 440v X 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.05 460v X 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.07 480v X 1.20 All other times are unchanged
The sustained current value is constant irrespective
of voltage level
Note 3
Curves are drawn for Star (Wye) connected machines. For other
connection the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732 7
 HCI534C/544C
Winding 311 0.8 Power Factor

RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
50 Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220
Hz Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 400 445 400 400 450 500 450 450 478 512 478 478 495 520 495 495

kW 320 356 320 320 360 400 360 360 382 410 382 382 396 416 396 396

Efficiency (%) 94.5 94.3 94.8 94.9 94.0 93.8 94.4 94.6 93.8 93.7 94.2 94.4 93.6 93.6 94.1 94.3

kW Input 339 378 338 337 383 426 381 381 408 437 406 405 423 444 421 420

60 Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240
Hz
Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 481 500 531 538 525 550 581 594 550 581 613 625 569 600 631 644

kW 385 400 425 430 420 440 465 475 440 465 490 500 455 480 505 515

Efficiency (%) 94.3 94.4 94.4 94.5 94.0 94.1 94.1 94.2 93.8 93.9 93.9 94.0 93.6 93.7 93.7 93.9

kW Input 408 424 450 455 447 468 494 504 469 495 522 532 486 512 539 549

DIMENSIONS

PO Box 17 • Barnack Road • Stamford • Lincolnshire • PE9 2NB

Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100
Website: www.newage-avkseg.com
© 2002 Newage International Limited.
Reprinted with permission of N.I. only.
Printed in England. TD_HCI5C.GB_08.02_01_GB