3640e Parts Manual PDF

SL3640E
SL3840E (EU)
®
SL4240E
Form No.
917161
SL4240E (EU)
Revision H
06/12
Skid-Steer Loaders
PARTS MANUAL
Introduction NOTE: The following abbreviations and symbols
For your safety and continued proper operation, may be used herein:
use only genuine GEHL® service parts. When or- A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
dering service parts, specify the correct part num- AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
ber, full description, quantity required, the unit ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly
model number and serial number.
AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
The model and serial number decal for this unit is CCA . . . . . . . . . . . . . . Cold Cranking Amperage
located on the left chassis upright. “Right” and CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
“Left” are determined from a position sitting on
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
the seat and facing forward.
FOPS . . . . . . Falling Object Protective Structure
Manitou Americas, Inc. reserves the right to make
GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
changes or improvements in the design or con-
struction of any part of the unit without incurring HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
the obligation to install such changes on any previ- HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High Flow
ously delivered units. HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
NOTE: Purchase equivalent, quality tires for your JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
loader. Contact your dealer for replacement tire kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
information. LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
NOTE: Replacement batteries are not provided by M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
the GEHL Company. For battery specifications MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
see “Electrical-Chassis” chapter. ALL REPLACE- NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
MENT BATTERIES MUST BE PURCHASED N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable
LOCALLY. NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
Refer to the abbreviations table located on this N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter
page for the various fastener descriptions. Stan- NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
dard attaching hardware torque values are also
NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
provided on the inside back cover. If a part re-
quires lubrication or a nonstandard torque val- NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately
ue, it will be specified behind the part number PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number
description in parenthesis. POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
Items shown in the parts list that do not have part PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
numbers are shown for reference purposes only QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
and are NOT available for purchase. REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
Dimensions are in inches unless otherwise speci- REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required
fied. ROPS . . . . . . . . . .Roll Over Protective Structure
RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
SAE . . . . . . . . Society of Automotive Engineers
SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
GEHL is a registered trademark of Manitou Americas, Inc.

TABLE OF CONTENTS
DESCRIPTION PAGE
SECTION A: MAIN LOADER COMPONENT

Chassis and Fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ROPS/FOPS Structure/Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Hydraulics - Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydraulics - Liftarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Controls - Traction and Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
SECTION B: HYDRAULIC COMPONENTS

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Drive Motor and Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Tandem Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Solenoid Valve - Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
(continued on next page)
TABLE OF CONTENTS
DESCRIPTION PAGE
SECTION C: KITS AND ACCESSORIES

Filter Chart, Analysis Kits and Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Rear View Mirror Kit 806894 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Self-Leveling Valve Kit 810709 (see also Self-Leveling Valve Kit 811204 below) . . . . . . . . . 147
Cab - Door with Wiper & Washer Kit 808265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Cab Door 246-26748 Service Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Cab - Impact Resistant Door Kit 808382 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Impact Resistant Door 246-26755 Service Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . 151
Horn Kit 808274 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Four Point Lifting Kit 808273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical Disconnect Switch Kit 808240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Engine Block Heater Kit 805855 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Cab - Sliding Side Windows Kit 808266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Strobe Light Kit 808279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Interior Dome Light Kit 808271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Cab - Door Interlock Kit 830600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Coolant Temperature Gauge Kit 810212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Single Point Lift Kit 810834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Engine Auto Shutdown Kit 808270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Cab - Heater/Defroster Kit 810739 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Pre-Cleaner Kit 810737. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Suspension Seat Kit 810422 and Standard Seat Kit 810423. . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Cab - Sound Suppression Kit 810738 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Backup Alarm Kit 810740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Lock Valve Kit 810721 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Sound Suppression Kits 192635/192636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Rear Counterweight Kit 808383 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Universal Radio Kit 810946 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Self-Leveling Valve Kit 811204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Rear Wiper Kit 811659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Cab - Vinyl Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808268
Cab - Vinyl Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808694
Cab - Vinyl Side Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808695
3” Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808278
Side Windows Kit - Half Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490-33549
Catalytic Converter - 3-Cylinder Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810772
Catalytic Converter - 4-Cylinder Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808442
SECTION D: SCHEMATICS
Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Cab Door - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Cab Heater - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
SECTION A: MAIN LOADER COMPONENTS
SECTION A: MAIN LOADER COMPONENTS

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ROPS/FOPS Structure/Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Radiator/Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydraulics - Liftarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Controls - Traction and Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
CHASSIS
3640 Models: SN 003301 and Up

62 64 64 67
41
46 52 48 28
3
72 39
60 6
9
1 NOTE 1
42
25 26
51
69 22
1 40
21 24 43
62 6 44 47 16
70
6
62 5 23
30 14
62 71
52 71 45
20
52 52 23
4
34 61 71
10
37
27 52
50
3
29 63
69
62
63 68
13
59 15
7 66 63
38
49 7
65 31
69
57
12 58
17 13
53 50 15
8
7
36 56
54
69
19 11
35
55
33
69
18
NOTE
1. USE WIRE TIE TO CONTROL POSITION
32 OF CABLE. KEEP AWAY FROM GEAR PUMP.
69
191853_191578
1 917161/HP0612 PRINTED IN USA

CHASSIS
Ref. Part Quantity
No. No. Description 36/3840 4240
1 055648 TIE/WIRE 2 2
2 062023 CLAMP/HOSE #M5 1 1
3 064260 NUT/HEX 5/16 2 2
4 067847 NUT/HEX 3/8 1 1
5 068034 NUT/HEX 1/2 1 1
6 070634 NUT/HEX SERRATED LOCK 1/4 6 8
7 070856 NUT/SERRATED LOCK 3/8 7 7
8 071706 NUT/LOCK 1/2 2 2
9 075858 DIPSTICK/OIL 1 1
10 076588 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 - 3
651648 SCREW/HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 3 -
11 076589 SCREW/CAP HEX FLANGE LOCKING 3/8 X 1 - 2
651648 SCREW/HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 2 -
12 090-32511 HANDLE/THROTTLE 1 1
13 113839 SEAL/BULB 2 2
14 114665 SPRING/COMPRESSION 1 1
15 122348 SEAL/SHROUD 2 2
16 122485 STUD/BALL 2 2
17 124078 WASHER/BELLEVILLE 3/8 3 3
18 131522 PLUG SAE12 2 2
19 131529 PLUG SAE08 3 2
20 131940 BUSHING 1 1
21 132293 SPRING/GAS 1 1
22 132493 CLIP/GAS SPRING 2 2
23 134853 NUT/SPIRALOCK™ 1/2 2 2
24 136251 CLIP/RETAINING 1 1
25 137797 NUT/SERRATED FLANGE #10 2 2
26 140931 STRIP/TRIM 2 2
27 170-34770 FILTER/VENT 1 1
28 184023 HANDLE/GRAB HANDLE 1 1
29 184664 PIN/LOCK 1 1
30 187663 TANK/FUEL - 1
188413 TANK/FUEL 1 -
132051 CAP/FUEL 1 1
31 187889 COVER/AXLE ACCESS 4 4
32 187915 PAN/BELLY 1 1
33 187917 COVER/CHAINCASE ACCESS 2 2
34 188093 BRACKET/EXHAUST - 2
35 188976 PLATE/COVER - 1
188893 PLATE/COVER 1 -
36 189144 STOP/DOWN 2 2
37 189574 DOOR/REAR 1 1
38 189580 GRILLE 1 1
39 189724 COVER/ENGINE - 1
187922 COVER/ENGINE 1 -
Parts Listing Continued On Next Page
PRINTED IN USA 917161/HP0612 2

CHASSIS

62 64 64 67
41
46 52 48 28
3
72 39
60 6
9
1 NOTE 1
42
25 26
51
69 22
1 40
21 24 43
62 6 44 47 16
70
6
62 5 23
30 14
62 71
52 71 45
20
52 52 23
4
34 61 71
10
37
27 52
50
3
29 63
69
62
63 68
13
59 15
7 66 63
38
49 7
65 31
69
57
12 58
17 13
53 50 15
8
7
36 56
54
69
19 11
35
55
33
69
18
NOTE
1. USE WIRE TIE TO CONTROL POSITION
32 OF CABLE. KEEP AWAY FROM GEAR PUMP.
69

191853_191578

CHASSIS
(continued from previous page)
Ref. Part Quantity
40 189725 FLANGE/SIDE RAIL 2 2
41 189727 BRACKET/LOCK 1 1
42 189832 ROD/LATCH 1 1
43 189833 LATCH/MOUNT 1 1
44 190033 SUPPORT/ENGINE COVER - 1
45 190045 LATCH/REAR DOOR 1 1
46 190160 VENT/REMOTE 1 1
47 190789 BRACKET/TOP DOOR RIGHT 1 1
48 190790 BRACKET/TOP DOOR LEFT 1 1
49 191194 PLATE/VALVE MOUNT 1 1
50 191851 WELDMENT/CHASSIS - 1
191579 WELDMENT/CHASSIS 1 -
51 192344 WELDMENT/KICK PLATE 1 1
52 210-19470 NUT/LOCK FLANGE 5/16 7 11
53 210-19533 NUT/HEX FLANGED CENTERLOCK 3/8 1 1
54 310-32585 SCREW/CAP FLAT HEAD 1/2 X 1-1/2 2 2
55 330-33797 COVER/CLEAN OUT ACCESS 1 1
56 360-32599 SHIM 3 3
57 400-32476 WASHER/FRICTION 1 1
58 420-13731 BUMPER/RUBBER 1 1
59 420-34900 GRIP 1 1
60 420-34933 HOSE 1 1
61 650585 SCREW/CAP 1/2 X 2 1 1
62 650687 BOLT/CARRIAGE 5/16 X 3/4 7 11
63 650704 BOLT/CARRIAGE 3/8 X 1 6 6
64 650771 BOLT/CARRIAGE 1/4 X 1/2 6 8
65 650786 BOLT/CARRIAGE 3/8 X 1-1/4 1 1
66 650811 BOLT/CARRIAGE 1/2 X 1 1 1
67 650815 SCREW/MACHINE #10 X 3/4 2 2
68 650834 BOLT/CARRIAGE 1/2 X 1-1/2 1 1
69 651648 SCREW/CAP HEX HEAD THREAD FORMING 5/16 X 3/4 57 52
70 653005 NUT/HEX 1/4 2 2
71 654009 WASHER/FLAT 1/2 3 3
72 654024 WASHER/LOCK 5/16 2 1
Ref. Part Quantity

No. No. Description Fenders
1 070856 NUT/SERRATED LOCK 3/8 8
2 330-33768 FENDER/LEFT 1
3 330-33769 FENDER/RIGHT 1
4 650790 BOLT/CARRIAGE 3/8 X 3/4 8

CHASSIS
3640 Models: SN 003300 and Before

65 65 27
61
51
3
72 42
6
45
24 25
21
43
20 23 46
63 6 47 50 16
63 6 5
22
29 71 14
31 69 63 71
52 48
19
52 52 22
62 4
35 71
10
40
52
69 36
32
3
28 64
69
64 63
68
39 13
59 15
67 64
7 41
7
30
66 69
57 58
12
56 13
53 15
36
8
7
38 55
54
69
11
37
18 34 63 44
69
49 52
17
60
9
69 33
70
26
189394_189135

CHASSIS
Ref. Part Quantity
1 055648 TIE/WIRE 1 1
2 062023 CLAMP/HOSE #M5 1 1
3 064260 NUT/HEX 5/16 2 2
4 067847 NUT/HEX 3/8 1 1
5 068034 NUT/HEX 1/2 1 1
6 070634 NUT/HEX SERRATED LOCK 1/4 6 8
7 070856 NUT/SERRATED LOCK 3/8 8 8
8 071706 NUT/LOCK 1/2 2 2
9 075858 DIPSTICK/OIL 1 1
10 076588 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 3 3
11 651648 SCREW/HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 2 -
076589 SCREW/CAP HEX FLANGE LOCKING 3/8 X 1 - 2
12 090-32511 HANDLE/THROTTLE 1 1
13 113839 SEAL/BULB 2 2
14 114665 SPRING/COMPRESSION 1 1
15 122348 SEAL/SHROUD 2 2
16 122485 STUD/BALL 2 2
17 131522 PLUG SAE12 2 2
18 131529 PLUG SAE08 3 2
19 131940 BUSHING 1 1
20 132293 SPRING/GAS 1 1
21 132493 CLIP/GAS SPRING 2 2
22 134853 NUT/SPIRALOCK™ 1/2 2 2
23 136251 CLIP/RETAINING 1 1
24 137797 NUT/SERRATED FLANGE #10 2 2
25 140931 STRIP/TRIM 2 2
26 170-34770 FILTER/VENT 1 1
27 184023 HANDLE/GRAB HANDLE 1 1
28 184664 PIN/LOCK 1 1
29 188413 TANK/FUEL 1 -
187663 TANK/FUEL - 1
132051 CAP/FUEL 1 1
30 187889 COVER/AXLE ACCESS 4 4
31 187907 PLATE/KICK 1 1
32 187908 PLATE/FLOOR 1 1
33 187915 PAN/BELLY 1 1
34 187917 COVER/CHAINCASE ACCESS 2 2
35 188093 BRACKET/EXHAUST - 2
36 187755 WELDMENT/CHASSIS 1 -
188898 WEDLMENT/CHASSIS - 1

CHASSIS

65 65 27
61
51
3
72 42
6
45
24 25
21
43
20 23 46
63 6 47 50 16
63 6 5
22
29 71 14
31 69 63 71
52 48
19
52 52 22
62 4
35 71
10
40
52
69 36
32
3
28 64
69
64 63
68
39 13
59 15
67 64
7 41
7
30
66 69
57 58
12
56 13
53 15
36
8
7
38 55
54
69
11
37
18 34 63 44
69
49 52
17
60
9
69 33
70
26
189394_189135

CHASSIS
Ref. Part Quantity
37 188893 PLATE/COVER 1 -
188976 PLATE/COVER - 1
38 189144 STOP/DOWN 2 2
39 189378 BRACKET/VALVE MOUNT 1 1
40 189574 DOOR/REAR 1 1
41 189580 GRILLE 1 1
42 187922 COVER/ENGINE 1 -
189724 COVER/ENGINE - 1
43 189725 FLANGE/SIDE RAIL 2 2
44 189727 BRACKET/LOCK 1 1
45 189832 ROD/LATCH 1 1
46 189833 LATCH/MOUNT 1 1
47 190033 SUPPORT/ENGINE COVER - 1
48 190045 LATCH/REAR DOOR 1 1
49 190160 VENT/REMOTE 1 1
50 190789 BRACKET/TOP DOOR RIGHT 1 1
51 190790 BRACKET/TOP DOOR LEFT 1 1
52 210-19470 NUT/LOCK FLANGE 5/16 7 11
54 310-32585 SCREW/CAP FLAT HEAD 1/2 X 1-1/2 2 2
55 360-32599 SHIM 3 3
56 400-32242 WASHER/SPRING 2 2
57 400-32476 WASHER/FRICTION 1 1
58 420-13731 BUMPER/RUBBER 1 1
59 420-34900 GRIP 1 1
60 420-34933 HOSE 1 1
61 650548 SCREW/MACHINE ROUND HEAD #10 X 1/2 2 2
62 650585 SCREW/CAP 1/2 X 2 1 1
63 650687 BOLT/CARRIAGE 5/16 X 3/4 7 11
64 650704 BOLT/CARRIAGE 3/8 X 1 7 7
65 650771 BOLT/CARRIAGE 1/4 X 1/2 6 8
66 650786 BOLT/CARRIAGE 3/8 X 1-1/4 1 1
67 650811 BOLT/CARRIAGE 1/2 X 1 1 1
68 650834 BOLT/CARRIAGE 1/2 X 1-1/2 1 1
69 651648 SCREW/CAP HEX HEAD THREAD FORMING 5/16 X 3/4 56 54
70 653005 NUT/HEX 1/4 2 2
71 654009 WASHER/FLAT 1/2 3 3
72 654024 WASHER/LOCK 5/16 2 1

CHASSIS
Backup Alarm Components
HAND AND FOOT CONTROLS

4
3 5
10
2
7
6
8
1
T-BAR CONTROLS
190131_190132

CHASSIS
Ref. Part Quantity
No. No. Description T-Bar
2 090-32433 SWITCH 1
3 134588 NUT/SPIRALOCK™ 1/4 4
4 140880 ALARM/BACKUP 1
5 189856 BRACKET/BACKUP ALARM 1
6 040-33629 PLATE/MOUNTING SWITCH 1
7 191362 BRACKET/ALARM 1
8 650488 SCREW/CAP 3/8 X 3/4 1
9 650758 BOLT/CARRIAGE 1/4 X 3/4 4
10 310-32624 SCREW/CAP SELF-TAPPING #10 X 5/8 2
Ref. Part Quantity

No. No. Description Hand/Foot
2 090-32433 SWITCH 2
4 140880 ALARM/BACKUP 1
5 189856 BRACKET/BACKUP ALARM 1
6 040-33629 PLATE/MOUNTING SWITCH 2
7 191362 BRACKET/ALARM 2
8 650488 SCREW/CAP 3/8 X 3/4 2
9 650758 BOLT/CARRIAGE 1/4 X 3/4 4
10 310-32624 SCREW/CAP SELF-TAPPING #10 X 5/8 4

ROPS/FOPS STRUCTURE/INTERIOR

26
43
47 27 7 51
38
14 46
37 36
17 51 10
24 9
44
49
51
22 50 6
7
28 41 40 39
30 5 5 29 51
32
23
34 35 33
20 19
25
53
8
18
46
52
1
45
12
3
15
4
2
13 31 16
21
48 11
42
410271

Ref. Part
No. No. Description Quantity
1 030-31905 SCREW/SHOULDER HEX SOCKET HEAD 2-1/2 X 3/8 1
2 030-31960 SCREW/SHOULDER HEX SOCKET HEAD 1/2 X 1 1
3 030-31961 SCREW/SHOULDER HEX SOCKET HEAD 1-1/4 X 3/8 1
4 045-31500 BUSHING/OILITE 4
5 057557 WASHER/FLAT 17/32 4
6 064543 MOUNTING/ISOLATOR 2
7 067750 NUT/SPEED 1/4 7
8 067823 NUT/LOCK NYLON INSERT 5/8 2
11 071701 NUT/LOCK 5/16 1
12 071703 NUT/LOCK 3/8 1
13 071706 NUT/LOCK 1/2 1
14 072490 ISOLATOR/ROPS 2
15 090-32533 WELDMENT/ROPS SUPPORT 1
16 090-32534 WELDMENT/ROPS LATCH 1
17 090-32536 PLATE/UPRIGHT SUPPORT 2
18 131945 BUSHING 2
19 132166 TAG/RIP CORD 1
20 132294 RING 1
21 170-35072 GAS SPRING/ROPS 1
22 192194 HOLDER/MANUAL 1
23 210-19532 NUT/HEX FLANGE CENTERLOCK 1/2 2
24 210-32133 NUT/FLAT 1/4 3
25 240331 WELDMENT/ROPS 1
26 310-15859 SCREW/MACHINE PHILIPS TRUSS HEAD 1/4 X 3/4 8
27 330-33763 INSTRUMENT PANEL/LEFT 1
28 330-33772 SHIELD/HARNESS 1
29 330-33773 PLATE/HEATER SEAL 1
30 330-33774 COVER/SEATPLATE 1
31 380-32407 SPRING/EXTENSION 1
32 400-30803 WASHER/FLAT 17/32 2
33 420-34480 STRIP/LOCKING 1
34 420-36120 REAR WINDOW/ROPS 1
35 420-36133 SEAL/WINDOW 1
36 420-36142 FOAM/ROPS HEADLINER 1
37 420-36143 FOAM/ROPS REAR PANEL 1
38 420-36144 FOAM/SIDE LEFT/ROPS 1
39 420-36145 FOAM/SIDE LEFT/ROPS 1
40 420-36146 FOAM/SIDE RIGHT/ROPS 1
41 420-36147 FOAM/SIDE RIGHT/ROPS 1
42 420-36152 SPONGE RUBBER/SEAT PLATE 1
43 420-36166 WINDOW/TOP 1
44 650315 SCREW/MACHINE HEX WASHER HEAD 1/4 X 1 2
45 650448 SCREW/CAP 1/4 X 3/4 1
46 650499 SCREW/CAP 5/8 X 5-1/2 2
47 650542 SCREW/CAP 1/4 X 1/2 1
48 650577 SCREW/CAP 5/16 X 1-1/2 1
49 650748 BOLT/CARRIAGE 1/4 X 5/8 3
50 650850 SCREW/CAP 1/2 X 2-3/4 2
51 650943 SCREW/MACHINE TRUSS HEAD SLOTTED 1/4 X 1/2 18
52 654002 WASHER/FLAT 1/4 1
53 654012 WASHER/FLAT 5/8 2


46 28
50 29 8 54
41
14 49
40 39
18 54 10
26 5 27
47
52
8 53 7
30 36 43 42
44 32 6 6 31 54
34
25
37 38 35
22 21
19
15
56
9
20
49
55
1
48 24
12
3
16
4
15
2
13 33 17
23
51 11
45
189999

Ref. Part
1 030-31905 BOLT/SHOULDER 3/8 X 2-1/2 1
2 030-31960 BOLT/SHOULDER 1/2 X 1 1
3 030-31961 BOLT/SHOULDER 3/8 X 1-1/4 1
5 050-29352 TETHER 1
6 057557 WASHER/FLAT 17/32 4
7 064543 MOUNTING/ISOLATOR 2
8 067750 NUT/SPEED 7
9 067823 NUT/LOCK NYLON INSERT 5/8 2
10 070634 NUT/LOCK SERRATED 1/4 11
11 071701 NUT/LOCK 5/16 1
12 071703 NUT/LOCK 3/8 1
13 071706 NUT/LOCK 1/2 1
14 072490 ISOLATOR/ROPS 2
15 076588 a SCREW/FLANGE WHIZLOCK 3/8 X 3/4 4
16 090-32533 SUPPORT/ROPS 1
17 090-32534 LATCH/ROPS 1
18 090-32536 BRACKET/DOME LIGHT 2
19 120-32992 ROPS/FOPS 1
20 131945 BUSHING 2
21 132166 TAG/RIP CORD 1
22 132294 RING 1
23 170-35072 GAS SPRING/ROPS 1
24 189996 a HANDLE/GRAB 2
25 210-19530 NUT/HEX CENTERLOCK 1/2 2
26 210-32133 NUT/FLAT 1/4 3
27 210-32147 NUT/SPECIAL 1/4 3
28 310-15859 SCREW/MACHINE PHILLIPS TRUSS HEAD 1/4 X 3/4 8
29 330-33763 PANEL/INSTRUMENT LEFT 1
30 330-33772 SHIELD/HARNESS 1
31 330-33773 PLATE/HEATER SEAL 1
32 330-33774 COVER/SEAT PLATE 1
33 380-32407 SPRING/EXTENSION 1
34 400-30803 WASHER/FLAT 17/32 2
35 420-34480 STRIP/LOCKING 1
36 192194 b HOLDER/MANUAL 1
420-35410 a HOLDER/MANUAL 1
37 420-36120 WINDOW/REAR 1
38 420-36133 SEAL/WINDOW 1
39 420-36142 FOAM/HEADLINER 1
40 420-36143 FOAM/REAR PANEL 1
41 420-36144 FOAM/SIDE LEFT 1
42 420-36145 FOAM/SIDE LEFT 1
43 420-36146 FOAM/SIDE RIGHT 1
44 420-36147 FOAM/SIDE RIGHT 1
45 420-36152 SPONGE RUBBER/SEAT PLATE 1
46 420-36166 WINDOW/TOP 1
47 650315 SCREW/MACHINE HEX WASHER HEAD THREAD CUTTING 1/4 X 1 2
48 650448 SCREW/CAP 1/4 X 3/4 1
49 650499 SCREW/CAP 5/8 X 5-1/2 2
50 650542 SCREW/CAP 1/4 X 1/2 1
51 650577 SCREW/CAP 5/16 X 1-1/2 1
52 650748 BOLT/CARRIAGE 1/4 X 5/8 3
53 650850 SCREW/CAP 1/2 X 2-3/4 2
54 650943 SCREW/MACHINE TRUSS HEAD SLOTTED 1/4 X 1/2 18
55 654002 WASHER/FLAT 1/4 1
56 654012 WASHER/FLAT 5/8 2
a) 3640 Models: SN 003300 and Before. 3840 Models: SN 003400 and Before. 4240 Models: SN 003450 and Before
b) 3640 Models: SN 003301 and Up. 3840 Models: SN 003401 and Up. 4240 Models: SN 003451 and Up

RESTRAINT BAR
11
14
18
8
5
15 16 1
6 17
13
2
9 10 12 3
190111

RESTRAINT BAR
Ref. Part
1 030-31926 BOLT/SHOULDER 3/8 X 1/2 2
4 071703 NUT/LOCK 3/8 2
5 170-35071 GAS SPRING/SEAT BAR 1
6 192647 b BAR/RESTRAINT 1
330-33767 a BAR/RESTRAINT 1
7 193156 SWITCH/PROXIMITY 1
8 193157 MAGNET/SWITCH ACTUATOR 1
9 122485 STUD/BALL 2
10 310-15859 SCREW/PHILLIPS PAN 1/4 X 3/4 4
11 330-33760 COVER/PIVOT 2
12 360-32655 STOP/RESTRAINT BAR 2
13 400-32526 WASHER/SPECIAL 2
14 420-36132 CLIP/CHRISTMAS TREE 8
15 650848 WASHER/FLAT #6 8
16 651213 NUT/HEX MACHINE SCREW #5 4
17 651314 WASHER/LOCK STAR #6 4
18 651575 SCREW/MACHINE #5 X 1/2 4

SEAT
Standard Seat

Suspension Seat

183056_183057


SEAT
Ref. Part Quantity
No. No. Description Standard Seat
1 137836 NUT/HEX WHIZLOCK M8 4
2 184017 SEAT/STANDARD 1
184034 SWITCH/SEAT STANDARD 1
184036 RAIL/SLIDE (SET) 1
3 184892 BRACKET/SEAT BELT 1
4 650630 SCREW/CAP 7/16 X 1 2
5 654046 WASHER/FLAT 7/16 2
Ref. Part Quantity

No. No. Description Suspension Seat
1 137836 NUT/HEX WHIZLOCK M8 4
2 184016 SEAT/SUSPENSION 1
184022 SWITCH/SEAT SUSPENSION 1
184036 RAIL/SLIDE (SET) 1

SEAT
Seat Belt Option
4 3
3
1
2 4 1
5 5
4
2
5
1
DETAIL A
183287

SEAT
Ref. Part Quantity
No. No. Description 2” Seat Belt 3” Seat Belt
1 081371 NUT/HEX LOCK 7/16 3 3
2 184007 TAB/RETRACTOR MOUNT 1 1
3 420-36086 ASSEMBLY/ SEAT BELT 2" 1 -
420-36087 ASSEMBLY/SEAT BELT 3" - 1
4 650630 SCREW/CAP 7/16 X 1 3 3
5 654046 WASHER/FLAT 7/16 3 3

LIFT ARM
17
6
1
14
1
5
3
8
8 13
15
18
7
10 15
20
11 21
4 22
19
8 16
2
12 OLDER STYLE
3
2 14
15
9
189738

LIFT ARM
Ref. Part
3 071703 NUT/LOCK 3/8 4
4 089079 b PIN/KLIK 1
220-32682 a PIN/LYNCH WITH CHAIN 1
5 187772 LIFTARM 1
6 188161 PIN/LIFTARM 2
7 191103 b SUPPORT/STEP 1
189773 a STEP 1
8 210-19533 NUT/CENTERLOCK 3/8 3
9 220-32676 PIN/PIVOT 2
10 330-33745 STOP/LIFTARM LEFT 1
11 330-33746 STOP/LIFTARM RIGHT 1
12 335-32161 ROD/WIPER 2
13 420-36124 STOP/RUBBER 1
14 570002 FITTING/GREASE 4
15 650493 SCREW/CAP 3/8 X 3 2
16 650704 BOLT/CARRIAGE 3/8 X 1 3
17 650818 SCREW/CAP 3/8 X 3 2
18 651648 b SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4 4
651648 a SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4 6
19 653034 NUT/JAM 5/16 1
20 654024 WASHER/LOCK 5/16 1
21 210-32183 a NUT/HEX NYLON INSERT #8 1
22 310-32686 a SCREW/BUTTON HEAD #8 X 3/4 1
a) Older-style models: March 2006 and Before
b) Newer-style models: March 2006 and Up

ATTACHMENT BRACKET
SEE NOTE 1
11 8 5 10
SEE
7 NOTE 1
3
15 9
14
2 4
18
16
13 12
1
SEE NOTE 2
17
6
NOTE:
1. APPLY LOCTITE™ 242 TO
ITEMS 10, 11, AND 18.
2. SPRING PIN TO EXTEND EQUAL
DISTANCE ON EACH SIDE OF
ADAPTOR ROD, BUT NOT BEYOND
FACE PLATE OF WELDMENT.
189714

ATTACHMENT BRACKET
Ref. Part
1 062756 PIN/SPRING 2
2 068034 NUT/HEX 1/2 2
3 090-32503 HANDLE/ATTACHMENT BRACKET LEFT 1
4 090-32521 HANDLE/ATTACHMENT BRACKET RIGHT 1
5 123554 SPRING/COMPRESSION 2
6 134219 PIN 2
7 134594 ADAPTOR/ROD 2
8 134874 ADAPTOR/PUSH ROD 2
9 194960 ASSEMBLY/ALL-TACH® COMPLETE 1
189613 WELDMENT/ALL-TACH®/TWO-PIN 1
10 310-32678 SCREW/SOCKET HEAD 1/2 X 2-3/4 2
11 310-32684 SCREW/CAP 1/2 X 2-1/2 2
13 400-20715 WASHER/FLAT 1-1/4 2
14 400-30803 WASHER/FLAT 2
15 400-32252 WASHER/CUPPED SPRING 2
16 420-18757 GRIPS 2
17 570002 FITTING/GREASE 2
18 650488 SCREW/CAP 3/8 X 3/4 2

WHEEL DRIVES
3640 Models
3840 Models
ASSEMBLY INSTRUCTIONS
STEP 1. TIGHTEN HEX NUT (653102) TO 100 FT LBS TO
PRESS BEARINGS IN PLACE. USE RUBBER FACED
HAMMER TO APPLY A SHARP BLOW TO OUTSIDE
HUB OF AXLE.
STEP 2. USE NUT RUNNER OR LIKE TOOL TO ROTATE AXLE
5-10 REVOLUTIONS TO HELP SEAT BEARINGS. SEE ASSEMBLY INSTRUCTIONS
STEP 3. BACK OFF NUT UNTIL WASHER (400-32535) IS FREE
FROM PRESSURE. 19
STEP 4. RE-TIGHTEN NEX NUT (653102) TO 30 FT LBS

AND THEN BACK OFF TO NEAREST SLOT ALIGNMENT
WITH COTTER PIN HOLE. IF NUT SLOT LINES UP 7
WITH HOLE AT 30 FT LBS USE THAT SLOT.
STEP 5. INSTALL COTTER PIN (651160).
4
13
12
APPLY LOCTITE 242
18
2 11
1
8 16
10
TORQUE TO
9 120 FT LBS
17
15
14
189078

WHEEL DRIVES
Ref. Part Quantity
No. No. Description 3640/3840
1 030-31956 BOLT/HUB 1/2 X 1-35/64 12
2 044204 CONE/BEARING 8
3 044205 CUP/BEARING 8
4 080-32287 a ASSY/ROLLER CHAIN 80K 52 PITCHES (INCLUDES MASTER LINK) 2
500195 LINK/CONNECTING 80K 2
5 080-32290 b ASSY/ROLLER CHAIN 80K 64 PITCHES (INCLUDES MASTER LINK) 2
6 131140 SEAL/OIL 2-1/4 X 3-11/32 4
7 160-32898 PLATE/MOTOR MOUNT 2
8 190057 ASSEMBLY/AXLE AND LUG BOLT 4
030-20745 BOLT/WHEEL 6
9 210-20746 NUT/LUG 24
10 210-32154 NUT/HEX FLANGED TOP LOCK 1/2 12
11 350-17647 O-RING 12
12 350-32578 RING/SNAP INTERNAL 2
13 370-32198 SPROCKET/MOTOR 80-C-13 2
14 370-32200 SPROCKET/AXLE 4
16 400-32562 WASHER/BACKING 2
17 651160 PIN/COTTER 5/32 X 1-1/2 4
18 651297 SCREW/CAP 3/8 X 1 2
19 653102 NUT/HEX SLOTTED 7/8 4
a) Used on left side front axle and right side rear axle.
b) Used on left side rear axle and right side front axle.

WHEEL DRIVES
4240 Models
ASSEMBLY INSTRUCTIONS
STEP 1. TIGHTEN HEX NUT (653102) TO 100 FT LBS TO
PRESS BEARINGS IN PLACE. USE RUBBER FACED
HAMMER TO APPLY A SHARP BLOW TO OUTSIDE
HUB OF AXLE.
STEP 2. USE NUT RUNNER OR LIKE TOOL TO ROTATE AXLE
5-10 REVOLUTIONS TO HELP SEAT BEARINGS.
STEP 3. BACK OFF NUT UNTIL WASHER (400-32535) IS FREE 17
FROM PRESSURE.
STEP 4. RE-TIGHTEN NEX NUT (653102) TO 30 FT LBS
AND THEN BACK OFF TO NEAREST SLOT ALIGNMENT
WITH COTTER PIN HOLE. IF NUT SLOT LINES UP
WITH HOLE AT 30 FT LBS USE THAT SLOT.
STEP 5. INSTALL COTTER PIN (651160).
18
7 11
4
APPLY LOCTITE 242 16
13 19
18
14
2
3
1
TORQUE TO 12
9 120 FT LBS 10
19
SEE ASSEMBLY INSTRUCTIONS
5
15
3
2
189381

WHEEL DRIVES
Ref. Part Quantity
No. No. Description 4240
1 030-31956 BOLT/HUB 1/2 X 1-35/64 12
2 044204 CONE/BEARING 8
3 044205 CUP/BEARING 8
4 080-32287 a ASSY/ROLLER CHAIN #80K 52 PITCHES (INCLUDES MASTER LINK) 2
5 080-32288 b ASSY/ROLLER CHAIN 80K 66 PITCHES (INCLUDES MASTER LINK) 2
6 131140 SEAL/OIL 2-2/4 X 3-11/32 4
7 160-32898 PLATE/MOTOR MOUNT 2
8 190333 ASSY/AXLE AND LUG BOLT 4
030-20745 BOLT/WHEEL 8
9 210-20746 NUT/LUG 32
10 210-32154 NUT/HEX FLANGED TOP LOCK 1/2 12
11 350-17647 O-RING 12
12 350-32578 RING/SNAP INTERNAL 2
13 370-32200 SPROCKET/AXLE 4
14 370-32202 SPROCKET/MOTOR 80-C-11 2
16 400-32562 WASHER/BACKING 2
17 651160 PIN/COTTER 5/32 X 1-1/2 4
18 651297 SCREW/CAP 3/8 X 1 2
19 653102 NUT/HEX SLOTTED 7/8 4
a) Used on left side front axle and right side rear axle.
b) Used on left side rear axle and right side front axle.

ENGINE AND CONTROLS
3640: SN 003701 and Up

3840: SN 004001 and Up
4240: SN 005401 and Up
NOTE 2 26 13 NOTE 2
41
FUEL RETURN
3 FUEL SUPPLY
31 3
34
11
24 3
29
19
3
1
49 17
38
49 29
17
34 28
4
31
52 3
45 ENGINE A 20
SPEED CHART
DETAIL A 5
NOTE 3
42
NOTE 5 21 6 NOTES
50 1 & 7
NOTES
50 1 & 7 ELECTRIC FUEL PUMP (REF)
48 TO WELD STUDS ON CHASSIS
NOTE 5 INNER RISER
3
42
43 48
22
47 7
48 32
46
NOTE 1 51 NOTE 1 10
35 33 44
16
12 23
48
14 40
9 NOTE 1
51 37
NOTE 1 48
35 18 15
48 36
40
8
NOTE 1 50
51 38
NOTE 1 27 NOTES 39 NOTE 6
48 1&7
51 25
1 40
34 GOVERNED ENGINE SPEED SPECIFICATIONS
30
2 SPEED SETTING RPM TOLERANCE
LOW IDLE, NO LOAD 1200 25 RPM
HIGH IDLE, NO LOAD 2800 10 RPM
HIGH, NO LOAD (EU ONLY) 2600 10 RPM
NOTES: MANUFACTURER'S RATING* 3000 10 RPM
1. APPLY LOCTITE 242 OR EQUIVALENT *THE FULL LOAD GOVERNED SPEED THAT THE
ENGINE PASSED U.S. EPA EMISSIONS STANDARDS
2. APPLY PIPE THREAD SEALANT.
3. ACTUAL NUT PLACEMENT TO REAR OF WATER SEPARATOR.
5. TORQUE TO 110 FT/LBS
410168_410167

ENGINE AND CONTROLS
Ref. Part Quantity
1 045-31488 BUSHING/ OILITE FLANGED 2 2
2 054885 BALL/JOINT ASSY 1 1
3 062023 CLAMP/HOSE #M5 8 8
4 071700 NUT/LOCK 1/4 2 2
6 071703 NUT/LOCK 3/8 3 3
7 071706 NUT/LOCK 1/2 1 1
8 071709 NUT/LOCK 5/8 2 2
10 076971 WASHER/FLAT 11/32 1 1
11 090-32042 CABLE/THROTTLE 1 1
12 131842 NUT/SPIRALOCK™ 5/16 1 1
13 133074 FITTING/STRAIGHT 5/16 BARB 1 1
14 137063 ISOLATOR 2 2
15 137204 SCREW/SHOULDER 3/8 X 1/2 1 1
16 160-32740 PLATE/PUMP MOUNT 1 1
17 184296 HOSE/FUEL 5/16 X 25 2 2
18 184436 BRACKET/THROTTLE SUPPORT 1 1
19 184735 HOSE/FUEL 1 1
20 184737 HOSE/FUEL 1 1
21 187714 BRACE/ENGINE TOP 1 1
22 187919 WELDMENT/ENGINE MOUNT 1 1
23 242164 BRACKET/ENGINE MOUNT - 1
186817 BRACKET/ENGINE MOUNT 1 -
24 189386 PIVOT/HAND THROTTLE 1 1
25 189449 PIVOT/FOOT THROTTLE 1 1
26 189709 VALVE/FUEL SHUT-OFF 1 1
27 189962 ROD/THROTTLE - 1
186889 ROD/THROTTLE 1 -
28 192474 YANMAR/4TNV88-BKMS - 1
192473 YANMAR/3TNV88-BKMS 1 -
137500 FILTER/OIL 1 1
182130 FILTER/FUEL 1 1
186308 PUMP ASSY/FUEL FEED 1 1
188636 ALTERNATOR 1 1
243287 a HARNESS/ALTERNATOR JUMPER - 1
188730 V-BELT 1 -
190852 V-BELT - 1
188586 STARTER 1 -
425-35508 STARTER - 1
29 200-32287 YOKE/CLEVIS 2 2
30 210-19533 NUT/HEX CENTERLOCK FLANGE 3/8 1 1
31 220-16148 PIN/CLEVIS 1/4 X 3/4 2 2
32 250-32602 PLATE/FLEXIBLE DRIVE 1 1
33 310-32470 SCREW/CAP M8 X 12 MM 8 8
34 400-20715 WASHER/FLAT 1-1/4 3 3
35 400-21568 WASHER/FLAT 2-1/2 2 4
36 400-30803 WASHER/ FLAT 17/32 1 1
37 420-35299 MOUNT/ENGINE 1 1
38 480-32362 BUSHING 2 2
39 650503 SCREW/CAP 1/2 X 2-1/2 1 1
40 650546 NUT/HEX 1/4 3 3
41 650528 SCREW/CAP 3/8 X 2 1 1
42 650631 SCREW/CAP 5/8 X 4 2 2
43 650704 BOLT/CARRIAGE 3/8 X 1 3 3
44 650833 SCREW/CAP 5/16 X 3 1 1
45 651662 SCREW/CAP M6 X 40 MM 1 1
46 654009 WASHER/FLAT 1/2 1 1
47 654012 WASHER/FLAT 5/8 2 2
48 656103 WASHER/LOCK M10 18 16
49 655001 PIN/COTTER 1/16 X 3/4 2 2
50 656007 SCREW/CAP M10 X 25 MM 11 8
51 656008 SCREW/CAP M10 X 30 MM 9 8
52 656047 NUT/HEX M6 1 1
a) 4240 Models: SN 006030 - 006075. Jumper harness (P/N 243287) connects the three-pin chassis harness connection point for use on engines with a
two-pin alternator connection point. If the two-pin alternator is replaced, the three-pin-to-two-pin jumper harness needs to be removed.

ENGINE AND CONTROLS
3640: SN 003700 and Before
NOTE #2 26 12 NOTE #2
40
FUEL RETURN
3 FUEL SUPPLY
30 3
33
10
23
28
18
1
48 16
37
48 28
16
24
4
30
51
44 ENGINE A 19
SPEED CHART
DETAIL A
5
NOTE #3
NOTE #5 41
20 6 49 NOTES
#1 & #7
NOTES
49 #1 & #7 ELECTRIC FUEL PUMP (REF)
47 TO WELD STUDS ON CHASSIS
NOTE #5 INNER RISER
41
42 47
21
46 7
47 31
45
50
34 32 NOTE #1 43
15
11 22
47
13 39
NOTE #1 9 NOTE #1
50
36
47
34 17 14
47 35
39
NOTE 8
49
#1 37
27 NOTES 38 NOTE #6
47 #1 & #7
25
50 39
1
33
29 2
NOTES:
1. APPLY LOCTITE 242 OR EQUIVALENT
2. APPLY PIPE THREAD SEALANT.
3. ACTUAL NUT PLACEMENT TO REAR OF WATER SEPARATOR.
ENGINE IDLE AND HIGH IDLE RPM CHART

TYPE OF ENGINE IDLE (RPM) HIGH IDLE (RPM)
3TNV88-XMS2 / 4TNV88-XMS2 1500 ± 25 / 1200 ± 25 2800 ± 10
3TNV88-XMS2 / 4TNV88-XMS2 (EU) 1500 ± 25 / 1200 ± 25 2600 ± 10
189167_189393

ENGINE AND CONTROLS
Ref. Part Quantity
1 045-31488 BUSHING/OILITE FLANGED 2 2
2 054885 JOINT/BALL 1 1
3 062023 CLAMP/HOSE M5 8 8
4 071700 NUT/LOCK 1/4 2 2
6 071703 NUT/LOCK 3/8 3 3
7 071706 NUT/LOCK 1/2 1 1
8 071709 NUT/LOCK 5/8 2 2
10 090-32042 CABLE/THROTTLE 1 1
11 131842 NUT/SPIRALOCK™ 5/16 1 1
12 133074 FITTING/BARB 1/4 - 5/16 1 1
13 137063 ISOLATOR 2 2
14 137204 SCREW/SHOULDER 3/8 X 1/2 1 1
15 160-32740 PLATE/PUMP MOUNT 1 1
16 184296 HOSE/FUEL 2 2
17 184436 BRACKET/THROTTLE SUPPORT 1 1
18 184735 HOSE/FUEL 1 1
19 184737 HOSE/FUEL 1 1
20 187714 BRACE/ENGINE TOP 1 1
21 187919 MOUNT/ENGINE 1 1
22 186817 MOUNT/ENGINE 1 -
242164 MOUNT/ENGINE - 1
23 189386 PIVOT/THROTTLE HAND 1 1
24 189177 ENGINE/YANMAR 3TNV88-XMS2 1 -
189391 ENGINE/YANMAR 4TNV88-XMS2 - 1
137500 FILTER/OIL 1 1
182130 FILTER/FUEL 1 1
186308 PUMP ASSY/FUEL FEED 1 1
188636 ALTERNATOR 1 1
188730 V-BELT 1 -
190852 V-BELT - 1
188586 STARTER 1 -
425-35508 STARTER - 1
25 189449 PIVOT/FOOT THROTTLE 1 1
26 189709 VALVE/FUEL SHUT OFF 1 1
27 186889 ROD/THROTTLE 1 -
189962 ROD/THROTTLE - 1
28 200-32287 YOKE 2 2
30 220-16148 PIN/CLEVIS 1/4 X 3/4 2 2
31 250-32602 PLATE/FLEXIBLE DRIVE 1 1
32 310-32470 SCREW/CAP M8 X 12 MM 8 8
33 400-20715 WASHER/FLAT 1-1/4 2 2
34 400-21568 WASHER 2 4
35 400-30803 WASHER/FLAT 1 1
36 420-35299 MOUNT/ENGINE 1 1
37 480-32362 BUSHING 2 2
38 650503 SCREW/CAP 1/2 X 2-1/2 1 1
39 650546 NUT/HEX 1/4 3 3
40 650579 SCREW/CAP 3/8 X 1-3/4 1 1
41 650631 SCREW/CAP 5/8 X 4 2 2
42 650704 BOLT/CARRIAGE 3/8 X 1 3 3
43 650784 SCREW/CAP 5/16 X 2-3/4 1 1
44 651662 SCREW/CAP M6 X 40 MM 1 1
45 654009 WASHER/FLAT 1/2 1 1
46 654012 WASHER/FLAT 5/8 2 2
47 656103 WASHER/LOCK M10 20 16
48 655001 PIN/COTTER 1/16 X 3/4 2 2
49 656007 SCREW/CAP M10 X 25 MM 12 8
50 656008 SCREW/CAP M10 X 30 MM 8 8
51 656047 NUT/HEX M6 1 1

AIR CLEANER AND EXHAUST
3640 and 3840 Models
9 6
10
8
15 12
16 3
11
7
4 17 14
19
18 2
3
5
13 SEE NOTE 1
1 REMOVE BOLT FROM ENG/ALT ASSEMBLY

AND REPLACE AFTER MUFFLER MOUNT
HAS BEEN PLACED 3640 MODELS: SN 003301 - 003366
3840 MODELS: SN 003401 - 003468
2026 MODELS: SN 001301 - 001319
NOTES: 21
1. IF PRE CLEANER OPTION IS ORDERED 3
WITH UNIT, (192848) SOUND
DIFFUSER CANNOT BE USED. 22
20
189387e

Ref. Part Quantity
1 076588 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 1
2 087849 c CLAMP/HOSE #52 1
3 087850 CLAMP/HOSE #40 4
4 184373 TUBE/HOSE CONNECTOR 1
5 186893 MOUNT/MUFFLER 1
425-34733 BOLT M8 X 16MM PLATED (HARDWARE FOR MUFFLER MOUNT TO ENGINE) 2
656021 SCREW/CAP M12 X 70 MM (HARDWARE FOR THE MUFFLER TO MUFFLER MOUNT) 1
654004 WASHER/FLAT 5/16 (HARDWARE FOR THE MUFFLER TO MUFFLER MOUNT) 1
6 50352362 e HOUSING/BOTTOM 1
188790 d END CAP/AIR FILTER 1
187725 EVACUATOR/VALVE (SERVICE PART FOR BOTH REF #6 PART NUMBERS) 1
7 188794 ELBOW/200 SERIES 1
8 188795 CLAMP/FILTER 1
9 188814 ELEMENT/PRIMARY 1
10 188817 ELEMENT/SECONDARY 1
11 188833 HOSE/AIR FILTER 1
12 50350927 CLEANER/AIR W/ METAL CLIPS (SPARE PARTS INDENTED BELOW) 1
188814 FILTER/PRIMARY 1
188817 FILTER/SECONDARY 1
50352362 HOUSING/BOTTOM 1
13 192848 c DIFFUSER/SOUND 1
14 210-19470 NUT/HEX WHIZLOCK 5/16 2
15 420-18160 GAUGE/RESTRICTION 1
16 240155 MUFFLER/WRAPPED 1
17 650573 BOLT/CARRIAGE 5/16 X 1 2
18 654024 WASHER/LOCK 5/16 4
19 656048 NUT/HEX M8 4
20 192634 ab HOSE/SOUND REDUCTION 1
21 192641 a CLAMP/P 2-5/8 1
22 651648 a SCREW/HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4 1
a) 3640 Models: SN 003301 - 003366. 3840 Models: SN 003401 - 003468.
b) Part number 192634 is replaced by 192848.
c) 3640 Models: SN 003367 and Up. 3840 Models: SN 003469 and Up.
d) PN 188790 is used on the earlier 189609 air cleaner. The 189609 air cleaner is replaced by PN 50350927 (REF #12).
e) PN 50352362 is used on the later 50350927 air cleaner.

4240 Models
10
21
13
14
1
9
7 3 16
20
OLDER STYLE
2
18
2 12
18
8 19
11 22
18 15
6 1 4
5
17
SEE NOTE 1
24 23
25
NOTE: 4240 MODELS: SN 003451 - 003767
1. IF PRE-CLEANER OPTION IS ORDERED WITH 28 2041 MODELS: SN 001201 - 001265
UNIT (192848) SOUND DIFFUSER CANNOT
BE USED. 26 5
27
188787e

Ref. Part Quantity
2 073486 U-CLAMP 1
4 087849 d CLAMP/HOSE #52 1
5 087850 CLAMP/HOSE #40 4
6 130-32198 GASKET/EXHAUST 1
7 131706 ISOLATOR 4
8 184373 TUBE/HOSE CONNECTOR 1
9 187825 PLATE/MUFFLER MOUNT 1
10 50352362 i HOUSING/BOTTOM 1
188790 h END CAP/AIR FILTER 1
187725 EVACUATOR/VALVE (SERVICE PART FOR BOTH REF #10 PART NUMBERS) 1
11 188794 ELBOW/200 SERIES 1
12 188795 CLAMP/FILTER 1
13 188814 ELEMENT/PRIMARY 1
14 188817 ELEMENT/SECONDARY 1
15 188833 HOSE/AIR FILTER 1
16 50350927 CLEANER/AIR W/ METAL CLIPS (SPARE PARTS INDENTED BELOW) 1
188814 FILTER/PRIMARY 1
188817 FILTER/SECONDARY 1
50352362 HOUSING/BOTTOM 1
17 192848 d DIFFUSER/SOUND 1
18 193001 e PIPE/FLEX 1-3/4 1
189808 c TUBE/EXHAUST FLEXIBLE 1
190093 c PIPE/EXHAUST 1
19 210-19470 NUT/SERRATED LOCK 5/16 2
20 420-18160 GAUGE/RESTRICTION 1
21 243375 g MUFFLER 1
420-35831 f MUFFLER 1
22 650573 BOLT/CARRIAGE 5/16 X 1 2
23 654024 WASHER/LOCK 5/16 4
24 656048 NUT/HEX M8 4
25 088937 a CLAMP/HOSE #64 1
26 191749 ab HOSE/SOUND REDUCTION 1
27 191874 a BRACKET/SOUND REDUCTION 1
28 651648 a SCREW/HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4 2
a) SN 003451 - 003767
b) Part number 191749 is replaced by 192848.
c) Part numbers 189808 and 190093 are replaced by 193001.
d) SN 003768 and Up
e) SN 004374 and Up
f) SN 006401 and Before
g) SN 006402 and Up
h) PN 188790 is used on the earlier 189609 air cleaner. The 189609 air cleaner is replaced by PN 50350927 (REF #16).
i) PN 50352362 is used on the later 50350927 air cleaner.

RADIATOR/COOLER

28
3
5 19
27 8
22
15
3
14 7
10 9
NOTE 1
16
6
4 21
13
1
23
THIS COMPONENT
SUPPLIED WITH
ENGINE
29
7
25 20 1
24
1 6 29
12 26
18
2 11
TO TANK
NOTES:
1. IF SELF LEVEL OPTION IS USED, SHIFT
BRACKET FROM TOWER TO OUTSIDE OF SELF
LEVEL VALVE.
2. DISCARD FAN SPACERS THAT COME WITH THE ENGINE.
3. USE EXISTING FAN BOLTS THAT COME WITH THE ENGINE
TO MOUNT THE FAN.
410237

RADIATOR/COOLER
Ref. Part Quantity
1 055335 CLAMP/HOSE 4
3 067761 FITTING/90° SAE10 X JIC10 2
5 076588 SCREW/CAP WHIZLOCK 3/8 X 3/4 1
6 090666 b NUT/SERRATED LOCK 3/8 4
7 132270 SEAL/SHROUD 2
8 186073 COOLER/RADIATOR 1
191030 CAP/PRESSURE 1
9 187474 HOSE/FUEL 5/16 X 15 1
10 189572 HOSE/UPPER RADIATOR 1
11 189805 HOSE/RADIATOR 1
12 190113 HOSE/10M3K X 47 1
13 195160 HOSE/MEDIUM PRESSURE/TANK RETURN/ 5/8 X 23 1
14 195450 WELDMENT/RADIATOR SUPPORT 1
15 195552 WELDMENT/FAN SHROUD 1
16 195751 FAN/1 HR 15.00 1
17 210-31017 NUT/CENTERLOCK FLANGE 5/16 3
18 241716 b PLATE/COOLER MOUNTING 1
19 242466 BRACE/COOLER 1
20 243028 b PLATE/COOLER MOUNTING 1
21 310-32616 SCREW/CAP WHIZLOCK FLANGE 3/8 X 1/2 9
22 400-20715 WASHER/FLAT 1-1/4 1
23 425-36233 BOTTLE/WATER 1
24 50352099 b SUPPORT/SHROUD LEFT 1
189486 a SUPPORT/SHROUD LEFT 1
25 50352100 b SUPPORT/SHROUD RIGHT 1
189485 a SUPPORT/SHROUD RIGHT 1
26 650573 BOLT/CARRIAGE 5/16 X 1 1
27 650687 BOLT/CARRIAGE 5/16 X 3/4 2
28 650704 BOLT/CARRIAGE 3/8 X 1 2
29 651648 SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4 4
a) 3640 Models: SN 004313 and Before. 3840 Models: SN 004844 and Before
b) 3640 Models: SN 004314 and Up. 3840 Models: SN 004845 and Up

RADIATOR/COOLER
3640 Models: SN 003301 - 003700

3840 Models: SN 003401 - 004000
OLDER STYLE
10
3 3 5
1
13
10
THIS COMPONENT
11 SUPPLIED WITH
1 12 ENGINE
6
7 12
2
9 FAN SPACER
1 8 SUPPLIED WITH ENGINE

3
6
1
13
3
8
1
10
4
5
11
12 12
7
FAN SPACER
SUPPLIED WITH ENGINE
2
1 9
191789_189561

RADIATOR/COOLER
Ref. Part Quantity
3 065415 a ELBOW/SWIVEL 90° 7/8 JIC 2
4 071700 NUT/LOCK 1/4 2
5 186859 ASSEMBLY/COOLER 1
191026 RADIATOR 1
191027 COOLER/OIL 1
191028 SHROUD 1
6 186998 FAN/COOLING 1
9 190113 HOSE 10M3K X 45 MM 1
10 192591 a HYDRAULIC HOSE/TANK RETURN 1
11 190845 BOTTLE/WATER 1
12 651648 SCREW/HEX HEAD THREAD FORMING 5/16 X 3/4 5
13 656128 SCREW/CAP M6 X 30 MM 4
a) An additional part number, 065415, is used after revision of part number 192591.
Ref. Part Quantity

3 065415 ELBOW/SWIVEL 90° 7/8 JIC 2
4 071700 NUT/LOCK 1/4 2
5 170-35027 ASSEMBLY/HYDRAULIC HOSE AND TUBE 1
6 186859 ASSEMBLY/COOLER 1
191026 RADIATOR 1
191027 COOLER/OIL 1
191028 SHROUD 1
7 186998 FAN/COOLING 1
10 190113 HOSE 10M3K X 45 MM 1
13 656128 SCREW/CAP M6 X 30 MM 4

RADIATOR/COOLER
22
19 18
4 3
23
7
3
8
6
9
22
1 THIS COMPONENT
25 SUPPLIED WITH
ENGINE
NOTE 1
12
16
22
1 5
28 27
6
20
17
22
21 1
24
15
1
11 13 14
2 10
NOTE:
TO TANK 1. FAN BOLTS THAT COME WITH THE ENGINE
26 ARE TO BE DISCARDED AND REPLACED WITH
PART # 656128.
410300

RADIATOR/COOLER
Ref. Part Quantity
3 067761 FITTING/90° SAE10 X JIC10 2
4 076588 SCREW/CAP FLANGE LOCK 3/8 X 3/4 1
8 187474 HOSE/FUEL 5/16 X 15 1
11 190113 HOSE 10M3K X 45 MM 1
12 195160 HOSE/MEDIUM PRESSURE TANK RETURN 5/8 X 21 1
14 241716 PLATE/COOLER MOUNTING 1
15 241730 SUPPORT/SHROUD LEFT 1
16 241776 SUPPORT/SHROUD RIGHT 1
17 241836 SHROUD/FAN 1
18 242455 GUARD/FAN SHROUD 1
20 243028 PLATE/COOLER MOUNTING 1
21 243175 a FAN 1 HR 16-3/4 1
22 310-32616 SCREW/CAP SERRATED WHIZLOCK 3/8 X 1/2 11
23 400-20715 WASHER/FLAT 1-1/4 1
24 425-34842 SPACER/FAN 8 MM 1
25 425-36233 BOTTLE/WATER 1
26 650573 BOLT/CARRIAGE 5/16 X 1 1
28 656128 SCREW/CAP M6 X 30 MM 4
a) SN 006015 and Up.

RADIATOR/COOLER
4240 Models: SN 003451 - 006024
14
7
3
OLDER STYLE 3 5
3
17
6
11 4
17
14
NOTE 2
20
18
THIS COMPONENT
1 SUPPLIED WITH
9 8 1 ENGINE
4
15
21
10
1
13 16
NOTES:
2 12 1. DISCARD FAN SPACERS THAT COME WITH THE ENGINE.
TO TANK 2. FAN BOLTS THAT COME WITH THE ENGINE
ARE TO BE DISCARDED AND REPLACED WITH
19 PART # 651424.
3
9
5
7
4
3 13 8
5
1
18
11 15 10
6
4
1
1 20
16 17 12
14
19 TO TANK
191860_189801

RADIATOR/COOLER
Ref. Part Quantity
3 067761 a FITTING/90° SAE10 X JIC10 2
072580 a FITTING/STRAIGHT SAE10 X JIC10 1
6 187474 HOSE/FUEL 5/16 X 15 1
13 190113 HOSE 10M3K X 45 MM 1
14 195160 c HOSE/MEDIUM PRESSURE TANK RETURN 5/8 X 21 1
192591 ab HYDRAULIC HOSE/TANK RETURN 1
15 243206 c KIT/FAN REPLACEMENT 16-3/4 (INCLUDES THREE ITEMS INDENTED BELOW) 1
243175 FAN/1HR 16-3/4 1
656128 SCREW/CAP M6 X 30 MM 4
425-34842 SPACER/FAN 8 MM 1
189938 b FAN/COOLING 17.00 8-BLADE 1
17 310-32616 SCREW/CAP SERRATED WHIZLOCK 3/8 X 1/2 10
19 650573 BOLT/CARRIAGE 5/16 X 1 1
20 651424 SCREW/CAP M6 X 20 MM 4
a) Part number 072850 is replaced by 067761 after revision of part number 192591.
b) SN 003451 - 005400
c) SN 005401 - 006014
Ref. Part Quantity

3 067761 FITTING/90° SAE10 X JIC10 2
5 139438 SCREW/CAP SERRATED WHIZLOCK 3/8 X 5/8 10
8 187474 HOSE/FUEL 5/16 X 15 1
15 189938 FAN/COOLING 17.00 8-BLADE 1
16 190113 HOSE 10M3K X 45 MM 1
19 650573 BOLT/CARRIAGE 5/16 X 1 1

HYDROSTATICS WITH DRIVE MOTORS
4240 Models: SN 005401 - 005627
Servo Hydraulics - EU Only
12 13
37
39
26 32
2 4
29 27
8 28
6 14
2 18
1 10
36
23 38
6
30 CASE DRAIN
FROM BRAKE VALVE
6
32 CASE DRAIN TO TANK
11
25
23
17 6 16
22 7 25
5 7
8 19
CHARGE INLET FROM
BRAKE VALVE
3 6
CLAMP IS FOR SUCTION HOSE ROUTING
ATTACH TO REAR AXLE ACCESS COVER BY USING
24 THE FRONT UPPER BOLT. CLAMP SHOULD
32
BE ORIENTATED DOWN.
6
24
BRAKE VALVE RETURN
3 BRAKE VALVE RELEASE
6 21
6 22
31 33 15
35 34
33
20
5
410154

Ref. Part Quantity
No. No. Description 4240 Servo
1 054626 ADAPTER/STRAIGHT 80RM X 8JICM 1
2 054816 FITTING/ 90º ELBOW 2
3 055981 FITTING/TEE JIC06 X SAE06 X JIC06 2
4 058615 CLAMP/INSULATED HOSE 1
5 068938 FITTING/90º 9/16SAE X 9/16 JIC 2
6 072615 FITTING/90º SAE12 X JIC10 8
7 076880 FITTING/45º SAE08 X JIC08 1
8 091039 FITTING/90º MJ06 X FJS06 1
9 095601 ADAPTER/90º 40RM X 4JICM 1
10 122898 FITTING/STRAIGHT SAE08 X JIC08 1
11 135284 HOSE/MEDIUM PRESSURE 1/2 X 25 1
12 170-34999 VALVE/RELIEF (120 PSI) 1
13 187304 TUBE/TANDEM PUMP 1
14 189450 HOSE/6M3K X 30-3/4 1
15 189514 TUBE/MOTOR BRAKE 1
16 190580 CLAMP/P 3-1/4 1
17 193337 TUBE/MOTOR SIDE PORT 1
18 193429 TUBE/CHARGE 1
19 194685 TUBE ASSY/MOTOR PORT/PORT 1
20 195097 TUBE/MOTOR DRAIN 1
21 195098 TUBE/DRAIN 1
22 195321 a MOTOR/DRIVE TMT400 2
23 195589 HOSE/10M4K 2
24 195590 HOSE/10M4K 2
27 195643 a PUMP/TANDEM 2.48 SER N/C 1
28 195766 VALVE/CHECK 200 PSI 1
29 195771 FITTING/ORIFICE 1
30 230-30569 UNION/HYDRAULIC FITTING 2
31 230-32364 PLUG 2
32 230-32753 FITTING/TEE JIC04 X SAE04 X JIC04 3
33 310-32676 SCREWCAP FLG 5/8 X 2-1/2 8
34 335-32297 WASHER/SEAL 5/8 8
35 350-32565 O-RING 2
36 650453 SCREW/CAP 1/2 X 1-1/2 2
37 650488 SCREW/CAP 3/8 X 3/4 1
38 654009 WASHER/FLAT 1/2 2
39 654026 WASHER/LOCK 3/8 1
a) For breakdown see “Section B” of this manual.

4240 Models: Non-Servo
10
31
25
4
8 7 9
20 14
15 13
23 16
A 30
29
3
12
6
19
11
22 18 A 17
1
24
2 B 13
14 B
26
2
21 22 TORQUE TO
120 FT LBS
APPLY LOCTITE 242
5
12
27
11
28
189382_189505

Ref. Part Quantity
1 054994 FITTING/STRAIGHT 06MJ X 06MORB 1 1
2 055981 FITTING/TEE JIC06 X SAE06 X JIC06 2 2
3 068938 FITTING/90° 1 1
4 072580 FITTING/STRAIGHT SAE10 X JIC10 1 1
8 170-34999 VALVE/RELIEF (120 PSI) 1 1
9 188074 SUPPORT/PUMP 1 1
10 189398 a PUMP/TANDEM 1 1
11 189445 HOSE/8M5K X 29-3/4 1 1
12 189446 HOSE/8M5K X 28 1 1
13 189448 HOSE/8M5K X 20-1/2 2 2
14 189450 HOSE/6M3K X 30-3/4 1 1
15 189491 HOSE/10M3K X 38 1 1
16 189492 HOSE/8M3K X 24-1/2 1 1
17 189514 TUBE/MOTOR BRAKE 1 1
18 189515 TUBE/BRAKE VALVE 1 1
19 189592 TUBE ASSEMBLY/MOTOR PORT/PORT - 1
189861 TUBE ASSEMBLY/MOTOR PORT/PORT 1 -
20 189602 TUBE/MOTOR SIDE PORT - 1
189874 TUBE/MOTOR SIDE PORT 1 -
21 189611 TUBE/MOTOR END PORT - 1
189872 TUBE/MOTOR END PORT 1 -
22 193796 ac MOTOR/DRIVE TMT300 2 2
250-32605 ab MOTOR/HYDRAULIC DRIVE W/ BRAKES 2 2
23 230-32195 FITTING/STRAIGHT 7/16 JIC X 7/16 SAE 1 1
24 230-32753 FITTING/TEE JIC04 X SAE04 X JIC04 1 1
25 310-32653 SCREW/CAP FLANGED 1/2 X 1-1/2 2 2
26 310-32676 SCREW/CAP FLANGED 5/8 X 2-1/2 8 8
27 335-32297 WASHER/SEAL 5/8 8 8
28 350-32565 O-RING 4 MM X 126 MM 2 2
29 651649 SCREW/CAP 7/16 X 3/4 2 2
30 654006 WASHER/FLAT 3/8 2 2
31 654009 WASHER/FLAT 1/2 2 2
b) 3640 Models: SN 003425 and Before. 3840 Models: SN 003581 and Before. 4240 Models: SN 004292 and Before
c) 3640 Models: SN 003426 and Up. 3840 Models: SN 003582 and Up. 4240 Models: SN 004293 - and Up

Hydrostatic Controls
4
14
20
2
11
21
20
7
19
9 3
24
17
15
12
19 3
16
8 13
14
23
14
4 18
23 20
1
7
19
10 14
15
12
19
20
24
1.33 INITIAL ADJUSTMENT
22
190011_190028

Ref. Part
1 040-33757 BRACKET/NEUTRAL CENTERING 2
2 040-33758 PLATE/NEUTRAL ADJUST 2
3 045-31499 HUB/NEUTRAL SPRING MOUNT 4
5 071703 NUT/LOCK 3/8 2
6 134852 b NUT/SPIRALOCK 3/8 2
7 134792 ROD END/FEMALE 3/8 2
8 190865 ARM/PUMP 2
9 191344 ROD/CONTROL RIGHT 1
10 191345 ROD/CONTROL LEFT 1
11 192806 b ASSY/CENTERING BRACKET 2
040-33756 a MOUNT/NEUTRAL SPRING 2
12 200-32668 TURNBUCKLE 2
13 200-32691 RETAINER/PUMP ARM 2
14 210-31017 NUT/LOCK FLANGE CENTERLOCK 5/16 10
15 210-32134 NUT/HEX 3/8 LEFT THREAD 2
16 310-29166 SCREW/CAP WHIZLOCK 3/8 X 1-3/4 2
17 380-32425 SPRING/TORSION 4 COILS (HAND AND FOOT CONTROLS) 2
380-32424 SPRING/TORSION 4 COILS (T-BAR CONTROLS) 2
18 650487 SCREW/CAP 5/16 X 1 4
19 650552 NUT/HEX 3/8 4
20 650573 BOLT/CARRIAGE 5/16 X 1 10
21 650579 SCREW/CAP 3/8 X 1-3/4 2
22 072871 b SCREW/CAP 3/8 X 2 2
23 650978 SCREW/CAP 3/8 X 1-3/4 4
24 654004 WASHER/FLAT 5/16 2
a) 3640 Models: SN 003300 and Before. 3840 Models: SN 003400 and Before. 4240 Models: SN 003280 and Before.
b) 3640 Models: SN 003301 and Up. 3840 Models: SN 003401 and Up. 4240 Models: SN 003281 and Up.

HYDRAULICS - CHASSIS

33 7
3840 Models: SN 003401 and Up 17

4 7
19
45
44
9 21
2
35 18
45
27
39 29
8 30
26 35 35
19 39
43
18
21 4 1
12 43 22
TO TANK
11 38
28 41
37
36 44 35
34 40
6
6
3
23 9
6
24
4
14 42
25 7 20
5
16
13
7
32
30
31
15
29
46
AUXILIARY CIRCUIT
10
35
RETURN TO TANK TILT CIRCUIT

THROUGH COOLER LIFT CIRCUIT
191184
TO GEAR PUMP

Ref. Part
1 054816 FITTING/90° SAE08 X JIC08 1
4 067761 FITTING/90° SAE 10 X JIC10 4
5 068938 FITTING/90° 9/16 SAE X 9/16 JIC 1
8 072807 TEE/MALE RUN STR. THD 1
9 076147 CLAMP/TUBE 2
10 076879 CAP 3/4” 37° FLARE 1
11 079098 PLATE/TWIN COVER 1
12 079126 CLAMP/TUBE 5/8 1
15 090-32164 SWITCH/OIL TEMPERATURE 1
16 095601 ADAPTER/90° 40RM X 4JICM 1
17 131838 ASSEMBLY/FILTER 1
074830 FILTER/OIL 1
240336 ASSY/FILTER INDICATOR 1
19 135331 STRAP 4
20 170-34994 a PACKAGE/BRAKE VALVE 1
21 184101 a VALVE/SOLENOID 2
22 189467 TUBE/TANK - BRAKE 1
23 189849 FITTING/TEE SAE06 X JIC08 X JIC08 1
24 189976 TUBE/VALVE TO LIFT/LEFT 1
25 190907 a VALVE/CONTROL 1
27 191250 TUBE/VALVE TO LIFT/RIGHT 1
28 191262 TUBE/MAIN CONTROL/LIFT 1
29 191393 TUBE/AUXILIARY/UPPER 1
30 191396 TUBE/AUXILIARY/LOWER 1
31 191436 TUBE/TILT LOWER 1
32 191437 TUBE/TILT UPPER 1
33 191480 TUBE/OIL FILTER 1
34 195152 c TUBE/TANK RETURN 1
192574 b TUBE/TANK RETURN 1
35 210-19470 NUT/HEX WHIZLOCK 5/16 12
36 210-21556 NUT/LOCK BULKHEAD 3/4 1
37 230-32269 BULKHEAD/TUBE UNION 3/4 1
38 230-32618 FITTING/TEE MALE 1-1/16 1
39 390-15909 CLIP/HYDRAULIC LINE 6
40 650517 PLUG/PIPE HS 1/4 1
41 650577 SCREW/CAP 5/16 X 1-1/2 1
42 650734 BOLT/CARRIAGE 5/16 X 2-1/4 2
43 650781 BOLT/CARRIAGE 5/16 X 1-1/2 6
44 651065 BOLT/CARRIAGE 5/16 X 1 2
45 651671 BOLT/CARRIAGE 1/4 X 2-1/4 4
46 660000 PLUG/PIPE SQUARE HEAD 1/8 1
b) 3640: SN 003301 - 003700. 3840: SN 003401 - 004000. 4240: SN 003451 - 005400
c) 3640: SN 003701 and Up. 3840: SN 004001 and Up. 4240: SN 005401 and Up


11
46
8
33 15
35
1
35
18
8
41
45
36
10
9
23 14 16
18
31 20
35 39 27
2
2 3 43 35
28
35
43
2
35 3
27
39
22
7 TO TANK
21
40 20 38
28
32 4 37
TO TILT TUBES 36 44 35
27 10 7
34
TO LIFT TUBE 29
32
13
28 2
2 13
23 9
30
6
42
4 19 26
17
5
24
7 7 12
34
25
42
189395

Ref. Part
1 040-33755 BRACKET/BULKHEAD RETAINER 1
2 054626 ADAPTER/STRAIGHT 80RM X 8JICM 6
3 054816 FITTING/90° SAE08 X JIC08 2
4 067455 FITTING/90° 3/4 SAE X 7/8 JIC 1
5 068938 FITTING/90° 9/16 SAE X 9/16 JIC 1
6 071701 NUT/LOCK 5/16 2
11 090-32164 SWITCH/OIL TEMPERATURE 1
12 095601 ADAPTER/90° 40RM X 4JICM 1
15 131838 ASSEMBLY/FILTER 1
074830 FILTER/OIL 1
240336 ASSY/FILTER INDICATOR 1
16 135578 TEE/BULKHEAD 3/4 JIC 1
17 170-34994 a PACKAGE/BRAKE VALVE 1
18 170-35009 a VALVE/LOCK-LIFT 2
19 170-35019 a VALVE/CONTROL 1
20 189460 TUBE/LIFT LEFT 1
21 189463 TUBE/LIFT TO BRAKE 1
22 189467 TUBE/TANK - BRAKE 1
23 189491 HOSE/10M3K X 38 1
24 189492 HOSE/8M3K X 24-1/2 1
25 189514 TUBE/MOTOR BRAKE 1
26 189515 TUBE/BRAKE VALVE 1
27 189776 TUBE/AUXILIARY UPPER 1
28 189840 TUBE/AUXILIARY LOWER 1
30 189976 TUBE/VALVE TO LIFT/LEFT 1
31 189977 TUBE/VALVE TO LIFT/RIGHT 1
32 189979 TUBE/MAIN CONTROL/LIFT 1
33 190002 TUBE/OIL FILTER 1
34 190141 FITTING/90LL X SAE08 X JIC10 1
35 210-19470 NUT/HEX WHIZLOCK 5/16 16
36 210-21556 NUT/LOCK BULKHEAD 3/4 2
37 230-32269 BULKHEAD/TUBE UNION 3/4 1
38 230-32618 FITTING/TEE MALE 1-1/16 1
40 650517 PLUG/PIPE HS 1/4 1
41 650687 BOLT/CARRIAGE 5/16 X 3/4 1
42 650734 BOLT/CARRIAGE 5/16 X 2-1/4 4
43 650781 BOLT/CARRIAGE 5/16 X 1-1/2 5
44 651065 BOLT/CARRIAGE 5/16 X 1 2
45 652040 BOLT/CARRIAGE 5/16 X 2-1/2 4
46 660000 PLUG/PIPE SQUARE HEAD 1/8 1


4240 Models: SN 003450 and Before 1
T-BAR
HAND/FOOT
190180_190435

Ref. Part Quantity
No. No. Description T-Bar Hand/Foot
1 189843 TUBE/TILT UPPER 1 -
189841 TUBE/TILT UPPER - 1
2 189844 TUBE/TILT TLOWER 1 -
189842 TUBE/TILT LOWER - 1

8
5
Self-Level Valve Hydraulics 11
4
Optional Hydraulics
7

3
6
2
1
10
9
8
6
11
1
4
7 10
3
189458_191690

Ref. Part
2 067761 FITTING/90° SAE10 X JIC10 1
3 210-31017 NUT/LOCK 5/16 2
5 072807 TEE/MALE RUN STR. THD 1
7 135367 a VALVE/SELF-LEVEL 1
8 191454 TUBE/SELF-LEVEL/BOTTOM 1
9 191460 TUBE/CONTROL VALVE/LIFT 1
10 191461 TUBE/LIFT 1
11 652040 BOLT/CARRIAGE 5/16 X 2-1/2 2
Ref. Part
2 071701 NUT/LOCK 5/16 2
3 076031 FITTING/90° SAE10 X JIC08 1
4 088935 FITTING/TEE JIC08 X FLFSW08 X JIC08 1
5 089099 UNION/HYDRAULIC FITTING 2
6 135367 a VALVE/SELF-LEVEL 1
8 189719 TUBE/SELF-LEVEL TOP 1
9 189720 TUBE/SELF-LEVEL BOTTOM 1
10 230-32754 ADAPTER/SWIVEL 7/8 - 3/4 1
11 652040 BOLT/CARRIAGE 5/16 X 2-1/2 2

Standard Hydraulics 4
11

5
9
3
10 6
1

190242_191691

Ref. Part
1 056086 ELBOW/90° UNION 1
2 075236 CAP 7/8 37° FLARE 1
3 079098 PLATE/TWIN COVER 2
4 079126 CLAMP/TUBE 5/8 1
5 088904 CLAMP/TUBE 1/2 1
6 191481 TUBE/LIFT LEFT 1
8 191486 TEE FITTING/TUBE 7/8 JIC 1
9 191490 TUBE/LIFT RIGHT 1
10 650545 SCREW/CAP 5/16 X 1-1/4 1
11 650577 SCREW/CAP 5/16 X 1-1/2 1
Ref. Part
1 131529 PLUG SAE08 1

HYDRAULICS - LIFT ARM

44 26
24
27
23 41 3 18
38 44 18
HIGH FLOW
OPTION SHOWN 17
7
24
19
41 23
13 3
2 33
21
40
10 14 19
4
28 17
15 13
7 43
38 2
8
38 3 7 38
20 10
33 1 3
4 40
11
42 33 28
34
16
12 7
4
6
16
5
30 36 36 30
29 37 32 34
25
9 22 5 42
6 22
25
39
40
39 9
31
35 28 7
40 31
28
7
35
192004

Ref. Part
1 040-33727 BRACKET/COUPLER RETAINER 1
2 054626 ADAPTOR/STRAIGHT 80RM X 8JICM 2
3 054816 FITTING/ELBOW 90° 4
4 064422 SCREW/CAP LOCKING 3/8 X 1-1/2 5
5 064669 FITTING/TEE TUBE 7/8 JIC 2
7 071703 NUT/LOCK 3/8 6
8 072615 FITTING/90° SAE12 X JIC10 2
350-27267 O-RING 1-1/16 1
350-32552 RING/SNAP 1
9 076880 FITTING/45° SAE08 X JIC08 2
10 187581 CLAMP/HOSE #44 2
11 100-32164 COUPLER/HYDRAULIC FLAT-FACED MALE 1-1/16 1
350-32552 RING/SNAP 1
12 100-32167 COUPLER/HYDRAULIC FLAT-FACED FEMALE 1-1/16 1
350-32552 RING/SNAP 1
13 170-35000 a CYLINDER/LIFT 2
14 170-35015 HYDRAULIC LINE/OUTER 1
15 170-35016 HYDRAULIC LINE/INNER 1
16 170-35018 HOSE/HYDRAULIC 3/8 X 14-1/2 2
17 170-35035 ASSEMBLY/ HYDRAULIC HOSE AND TUBE 3/8 X 21-1/2 2
18 170-35037 ASSEMBLY/HYDRAULIC HOSE 3/8 X 21 2
19 170-35039 HYDRAULIC LINE/LIFT CYLINDER 2
20 170-35048 ASSEMBLY/HYDRAULIC LINE 1
23 187924 PIN/PIVOT LIFT 2
24 190212 HOSE 8M3K X 38 2
25 190828 a CYLINDER/TILT 2
26 192000 HOSE/MEDIUM PRESSURE 1/2 X 42-1/2 1
27 192001 HOSE/MEDIUM PRESSURE 1/2 X 31-1/2 1
28 220-32643 PIN/PIVOT 4
29 220-32674 PIN/PIVOT TILT CYLINDER 2
30 310-32392 SCREW/CAP 5/8 X 1 2
31 335-32203 SEAL 4
32 350-32552 RING/SNAP 2
38 570002 ZERK/GREASE STRAIGHT 1/8 NPT 4
39 570005 ZERK/GREASE 90° 1/8 NPT 2
40 650492 SCREWCAP 3/8 X 2-1/2 4
41 650818 SCREW/CAP 3/8 X 3 2
42 650987 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2 3
43 651648 SCREW/CAP HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 3
44 137859 TIE/DUAL CLAMP 2


27 41 3 20 26
18
38
19
26
7 20 19
25
21 41 27
13 3
2 33
23
40
10 15 13
4
28
16
43 21
7
2
8
38 3 7 38
22 10
33 1
3
4 40
11
42 33 28
34 38
17
12 7
4
6
17
5
30 36 36 30
29 37 32 34
14
9 24 5 42
6 24
14
39
40
39 9
31
35 28 7
31
40 28 7 35
190032

Ref. Part
1 040-33727 BRACKET/COUPLER RETAINER 1
2 054626 ADAPTOR/STRAIGHT 80RM X 8JICM 2
3 054816 FITTING/ELBOW 90° 4
4 064422 SCREW/CAP LOCKING 3/8 X 1-1/2 5
5 064669 FITTING/TEE TUBE 7/8 JIC 2
7 071703 NUT/LOCK 3/8 6
8 072615 FITTING/90° SAE12 X JIC10 2
9 076880 FITTING/45° SAE08 X JIC08 2
10 087850 CLAMP/HOSE #40 2
11 100-32164 COUPLER/HYDRAULIC FLAT-FACED MALE 1-1/16 1
12 100-32167 COUPLER/HYDRAULIC FLAT-FACED FEMALE 1-1/16 1
13 170-35000 a CYLINDER/LIFT 2
14 190828 a CYLINDER/TILT 2
15 170-35015 HYDRAULIC LINE/OUTER 1
16 170-35016 HYDRAULIC LINE/INNER 1
17 170-35018 HOSE/HYDRAULIC 3/8 X 14-1/2 2
18 170-35029 ASSEMBLY/ HYDRAULIC HOSE AND TUBE 1/2 X 44 1
19 170-35035 ASSEMBLY/ HYDRAULIC HOSE AND TUBE 3/8 X 21-1/2 2
21 170-35039 HYDRAULIC LINE/LIFT CYLINDER 2
25 190149 HOSE/MEDIUM PRESSURE 1/2 1
26 190212 HOSE 8M3K X 38 2
27 187924 PIN/PIVOT LIFT 2
28 220-32643 PIN/PIVOT 4
29 220-32674 PIN/PIVOT TILT CYLINDER 2
30 310-32392 SCREW/CAP 5/8 X 1 2
31 335-32203 SEAL 4
32 350-32552 RING/SNAP 2
38 570002 ZERK/GREASE STRAIGHT 1/8 NPT 4
39 570005 ZERK/GREASE 90° 1/8 NPT 2
40 650492 SCREWCAP 3/8 X 2-1/2 4
41 650818 SCREW/CAP 3/8 X 3 2
42 650987 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2 3
43 651648 SCREW/CAP HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 3

HYDRAULICS - AUXILIARY
4240 Models: SN 005401 - 005627
Auxiliary Servo Hydraulics - EU Only
NOTE:
1. APPLY LOCTITE™ 242
8 5
2
TO TANK
4
6
3
12 10 9
11 12
SEE NOTE
2
410092

Ref. Part 4240 Servo
1 061574 O-RING 1
2 061946 CLAMP/HOSE #24 SAE 2
3 067761 FITTING/90° SAE10 X JIC10 1
4 135139 FITTING/90° XL SAE10 X JIC10 1
5 188974 FITTING/90° SAE20 X HB20 1
6 189383 a PUMP/GEAR 1.37/.84 1
7 190693 HYDRAULIC HOSE/TUBE 1
9 195596 HOSE/SUCTION 59” 1
10 230-32505 FITTING/90° 16SAE X 20HB 1
11 650491 SCREW/CAP 3/8 X 1-1/4 2
12 654026 WASHER/LOCK 3/8 2


4240 Models: SN 003451 and Up NOTE:
1. APPLY LOCTITE 242
7
6 10
3 1
1
9 TO TANK
12
11
SEE NOTE
8
2
12

8
1
7
10
1 3
TO TANK
9
12
NOTE:
11 APPLY LOCTITE 242
190281_189408
191792_191863 SEE NOTE TORQUE TO 30 FT/LBS
3
12

Ref. Part
1 061946 CLAMP/HOSE #24 2
3 135139 FITTING/90° SAE10 X JIC10 1
4 188974 FITTING/90° SAE20 X HB20 1
5 189384 a PUMP/DOUBLE GEAR 1.20/.84 (36/3840 MODELS) 1
189383 a PUMP/DOUBLE GEAR 1.37/.84 (4240 MODELS) 1
6 190136 HOSE/SUCTION 1
9 230-32356 ADAPTOR 45° 1-5/16SAE X 1-1/4 HS 1
10 129933 O-RING 152 N70 1
11 650491 SCREW/CAP 3/8 X 1-1/4 2
12 654026 WASHER/LOCK 3/8 2
Ref. Part
1 061946 CLAMP/HOSE #24 2
2 067761 FITTING/90° SAE10 X JIC10 1
5 188974 FITTING/90° SAE20 X HB20 1
6 189384 a PUMP/DOUBLE GEAR 1.20/.84 (36/3840 MODELS) 1
189383 a PUMP/DOUBLE GEAR 1.37/.84 (4240 MODELS) 1
7 190136 HOSE/SUCTION 1
9 230-32356 ADAPTOR 45° 1-5/16SAE X 1-1/4 HS 1
10 129933 O-RING 152 N70 1
11 650491 SCREW/CAP 3/8 X 1-1/4 2
12 654026 WASHER/LOCK 3/8 2

CONTROLS - TRACTION, LIFT AND TILT
37
T-Bar Controls
72
Servo Hydraulics
90
4240 Models 5
4
SN 005401 - 005627 15
43 84
63
9 84
67
32
62 63
EU Only 87
82
84
46 11 43
8 67 61
1
70 84 83
73
9 62 56
15 61
63
14 13 51
1 63
42
50 82 12 13
FLOOR & RIGHT T-BAR 88 45 80
87 12
52
21 26
91 23
49 21
12
87 20
45
24 12
18
16 44
47 85
56 71
28 61
63
3
91 7
10 69 75
6
48
47 14 41
81
30
15
11
36
76 55
58
60
9
92
30
72 40
41
81
14
11
92 15
55
90 9 76
65
60 92
92 57 9
4
5
19
77 2
LEFT T-BAR
9
17
34
54
8 35
27
89 39
66
33
53 94
96 96
74 38
93 96
22 34
15 11
22 73 29
29
33 31
79 64
15 78
14
9 59 86
14 25 7
410246 84 95
93 15 2
68
84
9 77

4240 Servo
Ref. Part T-Bar
1 010-32440 BEARING/FLANGE MOUNT/FM 3
2 010-32441 BEARING/FLANGE MOUNT/FL 2
3 030-31827 SCREW/SHOULDER 5/16 1
4 040-33728 BOOT COVER/RIGHT 2
5 040-33748 BOOT COVER/LEFT 2
6 045-31440 BUSHING/SUPER OILITE 1
8 045-31488 BUSHING/OILITE FLANGED 2
9 054202 ROD END 3/8 FEMALE/STUD 8
10 054885 ASSY/ BALL JOINT 1
11 056937 WASHER/FLAT 25/32 4
13 071700 NUT/LOCK 1/4 6
14 071703 NUT/LOCK 3/8 9
15 071704 NUT/LOCK 3/8 8
16 071706 NUT/LOCK 1/2 1
17 072871 SCREW/CAP 3/8 X 2 2
19 076590 SCREW/CAP FLANGE LOCK 1/2 X 1 2
21 081380 CAP/SCREW LOCKING 5/16 X 3/4 4
22 088912 WASHER/FLAT HEAVY 13/32 2
23 090-32042 CABLE/ THROTTLE 1
24 090-32513 WELDMENT/THROTTLE PEDAL 1
25 090-32519 WELDMENT/DRIVE CONTROL 1
26 090-32528 BRACKET/CABLE MOUNT 1
27 090666 NUT/LOCK FLANGE SERRATED 3/8 1
28 121002 NUT/LOCK 1/4 1
29 128316 BUSHING/PIVOT 2
30 131842 NUT/SPIRALOCK™ 5/16 2
31 134241 SPACER/PIVOT 1
32 134327 STOP/T-BAR 1
33 134757 DAMPER 2
36 134888 HANDLE ASSY/LEFT GRIP 1
37 134889 HANDLE ASSY/RIGHT GRIP 1
38 134966 WASHER/FLAT HARDENED 1/2 2
39 135448 SUPPORT/PUMP 1
40 140270 ROD/CONTROL 1
41 189508 CONTROL ARM/PUMP 2
42 189620 SUPPORT/HYDRAULIC CONTROL 1
43 191538 ROD/CONTROL LIFT 2
44 191628 BRACKET/STIFFENER 1
45 191631 CONTROL MOUNT/WELDMENT 1
46 191639 WELDMENT/BRACKET CONTROL MOUNT 1
47 191648 WELDMENT/CONTROL MOUNT 1
48 241745 WELDMENT/AUXILIARY PEDAL 1

T-Bar Controls 37
Servo Hydraulics 72
4240 Models 90
5
4
SN 005401 - 005627 43 84
63
15
9 84
67
32
EU Only 87
82 62 63
46 11 84
43
8 67 61
1
70 84 83
73
9 62 56
15 61
63
14 13 51
1 63
42
50 82 12 13
FLOOR & RIGHT T-BAR 88 45 80
87 12
52
21 26
91 23
49 21
12
87 20
45
24 12
18
16 44
47 85
56 71
28 61
63
3
91 7
10 69 75
6
48
47 14 41
81
30
15
11
36
76 55
58
60
9
92
30
72 40
41
81
14
11
92 15
55
90 9 76
65
60 92
92 57 9
4
5
19
77 2
LEFT T-BAR
9
17
34
54
8 35
27
89 39
66
33
53 94
96 96
74 38
93 96
22 34
15 11
22 73 29
29
33 31
79 64
15 78
14
9 59 86
14 25 7
410246 84 95
93 15 2
68
84
9 77

4240 Servo
Ref. Part T-Bar
49 191670 PLATE/FLOOR 1
50 191730 CABLE 52” 1
51 192051 CLEVIS/SHORT 1/4 1
52 192081 WELDMENT/CABLE MOUNT 1
53 192366 BRACKET/LINKAGE ASSY 1
54 193448 ASSY/STOP PLATE 1
55 193654 ASSY/CONTROL STOP 2
56 200-32287 YOKE/CLEVIS 2
59 210-32126 NUT/HEX CENTERLOCK M10 1
60 210-32134 NUT/HEX 3/8 LEFT THREAD 2
61 220-16148 PIN/CLEVIS 1/4 X 3/4 3
62 220-28739 PIN/CLEVIS 2
63 220-32680 PIN/CLIP RUE #8 5
64 241181 BRACKET/REVERSE STOP 1
65 241663 ROD/THREADED 2-3/4 1
66 243522 ASSEMBLY/CONTROL BRACKET 1
67 250-32609 YOKE 2
68 290-32584 ROD/CONTROL 1
69 310-27919 SCREW/FLANGE WHIZLOCK 1/2 X 2 1
70 360-32625 SPACER 1
71 380-32255 SPRING 1
72 420-35655 BOOT/T-BAR 2
73 480-32362 BUSHING 2
74 650453 SCREW/CAP 1/2 X 1-1/2 2
75 650454 SCREW/CAP 1/2 X 3-3/4 1
76 650486 SCREW/CAP 5/16 X 3/4 2
77 650488 SCREW/CAP 3/8 X 3/4 4
78 650490 SCREW/CAP 3/8 X 1 1
79 650491 SCREW/CAP 3/8 X 1-1/4 1
80 650491 SCREW/CAP 3/8 X 1-1/4 1
81 650493 SCREW/CAP 3/8 X 3 2
82 650512 SCREW/CAP 1/4 X 3/4 6
83 650533 SCREW/CAP 3/8 X 1-1/2 1
84 650552 NUT/HEX 3/8 6
85 650553 PIN/COTTER 1/8 X 3/4 1
86 650594 SCREW/CAP 1/2 X 3-1/4 1
87 650704 BOLT/CARRIAGE 3/8 X 1 6
88 650811 BOLT/CARRIAGE 1/2 X 1 1
89 650818 SCREW/CAP 3/8 X 3 1
90 651312 SCREW/MACHINE CROSS-RECESSED TRUSS HEAD #10 X 1/2 12
91 651648 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 4
92 653039 NUT/JAM 3/8 4
93 654002 WASHER/FLAT 1/4 2
94 654004 WASHER/FLAT 5/16 2
95 656011 SCREW/CAP M10 X 45 MM 1
96 656048 NUT/HEX M8 4

T-Bar Controls

4240 Models (Non-Servo): SN 003451 and Up
47
48
60 B 47
60 48 D
A 32
32 46
58 60
29 46
63 35 58 9
1 60
8 9
C 28
59
26 58 31
54 11 51
15 63 4
14 1 40 47
12 56 65
45
13 67 2
41
15 57 69
65 1 12
13 13 18
4 C
5
5 64
58
A 63 47
34 45
B
38 43 D 42
53
19 14 27
SEE NOTE 1 51 24
53
17 2
70 14 14 56
12 33 12
62 2
66
63 14
19
14 44
39
56
59
15
16 9 7
52 20
2 30
56 56 23
E 61
22 2 68
47 42
E 45
9 56
3 10 60 49 9
21
50 15
6
25 60
7
37
NOTE
36 1. USE THESE ITEMS TO PLUG UN-USED HOLES IN KICKPLATE
TO HELP REDUCE OPERATOR SOUND LEVELS.
55
66
191531

Ref. Part T-Bar
1 010-32440 BEARING/FLANGE MOUNT 3
3 137204 SCREW/SHOULDER 3/8 1/2 1
4 040-33728 COVER/BOOT RIGHT 2
5 040-33748 COVER/BOOT LEFT 2
9 054202 END/ROD 3/8 FEMALE STUD 6
10 054885 ASSY/BALL JOINT 1
11 056937 WASHER/FLAT 25/32 AR
13 071700 NUT/LOCK 1/4 6
14 071703 NUT/LOCK 3/8 12
15 071704 NUT/LOCK 3/8 6
16 071706 NUT/LOCK 1/2 1
18 081374 NUT/HEX WHIZLOCK 1/2 1
20 090-32042 CABLE/THROTTLE 1
21 090-32513 PEDAL/THROTTLE 1
22 090-32517 PIVOT/DRIVE CONTROL 1
23 090-32519 CONTROL/DRIVE 1
24 090-32528 MOUNT/BRACKET CABLE 1
25 121002 NUT/HEX 1/4 1
26 134327 STOP/T-BAR 1
27 134757 DAMPER 1
28 134888 HANDLE/CONTROL LEFT 1
29 134889 HANDLE/CONTROL RIGHT 1
30 188415 BRACKET/CONTROL 1
32 191538 ROD/CONTROL LIFT 2
34 191631 MOUNT/CONTROL 1
35 191639 BRACKET/CONTROL MOUNT 1

T-Bar Controls

4240 Models (Non-Servo): SN 003451 and Up
47
48
60 B 47
60 48 D
A 32
32 46
58 60
29 46
63 35 58 9
1 60
8 9
C 28
59
26 58 31
54 11 51
15 63 4
14 1 40 47
12 56 65
45
13 67 2
41
15 57 69
65 1 12
13 13 18
4 C
5
5 64
58
A 63 47
34 45
B
38 43 D 42
53
19 14 27
SEE NOTE 1 51 24
53
17 2
70 14 14 56
12 33 12
62 2
66
63 14
19
14 44
39
56
59
15
16 9 7
52 20
2 30
56 56 23
E 61
22 2 68
47 42
E 45
9 56
3 10 60 49 9
21
50 15
6
25 60
7
37
NOTE
36 1. USE THESE ITEMS TO PLUG UN-USED HOLES IN KICKPLATE
TO HELP REDUCE OPERATOR SOUND LEVELS.
55
66
191531

Ref. Part T-Bar
37 241745 PEDAL/AUXILIARY 1
39 191730 CABLE 52” 1
40 192051 CLEVIS/SHORT 1/4 1
41 192081 MOUNT/CABLE 1
42 200-32287 YOKE 2
45 220-16148 PIN/CLEVIS 1/4 X 3/4 3
46 220-28739 PIN/CLEVIS 2
47 220-32680 PIN/CLIP RUE #8 5
48 250-32609 YOKE 2
49 290-32584 ROD/CONTROL 1
51 360-32625 SPACER 2
52 380-32255 SPRING 1
53 420-35655 BOOT/T-BAR 2
54 480-32362 BUSHING 1
55 650454 SCREW/CAP 1/2 X 3-3/4 1
56 650488 SCREW/CAP 3/8 X 3/4 10
57 650491 SCREW/CAP 3/8 X 1-1/4 1
58 650512 SCREW/CAP 1/4 X 3/4 6
59 650533 SCREW/CAP 3/8 X 1-1/2 2
60 650552 NUT/HEX 3/8 6
61 650553 PIN/COTTER 1/8 X 3/4 1
62 650650 SCREW/CAP 1/2 X 3-1/2 1
63 650704 BOLT/CARRIAGE 3/8 X 1 6
64 650811 BOLT/CARRIAGE 1/2 X 1 1
65 651312 SCREW/MACHINE TRUSS HEAD SLOTTED #10 X 1/2 12
66 651648 SCREW/HEX WASHER HEAD THREAD-FORMING 5/16 X 3/4 4
67 654004 WASHER/FLAT 5/16 2
68 656011 SCREW/CAP M12 X 45 MM 1
69 656048 NUT/HEX M8 2
70 192695 FOAM/FOOT PLATE 1

T-Bar Controls

47 48
A
67 16
52 47 49 B
49 67 48 44
52 32
67 30
31
C
9 41
67 34
17 50
70 1 65 13
60 8 58
6 4
28 35 64 73
77 5
14 56 75
65 29
26
1 12 71
13 66
73 12
40 64
1 42
4 10
14 63
65 59
5 72 2
59 36
18 A
27 B
19 C
54 11 43 25
74 56
16
2 63
70 2
13
11 33
69 63 45
21 11
15 14 66
39 20
7
48 2 13
55 23
63 24
46 76
63 2
22 9
3
57 68
53 62 67 9
6
40 51
7
67 14
38
61
37
74
189593

Ref. Part T-Bar
3 137204 SCREW/SHOULDER 3/8 X 1/2 1
10 056937 WASHER/FLAT 25/32 AR
12 071700 NUT/LOCK 1/4 6
13 071703 NUT/LOCK 3/8 13
14 071704 NUT/LOCK 3/8 6
15 071706 NUT/LOCK 1/2 1
17 079039 ROD END/FEMALE 3/8 1
18 081374 NUT/HEX WHIZLOCK 1/2 1
20 090-32042 CABLE/THROTTLE 1
21 090-32358 CABLE/AUXILIARY 1
22 090-32513 PEDAL/THROTTLE 1
23 090-32517 PIVOT/DRIVE CONTROL 1
24 090-32519 CONTROL/DRIVE 1
25 090-32528 MOUNT/BRACKET CABLE 1
26 090-32549 PIVOT/AUXILIARY 1
27 090-32553 MOUNT/CONTROL 1
28 134327 STOP/T-BAR 1
29 134757 DAMPER 1
32 170-35068 SOLENOID/AUX LOCK 1
33 188415 BRACKET/CONTROL 1
34 NSS BRACKET/LOCK BASE 1
35 189619 BRACKET/CONTROL MOUNT 1
38 190077 PEDAL/AUXILIARY 1
39 200-32287 YOKE 2
40 200-32449 JOINT/BALL 2

T-Bar Controls

47 48
A
67 16
52 47 49 B
49 67 48 44
52 32
67 30
31
C
9 41
67 34
17 50
70 1 65 13
60 8 58
6 4
28 35 64 73
77 5
14 56 75
65 29
26
1 12 71
13 66
73 12
40 64
1 42
4 10
14 63
65 59
5 72 2
59 36
18 A
27 B
19 C
54 11 43 25
74 56
16
2 63
70 2
13
11 33
69 63 45
21 11
15 14 66
39 20
7
48 2 13
55 23
63 24
46 76
63 2
22 9
3
57 68
53 62 67 9
6
40 51
7
67 14
38
61
37
74
189593

Ref. Part T-Bar
41 200-32698 LINKAGE/SPOOL LOCK AUXILIARY 1
44 210-21043 NUT/HEX JAM 9/16 1
46 220-16148 PIN/CLEVIS 1/4 X 3/4 2
47 220-28739 PIN/CLEVIS 3
48 220-32680 PIN/CLIP RUE #8 5
49 250-32609 YOKE 2
50 290-13537 ROD 1
51 290-32584 ROD/CONTROL 1
52 290-32587 ROD/CONTROL 2
54 330-33756 PLATE/FLOOR 1
55 330-33800 PLATE/SOUND 1
56 360-32625 SPACER 2
57 380-32255 SPRING 1
58 400-13676 WASHER 3/8 1
59 420-35655 BOOT/T-BAR 2
60 480-32362 BUSHING 1
61 650454 SCREW/CAP 1/2 X 3-3/4 1
62 650486 SCREW/CAP 5/16 X 3/4 2
63 650488 SCREW/CAP 3/8 X 3/4 10
64 650491 SCREW/CAP 3/8 X 1-1/4 2
65 650512 SCREW/CAP 1/4 X 3/4 6
66 650533 SCREW/CAP 3/8 X 1-1/2 2
67 650552 NUT/HEX 3/8 8
68 650553 PIN/COTTER 1/8 X 3/4 1
69 650650 SCREW/CAP 1/2 X 3-1/2 1
70 650704 BOLT/CARRIAGE 3/8 X 1 3
71 650774 BOLT/CARRIAGE 1/2 X 2 1
72 650811 BOLT/CARRIAGE 1/2 X 1 1
74 651648 SCREW/HEX WASHER HEAD THREAD-FORMING 5/16 X 3/4 4
75 654004 WASHER/FLAT 5/16 2
76 656011 SCREW/CAP M12 X 45 MM 1
77 656048 NUT/HEX M8 2

Hand and Foot Controls

32 27 D
37 F
44
21 32
6
40 28 33
13 39 14 33 27
40 14 7
25
31
45 A 25
7
38
26
47 31
15
37
2 C
3 31
8 26
9 E
36 5 35
42 44 42
G 11
A 35
46 8
I
1
16 44 B 35
D
25 22 35 F
11 G H
12 H 16
24
1 2
4 6 23
I B
10 4 47
32
27
3
33 5
43
6
C
48 11
43 18 36
34 48
4
20
41 9
30
12
48
29 E 43
48 49 19
34
17
191563

Ref. Part Hand and Foot
1 030-31942 BOLT/SHOULDER 5/16 X 1-1/4 2
7 071401 NUT/LOCK 1/4 2
8 071703 NUT/LOCK 3/8 2
9 071704 NUT/LOCK 3/8 2
10 071706 NUT/LOCK 1/2 1
12 090-30303 PEDAL/FOOT 2
13 132346 SPACER/PIVOT 1
14 132373 BEARING/FLANGED 1/2 2
15 136011 HANDLE/LOWER 1
16 170-34590 ABSORBER/SHOCK 2
19 191570 PIVOT/PEDAL LEFT FOOT 1
20 191575 PIVOT/PEDAL RIGHT FOOT 1
21 191593 GRIP 1
25 191730 CABLE 52” 3
26 191798 PIN/SPRING CLEVIS 1/4 2
27 192051 CLEVIS/SHORT 1/4 3
30 192460 COVER/LINKAGE 1
31 200-28721 CLEVIS 3
32 220-16148 PIN/CLEVIS 1/4 X 3/4 3
33 220-32680 PIN/CLIP RUE #8 3
34 400-30803 WASHER/FLAT 2
36 420-35655 BOOT/T-BAR 2
37 420-36179 GRIP 2
38 650225 SCREW/SET SQUARE HEAD CUP POINT 5/16 X 1/2 1
39 650419 SCREW/CAP 1/4 X 1-3/4 1
40 650484 SCREW/CAP 5/16 X 1/2 2
41 650486 SCREW/CAP 5/16 X 3/4 2
42 650579 SCREW/CAP 3/8 X 1-3/4 2
43 650650 SCREW/CAP 1/2 X 3-1/2 3
44 650704 BOLT/CARRIAGE 3/8 X 1 5
45 650839 SCREW/CAP 1/4 X 2-1/4 1
46 651020 BOLT/CARRIAGE 1/2 X 4 1
48 651648 SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4 8
49 192695 FOAM/FOOT PLATE 1

Hand and Foot Controls

44
32
33
53 29
27
48
5 8 F
13
3
4 35
43 40
47
30 8
12 17
9 C 49
34 D 10
2
9 48 40
36
33
15 E 32 20 44
45 11
6
9 34 19 6 38
48 48 5
50
16 55 23 31
51
56 21 49 D
1 52
39 42
11 24 8
5 D
C 2
E 42
9 18 F D
11 14 20
A
3
B 5
10 53
6 7
A B 4
6
48 50
50
37
48 43
9 28
41
46
37
22 54
5
26
14
26
50
54
5
54 25 41
189453

Ref. Part Hand and Foot
1 030-31941 BOLT/SHOULDER 5/16 X 5/8 1
2 030-31948 BOLT/SHOULDER 5/16 X 1 2
8 071703 NUT/LOCK 3/8 3
9 071704 NUT/LOCK 3/8 9
10 071706 NUT/LOCK 1/2 2
12 076589 SCREW/CAP WHIZLOCK 3/8 X 1 1
13 079039 END/ROD FEMALE 1
14 090-30303 PEDAL/FOOT 2
15 090-32507 LINKAGE/CONTROL UPPER 1
16 090-32508 LINKAGE/CONTROL LOWER 1
17 090-32551 CRANK/AUXILIARY BELL 1
18 090-32553 MOUNT/CONTROL 1
19 123383 END/ROD 3/8 MALE 1
20 170-34590 ABSORBER/SHOCK 2
21 170-35068 SOLENOID/ AUX LOCK 1
22 187910 COVER/LINKAGE 1
23 187921 PIVOT/AUXILIARY HANDLE 1
24 NSS BRACKET/LOCK BASE 1
25 189454 MOUNT/PEDAL CENTER FOOT 1
26 189457 PIVOT/FOOT PEDAL 2
29 200-32698 LINKAGE/SPOOL LOCK AUXILIARY 1
30 210-19532 NUT/HEX FLANGED CENTERLOCK 1/2 1
31 210-21043 NUT/HEX JAM 9/16 1
32 220-28739 PIN/CLEVIS 3
33 220-32680 PIN/CLIP RUE #8 3
34 250-32609 YOKE 2
35 290-13537 ROD 1
36 290-32320 ROD/CONTROL 2
37 290-32426 ROD/LINKAGE 2
38 310-32411 SCREW/CAP SELF-TAPPING 3/8 1
39 400-10541 WASHER/PINION 1
41 400-30803 WASHER/FLAT 2
43 420-35655 BOOT/T-BAR 2
44 420-36179 GRIP 2
45 650454 SCREW/CAP 1/2 X 3-3/4 1
46 650486 SCREW/CAP 5/16 X 3/4 2
47 650491 SCREW/CAP 3/8 X 1-1/4 1
48 650552 NUT/HEX 3/8 11
49 650579 SCREW/CAP 3/8 X 1-3/4 2
50 650650 SCREW/CAP 1/2 X 3-1/2 4
51 650704 BOLT/CARRIAGE 3/8 X 1 2
52 651020 BOLT/CARRIAGE 1/2 X 4 1
54 651648 SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4 6
55 652088 BOLT/CARRIAGE 1/2 X 3-1/2 1
56 654009 WASHER/FLAT 1/2 1

ELECTRICAL - CHASSIS

TO CIRCUIT BREAKER
#11 RED TO LINE
#10 & #10A RED TO LOAD
30
TO FUEL SENDER
25 5 31
15 29
15
12 26
1
21 TO REAR TAIL/
28 WORK LIGHTS NOTE 3
20 2
9
28 8
TO HORN 13
17 4 8
15 (OPTION) TO
30 TO AUTO GLOW TILT SOLENOID 24
MODULE TO FLASHER
TO GLOW SOL A&B OPTION 14
PORT TO ENGINE
TO GLOW SOL WATER TEMP
POST
15 ROPS MAIN
18 22 POWER 29 16 TO GLOW PLUGS
15 TO ALTERNATOR
6 27 NOTE 2
23 TO STARTER
4 TO ENGINE TO PRESSURE
TO ROPS MAIN 4 GROUND PUMP
CONNECTOR TO FUEL SHUTOFF
19 TO LOCKOUT 4
LIFT SOL.
NOTES: 11 33
1. COIL AND TIE BACKUP ALARM 32
WIRES IN SAFE LOCATION WHEN 4 GROUND TO CHASSIS
NOT IN USE 16 10
TO ENGINE
3 OIL
2. WIRE TIE ALTERNATOR WIRES TO TO AUX.
THE STARTER. WIRES CANNOT 7 4
SOL. LOCK
CONTACT EXHAUST MANIFOLD TO HORN SWITCH
OR MUFFLER. (OPTION)
AUXILIARY POWER
3. APPLY HI-TACK GASKET ADHESIVE 4 TO HYD. TEMP
SWITCH
TO BRAKE SOLENOID
TO BACKUP ALARM
(OPTION)
NOTE 1
34
HARNESS GROUND
410198

Ref. Part
1 030-31873 BOLT/CARRIAGE 5/16 X 9-1/2 1
2 040-33432 STOP/BATTERY 1
3 054985 CABLE/BATTERY 1
4 055648 TIE/WIRE 7
6 064260 NUT/HEX LOCK 5/16 2
8 071701 NUT/LOCK 5/16 2
9 072343 GASKET/FUEL SENDER 1
10 075028 CABLE/BATTERY NEGATIVE 1
11 076589 SCREW/CAP LOCKING 3/8 X 1 1
12 084175 NUT/HEX LOCK #10 2
13 090-28749 SENDER/FUEL 1
14 NSS BATTERY 12 V 675 CCA, 115 RESERVE, GROUP 24 1
15 134588 NUT/SPIRALOCK™ 1/4 11
17 191450 MODULE/AUTO GLOW CONTROL 1
18 193856 SOLENOID 1
19 195299 HARNESS/CHASSIS 1
243287 a HARNESS/ALTERNATOR JUMPER 1
20 195471 ASSY/RELAY MOUNTING BRACKET 1
21 242147 RELAY 40 A 3
22 195740 COVER/ELECTRICAL 1
23 210-19470 NUT/LOCK FLANGE 5/16 1
24 067847 NUT/HEX LOCK 3/8 1
25 242136 COVER/RELAY MOUNT 1
26 390-32773 CLAMP/BATTERY 1
27 420-34769 CABLE/BATTERY POSITIVE 1
28 420-35569 BREAKER/CIRCUIT 35 A 1
29 650687 BOLT/CARRIAGE 5/16 X 3/4 3
30 650748 BOLT/CARRIAGE 1/4 X 5/8 4
31 651650 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING TAP/R #10 X 1/2 5
32 654042 WASHER/LOCK EXTERNAL TOOTH 3/8 3
33 656006 SCREW/CAP M10 X 20 MM (NOT USED ON 3640/3840 MODELS) 1
34 656171 SCREW/CAP M8 X 14 MM 1
a) 4240 Models: SN 006030 - 006075. Jumper harness (P/N 243287) connects the three-pin chassis harness connection point for use on engines with a
two-pin alternator connection point. If the two-pin alternator is replaced, the three-pin-to-two-pin jumper harness needs to be removed.

3640 Models: SN 003391 - 003700

3840 Models: SN 003502 - 004000
4240 Models: SN 003921 - 005400
TO REAR TAIL/ TO FLASHER

23 WORK LIGHTS OPTION
15 TO FUEL SENDER
24 22
20
23 13 18
1
21
23 15
7 SEE NOTE 3 2
10 6
21
TO 6
TILT SOLENOID 17
11
TO HORN ROPS MAIN
(OPTION) POWER TO ENGINE
WATER TEMP
16
TO AIR PREHEAT
12 TO ALTERNATOR
SEE NOTE 2
22
4 TO STARTER
TO ROPS MAIN TO ENGINE
CONNECTOR 19 GROUND
TO FUEL SHUTOFF
14 TO LOCK
OUT LIFT SOL. 4
9 TO PRESSURE
PUMP
4 26
25
12 8 GROUND TO CHASSIS
3 TO ENGINE
TO AUX. OIL
SOL. LOCK 5
4
TO HORN SWITCH
AUXILIARY POWER (OPTION)
TO HYD. TEMP
SWITCH
TO BRAKE SOLENOID
NOTES:
TO BACKUP ALARM
(OPTION) 1. COIL AND TIE BACKUP ALARM
SEE NOTE 1 WIRES IN SAFE LOCATION WHEN
NOT IN USE
2. WIRE TIE ALTERNATOR WIRES TO
THE STARTER. WIRES CANNOT
CONTACT EXHAUST MANIFOLD
OR MUFFLER.
3. USE GASKET SEALER
191986c

Ref. Part
1 030-31873 BOLT/CARRIAGE 5/16 X 9-1/2 1
3 054985 CABLE/SOLENOID 1
4 055648 TIE/WIRE 7
6 071701 NUT/LOCK 5/16 2
10 090-28749 SENDER/FUEL 1
11 NSS BATTERY 12 V DC WET 675 CCA, GROUP 24, 115 RESERVE 1
13 189857 BRACKET/CIRCUIT BREAKER 1
15 210-19469 NUT/WHIZLOCK 1/4 6
16 210-19470 NUT/LOCK FLANGE 5/16 1
21 420-35602 RELAY 4
22 650687 BOLT/CARRIAGE 5/16 X 3/4 3
23 650748 BOLT/CARRIAGE 1/4 X 5/8 6
24 651650 SCREW/CAP HEX WASHER HEAD #10 X 1/2 5
25 654042 WASHER/LOCK STAR 3/8 3
26 656006 SCREW/CAP M10 X 20 MM 1

3640 Models: SN 003301 - 003390
3840 Models: SN 003401 - 003501
4240 Models: SN 003451 - 003920
TO FLASHER
TO REAR TAIL/
22 OPTION
15 WORK LIGHTS
23 21
19 17
22 13
1
20
22 15 7 NOTE 3 2
10 6
20
TO FUEL SENDER 6
TO 16
TILT SOLENOID
ROPS MAIN TO ENGINE
POWER WATER TEMP
TO AIR PREHEAT
TO LOCKOUT TO ALTERNATOR
LIFT SOL. NOTE 2
4 TO STARTER
TO ENGINE
TO ROPS MAIN
GROUND
18
14 4
11
9 TO PRESSURE
4
PUMP
25
24
TO AUX. SOL. 8
12 GROUND TO CHASSIS
LOCK 3
5 TO ENGINE OIL
4
AUXILIARY POWER TO HYD. TEMP

SWITCH
TO BRAKE SOLENOID
NOTES:
TO BACKUP ALARM (OPTION) 1. COIL AND TIE BACKUP ALARM 2. WIRE TIE ALTERNATOR WIRES TO
NOTE 1 WIRES IN SAFE LOCATION WHEN THE STARTER. WIRES CANNOT
NOT IN USE. CONTACT EXHAUST MANIFOLD
OR MUFFLER.
3. USE GASKET SEALER.
191986

Ref. Part
1 030-31873 BOLT/CARRIAGE 5/16 X 9-1/2 1
4 055648 TIE/WIRE 7
6 071701 NUT/LOCK 5/16 2
10 090-28749 SENDER/FUEL 1
15 210-19469 NUT/WHIZLOCK 1/4 6
20 420-35602 RELAY 4
21 650687 BOLT/CARRIAGE 5/16 X 3/4 2
22 650748 BOLT/CARRIAGE 1/4 X 5/8 6
25 656006 SCREW/CAP M10 X 20 MM 1

TO FLASHER 3640 Models: SN 003300 and Before

23 OPTION
TO REAR TAIL/
16 24
20 WORK LIGHTS 22 4240 Models: SN 003450 and Before
23 14
18
1
21
23 16 7 SEE NOTE 2
11 6
21
TO FUEL SENDER
TILT SOLENOID
17
6
ROPS MAIN TO ENGINE WATER

TEMP. SENDER TO ENGINE
POWER WATER TEMP.
TO AIR PREHEAT
TO LOCKOUT TO ALTERNATOR
LIFT SOL. SEE NOTE 2
4 TO STARTER
TO ENGINE
TO ROPS MAIN GROUND
15 10 19
4
12 TO PRESSURE
9 PUMP
4
TO AUX. SOL. 26
25
LOCK 8
13 GROUND TO CHASSIS
3
5 TO ENGINE
OIL
4
TO HYD. TEMP
AUXILIARY POWER SWITCH
SEE NOTE 1
TO BRAKE SOLENOID
SEE NOTE 1
TO BACKUP ALARM NOTES:

(OPTION) 1. COIL AND TIE BACKUP ALARM
WIRES IN SAFE LOCATION WHEN
NOT IN USE.
2. WIRE TIE ALTERNATOR WIRES TO
THE STARTER. WIRES CANNOT
CONTACT EXHAUST MANIFOLD
OR MUFFLER..
3. USE GASKET SEALER.
190095

Ref. Part
1 030-31873 BOLT/CARRIAGE 5/16 X 9-1/2 1
4 055648 TIE/WIRE 7
6 071701 NUT/LOCK 5/16 2
10 081433 COVER/TERMINAL 1
11 090-28749 SENDER/FUEL 1
16 210-19469 NUT/WHIZLOCK 1/4 6
21 420-35602 RELAY 4
22 650687 BOLT/CARRIAGE 5/16 X 3/4 2
23 650748 BOLT/CARRIAGE 1/4 X 5/8 6
26 656006 SCREW/CAP M10 X 20 MM 1

Electrical Section - EU

86((;,67,1*
+$5':$5(3/$&(6
139354

Ref. Part
1 054985 CABLE/BATTERY 1
2 091666 SWITCH/DISCONNECT 1
3 091667 PLATE/FACE 1
4 129419 BOOT/INSULATOR 2
5 187927 BRACKET/BATTERY SWITCH MOUNT 1

ELECTRICAL - ROPS/FOPS

36 18
33 28
34
15
10 1
14
5
11
2
35 9
31
23 32 26
37 30
3
8
6 12
21
7 20 22
17
36
19
27
16
4 29
13 25 24
TO DOME LIGHT
OPTION
TO HEADLIGHTS
TO SEAT BAR TO ROPS MAIN
SWITCH POWER
TO MAIN CHASSIS
CONNECTOR
410197 TO SEAT SWITCH

Ref. Part
1 055648 TIE/WIRE 1
3 064354 SCREW/CAP FLANGE LOCK 5/16 X 1 1
4 070634 NUT/HEX SERRATED LOCK 1/4 1
5 072340 GAUGE/HOURMETER 1
6 088040 HOUSING/DISPLAY 1
7 195087 SWITCH/IGNITION 1
073694 KEYS (SET OF 2) 1
131050 TAG/KEY 1
8 090-32472 SWITCH/BRAKE 1
9 090-32478 BUZZER 1
10 071401 NUT/LOCK 1/4 1
11 128738 BULB/LAMP 6
12 130064 GASKET/DISPLAY HOUSING 1
14 137113 GAUGE/TEMP (WATER) 1
15 137418 GAUGE/FUEL LEVEL 1
16 137602 CONNECTOR/12 V POWER PORT 1
17 137603 COVER/12 V POWER PORT 1
18 174983 TIMER/DELAY (BRAKE) 1
19 188947 BREAKER/CIRCUIT 15 A 3
21 191477 SWITCH/LIGHT 1
22 191635 KNOB/LIGHT SWITCH 1
23 195298 WIRE HARNESS/ROPS 1
24 195302 DECAL/INSTRUMENT PANEL 1
25 195508 PANEL/INSTRUMENT 1
26 210-19470 NUT/LOCK FLANGE 5/16 1
27 240385 STANDOFF #6 X 3/4 2
28 420-36100 TIMER/SEAT BELT (BUZZER) 1
30 420-36329 MOUNT/WIRE 1
31 650549 WASHER/LOCK #10 2
34 651648 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4 1
35 651746 SCREW/MACHINE PAN HEAD CROSS-RECESSED #4 X 3/8 2
36 654044 WASHER/LOCK HELICAL SPRING #6 4
37 188991 BOARD/DIODE 1


35
33 16
34
29 32
26
4
14 1
2
5
36
11 5
13
31
3
20 33 27 10 25 24
34
32
38
32
9
7 6 12
8
22 21
23
19
15
35
32
17
18
4 28 34 33 30
190139
35

Ref. Part
1 055648 TIE/WIRE 1
3 064354 SCREW/CAP SERRATED LOCK 5/16 X 1 1
4 070634 NUT/LOCK SERRATED 2
5 072340 GAUGE/HOURMETER 1
6 088040 HOUSING/DISPLAY 1
7 195087 SWITCH/IGNITION 1
073694 KEYS (SET OF 2) 1
131050 TAG/KEY 1
8 090-32441 SWITCH/GLOW PLUG 1
9 090-32472 SWITCH/BRAKE 1
10 090-32478 BUZZER 1
11 128738 BULB/LAMP 6
12 130064 GASKET/DISPLAY HOUSING 1
13 137113 GAUGE/WATER TEMPERATURE 1
14 137418 GAUGE/FUEL LEVEL 1
15 137602 CONNECTOR/12 V POWER PORT 1
16 174983 TIMER/DELAY (BRAKE) 1
18 188147 PANEL/INSTRUMENT 1
20 188963 WIRE/HARNESS ROPS 1
22 191477 SWITCH/LIGHT 1
23 191635 KNOB/LIGHT SWITCH 1
24 210-19470 NUT/HEX WHIZLOCK 5/16 1
25 210-32164 NUT/HEX ACORN #4 2
26 310-19832 SCREW/MACHINE TRUSS HEAD 1/4 X 1-3/4 1
27 310-32638 SCREW/PHILLIPS PAN HEAD #4 X 1/2 2
28 420-35319 CLAMP 1
29 420-36100 TIMER/SEAT BELT (BUZZER) 1
31 420-36329 MOUNT/WIRE 1
32 650548 SCREW/MACHINE ROUND HEAD SLOTTED #10 X 3/4 6
33 650549 WASHER/LOCK #10 6
35 651308 SCREW/MACHINE PAN HEAD SLOTTED 1/4 X 3/4 4
36 651648 SCREW/THREAD FORMING TAP/R 5/16 X 3/4 1
37 137603 COVER/12 V POWER PORT 1
38 188991 BOARD/DIODE 1

ELECTRICAL - LIGHTS
12
11
9
10
7 6
6 7
5
2 2 2 2
8 1 3 3 3 3 4
189839

ELECTRICAL - LIGHTS
Ref. Part
1 055648 TIE/WIRE 3
3 064260 NUT/LOCK 5/16 6
4 132285 CLIP/SINGLE 4
5 132286 CLIP/DOUBLE 2
6 241959 a LIGHT/WORK 2
7 241958 a LIGHT/RED 2
8 183934 HARNESS/REAR LIGHT 1
9 192601 GROMMET 2
10 420-36140 LOCK/SECONDARY 2
11 420-36141 HOUSING/CONNECTOR FEMALE 2
12 420-36292 HEADLIGHT 2
122488 BULB 1
a) Order replacement 35 W bulb part number 139530.

SOUND SUPPRESSION
EU Completing
NOTE:
5 REMOVE BULB SEAL ON SIDES OF
DOOR SHROUD BEFORE ADDING FOAM
13
4
5
10
SOUND BARRIER 8
KICKPLATE UPPER R.H.
11
NOTES:
1. WHEN INSTALLING FOAM, CAREFULLY PEEL THE RELEASE
11 LINER. THE PRESSURE SENSITIVE IS NOT
12
REPOSITIONABLE BE SURE TO HAVE IT ALIGNED
BEFORE PRESSING IN PLACE.
SOUND BARRIER
2. INSTALL ITEM 420-36208 TO BACK OF KICKPLATE
UPPER L.H.
(ALONG OUTSIDE EDGES) BEFORE ASSEMBLING KICKPLATE
TO SOUND BARRIER BRACKETS
6 3. ADJUST HIGH IDLE ENGINE RPM BETWEEN 2575-2625
3
2
LEFT SIDE
RIGHT SIDE
190456f

SOUND SUPPRESSION
Ref. Part
1 190422 PAD/ENGINE COVER REAR 1
2 190479 PAD/RIGHT FENDER PANEL 1
3 190481 PAD/LEFT FENDER PANEL 1
4 190817 FOAM/SEAL 1.0 X 3/4 X 34 2
5 191909 FOAM/PAD SOUND 3
6 191913 PAD/SOUND TOWER LEFT 1
7 192627 FOAM/FUEL TANK 1
8 192928 a BLANKET/INSULATION (4240 MODELS) 1
9 420-36205 FOAM/KICKPLATE 1
10 420-36207 FOAM/SEAT PLATE 1
11 420-36208 FOAM/SOUND BARRIER LEFT 2
12 420-36211 FOAM/FLOOR PLATE 1
13 420-36217 FOAM/WIRE HARNESS 1
a) 4240 Models: SN 003451 and Up. An integrated wrapped muffler, part number 195327, may be purchased for 4240 models. An integrated wrapped
muffler, part number 240155, may be purchased for 3640/3840 models.

TIRES

TIRES
Ref. Part 36/3840
1 808282 ASSY/WHEEL 8.50 X 15 HEAVY DUTY 8-PLY 1
183822 WHEEL 15 X 7 1
a TIRE/HEAVY DUTY 27 X 8.50 X 15 8-PLY 1
128507 STEM/VALVE 1
1 808283 ASSY/WHEEL 10.50 X 15 HEAVY DUTY 8-PLY 1
183825 WHEEL 15 X 8 1
a TIRE/HEAVY DUTY 27 X 10.50 X 15 8-PLY 1
128507 STEM/VALVE 1
1 808285 ASSY/WHEEL 10.00 X 16.5 8-PLY 1
183826 WHEEL 16.5 X 8.25 1
a TIRE/HEAVY DUTY 10 X 16.5 8-PLY 1
128507 STEM/VALVE 1
810711 b ASSY/WHEEL 7 X 15 SS NARROW 1
190534 WHEEL 15 X 6 NARROW 1
a TIRE/SS CHEVRON 7.00 X 15.00 1
128507 STEM/VALVE 1
a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.
b) Not shown. 3640 Models only with 6-bolt lug pattern.
Ref. Part Quantity

1 811307 ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL 1
240363 WHEEL 16.5 X 8.25 1
a TIRE/HEAVY DUTY 10 X 1635 8-PLY 1
128507 STEM/VALVE 1
1 811308 ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED 1
240363 WHEEL 16.5 X 8.25 1
a TIRE/HEAVY DUTY 10 X 1635 8-PLY 1
128507 STEM/VALVE 1
2 811309 ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY 1
240363 WHEEL 16.5 X 8.25 1
a TIRE/SEVERE DUTY 10 X 16.5 1
128507 STEM/VALVE 1
2 811311 ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOATATION QUICK GEL 1
240363 WHEEL 16.5 X 8.25 1
a TIRE/SEVERE DUTY 10 X 16.5 1
128507 STEM/VALVE 1
2 810905 c ASSY/WHEEL 10 X 27.50-15 1
193101 WHEEL 15 X 8.00 1
a TIRE/HEAVY DUTY 10 X 27.5-15 8-PLY FLOTATION 1
128507 STEM/VALVE 1
810451 b ASSY/WHEEL 6.50 X 16 SOLID RUBBER 1
810869 ASSY/WHEEL SOLID FLEX 10 X 16.5 LEFT 1
810870 ASSY/WHEEL SOLD FLEX 10 X 16.5 RIGHT 1
807801 b ASSY/WHEEL 10 X 16.5 HD 8-PLY NARROW 1
134372 WHEEL 16.5 X 8.25 1
128507 STEM/VALVE 1
1 811253 ASSY/WHEEL 31 X 15.50 HEAVY DUTY WIDE FLOTATION 1
194326 WHEEL 15 X 13 1
a TIRE/NHS 8 IT323 TL 1
128507 STEM/VALVE 1
1 807803 ASSY/WHEEL 10 X 16.5 HEAVY DUTY 1
134371 WHEEL 16.5 X 8.25 8-ON-8 1
191020 VALVE STEM/RUBBER 1
a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.
b) Not shown. c) Wheels intended for steel track applications only. Please specify right or left when ordering.

SECTION NOTES

DECALS
GENERAL INFORMATION
CAUTION
ALWAYS follow safety precautions on decals. Replace decals if they become damaged
or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in
their proper locations.
Decal location information assists in the selection and application of new decals, in the event the original
decals become damaged or the machine is repainted.
For decal replacement compare the location photographs to your machine BEFORE starting to refinish.
Check off each required decal using the illustrated reference number. Find the part number, description
and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s
Manual for information on the safety decals.
DECAL KIT
830611 International Generic Decals
NEW DECAL APPLICATION

Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove
smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining
proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out
the decal surface.
Specific decal part numbers for type of model,

control option and the Gehl logo must be
ordered separately.
PAINT FINISH. Use list below to order paint:

184768 One Gallon Gehl Yellow
184767 One Quart Gehl Yellow
184766 6-Pack Spray Cans Gehl Yellow
184765 One Gallon Gun Metal Gray

184764 One Quart Gun Metal Gray
184930 6-Pack Spray Cans Gun Metal Gray
906315 One Gallon Red

906316 6 (12 oz. Spray Cans) Red

DECALS
Ref. Part Quantity
No. No. Description 36/38/4240
1 137545 DECAL/RED REFLECTOR 2
2 137632 DECAL/HYDRAULIC OIL 1
3 137634 DECAL/DIESEL FUEL 1
4 137660 DECAL/ETHER 1
5 137661 DECAL/TIE DOWN 4
6 137814 DECAL/THROTTLE 1
7 140516 DECAL/FLAG 1
9 190469 DECAL/SERVICE 1
10 190646 DECAL/HYDRALOC™ 1
11 420-28290 TAPE/SAFETY WALK 1
12 420-35066 DECAL/ORIGINAL FILTER 2
13 420-35783 DECAL/OIL LEVEL 2
40 195775 DECAL/FUEL/SULFUR 1
Ref. Part Quantity

No. No. Description Domestic EU
14 137628 DECAL/WARNING MANUAL 1 -
137842 DECAL/WARNING MANUAL - 1
15 137637 DECAL/DANGER LIFTARM 1 -
137848 DECAL/DANGER LIFTARM - 1
16 137639 DECAL/WARNING GENERAL 1 -
137849 DECAL/WARNING GENERAL - 1
17 137647 DECAL/DANGER WARNING 1 -
137843 DECAL/DANGER WARNING - 1
18 137655 DECAL/DANGER NO RIDERS 1 -
137844 DECAL/DANGER NO RIDERS - 1
19 137657 DECAL/WARNING GENERAL 1 -
137845 DECAL/WARNING GENERAL - 1
20 137658 DECAL/DANGER HOT SURFACE 1 -
137846 DECAL/DANGER HOT SURFACE - 1
21 137683 DECAL/SAFETY SHUTDOWN 1 -
137847 DECAL/SAFETY SHUTDOWN - 1
22 137720 DECAL/ATTACHMENT BRACKET 1 -
137850 DECAL/ATTACHMENT BRACKET - 1
23 184214 DECAL/WARNING ROPS 1 -
184711 DECAL/WARNING ROPS - 1
24 420-35757 DECAL/CIRCUIT BREAKER 1 1

DECALS
Model Designation Decals
Ref. Part Quantity
No. No. Description 3640 3840 4240
25 190441 DECAL/3640 RIGHT 1 - -
190443 DECAL/3840 RIGHT - 1 -
240216 b DECAL/4240 RIGHT DLX - - 1
190445 a DECAL/4240 RIGHT - - 1
26 190442 DECAL/3640 LEFT 1 - -
190444 DECAL/3840 LEFT - 1 -
240215 b DECAL/4240 LEFT DLX - - 1
190446 a DECAL/4240 LEFT - - 1
a) 4240 Models: SN 005400 and Before.
b) 4240 Models: SN 005401 and Up.
Gehl Decals
Ref. Part Quantity
No. No. Description 3640 3840 4240
27 183963 DECAL/GEHL 3-3/4 X 16 1 1 1
28 184043 DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS/FOPS) 1 1 1
29 184306 DECAL/GEHL 4-3/4 X 20 2 2 2
39 191031 DECAL/E-SERIES 2 2 2
Control Decals
Ref. Part Quantity
No. No. Description T-Bar Hand/Foot
30 072853 DECAL/LIFT AND TILT 1 -
31 420-35630 DECAL/FOOT PEDAL BUCKET CONTROL - 1
32 072854 DECAL/FORWARD AND REVERSE 1 -
33 420-35751 DECAL/DUAL LEVER STEERING - 1
34 420-36167 TAPE/SAFETY WALK 4 2
36 192545 b DECAL/TWIN LEVERL/AUX - 1
420-36125 a DECAL/DUAL LEVER AUXILIARY - 1
37 420-35629 DECAL/FOOT PEDAL CONTROL LIFTARM - 1
38 420-35717 TAPE/SAFETY WALK - 1

DECALS
26
15 13
39
27
22
18
28

DECALS
24
19 20
3
4
2
12
9
17
37
1

DECALS
12
14
30 32
10
21
16

DECALS
25
11 34
39
34
34 34
34
38
11
34 31
33
23
36

DECALS
40
29
29

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Drive Motor and Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Main Control Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Solenoid Valve - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

LIFT CYLINDER

LIFT CYLINDER
Ref. Part
170-35000 CYLINDER/LIFT 2
1 170-35003 WELDMENT/BARREL 1
2 210-32109 NUT/HEX 7/8 1
4 170-35005 PISTON 1
5 190-32923 KIT/SEAL 1
6 010-32437 GLAND 1
7 210-32179 CAP/HEAD GLAND 1
8 650200 SCREW/SET ALLEN HEAD 5/16 x 5/16 1
9 170-35004 WELDMENT/ROD 1
10 045-31420 BUSHING/BASE OILITE 2
11 570002 ZERK/GREASE STRAIGHT 1/8 1

TILT CYLINDER

TILT CYLINDER
Ref. Part
190828 CYLINDER/TILT 2
1 170-35006 WELDMENT/BARREL 1
2 210-32109 NUT/HEX 7/8 1
4 170-35005 PISTON 1
5 190-32923 KIT/SEAL 1
6 010-32437 GLAND 1
7 210-32179 CAP/HEAD GLAND 1
8 650200 SCREW/SET 5/16 x 5/16 1
9 170-35007 WELDMENT/ROD 1
10 045-15773 BUSHING 2
11 570005 ZERK/GREASE 90° 1/8 2
12 045-31497 BUSHING 1

DRIVE MOTOR WITH PARKING BRAKE
Drive Motor 195321
4240 Models: SN 005401 - 005627
Servo Hydraulics - EU Only
#1
#2
#3
#4
#5
#6
Set of Seals
#11
#7
#8
#9
#10
195321_explosion

195321 MOTOR/DRIVE TMT400 2
1 310-32690 ASSY/BOLT MODULE 1
2 195202 ASSY/FLUSHING VALVE 1
3 240612 ASSY/END COVER MODULE 1
4 195203 ASSY/FLOW R MODULE 1
5 170-35011 ASSY/VALVING MODULE 1
6 140-32271 ASSY/GEAR SET MODULE 1
7 160-32924 ASSY/MOTOR FLANGE MODULE 1
8 240611 ASSY/BRAKE MODULE 1
9 320-32693 ASSY/SHAFT MODULE 1
10 160-32923 ASSY/MOUNTING FLANGE MODULE 1
11 190-32928 REPAIR KIT/SEAL 1

Bolt Module
Drive Motor 193796 310-32691 Flushing Valve Module - Item #35
195202
3840 Models: SN 003582 and Up End Cover Module
250-32612
4240 Models: SN 004293 and Up Flow R Module - Item #48
(Non-Servo) 195203
Valve Module
170-35011
Gear Set Module
140-32272
Set of Seals
190-32928
Motor Flange Module

160-32924
Brake Module
250-32610
Shaft Module
320-32693
Mounting Flange Module

160-32923
Drive Motor 250-32605

8
7 5
4
3
36 2
37 11
17 9
20
21 6
1
39 35 40 15
23 24 14
43 18
45 16
44 13
42 12
29 28 47
32 19
41 22
22
26 38
20 34 22
31
30 46
33
27
20
25

Ref. Part
193796 b MOTOR/DRIVE TMT300 2
250-32605 a MOTOR/DRIVE WITH BRAKE 2
320-32693 SHAFT MODULE ASSEMBLY (CONSISTS OF ITEMS 1-4) 1
1 NSS SHAFT/SPLINED 1
2 NSS FILTER/ORIFICE 1
3 NSS ASSEMBLY/BEARING 1
4 NSS NUT/BEARING 1
160-32923 MOUNTING FLANGE MODULE ASSEMBLY (CONSISTS OF ITEMS 5-11) 1
5 NSS MOUNTING FLANGE/BEARING HOUSING 1
6 NSS STOP RING/BEARING BRAKE 1
7 NSS SCREW M6 X 16MM 8
8 NSS PLUG/RELEASE PORT 1
9 NSS PLUG/RELEASE PORT 1
10 NSS SEAL/SHAFT 50MM X 72MM X 8MM 1
11 NSS O-RING 171.2MM X 2.62MM 1
250-32610 BRAKE MODULE ASSEMBLY (CONSISTS OF ITEMS 12-18) 1
12 NSS WASHER/BELLEVILLE 1
13 NSS PISTON 1
14 NSS DISC/OUTER 6
15 NSS DISC/INNER 5
16 NSS O-RING 135MM X 3MM 1
17 NSS SEAL/SHAFT 50MM X 72MM X 8MM 1
18 NSS RING/SNAP 1
160-32924 MOTOR FLANGE MODULE ASSEMBLY (CONSISTS OF ITEMS 19-22) 1
19 NSS FLANGE/MOTOR 1
20 NSS PLUG/DRAIN PORT 1
140-32272 GEAR SET MODULE ASSEMBLY (CONSISTS OF 22-24) 1
23 NSS SET/GEAR 1
24 NSS SHAFT/CARDAN 1
310-32691 BOLT MODULE ASSEMBLY (CONSISTS OF ITEM 25) 1
250-32612 END COVER MODULE ASSEMBLY (CONSISTS OF ITEMS 20, 26-41) 1
26 NSS END COVER/VALVE HOUSE 1
27 NSS PIN/GUIDE 5MM DIAMETER X 14MM 1
28 NSS PLATE/BALANCE 1
29 NSS PLUG/MAIN PORT 2
30 NSS RING/BACKUP 1
31 NSS RING/BACKUP 2
32 380-32426 a SPRING 6
35 195202 b VALVE/FLUSHING MODULE ASSEMBLY 1
36 230-32748 a PLUG 1
37 NSS O-RING 9MM X 1.5MM 1
38 NSS SPACER 1
39 045-31491 a STOP/FLUSHING VALVE 2
40 380-32423 a SPRING 2
41 NSS NAMEPLATE 1
170-35011 VALVING MODULE ASSEMBLY (CONSISTS OF ITEMS 22, 42-46) 1
42 NSS VALVE/DISC 1
43 NSS PLATE/CHANNEL 1
44 NSS DRIVE/VALVE 1
45 NSS PIN/GUIDE 4MM DIAMETER X 42MM 3
46 350-32584 RING/STOP 1
47 190-32928 REPAIR KIT/SEAL (CONSISTS OF ITEMS 10, 11, 16, 17, 22, 30, 31, 33, 34 AND 37) 1
48 195203 b FLOW R MODULE ASSEMBLY 1

TANDEM PUMP
195643 Tandem Pump
4240 Servo Hydraulics - EU Only
195644 Gear Pump End
SN 005401 - 005627
195644

TANDEM PUMP
195643 PUMP/TANDEM 1
195644 PUMP/SERVO GEAR PUMP END 1
2 123067 NUT/JAM 1
3 350-32273 RING/RETAINING 1
6 123069 WASHER/SEAL 1
7 123122 SCREW/CAP 8
8 123070 ASSY/ROTATING KIT 1
9 136978 ASSY/SERVO PISTON 1
10 128106 FOLLOWER/SERVO PISTON 1
11 123073 PLATE/COVER 1
12 a GASKET/COVER PLATE 2
14 a GASKET/HOUSING 1
16 127989 GASKET/CONTROL HOUSING 1
18 123080 ASSY/CAMPLATE 1
19 123081 RACE/THRUST 2
20 060746 BEARING/THRUST 1
21 240605 ASSY/RELIEF VALVE 1
24 650534 SCREW/CAP 2
25 650742 SCREW/CAP 2
26 123123 SCREW/CAP 6
27 123084 PLATE/VALVE 1
28 187380 ASSY/HOUSING 1
29 136983 ASSY/BACKPLATE 1
31 240607 SHAFT/DRIVE 1
33 a O-RING 1
38 123090 ASSY/PLUG 1
45 127710 SPACER 1
46 240609 ASSY/CHARGE RELIEF ADAPTOR 1
48 187382 ASSY/MANUAL SERVO CONTROL 1
127990 KEY 1
136986 SEAL/WIPER 1
57 136995 ASSY/PLUG 1
60 123110 WASHER 1
61 650584 WASHER 8
62 136988 WASHER 4
66 127990 KEY 1
a) Order seal kit part number 128108

TANDEM PUMP
195643 Tandem Pump
4240 Servo Hydraulics - EU Only
195642 Engine End
SN 005401 - 005627
195642

TANDEM PUMP
195642 PUMP/SERVO ENGINE END 1
2 123067 NUT/JAM 1
6 123069 WASHER/SEAL 1
7 123122 SCREW/CAP 8
8 123070 ASSY/ROTATING KIT 1
9 136978 ASSY/SERVO PISTON 1
10 128106 FOLLOWER/SERVO PISTON 1
12 a GASKET/COVER PLATE 2
14 a GASKET/HOUSING 1
16 127989 GASKET/CONTROL HOUSING 1
18 123080 ASSY/CAMPLATE 1
19 123081 RACE/THRUST 2
20 060746 BEARING/THRUST 1
23 P700679 SCREW/CAP 4
26 123123 SCREW/CAP 6
27 123084 PLATE/VALVE 1
28 187381 ASSY/HOUSING 1
29 137015 ASSY/BACKPLATE 1
31 240608 SHAFT/DRIVE 1
37 060748 WASHER 1
38 123090 ASSY/PLUG 1
40 123090 ASSY/PLUG 1
43 123093 SEAL/SHAFT 1
48 187382 ASSY/MANUAL SERVO CONTROL 1
127990 KEY 1
136986 SEAL/WIPER 1
57 136995 ASSY/PLUG 1
60 123110 WASHER 1
61 650584 WASHER 8
62 136988 WASHER 4
66 127990 KEY 1
a) Order seal kit part number 128108

TANDEM PUMP
Gear Pump End

30 & 31

TANDEM PUMP
Ref. Part
1 189383 PUMP/GEAR (4240 MODELS) 1
189384 PUMP/GEAR (36/3840 MODELS) 1
2 310-32694 SCREW 2
3 350-32583 O-RING 1
6 010-32444 BEARING 1
7 320-32697 SHAFT 1
8 310-32693 SCREW/SOCKET HEAD 4
9 NSS BRACKET/LIFTING 1
10 400-32575 WASHER 3
11 160-32929 HOUSING/VARIABLE 1
12 131577 PLUG 2
13 350-32424 O-RING 2
14 220-32346 PIN 2
15 010-32434 BEARING/TAPERED ROLLER 2
16 350-32580 O-RING 2
17 330-33736 COVER/TRUNNION 1
18 650486 CAP/SCREW 8
19 330-33795 ASSEMBLY/TRUNNION COVER 1
20 335-32308 SEAL 1
21 160-32930 SWASHPLATE/VARIABLE 1
22 400-32574 PLATE/THRUST 1
23 190-32936 KIT/CYLINDER BLOCK 1
24 170-35089 PLATE/VALVE 1
25 220-32683 PIN/SLOTTED 1
26 170-35088 ASSEMBLY/SCR VALVE/5000 PSI (345 BAR) 2
27 350-32423 O-RING 2
28 350-32240 O-RING 2
29 130-32236 GASKET/END CAP 1
30 190-32937 SEAL KIT/OVERHAUL (ITEMS 3, 16, 20, 27, 28 AND 29) 1
31 190974 KIT/SEAL GEAR PUMP (ITEM 1) 1

TANDEM PUMP
Engine End

36

TANDEM PUMP
Ref. Part
2 350-32600 O-RING 1
3 335-32306 CARRIER/SEAL 1
4 335-32307 TIP/SEAL 1
6 010-32442 BEARING 1
7 320-32696 SHAFT/PUMP 1
8 160-32928 HOUSING/VARIABLE 1
9 131577 PLUG 2
10 350-32424 O-RING 3
11 NSS BRACKET/LIFTING 1
12 310-32693 SCREW/SOCKET HEAD 4
13 010-32434 BEARING/TAPERED ROLLER 2
14 350-32580 O-RING 2
15 330-33736 COVER/TRUNNION 1
16 650486 SCREW/CAP 8
17 335-32308 SEAL 1
18 330-33795 ASSEMBLY/TRUNNION COVER 1
19 220-32346 PIN 2
20 160-32930 SWASHPLATE/VARIABLE 1
21 400-32574 PLATE/THRUST 1
22 190-32936 KIT/CYLINDER BLOCK 1
23 170-35087 PLATE/VALVE 1
24 220-32683 PIN/SLOTTED 1
25 130-32236 GASKET/END CAP 1
26 010-32443 BEARING/NEEDLE 2
27 160-32931 SECTION/CENTER 1
28 170-35088 ASSEMBLY/SCR VALVE 5000 PSI (345 BAR) 2
29 350-32240 O-RING 2
30 350-32423 O-RING 2
31 100-32173 COUPLING 1
32 230-32745 PLUG ASSEMBLY/CHARGE RELIEF 1
33 360-32653 SHIM KIT/CHARGE RELIEF 1
34 380-32427 SPRING/COMPRESSION 1
35 170-34981 POPPET/CHARGE RELIEF 1
36 190-32937 SEAL KIT/OVERHAUL (ITEMS 2, 4, 10, 14, 17, 25, 29 AND 30) 1

GEAR PUMP

GEAR PUMP
Ref. Part Quantity
189384 PUMP/DOUBLE GEAR 1.20/.84 1 -
189383 PUMP/DOUBLE GEAR 1.37/.84 - 1
1 190991 ASSY/FRONTPLATE 1 1
2 190983 ASSY/BACKPLATE 1 1
3 190988 ASSY/BODY 1 -
190989 ASSY/BODY - 1
4 190986 ASSY/BODY 1 1
5 191002 GEAR/DRIVE 1 -
191001 GEAR/DRIVE - 1
6 190996 IDLER GEAR/FRONT 1 -
191015 IDLER GEAR/FRONT - 1
7 191003 IDLER GEAR/REAR 1 1
8 NSS GASKET/BACKUP 2 2
9 NSS PLATE/WEAR 2 2
10 NSS SEAL/PRESSURE BALANCE 2 2
11 NSS SEAL/SHAFT 1 1
12 NSS WASHER 1 1
13 191012 SCREW/CAP 8 -
129423 SCREW/CAP - 8
14 NSS O-RING 4 4
26 191008 KEY 1 1
44 191011 GEAR/SLIP 1 1
48 191004 PLATE/ADAPTOR 1 1
50 NSS WASHER 4 4
57 NSS PLUG 1 1
190974 KIT/SEAL REPAIR (INCLUDES ITEMS 8-12, 14, 50, 57) 1 1

MAIN CONTROL VALVE
9
SEE NOTE 2
11
1-1/16 - 12 UNF
NOTES:
1. 192658 IS AN O-RING KIT.
7 2. 192685 COIL IS AVAILABLE
3 AS SINGLE PART, OR, AS A
COMPONENT OF KIT 240285.
11
6 10

MAIN CONTROL VALVE
Ref. Part
190907 VALVE/MAIN CONTROL 1
1 240272 KIT/CHECK VALVE 3
2 240285 KIT/SPOOL RETURN ACTION 1
3 192653 VALVE/RELIEF MAIN 1
4 240286 KIT/DETENT 1
5 240287 KIT/SPOOL RETURN ACTION 1
6 240274 PLUG 2
7 240278 VALVE/RELIEF ADJUSTABLE 2
8 192658 a KIT/O-RING 1
9 192685 COIL 1
10 240288 REATAINER/SEAL 3
11 103060 KIT/PLUG 1-1/6 2
a) Not Shown.

MAIN CONTROL VALVE


MAIN CONTROL VALVE
Ref. Part
1 170-35019 VALVE ASSEMBLY/CONTROL 1
2 170-35086 VALVE ASSEMBLY/RELIEF 1
3 190-32595 KIT/DETENT 1
4 190-32583 CENTERING KIT/TILT SPOOL 1
190-32599 KIT/O-RING 1
5 190-32689 KIT/FLOAT DETENT 1
6 650734 CARRIAGE/BOLT 5/16 X 2-1/4 2
7 071701 HEX/NUT CENTERLOCK 5/16 2
8 190-32670 KIT/LOAD CHECK 3
9 310-32561 SCREW 1

SELF-LEVELING VALVE
16 17 18 5 8 11
7
2
12
9
3
6
14 14
17
15
13 18
1 16
4

SELF-LEVELING VALVE
Ref. Part
135367 VALVE/SELF-LEVELING 1
2 NSS BODY 1
3 NSS SPOOL 1
4 NSS SPOOL 1
5 080808 PIN 1
6 a COVER 1
7 080809 CAP/ADJUSTMENT 1
8 a O-RING 1
9 080810 NUT 1
11 a O-RING 1
12 080811 SCREW/SET 1
13 129004 ASSEMBLY/PLUG 1
15 089961 SPRING 1
16 088473 CHECK/LOAD 2
18 088471 SPRING 2
129066 KIT/SEAL (Includes Items #6, #8 and #11) 1
a) Items part of the Seal Kit - 129066

SOLENOID VALVES - LIFT AND TILT

Ref. Part
184101 VALVE/SOLENOID 1
1 NSS VALVE BODY/STEEL 1
2 122840 CARTRIDGE 1
3 184105 COIL 1
4 121897 KIT/SEAL 1


Ref. Part
170-35009 VALVE/MANIFOLD 2
1 170-35083 VALVE/SOLENOID LESS COIL 2
190-32933 KIT/SEAL, REFERENCE # 1 2
170-35084 COIL, REFERENCE # 1 2
2 170-35073 VALVE/RELIEF 2
190-32934 KIT/SEAL, REFERENCE #2 2

SOLENOID VALVE - BRAKE

SOLENOID VALVE - BRAKE
Ref. Part
170-34994 VALVE ASSEMBLY/BRAKE SOLENOID 1
1 170-35085 VALVE ASSEMBLY/BRAKE SOLENOID, LESS COIL 1
190-32935 KIT/SEAL REPAIR, FOR REF #1 1
170-35084 COIL, FOR REF #1 1
2 230-32747 PLUG/HOLLOW HEX 1

Section Notes

Rear View Mirror Kit 806894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Self-Leveling Valve Kit 810709 (see also Self-Leveling Valve Kit 811204 below) . . . . . . . . . . 147
Cab - Door with Wiper & Washer Kit 808265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Cab Door 246-26748 Service Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Cab - Impact Resistant Door Kit 808382 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Impact Resistant Door 246-26755 Service Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . 151
Horn Kit 808274 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Four Point Lifting Kit 808273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical Disconnect Switch Kit 808240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Engine Block Heater Kit 805855 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Cab - Sliding Side Windows Kit 808266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Strobe Light Kit 808279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Interior Dome Light Kit 808271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Cab - Door Interlock Kit 830600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Coolant Temperature Gauge Kit 810212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Single Point Lift Kit 810834. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Engine Auto Shutdown Kit 808270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Cab - Heater/Defroster Kit 810739. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Pre-Cleaner Kit 810737 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Suspension Seat Kit 810422 and Standard Seat Kit 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Cab - Sound Suppression Kit 810738. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Backup Alarm Kit 810740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Lock Valve Kit 810721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Sound Suppression Kits 192635/192636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Rear Counterweight Kit 808383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Universal Radio Kit 810946 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Self-Leveling Valve Kit 811204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Rear Wiper Kit 811659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Cab - Vinyl Enclosure Kit . . . . . . . . . 808268 Catalytic Converter - 3-Cylinder . . . . 810772
Cab - Vinyl Door. . . . . . . . . . . . . . . . . 808694 Catalytic Converter - 4-Cylinder . . . . 808442
Cab - Vinyl Side Panels. . . . . . . . . . . . 808695 55” Bolt-On Cutting Edge Kit . . . .190-32925
3” Seat Belt Kit . . . . . . . . . . . . . . . . . . 808278 61” Bolt-On Cutting Edge Kit . . . . . . 190959
Side Windows Kit - Half Glass . . . 490-33549
(For Noise Reduction, not for use with Cab Kit)
Filters
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182130
Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137500
Hydraulic Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131838
Includes Filter Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240336
and Hydraulic Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 074830
Primary Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188814
Secondary Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188817
Analysis Kits - Contact your Gehl Dealer

Hydraulic Oil Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272806
Engine Oil Analysis Kits (10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272809
Fuel Analysis Kit (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272811
Coolant Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272812

KITS AND ACCESSORIES
Rear View Mirror Kit 806894
1 2
Ref. Part
No. No. Description Qty
806894 KIT/REARVIEW MIRROR

1 132353 MIRROR. . . . . . . . . . . . . . . . . . . . . .1
2 651259 SCREW/CAP TC #10 X 7/8 . . . . . . .2
9 Self-Leveling Valve Kit 810709

5 3840: SN 003400 and Before
8
6
11
Ref. Part
No. No. Description Qty
1 810709 KIT/SELF-LEVELING VALVE

4 1 054626 ADAP-80RM-8JICM STR. . . . . . . . . 1
2 071701 LN 5/16 CBZ . . . . . . . . . . . . . . . . . . 2
3 076031 90 SA10 FLO8 . . . . . . . . . . . . . . . . . 1
4 088935 TE FLO8 FLFSWO8 FLO8 . . . . . . . 1
2
5 089099 UNION/HYDRAULIC FITTING. . . . . 2
6 135367 VALVE/SELF LEVEL . . . . . . . . . . . . 1
7 189459 TUBE/CONTROL VALVE/LIFT . . . . 1
7 8 189719 TUBE/SELF LEVEL TOP . . . . . . . . 1
10 9 189720 TUBE/SELF LEVEL BOTTOM . . . . . 1
10 230-32754 ADAPTER/SWIVEL 7/8-3/4 . . . . . . . 1
11 652040 CB 5/16x2-1/2 C5ZY . . . . . . . . . . . . 2
3 12 NSS TEE/BULKHEAD . . . . . . . . . . . . . . . 1

Cab - Door with Wiper & Washer Kit 808265
Ref. Part Qty. Ref. Part Qty.

No. No. Description Req. No. No. Description Req.
808265 KIT/CAB DOOR W/ WIPER/WASHER 13 650510 SCREW/TAPPING 5/16 X 1/2 . . . . . 3

1 246-26748 ASSEMBLY/CAB DOOR . . . . . . . . . 1 14 420-36187 STRIKER/DOOR LATCH . . . . . . . . 1
2 170-35075 SPRING/GAS . . . . . . . . . . . . . . . . . 1 15 330-33782 PLATE/STRIKER SUPPORT . . . . . 1
3 350-32595 CLIP/LOCKING . . . . . . . . . . . . . . . . 2 16 654046 WASHER/FLAT 7/16 . . . . . . . . . . . . 1
4 200-32699 STUD/BALL . . . . . . . . . . . . . . . . . . . 2 17 071705 NUT/LOCK 7/16 . . . . . . . . . . . . . . . 1
5 330-33784 THRESHOLD/RIGHT . . . . . . . . . . . 1 18 170-35076 SPRING/GAS . . . . . . . . . . . . . . . . . 1
6 650748 BOLT/CARRIAGE 1/4 X 5/8 . . . . . . 4 19 654002 WASHER/FLAT 1/4 . . . . . . . . . . . . . 1
7 070634 NUT/LOCK 1/4 . . . . . . . . . . . . . . . . 4 20 650835 SCREW/CAP 1/4 X 1 . . . . . . . . . . . 1
8 310-19471 SCREW/CAP 1/4 X 1/2 . . . . . . . . . . 4 21 650577 SCREW/CAP 5/16 X 1-1/2 . . . . . . . 1
9 330-33783 THRESHOLD/LEFT. . . . . . . . . . . . . 1 22 071701 NUT/LOCK 5/16 . . . . . . . . . . . . . . . 1
10 420-36231 FOAM/ROPS SEAL . . . . . . . . . . . . . 3 23 040-33560 HINGE . . . . . . . . . . . . . . . . . . . . . . . 2
11 330-33797 COVER/CLEAN OUT ACCESS. . . . 1 24 139438 SCREW/CAP LOCK 3/8 X 5/8 . . . . 4
12 330-33780 DOOR SILL/TOP . . . . . . . . . . . . . . . 1 25 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . 2
246-26748 Cab Door Service Parts Found On Following Page

246-26748 Cab Door Service Parts
FLUSH WITH
11 OUTSIDE EDGE
A B 10
OF ITEM 27 10
NOTE 2
27 27
11
27
12
19
24
14 16
3 28
9 9
17
DETAIL E 28
5
17 3
6 13 26
18
6 21
25 4
PARTING
A LINE 18 B 2
DETAIL D 29 NOTE 3
18 14 27
19
5 15
17 8 29
7
28 16
20
9 5
GROUND
4 WIRE 1
DETAIL C
17
11
24 3
13 23
DETAIL C
NOTE 1
14 DETAIL E
25 ITEM 19 NOT SHOWN
TERMINAL PIN OUTS SECTION A-A
BLACK 28
ON MOTOR MAY
VARY
RED 8
YELLOW
2 RED
W B 27
BLACK (FAST) 1 3
BLUE (PARK)
YELLOW (SLOW) 8
17
WIRING DIAGRAM 22
GROUND WIRE
NOTES: DETAIL D
ITEM 18 NOT SHOWN SECTION B-B
1. REFER TO INSTALLATION INSTRUCTIONS
INCLUDED WITH PN 184514 FOR PROPER ASSEMBLY.
2. INSTALL PN 420-36225 WITH A 1/4" BEAD OF AUTOMOTIVE 3. ADJUST LENGTH OF PN 650548 TO A DISTANCE OF
GLASS URETHANE ADHESIVE AROUND WINDOW CENTERED 0.030 TO 0.060 FROM LEVER OF PN 420-36186.
WITHIN SILK SCREENED BORDER. ALIGN INSIDE EDGE
OF SILK SCREEN AREA WITH OPENING IN
PN 120-32993. TRIM AND REMOVE EXCESS WHEN DRY.

246-26748 DOOR/CAB 16 420-36185 HANDLE/CAB DOOR . . . . . . . . . . . 1

1 654022 WASHER/LOCK 1/4 . . . . . . . . . . . . 3 17 420-35334 KIT/WASHER PUMP/BOTTLE. . . . . 1
2 656047 NUT/HEX M6 . . . . . . . . . . . . . . . . . . 1 18 330-33789 COVER/WIPER . . . . . . . . . . . . . . . . 1
3 650943 SCREW/MACHINE 1/4 X ½. . . . . . . 4 19 330-33788 COVER/DOOR LATCH . . . . . . . . . . 1
4 650815 SCREW/MACHINE #10 X 3/4 . . . . . 1 20 310-32564 SCREW/CAP M6 X 20 MM . . . . . . . 4
5 650548 SCREW/MACHINE #10 X 3/4 . . . . . 1 21 230-32632 FITTING/90° BULKHEAD . . . . . . . . 1
6 650315 SCREW/MACHINE 1/4 X 1 . . . . . . . 4 22 210-32030 NUT/WHIZLOCK 3/16 . . . . . . . . . . . 3
7 420-36228 HARNESS/WASHER MOTOR . . . . 1 23 210-19470 NUT/LOCK FLANGED 5/16 . . . . . . . 1
8 420-36227 HARNESS/WIPER MOTOR . . . . . . 1 24 210-19469 NUT/WHIZLOCK 1/4 . . . . . . . . . . . . 4
9 420-36226 HARNESS/CAB DOOR . . . . . . . . . . 1 25 200-32699 STUD/BALL . . . . . . . . . . . . . . . . . . . 1
10 420-36225 WINDOW/CAB DOOR . . . . . . . . . . . 1 26 184514 a KIT/WET ARM . . . . . . . . . . . . . . . . . 1
11 420-36224 SEAL/CAB DOOR . . . . . . . . . . . . . . 1 27 120-32993 DOOR/CAB . . . . . . . . . . . . . . . . . . . 1
12 420-36190 a BLADE/WIPER . . . . . . . . . . . . . . . . 1 28 090-32424 SWITCH/WINDSHIELD WIPER. . . .1
13 420-36189 a ARM/WIPER . . . . . . . . . . . . . . . . . . 1 420-36373 KNOB/WIPER SWITCH . . . . . . . . . . 1
14 420-36188 MOTOR/WIPER. . . . . . . . . . . . . . . . 1 29 072916 SCREW/CAP LOCK 1/4 X 3/4 . . . . . 4
15 420-36186 LATCH/CAB DOOR . . . . . . . . . . . . . 1 30 L500607 ADHESIVE/WINDOW (not shown) . 1
a) Items service parts of 50351697 Wet Wiper Assembly.

Cab - Impact Resistant Door Kit 808382

808382 KIT/IMPACT RESISTANT DOOR 11 070634 NUT/LOCK 1/4 . . . . . . . . . . . . . . . . .4

1 246-26755 DOOR ASSEMBLY/IMPACT . . . . . .1 12 170-35075 SPRING/GAS . . . . . . . . . . . . . . . . . .1
2 330-33780 SILL/DOOR . . . . . . . . . . . . . . . . . . .1 13 200-32699 STUD/BALL . . . . . . . . . . . . . . . . . . .2
3 650510 SCREW/TAPPING 5/16 X 1/2 . . . . .3 14 350-32595 CLIP/LOCKING . . . . . . . . . . . . . . . .2
4 040-33560 HINGE . . . . . . . . . . . . . . . . . . . . . . .2 15 420-36027 BUMPER/RUBBER (part of door) . .2
5 139438 SCREW/CAP LOCK 3/8 X 5/8 . . . . .4 16 310-32288 SCREW/MACHINE #8 X 3/4 (door) .2
6 071705 NUT/LOCK 7/16 . . . . . . . . . . . . . . . .1 17 650606 WASHER/FLAT #8 (part of door) . . .6
7 330-33783 THRESHOLD/LEFT . . . . . . . . . . . . .1 18 420-36187 STRIKER/DOOR LATCH . . . . . . . . .1
8 330-33784 THRESHOLD/RIGHT . . . . . . . . . . . .1 19 330-33782 PLATE/STRIKER SUPPORT . . . . . .1
9 310-19471 SCREW/CAP 1/4 X 1/2 . . . . . . . . . .4 20 654046 WASHER/FLAT 7/16 . . . . . . . . . . . .1
10 650748 BOLT/CARRIAGE 1/4 X 5/8 . . . . . . .4
246-26755 Impact Door Service Parts On Following Page

Cab - Impact Resistant Door Kit 808382
246-26755 Impact Door Assembly

Service Parts
18 18 18
B
3 3
DETAIL C
10
7 5
7 14 5
16 20
16 4 8
4 17
7 4
6 20 5
7 21 10 5
24 DETAIL A 8
2 2 13 2
8
7 9
DETAIL C 5
11
7
B 1
5
18
14
10
18 13
17 17 12
22 19 TWO ITEM
4 21
13
4 16
10
6
13 19
15
4
DETAIL A DETAIL C
SECTION B-B 2 PLACES
Ref. Part Qty.

No. No. Description Req.
246-26755 DOOR/IMPACT RESISTANT

1 040-33772 MOUNT- GAS SPRING . . . . . . . . . .1
2 040-33774 HINGE- WELDMENT- BOTTOM . . .1
3 040-33775 HINGE- WELDMENT- TOP . . . . . . .1
4 040-33783 LATCH MOUNT- WELDMENT . . . . .1
5 070856 NUT/FLLSUF 3/8 CZ . . . . . . . . . . .14
6 072916 CS FL LOCK 1/4 X 3/4 C5Z . . . . . . .4
7 076589 CS FL LOCK 3/8X1 C5ZY . . . . . . .14
8 090-32541 DOOR HANDLE- WELDMENT . . . .2
9 200-32699 BALL STUD, 13MM . . . . . . . . . . . . .1
10 210-19469 NUT/FLLSUF 1/4 CZ . . . . . . . . . . . .2
11 210-19470 HN FL SLOC 5/16 CZY . . . . . . . . . .1
12 310-32288 RHMS #8-32X3/4 CZY SLTD . . . . . .2
13 310-32564 SCREW/CAP M6-1x20MM. . . . . . . .4
14 330-33788 COVER. . . . . . . . . . . . . . . . . . . . . . .1
15 420-36027 BUMPER . . . . . . . . . . . . . . . . . . . . .2
16 420-36185 HANDLE, CAB DOOR . . . . . . . . . . .1
17 420-36186 LATCH, CAB DOOR. . . . . . . . . . . . .1
18 420-36234 DOOR. . . . . . . . . . . . . . . . . . . . . . . .1
19 650606 FW #8 AZ . . . . . . . . . . . . . . . . . . . . .6
20 650943 THMS 1/4x1/2 C2Z SLTD. . . . . . . . .2
21 654022 LW 1/4 RZY . . . . . . . . . . . . . . . . . . .3
22 656047 HN M6-1.00 . . . . . . . . . . . . . . . . . . .1

Horn Kit 808274
Ref. Part Qty.

808274 KIT/HORN
1 420-19111 HORN . . . . . . . . . . . . . . . . . . . . . . . 1
2 081380 SCREW/CAP 5/16 X 3/4. . . . . . . . . 1
3 210-19470 NUT/LOCK 5/16 . . . . . . . . . . . . . . . 1
4 420-35703 HARNESS/WIRE . . . . . . . . . . . . . . 1
5 420-36175 ASSEMBLY/HORN SWITCH . . . . . 1
6 420-34463 WIRE/JUMPER, GROUND. . . . . . . 1
7 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . 6
8 651087 WASHER/STAR . . . . . . . . . . . . . . . 1
9 045-31501 ADAPTER/HORN BUTTON . . . . . . 1

Four Point Lifting Kit 808273
Ref. Part Qty.

808273 KIT/FOUR-POINT LIFT

1 040-33607 LIFT HOOK/RIGHT FRONT . . . . . . 1
2 040-33608 LIFT HOOK/LEFT FRONT . . . . . . . 1
3 650453 SCREW/CAP 1/2 X 1-1/2 . . . . . . . . 6
4 654030 WASHER/LOCK 1/2 . . . . . . . . . . . . 6
5 654009 WASHER/FLAT 1/2. . . . . . . . . . . . 12
6 653018 NUT/HEX 1/2 . . . . . . . . . . . . . . . . . 6
7 137718 DECAL/LIFT POINT . . . . . . . . . . . . 4

Electrical Disconnect Switch Kit 808240
Ref. Part Qty.

808240 KIT/ELEC DISCONNECT SWITCH

1 091666 SWITCH/DISCONNECT . . . . . . . . . 1
2 091667 PLATE/FACE . . . . . . . . . . . . . . . . . . 1
3 187927 BRACKET . . . . . . . . . . . . . . . . . . . . 1
4 420-36171 CABLE/BATTERY . . . . . . . . . . . . . . 1
5 076589 SCREW/CAP 3/8 X 1. . . . . . . . . . . . 2
Removed and reinstalled

in steps 6 & 7 1
4
3
Battery Ground Ref. Part Qty.

1 Cable No. No. Description Req.
1
2 Removed and reinstalled 1 054985 CABLE/BATTERY . . . . . . . . . . . . . . 1

in steps 6 & 7 2 091666 SWITCH/DISCONNECT . . . . . . . . . 2
3 091667 PLATE/FACE . . . . . . . . . . . . . . . . . . 1
5 187927 BRACKET/BATTERY SWITCH M . . 1
6 129419 BOOT/INSULATOR . . . . . . . . . . . . . 2
6
2
3 5
USE EXISTING
HARDWARE (2 PLACES)
Engine Block Heater Kit 805855
Ref. Part Qty.

805855 KIT/ENGINE BLOCK HEATER

1 121480 HEATER/FROST PLUG . . . . . . . . . .1
2 121481 CORD/HEATER . . . . . . . . . . . . . . . .1
SPARE PARTS LISTING

Cab - Sliding Side Windows Kit 808266
420-36177 ASSY/WINDOW LEFT
50250097 LATCH (one screw)
50250045 REAR LH SLIDE GLASS PANEL W/SEAL
50250046 FRONT LH SLIDE GLASS PANEL W/SEAL
50250090 KNOB/ANTI-RATTLER
420-36178 ASSY/WINDOW RH
50250097 LATCH (one screw)
50250043 FRONT RH SLIDE GLASS PANEL W/SEAL
50250044 REAR RH SLIDE GLASS PANEL W/SEAL
50250090 KNOB/ANTI-RATTLER

808266 KIT/SLIDING SIDE WINDOWS 5 420-36122 SIDE WINDOW/LOWER ROPS . . . 2

1 420-36177 ASSEMBLY/WINDOW LEFT . . . . . . 1 6 090-32560 LATCH (two screws) . . . . . . . . . . . AR
2 420-36178 ASSEMBLY/WINDOW RIGHT . . . . . 1 7 420-36344 GLASS/FRONT SLIDING . . . . . . . AR
3 650815 SCREW/MACHINE #10 X 3/4 . . . . 34 8 420-36345 GLASS/REAR SLIDING . . . . . . . . AR
4 210-32030 NUT/HEX WHIZLOCK #10 . . . . . . 34

Strobe Light Kit 808279
Ref. Part Qty.

808279 KIT/STROBE LIGHT

1 088296 STROBE . . . . . . . . . . . . . . . . . . . . . 1
132318 BULB . . . . . . . . . . . . . . . . . . . . . . 1
2 040-33776 BRACKET/STROBE MOUNTING . . 1
3 650835 SCREW/CAP 1/4-20NC X 1 . . . . . . 2
4 420-36241 WIRE JUMPER/BLACK 24”. . . . . . . 1
5 420-36240 WIRE JUMPER/RED 36”. . . . . . . . . 1
6 420-33614 TERMINAL/ADAPTER. . . . . . . . . . . 1
7 420-35257 CONNECTOR/FEMALE BULLET . . 2
8 420-30377 GROMMET/RUBBER . . . . . . . . . . . 3
9 078151 CONNECTOR/TAP . . . . . . . . . . . . . 1
Interior Dome Light Kit 808271
Ref. Part Qty.

808271 KIT/INTERIOR DOME LIGHT

1 137497 LIGHT/DOME . . . . . . . . . . . . . . . . . 1
2 651642 SCREW/MACHINE #8 X 1/2 . . . . . . 2
3 650606 WASHER/FLAT #8. . . . . . . . . . . . . . 2
4 210-32183 NUT/LOCK #8 . . . . . . . . . . . . . . . . . 2
5 090-32537 PLATE . . . . . . . . . . . . . . . . . . . . . . . 1
6 650943 SCREW/MACHINE 1/4 X 1/2 . . . . . 2

Cab - Door Interlock Kit 830600

830600 KIT/CAB DOOR SWITCH SENSOR 9 420-36263 HARNESS/WIRE . . . . . . . . . . . . . . . 1

1 420-36264 SWITCH/PROXIMITY (CLOSED) . . 1 10 055648 TIE/CABLE. . . . . . . . . . . . . . . . . . . . 3
2 650815 SCREW/MACHINE #10 X 3/4 . . . . . 2 11 193157 * MAGNET/SWITCH ACTUATOR . . . 1
3 650584 WASHER/FLAT #10 . . . . . . . . . . . . 8 12 193156 * SWITCH/PROXIMITY (OPEN) . . . . 1
4 650549 WASHER/LOCK #10 . . . . . . . . . . . . 4 13 650327 SCREW/MACHINE #6 X 3/4 . . . . . . 4
5 650550 NUT/HEX #10 . . . . . . . . . . . . . . . . . 4 14 651314 WASHER/LOCK #6 . . . . . . . . . . . . . 4
6 330-33781 MOUNT/PROXIMITY SWITCH . . . . 1 15 650848 WASHER/FLAT #6 . . . . . . . . . . . . . . 4
7 360-32657 SPACER/SWITCH MOUNT. . . . . . . 1 16 650658 NUT/HEX #6 . . . . . . . . . . . . . . . . . . 4
8 310-30337 SCREW/MACHINE #10 X 1-1/2 . . . 2 * Part numbers 121587/127963 have been replaced by 193157 and
193156. Kit part number 193182 provides 193157/193156 together.
Coolant Temperature Gauge Kit 810212
Ref. Part Qty.

810212 KIT/COOLANT TEMP GAUGE

137113 GAUGE/COOLANT TEMP.. . . . . . . .1

Single Point Lift Kit 810834
7 12
9
2 3
1
6
11
5
12 ITEM 5 OPTIONAL FOR MODELS
GEHL: 3640/3840/4240
3 MUSTANG: 2026/2041, 2044/2054
5
1 10
ROPS TOP PANEL

810834 KIT/SINGLE-POINT LIFT 7 188053 WELDMENT/LIFT EYE ASSY. . . . . 1

1 067847 NUT/HEX 3/8 . . . . . . . . . . . . . . . . . 2 8 191072 WELDMENT/SINGLE POINT LIFT . 1
2 137718 DECAL/LIFT HOOK . . . . . . . . . . . . 2 9 188137 PLATE/NAME . . . . . . . . . . . . . . . . . 1
3 138669 TUBE/LOCKING . . . . . . . . . . . . . . . 2 10 210-20571 NUT/LOCK SERRATED 5/8 . . . . . . 4
5 480-27676 WASHER/FLAT. . . . . . . . . . . . . . . . 6 11 650532 SCREW/CAP 5/8 X 1-1/2 . . . . . . . . 6
6 188050 ROD/LIFT SUPPORT . . . . . . . . . . . 1 12 650818 SCREW/CAP 3/8 X 3 . . . . . . . . . . . 2
Engine Auto Shutdown Kit 808270
Ref. Part Qty.

808270 KIT/ENGINE AUTO SHUTDOWN

1 420-36280 MODULE/SHUTDOWN. . . . . . . . . . 1
2 310-32686 SCREW/BUTTON HEAD #8 X 3/4 . 2
3 654035 WASHER/LOCK #8 . . . . . . . . . . . . . 2
4 195442 NUT/STANDOFF #8 X 3/4 . . . . . . . 2
5 420-35939 PROBE/RADIATOR. . . . . . . . . . . . . 1
6 660043 REDUCER 1/4 x 1/8 . . . . . . . . . . . . 1
055648 TIE/WIRE (not shown). . . . . . . . . . 10

Cab - Heater/Defroster Kit 810739
INSERT ITEM #7 (2)

THROUGH ITEM #11 BEFORE
CONNECTING TO ITEMS #5 CONNECT TO ELECTRICAL
HOOK-UP LOCATED NEAR THE
BOTTOM OF INSTRUMENT PANEL
11 ON THE RIGHT SIDE OF ROPS 19
25 16
20
22 21
8
USE EXISTING HARDWARE TO
ATTACH ITEMS #16 AND #19
TO THE ROPS
12
24 2
12
7 26
1
4 11 INSERT ITEM #7 (2)
25 THROUGH ITEM #11 BEFORE
5
CONNECTING TO ITEMS #5
3
7 14
6
5 12
13 FASTEN TO BACK OF ROPS
CONNECT TO ITEM #14
15
4 7
FASTEN TO SIDE OF ROPS

A
25
7
3 CYL. ENG. HOSE ROUTING 1
4
12 4 CYL. ENG. HOSE ROUTING

24 12
17
23
28
18
1
DETAIL A

810739 KIT/HEATER/DEFROSTER 15 230-32655 ADAPTER STR 3/8 NPT-3/8. . . . . . 1

1 058805 CLAMP/HOSE . . . . . . . . . . . . . . . . .8 16 330-33796 HOUSING WELDMENT/FILTER. . . 1
2 070634 NUT/FLLSUF 1/4 CZ . . . . . . . . . . . .3 17 420-35942 HOLE PLUG 1/2 . . . . . . . . . . . . . . . 6
3 088467 TIE/NYLON. . . . . . . . . . . . . . . . . . . .1 18 420-35988 HOLE PLUG 3/8 . . . . . . . . . . . . . . . 2
4 095955 CLAMP/HOSE . . . . . . . . . . . . . . . . .6 19 420-36123 COVER/HEATER MOTOR . . . . . . . 1
5 123352 ST MP06 BD10. . . . . . . . . . . . . . . . .2 20 420-36148 FOAM/LH W/HEATER ROPS . . . . . 1
6 170-34425 HOSE/HEATER . . . . . . . . . . . . . . . .1 21 420-36247 FILTER/HEATER. . . . . . . . . . . . . . . 1
7 190524 HEATER HOSE . . . . . . . . . . . . . . . .2 22 420-36248 HEATER . . . . . . . . . . . . . . . . . . . . . 1
8 190527 HEATER HOSE BRACKET . . . . . . .1 244398 ASSY/BLOWER MOTOR . . . . . . . . 1
9 190568 HEATER HOSE BRACKET . . . . . . .1 136305 SWITCH/FAN 3-SPEED . . . . . . . . 1
10 190570 HEATER HOSE BRACKET . . . . . . .1 136304 KNOB/CONTROL . . . . . . . . . . . . . 2
11 190622 NYLON PROTECTIVE SLEEVE . . .1 090-32563 CABLE ASSY/HEAT CONTROL. . 1
12 210-19470 NUT/FLRSUF 5/16 CZ . . . . . . . . . . .4 136310 RESISTOR BLOCK/HEATER . . . . 1
13 175239 ELBOW 45DEG . . . . . . . . . . . . . . . .1 136311 RECTIFIER/HEATER RELAY . . . . 1
14 230-32633 VALVE/CABLE CONTROLLED . . . .1 137797 NUT/LOCK #10 . . . . . . . . . . . . . . . 4
136316 SCREW/SEMS . . . . . . . . . . . . . . . 2
138552 KNOB/RECIRCULATION . . . . . . . 1
420-36290 LOUVERS/CAB HEATER . . . . . . . AR
23 650448 CS 1/4x3/4 C5ZY . . . . . . . . . . . . . . 2
24 650573 CB 2/16x1 C5ZY . . . . . . . . . . . . . . . 2
25 650687 CB 5/16x3/4 C5ZY . . . . . . . . . . . . . 2
26 650943 THMS 1/4x1/2 C2Z SLTD . . . . . . . . 3
28 654002 FW 1/4 AWZ . . . . . . . . . . . . . . . . . . 2

Pre-Cleaner Kit 810737
AIR CLEANER
ASSEMBLY
MOUNTING CLAMP
SUPPLIED WITH
PRE-CLEANER
Ref. Part Qty.

810737 KIT/PRE-CLEANER
1 135335 PRE-CLEANER/INTAKE . . . . . . . . . 1
2 190634 SLEEVE/REDUCER . . . . . . . . . . . . 1

Suspension Seat Kit 810422 and Standard Seat Kit 810423
3 3
4 5
2
2
2 2 5
2
2 4
2
2
Quantity Quantity
Ref. Part 810422 810423
No. No. Description Suspension Seat Standard Seat
1 184892 BRACKET/SEAT BELT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
2 137836 NUT/HEX WHIZLOCK M8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 - - - - - - - - - - - - - - - - - - - - - - 4
3 184017 SEAT/STANDARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
184016 SEAT/SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - - - - - - - - - -
4 650630 SCREW/CAP 7/16 X 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
5 654046 WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
NOTE:
5 REMOVE BULB SEAL ON SIDES OF
DOOR SHROUD BEFORE
ADDING FOAM
12
Cab Sound 4
NOTES:
1
1. WHEN INSTALLING FOAM, CAREFULLY PEEL THE RELEASE

Suppression Kit 4
LINER. THE PRESSURE SENSITIVE IS NOT
REPOSITIONABLE BE SURE TO HAVE IT ALIGNED 5
BEFORE PRESSING IN PLACE. 2
810738 9
2. INSTALL ITEM 420-36208 TO BACK OF KICKPLATE
(ALONG OUTSIDE EGDES) BEFORE ASSEMBLING KICKPLATE
TO SOUND BARRIER BRACKETS
KICK PLATE SOUND BARRIER RIGHT SIDE

UPPER R.H.
10
8
3
LEFT SIDE
11 10
SOUND BARRIER
UPPER L.H.

810738 KIT/CAB SOUND SUPPRESSION 6 191913 PAD/SOUND TOWER LH . . . . . . . . 1

1 190422 PAD/ENGINE COVER REAR . . . . . 1 7 192627 SOUND BARRIER/FUEL TANK . . . . . 1
2 190479 PAD/RIGHT FENDER PANEL . . . . 1 8 420-36205 FOAM, KICKPLATE . . . . . . . . . . . . . . 1
3 190481 PAD/LEFT FENDER PANEL. . . . . . 1 9 420-36207 FOAM,SEAT PLATE . . . . . . . . . . . . . . 1
4 190817 FOAM/SEAL/1.0X.75X34 . . . . . . . . 2 10 420-36208 FOAM,SOUND BARRIER LH RE . . . . 2
5 191909 FOAM PAD/SOUND . . . . . . . . . . . . 3 11 420-36211 FOAM,PLATE,FLOOR PLATE . . . . . . 1
12 420-36217 FOAM,WIRE HARNESS . . . . . . . . . . . 1

Backup Alarm Kit 810740
T-Bar Controls Hand/Foot Controls
10
10
10
5
10
8 6
4 8
3
3 6
8 4
7
7 3
2 9 7
9
9
1 2 1
1
2
Ref. Part T-Bar Qty. Ref. Part H/F Qty.

810740 KIT/BACKUP ALARM 1 040-33629 PLATE/MOUNTING SWITCH. . . . . .2

1 040-33629 PLATE/MOUNTING SWITCH. . . . . 1 2 070856 NUT/FLLSUF 3/8 CZ . . . . . . . . . . . .2
2 070856 NUT/FLLSUF 3/8 CZ . . . . . . . . . . . 1 3 090-32433 SWITCH . . . . . . . . . . . . . . . . . . . . . .2
3 090-32433 SWITCH . . . . . . . . . . . . . . . . . . . . . 1 4 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . .4
4 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . 4 5 140880 ALARM/BACK-UP . . . . . . . . . . . . . .1
5 140880 ALARM/BACK-UP . . . . . . . . . . . . . 1 6 189856 BACKUP ALARM BRACKET . . . . . .1
6 189856 BACKUP ALARM BRACKET . . . . . 1 7 191362 BRACKET/ALARM . . . . . . . . . . . . . .2
7 191362 BRACKET/ALARM . . . . . . . . . . . . . 1 8 310-32624 HHTFS TAP/R #10 x 5/8 CZY . . . . .4
8 310-32624 HHTFS TAP/R #10 x 5/8 CZY . . . . 2 9 650488 CS 3/8x3/4 C5ZY . . . . . . . . . . . . . . .2
9 650488 CS 3/8x3/4 C5ZY . . . . . . . . . . . . . . 1 10 650758 CB 1/4-20 x 3/4. . . . . . . . . . . . . . . . .4
10 650758 CB 1/4-20 x 3/4. . . . . . . . . . . . . . . . 4

Lock Valve Kit 810721
RIGHT HAND UPPER ARM
CONNECT LIFT AND TILT

HYD LINES TO ITEMS 1
4
4
7
CHANGE CARTRIDGE PORT LOCATION

TO MATCH TILT CYLINDER (ROD END) 3
HYDRAULIC LINE
7
6
CONNECT LIFT AND TILT
5
HYD TUBES TO ITEMS 5
5
6 8
Ref. Part Qty.

810721 KIT/LOCK VALVE

1 122896 FITTING/ST SAE10XFLFSW10 . . . 2
2 190277 VALVE/LOCK . . . . . . . . . . . . . . . . . 1
3 190319 PLATE/VALVE MOUNT . . . . . . . . . 1
4 190336 FITTING/ST SAE08XSAF10 . . . . . 2
5 230-30569 UNION/HYD. FITTING . . . . . . . . . . 2
6 650577 SCREW/CAP 5/16 X 1-1/2 . . . . . . . 2
7 651648 SCREWROLLING TFS 5/16 X 3/4 . 2
8 654024 WASHER/LOCK 5/16 . . . . . . . . . . . 2

Sound Suppression Kit 192635 Sound Suppression Kit 192636

36/3840 Models 4240 Models
1
7
3
8
8
9
9
2
2
4

192635 KIT/SOUND 36/3840 . . . . . . . . . . . .1 192636 KIT/SOUND 4240. . . . . . . . . . . . . . .1

1 087849 CLAMP/HOSE #52 . . . . . . . . . . . . . .1 1 087849 CLAMP/HOSE #52. . . . . . . . . . . . . .1
2 134792 END/ROD . . . . . . . . . . . . . . . . . . . . .2 2 134792 END/ROD. . . . . . . . . . . . . . . . . . . . .2
3 191909 FOAM PAD/SOUND . . . . . . . . . . . . .3 3 191909 FOAM PAD/SOUND. . . . . . . . . . . . .3
4 191913 PAD/SOUND TOWER LEFT . . . . . .1 4 191913 PAD/SOUND TOWER LEFT . . . . . .1
5 192625 FOAM/FOOT PLATE (T-BAR) . . . . .1 5 192625 FOAM/FOOT PLATE (T-BAR) . . . . .1
192695 FOAM/FOOT PLATE (H/F). . . . . . . .1 192695 FOAM/FOOT PLATE (H/F). . . . . . . .1
6 192627 FOAM/FUEL TANK. . . . . . . . . . . . . .1 6 192627 FOAM/FUEL TANK . . . . . . . . . . . . .1
7 192848 DIFFUSER/SOUND . . . . . . . . . . . . .1 7 192848 DIFFUSER/SOUND . . . . . . . . . . . . .1
8 650579 SCREW/CAP 3/8 X 1-3/4 . . . . . . . . .2 8 650579 SCREW/CAP 3/8 X 1-3/4 . . . . . . . . .2
9 654004 WASHER/FLAT 5/16 . . . . . . . . . . . .2 9 654004 WASHER/FLAT 5/16 . . . . . . . . . . . .2

Rear Counterweight Kit 808383
DETAIL A
Ref. Part Qty.

3
808383 KIT/REAR COUNTERWEIGHT

1 654014 FW 3/4 AWZY . . . . . . . . . . . . . . . . .2
2 130309 DECAL/WARNING TIPPING . . . . . .2
3 131609 NUT/SPIRALOCK 3/4-10 . . . . . . . . .2
1 4 192912 COUNTERWEIGHT . . . . . . . . . . . . .1
5 650406 CS 3/4x4-1/2 C5ZY . . . . . . . . . . . . .2
4
Universal Radio Kit 810946
Ref. Part Qty.

810946 KIT/UNIVERSAL RADIO

1 184507 ANTENNA/RADIO. . . . . . . . . . . . . . 1
2 192454 RADIO/AM-FM-WB . . . . . . . . . . . . . 1
3 192764 SPEAKER/PAIR 3-1/2 . . . . . . . . . . . 1
4 410010 KIT/UNIVERSAL INSTALL . . . . . . . 1
192763 HARNESS/RADIO/AM-FM-WB. . . 1

Self-Leveling Valve Kit 811204
3640: SN 003301 and Up

3840: SN 003401 and Up
4240: SN 003451 and Up
8
5
11
4
2
1
10
Ref. Part Qty.

811204 KIT/SELF-LEVELING VALVE

1 065415 ELBOW/SWIVEL 90º 7/8 . . . . . . . . . 1
2 067761 FITTING/90º SAE10 X JIC10. . . . . . 1
3 210-31017 NUT/LOCK FL CTR 5/16 . . . . . . . . . 2
4 072580 FITTING/STR SAE10 X JIC10 . . . . . 1
5 072807 FITTING/TEE MALE . . . . . . . . . . . . 1
6 121387 FITTING/TEE SAE10XJIC08XJIC081
7 135367 VALVE/SELF-LEVEL . . . . . . . . . . . . 1
8 191454 TUBE/SELF-LEVEL BOTTOM. . . . . 1
9 191460 TUBE/CONTROL VALVE/LIFT . . . . 1
10 191461 TUBE/LIFT . . . . . . . . . . . . . . . . . . . . 1
11 652040 BOLT/CARRIAGE 5/16 X 2-1/2 . . . . 2

ORIENT WIPER ARM 40
Rear Wiper Kit 811659 BELOW HORIZONTAL
SEE NOTE 1
SEE NOTE 1
12
11 14
40
14 12
14
3 14
5
EXISTING WINDOW EXTRUSION
9 15
VIEW FROM REAR OF CAB 13
11 14
2 SEE NOTE 1
3 14
2
DISCARD OLD RIP CORD
10
6 SEE NOTE 1
4
NOTES:
1.) WIPER MOTOR ASSY, ARM, AND BLADE AS WELL AS WASHER NOZZLE,
BULKHEAD, CHECK VALVE, AND HOSE ARE COMPONENTS OF WIPER
KIT, P/N 197920
2.) ROUTE CAB DOOR/REAR WIPER HARNESS ADJACENT TO THE EXISTING
CAB DOOR HARNESS. IDENTIFY THE WIRE HARNESS THAT CONNECTS
WIPER SWITCH TO THE WIPER MOTOR (3 WIRES). REMOVE EACH OF
THE THREE WIRES FROM THE BASE OF THE SWITCH AND REPLACE IT
WITH THE WIRE OF MATCHING COLOR IN THAT SAME LOCATION. PRESS
THE WIRES FROM THE WIPER HARNESS (JUST REMOVED) TO THE AVAILABLE
MALE TERMINALS IN THE REAR WIPER DOOR HARNESS TAKING CARE TO
MATCH WIRE COLORS.
Ref Part Qty.

No. No. Description Req’d
811659 KIT/REAR WIPER

1 055648 TIE/CABLE .19X7.50 BLACK . . . . . 2
2 084175 HLN INST #1024 CZY . . . . . . . . . . . 3
3 197908 SPACER / .25 IN . . . . . . . . . . . . . . . 5
4 197917 WINDOW/REAR/WIPER . . . . . . . . . 1
5 197918 MOUNT/WIPER MOTOR. . . . . . . . . 1
6 KIT/WIPER/REAR . . . . . . . . . . . . . . 1
7 197935 HARNESS/DOOR REAR WIPER . . 1
8 197936 HARNESS/CAB REAR WIPER . . . . 1
9 197939 GROMMET .625 X .25 . . . . . . . . . . . 1
10 420-34480 STRIP/LOCKING . . . . . . . . . . . . . . . 1
11 420-36323 GROMMET .1875 X .25 . . . . . . . . . . 3
12 650637 RHMS SLT #1024X1-3/4 CZY . . . . . 2
13 651044 LW EXT T #10 AZY . . . . . . . . . . . . . 1
14 651302 FW #10 BWZY . . . . . . . . . . . . . . . . . 6
15 651814 BHSCS #1024x1-1/4 CZY . . . . . . . . 3
16 50350260 SWITCH/WIPER DUAL CNTROL . . 1
7
Ref Part Qty.

No. No. Description Req’d
197920 KIT/WIPER MOTOR

2
1 197909 BLADE/WIPER/9 IN . . . . . . . . . . . . . 1 6
2 197910 ARM/WIPER/ADJ . . . . . . . . . . . . . . 1
3
3 197911 BULKHEAD/WIPER . . . . . . . . . . . . . 1
4 197912 HOSE/WIPER/10.5 IN . . . . . . . . . . . 1 4
5 197913 NOZZLE/WASHER/REAR . . . . . . . . 1
6 197916 FITTING/T/0.188 . . . . . . . . . . . . . . . 1
TEE AND ANTI-SIPHON
7 197921 MOTOR/WIPER/WO SWITCH. . . . . 1 8 (CHECK) VALVE INCLUDED
8 197937 VALVE/CHECK . . . . . . . . . . . . . . . . 1 WITH WIPER KIT
5
1 CLIPS IN PLACE
ON WIPER ARM

Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Cab Door - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Cab Heater - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

PRINTED IN USA
(4240-2041)
2.48
50
2.48
250
T
4000 4000
B3
A3
STANDARD FLOW
NON SELF LEVEL
4000 4000
AUX
B2
A2
3480
PSI
200
917161/HP0612
TILT
TILT B1
3480
A1 PSI
LIFT
2828 25.07 25.07
LIFT P PSI
4240 Servo Hydraulics Models

A
EATON SELF B
LEVEL VALVE
Hydraulic/Hydrostatic
(WITH RELIEF
SN 005401 - 005627
UNLOAD SPOOL)
D C
EU Only
TILT
SCHEMATICS
LIFT
169
OPTIONAL SELF LEVEL
36/3840
4240
36 /38 40
4240
36/38/4240
36/38/4240
36/3840 4240
PRINTED IN USA
X
B3
STANDARD FLOW A3
NON SELF-LEVEL
AUX
B2
A2
3480
PSI
TILT
B1
TILT 3480
A1 PSI
LIFT
917161/HP0612
2828
P PSI
LIFT
X
A
EATON SELF-LEVEL
VALVE WITH RELIEF
UNLOAD SPOOL B
B2
A2
D C
TILT B1
A1
(Non-Servo)
LIFT
SCHEMATICS
170
OPTIONAL SELF-LEVEL
171
36/3840: 35 HP @ 2600
4240: 46 HP @ 2600
LOW IDLE (36/3840): 1500 RPM
LOW IDLE (4240): 1200 RPM
HIGH IDLE (36/38/4240): 2800 RPM
EATON
12.2
SCHEMATICS
14.5 (36/3840) 16.5 (4240) 1.20

1.37
917161/HP0612
PRINTED IN USA
SCHEMATICS
Cab Door Electrical
GROUND BLACK
BLACK WHITE
WASHER
PUMP RED
POWER
ORANGE
ORANGE
YELLOW W
1
GREEN WIPER
YELLOW
B
2
SWITCH
BLUE
GREEN
3
BLACK
BLUE
RED
HIGH SPEED
LOW SPEED
GROUND
SWITCH
PARK
WHITE
COMMON
WIPER MOTOR
RED
CONNECTION DOOR
NORM CLOSED
SWITCH

SCHEMATICS
Cab Heater Electrical

SCHEMATICS
BACKUP ALARM KIT
(OPTION)
3640 Models: SN 003701 and Up 80 GRN
Electrical O1G, BLK 62 Y
3840 Models: SN 004001 and Up BACKUP ALARM SWITCH

(OPTION)
4240 Models: SN 005401 and Up 80 GRN

62 Y
BACKUP ALARM SWITCH

FLASHER POWER (OPTION)
TAP
44 GRN
20I RED
43 GRN
1 4
GLOW CONTROL
2 MODULE 5
191450
3 6
ENGINE HARNESS
195299
GLOW
SOLENOID 31 PK
193856
A 30
ROPS HARNESS
B 87
195298 GLOW PLUGS
43 GRN
RELAY
195482 (3)

SCHEMATICS
BACKUP ALARM KIT
(OPTION)
3640 Models: SN 003301 - 003700 80 GRN
3840 Models: SN 003401 - 004000 BACKUP ALARM SWITCH

(OPTION)
4240 Models: SN 003451 - 005400 80 GRN

62 Y
BACKUP ALARM SWITCH

FLASHER POWER (OPTION)
TAP
44 GRN
43 GRN
ENGINE HARNESS
191872
188963
43 GRN

SCHEMATICS
BACKUP ALARM KIT
(OPTION)
3640 Models: SN 003300 and Before 80 GRN
3840 Models: SN 003400 and Before BACKUP ALARM SWITCH
(OPTION)
80 GRN
62 Y
BACKUP ALARM SWITCH
FLASHER POWER
(OPTION)
TAP
44 GRN
43 GRN
188963
43 GRN

SCHEMATICS
This Page Intentionally Left Blank

INDEX
Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
044204 26 2 057557 14 6 067823 14 9 071701 90 6

044204 28 2 058615 46 4 067847 2 4 071701 92 6
044205 26 3 058615 52 2 067847 6 4 071701 136 7
044205 28 3 058615 86 5 067847 86 24 071701 147 2
054202 70 9 058615 100 2 067847 158 1 071701 148 22
054202 74 9 058805 38 2 068034 2 5 071703 12 12
054202 78 9 058805 40 2 068034 6 5 071703 14 12
054202 82 5 058805 40 2 068034 24 2 071703 16 4
054202 84 6 058805 42 2 068938 46 5 071703 22 3
054626 46 1 058805 44 2 068938 48 3 071703 30 6
054626 54 2 058805 44 2 068938 52 5 071703 32 6
054626 58 1 058805 96 2 068938 54 5 071703 50 5
054626 62 2 058805 98 2 070634 2 6 071703 62 7
054626 64 2 058805 159 1 070634 6 6 071703 64 7
054626 147 1 060746 124 20 070634 12 9 071703 70 14
NUMERICAL INDEX
054816 46 2 060746 126 20 070634 12 10 071703 74 14
054816 52 1 060748 126 37 070634 14 10 071703 78 13
054816 54 3 061574 66 1 070634 16 3 071703 82 8
054816 62 3 061946 66 2 070634 96 4 071703 84 8
054816 64 3 061946 68 1 070634 98 4 071704 70 15
054885 30 2 061946 68 1 070634 148 7 071704 74 15
054885 32 2 062023 2 2 070634 150 11 071704 78 14
054885 70 10 062023 6 2 070634 159 2 071704 82 9
054885 74 10 062023 30 3 070648 36 1 071704 84 9
054985 86 3 062023 32 3 070856 2 7 071705 148 17
054985 88 3 062756 24 1 070856 4 1 071705 150 6
054985 90 3 064260 2 3 070856 6 7 071706 2 8
054985 92 3 064260 6 3 070856 10 1 071706 6 8
054985 94 1 064260 86 6 070856 10 1 071706 12 13
054985 154 1 064260 100 3 070856 38 4 071706 14 13
054994 48 1 064354 96 3 070856 50 4 071706 30 7
055335 38 1 064354 98 3 070856 70 12 071706 32 7
055335 40 1 064422 62 4 070856 74 12 071706 70 16
055335 40 1 064422 64 4 070856 78 11 071706 74 16
055335 42 1 064543 12 6 070856 82 6 071706 78 15
055335 44 1 064543 14 7 070856 84 7 071706 82 10
055335 44 1 064669 62 5 070856 86 7 071706 84 10
055648 2 1 064669 64 5 070856 88 5 071709 30 8
055648 6 1 065415 40 3 070856 90 5 071709 32 8
055648 86 4 065415 40 3 070856 92 5 072340 96 5
055648 88 4 065415 52 3 070856 151 5 072340 98 5
055648 90 4 065415 58 1 070856 162 2 072343 86 9
055648 92 4 065415 62 6 070856 162 2 072343 88 7
055648 96 1 065415 64 6 071401 82 7 072343 90 7
055648 98 1 065415 166 1 071401 96 10 072343 92 7
055648 100 1 067455 54 4 071700 30 4 072490 12 14
055648 148 25 067750 12 7 071700 32 4 072490 14 14
055648 152 7 067750 14 8 071700 40 4 072580 44 3
055648 157 10 067761 38 3 071700 40 4 072580 48 4
055648 158 6 067761 42 3 071700 70 13 072580 52 6
055648 167 1 067761 44 3 071700 74 13 072580 54 7
055981 46 3 067761 44 3 071700 78 12 072580 58 4
055981 48 2 067761 52 4 071701 12 11 072580 68 2
056086 60 1 067761 58 2 071701 14 11 072580 68 3
056937 70 11 067761 66 3 071701 54 6 072580 166 4
056937 74 11 067761 68 2 071701 58 2 072602 52 7
056937 78 10 067761 166 2 071701 86 8 072602 54 8
057557 12 5 067823 12 8 071701 88 6 072615 46 6

INDEX
072615 62 8 079039 84 13 091667 154 3 124078 2 17

072615 64 8 079098 52 11 095601 46 9 127710 124 45
072807 52 8 079098 60 3 095601 52 16 127989 124 16
072807 58 5 079126 52 12 095601 54 12 127989 126 16
072807 166 5 079126 60 4 095955 159 4 127990 124
072853 108 30 080808 138 5 103060 134 11 127990 124 66
072854 108 32 080809 138 7 112712 54 13 127990 126
072871 50 22 080810 138 9 113839 2 13 127990 126 66
072871 70 17 080811 138 12 113839 6 13 128106 124 10
072916 149 29 080813 138 14 114665 2 14 128106 126 10
072916 151 6 081371 20 1 114665 6 14 128316 70 29
073486 36 2 081374 70 20 114742 54 14 128507 104 1
073694 96 7 081374 74 18 121002 70 28 128507 104 1
073694 98 7 081374 78 18 121002 74 25 128507 104 1
074830 52 17 081380 52 13 121387 58 6 128507 104 1
NUMERICAL INDEX
074830 54 15 081380 70 21 121387 166 6 128507 104 1

075028 86 10 081380 74 19 121480 155 1 128507 104 1
075028 88 8 081380 78 19 121481 155 2 128507 104 2
075028 90 8 081380 152 2 121897 140 4 128507 104 2
075028 92 8 081433 92 10 122348 2 15 128507 104 2
075236 60 2 084175 86 12 122348 6 15 128507 104 2
075858 2 9 084175 167 2 122485 2 16 128507 104 1
075858 6 9 087849 34 2 122485 6 16 128738 96 11
076031 58 3 087849 36 4 122485 16 9 128738 98 11
076031 147 3 087849 164 1 122488 100 12 129004 138 13
076147 52 9 087849 164 1 122840 140 2 129066 138
076147 54 9 087850 34 3 122896 163 1 129419 94 4
076588 2 10 087850 36 5 122898 46 10 129419 154 6
076588 6 10 087850 64 10 122899 48 7 129423 132 13
076588 14 15 088040 96 6 123067 124 2 129933 68 10
076588 30 9 088040 98 6 123067 126 2 129933 68 10
076588 32 9 088046 48 5 123069 124 6 130064 96 12
076588 34 1 088296 156 1 123069 126 6 130064 98 12
076588 36 3 088467 159 3 123070 124 8 130309 165 2
076588 38 5 088471 138 18 123070 126 8 131050 96 7
076588 42 4 088472 138 17 123073 124 11 131050 98 7
076588 70 18 088473 138 16 123073 126 11 131140 26 6
076588 74 17 088904 60 5 123079 124 17 131140 28 6
076588 78 16 088912 70 22 123079 126 17 131522 2 18
076588 82 11 088935 58 4 123080 124 18 131522 6 17
076588 84 11 088935 147 4 123080 126 18 131529 2 19
076589 2 11 088937 36 25 123081 124 19 131529 6 18
076589 6 11 089079 22 4 123081 126 19 131529 60 1
076589 84 12 089099 48 6 123084 124 27 131577 128 12
076589 86 11 089099 52 14 123084 126 27 131577 130 9
076589 88 9 089099 54 10 123090 124 38 131609 165 3
076589 90 9 089099 58 5 123090 126 38 131706 36 7
076589 92 9 089099 147 5 123090 126 40 131838 52 17
076589 151 7 089961 138 15 123093 126 43 131838 54 15
076589 154 5 090666 38 6 123110 124 60 131842 30 12
076590 70 19 090666 42 5 123110 126 60 131842 32 11
076879 52 10 090666 70 27 123122 124 7 131842 70 30
076880 46 7 091039 46 8 123122 126 7 131940 2 20
076880 62 9 091666 94 2 123123 124 26 131940 6 19
076880 64 9 091666 154 1 123123 126 26 131945 12 18
076971 30 10 091666 154 2 123352 159 5 131945 14 20
078151 156 9 091667 94 3 123383 84 19 132051 2 30
079039 78 17 091667 154 2 123554 24 5 132051 6 29

INDEX
132166 12 19 135367 58 7 137660 107 4 184101 52 21

132166 14 21 135367 58 6 137661 107 5 184101 140
132270 38 7 135367 138 137683 107 21 184105 140 3
132270 42 6 135367 147 6 137718 153 7 184214 107 23
132270 44 4 135367 166 7 137718 158 2 184296 30 17
132270 44 4 135448 70 39 137720 107 22 184296 32 16
132285 100 4 135578 54 16 137797 2 25 184306 108 29
132286 100 5 136011 82 15 137797 6 24 184373 34 4
132293 2 21 136226 86 16 137797 159 22 184373 36 8
132293 6 20 136226 88 12 137814 107 6 184436 30 18
132294 12 20 136226 90 12 137836 18 1 184436 32 17
132294 14 22 136226 92 13 137836 18 1 184507 165 1
132318 156 1 136226 96 13 137836 161 2 184514 149 26
132346 82 13 136251 2 24 137842 107 14 184664 2 29
132353 147 1 136251 6 23 137843 107 17 184664 6 28
NUMERICAL INDEX
132373 82 14 136304 159 22 137844 107 18 184711 107 23
132493 2 22 136305 159 22 137845 107 19 184735 30 19
132493 6 21 136310 159 22 137846 107 20 184735 32 18
133074 30 13 136311 159 22 137847 107 21 184737 30 20
133074 32 12 136316 159 22 137848 107 15 184737 32 19
134219 24 6 136978 124 9 137849 107 16 184892 18 3
134241 70 31 136978 126 9 137850 107 22 184892 161 1
134327 70 32 136983 124 29 137859 62 44 186073 38 8
134327 74 26 136986 124 138552 159 22 186073 42 7
134327 78 28 136986 126 138669 158 3 186073 44 5
134371 104 1 136988 124 62 139438 44 5 186073 44 7
134372 104 2 136988 126 62 139438 148 24 186308 30 28
134588 10 3 136995 124 57 139438 150 5 186308 32 24
134588 10 3 136995 126 57 140270 70 40 186817 30 23
134588 52 18 137015 126 29 140516 107 7 186817 32 22
134588 86 15 137063 30 14 140880 10 4 186859 40 5
134588 162 4 137063 32 13 140880 10 4 186859 40 6
134588 162 4 137113 96 14 140880 162 5 186889 30 27
134594 24 7 137113 98 13 140880 162 5 186889 32 27
134757 70 33 137113 157 140931 2 26 186893 34 5
134757 74 27 137204 30 15 140931 6 25 186998 40 6
134757 78 29 137204 32 14 174983 96 18 186998 40 7
134792 50 7 137204 74 3 174983 98 16 187304 46 13
134792 164 2 137204 78 3 175239 159 13 187380 124 28
134792 164 2 137418 96 15 182130 30 28 187381 126 28
134852 50 6 137418 98 14 182130 32 24 187382 124 48
134852 70 34 137497 156 1 183822 104 1 187382 126 48
134853 2 23 137500 30 28 183825 104 1 187474 38 9
134853 6 22 137500 32 24 183826 104 1 187474 42 8
134853 70 35 137545 107 1 183934 100 8 187474 44 6
134874 24 8 137602 96 16 183963 108 27 187474 44 8
134888 70 36 137602 98 15 184007 20 2 187581 62 10
134888 74 28 137603 96 17 184016 18 2 187663 2 30
134888 78 30 137603 98 37 184016 161 3 187663 6 29
134889 70 37 137628 107 14 184017 18 2 187714 30 21
134889 74 29 137632 107 2 184017 161 3 187714 32 20
134889 78 31 137634 107 3 184022 18 2 187725 34 6
134966 70 38 137637 107 15 184023 2 28 187725 36 10
135139 66 4 137639 107 16 184023 6 27 187755 6 36
135139 68 3 137647 107 17 184034 18 2 187772 22 5
135284 46 11 137655 107 18 184036 18 2 187825 36 9
135331 52 19 137657 107 19 184036 18 2 187889 2 31
135335 160 1 137658 107 20 184043 108 28 187889 6 30

INDEX
187907 6 31 188898 6 36 189514 46 15 189849 52 23

187908 6 32 188947 96 19 189514 48 17 189849 54 29
187908 82 17 188947 98 19 189514 54 25 189856 10 5
187910 84 22 188963 98 20 189515 48 18 189856 10 5
187915 2 32 188974 66 5 189515 54 26 189856 162 6
187915 6 33 188974 68 4 189535 84 27 189856 162 6
187917 2 33 188974 68 5 189572 38 10 189857 88 13
187917 6 34 188976 2 35 189572 40 7 189857 90 13
187919 30 22 188976 8 37 189572 40 8 189857 92 14
187919 32 21 188991 96 37 189572 42 9 189861 48 19
187921 84 23 188991 98 38 189572 44 11 189872 48 21
187922 2 39 189144 2 36 189572 44 13 189874 48 20
187922 8 42 189144 8 38 189574 2 37 189938 44 15
187924 62 23 189177 32 24 189574 8 40 189938 44 15
187924 64 27 189378 8 39 189580 2 38 189952 78 37
NUMERICAL INDEX
187927 94 5 189383 66 6 189580 8 41 189962 30 27

187927 154 3 189383 68 5 189592 48 19 189962 32 27
187927 154 5 189383 68 6 189602 48 20 189976 52 24
188050 158 6 189383 128 1 189611 48 21 189976 54 30
188053 158 7 189383 132 189613 24 9 189977 54 31
188074 48 9 189384 68 5 189619 78 35 189979 54 32
188092 44 7 189384 68 6 189620 70 42 189996 14 24
188092 44 9 189384 128 1 189620 74 31 190002 54 33
188093 2 34 189384 132 189620 78 36 190007 60 2
188093 6 35 189386 30 24 189709 30 26 190033 4 44
188137 158 9 189386 32 23 189709 32 26 190033 8 47
188142 98 17 189391 32 24 189719 58 8 190045 4 45
188142 107 8 189398 48 10 189719 147 8 190045 8 48
188147 98 18 189398 128 189720 58 9 190057 26 8
188161 22 6 189398 130 189720 147 9 190077 78 38
188413 2 30 189445 48 11 189724 2 39 190093 36 18
188413 6 29 189446 48 12 189724 8 42 190113 38 12
188415 74 30 189448 48 13 189725 4 40 190113 40 9
188415 78 33 189449 30 25 189725 8 43 190113 40 10
188586 30 28 189449 32 25 189727 4 41 190113 42 11
188586 32 24 189450 46 14 189727 8 44 190113 44 13
188636 30 28 189450 48 14 189773 22 7 190113 44 16
188636 32 24 189454 84 25 189776 54 27 190119 92 15
188730 30 28 189457 84 26 189799 82 18 190136 68 6
188730 32 24 189459 58 7 189799 84 28 190136 68 7
188790 34 6 189459 147 7 189805 38 11 190141 54 34
188790 36 10 189460 54 20 189805 40 8 190149 64 25
188794 34 7 189463 54 21 189805 40 9 190160 4 46
188794 36 11 189467 52 22 189805 42 10 190160 8 49
188795 34 8 189467 54 22 189805 44 12 190212 62 24
188795 36 12 189484 44 8 189805 44 14 190212 64 26
188814 34 9 189484 44 10 189808 36 18 190277 163 2
188814 34 12 189485 38 25 189822 96 20 190319 163 3
188814 36 13 189485 44 9 189822 98 21 190333 28 8
188814 36 16 189485 44 11 189832 4 42 190336 163 4
188817 34 10 189486 38 24 189832 8 45 190422 102 1
188817 34 12 189486 44 10 189833 4 43 190422 161 1
188817 36 14 189486 44 12 189833 8 46 190441 108 25
188817 36 16 189491 48 15 189840 54 28 190442 108 26
188833 34 11 189491 54 23 189841 56 1 190443 108 25
188833 36 15 189492 48 16 189842 56 2 190444 108 26
188893 2 35 189492 54 24 189843 56 1 190445 108 25
188893 8 37 189508 70 41 189844 56 2 190446 108 26

INDEX
190469 107 9 191030 38 7 191730 72 50 192763 165 4

190479 102 2 191030 40 5 191730 76 39 192764 165 3
190479 161 2 191030 40 6 191730 82 25 192806 50 11
190481 102 3 191030 42 7 191749 36 26 192848 34 13
190481 161 3 191030 44 5 191798 82 26 192848 36 17
190524 159 7 191030 44 7 191851 4 50 192848 164 7
190527 159 8 191031 108 39 191872 88 14 192848 164 7
190534 104 1 191072 158 8 191872 90 14 192912 165 4
190568 159 9 191103 22 7 191874 36 27 192928 102 8
190570 159 10 191194 4 49 191909 102 5 193001 36 18
190580 46 16 191249 52 26 191909 161 5 193101 104 2
190622 159 11 191250 52 27 191909 164 3 193156 16 7
190634 160 2 191262 52 28 191909 164 3 193156 157 12
190646 107 10 191344 50 9 191913 102 6 193157 16 8
190693 66 7 191345 50 10 191913 161 6 193157 157 11
NUMERICAL INDEX
190693 68 7 191362 10 7 191913 164 4 193337 46 17
190693 68 8 191362 10 7 191913 164 4 193429 46 18
190789 4 47 191362 162 7 191979 68 8 193448 72 54
190789 8 50 191362 162 7 192000 62 26 193654 72 55
190790 4 48 191393 52 29 192001 62 27 193796 48 22
190790 8 51 191396 52 30 192051 72 51 193796 122
190817 102 4 191436 52 31 192051 76 40 193856 86 18
190817 161 4 191437 52 32 192051 82 27 194049 66 8
190828 62 25 191450 86 17 192058 82 28 194326 104 1
190828 64 14 191454 58 8 192073 82 29 194685 46 19
190828 118 191454 166 8 192081 72 52 194960 24 9
190845 40 11 191460 58 9 192081 76 41 195087 96 7
190845 40 11 191460 166 9 192194 12 22 195087 98 7
190845 44 18 191461 58 10 192194 14 36 195097 46 20
190845 44 18 191461 166 10 192344 4 51 195098 46 21
190852 30 28 191477 96 21 192366 72 53 195152 52 34
190852 32 24 191477 98 22 192454 165 2 195160 38 13
190865 50 8 191480 52 33 192460 82 30 195160 42 12
190907 52 25 191481 60 6 192473 30 28 195160 44 14
190907 134 191484 60 7 192474 30 28 195202 120 2
190974 128 31 191486 60 8 192545 108 36 195202 122 35
190974 132 57 191490 60 9 192574 52 34 195203 120 4
190983 132 2 191538 70 43 192591 40 10 195203 122 48
190986 132 4 191538 74 32 192591 44 14 195298 96 23
190988 132 3 191570 82 19 192601 100 9 195299 86 19
190989 132 3 191575 82 20 192625 164 5 195302 96 24
190991 132 1 191579 4 50 192625 164 5 195321 46 22
190996 132 6 191593 82 21 192627 102 7 195321 120
191001 132 5 191606 82 22 192627 161 7 195442 158 4
191002 132 5 191628 70 44 192627 164 6 195450 38 14
191003 132 7 191628 74 33 192627 164 6 195471 86 20
191004 132 48 191628 82 23 192634 34 20 195508 96 25
191008 132 26 191631 70 45 192635 164 195552 38 15
191011 132 44 191631 74 34 192636 164 195589 46 23
191012 132 13 191631 82 24 192641 34 21 195590 46 24
191015 132 6 191635 96 22 192647 16 6 195596 66 9
191020 104 1 191635 98 23 192653 134 3 195632 46 25
191026 40 5 191639 70 46 192658 134 8 195637 46 26
191026 40 6 191639 74 35 192685 134 9 195642 126
191027 40 5 191648 70 47 192695 76 70 195643 46 27
191027 40 6 191648 76 36 192695 82 49 195643 124
191028 40 5 191670 72 49 192695 164 5 195643 126
191028 40 6 191670 76 38 192695 164 5 195644 124

INDEX
195740 86 22 242136 86 25 650488 10 8 650553 76 61

195751 38 16 242147 86 21 650488 24 18 650553 80 68
195766 46 28 242164 30 23 650488 46 37 650573 34 17
195771 46 29 242164 32 22 650488 72 77 650573 36 22
195775 107 40 242455 42 18 650488 76 56 650573 38 26
197908 167 3 242466 38 19 650488 80 63 650573 42 26
197909 167 1 242466 42 19 650488 162 9 650573 44 19
197910 167 2 243028 38 20 650488 162 9 650573 44 19
197911 167 3 243028 42 20 650490 72 78 650573 50 20
197912 167 4 243175 42 21 650491 66 11 650573 159 24
197913 167 5 243175 44 15 650491 68 11 650577 12 48
197916 167 6 243206 44 15 650491 68 11 650577 14 51
197917 167 4 243287 30 28 650491 72 79 650577 52 41
197918 167 5 243287 86 19 650491 72 80 650577 60 11
197920 167 243375 36 21 650491 76 57 650577 148 21
NUMERICAL INDEX
197921 167 7 243522 72 66 650491 80 64 650577 163 6

197935 167 7 244398 159 22 650491 84 47 650579 32 40
197936 167 8 410010 165 4 650492 62 40 650579 50 21
197937 167 8 500195 26 4 650492 64 40 650579 82 42
197939 167 9 500195 26 5 650493 22 15 650579 84 49
240155 34 16 500195 28 4 650493 72 81 650579 164 8
240215 108 26 500195 28 5 650499 12 46 650579 164 8
240216 108 25 570002 22 14 650499 14 49 650584 124 61
240272 134 1 570002 24 17 650503 30 39 650584 126 61
240274 134 6 570002 62 38 650503 32 38 650584 157 3
240278 134 7 570002 64 38 650510 148 13 650585 4 61
240285 134 2 570002 116 11 650510 150 3 650585 8 62
240286 134 4 570005 62 39 650512 72 82 650594 72 86
240287 134 5 570005 64 39 650512 76 58 650606 150 17
240288 134 10 570005 118 11 650512 80 65 650606 151 19
240331 12 25 650200 116 8 650517 52 40 650606 156 3
240336 52 17 650200 118 8 650517 54 40 650630 18 4
240336 54 15 650225 82 38 650528 30 41 650630 20 4
240363 104 1 650315 12 44 650532 158 11 650630 161 4
240363 104 1 650315 14 47 650533 72 83 650631 30 42
240363 104 2 650315 149 6 650533 76 59 650631 32 41
240363 104 2 650327 157 13 650533 80 66 650637 167 12
240385 96 27 650406 165 5 650534 124 24 650650 76 62
240605 124 21 650419 82 39 650542 12 47 650650 80 69
240605 124 22 650448 12 45 650542 14 50 650650 82 43
240605 126 21 650448 14 48 650545 60 10 650650 84 50
240605 126 22 650448 159 23 650546 30 40 650658 96 33
240607 124 31 650453 46 36 650546 32 39 650658 157 16
240608 126 31 650453 72 74 650548 8 61 650687 4 62
240609 124 46 650453 153 3 650548 98 32 650687 8 63
240611 120 8 650454 72 75 650548 149 5 650687 38 27
240612 120 3 650454 76 55 650549 96 31 650687 54 41
241181 72 64 650454 80 61 650549 98 33 650687 86 29
241663 72 65 650454 84 45 650549 157 4 650687 88 22
241716 38 18 650484 82 40 650550 96 32 650687 90 21
241716 42 14 650486 72 76 650550 98 34 650687 92 22
241730 42 15 650486 80 62 650550 157 5 650687 159 25
241745 70 48 650486 82 41 650552 50 19 650704 4 63
241745 76 37 650486 84 46 650552 72 84 650704 8 64
241776 42 16 650486 128 18 650552 76 60 650704 22 16
241836 42 17 650486 130 16 650552 80 67 650704 30 43
241958 100 7 650487 50 18 650552 84 48 650704 32 42
241959 100 6 650488 10 8 650553 72 85 650704 38 28

INDEX
650704 72 87 650943 156 6 651650 92 24 654035 158 3

650704 76 63 650943 159 26 651662 30 45 654042 86 32
650704 80 70 650978 50 23 651662 32 44 654042 88 25
650704 82 44 650987 62 42 651671 52 45 654042 90 24
650704 84 51 650987 64 42 651746 96 35 654042 92 25
650734 52 42 651020 82 46 651814 167 15 654044 96 36
650734 54 42 651020 84 52 652040 54 45 654046 18 5
650734 136 6 651044 167 13 652040 58 11 654046 20 5
650742 124 25 651065 52 44 652040 58 11 654046 148 16
650748 12 49 651065 54 44 652040 147 11 654046 150 20
650748 14 52 651087 152 8 652040 166 11 654046 161 5
650748 86 30 651160 26 17 652088 84 55 655001 30 49
650748 88 23 651160 28 17 653005 4 70 655001 32 48
650748 90 22 651171 80 73 653005 8 70 656006 86 33
650748 92 23 651171 84 53 653018 153 6 656006 88 26
NUMERICAL INDEX
650748 148 6 651213 16 16 653034 22 19 656006 90 25
650748 150 10 651259 147 2 653039 72 92 656006 92 26
650758 10 9 651297 26 18 653102 26 19 656007 30 50
650758 10 9 651297 28 18 653102 28 19 656007 32 49
650758 162 10 651302 167 14 654002 12 52 656008 30 51
650758 162 10 651308 98 35 654002 14 55 656008 32 50
650771 4 64 651312 72 90 654002 72 93 656011 72 95
650771 8 65 651312 76 65 654002 148 19 656011 76 68
650774 80 71 651312 82 47 654002 159 28 656011 80 76
650781 52 43 651314 16 17 654004 34 5 656021 34 5
650781 54 43 651314 157 14 654004 50 24 656047 30 52
650784 32 43 651424 44 20 654004 72 94 656047 32 51
650786 4 65 651575 16 18 654004 76 67 656047 149 2
650786 8 66 651642 156 2 654004 80 75 656047 151 22
650790 4 4 651648 2 10 654004 164 9 656048 34 19
650811 4 66 651648 2 11 654004 164 9 656048 36 24
650811 8 67 651648 4 69 654006 48 30 656048 72 96
650811 72 88 651648 6 11 654009 4 71 656048 76 69
650811 76 64 651648 8 69 654009 8 71 656048 80 77
650811 80 72 651648 22 18 654009 30 46 656103 30 48
650815 4 67 651648 22 18 654009 32 45 656103 32 47
650815 149 4 651648 34 22 654009 46 38 656128 40 13
650815 155 3 651648 36 28 654009 48 31 656128 40 13
650815 157 2 651648 38 29 654009 84 56 656128 42 28
650818 22 17 651648 40 12 654009 153 5 656128 44 15
650818 62 41 651648 40 12 654012 12 53 656171 86 34
650818 64 41 651648 42 27 654012 14 56 660000 52 46
650818 72 89 651648 44 21 654012 30 47 660000 54 46
650818 158 12 651648 44 20 654012 32 46 660043 158 6
650833 30 44 651648 62 43 654014 165 1 805855 155
650834 4 68 651648 64 43 654022 149 1 806894 147
650834 8 68 651648 72 91 654022 151 21 807801 104 2
650835 148 20 651648 76 66 654024 4 72 807803 104 1
650835 156 3 651648 80 74 654024 8 72 808240 154
650839 82 45 651648 82 48 654024 22 20 808265 148
650848 16 15 651648 84 54 654024 34 18 808266 155
650848 157 15 651648 96 34 654024 36 23 808270 158
650850 12 50 651648 98 36 654024 163 8 808271 156
650850 14 53 651648 163 7 654026 46 39 808273 153
650943 12 51 651649 48 29 654026 66 12 808274 152
650943 14 54 651650 86 31 654026 68 12 808279 156
650943 149 3 651650 88 24 654026 68 12 808282 104 1
650943 151 20 651650 90 23 654030 153 4 808283 104 1

INDEX
808285 104 1 030-31873 86 1 045-31469 78 7 090-32528 70 26

808382 150 030-31873 88 1 045-31469 82 4 090-32528 74 24
808383 165 030-31873 90 1 045-31469 84 5 090-32528 78 25
810212 157 030-31873 92 1 045-31488 30 1 090-32533 12 15
810451 104 2 030-31905 12 1 045-31488 32 1 090-32533 14 16
810709 147 030-31905 14 1 045-31488 70 8 090-32534 12 16
810711 104 1 030-31926 16 1 045-31488 74 8 090-32534 14 17
810721 163 030-31941 84 1 045-31488 78 8 090-32536 12 17
810737 160 030-31942 82 1 045-31491 122 39 090-32536 14 18
810738 161 030-31948 84 2 045-31497 118 12 090-32537 156 5
810739 159 030-31956 26 1 045-31499 50 3 090-32541 151 8
810740 162 030-31956 28 1 045-31500 12 4 090-32549 78 26
810834 158 030-31960 12 2 045-31500 14 4 090-32551 84 17
810869 104 2 030-31960 14 2 045-31500 16 2 090-32553 78 27
810870 104 2 030-31961 12 3 045-31501 152 9 090-32553 84 18
NUMERICAL INDEX
810905 104 2 030-31961 14 3 050-29352 14 5 090-32560 155 6

810946 165 040-33432 86 2 080-32287 26 4 090-32563 159 22
811204 166 040-33432 88 2 080-32287 28 4 100-32164 62 11
811253 104 1 040-33432 90 2 080-32288 28 5 100-32164 64 11
811307 104 1 040-33432 92 2 080-32290 26 5 100-32167 62 12
811308 104 1 040-33560 148 23 090-28749 86 13 100-32167 64 12
811309 104 2 040-33560 150 4 090-28749 88 10 100-32173 130 31
811311 104 2 040-33607 153 1 090-28749 90 10 120-32992 14 19
811659 167 040-33608 153 2 090-28749 92 11 120-32993 149 27
830600 157 040-33629 10 6 090-30303 82 12 130-32198 36 6
50250043 155 040-33629 10 6 090-30303 84 14 130-32236 128 29
50250044 155 040-33629 162 1 090-32042 30 11 130-32236 130 25
50250045 155 040-33629 162 1 090-32042 32 10 140-32271 120 6
50250046 155 040-33727 62 1 090-32042 70 23 140-32272 122 22
50250090 155 040-33727 64 1 090-32042 74 20 160-32740 30 16
50250090 155 040-33728 70 4 090-32042 78 20 160-32740 32 15
50250097 155 040-33728 74 4 090-32164 52 15 160-32898 26 7
50250097 155 040-33728 78 4 090-32164 54 11 160-32898 28 7
50350260 167 16 040-33728 82 2 090-32358 78 21 160-32923 120 10
50350927 34 12 040-33728 84 3 090-32424 149 28 160-32923 122 4
50350927 36 16 040-33748 70 5 090-32433 10 2 160-32924 120 7
50352099 38 24 040-33748 74 5 090-32433 10 2 160-32924 122 18
50352100 38 25 040-33748 78 5 090-32433 162 3 160-32928 130 8
50352362 34 6 040-33748 82 3 090-32433 162 3 160-32929 128 11
50352362 34 12 040-33748 84 4 090-32441 98 8 160-32930 128 21
50352362 36 16 040-33755 54 1 090-32472 96 8 160-32930 130 20
420-36373 149 28 040-33756 50 11 090-32472 98 9 160-32931 130 27
010-32434 128 15 040-33757 50 1 090-32478 96 9 170-34425 159 6
010-32434 130 13 040-33758 50 2 090-32478 98 10 170-34590 82 16
010-32437 116 6 040-33772 151 1 090-32503 24 3 170-34590 84 20
010-32437 118 6 040-33774 151 2 090-32507 84 15 170-34770 2 27
010-32440 70 1 040-33775 151 3 090-32508 84 16 170-34770 6 26
010-32440 74 1 040-33776 156 2 090-32511 2 12 170-34981 130 35
010-32440 78 1 040-33783 151 4 090-32511 6 12 170-34994 144
010-32441 70 2 045-15773 118 10 090-32513 70 24 170-34994 52 20
010-32441 74 2 045-31420 22 1 090-32513 74 21 170-34994 54 17
010-32441 78 2 045-31420 116 10 090-32513 78 22 170-34999 46 12
010-32442 130 6 045-31438 22 2 090-32517 74 22 170-34999 48 8
010-32443 130 26 045-31440 70 6 090-32517 78 23 170-35000 116
010-32444 128 6 045-31440 74 6 090-32519 70 25 170-35000 62 13
030-20745 26 8 045-31440 78 6 090-32519 74 23 170-35000 64 13
030-20745 28 8 045-31469 70 7 090-32519 78 24 170-35003 116 1
030-31827 70 3 045-31469 74 7 090-32521 24 4 170-35004 116 9

INDEX
170-35005 116 4 190-32928 122 47 210-19533 88 17 230-30569 46 30

170-35005 118 4 190-32933 142 1 210-19533 90 16 230-30569 163 5
170-35006 118 1 190-32934 142 2 210-19533 92 17 230-32195 48 23
170-35007 118 9 190-32935 144 1 210-20571 158 10 230-32269 52 37
170-35009 142 190-32936 128 23 210-20746 26 9 230-32269 54 37
170-35009 54 18 190-32936 130 22 210-20746 28 9 230-32356 68 9
170-35011 120 5 190-32937 128 30 210-21043 80 44 230-32356 68 9
170-35011 122 41 190-32937 130 36 210-21043 84 31 230-32364 46 31
170-35015 62 14 200-28721 82 31 210-21556 52 36 230-32505 66 10
170-35015 64 15 200-32287 30 29 210-21556 54 36 230-32618 52 38
170-35016 62 15 200-32287 32 28 210-31017 38 17 230-32618 54 38
170-35016 64 16 200-32287 72 56 210-31017 50 14 230-32632 149 21
170-35018 62 16 200-32287 76 42 210-31017 58 3 230-32633 159 14
170-35018 64 17 200-32287 78 39 210-31017 166 3 230-32655 159 15
170-35019 136 1 200-32449 78 40 210-32030 149 22 230-32745 130 32
NUMERICAL INDEX
170-35019 54 19 200-32615 72 57 210-32030 155 4 230-32747 144 2
170-35027 40 5 200-32668 50 12 210-32109 116 2 230-32748 122 36
170-35027 44 6 200-32668 72 58 210-32109 118 2 230-32753 46 32
170-35029 64 18 200-32691 50 13 210-32126 72 59 230-32753 48 24
170-35032 68 4 200-32698 80 41 210-32126 76 44 230-32754 58 10
170-35035 62 17 200-32698 84 29 210-32126 80 45 230-32754 147 10
170-35035 64 19 200-32699 148 4 210-32133 12 24 246-26748 148 1
170-35037 62 18 200-32699 149 25 210-32133 14 26 246-26748 149
170-35037 64 20 200-32699 150 13 210-32134 50 15 246-26755 150 1
170-35039 62 19 200-32699 151 9 210-32134 72 60 246-26755 151
170-35039 64 21 210-19469 88 15 210-32147 14 27 250-32602 30 32
170-35048 62 20 210-19469 90 15 210-32154 26 10 250-32602 32 31
170-35048 64 22 210-19469 92 16 210-32154 28 10 250-32605 48 22
170-35049 62 21 210-19469 149 24 210-32164 98 25 250-32605 122
170-35049 64 23 210-19469 151 10 210-32179 116 7 250-32609 72 67
170-35050 62 22 210-19470 4 52 210-32179 118 7 250-32609 76 48
170-35050 64 24 210-19470 8 52 210-32183 156 4 250-32609 80 49
170-35068 78 32 210-19470 34 14 210-32183 22 21 250-32609 84 34
170-35068 84 21 210-19470 36 19 220-16148 30 31 250-32610 122 11
170-35071 16 5 210-19470 42 13 220-16148 32 30 250-32612 122 25
170-35072 12 21 210-19470 44 16 220-16148 72 61 290-13537 80 50
170-35072 14 23 210-19470 44 17 220-16148 76 45 290-13537 84 35
170-35073 142 2 210-19470 52 35 220-16148 80 46 290-32320 84 36
170-35075 148 2 210-19470 54 35 220-16148 82 32 290-32426 84 37
170-35075 150 12 210-19470 86 23 220-28739 72 62 290-32584 72 68
170-35076 148 18 210-19470 88 16 220-28739 76 46 290-32584 76 49
170-35083 142 1 210-19470 96 26 220-28739 80 47 290-32584 80 51
170-35084 142 1 210-19470 98 24 220-28739 84 32 290-32587 80 52
170-35084 144 1 210-19470 149 23 220-32346 128 14 310-15859 12 26
170-35085 144 1 210-19470 151 11 220-32346 130 19 310-15859 14 28
170-35086 136 2 210-19470 152 3 220-32643 62 28 310-15859 16 10
170-35087 130 23 210-19470 159 12 220-32643 64 28 310-19471 148 8
170-35088 128 26 210-19530 14 25 220-32674 62 29 310-19471 150 9
170-35088 130 28 210-19532 12 23 220-32674 64 29 310-19832 98 26
170-35089 128 24 210-19532 80 42 220-32676 22 9 310-27919 72 69
190-32583 136 4 210-19532 84 30 220-32680 72 63 310-27919 76 50
190-32595 136 3 210-19533 4 53 220-32680 76 47 310-27919 80 53
190-32599 136 4 210-19533 8 53 220-32680 80 48 310-29166 50 16
190-32670 136 8 210-19533 22 8 220-32680 82 33 310-30337 157 8
190-32689 136 5 210-19533 30 30 220-32680 84 33 310-32288 150 16
190-32923 116 5 210-19533 32 29 220-32682 22 4 310-32288 151 12
190-32923 118 5 210-19533 76 43 220-32683 128 25 310-32392 62 30
190-32928 120 11 210-19533 80 43 220-32683 130 24 310-32392 64 30

INDEX
310-32411 84 38 330-33788 149 19 360-32655 16 12 400-32562 26 16

310-32470 30 33 330-33788 151 14 360-32657 157 7 400-32562 28 16
310-32470 32 32 330-33789 149 18 370-32198 26 13 400-32572 116 3
310-32561 136 9 330-33795 128 19 370-32200 26 14 400-32572 118 3
310-32564 149 20 330-33795 130 18 370-32200 28 13 400-32573 62 37
310-32564 151 13 330-33796 159 16 370-32202 28 14 400-32573 64 37
310-32585 4 54 330-33797 4 55 380-32255 72 71 400-32574 128 22
310-32585 8 54 330-33797 148 11 380-32255 76 52 400-32574 130 21
310-32616 38 21 330-33800 80 55 380-32255 80 57 400-32575 128 10
310-32616 42 22 335-32161 22 12 380-32407 12 31 420-13731 4 58
310-32616 44 17 335-32203 62 31 380-32407 14 33 420-13731 8 58
310-32624 10 10 335-32203 64 31 380-32423 122 40 420-18160 34 15
310-32624 10 10 335-32297 46 34 380-32424 50 17 420-18160 36 20
310-32624 162 8 335-32297 48 27 380-32425 50 17 420-18757 24 16
310-32624 162 8 335-32306 130 3 380-32426 122 32 420-19111 152 1
NUMERICAL INDEX
310-32638 98 27 335-32307 130 4 380-32427 130 34 420-28290 107 11

310-32653 48 25 335-32308 128 20 390-15909 52 39 420-30377 156 8
310-32676 46 33 335-32308 130 17 390-15909 54 39 420-33614 156 6
310-32676 48 26 350-17647 26 11 390-15909 62 33 420-34463 152 6
310-32678 24 10 350-17647 28 11 390-15909 64 33 420-34480 12 33
310-32684 24 11 350-27267 62 8 390-29164 62 34 420-34480 14 35
310-32686 158 2 350-27299 138 1 390-29164 64 34 420-34480 167 10
310-32686 22 22 350-27518 128 4 390-32773 86 26 420-34769 86 27
310-32690 120 1 350-32240 128 28 390-32773 88 18 420-34769 88 19
310-32691 122 24 350-32240 130 29 390-32773 90 17 420-34769 90 18
310-32693 128 8 350-32273 124 3 390-32773 92 18 420-34769 92 19
310-32693 130 12 350-32273 126 3 400-10541 84 39 420-34900 4 59
310-32694 128 2 350-32274 124 4 400-13676 80 58 420-34900 8 59
320-32693 120 9 350-32274 126 4 400-13676 84 40 420-34933 4 60
320-32693 122 350-32423 128 27 400-20103 24 12 420-34933 8 60
320-32696 130 7 350-32423 130 30 400-20715 24 13 420-35066 107 12
320-32697 128 7 350-32424 128 13 400-20715 30 34 420-35257 156 7
330-33736 128 17 350-32424 130 10 400-20715 32 33 420-35299 30 37
330-33736 130 15 350-32552 62 8 400-20715 38 22 420-35299 32 36
330-33745 22 10 350-32552 62 11 400-20715 42 23 420-35319 98 28
330-33746 22 11 350-32552 62 12 400-21568 30 35 420-35334 149 17
330-33756 80 54 350-32552 62 32 400-21568 32 34 420-35410 14 36
330-33760 16 11 350-32552 64 32 400-30803 12 32 420-35569 86 28
330-33763 12 27 350-32565 46 35 400-30803 14 34 420-35569 88 20
330-33763 14 29 350-32565 48 28 400-30803 24 14 420-35569 90 19
330-33767 16 6 350-32578 26 12 400-30803 30 36 420-35569 92 20
330-33768 4 2 350-32578 28 12 400-30803 32 35 420-35602 88 21
330-33769 4 3 350-32580 128 16 400-30803 82 34 420-35602 90 20
330-33772 12 28 350-32580 130 14 400-30803 84 41 420-35602 92 21
330-33772 14 30 350-32583 128 3 400-32242 8 56 420-35629 108 37
330-33773 12 29 350-32584 122 46 400-32252 24 15 420-35630 108 31
330-33773 14 31 350-32595 148 3 400-32412 62 35 420-35655 72 72
330-33774 12 30 350-32595 150 14 400-32412 64 35 420-35655 76 53
330-33774 14 32 350-32599 128 5 400-32475 136 10 420-35655 80 59
330-33780 148 12 350-32599 130 1 400-32476 4 57 420-35655 82 36
330-33780 150 2 350-32600 130 2 400-32476 8 57 420-35655 84 43
330-33781 157 6 350-32601 130 5 400-32526 16 13 420-35703 152 4
330-33782 148 15 360-32599 4 56 400-32535 26 15 420-35717 108 38
330-33782 150 19 360-32599 8 55 400-32535 28 15 420-35751 108 33
330-33783 148 9 360-32625 72 70 400-32554 82 35 420-35757 107 24
330-33783 150 7 360-32625 76 51 400-32554 84 42 420-35783 107 13
330-33784 148 5 360-32625 80 56 400-32557 62 36 420-35831 36 21
330-33784 150 8 360-32653 130 33 400-32557 64 36 420-35939 158 5

INDEX
420-35942 159 17 420-36208 102 11

420-35988 159 18 420-36208 161 10
420-36027 150 15 420-36211 102 12
420-36027 151 15 420-36211 161 11
420-36086 20 3 420-36217 102 13
420-36087 20 3 420-36217 161 12
420-36100 96 28 420-36224 149 11
420-36100 98 29 420-36225 149 10
420-36120 12 34 420-36226 149 9
420-36120 14 37 420-36227 149 8
420-36122 155 5 420-36228 149 7
420-36123 159 19 420-36231 148 10
420-36124 22 13 420-36234 151 18
420-36125 108 36 420-36240 156 5
420-36132 16 14 420-36241 156 4
NUMERICAL INDEX
420-36133 12 35 420-36247 159 21
420-36133 14 38 420-36248 159 22
420-36140 100 10 420-36255 96 29
420-36141 100 11 420-36255 98 30
420-36142 12 36 420-36263 157 9
420-36142 14 39 420-36264 157 1
420-36143 12 37 420-36280 158 1
420-36143 14 40 420-36290 159 22
420-36144 12 38 420-36292 100 12
420-36144 14 41 420-36323 167 11
420-36145 12 39 420-36329 96 30
420-36145 14 42 420-36329 98 31
420-36146 12 40 420-36344 155 7
420-36146 14 43 420-36345 155 8
420-36147 12 41 425-34733 34 5
420-36147 14 44 425-34842 42 24
420-36148 159 20 425-34842 44 15
420-36152 12 42 425-35508 30 28
420-36152 14 45 425-35508 32 24
420-36166 12 43 425-36233 38 23
420-36166 14 46 425-36233 42 25
420-36167 108 34 480-27676 158 5
420-36171 154 4 480-32362 30 38
420-36175 152 5 480-32362 32 37
420-36177 155 1 480-32362 72 73
420-36177 155 480-32362 76 54
420-36178 155 2 480-32362 80 60
420-36178 155 50352362 i 36 10
420-36179 82 37 L500607 149 30
420-36179 84 44 P700679 126 23
420-36185 149 16
420-36185 151 16
420-36186 149 15
420-36186 151 17
420-36187 148 14
420-36187 150 18
420-36188 149 14
420-36189 149 13
420-36190 149 12
420-36205 102 9
420-36205 161 8
420-36207 102 10
420-36207 161 9

Recommended Coupling & Adapter Installation Torque Specifications
For JIC 37° and 45°
For SAE “0" Ring Boss (Steel) (Machined or Flared)
Size Ft-Lbs Steel

Dash Fractional Minimum Maximum Size Ft-Lbs
-3 3/16 8 10
Dash Fractional Minimum Maximum
-4 1/4 14 16
-5 5/16 18 20 -4 1/4 10 11
-6 3/8 24 26 -5 5/16 13 15
-8 1/2 50 60 -6 3/8 17 19
-8 1/2 34 38
-10 5/8 72 80
-10 5/8 50 56
-12 3/4 125 135
-14 7/8 160 180 -12 3/4 70 78
-16 1 200 220 -16 1 94 104
-20 1-1/4 210 280 -20 1-1/4 124 138
-24 1-1/2 270 360 -24 1-1/2 156 173
-32 2 219 243
189
TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,
and sheet metal screws) unless otherwise specified.
UNIFIED GRADE 2 GRADE 5 GRADE 8

NATIONAL
DRY LUBED DRY LUBED DRY LUBED
THREAD
8-32 19* 14* 30* 22* 41* 31*
8-36 20* 15* 31* 23* 43* 32*
10-24 27* 21* 43* 32* 60* 45*
10-32 31* 23* 49* 36* 68* 51*
1/4-20 66* 50* 9 75* 12 9
1/4-28 76* 56* 10 86* 14 10
5/16-18 11 9 17 13 25 18
5/16-24 12 9 19 14 25 20
3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60
1/2-13 50 35 75 55 110 80
1/2-20 55 40 90 65 120 90
9/16-12 70 55 110 80 150 110
9/16-18 80 60 120 90 170 130
5/8-11 100 75 150 110 220 170
5/8-18 110 85 180 130 240 180
3/4-10 175 130 260 200 380 280
3/4-16 200 150 300 220 420 320
7/8-9 170 125 430 320 600 460
7/8-14 180 140 470 360 660 500
1-8 250 190 640 480 900 680
1-12 270 210 710 530 1000 740
METRIC GRADE 8.8 GRADE 10.9 GRADE 12.9

COARSE
DRY LUBED DRY LUBED DRY LUBED
THREAD
M6-1 8 6 11 8 13.5 10
M8-1.25 19 14 27 20 32.5 24
M10-1.5 37.5 28 53 39 64 47
M12-1.75 65 48 91.5 67.5 111.5 82
M14-2 103.5 76.5 145.5 108 176.5 131
M16-2 158.5 117.5 223.5 165.5 271 200
*All torque values are in ft-lbs except those marked with an * which are in lbs.
For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.
®
Manitou Americas, Inc.

One Gehl Way, P.O. Box 179, West Bend, WI 53095-0179 USA
www.gehl.com
917161/HP0612 © 2012 MANITOU AMERICAS, INC. PRINTED IN USA

All Rights Reserved.

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SL3640E

GEHL is a registered trademark of Manitou Americas, Inc.

SECTION A: MAIN LOADER COMPONENT

SECTION B: HYDRAULIC COMPONENTS

SECTION C: KITS AND ACCESSORIES

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

SECTION A: MAIN LOADER COMPONENTS

3640 Models: SN 003301 and Up

1 917161/HP0612 PRINTED IN USA

Parts Listing Continued On Next Page

PRINTED IN USA 917161/HP0612 2

3640 Models: SN 003301 and Up

3 917161/HP0612 PRINTED IN USA

Ref. Part Quantity

PRINTED IN USA 917161/HP0612 4

3640 Models: SN 003300 and Before

5 917161/HP0612 PRINTED IN USA

Parts Listing Continued On Next Page

PRINTED IN USA 917161/HP0612 6

3640 Models: SN 003300 and Before

7 917161/HP0612 PRINTED IN USA

PRINTED IN USA 917161/HP0612 8

Backup Alarm Components

HAND AND FOOT CONTROLS

9 917161/HP0612 PRINTED IN USA

Ref. Part Quantity

PRINTED IN USA 917161/HP0612 10

3640 Models: SN 003701 and Up

11 917161/HP0612 PRINTED IN USA

PRINTED IN USA 917161/HP0612 12

3640 Models: SN 003700 and Before

13 917161/HP0612 PRINTED IN USA

PRINTED IN USA 917161/HP0612 14

15 917161/HP0612 PRINTED IN USA

PRINTED IN USA 917161/HP0612 16

17 917161/HP0612 PRINTED IN USA

Ref. Part Quantity

PRINTED IN USA 917161/HP0612 18

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PRINTED IN USA 917161/HP0612 20

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PRINTED IN USA 917161/HP0612 22

23 917161/HP0612 PRINTED IN USA

PRINTED IN USA 917161/HP0612 24

STEP 4. RE-TIGHTEN NEX NUT (653102) TO 30 FT LBS

25 917161/HP0612 PRINTED IN USA

PRINTED IN USA 917161/HP0612 26

27 917161/HP0612 PRINTED IN USA

PRINTED IN USA 917161/HP0612 28

3640: SN 003701 and Up

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PRINTED IN USA 917161/HP0612 30

ENGINE IDLE AND HIGH IDLE RPM CHART

31 917161/HP0612 PRINTED IN USA

PRINTED IN USA 917161/HP0612 32

3640 and 3840 Models

1 REMOVE BOLT FROM ENG/ALT ASSEMBLY

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PRINTED IN USA 917161/HP0612 34