CD5908 Mohd Madzuan Abdullah
CD5908 Mohd Madzuan Abdullah
CD5908 Mohd Madzuan Abdullah
APRIL 2010
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ABSTRACT
In this work, a starch-based biopolymer was reinforced with coir fiber. The
purpose of this research was to investigate a production of bio-composite based on
different content percentage of coir fiber as a reinforcement material. Five
compositions of the bio-composites were formulated containing 0%, 5%, 10%, 15%
and 20% of coir fiber where 0% of fiber acts as the control sample. Coir fiber and
starch were a good material for bio-composite production because there were readily
biodegradable, renewable resource and low cost price. Characteristics of the bio-
composite were evaluated by tensile strength, microstructure, chemical, physical and
biodegradability properties. The evaluation of the mechanical properties gave a
significant increase of the strength of the bio-composite with the percentage of coir
fiber. The optimum value of mechanical strength was obtained at 15% fiber
reinforcement and it also proved from Scanning Electron Microscope analysis where
the structure of 15% fiber reinforcement showed a good interaction between coir
fiber and matrix phase and coir fiber was seen well embedded in the matrix.
Roughly, Fourier Transform Infrared Spectroscopy results showed the O-H peak
become broader with the increment of the fiber reinforcement. The Differential
Scanning Calorimetry result showed that the melting temperature was increase as the
fiber composition in bio-composite was increased. In biodegradability test, it showed
that when the fiber content was increase, the Aspergillus Niger was more difficult to
growth and also difficult to degrade in soil. It was proven that the coir fiber
reinforcement can improve the bio-composite’s durability to degrade. Averagely, the
best performance of bio-composite was at 15% of coir fiber with respect to chemical
bonds, dispersion and agglomeration, heat resistance, biodegradability behavior, and
mechanical properties
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ABSTRAK
TABLE OF CONTENTS
DECLARATION ii
DEDICATION iii
ACKNOWLEDGEMENT iv
ABSTRACT v
TABLE OF CONTENTS vii
LIST OF TABLES x
LIST OF FIGURES xii
LIST OF SYMBOL xiv
LIST OF APPENDICES xv
1 INTRODUCTION 1
1.1 Background of Study 1
1.2 Problem Statement 3
1.3 Research Objective 3
1.4 Scope of Research Work 4
2 LITERATURE REVIEW 5
2.1 Polymers 5
2.1.1 Introduction 5
2.1.2 Types of Polymers 6
2.1.2.1 Synthetic polymers 6
2.1.2.2 Natural polymers 7
2.1.2.3 Biopolymer 7
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3 METHODOLOGY 20
3.0 Introduction 20
3.1 Raw Material 20
3.2 Experimental Procedures 21
3.3 Scanning Electron Microscopy 23
3.4 Fourier Transform Infrared Spectroscopy 23
3.5 Tensile Test 23
3.6 Differential Scanning Calorimetry 24
3.7 Biodegradability Test 24
3.7.1 Microbial Degradation 24
3.7.2 Soil Burial Degradation Test 25
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LIST OF REFERENCE 46
APPENDIX 49
x
LIST OF TABLES
LIST OF FIGURES
LIST OF SYMBOLS
LIST OF APPENDICES
A Methodology Technique 49
B Analysis Equipment 51
C Result 53
CHAPTER 1
INTRODUCTION
Currently, many efforts have been made to identify the suitability of natural
fibers as a reinforcing component for thermoplastic materials. They come out with
further research in waste management and therefore will produce highly functional
composite materials if used in combination with biodegradable polymers. Hence, a
natural fiber likes jute, rice straw, sisal, flax, coconut husk, sugar cane husk, and oil
palm husk are expected to act as reinforcing components in composite materials.
Nowadays, plastics clearly have become indispensable due to its wide array of
applications particularly as packaging materials. Every day, a demand of plastic usage is
always increase. However, almost plastics that we use now are made of petroleum-
based materials and these plastics are not readily biodegradable. It’s not environmental
friendly and this situation will cause pollution to the environment. The bulk of plastics
waste can spoil our ecological system. Other than that, the waste from coconut fruit
(husk) can be recycled to produce something in the engineering field (composite).
Hence, a possible solution to solve this problem is the prospect of biodegradable
polymers like bio-composite. Thus, by applying waste material (coir), a least expensive
and more environmental friendly composite can be produced. Bio-composite have many
advantages to our life. Firstly, they are made from renewable resources. Renewable
resources have gained much attention in the last decades due to the global increasing
demand for alternatives to fossil resources. Secondly, they are biodegradable and able to
break down into the nature after they become as wastes. Thus, we will reduce the
amount of pollution caused by non-biodegradable polymers to the environment and we
are also maximizing the use of renewable sources.
1. To determine the effect of ratio between starch and coconut husk (coir)
composition on the bio-composite strength.
2. To characterize the behavior of bio-composite in term of microstructure,
chemical and physical analysis.
3. To analyze the biodegradation rate of bio-composite by microbial degradation
using Aspergillus Niger and soil burial degradation test.
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LITERATURE REVIEW
2.1 Polymers
2.1.1 Introduction
Polymer is a long chain giant organic molecule that was made of repetitive units
from many smaller molecules called monomers. Polymers consist of many repeating
monomer units in long chains. A polymer was analogous to a necklace made from many
small beads of monomers (Charles, 2003). Polymers were substances whose molecules
have high molar mass. There were many types of polymers including synthetic and
natural polymers. Synthetic polymer have been commercializes and produced in very
large scale. The materials commonly called plastics. Plastics play a significant role in
our daily lives. Their applications were nearly universal such as components in
automobiles, home appliances, computer equipments, packages and even medical
applications were areas where plastics clearly have become indispensable. Among of
natural polymers were proteins, starch, cellulose, and latex. Besides, natural polymers
include such things as tar and shellac, tortoise shell and horns, as well as tree saps that
produce amber and latex. These polymers were processed with heat and pressure into
useful articles like hair ornaments and jewelry. Natural polymers began to be
chemically modified during the 1800s to produce many materials. The most famous of
these were vulcanized rubber, gun cotton, and celluloid. The first semi-synthetic
polymer produced was Bakelite in 1909 and was soon followed by the first synthetic
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fiber, rayon, which was developed in 1911 (American Chemistry Council , 2007 ).
Polymers affect every day of our life. These materials have so many varied
characteristics and applications that their usefulness can only be measured by our
imagination. Polymer was the materials of past, present, and future generations.
Popular usage of polymer was plastic that actually refers to a large class of
natural and synthetic materials with a variety of properties. The word “polymer” was
derived from the Greek poly and meros, meaning many and parts, respectively. Some
scientists prefer to use the word “macromolecule” or large molecule, instead of
polymer. Others maintain that naturally occurring polymers, or biopolymers, and
synthetic polymers should be studied in different courses. Others name these large
molecules simply “giant molecules”. However, the same principles apply to all
polymers.
Another common name for many synthetic polymers was plastic which comes
from the Greek word "plastikos", suitable for molding or shaping. The synthetic
polymers include synthetic rubber, Bakelite, neoprene, nylon, PVC, polystyrene,
polyethylene, polypropylene, PVB, silicone, and many more (Charles, 2003). Plastics
have become one of the most widely used materials all over the world. Many materials
in our daily use from packing, wrapping, and building materials include half of all
polymers synthesized. Other uses include automotive, sport equipments, textiles, and
infrastructure are made from polymers.
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Natural polymer was a polymer resulting from raw materials found in nature
such as shellac, amber, and natural rubber. A variety of other natural polymers exist,
such as cellulose, which is the main constituent of wood and paper. Other Natural
polymer was rubber (hydrocarbon base) and silicones (alternating silicon and oxygen)
(Charles, 2003).
2.1.2.3 Biopolymers
Figure 2.1 - Classification of biopolymers and their nomenclature (Kestur et al., 2008)
material to scorch. Every polymer has very distinct characteristics, but most polymers
have the following general attributes (American Chemistry Council , 2007 ).
2.2 Starch
2.2.1 Introduction
Starch was the cheapest and most abundant food biopolymer worldwide. Pure
starch was a white, tasteless and odorless powder. It occurs in a variety of botanical
sources including corn, potato, wheat and rice. It has many applications ranging from
cereals, snacks and thickeners in the food industry. Other applications include
packaging, paper and adhesives in the non-food industry. Among these, starch was a
potentially useful material for biodegradable polymers because it was natural abundance
and low cost. Starch was the major carbohydrate in plant tubes and seed endosperm,
where it was found as granules. Each granule contains amylopectin molecules together
with a larger number of smaller amylose molecules (N. Canigueral et al., 2009).
For certain applications in the food and packaging industries, starch was
extruded to achieve a desired product texture and quality. Some work has already been
carried out and published on extrusion and extrusion expansion in general. However,
there were many more challenges in the study of starch processing such as the
compositional, structural and rheological complexities of starch systems, as well as
inhomogenieties encountered during processing. An understanding of the mechanisms
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involved in the processing and expansion of starch is therefore required. Such insight
would help optimize existing extrusion processes through better equipment design and
applications, and develop new products with desired characteristics that would benefit
both the consumers and the industry (Nowjee, 2004).
Starch was produced as granules in most plants cells and was referred to as
native when in this particular granular state. Native starches from different botanical
sources vary widely in structure and composition, but all granules consist of two major
molecular components, amylose (20-30%) and amylopectin (70-80%), both of which
were polymers of α-D-glucose units in the 4C1 conformation. In amylose (Figure 2.2),
these were linked -(1 → 4)-, with the ring oxygen atoms all on the same side, whereas
in amylopectin about one residue in every twenty is also linked -(1 → 6)- forming
branch-points as shown in Figure 2.3. (Nowjee, 2004).
Figure 2.4: Schematic view of the structure of a starch granule, with alternating
amorphous and semi-crystalline zones constituting the growth rings
(Nowjee, 2004).
2.3 Fiber
2.3.1 Overview
Density
Cost
Type of fibers
Natural fibers were subdivided based on their origins, whether they were derived
from plants (Cellulose or Lignocelluloses), animals (Protein), or minerals. Natural
fibers can be classified according to their origin. Plants fibers include bast (or stem or
soft or sclerenchyma) fibers, leaf or hard fibers, seed, fruit, wood, cereal straw, and
other grass fibers. Animal fibers include silk, wood and hair. While mineral fiber was
include asbestos, fibrous brucite, and wollastonite (K. Mohanty et al., 2005).
Coir fiber was obtained from the fibrous husk of the coconut from the coconut
palm, which belongs to the palm family (Palmae). Coir fibers were obtained from the
fibrous husk (mesocarp) encasing the fruit of the coconut palm, which was a by-product
of the copra extraction process. The term coir was derived from kayar, a rope or cord,
and kayaru, meaning to be twisted. Coconut palms were cultivated throughout tropical
countries mostly for the high oil content of the endosperm (copra). The oil was widely
used in both the food and nonfood industries (e.g. surfactant production). On average,
from 100 coconuts 7.5 to 8.2 kg of coir fibers can be obtained (K. Mohanty et al.,
2005).
Coir fibers have high lignin but low cellulose content, as a result of which the
fibers were resilient, strong, and highly durable. Coir was the one of the toughest plant
fibers available. It does not pill and highly abrasion and rot (fungal and bacteria)
resistant (Goulart et al., 2000). Furthermore, coir was naturally insulating and sound
absorbing, antistatic, and difficult to ignite. Due to the ability of coir fibers to tolerate
water immersion for months without disintegrating, they find many applications as
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horticulture and erosion control product (geotextiles). Recently, the academic and
industrial R&D communities have begun seeking ways to develop new application for
coir as reinforcement for polymers (K. Mohanty et al., 2005).
It was well known that the performance of composites depends on the properties
of the individual components and their interfacial compatibility. For numerous
applications plant fibers have to be prepared or modified with the following
considerations in mind; homogenization of the properties of the fibers, degree of
elementarization and degumming, degree of polymerization and crystallization, good
adhesion between fiber and matrix, moisture repellence, and flame-retardant properties
(George et al., 2001).