Dossier Suministro de Valvulas de Seccionamiento CONTRATO No. 6000004219

DOSSIER SUMINISTRO DE
VALVULAS DE SECCIONAMIENTO
CONTRATO No. 6000004219
Schlumberger-Private
1. Tabla de Contenido
2. Válvulas
2.1. Catálogo
2.2. Planos
2.3. Certificados de Calidad
2.4. Manual de Instalación Operación y Mantenimiento
2.5. Partes de repuesto recomendadas (P/N)
3. Actuadores
3.1. Catálogo
3.2. Planos
3.5. Partes de repuesto recomendadas (P/N)
4. Unidad de potencia HPUs
4.1. Planos
4.3. Partes de repuesto recomendadas
Dossier Técnico Schlumberger-Private Page 2

2. Válvulas

2.1. Catálogo

370D6 Series Trunnion-
Mounted Ball Valves
WKM valves for general-purpose petroleum
and chemical process applications
Contents
Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1
ASME Classes 150–2500, 2 to 16 in [50 to 400 mm] � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
Features and benefits � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Standards and specifications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
Materials list � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
Trim codes � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
Part number code and how to order � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
ASME Class 150 dimensions, 2 to 16 in [50 to 400 mm] � � � � � � � � � � � � � � � � � � � � � � � 7
ASME Class 900 dimensions, 2 to 16 in [50 to 300 mm] � � � � � � � � � � � � � � � � � � � � � � 10
ASME Classes 1500 and 2500 dimensions,
2 to 8 in × 6 in [50 to 200 mm × 150 mm] � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
Weight, Cv data � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
ASME Classes 150–2500 torque chart � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
Material selection guide � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
Oklahoma City, Oklahoma, USA
370D6 Series Cameron is a leading provider of valve, valve automation,

and measurement systems to the oil and gas industry.
Trunnion- Our products control, direct, and measure the flow of oil and gas as it is moved to refineries,
petrochemical plants, and industrial centers for processing� We provide valve products that are sold
through distributor networks worldwide� Our products are used in oil, gas, and industrial applications
Mounted and include widely recognized brands such as

■ DEMCO* valves
NAVCO* floating ball valves
Ball Valves
■
■ NEWCO* gate, globe, and choke valves

■ DOUGLAS CHERO* forged-steel gate, globe, and check valves
■ NUTRON* ball valves
■ THORNHILL CRAVER* choke valves
■ TOM WHEATLEY* check valves
■ WHEATLEY* check valves
■ WKM* valves�
Our WKM valve product line offers gate valves, trunnion-mounted and floating ball valves, and
butterfly valves, all built to standards for demanding applications� The 370D6 series trunnion-
mounted ball valve is recognized throughout the world for durability, reliability, and flexibility in many
challenging situations�
1
ASME Classes 150–2500
2 to 16 in [50 to 400 mm]
370D6 series ball valves are designed and engineered for heavy-duty
performance� Used in many general purpose petroleum and chemical
process applications, these valves also can be specified for more
demanding applications�
Mounting plate for gear/actuator

(Optional ISO 5211 plate available)
Positively retained stem per API 6D
Explosive decompression-
resistant O-rings
Stem injection
Field repairable
two-piece body
Antistatic
standard
Innovative seat design

(patent pending)
2
ASME Classes 150–2500, 2 to 16 in [50 to 400 mm]
Features and Benefits

Fire tested for safety
370D6 series ball valves are qualified under API Spec 607 standards�
Actuation friendly
Valves can come with a gear operator from DYNATORQUE* valve
accessories or an ISO:5211 certfied mounting pad for easy actuation�
Seat injection fitting
End connections
Flanged; 2-, 3-, and 4-in Class 150 valves come in flanged × studded
or flanged × flanged configuration
Body style
Two-piece
Secondary seat seal injection
Standard materials
Carbon steel, stainless steel, and low-temperature carbon steel In the event of damage to the valve seat, sealant can be injected to
temporarily seal the valve�
Optional stem materials
316 stainless steel (SS), 410 SS, 4130 LAS, and INCONEL® material
Double-block-and-bleed operation
The pressure-actuated seats and bleed fittings enable double-block-and-
bleed operation� When used for block and bleed, this feature can permit the
valve to take the place of two valves� It also enables the operator to check
up and downstream sealing by bleeding off the body pressure� All sizes can
block and bleed in both the open and closed position�
Standard NACE trim†

Valves are compliant with NACE MR0175 and ISO:15156 certification
for buried service� Excess body pressure
Bidirectional flow
This valve uses pressure-actuated seats with locked-in, nonmetallic Automatic body pressure relief
face seals� To help ensure sealing at low pressure, special wave springs Seats will internally relieve excess body pressure�
force the seats against the ball� At higher pressures, the upstream seat
is forced against the ball by the pressure working across the differential
area between the seat insert and the seat O-ring� The higher the pressure,
the tighter the seal�
Bi-directional flow
†
NACE MR0175 and ISO:15156 compliance—Materials of construction shall be in compliance with the prequalified
material requirements specified by NACE MR0175 and ISO:15156 certification� According to NACE MR0175 and
ISO:15156 certification, it is the manufacturer’s responsibility to meet metallurgical requirements and the customer’s
or user’s responsibility to ensure that a material will be satisfactory in the intended environment� When given the
application requirements (environment) by the customer or user, Cameron can make technical recommendations in
accordance with NACE MR0175 and ISO:15156 certification, but that in no way certifies or warrants the product or
materials for the application�
3
Standards and Specifications
Capscrew
Torque pin
Seat injection fitting Gear or actuator
mounting plate
Body Stem retaining pin
Pipe plug
Stem thrust washer Wrench head
Backup mounting plate
rings Stem O-rings
Stud
Stem Stem key

Stem
injection
fitting Body Upper stem bearing
drain Lower stem bearing
fitting
Pin
Ball
Seat ring
Seat insert
Seat retaining ring
Seat spring Body or tailpiece O-ring
Seat injection fitting
Check valve
Trunnion bearing
Nut
Trunnion Seat backup ring
Trunnion O-ring
Seat O-rings
Lower cover plate
Capscrew
Tailpiece
Design and testing standards ASME

■ API Spec 6D Pressure Classes
■ API Spec 598 ASME Class
Size, in [mm] 150 300 600 900 1500 2500
■ API Spec 608
2 [50] ● ● ● ● ● ●
■ API Spec 607 6th Ed� fire testing 3 × 2 [80 × 50] ● ●
■ NACE MR0175 and ISO:15156 certification 3 [80] ● ● ● ● ● ●
■ ASME Standard B16�34 (valves, flange end) 4 × 3 [100 × 80] ● ●
4 [100] ● ● ● ● ● ●
■ Manufacturers Standardization Society standard practice 6 (MSS SP-6),
standard finishes for pipe flanges) 6 × 4 [150 × 100] ● ● ● ● ● ●
6 [150] ● ● ● ● ●
■ MSS SP-25 (standard marking system for valves)
8 × 6 [200 × 150] ● ● ● ● ●
■ MSS SP-55 (quality standards for steel castings) 8 [200] ● ● ● ●
In addition, 370D6 series trunnion-mounted ball valves can be 10 × 8 [250 × 200] ● ● ● ●
supplied to comply with 10 [250] ● ● ● ●
■ Conformité Européenne pressure equipment directive (CE/PED) 12 × 10 [300 × 250] ● ● ● ●
12 [300] ● ● ● ●
■ ISO:5211 certification top works
14 [350] ● ● ●
■ Canadian registration number (CRN)� 16 [400] ● ● ●
4
Materials List
Body Group Trim Number 24 37 23 27
Part Carbon Steel Low-Temp. Carbon Steel Stainless Steel Carbon Steel 3-mil ENP
Body A216 Gr. WCC A352 Gr. LCC A351 Gr. CF8M N/A
Tailpiece A216 Gr. WCC A352 Gr. LCC A351 Gr. CF8M N/A
Lower cover plate Carbon steel A350 Gr. LF2 316 SS N/A
Studs A320 Gr. L7M (zinc plated) A320 Gr. L7M (zinc plated) A320 Gr. L7M (zinc plated) N/A
Nuts A194 Gr. 7ML (zinc plated) A194 Gr. 7ML (zinc plated) A194 Gr. 7ML (zinc plated) N/A
Capscrews L7M L7M L7M N/A
Pipe plug SS SS SS N/A
Adapter plate Carbon steel (CS) A350 Gr. LF2 A350 Gr. LF2 N/A
All body group trim numbers are compliant with NACE MR0175 and ISO:15156 certification.
Internal Group Trim Number 24 37 23 27

Ball A216 Gr. WCC/A105 CS ENP A352 Gr. LCC/A350 Gr. LF2 ENP A182 Gr. 316/A351 Gr. CF8M A216 Gr. WCC/A105 CS 3 mil ENP
Stem drive pin Alloy steel Alloy steel 316 SS Alloy steel
Stem or trunnion A105 CS ENP A350 Gr. LF2 ENP A182 Gr. 316 SS A105 CS 3 mil ENP
Seat rings A 216 Gr. WCC/A105 CS ENP A352 Gr. LCC/A350 Gr. LF2 ENP A182 Gr. 316/A351 Gr. CF8M A216 Gr. WCC/A105 CS 3 mil ENP
Seat spring B637 N07500 B637 N07500 B637 N07500 B637 N07500
Stem and trunnion bearings CS and filled PTFE CS and filled PTFE CS and filled PTFE† CS and filled PTFE
Thrust washer CS and filled PTFE CS and filled PTFE CS and filled PTFE† CS and filled PTFE
Ground spring SS SS SS SS
Note: Trim 24 is suitable for ambient temperatures from –20 to 400 degF [–29 to 204 degC].
Trims 23 and 37 are suitable for ambient temperatures from –50 to 400 degF [–46 to 204 degC] (must be combined with appropriate seal code).
†
23-23 full stainless steel gets stainless steel thrust washer and bearings.
Seal Group Trim Code YXF† TFF YRF PWF†

Part Fire Tested Classes 150–600 Fire Tested Fire Tested Fire Tested
Temperature limits –50† to 250 degF 0 to 350 degF –20 to 250 degF –50† to 350 degF
[–46 to 121 degC] [–18 to 177 degC] [–29 to 121 degC] [–46 to 177 degC]
Seat face seals Nylon (N6) Filled PTFE Nylon (N6) PEEK®
Stem seal O-rings James Walker® HNBR FKM® HNBR FKM GLT
Body/tailpiece O-rings James Walker HNBR FKM HNBR FKM GLT
Seat O-rings James Walker HNBR FKM HNBR FKM GLT
Trunnion O-ring James Walker HNBR FKM HNBR FKM GLT
Backup rings Nylon or PEEK PEEK Nylon or PEEK PEEK
†
When combined with trim 23 or 37, use body and internal group code. Consult Cameron for a complete list of trim temperature ranges.
5
Trim codes
2 D6 600 RF × RF 24 Y R F 24 LG
Size, in [mm] Valve model Pressure class End connections Body group Seat group Seal group Fire tested Internal group Actuation
370D6 150 to 2500 Stainless steel 23 FKM F Less gear LG

370D6P-PED Carbon steel 24 James Walker 985 X Worm gear WG
Low-temp. carbon steel 37 HNBR R Wrench head WH
2 to 16 in [50 to 400 mm]
James Walker 101 S
Devlon® D
FKM GLT W Stainless steel 23
Nylon (N6) Y
James Walker FR58 V Carbon steel 24
Filled PTFE T
Carbon steel 3-mil ENP 27
PEEK P
Low-temp. carbon steel 37
Part number code and how to order
0 Class 150 (flanged × flanged; 2, 3, and 4 in)

1 Class 150 (flanged × studded configuration; 2, 3, and 4 in)
2 Class 300
Pressure class
3 Class 600
4 Class 900
5 Class 1500
6 Class 2500
End connection 1 RF flange
5 RTJ flange (Class 600 and above)
1 Carbon steel (24)

2 Stainless steel (23)
Body or tailpiece material 3 Low-temp. carbon steel (37)
4 Carbon steel ZPEX® (26)
5 PED carbon steel (24)
6 PED stainless steel (23)
7 PED low-temp. carbon steel (37)
1 Nylon (N6) (Y)

Seat insert material 2 Filled PTFE (T)
3 PEEK (P)
4 Nylon 12 (N)
Valve Base 5 Devlon V (D)
SE Number 1 High-fluorine FKM (F) 0 degF [–18 degC]
2 2365466 2 AFLAS® (L) 30 degF [–1 degC]
3×2 2365467 3 HNBR (R) –20 degF [–29 degC]
3 2365468 4 James Walker Elast-O-Lion 101 (HNBR) (S) –20 degF [–29 degC]
Seal material
5 James Walker FR58/90 (V) –15 degF [–26 degC]
4×3 2365469
6 Fluoroelastomer GLT (W) –50 degF [–46 degC]
4 2365470 7 James Walker Elast-O-Lion 985 (HNBR) (X) –50 degF [–46 degC]
6×4 2365471 8 Fluoroelastomer GFLT (G) –30 degF [–34 degC]
6 2365472 9 James Walker FR25/90 (U) –40 degF [–40 degC]
8×6 2365473 1 Carbon steel 1-mil ENP (24)
8 2365474 Trim material 2 Stainless steel (23)
10 × 8 2365475 3 Low-temp. carbon steel (37)
4 Carbon steel 3-mil ENP (27)
10 2365476
12 × 10 2365477 1 Less gear (LG)
12 2365478 2 Wrench head (WH) 2-in, 150- to 4-in, 900; 2- and 3-in 1500 or 2500;
and 6-in 150 or 300 only.
14 2365480 Actuation 3 Gear operator with lock device (WG)
16 2365481 4 Less gear (LG ISO) ISO top works
5 Gear operator with lock device (WG ISO)
XXXXXXX-XXXXXXX 6 Wrench head pipe assembly (WP) 2-in, 150 to 4-in 600;
2-in 1500 or 2500; and 6-in 150 only.
6
ASME Class 150 dimensions
2 to 16 in [50 to 400 mm]
Y
M= Bolt circle dia�

Stem dia� L
N Q = Hole size (number of holes) V Z
straddle centerline
Stem dia� with key K
P = Key size cL
R
E T U
J
Bore
B BB dia�
dia�
H
W
A
Bare stem valve Valve with gear
locking gear standard X dia�
Stem dia� with key K V
Dimensions
Size, in A
B BB E H J K L M† N† P Q† R T U V W X Y Z
[mm] RF RJ
2 7.00 2.00 2.00 6.31 4.31 4.67 0.962 0.862 4.016 4.90 0.318 0.59 5.77 7.32 1.75 9.06 6.00 7.7 6.7
– 0.43-[4]
[50] [178] [51] [51] [160.3] [109.5] [118.6] [24.43] [21.8] [102.00] [124.4] [8.08] [14.99] [146.6] [185.9] [44.5] [230.12] [154.4] [196] [170]
3 8.00 3.00 3.00 7.14 5.19 5.54 1.219 1.098 4.016 4.90 0.318 0.59 6.64 8.19 1.75 9.06 6.00 13.7 7.5
– 0.43-[4]
[80] [203] [76] [76] [181.4] [131.8] [140.7] [30.96] [27.89] [102.00] [124.4] [8.08] [14.99] [168.7] [208.0] [44.5] [230.12] [154.4] [348] [191]
4 9.00 4.00 4.00 9.14 6.65 7.11 1.533 1.413 5.512 6.90 0.398 0.77 8.48 10.18 2.51 9.06 6.00 23.9 9.6
– 0.67-[4]
[100] [229] [102] [102] [232.2] [168.9] [180.6] [38.94] [35.89] [140.00] [175.00] [10.11] [19.56] [215.4] [258.6] [63.8] [230.12] [154.4] [607] [244]
6×4 15.50 4.00 6.00 9.14 6.65 7.11 1.533 1.413 5.512 6.90 0.398 0.77 8.48 10.18 2.51 9.06 6.00
– 0.67-[4] – –
[150 × 100] [394] [102] [152] [232.2] [168.9] [180.6] [38.94] [35.89] [140.00] [175.00] [10.11] [19.56] [215.4] [258.6] [63.8] [230.12] [154.4]
6 15.50 6.00 6.00 11.50 8.25 9.17 1.770 1.650 6.00 7.00 0.476 0.84 10.54 12.24 2.51 12.19 12.00 38.2 11.9
– 0.56-[4]
[150] [394] [152] [152] [292.1] [209.5] [232.9] [44.96] [41.91] [152.40] [177.8] [12.09] [21.3] [267.7] [310.9] [63.8] [309.6] [304.8] [970] [302]
8×6 18.00 6.00 8.00 11.50 8.25 9.17 1.770 1.650 6.00 7.00 0.476 0.84 10.54 12.24 2.51 12.19 12.00
– 0.56-[4] – –
[200 × 150] [457] [152] [203] [292.1] [209.5] [232.9] [44.96] [41.91] [152.40] [177.8] [12.09] [21.3] [267.7] [310.9] [63.8] [309.6] 304.8]
8 18.00 8.00 8.00 14.00 10.06 11.52 2.024 1.886 6.496 8.00 0.556 0.94 13.02 14.79 3.00 12.19 16.00
– 0.81-[4] – –
[200] [457] [203] [203] [355.6] [255.5] [292.6] [51.41] [47.90] [165.00] [203.2] [14.12] [23.88] [330.7] [375.7] [76.2] [309.6] [406.4]
10 × 8 21.00 8.00 10.00 14.00 10.06 11.52 2.024 1.886 6.496 8.00 0.556 0.94 13.02 14.79 3.00 12.19 16.00
– 0.81-[4] – –
[250 × 200] [533] [203] [254] [355.6] [255.5] [292.6] [51.41] [47.90] [165.00] [203.2] [14.12] [23.88] [330.7] [375.7] [76.2] [309.6] [406.4]
10 21.00 10.00 10.00 16.52 12.00 13.42 2.514 2.357 8.00 9.50 0.712 0.94 15.30 17.28 3.63 14.94 20.00
– 0.81-[4] – –
[250] [533] [254] [254] [419.6] [304.8] [340.9] [63.86] [59.87] [203.20] [241.3] [18.08] [23.9] [388.6] [438.9] [92.08] [379.5] [508.0]
12 × 10 24.00 10.00 12.00 16.52 12.00 13.42 2.514 2.357 8.00 9.50 0.712 0.94 15.30 17.28 3.63 14.94 20.00
– 0.81-[4] – –
[300 × 250] [610] [254] [305] [419.6] [304.8] [340.9] [63.86] [59.87] [203.20] [241.3] [18.08] [23.9] [388.6] [438.9] [92.08] [379.5] [508.0]
12 24.00 12.00 12.00 19.75 13.27 14.85 2.514 2.357 8.00 9.50 0.712 0.94 16.73 18.71 3.63 14.94 20.00
– 0.81-[4] – –
[300] [610] [305] [305] [501.6] [337.0] [377.2] [63.86] [59.87] [203.20] [241.3] [18.08] [23.9] [424.9] [475.2] [92.08] [379.5] [508.0]
14 27.00 13.25 13.25 21.04 15.28 16.97 3.007 2.830 10.00 11.90 0.792 1.25 19.22 21.68 4.63 18.09 24.00
– 0.67-[8] – –
[350] [686] [337] [337] [534.4] [388.1] [431.0] [76.38] [71.88] [254.00] [302.00] [20.12] [31.80] [488.2] [550.7] [117.5] [459.5] [609.6]
16 30.00 15.25 15.25 22.67 16.91 18.6 3.007 2.830 10.00 11.90 0.792 1.25 20.85 23.31 4.63 19.72 30.00
– 0.67-[8] – –
[400] [762] [387] [387] [575.8] [429.5] [472.4] [76.38] [71.88] [254.00] [302.00] [20.12] [31.80] [529.6] [592.1] [117.5] [500.9] [762.0]
†
M, N, and Q dimensions are for less gear and with gear configurations only.
7
ASME Class 300 Dimensions
2 to 16 in [50 to 400 mm]
Y

Stem dia� L
straddle centerline
P = Key size cL
R
E T U
J
Bore
B BB dia�
dia�
H
W
A
Dimensions
Size, in A
[mm] RF RJ
2 8.50 2.00 2.00 6.31 4.31 4.67 1.219 1.098 4.016 4.90 0.318 0.59 5.77 7.32 1.75 9.06 6.00 13.7 6.7
– 0.43-[4]
[50] [216] [51] [51] [160.3] [109.5] [118.6] [30.96] [27.89] [102.00] [124.4] [8.08] [14.99] [146.6] [185.9] [44.5] [230.12] [154.4] [348] [170]
3 11.12 3.00 3.00 7.14 5.19 5.54 1.219 1.098 4.016 4.90 0.318 0.59 6.64 8.19 1.75 9.06 6.00 19.7 7.5
– 0.43-[4]
[80] [282] [76] [76] [181.4] [131.8] [140.7] [30.96] [27.89] [102.00] [124.4] [8.08] [14.99] [168.7] [208.0] [44.5] [230.12] [154.4] [500] [191]
4 12.00 4.00 4.00 9.14 6.65 7.11 1.533 1.413 5.512 6.90 0.398 0.77 8.48 10.18 2.51 9.06 6.00 31.9 9.6
– 0.67-[4]
[100] [305] [102] [102] [232.2] [168.9] [180.6] [38.94] [35.89] [140.00] [175.00] [10.11] [19.56] [215.4] [258.6] [63.8] [230.12] [154.4] [810] [244]
6×4 15.88 4.00 6.00 9.14 6.65 7.11 1.533 1.413 5.512 6.90 0.398 0.77 8.48 10.18 2.51 9.06 6.00
– 0.67-[4] – –
[150 × 100] [403] [102] [152] [232.2] [168.9] [180.6] [38.94] [35.89] [140.00] [175.00] [10.11] [19.56] [215.4] [258.6] [63.8] [230.12] [154.4]
6 15.88 6.00 6.00 11.50 8.25 9.17 1.770 1.650 6.00 7.00 0.476 0.84 10.54 12.24 2.51 12.19 12.00
– 0.56-[4] – –
[150] [403] [152] [152] [292.1] [209.5] [232.9] [44.96] [41.91] [152.40] [177.8] [12.09] [21.3] [267.7] [310.9] [63.8] [309.6] [304.8]
8×6 19.75 6.00 8.00 11.50 8.25 9.17 1.770 1.650 6.00 7.00 0.476 0.84 10.54 12.24 2.51 12.19 12.00
– 0.56-[4] – –
[200 × 150] [502] [152] [203] [292.1] [209.5] [232.9] [44.96] [41.91] [152.40] [177.8] [12.09] [21.3] [267.7] [310.9] [63.8] [309.6] 304.8]
8 19.75 8.00 8.00 14.95 10.45 11.85 2.514 2.357 8.00 9.50 0.712 0.94 13.73 15.71 3.63 13.81 16.00
– 0.81-[4] – –
[200] [502] [203] [203] [379.7] [265.4] [301.0] [63.86] [59.87] [203.20] [241.3] [18.08] [23.88] [348.7] [399.0] [92.08] [350.8] [406.4]
10 × 8 22.38 8.00 10.00 14.95 10.45 11.85 2.514 2.357 8.00 9.50 0.712 0.94 13.73 15.71 3.63 13.81 16.00
– 0.81-[4] – –
[250 × 200] [568] [203] [254] [379.7] [265.4] [301.0] [63.86] [59.87] [203.20] [241.3] [18.08] [23.88] [348.7] [399.0] [92.08] [350.8] [406.4]
10 22.38 10.00 10.00 16.52 12.00 13.42 2.514 2.357 8.00 9.50 0.712 0.94 15.30 17.28 3.63 14.94 20.00
– 0.81-[4] – –
[250] [568] [254] [254] [419.6] [304.8] [340.9] [63.86] [59.87] [203.20] [241.3] [18.08] [23.9] [388.6] [438.9] [92.08] [379.5] [508.0]
12 × 10 25.50 10.00 12.00 16.52 12.00 13.42 2.514 2.357 8.00 9.50 0.712 0.94 15.30 17.28 3.63 14.94 20.00
– 0.81-[4] – –
[300 × 250] [648] [254] [305] [419.6] [304.8] [340.9] [63.86] [59.87] [203.20] [241.3] [18.08] [23.9] [388.6] [438.9] [92.08] [379.5] [508.0]
12 25.50 12.00 12.00 20.17 14.41 16.10 3.007 2.830 10.00 9.50 0.792 1.25 18.35 20.81 4.63 18.09 24.00
– 0.67-[8] – –
[300] [648] [305] [305] [512.3] [366.0] [408.9] [76.38] [71.88] [254.00] [241.3] [20.12] [31.80] [466.1] [528.6] [117.5] [459.5] [609.6]
14 30.00 13.25 13.25 21.04 15.28 16.97 3.007 2.830 10.00 11.90 0.792 1.25 19.22 21.68 4.63 19.72 30.00
– 0.67-[8] – –
[350] [762] [337] [337] [534.4] [388.1] [431.0] [76.38] [71.88] [254.00] [302.00] [20.12] [31.80] [488.2] [550.7] [117.5] [500.9] [762.0]
16 33.00 15.25 15.25 24.46 18.18 19.89 3.342 3.145 10.375 12.00 0.87 1.27 25.01 26.40 5.67 19.78 20.00
– 0.67-[8] – –
[400] [838] [387] [387] [621.3] [461.8] [505.2] [84.89] [79.88] [263.53] [305.00] [22.10] [32.3] [635.3] [670.6] [144.1] [502.4] [508.0]
†
8
2 to 16 in [50 to 400 mm]
Y

Stem dia� L
straddle centerline
P = Key size cL
R
E T U
J
Bore
B BB dia�
dia�
H
W
A
Dimensions
Size, in A
[mm] RF RJ
2 11.50 11.62 2.00 2.00 6.31 4.31 4.67 1.219 1.098 4.016 4.90 0.318 0.59 5.77 7.32 1.75 9.06 6.00 13.7 6.7
0.43-[4]
[50] [292] [295] [51] [51] [160.3] [109.5] [118.6] [30.96] [27.89] [102.00] [124.4] [8.08] [14.99] [146.6] [185.9] [44.5] [230.12] [154.4] [348] [170]
3×2 14.00 14.12 2.00 3.00 6.31 4.31 4.67 1.219 1.098 4.016 4.90 0.318 0.59 5.77 7.32 1.75 9.06 6.00
0.43-[4] – –
[80 × 50] [356] [359] [51] [76] [160.3] [109.5] [118.6] [30.96] [27.89] [102.00] [124.4] [8.08] [14.99] [146.6] [185.9] [44.5] [230.12] [154.4]
3 14.00 14.12 3.00 3.00 8.27 5.84 6.23 1.533 1.413 5.512 6.90 0.398 0.77 7.60 9.30 2.51 9.06 6.00 31.9 8.7
[80] [356] [359] [76] [76] [210.1] [148.3] [158.2] [38.94] [35.89] [140.00] [175.00] [10.11] 0.67-[4] [19.56] [193.0] [236.2] [63.8] [230.12] [154.4] [810] [221]
4×3 17.00 17.12 3.00 4.00 8.27 5.84 6.23 1.533 1.413 5.512 6.90 0.398 0.77 7.60 9.30 2.51 9.06 6.00
[100 × 80] [432] [435] [76] [102] [210.1] [148.3] [158.2] [38.94] [35.89] [140.00] [175.00] [10.11] 0.67-[4] [19.56] [193.0] [236.2] [63.8] [230.12] [154.4]
– –
4 17.00 17.12 4.00 4.00 10.10 7.02 7.77 1.770 1.650 6.00 7.00 0.476 0.84 9.14 10.84 2.51 12.19 12.00 45.2 10.6
[256.5] [178.3] [197.4] [44.96] [41.91] [152.40] [177.8] 0.56-[4]
[100] [432] [435] [102] [102] [12.09] [21.3] [232.2] [275.3] [63.8] [309.6] [304.8] [1,148] [269]
6×4 22.00 22.12 4.00 6.00 10.10 7.02 7.77 1.770 1.650 6.00 7.00 0.476 0.84 9.14 10.84 2.51 12.19 12.00
[256.5] [178.3] [197.4] [44.96] [41.91] [152.40] [177.8] 0.56-[4] – –
[150 × 100] [559] [562] [102] [152] [12.09] [21.3] [232.2] [275.3] [63.8] [309.6] [304.8]
6 22.00 22.12 6.00 6.00 12.53 8.87 10.04 2.024 1.886 6.496 8.00 0.556 0.94 11.54 13.31 3.00 13.31 20.00
[318.3] [225.3] [255.0] [51.41] [47.90] [165.00] [203.2] 0.81-[4] – –
[150] [559] [562] [152] [152] [14.12] [23.88] [293.1] [338.1] [76.2] [338.1] [508.0]
8×6 26.00 26.12 6.00 8.00 12.53 8.87 10.04 2.024 1.886 6.496 8.00 0.556 0.94 11.54 13.31 3.00 13.31 20.00
[318.3] [225.3] [255.0] [51.41] [47.90] [165.00] [203.2] 0.81-[4] – –
[200 × 150] [660] [663] [152] [203] [14.12] [23.88] [293.1] [338.1] [76.2] [338.1] [508.0]
8 26.00 26.12 8.00 8.00 14.95 10.45 11.85 2.514 2.357 8.00 9.50 0.712 0.94 13.73 15.71 3.63 16.44 24.00
[379.7] [265.4] [301.1] [63.86] [59.87] [203.20] [241.3] 0.81-[4] – –
[200] [660] [663] [203] [203] [18.08] [23.9] [348.7] [399.0] [92.08] [417.6] [609.6]
10 × 8 31.00 31.12 8.00 10.00 14.95 10.45 11.85 2.514 2.357 8.00 9.50 0.712 0.94 13.73 15.71 3.63 16.44 24.00
[379.7] [265.4] [301.1] [63.86] [59.87] [203.20] [241.3] 0.81-[4] – –
[250 × 200] [787] [790] [203] [254] [18.08] [23.9] [348.7] [399.0] [92.08] [417.6] [609.6]
10 31.00 31.12 10.00 10.00 18.60 12.91 14.53 3.007 2.830 10.00 11.90 0.792 1.25 16.78 19.24 4.63 19.72 30.00
[250] [787] [790] [254] [254] [472.4] [327.9] [369.1] [76.38] [71.88] [254.00] [302.00] [20.12] 0.67-[8] [31.80] [426.2] [488.7] [117.5] [500.9] [762.0]
– –
12 × 10 33.00 33.12 10.00 12.00 18.60 12.91 14.53 3.007 2.830 10.00 11.90 0.792 1.25 16.78 19.24 4.63 19.72 30.00
[300 × 250] [838] [841] [254] [305] [472.4] [327.9] [369.1] [76.38] [71.88] [254.00] [302.00] [20.12] 0.67-[8] [31.80] [426.2] [488.7] [117.5] [500.9] [762.0]
– –
12 33.00 33.12 12.00 12.00 20.17 14.41 16.1 3.007 2.830 10.00 11.90 0.792 1.25 18.35 20.81 4.63 19.72 30.00
[300] [838] [841] [305] [305] [512.3] [366.0] [408.9] [76.38] [71.88] [254.00] [302.00] [20.12] 0.67-[8] [31.80] [466.1] [528.6] [117.5] [500.9] [762.0]
– –
14 35.00 35.12 13.25 13.25 22.84 16.55 18.54 3.342 3.145 10.375 12.00 0.87 1.27 23.66 25.05 5.67 21.28 24.00
[350] [889] [892] [337] [337] [580.1] [420.4] [470.9] [84.89] [79.88] [263.53] [305.00] [22.10] 0.67-[8] [32.3] [601.0] [636.3] [144.1] [540.5] [609.6]
– –
16 39.00 39.12 15.25 15.25 25.64 18.37 20.17 4.088 3.852 11.732 13.70 1.106 1.36 25.36 26.74 7.30 22.59 30.00
[400] [991] [994] [387] [387] [651.3] [466.6] [512.3] [103.84] [97.84] [298.00] [348.00] [28.09] 0.83-[8] [34.5] [644.1] [679.2] [185.5] [573.8] [762.0]
– –
†
9
2 to 12 in [50 to 300 mm]
Y

Stem dia� L
straddle centerline
P = Key size cL
R
E T U
J
Bore
B BB dia�
dia�
H
W
A
Dimensions
Size, in A
[mm] RF RJ
2 14.50 14.62 2.00 2.00 6.31 4.31 4.67 1.219 1.098 4.016 4.90 0.318 0.59 5.77 7.32 1.75 9.06 6.00 19.7 6.7
0.43-[4]
[50] [368] [371] [51] [51] [160.3] [109.5] [118.6] [30.96] [27.89] [102.00] [124.4] [8.08] [14.99] [146.6] [185.9] [44.5] [230.12] [154.4] [500] [170]
3×2 15.00 15.12 2.00 3.00 6.31 4.31 4.67 1.219 1.098 4.016 4.90 0.318 0.59 5.77 7.32 1.75 9.06 6.00
0.43-[4] – –
[80 × 50] [381] [384] [51] [76] [160.3] [109.5] [118.6] [30.96] [27.89] [102.00] [124.4] [8.08] [14.99] [146.6] [185.9] [44.5] [230.12] [154.4]
3 15.00 15.12 3.00 3.00 8.27 5.84 6.23 1.533 1.413 5.512 6.90 0.398 0.77 7.60 9.30 2.51 9.06 6.00 36.9 8.7
[80] [381] [384] [76] [76] [210.1] [148.3] [158.2] [38.94] [35.89] [140.00] [175.00] [10.11] 0.67-[4] [19.56] [193.0] [236.2] [63.8] [230.12] [154.4] [937] [221]
4×3 18.00 18.12 3.00 4.00 8.27 5.84 6.23 1.533 1.413 5.512 6.90 0.398 0.77 7.60 9.30 2.51 9.06 6.00
[100 × 80] [457] [460] [76] [102] [210.1] [148.3] [158.2] [38.94] [35.89] [140.00] [175.00] [10.11] 0.67-[4] [19.56] [193.0] [236.2] [63.8] [230.12] [154.4]
– –
4 18.00 18.12 4.00 4.00 10.10 7.02 7.77 1.770 1.650 6.00 7.00 0.476 0.84 9.14 10.84 2.51 12.19 12.00
[256.5] [178.3] [197.4] [44.96] [41.91] [152.40] [177.8] 0.56-[4] – –
[100] [457] [461] [102] [102] [12.09] [21.3] [232.2] [275.3] [63.8] [309.6] [304.8]
6×4 24.00 24.12 4.00 6.00 10.10 7.02 7.77 1.770 1.650 6.00 7.00 0.476 0.84 9.14 10.84 2.51 12.19 12.00
[256.5] [178.3] [197.4] [44.96] [41.91] [152.40] [177.8] 0.56-[4] – –
[150 × 100] [610] [613] [102] [152] [12.09] [21.3] [232.2] [275.3] [63.8] [309.6] [304.8]
6 24.00 24.12 6.00 6.00 13.61 9.12 10.51 2.514 2.357 8.00 9.50 0.712 0.94 12.39 14.37 3.63 14.94 20.00
0.81-[4] – –
[150] [610] [613] [152] [152] [345.7] [231.6] [267.0] [63.86] [59.87] [203.20] [241.3] [18.08] [23.88] [314.7] [365.0] [92.08] [379.5] [508.0]
8×6 29.00 29.12 6.00 8.00 13.61 9.12 10.51 2.514 2.357 8.00 9.50 0.712 0.94 12.39 14.37 3.63 14.94 20.00
0.81-[4] – –
[200 × 150] [737] [740] [152] [203] [345.7] [231.6] [267.0] [63.86] [59.87] [203.20] [241.3] [18.08] [23.88] [314.7] [365.0] [92.08] [379.5] [508.0]
8 29.00 29.12 8.00 8.00 17.20 11.77 13.13 3.007 2.830 10.00 11.90 0.792 1.25 15.38 17.84 4.63 18.09 24.00
0.67-[8] – –
[200] [737] [740] [203] [203] [436.9] [299.0] [333.5] [76.38] [71.88] [254.00] [302.00] [20.12] [31.80] [390.7] [453.1] [117.5] [459.5] [609.6]
10 × 8 33.00 33.12 8.00 10.00 17.20 11.77 13.13 3.007 2.830 10.00 11.90 0.792 1.25 15.38 17.84 4.63 18.09 24.00
0.67-[8] – –
[250 × 200] [838] [841] [203] [254] [436.9] [299.0] [333.5] [76.38] [71.88] [254.00] [302.00] [20.12] [31.80] [390.7] [453.1] [117.5] [459.5] [609.6]
10 33.00 33.12 10.00 10.00 18.60 12.91 14.53 3.007 2.830 10.00 11.90 0.792 1.25 16.78 19.24 4.63 19.72 30.00
0.67-[8] – –
[250] [838] [841] [254] [254] [472.4] [327.9] [369.1] [76.38] [71.88] [254.00] [302.00] [20.12] [31.80] [426.2] [488.7] [117.5] [500.9] [762.0]
12 × 10 38.00 38.12 10.00 12.00 18.60 12.91 14.53 3.007 2.830 10.00 11.90 0.792 1.25 16.78 19.24 4.63 19.72 30.00
0.67-[8] – –
[300 × 250] [965] [968] [254] [305] [472.4] [327.9] [369.1] [76.38] [71.88] [254.00] [302.00] [20.12] [31.80] [426.2] [488.7] [117.5] [500.9] [762.0]
12 38.00 38.12 12.00 12.00 22.09 15.80 17.52 3.342 3.145 10.375 12 0.87 1.27 22.64 24.03 5.67 21.28 24.00
0.67-[8] – –
[300] [965] [968] [305] [305] [561.1] [401.3] [445.0] [84.89] [79.88] [263.53] [305.00] [22.10] [32.3] [575.1] [610.4] [144.1] [540.5] [609.6]
†
10
ASME Class 1500 and 2500 Dimensions
2 to 8 in × 6 in [50 to 200 mm × 150 mm]
Y

Stem dia� L
straddle centerline
P = Key size cL
R
E T U
J
Bore
B BB dia�
dia�
H
W
A
Dimensions
ASME Class 1500
Size, in A
[mm] RF RJ
2 14.50 14.62 2.00 2.00 7.57 5.21 5.54 1.533 1.413 5.512 6.90 0.398 0.77 6.91 8.61 2.51 9.06 6.00 23.9 8.00
0.67-[4]
[50] [368] [371] [51] [51] [192.3] [132.3] [140.7] [38.94] [35.89] [140.00] [175.00] [10.11] [19.56] [175.5] [218.7] [63.8] [230.12] [154.4] [607] [203]
3 18.50 18.62 3.00 3.00 9.44 6.36 7.13 1.770 1.650 6.00 7.00 0.476 0.84 8.50 10.20 2.51 12.19 12.00
0.56-[4] – –
[80] [470] [473] [76] [76] [239.8] [161.5] [181.1] [44.96] [41.91] [152.40] [177.8] [12.09] [21.3] [215.9] [259.1] [63.8] [309.6] [304.8]
4 21.50 21.63 4.00 4.00 11.19 7.59 8.70 2.024 1.886 6.496 8.00 0.556 0.94 10.20 11.97 3.00 11.56 14.00
0.81-[4] – –
[100] [546] [549] [102] [102] [284.2] [192.8] [221.0] [51.41] [47.90] [165.00] [203.2] [14.12] [23.88] [259.1] [304.0] [76.2] [293.6] [355.6]
6×4 27.75 28.00 4.00 6.00 11.19 7.59 8.70 2.024 1.886 6.496 8.00 0.556 0.94 10.20 11.97 3.00 11.56 14.00
0.81-[4] – –
[150 × 100] [705] [711] [102] [152] [284.2] [192.8] [221.0] [51.41] [47.90] [165.00] [203.2] [14.12] [23.88] [259.1] [304.0] [76.2] [293.6] [355.6]
6 27.75 28.00 6.00 6.00 13.61 10.25 10.83 2.514 2.357 8.50 9.50 0.712 1.04 12.71 14.69 3.63 16.44 24.00
0.68-[4] – –
[150] [705] [711] [152] [152] [345.7] [260.4] [275.1] [63.86] [59.87] [215.9] [241.3] [18.08] [26.4] [322.8] [373.1] [92.08] [417.6] [609.6]
8×6 32.75 33.12 6.00 7.62 13.61 10.25 10.83 2.514 2.357 8.00 9.50 0.712 1.04 12.71 14.69 3.63 16.44 24.00
0.81-[4] – –
[200 × 150] [832] [841] [152] [194] [345.7] [260.4] [275.1] [63.86] [59.87] [203.20] [241.3] [18.08] [26.4] [322.8] [373.1] [92.08] [417.6] [609.6]
ASME Class 2500
2 17.75 17.88 1.76 1.76 7.57 5.21 5.54 1.533 1.413 5.512 6.90 0.398 0.77 6.91 8.61 2.51 9.06 6.00 36.97 8.00
0.67-[4]
[50] [451] [454] [45] [45] [192.3] [132.3] [140.7] [38.94] [35.89] [140.00] [175.00] [10.11] [19.56] [175.5] [218.7] [63.8] [230.12] [154.4] [939] 203.2]
3 22.75 23.00 2.53 2.53 9.94 6.91 7.34 1.770 1.650 6.00 7.70 0.476 1.09 8.71 10.41 2.51 12.56 14.00
0.56-[4] – –
[80] [578] [584] [64] [64] [252.5] [175.5] [186.4] [44.96] [41.91] [152.40] [159.6] [12.09] [27.7] [221.2] [264.4] [63.8] [319.0] [355.6]
4 26.50 26.88 3.53 3.53 11.19 7.75 8.91 2.024 1.886 6.496 8.40 0.556 1.16 10.41 12.18 3.00 14.81 24.00
0.67-[4] – –
[100] [673] [983] [90] [90] [284.2] [196.9] [226.3] [51.41] [47.90] [165.00] [213.4] [14.12] [29.50] [264.4] [309.4] [76.2] [37602] [609.6]
6×4 36.00 36.50 3.53 5.25 11.19 7.59 8.70 2.024 1.886 6.496 8.40 0.556 1.16 10.20 11.97 3.00 11.56 14.00
0.67-[4] – –
[150 × 100] [914] [927] [90] [133] [284.2] [192.8] [221.0] [51.41] [47.90] [165.00] [213.4] [14.12] [29.50] [259.1] [304.0] [76.2] [293.6] [355.6]
†
11
Weights, Cv Data
Weights, lbm [kg]—Valve Only, Bare Stem
Valve Port Valve Pressure Classes
150 300 600 900 1500 2500
Size, in [mm]
RF RF RF RTJ RF RTJ RF RTJ RF RTJ
2 [50] 41 [19] 53 [24] 64 [29] 68 [31] 101 [46] 108 [49] 139 [63] 146 [66] 185 [84] 194 [88]
3 × 2 [80 × 50] – – 87 [40] 92 [42] 116 [52] 124 [56] – – – –
3 [80] 69 [31] 96 [44] 142 [64] 137 [62] 172 [78] 180 [81] 250 [113] 260 [118] 435 [197] 452 [205]
4 × 3 [100 × 80] – – 186 [84] 195 [89] 225 [102] 236 [107] – – – –
4 [100] 130 [59] 172 [78] 246 [112] 256 [116] 313 [142] 324 [147] 437 [198] 451 [204] 674 [306] 702 [318]
6 × 4 [150 × 100] 171 [78] 229 [104] 346 [157] 362 [164] 458 [208] 477 [216] 663 [301] 688 [312] 1,171 [531] 1,231 [558]
6 [150] 257 [116] 320 [145] 460 [209] 476 [216] 728 [330] 746 [339] 1,039 [471] 1,063 [482] – –
8 × 6 [200 × 150] 304 [138] 410 [186] 582 [264] 602 [273] 926 [420] 956 [434] 1,331 [604] 1,377 [625] – –
8 [200] 475 [215] 632 [287] 846 [384] 867 [393] 1,231 [558] 1,260 [572] – – – –
10 × 8 [250 × 200] 532 [241] 719 [326] 1,069 [485] 1,103 [500] 1,456 [660] 1,494 [678] – – – –
10 [250] 783 [355] 965 [438] 1,472 [668] 1,503 [682] 1,857 [842] 1,894 [859] – – – –
12 × 10 [300 × 250] 880 [399] 1,113 [505] 1,589 [721] 1,622 [736] 2,115 [959] 2,161 [980] – – – –
12 [300] 1,165 [528] 1,476 [670] 1,993 [904] 2,025 [918] 2,861 [1,298] 2,905 [1,318] – – – –
14 [350] 1,663 [754] 1,972 [895] 2,539 [1,152] 2,576 [1,168] – – – – – –
16 [400] 2,441 [1,107] 2,940 [1,334] 3,870 [1,755] 3,919 [1,778] – – – – – –
Weights, lbm [kg]—Worm Gear Actuator Only

2 [50] 8 [4] 8 [4] 8 [4] 8 [4] 8 [4] 8 [4] 15 [7] 15 [7] 15 [7] 15 [7]
3 × 2 [80 × 50] – – 8 [4] 8 [4] 8 [4] 8 [4] – – – –
3 [80] 8 [4] 8 [4] 15 [7] 15 [7] 15 [7] 15 [7] 27 [12] 27 [12] 27 [12] 27 [12]
4 × 3 [100 × 80] – – 15 [7] 15 [7] 15 [7] 15 [7] – – 27 [12] 27 [12]
4 [100] 15 [7] 15 [7] 27 [12] 27 [12] 27 [12] 27 [12] 27 [12] 27 [12] 27 [12] 27 [12]
6 × 4 [150 × 100] 15 [7] 15 [7] 27 [12] 27 [12] 27 [12] 27 [12] 27 [12] 27 [12] – –
6 [150] 27 [12] 27 [12] 27 [12] 27 [12] 60 [27] 60 [27] 60 [27] 60 [27] – –
8 × 6 [200 × 150] 27 [12] 27 [12] 27 [12] 27 [12] 60 [27] 60 [27] 60 [27] 60 [27] – –
8 [200] 27 [12] 60 [27] 60 [27] 60 [27] 74 [34] 74 [34] – – – –
10 × 8 [250 × 200] 27 [12] 60 [27] 60 [27] 60 [27] 74 [34] 74 [34] – – – –
10 [250] 60 [27] 60 [27] 74 [34] 74 [34] 74 [34] 74 [34] – – – –
12 × 10 [300 × 250] 60 [27] 60 [27] 74 [34] 74 [34] 74 [34] 74 [34] – – – –
12 [300] 60 [27] 74 [34] 74 [34] 74 [34] 122 [55] 122 [55] – – – –
14 [350] 74 [34] 74 [34] 122 [55] 122 [55] – – – – – –
16 [400] 74 [34] 122 [55] 133 [60] 133 [60] – – – – – –
Note: Weights shown are for worm gear actuator, handwheel, and mounting hardware.
Flow Characteristics, Cv†

2 [50] 473 429 369 328 328 207
3 × 2 [80 × 50] – – 136 136 – –
3 [80] 1,244 1,055 940 908 818 490
4 × 3 [100 × 80] – – 407 406 – –
4 [100] 2,492 2,158 1,813 1,762 1,598 1,014
6 × 4 [150 × 100] 432 432 552 551 593 414
6 [150] 5,468 5,403 4,590 4,394 4,112 –
8 × 6 [200 × 150] 1,294 1,293 1,642 1,637 1,652 –
8 [200] 10,782 10,293 8,971 8,494 – –
10 × 8 [250 × 200] 2,843 2,848 3,578 3,569 – –
10 [250] 17,438 16,892 14,352 13,911 – –
12 × 10 [300 × 250] 5,195 5,187 6,505 6,454 – –
12 [300] 16,892 26,702 22,772 21,221 – –
14 [350] 22,742 22,254 21,507 – – –
16 [400] 31,823 31,142 29,902 – – –
†
Flow of water in galUS/min per 1-psi pressure drop across a fully open valve.
12
ASME Classes 150–2500 Torque Chart
Ball Valve Torque Chart
Gauge Pressure Break Torque Run Torque
Valve port size, in [mm] Pressure Class Mast, in.lbf
(P), psi at Max. P, in.lbf at Max. P, in.lbf
2 [50] 150 80–285 256 147 3,818
2 [50] 300 286–740 613 266 3,818
2 [50], 3 × 2 [75 × 50] 600 741–1,480 898 492 3,818
2 [50], 3 × 2 [75 × 50] 900 1,481–2,220 1,146 706 3,818
2 [50] 1500 2,221–3,705 1,904 1,181 8,334
2 [50] 2500 3,706–6,170 2,496 1,896 8,334
3 [75] 150 0–285 568 329 3,818
3 [75] 300 286–740 1,238 576 3,818
3 [75], 4 × 3 [100 × 75] 600 741–1,480 2,039 1,094 8,334
3 [75], 4 × 3 [100 × 75] 900 1,481–2,220 2,611 1,634 8,334
3 [75] 1500 2,221–3,705 4,399 2,451 13,241
3 [75] 2500 3,706–6,170 6,368 4,016 13,241
150 80–285 1,026 604 8,334
300 286–740 2,125 1,121 8,334
600 741–1,480 3,581 2,069 13,241
4 [100], 6 × 4 [150 × 100]
900 1,481–2,220 4,575 3,008 13,241
1500 2,221–3,705 7,328 4,079 18,746
2500 3,706–6,170 9,371 6,581 18,746
150 80–285 2,947 1,698 13,241
300 286–740 4,495 1,988 13,241
6 [150], 8 × 6 [200 × 150] 600 741–1,480 7,195 2,846 18,746
900 1,481–2,220 11,022 4,534 36,792
1500 2,221–3,705 15,323 7,510 36,792
150 80–285 5,146 2,870 18,746
300 286–740 9,041 3,458 36,792
8 [200], 10 × 8 [250 × 200]
600 741–1,480 13,423 4,631 36,792
900 1,481–2,220 21,210 6,021 69,591
150 80–285 8,480 5,541 36,792
300 286–740 13,149 6,237 36,792
10 [250], 12 × 10 [300 × 250]
600 741–1,480 23,638 7,295 69,591
900 1,481–2,220 30,433 8,013 69,591
150 0–285 11,601 6,311 36,792
300 286–740 21,179 7,430 69,591
12 [300]
600 741–1,480 31,608 8,405 69,591
900 1,481–2,220 46,301 10,701 92,606
150 80–285 16,370 10,275 69,591
14 [350] 300 286–740 26,595 11,555 69,591
600 741–1,480 45,288 13,634 92,606
150 80–285 21,999 12,447 69,591
16 [400] 300 286–740 39,436 14,326 92,606
600 741–1,480 70,917 17,382 173,880
The above values are new valve torque values, where P is the maximum operating gauge pressure in psi of the valve.
The above torque values do not contain service factors.
Soaking effects, particle matter, or both in the valve may cause an increase in the torque.
The reseat torque is equal to ~80% of the break torque.
For power operation, multiply all of the above values by a minimum factor of 1.25 or customer-specified factor, whichever is larger.
For operating temperatures between –20 to –50 degF [–29 to –46 degC], multiply these values by 1.20.
Actuator selection should be made on customer experience and appropriate service factors.
13
Material Selection Guide
A selection of body, stem, and seat-seal materials for 370D6 series ball valves is available� The following list is intended as a guide in the selection of
materials for corrosive service� Material suitability is based on ladings at ambient temperatures� Other temperatures may render an inappropriate material-
lading combination� No material can be expected to resist all the many ladings found in modern industry� Experience has shown that certain materials
can perform satisfactorily within certain limits� The physical properties of a material are affected differently by each corrosive medium� The user must
decide which property is of prime importance for his application� Internal moving parts, in contact with the lading, should always carry an “A” rating� Body
materials with exposure to corrosive ladings can sometimes carry a “B” rating because metal loss due to corrosion is not as critical� Cameron recommends
that tests be run under actual operating conditions to obtain a material’s performance ability in any one corrosive medium�
External Valve Body Material Seal Code Trim Internal Valve Trim
Lading Std. Std. Spl. Std. Spl. Spl. Spl. Spl. Std. Std. Spl. Spl.
Body 23 Body 24 Body 37 YRF YFF TFF PFF PLF Int. 23 Int. 24 Int. 27 Int. 37
Acetaldehyde A C C C D D D C A C A C
Acetate solvents A A A D D D A A A A
Acetic acid (10%) – – – D D A A A – – – –
Acetic acid (glacial) – – – B C C C C – – – –
Acetic acid (concentrated) – – – D D A A C – – – –
Acetic anhydride B D D D D D D D B D B D
Acetone A A A D D D D D A A A A
Acetylene A A A A A A A A A A A A
Acrylonitrile A A A D A A A B A A A A
Alcohol, amyl A B B B A A A A A B A B
Alcohol, butyl A B B A A A A A A B A B
Alcohol, ethyl (ethanol) A B B A A A A A A B A B
Alcohol, methyl (methanol) A B B B B A A A A B A B
Aluminum chloride (dry) A B B A A A A A A B A B
Aluminum sulfate (alum) A C C A A A A A A C A C
Alum A C C A A A A B A C A C
Amines A B B D B B B B A B A B
Amine-based corrosion inhibitor A A A A A A A A A A A A
Amines, rich A B B D B B B B A B A B
Ammonia, aqueous A A A A A A A A A A A A
Ammonia, anhydrous A A A B D D D A A A A A
Ammonia solutions A B B – – – – – A B A B
Ammonium bicarbonate B C C – B A – – B C B C
Ammonium carbonate B B B D A A A A B B B B
Ammonium chloride C D D B B A A A C D C D
Ammonium hydroxide (28%) B C C D A A A B B C B C
Ammonium hydroxide (concentrated) B C C B A A A B B C B C
Ammonium monophosphate B D D C B A A – B D B D
Ammonium nitrate A D D C C A A A A D A D
Ammonium phosphate (dibasic) B D D C C A A A B D B D
Ammonium phosphate (tribasic) B D D B B A A B B D B D
Ammonium sulfate B C C A A A A A B C B C
Amyl acetate B C C D B A A C B C B C
Aniline B A A C C A D A B A A A
Aniline dyes A C C D A A A A A C A C
Antimony trichloride D D D D D A A A D D – D
A: Excellent; B: Good (slightly attacked); C: Fair (modestly attacked); D: Not recommended; –: No data
Reference: Chemical Resistance Guide by Compass Publications. http://www.coleparmer.com/techinfo/chemcomp.asp.
14
Apple juice B D D A A A – – B D – D
Arsenic acid B D D C C A – – B D B D
Asphalt emulsion A A A A A A A – A A A A
Asphalt liquid A A A B A A A – A A A A
Barium carbonate B B B C A A – – B B B B
Barium chloride C C C A A A A A C C C C
Barium hydroxide B C C A A A A A B C B C
Barium sulfate B B B A A A A A B B B B
Barium sulfide B B B A A A A A B B B B
Beer (alcohol industry) A C C A A A A A A C – C
Beer (beverage industry) A C C A A A A A A C – C
Beet sugar liquids A B B A A A – – A B A B
Benzaldehyde A A A D A A A B A A A A
Benzene (benzol) A B B D A A A B A B A B
Benzoic acid B D D D D A A A B D B D
Borax liquors B C C A A A A A B C B C
Boric acid A D D B B A A A A D A D
Brines B D D A A A A A B D B D
Bromine D D D D D A D D D D – D
Bunker oils (fuel oils) A B B A A A A B A B A B
Butadiene A B B D C A A B A B A B
Butane A A A A A A A B A A A A
Buttermilk A D D A A A A A A D – D
Butylene A A A D B A A B A A A A
Butyric acid B D D C C A A A B D B D
Calcium bisulfite B D D A A A A A B D B D
Calcium carbonate B D D A A A A A B D B D
Calcium chloride B C C A A A A A B C B C
Calcium hydroxide (20%) B B B A A A A A B B B B
Calcium hypochlorite C D D D D A A A C D – D
Calcium sulfate B C C D D A A – B C B C
Carbon bisulfide B B B D A A A B B B B B
Carbon dioxide (dry) A A A A A A A A A A A A
Carbon dioxide (wet) A C C A A A B B A C B C
Carbon tetrachloride (dry) B A A B A A A B B A B A
Carbon tetrachloride (wet) A B B B A A A B A B B B
Carbonated water A B B A A A A – A B A B
Carbonic acid B D D A A A A A B D B D
Castor oil A B B A A A A A A B A B
China wood oil (tung) A B B A A A – – A B A B
Chlorinated solvents (dry) A A A D B B B B A A A A
Chlorine (wet) D D D C C A C C D D – D
Chlorine gas (dry) B B B D D A A – B B B B
Chloroacetic acid C D D D D A A B C D – D
Chlorobenzene A B B D A A A B A B A B
Chloroform A B B D C A A B A B A B
Chlorosulfonic acid (dry) B B B D D A A D B B B B
Chlorosulfonic acid (wet) D D N – – – – – D D – N
Chrome alum A B B A A A A A A B A B
Chromic acid C D D D D A D D C D – D
Citrus juices B D D A A A A A B D B D
Coconut oil B C C A A A A B A C A C
15
Coffee extracts (hot) A C C A A A – – A B A C
Coke oven gas A B B D A A – – A B A B
Cooking oil A B B A A A A – A B A B
Copper acetate (10%) B C C – – A A B B C B C
Copper chloride D D D A A A A A D D – D
Copper nitrate B D D D D A A B B D B D
Copper sulfate C D D B B A A A C D – D
Corn oil A B B A A A – – A B B B
Corrosion inhibitor, amine based A A A B B A A – A A A A
Cottonseed oil B C C A A A A A B C B C
Creosote oil B B B A A A A B B B B B
Cresylic acid B B B D D A A B B B B B
Crude oil, sour A B B C A A A B A B A B
Crude oil, sweet A B B B A A A B A B A B
Cutting oils, water emulsions A B B A A A A A A B A B
Cyclohexane A A A A A A A B A A A A
Diacetone alcohol A A A D A A – – A A A A
Diesel fuel A A A A A A A A A A A A
Diethanolamine (DEA) – – – – – – – – – – – –
Diethylamine A A A B A D A B A A A A
Diethylene glycol – – – A A A A A – – – –
Dowtherm® A–E A B B D A A A B A B A B
Drilling mud A B B A A A – – A B A B
Drip cocks, gas A B B – – – – – A B A B
Dry cleaning fluids A B B C B A A C A B A B
Epsom salt (magnesium sulfate) B C C – A A A A B C B C
Ethane A A A A A A A A A A A A
Ethanol (ethyl alcohol) A B B A A A A A A B A B
Ethanolamine (MEA) A A A B A A – – A A A A
Ethers A B B D A A A D A B A B
Ethyl acetate B B B D B B B D B B B B
Ethyl acrylate A A A D A A A D A A A A
Ethyl chloride (dry) A B B A A A A B A B A B
Ethyl chloride (wet) B B B A A A A B B B B B
Ethylene (liquid or gas) A A A B A A A A A A A A
Ethylene glycol B B B A A A A A B B B B
Ethylene oxide B B B D A A A D B B B B
Ethylene propylene A B – – – – – – A B – –
Fatty acids B D D B A A A A B D B D
Ferric chloride D D D A A A B B D D – D
Ferric nitrate B D D A A A A A B D – D
Ferric sulfate B D D A A A A A B D B D
Ferrous chloride D D D C C A A – D D – D
Ferrous sulfate B D D D D A A A B D B D
Ferrous sulfate (saturated) A C C – – A A – A C S C
Fertilizer solutions B B B D D D D D B B B B
Fish oils A B B B A A A – A B A B
Fluorine A B B D D D C – A B A B
Fluosilic acid C D D D D A A A C D – D
Food fluids, pastes A C C B A A – – A C – C
Formaldehyde (100%) A C C B B A A C A C – C
Formaldehyde (40%) A C C B A A A C A C – C
Formic acid B D D D D A B C B D B D
16
Freon® 12 A B B A B B B D A B A B
Fruit juices A D D A A A A – A D A D
Fuel, jet (JP-4) A A A A A A A B A A A A
Fuel, jet (JP-5), 100 degF A A A A A A A B A A A A
Fuel, jet (JP-6), 100 degF A A A A A A A B A A A A
Fuel oil A B B A A A A A A B A B
Fuel (RP-1) A A A A A A A A A A A A
Furfural B A A D A A A C B A A A
Gallic acid B D D B A B – – B D B D
Gas (manufactured) B B B A A A A A B B B B
Gas odorizers A B B A A A A A A B A B
Gas, natural A B B A A A A A A B A B
Gasoline, aviation A A A A A A A A A A A A
Gasoline, sour A B B C A A A A A B A B
Gasoline, leaded, low octane A A A A A A A B A A A A
Gasoline, unleaded, low octane A A A A A A A B A A A A
Gelatin A B B A A A A A A B B B
Glucose A B B A A A A A A B A B
Glue A A A – A A – – A A A A
Glycerine and glycerol A B B A A A A A A B A B
Glycols B B B A A A A A B B B B
Grease A A A – A A A B A A A A
Heptane A A A A A A A C A A A A
Hexane A A A A A A A C A A A A
Hexanol, tertiary A A A – A – – – A A A A
Hydraulic oil, phosphate ester A A A C A A A A A A A A
Hydraulic oil, petroleum base A A A A A A A A A A A A
Hydrobromic acid D D D D D A C C D D – D
Hydrochloric acid, 37% air free D D D D D A A B D D – D
Hydrocyanic acid B D D B B A A A B D B D
Hydrofluoric acid D D D D D A D D D D – D
Hydrofluosilicic acid C D D D D A – – C D – D
Hydrogen gas A B B A A A A A A B A B
Hydrogen peroxide, 30% (diluted) B D D D D A A A B D B D
Hydrogen peroxide B D D D D A A A B D B D
Hydrogen sulfide (dry) A A A A A A A A A A A A
Hydrogen sulfide (wet) A D D B A A A A A D B D
Hypo (sodium thiosulfate) A D D B A A A A A D A D
Hypochlorites, sodium C D D B A A A A C D – D
Illuminating gas (coal gas) A A A – – A A – A A A A
Ink A D D – – – – – A D A D
Iodine D D D A A A B B D D – D
Isobutane (methylpropane) – – – – – A A – – – – –
Isooctane A A A A A A A C A A A A
Isocyanide A A A – – – – – A A A A
Isodoform B B B – – – – – B B B B
Isopropyl alcohol (isopropanol) B B B B B A A A B B B B
Isopropyl ether A A A B A A A D A A A A
Kerosene A B B A A A A B A B A B
Ketchup A D D A A A A – D A – D
Ketones A A A D D D D D A A A A
Lacquers (solvents) A C C D A A – D A C A C
Lactic acid A D D – B A A A B D – D
17
Lard oil A C C A A A A A A C – C
Lead acetate B C C B B A A D B D – C
Linoleic acid A B B C C A A A A B A B
Linseed oil A A A A A A A A A A A A
Liquefied pet gas (LPG) A B B A A A A B A B A B
Lithium bromide A D D – – A B A A D – D
Lubricating oil A A A A A A A A A A A A
Magnesium bisulfate A C C – A – – – A C – C
Magnesium chloride D C C A A A A A D C – C
Magnesium hydroxide A B B B B A A A A B A B
Magnesium sulfate (epsom salt) B B B – A A A A B B – B
Maleic acid C B B D A A A A C B B B
Maleic anhydride A D D – – A A A A D – D
Malic acid A D D A A A A A A D – D
Mayonnaise A D D – A A A – A D – D
Mercapatans A A A A A A – – A A A A
Mercuric chloride D D D D D A A A D D – D
Mercuric cyanide (10%) B D D C A B – – B D – D
Mercury A A A A A A A A A A A A
Methane A A A A A A A B A A A A
Methanol (methyl alcohol) A B B B A A A D A B A B
Methyl acetate A A A D B B B D A A A A
Methyl acetone A A A – D D D – A A A A
Methyl cellosolve B B B C A A – – B B B B
Methyl chloride A B B D B A A D A B A B
Methyl ethyl ketone (MEK) A A A D B B B D A A A A
Methyl formate B B B – – A – – B B B B
Methylamine B B B – – A A – B B B B
Methylene chloride B B B D C A A – B B B B
Milk A D D A A A A A A D – D
Mine waters (acid) B D D – B B – – B D – D
Mineral spirits B B B – A A A – B B B B
Mineral oil A B B A A A A A A B A B
Mixed acids (cold) A C C – – – – – A C – C
Molasses, crude A A A – A A A – A A A A
Molasses, edible A A A – A A A – A A A A
Methyl tertiary butyl ether (MTBE),
A B B – – B B B A D B B
max. 100%
MTBE, max. 40% A A A C B B B B A B B A
Muriatic acid (hydrochloric acid) D D D – D A A A D D – D
Mustard A B B A A A – – A B A B
Naphtha (rubber solvent) A B B B A B B B A B A B
Naphthalene (coal tar distillate) A A A D A A A C A A A A
Nickel ammonium sulfate (20%) A D D C A A A A A D – D
Nickel chloride B D D A A A A A C D – D
Nickel nitrate (30%) B D D B B A A – B D – D
Nickel sulfate C D D A A A A A C D – D
Nicotinic acid A B B – – A – – A B A B
Nitric acid (10%) A D D D D A B D A D – D
Nitric acid (100%) A A A D D A C D A A A A
Nitric acid (30%) A D D D D A C D A D – D
Nitric acid (80%) D A D D D A C D A D – D
Nitric acid, anhydrous or aqueous A A A D D A B – A A A A
Nitrobenzene B B B B B A A D B B B B
18
Nitrogen A A A A A A A A A A A A
Nitrous acid (10%) B D D A A A A A B D – D
Nitrous gases A B B – A A A – A B A B
Nitrous oxide B A A A A A A – B A B A
Oil, cottonseed B C C B B A B A B C B C
Oil, petroleum (refined) A A A A A A A A A A A A
Oil, petroleum (sour) H2S and CO2 A A A A A A A A A A A A
Oil, water mixtures A B B A A A A A A B A B
Oil, animal A A A A A A A A A A A A
Oil, fish A B B B A A A B A B A B
Oil, fuel A B B A A A A B A B A B
Oil, lube A A A A A A A A A A A A
Oil, mineral A B B A A A A A A B A B
Oleic acid A B B C A A A C A B A B
Oleum B B B B A A A A B B B B
Olive oil A B B A A A A A A B A B
Oxalic acid A D D B B A A A A D – D
Oxygen (gas) A B B D A A A D A B A B
Oxygen (liquid) A B B D C C C D A B – B
Ozone A C C D A A A D A C A C
Paints and thinners A A A D A A A A A A A A
Palm oil B C C D A A A – B C B C
Palmitic acid A C C A A A A A A C A C
Paraffin A B B A A A – A A B A B
Paraformaldehyde B B B A A A A – B B B B
Pentane A B B A A A – A A B A B
Perchloroethylene B B B C A A A D B B B B
Petrolatum B C C A A A – A B C B C
Phenol (carbolic acid) A B B A A A A A A B A B
Phosgene (carbonyl chloride) – – – – B A – – – – – –
Phosphoric acid – – – – B A A A – – – –
Phosphoric acid (40%) – – – – B A A A – – – –
Phosphoric acid (>40%) – – – – B A A A – – – –
Phosphoric acid (crude) – – – – B A A A – – – –
Phosphoric acid (molten) – – – – B – – – – – – –
Phosphoric acid (anhydride) – – – D B A – – – – – –
Phthalic acid B C C C B A A – B C B C
Phthalic anhydride B C C C A A C C B C B C
Picric acid B C C A A A A – B C B C
Pine oil A B B A A A – – A B A B
Pineapple juice A C C A A A – – A C – C
Polyester resin A B B – A A A – A B A B
Polyethylene glycol – – – – – A A B – – – –
Polyurethane A A A – – – – – A A A A
Potassium bisulfite (10%) B D D C A A – – B D – D
Potassium bromide B D D C A A A – B D – D
Potassium carbonate A C C – A A A – A C – C
Potassium chlorate A B B – C A A A A C – B
Potassium chloride A C C A A A A A A C – C
Potassium cyanide B B B A A A – – B B B B
Potassium dichromate A B B B B A A A A B A B
Potassium diphosphate A A A – – – – A A A A
Potassium ferricyanide A B B C B A A C B B B B
19
Potassium ferrocyanide A B B B B A A – A B A B
Potassium hydroxide (70%) A A A C C A A B A A A A
Potassium hydroxide (diluted) B B B – A A A A B B B B
Potassium iodide B C C C A A – – B C B C
Potassium nitrate A B B B B A A A A B A B
Potassium permanganate A A A D D A A – A A A A
Potassium sulfate A B B A A A A A A B A B
Potassium sulfide B C C A A A C – B C B C
Potassium sulfite A D D A A A – A A D – D
Producer gas A B B A A A A A A B A B
Propane A A A A A A A A A A A A
Propylene A B B C A A A A A B – B
Propyl alcohol (propanol) A A A A A A A A A A A A
Propylene glycol A A A C A A A A A A A A
Pyrogallic acid B B B B A A D – B B B B
Quench oil (water soluble) A A A B B A A – A A A A
Resins-rosins A C C B A A A – A C – C
Rubber latex emulsions A B B A A A A – A B A B
Salad oil B C C A A A A – B C – C
Salicylic acid A D D B A A A A A D A D
Salt brine (saturated) B C C A A A A A B C A C
Sea water A D D A A A A A A D A D
Shellac (bleached) A A A C A A A – A A A A
Shellac (orange) A A A C A A A – A A A A
Silicone oils A A A A A A A A A A A A
Silver nitrate B D D B A A A A B D – D
Soap solutions (stearates) A A A A A A A A A A A A
Sodium acetate B B B B B A A B B B B B
Sodium aluminate A C C C A A A – A C – C
Sodium bicarbonate B C C A A A A A B C – C
Sodium bisulfate A D D A A A A A A D – D
Sodium bisulfite D D D A A A A A D D – D
Sodium borate (borax) B C C A A A A A A C B C
Sodium bromide B C C C B A A – B C B C
Sodium carbonate B B B A A A A A B B B B
Sodium chlorate B C C C A A A C B C B C
Sodium chloride B C C A A A A A B C B C
Sodium chromate B B B C C A A – B B B B
Sodium cyanide A A A A A A A A A A A A
Sodium fluoride C D D C B A A – C D – D
Sodium hydroxide (20%) A A A – A A A A A A A A
Sodium hydroxide (50%) B B B – A A A A B B B B
Sodium hydroxide (80%) B B B – B A A A B B B B
Sodium hypochloride C D D – D A A – C D – D
Sodium metaphosphate A D D A A A A A A D – D
Sodium metasilicate A C C C A A A – A C A C
Sodium nitrate A B B – A A A A A B B B
Sodium perborate B C C B B A A A B C B C
Sodium peroxide B C C B A A A A B C B C
Sodium phosphate (dibasic) B B B A A A A A B B B B
Sodium phosphate (tribasic) B B B B B A A A B B B B
Sodium silicate A A A A A A A A A A A A
Sodium sulfate A B B A A A A A A B A B
20
Sodium sulfide B B B B B A A – B B B B
Sodium thiosulfate A D D B B A A – A D – D
Sour gas and oil A A A – – – – – A A – A
Soybean oil A B B A A A A A A B B B
Stannic chloride D D D B B A A A D D D D
Stannous chloride C D D C C A A A C D – D
Starch A A A A A A A A A A A A
Steam (212 degf) A B B D C A A A A B A B
Stearic acid A C C B A A A A A C – C
Stoddard solvent B B B A A A A B B B B B
Styrene A A A – A A A B A A A A
Sugar liquids A B B – A A A – A B A B
Sulfate, black liquors B C C – B A – – B C – C
Sulfate, green liquors B C C – B A – – B C – C
Sulfate, white liquors B D D – B A – – B D – D
Sulfuric acid (0%–7%) A B B – C A A B A B A B
Sulfuric acid (10%–100%) D D D – D A D B D D – D
Sulfurous acid D D D D D A A A D D – D
Sulfur A B B – A A A – A B A B
Sulfur dioxide (dry) A B B – A A A B A B A B
Sulfur trioxide (dry) B B B – A A A B B B B B
Synthesis gas B B B – A A A – B B B B
Tall oil B B B – A A A – B B B B
Tannic acid B B B A A A A A B B B B
Tar and tar oil A A A B A A A A A A A A
Tartaric acid A D D B B A A A A D C D
Tetraethyl lead B C C B B A A C B C – C
Titanium tetrachloride – – – B A A – – – – – –
Titanium trichloride – – – B A A – – – – – –
Toluene and toluol A A A C A A A D A A A A
Tomato juice A C C – A A A – A C – C
Transformer oil A A A A A A A A A A A A
Tributyl phosphate A A A D D A – – A A A A
Trichloroethylene B B B C B A A D B B B B
Tung oil (china wood oil) A B B A A A A A A B A B
Turpentine A B B B B A A A A B A B
Urea B C C – – – – – B C – C
Varnish A C C B A A A B A C – C
Vegetable oil, edible A B B A A A A A A B – B
Vegetable oil, nonedible A B B A A A A A A B A B
Vinegar A D D B A A A A A D – D
Water, distilled A D D A A A A A A D A D
Water, fresh A C C A A A A A A C A C
Water, salt A D D A A A A A A D A D
Wax, emulsions A A A – A A A – A A A A
Waxes A A A – A A A – A A A A
Whiskey and wine A D D A A A A A A D – D
Xylene A A A D A A A D A A A A
Zinc chloride D D D C C A A A D D – D
Zinc hydrosulfite A A A C A A – – A A A A
Zinc sulfate B D D A A A A A B D B D
21
370D6 Series Trunnion-Mounted Ball Valves
products.slb.com/wkm
*Mark of Schlumberger�
Other company, product, and service names
are the properties of their respective owners�
Copyright © 2018 Schlumberger� All rights reserved� 18-VL-374038
2.2. Planos

B PARTS LIST
ITEM QTY DESCRIPTION
111 1 BODY
112 1 TAILPIECE
442 443 325 323 351 113 1 TRUNNION PLATE
114 1 ADAPTER PLATE
121 20 BODY STUDS
123 20 BODY NUTS
124 12 CAP SCREW LOWER COVER PLT/
ADAPTER PLT
A A 132 1 TRUNNION BEARING
* 134 1 LOWER STEM BEARING
* 135 1 UPPER STEM BEARING
* 146 1 STEM KEY
151 1 NAMEPLATE (NOT SHOWN)
152 2 DRIVE SCREW (NOT SHOWN)
153 2 CAUTION TAG (NOT SHOWN)
161 2 GREASE FITTING
21.28
[540.5]
162 2 CHECK VALVE
441 322 163 163 1 STEM GREASE FITTING
171 1 BLEED FITTING
445 SECTION B-B 184 3 TORQUE PIN (NOT SHOWN)
B
185 1 LOCATING TORQUE PIN (NOT SHOWN)
211 1 O-RING, TAILPIECE
5.67
[144.1] * 221 3 O-RING, STEM, LOWER COVER PLATE
* 222 2 BACK-UP, STEM
* 231 2 O-RING, SEAT, MAIN
Ø 24.00 * 232 2 BACK-UP, SEAT, MAIN
321
[609.6]
241
* 233 2 O-RING, SEAT, GREASE
211 * 241 2 STEM THRUST WASHER DU TYPE
* 311 1 BALL
114 146 6.96 312 1 TRUNNION
[176.9] 135
321 1 STEM
322 2 STEM RETAINING SCREW
134
222 323 2 BALL DRIVE PIN
325 1 PIPE PLUG
330 2 SEAT ASSEMBLY
311
D
1.27
221 DETAIL E * 341 2 SEAT SPRING
[32.3]
* 351 1 GROUND SPRING
DETAIL D * 441 1 WORM GEAR W/LKG DEVICE
E
161 20.52
[521.2]
442 10 GEAR LOCK WASHER
18.27
[464.1] 443 10 GEAR HEX HEAD SCREW
445 1 GEAR HANDWHEEL
162
446 1 GEAR LOCATING PIN (NOT SHOWN)
C
111 n23.75
[603.3]
* RECOMMENDED SPARE PARTS
n13.25 330 341 232 231 233 221
[336.6]
35.00
132 [889.0]
312 16.55
[420.2] DETAIL F
171 THIS DRAWING AND THE CONFIDENTIAL TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON. POSSESSION DOES NOT CONVEY ANY
RIGHTS TO DISCLOSE, REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON.
THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE.
SURFACE TREATMENT
DESIGNED IN INCHES MACHINING
TOLERANCES UNLESS DO NOT SCALE VALVES &
113 DIMENSIONAL UNITS
INCHES .X [0.]
OTHERWISE SPECIFIED
ANGLES
DRAWN BY:
ALAGU
DATE
26 May 16 CAMERON MEASUREMENT
F THIRD ANGLE [MILLIMETERS]
± = [] ±°
123 121 112 MATERIAL & HEAT TREAT CHECKED BY: DATE
MACHINED FILLET RADII .015-.050 [0.38-1.27]. BREAK 26 May 16 GENERAL ARRANGEMENT DRAWING
.XX [0.X] RANGANATHAN S
ALL SHARP EDGES .01-.03 [0.2-0.8] RADII OR 45°.
APPROVED BY: DATE 14"FP 600 RF GEAR OPERATED
124 SURFACE FINISH IN MICRO ( m) INCHES (Ra).
INTERPRET DRAWING PER ASME Y14.5, ASME Y14.36,
± = [] RA
ON T RUSSELL 26 May 16 370D6 BALL VALVE
SECTION A-A DETAIL C AND AWS A2.4 STANDARDS. SEE B/M FOR MATERIAL .XXX [0.XX] ALL ESTIMATED
2537.1 LBS INITIAL USE B/M: SHEET REV:
AND SPECIAL REQUIREMENTS. ITEM NUMBERS NOT
APPEARING ON B/M DO NOT APPLY. ± = [] MACHINED WEIGHT:
SURFACES 1150.8 KG 1 OF 1 SK-199592-03-13 01
INVENTOR - D

845 S.E. 29TH STREET
OKC, OK 73129
PHONE: 405-631-1321
FAX: 405-629-0420
CERTIFICATE OF CONFORMANCE / TEST REPORTS
For: CAMERON COLOMBIA LLC Date: November 14, 2018
Purchase Order: 4710291335 Sales Order: N/A
COMPLIANCE: This is to certify that at the time of manufacture, these items were manufactured in accordance with Cameron Valves and
Measurement standard procedures and practices. Additionally, these items are in full conformance with product specification API 6D 24th
Edition, Addendum 1 March 2015 and Addendum 2 June 2016.
TEST REPORTS / ACCEPTANCE:
Pressure Duration Results

Hydrostatic Tests
Shell Test 2499.00 psi 15.00 minutes OK
Seat Test Top Right 1754.00 psi 5.00 minutes OK
Seat Test Bottom Left 1732.00 psi 5.00 minutes OK
DBB Seat Test 1709.00 psi 5.00 minutes OK
Air Tests
Air Test Seat Top Right 87.00 psi 5.00 OK
Air Test Seat Bottom Left 94.00 psi 5.00 OK
INCLUDED IN THIS CERTIFICATION:
1 Each P/N – 2365480-3111123 - BV 14X14 RF WKM 370D6 600 24YFF23 WG LP
Serial# Body Heat# Tailpiece Heat#

121232164-002 25K6619 25K6652
This certifies that the statement and values specified are true, correct and conform to the original data on file at Cameron Valves and Measurement.
Sheila Cox Delivery Note # 88036180

Quality Assurance Line Item 30
# Schlumberger-Private
845 S.E. 29TH STREET
OKC, OK 73129
PHONE: 405-631-1321
FAX: 405-629-0420
CERTIFICATE OF CONFORMANCE / TEST REPORTS
For: CAMERON COLOMBIA LLC Date: November 14, 2018
Purchase Order: 4710291335 Sales Order: N/A
COMPLIANCE: This is to certify that at the time of manufacture, these items were manufactured in accordance with Cameron Valves and
Measurement standard procedures and practices. Additionally, these items are in full conformance with product specification API 6D 24th
Edition, Addendum 1 March 2015 and Addendum 2 June 2016.
TEST REPORTS / ACCEPTANCE:
Pressure Duration Results

Hydrostatic Tests
Shell Test 2491.00 psi 15.00 minutes OK
Seat Test Top Right 1762.00 psi 5.00 minutes OK
Seat Test Bottom Left 1716.00 psi 5.00 minutes OK
DBB Seat Test 1713.00 psi 5.00 minutes OK
Air Tests
Air Test Seat Top Right 87.00 psi 5.00 OK
Air Test Seat Bottom Left 93.00 psi 5.00 OK
INCLUDED IN THIS CERTIFICATION:
4 Each P/N – 2365480-3111123 - BV 14X14 RF WKM 370D6 600 24YFF23 WG LP
Serial# Body Heat# Tailpiece Heat#

121232163-001 25K6424 27K6448
121232163-002 27K6289 27K6423
121232163-003 27K6422 27K6401
121232163-004 27K6350 27K6399
This certifies that the statement and values specified are true, correct and conform to the original data on file at Cameron Valves and Measurement.
Sheila Cox Delivery Note # 88036178

Quality Assurance Line Item 30
# Schlumberger-Private
2.4. Manual de Instalación y Operación

Date: 14 August 2015
Document N Number: TC-0
003001-30
Rev 03
Revision: R
WKM
W ® 370
0D6 B
Ball Vaalve

In
nstallation, Op
peration
n, and M
Mainten
nance M
Manual

All the info
ormation contaained in this manual is the exxclusive properrty of Cameronn. Any reprodu uction or use off the
calculationns, drawings, photographs, procedures or in d or implied, is forbidden witthout
nstructions, eitther expressed
the writtenn permission oof Cameron or iits authorized agent.
Initiial Release 01
February 2015
TC‐003
3001‐30 / Rev 003
TC
C‐003001‐30 / Rev 03 2 Mar‐16

TABLE O F CONTENT
TS
ATERIALS ............................................................................. .............................................................................. 5
BILL OF MA
SCOPE .................................................................................................. .............................................................................. 9
NAMEPLATTE INFORMATION ............................................................... ............................................................................ 10
STORAGE ........................
. ..................................................................... ............................................................................ 11
VALVES DELIVERED BYY WKM .......................................................... ............................................................................ 11
RATION INSTRUCTIONS ............................... ............................................................................ 11
INSTALLATTION AND OPER
N SAFTEY INFORMATION .............................. ............................................................................ 11
BEFORE INSTALLATION
INSTALLLATION ................................................................................. ............................................................................ 12
FIELD TEESTING................................................................................. ............................................................................ 13
OPERATTION ..................................................................................... ............................................................................ 13
MAINTENA URES ............................................................. ............................................................................ 14

ANCE PROCEDU
RE .................................................................. ............................................................................ 14
DRAINAGE PROCEDUR
ATION – GREASSE INJECTION ................................................ ............................................................................ 15
LUBRICA
370D6 V DITIONING .................................................... ............................................................................ 18

VALVE RECOND
DISASSEEMBLY .................................................................................. ............................................................................ 18
NG ....................................................................................... ............................................................................ 19
CLEANIN
INSPECTTION .................................................................................... ............................................................................ 20
MBLY ................................................................................... ............................................................................ 20
REASSEM
PERATOR ASSEEMBLY .......................................................... ............................................................................ 25
GEAR OP
ASSEMB ALUES ........................................................... ............................................................................ 27

BLY TORQUE VA
TROUBLLESHOOTING ....................................................................... ............................................................................ 28
N ................................................................... ............................................................................ 29
CONTACT INFORMATION

C‐003001‐30 / Rev 03
TC 3 Mar‐16

The procedu ures included iin this book are to be performed in conjunnction with thee requirementss and recommendations
outlined in API Specifications. Any repaairs to the equ
uipment coverred by this boook should be done by an aauthorized

Cameron ervice representative. Cameron will not be
se b responsiblee for loss or eexpense resulting from any failure of
equipment or any damage e to any prope erty or death o or injury to anny person resu ulting in wholee or in part fro
om repairs

performed b by other than authorized Caameron person nnel. Such unaauthorized rep pairs shall also serve to term
minate any
contractual or other warraanty, if any, on n the equipmen nt and may alsso result in equ uipment no lon nger meeting aapplicable

requiremen ts.

of this manual are maintaine
File copies o ed. Revisions aand/or additio ns will be mad de as deemed necessary by Cameron.
The drawinggs in this book are not drawn n to scale, but tthe dimensionss shown are acccurate.

TC
C‐003001‐30 / Rev 03 4 Mar‐16

BILL OF MATERIALSS
370D6 Series Standard G
Gearless Valve ((see parts list in Table 1)
Figuree 1 – 370D6 Seeries Standard LLess Gear Valvve
TC
C‐003001‐30 / Rev 03 5 Mar‐16

Tablee 1 – Parts Listt for Standard G
Gearless Valvee
Item Qtty Descripption
111 1 Body
112 1 Tailpiecce
113 1 Lower C Cover Plate
114 1 Adapter Plate
121 * Body Sttuds
123 * Body Nuts
124 * Cap Screws – Lower C Cover Plate/ Addapter Plate
132 1 Trunnioon Bearing
134 1 Lower SStem Bearing
135 1 Upper SStem Bearing
146 1 Stem Ke ey
151 1 Nameplate (Not Show wn)
153 2 Cautionn Tag (Not Show wn)
161 2 Grease Fitting
162 2 Check VValve
163 1 Stem Grease Fitting
171 1 Bleed Fitting
184 3 Torque Pin
185 1 Locatingg Torque Pin
211 1 O‐Ring, Tailpiece
212 1 BACK‐U UP RING, TAILPIECE (Only For Class 1500 & 22500)
221 2 O‐Ring, Stem
222 2 Back‐Up p Ring, Stem
224 1 O‐Ring, Lower Cover P Plate
225 1 BACK‐U UP RING, LOWEER COVER PLATTE (Only For Class 1500 & 250 00)
231 2 O‐Ring, Seat, Outer
232 2 Back‐Up p Ring, Seat, Outer
233 2 O‐Ring, Seat, Inner
241 1 Stem Th hrust Washer
241b 1 BALL TH HRUST WASHER (Only For 6” 900/1500 And d All 8”Through
h 16”)
311 1 Ball
312 1 Trunnioon
321 1 Stem
322 * Stem Re etaining Screw w
323 2 Ball Drivve Pin
325 * Pipe Pluug
330 2 Seat Assembly
341 2 Seat Spring
351 1 Ground d Spring
*Quantitie
es depend on vvalve size and cclass. Customer assembly draawings availablle upon requesst shall specifyy
quantities..

TC
C‐003001‐30 / Rev 03 6 Mar‐16

370D6 Stan
ndard Wrench Head Valve (see parts list in Table 2)
Figure 2
2 – 370D6 Seriees Standard W
Wrench Head Vaalve
TC
C‐003001‐30 / Rev 03 7 Mar‐16

Table 2
2 – Parts List fo
or Standard Wrrench Head Valve
Item Qty Deescription
111 1 Boody
112 1 Taailpiece
113 1 Lo
ower Cover Platte
114 1 Wrench Plate
121 * Boody Studs
123 * Boody Nuts
124 * Caap Screws – Low wer Cover Platte / Wrench Plaate
132 1 Trunnion Bearingg
134 1 Lo
ower Stem Bearing
135 1 Uppper Stem Bearing
146 1 Steem Key
151 1 Naameplate (Not Shown)
153 2 Caaution Tag (Nott Shown)
161 2 Grrease Fitting
162 2 Chheck Valve
163 1 Steem Grease Fittting
171 1 Bleeed Fitting
185 1 Lo
ocating Torque Pin (Not Show wn)
211 1 O‐‐Ring, Tailpiecee
212 1 BAACK‐UP RING, TTAILPIECE (Only For Class 15000 & 2500)
221 2 O‐‐Ring, Stem
222 2 Baack‐Up Ring, Sttem
224 1 O‐‐Ring, Lower Co over Plate
225 1 BAACK‐UP RING, LLOWER COVER R PLATE (Only FFor Class 1500 & 2500)
231 2 O‐‐Ring, Seat Outter
232 2 Baack‐Up Ring, Se eat, Outer
233 2 O‐‐Ring, Seat, Inn
ner
241 1 Steem Thrust Wassher
311 1 Baall
312 1 Trunnion
321 1 Steem
322 * Steem Retaining SScrew
323 2 Baall Drive Pin
325 * Pippe Plug
330 2 Se
eat Assembly
341 2 Se
eat Spring
351 1 Grround Spring
411 1 Wrench Head
412 1 Wrench Screw
413 1 Weather Protecttor
414 1 Wrench Washer
*Quantitie
es depend on vvalve size and cclass. Customer assembly draawings availablle upon requesst shall specifyy
quantities..
C‐003001‐30 / Rev 03
TC 8 Mar‐16

SCOPE
370D6 balll valves 2” FP to 16” FP are fuull bore, througgh conduit, bi‐‐directional, annti‐blowout steem, double blo
ock
and bleed in closed and o open position, with trunnion mounted ball for easy operaation. These vaalves can be
equipped w with plastic seaat inserts made
e of RTFE, NYLON, or PEEK ass the customerr requires. All tthe seats are self‐
relieve typ
pe seats to elim
minate cavity prressure lock. AAll valves have a built‐in sealaant injection syystem for
emergencyy seat seal and also a stem se ealant fitting fo
or stem seal reecovery. The vaalve uses backeed self‐lubricatting
PTFE sleeve bearings and d thrust washers for low torq que operation.
The 370D6 es as per Table 3.
6 valves are avaailable in the sizes and classe
Unless otherwise specifieed on the purcchase order, alll the small sizees of valves aree equipped with a wrench head
(noted W in Table 3) as sstandard; all otther valves are equipped withh a gear operator (noted G in n Table 3). Thee hand
wheel can be removed frrom the gear shaft by taking out the roll pinn.
ble 3 – 370D6 SSeries Ball Valvve Availability
Tab
Valvve Availability
Valve Classs/Size 15
50 300 600 900 1500 2
2500
2FP W
W W W W W W
3RP W W
3FP W
W W W W W W
4RP W W
4FP W
W W W W G G
6RP W
W W W W G G
6FP W
W W G G G
8RP W
W W G G G
8FP G
G G G G G
10RP G
G G G G G
10FP G
G G G G
12RP G
G G G G
12FP G
G G G
14FP G
G G G
16FP G
G G G

All valves aare built with trim selection aand seals as the customer reqquires. Contacct a WKM repreesentative for
proper trimm selection forr the required aapplication.
C‐003001‐30 / Rev 03
TC 9 Mar‐16

NAMEPLLATE INFOR MATION
The valve iinformation, in
ncluding trim, is clearly identiified on the va lve nameplatee that is permanently affixed on
the valve. Figure 3 showss a standard vaalve nameplate e and Table 4 ddetails the info
ormation stamp ped on the
nameplate e.
Figuree 3 – 370D6 Ba
all Valve Standdard Nameplatte
Table 4 – Na
ameplate Inforrmation
em
Ite Preprintt Stamp
If full bore
e, size is the no
ominal bore sizze
1 Size
If reduced d bore, size is e
end size x boree through ball xx end size
2 Class Valve Classs Designation as defined perr API 6D
3 SN* Valve’s un
nique Serial Nu
umber
4 BM Valve Bill of Material part number
Maximum m Operating Pre essure; the woorking pressuree of the valve @
@ 100°F
5 MOP
and at maaximum tempe erature
6 API API Numb ber the valve iss in compliancee with
7 Body** Body Matterial Symbol
8 Temp Operatingg Temperature Range
9 Model Valve’s Model Designatiion
10
1 Stem** Stem Matterial Symbol
11
1 Ball** Ball Material Symbol
12
1 Seat** Seat Mate
erial Symbol
13
1 Seals** Seals Matterial Symbol
14
1 DOM Date of M
Manufacture
15
1 MIT Maximum
m Impact Temp
perature
16
1 LN API Licensse Number
*‐ Most important datta for obtainingg replacementt parts
**‐ Consult a WKM Re epresentative for material's s
f symbol corresp
pondence

TC
C‐003001‐30 / Rev 03 10 Mar‐16

STORAG E
VALVES DELIVERED BY WKM
Following ttesting and prior to shipment, valves are drrained of wateer and through bores and flan nge faces are ccoated
with grease and covered by protectors. This will prote ect the valves for a minimum
m of six monthss in covered sttorage
from the d
date of shipment. For long peeriods of storagge and particullarly harsh envvironments (i.ee. as found in an
uncoveredd marine atmossphere) additioonal precaution ns must be takken.
All 370D6 vvalves should b
be stored in the full open possition as receivved, with the flange seal surffaces and the b
bore
greased, and the protecttors installed on the flanges. If long term st orage is necesssary, the valvee should be
conditione
ed according too standard engineering practices; contact a WKM represeentative for lon ng term storage
procedures.
INSTALLA
ATION AND
D OPERATIO
ON INSTRUC TIONS
BEFORE INSTALLATI ON SAFTEY INFORMATTION
Valves shall be operated and maintaine
ed strictly in acccordance withh these proced
dures. Operatioon or maintenaance
outside of these procedu es abuse of the product and vvoids all warran
ures constitute nty and claimss.
When speccial operation is required, a fformal written request to thee company must be made forr approval to
operate in this manner iff warranty and product liabiliity is to be maiintained.
Before anyy work is performed on a valvve, personnel w
working on thee valve must ob btain the proper work permiits
hall always use safety precau tions set forth by the law and regulations
required by his employerr. Personnel sh
required by his employerr. Personnel sh
hall also be awaare that any veenting or drain
ning of fluids frrom the valve sshall
be done in
n accordance w with safety and environmentaal procedures eenforced at thee particular loccation.
The mainte
enance person nnel doing the repairs shall be
e well trained and familiar w
with all of the in
nformation
contained in this manual.
The valves shall be appro ed purpose. Anny safety or prrotection devicces on the valvee shall
opriately used for the intende
not be permanently removed or altered unless writte en approval is rreceived from a WKM repressentative.
Transport, unpacking, liftting, and conne
ections to the different typess of systems (eelectric, pneum
matic, hydraulicc
systems, etc.) shall be maade by expert and qualified p
personnel.
Should anyy difficulties orr abnormalitiess arise that can
nnot be solved by the techniccian, contact a WKM
representaative.
Any serviciing not covered by these insttructions must be made by a n authorized sservice center, after preliminary
approval h
has been given by a WKM rep presentative.
TC
C‐003001‐30 / Rev 03 11 Mar‐16

INSTALLA
ATION
Before insttallation, ensure the grease ffittings and seaaling surfaces oof connection fflanges were n
not damaged during
transportation. Clearly id
dentify the valvve through its nnameplate, ch eck its weight with the packiing list or relevvant
documentss, and then plaace it on a horizontal surface using suitablee handling equiipment.
equipment musst be provided which is appro
Handling e opriate for thee total weight o
of the package. Pay particular
attention tthat slings do n
not damage the
e gear or actuaator.
For 370D6 valves 8FP to 16FP use the lifting lugs or eyyes on the valvve for slinging.. Do not use liffting lugs or eyes
provided o
on the gear or aactuator, if pre
esent.
To avoid thhe ingress of debris or sand into the ball annd seat area, thhe protective ccovers should nnot be removed
until the vaalve is ready to
o be installed in
n the line. Whe nstalled in the lline, remove th
en the valve is ready to be in he
protective plastic or woo oden flange pro otectors.
During insttallation the vaalve must be fu
ully open and tthe line sectionns, between which the valve will be installeed,
must be aligned, cleaned d, and correctlyy spaced. Shou
uld the valve bee closed, the eexposed face off the ball mustt be
protected with grease orr other anti‐adhesive productt.
When the valve has butt welding ends,, welding on thhe line must bee performed ussing the proper welding
procedure. After weldingg, clean and check the weld b
bead and repaiir as required.
WKM 370D D6 valves are b
bidirectional an nd may be installed with eithher end facing uupstream. Thee valve should bbe
installed in
n such a way ass to facilitate m
maintenance, e
easy access to tthe valve fittin
ngs, and actuatting operationss.
370D6 valvve standard po osition is with tthe stem in the
e vertical, upwaards position aand gear/wrennch on the top side
of valve. In ocated in the l owest part of tthe body which allows for th
n this position tthe drain/bleed fittings are lo he
most effecctive drainage. However, the valve may be installed in anyy position as faar as stem locaation, but the d drain
fitting will not be in the lowest part of body and the d drainage may nnot be as effecctive.
CAUTION: If the valve caannot be prope erly drained (ssee Section 6.11) and the line’’s foreign partticles removed
d, the
seats may wear out, get damaged, or aaccumulate paarticles and waater that may prevent easy o operation andd
affect the valve perform
mance. It is the responsibilityy of the user to
o determine if the applicatioon may includee
abrasive particles and th
he valve may bbe need to be iinstalled in a ddifferent positiion than the sttandard stem‐‐
upwards p position.
When instaalling the valve
e, allow for posssible deformaations caused bby the expansio
on of the line. The valve musst not
support the line. Avoid any strain in the
e valve body.
oad the valve b
CAUTION: Do not overlo beyond the dessign piping loaads stated on tthe requiremeents.
ed face gaskets or ring joints as per size an d class conform
Use studs, nuts, and raise ming to ASME B16.5. Alternaately
e studs using a cross pattern method, severral times, follo wing the proceedure recomm
tighten the mended by ASM ME
PCC‐1‐2010 “Guidelines ffor Pressure Booundary Bolted d Flange Joint Assembly” or ggasket manufaacturer specificcation.
CAUTION: While all 370DD6 trunnion baall valves have
e self‐relievingg seats as standdard equipment, it is
recommen nded that apprropriate safegu
uards be put in
nto place to prrevent exceed ding the pressu
ure/temperatu
ure
limits given by the manu
ufacturer.
C‐003001‐30 / Rev 03
TC 12 Mar‐16

FIELD TEESTING
When fieldd testing is required, the follo
owing procedures are recom mended:

1. En nsure that the test fluids are compatible with the valve seeat and seal m material

2. Flush the system m to remove fo oreign material that may be iin the line as a result from installation
prrocedures to avoid damagingg the ball and sseats

3. If performing lin ne shell testingg, the valve shaall be in half oppen position. TThe maximum line pressure can be
1‐‐1/2 times the valve maximum cold working pressure

4. If performing se eat testing, make sure the valve is fully clos ed. The maxim mum pressure ffor seat testingg is
thhe maximum co old working prressure

5. Affter completion of testing, pu urge all test flu
uids from the vvalve
CAUTION: If the seats arre tested to a h
higher pressure than the maaximum cold w
working pressuure, the seats ccan be
permanently damaged. If a higher testt pressure is desired contactt a WKM repreesentative for details.
OPERATIION
370D6 seriies ball valves o
only work in th
he fully closed or fully open pposition; thesee valves work fo
or on/off service
only.
WARNING G: These valvess shall never bee operated partially open orr partially closeed. Throttling (partial opening) or
“pinching”” flow may cauuse non‐uniforrm wear on seaats and ball ovver the sealingg surfaces wheere it is exposeed to
the flow line, preventingg tight shut‐offf.
he valve, turn ggear hand wheel clockwise un
To close th ntil it stops; too open the valvve turn the geaar hand wheel
counter‐cloockwise until itt stops.
All the wre
ench operated valves have th
he wrench leveers aligned alonng with valve through bore w
when opened aand
perpendicuular with the th
hrough bore w
when closed.
All gear op
perated valves have the gear indicator align
ned with the vaalve through bo
ore when open
ned and
perpendicu ular with the th
hrough bore w
when closed. Thhe gear also haas “OPEN” and “CLOSE” markkings.
While opening or closingg, the ball mustt reseat; this re
eseating torquee is higher than the run torque. Turn the hand
wheel untiil the gear has a positive stop
p.
If the valve
e is operated b
by a power actu n manual.
uator, carefullyy read the actuuator operation
CAUTION: The end stopss have been sh hop set to assu
ure the correctt 90 degree rottation from the fully open to o fully
closed possition. Do not cchange their adjustment. If tthe valve is no
ot correctly resseated at the eend of openingg or
closing, the ball and the seats can quicckly be damaged when expo osed to flow prressure, preventing tight shuut‐off.
C‐003001‐30 / Rev 03
TC 13 Mar‐16

These valves can be operrated by one person. It is recommended thhat no extensio ons be used forr operating thee
valve. Usin
ng an extension
n or power too
ol to operate thhe valve voids aall warranty an
nd claims, and may result in
failure.
MAINTE NANCE PRO
OCEDURES
Under normal working co
onditions, 370D6 ball valves are designed ffor lengthy, reliable service. TThe following
recommennded practices and procedurees will ensure o
optimum perfoormance.
DRAINAG
GE PROCEDU
URE
All valves ccan be drained and lubricated
d depending on application cconditions, or aanytime if desired. Valves maay
accumulate water, scale,, deposits, and other foreign matter duringg their service. These materiaals may damage the
valve in the following waays:

1. Att low temperatture, ice may fform inside the
e valve and hinnder its normall operation

2. Fo oreign matter may prevent thhe valve from fully closing annd the ensuingg throttling mayy damage the ball or
thhe seat seals

3. Fo oreign matter may get caughht between thee ball and the sseat and damagge their surfacces
A drainagee schedule is thhe best way to prevent damage caused by fforeign matterr. However, it is recommendeed
that drainaage should be ccarried out in tthe following ccases:

1. Whenever the v
W valve does not close

2. Be efore and during the cold seaason

3. Affter washing th he line

4. Affter hydraulic ttest

5. Pe eriodically to remove the acccumulation of b body debris. Thhe frequency m
may be established based on
n the
coontaminants in n the applicatio
on
For a drain
nage procedure
e, the followingg procedure is recommendedd:
1. 3770D6 valves arre double blockk and bleed in closed and als o open positio on. The drainagge can be donee in

eiither the closed or open position. Make surre the valve is ffully closed or fully open.
NOTE: The time to drain the vaalve depends o on the size of tthe valve and tthe fluid in the line; significan
nt
me may be req
tim quired if the lin
ne contains a ggas fluid. If the valve is draineed in the open position, the ttime
will be shorter ccompared to if drained in the e valve in the c losed position due to the sm maller body cavvity to
drrain when the valve is fully open.
2. Slowly open the
e bleed fitting ((171) located o
on the lower si de of the bodyy.
C‐003001‐30 / Rev 03
TC 14 Mar‐16

CAUTION: Open the draiin fitting slowlly until the pre
essure in the b
body cavity hass been discharrged. Make surre the
fitting bod
dy does not unscrew while lo
oosening the fiitting stem. If necessary, usee another wrench to preventt the
fitting bod
dy from unscre
ewing.
LUBRICA
ATION – GREEASE INJECTTION
The implemmentation of a regular lubrication program m extends the s ervice life of th he valve beforee carrying out

maintenan nce operations and improves its performance. It is recom mended to sch hedule a regulaar lubrication
program based on the fre equency of operations and th he severity of sservice. All 3700D6 series ball valves have tw
wo
ection fittings located on the body seat areaa with the exceeption of the 22”, 3”, and 4” C
grease inje Class 150 & 300 0 that
have one ggrease fitting lo
ocated in the ccenter of the bo
ody.
Lubricationn also may be n necessary for aa temporary seeal restoration in the event oof slight damagge to the seats

caused by debris in the liine; before ope erating the valve if the valve has been left iin its position ffor a long perio
od of
time; or ass soon as an inccrease in stem torque is noticed.
CAUTION: Grease fittinggs should not b
be removed if there is press ure in the linee. Grease fittings should neveer be
painted.
operators are faactory lubricated for life. If desired, the geaar can be lubriccated using the lube fitting
The gear o
located on the side of the
e gear operatoor.
WKM 103 is an effective sealant; it is viiscous grease wwith a thick co nsistency. It co onsists of synth

hetic oils, a
suspendingg agent, frictio
on‐reducing fille
er, plastic, and
d an antioxidannt. WKM 103 Sealant may bee used in valvess with
a temperatture range of ‐‐50° F through 250° F. This se ealant is suitabble in lines tran
nsporting hydro ocarbon liquidss and
gases where water, dilute acids, alkalis, or salt solutio
ons may be preesent; as well aas where sweeet or sour produced
water or organicc condensate, LPG, and aque
gas with w eous solutions are being transported. The ggallon containeers are
for use witth bucket‐type high‐pressuree grease guns. G Gun cartridgess are poly bagss sized to fit scrrew/prime high h
pressure handguns.
WKM 103 Sealant part numbers:
- K1 155812 Gunn Cartridge
- K1 155849 1 gaal – 10 lbs.
- K1 155853 3 gaal – 30 lbs.
- K1 155857 5 gaal – 50 lbs.
- K1 155866 16 ggal – 150 lbs.
- K1 155869 55 ggal – 551 lbs.
WKM Lubrricant 58G partt number – K15
54208 – Gun Cartridge
For Lubricaation and temp
porary seat or stem seal resto
oration with thhe valve underr line pressure,, follow the
instruction
ns below:
1. Fill the WKM higgh pressure gre ease gun with valve sealant

2. Make sure the v
M valve is in the ffully open or fu
ully closed posiition. For 2”, 3”, and 4” Classs 150 & 300 valves,
lu
ubrication is reccommended in n the fully open
n position
TC
C‐003001‐30 / Rev 03 15 Mar‐16

Warning: BBack up the se
eat grease fittinng so only the safety vent caap will be remo
oved from thee fitting. Carefu
ully
remove thhe safety cap frrom the seat ggrease fitting. N
NEVER removee the grease fitting when thee valve is undeer
pressure.
3. emove safety vvent cap from grease fitting. Attach grease gun connectio
Re on onto greasee fitting and injject
se
ealant. If injecttion of the seallant is difficult,, flush the valvve seats and attempt to inject sealant againn.

4. Reepeat process for the second
d seat grease fiitting as appliccable, or the steem fitting. Rep
place safety caps on
all grease fittinggs.

Fiigure 4 – Typica
al Injection Fittting Figure 5 –– Vent or Bleed Fitting
Table 5 sho
ows a list of recommended lu he cleaner/sea lant manufacturer for the ind
ubricants by th dicated servicee and
conditions. Use of other lubricants with
hout WKM app proval voids alll warranty andd claims. Contact WKM
representaatives for availaability.
Table 5 – Manufactu
urer Recommennded Lubricants
Flush/Sealaant Recommenndations
TThe valve Cleaaner/Sealant
Service Cleaner//Sealant Manuufacturer
Pro
oduct Manufacturer''s contact
n
Condition
WKM VAL‐TEX information caan be found beelow:
Flush Valve flushh
Standard vaalve lubricant WKM 58G 2000 light lube Headquarters
Natural Cameron Valvees & Measurem ment
Standard seealant WKM 103 80 bulk/ 800‐HS stick
Gas 3250 Brairparkk Drive, Suite 3
300
Standard lo
ow Temp. 50 bulk / sttick
Severe leakk sealant 80+PTFE b ulk / stick Houston, TX 77 7042
TTel. (281) 499‐‐8511
Flush Valve flushh
Order 1‐800 323‐9160
Sour Gas Standard vaalve lubricant WKM 58G 2065 light lube Fax (281) 261‐‐3588
Standard seealant WKM 103 65 bulk / sttick
TC
C‐003001‐30 / Rev 03 16 Mar‐16

Standard lo
ow Temp. 65 bulk / sttick w
www.c‐a‐m.co
om
Severe leakk sealant 80+PTFE b ulk / stick
Flush Valve flushh
Standard vaalve lubricant WKM 58G 2300 light lube
Dry CO2 Standard se ealant WKM 103 302 bulk / stick
VVAL‐TEX
Standard lo
ow Temp. 65 bulk / sttick
VValves Inc. of TTexas
Severe leakk sealant 80+PTFE b ulk / stick 10600 Fallstonn Rd.
Flush Valve flushh Houston, TX 77 7099
Standard vaalve lubricant WKM 58G 2000 light lube TTel. (281) 530‐‐4848
Standard seealant WKM 103 80 bulk/ 800‐HS stick Order 1‐800‐627‐9771
Crude Oill
Standard lo
ow Temp. 50 bulk / sttick wwww.valtex.co om
Severe leakk sealant 80+PTFE b ulk / stick

Table 6 listts the recommended quantity of lubricant p
per valve size aand class.
Table 6 – Recomm
mended Lubricaant Quantities
Lubricant and Flush Volume (per vallve size and claass)
Valve size Valve class Lubricant p
per seat (ounc es) Valve Flu
ush per seat (o
ounces)
2” 150‐300 12 ‐
2” 600‐2500 3 5
3” 150‐300 16 ‐
3” 600‐2500 4 7
4” 150‐300 20 ‐
4” 600‐2500 5 9
6” 150‐1500 7 13
8” 150‐900 9 17
10” 150‐900 12 21
12” 150‐900 14 26
14” 150‐600 16 30
16” 150‐600 20 36
Several higgh pressure guns can be used
d for lubrication:
Hand Gun
Figure 6 – Screw/Prime H FFigure 7 – Buckket‐type Gun
122495‐01
Part No. 21 PPart No. K065189

C‐003001‐30 / Rev 03
TC 17 Mar‐16

Figure 8 – A
Air Over Hydra
aulic Foot Pump
p FFigure 9 – Adap
pter Fitting
Part No. 23
330398‐01 PPart No. K296434

370D6 V ALVE RECO NDITIONING

G
6 valves can be rebuilt if nece
The 370D6 essary. The disaassembly and rreassembly of the valve requ
uires proper liftting
equipmentt and normal m
maintenance to ools.
ned by the individual customer specificationn; however thee following listt is suggested aas a
Spare parts are determin
minimum ffor typical maintenance operrations:
- Sttem and ball raadial bearings
- Sttem thrust wasshers and ball tthrust washer (if applicable)
- All O‐rings and aapplicable backk‐up rings
- Se
eat springs
- Se
eat subassemb blies
- Drain fitting
- Grease injectionn fittings
CAUTION: Prior to disasssembly, the vaalve must first be isolated fro
om system preessure and flow w. Operate the
valve at least two times and drain the valve to make e sure there is no residual prressure left in the body.
After observing the abovve precautions,, remove the vvalve from the pipe line systeem. Set the valvve in a clean place
free of dusst and/or metaallic chips.
DISASSE MBLY
1. Operate the Valve to the close
ed position.
CAUTION: Prior to disasssembly, verify that there is n
no pressure in the body caviity. Operate th
he valve at leasst two
times to bleed any residual pressure.
2. Sttand the valve on the body flange end. Care e should be takken to avoid damaging the seealing surface of the
raaised face or ring groove (if applicable).
3. If wrench operated – remove the wrench screw on top of tthe stem, the w washer, and th he wrench.
4. If actuated valve e – check the aactuator operation manual annd remove thee actuator.
5. If gear operated d – loosen the ggear mountingg hardware whhile lifting the ggear until it com
mes off of the stem.
TC
C‐003001‐30 / Rev 03 18 Mar‐16

6. Reemove stem ke ey. Unscrew thhe adapter platte or lever platte cap screws aand remove thhe adapter platte
paaying attention
n not to damagge the torque ppins.
7. Unscrew the ste em grease fittin
ng and the plug (if applicablee), unscrew thee stem retainer screw(s) and
re
emove it.
move the stem retainer screw
CAUTION: Failure to rem w (one or two as applicable)) will prevent tthe stem remo
oval
body and may cause severe sstem and screw
from the b w damage durring the followwing step.
8. Caarefully pull the stem out of the body. To reemove the steem, install a capp screw througgh the gear plaate
in
nto the threade ed hole locatedd on the top off the stem. Usee a rubber mallet to hit again
nst the gear plaate
an Remove the O‐‐rings, back‐upp rings, and steem thrust wash
nd gently pull tthe stem out. R her and use a
sccrewdriver to aalso remove the stem bearinggs.
9. Re
emove the cap
p screw from th
he stem, and aagain utilize thee gear plate to
o remove the trrunnion from tthe
bo
ody.

10. Reemove the low
wer cover plate
e O‐ring and baack‐up ring (if aapplicable). Carefully removee the ground sp
pring
lo
ocated between the trunnionn and ball.

oosen and rem
11. Lo move the body nuts.

12. Lift the tailpiece
e off of the bod
dy paying atten
ntion not to daamage the bod
dy O‐ring.

emove the tailpiece O‐ring and back‐up rin
13. Re ng if applicable .

of the body and lower it ontoo wood blocks. Take out the drive pins and
14. Using a strap, lifft the ball out o d
nspect the trun
in nnion bearing aand thrust bearing (if applica ble). Remove bbearings as necessary.

15. Re
emove the seaat ring from the
e tailpiece, takking care not too damage the sseals.

16. Re
emove the O‐rrings and the b
back‐up ring fro
om the seat asssembly.

17. Re
emove the seaat spring from tthe tailpiece po
ocket.

epeat steps 15
18. Re 5‐17 for removal of the body seat assemblyy.

emove the draain fitting and ggrease fittings.
19. Re
CLEANIN
NG
CHEMICALL RESISTANT VINYL OR RUBBEER GLOVES SHO OULD BE WOR RN DURING CLEEANING OPERA

ATIONS
- Re emove any forreign and corro
osive products within the boddy.
CAUTION: Abrasive clean ning products should never be used, especcially on sealin
ng area. If watter jetting is ussed,
dry with co
ompressed airr.
- Cllean all metalliic parts with a soft cloth satu
urated with a soolvent. Observve all sealing su
urfaces.
- Cllean the grease e fittings and, if present, the grease channeels.
TC
C‐003001‐30 / Rev 03 19 Mar‐16

m with soap and rinse them with
Clean the ssealing rings and the gasketss with a soft clloth. If necessaary, wash them
clean wate
er.
INSPECT ION
After clean
ning, all valve ccomponents sh
hould be inspeccted for damagge, dents, scorring, wear, or ccorrosion. If an
ny
damage is found, procee ed with the rep
pair where posssible or with reeplacement of the parts.
For a comp
plete inspectio operations sho uld be carried out:
on procedure, tthe following o
1. Chheck the metallic parts for daamage along thhe sealing surffaces and on m
moving surfacess. Particular
atttention should
d be paid to suurface nicks and
d corner damaage.

2. Make sure that
M the sealing rings and gasketss are not slasheed, extruded aand/or otherwiise damaged.

3. Chheck for scratcches and platin
ng defects on th
he surfaces of the bearings, tthe thrust wasshers, the O‐rin
ng
grrooves, the ball, and the seatt components.

4. In
nspect all replacement compo onents that are
e going to be uused to ensuree damage has n
not occurred in
n
sttorage or transsportation.
5. If any damage iss found, the minor repairs should be carriedd out by traineed personnel, o
otherwise conttact
WKM represent
W tative.
The minor repairs that m
may be carried o
out on site by maintenance ppersonnel shall be in accordaance with the
following p
points:
1. Use standard en
ngineering pracctices to repairr the damagedd metallic surfaaces.

2. Re
emove surface
e nicks on ball aand stem by ussing a mild abrrasive such as SScotch Brite paads.

3. Re
emove all corn
ner damages byy using a mild aabrasive or witth a bearing sccraper.

4. Re
eplace all faultty parts and co
omponents.
5. Flush lube and ssealant while the valve is disaassembled.
REASSEM
MBLY
After inspe
ecting the parts and getting tthe replacemen
nt parts as req uired, use the following proccedure to assemble
the 370D6 ball valve:
1. Pllace the body, on the ANSI flaange, on a cleaan and solid suurface that will hold the weigght of the assem
mbled
vaalve securely. P
Place the tailpiiece on the ANSI flange. Takee care not to daamage the seaaling surfaces.

2. If studs have been removed, in nstall the studss in the body w mping up and the short end
with the ID stam
th
hreaded into th he body and sccrew them dow wn completely.. Remove any pparticles whichh may have flaked
offf the studs.
TC
C‐003001‐30 / Rev 03 20 Mar‐16

3. In
nspect the seatts, paying carefful attention to o the insert seaaling surfaces. Reject and rep place all seats with
diings, scratchess, or any other physical defeccts. Install the O O‐rings and thee backup ring. The back‐up ring
sh
hould be on the head side of the seat as shown in Fig. 10.. Apply lubricant until compleetely covering the
O‐rings and back‐up ring.

Figure 10 – 370D6 Seat Asssembly
4. nstall the O‐ringgs and back‐up
In p ring (as applicable) to the t ailpiece and co
over. If the valvve size and class
re
equire back‐up p rings, those sh hall be position
ns above the O O‐ring towards the flange of tthe part as sho own in
deetail J and detaail K of Fig. 1 an
nd Fig. 2.

5. nstall the radial bearings on the stem using a bearing tool shown in Fig. 11. The lower bearing is wid
In der
han the upper bearing. Both bearings shall fit into the dessignated groovves.
th

Figure 11 – Sttem Bearing Insstallation
Using the ssame tool, insttall the O‐rings. Install the back‐up rings ab ove the O‐ringgs on the stem gear side, as sshown
in Fig. 12.
Figure 12 – Stem O‐ring Insstallation
C‐003001‐30 / Rev 03
TC 21 Mar‐16

6. Innstall the ball thhrust washer (if applicable) aand the trunnioon radial bearing in the ball ttrunnion bore.

7. Grease the ball drive pin holess and install the drive pins. M Make sure the d drive pins are p
placed correctly in
thhe holes and do o not stick abo
ove the ball.

8. Apply a coat of lubricant on th he entire surfacce of body andd tailpiece seatt pockets and install the seat
spprings into the seat pockets.

9. Lo ower one seat assembly, with h the insert faccing up, into thhe body pockett. Press the seaat using a prop per
toool until the O‐‐rings and backk‐up rings are ccompletely enggaged in the po ocket. Take care to avoid
daamaging the se eat insert.

10. Re epeat the proccedure with the e other seat innto the tailpiec e seat pocket.

11. Lift the ball and slightly lower into the body until it rests onn the body seaat, then orient the ball trunniion
ho ole with the bo ody trunnion h hole. The ball shhould be in thee closed positio on and symmeetrically orienteed
ovver the body se eat. There should be an equaal amount of thhe body seat vvisible on both sides of the baall.

12. Grease the bodyy trunnion hole e and stem hole.

13. Se et the ground sspring on top o of the trunnionn with a generoous amount off grease, and push the trunniion
in
nto the body bo ore hole until tthe trunnion engages the balll. Use a rubber mallet if neceessary. Install tthe
ower cover platte over the trunnion and thre
lo ead at least tw
wo cap screws u until the coverr plate back facce
coontacts the bod dy trunnion booss face.

14. Flip the tailpiece e over using thhe proper liftingg equipment. LLift the tailpiecce and start low wering it onto the
bo ody. Before the tailpiece enggages the studss, orient it suchh that the greaase fittings of the tailpiece arre on
thhe same side as the grease fitttings of the bo ody, towards t he front of thee valve or alignned with the stem
bo ore (if applicabble). At the sam
me time, the taailpiece end flaange bolt holess must be align ned with the bo ody
ennd flange bolt holes. After these two alignm ments are com mpleted, slowly lower the tailp piece onto thee body
un ntil it rests on tthe ball.

15. In nstall two nuts,, 180°apart, an nd tighten sequ uentially until tthe tailpiece is contacting thee body around d the
enntire flange. Install the remainder of the nu uts.

16. Th he stem should d be installed aat this time.

NOT TE: The ball waas installed in tthe closed posiition and the ddrive pins should be aligned w with the valve bore.
Check to make surre the drive pin orrect place onn the ball holess. Orient the sttem (as shown in
ns are in the co
Fig. 13) with the key groove tow ward the valve b body markingss and the drive pin holes mattching the drivee pins
in thhe ball. Orient the bearing sp plits towards thhe stem key grooove and drivee the stem into o the body usin ng a
rubb ber mallet untiil the stem com mpletely engagges the ball andd drive pins.

TC
C‐003001‐30 / Rev 03 22 Mar‐16

Figure 13 – Stem Orientation foor Installation
17. If a wrench operated valve, usse the following procedure too install the wrrench (as detaiiled in Fig. 14):
a. Install tthe stem thrusst washer over the stem withh the Teflon baacking oriented d towards the b ball.
b. Install tthe locating pin into the corrrectly sized holle.
c. Install tthe lever plate
e over the stem
m. The lever plaate should fit o
over the locatin
ng pin with thee key
groove
es oriented tow wards the valvee body markinggs and the tailppiece.
d. Install aall cap screws and torque as required per TTable 7.
e. Install tthe key. The keey should not sstick above thee stem.
f. Install tthe weather prrotector.
g. Install tthe wrench he ead and secure the washer annd screw on to op of the stem.
Figu
ure 14 – Wrencch Operated Vaalve Assembly
18. If a bare stem vaalve, use the fo edure to install the adapter p

ollowing proce plate (as detaileed in Fig. 15):
h. Install tthe stem thrusst washer over the stem withh the Teflon baacking orientedd towards the b ball.
TC
C‐003001‐30 / Rev 03 23 Mar‐16

i. Install tthe torque pins and the locatting pin into thhe correctly sizzed holes.
j. Install tthe gear adaptter plate over tthe stem. The plate should fit over all the p
pins including tthe
locating pin, with the e key grooves o
oriented towarrds the valve body markings aand the tailpieece.
k. Install aall the cap scre
ews and torque e as required pper Table 7.
l. Install tthe key. The keey should not sstick above thee stem.

Fiigure 15 – Gea
ar Adapter Platte Assembly
19. In
nstall the stem retaining screw
w(s). Thread th
he screws unti l contacting th
he stem and turn back a half tturn.
CAUTION: If the stem retaining screw is not backed off and remain with the stem, the valve torq
ns in contact w que
may increa
ase and affect actuator perfo
ormance.
20. If removed, tape e all check valvves and external fittings withh Teflon tape and install them

m at this time. Use
thhe installation ttorques noted in Table 8.

21. Thhe body stud n nuts and cap sccrews should b be torqued as rrequired per Taable 7, in a cross pattern
seequence. Check each at leastt twice to make e sure they havve been tightened correctly.

22. If the valve requuires a gear operator, see Gear Operator Asssembly. If oth herwise actuateed, carefully reead
thhe actuator operation manuaal before installation.
TC
C‐003001‐30 / Rev 03 24 Mar‐16

GEAR O
OPERATOR A
ASSEMBLY
Contact a WWKM Represen ntative for part numbers and o other relevant iinformation to select the prop per gear operattor.

The gear caan be installed in two position
ns, with the geaar shaft on eitheer side of the vaalve so the valvve can be operaated
from eitherr side of the pip
peline. Howeveer, unless otherrwise specified by the customeer, the gear is installed with th he
on the front of the valve (valve body markinggs) and the proocedure below sshows the step
gear shaft o ps for this installlation
(detailed in
n Fig. 16).
1. With the gear po
W ositioned with tthe indicator caap down, install the mountingg studs provided d with the ordeer.

2. Beefore sliding the gear complettely against the e adapter plate,, check the possition of the han nd wheel gear sshaft.
On all 370D6 serries valves the sshaft will be oriented to the toop right. The sh haft will always be at 90° from
m the
ceenterline of the
e valve and never at an angle.

3. Affter correctly positioning the hhand wheel geaar shaft, slide thhe gear operator towards thee adapter plate.. Start
all nuts onto thee studs and tighten them with the proper opeen end wrench.

4. Reemove the indicator cap. Usin ng the hand wheel, turn the haand wheel gearr shaft so that tthe key slot on the
sttem and operattor are aligned with each othe er.

5. Using a rubber m he top of the sttem. Do not usse
mallet, tap the kkey gently into the key slot unntil it is below th
exxcessive force tto drive the keyy. If the key does not fit propeerly, recheck thhe alignment off the key slots. If the
ke bove the end off the stem slightly rotate the ggear shaft to maake sure the keey is engaging the
ey sticks out ab
addapter plate grooove. Another key or punch should be used to drive in the key to preventt damaging the gear
opperator key slot.

6. Looosen the locknnuts and rotatee both stop scre ews on the gearr operator coun nter clockwise.

7. Too set the closed
d stop, turn the
e hand wheel ge ear shaft clockw
wise until the kkey stops on thee adapter platee
grroove. Back off a quarter turn,, then turn the close position stop screw clocckwise until it sstops and tighteen
appproximately 1 Ft‐lb. for each inch of valve b bore. Retighten the locknut. Th he hand wheell gear shaft sho ould
allways be turne ed in the closed
d direction to se et the closed sttop, so that all slack will be taaken out of thee
geearing. This enssures a more aaccurate stop se etting.
TC
C‐003001‐30 / Rev 03 25 Mar‐16

Figure 16 – G
Gear Operator A
Assembly
8. Affter setting the
e closed stop aa quick check can verify that iis has been corrrectly set. Turrn the hand whheel
geear shaft towards the open p hen return the valve to the closed position until contactin
position, and th ng the
closed stop. Afte er fully closingg the gear, marrk the ball withh a circle tangent to the adap
pter flow bore ((or
boody flow bore)) in a plane 90°° with the stem m axis. Open thhe ball halfway and measure the minimum
diistance from thhe ball corner ((ball flow boree to sphere corrner) to the maark. The distance should meeet the
diimension L dettailed in Table 9.

Tablee 9 – Dimension n L
Distance frrom Ball Corner to Mark
Dimen nsion L
Valve Size Valve Class
(+/‐ 0
0.04")
2" FP & 3" RP 150‐900
1 0.67"
2”FP 1500
1 0.96"
2”FP 2500
2 1.28"
3”FP & 4””RP 150‐900
1 0.87"
3”FP 1500
1 1.19"
3”FP 2500
2 1.81"
4”FP & 6””RP 150‐900
1 1.03"
4”FP & 6””RP 1500
1 1.24"
4”FP & 6””RP 2500
2 1.87"
6”FP & 8””RP 150‐600
1 1.05"
6”FP & 8””RP 900‐1500
9 1.37"
8”FP & 10
0”RP 150‐600
1 1.19"
8”FP & 10
0”RP 900
9 1.40"
10”FP & 1
12”RP 150‐900
1 1.35"
12”FP & 1
14”RP 150‐600
1 1.50"
12”FP & 1
14”RP 900
9 1.74"
14”FP 150‐600
1 1.56"
16”FP 150‐600
1 1.87" Figure 17 – Diimension L
TC
C‐003001‐30 / Rev 03 26 Mar‐16

9. Too set the open stop, turn the e hand wheel gear shaft counnter clockwise until the key sttops on the ad dapter

pllate groove. Lo ook into the bo
ore of the valvee, the flow borre of the ball shhould be aligneed with the flow
bo ore of the seatt assembles with not more th han 1/16” of thhe ball radius pprotruding into o the flow boree. Turn
thhe open positio on stop screw cclockwise until it stops and t ighten approxiimately 1 Ft‐lb b. for each inch
h of
vaalve bore. Retigghten the lockknut. The hand wheel gear sh haft should alwways be turned d in the open
diirection to set the open stop p, so that all slaack will be takken out of the gearing. This eensures a morre
acccurate stop se etting.

10. Affter setting thee open stop a qquick check can n verify that it has been set ccorrectly. Turn
n the hand wheeel
geear shaft severral turns towarrds the closed d direction, and then return thhe valve to the open position until
thhe key hits the stop. There shhould be no mo ore than 1/16”” of the ball rad dius exposed innto the flow boore
affter the stop if properly set.

11. Re einstall the ind
dicator cap and
d tighten the inndicator cap sccrews.

12. Innstall the hand wheel and seccure it with the e hand wheel ppin.
ASSEMB LY TORQUE VALUES
Tablee 7 – Installatio
on Torque for B
B7, B7M, L7, annd L7M Studs aand Cap Screw
ws
Thre
ead Size Dry/Zinnc Plated (Ft‐lb
bs.) Cad/TTeflon Coated (Ft‐lbs.)
3/8”‐ 16UNC 19 11
1/2”‐ 13UNC 45 27
5/8”‐11UNC 88 52
3/4”‐10UNC 153 90
7/8”‐ 9UNC 243 143
1”‐ 8UNC 361 213
1 1/8”‐ 8UN 523 305
1 1/4”‐ 8UN 726 421
1 3/8”‐ 8UN 976 562
1 1/2”‐ 8UN 1278 733
1 5/8”‐ 8UN 1653 934
1 3/4”‐ 8UN 2054 1169
1 7/8”‐ 8UN 2539 1440
2”‐ 8UN 3094 1750
Table 8 – NPT F
T Fitting Installattion Torque
Fitting T
Thread Size Installlation Torque (Ft‐lbs.)
1/4” NPT 25
3/8” NPT 39
1/2” NPT 75
3/4” NPT 135
1” NPT 288
C‐003001‐30 / Rev 03
TC 27 Mar‐16

TROUBLEESHOOTING
G
Table 9 –Troubleshootting
Issue Probable Caause Repaair
Inject antifreeze solution into valve bod
dy.
Iced up d
due to restricted flow or low
w Check the ccompatibility o
of antifreeze so
olution
temperaature to avoid daamaging the seeals. Drain periodically
Will nott open or close
e
to eliminate water accum mulation
Impropeer setting of ge
ear or actuator
r
Reset gear or actuator stoops
stops
Accumulation of foreiggn material in
Drain the vvalve – see draiinage procedure
the bodyy
Infrequeent operation, lack of
Hard
d to operate Grease the valve – see lubrication proceedure
lubrication
Gear harrd to operate oor stuck Check gearr. Lubricate or replace
Operatoor not properlyy installed Check gearr operator
Foreign material between seat and Grease the valve – see lubrication proceedure.
ball Operate seeveral times to wipe clean
Check the aadapter plate o
or gear operator for
Valve no
ot fully closed
fully closed
d position
Leak arround the seat Worn orr damaged seat inserts
Disassemblle the valve an
nd replace worn parts
and/or b
ball
Operato
or stops not pro
operly set Adjust stop
ps to proper seettings
Disassemblly the valve and replace seat O‐ring.
Worn orr damaged seat O‐ring seal
Check O‐rin
ng material forr application*
Grease the stem. Disassemble the valvee and
Leak aaround stem Worn orr damaged stem
m O‐ring seal replace steem O‐ring.
Check O‐rin ng material forr application*
nd replace adap pter O‐
Worn orr damaged adaapter O‐ring
ring
Leak between body and seal
Check O‐rin
adaapter plate
Adapterr studs and nutts not properlyy
Tighten nutts to specified torque
tightene
ed
nd replace coveer plate
wer cover plate
Worn orr damaged low
O‐ring
Leak between body and O‐ring se
eal
Check O‐rin
lowerr cover plate
Cover plate cap screwss not properly
Tighten cap
p screws to speecified torque
ed
tightene
Debris in
n the fitting Inject small amount of cleeaner to flush debris
Grease fitting leaking Tighten saffety cap or replace fitting.
Damage
ed fitting WARNING: Never removee the entire fittting
with the vaalve under presssure
*Contact aa WKM represe
entative for pro
oper trim selecction for the reequired applicaation
C‐003001‐30 / Rev 03
TC 28 Mar‐16

CONTAC T INFORMA
ATION

HEADQUA ARTERS
3250 Briarpark Drive, Suiite 300
Houston, TTX 77042
USA
Tel 281 499 8511

MANUFAC CTURING
845 SE 29thh Street
Oklahoma City, OK 73129 9
USA
Tel 405 631 1321

www.c‐a‐m.com
For more iinformation: w m/WKM | WKM
M@c‐a‐m.com
TC
C‐003001‐30 / Rev 03 29 Mar‐16
2.5. Partes de Repuesto recomendadas

Partes de Repuesto Recomendadas
Ítem Cantidad Descripción Parte Numero

1 1 TRUNNION BEARING 2365375-24
2 1 LOWER STEM BEARING 2365375-25
3 1 UPPER STEM BEARING 2365375-26
4 1 O-RING, TAILPIECE 8D-01-00-33469
O-RING, STEM, LOWER COVER
5 3 8D-01-00-33345
PLATE
6 2 BACK-UP, STEM 2365377-20
7 2 O-RING, SEAT, MAIN 8D-01-00-33383
8 2 BACK-UP, SEAT, MAIN 2365377-35
9 2 O-RING, SEAT, GREASE 2079823-01
10 2 STEM THRUST WASHER DU TYPE 2365375-27
11 2 SEAT ASSEMBLY 2365374-60-23
12 2 SEAT SPRING 2365374-70-07
13 1 GROUND SPRING 2079577-01

3. Actuadores

3.1. Catálogo

FLOW CONTROL
Ledeen Valve Actuators

™
Modular Assembly . . . . . . . . . . . . . . . . . . . . . . . 3
Providing dependable performance for over
Frame Design . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
50 years, Ledeen valve actuators have created
Power Cylinder and
Spring Cartridge Design . . . . . . . . . . . . . . . . 5
a presence in the market. Now a part of the
Quarter-Turn Pneumatic . . . . . . . . . . . . . . . . . . . 6
Cameron product line, Ledeen will continue its

Quarter-Turn Hydraulic. . . . . . . . . . . . . . . . . . . . 7
Quarter-Turn Gas-Over-Oil . . . . . . . . . . . . . . . . . 8 exposure to a wide variation of application
Quarter-Turn Direct Gas . . . . . . . . . . . . . . . . . . . 9
Linear Pneumatic . . . . . . . . . . . . . . . . . . . . . . . 10
Linear Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . 11
Linear Gas-Over-Oil. . . . . . . . . . . . . . . . . . . . . . 12
Extensive Experience.
Multi-Turn Electric. . . . . . . . . . . . . . . . . . . . . . . 13
Multi-Turn Manual Gearboxes. . . . . . . . . . . . . 14
requirements and environmental conditions,

Multi-Turn Subsea Gearboxes . . . . . . . . . . . . . 15
Quarter-Turn Subsea. . . . . . . . . . . . . . . . . . . . . 16 bringing a significant accumulation of valuable,
Linear Subsea . . . . . . . . . . . . . . . . . . . . . . . . . . 17
field-proven experience. By applying the knowl-
Test Facility-Subsea. . . . . . . . . . . . . . . . . . . . . . 18
edge gained into actuator design enhancements,

Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . 19
Controls – High Pressure Gas . . . . . . . . . . . . . . 20 Cameron is able to provide equipment that has
Controls – Low Pressure Pneumatic . . . . . . . . 21
outstanding performance characteristics with
Quarter-Turn Pneumatic . . . . . . . . . . . . . . . . . . 22
minimal maintenance requirements. Ledeen offers

Position Monitoring Switches . . . . . . . . . . . . . 23
multiple frame sizes, torque output and yoke
options for modular assembly customization.

FLOW CONTROL
Modular Assembly
CONSISTENT AND FLEXIBLE
Consistent engineering design and efficient modular regardless of valve size, class, actuator supply medium,
assembly allows maximum operational flexibility to pressure or actuator function (DA / SR) requirements.
be achieved. Double acting, spring fail close /open or As a result, all products can be safely and confidently
manual override operations are combinations that are operated by personnel. In addition, the consistent
readily obtainable on the low pressure air, high pres- design provides for a significant reduction in the
sure gas or hydraulic products. This maintains product quantity of recommended spare parts and seal kits,
consistency throughout any project requirement, which minimizes costs within maintenance programs.
MECHANICAL/OVERRIDE MECHANICAL/OVERRIDE
LOW PRESSURE CYLINDER LOW PRESSURE CYLINDER
FRAME
SPRING CARTRIDGE SPRING CARTRIDGE
HIGH PRESSURE CYLINDER HIGH PRESSURE CYLINDER
HYDRAULIC HAND PUMP HYDRAULIC HAND PUMP
SYMMETRIC YOKE CANTED YOKE
3
Frame Design
STANDARD FEATURES
• Scotch yoke mechanism generates powerful opening

and closing torque outputs
• Steel fabricated frame provides rugged foundation

of modular assemblies
• Chrome plated side load bar with guide block for

effective elimination of piston rod deflection
• Bronze bushing interfaces provide low friction support

of sliding and rotating components
• Aluminum bronze sliding blocks for a low friction,

low stress pin connection
SYMMETRIC YOKE DESIGN (GS, SY, ST) CANTED YOKE DESIGN (MT, HT)
• Provides conventional torque output • Provides unique torque output
• Equivalent break and end torque values • Maximizes break and reseat torque values
4
FLOW CONTROL
Power Cylinder and Spring Cartridge Design

POWER CYLINDER STANDARD FEATURES
• Steel cylinder assembly provides robust

pressure containment for all conditions
• Nickel plated cylinder I.D. ensures

excellent sealing surface with superior
corrosion resistance
• Buna piston seal configurations specifically designed

for pneumatic, hydraulic and high pressure
gas applications
• Composite guide band on piston provides

low friction guidance and support
SPRING CARTRIDGE STANDARD FEATURES
• Steel spring cartridge is fully enclosed from

environmental conditions
• Epoxy coated prestressed springs provide

consistent performance with corrosion protection
• Seal welded design construction provides maximum

personnel safety
STANDARD PRODUCT CHARACTERISTICS
A C T U AT O R M O D E L S T E M P E R AT U R E R A N G E PRESSURE RANGE
GS, SY, ST, MT & HT -22˚ F to 212˚ F 40 to 3000 psig

-30˚ C to 100˚ C 3 to 207 barg
5
Quarter-Turn Pneumatic
TYPICAL APPLICATION
For on /off or modulating control of any ball, plug or

butterfly valve utilizing compressed air, natural gas or
nitrogen actuator supply.
STANDARD FEATURES
• All models available as double acting

or spring return
• Torque outputs to 3,600,000 in-lbs

(400,000 Nm)
• Open and close travel stops, ±3° min.
• Local position indication
• Refer to pages 4 and 5 for frame, power cylinder

and spring cartridge features
AVAILABLE OPTIONS
• Mechanical jackscrew override
• Hydraulic manual override
• Fluorosilicone seals for low temp

applications -76˚ F (-60˚ C)
• Viton® seals for high temp applications

392˚ F (200˚ C)
• Low temperature materials
-22˚ F to 212˚ F 40 to 175 psig

GS, SY, ST, MT & HT
-30˚ C to 100˚ C 3 to 12 barg
6
FLOW CONTROL
Quarter-Turn Hydraulic
TYPICAL APPLICATION

butterfly valve utilizing hydraulic actuator supply.
STANDARD FEATURES

or spring return

(400,000 Nm)
• Refer to pages 4 and 5 for frame, power cylinder

and spring cartridge features
AVAILABLE OPTIONS
• Fluorosilicone seals for low temp

applications -76˚ F (-60˚ C)

392˚ F (200˚ C)
• Torque outputs to 10,620,000 in-lbs (1,200,00 Nm)
-22˚ F to 212˚ F 145 to 3000 psig

GS, SY, ST, MT & HT
-30˚ C to 100˚ C 10 to 207 barg
7
Quarter-Turn Gas-Over-Oil
TYPICAL APPLICATION
For on /off control of any natural gas transmission ball

or plug valve utilizing a high pressure natural gas or
STANDARD FEATURES
• Torque outputs to 3,600,000 in-lbs (400,000 Nm)
• ASME / PED Gas-Over-Oil pressure vessels with dip

stick, filter and adjustable speed controls
• High pressure rated controls for local, remote and

automatic operation (Refer to page 20)
• Refer to pages 4 and 5 for frame and power

cylinder features
AVAILABLE OPTIONS
• Fluorosilicone seals for low temp applications

-76˚ F (-60˚ C)

392˚ F (200˚ C)
• ASME / PED emergency storage tank
-22˚ F to 212˚ F 145 to 1500 psig

ST-GH, MT-GH & HT-GH
-30˚ C to 100˚ C 10 to 104 barg
8
FLOW CONTROL
Quarter-Turn Direct Gas

TYPICAL APPLICATION
For on /off control of any natural gas transmission

ball or plug valve utilizing a high pressure natural
gas or nitrogen actuator supply.
STANDARD FEATURES

(400,000 Nm)
• Hydraulic manual override with reservoir filter,

dipstick and adjustable speed controls
• High pressure rated controls for local, remote and

automatic operation (Refer to page 20)
• Refer to pages 4 and 5 for frame and power

cylinder features
AVAILABLE OPTIONS

-76˚ F (-60˚ C)

392˚ F (200˚ C)
• Spring return models
-22˚ F to 212˚ F 145 to 1500 psig

ST-DG, MT-DG & HT-DG
-30˚ C to 100˚ C 10 to 104 barg
9
Linear Pneumatic
TYPICAL APPLICATION
For on /off or modulating control of any gate valve or

rising stem ball valve utilizing compressed air, natural
gas or nitrogen actuator supply.
PISTON ACTUATOR STANDARD FEATURES
• All models available as double acting or spring return
• Thrust outputs to 1,830,000 lbs (8,140,385 N)
• Refer to page 5 for power cylinder and spring

cartridge features
AVAILABLE OPTIONS

-76˚ F (-60˚ C)

392˚ F (200˚ C)

A C T U AT O R M O D E L T E M P E R AT U R E R A N G E PRESSURE RANGE
-22˚ F to 212˚ F 40 to 175 psig

LP
-30˚ C to 100˚ C 3 to 12 barg
10
FLOW CONTROL
Linear Hydraulic
TYPICAL APPLICATION
For on /off or modulating control of any gate valve or

rising stem ball valve utilizing a hydraulic actuator supply.
STANDARD FEATURES
• All models available as double acting or spring return
• Refer to page 5 for power cylinder and spring

cartridge features
AVAILABLE OPTIONS

-76˚ F (-60˚ C)

392˚ F (200˚ C)
• Operating pressure to 5000 psig (345 barg)

-22˚ F to 212˚ F 145 to 3000 psig

LH
-30˚ C to 100˚ C 10 to 207 barg
11
Linear Gas-Over-Oil
TYPICAL APPLICATION
For on /off control of any natural gas transmission gate

valve utilizing a high pressure natural gas or nitrogen
actuator supply.
PISTON ACTUATOR STANDARD FEATURES
• Available as double acting
• ASME / PED Gas-Over-Oil pressure vessels with dip

stick, filter and adjustable speed controls
• High pressure rated controls for local, remote

and automatic operation (Refer to page 20)
• Refer to page 5 for power cylinder features
AVAILABLE OPTIONS

-76˚ F (-60˚ C)

392˚ F (200˚ C)
-22˚ F to 212˚ F 145 to 1500 psig

LH-GH
-30˚ C to 100˚ C 10 to 104 barg
12
FLOW CONTROL
Multi-Turn Electric
TYPICAL APPLICATION
For on /off control of any ball, plug, butterfly or gate

valve utilizing a 3-phase electric actuator supply.
STANDARD FEATURES
• Available for continuous or intermittent service
• Torque outputs to 11,000 in-lbs (1245 Nm)
• Explosion-proof rated Exd IIB T4 IP68
• Approved to UL, FM, CSA and ATEX standards
• Two padlockable selector switches
• Hand wheel for manual operation
AVAILABLE OPTIONS
• Quarter-turn and multi-turn reduction gearing for

increased torque or thrust outputs
• Dial position indicator
• Position transmitter
• Fieldbus communication

-76˚ F (-60˚ C)
A C T U AT O R M O D E L T E M P E R AT U R E R A N G E V O LTA G E OUTPUT SPEED
-4˚ F to 176˚ F 460VAC 60Hz 3Ph

NP 12 to 173 rpm
-20˚ C to 80˚ C 380VAC 50Hz 3Ph
13
Multi-Turn Manual Gearboxes
TYPICAL APPLICATION
For manual on /off control of any ball, plug or

butterfly valve.
STANDARD LRB FEATURES
• Torque outputs to 78,500 ft-lbs (106,500 Nm)
• All housings are rugged cast iron
• Worm screw and sector gear torque device
• Open and close travel stops
• Waterproof construction
STANDARD RG FEATURES
• Torque outputs to 180,800 ft-lbs (245,170 Nm)
• All housings are steel fabrication
• Threaded shaft and scotch yoke torque device
• Waterproof construction
GEARBOX MODELS T E M P E R AT U R E R A N G E
-76˚ F to 212˚ F
LRB, RG
-60˚ C to 100˚ C
14
FLOW CONTROL
Multi-Turn Subsea Gearboxes

TYPICAL APPLICATION
For on /off control of any subsea ball, plug or check valve.
STANDARD LRBS FEATURES STANDARD BGS FEATURES

• Submersible version of LRB gearbox • Specifically developed for subsea service
• Torque outputs to 78,500 ft-lbs (106,500 Nm) • Torque outputs to 92,500 ft-lbs (125,500 Nm)
• High input /output torque ratio • Reduced input /output torque ratio
• Worm screw with sector gear torque mechanism • Bevel gear and sector gear torque mechanism
• Rugged cast iron housings • Steel fabricated housings
• Open and close travel stops • Open and close travel stops
• Position indicator • Position indicator
STANDARD RGS FEATURES AVAILABLE OPTIONS

• Submersible version of RG gearbox • Pressure compensation for deep water installations
• Torque outputs to 180,800 ft-lbs (245,170 Nm) • Tactile position indicator
• High input /output torque ratio • Microswitches
• Threaded shaft with scotch yoke torque mechanism • ROV override
• Steel fabricated housings
• Position indicator
GEARBOX MODELS DEPTH
LRBS, RGS & BGS

To 10,000+ ft (3000+ m)
15
Quarter-Turn Subsea
TYPICAL APPLICATION
For on /off control of any subsea ball, plug or check

valve utilizing a hydraulic actuator supply.
STANDARD FEATURES
• Available as double acting or spring return
• Torque outputs to 3,600,000 in-lbs (400,000 Nm)
• Pressure compensated for deep applications
• 100% RX and PT tested welds
• No external tie rods or tubing
• Open and close travel stops, ±5 min.
• Local tactile position indicator
• Spool piece with adjustable position locators
AVAILABLE OPTIONS
• ROV Override
• Manual override
• Microswitch
• Shallow submersion series (SGS & SSY models)
• In-house hyperbaric testing (Refer to page 18)
A C T U AT O R M O D E L PRESSURE RANGE
150 to 3000 psig

Mermaid
10 to 207 barg
16
FLOW CONTROL
Linear Subsea
TYPICAL APPLICATION
For on /off control of any subsea gate valve utilizing

a hydraulic actuator supply.
STANDARD FEATURES
• Pressure compensated for deep applications
• 100% RX and PT tested welds
• No external tie rods or tubing
AVAILABLE OPTIONS
• ROV Override
• Diver intervention
• In-house hyperbaric testing (Refer to page 18)
Hydraulic Cylinder
Adapter Piece
A C T U AT O R M O D E L PRESSURE RANGE
150 to 3000 psig

Mytilus
10 to 207 barg
17
Test Facility — Subsea
TYPICAL APPLICATION
For verification of actuator performance in a subsea

simulated environment under actual working conditions.
HYPERBARIC CHAMBER STANDARD FEATURES
• Large capacity easily accepts manual gearboxes,

double acting and spring return actuators
• Water environment is pressurized and temperature

controlled to match actual subsea conditions
• Underwater video system provides capability to

visually witness testing
RECORDED TEST DATA
• Water environment pressure
• Water environment temperature
• Actuator supply pressure
• Actuator output torque
• Actuator frame and spool piece internal pressures
• Microswitch (if supplied) operation and integrity
• Video verification of actuator open /close operations
AVAILABLE CHAMBER OPTION
• Testing depth to 9843 ft (3000 m)
STANDARD CHAMBER CHARACTERISTICS
S I M U L AT E D D E P T H DIMENSIONS
Inside Diameter: 7.2 ft (2200 mm)

To 1500 ft (450m)
Maximum Length: 21.5 ft (6550 mm)
18
FLOW CONTROL
Hydraulic Power Unit

TYPICAL APPLICATION
Provides a reliable high pressure hydraulic output as a

power source for hydraulic actuators.
ELECTRIC MOTOR OPERATED
• Available for single or multi-actuator requirements
• 3 phase, VAC standard
• Emergency storage capability
PORTABLE GASOLINE OR DIESEL OPERATED
• Mobile power source for individual actuator

requirements
• Flexible hoses with quick disconnects
SOLAR OPERATED
• Available for single or multi-actuator requirements
• Completely self-contained
• Emergency storage capability
POWER UNITS T E M P E R AT U R E R A N G E PRESSURE RANGE
Electric, Gasoline, -22˚ F to 212˚ F 145 to 3000 psig

Diesel or Solar -30˚ C to 100˚ C 10 to 207 barg
19
Controls — High Pressure Gas
TYPICAL APPLICATION
For local, remote or automatic control of any high

pressure gas actuator utilizing a natural gas or
nitrogen supply.
STANDARD FEATURES
• Compact design with weatherproof enclosure
• All components have high pressure rating
• 3-stage gas filter /conditioner
• Easy operation of manual levers throughout

pressure range
• Durable marine grade materials
• Easily converts from local to remote operation
AVAILABLE OPTIONS
• Electric remote
• Electric failsafe
• Emergency shutdown
• High / low pressure shutdown
• Linebreak (diaphragm, digital or electronic)
• Station by-pass
• Various configurations or special requirements
CONTROL MODELS T E M P E R AT U R E R A N G E PRESSURE RANGE
Local, Remote -76˚ F to 212˚ F 145 to 1500 psig

& Automatic -60˚ C to 100˚ C 10 to 104 barg
20
FLOW CONTROL
Controls — Low Pressure Pneumatic

TYPICAL APPLICATION
For local, remote or automatic control of any low

pressure pneumatic actuator.
STANDARD FEATURES
• Compact manifold design
• 316 stainless steel construction
• High flow capacity
• Accepts multiple solenoid brands
• Approved to NEMA and ATEX standards
• Control double-acting and spring return actuators
• Adaptable for custom applications

6
• FKM fluorocarbon Viton® seals
• SIL3 certification 5
AUX PORT 7
8
AVAILABLE OPTIONS 1 2 3 4
9A
• Pilot or electrical control signal CYLINDER
PORTS
• ASCO, Midland or Versa solenoid LEGEND: 9B
Electric
• Lever or palm button manual operator Pneumatic
• Latching detent and manual reset devices 1 Lockable stop valve

2 Check valve
• Low power consumption 3 Filter
4 Pressure regulator
• EPDM seals for low temp applications 5 Pressure gauge
6 Junction box
7 Solenoid valve
8 Pneumatic piloted valve
9A 9B Flow control valve
CONTROL MODELS T E M P E R AT U R E R A N G E PRESSURE RANGE
Local, Remote -40˚ F to 200˚ F 0 to 175 psig

& Automatic -40˚ C to 93˚ C 0 to 12 barg
21
Position Monitoring Switches
TYPICAL APPLICATION
For remote indication of any rotary requirement,

primarily for quarter-turn valve actuators.
STANDARD FEATURES
• Zytel, aluminum or 316 SS enclosures
• Ingress protection rated IP67
• Explosion-proof rated Exd IIc T6 IP67

PMS 100
• Approved to ATEX and CENELEC standards
• 12 contact terminal strip
• High visibility dome indicator
• SPDT mechanical switches
• NPT or metric cable entries
• Namur mounting
• Easy to set colored cams

PMS 300
AVAILABLE OPTIONS
• Ingress protection rated IP68
• DPDT mechanical switches
• Proximity switches
PMS 500

SWITCH MODEL T E M P E R AT U R E R A N G E I N D I C AT O R C O L O R S
-67˚ F to 185˚ F Red / Yellow

PMS
-55˚ C to 85˚ C Red /Green
22
FLOW CONTROL
Quarter-Turn Pneumatic
TYPICAL APPLICATION

butterfly valve utilizing compressed air, natural gas or
STANDARD FEATURES
• Torque outputs to 9700 in-lbs (1100 Nm)
• Ductile iron body, piston and end caps
• Stainless steel cylinders
• Symmetric yoke
• Aluminum bronze sliding blocks in yoke
• Composite guide sleeve on piston
AVAILABLE OPTIONS

-76˚ F (-60˚ C)

392˚ F (200˚ C)

-22˚ F to 212˚ F 40 to 174 psig

VA
-30˚ C to 100˚ C 3 to 12 barg
23
FLOW CONTROL
11331 Tanner Road
Houston, Texas 77041-6901
USA
Tel 1-713-280-3000
Fax 1-713-280-3056
3250 Briarpark Dr.

Suite 300
Houston, Texas 77042
USA
Tel 281-499-8511
Fax 281-261-3589
Via Gandini 4
27058 Voghera, PV
Italy
Tel 39-0383-343311
Fax 39-0383-62289
DRILLING & PRODUCTION

SYSTEMS
PO Box 1212
Houston, Texas 77251-1212
USA
Tel 1-713-939-2211
Fax 1-713-939-2620
Learn more about

Ledeen Valve Actuators at:
www.c-a-m.com
HSE Policy Statement

At Cameron, we are committed ethically, financially and personally to a working environment
where no one gets hurt, nothing gets harmed.
© 2006 Cameron International Corporation | Cameron and Ledeen are trademarks of Cameron International Corporation. Viton is a registered trademark of E. I. du Pont de Nemours and Company. | TC1945 SWP 5M
3.2. Planos

A A
39
127
516
A
389
A
87
1105*
1086
361 725
105
312
477
165
78
CENTER OF GRAVITY
WEIGHT: 175 Kg
A=HYDRAULIC CONNECTION 3/8" NPT-F
ALL DIMENSIONS ARE IN mm
*= SPACE REQUIRED FOR DISASSEMBLY
TOLERANCE ±5% TO BE CONSIDERED ON DIMENSIONS

CAMERON ITALY S.R.L.
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com
CERTIFICATION PACKAGE
Client : CAMERON Colombia

Purchaser Order : 4710291336
End User : GEOPARK
Project : VARIOUS PROJECTS IN COLOMBIA
Item : 2
Actuator Model : SY 1010H-S
Serial Number : 4710291336.002.001
Valve Size : 14"/600
TAG No. : N.A.
Ledeen Ref. : 18ID0116
Part No. : 50337779-01
1) ACTUATOR PERFORMANCE TESTS CERTIFICATE
2) COATING CERTIFICATE
3) MATERIAL CERTIFICATES
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

FOR ACTUATOR Serial Number 4710291336.002.001 - TAG No. N.A.
TESTS PERFORMED ON THE ACTUATOR & MAIN COMPONENTS Conform Remarks
Preliminary inspections X
Cylinder pressure and seal test carried out at 1.5 times the maximum operating pressure for 20 minutes
X No leakage
(Activity performed before actuator assembly)
Pressure and leak test on actuator assembly X No leakage
Functional test X
Pressurize the actuator with the testing HPU, at the minimum working pressure or rated supply pressure, and
No leakage
check for any leakage
Fail safe actions (power supply / signal failure) STAY PUT / N.A. N/A
Verification of the correct indication of the local position indicator X
Check of oil cleanliness in accordance to NAS 1638 X 1
Partial stroke test X
Final inspection and tagging X
TORQUE TEST
Torque values in [IncxLbs]
Supply pressure OPENING PHASE CLOSING PHASE
–2434 psi BTO RTO ETO BTC RTC ETC
0° 45° 90° 90° 45° 0°
Actuator output torque at minimum
141612 79256 141612 118954 66575 118954
pressure 2434 psi
We certify that visual and dimensional checks have been carried out on the apparatus with positive results.
Overall Dimensions DWG. No. ODHT00463
Verification of Schematic and wiring diagrams with positive results N.A. & N.A.
Tests in accordance with Ledeen Testing Specification UTP-SC-206-3 & client specification
Date of testing : 2018-09-13
Inspector Testing Dept.
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.001
TAG No. : N.A.
Part No. : 50337779-01
We hereby certify that the actuators supplied against the above referenced order have been coated according to the Ledeen painting
specification n°: UTP-SV-200 last rev.
ISO 8501-1
Grade of surface treatment
SA 3
ISO 8501-1
Roughness value
50-85 µm
Ambient temperature 27,5° C
Ambient humidity 49 %
Material surface temperature 27,4° C
Dew point 15,8° C
Actuator colour : RAL 5015
CONFORM
TESTS AND CHECKS REMARKS
TEST RESULTS
Dry film thickness check X >165 microns
Visual check X
Adhesion test X
Ledeen CUSTOMER
13/09/2018
Date
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.001
TAG No. : N.A.
Part No. : 50337779-01
Actuator part name Certificate No. Heat No. Manufacturer Supplier

Salzgitter IMO S.R.L.
Cylinder 30/3/17/00865E 0317375210 Mannesmann IND.MECCANICA
Precision OLEODINAMICA
Officine Tecnosider
Flange CER057948 2090773 T.T.A S.R.L
S.r.l
Palini & Bertoli
Flange 183.805 223525 OSSITAGLIO S.P.A.
Acciaieria s.p.a.
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.002
TAG No. : N.A.
Part No. : 50337779-01
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

X No leakage
Functional test X
No leakage
TORQUE TEST
– 2434 psi BTO RTO ETO BTC RTC ETC
0° 45° 90° 90° 45° 0°
141612 79256 141612 118954 66575 118954
pressure 2434 psi
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.002
TAG No. : N.A.
Part No. : 50337779-01
ISO 8501-1
SA 3
ISO 8501-1
Roughness value
50-85 µm
Dew point 15,8° C
CONFORM
TEST RESULTS
Visual check X
Adhesion test X
Ledeen CUSTOMER
13/09/2018
Date
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.002
TAG No. : N.A.
Part No. : 50337779-01

Officine Tecnosider
S.r.l
Metinvest Trametal
Flange 56989 A1-02604921 FERRONAVI S.R.L
S.p.a
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.003
TAG No. : N.A.
Part No. : 50337779-01
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

X No leakage
Functional test X
No leakage
TORQUE TEST
0° 45° 90° 90° 45° 0°
141612 79256 141612 118954 66575 118954
pressure 2434 psi
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.003
TAG No. : N.A.
Part No. : 50337779-01
ISO 8501-1
SA 3
ISO 8501-1
Roughness value
50-85 µm
Dew point 15,8° C
CONFORM
TEST RESULTS
Visual check X
Adhesion test X
Ledeen CUSTOMER
13/09/2018
Date
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.003
TAG No. : N.A.
Part No. : 50337779-01

Officine Tecnosider
S.r.l
Palini & Bertoli
Acciaieria s.p.a.
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.004
TAG No. : N.A.
Part No. : 50337779-01
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

X No leakage
Functional test X
No leakage
TORQUE TEST
0° 45° 90° 90° 45° 0°
141612 79256 141612 118954 66575 118954
pressure 2434 psi
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.004
TAG No. : N.A.
Part No. : 50337779-01
ISO 8501-1
SA 3
ISO 8501-1
Roughness value
50-85 µm
Dew point 15,8° C
CONFORM
TEST RESULTS
Visual check X
Adhesion test X
Ledeen CUSTOMER
13/09/2018
Date
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.004
TAG No. : N.A.
Part No. : 50337779-01

Officine Tecnosider
S.r.l
Palini & Bertoli
Acciaieria s.p.a.
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.005
TAG No. : N.A.
Part No. : 50337779-01
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

X No leakage
Functional test X
No leakage
TORQUE TEST
0° 45° 90° 90° 45° 0°
141612 79256 141612 118954 66575 118954
pressure 2434 psi
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.005
TAG No. : N.A.
Part No. : 50337779-01
ISO 8501-1
SA 3
ISO 8501-1
Roughness value
50-85 µm
Dew point 15,8° C
CONFORM
TEST RESULTS
Visual check X
Adhesion test X
Ledeen CUSTOMER
13/09/2018
Date
LEDEEN FACILITY
Via Gandini, 4
27058 Voghera (PV)
Tel +39 0383 343311
Fax +39 0383 62289-366105
cameron.slb.com

End User : GEOPARK
Item : 2
Serial Number : 4710291336.002.005
TAG No. : N.A.
Part No. : 50337779-01

Officine Tecnosider
S.r.l
Palini & Bertoli
Acciaieria s.p.a.
3.4. Manual de Instalación Operación y
Mantenimiento

INSTRUCTION FOR THE ASSEMBLY, ADJUSTMENT
AND MAINTENANCE OF THE QUARTER TURN
PNEUMATIC & HYDRAULIC ACTUATORS
Doc. no. UMESDPTHT
UMESDPTHT – Rev.12
Sheet 1 of 34
INDEX
GENERAL NOTES ..................................................................................................................... 3

1) ASSEMBLY ............................................................................................................................ 4
2) ADJUSTMENT ....................................................................................................................... 5
a) Actuators equipped with Ledeen Microswitch Housing with Mechanical Switches ............ 5
b) Actuators equipped with Ledeen Microswitch Housing with Proximity Switches ............... 5
c) Actuators equipped with Westlock Microswitch Housing with Proximity Switches ............. 6
d) Actuators equipped with GLOBTOP Microswitch Housing with Proximity Switches .......... 7
e) Actuators equipped with PMS Microswitch Housing with Proximity Switches .................... 7
f) Adjustment of mechanical stops ......................................................................................... 8
g) Actuators equipped with Pneumatic Microswitch ............................................................... 9
h) Actuators equipped with Flow Control Valve ..................................................................... 10
3) ACTUATOR START UP ........................................................................................................ 11
4) MAINTENANCE .................................................................................................................... 12
4-1) ROUTINE MAINTENANCE ............................................................................................ 12
4-2) EXTRAORDINARY MAINTENANCE .............................................................................. 13
4-3) INSTRUCTION FOR REPLACEMENT OF TEFLON SEALS ........................................ 13
5) REMARKS ............................................................................................................................. 15
5.1 ORIGINAL SPARE PARTS .............................................................................................. 15
5.2 OPERATIVE STAFF ........................................................................................................ 15
5.3 DAMAGES DERIVED FROM USE ................................................................................... 15
5.4 INTERRUPTIONS AND SUSPENDING ........................................................................... 15
5.5 MODIFICATION OF THE ACTUATOR ............................................................................ 15
6) STORAGE CONDITIONS ...................................................................................................... 15
6.1 INDOOR STORAGE ........................................................................................................ 15
6.2 OUTDOORS STORAGE .................................................................................................. 16
6.3 LONG-STORAGE CONDITIONS ..................................................................................... 16
7) ACTUATOR DISABLEMENT .................................................................................................. 16
8) SAFETY OF THE POWER SUPPLY CONNECTION (IF APPLICABLE) ............................... 16
9) SAFETY RECOMMENDATIONS ............................................................................................ 17
10) ELECTROSTATIC DISCHARGES PREVENTION ................................................................ 17
11) ACTUATOR MARKING (ACCORDING TO 94/9/EC DIRECTIVE) ...................................... 18
12) ACTUATOR NAMEPLATE DESCRIPTION .......................................................................... 19
13) LIFTING RECOMMENDATIONS .......................................................................................... 20
APPENDIX A: PNEUMATIC SPRING RETURN ACTUATOR –
VERSION WITH QUICK EXHAUST VALVE ................................................................... 30
Sheet 2 of 34
INSTRUCTION FOR THE ASSEMBLY, ADJUSTMENT AND MAINTENANCE
OF THE QUARTER TURN PNEUMATIC & HYDRAULIC ACTUATORS
GENERAL NOTES
- The actuators are delivered with plugged connections. Above connections must remain
plugged if not utilized or must be re plugged with the relevant plug or reconnected after
any testing operation.
- The manual cannot replace the experience of the user / maintainer.
- This instruction manual must be available to operators and technicians and must be kept
until the actuator is disabled.
- The manual must be kept under adequate conditions, in order to ensure its legibility in the
time.
- For any question or clarification and for any further copies of this instruction manual,
please contact our Customer Care Service at the number: +39 0383 343311 or at the
following address: Via Gandini 4, 27058 - Voghera (PV) – Italy.
- The manufacturer reserves the right to modify, without prior notice, the characteristics of
the equipment described in this publication without entailing the obligation to update
products and manuals previously issued.
- Do not use the actuator over its normal operating conditions (allowable temperature range,
minimum and maximum pressure, voltages, ...).
WARNING:
Before to carry out any operation on the actuator, the
electric power supply must be shut-off (if applicable).
WARNING:
actuator control group must be isolated from the
pneumatic/hydraulic supply source.
WARNING:
control group must be discharged from the pressure
therein trapped; particular care shall be taken on storage
tanks and pressure filters.
WARNING:
Every operation on the actuator must be performed by
skilled personnel equipped with safety clothes and devices
(gloves, helmet, glasses, ear protection, etc.).
Sheet 3 of 34
1) ASSEMBLY
Warning:
NOTE: No special tools are required for these operations, but only some Allen wrenches
and hexagonal wrenches of the required sizes.
Before the installation, please check that the actuator was not damaged during the
transportation.
The actuator is shipped mounted on the valve. In case it is necessary to assemble the
actuator onto the valve, proceed as follows:
a) Clean the flange of the valve.
b) Lubricate the shaft of the valve with oil or grease.
c) Set up the actuator into the same valve position.
d) Lift the actuator by means of adequate hooks and cable to render the actuator perfectly
horizontal (this is very important for easy coupling) utilizing the existing eyebolt on the
actuator.
e) Clean the actuator flange.
f) Connect the valve shaft inside the bush of the actuator and lower the actuator on the
valve.
g) Uniformly tighten the nuts of the holding down screws.
WARNING (for actuators without adaptor piece only):

While tightening the nuts of the hold down screws always verify the hold down screw does
not turn together with the nut.
Always verify the hold down screw protrusion under the actuator frame is the same as the
one shown in the following figure.
Sheet 4 of 34
2) ADJUSTMENT
Warning:
IMPORTANT: the actuator is shipped with a preliminary adjustment, not on the real valve
stroke. If it is necessary to change the adjustment, proceed as follows:
a) Actuators equipped with Ledeen Microswitch Housing with Mechanical Switches
Electric microswitch adjustment: remove the cover from the microswitch housing;
loosen the screw clamping the cam. Rotate the cam on the shaft until the microswitch is
actuated in the desired working position. Tighten the screw of the cam. For correct
adjustment it is necessary that the microswitch is actuated slightly before the
mechanical stop.
b) Actuators equipped with Ledeen Microswitch Housing with Proximity Switches

Proximity switch adjustment: remove the cover from the proximity switches housing,
loosen the screw clamping the cam. Rotate the cam on the shaft until the proximity
switch is actuated in the desired working position. Tighten the screw of the cam. For
correct adjustment it is necessary that the proximity switch is actuated slightly before
the mechanical stop.
Sheet 5 of 34
c) Actuators equipped with Westlock Microswitch Housing with Proximity Switches
Proximity sensor adjustment: remove the cover (5) from the Westlock proximity sensor
housing (22), by unscrewing the clamping screws(6). In order to adjust the upper
proximity sensor (17) lower the cam (11) laying over the spring (14); the lower proximity
sensor (17) is adjusted by lifting the cam (11) under spring (14). Rotate the cam (11)
until the proximity switch (16) is actuated in the desired working position. Reassemble
the cover (5) on the proximity sensor housing (22), by screwing the clamping screws
(6). For correct adjustment it is necessary that the proximity sensor is actuated slightly
before the mechanical stops.
Sheet 6 of 34
d) Actuators equipped with GLOBTOP Microswitch Housing with Proximity Switches
Proximity sensor adjustment:

1) Place the actuator pinion in “close” position and check that the indicator is above the
desired sensor (make the same check in “open” position).
In contrary cases extract the regulating block (fig.1) rotate 90 degrees and re-insert in
the requested position.
2) Push in the regulating blade, relative to the proximity sensor under adjustment, and turn
until the sensor is activated (fig.2) then release.
The blade can be regulated in steps of 2 degrees up to a maximum of ±10, whereas the
notches present on the cover corresponds with 4 degrees of adjustment
3) Put actuator pinion in the open position and repeat point 2
Fig.2
Fig.1
e) Actuators equipped with PMS Microswitch Housing with Proximity Switches

Proximity sensor adjustment: remove the cover from the microswitch housing. Push the
cam, turn to adjust the setting of the cam on the shaft until the microswitch is actuated
in the desired position, release the cam. For correct adjustment it is necessary that the
proximity switch is actuated slightly before the mechanical stop.
CAM
Sheet 7 of 34
f) Adjustment of mechanical stops
Screw or unscrew the dowels placed on the frame for “GS” actuators
on the spring container and the cylinder for “SY” spring return actuators
on the cylinder and the frame for “SY” double acting actuators
on the cylinder and the frame for “VA” actuators
after having loosened the locking nuts.

By screwing the dowels, the angular stroke is reduced: unscrewing them, the angular
stroke is increased.
NOTE: In case of Spring Return Actuators, before adjusting the end stop relevant to the
cylinder, it is necessary to pressurize the same with low pressure in order to reduce
the pressure provided by the spring thrust against the end stop to be adjusted.
Sheet 8 of 34
g) Actuators equipped with Pneumatic Microswitch
Adjustment of pneumatic microswitch: remove the position indicator or the microswitch
housing, loosen the screw clamping the cam.
Rotate the cam of the shaft until the pneumatic microswitch is actuated in the desired
working position and fix the screw clamping the cam.
The pneumatic microswitch is normally open type, so it remains closed until the cam
acts on the microswitch pusher. This means that the adjustment of the microswitch
must be carried out in the relevant actuator end position.
Sheet 9 of 34
h) Actuators equipped with Flow Control Valve
Operation speed adjustment: the time of manoeuvre can be adjusted by screwing or
unscrewing the threaded pin of the flow control valve after having removed the cover (if
any) and loosened the locking nut. By screwing the threaded pin, the time of
manoeuvre is reduced. Once the speed is adjusted, tighten the lock nut and screw on
the protection cover. After actuating the flow control valves, as above described, it is
necessary to check that the operation time is the required one.
Sheet 10 of 34
3) ACTUATOR START UP
Warning:
a) Carry out the electrical in accordance with the electrical wiring diagram. Protect the
cables by means of a flexible tubing, explosion-proof type.
b) Check the correct tightening of the connections.
c) Bleed the air from the cylinder, if necessary, by removing the plug mounted on the
flange (for hydraulic actuators only).
d) Check the correct working of the actuator with the pneumatic/hydraulic supply and
the spring (if applicable) in open and closed direction.
e) Check the correct working of the actuator by means of the manual override
(handwheel or hand pump) (if applicable). In case of handwheel for double acting
actuators, it is necessary to keep the actuator in one end stroke position,
depressurise the control system and the cylinder and latch the handwheel lever for
the manual operation (clockwise direction) by slightly moving the handwheel, if
necessary.
f) Check the correct pneumatic and/or hydraulic piping seal.
g) Restore the paintwork of the components which have been damaged during
transportation and assembling after having removed the rust.
Actuators equipped with Hand-Pump

If the hand pump working is not effective, carry out the following draining procedure (refer to
DWG. STC212):
a) completely lift the hand pump lever (1);
b) loosen the socket head screw (2), in order to exhaust the air from the pump;
c) completely lower the hand pump lever (1);
d) tighten the socket head screw (2);
e) repeat points from a) to d) until the oil drops out from the socket head screw (2).
STC212
Sheet 11 of 34
4) MAINTENANCE
Every maintenance operation on the actuator must be carried out only after having closed
the pressure taps, to prevent undesired operation and enable the operating personnel to
work in safe conditions.
If present, cut the electric power supply and check the absence of hazardous atmosphere
near the actuator.
4-1) ROUTINE MAINTENANCE
Warning:
Every 6 months:
a) Check the correct valve position signalling on the control panel.
b) Check the correct working of the actuator with pneumatic/hydraulic supply by manually
stroking the same for a small percentage not to affect the flow in the main line. The
actuator shall be operated back just after the partial stroke end line is reached. This
operation can be automatically performed by means of the partial stroke test facility, if
any.
c) Check the correct working of the manual override (handwheel or hand pump) by
operating the actuator for a small percentage not to affect the flow in the main line. The
actuator shall be operated back just after the partial stroke end line is reached.
d) Check the nitrogen bottle pre-charge, in compliance with the actuator’s data-sheet (if
applicable).
Every year:
a) Check the lubrication of the scotch yoke and if necessary lubricate with GADUS S5 or
equivalent grease.
b) Check that there is no leakage from the stem of the cylinder.
c) Remove, if any, the condensation in the housing, by actuating the pressure relief valve
placed on the bottom of the housing.
Every 3 year:
a) Check that the oil is in good condition and that it is always clear (if applicable).
b) The oil should be changed after a certain period of time, as per the oil manufacturer’s
Material Safety Data Sheet.
IMPORTANT: in case of oil change, the replaced oil must be disposed of as special waste,
in accordance to the laws applicable in the country where the actuator is installed.
c) A replacement of all the soft seals in the control panel (where applicable) is suggested.
Sheet 12 of 34
4-2) EXTRAORDINARY MAINTENANCE
Warning:
a) In case of leakage from the pneumatic or hydraulic cylinder, disassemble, clean the o-
ring grooves and substitute the o-ring if damaged.
b) If there is a leakage from the pneumatic or hydraulic piping, tighten the fitting nuts, or, if
necessary, change them if damaged.
c) In case of malfunction or leakage from the pneumatic or hydraulic valves, disassemble
referring to the technical literature, clean with care and replace damaged components.
d) IMPORTANT: in case that the actuator or any of its part must be replaced, please
follow the instructions of the following paragraph “Actuator Disablement”.
4-3) INSTRUCTION FOR REPLACEMENT OF TEFLON SEALS
Warning:
When the seals need to be replaced, it is necessary to check before assembly, that their
seats are clean and lubricated.
In order to replace the sealing, proceed as follows:
a) O-ring and pistons (applicable to Piston Type Cylinders only):

First of all mount the rubber o-ring. Insert then the teflon glider over the o-ring by enlarging
it with the fingers (see dwg. STC043).
The elastic memory of the glider will recover its original dimensions after a while.
b) Rod seals:
Mount the rubber o-ring in the seat. Collapse the teflon glider and insert it inside the o-ring
(see dwg. STC042 or dwg. STC159 for Plunger Type Cylinders).
Sheet 13 of 34
STC042
STC043
STC159
Sheet 14 of 34
5) REMARKS
5.1 ORIGINAL SPARE PARTS

Failure on the part of the Customer to use genuine Ledeen Facility spare parts, exempt
Ledeen Facility from any responsibility for indemnity on claims.
5.2 OPERATIVE STAFF

The maintenance-staff assigned to the product Ledeen Facility must have the qualified
technical preparation to perform the function. The lack of the above-mentioned preparation,
included therein, the non disposability to effect adequate instructional courses by specialized
technicians Ledeen Facility at the workshops of the maintenance firm, cannot be imputed to
the company Ledeen Facility, who will be considered exempt from any responsibility on
claims. Also the lack of knowledge, on the part of the operative personnel, of the manuals and
instruction books supplied by Ledeen Facility in the languages indicated in the supply
contract, cannot be imputed to Ledeen Facility.
5.3 DAMAGES DERIVED FROM USE

Any damage derived from corrosion, encrustations, pollution, oxidation, dust, wear or gradual
deterioration of the materials, for which the customer did not specify the adaptability limits, will
be at the Customer’s own loss.
5.4 INTERRUPTIONS AND SUSPENDING

Damages derived from a period of instrument use failure, during which the instrument wasn’t
in maintenance condition to assure a perfect preservation, will be at the customer’s own loss.
5.5 MODIFICATION OF THE ACTUATOR

Damages derived from any modifications made by the customer without the preventive
approval Ledeen Facility especially if in dissimilarity to the initial conditions established in the
buying order, will be at the Customer’s own loss.
6) STORAGE CONDITIONS
The following procedure must be applied during storage in order to guarantee the correct
working of the actuator after installation.
The actuator must be stored in a place, which has adequate protection against environmental
damage.
The recommended environmental conditions are:
- Ambient temperature: minimum – 20 °C / maximum + 70 °C

- Relative humidity: maximum 90%
Depending on the storage type, the recommendations are the following:
6.1 INDOOR STORAGE

• Restore the paintwork of the components that have been damaged during the transport.
• Keep the actuators higher than ground level.
• Check that the internal electric components (where present) are perfectly dry, then close
accurately.
Sheet 15 of 34
6.2 OUTDOORS STORAGE
• Restore the paintwork of the components that have been damaged during the transport.
• Keep the actuators above ground level.
• Check that the junction boxes internal parts are perfectly dry and eventually insert a bag with
anti-condensation salt, then close accurately.
• Check that the internal electric components (where present) are perfectly dry, when it is not
possible to keep the actuator energised, insert a bag with anti-condensation salt, then close
accurately.
To store the actuator at temperatures below of –30°C and up to +70°C, it is necessary to carry
out additional checks and tests from time to time, depending on the ambient conditions.
6.3 LONG-STORAGE CONDITIONS

In the event of long-storage we recommend to carry out the ordinary maintenance operations
(ref. previous paragraph “Maintenance”) following the times scheduled.
7) ACTUATOR DISABLEMENT
At the end of the operating life of the actuator, or in case of replacement, to finally disable the
actuator please carry out the following operations:
• Open the frame enclosure.
• Remove the lubricants taking care not to pollute the environment.
• Clean the frame internally using a mixture of water and degreasing soap.
• Dispose of the cleaning fluid and lubricants extracted from the actuator, according to the
local laws regarding the disposal of waste material.
• After the actuator’s disablement, all casings must be sent to the scrapping service.
• In case of replacement of any accessory, it must be handled and disposed of as described in
the owner's manual.
In case the actuator is provided with spring container:
WARNING: DO NOT OPEN AND/OR FORCE THE SPRING CONTAINER

The spring container contains one or more compressed springs.
A forced or non controlled opening of the container can cause the non-controlled and violent
ejection of material potentially harmful to people and/or capable of causing damage to
property.
The opening and disposal of the spring container must be carried out only by authorized
personnel.
Please contact Ledeen Facility in case of any doubt or for further information.
8) SAFETY OF THE POWER SUPPLY CONNECTION (IF APPLICABLE)

Before carrying out any operation on the actuator, check that the power supply is off.
Before connecting the actuator:
Verify the absence of the power supply and always connect the ground cable to the actuator
first.
Check that the power supply line characteristics are in accordance with the nameplate and
installation manual data.
Sheet 16 of 34
9) SAFETY RECOMMENDATIONS
Check that the ground resistance complies with the limits allowed by the National Laws
relevant to the country where the actuator is installed.
If the actuator is installed in a hazardous area, do not use naked flames and/or devices that
could cause sparks.
At the end of any intervention on the actuator please check that all the boxes and covers are
properly closed.
The operators assigned to the actuator's maintenance must be authorised personnel or
otherwise must have attended a training course dedicated to the use and maintenance of the
actuator.
10) ELECTROSTATIC DISCHARGES PREVENTION

The actuator handling must be carried out using the handling ring supplied with the actuator.
In order to prevent the electro-static charges storage, attention must be paid during the
cleaning of any external component made from plastic material.
The plastic material must be cleaned only with a damp cloth or with antistatic products.
Sheet 17 of 34
11) ACTUATOR MARKING (ACCORDING TO 2014/34/UE DIRECTIVE)
Where applicable
Please refer to the following example of actuator marking:
εX II 2 G c Tx
Where:
= symbol of conformity to the EU applicable directives

εX = ATEX symbol
II = group II (surface)
2 = apparatus of category 2
G = explosive atmosphere with presence of gas, vapours, fogs
c = type of protection
Tx = temperature class
Hazardous area Installation category according to

ATEX Directive No. 2014/34/UE
Gas, fog or vapours Zone 1 2G
Gas, fog or vapours Zone 2 3G
Sheet 18 of 34
12) ACTUATOR NAMEPLATE DESCRIPTION
The actuator nameplate shows the following data:
1. Contract No.
2. Purchase Order No.
3. Customer item
4. Year of manufacturing
5. Valve and Actuator Tag Number
6. Actuator S/N
7. Actuator model
8. Actuator supply pressure (if applicable)
9. Action on air failure
10. Valve size and rating
11. Explosion-proof marking, followed by the apparatus group and category
12. ATEX Technical File No. (*)
13. “CE” mark (*)
14. Name and complete address of the manufacturer
15. Ambient temperature range
(*) where applicable
See for reference the nameplate drawing below.
Sheet 19 of 34
13) LIFTING RECOMMENDATIONS
No special tools are required for the overall operations, but only some Allen wrenches and
hexagonal wrenches of the required sizes.
The lifting equipment consists on commercial chains and slings of adequate dimensions.
Refer to the attached sheets for standard commercial equipment.
The lifting lugs provided with the actuators are of adequate dimensions.
For the overall dimensions and weight of the actuator, please refer to the technical
documentation in the section "overall dimensions".
REMARKS
In order to prevent any damage to the actuator equipment, before to start the lifting
operations, please double check that the lifting tools are away from the control panel
and avoid any interference with the ancillaries.
Sheet 20 of 34
LIFTING DEVICES MAXIMUM WORKLOAD
CHAINS
Sheet 21 of 34
LIFTING DEVICES MAXIMUM WORKLOAD
SLINGS
Sheet 22 of 34
Sheet 23 of 34
Sheet 24 of 34
Sheet 25 of 34
Sheet 26 of 34
Sheet 27 of 34
Sheet 28 of 34
Sheet 29 of 34
APPENDIX A
PNEUMATIC SPRING RETURN ACTUATOR – VERSION WITH QUICK EXHAUST VALVE
The pneumatic actuator is available also in the version with Quick Exhaust Valve (QEV)
installed on the pneumatic cylinder. See for example the following picture, where the Quick
Exhaust Valve is indicated by the arrow:
NOTE: since the QEV is always installed in the actuator, the relevant additional instructions for
adjustment and maintenance are attached to the present actuator user manual.
A.1) Adjustment
The actuator and quick exhaust are delivered with a preliminary adjustment carried out in
Ledeen workshop. In case it is necessary to change this adjustment, please follow the
instructions below.
Adjustment of the exhaust flow of the Quick Exhaust

With reference to the below picture, unscrew the cap (1) and screw or unscrew the regulating
screw (2) with a suitable key.
Sheet 30 of 34
By screwing the regulating screw (2), the exhaust flow will be reduced, so the cylinder closing
or opening time (according to the actuator type: spring to close or spring to open) will increase.
By unscrewing the regulating screw (2), the exhaust flow will be increased, so the cylinder
closing or opening time (according to the actuator type: spring to close or spring to open) will
be reduced.
WARNING
Quick exhaust air discharge flow can be a hazard to the personnel.

It is strictly forbidden to stand within 2 meters when actuator cycles
Pay attention that the proper label shown on page 33 is present on the actuator cylinder
end flange to highlight the possible risk.
Be aware that, during the exhaust of the air from the cylinder, the quick exhaust can
reach a noise level greater than 100 / 130 dB, according to the size.
Therefore, please wear the suitable ear protections in case of

maintenance operations to the actuator and/or the quick exhaust.
In case of installation outdoors, without any protection against weathering (i.e. rain,
snow, frost, sun, particular corrosive atmosphere, etc.), the operation of the device
could be affected.
A.2) Maintenance
The Quick Exhaust Valve does not require any ordinary maintenance.
The cleanliness of the exhaust filter is guaranteed by the exhaust operation itself, so it is
recommended to perform a Proof Test once per year.
If necessary, the extraordinary maintenance operations are:
- Verification of the status of the exhaust filter

If the filter (50) is clogged, carry out the following alternative procedures:
Sheet 31 of 34
1. carry out some actuator strokes as long as the stroking time is as per the initial
conditions;
2. if the procedure as per point 1 is not feasible, the unit has to be disassembled and
the filter has to be cleaned manually.
- Substitution of the seals

The seals of the QEV are shown in the following drawing:
Sheet 32 of 34
NOTE: the operation of substitution of the seals must be carried out only by personnel
with qualified technical preparation.
In alternative, please contact the Ledeen after sales service (for more details refer to
sheet 3).
Sheet 33 of 34
Sheet 34 of 34
3.5. Partes de repuesto recomendadas

Item Cantidad Descripción Parte Numero

1. 1 SPARE PARTS KIT 9E-RRR0CC620A000
1.1. 1 DOUBLE ACT.SEAL PRP 9E-80201P03100N0
1.2. 2 O-RING 2-239 D.I.91,67 W.3,53 9E-755020239NB70
SINGLE ACT.SEAL KSA T1128-2-
1.3. 1 9E-80207K030V900
0400-950
1.4. 3 O-RING 2-129 D.I.39,34 W.2,62 9E-755020129NB70
1.5. 2 PATTINO 2,5 (0/- 0,05) 9E-722025009T40A
ANELLO ANTIESTRUSIONE
1.6. 2 9E-80204P029TB00
TIPO PARBAK 8-239

4. Unidad de Potencia

4.1. Planos

2 1
CUSTOMER PROVIDED (CAMERON # SY1010H-S)
VALVE ACTUATOR MOUNTING PATTERN NEMA 4X ENCLOSURE ASSEMBLY
(SHOWN WITH LID REMOVED)
3
15" 32 4 "
VALVE CL
1
12 4 "
B VALVE ACTUATOR B
3
24 4 "
3"
3" NO CONDUIT ENTRIES
IN NEMA 7 ENCLOSURE TOP
1
44"
4X 3/4" NPT
CUSTOMER ELECTRIC 2" 3
INPUT CONNECTIONS 1 47 4 "
22"
NEMA 7 ENCLOSURE ASSEMBLY
VIEW A-A
ELECTRIC MOTOR WIRING BOX
B
4X: 1/2" NPT ELECTRIC

CONNECTIONS BETWEEN
NEMA ENCLOSURES &
VALVE CONTROLLER
TOPWORX
VALVE CONTROLLER
1
39 2 " B
HYDRAULIC VALVE
MANIFOLD ASSEMBLY
HAND PUMP
A A
2.5 GALLON
BLADDER ACCUMULATOR
A A SECTION B-B
TOTAL ASSEMBLY WEIGHT = APPROX. 965 LBS.
1 HYDRAULIC OIL NOTES DRAWN NJS 07/06/2018
18 4 " RESERVOIR
1. NOT SHOWN ON DRAWING:
• HYDRAULIC CONNECTIONS BETWEEN
37" HPU & ACTUATOR, TO BE S.S. TUBES. CHECKED BLM 07/06/2018
• ELECTRIC CONNECTIONS BETWEEN
NEMA ENCLOSURES & VALVE
TULSA, OKLAHOMA
APPROVED
REVISIONS CONTROLLER, TO BE FLEX CONDUIT.
CAMERON-GEOPARK
PART
THE INFORMATION CONTAINED IN DIMENSIONS ARE IN INCHES

ZONE REV. DESCRIPTION DATE APPROVED THIS DRAWING IS THE SOLE
PROPERTY OF ABERDEEN
UNLESS OTHERWISE SPECIFIED VALVE ACTUATOR ASSEMBLY
REV
DYNAMICS. ANY REPRODUCTION IN X/X .XX .XXX DWG
3A PRODUCTION RELEASE 10/17/2018 BLM PART OR AS A WHOLE WITHOUT THE RD81K-DAEC2-120.4A 4A
.5 1/16 .03 .010
WRITTEN PERMISSION OF ABERDEEN
4A MOVED ACCUMULATOR TO ENCLOSURE SIDE. 10/17/2018 BLM DYNAMICS IS PROHIBITED. MATERIAL: SEE BOM SIZE: A SCALE: 1:16 SHEET 1 OF 1
2 1
TopWorx Valve Controller DXP-TX1GNEB
RD81K-DAEC2-120-EP-ENC.2A BKT-ES120 (Mount Bracket)
NEMA 7 Enclosure RESET Visual Display: Green = OPEN
XHPB Red = CLOSE
Remote 3/4" NPT Switch #1 (CLOSE)
1N4004 DIODE Bottom 3
Reset 24 2 1
R 26
R
25
1
6
27 5 4
1/2" NPT Right Side 1N4004 DIODE 300-3000-1-1-45-1 29
500 Ohm
Hydraulic Connection + Pr - 4-20 mA Pressure Transmitter 28
to NEMA 4X Enclosure T
Switch #2 (OPEN)
PST 9
1 XHPB
500 Ohm 30 8 7
32
1 11
ESD 31
Remote PST
XHPPM
12
DIP Switch Settings
ON
1 12 OUTPUT INPUT 33 11 10
Remote ESD 0-20mA 0-20 mA
OPEN 1 2 3 4 5 6 7 8 9 10 35
XHSS 34
MANUAL
SIGNAL CONDITIONER
CLOSE Red Lion IAMA3535
17
2 12 3/4" NPT Position Transmitter
LOCAL OPEN OUTPUT (S2) Bottom 4-20 mA (4 mA = CLOSE)
XHSS Customer Contact 3 10 10 18
20MA
OFF 13 14
4 1MA
1
REMOTE POSITION FEEDBACK
+ CUSTOMER -
36 37
1 15 4-20 mA
L971, Oil Reservoir Level Switch

1/2" NPT Left Side
(Inside NEMA 4X Enclosure) ALARMS (shown in alarm)
Q7 REQUIREMENTS:
20 21 Actuator: Rotary Double Acting, 1/4 Turn
L1 N I1 I2 I3 I4 I5 I6 I7 I8 L+ M I1 I2 I3 I4
COMMON ALARM Main Electric Input: 120 VAC, 1 Ph, 60 Hz
- Loss of electrical power
- Low accumulator pressure (1200psi) Control Signal Input: 24 VDC, Maintain to Hold Actuator Shifted
- Low reservoir oil level
- Pressure transmitter failure Fail Position: Closed on Loss of Control Signal or Power
- Controller problem
CA7-12-10-120 Electrical Classification: Class 1, Division 1, Groups C & D
Contactor Smart Relay Expansion I/O Module Q8 End of Stroke Limit Switches: Quantity 2 DPDT & 4-20 mA
M1 FL1F-H12RCE FL1F-MO8B2R2
22 23 Electric Motor Power: 3/4 HP
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 PARTIAL STROKE
CEP7-EEDB TEST FAILURE
Adj OLs See ALARMS
3.2 - 16 Amps OPEN
G
XLG-GH
INTERMEDIATE
OL's A
XLA-GH
M1
CLOSED
R
XLR-GH
N H 17 16
1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT

Left Side 3/4" NPT Left Side Left Side 3/4" NPT Bottom
Bottom Bottom
XDB2, Drain Breather

JOIN 1,3,5 4 2-SOL 4-SOL
VL5007A Main Electric Input Control Signal Input NOTES:
JOIN 2,J,8 MOTOR 120VAC / 1Ph / 60Hz 1. Shown de-energized, empty hyd oil reservoir, & actuator in close position.
3/4 HP
10.6 FLA
(Inside NEMA 4X Enclosure)
24VDC 2. Dashed lines indicate customer/external connections.
XPFC
3. In LOCAL or REMOTE mode, electric motor ON < 2600psi & OFF > 2800psi.
(Inside NEMA 4X Enclosure) TYPE MATERIAL INITIAL DATE
HYD FITTINGS JIC 304 SS DRAWN DVT 07/02/18

6 A AS-BUILT PRODUCTION 11/06/18 BLM
5 A ADD BOTTOM CONDUIT CALLOUTS. 10/17/18 BLM HYD TUBING 304 SS CHECKED BLM 07/06/18 TULSA, OKLAHOMA
The information contained in this drawing is the sole property of Aberdeen Dynamics, LLC. Any reproduction
4 A PRODUCTION RELEASE 09/19/18 BLM TITLE
3 A PRELIMINARY - FOR CONCEPT APPROVAL BLM
in part or as a whole without the written permission of Aberdeen Dynamics, LLC is prohibited. FASTENERS 304 SS APPROVED CAMERON - GEOPARK
07/30/18 This document and other information from Aberdeen Dynamics, LLC and its suppliers provide product and/or
2 A PRELIMINARY - FOR CONCEPT APPROVAL 07/06/18 BLM system options for further investigation by users. It is important that you analyze all aspects of your ELECTRICAL VALVE ACTUATOR
application, and review the information concerning the product or system in the current relative product MAIN POWER CONTROL COIL NEC PROTECTION / CLASSIFICATION ELECTRIC SCHEMATIC
VRS. REV. DESCRIPTION DATE BY catalog(s). Due to the variety of operating conditions and applications for these products or systems, the user,
VOLTAGE PH HZ VOLTAGE VOLTAGE CLASS DIVISION GROUP(S) SHEET: DWG. NO.
through its own analysis and testing, is solely responsible for making the final selection of the products or
VERSION / REVISION systems and assuring that all performance, safety, and warning requirements of the application are met. 120 VAC 1 60 24 VDC 24 VDC 1 1 C&D 1 OF 1 RD81K-DAEC2-120-ELE.6A
ACTUATOR INFORMATION:
Brand: Ledeen
Part No.: SY1010H-S
Type: Double Acting, 1/4 Turn Skotch Yoke
Displacement: 116 in^3
RD81K-DAEC2-120-ENC-1.1A - NEMA 4X SS Lockable Enclosure
RD81K-DAEC2-120-SPNL-1.1A Subpanel
Maximum Pressure: 1,758 psi
Torque (in-lb) @ 1150psi: To Open To Close
Starting 92,575 77,855
Running 51,865 43,585
(CLOSE) (OPEN) Ending 92,575 77,855
C D E VALVE INFORMATION:
1 CB101AS10 CB101AS10 1 1 4 Brand: WKM
Part No.: 370D6
3 3 POC CPD084P Type: Ball
C08-4
Size: 14"
2 3 25.901-5000 ANSI Rating: 600 #
2 2
CB CB 2 4 Fluid: Oil
C10-3 C10-3
DMH085C4D Provided By: Customer
FA101S 1
FC
1 FA101S 4-WAY Operation Torque: 45,288 in-lb (BTO)
FC C08-4
PUSH IN (TOWARD MNFLD)
TO CLOSE ACTUATOR
C10-2 C10-2 SWS-N04-A1
3 1 REQUIREMENTS:
2 F Actuator: Rotary Double Acting, 1/4 Turn
2 2
241871-S
RDH101S50 Main Electric Input: 120 VAC, 1 Ph, 60 Hz
2 4 PUMP .601 in^3/stroke Set @ 3200 psi
C10-2 Fail Position: Closed on Loss of Control Signal or Power
4-SOL DSL104B 241016 Handle
C10-4
Control Signal: 24 VDC, Maintain to Hold Actuator Shifted
HLC10LD024JN
1 2 1 Electrical Classification: Class 1, Division 1, Groups C & D
3 1 End of Stroke Limit Switches: Quantity 2 DPDT & 4-20 mA
Actuator to Valve Adaption Provided By: Customer
G 1
Manual Operation Type to Shift: Hand Pump
REL
REG PRH082S30
C10-2 Closing Time: 8-105 sec (adjustable)
BA02B3T01P2 C08-3 3
Set @ 1150 psi Opening Time: 8-105 sec (adjustable)
AS2-18792, Clamp Brkt (HAND PUMP)
B-5L, Base Brkt Ambient Temperature Range: 0-120°F
1000 psi 2
Nitrogen Precharge
Electric Motor Power: 3/4 HP
1 System Pressure Relief Valve Setting: 3,200 psi
SY1010H-S VALVE ACTUATOR
2-SOL DSL101NR CLOCKWISE TO CLOSE Accumulator Recharge Time: 1.6 min/stroke
C10-2 HLC10LD024JN Accumulator Stored Strokes: 2 (Open to Close = 1 Stroke)
2
515966-AO23KL-MAN-ALM B A
2800 psi
Hyd Oil Charge 300-3000-1-1-45-1
Pr
T
3928-1-PS-CONNECT
N400SS
DT-370-MOMF-5
(Inside NEMA 7 Enclosure)
VL5007A
3/4 HP 9152T
SDB-093/2 10.6 FLA EK9052 (ELEMENT)
RD-093 (DESICCANT)
DBA-75
775679 (Adapter 550 56C)
M 1725 RPM
XPFC
414032 (Gasket) CW 3/4-HP-SS

776673 (Pump, 550, .04 in^3/rev)
B3540-10800BB1W 776596 (Adapter 550 SA No Rel)
L971
RD88KR-DAEC2-1-RES 410542
4 Gallons Total
2BVL2004F
1/4-HP-SS
NOTES:
1. 4-WAY valve operation: push in toward mnfld to close actuator, & pull out away from mnfld to open actuator.
TYPE MATERIAL INITIAL DATE

5 A AS-BUILT PRODUCTION 11/06/18 BLM
HYD FITTINGS JIC 304 SS DRAWN NJS/DVT 07/02/18
4 A PRODUCTION RELEASE 09/19/18 BLM
HYD TUBING 304 SS CHECKED BLM 07/06/18 TULSA, OKLAHOMA
The information contained in this drawing is the sole property of Aberdeen Dynamics, LLC. Any reproduction
3 A PRELIMINARY - FOR CONCEPT APPROVAL 07/30/18 BLM TITLE
in part or as a whole without the written permission of Aberdeen Dynamics, LLC is prohibited. FASTENERS 304 SS APPROVED CAMERON - GEOPARK
This document and other information from Aberdeen Dynamics, LLC and its suppliers provide product and/or
2 A PRELIMINARY - FOR CONCEPT APPROVAL 07/06/18 BLM system options for further investigation by users. It is important that you analyze all aspects of your ELECTRICAL VALVE ACTUATOR
application, and review the information concerning the product or system in the current relative product MAIN POWER CONTROL COIL NEC PROTECTION / CLASSIFICATION HYDRAULIC SCHEMATIC
VRS. REV. DESCRIPTION DATE BY catalog(s). Due to the variety of operating conditions and applications for these products or systems, the user,
VOLTAGE PH HZ VOLTAGE VOLTAGE CLASS DIVISION GROUP(S) SHEET: DWG. NO.
through its own analysis and testing, is solely responsible for making the final selection of the products or
VERSION / REVISION systems and assuring that all performance, safety, and warning requirements of the application are met. 120 VAC 1 60 24 VDC 24 VDC 1 1 C&D 1 OF 1 RD81K-DAEC2-120-HYD.5A
4.2. Manual de Instalación, Operación y
Mantenimiento

INSTALLATION & OPERATION MANUAL
HYDRAULIC POWER UNIT AND

VALVE ACTUATOR ASSEMBLY
Part Number: AU01231

Item Number: RD81K-DAEC2-120
OM00024
17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
1. INTRODUCTION
Thank you for purchasing this Aberdeen Dynamics product. This Installation & Operation
Manual (IOM) provides a general overview of this product along with information regarding
safety, components, installation, operation, maintenance, drawings, and specifications.
2. SAFETY
Read and understand this IOM prior to installation, setup, and operation of this product.
Below is an explanation of the safety alert symbols that may be used in this IOM.
Indicates a hazardous situation which, if not avoided, will result in serious injury or death.
Indicates a hazardous situation which, if not avoided, could result in serious injury or death.
Indicates hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates important information to be aware of that is not directly hazardous.
Hydraulic accumulators utilize compressed nitrogen gas to store hydraulic energy. Follow
all warnings and general safety precautions explained in the Parker “Pre-Charging
Instructions for Bladder Accumulators, catalog # HY10-1632-M2.2/US.” Failure to follow
safety precautions will result in serious injury or death.
 Always wear proper personal protective equipment (PPE) when performing any work
associated with this HPU.
 Ensure all personnel installing, operating, or maintaining the HPU are properly trained.
 Ensure all hydraulic and electrical connections are properly tightened before operation.
 Ensure HPU electric power input conforms to the required NEC electrical classification.
 Always disconnect and/or lock-out / tag-out electric power to the HPU when performing
maintenance operations.
OM00024 Page 2 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
3. OVERVIEW
This hydraulic power unit and valve actuator assembly (HPU) is Class 1, Division 1, Groups
C & D rated self-contained electro-hydraulic unit that mounts onto and powers a pipeline
quarter-turn valve (not included). In the event of either an electric power or control signal
outage/failure, the HPU will fail close the pipeline valve.
The HPU’s electric motor driven hydraulic pump, accumulator, oil reservoir, control valves,
and manual override system are located inside a lockable NEMA 4X rated stainless steel
enclosure. The electrical control system is located in a NEMA 7 rated enclosure.
The HPU automatically maintains charge pressure on the hydraulic accumulator. Stored
hydraulic energy from the accumulator is used to stroke the valve actuator. The
accumulator stores 2 actuator strokes minimum (open to close or vice versa = 1 stroke).
The valve actuator is a double-acting quarter-turn scotch yoke style actuator, and includes a
valve controller (limit switch) that sends valve open/close position information to the HPU
control system. The system controls the opening and closing of the pipeline valve via either
remote command signals by the pipeline electrical control system or local switch and
pushbutton commands by the operator.
4. COMPONENTS
4.1. HYDRAULIC ENCLOSURE:
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
A. ELECTRIC MOTOR: Prime mover for hydraulic pump assembly.

B. PRESSURE FILTER: Provides clean oil from pump assembly to hydraulic system.
The 25 micron sintered bronze element can be removed and cleaned if required.
C. HYDRAULIC PUMP ASSEMBLY: Provides oil flow to hydraulic system.
D. HYDRAULIC OIL RESERVOIR: Hydraulic oil storage, 4.5 gallons full capacity.
E. OIL DRAIN VALVE: Used to drain hydraulic oil reservoir if required.
F. LOW OIL LEVEL SWITCH: Prevents electric motor from operating to protect
pump if reservoir oil is below pump operation level.
G. ACCUMULATOR DRAIN VALVE: Used to de-pressurize accumulator. Normal
operating valve adjustment knob position is fully clockwise (CW). Turn knob slowly
counterclockwise (CCW) to de-pressurize accumulator.
H. ACCUMULATOR: Stores pressurized oil for actuator operation. Minimum oil
storage capacity is 2 actuator strokes (open to close or close to open = 1 stroke).
J. CONTROL MANIFOLD ASSEMBLY: Includes all hydraulic valves required for
actuator operation and control.
K. MANUAL DIRECTIONAL CONTROL VALVE (4-WAY): 3-position 4-way manual
actuated valve, controls actuator open/close direction during hand pump operation.
L. FLOW CONTROL VALVE (FC): Controls actuator open/close speed. Top FC
controls open, and bottom FC controls close. Turn knob CW for slower speed.
M. 4-WAY SOLENOID VALVE (4-SOL): 2-position 4-way 24VDC solenoid operated
valve, controls actuator open/close direction. Energize solenoid to open actuator.
N. HAND PUMP (PUMP): Manually operates actuator in open or close direction,
depending on 4-WAY valve position.
P. PRESSURE REGULATOR (REG): Regulates accumulator system manifold inlet
pressure to factory preset 1150psi to protect actuator from over-pressurization.
Q. PRESSURE GAUGE: Indicates hydraulic system pressure upstream of manifold
assembly. NOTE: this is not the reduced pressure from REG valve.
R. GAUGE ISOLATION VALVE: Protects pressure gauge from pressure spikes.
S. 2-WAY N.O. SOLENOID VALVE (2-SOL): 24VDC solenoid operated valve,
allows pump to pressurize accumulator. Energize solenoid to pressurize.
T. COUNTERBALANCE VALVE (CB): Holds actuator in open or close position. Top
CB holds actuator open, and bottom CB holds actuator close.
U. SYSTEM RELIEF VALVE (REL): Limits system pressure to factory preset
3200psi to protect hydraulic system components from over-pressurization.
V. DUAL PILOT OPERATED CHECK VALVE (POC): Holds actuator in position
during manual operation.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
4.2. ELECTRICAL ENCLOSURE:
Major internal components include pressure transmitter, signal conditioner, electric

motor controller with adjustable overloads, and an IDEC brand Smart Relay controller.
Below is a functional description of the enclosure push buttons and lights.
4.2.1. OPEN: Green light illuminates when actuator is in fully open position.
4.2.2. INTERMEDIATE: Yellow light illuminates when actuator is partially open

(between fully open and fully closed).
4.2.3. CLOSED: Red light illuminates when actuator is fully closed.
4.2.4. RESET: Press button after ESD has been pressed to reset local control.
4.2.5. PARTIAL STROKE TEST: Press button to initiate partial stroke test when
selector switches are LOCAL and OPEN and actuator is fully open.
4.2.6. ESD: Emergency shut down. Press button to close actuator when selector
switches are LOCAL and OPEN.
4.2.7. OPEN / MANUAL / CLOSE: Selector switch used to operate actuator when
other selector switch is LOCAL.
4.2.8. LOCAL / OFF / REMOTE: Selector switch used to choose operation method.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
5. INSTALLATION
5.1. MOUNT TO PIPELINE VALVE:
Utilize proper load-rated lifting equipment when lifting, handling, and installing the HPU. Do
not remove lifting equipment until actuator to valve mounting is secure.
Refer to actuator manufacturer for detailed valve mounting instructions and hardware
requirements. Below are basic HPU and valve actuator to valve mounting steps:
 Verify the valve is in the closed position.
 Adjust the actuator mechanical stops to allow for full valve travel open and close.
 Align actuator bore, keyway, and mounting holes to valve shaft and mounting holes.
 Install actuator onto valve using proper mounting hardware, shaft key, etc.
 Properly torque all mounting hardware.
 Adjust the open and/or close travel stops and limit switch if necessary.
5.2. ELECTRICAL CONNECTIONS:
Electrical connections should only be made by qualified personnel that understand electrical
schematics, electrical systems, all local electrical codes, and the electrical classification
requirements. Ensure all electrical connections conform to the minimum required
environmental electrical classification for the HPU and surrounding equipment.
Reference DRAWINGS section for terminal numbers on the electrical schematic. Use
the four 3/4” NPT bottom port connections for all electrical inputs & outputs.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
5.2.1. Main Electric Input (120VAC, 1Ph, 60Hz):

 Connect positive to terminal H.
 Connect negative to terminal N.
5.2.2. Control Signal Input (24VDC):

 Connect positive to terminal +.
 Connect negative to terminal –.
5.2.3. Connect OPEN Customer Contact (24VDC):

 Connect between terminals 13 and 14.
5.2.4. Connect Remote ESD Contact (24VDC):

5.2.5. Connect Remote PST Contact (24VDC):

5.2.6. Connect Customer 4-20mA Signal:

5.2.7. Valve Controller Limit Switch Outputs:

 Connect switch #1 (CLOSE) outputs to terminals 24 through 29.
 Connect switch #2 (OPEN) outputs to terminals 30 through 35.
5.3. HYDRAULIC OIL:
Hydraulic oil cleanliness is critical for optimal performance and longevity of hydraulic
components. Always fill oil reservoir with clean, filtered hydraulic oil. New oil from an
unopened container should not be assumed to be sufficiently clean oil to install in the HPU
without first filtering the oil. Additionally, ensure the oil reservoir maintains proper fill level
after hydraulic components have been filled at initial system startup.
Fill the hydraulic oil reservoir through the oil fill port until the oil is at the top of the oil level
sight glass. Fill with a premium quality mineral based hydraulic oil that is fully compatible
with all system components, Buna-N seals, and maintains a viscosity between 12-150 cSt
for the expected ambient temperature range of the unit.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
6. OPERATION
There are three operation methods for the HPU and valve actuator assembly:
 Remote
 Local
 Manual
6.1. BASIC OPERATIONAL INFORMATION:
6.1.1. Accumulator charging:

6.1.1.1. Turn LOCAL / OFF / REMOTE switch to LOCAL or REMOTE.
6.1.1.2. Electric motor turns on to fill accumulator with hydraulic oil.
6.1.1.3. 2-way solenoid valve is energized to block oil flow to manifold and
allow accumulator to charge, increasing system pressure.
6.1.1.4. Electric motor automatically turns on when pressure is below 2600psi.
6.1.1.5. Electric motor automatically turns off when pressure is above 2800psi.
6.1.2. Actuator open:

6.1.2.1. 2-way solenoid valve is de-energized.
6.1.2.2. 4-way solenoid valve is energized.
6.1.2.3. When valve is fully open, 2-way valve is energized, and 4-way
solenoid valve is de-energized.
6.1.3. Actuator close:

6.1.3.3. When actuator is fully closed, 2-way solenoid valve is energized.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
6.1.4. Common alarm activations:

6.1.4.1. Low pressure, at or below 1200psi
6.1.4.2. Loss of electric power
6.1.4.3. Low reservoir oil level
6.1.4.4. Pressure transmitter failure
6.1.4.5. Smart Relay controller problem
6.2. REMOTE OPERATION:
6.2.1. When LOCAL / OFF / REMOTE switch is in REMOTE position

6.2.1.1. OPEN / MANUAL / CLOSE switch is not operational.
6.2.1.2. ESD, RESET, and PARTIAL STROKE TEST buttons are operational.
6.2.2. Turn LOCAL / OFF / REMOTE switch to REMOTE.
6.2.3. Actuator is opened by a remote “open” signal.
6.2.4. Actuator is closed by removal of the remote “open” signal.
6.3. LOCAL OPERATION:
6.3.1. Turn LOCAL / OFF / REMOTE switch to LOCAL.
6.3.2. To open actuator, turn OPEN / MANUAL / CLOSE switch to OPEN.
6.3.3. To close actuator, turn OPEN / MANUAL / CLOSE switch to CLOSE.
6.3.4. Actuator will also close if LOCAL / OFF / REMOTE switch is OFF.
6.3.5. When selector switches are in LOCAL and OPEN, actuator will close if:
6.3.5.1. There is a 24VDC electric power failure.
6.3.5.2. ESD button is pushed.
6.3.6. RESET button must be pushed before local operation will work if the actuator
automatically closes due to electric power failure or due to pushing ESD button.
6.4. MANUAL OPERATION:
6.4.1. Use the hand pump and manual directional control valve for manual operation.
6.4.2. Insert the hand pump handle into the hand pump.
6.4.3. Turn LOCAL / OFF / REMOTE switch to LOCAL or OFF position.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
6.4.4. To open actuator:

6.4.4.1. Pull out on manual directional valve, & twist CW to lock into position.
6.4.4.2. Actuate hand pump.
6.4.4.3. After actuator is open, twist manual valve CCW to re-center it.
6.4.5. To close actuator:

6.4.5.1. Push in on manual directional valve, & twist CCW to lock in position.
6.4.5.2. Actuate hand pump.
6.4.5.3. After actuator is closed, twist manual valve CW to re-center it.
6.4.6. When not using manual operation method, ensure manual directional control
valve is in its center position.
6.5. PARTIAL STROKE TEST OPERATION:
6.5.1. Turn LOCAL / OFF / REMOTE switch to LOCAL.
6.5.2. Turn OPEN / MANUAL / CLOSE switch to OPEN.
6.5.3. Wait for actuator to fully open
6.5.4. Press PARTIAL STROKE TEST button to initiate test.
6.5.5. The actuator will proceed through the following partial stroke test steps:
6.5.5.1. Actuator closes to 80% of full open, & INTERMEDIATE light flashes.
6.5.5.2. Actuator pauses for 10 seconds, & INTERMEDIATE light flashes.
6.5.5.3. Actuator re-opens to full open position, & INTERMEDIATE light is on.
6.5.5.4. At actuator full open, INTERMEDIATE light is off, & OPEN light is on.
6.5.6. If actuator fails partial stroke test, the partial stroke test alarm contact opens.
6.5.7. Partial stroke test failures include:

6.5.7.1. Not reaching 80% open within the required time.
6.5.7.2. Traveling to 65% open or less.
6.5.7.3. Not getting fully open within the required time.
OM00024 Page 10 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
7. SOFTWARE PROGRAM & PARAMETERS
Viewing the Smart Relay controller display requires the electrical enclosure door to be open.
An open enclosure door nullifies the NEMA hazardous location electrical protection of the
HPU and valve actuator assembly. Do not open the enclosure door unless and until the
hazardous environmental conditions allow for safe electrical operation of job site equipment.
Be aware that changing the installed software program may result in undesired or incorrect
HPU and valve actuator assembly operation. Be familiar with the programming software,
parameters, ladder logic, and Smart Relay controller operation before installing a different
software program. Refer to the IDEC Smart Relay user’s manual for further information.
The IDEC Smart Relay controller uses WindLGC programming software and includes a
factory installed program in ladder logic format. Reference the DRAWINGS section for the
software program ladder logic diagram.
The controller uses digital inputs and outputs, analog inputs, internal relay outputs, timers,
and analog triggers, which all can be monitored on the controller display during operation.
The timer and trigger settings can be changed during operation and may require program
changes based on actuator stroke time.
If any parameter settings are changed while the program is running, these changes are
transferred to the program. If the program is uninstalled / reinstalled, the original program
settings will take effect and any changed parameters will not be included.
Special functions in the program such as triggers and timers have labels corresponding to
the Smart Relay display. For example, a program trigger labeled SF001 corresponds to a
Smart Relay display B001, and a program timer labeled T006 corresponds to a Smart Relay
display B006. Below is a list of the program parameter labels with their corresponding
Smart Relay display labels in parentheses.
 SF001 (B001): Electric motor start / stop pressures [On 2800, Off 2600]
 SF003 (B003): Determines if actuator is open & turns on open light at 98% open [980]
 SF004 (B004): Determines if actuator is closed & turns on closed light at 2% open [20]
 SF005 (B005): Determines if actuator is 80% open for partial stroke test [800]
 SF011 (B011): Determines if actuator position signal is working [-60 less than 4mA]
 SF012 (B012): Determines if pressure signal is working [-60 less than 4mA]
OM00024 Page 11 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
 SF013 (B013): Determines low accumulator pressure less than 1200psi [Off 1200]
 SF014 (B014): Determines if partial stroke test went too far [65%, 650]
 T002 (B002): Timer [10 minutes], electric motor run limit. Turns motor off if it runs
continuously for 10 minutes (accumulator should fully pressurize within
5 minutes). To reset, turn LOCAL / OFF / REMOTE switch to OFF then
back to REMOTE. Also activates COMMON ALARM.
 T006 (B006): Timer [10 seconds], partial stroke test pause time
 T007 (B007): Timer [5 seconds], solenoid valve delay to ensure actuator is fully open
 T009 (B009): Timer [30 seconds], partial stroke test actuator at 80% open within time
 T010 (B010): Timer [70 seconds], partial stroke test actuator closed within time
 T015 (B015): Timer [5 seconds], solenoid valve delay to ensure actuator is fully close
 T008 (B008): Timer [flashing – on and off times 00.30 seconds], on / off time for
intermediate light during partial stroke test
Analog triggers are internal relays with adjustable set points based on an analog input from
the actuator position transmitter’s 4-20 mA current signal. The Smart Relay controller only
accepts 0-10 VDC analog voltage inputs, so the 4-20 mA signal is converted to 0-10 VDC.
The controller then scales the analog signal to counts.
 0 mA = 0 volts DC = -250 counts

 4 mA = 2 volts DC = 0 counts
 20 mA = 10 volts DC = 1000 counts
The actuator position signal is used to turn on and off the solenoid valves and electrical
enclosure lights. Analog position signals can change slightly from many variables
(temperature fluctuations, mechanical linkage wear/damage, etc.). Therefore, to account for
these variables, the controller incorporates timers to slightly delay (5 seconds) the on and off
solenoid valve controls to ensure the actuator is fully open or fully closed.
OM00024 Page 12 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
8. MAINTENANCE
8.1. HYDRAULIC OIL:
8.1.1. Fill hydraulic reservoir with hydraulic oil to the top of the reservoir level sight
gauge. Use filter when filling reservoir with hydraulic oil.
8.1.2. Fluid cleanliness: Class 19/16/13 SAE Class 5, ISO 4406
8.1.3. Type of fluid: Premium hydraulic fluid / HPL oil
8.1.4. Fluid viscosity: Normal operating viscosity 150-300 SSU @ 100F
Before any maintenance is attempted the accumulator must be opened to drain accumulator
stored pressure.
8.2. Hydraulic Accumulator Nitrogen Charge:
8.2.1. Accumulator must be charged with an inert gas such as nitrogen.
8.2.2. Accumulator must be charged before running the motor driven pump.
8.2.3. Accumulator drain valve must be open before charging accumulator with
nitrogen.
8.2.4. Accumulator charging kit is shipped loose with the HPU.
8.2.5. For detailed nitrogen charging instructions follow the instructions found in
Parker catalog #HY10-1632-M2.2/US.
9. DRAWINGS
The following pages are the assembly layout, hydraulic schematic, electric schematic, and
Smart Relay program for the HPU and valve actuator assembly.
OM00024 Page 13 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
OM00024 Page 14 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
OM00024 Page 15 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
OM00024 Page 16 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
OM00024 Page 17 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
OM00024 Page 18 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
OM00024 Page 19 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
10. SPECIFICATIONS
10.1. GENERAL:
Operating Ambient Temperature: 0°F to 120°F
Valve Fail Position: Close on loss of electric power or remote signal
Open Time, Full Stroke: 8 – 105 seconds (adjustable)
Close Time, Full Stroke: 8 – 105 seconds (adjustable)
10.2. ELECTRIC:
Main Electric Input 120 Volts AC, 1 Phase, 60 Hertz
Control Signal Input: 24 Volts DC, maintain to hold actuator shifted
Electrical Protection: NEMA Class 1, Division 1, Groups C & D
Electric Motor Power: 3/4 HP
Electric Motor Overloads: 3.2 – 16 Amps, adjustable
Valve Controller: (2) DPDT limit switches + 4-20 mA Position Trans.
10.3. HYDRAULIC:
Pressure: System = 3000 psi max / Actuator = 1150 psi
Flow Rate: Pump = 0.25 gpm / Accumulator = varies
Manual Hand Pump: .601 in3 per stroke
Oil Reservoir Capacity, Total: 4 Gallons
Accumulator Charging Time: Approx. 1.6 min / stroke
Accumulator Storage Capacity: 2 actuator strokes min. (open to close = 1 stroke)
10.4. ACTUATOR:
Model: Ledeen # SY1010H-S
Torque Mechanism: Quarter-Turn Scotch Yoke
Displacement: 116 in3
Break-to-Open Torque: 92,575 lb-in
End-to-Close Torque: 77,855 lb-in
OM00024 Page 20 of 21
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420
11. SPARE PARTS
PART NO. ITEM NO. DESCRIPTION QTY.
AU02564 VL5007A ELECTRIC MOTOR, 120/1/60 VAC 1
OI81027 776673 HYDRAULIC PUMP 2
HX07263 DSL101NR 2-WAY SOLENOID VALVE (2-SOL) 1
HX07700 DSL104B 4-WAY SOLENOID VALVE (4-SOL) 1
HX07981 HLC10LD024JN EP 24 VDC SOLENOID COIL 2
MM04710 EK9052 PRESSURE FILTER ELEMENT 5
SU33990 RD-093 DESICCANT FOR RESERVOIR AIR FILTER 10
AU80143 FL1F-H12RCE SMART RELAY CONTROLLER 1
AU80148 FL1F-M08B2R2 SMART RELAY EXPANSION I/O MODULE 1
AU00728 IAMA3535 SIGNAL CONDITIONER 1
NG98024 300-3000-1-1-45-1 PRESSURE TRANSMITTER, 4-20mA 1
OM00024 Page 21 of 21
4.3. Partes de Repuesto Recomendadas

Item Cantidad Descripción

1. 1 VL5007A ELECTRIC MOTOR, 120/1/60 VAC
2 2 776673, HYDRAULIC PUMP
3 1 DSL101NR, 2-WAY SOLENOID VALVE
4 1 DSL104B, 4-WAY SOLENOID VALVE
5 2 HLC10LD024JN, EP 24 VDC SOLENOID COIL
6 5 EK9052, PRESSURE FILTER ELEMENT
7 10 RD-093, DESICCANT FOR RESERVOIR AIR FILTER
8 1 FL1F-H12RCE, SMART RELAY
9 1 FL1F-M08B2R2, I/O MODULE
10 1 IAMA3535, SIGNAL CONDITIONER

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DOSSIER SUMINISTRO DE

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Dossier Técnico Schlumberger-Private Page 3

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370D6 Series Cameron is a leading provider of valve, valve automation,

Mounted and include widely recognized brands such as

■ NEWCO* gate, globe, and choke valves

Mounting plate for gear/actuator

Positively retained stem per API 6D

Innovative seat design

Features and Benefits

Standard NACE trim†

Standards and Specifications

Stem Stem key

Design and testing standards ASME

■ ASME Standard B16�34 (valves, flange end) 4 × 3 [100 × 80] ● ●

In addition, 370D6 series trunnion-mounted ball valves can be 10 × 8 [250 × 200] ● ● ● ●

supplied to comply with 10 [250] ● ● ● ●

■ Conformité Européenne pressure equipment directive (CE/PED) 12 × 10 [300 × 250] ● ● ● ●

Internal Group Trim Number 24 37 23 27

Seal Group Trim Code YXF† TFF YRF PWF†

370D6 150 to 2500 Stainless steel 23 FKM F Less gear LG

Part number code and how to order

0 Class 150 (flanged × flanged; 2, 3, and 4 in)

1 Carbon steel (24)

1 Nylon (N6) (Y)

M= Bolt circle dia�

M= Bolt circle dia�

M= Bolt circle dia�

M= Bolt circle dia�

M= Bolt circle dia�

Weights, lbm [kg]—Worm Gear Actuator Only

Flow Characteristics, Cv†

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CERTIFICATE OF CONFORMANCE / TEST REPORTS

For: CAMERON COLOMBIA LLC Date: November 14, 2018

Purchase Order: 4710291335 Sales Order: N/A

Pressure Duration Results

1 Each P/N – 2365480-3111123 - BV 14X14 RF WKM 370D6 600 24YFF23 WG LP

Serial# Body Heat# Tailpiece Heat#

Sheila Cox Delivery Note # 88036180

CERTIFICATE OF CONFORMANCE / TEST REPORTS

For: CAMERON COLOMBIA LLC Date: November 14, 2018

Purchase Order: 4710291335 Sales Order: N/A

Pressure Duration Results

4 Each P/N – 2365480-3111123 - BV 14X14 RF WKM 370D6 600 24YFF23 WG LP

Serial# Body Heat# Tailpiece Heat#

Sheila Cox Delivery Note # 88036178

Dossier Técnico Schlumberger-Private Page 7

MAINTENA URES ............................................................. ............................................................................ 14

370D6 V DITIONING .................................................... ............................................................................ 18

ASSEMB ALUES ........................................................... ............................................................................ 27

VALVES DELIVERED BY WKM

BEFORE INSTALLATI ON SAFTEY INFORMATTION

1. 3770D6 valves arre double blockk and bleed in closed and als o open positio on. The drainagge can be donee in

The implemmentation of a regular lubrication program m extends the s ervice life of th he valve beforee carrying out

Lubricationn also may be n necessary for aa temporary seeal restoration in the event oof slight damagge to the seats

WKM 103 is an effective sealant; it is viiscous grease wwith a thick co nsistency. It co onsists of synth