SAUDI ARAMCO ID/PIEU-31-December-2018 - REV.2018.12.00 (Standards Cutoff - December 31,2018) Rev.2018.12.

00 31-Dec-18

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Final Insp of Fired Heater & Components (Re-

SAIC-F-2008 4-Mar-19 MECH-
Instatement)
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Instructions on use of this checklist:

1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be
listed in the Contractor's Re-Instatement Punchlist Form.
2. Column "Y/N" is used to pre-determine each respective item as required for start-up (Y), or not required for start-up (N). Final
designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection.
3. This Checklist along with the Re-Instatement Punchlist, with or with out cleared items, shall be submitted to Saudi Aramco on or
before
the requested time for Mechanical Completion Punchlisting.

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N
No. DATE

A Equipment Documentation

Safety Instruction Sheet (Form SA 2731-ENG & 2731-M-ENG) for SAES-A-005,

A1
Fired Heater is complete. Para. 5.1e

The EIS (Equipment Inspection Schedule) is complete and included

in the Inspection Record Book as part of the Project Record Book. SAEP-20,
A2
(NOTE: The EIS shall be submitted for approval 60 days prior to Para. 5
mechanical completion.)

Documents required as listed in project's Non-material

Requirements form # NMR-7900 are available on site for 32-SAMSS-029
A3
verifications. Para. 5.3

All construction and pre-commissioning activities for the project shall G.I.-2.710
A4
have been completed. Para. 4.1.1.2

All non-conformance reports and worksheets have been resolved to G.I.-2.710

A5
the satisfaction of Inspection Department. Para. 4.1.1.4

All log book entries have been resolved to the satisfaction of

G.I.-2.710
A6 Inspection Department. (Reference SAIP-10, Non-Conformance
Para. 4.1.1.4
Reports)

All equipment fabrication documents and inspection record books

G.I.-2.710
A7 are available for review. (Reference
Para. 4.1.1.6
SAEP-20, Equipment Inspection Schedule)

B P&ID Check / Walkthrough

All Fired Heater components are installed in their respective P&ID #

B1
locations as shown in the P&ID and plan drawings ____________

All in-line equipment & Instruments are installed in their respective

locations as shown in the P&ID. (i.e: straightening vanes, flow P&ID #
B2
meter, orifice fitting, Pressure Indicators, Temperature, temperature ____________
indicators, sample probes, etc)

Installed Relief Valves were verified and the corresponding Form G.I.-2.710-05,
B3
3099A signed. (Ref: SAES-J-600, Sec. 10) Item 6 e

Paint and/or tag all relief valves, car sealed valves and safety G.I.-2.710-05,
B4
equipment per Aramco Standards. Item 6 g

Saudi Aramco: Company General Use

 Pressure gages installed are of the same range as shown in the P&ID #
B5
P&ID. ____________

Pressure gages are installed with block and bleed valves. (The SAES-J-100,
B6
bleed valve shall be plugged.) Para. 6.5.4

Temperature Gages installed are of the same range as shown in the P&ID #
B7
P&ID. ____________

Thermowells are provided with chained plug and plug installed

SAES-J-100,
B8 where temperature indicators are not provided. (Std.Dwg.
Para. 3.1
AB-36019)

GI-2.710-05,
B9 Furnace dry-out is complete.
Item 5.5 h

GI-2.710-05,
B10 Couple fans to drivers after successful run-in of driver.
Item 5.5 i

Internal cleanliness and vessel closure has been performed. Note: 32-SAMSS-029,
B11
Inspection Checklist for Heater box closure, SAIC-F-2009, is signed. Para. 17.1.20

All new fire protection equipment, systems and facilities are GI-2.710-05,
B12
commissioned. Item 6 k

C Heater Coils

G.I.-2.710-05,
C1 Perform hydrostatic test per SAES-A-004.
Item 5.5 a

Hydrotest water from coil are completely removed by method

G.I.-2.710-05,
C2 approved by Saudi Aramco (SAPMT/PID/Proponent)
Item 5.5 b
corrosion inhibitor to water in non-drainable coils.

Hydrotest water is provided with corrosion inhibitor when heaer coils

G.I.-2.710-05,
C3 are not drainable. (Refer to applicable method of lay-up per SAES-
Item 5.5 b
A-007 and SAIC-A-2018).

All skin thermocouples on the heater coils are properly installed and G.I.-2.710-05,
C4
functional. Item 5.5 e

D Structural Items:

All access areas including platforms, walkways, stairs, ladders are

GI-2.710-05,
D1 free of debris, tools and extraneous materials which
Item 1e
would impede operation or cause an unsafe condition.

All lifting equipment are tested and witnessed by the Inspection

GI-2.710-05,
D2 Department's Crane Inspection Representative and are provided
Item 1i
with a current inspection sticker of the successful tests.

Access platforms, ladders, stairs, walkways and handrails are GI-2.710-05,

D3
complete. ( Inspect using SAIC-M-2011). Item 2c

Access gratings are firmly anchored with a minimum of 2 fasteners

at each support with a minimum of 4 fasteners per panel. 12-SAMSS-007,
D4
(Note: Non-compliance shall be identified as "YES" item in the Para. 6.1.18
Facility Exception Item List for the MCC.)

All bolted connections for ducts, plenums, and header boxes are 32-SAMSS-029,
D6
provided with suitable gaskets to prevent air or flue gas leakage. Para. 12.2.12

Header boxes containing plug fittings are provided with threaded 32-SAMSS-029,
D7
couplings for drains and smothering steam connections. Para. 12.3.1.6

32-SAMSS-029,
D8 Access doors are bolted and are airtight.
Para. 12.3.2.7

Saudi Aramco: Company General Use

 Platforms are provided at the following locations:
(a) All access doors, observation and instrument connections 32-SAMSS-029,
D9
(b) All stack sampling connections Para. 12.4.1
(c) All analyzer and analyzer connections

Stack dampers, draft gauges, and stack thermocouple connections 32-SAMSS-029,

D10
are accessible from stack access door platforms. Para. 12.4.1

G.I.-2.710-05,
D11 Mechanical operation of soot blowers and dampers was verified.
Item 5.5 d

Heater coil vents, drains, sample, instrument, and chemical cleaning 32-SAMSS-029,
D12
connections are accessible from heater platforms or grade. Para. 12.4.14

Insulation required for noise attenuation and weatherproofing for air 32-SAMSS-029,
D13
ducts and windboxes are installed. Para. 13.1.8

E Associated Piping/Trim

Jack screw bolts installed in flanges with spectacle plates.

SAES-L-350,
E3 (NOTE: With concurrence from the proponent, jack screw bolts may
Para. 10.5
be deleted if flange spreader is available.)

Standpipe and individual level instruments are connected directly to SAES-J-100,

E4
vessels and not to inlet or outlet piping. Par. 7.1.3

Standpipe is not connected to the bottom of vessels especially SAES-J-100,

E5
where settlement of solids are expected. Par. 7.1.3

A 2" dia. block valve is installed at top and bottom connection of the
SAES-J-100,
E6 standpipe to the vessel. (SA Library Drawing DC-950045.) Type of
Par. 7.1.1
block valve installed is in conformance with project drawing or P&ID

Vent valve with plug installed on top blind flange & drain valve on SAES-J-100,
E7
bottom blind flange of standpipe. (SA Library Drawing DC-950045.) Par. 7.1.3

Standpipe is rigidly* supported on the vessel. Diagonal bracing in

SAES-J-100,
E8 horizontal and/or vertical plane may be required to avoid vibration.
Par. 7.1.3
(Saudi Aramco Library Drawing DC-950045.) *Perform Gorilla Test.

All pressure instrument installations are equipped with vent/drain SAES-J-100,

E9
valves. Par. 6.5.4

Atmospheric drain and vent valves shall be provided with a plug or SAES-L-108,
E10
blind on the discharge side. Para. 7.7
GI-2.710-5,
E11 Pressure test of field installed piping (ie:fuel gas line) are complete.
Item 4a
GI-2.710-5,
E12 All nuts and bolts of flange connections are fully engaged.
Item 1.j.

Flange joints for piping Class ANSI 600# and above were verified to
be tightened using the applicable Torque procedure and the GI-2.710-5,
E13
applicable gasket material listed in Items D15 & D16 below. Item 1.j.
(NOTE: Refer to SAIC-L-2014 & SATR-L-2001)

F Painting Works

Identification of all equipment are provided and are legible from 50 GI-2.710-05,
F1
feet away for process equipment. Item 1a

Painting are complete enough so that an excessive amount of

GI-2.710-05,
F2 scaffolding is not left still standing in the areas where the operators
Item 1d
must work to start up the plant.

Coating on structural items is complete and conforms with the

F3 Scope of Work
project coating requirements.

Safety yellow-and-black stripes are painted on obstructions that

present bump hazards. (concrete supports at the base of stairways SAES-B-067,
F4
or ladders, passageway pinch points, unguarded edges, tripping Para. 4.2.3 a
hazards). Stripes shall be 100 mm wide.

Saudi Aramco: Company General Use

 All lifting equipment and devices shall be clearly marked with the
rated capacity of the equipment in Arabic and English in metric tons SAES-B-067,
F5
to meet SAES-M-008. All lifting equipment and devices shall be Para. 4.4
safety yellow to meet 4.2.3.

Repair or touch-up of damaged coating (paint or galvanizing) are GI-2.710

F6
complete Para. 4.1.1.2

G Insulation works/Fire Proofing

GI-2.710-05,
G1 All fire proofing are complete.
Item 1c

Insulation required for noise attenuation and weatherproofing for air

12-SAMSS-007,
G2 ducts and windboxes are installed when required in the design
Para. 9.1.2
drawings or scope of work.

Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-

G3 Scope of Work
001-02

H Welding works

All welds are free from cracks, overlaps, and unacceptable profile SAES-M-001,
H1
as shown in AWS DI.1, Figure 5.4. SAIC-M-2012 was accepted. Para. 3.2

The edges of all tightly contacting surfaces are completely seal SAES-M-001,
H2
welded. Para. 7.1.13.3

REMARKS:

REFERENCE DOCUMENTS: 1. G.I.-2.710, Mechanical Completion and Performance Acceptance of Facilities,

2. SAES-A-005, Safety Instruction Sheet, (27 November 2017)

3. SAEP-20, Equipment Inspection Schedule, (2 July 2017)

4. SAES-L-350, Construction of Plant Piping, (11 March 2014 ) &

5. SAES-M-001, Structural Design Criteria, (8 March 2017)

6. SAES-J-100, Process Measurement (1 January 2018)

7. SAES-J-600, Pressure Relief Devices (13 July 2016)
8. SAES-B-054, Access, Egress, & Mat'ls Handling for Plant Facilities (28 March 2017)
9. SAES-B-067, Safety Identification and Safety Colors, (18 December 2018)
10. 12-SAMSS-007 - Fabrication of Structural and Miscellaneous Steel (1 January 2018)
11. 32-SAMSS-029 Manufacture of Fired Heaters, 4 July 2016
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection:
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved:
T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use