ENGINE POWERED FORKLIFT 8FG/8FD 1.0 to 3.

5 ton
MODEL VARIATION

1 Ton Series 2 Ton Series 3 Ton Series

SERIES
MAIN SPECIFICATIONS
Model 8FG10 8FG15 8FG18* 8FGK20* 8FG20 8FGK25* 8FG25 8FGK30* 8FG30 8FGJ35
8FD10 8FD15 8FD18* 8FDK20* 8FD20 8FDK25* 8FD25 8FDK30* 8FD30 8FDJ35
4Y 4Y 4Y 4Y 4Y 4Y 4Y 4Y 4Y 4Y
Engine Model 1DZ-III 1DZ-III 1DZ-III 1DZ-III 1DZ-III,2 Z 1DZ-III 1DZ-III,2 Z 1DZ-III 1DZ-III,2 Z 1DZ-III
Load Capacity kg 1,000 1,500 1,750 2,000 2,000 2,500 2,500 3,000 3,000 3,500
Load Center mm 500 500 500 500 500 500 500 500 500 500
Overall Width A mm 1,045 1,070 1,070 1,155 1,150 1,155 1,150 1,255 1,240 1,290
Turning Radius(outside) B mm 1,910 1,990 2,010 2,040 2,200 2,090 2,280 2,130 2,430 2,490
Overhead Guard Height C mm 2,080 2,080 2,080 2,085 2,110 2,085 2,110 2,085 2,170 2,180
Length to Fork Face D mm 2,245 2,290 2,315 2,380 2,560 2,445 2,635 2,520 2,795 2,865
NOTE: *Powershift models

ENGINE SPECIFICATIONS
TOYOTA 4Y
Model Gasoline
Piston Displacement cc 2,237 A
40/2,400
Rated Horsepower/r.p.m. kW (43/2,600)

Rated Torque/r.p.m. N-m 162/1,800 B

NOTE: ( ) for 30(32)-8FG30.8FGJ35

TOYOTA 1DZ-III TOYOTA 2Z

Model Diesel Diesel
C
Piston Displacement cc 2,486 3,469
38/2,400
Rated Horsepower/r.p.m. kW [41/2,500] 49/2,200
157/2,300
Rated Torque/r.p.m. N-m [157/2,500]
216/1,600
D
NOTE: [ ] for 60(62)-8FD20.25.30.J35
The data in this brochure is determined based on our standard testing condition.
The performance may vary depending on the actual specification and condition of the vehicle as well as the condition of the operating area.
Availability and specifications depend on region and are subject to change without notice.
Due to photography and printing, color of actual vehicle may vary from this brochure. Some photos have been computer-enhanced.
Please consult your Toyota representative for details.
Photographs may include optional equipment.

All rights reserved by Toyota Industries Corporation.

TOYOTA MATERIAL HANDLING INTERNATIONAL

CAT.8FG/ 8FD10-35(E)0807/ S /Printed in Japan/No.711200E0/2815

 The Mastery of True Potential
Mastery of any undertaking can only be achieved if there is true potential
and unwavering dedication to excellence. To Toyota, the 8 Series is the
proud culmination of 50 years in the pursuit of mastery in the development
and manufacture of forklifts.

All who experience the level of mastery in the 8 Series will be inspired to
reach for higher goals.

Here, Toyota integrated outstanding comfort and excellent operability into

a operator’s compartment that realizes operator friendliness. The 8 Series
is also equipped with high technology that contributes to the creation of a
safe workplace.

Features and equipment may

vary depending on market.

Outstanding Comfort and Visibility

The 8 Series provides the comfort and visibility for long hours of efficient operation.

Efficiency-Boosting Operability
The operator’s compartment is carefully designed to ensure maximum forklift control from minimum operator effort.

Top-Class Stability
Toyota’s System of Active Stability (SAS), Operator Presence Sensing (OPS) system and
Travel and Load Handling Control provide innovative, high-tech stability to the 8 Series.

Environmental Friendliness
Low noise and exhaust emissions make the 8 Series environmentally friendly.

Built-in Reliability and Serviceability

Designed to be tough and easy to maintain.

1 2
 True Potential Through
Outstanding Comfort and Visibility
Comfort is a Toyota tradition. With the 8 Series, it starts from the time you
enter. Grab the large assist grip, place your foot on the wide, low step and
slide into the operator's seat that provides comfort, support and retention.
Once you have been seated and wrapped your hands around the small-
diameter steering wheel you will intuitively feel that everything you need for
operating the forklift is within natural reach. You will also instantly realize that
you have a clear view of the forks and load. This comfort sets the stage for
reaching the true potential of the forklift from Toyota.

Easy Entry and Exit

A large assist grip, A deep, wide step and a
spacious opening team up for easy entry
onto the forklift.

Comfort and Support ORS* Seat Outstanding Visibility

The ORS seat can be adjusted Upper The overhead guard, mast and
150 mm forward and backward instrument panel have been
to provide comfort and support designed to provide excellent
to almost all sizes of operators. visibility of the fork tips at the
*ORS: Operator Restraint System most frequently used lift heights.

Wide Floor Space

The spacious floor area enables a Lower
more relaxed operating position
that contributes to comfort.

Features and equipment may

vary depending on market.

3 4
 True Potential Through Outstanding Operability Multifunction Display OPT

Toyota used the latest technology to reexamine forklift operation in its The Mulifunctional Display offers useful information for operations. The following are some of the
display screens.
search for enhanced operability. Motion-capture technology monitored
every aspect of operator movement looking for ways to make operation
more efficient. Based on these findings, well-thought-out design changes
Standard display Low speed level setting Low speed setting indicator Over speed alarm setting Over speed alarm
were combined to make the 8 Series ready to transform every action of
the operator into smooth and efficient operation.
Odometer and trip meter Travel and load handling Simple load weight indicator Torque converter oil temperature warning
control indicator (Powershift models)

Operator-Friendly Steering Wheel

The small-diameter steering wheel teams up with the full hydraulic

power steering system to provide excellent maneuverability. Combination Meter
The steering column offers step-less adjustment to accommodate
a wide range of operator preferences. Necessary instrumentation, such as the fuel meter, water temperature indicator and hour meter
are shown in an easy-to-monitor digital format.

Foot-Activated Parking Brake (Powershift models) Hour meter Brake warning light
(OK Monitor OPT )

Engine water temperature indicator

Engine coolant level warning light
Fuel meter (OK Monitor OPT )

Sedimeter warning light (Diesel models)

Clogged air cleaner warning light
(OK Monitor OPT )

Preheat indicator light (Diesel models)

Activate Release Diagnostic light
or Engine control light
(3-Way Catalytic Converter System OPT ) OPS light
The operator simply depresses the parking brake pedal to set it Engine oil pressure warning light Charge warning light
without changing operating position. A conveniently located handle
is used to release it.
Attachment lever
Mini Lever OPT Direction lever

Rear-Pillar Assist Grip OPT / Swivel Seat OPT These small, easy-to-operate
levers provide total load handling
operation and travel direction
selection. A fatigue-reducing
armrest is provided. Armrest
Lift lever
Tilt lever

The seat swivels to the right to

facilitate operation in reverse. Joystick OPT Direction lever
Attachment lever

The seat also swivels to the left to Both lift and tilt operations are
make it easier to enter and exit controlled by a single lever.
the forklift. An optionally available rear-pillar assist grip with a horn Simultaneous lifting and tilting
button enhances comfort by offering easy horn operation while can be operated.
Armrest
traveling in reverse.
Lift/Tilt lever
For Entry & Exit Neutral For Reverse-Travel Operation

Fork Vibration Damper OPT

Shock and vibration to the load
during load handling and travel
Features and equipment may
vary depending on market. are suppressed by an

20 deg.
Swivels counterclockwise
17.5 deg.
Swivels clockwise
accumulator in the hydraulic
circuit for the lift cylinder.

5 6
 True Potential Through Outstanding Stability
At Toyota, safety is top priority in the quest for attaining true potential. Here, the state-of-the-art technology found in
the System of Active Stability (SAS), which earned high praise on the 7 Series, helps to reduce the potential for
accidents. Other innovative functions, such as the Operator Presence Sensing System (OPS) and optional Travel and
Load Handling Control are ready to assist in protecting the operator and the load. Toyota’s continuous efforts toward
safety provide you with a solid foundation for outstanding stability.

Active Control Rear Stabilizer OPT Active Steering Synchronizer OPT

Without SAS With SAS Without SAS With SAS
Conventional Rear Axle Provides excellent stability when turning

G Force
Turn
G Force

Turn
Frame Swing Lock
Cylinder
Lock

Rear Axle

An onboard computer monitors the movement of the forklift and locks the swing This function ensures that the position of the steering wheel unvaryingly
of the rear axle when necessary, such as during turns. corresponds with the position of the rear steer wheels.
Note: The Active Control Rear Stabilizer is not installed when the forklift is
originally equipped with optional dual front tires.

Active Mast Function Controller OPT

Provides excellent stability Active Mast Front Tilt Angle Control

when handling loads
Forward mast tilt angle is automatically
restricted when heavy loads are being handled System of Active Stability Operator Presence Sensing
Restricted
forward tilt angle at high mast heights.
Features and equipment may
vary depending on market.

Helps to prevent loads from spilling Active Mast Rear Tilt Speed Control
Slower Rear tilt speed is controlled in relation to lift
height. Mast tilt is slowed for better control
at high lift heights and allowed to operate at
regular speed when loads are closer to the
ground. Operator Presence Sensing System 3. Low-Speed Setting
Normal
This feature limits maximum speed to a preset level when the switch on the
Multifunction Display is pressed. This can be useful at locations such as customer
Tilt Lock OPS
Activated worksites that have different speed rules for outdoor and indoor operations.
Provides fast handling Automatic Fork Leveling Control 4. Maximum Speed Limitation
and easy operation The operator simply presses a button on the This feature enables to limit maximum speed to a preset level. This helps
tilt lever during tilting forward operation from This lamp illuminates and a operators maintain certain speed limits in the work area while freeing them from
the rear tilted position and it will automatically signal sounds to inform the
the need to control acceleration, and also reduces the need for forklift managers to
return the forks to a level position, ready for Lift operator that OPS is about
Lock monitor the speed of the forklifts.
to be activated.
the next operation.
A warning function informs Travel and Load Handling Control OPT
5. Automatic Idle-Up Device
LEVEL
Travel the operator when the 1. Lift-Height and Load-Sensing Vehicle Speed Control The idle revolution of the engine is automatically increased during lifting
Interrupt
direction selection lever has (Powershift models) operations so that loads will be slowly lifted up without depressing the accelerator.
not been returned to neutral. This feature limits the maximum speed if the operator attempts to travel while It provides easy and proper load handling operation.
This system uses a switch sensor built into the operator’s seat to detect the carrying loads at high lift heights, thereby reducing the likelihood of instability
presence of the operator. If the operator is not in the normal operating due to sudden deceleration. The following should be noted in regard to Travel and Load Handling Control.
position, travel power is interrupted and load handling operations are stopped On up grade, the set speed may not be reached due to engine output. Also on
to prevent unintentional movements. 2. Lift-Height and Load-Sensing Sudden Start Off Prevention Feature down grade, gravity may cause preset speed to be exceeded. Although maximum
Note: OPS does not operate the brakes. Always set the parking brake before (Powershift models) speed and sudden acceleration are reduced in relation to load height and weight,
leaving the forklift. This feature suppresses sudden acceleration of the vehicle to reduce the risk of this does not eliminate the possibility of tip-over. Toyota's advanced technology
Travel OPS is not available on manual transmission models. load spills in the event that the operator suddenly depresses the accelerator or helps reduce the potential of forklift instability. However, the operator is ultimately
operates the direction selection switch while carrying loads at high lift heights. responsible for safe operation.

7 8
 True Potential Through Outstanding Environmental Friendliness
The 8 Series is easy to get along with. It is specially designed
to provide the operator and all those working nearby with a
pleasant work environment. Low noise operation, low exhaust
emissions and low vibration all mean that the 8 Series will
hardly be noticed as it diligently enhances productivity at the
workplace. And the 8 Series demonstrates that Toyota is
continuing to make progress in eliminating harmful chemicals
from the components of its forklifts, making them even more
environmentally friendly.

3-Way Catalytic Converter System OPT

Air Cleaner Electric Air

Low-Noise Design Control Valve

Meet your silent partner. Thick-sealing under the floorboards and the use of sound- Fuel
absorbing and sound-proofing materials all work together to give the 8 Series low- Injection
Nozzle
noise operation.
ECU
Engine

Noise at Operator's Ear Noise at Operator's Ear

O2
90 dB(A) 1.5dB(A) 90 dB(A) Sensor 3-way Catalytic Converter
Reduction 85
80 78 79.5 80 Electronic control is used on the 4Y engine to regulate the fuel injection and
80
5dB(A) ignition systems. This is combined with the 3-Way Catalytic Converter System to
Reduction filter out carbon monoxide (CO), hydrocarbon (HC) and nitrogen oxide (NOx) gases.
70 70
8FG 7FG 8FD 7FD
4Y Gasoline models 1DZ-II Diesel models
CO Gas NOx HC Gases
50.0 g/kWh 30.0 g/kWh
23.3
32.6
25.0 57% 99%
Low-Vibration Design 13.9 Reduction 10.0
Reduction
Carefully designed engine and drive train mounts dramatically 0.25
0.0 0.0
reduce the amount of vibration felt at the floorboard and 8FG 7FG 8FG 7FG
steering wheel.

Steering Vibration

0.80 G 0.73
Diesel Particulate Filter DPF-II OPT

0.40 66% It uses an enhanced filtering system Ceramic Filter Heater

0.25 Reduction to provide excellent black smoke
0.00 particle elimination. The DPF-II
8FD 7FD provides the additional benefits of
Muffler
easier starting and longer filter life.
Diesel models
Nearly 100%
Floor Vibration Clean

0.80 G
90%
0.40 Reduction
0.25 Environmentally Friendly Design
0.03
0.00 The 8 Series is free of asbestos, mercury and cadmium. The amount of lead and
8FD 7FD hexavalent chromium has also been dramatically reduced in order to minimize the
Diesel models affect on the environment.

Features and equipment may

vary depending on market.

9 10
 True Potential Through Outstanding Reliability & Serviceability
Reliability is what Toyota forklifts have proven themselves to provide under harsh Serviceability can help boost the reliability of a forklift and extend its service life.
conditions the world over. This is because Toyota is always committed to boosting The 8 Series has been designed so that anyone can easily inspect it. If service is
reliability. The use of resin parts has been reduced as much as possible along with other needed, easy access can help to reduce downtime.
steps to enhance durability. The result is a forklift that will offer an extended life.

Cooling System
Ample cooling raises reliability by
preventing overheating. The size of
the opening in the counterweight
has been increased to optimize air
flow through the engine
compartment and power unit.

Radiator Cover
No tools are needed to remove the
Tilt Cylinder Boots
radiator cover. The fasteners can easily
Each boot covers the exposed portion of the rod be turned by hand to enable quick
for the tilt cylinder, protecting it and the oil seals. Engine Hood inspections or servicing.
The wide-opening engine hood provides easy access for
inspections or servicing.

Brake Fluid Hood Latch

Water-Resistant Connectors Simply lift up the cover on the panel to The easy-to-operate latch provides quick
check the brake fluid. access to the engine compartment.
Connectors for most electrical components are
highly water-resistant, increasing the reliability
of the electrical system.

Floorboard Scheduled-Maintenance Hour

A two-piece design makes the floorboard Warning Indicator (Multifunction Display OPT )
Long Life Tire OPT easier to lift and handle. Remove these When the set time for maintenance is
Wear resistant tires help reduce running costs two pieces for wide open access to the reached, this feature provides visible and
and provide extended life. engine and power train. audible notification.

11 12
 Development Meeting

From the Chief Engineer

“What are customers really looking for in a forklift?”
Noise Level Testing
In the development of the 8 Series, we took on the challenge of developing a forklift based on
50 cumulative years of technology with enthusiastic passion as our motivation. We returned to
the starting point and took a careful look at the forklift itself from every aspect.
The 8 Series stands ready to bring out the true potential in all owners and operators.

Electronic Component Testing

Incline Testing
System of Active Stability (SAS) and Operator to make the greatest contribution to customer
Presence Sensing (OPS) features. We have profitability.
been able to realize this functionality by
harmonizing the SAS technology with the Environmental factors are central to our
optional electronic fuel injection (EFI) system thinking. Customers have also expressed a
that has been employed in the present design. concern for the environment, a concern that we
Hisao Nagata share. We have addressed this by using a
Chief Engineer of the 8 Series, This field of ergonomics is inseparably linked multi-pronged approach. In the manufacturing
TOYOTA MATERIAL HANDLING GROUP
to the concept of work efficiency. The ability of process, we reduced and eliminated the use of
the operator to work in comfort is an extremely materials that are environmentally sensitive.
During the development of the 8 Series we important factor in dealing with the high speed We have also developed a forklift with top-class
combined our ongoing quality improvement of the present-day logistics business. By emissions performance. This will reduce the
activities with more than 4,500 customer paying close attention to all sizes, shapes and output of undesirable substances over the
surveys and this helped us to fully recognize layouts of the operator compartment, we have lifetime of the truck, while simultaneously
Features and equipment may
what the current forklift customer needs were, been able to realize significant improvements in creating a cleaner work environment. vary depending on market.
and what those needs would be in the future. visibility and operator operating space. Water Resistance Testing
Through a concerted approach to reducing While this new design represents an evolution
The results lead us to conclude that the best noise and vibration, we have created a forklift from the 7 Series, the development team began
method for satisfying customer needs was to: that has significantly reduced noise and by re-evaluating the designs from scratch.
“investigate the essence of what makes a good vibration levels, as well as minimizing operator They covered the smallest details – including
forklift by basing our design on the 7 Series fatigue. each screw used in the forklift’s construction –
and by further infusing Toyota’s strengths into to ensure the development of best-of-breed
The development and design of the 8 Series was done at the Toyota Takahama
that design. Cost of ownership is closely connected with the forklift units that truly satisfy customer needs.
issue of reliability. I believe we have created a series of forklifts Plant in Aichi, Japan. During the development stage, state-of-the-art technology
In continuing our evolution from the 7 Series, As forklifts are a capital good, breakdowns that that further enhance the reputation that Toyota was used to get a better understanding of operator movement during forklift
we aimed for advances in the areas of safety, can stop customer productivity are a worst has established over the years. operation. This data was carefully analyzed and used to enhance the design of the
ergonomics, cost of ownership and case scenario. By focusing on the areas of 8 Series. Then the 8 Series was exposed to test conditions far harsher than it will
environmental considerations. enhancing reliability, reducing downtime
through making maintenance easier to ever experience on the job. The result is a remarkable forklift series that will be
In the field of safety we have added a traveling perform, and extending maintenance periods, providing productivity for years and years to come.
control option in addition to the existing we have developed a forklifts series that is able Hisao Nagata
Data Sampling

13 14

Los datos en este folleto están determinados con base en nuestras condiciones de prueba estándar.
El rendimiento puede variar dependiendo de las especificaciones y condiciones actuales de los vehículos además de las condiciones del área de operación.
La disponibilidad y las especificaciones dependen de la región y están sujetas a cambios sin previo aviso.
Es posible que el color real del vehículo pueda variar con respecto al color observado en este folleto debido a la fotografía y a las condiciones de impresión. Algunas fotografías han sido editadas por computadora.
Consulte a su representante Toyota para más detalles.
Algunas fotografías pueden incluir equipo opcional.

Derechos reservados por Toyota Industries Corporation.