BWIM Manual
BWIM Manual
BWIM Manual
Module 1
ELECTRICAL PRINCIPLES
Lightning
You may know that everything is made up of tiny little things called atoms. Atoms are usually
joined together in little clumps called molecules. (You could fit trillions of them in the sharp end
of a pin!)
When some atoms and molecules get moved around, the little electrons on their outside get
rubbed off (or extra get rubbed on). When that happens, the molecules have an electrical
charge. They go around all charged up, wanting to discharge and get back to normal.
Well, it's a bit like that with clouds especially big, moist clouds that are moving quickly in the
atmosphere. They 'rub' against the air and get a massive electrical charge.
When they get close enough to another cloud with an 'opposite' charge they can share electrons
to restore the balance and get back to normal. There's a big flash as the electricity goes from one
cloud to another (or from one part of a cloud to another part of a cloud). That's called sheet
lightning.
If there isn't another cloud nearby with the right charge then electrons can come up from the
ground to give the cloud the right number of electrons again. At first a little trickle of electrons
goes from a point on the earth to the cloud. This happens a few times very quickly, in a fraction
of a second.
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When two objects that have opposite charges get near each other, the electrical field pulls them
together. What actually happens is that the negatively-charged (-) electrons are attracted to the
atoms in the other material that have an excess positive (+) charge. Things are much more stable
if all the atoms have an equal number of (+) and (-) charges.
Amber was processed into ornaments and combs and over the Amber street, an important trade
route; It came from the North to Greece, too. It was found that, when this stone was rubbed
with a woolen cloth, crackling sparks rustled in a mysterious ways and the comb attracted the
fine women hair and light objects such as feathers. A mysterious force seemed to be inherent in
the stone.
Electrons
This force seemed to be of divine origin and promised protection from evil spirits. Therefore,
amber came to be coveted very much and Greek of noble birth adorned themselves with it. They
called the stone electron. About 1600 A.D., the English Physicist Gilbert recalled this name and
this stone the mysterious force of electricity. He used the Greek word ελεκροη (electron) for
naming the force which he investigated. From this word was derived the concept of electricity,
the phenomenon acting in the entire physical world.
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Electricity
There are six sources of external energy which are capable of separating the negative
electron from the positive nucleus of an atom. These are the following:
1. By Friction
Static Electricity
2.
3. By Chemical Conversion
4. By Heat
5. By Light
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6. By Pressure
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Atomic Theory
All matter consists of minute particles called molecules which are themselves made up of still
minute particles known as atoms.
NEUTRON – inside the nucleus (a hard central core) which is electrically neutral
PROTON – inside the nucleus and carries a positive (+) charge
ELECTRON – it revolves around the relatively massive nucleus and carries a negative charge
Free Electrons
These are the electrons that orbit in the outermost shell of the atom that can easily be forced
out of orbits.
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In a normal atom:
Atomic Number = number of protons in the nucleus
Atomic Mass = number of protons + number of neutrons
Atomic Weight = mass of protons + mass of neutrons (mass of proton is 1.66 x 10-27 kg;
mass of electron = 9.1 x 10-31 kg; neutron is as heavy as the proton)
One Coulomb (1 C) = 6.242 x 1018 electrons
Charge of electron = -1.602 x 10-19 C
Charge of proton = +1.602 x 10-19 C
S 2nd 2 Electrons
P 2nd 6 Electrons
S 3rd 2 Electrons
P 3rd 6 Electrons
D 3rd 10 Electrons
S 4th 2 Electrons
P 4th 6 Electrons
D 4th 10 Electrons
F 4th 14 Electrons
`The centripetal force necessary to keep electrons rotating in elliptical orbits around the nucleus
is supplied by the force of attraction between their charges as given by Coulomb’s Law
Coulomb’s Law:
Q1 Q2
F = k -------------
S2
Where F is the force between two-electrically-charged bodies, Q1 and Q2 are the respective
electric charges, s is the distance between charged bodies and k is a numerical constant.
It is obvious that nearer the electron is to the nucleus; greater is the force with which it is bound
to. The electrons in the outermost orbit experience a very weak force of attraction.
It is found that in metals, the outermost electrons are very loosely attached to the atom. In fact,
they freely move from one atom to another and behave very much like the molecules of a gas in
a draught-free room. They wander about with random motion between atoms continuously
colliding with one another but not moving in any particular direction. These free-moving and
unattached electrons form what is known as electron gas (cloud).
When some external force is applied to these atoms, the outermost one electron get easily
detached from the parent atom and start drifting along and so give rise to a flow of electrons.
Magnetism
Magnets Charges
Magnetism can be made to cause an electric current to flow when a certain conductor or coil is
moved in such a way that it will cut the magnetic flux in the magnetic field, In turn that when
current is made to flow through a conductor, around this current carrying conductor is the
presence of magnetic flux creating field.
Current
The flow or drift of electrical charge (electron) past a point in an electric circuit in a given time.
The basic unit of measurement for electric current is ampere is equal to the flow of 6.24 x 10 18
electrons per second past a given point in a conductor. The symbol used for current in equations
or mathematical formulas is I, from the French word “Intensité du courant”.
The unit for current is named after Andre Marie Ampere, a French Physicist 1775-1836.
Voltage
The potential, force, push, or pressure that cause electric charge to move. Voltage is a term
commonly used to mean electromotive force (emf), electrical potential and potential difference.
Voltage is really a difference of electric potential between two points. “Voltage must always be
referenced between two points.”
Two symbols are used for voltage in mathematical formulas: E-usually represent a voltage supply
such as batteries or generator. V-usually represent a voltage drop across a circuit element. These
symbols may also be interchangeable.
The Basic unit of measurement for electrical potential, emf, or potential difference (Voltage) is the volt.
Electrical Parameter Symbol Unit of measurement
Voltage V or E Volts (V)
The unit for voltage is named after Alessandro Volta, an Italian physicist 1745-1827.
Resistance
The property of an electrical circuit (or a circuit element) that dissipates electrical energy into
heat energy, also, Resistance is that property of an electrical circuit that offers opposition to the
flow of electric current. The symbol used for resistance in mathematical formulas is R. the basic
unit of measurement for electrical measurement is the ohm. The symbol that is used for ohm is
the Greek letter Ω (omega)
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Laws of Resistance
The resistance (R) offered by a conductor depends on the following factors
1. it varies directly as its length
2. it varies inversely as the cross-sectional area varies
3. it depends on the nature of material
4. it also depends on the temperature of the conductor
Ohm’s Law
The current flowing in a circuit is directly proportional to the applied potential (voltage or emf.)
and inversely proportional to the resistance total of the circuit.
V
I R
Where:
V = Applied Potential (voltage or emf), volts
I = Current of the Circuit, Amperes
R = Resistance of the Circuits, Ohms
Series Circuit
A circuit is said to be connected in series if the components are connected end to end that the
current flowing through each components is one and the same, and that if one component
becomes open or would give way, current of the circuit becomes Zero. Moreover the more
component you add and connect in series with one another current will drop because resistance
tends to go up. Since the same current is flowing in each resistance and the resistance of each
resistor or load varies, the amount of voltage drop in each load may also differ, that is, the
greater the resistance, the greater is the voltage drop across that particular component.
Summarizing, we have the following relationships considering the given circuit below:
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Parallel Circuit
This is the exact opposite of the series circuit. A circuit is said to be in parallel if the components
have the same voltage drop across each and that the loss or giving way of one component, the
remaining components still function effectively without any circuit interruption. In addition to
this, if we add more loads or resistances connected in parallel, current drawn from the supply
goes up because the equivalent total resistance goes up. On the other hand, the lesser are the
loads connected in parallel, the lesser will be the current drawn from the supply, summarizing,
we have the following relationships considering the given circuit below:
Electrical Power
Defined as the rate of doing work, force multiplied by distance and their product divided by the
time.
Force x Distance
Mechanical Power = ------------------------
Time
When voltage causes electron to move, work is done. The rate of work of moving electrons through a
conductor is called the electric Power. The power formula states that the power assumed in a resistor is
determined by the voltage across it multiplied by the current through it.
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P=VxI
Other power formula derived from ohm’s law is given
V2
P = I2R P = -----
R
Where:
P = electrical power in watts
I = current in amperes
V = voltage in volts
Electrical energy
Energy or work is done whenever power is used at a definite time. Energy dispatched is dependent on the
amount of power applied as well as the time consumed performing a certain task.
Energy = Power x Time
The unit for energy is watt-sec or watt-hour.
Since our electricity consumption per month usually reaches several thousand watt-hours, utility
companies use Kilowatt-hour (kwh) as a common unit of measurement. A utility company like
Meralco uses a Kilowatt-hour meter to measure our electrical energy consumption
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Efficiency
An electrical motor converts electrical energy into mechanical energy. In this process it
“generates “heat. From this fact we can conclude that only a part of the electrical energy input is
converted into the mechanical energy output.
Every machine which converts energy consumes more energy than the useful energy it produces
this due to energy losses.
Losses in an electric motor consist of mechanical losses (bearing friction and air resistance) and
electrical losses (copper windings and in the iron core).
Win = Wout + W1 Pin = Pout + P1
Among other things, the power rating the rated voltage and the motor current are specified on
the nameplate of the motor.
Nameplate of a motor
MOTOR 58603
TYPE – GM4382
220 V 12.5 A
2.2 Kw 60 Hz
1500 RPM
The power rating here implies Pout = 2.2 kW. The motor takes up 12.5 A at 220V (at the
maximum output of 2.2 kW). Its power consumption is therefore
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Pin = V x I
= 220V x 12.5 A
= 2750 W
Efficiency (η) - ratio of the power output over the power input
Pout Pout
η = -------- or % η = -------- x 100%
Pin Pin
2200 W 2200 W
η = ------------ or % η = ------------ x 100%
2750 W 2750 W
η = 0.8 %η = 80%
Module 2
ELECTRICAL SAFETY
Introduction
1. Be alert.
2. Be cautious
3. Know your job
4. Develop safety habits.
Our discussion in this chapter will focus on the job relating to such areas as general
housekeeping, personal protection and the safe use and care of tools and equipment.
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2. Electrocution
3. Burns
4. Fires
5. Explosions
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1. Safe guarding
4. Electrical Grounding
Examples:
1. Removal of an isolating circuit element such as a fuse
2. Blocking of a controlling switch
3. Opening of an extra disconnecting device
e. Review assessment and revise if necessary - New processes or procedures introduced into
the workplace can lead to possible new hazards and significant changes in workplace
activities need to be included in the assessment. In any case, a review of all assessments
should be carried out at periodic intervals to keep them up to date with current practice.
2. Determine what can be done to remove the identified hazards and do it.
3. Should hazards remain, develop a safe system of work
4. In cases of extreme hazard, formalize these systems of work into procedures.
5. Include in the procedures where necessary the use of permits to work coupled with physical
lock-off systems.
6. Monitor the observance of all parts of the procedure.
7. Feed-back any information on weaknesses or failures in the system.
8. Rectify these by modifying the system.
9. Keep monitoring.
Electrical Shock
A person receives an electrical shock whenever any part of the body becomes part of an
electrical circuit. In such cases, the body is subject to injury in two ways: From nervous shock,
which if great enough, will cause stoppage of the heart or lungs or both, and from the heating
effect of current, which may cause severe burns chiefly where the current enters the body. For
any given voltage the injury depends on the amount of current flow, and the current flow will
depend on the voltage of the circuit contacted and the resistance of the circuits of which he
victim’s body is part. Offhand it would seem that a circuit of 10,000 V would be more deadly
than one of 120V. This is not so, as the amount of current and the resistance of the body are the
criteria for determining the degree of shock.
A mild sensation of shock can be realized with as little as 0.01A to 0.1A. The victim may
experience pain, inability to let go, muscular paralysis, and difficult to extreme breathing. A
current flow of between 0.1A to 0.2A can be fatal. As an example, the amount of current needed
to light an ordinary 50W 220V light bulb can cause death.
If shock occurs, quick and correct first aid should be applied to reduce injuries and save lives.
Turn off the power as soon as possible. If unable to do so, then separate the victim from the
source with anything that is non-conductor such as dry wood, rag or a rope, a blanket, or even a
piece of clothing. This may take considerable force as muscles have a tendency to “freeze”.
If the victim has stopped breathing, start mouth to mouth resuscitation immediately as a
short delay can be the difference between life and death.
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Communities, local fire departments, and even the Red Cross offer first aid and
cardiopulmonary resuscitation classes, and it is advisable to attend one or more of these
seminars so you will be knowledgeable in these areas that someday may save a life or
prevent serious injury to a fellow worker or your family.
Headgear is usually mandatory at all constructions sites. Hard hats have protected many
workers form serious injury. Plastic hard hats are much safer than the metal type for the
electrical worker who is working around energized circuits as they are non conductive.
Wear goggles. You can get used to goggles but not to a glass eye. Safety glasses, face
shields, or goggles should be worn at all times whenever a job is being performed that may
cause chips to fly, such as threading pipe on a power threading machine, drilling on a drill press
or overhead with a portable drill, and grinding. Colored glasses should be worn when there is the
possibility of flashes such as arcing from welding.
Eye protection also protects from caustic splashes. When working around caustic
material, eye wash facilities with clean clear water should be provided, and if splashed, the eye
should be flushed immediately. The same treatment should be applied if the caustic material is
exposed to the skin.
Short Circuit
The term short circuit is used when a circuit path is shorter than normal. A short will
occur when a hot and a grounded neutral make accidental contact before they energize a
device.
Ground Fault
The term Ground Fault is different from short circuit. It may take place when two
different phases make contact either due to insulation breakdown or some metallic object
shorting the two phases. The ground can be the conduit that a conductor is pulled in, the armor
of type AC armored cable, or the equipment ground within nonmetallic sheathed cable. A
ground fault can also occur when a poorly spliced connection touches an outlet box.
When conductors are pulled through conduit, care must be taken with them so that the
insulation is not damaged.
Overcurrent Protective Devices are devices that open the wire from the load side when
the current in the wire reaches a predetermined number or amperes. It can be considered the
safety value of the electrical circuits.
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Short circuits are current ranging from tens to thousands of times nominal currents.
Unlike overloads, short circuits currents reach their peak damage potential almost
instantaneously. If not interrupted, short circuits can result in fire, extensive equipment damage,
or personal injury.
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Fuse
Basically a short length of metal ribbon made of an alloy with low melting point, and of a
size that will blow up when excessive currents flow through it.
Cartridge-type fuses
The cartridge-type fuses are the ferrule type and the knife blade
type. Cartridge-type fuses may be of the nonrenewable type, where the
complete fuse must be changed each time it opens, or the renewable
type, where only the fuse link must be changed. The renewable type is
cost efficient in the long run.
To check a cartridge-type fuse, make sure the fuse is de-energized, and use an ohmmeter
or continuity tester. If an ohmmeter is used, set the meter to the ohms scale, and if a reading is
observed by touching the two ends of the fuse, is still closed. If no reading is evident, then the
fuse is open. The same procedure can be followed with a continuity tester.
Circuit breakers
Each circuit breaker must be marked with an “off” visible on the handle. If the circuit
breaker is placed in the panel vertically, the off position must be when the circuit breaker
handled is down.
The basic difference between a circuit breaker and a switch is that the switch will not
open on short circuits or overloads. The ampacity of a circuit breaker must be visible if the
breaker is 100A or less and 600V or less. The ampacity rating must be molded, stamped, or
etched into the handle.
Manufacturers make their circuit breaker to correspond with their panels. Some
manufactured breakers are interchangeable. They come in variety of sizes and amperage.
There are basically three types of circuit breakers. There are Thermal Magnetic, and
Magnetic Circuit breakers.
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The Thermal Magnetic breaker operates due to heat and magnetism. A circuit breaker is
calibrated to open at its rated current. If the amperage is high, then heat is created in the circuit,
resulting in the thermal unit opening the circuit breaker. The thermal part of the part of the
breaker has a Bimetallic Strip within its molded case. The bimetal strip will expand and lengthen
as more heat is generated due to higher current. The two strips will expand but not at the sane
rate. The bimetallic strip bends more and more as the temperature increases, and it is calibrated
to open a set of contacts at a certain temperature rating. The Thermal Magnetic breaker also has
a magnet plate element. If an overload or short circuit occurs in this type of circuit breaker, a
magnetic action takes over and gives an immediate opening action to the circuit breaker. The
Thermal Magnetic breaker provides for two actions within the circuit breaker. One is the ability
of the breaker to provide momentary overloads such as the initial surge of high currents in
lighting loads but still provide instant tripping action on short circuits.
The Magnetic Type Circuit Breaker responds to current only. The operation of a magnetic-
type circuit breaker is accomplished by current passing through an electromagnet when an
overload occurs. The Electromagnet attracts an armature and releases a mechanism which trips
the circuit breaker.
A circuit breaker is a device designed to open and close by non-automatic means, and to
open the circuit automatically on a predetermined overload of current with injury to itself when
properly applied within its rating.
Grounding
Grounding Path
• Neutral is a circuit conductor that carries current in normal operation, which is connected
to earth (or ground) generally at the service panel with the main disconnecting switch or
breaker.
• Neutral wires are usually connected together at a neutral bus (bar) within panelboards or
switchboards, and are "bonded" to Earth Ground at either the electrical service entrance,
or at transformers within the system
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In the GFCI, current passes through both the hot and neutral
wires that pass through a differential current transformer that monitors the current. If the hot
and neutral are perfectly balanced, the circuit will operate normally. If stray currents start going
to ground (as small as 0.015 A), the current transformer will sense the difference, its solid-state
circuit will activate the ground trip solenoid, and the breaker will open. The ground will have to
be cleared before the GFCI will operate properly.
The GFCI will trip in a fraction of a second at currents (a few mA) well below those that
are considered dangerous. Note that a GFCI is NOT a substitute for a fuse or circuit breaker as
these devices are still required to protect equipment and property from overloads or short
circuits that can result in fire or other damage.
GFCIs can be installed in place of ordinary outlets in which case they protect that outlet
as well as any downstream from it. There are also GFCIs that install in the main service panel.
Ground fault circuit interrupters (GFCI) can be life-saving devices. New houses being
constructed must have GFCI’s for the bathroom, garage, outdoor outlets, and swimming pool or
hot tub. It’s also wise to use them wherever there might be both water and electricity, which
includes the kitchen and laundry room.
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GFCI Types
Electric shock is one of the most important hazards that can occur
with defective electric tools or the improper use. The National
Electric Code requires the use of ground fault circuit
interrupters at all construction sites. As an added precaution
the following safety rules should be observed when using
electric power tools.
1. Be familiar with the tool you are using and use it for its intended purpose only. If you don’t
know how to use it properly, then read the instruction or ask for direction. “There is no such
thing as a dumb question, only a dumb mistake”.
2. Be sure the tools are properly grounded or double-insulated. If the tool is double-insulated,
it should be clearly marked. If the tool has a three-prong plug, then it should be plugged to a
three prong outlet.
3. Do not use power tools in damp, wet locations or in an area that has an explosive
atmosphere.
4. Secure your work. Never hold the work freely in one hand when using a saw or drill.
5. Keep observers, especially children, away from the work area.
6. Do not force a tool to do a job it was not intended or designed to do.
7. When using extension cords with portable tools, be sure to select one that is the correct
American Wire Gauge (AWG) size for the job. The length of the cord and the load of the tool
will determine this.
8. Inspect all tools for frayed cords, faulty switches, and repair broken parts before using.
9. Be sure to disconnect tools when servicing, changing accessories, adjusting, or storing.
10. Do not over reach when using a portable electric tool. Keep the proper footing and balance
at all times.
11. When transporting, do not carry a plugged-in tool with your finger on the trigger switch as
this may cause accidental starting.
12. With drill press and portable electric drills, do not leave the chuck key in the chuck.
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Electrical Connections
Switchboard Practices
1. Operate manually controlled switches and disconnect
with one hand in a single, definite, follow-through
motion. Hesitating at the point of contact will cause
arcing if the circuit is “live” and complete.
2. Always open circuit breakers or other switches
designed for operating under load before opening
manually controlled switches or disconnects.
Conversely always close a circuit with a circuit
breaker, if available, rather than with manually
operated switches.
3. Replace fuses with the same capacity elements as
those which were blown. Continual blowing of fuses
indicates a circuit or load defect rather than a faulty
fuse.
4. Pull fuses with a fuse puller-never with your bare hands.
5. Never bridge or shunt a fuse with a non-fusible material. This would remove all
protection from the circuit and defeat the very purpose of a fuse.
6. Be alert for possibilities of the feedback from an energized circuit into a circuit thought
to be “dead”.
7. Turn your head to one side during a switching operation to avoid the possibility of
flashed eyes.
8. be certain that you know what is being operated or controlled by the switch you are
about to operate. After a switch is opened or closed, there is no immediate stopping of
the sequence began.
Instrument Practices
1. Make instrument connections tight, secure and electrically sound. A loose connection
may burn, arc, or even explode if the current is high enough.
2. Always close the shunt or shorting switch on a current transformer when making any
change in the burden or load. An open-circuited secondary of a current transformer is a
source of dangerously high voltage.
3. Never attempt to make changes in instrument circuits while they are energized.
4. Arrange your instruments in a neat, craftsman like manner. This facilitates circuit
changes, tracing, and offers more working space.
5. Stand on insulated materials when operating an instrument table.
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Rotating Machineries
1. Make all connections tight, secure and electrically
sound.
2. Check lubricating system to all bearing before
starting machinery.
3. Before starting test, securely ground all
machinery frames, cases etc.
4. Never pass through, sit on, or lean against belts,
whether they are moving or not. All unguarded
belts must be blocked off.
5. Be especially sure field connections to DC motors are tight and secure. An open shunt
field on a shunt motor will cause it to run away and possibly explode.
6. Always connect a field discharge resistor across the shunt field of a DC motor to
dissipate the high field induced voltage and prevent serious arcing.
7. Series motor must always have a mechanical load. If they are run unloaded they may
run away and explode. Never belt a load to a series motor for this reason: Always use a
positive mechanical coupling.
Extension ladders
1. Extension ladders should always be equipped with no
slip safety shoes. The purpose of the safety shoes is to
keep the ladder from slipping while the electrician is
working.
a. No ladder is safe unless it is the proper ladder for the proper job.
b. A ladder is not safe if its rails are defective.
c. A ladder is not safe unless workers use it properly.
6. Extension ladders can be used for height up to 44 ft. After that height, scaffolding should
be used.
7. When climbing ladders, always face the rungs and grasp the railing or rungs as you move
and down.
9. The worker must be extra careful when carrying ladders through aisles or doorway or
around corners.
10. Always keep the end ahead of you raised high enough to clear a person’s head when
approaching a blind corner.
11. When turning around with the ladder, make sure the ends of the ladder clear all objects
and persons.
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Scaffolding
When working from a scaffold, be it a motorized or a push type, there are some rules
that should be followed.
It should be taken into consideration that the physical capabilities of people differ and
that each person should be judged of the amount he or she can safely handle.
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When lifting objects within the limits of your physical capabilities, you should observe the
following words.
2. Bend the knees, keeping the back as nearly straight and upright as possible.
4. Carry objects as close to you as possible and do not carry bulky objects in such a way that they
block your vision. Be sure you can see where you are going.
5. Determine the weight and size of the object with regard to the type of pathway which you will
be transporting the objects. The more uneven or obstructed the path, the smaller the object
that should be carried.
6. Whenever it becomes necessary to move or lift object that is beyond your limits, obtain
assistance from a co-worker or use some mechanical means. A block and tackle or lever will
multiply a person’s strength many times.
7. Under conditions where two or more workers are employed, it is essential that teamwork be
practiced for safety. The team has to perform each function in unison to prevent injury to one
another. One member of the team should act as the director of the operation and of each
action because if each has his or her own ideas, one may suddenly let go, injuring the other.
8. Advance preparation should be made for releasing and setting down of large objects in order
to prevent smashed fingers or toes. Whenever the floor area is such that the some type of
rollers may be used, they should be used for moving heavy objects in preference to lifting.
9. Long pieces of materials should be handled by two people whenever possible to prevent injury
to others. Whenever it is necessary to carry long material alone such as a pipe, it should be
carried with the front of end up. Do not carry items up and down ladders as both hands
should be used for climbing. Use ropes or hoists to transfer materials to a higher or lower
elevation.
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Housekeeping
There is a great deal of time lost on the job every year due to
trips and falls caused by poor housekeeping habits. A good job is a neat
and clean job. Keep areas picked up of all loose pieces of pipe, wire and
other material that may cause a fellow worker to trip or fall. Spills or
drippings of any liquids or grease should be cleaned up immediately as
they contribute to accidents and possible fire danger. Rags containing
oils, gasoline, paint, solvents, and combustibles should be put in
covered metal containers; otherwise fires can result from the
spontaneous combustion.
Bend or remove protruding nails, sharp objects, etc., and do not allow materials to
protrude so as to create additional hazards. Pipe should be laid down rather than leaned against
a structure as it may have a tendency to fall over and hit somebody.
Module 3
Introduction:
Just like a doctor with his stethoscope, an electrician uses electrical measuring
instruments to determine if the circuit is working properly or not. In case of a fault, it also gives
the person the ability to point where the exact location of the fault is. Measuring instruments
give us the ability to periodically record electrical parameters for monitoring and maintenance
purposes.
A VOM is an instrument that can measure voltage current, and resistance plus other
additional functions. The method of changing the measurement is shown through a selector
switch.
Set always the selector switch as to the right parameter to be measured and observe
carefully the precaution discussed for Ammeter, Voltmeter, and Ohmmeter.
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Ammeter
An ammeter is an instrument that measures electrical current.
Types of Ammeter
1. DC Ammeter - it measures direct currents.
2. AC Ammeter - it measures alternating currents.
Connection of Ammeter
- An ammeter should always be connected in series with the load.
- In using a DC ammeter, the positive terminal of the ammeter must always be connected to the
positive terminal of the supply
Voltmeter
A voltmeter is an instrument that measures voltages.
Types of Voltmeter
1. DC voltmeter –it measures DC voltage
2. AC voltmeter –it measures DC voltage
Connection of voltmeter
- A voltmeter is always connected across the load or parallel with the load.
- In using a dc voltmeter, the positive terminal of the voltmeter must always be connected to the
positive terminal of the supply
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Ohmmeter
An ohmmeter is an instrument that measures resistances. It is also used for checking the
continuity of electrical circuits and devices etc.
When the measuring or testing with an ohmmeter, make sure that the device to be
tested is free from any voltage source.
Important: the tester must light just as strongly in the ground test as it does when you
insert both probes in the slots. If it doesn’t, the receptacle is not properly grounded.
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Continuity Tester
A continuity tester is used to check that a circuit is complete or
continuous without having to turn on the house current. If the circuit is
complete, the small battery in the tester will light up the bulb. If the
circuit has been interrupted, the bulb will not light. Because it has its
own power system, this device must never be used where electrical
current is flowing. Use the continuity tester to check out any of the
following problems:
Since you can’t see when a fuse is blown, you must use a
continuity tester. Check it by putting the probe on one end and the
alligator clip on the other end. If the cartridge is good the bulb will
light.
2. Three-way switch
A three way switch is used to control light from two
different points, has three terminal screws. To test this switch,
put one terminal of the test light on the terminal screw
marked “common” (it may be unmarked but of different
color). Hold the probe against one terminal screw on the
other side and flip the switch. The test light should go on and
off in the opposite sequence.
3. Four-way switch
A four-way switch, which is rare in most homes, is used in a circuit between two three-
way switches and controls power to either of them. To test this switch, put one terminal of the
test light to any one of the four terminal screws. Then touch the probe to the others in
succession. The test bulb should light on only one of them.
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Clamp Meter
A clamp meter is a handy ammeter that can measure AC current only without making any
disconnection to the circuit.
Wattmeter
A watt meter is an instrument that measures electrical power. The internal circuits of a
watt-meter consist to two coils. The first coil called “Potential Coil” which is to be connected in
parallel with the load while the second one is the “Current Coil” which is to be connected in
series with the load. The potential coil works like a voltmeter while the current coil works like an
ammeter. The product of the current in the current coil and the voltage in the potential coil is
the reading indicated by the watt meter.
A very high current can be measured with low range ammeter equipped with ICT. The ICT
consist only a secondary coil looped to form a round hole. The primary is actually the cable wire
of high tension line inserted through the hole of ICT.
ICT Ratio
The ratio of the secondary turn to the primary turn is called the ICT ratio. It is also the
ratio as to how much current in the primary can be reduced in the secondary. Thus if the reading
of ammeter is 2 and the ICT ratio is set at 10, then the current in the primary is
IPT Ratio
The ratio of the voltage in the primary to that of the secondary is the IPT ratio. Thus if the
voltmeter reading is 120V, and the IPT ratio is 115, the voltage between the high tension cable
is:
Voltage in the primary = voltmeter reading x IPT ratio
= 120V x 115
= 13,800V or 13.8 kV
Kilowatt-Hour Meter
1. Stand directly in front of your meter. Starting with the rightmost dial, write down the lower
number, which the hand or pointer on the dial has just passed.
2. In the same right to left order, write down the number you read from the other dials. Note
that adjacent dials move in opposite directions.
3. Subtract the meter reading shown on your last bill from this reading and you get the number
of kilowatt-hours used since the last billing date.
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Read it as "6" if the hand on the next dial has not passed 0 or the
dial is pointing to a high number like 8.
Applications
1. Test the strength of insulation of wires and cables.
2. Measures the insulation resistance of wire.
3. Measure the insulation resistances between wires to ground.
Module 4
SWITCHES
At the end of the topic the student should be able to:
1. Connect switches observing proper ratings.
2. Install switches controlling from a number of locations.
3. Identify 3-way and 4-way switch terminals.
4. Learn the purpose and operation of different kinds of switches.
5. Be able to understand electrical plan layouts and make the equivalent schematic
diagrams and raceway layouts.
Introduction:
One of the most important advantages of electrical power is the fact that it can be controlled so
easily and conveniently. The switch is one of the devices that are responsible for a great deal of
convenience. Because of its importance in the control of electrical energy and the extent of its
use, the electrician should be familiar with the different types and design of switches the circuits
in which they are used.
A switch designed to operate either with alternating or direct current is an AC-DC switch. In
addition to voltage and ampere ratings, the AC-DC switch may also be “T-rated” which simply
means that the switch can only control a specific voltage and amperage. This rating is needed
because the initial flow of current in other loads is 8-10 times its normal current. An AC-DC
switch with a rating of 10 A, 125 V “T”, 5 A, 250 V indicates that the switch can be used to
control loads of 10 A in 125 V circuits or a current 5 A in 250V circuits.
Design referring to the enclosure or type of operation, are numerous. The type of operation can
be snap or toggle type, rocker, key operated, rotary, or push button. This operation may also be
maintained or be of momentary contact.
When selecting switches, a factor to be considered is the grade of the switch. Commonly used
terms are residential grade, intermediate grade, and specification grade. Specification grade, for
example, simply means that it is the highest-quality switch produced by the manufacturer.
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When discussing switches to control loads, the first type of load to come to mind probably is the
lighting load. Although switching can be used to control motors, receptacles, or any other types
of loads, the following switching circuits will be confined to lighting loads.
It is much better if the switch has an Underwriters Laboratories (UL) testing and approval for
safety standards. A switch without the UL Marking may be cheaper but may also be of lesser
quality.
Switches should not be used for amperage higher than that what is indicated on them. Most
lighting circuits use #14AWG wire, which has a maximum ampacity of 15 amps. If this is the case
in your house, then use a switch marked, “15 amps-220 volts”. You should still confirm that your
local codes permit this.
Single-pole switching circuits are used extensively where one or more lights are to be controlled
from only one location.
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Double-pole switches are devices which incorporate two single-pole switches in one housing to
operate simultaneously. They are used when two conductors of a circuit, or two separate
circuits, need to be broken.
The convenience of a lighting control can be made greater by providing a switch from
more than one location for a light or group of lights. When it is desired to control circuits from
two locations, a three-way switch is used at each location. An example of such a system is in a
hallway where the lights in the hall upstairs can be switched on and off from a switch
downstairs. Other examples are a room which has two doorways, with a light switch at each
door, or a bedroom, with a main light switch and another switch within reach of the bed. A
three-way switch is basically a single pole, double throw switch.
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In many structures with multiple stairway landings, several entrances to rooms, etc., the
need for multiple switching at all locations arises. The four-way switch can be considered as a
type of double-pole double throw switch and also as a reversing switch. Four-ways switches are
installed in series with the traveler conductors of the three-way switches. Any number of four-
switches may be installed depending on the number control locations. But there will be a three-
way at each end of the circuit.
Dimmer Switch
This switch, used to change the intensity of light, has a rheostat built into it that reduces
the flow of current to the light. It also allows you to create different lighting effects.
Dimmer switches are normally used to control overhead incandescent lights. Standard
dimmer switches cannot be used on fluorescent lights, but special ones are available.
Dimmer switches are available in single-pole and three-way switches. When used in a
three-way switch, only one of the two switches will dim the light.
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Lighted-handle switch
If you have a room where you are constantly groping for the switch in the dark, this is the
replacement you need. A miniature neon bulb keeps the toggle glowing in the dark. The bulb
uses virtually no electricity.
Time-clock Switch
This switch will turn the lights on and off for you at preset times. In addition to the clock
mechanism, this switch has a push button for turning lights on and off manually.
To keep small children from turning on power tools in your shop, consider
using the locking switch. Rather than a handled, it has a key you insert in
the switch to turn it on or off. Wire this switch into a circuit that has outlets
for your tools, and when you lock it off, no one can turn on a tool.
2. Push-in terminals - To connect this type of terminal, simply strip off about ¾ inch of wire
(this is usually shown on the strip gauge on the back side of the switch or receptacle),
then push the wire into the opening. A spring holds the wire in place and makes contact.
If you must remove the wire for any reason, push a flat screwdriver tip into the slot just
above the wire hole to release the spring. Push-in terminals should not be used with
aluminum wire. They are generally acceptable for copper-clad aluminum wire, but check
your local codes first.
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Replacing a Switch
Switches normally last for a year for they can wear out. Even if they don’t, you may want
to replace them with something more modern. The switches you are most likely to find in your
house are single-pole, three-way, and possibly four-way switches. Before you change a switch
because you think it is malfunctioning, check to be sure that it is.
If a light fails to go on when you flip the switch, the first thing to check is that the bulb is
still good. If it is, check that the fuse or breaker on that circuit is still working properly. If both
these tests are positive, check out the switch.
1. Cut the power on that circuit by removing the fuse or turning the breaker switch off. Next
remove the wall plate over the switch. Before touching the switch, use your voltage
tester to make sure no power is coming to it.
2. If the circuit is dead, remove switch from the circuit. Use the continuity tester to check if
the switch is malfunctioning.
Switching Exercises
Objective:
Legend:
Symbol Description
Circuit homerun. N represents the circuit
number.
Receptacle with exhaust fan connected
Conduit
Lamp
Wires connected
Required:
Exercise #1
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Exercise #2
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Exercise #3
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Exercise #4
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Exercise #5
Exercise #6
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Exercise #7
Exercise #7 (Continued)
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Exercise #8
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Exercise #9
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Exercise #9 (continued)
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Exercise #10
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Module 5
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Objective
(a) Safe use of electricity. This code has the primary objective of establishing basic materials
quality and electrical work standards for the safe of electricity for light, heat, power,
communications, signaling and for other purposes.
(b) Adequacy. Strict compliance with the provisions of this Code will ensure safety in electrical
installation and construction, but not necessary efficient, convenient, or adequate for good
service or future expansion of electrical use.
Scope
This Code covers electric conductors including optical fiber cable and equipment installed
within or on, to or from:
(a) Public and private buildings
(b) Electric generating plants.
(c) Industrial plants.
(d) Transformer stations.
(e) Permanent and temporary substation, etc.
(f) Airfield
(g) Railway switchyards.
(h) Yards, carnival, parking and other lots.
(i) Quarries and mines
(j) Watercraft.
(k) Dockyards.
(l) Trailers.
(m)Mobile homes and recreational vehicles.
(n) Other premises requiring electrical installations except aircraft, motor vehicles and
railway rolling stocks.
(o) Offshore facilities.
Authority
(a) This code has been approved and adopted by the Board of Electrical Engineering,
Professional Regulation Commission.
(b) By a virtue of authority vested in the Board under RA 184, it hereby directs strict
adherence to the provisions of this code.
(c) Where deviations from these provisions are necessary, such deviations shall not be
made, except with written permission from the code enforcing Authority applicable only to
the particular job for which such permission was granted.
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Enforcement
(a) This code is intended for mandatory application by government bodies exercising legal
jurisdiction over electrical installation.
(b) These government bodies will have the responsibility of implementing the provisions of this
Code in deciding on the approval of equipment and materials and for granting the special
permission contemplated in this Code, where it is assured that equivalent objectives can be
achieved by establishing and maintaining effective safety.
Interpretation
(a) The Board of Electrical Engineering shall render the final decision in the interpretation of
any portion of the Philippine Electrical Code Part 1, in case of a controversy.
It is the intent of this Code that factory installed internal wiring or the construction of
equipment need not to be inspected at the time of installations of the equipment, except to
detect alterations or damage, if the equipment has been listed by a qualified electrical testing
laboratory which is recognized as having the facilities described above and which requires
suitability for installation in accordance with this code.
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Raceway Materials
Wet Locations
All supports, bolts, straps, screws, etc. shall be of corrosion-resistant
materials or protected against corrosion by corrosion-resistant materials.
Size
Minimum - Conduit smaller than 15 mm electrical trade size shall not be used.
Maximum - Conduit larger than 100 mm electrical trade size shall not be used.
Number of Conductors in Conduit - The number of conductors in a single conduit shall not
exceed that permitted by the percentage fill specified using the conduit
dimensions.
Reaming and Threading - All cut ends of conduit shall be reamed or otherwise finished to
remove rough edges. Where conduit is threaded in the field, an electrical conduit
thread cutting die with a taper shall be used.
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Bends (How Made) - Bends of intermediate metal conduit shall be so made that the
conduit shall not be injured, and the internal diameter of the conduit shall not
be effectively reduced. The radius of the curve of the inner edge of any field
bend shall not be less than indicated.
Exception
For field bends for conductors without lead sheath and made with a single
operation (one shot) bending machine designed fir the purpose, the
minimum radius shall not be less than that indicated.
Bends (No. in One Run) - A run of conduit between outlet, between fitting and fitting, or
between outlet and fitting, shall not contain more than the equivalent of 4
quarter bends (360) (degrees, total), including those bends located immediately
at the outlet or fitting.
Exception:
1. If the up with threaded coupling, it shall be permissible to supports
straight runs of intermediate metal conduit in accordance provided
such supports prevent transmission of stresses to termination where
conduit is deflected between supports.
2. The distance between supports may be increased 6000 mm for
exposed vertical risers from machine tools and the like, provided the
conduit is made up with threaded couplings firmly supported at the
top and bottom of the riser, and no other means of intermediate
support is readily available.
Splices & Taps - Splices and taps shall be made only in junction box, outlet boxes or
conduit bodies.
Construction Specifications
1. Standard lengths - Intermediate metal conduit as shipped shall be in
standard lengths of 3000mm including coupling, one coupling to be
furnished with each length. For specific application or use, it shall be
permissible to ship length shorter or longer than 3000mm, with
without couplings.
2. Corrosion-Resistant Materials - Nonferrous conduit of corrosion-
resistant material shall have suitable markings.
Marking. Each length shall be clearly and durably identified every 760mm intervals
with the letters IMC. Each length shall be marked as required in the first
sentence.
Cinder Fill - Conduit shall not be used in or under cinder fill where subject to permanent
moisture.
Exception:
1. Where of corrosion-resistant material suitable for the purpose.
2. Where protected on all sides by a layer of non-cinder concrete at least 50mm
thick
Wet Location - All supports, bolts, screws, etc., shall be corrosion by corrosion-resistant
materials.
Minimum Size - Conduit Smaller than 15 mm electrical trade size shall not be used.
Exceptions:
1. For under plaster extensions as permitted
2. For enclosing lead of motors as permitted
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Bushings - Where a conduit enters a box or other fitting, a bushing shall be provide to
protect wire from abrasion unless the design of the box or fitting is such as to afford
equivalent protection.
Bends (How Made) – Bends or rigid metal conduit shall be so made that the conduit will
not be injured, and that the internal diameter of the conduit will not be effectively
reduced. The radius of the curve of the inner edge of any field bend shall not be less
than shown.
Exception:
For field bends for conductors without lead sheath and made with a single
operation (one shot) bending machine designed for the purpose, the minimum
radius shall not be less than indicated.
Bends (No. in One Run) - A run of conduit between outlet and outlet, fitting and fitting, or
outlet and fitting shall not contain more than the equivalent or for quarter bends
(360 degrees, total), including those bends located immediately at the outlet of
fitting.
Supports- Rigid metal conduit shall be installed as a complete system as provided and
shall securely fastened in place. Conduit shall be firmly fastened within 900mm of
each outlet box, cabinet, or fitting. Conduit shall support at least every 3000mm.
Exception:
1. If made up with threaded couplings, it shall be permissible to support straight
runs of rigid metal conduit in accordance provided such supports prevent
transmission of stresses to termination where conduit is deflected between
supports.
2. The distance between supports may be increased to 6000mm for exposed
vertical risers from machine tools and like, provided the conduit is made up
with threaded couplings, is firmly supported at the top and bottom of the
riser, and no other means of intermediate support is readily available.
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Boxes and Fittings - Boxes and fittings shall comply with the application provisions.
Splices & Taps - splices and taps shall be made only in junction boxes, outlet boxes or
conduit bodies.
Construction Specifications:
1. Standard Length - Rigid metal conduit as hipped shall be in standard lengths of
3000mm including coupling, one coupling to be furnished with each
length. Each length shall be reamed and threaded on each end. For
specific applications or uses, it shall be permissible to ship standard
lengths shorter or longer than 3000mm, with or without couplings.
2. Corrosion-resistant Material - Nonferrous conduit of corrosion-resistant
material shall have suitable markings.
3. Durably Identified- Each length shall be clearly and durably identified in every
3000mm as required in the first sentence.
Uses permitted:
The use of rigid nonmetallic conduit and fittings shall be permitted under the
following conditions:
1. Concealed in walls, floors, and ceilings.
2. Corrosive Influences. In locations subject to severe corrosive influences as
covered and where subject to chemicals for which the terminals are
specifically approved.
3. Cinder in cinder fill.
4. Wet Locations. In portions of dairies, laundries canneries, or other wet
locations and in where walls are frequently washed, the entire conduit
system including boxes and fittings used therewith shall be installed and
equipped as to prevent water from entering the conduit. All supports,
bolts, straps, screws, etc., shall be of corrosion-resistant materials.
5. Dry & Damp Locations. In dry and damp locations not prohibited.
Exposed:
For exposed work where not subject to physical damage if identified for
such use.
Trimmings - All out ends shall be trimmed inside and outside to remove rough edges.
Joints - All joints between lengths of conduit, and between conduit and couplings,
fittings, and boxes, shall be, made by an approved method
Expansion Joints - Expansion joint for rigid nonmetallic conduit shall be provided to
compensate thermal expansion and construction.
Minimum Size - No conduit smaller than 20mm (OD) electrical trade size shall be used.
Number of Conductors - the number of conductors permitted in a single conduit shall not
exceed the percentage fill specified.
Bushings - where a conduit enters a box or other fitting, a bushing or adapter shall be
provided to protect the wire from abrasion unless the design of the box or fitting is
such as to provide equivalent protection.
Bends (How Made) - Bends of rigid nonmetallic conduit shall be so made that the conduit
will not be injured and that the internal diameter of the conduit will not be
effectively reduced. Field bens shall be made only with bending equipment intended
for the purpose, and the radius of the curve of the inner edge of such bends shall not
be lees than shown.
Bends (No. One Run) – A run of conduit between outlet and outlet, fitting and fitting, or
outlet and fitting shall not contain more than the equivalent of four quarter bends
(360 degrees, total), including those bends located immediately at the outlet of
fitting.
Splices & taps - splices and taps shall be made only in junction boxes, outlet boxes or
conduit bodies.
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Constructions Specifications
1. Marking each length of nonmetallic conduit shall be marked clearly and durably at
least every 3000mm type of material shall also be included in the marking unless
it is visually identifiable.
2. For conduit recognized for aboveground these marking shall be permanent.
3. For conduit limited for underground use only, these markings shall be sufficiently
durable to remain legible until the material is installed.
Minimum Size – flexible metal conduit less than 15 mm electrical trade size shall not be used.
Exception:
1. For under plaster extension
2. For enclosing lead of motors
3. Flexible metal conduit of 10 mm nominal trade size shall be permitted in length
not excess 1,800 mm as a part of an approved assembly, or for tap connections
to lighting fixtures vas required for lighting fixtures.
Supports - Flexible metal conduit shall be secured by an approve means at interval not
exceeding 1300 mm on each side of every outlet box or fitting.
Exception:
1. Where flexible metal in finished.
2. Length not more than 900 mm at terminals where flexibility is necessary.
3. Lengths of not more than 1800 mm from a fixture terminal connection for tap
connection to lighting fixtures.
Grounding - flexible metal conduit shall be permitted as a grounding means where both
conduit or fitting are approved for grounding where an equipment bonding jumper is
required around flexible metal conduit.
Exception:
Flexible metal conduit shall be permitted as a grounding means if the total length in any
ground return path is 1800 mm or less, the conduit is terminated in fittings approved for
grounding, and the circuit conductors contained there in are protected by overcurrent
devices rated at 20 ampere or less.
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Bends - A run conduit between outlet and outlet, fitting and fitting or outlet and fitting, shall
not contain more than the equivalent of four quarter bends (360 degrees total), including
those bends located immediately at the outlet or fitting. Angle connectors shall not be
used for concealed raceway installations.
Use permitted.
The use of listed and marked liquid tight flexible metal conduit shall be permitted for
direct burial in earth for exposed and concealed work.
(a) Where conditions of installation, operation, or maintenance require flexibility
or protection from vapors, liquids, or solids.
(b) Where any combination of ambient and/or conductor temperature will
produce an operating temperature in excess of that for which the material is
approved.
Size
1. Minimum - Liquid tight flexible metal conduit smaller than 15 mm electrical
trade size shall not be used.
Exception:
10 mm size shall be permitted as covered.
2. Maximum - The maximum size of liquid tight flexible metal conduit shall be the
100 mm trade size.
Fittings - Where liquid tight flexible metal conduit shall be used only with approved terminal
or fittings.
Supports - Liquid tight flexible metal conduit is installed as a fixed raceway, it shall be secured
at intervals not exceeding 1300mm and within 300mm on each side every outlet box or
fitting.
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Exception:
1. Where liquid tight flexible metal fished.
2. Length of not more than 900 mm at terminals where flexibility is desired.
3. Length of not more than 1800mm from a fixture terminal connection for tap
conductors to lighting fixtures.
Grounding- Liquid tight flexible metal conduit shall be permitted as a grounding conductor
where both the conduit and the fittings are approved for grounding. Where an
equipment bonding jumper is required around liquid tight flexible metal conduit, it shall
be installed.
Exception:
1. Liquid tight flexible metal conduit shall be permitted as a grounding means in
the 32 mm and smaller trade sizes if the total length of all liquid tight flexible
metal conduit in any ground return path is 1800mm or less, the conduit is
terminated in fittings listed for grounding, and the circuit conductors contained
there in are protected by overcurrent devices rated at 20 mm through 32mm
trade sizes.
Bends - A run conduit between outlet and outlet, fitting and fitting, or outlet and fitting, shall
not contain more than the equivalent of four quarter bends (360 degrees total), including
those bends located immediately at the outlet or fitting. Angle connectors shall not be
used for concealed raceway installations.
Exception:
Aluminum fittings and enclosures shall be permitted to be used with steel electrical
metallic tubing.
Ferrous or nonferrous electrical metallic tubing, elbows, couplings, and fittings shall be
permitted to be installed in concrete, in direct contact with the earth, or in areas subject
to severe corrosive influences when protected by corrosion protection and judged
suitable fire the condition.
Wet Location - Support, bolts, straps and screws shall be of corrosion-resistant materials or
protected by corrosion-resistant materials or protected by corrosion-resistant materials.
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Size
Minimum. Tubing smaller than 15 mm electrical trade size shall not be used.
Exception:
1. For under plaster extensions.
2. For enclosing the leads of motors.
3. Maximum. The maximum size of tubing shall be the 100mm electrical trade
size.
Number of Conductors in Tubing – The number of conductor s permitted in single tubing shall
not exceed the percentage fill specified.
Threads - Electrical metallic tubing shall not be threaded. Where integral couplings are
utilized, such couplings shall be permitted to be factory threaded.
Couplings and Connectors in Tubing- Couplings and connectors used with tubing shall be
made up tight. Where buried in masonry or concrete, they shall be concrete tight type.
Where installed in wet locations, they shall be of the rain tight type.
Bends (How Made) - Bends in the tubing shall be so made that the tubing will not be injured
and that the internal diameter of the tubing will not be effectively reduced. The radius of
the curve of the inner edge of any field bend shall not be less
Exception:
For field bends made with a bending machine designed for the purpose, the
minimum radius shall not be less
Bends (No. in One Run) - A run of electrical metallic tubing between outlet and outlet, fitting
and fitting, or outlet and fitting shall not contain more than the equivalent of four quarter
bends(360 degrees, total), including those bends located immediately at the outlet or
fitting.
Reaming - All cut ends of electrical metallic tubing shall be reamed or other-wise finished to
remove rough edges.
Support - Electrical metallic tubing shall be installed as a complete system as provided and
shall be securely fastened in place at least every 3000mm and within 900 mm of each
outlet, box, junction box, cabinet, or fitting.
Boxes and Fittings - Boxes and fittings shall comply with the applicable provisions.
Splices and Taps - Splices and taps shall be made only in junction boxes, outlet boxes or
conduit bodies.
Construction Specifications
1. Cross-section. The tubing and elbows and bends for use with the tubing shall
have a circular cross-section.
2. Finish. Tubing shall have a finish or treatment of outer surface as will provided
and approved durable means or readily distinguishing it, after installation, form
rigid metal conduit.
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Exception:
Metal surface raceways shall be permitted for under plaster extensions where
identified for such use.
Extension through Walls and Floors - it shall be permissible to extend unbroken lengths of
metal surface raceways through dry walls, dry partitions, and dry floors.
Combination Raceways - where combination metal surface raceways are used both for
signaling and for lighting and power circuits, the different system shall be run in
separate compartments identified by sharply contrasting colors of the interior finish,
and the same relative position of compartments shall be maintained throughout the
premises.
Splices and Taps – Splices and taps shall be permitted in metal surface having a
removable covers that is accessible after installation. The conductors, including
splices and taps, shall not fill the raceway to more than 75 percent of its area at that
point Splices and taps in metal surface raceways without removable covers shall be
made only in junction boxes. All splices and taps shall be made by approved
methods.
Description:
This part shall apply to a type of nonmetallic surface raceways and fittings of suitable
nonmetallic material that is resistant to moisture and chemical atmospheres. It shall
also be flame-retardant, resistant to impact and crushing, resistant to distortion from
heat under conditions likely to be encountered in service, and resistant low-
temperature effects. Wooden surface raceways have been recognized as acceptable
provided they are of lumber coated externally with two layers of waterproofing or
impregnated with moisture repellant.
Size of Conductors - no conductor larger than that for which the raceway is designed shall
be installed in nonmetallic surface raceway.
Combination Raceways - where combination nonmetallic surface raceways are used both
signaling and for lighting and power circuits, the different system shall be run in
separate compartments, identified by printed legend or by sharply contrasting colors
of the interior finish, and the same relative position of compartments shall be
maintained throughout the premises.
Wireways
Wireways are sheet-metal troughs with hinged or removable covers for housing and
protecting electric wires and cable and in which conductors are laid in place after the
wire way has been installed as a complete system.
Use
Wireways shall be permitted only for exposed work.
Wire ways shall not be installed:
1. Where subject to severe physical damage or corrosive vapor
2. In any hazardous (classified) location.
Busways
Definition
For the purpose of this part of article a bus way is considered to be grounded metal
enclosure containing factory mounted, bare or insulated, conductors which are usually,
copper or aluminum, bars, rods, or tubes.
Use permitted
Busways shall be installed only where located in the open and visible.
Exception:
1. Busways shall be permitted to be permitted to be installed behind panels if means of
access are provide and if all the following conditions are met.
A. No over current devices are installed on the bus ways other than for an
individual fixture.
B. The space behind the access panels is not used for air handling processes.
C. The bus way is totally enclosed, non-ventilating type.
D. Bus ways is so installed that the joints between section and fittings are
accessible for maintenance purposes.
Use prohibited
A. where subject to severe physical damage or corrosive vapors;
B. in hoist ways;
C. in any hazardous (classified) location, unless specifically approved
D. outdoor or in wet or damp locations unless identified for such use.
Support - Bus way shall be securely supported at intervals not exceeding 1500mm unless
otherwise designed and marked.
Through Walls and Floor - it shall be permissible to extend unbroken lengths of bus way
through dry walls. It shall be permissible to extend bus way vertically through dry
floor if totally enclosed (unventilated) where passing through and for a minimum
distance of 1800mm above the floor to provide adequate protection from physical
damage.
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Branches from Bus ways - Branches from bus ways shall be made with bus ways, rigid
metal conduit, intermediate metal conduit, rigid nonmetallic Conduit, flexible metal
conduit, electrical metallic tubing, metal surface or metal-clad cable; or with suitable
cord assemblies approved for hard usage for the connection of facilitate their
interchange. Flexible cord assembly connection shall be permitted to be made
directly to the load and terminals of a bus way plug-in device, providing the
connection includes a suitable tension take-up device on the cord. Where rigid
nonmetallic conduit is used connection of equipment grounding conductors in the
rigid nonmetallic conduit to the bus way shall comply.
Rating of over current protection - Feeder and Sub-feeder. Where the allowable current
rating of the bus way does not correspond to a standard rating of the over current
device, the next higher rating shall permitted.
Reduction in Size of Bus way - Omission over current protection shall be permitted at
points where bus way does reduces in size, provided that the smaller bus way does
not extend more than 15 meter and has a current rating at least equal to 1/3 rating
or setting of the over current device next back on the line, and provided further that
such bus way is free contact with combustible materials.
Sub-Feeder or Branch Circuits - where a bus way is used as a feeder, devices or plug in
connection s for tapping off sub-feeder or branch circuits from the bus way shall
contain the over current devices required for the protection of the sub-feeder or
branch circuits. The plug-in device shall consist of an externally operable circuit
breaker or an externally operable fusible switch. Where such devices are mounted
out of reach and contain operating the disconnecting means, suitable means such as
ropes, chain or sticks shall be provided for operating the disconnecting means, from
the floor.
Exception:
1. For fixed or semi-fixed lighting fixtures, where the branch –circuit over current
device is part of the fixture cord plug on cord-connected fixtures.
2. Where fixtures without cords are plugged directly into the bus way and the
over current device is mounted on the fixture.
Rating of over current Protection - A busway shall be permitted as a branch circuit of any
one of the described. When so used, the rating or setting of the over current device
protecting the bus way shall determine the ampere of the branch circuit, and the
circuit shall in all respect conform with the requirements that apply to branch-circuits
of rating.
Marking - Bus way shall be marked with the voltage and current rating for which they are
designed, and with the manufacturer’s name trademark in such manner as to be
visible after installation.
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Identification - Each bus run shall be provided with a permanent nameplate on which the
following information shall be provided:
1. Rated voltage.
2. Rated continuous current; if bus is forced-cooled, both the normal forced-
cooled rating and the self-cooled (not forced-cooled) rating for the same
temperature rise shall be given.
3. Rated frequency.
4. Rated impulse withstand voltage.
5. Rated 60-Hz withstand voltage (dry).
6. Rated momentary current.
7. Manufacture’s name or trademark.
Adjacent and supporting Structures - Metal-enclosed bus way shall be installed so that
temperature rise from induced circulating currents in any adjacent metallic parts will
not be hazardous to personnel or constitute a fire hazard.
Neutral - Neutral bus, where required, shall be sized to carry all neutral load current,
including harmonic currents, and shall have adequate momentary and Short-circuit
rating consistent with system requirements.
Barrier and Seals - Bus runs having sections located both inside and outside of building
shall have s vapor seal at the building wall to prevent interchange of air between
indoor and outdoor.
Drain Facilities – Drain plugs, filter drains, or similar methods shall be provided to remove
condensed moisture from low points in bus run.
Switches - Switching devices or disconnecting links provided in the bus run shall have the
same momentary rating as the bus. Disconnecting links shall be plainly to be
removable only when bus de-energized. Switching devices which are not load break
shall be interlocked to prevent operation under load and disconnecting link
enclosures shall be interlocked to prevent access to energized parts.
Low-Voltage Wiring – Secondary control devices and wiring which are provided as part of
the metal-enclosed bus run shall be insulated by fire-retardant barriers from all
primary circuit elements with the exception of short length of wire, such as at
instrument transformer terminals.
Cable Trays
Scope
A cable tray system is a unit or assembly of units or section, and associated fittings, made
of metal forming a rigid structural system used to support cables. Flame-retardant
nonmetallic materials shall be permitted in corrosive areas requiring voltage isolation.
Cable trays systems include ladders, throughs, channels, solid bottom trays, and other
similar structures. It is not the intent of this part to require that Cable be installed in
cable tray system or to recognize the use of all conductors described in cable tray system
for general wiring.
Uses Permitted:
1. Wiring Methods. The following shall be permitted to be installed in cable tray
system under the conditions described in the part or section for each:
A. Armored cable
B. Metal-clad Cable
C. Mineral-insulated metal-sheathed cable
D. Nonmetallic-sheathed cable
E. Shielded Nonmetallic-sheathed cable
F. Multi-conductor service-entrance cable
G. Multi-conductor service-entrance cable
H. Power- and control cable
I. Power-limited tray cable
J. Other factory-assembled, multi-conductor control, signal, or power cables,
which are specifically approved for installation in cable trays
K. Any approved conduit or raceway with its contained conductors
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Installation
1. Complete system. Cable trays shall be installed as a complete system. Field
bends or modifications shall be so made that the electrical continuity of the
cable tray system and support for the cables shall be maintained.
2. Complete before installation. Each run of cable tray shall be completed before
the installation of cables
3. Supports. Supports shall be provided to prevent stress on cables where they
enter another raceway or enclosure from cable tray system.
4. Covers. In portions or runs where additional protection is required, covers or
enclosures providing the required protection shall be of a material compatible
with the cable trays.
5. Multi-conductor cable rated up to 600Volts. Multi-conductor cables rated up
600 volts shall be installed in the same cable tray.
6. Cables rated over 600 volts. Cables rated over 600 volts shall not be installed in
the same cable tray with cable rated 600 volts or less.
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Exception:
1. Where separated by solid fixed barrier of a material compatible with the
cable tray.
2. Where cables are Type MC
Grounding:
1. Metallic Cable tray - Metallic cable trays which support electrical conductors
shall be grounded as required for conductor enclosures.
2. Steel or aluminum Cable trays System. Where steel or aluminum cable trays
system are used as equipment grounding conductors, all of the following
provisions shall be complied with:
A. the cable trays sections and fittings shall be identified for grounding
purposes.
B. the minimum cross-sectional area of the cable trays shall conform to
the requirements.
C. All Cable tray sections and fittings shall be legibly and durably
marked to shown the cross-sectional are to metal in channel-type
cable trays or cable trays of one-piece construction, and the total
cross-sectional area of both side rails for ladders or trough-type
cable trays.
D. Cable tray sections, fitting, and connected raceways shall be bonded
in accordance with using bolted mechanical connectors or bonding
jumpers sized and installed in accordance.
Cable installation
1. Cable splices. Cable splices made and insulated by approved methods shall be
permitted to be located within a cable tray provided they are accessible and
do not project above the side rails.
2. Fastened securely. Other than in horizontally runs, the cable shall be fastened
securely to transverse members of the cable trays.
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Cable trays
The number of single conductor cables, rated up to 2000 volts nominal, permitted in a
single cables tray section shall not exceed the requirements of this section. The single
conductors, or conductor assemblies, shall be evenly distributed across the cable tray.
The conductor sizes here in apply to both aluminum and copper conductors.
1. Ladder or ventilated trough cable Trays. Where ladder or ventilated trough
cable trays contain single conductor cables, the maximum number of single
conductors shall conform to the following:
A. Where all of the Cables are 500mm2 or larger, the sum of the
diameter of all single conductor cables shall not exceed the tray
width.
B. Where all of the are smaller than 500mm2, the sum of the cross-
sectional areas of all single conductor cables shall not exceed the
maximum allowable cable fill area in column 1 for the
appropriate cable tray width.
C. Where 500mm2 or larger single conductor cables are installed in
the same cable tray with single conductor cables smaller
500mm2, the sum of the cross-sectional areas of all cables
smaller than 500mm2, shall not exceed the maximum allowable
fill area resulting from the computation in column 2 for the
appropriate cable tray width.
Uses permitted:
1. In walls, floor and ceiling where the walls, floor and ceiling provide a
thermal barrier of material which has at least a 15-minute finish rating
as identified in listing of fire-rated assemblies.
2. In locations subject to severe corrosive influences as covered and where
subject to chemicals for which the materials are specifically approved.
3. In concealed, dry, and damp location not prohibited.
4. Above suspended ceiling provide a thermal barrier of material which
has at least a 15-minute finish rating as identified in listing of fire-rated
assemblies.
5. embedded in poured concrete, provide fittings identified for the
purpose are used for connection except interlocking spiral tubing.
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6. for direct earth burial except corrugated conduits and interlocking spiral
conduit
Uses not permitted:
1. In hazardous (classified) locations.
2. For the support fixture and other equipment
3. Where subject to ambient temperature exceeding those for which the
tubing is approved.
4. For conductors whose insulation temperature exceeding those for
which the tubing is approved.
5. For direct earth burial except flexible plain conduit.
6. Where voltage is over 600 volts.
7. In exposed location except as permitted.
Size
1. Minimum. Tubing smaller than 20mm (OD) electrical trade size shall not be
used.
2. Maximum. Tubing larger than 63mm (OD) electrical trade size shall not be
used.
Number of conductors in tubing - the number of conductors in single tubing shall not
exceed that permitted by the percentage.
Joints - All joints between lengths of tubing and between tubing and couplings, fittings
and boxes shall be by an approved method.
Bends (How made) – Bends of electrical nonmetallic tubing shall be so made tubing will
not be damaged and that internal diameter of the tubing will not effectively reduced.
Bends shall be permitted to be made manually without auxiliary equipments and
radius of the curve of the curve of the inner edge of such bends shall not less.
Bends (number in one run) - A run tubing between outlet and outlet or outlet and fitting
shall not contain more than the equivalent of four quarter bends (360 degrees, total)
including those bends located immediately at the outlet or fitting.
Boxes and fittings - Boxes and fittings shall comply with the applicable provision.
Splices and taps – Splices and taps shall be made only in junction boxes, outlet boxes, or
conduit bodies.
Bushings - Where a tubing enter a box or other fitting, a bushing or adapter shall be
provided to protect the wire from abrasion unless the designed of the box or fitting is
such as to provide equivalent protection of conductors at bushing.
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Size
1. Minimum. Tubing smaller than 20mm (OD) electrical trade size shall not be
used.
2. Maximum. Tubing larger than 63mm (OD) electrical trade size shall not be
used.
Number of conductors in tubing - The number of conductors in single tubing shall not
exceed that permitted by the percentage.
Joints - All joints between length of tubing and between tubing and couplings, fittings and
boxes shall be by an approved method.
Bends (how made) – Bends of electrical nonmetallic tubing shall be so made that the
tubing will not be damaged and that internal diameter of the tubing will not
effectively reduced. Bends shall be permitted to be made manually without auxiliary
equipment and the radius of the curve of the inner edge of such bends shall not less.
Bends (number in one run) - A run of tubing between outlet and outlet and fitting shall
not contain more than the equivalent of four quarter bends (360 degrees, total)
including those bends located immediately at the outlet or fitting.
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Use
1. Permitted. Liquid tight flexible nonmetallic conduit shall be permitted to be used in
exposed locations:
A. Where flexibility is required for installation, operation, operation or
maintenance:
B. Where protection of the contained conductors is required from vapors,
liquids, or solids.
Branch circuits:
The circuit conductors between the final overcurrent device protecting the circuit and
the outlet(s).
Branch-circuit requirements
Circuit rating (A) 15 20 30 40 50
2.0 3.5 5.5 8.0 14
Conductors: (mm2)
2.0 2.0 2.0 3.5 3.5
Over current protection (A) 15 30 30 40 50
Overcurrent Protection
1. Motor-operated and Combinational Loads. For circuit supplying loads
consisting of motor-operated utilization equipment that is fastened in place
and that has a motor larger than 1/8hp in combination with other loads, the
total computed load shall be based on 125% of the largest motor load plus
the sum of the other loads.
2. Inductive Lighting Loads. For circuits supplying lighting units having ballast,
transformer, or autotransformer, the computed load shall be based on the
total ampere ratings of such units and not on the total watts of the lamps.
3. Other Loads. Continuous Loads, such as store lighting and similar loads, shall
not exceed 80% of the rating of the branch circuit.
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Device
Number of Branch Circuits
The minimum number of branch circuits shall be determined from the total computed
load and the size or rating of the circuits use. In all installation the number of circuits
shall be sufficient to supply the load served.
* All receptacle outlets of 20-ampere or less rating in one family and multifamily dwelling and in
guest rooms of hotels and motels shall be considered as outlets for general illumination and no
additional load calculations shall be required for such outlets.
Service
Service: the conductors and the equipment for delivering energy from the electricity
supply system to the wiring system of the premises served.
Service Conductors: the supply conductors that extend from the street main on from
transformers to the service equipment of the premises supplied.
Service Drop: the overhead service conductors from the last pole or other aerial support
to including the splices, if any connecting to the service entrance conductor at the
building or other structure.
Number of Services
A building or other structure served shall be supplied by only one set of service drop
or service lateral conductors.
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Point of Attachment
The point of attachment of conductors to a building or other structure provides the
minimum clearances. In no case shall this point of attachment be less than 3,100mm above
finished grade.
Grounded Conductors
The grounded (neutral) conductors shall not be less than two trade sizes below of the
grounded conductors.
Service Equipment: the necessary equipment usually consisting of a circuit breaker or switch or
fuses, and their accessories, located near the point of entrance of supply conductors to a
building or other structure, or an otherwise defined are, and intended to constitute the main
control and means of cutoff of the supply.
Maximum Number of Disconnects - The service disconnecting means for each set or for each
sub-set of service-entrance conductors shall consist of not more than six switches or six
circuit breaker mounted in a single enclosure, in a group of separate enclosures, or in or on
switchboard.
Emergency or fire Pump Services - The one or additional service disconnecting means for fire
pumps or for emergency services shall be installed sufficiently remote from the one to six
services disconnecting means for normal services to minimize the possibility of simultaneous
interruption of supply.
Location - The service disconnecting means shall be installed either or outside of a building or
other structure at a readily accessible location nearest the point of entrance of the service-
entrance conductors.
Motor-Operated and Combination Loads - For Protective device protecting the circuit consisting
of motor-operated utilization equipment that is fastened in place and that has a motor larger
than 1/8 hp in combination with other loads, the ampere trip of the circuit breaker shall be
based on 250- to 300% of the largest motor load plus the sum of the other loads.
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15 42 21 17
20 54 27 22
25 68 34 27 53 26 21
30 80 40 32 63 32 26
40 104 52 41 83 41 33
50 130 65 52 104 52 42
60 154 77 62 16 123 61 49 12
75 192 96 77 20 155 78 62 15
100 248 124 99 26 202 101 81 20
* These values of full-load current are for motors running at speeds usual for belted motors and
motors with normal torque characteristic. Motors built for especially low speeds or high
torques may require more running current, and multi-speed motors will have full-load current
varying with speed, in which case the nameplate current rating shall be used.
* For 90 and 80 percent power factor the above figures shall be multiplied by 1.1 and 1.25
respectively.
The voltages listed are rated motor voltages. The currents listed shall be permitted for system
voltage ranges of 110 to 120, 220 to 240, 440 to 480, and 550 to 600 volts.
Demand Loads for household Electric ranges, wall-Mounted Ovens, Counter- Mounted Cooking
Units, and Other Household Cooking Appliances Over 1 ¾ kW Rating.
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Note1. Over kW 12 through 27kW ranges all same rating. For ranges individually rated more
than 122kW but more than 27kW, the maximum demand in column A shall be increased
5 percent for each additional kW of rating but none exceeding 27kW an average value of
rating shall be computed by adding together the ratings of all ranges to obtain the total
connected load (using 12kW for any range rated less than 12kW) and dividing by the
total number of ranges; and then the maximum demand in column A shall be increased 5
percent for each kW or major fraction therefore by which this average value exceeds
12kW
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Note2. Over kW 27kW ranges of unequal ratings. For ranges individually rated more than 12kW
and of different ratings but none exceeding 27kW an average value of rating shall be
computed by adding together the ratings of all ranges to obtain the total connected load
(using 12kW for any range rated less than12kW) and the dividing by the total number of
ranges; and then the maximum demand in column A shall be increased 5 percent for
each kW or major fraction therefore by which this average value exceeds 12kW.
Note3. Over 1 ¾ kW through 8 ¾ kW. In lieu of the method provided in column A, it shall be
permissible to add the nameplate ratings of all range rated more than 1 ¾ kW but not
more than 8 ¾ kW and multiply the sum by the demand factors specified in column B or
C for the given number of appliances.
Note4. Branch-circuit Load. It shall be permissible to compute the branch-circuit load for one
range in accordance with Table 3.3.10. The branch-circuit load for one wall- mounted
oven or one counter-mounted cooking unit and not more than two wall-mounted ovens,
all supplied from branch circuit and located in the same room, shall be computed by
adding the nameplate rating of the individual appliances and treating this total as
equivalent to one range.
Note5. This table also applies to household cooking appliances rated over 1 ¾ kW and used in
instructional programs.
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volts - .8 .5 .6
.3 .8 .4 4
0.75-8.0 .4 .8 .5 .6
14-30 .5 .8 .8 4
38-100 .64 1 1 .6
.8 1. 1. 4
3 3 .8
1
1.
3
Asbestos AVB 90 Dry locations Impregnat 2.0-8.0 1st VC 2nd Flame retardant
and only. ed 14-30 Asb. ASB cotton braid
Varnished Asbestos 38-100 .3 .8 .0
Cambric and 101-250 .4 .8 .5
Varnished 251-500 .5 .8 .8
Cambric 501-1000 .64 1 1
for 1000- .8 1 1
5000 .8 1.3 1.3
volts
Asbestos AVL 110 Dry and wet Impregnat 2.0-8.0 1ST VC AV AV Lead sheath
and locations. ed 14-30 As A L
Varnished Asbestos 38-100 b. 2nd 2nd
Cambric and 101-250 - .8 .5
Varnished 251-500 .6
Cambric 501-1000 4 .8 .4 .6
for 1000- .3 .8 .5 4
5000 .4 .8 .8 .6
volts .5 1 1 4
.6 1. 1. .8
4 3 3 1
.8 1.
3
Fluorinated FEB or 90 Dry locations Fluorinate 2.0-5.5 0.5 None
Ethylene 200 only. d Ethylene 8.0-30 0.8
2.0-8.0 0.4
Propylene FEBP Propylene 14-30 0.4 Glass braid
Dry locations Asbestos braid
+Special
applications.
Mineral MI 85 Dry and wet Magnesiu 1.25-5.5 .9 Copper
insulation 250 locations m oxide 5.6-22 1.3
(Metal +Special 23-125 1.4
sheathed) applications.
Moisture MTW 60 Machine tool Flame 0.325-3.5 (A) (B) (A) none
Heat and Oil and wiring in retardant, 5.5 .8 .4
Resistant wet locations. Moisture 8.0 .8 .5
Heat and 14 1.2 .8
Thermo Machine tool Oil 22-30 1.6 .8
plastic 90 and wiring in Resistant 38-100 1.6 1 (B) Nylon Jacket
wet locations Thermo 101-250 2 1.3 or equivalent
plastic 251-500 2.4 1.6
2.8 1.8
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14-30 1.6
38-100 2
101-250 2.4
251-500 2.8
501-1000 3.2
Grounding
Ground
Grounding Conductor
A conductor used to connect equipment to the grounded circuit of a wiring system to a
grounding electrode or electrodes.
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The conductor used to connect the grounding electrode to the equipment grounding
conductor and/or to the grounded conductor of the circuit at the source of a separately derived
system.
Conductor of Different Systems - Conductor of 600 volts or less than be permitted to occupy the
same equipment wiring enclosure, cable, or raceways; without regard to whether the
individual circuits are alternating current or direct current, where all conductors are
insulated for maximum voltage of any conductor within the enclosure, cable or raceway.
Conductors of over 600 volts shall not occupy the same equipment wiring enclosure, cable,
or raceway with conductors of 600 volts or less.
Protection against Physical Damage - Where subject to physical damage, conductors shall be
adequately protected.
Bored Holes - In both exposed and concealed locations, where or raceway-type wiring method is
installed through bored holes in joist; rafters, or similar structural wood members, holes shall
be bored at the approximately center of the face of the member. Holes in studs for cable-
type wiring methods shall be bored so that the edge of the hole is not less 30mm from the
nearest edge of the stud or shall be protected from nails and screws by either a steel plate or
brushing at least 1.6 mm thick and appropriate length and width installed to cover the area
through which nails or screws might penetrate the installed cable.
Notches in Wood - Where there is no objection because of weakening the building structure, in
both exposed and concealed locations, cables shall be permitted to be laid in notches in
wood studs, joists, rafters or other wood member where cables at those points is protected
against nails or screws by a steel plate at least 1.6 mm thick installed before the building
finish is applied.
Cables through Metal-Framing Members - In both exposed and concealed locations where non-
metallic sheathed cables pass through either factory or field punched, cut or drilled slows or
holes in metal member, the metal shall be protected by bushings or grommets approved for
the purpose securely fastened in the opening. Where nails or crews are likely to penetrate
the cable, a steel sleeve, steel plate or steel clip not less than 1.6mm in wall thickness shall
be used to protect the nonmetallic cable.
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Underground Installation
Exception:
1. The minimum cover requirements shall be permitted to be reduced by 150mm for
installations where a 50mm thick concrete pad or equivalent in physical protection is
placed in the trench over the underground installation.
2. The minimum cover requirements shall not apply to conduits or other raceways which
are located under a building or exterior concrete slab not less than 100mm in
thickness and extending not less than 150mm beyond the underground installation.
3. Areas subject to heavy vehicular traffic, such as thoroughfares, shall have a minimum
cover of 600mm.
4. Residential branch circuits rated 300 volts or less and provided with overcurrent
protection of not more than 30 amperes shall be permitted with a cover requirement
of 300 mm.
5. Raceways installed in solid rock shall be permitted to be buried at a lesser depth when
covered by 50mm or more of concrete over the installation and extending down to
the rock surface.
Box or fitting
A box or fitting shall be installed at each conductor splice connection point, outlet, switch
point, junction point, or pull point for the connection of conduit, electrical metallic tubing
surface raceways, or other raceways.
Module 6
1. Draw and interpret electrical plan layouts, schematic diagrams, and raceway
layouts
2. Perform electrical estimates.
3. Identify electrical symbols
4. Understand and make proper scheduling of loads.
1. Obtain the architecture layout plan. Redraw the plan indicating only the wall boundary and
doors. In the redrawn drawing unnecessary architectural features should be of two thin
parallel lines. Do not darken the boundary.
2. Place on the redrawn plan the electrical symbols of all the devices and fixtures such as
outlets, fluorescent bulb and incandescent bulb, receptacles, switches, panel board, etc.
make the legend as the devices and fixtures are placed.
3. Determine the number of branch circuits for lighting using the watts per square meter
method.
4. Determine the size of branch circuit for different kinds of loads and its main branch circuit.
5. Layout the electrical lines. Indicate the home run number corresponding to the branch
circuit number. Home run circuit number should be placed at the outlet or receptacle
nearest to the distribution panel board.
Title Block
Designer Engineer Owner Title Scale Page #
Location Plan
Computation of Design
Where:
F.L. – Fluorescent Lamp
I.L. – Incandescent Lamp
C.O. – Convenience Outlet
ACU – Air Conditioning Unit
E.R. – Electric Range
M.P. – Water Pump
Schedule of Loads
Distribution Panel: 220/110V, 2W + N, Top fed, surface Mounted
Ampere Frame: 125 AF
Location: Kitchen
Main Breaker: 100AT
Circuit Description Watts Volts Amperes No. Size & Protective Size of
Number of Load Conductor Device conduit
2
(mm ) AT AF # of (mm2)
pole
1 2 (1 x 60W) 820 220 3.73 2-3.5 TW 15 125 2 15
FL
7(1 x 100)
IL
2 1 (1 x 60W) 660 220 2.00 2-3.5 TW 15 125 2 15
FL
6(1 x 100)
IL
3 7-200W – 1,400 220 6.36 2-3.5 TW 15 125 2 15
CO
4 7-200W – 1,400 220 6.36 2-3.5 TW 15 125 2 15
CO
5 1-ACU (1 1,760 220 8.0 2-3.5 TW 20 125 2 15
hp) 1-2.0TW
6 1-ACU (1 1,760 220 8.0 2-3.5 TW 20 125 2 15
hp) 1-2.0TW
7 1-range 5,000 220 22.72 2-5.5 TW 30 125 2 20
1-2.0TW
8 1-1/2 hp 1,078 110 4.90 2-3.5 TW
15 125 1 15
motor 1-2.0TW
pump
9 Spare 220 15 125 2
10 Spare 220 15 125 1
Service Entrance: Use Two# 30mm2 THW Use 30 mm/ RSC One #14 mm2 THW
Specification
A. All Electrical works herein shall conform with the latest approved edition of the Philippine
Electrical Code, with the rules and regulations of the local government concerned in. the
enforcement of the Electrical Laws and ordinances with the regulation and requirements
of the Electrical Company.
B. All electrical wiring works shall be concealed from view by RSC.
C. All materials shall be new and approved type for location and purposes.
D. The minimum size of wire shall be 3.5 mm2 TW.
E. Mounting Height of lighting switches shall be 1.2 meters (48”) above the floor line and
convenience outlets shall be 305mm (12”) above the floor line.
F. Data represent on this plan are accurate as preliminary survey that can be determined, but
accuracy is not guaranteed and verification of all dimension is required directed on the
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actual execution of the work. This plan is for guidance and assistance but levels should be
governed by field condition.
Electrical Estimating
Cost estimates for an electrical work is prepared to: determine the budget, determine
how much a project will cost, make economic comparisons of different methods, and find out
whether the proposed work is feasible.
The cost estimate shall be based on all elements of cost involved in a project and every
item of cost shall be considered no matter how small the item is.
The three major elements of cost are:
Material Cost
The material cost shall be based on the current of all materials, equipment and devices
including any foreseeable price escalation within the validity period of the estimate. Material
take-off, upon which the material’s cost is determined, shall be accurate on all drawing and
relevant documents well studied and made use of.
Labor Cost
The labor cost shall be based upon schedule of labor data accumulated from past
experience records applicable to each item of materials and each labor operation. The estimator
shall have full knowledge or record of these data on the performance of the work force or
manpower of the particular organization in order to determine man hours to perform a certain
portion or the whole job. The summation of man hours needed to install, connect, test, initially
operate the system contemplated in the drawing and pertinent documents, plus some idle time
due to delay of other trades multiplies the work labor rate in the total base labor cost.
So vast is the variation in labor costs for electrical works that only they who have a natural
propensity for analyzing conditions and who are constantly engaged in electrical work can
prepare some estimates. It would be impossible to relate all the influences that enter into labor
cost; however some factors are outstanding. Before pricing the labor on any project, the three
following major factors must be considered.
1. Type of project
A. Residential – residential houses, apartments
B. Commercial – small store, department stores, theater
C. Institutional – schools, hospitals- asylums
D. Industrial – factories, power plants
E. Special – sewage disposable, waterworks, recreational centers
2. Working Condition
A. Proper selection and timely delivery of materials
B. Progress of the job as a whole
C. Condition of working spaces
D. Tools and equipment
E Cooperation of other trades
F. Weather condition
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3. Labor Market
A listing of the actual causes of this increased cost of labor, together with their effects,
would be approximately as follows:
A. Delayed and untimely delivery of materials = 7 %
B. Lack of cooperation of other trades = 5%
C. General Confusion on the job = 3%
D. Labor Market = 15 %
30%
1. Estimating
2. Engineering & Drafting
3. Blue printing
4. Field shops and office shops
5. Field telephone
6. Selecting & Purchasing materials
7. Follow-up and coordinate deliveries
8. Cartage and special deliveries
9. Supervision
10 Travel expenses: Office to job
11. Timekeeper
12. Insurance and employees benefit
13. Inspection (City)
Overhead Expenses
Embrace such items of expenses as cannot be identified with any particular job. Items of
overhead expenses are:
1. Administrative Salaries
2. General Bookkeeping
3. Steno and Telephone operator
4. Store attendant and shop mechanics
5. Utility Boy
6. Rent-Office
7. Rent-store room
8. Light
9. Telephone
10. Office Equipment and furniture
11. Stationeries, forms, and Miscellaneous supplied
12. Percentages
13. Taxes, licenses and legal expenses
14. Advertising
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or
2 wire or 3 wire
Kilowatt-hour Meter Lighting Panel Board
Bell Weatherproof
Receptacle WP
Cooking Range
Horn R
Intercom Floor
F
Telephone
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Switches
Single pole S
Duplex/2gang (2 single pole switches on a single switch plate) S2
Triplex/3gang (3 single pole switches on a single switch plate) S3
Three-Way S3W
Four-Way S4W
Automatic Door SAD
Key Operated SK
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Selection of Conductors
In the following wiring design examples, the results are generally expressed in amperes.
Voltages
For uniform application of the provisions, a nominal voltage of 230 and 115/230 volts shall be
used in computing the ampere load on the conductor.
Fractions of an Ampere
Except where the communications result in a major fraction of an ampere (0.5 or larger), such
fractions may be dropped.
Watt ratings
Assume lighting and appliance watt-ratings equivalent to volt-amperes.
Circuit Requirement:
Use one 15-ampere 2-wire circuit. A 15-ampere branch circuit shall be permitted to supply
lighting units, appliances or a combination of both.
Disconnecting Means:
Use one 30-ampere, 2PST, 250V safety switch with two 15- A fuses, 250V or use one enclosed
molded case circuit breaker, 15-A, 2-pole, 250-volts
Service Entrance:
Use two 3.5mm2 TW copper conductors (minimum).
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Ranges Load:
1. Electric Stove, single element = 1100 volt-amperes
Computed Current: 1100 VA/ 230V = 4.8 amperes
Use one double and one single branch fused cutouts, 2 poles, 250 volts with six 15-ampere fuses.
250 volts; or use one enclosed molded case circuit breaker rated at 15-ampere for lighting, one
15-ampere for appliances outlets, and one 15-ampere for single elements electric stove.
Disconnecting Means:
Use one 30-ampere, 2PST, 250V safety Switch with two 30-ampere fuses, 250 volts, or an
enclosed molded circuit breaker 30-ampere, 2-pole, 250 volts for the circuit breakers but may be
omitted.
Example # 3, Typical One-family Dwelling, 230V (Up to 150 sq. m. floor area)
The dwelling has a floor area of 150sq.m. Exclusive of an unoccupied basement and open
porches. It has a 12-Kw range appliance.
Computed load:
3. Range Load:
One 3-wire 45-ampere circuit.
Disconnecting Means:
Use one 100-ampere molded circuit breaker 2-pole, 250volt
Same conditions as example # 3, plus (4) - 8 ampere (1Hp), 230-volt room air-conditioning units.
From example # 3, feeder current is 53 amperes, and the recommended service conductors shall
have an ampacity not less than 100 amperes.
Additional load:
8 amperes x 4 = 32 amperes (four 8-ampere air-conditioning units)
8 amperes x 0.25 = 2 amperes (25% of largest motor)
Total additional load = 34 amperes
From example # 3 = 53 amperes = total computed current
Total computed current = 87 amperes per line
Provide additional four branch circuits with grounding for the four air-conditioning units with a
rating of 20-ampere, 2 pole, and 250-volt each
Disconnecting Means:
A main disconnecting means will now be required as there are more than six circuit breakers.
The 100-ampere circuit breaker and service entrance conductors are still adequate.
Dwelling unit has a floor area of 150 sq. m exclusive of open porches. It has one 12-kW range,
one 2-kW water heater, one 5-kW clothes dryer, and 8-ampere (1Hp) room air-conditioning unit.
It has one 1.2 kW dishwasher and kitchen appliances rated at 115V.
Other Loads:
150sq.m x 24 volt-amperes per sq.m. (General lighting)
One 20-ampere appliance outlet circuit at 3000 Volt- 3.6 kVA
amperes, 115 volts
Range (at nameplate rating) 3.0 kVA
Water heater 12.0 kVA
Dishwasher 2.5 kVA
Clothes Dryer 1.2 kVA
5.0 kVA
Total Other Loads 27.3 kVA
Disconnecting Means:
Use one 100-ampere circuit breaker 2-pole, 250 volts.
Dwelling has a floor area of 150 sq. m exclusive of open porches. It has two 20-ampere small
appliance circuits 115/230V, a 20-ampere laundry circuit 115/230V; two 4 kW walls mounted
ovens, a 5.1 kW counter-mounted cooking unit, a 4.5 kW water heater, a 1.2 kW dishwasher
115V, a 5-kW combination clothes washer and dryer, and six 8-ampere (1Hp) room air-
conditioning units.
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Other Loads:
General Lighting load150sq.m. x 24volt-amperes per sq. m. 3.6 kVA
One 20-ampere appliance outlet circuit @ 3000 volt-amperes 3.0 kVA
One Laundry Circuit 3.0 kVA
Two ovens (2 x 4 kVA) 8.0 kVA
One cooking unit 5.1 kVA
One dishwasher 1.2 kVA
One washer/dryer 5.0 kVA
One water heater 4.5 kVA
Total other loads 33.4 kVA
Disconnecting Means:
Use one 150-amperes circuit breaker 2-pole, 250volts.
Lighting Layout
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Power Layout
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Module 7
1. Properly execute conduit bending and threading electrical conduits and tubings.
2. Follow PEC restrictions with regards Building wiring installation.
3. Know the proper procedures in securing electric service.
4. Identify different building related permits.
5. Execute different types of taps joints and splices.
6. Identify different electrical devices, fittings, and tools.
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Service
Conductors and equipment which deliver energy from the serving utility to the wiring
system of the premises
Service Drop
It is the conductors with the necessary supporting structure between the distributions
lines of the Electrical Company and the service entrance.
All the connections and disconnection of the service shall be made by the utility
company.
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Only one service drop shall normally be connected at the company’s pole carrying
Electric Code, duly certified by a government authority.
The service drop shall normally be connected at the company’s pole carrying electric
service facilities nearest the applicant’s premises and shall not exceed 30 meters in length.
Length of service drop is defined as the distance from the pole to the nearest point of
attachment or connection.
The service bracket shall be supplied and installed by the company in all cases except
where it is to be attached to a building of masonry construction; the contractor shall secure the
bracket which is issued without charge by the Company and install it during the process of
construction.
It is the service conductors between the terminals of the service equipment and a point
usually outside the building, clear or building walls, where joined by tap or splice to the service
drop.
The line side portion of the service entrance (from the entrance cap to the meter socket)
should never be concealed or embedded except if the size of the service entrance wires or
conductors is 50sq.mm. (no. 1/0 AWG) or bigger.
Insulators for supporting the service drop wires where they reach the building must be
provided. They must be kept a minimum distance of 155mm (approximately 6 inches) apart.
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Point of connection of the service entrance wires to the service drop wires should be
lower than the service head. A difference of 305mm (approximately one foot) or so is sufficient.
At the top of the service conduit, the Code requires a fitting that will prevent brain from
entering conduit.
Service entrance conduit shall be properly strapped to the wall of the building.
Service entrance cap shall be installed 910mm (3ft.) away from open windows and close
to the point of the service drop attachment to the building.
Meter Installations
All metering equipment will be furnished and installed by the Company without cost to
the applicant. Current transformers cabinet and gang mounting channels where required will be
furnished by the company and installed by the applicant at a location specified by the company.
The applicant shall furnish and install meter boards, where required.
The meter must be installed in a clean place free from vibration and where it will be
easily accessible for reading and testing. Under no conditions should meters be located behind
doors or where they can easily broken or jarred by moving furniture or equipment.
Meters shall be located in an accessible place on the outside wall of the buildings or
private ole and shall not be more than 2150mm nor less than 1600mm from the surface on
which one could stand to repair or inspect the meter.
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Meters shall be installed on the ground floor in suitable mounting for large commercial
and apartment buildings. Space and mounting shall be adequate to accommodate all metering
facilities. Individual cut outs and/or switches shall be wired on the load side of the company
meters. There shall be at least 1000mm of clear space in front of the meter or meters. The
company shall be consulted prior to the wiring installation in large buildings.
The applicant or contractor shall secure from the company upon presentation of the
necessary Electric Wiring Permit Without charge, detachable meter sockets for customer’s
demand less than 40 kilowatt only. Meter sockets shall be installed in accordance with Company
specifications.
The contractor shall not make any connection in the meter socket but shall provide
metering loops at least 300mm in length on both the line and the load sides.
Service Equipment
The necessary equipment, usually consisting of a circuit breaker or switch and fuses and
their accessories, located near point of entrance of supply conductors to a building and
intended to constitute the main control and means to cut off for the supply to that building.
A safety switch or circuit breaker of approved type must be installed on the load side of
the meter. All safety switches must be externally operated with fuses electrically “DEAD” when
switch is on the “OFF” position. The use of circuit breaker is preferred.
Grounding
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In the case of 3 wire single phase, 115/230 volt service, the neutral conductor of each
service entrance shall always be grounded to an existing underground water system in
accordance with the Philippine Electrical Code. Driven grounds or their equivalent will be
accepted only where an underground water system is not available in or near wired building on
the premises.
Raceway
A channel designed expressly for holding wires, cables, or busbars, with additional
functions as permitted in Philippine Electrical Code.
Offset Bend
It is needed at the end of the conduit if it is running through an outlet box for
connections of lighting fixtures, convenience outlets, and similar others
90 Degree Bend
It is required when running conduit over joint and when you want to enter a ceiling or
wall outlet on the floor below, or from an exposed ceiling running to a box on the wall
Saddle Bend
It is made possible when crossing a conduit already in place on ceiling and/or wall and
passing over other obstruction. This is also called cross-over bend
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Gooseneck Bend
It is often used for connecting or installing lighting fixtures on driveways and streets
Subtract take-up from desired stub height. This gives distance at which to place B on
bender from the end of the tube. To make 11", 90° bend with 1/2" tube, allow for 5" for take-up
as shown on diagram. With 3/4" tube, allow 6". With 1" tube, allow 8".
Line up arrow on either side of hook with guideline and make a 1° to 45° bend in tube.
Reverse tube in bender and adjust so that X is lined up with inch-mark on bender corresponding
to depth of offset desired. Line up guide-line with opposite arrow and make second 1° to 45°
bend. A true offset, in the same plane, will result between X and Y.
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Make stub bend at X with guide-line centered on either arrow located on side of hook.
Measure distances from X to Y on tube.
Reverse bender and put A on bender at Y on tube. Line up guide-line with opposite arrow
than used when making first stub and make second bend.
Place tube in bender so that C on tube is at notch on bender and make 45 bend. (A 45
bend is reached when bender handle is at a right angle to the tube.)
Reverse tube in bender and place B on bender at X on tube. Make return bend of 22 1/2.
Duplicate procedure placing B on bender at Y on tube and complete saddle by making another
22 1/2 bend.
Place handle of bender over stub or piece of pipe that will fit inside and push down to the
floor in one full sweep.
The holes must be at the approximately center of the face of the member
Cable (BX, NM, etc.) may be run in notch wood member, but steel Plate 1.6 mm thick
may use over notch to protect cable from nails, etc.
Cable wiring through holes bored in studs must be at center of face and edge of bored
cable hole must be not less than 30mm from the nearest edge of the stud.
1.6 mm thick
If holes are less than 30mm from the nearest edge, a steel plate 1.6mm thick must be
used to protect cable against driven nails of screws.
1. Direct-Burial cables
4. Make a Follow-up
Applicant makes a follow up to inquire the status of the application.
Electrical Permit
This document is required before putting up new or additional, or alteration of electrical
installations involving at least 20 outlets or a capacity of 4 Kw. For new buildings, this forms
part of the requirements for a Building Permit application.
Requirements:
1. Electrical Permit Application Form signed by a professional Electrical
Engineer.
2. Electrical Plans
3. Electrical Specifications
4. Bill of Materials and Cost Estimates
Mechanical Permit
This is required before the installation of new or additional, removal or alteration of
machinery of at least 20 HP. For new buildings, this forms part of the requirements for a
Building Permit application.
Requirements:
1. Mechanical Permit Application Form signed by a professional Mechanical Engineer.
2. Mechanical Plans
3. Mechanical Specifications
4. Bill of Materials and Cost Estimates
Sanitary/Plumbing Permit
This document is required before the construction of new or additional, or alteration of
existing plumbing installations, water supply, storm drainage, water purification and
sewerage treatment plants. For new buildings, this forms part of the requirements for a
Building Permit application.
Requirements:
1. Sanitary/Plumbing Permit Application Form signed by a Sanitary Engineer or Master
Plumber
2. Sanitary/Plumbing Plans
3. Sanitary/Plumbing Specifications
4. Bill of Materials and Cost Estimates
Fencing Permit
This is secured prior to actual construction of a fence.
Requirements:
1. Accomplished Fencing Permit Form
2. Fencing Plan
3. Bill of Materials and Cost Estimates
4. Lot Plan with Certification of a Geodetic Engineer that the proposed fence will not
encroach on adjoining properties
5. Title of Property (TCT)
6. Deed of Sale/Lease Contract/Contract to Sell (if the TCT is not in the name of the
owner/applicant)
7. Updated Tax Declaration and Certificate of Real Property Tax Payment
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Demolition Permit
This permit is secured prior to the systematic dismantling or destruction of a building or
structure in whole or in part.
Requirements:
1. Accomplished Demolition Permit Form
2. Sketch plan of area to be demolished
3. Updated Certificate of Tax Payment
Temporary Service Connection Permit
This permit is secured for the temporary service connection to a power utility for lighting and
power construction, Christmas decorative lighting, lighting of cemeteries, temporary lighting
for carnivals/fiestas, testing, etc.
Requirements:
1. Accomplished Permit Form (DPWH Form No. 96-005-E)
2. Building Permit for new construction
3. Electrical plan/layout
4. Fire Safety Inspection Certificate (FSIC)
5. Permit Fee
Sign Permit
This permit is secured prior to the installation, erection, attachment, painting of any forms of
signages.
Requirements:
1. Accomplished Building Permit Form whenever there is a concrete/steel structure.
2. Structural analysis
3. Zoning Clearance
4. Accomplished Electrical permit form (DPWH Form No. 96-001-E) whenever there is an
electrical connection
5. Fire clearance whenever there is an electrical connection
6. Accomplished sign permit form
7. Sketch plan of signage/s to be installed/erected.
8. Location/vicinity plan
9. Lot documents whenever it occupies a private lot
10. DPWH clearance (for national roads/hi-way)
11. Permit Fee
Electrical Boxes
Wherever you cut branch circuit wiring in order to splice it into another wire or attach it
to a switch or outlet, those exposed ends must be contained in a junction box, switch box, or
ceiling box. In additional to housing the switch or receptacle, the box keeps the exposed wire
ends away from flammable materials. All boxes must be covered and at the same time always
accessible. In some cases, such as junction boxes, the cover is solid. Other covers are designed
for outlets or switches. Boxes are made either of plastic, or steel with a galvanized finished
finish. Fiberglass boxes are also available in some areas.
Plastic Boxes
Plastic boxes are cheaper than metal and are fine for a basic lighting circuit in a new
house. They are made from a hard thermoplastic intended primarily for use with nonmetallic
sheated cable. Although the code says that the wiring does not have to be clamped in the box if
it is supported within 8 inches of the box by a staple, some local codes require clamps on the
box. These clamps screw together as shown, one inside the box and one outside, to hold the
wire in place.
Plastic boxes normally come with two 16d nails fixed in the mounting bracket. These nails
are driven into the stud or ceiling joists, depending on the use of box.
Several different types of plastic boxes are available. You can use them in new
installations and in modernizing old work.
Because plastic boxes do not conduct electricity, they do not need to be attached to the
grounding wire in the cable. Instead attach the grounding wire to the green hexagonal grounding
terminal on the switch or receptacle.
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Metal Boxes
A variety of metal boxes are available in different sizes and shapes, designed for different
uses (See illustrations). Metal boxes have a threaded hole at the rear so that the grounding wire
can be attached to the box 2 ½ inches deep so that you have room to work and the box is not
overly crowded with wires. But metal boxes range in depth from ½ inch 31/2 inches.
For general lighting circuits, most metal boxes have a pair of clamps inside to hold the
nonmetallic wires. To use these clamps, first remove the knockout, then slip the wire under the
clamp. Tighten the screw to force the clamp against the wire.
Two boxes can be joined together, or ganged, so that four devices can be installed in the
box. The sides of this type of box are held in place by a screw. If you need only two devices in a
box, such as a switch and an outlet, 4-inches-square boxes are made specifically for this
purpose.
Knockouts
All boxes come with Knockouts, which are sections that can be removed from the front,
side, top, or bottom, depending on where the wires are running. In plastic boxes, the knockouts
are just a thin section in the box wall that is punched out with the handle of a pair of pliers. On
metal boxes, all but a small part of the knockout has been already cut out. To remove it, just rap
the knockout sharply with the pliers handle, then twist it back and forth to break off the “hinge”.
Some of the knockouts on metal boxes have small slots through which you can insert a
screwdriver to pry the knockout loose.
You must not remove ant more knockouts than you need. If you remove one and then
decide to go elsewhere with the wires, Code requires you to seal the wrong hole with a knockout
closure. Two types of closures are available in most hardware or electrical stores. For general
work, use the metal disc with tension clips around the edge. Simply press it into the unused hole.
For larger openings, there are two discs, one on each side of the hole, which are held together
by a screw through their center.
As an example of the above, say you had a standard metal switch box 3 inches high, 2
inches wide and 2 ½ inches deep (3 x 2 x 2 ½ ), with two built-in cable clamps. According to the
code, if you are permitted 6 conductors in the box when using no. 14 wire. This would include
two incoming conductors (hot and neutral) plus a bare grounding wire. For a middle-of-the-run
connection, there would also be two outgoing conductors plus a bare grounding wire. That
accounts for five conductors, since the bare grounding wire. The two cable clamps in the box are
counted together as one more conductor. The total is now six, which is the maximum. You can
still install the switch or receptacles, since they are not counted.
But if you were using No. 12 wire, the limit would be five conductors. Technically, you
should therefore use a larger box or the same size without cable clamps to remain under the
maximum. If you have any doubts, talk it over first with your local inspector.
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Service Heads
By definitions, a joint is the tying together of two single wire conductor so that the union
will be good both mechanically and electrically.
A splice is the interlaying of the strands of two strands conductors so that the union will
be good both mechanically and electrically.
The insulation of a duplex cable should be first ripped with a tool stick; then the
insulation from the separate conductors is removed with a scraper.
If a knife is done with a knife, care should be taken to avoid nicking the wire; sandpaper
may be used to clean the wires.
Method of using Austin cable ripper. In operation, queeze and pull; This causes the cutter
to sink into the outer braid and rip same.
Twist and turns. Making twists, each wire is wrapped around the other, whereas in
making turns, one wire remains straight, the other wire being wrapped around the straight wire.
Taps
By definition, a tap is the connection of one wire to some point along the run of another
wire.
There are various taps to meet different conditions. The following should be noted.
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Plain Tap
The Plain Tap is the one most frequently used and is made without difficulty.
1. Remove about 1 ¼ inch of insulation a long the run wire and about ¼ inch from insulation
and take a hook.
2. Take 5 or 6 turns of the tap wire around the run wire. Note that the joint should terminate
about ½ inch from the insulation in the run wire. This permits soldering without burning
the insulation and gives better chance for taping.
Aerial Tap
The Aerial Tap is intended for wires subjected to considerable movement. It is similar to
the plain tap except that it has a long or easy twist to permit movement.
Knotted Tap
The Knotted Tap, as must be evident, is designed to take considerable tensile stress.
1. Remove 1 ½ inches to 2 inches if insulation from run wire and 3 inches from tap wire.
Make knot and note carefully how it is made.
2. Make several turns.
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For this tap remove about 2 ½ inches of insulation from the run wire and about ¼ inches
from each tap wire. Each tap is made as described for the plain taps; the taps starting at the
middle of the joint and running in opposite directions.
Duplex Tap
The Duplex Tap is used where two wires are to be tapped at the same time, because it
can be made quicker.
Remove about 2 inches of insulation from the run wire and about 3 inches from each tap
wire. Bring the two tap wires across the run wire at one end of the joint and double twist the
ends of the tap wires.
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Joints
In some cases, all that is required is that the joint be electricity good as for instance, the
pig tail joint used in junction or fixture outlet boxes; in other cases, the joints must be electrically
and mechanically good, as for instance, joints on an overhead line must be made so that they
will withstand considerable tensile stress due to the weight of the suspended conductor.
There are number of joints extensively used of which used of which the following should
be noted:
Pigtail
The Pig Tail Joint as before mentioned is suitable for service where there is no
mechanical stress as where wires are to be connected in an outlet box, switch, or conduit fitting.
The Western Union Joint is a modified form of the bell hanger’s joints. It is made in the
same way as the bell hanger’s joints with the exception that a number of twists are taken
instead of one. The object of the extra twists is to make it more mechanically efficient.
Splices - There is considerable difference between a joint and a splice yet the word splice is
commonly though incorrectly used for joint. The latter term relates to single wire conductors
and splice to multi-wire or stranded conductors.
Running Butt Splice - The term running butt relates to splices formed by butting together the
ends if two cable lengths to extend the run or length of circuit as distinguished from tap
splices later described.
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According to the method of wrapping the strands, running butt splices are classified as:
1. Single Wrapped
2. Multiple Wrapped
Single Wrapped Splice – This kind of splice is used for large (No. 6 or larger) because it is easier to
wrap a single wire at a turn than to wrap them all at once.
Multiple Wrapped Splices - This method of wrapping is generally used on small cables because
the strands are flexible and all can be wrapped in one operation. A three stand cable is
selected so as clearly show the method of wrapping.
Tap Splices - These are made when the end of one stranded conductor is to be conducted at
some point along the run of another stranded conductor.
1. Remove about 6 inches of insulation from each cable and clean each strand.
2. Lay up (that is wrap) the strands for a distance of about 2 inches from the end of the
insulation of each cable and fan out the strands to an angle of about 30.
3. Interweave the strands by bringing together the laid up sections and in so doing see, that
one strand only of each wire passes between two strands of the other in each case. Make
a hook by sharply bending say strands 1 and A.
4. Wrap tightly one strand 1 around the laid up portion of the cable.
5. Wrap tightly each of the remaining strands of each cable around the laid up portion of the
other cable.
Y Splice
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1. Remove insulation to a distance depending upon the size of wire. Interweave the tap wire
through the run wire strands at one end of the splice and twist up the run wire strands in
the original direction
2. Tightly wrap the strands of the wire around the run wire, either by the single or multiple
methods, depending upon the size of the wire.
Wire Nuts
Wire nuts are also used to secure wire connections. Available in many sizes, they are twisted
onto the wires after the wires themselves are twisted together. Ensure that exposed conductors
do not extend from under the cap of the nut.
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Set screw coupling (for EMT) Set screw connector (for EMT)
45º elbow
90º elbow
30º elbows
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Electrical Tools
Gimlet
Electrician’s Knife
Screw driver
Vise grip
Adjustable pliers (multi point)
Cable cutter
Bolt cutter
Adjustable wrench
Pipe wrench
Wire crimper
Wire stripper
File
Soldering iron
Blow torch
Heat gun
Hack saw
Fish tape/wire
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Fuse puller
Pipe threader
Pipe Reamer
Hickey