Webinar Boiler: Driving Competencies Dukun Boiler

WEBINAR BOILER
2021
DRIVING COMPETENCIES
DUKUN BOILER
TRAINER PROFILE
EDUCATION BACKGROUND
• Bachelor of Mechanical and Material Engineering UKM
• Diploma In Palm Oil Milling Technology & Management MPOB
WORK EXPERIENCE:
2001 – 2006 - Palm Oil Mill
2006 – 2011 - Biomass Power Plant
2011 – now - Oil & Gas
CERTIFICATION
• 1st GRADE STEAM ENGINEER (DOSH)
• 1st GRADE INTERNAL COMBUSTION ENGINE ENGINEER (DOSH)
• SAFETY OFFICER (DOSH)
• AUTORISED GAS TESTER - CONFINED SPACE (DOSH)
MUHAMMAD SALAHUDDIN • ENTRY SUPERVISOR - CONFINED SPACE (DOSH)
BIN ABDUL MAJID • TRAIN THE TRAINER (NIOSH)
• PAKAR INDUSTRI (PIND) – BOILER (JPK)
DUKUN BOILER TECHNICAL MEMBERS

• BOILER & PRESSURE VESSEL TECHNICAL COMMITTEE-
Open (STANDARD MALAYSIA-SIRIM)
• KAJIAN KEPERLUAN OYK UTK RMK-11 - (NIOSH - DOSH)
TRAINER PROFILE
TRAINER EXPERIENCE
1. Speaker for “KURSUS BOILER 1 MSIEA (KB1M)” - 2017 (500 Participant)
2. Speaker for “KURSUS BOILER 1 BORNEO (KB1B)” - 2017 (200 Paticipant)
3. Panel Dialog for “EAST BOILER SEMINAR (EBOS)” - 2016 (200 Participant)
4. Trainer for “Kursus Persediaan Menduduki Peperiksaan Jurutera & Enjin Drebar Stim MSIEA” - Since 2014
5. Trainer for “Kursus Persediaan Menduduki Peperiksaan Jurutera & Enjin Drebar EPD MSIEA” - Since 2014
6. Speaker for “OYK Conference (Organized By NIOSH)” - 2017
7. Speaker for “GERBANG INDUSTRI Program” @ IPTA/S
8. “Pensyarah Industri” for Politeknik Sultan Mizan Zainal Abidin, Dungun & Politeknik Melaka
9. Trainer for “Kursus Boiler Untuk Pegawai JKKP” (Pahang, Terengganu, Kelantan, Putrajaya, KL. Selangor,
Pulau Pinang, Kedah,Perlis, Sabah, Sarawak, Labuan, Johor, Melaka & Negeri Sembilan) - 2015 & 2016
PROFESSIONAL MEMBERSHIP
1. Secretary Honorary of Malaysian Steam & Internal Combustion Engine Engineer Association (MSIEA)
2. Graduate Member of the Board Of Engineer Malaysia (BEM)
3. Member of the Incorporate Society of Planter (ISP)
4. Graduate Member of Institute of Engineer Malaysia (IEM)
5. Associate Member of Malaysian Industrial hygiene Association (MIHA)
6. Affiliate Member of Welding Institute Of Malaysia (WIM)
7. Associate Member Malaysian Society Occupational Safety & Health (MSOSH)
8. Associate Member Persatuan Pakar Industri dan Pakar Pengajar Negara (MANDATE)
Open
KURSUS ASAS KEJURUTERAAN BOILER
Open
Open
Open
UNTUK BERJAYA
ILMU STRATEGI
MENTOR
Open
© Malaysian Steam And Internal Combustion Engine Engineer Association (MSIEA) 2018
JANGAN BUANG
MASA
Open
Open
KITA MULAKAN
DENGAN
Open
MALAYSIAN STEAM AND INTERNAL COMBUSTION ENGINE ENGINEER ASSOCIATION
Slot 1 : Definisi asas boiler, sejarah dan perkembangan teknologi boiler

Slot 2 : Jenis –jenis boiler
Slot 3 : Akta yang terlibat dengan Boiler dibawah DOSH & DOE
WEBINAR BOILER
Open
DEFINISI ASAS BOILER,

SEJARAH DAN
PERKEMBANGAN
TEKNOLOGI BOILER
WEBINAR BOILER
Open
APA ITU BOILER /
DANDANG?
DANDANG
(tidak semestinya
DANDANG DANDANG
STIM
•
hasilkan Stim)
Thermal Oil Boiler
(BOILER) (Hasilkan Stim)
• Hot Water Boiler
Open
DEFINISI DANDANG STIM
• Satu bekas yang tertutup yang

mengandungi cecair dan dipanaskan
dari haba pembakaran bahan bakar
(pepejal, cecair atau gas) bertekanan
melebihi 1 atm dan menghasilkan stim
untuk kegunaan luar atau dirinya
sendiri
Open
PENGGUNA
STIM
P > 1 Atm
CECAIR
BEKAS
TERTUTUP
Open BAHAN BAKAR

ADAKAH INI BOILER?
Open
ADAKAH INI BOILER?
Open
ADAKAH INI BOILER?
Open
ADAKAH INI BOILER?
Open
KEGUNAAN STIM DALAM INDUSTRI
Open
KATEGORI JENIS BAHAN BAKAR
PEPEJAL CECAIR GAS ELEKTRIK
HABA DARI
Open HABA DARI
CHEMICAL
EKZOS GT
© Malaysian Steam And Internal Combustion Engine Engineer Association (MSIEA) 2018 REACTION
SEJARAH BOILER DI MALAYSIA
• Pekerjaan yang berkaitan dengan

keselamatan pekerjaan pertama kali
dibuat di Malaysia pada tahun 1878, ketika
Mr. William Givan dilantik sebagai
Inspektor Mesin.
• Tugasnya adalah untuk memeriksa aspek
keselamatan dandang stim, yang biasanya
digunakan di lombong timah.
Open
• Pada sekitar tahun 1890-an, kerajaan

negeri Perak membuat sistem
pemeriksaan oleh individu juru ukur.
Individu yang mempunyai kelayakan
dandang stim diberi lesen untuk meninjau
dandang.
• Pada tahun 1892, terdapat 83 dandang
stim di negeri Perak. Semua itu digunakan
di lombong timah kecuali 6 unit, yang
digunakan di kilang gula.
Open
• Sistem juruukur dandang ini ditamatkan

pada tahun 1900 dengan pelantikan Encik
C. Finchman sebagai pemeriksa dandang.
• Enakmen dandang stim pada masa itu

berorientasikan negeri kerana masing-
masing dari empat negeri Melayu
bersekutu atau Negeri-Negeri Melayu
Bersekutu (Perak, Selangor, Pahang dan
Open
Negeri Sembilan) menggunakan undang-
undang dandang stim sendiri..
• Undang-undang dandang stim pertama

Malaysia dipercayai diundangkan di
Selangor, iaitu Enakmen dandang
Selangor 1892.
• Sementara itu di Perak, undang-undang
dandang stim pertama mereka
dikuatkuasakan pada tahun 1903.
Open
• Hanya pada tahun 1908, Negeri-negeri

Melayu Bersekutu mempunyai undang-
undang dandang wap seragam yang
dikuatkuasakan oleh pemeriksa dandang.
SUMBER : Laman web rasmi Jabatan Keselamatan dan

Kesihatan Pekerjaan (www.dosh.gov.my)
Open
SEJARAH PERUNDANGAN
BERKAITAN BOILER & OSH DI
MALAYSIA
Open
LOJI
KILANG SAWIT JANAKUASA LOJI
PETROKIMIA
KILANG
BERASASKAN LOJI KIMIA
KILANG
GETAH
MAKANAN
INDUSTRI YANG
MENGOPERASIKAN BOILER
KILANG
UBATAN
DI MALAYSIA HOTEL
LOJI KILANG PAPAN

LOJI OLEOCHEMICAL & KAYU
PENAPISAN
PETROLEUM KILANG
KERTAS
KILANG
HOSPITAL KILANG GULA TEKSTIL
Open
PERKEMBANGAN INDUSTRI BOILER
Open
APA
TANGGUNGJAWAB
SESEORANG
JURUTERA STIM?
Open
APA
TANGGUNGJAWAB
SESEORANG ENJIN
DREBAR STIM?
Open
JENIS – JENIS BOILER
WEBINAR BOILER
Open
KATEGORI BOILER
FIRE TUBE WATER TUBE

BOILER BOILER
COMBI- TUBE
BOILER
Open
FIRE TUBES VS WATER TUBES
Fire
Udaratubes aremelalui
panas
normally
DALAM tiubhorizontal,
dan
while water tubes
memanaskan are
air di
Udara panas
Car melalui
Radiator ??
generally vertical
sekeliling LUAR tiub
LUAR tiub dan
or slanting memanaskan air di
Open
DALAM tiub
SMOKE STACK
STEAM OUT
COMBINATION
BOILER
Udara panas melalui

LUAR tiub dan
memanaskan air di
DALAM tiub
KEMUDIANNYA
Udara panas melalui
DALAM tiub dan WATER IN
memanaskan air di
sekeliling LUAR tiub
Open
JENIS – JENIS
FIRE TUBE BOILER
YANG DIGUNAKAN
DALAM INDUSTRI
Open
FIRE TUBE BOILER
SCOTCH BOILER
Open
FIRE TUBE BOILER
CORNISH BOILER
Open
FIRE TUBE BOILER
COCHRAN
Open
FIRE TUBE BOILER
LOCOMOTIVE BOILER
Open
FIRE TUBE BOILER
LANCASHIRE BOILER
Open
FIRE TUBE BOILER
HORIZONTAL
PACKAGE
FIRE TUBE
Open
FIRE TUBE BOILER
REVERSE FLAME
BOILER
Open
FIRE TUBE BOILER
Open
FIRE TUBE BOILER
TUBELESS BOILER
Open
JENIS – JENIS WATER
TUBE BOILER YANG
DIGUNAKAN DI
INDUSTRI
Open
WATER TUBE BOILER
BABCOCK & WILCOX BOILER
Open
WTB
VICKERS HOSKINS
BOILER
Open
WTB
CORNER TUBE
BOILER
Open
WTB
D TYPE BOILER
Open
WTB
O TYPE BOILER
Open
WTB
A TYPE BOILER
Open
WTB
STIRLING BOILER
Open
Open
WATER TUBE BOILER
Open
TOWLER / FRASER WATERTUBE
RISER
CIRCULATI
NG PIPES FUSIBLE
PLUG
HEADER SUPERHEATE
AIR R SPACE
RELEASE
DOWNCOME
COCK
MANHOLE R
CIRCULATI
NG PIPES
FLUE DUCT
SUSPENDED
ROOF
FUEL
FEEDER
CHUTE
BAFFL
E
CLEANING
FD DOOR
FAN
HEADER
BLOWDOWN
VALVE
OPENING IN
REAR OF
Open CAST IRON FIRE CASING
GRATE SECTIONAL ELEVATION, FRASER
BOILER
MARINE BOILER
Open
WTB
SUPERCRITICAL
BOILER
Open
SUPERCRITICAL
BOILER
Open
COIL BOILER
Open
COMBI BOILER
Open
HOT WATER BOILER
Open
THERMAL OIL BOILER
Expansion
tank
OPERATING TEMP : 180 – 250 deg C

Open
Oil Boiling : 360 deg C
BEKAS
MESIN SOKONGAN BAHAN BAKAR
BERTEKANAN
DANDANG
PEPASANGAN
AIR
MUSTAHAK
Open PENGGUNA
AKTA YANG TERLIBAT

DENGAN BOILER
DIBAWAH DOSH & DOE
WEBINAR BOILER
Open
JABATAN KERAJAAN
BERKAITAN BIDANG BOILER
JABATAN KESELAMATAN JABATAN ALAM SEKITAR

DAN KESIHATAN Sebuah Agensi Kerajaan dibawah
PEKERJAAN Kementerian Sumber Asli Dan
Sebuah agensi kerajaan Alam Sekitar yang diberikuasa
dibawah Kementerian Sumber menguatkuasa akta berkaitan
Manusia yang diberikuasa alam sekitar
untuk menguatkuasa KKP
Open
LESEN KOMPETENSI YANG
DIKELUARKAN OLEH JABATAN
KESELAMATAN & KESIHATAN
PEKERJAAN (JKKP)
Open
PEGAWAI JURUTERA ENJIN
KESELAMATAN DAN PENGUJI GAS
JURUTERA STIM PEMBAKARAN
KESIHATAN BERTAULIAH
DALAM
PENYELIA
KESELAMATAN TAPAK PENGAPIT IAQ
BINAAN
ORANG KOMPETEN
PENGAPIT
MAJOR HAZARD
ORANG KOMPETEN PENYELIA

LIF KEMASUKAN
PEMASANGAN/ ORANG YANG

PEROMBAK KOMPETEN BUNYI
PERANCAH BISING
DOKTOR KESIHATAN
PENGENDALI KREN
PEKERJAAN
JURUTEKNIK HIGEN DREBAR ENJIN STIM DREBAR ENJIN STIM

1 GRED 1 GRED 2
DREBAR ENJIN DREBAR ENJIN

JURUTEKNIK HIGEN PEMBAKARAN PEMBAKARAN
Open
2 DALAM GRED 1 DALAM GRED 2
SKOP PERUNDANGAN OSH DI
MALAYSIA
Open
APA ITU AKTA?
Open
BUKU AKTA
Akta Kilang & Jentera Petroleum (safety Akta Keselamatan &

1967 Measures) Act Kesihatan Pekerjaan
1984 1994
Open
SKOP DIBAWAH FMA 1967
Open
KENAPA OSHA 1994 DIWUJUDKAN?
Open
SKOP DIBAWAH OSHA 1994
1. Meliputi semua sektor pekerjaan
kecuali:
• Kapal laut
• Ketenteraan
2. Self regulation
Open
TANGGUNGJAWAB MAJIKAN
DIBAWAH AKKP 1994
Open
TANGGUNGJAWAB MAJIKAN DI
BAWAH AKKP 1994
Open
AS LOW AS REASONABLE &
PRACTICABLE (ALARP)
Open
TERMA TEKANAN YANG
DIGUNAPAKAI DALAM BIDANG
BOILER
Maximum Authorized
Working Design Allowable Safety
Pressure Pressure Working Working
(WP) (DP) Pressure Pressure
(MAWP) (ASWP)
Open
PERATURAN DI BAWAH FMA 1967
1. Factories dan Machinery (Steam Boiler and
Unfired Pressure Vessel) Regulations 1970
2. Factories and Machinery (Notification of Fitness
and Inspections) Regulations 1970
3. Factories and Machinery (Certificates of
Competency Examinations) Regulations 1970
4. Factories and Machinery (Safety, Health and
Welfare) Regulations 1970
5. Factories and Machinery (Administration)
Regulations 1970
Open
6. Factories and Machinery (Leads) Regulations
1984
7. Factories and Machinery (Mineral Dust)
Regulations 1989
8. Factories and Machinery (Building Operations
and Works of Engineering Construction)
(Safety) Regulations 1986
9. Factories and Machinery (Asbestos)
Regulations 1986
10.Factories and Machinery (Fencing of Machinery
and Safety) Regulations 1970
Open
11.Factories and Machinery (Electric Passenger
and Goods Lift) Regulations 1970
12.Factories and Machinery (Special Scheme of
Inspection) (Risk-Based Inspection)
Regulations 2014
13.Factories and Machinery (Person in Charge)
Regulations 1970 (Amendment) Regulations
2014
Open
FMA 1967
Factories dan Machinery (Steam Boiler
and Unfired Pressure Vessel)
Regulations 1970
Open
Regulations 1970
• Regulation 5. Manufacture of boilers and
pressure vessels in the Federation.
• Regulation 6. Imported steam boiler and
pressure vessels.
• Regulation 7. Standard conditions.
• Regulation 8. Variation from the standard
conditions.
• Regulation 9. Chief Inspector may refuse to
Open
assign a working pressure.
Regulations 1970
• Regulation 10. Essential fittings.
• Regulation 11. Fittings-general provisions.
• Regulation 12. Safety valves.
• Regulation 13. Water gauges.
• Regulation 14. Pressure gauge.
• Regulation 15. Blow-down valves and cocks.
• Regulation 16. Main stop valve.
• Regulation 17. Fusible plug.
Open
Regulations 1970
• Regulation 18. Feed check valve.
• Regulation 19. Low-water fuel cut-out.
• Regulation 20. Low-water alarm.
• Regulation 21. Inspector's test attachment.
• Regulation 22. Nameplate.
• Regulation 23. Manhole door.
• Regulation 24. Super-heaters.
• Regulation 25. Economiser fittings.
Open
BOILER ESSENTIAL
FITTINGS
Open
ESSENTIAL FITTING
Open
FACTORIES AND MACHINERY
(STEAM BOILER & UNFIRED PRESSURE VESSEL) REGULATIONS
1970
Reg. 10 (1) [Essential Fittings]

PRESSURE WATER OUT FROM IDENTITY
SYSTEM SYSTEM
Gauge glass
Pressure
blowdown Name plate
gauge
Feed check
valve
Safety valve Main stop Registration
valve No
Feed pump
ITPGA
Low water Fusible plug
alarm
Low water
Open
fuel cut out

PRESSURE GAUGE
Open
PRESSURE GAUGE
Open
PRESSURE GAUGE
Open
Open
SAFETY VALVE
Open
SAFETY VALVE
Open
CAP
ADJUSTING NUT
LOCKNUT
PADLOCK
TESTING HOLE
LEVER
SPRING
HUDLING
CHAMBER
DISCHARGE
ADJUSTING
RING
ADJUSTING RING
CAP SCREW
INLET
Open
DEAD WEIGHT LEVER LOADED SAFETY VALVE
SAFETY VALVE
SAFETY
VALVE
TYPES
HIGH STEAM AND
Open LOW WATER SAFETY SPRING LOADED
VALVE
© Malaysian Steam And Internal Combustion Engine Engineer Association (MSIEA) 2018 SAFETY VALVE
WATER GAUGE
Open
WATER GAUGE
Open
TYPE OF GAUGE GLASS
Open
Open
BLOWDOWN VALVE
Open
BLOWDOWN
Open
BLOWDOW
N VALVE
TYPE
Open
FUSIBLE PLUG
Open
FUSIBLE PLUG
Open
FUSIBLE PLUG
LOCATION
INSTALLED
SOLID
SHALL
FUEL ONLY
DIRECT TO
FURNACE
Open
MANDATORY REQUIREMENT
FUSIBLE PLUG
Open
FEED CHECK VALVE
Open
FEED CHECK VALVE
Open
FEED CHECK VALVE
Open
FEED CHECK VALVE
Open
INSPECTOR TEST PRESSURE
GAUGE ATTACHMENT
Open
ITPGA
Open
Open
MAIN STOP VALVE
Open
MAIN STOP VALVE
Open
MAIN STOP VALVE
Open
LOW WATER ALARM
Open
LOW WATER ALARM
Open
LOW WATER ALARM
Open
LOW WATER FUEL CUT OUT
Open
LWFCO
Open
LOW WATER FUEL CUT OUT
Open
FEED PUMP
Open
FEED PUMP
Open
TYPE FEED PUMP
ROTARY PUMP
RECIPROCATING
PUMP
CENTRIFUGAL
PUMP
Open
Weir pump
Open
Open
NAME PLATE
Open
NAME PLATE
Open
Open
REGISTRATION PLATE
Open
REGISTRATION PLATE
Open
REGISTRATION PLATE
Open
FACTORIES DAN MACHINERY (STEAM BOILER
AND UNFIRED PRESSURE VESSEL)
REGULATIONS 1970
• Regulation 41. Heating surface.

• Regulation 42. Steam tests.
• Regulation 43. Boiler feed water.
• Regulation 44. Boiler register.
• Regulation 72. Hydrostatic tests.
• Regulation 73. Safety valves padlock.
Open
FACTORIES DAN MACHINERY (STEAM BOILER
AND UNFIRED PRESSURE VESSEL)
REGULATIONS 1970
• Regulation 76. Opening up boiler or pressure

vessel.
• Regulation 77. Maintenance.
• Regulation 78. Notifiable occurrences.
• Regulation 79. Repairs.
Open
FMA 1967
FACTORIES AND MACHINERY (NOTIFICATION,
CERTIFICATE OF FITNESS AND INSPECTION)
REGULATIONS, 1970
Open
FACTORIES AND MACHINERY (NOTIFICATION,
CERTIFICATE OF FITNESS AND INSPECTION)
REGULATIONS, 1970
• Regulation 13. Initial inspection.

• Regulation 14. Regular inspection.
• Regulation 15. Postponement of regular inspection.
• Regulation 16. Notice of regular inspection.
• Regulation 17. Preparation for regular inspection.
• Regulation 18. Factory of machinery not prepared for
inspection.
• Regulation 19. Supplementary Inspection- steam boilers
and unfired pressure vessels.
• Regulation 20. Special inspection.
Open
• Regulation 21. Further inspection

FMA 1967
FACTORIES AND MACHINERY (CERTIFICATES
OF COMPETENCY--EXAMINATIONS)
REGULATIONS, 1970 (REVISED - 1983)
Open
FACTORIES AND MACHINERY (CERTIFICATES
OF COMPETENCY--EXAMINATIONS)
REGULATIONS, 1970 (REVISED - 1983)
• Regulation 18. Qualifications for examination of

dredgemaster.
• Regulation 19. Qualifications for examination of
engine drivers.
Open
PEMBEKAL
PEMBAIKMAHIR BAHAN KIMIA PEMBUAT
BOILER
SIAPA YANG LAYAK BOILER
AMBIK LESEN BOILER
?
IPT / KOLEJ OPERATOR /

Open JURUTERA
AGENSI
© Malaysian Steam And Internal Combustion Engine Engineer Association (MSIEA)PENGUATKUASA
2018
BOILER
PEMUNYA SYARIKAT
PENGURUS
JURUTERA STIM
EKSEKUTIF
SUPERVISOR
JURUTEKNIK
Open
OPERATOR
TAHAP LESEN KOMPETENSI BAGI
BOILER
Jurutera Stim Gred 1
Enjin Drebar Stim Gred 1

Open
JURUTERA
• Pembantu kepada jurutera > 12 bulan dan

memiliki lesen Jurutera Stim Gred 2
• Umur > 21 tahun

• Pembantu kepada jurutera > 1 TAHUN
PERATURAN KILANG DAN JENTERA

Open (SIJIL KOMPETENSI - PEPERIKSAAN) 1970
ENJIN DREBAR
• Pembantu kepada jurutera > 18 bulan

mengoperasikan Dandang yang melebihi
Keluasan Memanas melebihi 500 kaki persegi dan
memiliki lesen Enjin Drebar Stim Gred 2
• Umur > 21 tahun

• Bekerja sebagai pembantu Dandang > 24
bulan
PERATURAN KILANG DAN JENTERA
Open
(SIJIL KOMPETENSI - PEPERIKSAAN) 1970
Carta Alir Permohonan Jurutera Stim
Pos borang
Lengkapkan
Calon jurutera permohonan
borang
stim yang telah
permohonan
lengkap
Keputusan
permohonan
JKKP
PUTRAJAYA
Buat bayaran
Semakan di website
DUDUKI PEPERIKSAAN DI
LANTIK PANEL
PEJABAT JKKP NEGERI
PENEMUDUGA
TERPILIH
Open
Carta Alir Permohonan Enjin Drebar Stim
Lengkapkan
Calon jurutera
stim
MyKKP borang
permohonan
Keputusan
permohonan
JKKP
PUTRAJAYA
Buat bayaran JKKP
NEGERI
SURAT PANGGILAN TEMUDUGA
DUDUKI PEPERIKSAAN DI
LANTIK PANEL
PEJABAT JKKP NEGERI
PENEMUDUGA
TERPILIH
Open
SILIBUS
PEPERIKSAAN
JURUTERA STIM
DAN ENJIN
PEMBAKARAN
DALAM
Open
BAHAGIAN PEPERIKSAAN JURUTERA
STIM DAN ENJIN PEMBAKARAN DALAM
PART PRACTICAL MATHEMATIC

A
PART
ENGINEERING KNOWLEDGE
B
PART
C TECHNICAL KNOW HOW
Open
JENIS PEPERIKSAAN YANG PERLU
DIAMBIL OLEH CALON JURUTERA STIM
PART PART PART
A B C
IJAZAH KEJURUTERAAN
(MEKANIKAL)
IJAZAH KEJURUTERAAN
(SELAIN DARI MEKANIKAL)
Hantar
Permohonan
DIPLOMA KEJURUTERAAN
kepada (MEKANIKAL)
Jabatan
Keselamatan
& Kesihatan DIPLOMA KEJURUTERAAN
Pekerjaan (SELAIN MEKANIKAL)
(JKKP)
LAIN-LAIN IJAZAH/DIPLOMA
Open
LAIN-LAIN
Bagaimana untuk dapatkan
lesen JURUTERA STIM?
Paper Paper
A C
Hantar
Permohonan
kepada
Jabatan
Keselamatan
& Kesihatan
Pekerjaan
(JKKP)
Open
Tips Untuk Lulus Exam
2nd Grade Enjin Drebar (Boilerman)
- Faham asas binaan boiler, operasi boiler dan akta berkaitan boiler &
safety
1st Grade Enjin Drebar (Boilerman)

- Mampu melakukan trouble shooting jika ada masalah semasa boiler
beroperasi,
2nd Grade Jurutera stim

- Faham asas binaan boiler, mampu buat procedure operasi dan
senggaraan termasuk repair, trouble shooting dan akta berkaitan
boiler & safety
1st Grade Jurutera Stim

- Mampu semak design calculation & design proposal, mampu jadi
Open
penasihat teknikal kepada majikan dan pihak berkuasa berkiatan boiler
Open
Lesen Jurutera Stim
Open
Lesen Jurutera Enjin Pembakaran Dalam
Open
Sijil Kompetensi untuk Drebar
Open
FMA 1967
FACTORIES AND MACHINERY (SAFETY,
HEALTH AND WELFARE) REGULATIONS 1970
(REVISED – 1983)
Open
FACTORIES AND MACHINERY (SAFETY,
HEALTH AND WELFARE) REGULATIONS 1970
(REVISED – 1983)
• Regulation 7. Access of place of work.

• Regulation 8. Opening generally to be fenced.
• Regulation 9. Stairway.
• Regulation 10. Fixed ladder.
• Regulation 11. Catwalk, runaway or gangway.
• Regulation 12. Working at a height.
• Regulation 13. Confined spaces.
• Regulation 14. Dangerous liquids.
Open
FMA 1967
FACTORIES AND MACHINERY (PERSON IN
CHARGE) REGULATIONS 1970
Open
FACTORIES AND MACHINERY (PERSON IN
CHARGE) REGULATIONS 1970
• Regulation 3. Machinery requiring certificated persons in

charge.
• Regulation 4. Person or engineer in charge of machinery.
• Regulation 5. Steam boilers and engines not on a dredge.
• Regulation 6. Internal combustion engines not on a dredge
• Regulation 7. Dredge.
• Regulation 8. Shifts
• Regulation 9. Change of shift.
• Regulation 10. Visiting engineers.
Open
KEPERLUAN PENJAGA BOILER
VS
KELUASAN MEMANAS
PEMEGANG LESEN KOMPETENSI
Enjin Enjin Steam Steam

KELUASAN Jurutera
Drebar Drebar Engineer Engineer
MEMANAS Pelawat
Gred 2 Gred 1 Gred 2 Gred 1
<100m2 Y (Shift)
100 – 200m2 Y (Shift)
200 – 500m2 Y (Shift) Y (2x/M)
500 – 2000m2 Y (Shift) Y (day)
2000 – 5000m2 Y (Shift) Y (day)
Open
>5000m2 Y (Shift) Y (Shift) Y (day)
KENAPA PERLU ADA ORANG YANG
KOMPETEN?
“Mesin tidak dioperasikan tanpa
orang yang kompeten” – Section
29
1) Every occupier shall ensure that machinery which is
prescribed to be under the charge of a certificated
engineer, dredgemaster or driver, as the case maybe
.
2) No person shall take charge of any machinery which is
prescribed to be under the charge of a certificated
engineer, dredgemaster or driver, as the case maybe,
unless -
a) he holds a certificate of competency as an engineer,
dredgemaster or driver; or
b) he has a written authority issued by the chief
inspector.
3) Every person holding a certificate of competency issued
under this act shall produce an permit inspection of the
same whenever called upon to do so by an inspector.
Open
JIKA GAGAL MENGGAJIKAN
ORANG YANG KOMPETEN?
Majikan boleh dikenakan ;
RM 50,000
ATAU
1 TAHUN PENJARA
ATAU
Open
KEDUA-DUANYA SEKALI
Slot 4 : Asas operasi, Sistem Kawalan dan Rawatan Air Boiler

Slot 5 : Kerjaya dalam bidang Boiler
Slot 6 : Q&A
WEBINAR BOILER
Open
ASAS OPERASI, SISTEM

KAWALAN DAN RAWATAN AIR
BOILER
WEBINAR BOILER
Open
SAFE OPERATION
MAN
COMPETENT PERSON
MACHINE
HEALTHY MACHINERY
SYSTEM
Open
PROPER STANDARD
© Malaysian Steam And Internal Combustion Engine Engineer Association (MSIEA) 2018 OPERATING PROCEDURE
Open
FIRE TUBE BOILER
Tube Sheet Stay Bar Tube
Tube Sheet
Return
Burner Furnace combustion
Open
Shell
shell
Saturated Steam Steam drum
Steam outlet
BFW distributor Pipe
Stack
Tube
Mud Drum
Open
BASIC BOILER BFW Pump

Saturated Steam Steam drum
Steam outlet
BFW distributor Pipe
Baffle Plate Stack
Downcomer Tube
Tube
Riser Tube
Mud Drum
Open
NORMAL CIRCULATION BFW Pump

Demin water Superheater header
Superheated Steam Saturated Steam Baffle Plate

DS Steam drum
Economizer header Stack
Downcomer Tube
Superheated Tube
Tube
Riser Tube
Mud Drum
Open
Water Tube Boiler BFW Pump

WASTE HEAT BOILER
Open
WTB
VICKERS HOSKINS BOILER
Open
BOILER CONTROL
SYSTEM
DRUM WATER LEVEL CONTROL STEAM TEMPERATURE CONTROL
COMBUSTION CONTROL STEAM PRESSURE CONTROL
FURNACE PRESSURE CONTROL BLOWDOWN CONTROL

Open
SUPERHEATER TUBE
STEAM
LEVEL FLOW TRANSMITTER

TRANSMITTER
WATER LEVEL
GAUGE
CONTROL
GLASS SYSTEM
STEAM DRUM
3
ELEMENT
LEVEL
INDICATING
CONTROLLER
ECONOMIZER TUBE
DEAERATED
Open WATER
CONTROL VALVE FLOW TRANSMITTER
COMBUSTION CONTROL OXYGEN ANALYZER
CONTROLLER
STEAM DRUM
DAMPER
FURNACE
BURNER
FUEL GAS
CONTROL
Open VALVE
FURNACE PRESSURE CONTROL
PRESSURE
TRANSMITTER
STEAM DRUM
CONTROLLER
FAN FURNACE
AIR
DAMPER
Open
STEAM TEMPERATURE CONTROL SYSTEM
DESUPERHEATER ATTEMPERATOR
Open
STEAM TEMPEATURE CONTROL
INDICATING
CONTROLLER
DEMIN
WATER
CONTROL
VALVE
TEMPERATURE
TRANSMITTER
SUPERHEATER TUBE
STEAM
DS
STEAM DRUM
Spray Nozzle
Open
SUPERHEATER TUBE
STEAM
ATTEMPERATOR
STEAM DRUM
STOP
VALVE
ATTEMPERATOR
STOP ECONOMIZER TUBE

VALVE
DEAERATED
Open WATER
CONTROL VALVE
BOILER PRESSURE CONTROL PRESSURE
TRANSMITTER
CONTROLLER
STEAM DRUM
DAMPER
FURNACE
BURNER
FUEL GAS
CONTROL
Open VALVE
SUPERHEATER TUBE
STEAM
LEVEL
TRANSMITTER
BLOWDOWN
CONTROL
SYSTEM
GAUGE
GLASS
STEAM DRUM
CONDUCTIVITY
INDICATING
S CONTROLLER
P
CWS
S
CWR C
C
A
ECONOMIZER TUBE
CBD
Open
CONTROL VALVE FLOW TRANSMITTER

RAWATAN AIR BOILER
YANG DIGUNAKAN
DALAM INDUSTRI
Open
IMPURITIES IN WATER
Open
RIVER WATER CLARIFIER SETTLING TANK
SOFTENER SAND FILTER

OVERHEAD TANK
Open
HOT WATER TANK VACUUM DEAERATOR
© Malaysian Steam And Internal Combustion Engine Engineer Association (MSIEA) 2018 BOILER
RIVER WATER CLARIFIER SETTLING TANK
SOFTENER SAND FILTER

OVERHEAD
TANK
Open
SOFTENER TANK THERMAL DEAERATOR
© Malaysian Steam And Internal Combustion Engine Engineer Association (MSIEA) 2018 BOILER
GROUND WATER ACTIVATED CARBON DEMIN PLANT
TANK FILTER
THERMAL DEAERATOR
DEMIN STORAGE TANK
Open
WATER TUBE BOILER
GROUND WATER ACTIVATED CARBON RO PLANT
TANK FILTER
DEMIN STORAGE TANK DEMIN PLANT RO STORAGE TANK
Open
THERMAL DEAERATOR
© Malaysian Steam And Internal Combustion Engine Engineer Association (MSIEA) 2018 WATER TUBE BOILER
KESILAPAN YANG BIASA BERLAKU
DALAM OPERASI BOILER
• Cara start Up tidak betul

• Cara shutdown tidak betul
• Cara blowdown tidak betul
• Cara sampling tak betul
• Alat menguji parameter air tidak dikalibrasi
Open
KEROSAKKAN YANG BIASA DITEMUI
DI BOILER
• Tube burst
• Tube Thinning
• Tube scaling
• Tube pitting
• Tube crack
• Superheater tube bengkok
Open
KERJAYA DALAM BIDANG

BOILER
WEBINAR BOILER
Open
KERJAYA SEBAGAI BOILERMAN
OPERATOR
SPM MANAGER
FIREMAN
DIPLOMA
Open HOLDER
BOILERMAN
KERJAYA SEBAGAI JURUTERA STIM
ENGINEER
DISCIPLINE CEO
FRESH
GRADUATE
ENGINEER
RELATED TO
BOILER
DIPLOMA
Open HOLDER
STEAM
PANDUAN GAJI PENDAHULUAN
Open
GAJI BOILERMAN
Open
GAJI JURUTERA STIM
Open
SKOP TUGASAN STEAM ENGINEER
MENGIKUT JENIS SYARIKAT
Sawit Power / Project Boiler Boiler Chemical consultant
Chemical/ team Maker repairer supplier or
Oil & Gas company
plant
Tendering Y Y Y
BED Y Y Y Y Y
DED Y Y Y
Fabrication Y Y Y Y
Construction Y Y Y Y Y
commissioning Y Y Y Y Y Y Y
Operation Y Y Y
Water Y Y
Treatment
Maintenance Y Y
Inspection Y Y Y Y Y
Repair Y Y Y Y
Open
MASA DEPAN
MANAGER
BOILERMAN
STEAM
EXECUTIVE ENGINEER
Open
BUSINESSMAN
Q&A
WEBINAR BOILER
Open
Q&A
FB PAGE : Dukun Boiler
Email : dukunboiler@gmail.com
Open
DUKUN BOILER
TERIMA KASIH
Selamat Maju jaya & Jumpa Lagi….
Open
DRIVING COMPETENCIES

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WEBINAR BOILER

DUKUN BOILER TECHNICAL MEMBERS

Slot 1 : Definisi asas boiler, sejarah dan perkembangan teknologi boiler

DEFINISI ASAS BOILER,

• Satu bekas yang tertutup yang

Open BAHAN BAKAR

PEPEJAL CECAIR GAS ELEKTRIK

• Pekerjaan yang berkaitan dengan

• Pada sekitar tahun 1890-an, kerajaan

• Sistem juruukur dandang ini ditamatkan

• Enakmen dandang stim pada masa itu

• Undang-undang dandang stim pertama

• Hanya pada tahun 1908, Negeri-negeri

SUMBER : Laman web rasmi Jabatan Keselamatan dan

LOJI KILANG PAPAN

JENIS – JENIS BOILER

FIRE TUBE WATER TUBE

Udara panas melalui

OPERATING TEMP : 180 – 250 deg C

AKTA YANG TERLIBAT

JABATAN KESELAMATAN JABATAN ALAM SEKITAR

ORANG KOMPETEN PENYELIA

PEMASANGAN/ ORANG YANG

JURUTEKNIK HIGEN DREBAR ENJIN STIM DREBAR ENJIN STIM

DREBAR ENJIN DREBAR ENJIN

Akta Kilang & Jentera Petroleum (safety Akta Keselamatan &

Reg. 10 (1) [Essential Fittings]

fuel cut out

• Regulation 41. Heating surface.

• Regulation 76. Opening up boiler or pressure

• Regulation 13. Initial inspection.

• Regulation 21. Further inspection

• Regulation 18. Qualifications for examination of

IPT / KOLEJ OPERATOR /

Jurutera Stim Gred 2

Enjin Drebar Stim Gred 1

Enjin Drebar Stim Gred 2

• Pembantu kepada jurutera > 12 bulan dan

Jurutera Stim Gred 2

• Umur > 21 tahun

PERATURAN KILANG DAN JENTERA

• Pembantu kepada jurutera > 18 bulan

Enjin Drebar Stim Gred 2

• Umur > 21 tahun

SURAT PANGGILAN TEMUDUGA

PART PRACTICAL MATHEMATIC

1st Grade Enjin Drebar (Boilerman)

2nd Grade Jurutera stim

1st Grade Jurutera Stim

• Regulation 7. Access of place of work.

• Regulation 3. Machinery requiring certificated persons in

Enjin Enjin Steam Steam

Slot 4 : Asas operasi, Sistem Kawalan dan Rawatan Air Boiler

ASAS OPERASI, SISTEM

BASIC BOILER BFW Pump

Baffle Plate Stack

NORMAL CIRCULATION BFW Pump

Superheated Steam Saturated Steam Baffle Plate

Economizer header Stack