More time on the road®

Illustrated Parts List

RT-11109A-ATR
November 2008
Contents
How To Use The Illustrated Parts List ..................................................................................................................................................3
AIR SYS-POWER SYNCHRO...............................................................................................................................................................4
AIR SYS-RANGE ....................................................................................................................................................................................5
AUXILIARY DRIVE GEAR ..................................................................................................................................................................6
BAR HOUSING ASSY ............................................................................................................................................................................7
CASE (AUX) ............................................................................................................................................................................................8
CASE (FRONT) .....................................................................................................................................................................................10
CONVERTER HOUSING ASSY .........................................................................................................................................................12
COUNTERSHAFT & BRGS(AUX).....................................................................................................................................................14
COUNTERSHAFT ASSY .....................................................................................................................................................................15
ECU CONTROLS..................................................................................................................................................................................16
AUTO SHIFTER ASSY ......................................................................................................................................................................16
ECU CONTROLS..................................................................................................................................................................................17
BAR HOUSING COVER ASSY.........................................................................................................................................................17
FILTER REGULATOR........................................................................................................................................................................19
HARNESSES & HARDWARE ............................................................................................................................................................20
HARNESS ASSY-TORQUE CONV ..................................................................................................................................................20
HARNESSES & HARDWARE ............................................................................................................................................................21
HARNESS ASY-AUTO SHIFTER.....................................................................................................................................................21
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................22
KITS & ASSEMBLIES .........................................................................................................................................................................23
MAINSHAFT & SYNCHRO(AUX).....................................................................................................................................................25
MAINSHAFT ASSY..............................................................................................................................................................................26
MISCELLANEOUS ..............................................................................................................................................................................28
OIL LINES-POWER SYNCHRO........................................................................................................................................................29
OIL PANS & OIL LINES .....................................................................................................................................................................30
OIL PAN-LOW PROFILE ..................................................................................................................................................................30
OIL PANS & OIL LINES .....................................................................................................................................................................31
OIL PAN-LOW PROFILE/RT ............................................................................................................................................................31
OIL PANS & OIL LINES .....................................................................................................................................................................32
OIL PAN-OFFSET ..............................................................................................................................................................................32
OIL PANS & OIL LINES .....................................................................................................................................................................34
OIL PAN-STANDARD.......................................................................................................................................................................34
POWER SYNCHRONIZER.................................................................................................................................................................35
RANGE CYLINDER.............................................................................................................................................................................36
REVERSE IDLER .................................................................................................................................................................................37
STATOR SUPPORT ASSY ..................................................................................................................................................................38
TORQUE CONVERTER ASSY...........................................................................................................................................................39
Appendix.................................................................................................................................................................................................40

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
• Item Number - corresponding with numbers on illlustrations for part identification.
• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AIR SYS-POWER SYNCHRO

17

16 13
14
15

17

20126-11-93

AIR SYS-POWER SYNCHRO

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
13 12880 ELBOW 2 1/8"
14 55524 HOSE ASSY 1 27"
15 55534 HOSE ASSY 1 29-1/2"
16 18769 HOSE CLAMP 1
17 12845 ELBOW 2 1/8"

4
Group: AIR SYS-RANGE

5
9
2 6
1

4
11 8
7
10
3

20100-11-93

AIR SYS-RANGE
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-2979 RANGE VALVE KIT A - 5363 1
2 22551 GASKET 1 K-2172,K-2979
3 22639 PLUG 2
4 4300810 INSERT VALVE 22641 ,4303615 2
5 X-3-500 LOCKWASHER 4 5/16"
6 X-8-546 SCREW 4 5/16"-18X2"
7 12880 ELBOW 2 1/8"
8 55525 HOSE ASSY 1 17"
9 55506 HOSE ASSY 1 18"
10 12880 ELBOW 1 1/8"
11 12845 ELBOW 1 1/8"

5
Group: AUXILIARY DRIVE GEAR

9
1

5
7

2 3

1
6

10482-12/92 Aux DG

AUXILIARY DRIVE GEAR

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 16763 SNAP RING 2 K-2289,K-2290,K-
2775,K-2776,K-
2777,K-2829,K-2830
2 21320 SNAP RING RETAINER 1 RTO ONLY K-2830
3 16628 SNAP RING 1 K-2829,K-2830
4 5566507- BEARING 5566504,5566507 1 K-2289,K-2290,K-
BOX 2775,K-2776,K-2777
5 16138 BEARING RETAINER 1
6 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"
7 17453 -O- RING 2 K-2289,K-2290,K-
2630,K-2634,K-
2775,K-2776,K-2777
9 K-2634 NO LONGER AVAILABLE 4300549 1

6
Group: BAR HOUSING ASSY

5
3
12 9 4 8
10
11 10
8 7
26 *
1

9
8

13

14 16

15
17 999

18

22

16
19

16 23

24
25

16
16

20231-11-93 * Spacer not applicable to all models – refer to parts listing.

BAR HOUSING ASSY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-2754 SHIFT BAR HSG ASSY 22596 1 HOUSING ONLY
2 4302676 GASKET 14918 1 K-2172,K-2754,S-1876
3 1069 SPRING 3 K-2775,K-2776,K-
2777,K-2829,K-2830,S-
1876
4 X-14-800 STEEL BALL 3 1/2"
5 15900 GASKET 2 K-2633,S-1876
6 691744 SHIFT SENSOR SWITCH 22565 2 K-2633,S-1876
7 691316 ACTUATING SWITCH PIN 23112 1 S-1876
8 X-8-691 CAPSCREW 3 3/8"-16X1"
9 62516 ROLL PIN 62521 2 S-1876
10 K-2980 SENSOR UPDATE KIT 22567 ,K - 2631 2
11 X-12-102 PLUG 1
12 K-3271 NEUTRAL SWITCH KIT 22603 1
13 691314 ACTUATING SHAFT 22601 1 K-3271,S-1876
SWITCH
14 22604 SPRING 1 S-1876
15 22600 YOKE BAR 1 LOW/REVERSE S-1876
16 3220 LOCKSCREW 5 S-1876
17 22434 YOKE 1 LOW/REVERSE S-1876
18 22593 YOKE BAR 1 1ST/2ND S-1876
19 691600 SHIFT YOKE 4302994 1 1ST/2ND S-1876
22 14658 SHIFT BLOCK 1 1ST/2ND S-1876
23 22594 YOKE BAR 1 3RD/4TH S-1876
24 4303273 SHIFT BLOCK 22602 1 3RD/4TH S-1876
25 691601 SHIFT YOKE 4302212 1 3RD/4TH S-1876
26 23166 SPACER 1 USE FOR RTO,B-RATIO,ATE K-2980
MODELS ONLY
999 S-1876 SHIFT BAR HSG ASSY 22596 1 COMPLETE

7
Group: CASE (AUX)
7 *

8 8

OEM supplied adjustable OEM supplied non-adjustable

speedometer sensor speedometer sensor

1
12 3
9
13 10
11 4
14
20
19
18
15
16
6

17
5

* Note — Items 7 & 8 / Magnetic Speedometer Openings:

Use 13679 "O" ring w/ OEM supplied adjustable speedometer sensor
and 20225 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #20224 Plug

20500-11-93

CASE (AUX)
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-3651 OIL SEAL TOOL KIT 1
2 K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2289,K-2290,K-
2775,K-2776,K-2777
3 X-8L-611 CAPSCREW 5 3/8"-16X3-1/4"
4 S-2178 NO LONGER AVAILABLE 4302015 1
5 23646 LIFTING EYE 1
6 15532 GASKET 1 K-2172,K-2262,S-
2113,S-2119
7 20224 PLUG-MAGNETIC 2 S-2113,S-2119,S-
2181,S-2183
8 20225 -O- RING 2 USE W/20224 PLUG OR OEM
SUPPLIED NON-ADJUSTABLE
SPEEDOMETER SENSOR NOT TO
BE USED WITH 4301954 SEAL
8 4301954 SENSOR SEAL 2 O-RING NOT REQUIRED S-2113,S-2119
9 20226 PLUG-MECHANICAL 2237 1 S-2113,S-2119,S-
2181,S-2183
10 14142 -O- RING 1 S-2113,S-2119,S-
2181,S-2183
11 7992 BUSHING 1 S-2113,S-2119
12 X-8L-602 CAPSCREW 4 3/8"-16X1-1/2"
13 22419 REAR BEARING COVER 1
14 22420 GASKET 1 K-2172
15 22400 REAR HOUSING 1
16 14335 GASKET 1 K-2172,S-2181,S-2183
17 X-8-698 CAPSCREW 2 3/8"-16X2-1/2"
17 X-8L-602 CAPSCREW 14 3/8"-16X1-1/2"
17 X-8L-605 CAPSCREW 1 3/8"-16X3"
17 X-8L-614 CAPSCREW 1 3/8"-16X2"
18 19709 COLLAR 1 K-2172,K-2262,S-
8
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
2113,S-2119
19 17106 GASKET 1 K-2172,K-2262,S-
2113,S-2119
20 X-8-611 CAPSCREW 1 3/8"-16X3-1/4"

9
Group: CASE (FRONT)
6
2
7
15
8
14

5
4
1
21

3
20
18
19 24

23
22

16
13

11

10
12

17

18
19
20445-11-93

CASE (FRONT)
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-1785 CASE ASSY 23583 1
2 14373 MAGNET 3 S-1785
3 X-8-686 CAPSCREW 6 3/8"-16X3/4"
4 14575 PTO COVER 4302254 1
5 4305309 GASKET 1684 1 K-2172,K-2388
6 X-1-1005 NUT X 1 1000 2 5/8"-18
7 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60
,X10 1004
8 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"
9 X-8-725 CAPSCREW 8 7/16"-14X7/8" NOT USED ON ATE
MODELS
10 4302809 PTO COVER 16596 ,4300571 1 NOT USED ON ATE MODELS
11 4305310 GASKET 4302810 1 K-2172
12 22507 GASKET 1 K-2172,K-2388,K-
2504,K-2625
13 X-12-802 PIPE PLUG 1 1/2"
16 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING S-1785
INCLUDED
16 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC
17 4302708 STUD 5966 4
18 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60
,X10 1004
19 X-1-1005 NUT X 1 1000 6 5/8"-18
20 22916 STUD 2
21 14334 DOWEL 2
22 X-8-808 CAPSCREW 4 1/2"-13X1-1/4"
23 X-10-802 NO LONGER AVAILABLE 4 1/2" PLAIN
24 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING S-1785
INCLUDED
24 X-12-2007 PIPE PLUG X12 2006 1
10
11
Group: CONVERTER HOUSING ASSY
10
60
2 3 11
4 5 6 7 12 10
8
3 9 13 11
14
15
1 17
18 16
51

19
23

49 47 26 25 24
48
46 27 21
50 28 20
22 54
53
46 52

20402-11-93

CONVERTER HOUSING ASSY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 X-8-6104 CAPSCREW 2 3/8"-16X2-3/4"
1 X-8L-672 CAPSCREW 6 3/8"-16X3-1/4"
1 X-8L-681 CAPSCREW 2 3/8"-16X2-3/4"
2 A-5587 VALVE ASSY 1
3 X-12-210 PIPE PLUG 4 1/8"
4 22532 GASKET 1 K-2172,K-2387R,K-
2388,K-2625
5 23612 PLATE 1
6 22534 GASKET 1 K-2172,K-2387R,K-
2388,K-2625
7 X-12-802 PIPE PLUG X12 800 1 1/2"
8 K-3226 ELBOW KIT 4300307 1
9 23109 -O- RING 1 K-2388,K-2625,K-
2877,K-2914,K-2915
10 X-8L-601 CAPSCREW 2 3/8"-16X3/4"
11 23645 LIFTING EYE 2 90 DEG.
12 K-2632 ENG SPEED SENSOR KIT 22569 1
13 22504 -O- RING 1 K-2388,K-2625,K-2632
14 23573 INSTRUCTION TAG 3
15 X-8-1202 SCREW 3 3/4"-10X1"
16 K-2911 OIL PUMP KIT 4300747 ,4302714 1
17 X-8C-604 CAPSCREW 2 3/8"-16X1-1/4"
18 691342 SEAL RING 5568503 1 K-2388,K-2504,K-
2625,K-2911
19 22430 -O- RING 1 K-2388,K-2504,K-
2625,K-2911
20 23220 FILTER BOWL 1
21 X-8-6105 SCREW X 8 6106 3 3/8"-16X1-1/4"
22 X-3-607 CONICAL WASHER 3 3/8"
23 22510 OIL FILTER 1 K-2314

12
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
24 23108 -O- RING 1 K-2314,K-2388,K-2625
25 22512 NIPPLE 1
26 A-5732 RELIEF VALVE ASSY 1 K-2625,S-2015
27 23029 -O- RING 1 K-2388,K-2625,K-2914
28 23028 PLUG 1 K-2914
46 K-2388 CONVERTER HOUSING 4300323 ,4300377 1 6 BOLT ACCESS
KIT
46 K-2625 #1 CONVERTER HSG KIT 1
47 4302219 SNAP RING 1 K-2911
48 4302216 PUMP GEAR 1
49 X-1-1008 NUT 1 5/8"-18
50 23487 SEAL RING 1 K-2172,K-2388,K-
2398,K-2504,K-2990
51 A-7119 FILTER BYPASS VALVE A - 6067 A - 6393 1 K-2387R,K-2625,S-
ASSY 2015
52 4305309 GASKET 1684 1 K-2172,K-2388
53 14575 PTO COVER 4302254 1
54 X-8-686 CAPSCREW 6 3/8"-16X3/4"
60 12845 ELBOW 2 1/8"

13
Group: COUNTERSHAFT & BRGS(AUX)

3 4

10442-4/92 Aux CS

COUNTERSHAFT & BRGS(AUX)

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8879 BEARING 2 K-2289,K-2290,K-
2775,K-2776,K-2777,S-
2181,S-2183
2 A-5736 WELDED A - 4722 ,A - 4976 2 C/S 4300319 - D/G 19255
COUNTERSHAFT ASSY
3 81052 BEARING 81008 2 K-2290,K-2777
4 16723 SNAP RING 2 K-2290,K-2775,K-
2777,K-2829

14
Group: COUNTERSHAFT ASSY

11

13 12

15 7
8
14 9

10

2 1
4 3
5
6

10341-1/92 CS/RT

COUNTERSHAFT ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 14317 SNAP RING 2 K-2289,K-2290,K-
2775,K-2776,K-
2777,K-2829,K-2830
2 14366 BEARING 2 K-2289,K-2290,K-
2775,K-2776,K-2777
3 K-2934 CNTRSHFT-UPPER 19549 1
3 K-3783 CNTRSHFT-LOWER 20804, 4301054, K-2935 1
4 X-6-E KEY 2
5 62511 ROLL PIN 4
6 4304840 KEY 19673 2
7 4306076 1ST GEAR-CNTRSHFT 19247,20471 2
8 20482 2ND GEAR-CNTRSHFT 19615 2
9 4305657 3RD GEAR-CNTRSHFT 19240 ,19243 ,20392 2
,4302087,21020
10 15953 PTO GEAR - LOWER 1
10 20840 PTO GEAR - UPPER 1
11 4305661 DRIVE GEAR-CNTRSHFT 19631 ,19633 ,20481 2
,4302233,20459
12 19198 SNAP RING 2
13 4304599 BEARING 4302677 4304598 2 K-2289,K-2290,K-
2775,K-2776,K-2777
14 4304605 RETAINER 19548 2 ROLL PIN NO LONGER REQUIRED
15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

15
Group: ECU CONTROLS
Sub-Group: AUTO SHIFTER ASSY
46
45

* 24

46
45

50
50

28

50 25

27
26

20226-11-93
* Indicates connection for Auto Shifter Harness Assembly
ECU CONTROLS
AUTO SHIFTER ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
24 K-2983 AUTO SHIFTER KIT A - 5517 ,K - 2635 1
24 K-2983R REMAN AUTOSHIFTER K - 3080 1
KIT
25 14197 -O- RING 1
26 691303 GASKET 22592 1
27 X-10-600 WASHER 4 3/8"
28 X-8-6101 CAPSCREW 4 3/8"-16X1-1/2"
45 22867 YOKE 4
46 X-16-700 NUT 4 7/16"-20
50 691744 SHIFT SENSOR SWITCH 22565 3

16
Group: ECU CONTROLS
Sub-Group: BAR HOUSING COVER ASSY
8
9 – Option A
1

3 10
12
4

11 13
19
2
6
5
19 6 6
2
7

14
6

15
17
18 16

9 – Option B
1 2 D NP

1 2 D NP
SOFTWARE NO.

SOFTWARE NO.

9 – Option C
Eaton

Eaton

Note: Three bracket options are available for mounting shift cable – item 9.
20200-11-93

ECU CONTROLS
BAR HOUSING COVER ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
28.001 CEEMAT ECU P/N CHART 1
1 X-8-690 CAPSCREW 3 3/8"-16X5"
2 X-10-605 WASHER 2 3/8"
3 X-1-604 NUT 1 3/8"-24
4 4300049 SHIFT CONTROL LEVER 1 5/6 POSITION
4 4300074 SHIFT CONTROL LEVER 1 7 POSITION
5 4300042 SHIFT INDICATOR PLATE 1 5 POSITION
5 4300044 SHIFT INDICATOR PLATE 1 6 POSITION
5 4300045 SHIFT INDICATOR PLATE 1 7 POSITION
6 23473 WASHER 15
7 22544 WASHER 1
8 X-1-405 NUT X 9 402 2
9 4300054 BRACKET 1 OPTION A - USE X-8-690
CAPSCREWS
9 4300055 BRACKET 1 OPTION C - USE X-8-690
CAPSCREWS
9 4300056 BRACKET 1 OPTION B - USE 2 PCS 4300051 AND
X-8-6103 CAPSCREWS W/THIS
BRACKET
10 4300053 CLAMP 1
11 4300092 -U- BOLT 1
12 X-8-6100 CAPSCREW 1 3/8"-16X4-1/8"
13 X-8-647 CAPSCREW 9 3/8"-16X4-3/4"
15 4301116 GASKET 1
16 7935 BREATHER 1
17 9332 BUSHING 1
18 X-12-405 PIPE PLUG 1
17
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
19 X-8-615 CAPSCREW 2 3/8"-16X4-1/4"

18
Group: FILTER REGULATOR
NSS

11
5

10

8
9

20175-11-93 NSS – Not Sold Separately

FILTER REGULATOR
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR
5 23607 ELBOW 1
6 X-12-208 PIPE PLUG 2 1/8" NPT
7 12880 ELBOW 1 1/8"
8 15114 -O- RING 2 K-2301
9 A-5373 FILTER REGULATOR 22677 1 77 - 82 PSI K-2301
ASSY
10 X-3-400 LOCKWASHER 2 1/4"
11 X-8-440 SCREW 2 1/4"-20X2-1/4"

19
Group: HARNESSES & HARDWARE
Sub-Group: HARNESS ASSY-TORQUE CONV

12

BYP 2256
8

NUT
SID
E

INT 2256
8

NUT
SID
E

8
8
11
11
13 9
10
9 10

Latest Design 20310-11-93

HARNESSES & HARDWARE

HARNESS ASSY-TORQUE CONV
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
7 A-5519 HARNESS ASSY 1
8 4300689 SPACER 2
9 K-3201 BRACKET KIT 4300625 ,4303346 1
10 X-8L-681 CAPSCREW 2 3/8"-16X2-3/4"
11 11665 CLAMP 2
12 X-1-809 JAM NUT 2 1/2"-20
13 X-10-605 WASHER 1 3/8"
14 K-3201 BRACKET KIT 4300625 ,4303346 1

20
Group: HARNESSES & HARDWARE
Sub-Group: HARNESS ASY-AUTO SHIFTER

S3

55
S2

54
P4

S2
P3

4 P1

P2

57
20300-11-93

HARNESSES & HARDWARE

HARNESS ASY-AUTO SHIFTER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
4 K-2981 AUTO SHIFTER KIT A - 5518 ,K - 2384 1

21
Group: INPUT SHAFT & DRIVE GEAR
1
6

5
3 4

7
10

9
20465-11-93

INPUT SHAFT & DRIVE GEAR

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 23402 INPUT SHAFT OIL TUBE 1 S-1670
2 16980 SNAP RING 1 K-2775,K-2776,K-
2777,K-2830
3 81504 BEARING 1 K-2289,K-2290,K-
2775,K-2776,K-2777
4 16463 SPACER 1
5 14750 SNAP RING 1 K-2289,K-2290,K-
2775,K-2776,K-
2777,K-2829,K-2830
6 20458 DRIVE GEAR 19630 1
7 22428 PISTON RING 2 K-2398,K-2504,K-2990
8 23438 PISTON RING 3 K-2398,K-2504
9 S-1670 INPUT SHAFT ASSY 23395 1 K-2391,K-2775,K-
2776,K-2777
10 20171 BUSHING 1 K-2289,K-2290,S-1670

22
KITS & ASSEMBLIES
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR
K-2172 GASKET KIT 1 K-2289,K-2290,K-
2775,K-2776,K-2777
K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2289,K-2290,K-
2775,K-2776,K-2777
K-2289 BASIC REBUILD KIT 1 ATE
K-2290 BASIC REBUILD KIT 1 ATR
K-2301 FILTER REGULATOR KIT 1
K-2314 OIL FILTER KIT 1 K-2990
K-2385 AUTO-SHIFTER KIT 1
K-2387R REMAN HYDRA VALVE K - 2387 ,K - 3085 1
KIT
K-2388 CONVERTER HOUSING 4300323 ,4300377 1
KIT
K-2390 STATOR SUPPORT KIT 1
K-2391 INPUT SHAFT KIT 1
K-2392R REMAN PWR SYNCHRO K - 3079 1 B-RATIO-AT/ATS
KIT
K-2397R REMAN PWR SYNCHRO K - 3076 1 A-RATIO-ATR
KIT
K-2398 CONVERTOR SEAL KIT 1 K-2390,K-2391,K-
2625,K-2646R,K-
2647R
K-2400R REMAN PWR SYNCHRO K - 3077 1 B-RATIO-ATR
KIT
K-2403 OIL PAN RETRO KIT 1 STANDARD
K-2439 KEY & WASHER KIT 1 CONTAINS 3-SIDED KEY
K-2504 OIL PUMP KIT 1
K-2621 POWER SYNCO LUBE KIT 1
K-2625 #1 CONVERTER HSG KIT 1
K-2630 REPL KIT-DRIVE GEAR 4300548 1 B-RATIO
K-2632 ENG SPEED SENSOR KIT 22569 1
K-2633 BALL SWITCH KIT 1
K-2642 6 BOLT ROTATED LINE 1
KIT
K-2643 6 BOLT OIL LINE KIT 1
K-2644 8 BOLT OIL LINE KIT 1
K-2646R REMAN 16-D CNVTR KIT K - 3083 1
K-2647R REMAN 16-C CNVTR KIT K - 3082 1
K-2754 SHIFT BAR HSG ASSY 22596 1 HOUSING ONLY
K-2775 BASIC OVERHAUL KIT 1 AT/ATS
K-2776 BASIC OVERHAUL KIT 1 ATE
K-2777 BASIC OVERHAUL KIT 1 ATR
K-2781R REMAN PWR SYNCHRO K - 3078 1 A-RATIO-AT/ATS
KIT
K-2802 -O- RING KIT-RANGE 1 K-2289,K-2290,K-
2775,K-2776,K-2777
K-2829 SMALL PARTS KIT 1 ATR
K-2830 SMALL PARTS KIT 1 AT/ATS/ATE
K-2831 CYLINDER KIT-RANGE 1
K-2874 THROTTLE SENSOR KIT K - 2325 1 45" CABLE
K-2875 THROTTLE SENSOR KIT K - 2505 1 60" CABLE
K-2876 THROTTLE SENSOR KIT K - 2324 1 30" CABLE
K-2877 SUMP TUBE RETURN KIT K - 2620 1
K-2911 OIL PUMP KIT 4300747 ,4302714 1
K-2914 OIL PAN RETRO KIT 1 LOW PROFILE
K-2915 OIL PAN RETRO KIT 1 OFFSET
K-2934 COUNTERSHAFT REPL 19549 1
KIT
K-2980 SENSOR UPDATE KIT 22567 ,K - 2631 1
K-2981 AUTO-SHIFTER HARNESS A - 5518 ,K - 2384 1
KI
K-2982 AUTO-SHIFTER HARNESS K - 2396 1 24 VOLT
KIT
K-2983 AUTO SHIFTER KIT A - 5517 ,K - 2635 1
K-2983R REMAN AUTOSHIFTER K - 3080 1
KIT
K-2990 16" CONV. REBUILD KIT 1
K-3651 OIL SEAL TOOL KIT 1
23
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
K-3783 COUNTERSHAFT REPL 20804 ,22411, 4301054, 1
KIT K-2935
S-1670 INPUT SHAFT ASSY 23395 1 K-2391,K-2775,K-
2776,K-2777
S-1676 STATOR SUPPORT ASSY 23397 1 K-2390
S-1785 CASE ASSY 23583 1
S-1876 SHIFT BAR HSG ASSY 22596 1 COMPLETE
S-2015 CONVERTER HOUSING 1
ASSY
S-2113 REAR BRG COVER ASSY 4302027 1 AT-ATS
S-2119 REAR BRG COVER ASSY 20048 ,22045 ,4302009 1 ATE
,4302031 ,S - 1558 S -
1560
S-2181 RANGE SECTION ASSY 1 A-RATIO/AT-ATS
S-2183 RANGE SECTION ASSY 1 B-RATIO/AT-ATS
S-2369 OIL PAN COVER ASSY 1 LOW PROFILE K-2914
S-2370 OIL PAN ASSY 1 OFFSET K-2915
S-2688 MAINSHAFT ASSY 4303404 ,4303913 1

24
Group: MAINSHAFT & SYNCHRO(AUX)
8

7
6
5
4

1 3
2

13

oke
l Joint Y
Universa

12

10 11
9

20531-11-93

MAINSHAFT & SYNCHRO(AUX)

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 14897 SPRING 3 K-2289,K-2290,K-
2775,K-2776,K-
2777,K-2829,K-2830
2 A-7331 SYNCHRONIZER ASSY 4304396 ,4304397 ,A - 1 HI RANGE
5917
3 22915 SLIDING CLUTCH 1
4 A-7254 SYNCHRONIZER A - 4937 ,A - 5876 1 LO RANGE
ASSEMBLY
5 19281 MAINSHAFT 1
6 14332 WASHER 1 K-2829
7 23099 WASHER 1 K-2829
8 23129 NO LONGER AVAILABLE 1
9 14327 SNAP RING 1 K-2829
10 19466 WASHER 1 K-2829
11 14367 BEARING 1 K-2290,K-2777
12 20192 SPACER 14375 1
13 22254 NUT 11956 1

25
Group: MAINSHAFT ASSY

11 6 * 7

12 4
6
8 * 7

8
9 6 * 7

10 4
6
8 * 7

1 2
3
5 4

6
* 7

3-Sided Key Design Hex (6-Sided) Key Design

10321-12-93

* Updating to 3-Sided Key is Recommended.

When Updating to 3-Sided Key Replace all Washers to Match Key Design
Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers)

MAINSHAFT ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4304615 3-SIDED KEY 4300120 1 K-2439,K-2830
1 K-2439 KEY & WASHER KIT 1 CONTAINS 3-SIDED KEY
2 S-2688 MAINSHAFT ASSY 4303404 ,4303913 1
3 62504 ROLL PIN 1 S-2688
4 14750 SNAP RING 5 K-2289,K-2290,K-
2775,K-2776,K-
2777,K-2829,K-2830
5 16756 REVERSE GEAR- 22408 1
MAINSHAFT
6 14749 SPACER 5 K-2829,K-2830
7 4300382 WASHER .249-WHITE 5 K-2439,K-2829,K-2830
7 4300383 WASHER .254-GREEN 5 OPTIONAL 4300382-4300387 OR K-2439,K-2829,K-2830
4300830 USE ANY 5 WASHERS. USE
WITH 3-SIDED KEY
7 4300384 WASHER .259-ORANGE 5 OPTIONAL 4300382-4300387 OR K-2439,K-2829,K-2830
4300830 USE ANY 5 WASHERS. USE
WITH 3-SIDED KEY
7 4300385 WASHER .264-PURPLE 5 OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS. USE
WITH 3-SIDED KEY
7 4300386 WASHER .269-YELLOW 5 OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS. USE
WITH 3-SIDED KEY
7 4300387 WASHER .274-BLACK 5 OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS. USE
WITH 3-SIDED KEY
7 4300830 WASHER .244-BLUE 5 K-2439,K-2829,K-2830
8 22412 SLIDING CLUTCH 3 K-2775,K-2776,K-2777
9 16754 LO GEAR-MAINSHAFT 1
10 20389 1ST GEAR-MAINSHAFT 19246 1

26
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
11 20390 2ND GEAR-MAINSHAFT 19614 1
12 20391 3RD GEAR-MAINSHAFT 19242 1

27
MISCELLANEOUS
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
4301065 SHIFT DIAGRAM LABEL 1 5 POS REVERSE FORWARD
4301066 SHIFT DIAGRAM LABEL 1 5 POS REVERSE REARWARD
4301067 SHIFT DIAGRAM LABEL 1 6 POS REVERSE FORWARD
4301068 SHIFT DIAGRAM LABEL 1 6 POS REVERSE REARWARD
4301120 SHIFT DIAGRAM LABEL 1 7 POS REVERSE FORWARD
4301121 SHIFT DIAGRAM LABEL 1 7 POS REVERSE REARWARD
71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE
71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION SIZE)
71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-2314,K-2775,K-
2776,K-2777,K-
2980,K-2990
71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2314,K-2802,K-2831

28
Group: OIL LINES-POWER SYNCHRO

8
7 6

20455-11-93

OIL LINES-POWER SYNCHRO

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
5 22427 HOSE ASSY 1 K-2621,K-2643
6 23486 CONNECTOR 1 STRAIGHT K-2621,K-2642,K-2643
7 22424 ELBOW 1 90 DEGREE K-2621,K-2642,K-
2643,K-2644
8 22627 OIL RESTRICTOR 1 K-2621,K-2642,K-
2643,K-2644
9 11665 CLAMP 1

29
Group: OIL PANS & OIL LINES
Sub-Group: OIL PAN-LOW PROFILE

42 56
55 2
5758

4
29
41

32
40 27
4
4
39 30
27 34
4
31

38
43

33
36

35
44

20463-8-94 Low/Oil
38

OIL PANS & OIL LINES

OIL PAN-LOW PROFILE
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4301100 ELBOW 23597 1
2 4302599 SUMP RETURN TUBE LH 1
3 4302597 ELBOW 1 90 DEGREES
4 23109 -O- RING 4
27 22478 PLUG 2
29 22474 GASKET 1
30 X-8C-500 CAPSCREW 2 18X1-1/4"
31 23028 PLUG 1
32 4302596 OIL TRANSFER TUBE 1
33 14373 MAGNET 2
34 4302591 OIL PAN 1
35 4300484 WASHER 1
36 4300438 DRAIN PLUG 1
38 X-8C-550 CAPSCREW 53 5/16"-18X1"
39 23029 -O- RING 1
40 22431 CONNECTOR 1
41 5500511 OIL FILL TUBE 1 STANDARD
42 5501028 DIPSTICK 5501016 1 STANDARD
43 4302595 OIL PAN GASKET 1
44 4302593 OIL COVER 1
55 X-8-601 CAPSCREW 1 3/8"-16X3/4"
56 4300626 CLAMP 1
57 X-10-605 WASHER 1 3/8"
58 X-9-604 NUT 1 3/8"-16

30
Group: OIL PANS & OIL LINES
Sub-Group: OIL PAN-LOW PROFILE/RT

42 56 2
55
5758

4
29
41

32
40
4
39 30
27 34
4
31

38
43

33
36

35
44

38

20462-8-94 Low/Rt

OIL PANS & OIL LINES

OIL PAN-LOW PROFILE/RT
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4301100 ELBOW 23597 1
2 4302598 SUMP RETURN TUBE RH 1
3 22478 PLUG 1
4 23109 -O- RING 4
27 22478 PLUG 2
29 22474 GASKET 1
30 X-8C-500 CAPSCREW 2 18X1-1/4"
31 23028 PLUG 1
32 4302596 OIL TRANSFER TUBE 1
33 14373 MAGNET 2
34 4302591 OIL PAN 1
35 4300484 WASHER 1
36 4300438 DRAIN PLUG 1
38 X-8C-550 CAPSCREW 53 5/16"-18X1"
39 23029 -O- RING 1
40 22431 CONNECTOR 1
41 5500511 OIL FILL TUBE 1 STANDARD
42 5501028 DIPSTICK 5501016 1 STANDARD
43 4302595 OIL PAN GASKET 1
44 4302593 OIL COVER 1
55 X-8-601 CAPSCREW 1 3/8"-16X3/4"
56 4300626 CLAMP 1
57 X-10-605 WASHER 1 3/8"
58 X-9-604 NUT 1 3/8"-16

31
Group: OIL PANS & OIL LINES
Sub-Group: OIL PAN-OFFSET

29

40
39
60 4 5
6

33
57 41
32 42 1
7
55
59 56
38
39 58
36 35
4
6 2
58
39 43
44
4 3 — Special Application
45 34
39
38
58 20464-8-94 OS/Oil

OIL PANS & OIL LINES

OIL PAN-OFFSET
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4301100 ELBOW 23597 1
2 4301101 TUBE 23778 1
3 23596 CONNECTOR 1
4 23109 -O- RING 1 QUANTITY AS REQUIRED
5 4301113 COVER 1
6 22413 ELBOW 2
7 4301112 SIDE SLOPE TUBE 1
29 4301106 GASKET 1
32 4301601 OIL TRANSFER TUBE 1
33 14373 MAGNET 1
34 4301110 OIL PAN 1
35 4300484 WASHER 1
36 4300438 DRAIN PLUG 1
38 X-8C-550 CAPSCREW 22 5/16"-18X1"
39 23109 -O- RING 4
40 22431 CONNECTOR 1
41 X-3-507 CONICAL WASHER 20 5/16"
42 X-8L-540 CAPSCREW 20 5/16"-18X1-7/8"
43 23029 -O- RING 1
44 A-5754 VALVE ASSY 1
45 4300452 CAP 1
55 4301114 SEALING WASHER 2
56 X-8L-540 CAPSCREW 2 5/16"-18X1-7/8"
57 4301109 GASKET 1
58 22478 PLUG 3
59 4301108 GASKET 1
60 4301107 ADAPTER 1
32
33
Group: OIL PANS & OIL LINES
Sub-Group: OIL PAN-STANDARD

42 56
55
5758

29

45 32
44
43
38
33
34 2
41
40 4
4 3
38 36
35 20459-10-94

OIL PANS & OIL LINES

OIL PAN-STANDARD
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4301100 ELBOW 23597 1
2 4301101 TUBE 23778 1
3 23596 CONNECTOR 1
4 23109 -O- RING 2
29 22474 GASKET 1
32 4301601 OIL TRANSFER TUBE 1
33 14373 MAGNET 1
34 4300432 OIL PAN 1
35 4300484 WASHER 1
36 4300438 DRAIN PLUG 1
38 X-8C-550 CAPSCREW 22 5/16"-18X1"
40 22431 CONNECTOR 1
41 5500503 OIL FILL TUBE 1 STANDARD
42 5501021 DIPSTICK 5501004 1 STANDARD
43 23029 -O- RING 1
44 A-5754 VALVE ASSY 1
45 4300452 CAP 1
55 X-8-601 CAPSCREW 1 3/8"-16X3/4"
56 4300626 CLAMP 1
57 X-10-605 WASHER 1 3/8"
58 X-9-604 NUT 1 3/8"-16

34
Group: POWER SYNCHRONIZER

30
35

31

34
33

32
36

20541-11-93

POWER SYNCHRONIZER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
30 K-2397R REMAN PWR SYNCHRO K - 3076 1
KIT
31 22607 GASKET 1 K-2172,K-2392R,K-
2397R,K-2400R,K-
2781R
32 62525 ROLL PIN 2
33 X-10-401 WASHER 2 9/32"
34 X-8-413 CAPSCREW 2 1/4"-20X1-1/2"
35 X-8L-636 CAPSCREW 7 3/8"-16X3-3/4"
36 X-8L-621 CAPSCREW 1 3/8"-16X5"

35
Group: RANGE CYLINDER

1
2

3
6 4
5

12
13
7
8

15
14

10
16 11

20536-11-93

RANGE CYLINDER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 X-8L-604 CAPSCREW 4 3/8"-16X1-1/4"
2 19690 CYLINDER COVER 1
3 14349 GASKET 1 K-2172,K-2802,K-2831
4 14344 -O- RING 1 K-2802,K-2831
5 14341 PISTON 23353 1 K-2831
6 X-8L-604 CAPSCREW 4 3/8"-16X1-1/4"
7 X-1-1010 NUT 1 5/8"-18
8 14345 -O- RING 1 K-2802,K-2831
9 16993 YOKE BAR 1
10 22542 BUSHING 1 A-5371
11 14765 -O- RING 1 K-2802,K-2831
12 A-5371 RANGE CYLINDER ASSY 22543 1 K-2831
13 14347 GASKET 1 K-2172,K-2802,K-2831
14 X-8-825 CAPSCREW 2 1/2"-13X2-3/8"
15 4301642 SHIFT YOKE 22888 1
16 22416 BRACKET 1

36
Group: REVERSE IDLER

11
7
5 6

n 4
t Desig
Lates 3
2
12

8
7
5
6
4
3
2
1

10381-11/92 RI Old Design

REVERSE IDLER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 X-1-1008 NUT 2 5/8"-18
2 14283 WASHER 2 K-3217
3 4302982 WASHER 14282 2 K-3217,S-1785
4 14287 BEARING 4305020 2 K-2289,K-2290,K-
2775,K-2776,K-2777
5 16757 REVERSE IDLER GEAR 22409 2
6 16403 WASHER 2 K-3217
7 K-3217 IDLER SHAFT REPL KIT 4302981 2
8 5202 PLUG 2
9 14282 NO LONGER AVAILABLE 2
11 4303336 RETAINING RING 2 K-3217
12 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4

37
Group: STATOR SUPPORT ASSY

3
8
2

4
9 5

20421-11-93

STATOR SUPPORT ASSY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 22496 SEAL RING 1 K-2398,K-2504,K-2990
2 S-1676 STATOR SUPPORT ASSY 23397 1 K-2390
3 23398 GASKET 1 K-2172,K-2391,K-
2504,K-2625,S-1676
4 X-14-700 STEEL BALL 1 7/16"
5 22464 SPRING 1
6 23616 PLUG 1
7 X-8L-616 CAPSCREW 6 3/8"-16X2-3/4"
8 23401 -O- RING 1 K-2391
9 X-12-208 PIPE PLUG 1 1/8" NPT

38
Group: TORQUE CONVERTER ASSY

34

33

32 35

31
30

20430-11-93

TORQUE CONVERTER ASSY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
30 X-8-645 CAPSCREW 8 3/8"-16X1"
31 4301426 PILOT 1
32 22463 -O- RING 1 K-2398,K-2504,K-2990
33 22497 SEAL RING 2 K-2398,K-2504,K-2990
34 22429 SNAP RING 1 K-2398,K-2990
35 K-2646R REMAN 16-D CNVTR KIT K - 3083 1
35 K-2647R REMAN 16-C CNVTR KIT K - 3082 1

39
Appendix
Air Line Tubing

Choosing nylon tubing for air lines

Use the following chart to specify the

Eaton Fuller nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type Line Color Order Part No. Length

Supply + Port Red (S) + Black (P) 52601 50 ft
Splitter + Deep Reduction Blue (SP) + Green (H/L) 52701 50 ft
Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 74601 50 ft

5/32" Air Lines

Line Type Line Color Order Part No. Length

Supply Red (S) 75120 50 ft
Port Black (P) 75320 50 ft
Splitter Blue (SP) 75720 50 ft
Deep Reduction Green (H/L) 75520 50 ft
Sheathing 80120 50 ft

1/8" Air Lines

Line Type Line Color Order Part No. Length

Supply White 68526 50 ft
Port Black 82013 50 ft
Sheathing 80000 50 ft

10650-1/92 AL Chart

40
41
Copyright Eaton Corporation and
Dana Limited, 2008. Eaton and Dana
hereby grant their customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. It may be copied only in its
entirety without any changes or modifications.
THIS INFORMATION IS NOT INTENDED
FOR SALE OR RESALE, AND THIS NOTICE
MUST REMAIN ON ALL COPIES.

For spec’ing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.

42
©2008 Eaton Corporation · All rights reserved. Eaton Corporation • Truck Components Operations • P.O. Box 4013 • Kalamazoo, MI 49003 • U.S.A. • www.roadranger.com