BS 1400 - 1973
BS 1400 - 1973
BS 1400 - 1973
B$! uD c 669.3
U 412,ri 69.3-
14
Specificationfor
w Copperalloy lngots
r and copperand
copper alloy castings
I
I
.!,
ii
h A m e n d m e n t iss s u e ds i n c ep u b l i c a t i o n
I
I
t l
'e i
S t a n d a r d Isn s t i t u t i o r r2 P a r kS t r e e t ' L o n d o nW 1A 2 B S
tsritish
I c i c l ' l r . . i t r ' ( ) i - ( 1- ' t ) t ] 1 1 i l { i
icle r. -'l(")-l--
BS1400: 1973
Ccntents
l) r ,t,' l) t o.'
( ' , r - . " ' . ' t . : : l : l f ( r :1 . . : i l l : ' , r ) l l S I rrsitlcl'rtrnt ctrr]cr i.5 \ 1 c ' c i t a n i cparlc l p c r t i r . s i'
lt
l:1rii\\ t)t.ii
1
i .(r C crti fl c:rtcof coi npl i l rtc,-' ll
-1.7 i tccl :rnrrrti ort artdreprl i r ll
S p e c i fc a t i o n 3.8 L : l e c t r i c ec lo n d u c t i v i t y 11
1 . R e q u i r e n r e nat ps p l i c a b l teo b o t h i n g o t s 4 . I n s p e c t i o n r e q u i r e m e n t sf o r c a s t i n g s
a n dc a s t i n g s
-l.l Gcneral ll
T
4: i tl i ni rnunrrequi rements appl i crbl eto
,1
.i
al l cas,ts ll
t o i r c s u p p l i e db y t h e p u r c h a s e r.' .a 4 . 3 A d d i t i o n a il n s p e c t i o r te q u i r e n r r ' n t s
l'oi'lrrtllvsis .',' to be choscnw hereappl i cabl e l3
t es i s:u rrp l efo s r n re c h a n i c rl n n d r e c o r dk e e p i n q
1 . 4 I d e n t i f i c a t i oa l5
5
Appendices
I .( r 5
t- 6 A . C ol ourcode for i ngots t0
t.\ Ir-.'Il(t
6 B . S h e p eo f s t a n d a r dt e s tb a r s ll
C . G u i d et o i n s p e c t i o n g r a d i n g l3
l.') tc-: i. 6
: r'
I l l r ' : r r u n t b e r su l e 6 D . I n l o r n t r t i o nt o b e i n c l u d c ' idn the purchaser' s
^\4
t e s ts c h e d u l e -T
E . A g r r i d ct o l l l o y s e l e c t i o n
1 /
2 . R e q ui r e m e n t asp p l i c a b l et o i n g o t s _o
t-l
l-ore\^/orc
T h i sI J r i t i s h S t e n d a r di s t l t e s e c o n dr e v i s i o inn n r e t r i ct e r m so f t l r eS c h : d u l co 1 - c o p p carl l o vi n i . ' r s l n c l c o p p c ra n , j
c o p p c ra l l o l ' c a s t i n gtsh. e p r e p a r a t i o on f r v h i c hr v a sa u t h o n z e d b 1 i n e \ o 1 - F e r r o u sN l e t a l Isn d : . i r r r , 5 1 0 , - , O . r U ,
Coltrnritiee.
I n t hiss eco n dre v i s i c l th tt c o n l y c l ta n g eosf a techni calnaturea13to al l rl w a recl ucti on of i ' r.-.-l rcl tcr,, of
m e c l t a n t c tael s t sf o r c h i l l - c a sAt B I a n d A 8 2 a n d t h e q u o t i n go f s t r e s s . , ' a l ui nc sN i m m 2 .F o r c . . : : . r i pa l l o l , si n t l i e
l 9 6 l e d i t i o n t. h e d e r n a n dh a d d r o p p e dt o a p o i n t w h e r et h e i ri n c i u s i o n r v a sn o l o n g e rw a r r a n r . j u p c l i.n t h e l 9 ( r 9
e d i t i o nt h e f o l l o r v i n g a l l o vwse r ed e l e t e dH : C C 2 ,L B 3 .G 2 . S C B 2 S , C B 5 .D C B 2a n d I J T B I . F u : : 5 c . r n t o r a c .l l o y '
LG 3 wa: delc te di n v i e rvo f re s e a rc a h n d e x p e ri ence havi ngproved:hrr i f offersno acl vanta{ :3s .-\' r.ral l ov LG . l and
t hat in m anyc a s e sL G 2 e q u a l si t i n p e rfo rmance.
T wo ner val l o y si v e rea d d e d ,n a n re l yc o p p er-chromi um desi gnated C C l -TF and brassfor pres.srrre di ecl st ilg
des ignat ed P C BI .
I n t h e c a s eo f t h e p h o s p h o br r o n z e( c o p p e r - t i n - p h o s p h o pr ur es .) . ' i o u sdl ve s i g n a t ePdB 3i n t h : 1 ( ) 6 1c c l i r i o n .
t h e d e s i s n a t i ohna sb e e nc h a n e e dt o C T I a n d t h e c o m p o s i r i ornn o d i f i e dt o m a k ei t a t i n b r o n z . ' r c o p p e r - t i n ) i n
t. ^l .r" o1n, '. ; r ' p ' t p r - l i r i l nT. h i s i s b e c a u s iet i s a d l ' a n t a g e o u s
wurr|\ t o l i m i t t h e p h o s c h o r ucso n t e n ti n o r t i r r : - r i r n p r o v ei t s
s u i t r b i l i r fi o r t h e p r o d u c t i o no f c o r r o s i o nr e s i s t a nsta n dc a s t i n g sp ,a r r i c u l a r lfyo r a c i ccl o n c i i r i i : ' sl .n 6 t l i i sa l l 9 r ,; :
p r i n r l r i l vi n c l u d e da sa m a t e r i a fl o r s h a p c dc a s t i n grsa r h e r h a nf o r b e a r i n g s .
T it e c henr i c acl o mp o s i ti o n o s i a l l a l l o y ' sh avebeenrevi erved and i n certai ncases val ueshai e --,-.-r-' reyi1 secl in
a c c o r d r n crev i t h t h e l a t c s ta g r e e dp r a c t i c e .
I n o r d e rt o p r o v i d eg u i d a n c e t t t t l t eu s s g e a n d a v a i l a b i l i r l ' otfh e a l l c - r vtsh.e r , h a v eb e e ns r , , r : - : r li n r o r l l r c e
c r t c gor ies .
G r r n l pB . S p c c i apl u r p o s e a l l o y ' s ( [ o r e p p l i c r t i o n s r e q u i r i n g t h c i r p a r t i c u l a r pI {r C
o pCc. r. tCi cCsi )- :T F , P B l .
P B ] .C T I . L B 5 .L G I , A B I . A B ] . C I \ l A I .C N I A ] I, I T B I , } { T 8 3 .
( , r o t t pc . A l l o y ' si n l i r n i t e dp r o d u c r i o nL: B I c r G 3 . G 3 - T F ,s c B . 1 .
, ,
T I t i ss t ' n e r agl r o u p i n gh a sb e e nn t a i n t a i n etdh r o u g h o utth i ss t a n d r r da. n c lt a b l e sq u o t i n gs p e ; . : i c a t i o n
r equir enientan s d a l s od e s i g ni n fo rttta ti o nl trv eal l beencl rssi t' i ed i n i hi s rvay.The stanci ard covr..:i l spr-' ctrup
r e q u i r e r r t e nf ot sr i n g o t sa n d c a s t i n gisn m o r ed e t a i lb y i n c o r p o r a t i nagm o d i f i e df o r m o f B S l - : r - . w 6 i c i tl a s n p g .
been$it hdr r r v n .T h e s p e c i fi c a ti o lna y sd o rv na mi ni munrrequi rement i or the proporti onof ci r.' .1i cal.i l ai yses
r n d m e c l t r n i c rtle s t sf o r a l l i n g o t sa n d c a s t i n gssu p p l i e dt o t h i ss t a n d a r dI .n a d d i t i o na s e r i e o
s r-:ptionll
ins pec t ion t es tsfo r c ri ti n 9 5i s i n c o rp o ra te d w h i chma-v* be sel ected accordi ngto the requi renrei ::- of ti repurchlser
a n ds p e ' - i t i eadc c o r d i n g t o a s e t f o r m o f c o d i n gI.n m o s tc a s eps a r t i c u l acr o n d i t i o n sw i l l a l s on e : 1 t o b c s p e c i f i c . t l
m d t h e s er r e t o b e l a i d d o r v nb y t h e p u r c h a s eorn a ' p u r c h l s e r ' tse s rs c h e d u l e ' p r o v i d eadt t 5 e : : q u i n s t a g e .
A p p e n d i rE s i v e sd e s i g ni n f o r n t a t i o ni .n c l u d i n g u i d m c eo n a l l o vs e l e c t i o nI.t m u s tb e e n : n l . : . ' ; i z et hda t t i r i s
s ec t ionis l- t r rin t' o n tta ti o no n l v a n d i s n o t I p rr t of tl te nrei nspeci fi c:ti on.
Br i t i s l rS t a r r d a r S
d p e c iifc a t i o nf o r
1 . R e q u i r e m e n tasp p l i c a b l et o b o t h i n g o t sa n d c a s t i n g s
1.1 Scope
I : , i , i i : i t i - ' lSt t l r r d a rsdp : ' J i l - irre- c' sl u i r e n t cf.onrtcso p p ear l l o yi r r g o tasn dc a s t i n gasn di o r h i g Jct o n d u c t i v i t l , c o p p e r
.*\t_-._\.
1. 2 T e r mi n o l o g y
l l.l Cl:l
. ' \ ., . ' , 1 l S l r r l t C t l k t - l t t , sc . i t h e f:
t . r t i t . . i r r t r d r r c (l ) l o n . - f u r n a c e n r e l t ,o r
l l r i l r c p r t , d u C l( ) l t r i l cC . r u C i b l lel e l t . o r
{ - : i : i t ' r r r r o t l t t c t o i l t n u l t t b e r o f f u r n a c e o r c r u c i b l e m e l t s r i , h e r es u c h a r e a g g r c g a t e caln c lr n i . r e i ip r i o r
to
\-'ll:-::l'1.
1 . 3 I n f o r m a t i o n t o b e s u p p l i e db y t h e p u r c h a s e r
T:-'-':: r c has er
s liallpro ri d eu ' i th h i s e n q u i rya n do rd erfor al l i ngotsand casti ngs
the fol l ow i ng.
( i r T h e d e s i g n l t i o no i t h e m a t e r i a(l s e eT a b l e sI t o 3 f o r i n g o t sa n dT a b l e s5 t o 7 f o r c a s t i n g s ) .
t l r \ \ l l e t h e ri t i s t l t ep u r c h a s e ri'ns t e n t i o nt o i n s p e c t l i e m a t e r i aal t t h e s u p p l i e r 'ws o r k s .
1 . . 4 T e s t s a m f ) 1 , ' f: c. y a n a l y s i s
4
,v*
ra
F
{
t
t BS 1400: 1973
L-
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t
I
1 . 5 P r o v i s i o no f t e s t s a m p l e sf o r m e c h a n i c a lt e s t s
of the Il ri ti shS tartrl .trd
T ir e t es ts ant p l essh a l lb c o f s u i ta b l cs i z efo r m achi ni ngto the di mensi ons tcrrsi l etcst
I
I
p i e c e s h o w ni n B S 1 8 ,P a r t l .
I i ng ot in
I y i n sandmoul dsfrom tl rc re-mel ted
shal lbe separatelcast
1. 5. 1T es ts r m p l e s fo ri n g o ts .T h e te s ts a mp l es
I fo rm s h o w ni n A p p e n d i xB, e xceptfor i ngotsorderedfor di e casti ngpurposes.w hcn chi l l moulds
t t r eappr opr ia te
I s hallbe us ed( s e e1 .5 .3 ).
II
heat - t r eat ed
t he t es tpiec e sa n d th e re s u l tsto b e o b ta i n e dshal lbe the subj ectof agreement betw eenthe purchl scrand the
s upplier .
1 . 6 M e c h a n i c a lt e s t s
1. 6, 1T ens ilete s t.T e n s i l ete s tp i e c e s h a l lb e preparedfrom testsampl es castasspeci fi edi n 1.5, by tnrchi n ingt o
the dimensionsof the British Standardproportionaltestpieces.Neitherthe testsamplesnor the test piecesshaii
be wor k edor h e a t-tre a te de,x c e p tw h e res p eci fi ed, beforethey aretested.
T he pr epa ra ti o n o I th e te s tp i e c e sa, n d th e testi ngprocedure shai ibe asl ai d dow n i n B S l 8 P art l .
rvi thB S l 6l 0 and shai lcompl y rvi th the requi rcrn t 'nt s
i n accordance
T he t es t in gn ra c h i n es h a l lb e c a l i b ra te d
for Crrdc'A.
a rsJr h e s t r e s sr t u ' h i c ha n o l l - p r o p o r t i o r l l l
1 . 6 . 2 0 . 1 % p r o o f s t r e s (sR n ) .0 . 2 7 ,p r r r t r t ' s t r e(sRsn ) i s d c . l - r n e
c - q u rlto 0 .2 % o f th e o ri g i n a!.]r
elons ; r t ir r n. l rrl c. l cngth,occurs.l t si rrl lbe dctr' nl i nedi n accrl rdl i ' tc:e $' i th IIS lS
Ihrt l.
,, e 0 .1 % p .' rma n e nst c .ts tr essntl v be userJ
A lt c . lr at iv c l yth asa brsi sfor acceptartce i f agreedbctw ' t.elptt t r cit . t s. 'r
anr Js upplic rl n d s i u l l b e c i c tc rrn i n cidn .rc c ordrn.:e rr' i rhIJS l S P ert l . The vduc' sfor thi s test art' l pl troxi tt t lt cl''
equiv lL- ' nt t o th c 0 .) i b p ro o t s trc s sv a l u r' s .
1. 6. 3t i. r r r in r-.sIls.rrti
. n c stc s s tss h l l l b c n rl ..Jir-. n j ccordrrncc rvi thl l S l -+ 0usi l tg,rvl tercve r prl s' ,i bl,:t e 10 tttrl tb r r ii
m
u p , i 1 0 0 0k g l o : r . 1\ \. ' h er c t h i s i s n o t s u i t l b l c 'a. n u l t c n r r t i v cp r c s c r v i r l g I r fD ? r l t i o o f l 0 s l r t l u l bc ttsctl-
d
t
I
t
I
I
BS 14C0: 1973 I
I
q$$ Y
t
I
; ' i st ] t e
T i r . . t c s t s l r l i l c o r r . , i s t9 t ' t I r c c r l c t c r p r i n a t i o n st,h ! . i ] \ ' e r e g to' f l h c t h r e c l t l r t l t t c s s t t t t t t t L l c rbsc i r l g r r - ' q r r c i c d I
I
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B r i n ' : i ll t l r d r t c s sI t L t r r r i r ctrt f t h c n t e t c r i ; l l .
t l
t
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1.7 Retests I
t
1 . 8 F a c i l i t i e sf o r t e s t i n g
Fo r ri t ak ingt es r son s a n rp l ecsa s ta ss p e c i fi e idn 1 .5 ,the suppl i ershal lprovi deand preparethe necessar)' test
p re cesanc, is uppr ly lab o u i a n d a p p l i a n c efo
rhissrrndard.Unlessother*,iseagreed,materialfor testingshall remain the property of
the
the
i n accordul ce$' i th
s r s u c hte s t i ngasmay be carri edout on hi s premi ses
supplier.
necessary
Faiiing
arrengements for
II
flciijriesat his orvn rvorksfor maiiingthe prescribed
nr.liiitgtestseiservhere.
tests,the supplier shallmake
@
1.9 Independent test
to the compositionor ttie test
Shrruidrirerebe a cirsputeabout the complianceof the materiaiwith regard
, e p u rc h a s earn dth e suppl i ershal l have the ri ght to havetestsmadeby a mutual i y
rco u i rc nr entofs t S iss ta n d a rdth
3 C J r ' r , n t ltbc lsct i n ga ut i r o r i t y .
1 1 c r c s ult sobt aine db y th e i n d e p e n d e nte t s ti n ga u thori tyshal lbe acceptedas fi nal .l f the materi aldoesnot
co n p li, *' r r h r hiss t an c l a rdth , e c o s t o f i n d e p e n d e ntet sti ngsharlbe borneby the suppl i er;i f the materi alcompl i es
ri i i i i r iuss r r ndar dt hc c o s ts h a l lb e b o rn eb y th e p u rc haser.
s p p l i c a b l eto ingots
2. Requirementa
2.1 General
I h c i n g o t s s h a l l c . . , r r r l t l yw i t h t h e general
requirements ed i n S ecti onI togetherw i th the speci ti c
specifi
l ' : , t . L: : , - ' ' , 1C1I t 1: ; ; l i: ' , ' , 'i r i r e I t i W .
6
BS 1400: 1973
2 . 3 C h e m i c a cl o m p o s i t i o n
q i v e r ri r l i ' . r i r i . t l
of analYsis
2.4 Frequency
A t leas tone s amp i es h a l lb e ta k e n a n d a n a l y s e fromd eachcast.For castsof tw o tonnesor morc ' l t l castt$' o
A l l ei r' rrrcntsl i steind
s am pies s hallbe ta k e na n c la n a l y s e do, n e a t th ebegi nni ngancloneat the end of eachcast.
l determi nedon eachsampl e.
t he s pec if ic ati oinn c l u d i n gth e i mp u ri ti e ss h a l be
2 . 5 M e c h a n i c a lP r o P e r t i e s
at lc'rst one bar shall
W her em ec han i c ate l s tsa re re q u i re dfo r i n g o tsasl i stedi n Tabl e4. testbarsshallbe castand
be t es t edt o r ep re s e neta c hc a s t-
T he m ec han i c aplro p e rti e s h a l ib e d e te rm i ned on testpi ecesi n 1.5.The resultsshallcomply's'ith the
a p p r o p r i a treeq u ir e m e n t s .
2.6 Inspection
A ll ins pec t ion a n d re s ri n go f i n g o tsd e s c ri b e d in thi s standardshal lbe carri edout bY 'the suppl i crurtl essothenvise
agr eedbc t wee nth e p u rc h a s ear n d th e s u p p l i erand statedon the enqui ryand order.
i i te m:rteri air t
T he pur c ha s esrh a l ln o ti fy th e s u p p l i e rw h e npl aci ngthe orderi f i t i s hi s i ntenti onto i nspect
al l reasonablfaci
e l i ti esto sati sfl hi
' rnsel fti rat the
t he s upplier 'w s o rk . T h e s u p p l i e rs h a l la ffo rdthe purchaser
m ar er ialis in ac c o rd a n cw e i th th i s s ta n d a rdFor . thi s purposethe purchaser or hi s representati vc .b1'pri or
nl x)'
. sel ectancii denti fythe testsampl esfor testi ngui d to rvi tnc.ss ttre
ar r angem ent a ,tte n dto i n s p e c tth e m a te ri a i to
t e s t sb e i n gm a d e .
2.7 ldentification
thecoloursbeingthc'se
by colourmarking.
Alloysshallbeidentified to
appropnate
Erchcastshallbeidentifled.
in accordance
themateriel otherwise
with AppendixA unless by
speci{ied thepurchaser.
2 . 8 I n f o r m a t i o nt o b e p r o v i d e db y t h e s u p p l i e r
sirallprovicle
Thesupplier concerning
inforrnation lnd a copyol
perbatchof ingotsdelivercd
thenumberof casts
analyses
therelevant andmechanicrl whereapplicable.
testresults
@
II 2 . 9 M i c r o s c o p i ce x a m i n a t i o n o f H T B l
II
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OCO At
t
rO
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ccr+ i,l A
(\a O d L t:..i
c- bo'=
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\JqcE io rr r r |l l ! | ,-
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** t
gE O
(a
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taa
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(J.:.;
- : v -
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A1 i
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{
I
'1 .l
t
SS 14CC: 973 I
t
I
I
4r,
e . C l r e r n i c i c: lo m p o s i t i o no f G r o u pC i n g o t s
TaLrl3
I
I
I
\lrtr'riel
7 6 . / g / 0l 5
,' ti s 10,' 2 Nickcl Naval trrlss I'tlr santl I
lcadcdbronze
I
t u n n t ct a l gunmetrl c a st i n g
I
I
[: ir.'n:'-'n
ts nllll. ; IT'll\. nlln. tnl]x. nltn. nl:l\. , niln. nl.r\.
tI
I (7
a'c it I
i iL ,,7 it .,c
I
RE\ t . t{
ttt. E\1. 60.0 63.0
8.0 10.0 9.7 10.5 6.s 7.5 1.0 r 1.5
I
t.0 I.75 2 . 75 1.75 3.0 RE\I.
J,
2.0 1.0 5.25 5.75
0.15r
0.01t 0.01*
0.02*
A n t t m e .n t ' 0 . 2 0r o .r o .
0 . 0 2r 0.01*
0.03 * 0.02*
I t l : . r n r p u r i t i se 0.50
'nc
\ O - I i I . ' \ i t : , 1 1 ' ssthsa l i c ; u r i e d o u t f o r t h e e l c m c n t si n h e a v l ' t y p e a n d f o r t h e c l c m c n t s i n l [ h t t y ' p c r n a r k c d r v i t h a n a s t e r i s k .
\ O T i I T o t r l r m p L r r r t r :isn c l u d ea U e l c m e n t si n l i g h t t y p c .
- S('lj-i.
0 . 1 i i r n a r r n r u r : il c a d i f r e q u i r e d .
y i s t t e s t b a r sf o r i n g o t s( i n a c c o r d a n c e
T a b l e4 . M e c h a n i c apl r o p e r t i e so f s e p a r a t e l e with
ry
t h e r e q u i r e m e n tosf 2 . 5 )
I
Desi,mation Material
Chill I Sand Sand ChiII
cast i cast cast cast
I
min. I min. min. min.
II
(=llPu) (=I{P6) (=NIP.;| 1=r{Pu;
'
ABl A l u m i n i u r r : b r o n z - e( f o p p e r - a l u m i n i u m ) s00 540 170* 200 18 18
i
A l u m i n i r rr : t b r o n z e ( c o p p e r - a l u m i n i u m ) 640 6s0 2s0 lJ i
! a
I J
C o p p c r -r r r .nr g an c s c - a l u m
i n i um 6s0 670 310 18 2't
i
( l o p p c r -r r r .nr g a n c s c - a l u m i n m
iu 744 I
I
j
470 170 210 I ia 1'1
I I T B3
d*
' IIigh tcrrsik'bcta brassf 400 tl
ltoo
' I'or infornration
orrlr..
i F o r m e r l l , d c : ; i g n a t c rt ir r i n r p c r i a lu n i t s 3 0 t o n a n d 4 g t o n r e s p e c t i v e l y .
10 I
I
i
BS 1400: 1973
to castings
applicable
3. Requirements
3.1 General
i n S ecti on1, w i th the ' pc;tti c requi ::n lcnt s
speci fi ed
T he c as t ingssh a l lc o mp l y w i th th e g e n e ralrequi rements
givenbelowand rvhereapplicablethe inspectionrequirements specifiedin Sectiort4.
3. 2 F r eed o m fro m d e fe c ts
\ 3.3 Chemicalcomposition
and tolerances
3.4 Dimensions
s- T he dim en s i o nasn d to l e ra n c eos f th e c a sti ngs
andthesupplier.
thepurchaser
between
j
as agr ee
shal lconformto the w orki ngdraw i ngand soeci fi cati on
3.5 Mechanicalproperties
properties
Themechanicil fromthetestpi ecesspeci fi cdrn 1.5 shal lcompl v ui i i l the apprc:i i at e
obtained
givenin Table8.
requirements
conductivitY
3.8 Electrical
HCCi and ct'Dr€r
The suppler shallensureihat the electricalconductivityof castingsin high conductiviq;copper
c hr om iumC C I-T F s h a l lc o m p l y w i th th e conducti vi tyrequi rements quoted i n Tabl e 6.
out b1 fil€crlS'ri l
Unles otherrvisespecifiedby the purchaserconductiviiytestingof castingsshallbe carried
c alibr r t ede d d y c u rre n tte s ti n gL rs tru me ntusedunderti recondi ri onsrecommended b1' the manufactl l rerTh:
'
f ac ef or t e s ti n gs h d l b e s u i ta b l yp re p a re d.
be suiil;ient to ii":
Nrernarivelythe resistivityshallbe dcternrinedon a tc'stcastingthe lengthof which shrii
t he ac c ur a c l ' re q u i rcadn d s u i ta b l efo r th e nrethodof testi ngenrpl tryed.
F c r c di b rl ti o n a n d i n c a s eo f d i s p u tci l rc-nreasurcntr'trf Ittresi sti vi tyshrl l be carri ci cut i rt accori l :n cc"r 'i: li
B S , l: jlq t t) tn tc c u ra c yo f tl .1 2 ,.
R c s i s ti vi tt,shdlbc ci l cul l tt-di rtnr the rnr.l surecl res:ii nsc ;ri ' teri t l l :s bcc'l
"
oi 20 C.
c ot t c r ' t i- 'tdt' rI tc tttp e r:rtu re
4.1 General
' I ' his
s p r' c i l -i cths c frc q u en c y o t' l n .rl vsi sand rl rtr' hrni cl ltcsti rrg.
s r . c ri trn rvhi chshal lbc " ' l :i cl i ottt' l -' :i l c r 't ', :
r l' o r k .l n , j
r ' r . i c d i 1 { . 1 l r r c : r d c t l u ; r tl c' u r ; r l lg o o i lq u l l i i y g e n L ' r u i t l r t l t e n t l r j o r i t yo f c ' " i i l t i i ' ;l l t l l i 1 - . : 1 t ) l ' ' t 1
r ( ' ( l ' . l riit l l r . ' t l t Sl t c r ' d b c s P c c i l ) t ' d .
11
!
l
ffiS14C0: 1973 i
I ,
@n ,}t
4 . 2 f r ' i i n i m u mr e q u i r e m e n t sa p p l i c a b l et o a l l c a s t s
ircquency
A rc-i.ri:ir oI anrlysisandmechanical
testing to obtainanadequate
essentiel
is considered levelof
providing
conrroiin a founclry
recluri,..ri to The
castings thisstandard. be
shall
requirements
follorving fulfilled.
4.2.1 Frequenc)'ofanall'sis.When the melt is wholly preparedfrom ingotsfor which an analysisis already
l va i i :rlc . t oqc t her wit h p rtrp e rl ys e g re g a teadn d i d e n ti fi edfoundryreturns,the frequencyof checkson chemi cal
t
sampl es
is ar t he d i s c re ti o no f th e s u p p l i e r.[n a n y otherci rcumstances
co rn :r r ) s it lon shal lbe takenand anal l ' sed
l'ronrir leastone cast in rlve fureachalloy suppliedto this standard.Elementsshallbe determinedin accordance
si ti : Tr bic s5- 7 inc lud rn gth e n o te sth e re o n .
.l .l .l R et es tpr oc edure\\h . e n re g u l a ra n a l y s i iss re q u i redby 4.2.1,a sampl efor anal ysishal s lbe taken from each
ca sru ;ic s sot her wis esp e c i t-i ebdy th e p u rc h a s e r.
Sa mpl estaken but not anal shal
ysed be
l kept unti -lthe next
l n a trsrsr c . c luir cfdor t h a t l l l c l y h a sb e e nm a d ea n d fo u nd sati sfactory.
!i mi ts,a furtherporti on of the sal nesrnrpi emay be
Ii ;i r c nt ic alanaiy s i s h o w sre s u l tso u ts i d eth e s p e c i fi cati on
sub;:r:rcdfor checkanaiy'sis. lf this conflrmsthe originalresults,the castshallbc deemednot to comply with
tSissr:irderci.in aclclitionsamplesfrom the castsin this alloy immediatelybeforeand alter shallbe analyscdfor
r5 e s.- ' t ir - nr c ot S h h a v ep re v i o u s l yfa i l e dto me e tthe speci fi cati on.
whic If thesearesati sfactory, no furtheractton
ls ri.Jasslry.
i :-: ir hc ror bor h of th e a d d i ti o n a sl a mp l e fa composi ti on,thosesampl esrepresenti ng
s i l to meetthe speci fi ed
tIt --:, : rpr a n a l y s ishal
s odLr c csdin c eth e l a s ts a ti s fa c to ry s be
l checked
and acti ontakenaccordi ngl yi n
co.L,t;rariort*'irh thc purchaser.Subsequent castsin the samealloy shzrlibe checkeduntil threeconsecutive casts
s h ( ' , i , l t t i s f l c t o r ve s u l t s .
with the
tests.The numberof mechanicaltestscarriedout shallbe in accordance
4.7.3 Frequencyof rnechanical
fu l i - r,inc
, .
Maximum mass of
l U a t e r i a la n d d e s i g n a t i o n fettled castings per
test for.each alloyt
S a n dc a s t e l u m l n i u m b r o n z e s A B 1 ,A B 2 1 0 0 0k g
CIf A allovs CMA1, CMAZ
IIigh tcnsilcb ' rasscs HTBI,HTB3
Chiil cast CMAl
Gunmct;.rls G I , G 3 ,G 3 - T F ,L G I , L G z , L G 4 5000kg
P h r - , s p [ o t[ . r o n z - e s P I ] I ,P B 2 ,P B 4 ,L P B i
C c . r p p c ri-rtt e . l l o y CTI
l-ea.Jcd [l I rrI',zcs LBI, LB2, LIl.4,LBs
Chili cast;rlurnittium
brc-,nz-cs AI]I, AB2
12
I BS 140O:1973
h
I
I
4.2.4 Hardness testingof copper-chromium CCI-TF and gunmetalG3-TF.Castings
a r t cgi u i : r ' : t l l G 3 - ' 1 ' sFh d l b e h a r d n e stsc s t e d : i l - t ehre a t t r c a t m e nitn a c c o r c i a nw
or c ac hiieat t rc a tme n tb a tc h rv h i c hvee r i s th e snral l er.
ce
in copter-chrt.rrrium CCl-'IF
i t h 1 . 6 . 3t t t r r . i r : c s , Jei l te l rj ; . i " i
I 4.2.5 }{icroscopicexaminationof HTBI. Test piecesin alloy HTB I shallbe polishedand etchedrptl shall
subjcctedto microscopicexamination.The proportion of alphaphasederivedfrom the average
be
ot' lt leastfive
c ount ss hallb e n o t l e s sth e n i 5 % o f th e to ta l area.A t l eastone testshal lbe madeto represent
erc6 cast.
I
4.3 Additional inspectionrequirementsto be chosenwhere applicable
N O - | E . T h e o b j e c t o f t h e c l a s s i f i c a t i o no u t l i n e d i n t h i s s e c t i o n i s t o e n a b l e c a s t i n g st o b e s p e c i f i e da c c . r d i n g
to their particular
i n s p e c t i o ; rr e q u i r e m e n t s . A s y s t e m o f i n s p e c t i o n c o d i n g i s d e s c r i b e dw h i c h e n a b l i s t h e a d d i t i o n a l i n s p e c t i o n
r e q u i r e m e n t st o b e
\ s p ec i l - i e dr e a d i l y a t t h e d e s i g n s t a s e ,f o r q u o t a t i o n p u r p o s e s a n d f o r o r d e r .
I It must be emphasized that over-inspection will lead to unnecessariJyhigh costs and longer delivery times w i t h
compensating advantages.For these reasonsit is essential to select only those inspection requirements which are
no
necessary for the
d
d e s i g nc o n c e r n e d .
4. 3- l G ener a lC
. a s ti n gto
s b e i n s p e c te b d y a n y of the fol l ow i ngmethodsshal bel subj ectrocodi ng i 1 rhe manner
I des c r ibed.
I ns p e c ti o na n d te s ti n g c o v e rebdy thi s codi ngshal lbe carri edout i n accordance w i th -1.3.2-1.3.8
as
I approonate.
II (I)
( 2)
( 3)
( 4)
( 5)
A naly si so f e a c hc a s t(1 0 0 % )-C o d eA (see4.3.2).
\ lec ha n i c ate l s ti n go f te s tb a rsfro m e achcast(100 % )-C odeT (see4.3.3).
P r ooim a c h i n i n go r fi n i s hma c h i n i n g - C odeM (see4.3.4).
P r es s u rete s ti n g -C o d eP (s e e4 .3 .5 ).
P enet ra nflt a rvd e te c ti o n -C o d eF (s e e4 .3.6).
( 6) Rediog ra p l i lecx a mi n a ti o n -C o d e
I
I
( 7)
R 1 o r R 2 (see4.3.7).
E lec t r i c acl o n d u c ti v i tyte s ti n g -C o d eC (see4.3.8).
I
II s u g g e s r e de x a m p l c s o f i n s p c c t i o n a n d c o d i n g f o r t y p i c a l a p p l i c a t i o n s :
I c : r s t i n g sr c q u i r i n g m a c h i n i n e f o l l o w c d b y p r e s s u r et e s t i n g - c c d e M p .
I P r c s s u r c - t i g l tgt u n m e t a l c a s t i n g sw h e r c c o r r o s i o n r e s i s t a n c ei s c r i t i c a l - l 0 O % a n a l y s i s ,p r o o f m a c i r : n i n ga n d
I
p r c \ s u r et e s t- C o d c A i r l P .
( . r s t i n g si n a l u n r i n i u n rb r o n z e s u b j e c tt o s e v e r e l yc o r r o s i v econditions-
100% analysis,100% tesrbars,
p r c o t -m a c h i n i n ga n d f l a r v d e t e c t i o n - C o d e A T l r I I r .
C c p p c r - c h r o n r i u m c a s t i r t g sr e q u i r i n g h i g h s t r e n g t h a n d h i g h c o n d u c t i r i t y - C o d e A C .
i C a s t i n g si n g u n m e t a l s u b j c c t t o s t r e s sa n d a s i g n i { i c a n t l y c o r r o s i v ee n r i r o n m e n t - 1 0 0 % a n a l l . s i s .p r o o f m a c h i n t n g .
w'
f l l w d e t c c t i o n , s o m e r a d i o g r a p h y- 'C o d e A M F R 2 .
[ { i g h l y ' s l r e s s e ad l u m i n i t r m b r o n z e c a s l i n q sf o r a c o r r o s i v ea p p l i c a t i o n1 0 0 % a n a l y s i s L , 00% testbars,
proof machining, flew detecrion and full radiography-Code ATI\IFRl.
I
are aclditive.
A purchaser's testscheduleshallbe providedat the enquirystageto give,in adciitionto rhe co<irng.full details
of any s pc c ir lte s tc o n d i ti o n sr' h i c h ma y a p p l y(seeA ppendi xD ).
II i
4.3.3 CodeT (nrechanical
r e p r e s e neia c hc a s t .
tests).\\4renCodeT is specifiedat lerst one mechanicaltest shallbe carricdout to
4 . 3 . 4 C o d e I I ( n r l c h i n i n g ) . T l i c q u a l i t y o f c l s t i n g s s u b j e c t t o m l c h i r r i i r g c r n n o t f r e q u e p t l ) , b c .s s s c s r c t a l dequarelv
I i n t h c 3 s ' ; 3 ) l s t l l t c .P r t l v i s i o ni s n t a d c ' i nt h i s c a t c g o r ) , f o r n r l c h i n i n gb , r ' t i r es u p p l i e r ,e i t S c r p r r t i l l l y o r f t r l l y ,
II b c - l i r r ci ; t s p c c t i o n .
T i t c r . ' i i o i l o r r c q i ( ) l t st o b c i t t l c h i l t r ' d b c t ' o r c i n s p t ' c t i o l rs l t r l l b t ' t i r e s u b j c c t o f l g r c c n r r . . nbt c 1 \ \ ' c e np u r c l r a s e r
I t t d s t t I f i . t r rs l l d s l t l l l b c d c t l i l r d o r t t h c d r l r v i n g a n d n o t c d i n t h t - ' p u r c h r s e r 'tsc s t s c I c d u l c .W h t ' r c l l r c p r o p o r t i r ) 1
13
ts$i&CC: i973
.tr.i .5Coc le[ ' lpr es s r rrctt' s ti n q ).\\' h c .rr. c l s ti n rl sfr,rrrrpurt rrl ' r pl si l rct (c.g.vl rl vc)ri ' hi cl ti s t]rc sul rj cctol ' l B ri ti sh
Sr::ir l. r r t l, t lr c irt ir c r erl rri rc rrrc notsf th i sc l u rs cs h rl l rrotl pp[1,l rtd the tcst prcssttrcshl tl lbe thl t spcci i i r' di n thc
r r . i : t- i n t I i ri t i s l rS t l r r t i - t: it .
fiic t 1' pc st ) t pr c s :,rJ rr' . e c o n d i ti onsof tr' stal i di rtstructi orlott
rc s tsrc c l u i rc dth s tht' prodttcti ttrt stts,cat * ' hi ci t
i h .'r' : s uit ss ir iil bc lp l .i i ..-ds h a l lb c s 1 ^ -c i t' i eodrt tl rr.purchl sr' r'tt-' s stschedul e.
\\her c v c rc t r ndit i o n sp en n i t, th e tc s ts h a l lb e c a r ri edout l i tc' r nracl dni ng, or, w l l c' rcthi s i s not prl cti cl bi e.
.i li r'I pt t ) r - 'ttt-t l. ' lt ini rr g.
\\lt en r he pr opor ti ,;no f c a s ti n g sto b e te s tc di s n ot statedon the purchaser'test s schedul eal l casti ngs shrl ibe
t c ' Si i ' d .
Cr s t ingsr nr l' c it lr e r b e te s te dh y ' d ra u l i c a l li yn a ccordance u' i th (l ) bel ow ,or be subj ectedto ahydrostati ctest
i n i rr r llyand
' t ir . ' nbe te s te dp n e u ma ti c a l liyn a c c o rd ance * ' i th (3).
\ O T E . I l i s r e c t r n t m c n c l r dt h a t n o p n e u n t a t i ct e s t b e c a r r i e do u t u n l e s sp r e c e d e db y a h y d r a u l i c t e s t t o a t l e a s tt w i c e t h e p r o p o s e d
. i l I : : c \ s ur e .
{.i .6 CodeF ( pene tra nflt a w d e te c ti o n ).S u rfa c ed efectsmay be detectedw i th the ai d of penetrants. S houl dthi s
i c,::: .i ' r fins pc c t ionb e re q u i re d th
, e c o n d i ti o n so f testshal lbe sti pul atedi n the purchaser'test \\here
s schedul e.
th r.n unr bc roi t es t si s n o t s ta te da l l th e c a s ti n gs h ai lbe tested.
Thc castingshailbe thorougl"rly cleanedby shot blastingor other comparablemethod before testing.No
rcs:iueirom the nrould Lr the form of sand,dressings or otherdepositsshallbe visible.
14
BS 14OC:i973
15
'i
ES l'ilC : 1973
(>
n
n ra \n
a v? ,'?
r{ e
c! i ci o
' '
':
^ i , a ,
c l C
= .rl
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I ---__ I
. _.-
^^ t rt.'J
ra)
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-_j:' -v)
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vvl t q q
@o€ q.'.1 q eg+t^
c! ,.j <joci otlt-'r!-Z*<
d
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F
: t
r/l (\ I
II
A
5 ::?__ -,
ll
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ttl I It l
l - ,v-)
(\ \n lr: r:
-i
--rt
ll t- I
I
!
4-
:- d.
T-.=.---
€Y'= I
I
E_;i-i;- I tl tl I
=-!+-
(.1
lll
l -l l I
l ^ ' - : (L .) )a ^
I |.n l-
-i J
o vr t - F !
,::a
iE.., ll tl
,71_--..--_
I
l I
_1._.._----
I
v E
\c r. ;-1 .1 I
F Y \ :
-en'.. -i It .
\ r L - € ll
.t .1=-'" --
ll ll
-i6-- l ll
I
la
' rq -:
t\d
t'
t ^ v I * rrl I i
dco
a a t =
l* ta'Z
l:-a=q
l v g q < ' !
laii<r tt
L--*_-
I t eq q q fia
',7 ttr oo
:
(:co I
E sg - > r.r
t- I
l -
I ='!
? . = - ,
- i C
\:=
x J I
= Ota ra
f : bo
! l.Y
\oJ .i | |
4 O ''ltrl lO
o .r) eq ie
\
V,- lo | | rj oo lo
\t .-4- -
\a_ - a.)
r.r \ : L
=
v v
I -d
.{r.:1 5
cR r+ + | I rrir i\
c{ .,q
(n
u, A
I
s-
\;i N
tn +v.- 9L
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l+, tt .=': d
C)
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O rr)d a.l ;>:i co
OO O:O <c)
j
n tse
6)!.*)s
-r dO(\l OO O
I
z d - l L FJ,
>= 31 9=; 9^
c N a ) - - 4
^ t . t c)'-- =
(J -::
=
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o
l+r
EEV .: 1 a
e c , 6
k
vl ? 2 l t, r = i^ . =-
ll L
c aj
c
c'r
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: I - - -a oi.=
g
L
-t-
3.N c?..a ? >
tlt
v! t!=ae)
-,
- J a
v - L
\o .e=;
i' .i. = *z. i 7c Ez z
-i - a€
= l,a
t : - a
-A I tl l-:
v.a
e.!'= i
; 4a
c i
= t! t-
.i ..
=.-- 2.*
==u='i:
u 6
,= *=--'=
-.*--^v
.. =7, i1 J'J
= ' = ; . = ' J - -
f.i -
= 1. :l-:,
() .= e -
4F ?-2:, i
I
LO 2
o EY ..Y
-Cq =-c.) ,
lz 5,FE
#)l
H!: T
q) c l i R' r.r /'r iQ
.4'
€
'=
|
! .
- | v
\o
nq
Hx
' = a : ei .l " lll I iiltll
I;. I o
*
: 7 1.,. 9; t.) o c'.)c (^l
= iU'. I J2, o l-: .jc.i-i ;rr r
f\ t.)
c45
tzi
+* *
ra)
l= OV) !3- ooo ca
i
I
F i :v
z ,..: i --+ +o..r; -:tt I
t\ c J - !
r- co'= t .
vi q.,?q
f- - i = I - a.aOO-
I L \ tl
,
I t
,
' t M
t=l
l -
,,? q"?q
- Fll---
-rc\ , ,
II tl
* *
lF;7i * tlt
.*\n 3 ? e q" c7.)
=ii: c) l(r) rrrO- - l; I
.,!i :-,,!= i:-=
A , .
I I -t -fcd I r ;
'/
(n = I= .g ." J?vl o o 5 P 3=
\ .:: : /-f?)6 -o i..i id I i li dcj | |
6- o -- ll
>
; --EF d.
., ,.= oo
-; , > -E =
C r S i t? c.i r_ +rr rttttl
'/i ()=O
t j
9
.i
:Q ttt
;- l;r
O c-t
t\l | ^ -jGJ cf r\ *ll
l- lL< ?. r\lll lo
\ \ X 1.,;
l ' i
:* - ^
,r>i;
l l l '=i..!tr .
00
!
i L \ tl lllttt
I
t Y . r) V) tn 1..,
i { o c.] r (.l co
.-: ; -i; rlttll r-i
t v
k l
O . FJ-
I .
t !
.- l -
f i F
v -
rn
*
C.a c.r o
cat
F * A
drr ri
c0 ,"j
*^
a\=
CY
cll lo
(,
rn
J :li:trill
'; (\
'a *;
I
?. llrlill
f "
j
li , l
; ':
e
v-) :'
N J : L K c a ' < = . ; O
ct t
E ,, v s i J = =
.: s^' ;-- -: c -
c a - ! - f
<)
- j ) : -
l - - * Y
V / k J ;-\)-,- e.
(J
; t -
trcq
t^
T-
c .il &-
! .- i: L
c jir tr ;
ri ;:a
L, . _ ,* -i - ' -
_-
:
f*
^:'
c.,
l::;
= t-l;
t:
ci- ;
; A A
?=
jiE11
F . a.:.-s ::,"- :{;;: t, F'=
--.
I
i
'
t
i
'fi
sS i4 CO: 1973
T a b l e7 . C h e r n i c acl o m p o s i t i o no f G r o u p C c a s t i n g s
{.
lct G3 G3.TF i scB+
._- -_*:
i6q0it5 8 s il 0 / 2 Nickel N i c k e lg u n n r e t a l j S a v a tb r a r sf o r
\ 1 et . , ' r i ' . r l It'rJe,lbronze gunmetrl gunnretal fully heat trelted i sandcasting
l
[ ' - l e mc nt s n]lll. nla\. rnln. II13.\.
i
(,'( .,.c
i,
i'/a
I l%
I
RE\I.
I
RE\I. RENl. RENl. 60.0 63.0
f't}J il r' I
i 1.0 1.5
Tin s,0 r0.0 l e . s 10.5 /.) 6.5 i.)
Iron 0.15*
Alu::rirtiurrr 0 . 0 1* 0.01*,_ 10.01*l_ | 0.01
\tarsanesc I
o . l o *: - l o . z o *i - l-
;
l
0.20* n 1ni
V . ! v 0.20*
;i |
Siii:..n 0.02 0.02* 0 . 0 1* ii 0 . 0 r .l -
iirs::,utIt 0 . 0 3* 0 0 2 *r - t-
i-
100?'f -
1002* __1
J o : " i r n r p r l r i tsi e
I 0.30 0.50
lo'o;- josoi- lozs
\Oll l . , \ n l l 1 ' s r ss h e l l b e c r n i e c l o u t f o r t h e e l e n r e n t si n h e a v y t y p e a n d f o r t h e e l c r n e n t si n l i g h t t 1 ' p em a r k e d w i t h a n a s t e r i s k .
-i
\OTI l . o t a l i r n p u r i t r c si n c l u d ea l l e l c m c n t si n l i g h t t 1 ' p e .
1B
BS 14OO:i973
i
I I '7
LB4 I160 200 230 220 60* 80* Ir : o * 80* 596
200 2'/0 220 I 00* 1 1 0 * I loo. 110* 13 6 li s
LG2 200
,250 250 300 250 I30* I 30* I 1 3 0 * 130* 16 5 13 6
LG4
I
GroupB alloys II
cc l-TFi I
PBI 220 310 360 330 I30* I70* Itzo* I70* 3 1
')
ot
i
CTI 230
' 160
270 310 280 I30* I40* i too. I40*
80*
6
5
9
e :
LB5 170 190 190 60* 80*
80*
llo0.
i_ lt 1
LGl 'tSO 180
; l0
A BI r500 540 560 170* 200* 200* t8 l8
AB] I640 650 670 250 2s0 250 l3 l3 IJ
CNlA2 380 9
H T BI 500 s00 170 210 210 l8 l8
" ', 74 4
70
HTB3 \ tq o 740 400 400 ll
I
GroupC alloys
4 o
LBI rI 1 7 0 230 220 80* I 30r I30* I30*
GI 11270 300 2s0 I30* I 30* 140* I30* l3 9
1zso I70* l6 ld
G3 340 I 40*
I
i .)
G3-TFi i430 430 280* 280* J
* F o r i n f o r m r t i o no n l i .
t T h e m i n i m u m h a r d n c . sosf C C l - T F e f t e r h e a t t r e a t n t e n ts h a l l b e 1 0 0 H B .
t T h e m i n i n t u m h a r d n c s s o fG 3 - T F a f t e r h c a t t r e a t n t e n ts h a l lb e 1 6 0 t t B . o f c e : r t r i f u S : l c a s t i r t g s: : : r d c
g V a l u . s e p p l l ' t o s e m p l e s c u t f r o m c e n t r i f u g a l c : e s t i n g sm a d e i n m e t a l l i c m o u l d s - N { i n i m u m p r o p e r t i e s
in sand moulds a r e t h e s a n t ea s f o r o t h e r s a n d c a s t i n g s .
19
BS 1400: 1973
ft-$,
A p p e n d i xA
C o l o u rc o d ef o r i n g o t s
-f11.'
1 ' . r l l r r u ' i ncgi rj o t r r c o c i c s l r t i u l d b c u s r ' . 1 .
'
Gr,,tttp.4
PB-l Black,'red
tPB I B lr c k
LB: Whitc'
L B+ W lr ir r _s ,i
re e n
LCI Illue
L G-l B lue/ b ro w ' n
SCB
I Cr een.bil u e
SCB-] G r c en
SCB6 G r ec n,/b ro rv n
Griutl:B
PBI Y c llow
PB] Y c llow /re d
CTl lllac k / a l u mi n i u m
l r) 1
,r\D- Alurninium/green
C\IAI Nunr in i u m/re d
C\1A] Num ini u m/y e l l o w
I]Tts1 B r own
i{TB3 Brorvn/red
GroupC
LBl White/black
UJ Illuc/black
SCB4 G r e' c n /y e l l o w
UI I{cd i
I
identifyingingotsshoulcibe thosestandardized
in B S 381C as fol l ow s.
,\r,,.
. r 09
.s37
166
I8
.n4
20
BS 14OO:1973
AppendixB
Shayxof standard
te s t b a rs
I
65
A l l d i m e n s i o n si n m i l l i m c t r c s
'cast
F i g .1 . B . N . F . M . R . A . t o s h a p e 't e s t b a r p a t t e r nd i m e n s i o n s(n o t t o
21
BS 14"C0: 1973
@dff
u{
.( / i l0
------ --_)'i
II
t00
20
+-25
2 5 di a .
l,-- L I
t
Th" l*gth r ray be varied to
s u r tt h e t e s t i n g m a c h i n e
. - \ l ld r n rc ' n s i . -sr ni n n r i l I m e t r e s
F i g . 2 .S a n dc a s tt e s t b a r
\12.5 rad
The bngih L may be varied to
surt the testing machine
A i l c l r m e n s i c irnl sI n r l l i m c t r e s
F i g .3 . R e c o m n r e n d ecdh i l l c a s tt e s tb a r
22
BS 14OC:1973
A p p e n d i xC
G u i d et o i n s p e c t i o ng r a d i n g
Thefoiiowinglistgrves
guidancc
of a gene
ralnatureon the codesf .;r addi ti onali nspecti on* ' l ri ch ni ay bc
recommended for various
classes
of work.Shouldmorethan onerequi rement appl y the cotl csarel cl di ti ve.
s light
i
s light iI severe
m oder at e I slight
s e v er e lvlPFR2 j arunnr
N o r E . F o r c e s t i n sisn a l u m i n i u mb r o n z e sA B l , A B 2 , C i \ t Aa l l o l ' sc I { A l a n d C l l 4 2 , a n d h i g h t e n s i l e
b r r s s c sl l T B I a n d I I T B I . r :
rsrecommendcd that testbar propertiesalwaysbe calledfor in additiont o f u l l a n a l y s i s i, . e . G r a d c A T i s s p c c r r l e dr n p i a c c
oi.\ i:
t h ea b o v et a b l e .
.) .\
l'J
ffiS14-0il: 1973
,.a,.4 n
eBv
Appndix D
l r r f o r r n a t i o nt o b e i n c l u d e di n t h e p u r c h a s e r 'tse s t s c h e d u l e
l i i s : i r i i l r r c . l i , ' , - 1 . { t l r : r tI t c ' s ts c l r c c l r r l t ' s l l rllrl c p : r r v i t i r ' dL r 1t i t c ' p u r c l t a s . g' ri v r l r gd c t t i l e d i t t s t r u c t i o t t tsr i t l l l
5 i \ t . l l - , i, r' t s l t cI;r {r r :r L ' ( l u i r c n l c n t s .
I t i s r c c t r r n l r u l t i c d t l i l t ! r r o v i s i o n s l r t r u l db c r t t l i c l ' o r t h c f o l l o r v i n gi n i t r r t t t ; . t t i o nt o b c i n c l u d r ' d .
I
( ie'rtr'r.li
( ' q r 11 r . l l r n t 'r t t d ' - ' s cr t I I i t l t t . i
[ ) r . r *i n c n t t n t b c r s .
. \ i i t ' l s i r c c fi i c aI i o n . i
I n s r " , ' : t i o nc o d i n g .
i ' i t I . 'r n r t t t l t t b cr s . I
I
I
.^1laii'sis
\ \ h c i l i c r C o d e A ( : n a l ) , s i so f e a c h c a s t ) i s a p p l i c a b l e .
I
G{b
1l,:r'i i.tt ;i t'al t t'sr trtg I
\ \ h c l l i r ' r ( ' o d c T ( r r r c c l i a r i l c etle s t s o f e a c h c a s t ) i s a p p i c a b l e .
I
I
I
. l l , t ti i i r t i n c
\ \ - i r c l i r c (r ' , r c i c\ 1 ( n r a c h i n i n g )i s a p p l i c a b l e .
\ \ ' i 1 , . ' i i r cl ur l l l r r a ; h r n i n go r p r o o f m a c h i n i n gi s r e q u i r e d .
I i c r ' t r r - r r c teo t l i c c r a w i n g s t o c a l l a t t e n t i o n t o a l l n e c e s s a r ym a c h i n i n gi n f o r m a t i o n . II
1 ) p r . r p . r p 1ol lo' cr ia s t i n s st o b c m a c h i n e d i f l e s st h a n I 0 0 % .
I
I
II
Prcss:irt'tt'stittg
\ \ l c r i r . : r ( - r r d cI ' ( f r c s s u r e t e s t i n g )i s a p p l i c a b l e .
Tr p.' ol tcst.
T e s t p r c s s ' ; r ca l t d * ' o r k i n g p r e s s u r e .
S p e : i a lt c s t r c q u i r c n t c l t t s . I
I ' r o p o r t i o n o i c r s t i n g s t o b e t e s t e d i f l e s st h a n I O 0 % .
6&
Pctte: rarrt .llan' d t't cc t ir trt I
\\ireiher Code F (penetrantflaw detection) is applicable. I
Ti'pe oi test. I
A r e a st o b e s u b j c c t t o t e s t i n g w i t h r e f e r e n c et o t h e c a s t i n g .
\\tether testinq is to be carried out before or after machining or proof machining.
P r o p c r t i o n o l ' c a s t i n g st o b e t e s t e d i f l e s st h a n I O 0 % .
I
4
!
xI
Radiogyap/t,t,
\\hether Codc Itl or it2 (radiography)is applicabie. {
,{
:J
P r o p o r t i o n o 1 - c l s t i n g . tso b e r a d i o g r a p h e dw h e n R 2 i s s p e c i f i e d . Ii
A r e a st o b c s r r b . l c ctto t c s t i n g r v i t h r c f e r e n c et o t h e d r a w i n g . I
'fhe I
s ' , , s 1 g ron1 -; r q r c e r n c n o t n technique. I
T h c s y s t e r r < r l 'r ; r t j j o q r u p l ar r r f i r o v e l . I
t
I
t
Certilicttiort
W h c t h re t i r c l i - l l l t - r w rcnegr t i t i c a t casr c r c ( i u i r . d :
( l ) c e r t i f i c a toef a n a l y s i s
( 2\ c er t if ic a teo f m e c h a n i c atel s tre s u l ts
( 3) c er t if ica teo f c o mp l i a n c e
(a) rvith the standard
( D) wlth th e te s ts c h e d u l e
Q
I
I
I
I
I
I
I
I
I
25
BS 1/J,il0:1973
w-p
s el e c t i o n
llpilr(rprilltc.iiir.)] .lll'1
I t . i : b c c l t p r c l t . r r e t l t r r p ' t r v i t l t ' t 1 l \ l j i l j c t r t l [ r . t ! t ' 1 : 1 1c l r r : i n c c r i t t s c l c c t i n g t h c l ] l o S t
i \ i ! . : u t l ' r ) n l l t t i t ) l l . r t i i I l r t J s i i . ' t t l t l t t o t t l e t t s e d l s t l t r - 'brsis t)l .tgIcfllluill
t i c s i r , r tct : r t t b r . 'b l r s c d . ' l ' i r c d : r t . r
i 1 n ( jl l l c P i t r c l t t s c r .
E.1 General
E . l . l C L ) r r o s i tr)cns i s t : l n c e
E.l .l \ \ ' c ' r rr es is t lnc e -b c a ri n gasn d g e l rs
E.l.3 l-ir.r'ltcd t c n r p c r a t t l rscc r v i c e
E.l .-+I ' r . . s s urtcigir t n e s s
Te b l eE . l S uit r biiit l,t' o rc a s ti n gp re s s u re -ti g shst n dcasti ngs
T a b l eE . l t r l r c h i r r i npgr o p e r t i e s
T e b l cE . 3 J o i n i n gp r o p e r t i e s
E . 2 C a s t i n gm e t h o d s
E . 3 M e c h a n i c a la n d p h y s i c a l p r o p e r t l e s
8.1 General
E.1 .1Congs iopr es ista n c eT.h e s en o te sa rei n te n d e dt o gi vegeneral gui danceon the sel ecti onof an al l oy.It must
rnoststronglythat it is impossibleto do morethan givegeneralguidanceaslocai conditionscan
bc enririt:rsiz-cd
irratelaiiy'alter the bchaviourof an alloy so that full detailsof the serviceconditionsmust aiwaysbe taken into
d c o n s ul thi s suppl i erunl esshe hasprevi ousexperi ence
a cco uni.T le us eris s tro n g l yre c o m m e n d e to of the
concerned.
bcha'riourof lrpp..r alloysin the particularcircumstances
-r
i rl tr,: . pli' ; 1- l. r r onz .' :r u l n l tro n z e(A Il 2 ) ' :r C l ,l Aal l oysarethe m.rstsui tabl eal l oysfcl rsuchappl i cati ons.
; : i ,r:r:ri
26
$ BS 14OO.1g7J
d
'i
A c ids - m ine ra l -C o p p e ra l l o y sa re n o t c o m pl etel yresi stantto attackby aci ds,but ratesof attack 01 nt.i nyacids
wher ec ond i ti o n sa ren o n -o i d i z i n g a rev e ryl ow , rangi ngfrom about0.05-2.0mm per year accordi ngro the
c onc ent r ati oann d d e g re eo f a e ra ti o n T . h e bestresi stance to attacki saffordedby al umi ni unrbronz-c.\82.The
phos phorbr o n z e sa n d C T i a rea l s ov e ry s ui tabl efor hanci l i ng di l ureaci ds.kacl ed bronzesare soq1el l nl e s
r ec om m en d efo d r d i l u te s u l p h u ri ca c i d .B ra ssesarenot general l sati y sfactory. C orrosi onratesare5i i -nc'irn
hy dr oc hlor i ca c i d th a n i n s u l p h u ri ca c i d ,b ut the phosphorbronzes, C Tl , al umi ni umbronzcsA tsI ard ,\Bl ur d
t he CI lA all o y sa re fre q u e n tl yu s e d .T h e a lumhi um bronzesA B I and A B 2 and the C i vl Aal l ol ' si l ntj ;onsider abie
applic at ion i n b o th h y c l ro c h l o ri ca n d u " . aci dsteelpi ckJi ng and metal treatrnentprocesses. Ti i e l l umiliLr r ir
/tp t
br onz esals os h o wu s e fu lre s i s ta n cto e ' h y d rofl uori caci d.
S t r ongae ra ti o no r th e p re s e n c eo f o x i d izi ngsal tsoften i ncrease the rate of attackon coppera.i l 9,..s ,,,i 1 6t hc
e. r c ept ion
of th e a i u mi n i u mb ro n z e sw h o s ecorrosi oncan be si gni fi cantireduced y underrnrnv o-rj tj i zi rq
c ondit ions,n o ta b l yi n p i c k l i n ga c i d s o l u ti o nscontai ni ng' ferri c' i ronsal ts.
A c ids - or ga rti c .T tec o p p e rE rl l o yhsa v eg o o dresi star,ce to organi caci dsand sal tsand the gunrnetri s.:i rer spir . r
br onz esCT . l , a l u m i n i u mb ro n z e sa n d s o m espcci alal l oy composi ri ons are usedi n many food prtr;.rri ng^
applic at ionisn v o l v i n gd i l u te a c i d ss u c i ra saceti c,forrni c,etc.Theal umi ni umbronzes,notabi yA B I i i sg
fi n d sor nc
appiic at ioni n th e p ro c e s s i nogf a c e ti ca c i d .
S t r c s sc or r os i o rr.
T h e rei s a d a n g e ro f s tre s scorrosi onrvi th stressed comporl entscasti n betabrl ss I{Tts-1. Faiiur c'
t ak est ht -f-c ' rrnorf c ra c k ss p re a d i n gra p i d l yrvi thl i ttl c' or no general
corrosi on.Trvo condi ti opsar€rne* -3ssarfy: ir sl
t he pr es ence o f te n s i l es tre s s easn d , s e c o n d l r'exposure
, to a corrosi ve
medi gnrrv[i ch may i ncl u,Jei r:c..i srr iai
or
m l r i n ea t n r o s o h e r e .
I I i g h v e l o c i l i c ' s .F o r h l n d l i n g i r i g i r v e l o c i t y n r t u r a l r v a t e r o r s e a - \ \ ' r t r - rt h
. e merimumresistance to iri1:ingernelt
a t t r c k i s o i l e r e d b \ ' a l t r r n i n i u n tb r o n z e A B l . C l \ I A a l l o v s ,g u n n l e r 3 G l 1 , o r c o p p e r - t i nC T l .
?7
r3S14CO: 1973
W
t l k c ' i t t t c la c c o t t l l tt h c l b i l i t l ' o f t i r c
t , ) I r i , r - l i . , :h: t t r . l . i ' l r c u ' o r k i n g l o l c l l - o rb c : . r r i n gl sn d b u : i : r e ss i t o u l d
l u s s r ' : : t ' i rt i.). ,i ; : . r \ , i r i , :s i t l ' ' p r ) r t t, [ c s i z e g i tlrc tlc]rin!..and t ] i e l t o 1 t - ' c t c d r c l t t a k i r t g t h c ' l o a d . T h c r t t a t c r i l i lt t t t i s tb e
l
q . ' l i l r r l r i r r i : s J ( ) r r i p r c s s i vl or .l.t l i i n r i t s ; , r 1 ttlh c .f a t i g u es t r c n g - : - iltt.l r d r t c s sr t t d b e e r i l l gp r o p c r t i c sl l l t l s t b c s u i t l ; i c r t t
l . r l J S t i t S ' . l lt . : , J , e' l ; . , i . r : l g .
(-t) Srrril':: spectlat the ntbbingfoce. Surfacespeeds,by ilremselves, arenot the operativefactor in alloy
Sr-l'-..-il-r1 ircc:-rsc tireir ef'fect depends on lubrication and wc':king load, surfacefinishartdrunningclearanceto
d r.r...:i: r ipt of
t ir : degr ee c o n ti n u i ty o f th e o i l fi l m a n d the su;face temperature of the mati ngparts.H ow ever,
c\ri :.i .r r s: r r, *r.,.r:t '.:. r nidand l a rg ec h a n g e so f s p e e da c c e n t uatethe efi ectsof the other factors.
( 1 ) A b r o : : ' ; e n : , t t c i aTl .h e p r e s e n c e o f a b r a s i v e m a t e r i a l i s , o f c o u r s e , t o b e a v o i d e d w h e r e v e r p o s s i b l e . W h e r e
* ,o ;ki ngc olic lt ionsr na k ei t n e c e s s a ryth, e p re s e n c oe f abrasi ve mattermust be takeni nto consi derati on i n the
crperrlioiioi:elrirrgs. The leadedalloys LB2, LB4 and LB5 areusedin certainfield conditionsbecause their of
a b i i :t; t o ab: , r b r br as i v ep a rti c l e srv h i c hb e c o mee m b eddedi n the surfaceof the beari ng.
Re co n t nt ut r J at ionsi.lstre c o m m e n d eth
for rvcarresi:ting:rpplications.
l l centri fugalcasti ngbe sel ected
conti nuous,.chior
d a t, w h e rea ppropri ate,
Thesecastingmethodsgerprallyprovidehigherlevelsof soundness and a more
b
#:
I
t
I
28 I
'lI
3
":{
{
BS 14OO:1973
4j s uit ables t r u c tu reto g i v ec o n s i s tc npt e rfo rm ancc.In the fol l ow i ngnotcsthe l l l uvs rrregi veni r.r9r-..l ,.r,tf'
preferr:.:r.
Bearinss
F or har ds ha ftsw i th a n y c o mb i n a ti o no f h i g h w orki ngl oad,hi gh speed,i nrpactl oadi ngor pountl i pg;w hen t hcr e
is adequatlu e b ri c a ti o na n d g o o d a rl i g ru n e nt: P B I ,P B 4,P B 2.
F or har dor m o d e ra te l yh a rd s h a ftsw i th l o a dsand speeds moderateor l ow w i th ratherl essacl equ.rte l ubri cat iol
and aliglm e n t.L B 2 , l -B 4 , L P BI.
F or s oit ( nul d s te e l )s h a ftsw i th l o w w o rk i ng temperatures, l ow i mpactl oadi ngor pouncl i ng,
i n col j uncti o n r vir h
doubt f ullubri c a ti o nfo r s h o rt p e ri o d so r mi sal i gnment (adequate backi ngfor the beari ngmustbc provi cl ed)LB5, :
LBI, LB4.
F or non< r it i c a a
l p p l i c a ti o n w
s i th l o w l o a d s ,adequate l ubri cati on. LG2, LG4, LB 4.
Gears
Heavyduty gearsand wormwheelswith high workingloadsor high speedsand with adequatelubricationa1d
goodaljs nm e n t.S o m es h o c k l o a d i n ga n d p resence of abrasi vemateri alcan be tol erated:P B l , P B i .
V . r y heav ylo a d sa n d s l o w s p e e d sw i th g o o d l ubri cati onandal i gnment:P B 2,A B 2.
lv{ediumduty gearswith adequatelubricationand alignment:PB-4.
V er y light du ty g e a rsw h e n l o a d i n gi s n e g l i gi bl e:LG2, D C B 3,A B l .
E . 1. 3S er v ic e
a t e l e v a te dte mp e ra tu re(i
s n c l u di ngsuperheated
steam).\l hen consi deri ng servi ce:rr el evate d
t ent per at urethse i mp o rta n tfa c to rsa re l o a d carryi ngcapaci ty.structuralstabi l i tyand rcsi stancc'
to r-i .ri dl t ir t r r .
tv
BS i4C0 : 1973
\
,'t
E.l .J I' r es s t r rrcight ni:rsIIl . ,d ra u l i co r q a sp rc s Su rc i s'r prrti cul url yseurchi rtg tcst of the qtrdi ty tl f :' rcl tsti rtg'
r
1fl
j
ri ,r.i ,rl ir ls r l. . tf . . r sr r ir ielr ' ri g h t l u v e c l u i tei n s i g n i fi c r.nt cfi ' ccts tl n ti re strr' ngtl t the casti l l g'A l l y di sccttl ti tl tti ti c' s
of
t h c r v a l lu i , l ' , * c r t s t i n qi r.o * ' c v c sr n r l l l . l r c p o t ! ' l t t i ds o u r c ctsl t ' l c l t k l g t "
r i i r . , i r ! i trh c n r . : t . ill. r ; ; ; i i i r S
Ti re
ti i ri n i. lr e: t s r r l. r : r l.l d ci s; i g n i.t i s p o s s i b l eto n ' n k c ' p r cS S l .rrr.' -ti cl stighrngsl ' rontatl y of thc coppcrb:tscl l l tl 1' s'
but i t i s possi bl ttt
c
:i i u ;:l i :r iu'br , - , r , , 2.lr, rs. g hrc rrs i l e b ra s s c u s rc lC i \l A l l l o l ' s rcqui recl rcfr.rll ' otrtl dryteci rni qtres'
-ri g h tc a s ti n g sfro n r th es c rl - l o l ' s antibr' cl trseof the grc' l ti yi ncrersed nl ecl i l rti cal
r.j rl j sr . . r . llc r i pr c s s rrre
.\c
crsti ngs u' hi cl ishoul dntore ti tm conrpt' l l si tefor the
p rr.l r,rt ic sit r sp. r s s ib i ,r to n rrk e rv e i g h tre d u c ti o n isn the
d i p ro d u c i rtgtl te n l '
c'\tr.iar - is titst r ' . r lv c ir
substanti rlatnoul ttsof
casl i ngsarc thosecontai ni rtg
Tl tc bc s t r ili. , ) . S " i i to r tl i e p ro d u c ti o no f p rc ' s s u re-ti ght
of
crstingsaremadc from leadedgunmetds.These leaded allol'sare alsoYcry
l.,ri.l:iirdt5c 'r:rtority,of pressure-tigiit
suchcasti ngs asval ves
rrrr..i ,r ( ) r cc ls iir r r ia:h i 1 ..dth a n o i h e r c o p p e rb a s ea -l l oys:rni mportantconsi derati on$' i th
: r I 'ir' p ' . l l l l p b t l , . l i c ' S .
i n thi ckness i n adj acentsecti ons shoul dbe rvoi dc' d
i . .i c . s ic ' i' rc : is t ir r l +i osr th e s ea p p l i c a ti o nssu d d e nchanges
be rounded or filleted. The greatest nffier oi
:rsiii rs 'rssil.,lt. \\herc tiris cannot be done the anglesshould
sudden changes of wall thickness' ltlachining
r:rilurtsin prcssurcti':hrnessoccur round areasu,herethere are
metal near the skin'
tlltr\\..i'CCs sir,..,uld bc llept to a minimum to avoidtaking awaytoo much of the close-grain
and similar castillgs is that in which air'is
.\ rc.st.f pr.,ssurcrightnessfrequentlyappliedto smallvalvebodies
used. Thi s testi s appl i edto casti ngssuchas
rp :l r:. i r o t 5. . J : r s r i. . si u b m e rg c idn rv a te r.A i r a t 7 0 0 kP ai s general l y
For l arger casti ngs i t i s more usual to test
nr as s ebse tw e e n0 .1 k g a n d l 0 k g a p proxi matel y.
Yl i r..,b. . r iiicrs, , . r lir
p
u ni r : h l d r . r u i i . ' r c s s u r e .
S;i r . ibilir l ot - r 1io 1 'fo s r c a s ti n gp re s s u re -ti g shat n dcasti ngsi s gi veni n Tabl eE ' l '
30
BS 1400: igTS
g c,a)
,f=
^.=
it
ct)
(n3
ca (\t r.l
=
3=
O^^
O,J =EO
'.' N.- -
)5* r
-X;!
Y - - ) .4.1 rf rf, ca .a cn ci < (\lao(-l
alf\t c1 .a.n ca.it r 7 - ? + a - l
ar,
:X b o ? )
.9 = = L
= =
>l
/' ! .99'!
c) ,v ^) v 6 > - : /
.i'J \f !+ 'f .f ri cO _ o.) .q c.) ca.a rt V V rf .f.f
o
0
$ rf, re cn
t.?-?v.a
bo
c=
-C^
:".!
;=:
()3E
- < 5.= ca !f, .f, ri aa .n cn Ca c\l cn ,f, ca .Y) ca c-l ar) (,-t rf, ca _ x -t -, .a .a
{ i
ca
Ll.J
Y
= bi 3 a.- F
:1
1: i=rt
'i---.i r r - , . - rgFUFg F kFeF ; ox:<- (\t-r.)
iw*? c-, 6 6,n .\r \ Y- 9 c eei-3r
L, q- C. (, _.,i ;<<
an
.9
E-
L
'=
E
ry
l! .!p
a.) \'
c,)
\;$ S.* F b
=
C 5-rilor
r-i^
-f,^tt
;-r,i ;!3 E! Eg+* ..r<r/) *-(\ i!a : \
A t-
F 4\ iv i : - ' : - : - - vj _ .
J
?eu, 18 6YU*-f53 3?? 33= E i e - - - , c 4. - -
: \ . . r , r
+
V
v l v g v ' L
I
-:(
tt) 5
o3|
c
v,
>(\] I
.t'J (J
I*
-- -' c..lc-l ^,r - .r - : - - (\l c"] ai C{ a.l
.l)
t'r oq
th -'l
Ol(\l--*
,:
:J +J I
v) -c
CD
(!t
0)
n
l { } ;
,.: :)
ll r
qlf
\4 '. , r
-ft (4 ^ - t ' v
It, rl)
r.. it .r'
,i;;-" n,:..\i -=r S !o !ii* F: ur *- :-*)
i ,'i:Lr r,Fc: OTI ;1;; - i;-."-:"1.* rl 'i
cr*3- i--* ;{( -J= = Cf,_-.jgi,
.:, i
\.r I
: 1973
tsS1/J"00
8 . 2 C a s t i n gn r e t h o d s
J sti ngsoi urtl 'cttrttpl cri ty.sui t.rbl efor c:i sti i tgs tl f l rtl ri i i rl g
g.r r r r jc ls ti p q n l a y b c c h o s c ni o r s h rp .' rcl
s,l r;.jr, . ; s t ir r S
gcrtcrl lsurfacc t' i i l i si obtri
r nl l ' ' l r' i stt' l tl dr' rJte
l 'rt,::r0. 1 k g t o s r . \ , c rrito l rl c s , p a rti c rrl u rl yi o r s rn :rlql urnti ti r.' The
s.
tl tett$' i th oti ter casti ng rnctl i ods'
rrrc i i r e c *r alit 1, lc v c l is n to rev u l n e rl b l cto rrc c a s i trnvrri ai :.i ti ons
trtttriltli,g.SSellnroultlingis a s1x'cial
.!/r,.i:, rriet-rodof sendcastirigrvhichenlbles nroderlte or llr[" quatrtitiesof
tol erances
cl s:i 'gs r o bc pr , duc c c l* ' i th a g e n e rdl e v e lo f ti i rn e nsi on:r.l and surfacefi ni shsupcri orto otl tersrnd
onl l ' to srnal land medi um si zervork'
cu sl i * gsT. lis is ' m c c h a n i c asi y s te mrv h i c hi s :rp p l i crbi e
g. c as t i n g sn ra yb e p ro c i u c e da sp re s s ure
Di ;.t., t s r ir r ,Die i n brass,or gravi tydi e casti ngsi n brass'hi gh
di e casti ngs
thur 1000 oi tl for gravi tl ' di e
rc..si i.br. . as sor alunr i n i u nbr rs n z e .S u i tl b l e fo r i l rg r' quanti typroducti on(greater
(greaterthrn 10000 ofi ) for
c:.rsi ings of r nas sr o ab o u t l 0 k g a n d s u i ta b l efo r l a rg equanti typroducti on
tol erancesmay be kept
p rc,ss urceliec r s t ingso f ma s sto a b o u t ? k g . T h e s u rf acefi ni shi s good,and
co ;rsis t ent iy c los ert lia n i s ti o rn ta lfo r s r' n dc a s ti n g s'
rods'al thoughspeci al
C(1 !;: r t ui) Ltc sos t ir t gC.o n ri n u o u sc a s ti n gi s l i mi te d to l engthsof sol i dor hol l ow secti oned
l eaded bronz-es and gunnretal S urfacefl ni sh
s'
sl i r:., sr r e eis olv aillb l e . o b ta i n a b l em a i n l yi n p h o sphoi bror,r.r,
3 n i r!' nr ' r aiquliit l' s ta n d a rdc o n s i s te n tl yg o o d .
castingsin nretal
c-i:ii! castirrg. clrili castingis a form of die castingfor the productionof short bars and shaped
to l
bronzes,
phosphor eadcd and
bronzcs gunnretal s'
nra y b e c o re d .Ma i n l ya p p l i c a b l e
( - lr ilic as r ings
c-1 :r.
32
BS 1400: ig7:j
I
casting die casting casting casting c;r^s
ting
Grr.nrpA
PB4 2 -
J t
LP B 1
L
1
2 a
LB2
J
2 i
2 4
i 2 I
t.B4 2 4 I
LG2
I
2 I
I 3 I 1
LC4 I
2
3 1
t
I
2
SCB1 I
SCBs 3
I
; 3
SCB6 I
I
2 3
DCtsi
2
DCB3 a
J
2
PCBI
2
l-*_------
Group B
I J CCI 2 1
..' 3 2
CCI - T F 2 ,)
PBI
J J 2
2 a
J I I
PB2 3
gfl ,1
I I I
3 I I I
LB5 :
4 3 2
LCI I
I
3 ,1 1 ,a
ABI I I , '
2
AB] ; 2 t')
J 2
CIIAI .\
/- 2 :3 2
C} I A 2 1
2 '. 1t
2
L
T{TBI ')
2 2
t{TIl3
Group(
LBI 4 2 2
GI a
J
2 1
J
G3 3 2 3
G3-TF' a
J
? a
3
SCB.I a
J
I = I'-ricllcnt.
I = S.itisflctort'.
3 = I ) t r s s i t r l r i. i l h s i r . c i l r lt c c h n i r l r r r ' s .
J = tJrrsrritll,.lt.
. ' \ l r r ' | 1 1 . ' 1r l1r - ' ' t r t c sr h . r t t l r c .
I ) r o c c s si s r ) o t a r ) p l i c l l r r ct t l l h i s .
#b
?' r
t$ 140C: i973
'g
- m !
* fr1 \O
N + n s m ! ; - C{ * ra)
-f
l \
V'r
a r
.J \r V
lr rr u
i
.I 11
:-)'":
J J-i ,J)U)A = JL
i
r/)
iIO Ov')v,
-*c". caC\C,
v r v J \ _ v v . 9
r.-c c)ovr
_-5 cCC\O.
(r)l/):) Otr)C
:5 JO aC \.t r- cc
u v v
O\.)\^ \a) rn a-r o c \.c
$*C
--0r COO\O\ c- c- c- < d d [ \ 0 C -
c
c.oc t\l .f, v1 r.} .a
-.rc -Ct*
a\(\l- -cac.} C.l C
\f,.f,|r) \OCO\C t c'\Or- 't
tll
v q 1 \
r/) a.l C
oc.l
--t-
o\nt.)
<d-
ia) ff, .f
T \Ti TT
('l
co c.: (n (.-l ca r) ln ca
c\t (\.l aa 14 \o !^l (^.1 - a.|
rl
J
-,= 'a,-
- ( t l d
Y "?Y c-;3Cc.) |io\or.r) act
i.:-
.- cn ca (.,
r l
c- ca \c CO:6 r'{ <
-$9 .a CCr\d r-
C.{ c\l-< (^.J
l J 9 v v
aa C (-, , r- t--\.oo I
I I i - - I
u 9 v v
^l ol a.l .a OO\- ca r-
c.l c!di d (^'l
a- r--.i. oO
' d 4 c'l
l -
ic'-6 ca 3d'c a a
aC f-
ai ca \O
-i
U -
rf t
O-r- (-.l C-
ra
l--
ca
t--
ca ca aa + C'l \t
I AAA A
C.l C.l .a , ca cO@O\ €
a.l crl (\l I co c] C'.1 < I vi
' a d
r,\oc\ <tr- o cao\r-
<. c-, .a ca ca d) tr) tl.cOC.l
l l
-/
c-, t-- cO , \o :*o\
tl
.-, ..1 C.l C.l (..l ca ! co a.)cQ< |
v '
UUVV
r- a- lO l-- co'f r-va- O\ 9$ca t\-l
- =^'' .-, (--l a! C.l atl (-) f-r a') aa co .a .a
l l
c.l -.r €
-^
.I .T.A AAA
a E .?> v V v
) 9,. :-l
i r^tt
'. -" lue ; . -.t J -l C) (r) A r..r,(n a '^rn)
i
=--
trl .=
.'ao =
=.+€Gl
)- ^). r
\ ; ! H * V V
d
$c'l?
m f'l'_,
=:: zr,;
.cc ??c
i--
: ' t ,
'-t =
i<
cl*h
,9Fcc
ic.-.j-.l J*:J cncnv) ;)tu v d
Y:' lr.zJ
u i <
34
BS 14OC:'l973
,.\
'* A f I
t q
, 3- €
F:. {!C-r, F
" t.
.--.-.--- v - v J g ' / ,
:. ;, =, \.4
C.
T Tqt o\ A
tQ=. !IT
co j i
, r Ctrt i f- r--
I
i_
I
(l*x
tl
U
r-- o\ o\ @
I
;
eV)
r-€,
rtl
9 g
CC - \.) 1., .a I
O t/-) t/) CC q.)
Tqiql -c.l C-OrO\ Fa\
c=c ii AAA ..].-r
\t'CC Cr, lr)
9 !
--(.l a* a- \O r-r
€)-
cac.l
.
(\l- vt/)
Ov1 \n
l-
1 C! c\l r-
,:v o, o, co
b! .A
TY
.a
c-€
t-- aa a.)
-.{ I
+--
Ct4O r co Otrrtn
ol .aal
:*- *n
cn-
*
- a.l C.l
!(r aa \o
?Y
U) aa€
i - ^ c cc
l'E# coc: \o F-
f ^o ; r'r v-)
= ^
Fbb
S?
z- {
3
c.t i |
=E
6t?,
a a L
o\ o\ o\
ca
Ca
, : v
</- ca rt- r-
z!. €
crl
n_ n =R
= ^6 cnin
oo \o t--
/ t
c{ a'-
ts- I
Str
.- L
x=
atc., I c\
' ci cn
I ttl
- E
Es {-- b 3 gs5 co r\
c..l
*\C\o
v 9
-,- r I C7) d
iA-:. -ll
t\
(n ;f;
L:-
;;;
C1c{cn
c\
.t
.;; ;x
c'r . L ( J
x-- 9
-j
cc
L C J 't
a)
^ r 4 Q
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.'..**'?1 i6 5; Qrf,
oCIc)
- L
: H
:/E
)s.
- O
,lt-^
r!3 - r-- r-- c
t5aq
-.-L - :93, ^ -:-
=q
:: s:
=4. ca cn ca V-) -= -,()
, v . \ v
a c,
a.)
YT
.{'.E:ox
- i e > - ^
: !
A
i'"11,.
u-.
(^\ \ i"l
? y)t'
i^
l J
5 . -
C > . H . -
- - q
-:
'?
.--
o :c- I r tr t43
, , L -
I
I
,l c <.:
tn v) La, ct u)
L - i
c -
' :'
ro. =:3;=
v
=3
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r :a .-
trl :;;," ?,_='
#)
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U . - . - v -
!i-=.-=
- .-' "' .:
il r.
S * F e l . - - N
.. .--
-CI : ^ , d - ,
;?
- - t
* {-:;.-9
L*
.! .Yi
,a
,- *. . < { , '
vr
,z',
v-
;,'. il .?i -.- rrr (*) I C:* i: :-:
: \ ! \ / * e.,\./
!/ 1,. o-) .- .' ) - -
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-. L'
";
'i
ffi$ "l;i ilt : 973
T a l - r lE
e . 6 T y p i c a lf a t i g u ep r o p e r t i e s
( \ 1 c : r nr ' . i l r r c rsr ' i l l l t i r r gf r o n r t e s t sc l b t t i n c d o n s p c c i a l l y
i ' : t s li . ' s t p i c i c s t . : s t c ci ln ; r i r o n a W o l i l c l - t y ' p ,r-n' l c h i n c )
Fatigur'limit #
Pr()ccs.\
t (l0s c-r'clcs)
.F
Ort,tr: .-l N/mm:(=\1P.)
LTJ- s a rrd /c h i l l 80
c o nt i n u o u s rsot
I a1
,.'\J _ s c nd /c h i l l 70
c o nt i n u o u s 110
ta'
t,L_r- s r nd i c h i l l 80 'o
s rnd /c l i i l l 80t
I n.
LLN c o nt i n u o u s e0i
LU
t.,L I)-r chill ll0
Crrt:il B F
I',lli sancllchill 110
continuous l s0t
.^\irI s a nd /c h i l l 200
..\ l) _ sand 220 v,
c\t..\l s a nd 230
sand 210 L
I I T I J] sand 140
IITS-: sand 170
O r , , t : -C
f-l
\JI s a n d /c h i l l 90
continuous 1s0
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