Hazards Identifications
Hazards Identifications
Hazards Identifications
Construction
Nearly 6.5 million people work at approximate- ly 252,000
construction sites across the nation on any given day. The fatal
injury rate for the construction industry is higher than the national
average in this category for all industries.
Scaffolding
Fall protection (scope, application,
definitions)
Excavations (general requirements)
Ladders
Head protection
Excavations (requirements for
protective systems)
Hazard communication
Fall protection (training require-
ments)
Construction (general safety and
health provisions)
Electrical (wiring methods, design
and protection)
Scaffolding
Hazard: When scaffolds are not erected or
used properly, fall hazards can occur. About
2.3 million construction workers frequently
work on scaffolds. Protecting these workers
from scaffold-related accidents would prevent
an estimated 4,500 injuries and 50 fatalities
each year.
Solutions:
• Scaffold must be sound, rigid and sufficient
to carry its own weight plus four times the
maximum intended load without settling or
displacement. It must be erected on solid
footing.
• Unstable objects, such as barrels, boxes,
loose bricks or concrete blocks must not be
used to support scaffolds or planks.
• Scaffold must not be erected, moved, dis-
mantled or altered except under the super-
vision of a competent person.
• Scaffold must be equipped with guardrails,
midrails and toeboards.
• Scaffold accessories such as braces,
brack- ets, trusses, screw legs or ladders
that are damaged or weakened from any
cause must be immediately repaired or
replaced.
• Scaffold platforms must be tightly planked
with scaffold plank grade material or equiv-
alent.
• A “ competent person” must inspect the
scaffolding and, at designated intervals,
reinspect it.
• Rigging on suspension scaffolds must be
inspected by a competent person before
each shift and after any occurrence that
could affect structural integrity to ensure
that all connections are tight and that no
Fall Protection
Hazard: Each year, falls consistently account for
the greatest number of fatalities in the
construction industry. A number of factors are
often involved in falls, including unstable working
surfaces, misuse or failure to use fall protection
equipment and human error.
Studies have shown that using guardrails, fall
arrest systems, safety nets, covers and restraint
systems can prevent many deaths and injuries
from falls.
Solutions:
Consider using aerial lifts or elevated plat- forms
to provide safer elevated working surfaces;
Erect guardrail systems with toeboards and
warning lines or install control line systems to
protect workers near the edges of floors and
roofs;
Cover floor holes; and/or
Ladders
Hazard: Ladders and stairways are another
source of injuries and fatalities among con-
struction workers. OSHA estimates that there
are 24,882 injuries and as many as 36 fatali-
ties per year due to falls on stairways and lad-
ders used in construction. Nearly half of these
injuries were serious enough to require time
off the job.
Solutions:
• Use the correct ladder for the task.
• Have a competent person visually inspect a
ladder before use for any defects such as:
■
Structural damage, split/bent side rails,
broken or missing rungs/steps/cleats and
missing or damaged safety devices;
■
Grease, dirt or other contaminants that
could cause slips or falls;
■
Paint or stickers (except warning labels)
that could hide possible defects.
• Make sure that ladders are long enough to
safely reach the work area.
• Mark or tag (“ Do Not Use” ) damaged or
defective ladders for repair or replacement,
or destroy them immediately.
• Never load ladders beyond the maximum
intended load or beyond the manufacturer’s
rated capacity.
• Be sure the load rating can support the
weight of the user, including materials and
tools.
• Avoid using ladders with metallic compo-
nents near electrical work and overhead
power lines.
Stair ways
Hazard: Slips, trips and falls on stairways are a
major source of injuries and fatalities among
construction workers.
Solutions:
Stairway treads and walkways must be free of
dangerous objects, debris and materials.
Slippery conditions on stairways and walk- ways
must be corrected immediately.
Make sure that treads cover the entire step and
landing.
Stairways having four or more risers or ris- ing
more than 30 inches must have at least one
handrail.
CONSTRUCTION 7
Trenching
Hazard: Trench collapses cause dozens
of fatal- ities and hundreds of injuries
each year.
Trenching deaths rose in 2003.
Solutions:
Never enter an unprotected trench.
Cranes
Hazard: Significant and serious
injuries may occur if cranes are not
inspected before use and if they are
not used properly. Often these injuries
occur when a worker is struck by an
overhead load or caught within the
crane’s swing radius. Many crane
fatalities occur when the boom of a
crane or its load line contact an
overhead power line.
Solutions:
Check all crane controls to insure
proper operation before use.
Inspect wire rope, chains and hook for
any damage.
Know the weight of the load that the
crane is to lift.
Ensure that the load does not exceed
the crane’s rated capacity.
Raise the load a few inches to verify
balance and the effectiveness of the
brake system.
Check all rigging prior to use; do not
wrap hoist ropes or chains around the
load.
Fully extend outriggers.
Do not move a load over workers.
Hazard Communication
Hazard: Failure to recognize the hazards
associated with chemicals can cause chemical
burns, respiratory problems, fires and explo-
sions.
Solutions:
Maintain a Material Safety Data Sheet (MSDS) for
each chemical in the facility.
Make this information accessible to employ- ees
at all times in a language or formats that are
clearly understood by all affected personnel.
Train employees on how to read and use the
MSDS.
Follow manufacturer’s MSDS instructions for
handling hazardous chemicals.
Train employees about the risks of each
hazardous chemical being used.
Provide spill clean-up kits in areas where
chemicals are stored.
Have a written spill control plan.
Forklifts
Hazard: Approximately 100
employees are fatally injured and
approximately 95,000 employees are
injured every year while oper- ating
powered industrial trucks. Forklift
turn- over accounts for a significant
number of these fatalities.
Solutions:
Train and certify all operators to
ensure that they operate forklifts
safely.
Do not allow any employee under 18
years old to operate a forklift.
Properly maintain haulage equipment,
including tires.
Do not modify or make attachments
that affect the capacity and safe
operation of the forklift without
written approval from the forklift’s
manufacturer.
Examine forklift truck for defects
before using.
Follow safe operating procedures for
pick- ing up, moving, putting down
and stacking loads.
Head Protection
Hazard: Serious head injuries can result from
blows to the head.
Solution:
Be sure that workers wear hard hats where there
is a potential for objects falling from above,
bumps to their heads from fixed objects, or
accidental head contact with electrical hazards.
Safety Checklists
The following checklists may help
you take steps to avoid hazards
that cause injuries, illnesses and
fatalities. As always, be cautious and
seek help if you are concerned
about a poten- tial hazard.
Personal Protective
Equipment (PPE)
Eye and Face Protection
❏anytime
Safety glasses or face shields are worn
work operations can cause for-
eign objects getting into the eye such as
during welding, cutting, grinding, nailing
(or when working with concrete and/or
harmful chemicals or when exposed to
flying particles).
❏based
Eye and face protectors are selected
on anticipated hazards.
❏when
Safety glasses or face shields are worn
exposed to any electrical hazards
including work on energized electrical
systems.
Foot Protection
❏shoes
Construction workers should wear work
or boots with slip-resistant and
puncture-resistant soles.
❏crushed
Safety-toed footwear is worn to prevent
toes when working around
heavy equipment or falling objects.
Hand Protection
❏Gloves should fit snugly.
Occupational Safety and
Health Administration
14 WORKER SAFETY SERIES
❏(for
Workers wear the right gloves for the job
example, heavy-duty rubber gloves
for concrete work, welding gloves for
welding, insulated gloves and sleeves
when exposed to electrical hazards).
Head Protection
❏isWorkers shall wear hard hats where there
a potential for objects falling from
above, bumps to their heads from fixed
objects, or of accidental head contact
with electrical hazards.
❏dents,
Hard hats are routinely inspected for
cracks or deterioration.
❏scaffolds
Employees are not permitted to work on
when covered with snow, ice, or
other slippery materials.
❏scaffolds
Employees are not permitted to work on
in bad weather or high winds
❏makeshift
Ladders, boxes, barrels, buckets or other
platforms are not used to raise
work height.
❏onExtrascaffold
material is not allowed to build up
platforms.
❏more
Scaffolds should not be loaded with
weight than they were designed to
support.
Electrical Safety
❏(hot)
Work on new and existing energized
electrical circuits is prohibited until
all power is shut off and grounds are
attached.
❏place.
An effective Lockout/Tagout system is in
❏prongs.
All extension cords have grounding
❏damage.
Protect flexible cords and cables from
Sharp corners and projections
should be avoided.
❏portable
Use extension cord sets used with
electric tools and appliances
that are the three-wire type and designed
for hard or extra-hard service. (Look for
some of the following letters imprinted
on the casing: S, ST, SO, STO.)
❏maintained
All electrical tools and equipment are
in safe condition and checked
regularly for defects and taken out of
service if a defect is found.
❏device
Do not bypass any protective system or
designed to protect employees
from contact with electrical energy.
❏grounded
All electrical tools must be properly
unless they are of the double
insulated type.
Elevated Surfaces
❏showing
Signs are posted, when appropriate,
the elevated surface load
capacity.
❏above
Surfaces elevated more than 48 inches
the floor or ground have standard
guardrails.
❏with
A permanent means of entry and exit
handrails is provided to elevated
storage and work surfaces.
❏way
Material is piled, stacked or racked in a
that prevents it from tipping, falling,
collapsing, rolling or spreading.
Hazard Communication
❏the
A list of hazardous substances used in
workplace is maintained and readily
available at the worksite.
❏program
There is a written hazard communication
addressing Material Safety Data
Sheets (MSDS), labeling and employee
training.
❏substance
Each container of a hazardous
labeled
(vats, bottles, storage tanks) is
with product identity and a hazard warn-
ing(s) (communicating the specific health
hazards and physical hazards).
❏available
Material Safety Data Sheets are readily
at all times for each hazardous
substance used.
❏program
There is an effective employee training
for hazardous substances.
Crane Safety
❏operating
Cranes and derricks are restricted from
within 10 feet of any electrical
power line.
❏the
The upper rotating structure supporting
boom and materials being handled is
provided with an electrical ground while
working near energized transmitter tow-
ers.
❏and
Rated load capacities, operating speed
instructions are posted and visible to
the operator.
❏and
The operator can determine the angle
length of the crane boom at all times.
❏equipment
Crane machinery and other rigging
is inspected daily prior to use
to make sure that it is in good condition.
❏radius
Accessible areas within the crane’s swing
are barricaded.
❏swing
Tag lines are used to prevent dangerous
or spin of materials when raised or
lowered by a crane or derrick.
❏derrick
Illustrations of hand signals to crane and
operators are posted on the job
site.
❏the
The signal person uses correct signals for
crane operator to follow.
❏required.
Crane outriggers are extended when
❏skid
Crane platforms and walkways have anti-
surfaces.
❏removed
Broken, worn or damaged wire rope is
from service.
❏vided
Guardrails, hand holds and steps are pro-
for safe and easy access to and
from all areas of the crane.
❏available.
Load testing reports/certifications are
❏torqued
Tower crane mast bolts are properly
to the manufacturer’s specifica-
tions.
❏set.
Overload limits are tested and correctly
❏last
The maximum acceptable load and the
test results are posted on the crane.
❏ingInitialandandrigging
annual inspections of all hoist-
equipment are performed
and reports are maintained.
❏ators
Only properly trained and qualified oper-
are allowed to work with hoisting
and rigging equipment.
Forklifts
❏operate
Forklift truck operators are competent to
these vehicles safely as demon-
strated by their successful completion of
training and evaluation.
❏allowed
No employee under 18 years old is
to operate a forklift.
❏condition
Forklifts are inspected daily for proper
of brakes, horns, steering,
forks and tires.
❏the
Powered industrial trucks (forklifts) meet
design and construction requirements
established in American National
Standards Institute (ANSI) for Powered
Industrial Trucks, Part II ANSI B56.1-
1969.
❏turer
Written approval from the truck manufac-
is obtained for any modification or
additions which affect capacity and safe
operation of the vehicle.
❏instruction
Capacity, operation and maintenance
plates, tags or decals are
changed to indicate any modifications or
additions to the vehicle.
❏specifically
Battery charging is conducted in areas
designated for that purpose.
❏tioned
Reinstalled batteries are properly posi-
and secured in the truck.
❏areas.
Smoking is prohibited in battery charging
❏flames,
Precautions are taken to prevent open
sparks or electric arcs in battery
charging areas.
❏evaluation
Refresher training is provided and an
is conducted whenever a fork-
❏neutralized,
Load and forks are fully lowered,
power shut off and brakes set
when a powered industrial truck is left
controls
unattended.
❏liftThere is sufficient headroom for the
and operator under overhead installa-
fork-tions, lights, pipes, sprinkler systems, etc.
❏ Overhead guards are in place to
the operator against falling objects.
❏
protect
Trucks are operated at a safe
❏and All loads are kept stable, safely
fit within the rated capacity of the
speed.
truck.
arranged
❏from
Unsafe and defective trucks are
service.
removed
Publications
Publications can be downloaded or ordered at:
http://www.osha.gov/pls/publications/pubindex.list
Excavations
OSHA Publication 2226 (Revised 2002), 533 KB
PDF, 44 pages.
A detailed explanation of all aspects of excava-
tion and trenching.
http://www.osha.gov/Publications/osha2226.pdf
Lead in Construction
OSHA Publication 3142 (Revised 2003), 610 KB
PDF, 38 pages.
Describes hazards and safe work practices con-
cerning lead.
http://www.osha.gov/Publications/osha3142.pdf
Crane Safety
Safety and Health Topics: Crane, Derrick and
Hoist Safety -- Hazards and Possible Solutions
December 2003. One page.
OSHA website index provides references to aid
in identifying crane, derrick and hoist hazards in
the workplace.
http://www.osha.gov/SLTC/cranehoistsafety/rec
ognition.html
Electrical Hazards
Control of Hazardous Energy (Lockout /Tagout)
OSHA Publication 3120 (Revised 2002), 174 KB
PDF, 45 pages.
This booklet presents OSHA’s general require-
ments for controlling hazardous energy during
service or maintenance of machines or equipment.
http://www.osha.gov/Publications/osha3120.pdf
Hazard Communication
Hazard Communication: Foundation of
Workplace Chemical Safety Programs
OSHA website index for resources on hazard
communication.
http://www.osha.gov/SLTC/hazardcommunica-
tions/index.html
Material Handling
Materials Handling and Storage
OSHA Publication 2236 (Revised 2002), 559 KB
PDF, 40 pages.
A comprehensive guide to hazards and safe
work practices in handling materials.
http://www.osha.gov/Publications/osha2236.pdf
Personal Protective
Equipment
Personal Protective Equipment
OSHA Publication 3155 (2003), 305 KB PDF, 44
pages.
Discusses equipment most commonly used for
protection for the head, including eyes and face
and the torso, arms, hands, and feet. The use of
equipment to protect against life-threatening
hazards is also discussed.
http://www.osha.gov/Publications/OSHA3155/
osha3155.html
Electronic Construction
Resources
OSHA eTools and Expert Advisors can be found
on OSHA’s website: http://www.osha.gov
eTools
Construction: Preventing Fatalities. Construction
can be a safe occupation when workers are
aware of the hazards, and an effective safety
Construction Industry
Cooperative and State
Programs
OSHA Construction
OSHA has announced an OSHA Construction
program to address the unique needs of the
industry. The goal of this program is to make
VPP more accessible to construction employers,
especially small construction employers and to
maintain the high standards of VPP while ex-
panding participation to broad construction
industry categories such as short-term projects,
mobile workforces, general contractors and sub-
contractors. Pilot programs in these categories
have shown beneficial results for participants.
OSHA Challenge
OSHA has created the Challenge Pilot to pro-
vide greater opportunities to eligible employers
interested in working with OSHA to create safer
and healthier workplaces. The pilot is designed
to reach and guide employers and companies
in all major industry groups who are strongly
committed to improving their safety and health
management systems and interested in pursu-
ing recognition in VPP. OSHA Challenge pro-
vides participants a guide or roadmap to
Alliance Program
Alliances enable organizations committed to
workplace safety and health to collaborate with
OSHA to prevent injuries and illnesses in the
workplace.
State Programs
Twenty-six States and territories operate their
own occupational safety and health programs
under plans approved by Federal OSHA. Twenty-
two of these programs cover both private sector
and public (State and local government)
employees; four cover public employees only.
States may have somewhat different require-
ments and procedures for the construction
industry, but they are required to be at least as
effective as Federal OSHA. All State Plans offer
a VPP program and have additional cooperative
programs parallel to OSHA’s Alliance and
Strategic Partnership programs. A list of States
with approved plans may be found at
www.osha.gov
Consultation
Every state offers a free, on-site consultation
program to help small employers find and fix
hazards and establish effective safety and health
management systems. Funded primarily by
OSHA, consultation is provided at no cost to
small employers and is delivered by state
authorities through professional safety and
health consultants. More information on
OSHA’s Consultation Program appears on the
agency’s website at www.osha.gov
Success Stories
Partnership Reduced Injuries
during Art Museum
Renovation
In 2002, OSHA and AMEC Construction devel- oped a
partnership to prevent injuries at the
$425 million rebuilding/renovation construction
project for New York City’s renowned Museum of
Modern Art (MoMA).