HARI KUMAR

Sr. Piping Engineer-Stress Expertise PHOTO

83rakeshk@gmail.com Junar
SR. PIPING ENGINEER(Stress Analyst) Magsino
+971-529230611(UAE) +91-9818796725(IN)

Name : Hari Kumar

Date of Birth : 22ND AUG-1983
Nationality : INDIAN
Position : PIPING ENGINEER (STRESS ANALYST-Expertise in FPSO-Offshore
Projects) vena
Current Company :
Education : Bachelor of Engineering in MECHANICAL (2001-2005 BATCH) from Bharti
Vidyapeeth Pune
Status : Married
Passport : validly till Oct-2023
Skype ID : 54521563
Current Location : Abu Dhabi, UAE- India

SUMMARY OF EXPERIENCE:-

Round 16 years of Professional Experience in Design Engineering as Piping Engineer (Lead Pipe Stress)
primarily in Pipe Stress pertaining to Design of Fixed Offshore Platform, FPSO-Topside, Semi-Submersible
Platform-Topside Piping & Drill Rig along with Refinery & Onshore Projects of Oil & Gas Industry. Having good
experience and skill to execute Pipe Stress oriented activities in complex and challenging Schedule.

Having working experience in Piping Materials activities like calculation of Pipe Wall thickness & in preparation
various Specification, Data sheet, PMS, MR, Piping Bulk MTO, Valve MTO.

Worked for major Project Design Cycle like FEED, Detail Engineering, and Revamp Project, Sound knowledge of
Codes and Standards practiced in Oil and gas sector, like ADNOC Specification , SHELL DEP(42 ver)
NORSOK L002(Piping Design, Layout & Stress Analysis), DNV-RP-D101(Structural Analysis of Piping
Systems), DNV-OS-E101(Drilling Plant),DNV-RP-C205(Environmental Conditions & Environmental Loads)
Process Piping Code B31.3 etc.

Also performed Pipe Stress analysis of HDPE, FRP/GRE, Cu-Ni Piping.

Piping Stress, Piping Materials & Piping Layout Skill Set: -

 Preparation & Review of Stress Critical Line List, Process line List.
 To perform Stress analysis, Design calculations of various piping system using Caesar-II.
 Checking of Piping drawings, Isometrics, support drawings.

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CV of [Rakesh kumar]
[Sr. Piping Engineer- Stress Analyst]

 Stress analysis of piping system connected to critical equipment’s such as compressors, pumps and steam
turbine to review of piping force & moments.
 Stress analysis of piping system connected to critical stable equipment’s to review pipe line.
 Carrying out all calculation related displacement of various equipment’s, PSV reaction force calculation, slug
force, trunnion calculation,
 Flange leakage test etc. preparation of piping load data, platform load data
 Selection of support as per project requirement (guide, hold-down, anchor, spring hanger, clamps etc.).
 Perform Wind & Seismic- Inertia Acceleration, Storm Case.
 Perform Transportation, Blast-Accidental Stress Evaluation
 Perform Fatigue Evaluation as per PD5500 for Offshore- FPSO &Semi-Submersible Projects.
 Perform HDPE & GRE/FRP Pipe Stress Analysis
 Perform stress analysis of pipe rack and produce support load report to structural.
 Preparation of stress analysis report, support design and mark ups on piping drawings.
 Review of vendor drawings and co-ordination with another department.
 Analysis the system to ensure stress, loads and displacement are within the limit as per project requirement,
recommendations for modification.
 Prepare & Review stress reports as per the client requirement.
 To coordinate with piping and other disciplines and ensure that they get the necessary inputs on time.
 Review and Analysis of GRE, Cu-Ni /Fire Water Piping System at EPC side.
 Review & update of FIV & AIV for Pressure Reducing Devices, BDV/CV/Flare Systems, Gas Lift Compressor
etc.
 Application of B31J for updated and reliable SIF supplement to SIF from Appendix D of B31.3 Process Piping
Code in general.
 Preparation of Pipe Support Specification and customization of Pipe Supports standard drawings.
 Preparation of Pipe Support load table/Schedule for Stress critical lines and for non-critical lines as per UDL
(Pipe Data Pro 9.1 or so).
 Flange check for API 5000 and 10,000 class as per API 6AF code (graph based moment vs limited
force/tension and vice versa)
 Various Calculations as per ASME B 31.3 like wall/Pipe thickness calculation, hydro test pressure
calculation, etc.
 Preparation of Piping Material Specification (PMS) from Process input, SHELL DEP(V-42), Codes &
Standards.
 Preparation & Review of Valve Specification, Data Sheets for all rating and sizes as per project requirement.
 Preparation of Material Requisition and TBE to Finalize the Technical offer.
 Preparation of Project Specific Checklist for ease of handling Material Activities.
 Preparation of various Specification like Pipe, Flanges & Fittings ,Gasket & Fasteners etc
 Coordinates technical issues with other departments on projects.
 Preparation & Review of Piping & Valve MTO.
 Piping layout review & recommendation for critical Lines like for Rotating equipment’s, Pumps, exchangers.
 Piping Line Routing Proposal and finalizing for small bore lines as per the site condition.

Pipe Stress Man Hour Estimation and Deliverable list preparation based on Sow/Bid /Tender documents,
resource utilization plan and strategy.

DETAILED WORKING EXPERIENCE:-

May-19 onwards : Abu Dhabi, UAE

Position: - Piping Stress Analyst (Lead)

Project FEED Sales Gas Network Enhancement (ADNOC): -

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[Sr. Piping Engineer- Stress Analyst]

Job Activities: -

Review & Preparation of Specification for Pipe Stress Analysis, Pipe Support drawings
review , Specification for Pipe Supports, performing Stress Analysis. Project consists of
approx. 550 Stress Critical Lines with approx. 35 Stress systems from HGCP compressor
station and Pipeline station line size upto 56” and 900#.

Project EPC FOR REPLACEMENT OF MOL 1.2 & 3.5(ADNOC): -

Job Activities: -

Approx. 40-45 Stress critical lines in 8 stress systems including PSV systems on Pig
launcher /receiver to metering skid and to and fro and so.

Major criticality is 36” line 75 bar design pressure(600#, segregating to immediate 150#
class , piping design optimization and so)

Project CALL OUT WORKS CONTRACT FOR ASR GAS TIE-INS IN BAB (PACKAGE-

Job Activities: -

Multiple Well heads of liquid/gas injection system with 5000# & 10000# API flange end
connection and getting connected to another side on pipeline.

Project AKK Gas Pipeline Project & work related to Pipe stress

Project RAS MARKAZ CRUDE OIL PARK-Oman

Project EPC OF 16” LIGHT OIL EXPORT PIPELINE

Project DECENTRALIZED WATER INJECTION FACILITIES AT THE WEST QURNA

Previous Project Experience:-

Jan-19 to May-19 : Abu Dhabi, UAE

Position:-Senior Piping Engineer

1) Project ADNOC Onshore Rumaitha Zone B Phase II expansion:-

2) ECOMAR-Petroleum Regeneration Processing Facilities

3) BCDS from ADNOC Onshore, EPC- ARABIAN LLC

March-18 to Dec 18 : Hyderabad

Position: - Deputy Manager- Piping (Lead Stress)

Project Handled:

1)NIT for GTG & HRSG Project- NFL, PANIPAT & Bhatinda(Superheated line with
Design Temperature of 560Deg C , 18”line 150 bar pressure Alloy Pipe of P91, P9
application , project consists of approx. 100 lines with 27 systems)

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 CV of [Rakesh kumar]
[Sr. Piping Engineer- Stress Analyst]

2)ASU Projects- Air Liquide/Tata Steel(Total 23 systems including Compressors,

Vessels, Drum and comprising of approx. 90 lines with most critical 48-54” line @180C
and Regeneration system with 8 temperature profile considering all possible process
state of condition

3)LNG Terminal Jetty- Metring- Principia Project (Approx. 60 Stress Critical Lines with
Sea water system having Line size of 72” & 60”, almost 3 km run including Bridge piping )

JULY-17 to AUG-17 : HYDERABAD, INDIA

Project:-CHENIERE FLNG PROJECT FROM TEXAS, USA-(OFFSHORE

JUNE-16 to June-17: HYUNDAI HEAVY INDUSTRIES

Position-Piping Engineer

1) NASR II PHASE OFFSHORE FILED DEVELOPMENT-ADNOC Offshore Project

BARONIA-CARGIL- PETRONAS –MALAYSIA PROJECT

APRIL-14 to JULY-15 : AKER SOLUTIONS ENGINEERING MALAYSIA SDN. BHD. (OFFSHORE

PROJECT)

Position- Sr. Piping Engineer

Client: HESS Exploration & Production Malaysia B.V/Hyundai Heavy Industries Ltd.

Project: BERGADING Central Processing Platform (CPP) & Well Head Platform
(WHP)

MAR ’12 to April’14: SAMSUNG HEAVY INDUSTRIES (NOIDA-INDIA, GEOJE- S KOREA

HOUSTON-USA) (OFFSHORE PROJECT)
Position: - Deputy Piping Manager

1) Client: INPEX, Australia.

Project: ICHYTHYS CPF Semi-Submersible PLATFORM

Deputation to Mustang Engineering (Wood group), Houston, USA from Samsung

Heavy Industries India

2) Client: BG NORGE/Teekay PETROJARL, Norway

Project: KNAAR FPSO Project TEEKAY Petrojarl, Norway,FPSO Topside

DEC ’08 to FEB ’12: SAIPEM TRIUNE ENGINEERING PVT.LTD. NEW DELHI-INDIA

Position-Piping Engineer
1) Client: IOCL, PARADEEP, INDIA

Project: 48” Pipeline For Integrated Offshore Crude Handling

2) Client: PEDCO /IOEC, IRAN
Project: Development of Operation Production & Enhancement
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 CV of [Rakesh kumar]
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3) Client : CPCL, INDIA

Project: Naphtha Hydrocracker Unit &Isomerization-EURO-IV, Greenfield

Refinery Plant of 30,000 boepd Capacity.

4) Client: ONGC, INDIA

Project: ONGC- NEELAM-HEERA- Mumbai Offshore- India- Fixed Platform,

FGRU- KOC- MAA, Refinery- Kuwait BBB Revamp- IOCL, Mathura Refinery
India BPCL, Kochi Refinery- CCR Unit- various projects.

APRIL ’08 to DEC ’08: SAIMENCARVES INDIA PVT. LTD. NEW DELHI-INDIA
Position-Piping Engineer

Client: Bharat Oman Bina Refinery, INDIA

Project: Sulphur Recovery Unit (Sru), Tale Gas Treatment Unit (Tgtu).

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