Cda 3000
Cda 3000
Cda 3000
F1
EN
FR
ES
CDA3000
Application Manual
CDA3000 Catalogue
Before purchase
With shipment D E F1
(depending on supply
pakkage)
Quick and easy initial Operation via Adaptation of the drive
commissioning KEYPAD KP200 system to the application
G1 G2 G3
How to use
this manual 1
1 Safety
4 Preset solutions 4
6 Control modes 6
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Application Manual CDA3000 FR
Pictograms
➢ Attention! Misoperation may result in damage to the
drive or malfunctions.
1 Safety
1.1 Measures for your safety ........................................1-1
1.2 Intended use ...........................................................1-2
1.3 Responsibility .........................................................1-2
4 Preset solutions
4.1 Activating a preset ..................................................4-2
4.2 Selection of preset ..................................................4-3 DE
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Application Manual CDA3000 FR
4.3 Traction and lifting drive .......................................4-7
4.3.1 DRV_1 ................................................................. 4-9
4.3.2 DRV_2 ............................................................... 4-11
4.3.3 DRV_3 ............................................................... 4-14
4.3.4 DRV_4 ............................................................... 4-17
4.3.5 DRV_5 ............................................................... 4-20
4.3.6 Comparison of parameters, traction and lifting drive .
4-23
4.4 Rotational drive .....................................................4-26
4.4.1 ROT_1 ............................................................... 4-28
4.4.2 ROT_2 ............................................................... 4-30
4.4.3 ROT_3 ............................................................... 4-32
4.4.4 Comparison of parameters, rotational drives ...... 4-35
4.5 Field bus operation ...............................................4-37
4.5.1 BUS_1 ............................................................... 4-39
4.5.2 BUS_2 ............................................................... 4-40
4.5.3 BUS_3 ............................................................... 4-42
4.5.4 Comparison of parameters, field bus operation .. 4-44
4.6 Master/Slave operation ........................................ 4-46
4.6.1 M-S_1 ............................................................... 4-50
4.6.2 M-S_2 ............................................................... 4-52
4.6.3 M-S_3 ............................................................... 4-54
4.6.4 M-S_4 ............................................................... 4-56
4.6.5 Comparison of parameters,
Master/Slave operation ...................................... 4-58
5 Software functions
5.1 _15FC-First commissioning ................................... 5-4
5.2 Inputs and outputs ................................................5-10
5.2.1 _18IA-Analog inputs .......................................... 5-10
5.2.2 _200A-Analog output ........................................ 5-14
5.2.3 _21ID-Digital inputs ......................................... 5-17
5.2.4 _24OD-Digital outputs ....................................... 5-21
5.2.5 _25CK-Clock input/Clock output ........................ 5-24
5.2.6 _28RS-Reference structure ............................... 5-26
5.2.7 _26CL-Control location ...................................... 5-34
6 Control modes
6.1 Voltage Frequency Control (VFC) ............................6-4
6.1.1 _70VF-Voltage Frequency Control ........................6-7
6.1.2 _74IR-IxR load compensation ............................6-12
6.1.3 _75SL-Slip compensation ..................................6-14
6.1.4 _76CI-Current injection ......................................6-16
6.1.5 _77MP-Magnetization ........................................6-18
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Application Manual CDA3000 FR
6.2 Sensorless Flux Control (SFC) .............................. 6-20
6.2.1 _78SS-Speed controller SFC ............................. 6-25
6.2.2 _80CC-Current controller .................................. 6-27
6.2.3 Tips and optimization aids for control engineers 6-28
6.3 Field-Oriented Regulation (FOR) ..........................6-38
6.3.1 _79EN-Encoder evaluation ................................ 6-41
6.3.2 _81SC-Speed controller FOR ............................. 6-43
6.3.3 _80CC-Current controller ................................... 6-45
A Overview of parameters
B Error messages
C Index
1 Safety 2
1.1 Measures for The CDA3000 inverter drives are quick and safe to handle. For your own
your safety safety and for the safe functioning of your device, please be sure to
observe the following points: 3
Read the Operation Manual first!
• Follow the safety instructions!
4
Electric drives are dangerous:
• Electrical voltages > 230 V/460 V: Dangerously high
voltages may still be present 10 minutes after the power is 5
cut, so always make sure the system is no longer live!
• Rotating parts
• Hot surfaces
Your qualification:
6
• In order to prevent personal injury and damage to pro-
perty, only personnel with electrical engineering qualifica-
tions may work on the device. 7
• The qualified personnel must familiarize themselves with
the Operation Manual (refer to IEC364, DIN VDE0100).
• Knowledge of national accident prevention regulations
(e.g. VBG 4 in Germany, regulations laid down by the
A
employers' liability insurance associations) is essential.
During installation observe the following instructions:
• Always comply with the connection conditions and
technical specifications.
• Comply with the standards for electrical installations,
such as regarding wire cross-section, grounding lead and
ground connections.
• Do not touch electronic components and contacts
(electrostatic discharge may destroy components).
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Application Manual CDA3000 1-1 FR
1 Safety
1.2 Intended use Inverter drives are components that are intended for installation in electri-
cal systems or machines. The inverter may not be commissioned (i.e. it
may not be put to its intended use) until it has been established that the
machine as a unit complies with the provisions of the EC Machinery
Directive (89/392/EEC). EN 60204 (Safety of machines) must be
observed.
1.3 Responsibility Electronic devices are fundamentally not fail-safe. The company setting
up and/or operating the machine or plant is itself responsible for ensuring
that the drive is rendered safe if the device fails.
EN 60204-1/DIN VDE 0113 “Safety of machines”, in the section on “Elec-
trical equipment of machines”, stipulates safety requirements for electrical
controls. The requirements are intended to protect the safety of personnel
and machines and to maintain the function capability of the machine or
plant, and must be observed.
The function of an emergency off system does not necessarily have to cut
the power supply to the drive. To protect against danger, it may be more
beneficial to maintain individual drives in operation or to initiate specific
safety sequences. Execution of the emergency off measure is assessed
by means of a risk analysis of the machine or plant, including the electri-
cal equipment to EN 1050, and is determined with selection of the circuit
category in accordance with prEN 954 “Safety of machines – Safety-rela-
ted parts of controls”.
1-2
1
2
2 Inverter module CDA3000
3
2.1 Device and terminal view .......................................2-2
2.2 Module mounting ....................................................2-4 4
2.3 Ambient conditions .................................................2-5
2.4 Specification of control terminals ..........................2-6
2.5 LEDs .......................................................................2-11 5
2.6 Isolation concept ...................................................2-12
2.7 Reset ......................................................................2-14 6
2.8 Loading device software .......................................2-16
7
This section sets out basic aspects of the device hardware which are
essential to understanding and using the Application Manual. For more
information on the device hardware refer to the CDA3000 Operation
Manual. A
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Application Manual CDA3000 2-1
2 Inverter module CDA3000
S1
X13 X13 S2
X10 X10
1 1
H1 H2 H3 2 2
(1)
X11
X4
X7 X12 X11
(2)
20
X2
X1 X1 19
U U 18
17
V V 16
15 X15
W W 14
1
13
2
12
11
10 21
9 22
L+ L+ 8 23
7 24
RB RB 6 25
5 26
4
X6 27
L- L-
3 28
2 29
1 30
L3
X3 31
N L2 32
33
L1 L1 34
35
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Application Manual CDA3000 2-3
2 Inverter module CDA3000
2.2 Module Inverter modules up to size BG5 are side mounted. To remove them,
mounting press the red release lever on the front and withdraw the module to the
side.
As from size BG6 the modules are built-in. This additionally requires
mounting package MP-xxxx for each module (see Order Catalogue).
The modules are interconnected with the aid of the mounting package
from X6 → X6 and X7 → X7.
Inverter module BG1 ... BG5 Inverter module BG6 ... BG8
VAL
Hz
stop start
return enter
H1 H2 H3
X4
ANT
D-3RIEBST
H1
563 ECH
3 Lah NIK H2
nau H3
Typ:
X4
Netz
:
Ausg
X7
.:
SN
.: ECHN
IK
000. IEBST au
ANTR Lahn
633
000. D-35
0000
0000
Typ:
k!
1
X2 Netz:
klic
2
:
Ausg.
SN.: .000000
000.0
00
00
X6
X1
U
W X6 ECHN
IEBST au
IK
X3 ANTR Lahn
D-35
633
RB
+ Typ:
!
1
Kondensatorent- capacitor disscharge temps de decharge
RB Netz:
2
Betriebsanleitung Pay attention to the >3 min. observer le
du condensteur
3
ATTENTION
:
Ausg.
operation manual! mode dèmploi!
L-
4
5
00
X7
6
SN.: .000000
7
00
L1 000.0
8
ladezeit >3 Min. time >3 minutes.
9
WARNING
10
L2
11
L3
12
13
14
ACHTUNG
15
beachten!
16
17
18
19
20
L1 L2 L3 L+ L- RB U V W
X6 = option slot 1 for The CDA3000 inverter modules have two option
user modules (UM-xxxx) slots to accommodate user and communication
X7 = option slot 2 for modules.
communication modules (CM-xxxx).
Mounting
Up to 1000 m above MSL, above 1000 m above MSL
with power reduction of 1% per 100 m, max. 2000 m
7
height
above MSL
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Application Manual CDA3000 2-5
2 Inverter module CDA3000
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Application Manual CDA3000 2-7
2 Inverter module CDA3000
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Application Manual CDA3000 2-9
2 Inverter module CDA3000
2.5 LEDs At the top right of the inverter module there are three status LEDs colored
red (H1), yellow (H2) and green (H3).
1
Device status Red LED (H1) Yellow LED (H2) Green LED (H3)
Supply voltage 24 V DC for
control unit applied
(24 V DC internal or external)
● 2
Ready (ENPO set) ❍ ● ●
In service/Auto-tuning active ❍ ✳ ●
3
Warning ● ● /✳ ●
Error ✳ (flash code) ❍ ●
❍ LED off, ● LED on, ✳ LED flashing 4
Table 2.6 Meanings of LEDs
6
Flash code of KEYPAD
Error cause
red LED H1 Display
1x E-CPU CPU errors and other rare errors 7
2x E-OFF Undervoltage shut-off
3x E-OC Current overload shut-off
4x
5x
E-OV
E-OLM
Voltage overload shut-off
Motor overloaded
A
6x E-OLI Device overloaded
7x E-OTM Motor temperature too high
8x E-OTI Cooling temperature too high
Table 2.7 Error messages
Error messages can be viewed in more detail using the KEYPAD KP200
control unit or the DRIVEMANAGER (see page A-13).
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Application Manual CDA3000 2-11
2 Inverter module CDA3000
2.6 Isolation The analog and digital grounds are isolated from each other in order to
concept avoid transient currents and interference over the connected lines. The
analog ground is connected directly to the inverter module processor. It
serves as the reference potential for analog reference input. The digital
inputs and outputs are isolated from it. Disturbance variables are thereby
kept away from the processor and the analog signal processing function.
To enhance operating safety we recommend that the analog and digital
grounds should not be interconnected.
RB
M
3~
SNT
+ 10 V + 24 V
I/O I/O
analog digital
When selecting the cable, note that the cables for the analog inputs and
outputs must always be shielded. The cable or wire core shield on
shielded pairs should cover as large an area as possible in respect of
EMC considerations. In this way high-frequency interference voltages are
safely discharged (Skin effect).
X2 Function
1 Reference voltage 10V, 10mA 1
2 ISA00, as dig. input
3 ISA01, as dig. input
4 Analog ground 2
5 OSA00
A bridge is only required
when the internal 24 V is 6 Auxiliary voltage 24 V,
used. 7 max. 200 mA
3
13 Auxiliary voltage 24 V
14 Digital ground
15 4
16
17 Digital ground
Fig. 2.4 Removal of isolation when using the analog inputs with the digital
5
function
If more digital inputs and outputs are required, we recommend using user 6
module UM-8I4O. This ensures safe operation of the CDA3000 inverter
module without interfering with the processor or the digital signal process-
ing.
7
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Application Manual CDA3000 2-13
2 Inverter module CDA3000
H1 H2 H3
(1)
CDA3000
X4
Parameter reset
In PARA menu of KEYPAD: Press the two cursor keys to reset the para-
meter currently being edited to the factory defaults (152-ASTER =
DRV_1).
In DRIVEMANAGER : In the edit window of the parameter editor choose the
“Default” button.
Note: Attention! The factory setting causes application data set 1 (trac-
tion and lifting drive, DRV_1) to be loaded. Pay attention to the ter-
minal assignment and the functionality of the inverter module in
this operation mode.
Finally, the factory setting in the RAM should be saved in a user data set
by way of parameter 164-UMWR from the subject area _15FC First Com-
missioning. Caution: Saving the factory setting with 150-SAVE = START
causes user data set 1 to be overwritten, because it is preset in the fac-
tory setting.
4
Note: Attention! The factory setting causes application data set 1 (trac-
tion and lifting drive, DRV_1) to be loaded. Pay attention to the ter-
minal assignment and the functionality of the inverter module in 5
this operation mode.
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Application Manual CDA3000 2-15
2 Inverter module CDA3000
CDA3000
X4
(2)
2
3 User interface and data structure
3
3.1 Data structure .........................................................3-2
3.1.1 Application data sets ............................................3-4
3.1.2 User data sets ......................................................3-5
4
3.1.3 Characteristic data sets .......................................3-6
3.2 User levels in the parameter structure ..................3-7
5
3.3 Operation with KEYPAD KP200 .................................3-9
3.4 Operation with DRIVEMANAGER ..............................3-12
3.5 Commissioning ......................................................3-13 6
The user interface and data structure of the CDA3000 is highly flexible, as
a result of various user control variants and wide-ranging parameter- 7
setting facilities. In this way an ordered data structure provides assistance
in data handling and in setting the parameters of the CDA3000 inverter
module.
A
A special subject area containing the key parameters for safe operation of
the drive provides assistance for quick and easy initial commissioning.
The parameters of the inverter module can be set using the simple
KEYPAD KP200 control unit or the user-friendly DRIVEMANAGER PC user
software.
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Application Manual CDA3000 3-1
3 User interface and data structure
3.1 Data structure For parameter setting, individual parameters, parameter groups in subject
areas or complete, predefined parameter data sets can be selected.
These preset parameter data sets are termed application data sets
(ADS). If the application data sets are modified by adaptations for the
customer, the results are user data sets (UDS). Parameters can only be
set in the active data set.
ROM ROM
Save with
150-SAVE
164-UDSWR
Active
data set
Traction and
lifting drive
Load with 165-UDSAC
Load with 152-ASTER
001 MODE
Common RAM
parameters VAL
Hz
D RIV E-
Charac- Charac- M AN AG ER
stop start
return enter
teristic teristic
CDS1 CDS2
Note: Any change of parameters is made only in the RAM, ad at the end
must be saved to the ROM by means of parameter 150-SAVE 1
from the subject area _15FC First Commissioning.
Parameters
2
The parameters are changeable variables which are all assigned a prede-
fined factory setting (FS). They have a fixed value range with a minimum
and maximum value. The current parameter value is always displayed. 3
Subject areas
For ease of handling the parameters are bundled into parameter groups.
4
The parameter groups are termed “subject areas”, and contain the soft-
ware functions of the CDA3000 inverter module.
5
Initial commissioning
Magnetizing
Motor data
Commissioning Modulation
Current-controlled startup
6
Current controller
Error messages DC holding
Warning messages DC braking
Control location
Reference structure
Actual values
Device data
Master/Slave operation
Characteristic switchover
7
Clock input/output Device capacity utilization Driving sets
Digital outputs KP 200 Fixed frequencies
Digital inputs Power failure bridging Driving profile generator
Analog output
Analog inputs
Motor protection
Frequency limitation
Option modules
LUSTBUS
MOP function
Motor holding brake
A
Inputs/ outputs Protection and Information SIO and options Open-loop and closed-loop control functions
Motor data
Speed controller FOR
Current controller
Current injection
Encoder evaluation
Slip compensation
Speed controller SFC
I x R load compensation
VFC
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Application Manual CDA3000 3-3
3 User interface and data structure
3.1.1 Application data Application data sets (ADS) are preset, complete parameter data sets
sets which are provided to handle a wide variety of application-typical move-
ment tasks.
Loading an application data set into the RAM automatically configures the
inverter module (see Fig. 3.1). All subject areas, including the signal pro-
cessing inputs and outputs, are preset to the chosen solution.
Using an application data set makes commissioning of the inverter
module much quicker and easier. By changing individual parameters, the
application data sets can be adapted to the needs of the specific task.
These modified application data sets are stored in the device as user data
sets. In this way you can arrive more rapidly at your desired movement
solution.
A total of 15 application data sets cover the typical areas of application of
the CDA3000 inverter module.
Note: The factory setting (FS) is application data set 1 of the “traction
and lifting drive” category. It is automatically loaded and activated
the first time the unit is started. After every subsequent start the
selected user data set is loaded.
3.1.2 User data sets When the application data set has been adapted to the respective appli-
cation, the resultant new data set must be saved as a custom setting in
the user data set. It is not possible to store the data in a factory pre-
defined application data set (see Fig. 3.1).
1
Four user data sets (UDS) can be managed in the inverter module, with
one user data set containing two subordinate characteristic data sets
(CDS). 2
The user data sets managed by the inverter can be selected and activa-
ted via the KEYPAD or DRIVEMANAGER, by bus access or via terminals.
Online switching (drive started) between the user data sets is not pos-
sible.
3
For a user data set switchover the “ENPO” signal can remain set but the
power stage of the inverter module must be inactive, i.e. no start signal
must be applied. 4
User
data set 1
6
0 0 001 MODE
999 xyz
7
User
data set 2
1 0 001 MODE
999 xyz
A
User
data set 3
0 1 001 MODE
999 xyz
User
data set 4
1 1 001 MODE
999 xyz
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Application Manual CDA3000 3-5
3 User interface and data structure
3.1.3 Characteristic Each user data set and the application data sets may contain a second
data sets characteristic data set. The switch can be made to this second characte-
ristic data set
• by terminals
• when a frequency limit is reached
• when the direction is reversed or
• by bus access.
Online switching between characteristic data sets CDS1 and CDS2 is
possible.
The following subject areas contain parameters for the second characteri-
stic data set:
➢ Analog inputs
3.2 User levels in By means of the parameters the inverter module can be fully adapted to
the parameter the application task. In addition there are parameters for the internal
structure variables of the inverter module which, for the sake of general operating 1
safety, are protected against user access.
The user levels are set by way of parameter 01-MODE from the subject
area _36KP KP200. The number of editable and displayable parameters
changes depending on the user level. The higher the user level the grea- 2
ter the number of accessible parameters. In contrast, users are presented
with a more concise range of those parameters which are really required,
allowing them to find their specific solution more rapidly. Consequently,
choosing as low a user level as possible makes operation significantly 3
easier.
Error ATT1
If a user attempts to edit a display-only parameter in the KEYPAD, access
is denied and a warning message ATT1 is displayed. The warning mes-
sage can be reset by pressing the Start/Enter key.
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Application Manual CDA3000 3-7
3 User interface and data structure
Note: Please make a note of any change of password and keep your
passwords safe from third parties.
,y,,,,,
yyyyy
,,
yy
3.3 Operation with Mounting and connection of the KEYPAD
KEYPAD KP200
1
y,y,,,,
yyyyy
,,
KP200 KP200
X4
,,
yy
stop
return
start
3m
2
enter
max
.
b)
Fig. 3.3
a)
y,,,,,,
yyyyy
,,
yy
Mounting the KEYPAD: a) on the CDA3000 inverter module
(connector X4) or b) on the switch cabinet door
3
start
Call up menu branches or parameters; save changes;
enter
start in “Control drive” mode
stop
return Quit menu branches; cancel changes; stop in “Control drive” mode
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Application Manual CDA3000 3-9
3 User interface and data structure
Menu structure
The KEYPAD KP200 has a menu structure which provides for user-friendly
operation and is identical to the menu structure of the KP100 for the
SMARTDRIVE VF1000 inverters and the MASTERCONTROL servocontrollers.
On the menu level (“MENU” display) you can use the cursor keys to
switch between menus. Press the Start/Enter key to open a menu and
the Stop/Return key to quit the menu.
B %VA
min-1
hmin
Hz/s
3
stop start start start
return enter enter enter
0...9
C
VAL PARA CTRL CARD
4
start start start
enter enter enter
stop
return
stop
return
start
enter stop
return
0...9
stop
return
5
VAL PARA CTRL CARD
D %VA
start
enter
6
MP
C Next actual value Select parameter Enter reference Select parameter area, start
with Start/Enter key
D Display actual value Display parameter value and Start drive with Start/Enter, Function terminated without
change as necessary use cursor key to change error
reference value (MP = MOP
function)
For more information on operation with the KEYPAD refer to the KEYPAD
KP200 operating instructions.
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Application Manual CDA3000 3-11
3 User interface and data structure
yy
,,
H1 H2 H3
ANTRIEBSTECHNIK
D-35633 Lahnau X4
Typ: 3m m
Netz:
Ausg.: RS232 ax.
SN.:
RS232
000.000.00000000
X1
U
X2
D RIV E
V
W
M AN AG ER
!
Betriebsanleitung Pay attention to the >3 min. observer le
Kondensatorent- capacitor disscharge temps de decharge
du condensteur
RB+
RB
ladezeit >3 Min. time >3 minutes.
L-
WARNING
L1
X3
beachten!
ACHTUNG
L2
L3
3.5 Commissioning Procedure for commissioning with the aid of the Application
Manual
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Application Manual CDA3000 3-13
3 User interface and data structure
5. Concluding commissioning
When you have successfully completed com-
missioning, save your settings (using the
SMARTCARD or DRIVEMANAGER) and store the
data set in the device.
4 Preset solutions
1
The inverter module contains preset solutions for the most frequent appli-
cations (so-called “application data sets”). The object of these presets is
to find the optimum device setup for the application with minimal parame-
ter setting.
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Application Manual CDA3000 4-1
4 Preset solutions
Based on the application-specific basic settings for the “traction and lifting
drive” and “rotational drive” categories, all software functions relevant
here are already optimized to those applications.
With additional basic settings the inverter module can be very easily be
preset for field bus operation or for network operation with several inverter
modules (Master/Slave operation).
Within these four presets, the inverter module offers users the possibility
of selecting various control terminal settings. In this way the inputs and
outputs of the inverter module are adapted to the signals required in the
process.
With the total of 15 available presets the inverter module can be adapted
with a small number of parameters to virtually any application, thereby
greatly reducing commissioning times.
DRV_1
DRV_2
DRV_3 5 x traction and
lifting drive
DRV_4
Requirements of DRV_5
the application
ROT_1
ROT_2 3 x rotational
drive
ROT_3
BUS_1
3 x field bus
BUS_2
operation
BUS_3
M-S_1
M-S_2 4 x Master/Slave
M-S_3 operation
M-S_4
Rack drive
DRV_3 • Quick jog/slow jog driving
profile
4
m2 • User data set switchover
Traction and lifting drive
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Application Manual CDA3000 4-3
4 Preset solutions
yy
@@
ÀÀ
,,
• Speed adjustment via button
(MOP function)
• Process messages
@@
ÀÀ
,,
yy
Extruder
Stirrer
ROT_3 • Analog speed input
• Analog speed correction
• Table sets for fixed
frequencies
Winding drive • User data set switchover
• Encoder evaluation
• Process and warning
messages
Field bus
CANLust BUS_2
• Field bus operation
• Select Manual mode
2
CANopen
Profibus DP - Quick jog driving profile
- Analog speed input
• Process messages 3
Field bus operation
SPS
CDA 4
BUS_3 • Field bus operation
CDA • Limit switch evaluation
• Select Manual mode
5
- Quick jog driving profile
- Analog speed input
CDA
• Process messages
6
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Application Manual CDA3000 4-5
4 Preset solutions
CDA3000
Slave M-S_4 • Slave
• Digital guide value recording
• Encoder evaluation
• Process messages
4.3 Traction and Loading one of the application data sets DRV_1 to DRV_5 into the RAM
lifting drive by setting parameter 152-ASTER from the subject area _15FC First Com-
missioning causes the inverter module automatically to adopt the presets 1
of the software functions as well as of all inputs and outputs for the “trac-
tion and lifting drive” application.
DRV_1
DRV_2
DRV_3
DRV_4
DRV_5
v
4
Quick jog driving profile ✔✔✔✔✔
t
5
v
Quick jog/slow jog
driving profile
✔✔✔ ✔ 6
t
7
v
Table sets with fixed
frequencies and ramps
✔
t
A
v
Characteristic data
switchover for load ✔
adjustment
t
1 2
User data set
001 MODE 001 MODE
switchover
✔✔✔✔
999 xyz 999 xyz
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Application Manual CDA3000 4-7
4 Preset solutions
152-ASTER =
Function
DRV_1
DRV_2
DRV_3
DRV_4
DRV_5
Limit switch evaluation ✔ ✔
Encoder evaluation
M (necessary for control ✔✔
3~ mode FOR)
Messages:
• Ready to start ✔✔✔✔✔
• Speed reached
Warnings:
• Inverter module
overloaded
• 80% of IN
reached ✔
• Motor overloaded
• Inverter ambient
temperature too
high
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EN
Application Manual CDA3000 4-9
4 Preset solutions
Input signals
303-FMAX1
270-FFIX1
590-ACCR1 592-DECR1
f [Hz]
v [m/s] 0
594-STPR1 - 303-FMAX1
1
STR 0
1
STL 0
1
S1 0
(1) 1
0
t [ms]
(1) DC braking torque, subject area _68HO
Fig. 4.3 Example of a quick jog/slow jog driving profile for two directions of
rotation (ASTER = DRV_1)
Output signals
f [Hz]
v [m/s] 0
1
H1 0
1
K1 0
t [ms]
H1 Speed reached
K1 Motor holding brake
Fig. 4.4 Output signals dependent on driving profile
(ASTER = DRV_1 to DRV_5)
SPS/PLC
>1 k
X2 Des. Function 4
+24V +24V 20 OSD02/14 Relay contact (make)
IN 19 OSD02/11 for “Ready” message
K0
18 OSD02/12 Relay contact (break) 5
17 DGND Digital ground
~ H1 16 OSD01 “Reference reached” message
- K1 15 OSD00 Output for motor holding brake 6
14 DGND Digital ground
M 13 UV Auxiliary voltage 24 V
3~
S4 12 ISD03 Characteristic data set switchover 7
S3 11 ISD02 Selection of slow jog
STL 10 ISD01 Start/Stop quick jog counter-clockwise
STR 9 ISD00 Start/Stop quick jog clockwise A
ENPO 8 ENPO Power stage hardware enable
7 UV
Auxiliary voltage 24 V
6 UV
0 ... 10 V
N1 + 5 OSA00 Actual frequency 0 ... FMAX
4 AGND Analog ground
-
S2 3 ISA01
User data set switchover
S1 2 ISA00
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Application Manual CDA3000 4-11
4 Preset solutions
Input signals
303-FMAX1
270-FFIX1
590-ACCR1 592-DECR1
f [Hz]
v [m/s] 0
594-STPR1 - 303-FMAX1
1
STR 0
1
STL 0
1
S1 0
(1) 1
0
t [ms]
DE
EN
Application Manual CDA3000 4-13
4 Preset solutions
4.3.3 DRV_3 Quick jog/slow jog driving profile with limit switch evaluation
Preset 3 for traction and lifting drives
Function Application
1
STR 0
4
1
STL 0
1
S1 0
5
(1) 1
0
t [ms]
(1) DC braking torque, subject area _68HO 6
Fig. 4.8 Example of use of the control terminal default with ASTER=3
7
The output signals are shown in Fig. 4.4.
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Application Manual CDA3000 4-15
4 Preset solutions
303-FMAX1
- 303-FMAX1
1
STR 0
STL 1
0
1
S3 0
S4 1
0
t [ms]
Note: It is not allowed to move behind limit switches, please use mecha-
nical protective measures to avoid this. The evaluation of limit
switches depends on static signals, not on signal edges.
4.3.4 DRV_4 Clock drive with fixed frequency and encoder evaluation
Preset 4 for traction and lifting drives
1
Function Application
N2
14 DGND Digital ground 6
M 13 UV Auxiliary voltage 24 V
3~
(1) B 12 ISD03 Encoder track B
A
11 ISD02 Encoder track A 7
STL
10 ISD01 Start/Stop counter-clockwise
STR
9 ISD00 Start/Stop clockwise
ENPO
8 ENPO Power stage hardware enable A
7 UV
Auxiliary voltage 24 V
0 ... 10 V
6 UV
N1 + 5 OSA00 Actual frequency 0 ... FMAX
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Application Manual CDA3000 4-17
4 Preset solutions
Encoder A HTL encoder (see Fig. 4.12) can be connected to terminals X2:11 and
12.
Input signals
303-FMAX1
594-STPR1 590-ACCR1
f [Hz]
v [m/s] 0
- 303-FMAX1
1
STR 0
1
STL 0
t [ms]
Fig. 4.13 Example of a quick jog driving profile for two directions of rotation
(ASTER=DRV_4)
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Application Manual CDA3000 4-19
4 Preset solutions
4.3.5 DRV_5 Clock drive with fixed frequencies, encoder and limit switch
evaluation
Preset 5 for traction and lifting drives
Function Application
• Clock drive with time-optimized • Conveyor belt
driving profile • Rack drive
• Selection of fixed frequencies • Trolley drive
• Encoder evaluation • Spindle drive
• Limit switch evaluation • Lifting drive
• Switchover of applications
(1) The encoder is evaluated only in control mode FOR. For notes on the
encoder see also Fig. 4.12.
Fig. 4.14 Control terminal assignment with ASTER = DRV_5
X1 Des. Function 1
1 UV 24 V supply +20%, 0.6 A
2 DGND Digital ground
S1
21 UV Auxiliary voltage 24 V
2
22 IED00 Umschaltung auf Fahrsätze
S2
23 IED01
S3 Selection of driving sets for fixed frequen-
ANTRIEBSTECHNIK
D-35633 Lahnau
H1 H2 H3
X4
24 IED02
cies (See section 5.5.5) 3
25 IED03
S4
26 IED04 Limit switch right
S5
27 IED05 Limit switch left
4
X1 X2
20
U
19
18
V
X15
17
S6
28 IED06
16
W
15
14
S7
12
OPTN1 (X6)
29 IED07
11
3
10
!
4
RB+
9
5
8
ACHTUNG
6
RB Kondensatorent-
7
5
7
Betriebsanleitung
8
L- beachten!
5
WARNING
4
10
capacitor disscharge
3
L1 operation manual!
ATTENTION X3
temps de decharge
16
L2 du condensteur
17
mode dèmploi!
L3
H2
19
H3
H4
33 OED01 Warning “Motor overloaded”
6
34 OED02 Warning “80% of IN exceeded”
H5 35 OED03 Warning “Ambient temperature too high”
7
Fig. 4.15 Assignment of control terminal expansion with ASTER = DRV_5
A
Note: If limit switch evaluation is not required, the 24 V auxiliary voltage
(UV) should be jumpered from terminal X15:21 directly to termi-
nals X15:26 and X15:27 of the limit switch inputs. As an alterna-
tive, both digital inputs can also be deactivated with function sel-
ectors 218-FIE04 and 219-FIE05 respectively, or be assigned a
different function (See section 5.2.3).
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Application Manual CDA3000 4-21
4 Preset solutions
270-FFIX1
610-TACR2 604-FFTB4
601-FFTB1
594-STPR1
590-ACCR1
608-TACR0 619-TDCR3
609-TACR1
612-TACR4
f [Hz]
v [m/s] 0 611-TACR3
TDCR4
600-FFTB0
603-FFTB3
1
STR 0
1
S1 0
1
S2 0
1
S3 0
1
S4 0
t [ms]
Fig. 4.16 Example of use of table sets with fixed frequencies and ramps
(ASTER=DRV_5)
4.3.6 Comparison of Comparison of application data sets for traction and lifting drives with
parameters, the factory setting (152-ASTER = DRV_1):
ISD02 212-FIS02
Function selector digital standard input
ISD02
SADD1 /LCW ENC ENC A
Function selector digital standard input
ISD03 213-FIS03 OFF CUSEL /LCCW ENC ENC
ISD03
OSA00 200-FOSA0 Function selector for analog output OSA00 ACTF
Function selector digital standard output
OSD00 240-FOS00 BRK_1
OSD00
Function selector digital standard output
OSD01 241-FOS01 REF
OSD01
Function selector digital standard output
OSD02 242-FOS02 S_RDY
OSD02
User module UM-8I4O inputs and outputs
IED00 214-FIE00 Function selector digital input IED00 OFF SADD1
1) After setting the parameters of the user data sets, change parameter value 166-UDSSL from PARAM (KEYPAD KP200,
DRIVEMANAGER) to TERM (terminal operation).
152-ASTER =
I/O Parameter Function DRV_1
DRV_2 DRV_3 DRV_4 DRV_5
(FS)
IED01 215-FIE01 Function selector digital input IED01 OFF FFTB0
IED02 216-FIE02 Function selector digital input IED02 OFF FFTB1
IED03 217-FIE03 Function selector digital input IED03 OFF FFTB2
IED04 218-FIE04 Function selector digital input IED04 OFF /LCW
IED05 219-FIE05 Function selector digital input IED05 OFF /LCCW
IED06 220-FIE06 Function selector digital input IED06 OFF UM0
IED07 221-FIE07 Function selector digital input IED07 OFF UM1
OED00 243-FOE00 Function selector digital output OED01 OFF WIIT
OED01 244-FOE01 Function selector digital output OED01 OFF WIT
OED02 245-FOE02 Function selector digital output OED02 OFF WIS
OED03 246-FOE03 Function selector digital output OED03 OFF WOTD
Reference structure
280-RSSL1 Reference selector 1 FMAX
289-SADD1 Offset for reference selector 1 11 11 11 0 9
Characteristic data switchover
651-CDSSL Characteristic data set switchover OFF TERM
1) After setting the parameters of the user data sets, change parameter value 166-UDSSL from PARAM (KEYPAD KP200,
DRIVEMANAGER) to TERM (terminal operation).
An empty cell means that the setting is the same as for DRV_1
(factory setting).
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Application Manual CDA3000 4-25
4 Preset solutions
4.4 Rotational drive Loading one of the application data sets ROT_1 to ROT_3 into the RAM
by setting parameter 152-ASTER causes the inverter module automati-
cally to adopt the preset of the software functions as well as all inputs and
outputs for the “rotational drive” application.
152-Aster =
Function
ROT_1
ROT_2
ROT_3
v
Table sets with fixed
frequencies and ramps
✔
t
Speed input
-10 to +10 V
✔ ✔ ✔
Speed correction
0 to 10 V
✔ ✔
n Speed change
via button ✔
n
(MOP function)
1 2
User data set
001 MODE 001 MODE
switchover
✔
999 xyz 999 xyz
152-Aster =
Function
1
ROT_1
ROT_2
ROT_3
Encoder evaluation
M (necessary for control ✔ ✔ 2
3~ mode FOR)
Messages:
• Reference 3
reached ✔ ✔ ✔
• Standstill
• Ready to start
Warnings: 4
• Inverter module
overloaded
• 80% of IN
reached ✔ 5
• Motor overloaded
• Inverter ambient
temperature too
high
6
Table 4.14 Presets: Rotational drives
7
Aster Brief description Page reference
ROT_2
"Analog speed input with correction value and encoder
Page 4-30
A
evaluation"
ROT_3 "Analog speed input with switchover to driving sets" Page 4-32
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Application Manual CDA3000 4-27
4 Preset solutions
Function Application
X2 Des. Function
+24V 20 OSD02/14 Relay contact (make)
19 OSD02/11 for “Ready” message
K2
18 OSD02/12 Relay contact (break)
17 DGND Digital ground
H2 16 OSD01 “Reference reached” message
H1 15 OSD00 “Standstill” message
14 DGND Digital ground
13 UV Auxiliary voltage 24 V
S2 12 ISD03 Reduce speed
S1 11 ISD02 Increase speed
STL 10 ISD01 Start/Stop counter-clockwise
STR 9 ISD00 Start/Stop clockwise
ENPO 8 ENPO Power stage hardware enable
7 UV
Auxiliary voltage 24 V
6 UV
0 ... 10 V
N1 + 5 OSA00 Actual frequency 0 ... FMAX
4 AGND Analog ground
R1
-
3 ISA01 not assigned
10 k
2 ISA00 Reference -10 V ... + 10 V
1 UR Reference voltage 10V, 10mA
f [Hz] 0
2
FMAX
3
1
STR 0
1
STL 0
4
10 V
R1
5V
0V
5
(1) Reference value of ISA00
Fig. 4.18 Example of a driving profile for two directions of rotation
(ASTER=ROT_1)
6
Output signals
FMAX 7
f [Hz] 0
A
FMAX
H12
H11
t[ ]
H2 Speed reached
H1 Standstill
Fig. 4.19 Output signals dependent on driving profile
(ASTER=ROT_1, ROT_2 and ROT_4)
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Application Manual CDA3000 4-29
4 Preset solutions
4.4.2 ROT_2 Analog speed input with correction value and encoder
evaluation
Preset 2 for rotational drives
Function Application
(1) The encoder is evaluated only in control mode FOR. For notes on the
encoder see also Fig. 4.12.
Fig. 4.20 Control terminal device with ASTER=ROT_2
f [Hz]
v [m/s] 0 3
STR
1
0
4
1
STL 0
t [ms] 5
(1) Reference value of ISA00
Fig. 4.21 Example of a driving profile for two directions of rotation
(ASTER=ROT_2) 6
A
Caution: If the control mode is changed from FOR to VFC (parameter
300-CFCON) You have to set the parameter 597-RF0 (reac-
tion on reference value 0 Hz) unconditional to OFF because
the motor will be excited in standstill operation. This may
cause overheating of the motor.
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Application Manual CDA3000 4-31
4 Preset solutions
Function Application
(1) The encoder is evaluated only in control mode FOR. For notes on the
encoder see also Fig. 4.12.
Fig. 4.22 Control terminal assignment with ASTER = ROT_3
X1 Des. Function 1
1 UV 24 V supply +20%, 0.6 A
2 DGND Digital ground
S1
21 UV Auxiliary voltage 24 V
2
22 IED00 Switchover to driving sets
S2
23 IED01
S3 Selection of fixed frequencies (See section
ANTRIEBSTECHNIK
D-35633 Lahnau
H1 H2 H3
X4
S4
24 IED02
5.5.4) 3
25 IED03
S5
26 IED04
S6 User data set switchover
27 IED05
4
X1 X2
20
U
19
18
V
X15
17
28 IED06
16
W
15
14
not assigned
1
13
2
12
OPTN1 (X6)
29 IED07
11
3
10
!
4
RB+
9
5
8
ACHTUNG
6
RB Kondensatorent-
7
5
7
Betriebsanleitung
8
L- beachten!
5
WARNING
4
10
capacitor disscharge
3
L1 operation manual!
ATTENTION X3
temps de decharge
16
L2 du condensteur
17
mode dèmploi!
L3
H3
19
H4
H5
33 OED01 Warning “Motor overloaded”
6
34 OED02 Warning “80% of IN exceeded”
H6 35 OED03 Warning “Ambient temperature too high”
7
Fig. 4.23 Assignment of control terminal expansion with ASTER = ROT_3
A
Note: Comparison of parameters for rotational drives see Page 4-35.
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Application Manual CDA3000 4-33
4 Preset solutions
270-FFIX1
610-TACR2 604-FFTB4
601-FFTB1
594-STPR1
590-ACCR1
608-TACR0 619-TDCR3
609-TACR1
612-TACR4
f [Hz]
v [m/s] 0 611-TACR3
TDCR4
600-FFTB0
603-FFTB3
1
STR 0
1
S1 0
1
S2 0
1
S3 0
1
S4 0
t [ms]
Fig. 4.24 Example of use of table sets with ramps (ASTER = ROT_3)
4.4.4 Comparison of Comparison of the application data sets for rotational drives with the
parameters, factory setting (152-ASTER = DRV_1):
rotational 1
drives
152-ASTER =
2
I/O Parameter Function DRV_1
ROT_1 ROT_2 ROT_3
(FS)
Initial commissioning
3
151-ASTER Original device preset DRV_1 ROT_1 ROT_2 ROT_3
152-ASTER Preset within the active application data set DRV_1 ROT_1 ROT_2 ROT_3
Control location for switchover of the active user
166-UDSSL
data set
PARAM 1) 4
Current open-loop control / closed-loop control
300-CFCON VFC FOR FOR
mode of the device
Driving profile generator
5
579-RF0 Response with reference 0Hz OFF 0 Hz 0 Hz
CDA3000 inverter module inputs and outputs
ISA00 180-FISA0 Function selector analog standard input ISA00 OFF PM10 V PM10 V PM10 V
ISA01 181-FISA1 Function selector analog standard input ISA01 OFF 0-10V 0-10 V
6
ISD00 210-FIS00 Function selector digital standard input ISD00 STR
ISD01 211-FIS01 Function selector digital standard input ISD01 STL
ISD02 212-FIS02 Function selector digital standard input ISD02 SADD1 MP-UP ENC ENC 7
ISD03 213-FIS03 Function selector digital standard input ISD03 OFF MP-DN ENC ENC
OSA00 200-FOSA0 Function selector for analog output OSA00 ACTF
OSD00 240-FOS00
Function selector digital standard
output OSD00
BRK_1 REF REF REF A
Function selector digital standard
OSD01 241-FOS01 REF ROT_0 ROT_0 ROT_0
output OSD01
OSD02 242-FOS02 Function selector digital standard output OSD02 S_RDY
User module UM-8I4O inputs and outputs
IED00 214-FIE00 Function selector digital input IED00 OFF SADD1
IED01 215-FIE01 Function selector digital input IED01 OFF FFTB0
IED02 216-FIE02 Function selector digital input IED02 OFF FFTB1
IED03 217-FIE03 Function selector digital input IED03 OFF FFTB2
IED04 218-FIE04 Function selector digital input IED04 OFF UM0
IED05 219-FIE05 Function selector digital input IED05 OFF UM1
1) After setting the parameters of the user data sets, change parameter value 166-UDSSL from PARAM (KEYPAD KP200,
DRIVEMANAGER) to TERM (terminal operation).
152-ASTER =
I/O Parameter Function DRV_1
ROT_1 ROT_2 ROT_3
(FS)
OED01 243-FOE00 Function selector digital output OED01 OFF WIIT
OED01 244-FOE01 Function selector digital output OED01 OFF WIT
OED02 245-FOE02 Function selector digital output OED02 OFF WIS
OED03 246-FOE03 Function selector digital output OED03 OFF WOTD
Reference structure
280-RSSL1 Reference selector 1 FMAX FA0 FA0 FA0
281-RSSL2 Reference selector 2 FCON FA1 FA1
289-SADD1 Offset for reference selector 1 11 0 0 7
MOP function
320-MPSEL Configuration for motor operated potentiometer 0 1
Current-controlled startup
640-CLSL1 DS1: Function selector 2 1 1 1
645-CLSL2 DS2: Function selector 2 1 1 1
DC holding
681-HODCT Holding time 0.5 0 0 0
1) After setting the parameters of the user data sets, change parameter value 166-UDSSL from PARAM (KEYPAD KP200,
DRIVEMANAGER) to TERM (terminal operation).
An empty cell means that the setting is the same as for DRV_1
(factory setting).
4.5 Field bus opera- Setting parameter 152-ASTER loads one of the application data sets
tion BUS_1 to BUS_3 into the RAM (see Fig. 4.1). As a result the software
functions and the inputs and outputs for the “field bus operation” applica- 1
tion are preset.
The precondition for field bus operation is that an appropriate communi-
cation module is mounted on the CDA3000.
2
SPS
+ + + +
3
+ + + +
(1)
4
CPU ~= CPU ~= CPU ~=
~ (2)
~ (2)
~ (2)
5
M M M
3~ (3) 3~ (3) 3~ (3)
6
n1 n1 n1
(4) (4) (4)
n2 n2 n2
7
Process (5)
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Application Manual CDA3000 4-37
4 Preset solutions
BUS_1
BUS_2
BUS_3
Function ASTER
SPS/PLC
Reference and control
via PLC
✔ ✔ ✔
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
IN1
IN2 Digital inputs and
IN3
IN4 outputs readable and ✔
OUT1 writable over the bus
OUT2
OUT3
ANTRIEBSTECHNIK
X4 X11
5
D-35633 Lahnau
U
19
18
6
V
17
16
W
13 UV Auxiliary voltage 24 V
15
14
13
12
11
RB+ !
9
8
ACHTUNG
RB Kondensatorent-
7
Betriebsanleitung
L- beachten!
11 ISD02 Digital input 3
5
WARNING
4
capacitor disscharge
3
7
2
L1 operation manual!
X3
10 ISD01 Digital input 2
ATTENTION
temps de decharge
L2 du condensteur
>3 min. observer le
mode dèmploi!
L3
Note: Comparison of parameters for field bus operation see Page 4-44.
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Application Manual CDA3000 4-39
4 Preset solutions
Function Application
• Control of the inverter module over • Traction and lifting drive
the field bus • Rotational drive
• Control of the device in emergency
also independently of field bus
• Manual/automatic switchover
• Setting and reading of digital inputs
and outputs over the bus
H1 H2 H3
1
2 16 OSD01 Digital output 2
OPTN2 (X7)
ANTRIEBSTECHNIK
D-35633 Lahnau X4 X11
15 OSD00 Digital output 1
X12 14 DGND Digital ground
X1 X2
13 UV Auxiliary voltage 24 V
20
U
19
18
V
17
W
15
14
13
S1
12
RB+ !
9
8
ACHTUNG
RB Kondensatorent-
STL
7
10 ISD01
6
L-
Betriebsanleitung
beachten! Start/Stop counter-clockwise manual mode
5
WARNING
4
capacitor disscharge
3
STR
2
9 ISD00
1
L1 operation manual!
L2
ATTENTION
temps de decharge
X3 Start/Stop clockwise for manual mode
du condensteur
>3 min. observer le
mode dèmploi!
L3
ENPO
8 ENPO Power stage hardware enable
7 UV
Auxiliary voltage 24 V
0 ... 10 V
6 UV
N1 + 5 OSA00 Actual frequency 0 ... FMAX
Input signals
(1)
1
f [Hz]
v [m/s] 0
2
1
S1 0
STR
1
0
3
1
STL 0
t [ms] 4
(1) Analog reference value of ISA00
Fig. 4.28 Example of use of manual mode independently of bus operation
ASTER = BUS_2
5
Note: Comparison of parameters for field bus operation see Page 4-44.
6
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Application Manual CDA3000 4-41
4 Preset solutions
Function Application
H1 H2 H3
1
2 17 DGND Digital ground
OPTN2 (X7)
ANTRIEBSTECHNIK
D-35633 Lahnau X4 X11
16 OSD01 Digital output 2
X12
15 OSD00 Digital output 1
X1 X2
14 DGND Digital ground
20
U
19
18
V
17
13 UV Auxiliary voltage 24 V
16
W
15
14
13
12
RB+ !
9
8
ACHTUNG
RB Kondensatorent-
7
Betriebsanleitung
L- beachten!
5
WARNING
4
capacitor disscharge
3
L1 operation manual!
ATTENTION X3
temps de decharge
L2 du condensteur
>3 min. observer le
mode dèmploi!
L3
STR 9 ISD00 Start/Stop clockwise
ENPO 8 ENPO Power stage hardware enable
7 UV
Auxiliary voltage 24 V
6 UV
0 ... 10 V
N1 + 5 OSA00 Actual frequency 0 ... FMAX
4 AGND Analog ground
-
S1 3 ISA01 Selection of manual mode
2 ISA00 Reference for manual mode 0...10 V
R1
10 k
1 UR Reference voltage 10V, 10mA
1
f [Hz]
v [m/s] 0
2
1
S1 0
STR
1
0
3
1
STL 0
t [ms] 4
(1) Analog reference value of ISA00
Fig. 4.30 Example of use of emergency operation independently of bus
operation ASTER = BUS_3 5
Note: Comparison of parameters for field bus operation see Page 4-44. 7
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Application Manual CDA3000 4-43
4 Preset solutions
4.5.4 Comparison Comparison of the application data sets for field bus operation with the
of parameters, factory setting (152-ASTER = DRV_1):
field bus
operation
152-ASTER =
I/O Parameter Function DRV_1
BUS_1 BUS_2 BUS_3
(FS)
Initial commissioning
151-ASTER Original device preset DRV_1 BUS_1 BUS_2 BUS_3
152-ASTER Preset within the active application data set DRV_1 BUS_1 BUS_2 BUS_3
Control location for switchover of the active user data
166-UDSSL PARAM 1) 1) 1)
set
CDA3000 inverter module inputs and outputs
ISA00 180-FISA0 Function selector analog standard input ISA00 OFF OPTN2 PM10V PM10V
ISA01 181-FISA1 Function selector analog standard input ISA01 OFF OPTN2 MAN
ISD00 210-FIS00 Function selector digital standard input ISD00 STR OPTN2 STR STR
ISD01 211-FIS01 Function selector digital standard input ISD01 STL OPTN2 STL STL
ISD02 212-FIS02 Function selector digital standard input ISD02 SADD1 OPTN2 MAN /LCW
ISD03 213-FIS03 Function selector digital standard input ISD03 OFF OPTN2 OPTN2 /LCCW
OSA00 200-FOSA0 Function selector for analog output OSA00 ACTF OFF
OSD00 240-FOS00 Function selector digital standard output OSD00 BRK_1 OPTN2 OPTN2 OPTN2
OSD01 241-FOS01 Function selector digital standard output OSD01 REF OPTN2 OPTN2 OPTN2
OSD02 242-FOS02 Function selector digital standard output OSD02 S_RDY OPTN2
Reference structure
280-RSSL1 Reference selector 1 FMAX OPTN2 OPTN2 OPTN2
281-RSSL2 Reference selector 2 FCON
289-SADD1 Offset for reference selector 1 10 0 0 0
Control location
260-CLSEL Control location selector TERM OPTN2 OPTN2 OPTN2
1) After setting the parameters of the user data sets, change parameter value 166-UDSSL from PARAM (KEYPAD KP200,
DRIVEMANAGER) to TERM (terminal operation).
An empty cell means that the setting is the same as for DRV_1
(factory setting).
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Application Manual CDA3000 4-45
4 Preset solutions
4.6 Master/Slave Application data sets M-S_1 to M-S_4 contain settings for Master/Slave
operation operation between inverter modules. In this way the speeds of a maxi-
mum of six drives are permanently coupled together.
(1)
M M M
3~ 3~ 3~
(3) (3) (3)
n0 n1 = n0 . i1 n2 = n0 . i2
(4)
Process
Master
1
Reference M1 n = 3000 rpm
3000 rpm X2 3~
16
17
Slave 1
2
i=2
M2 n = 1500 rpm
X2 3~
10
14 3
Slave 2
X2
i=3
M3
3~
n = 1000 rpm
4
10
14
5
Slave 5
i=5
X2
10
M6
3~
n = 600 rpm
6
14
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Application Manual CDA3000 4-47
4 Preset solutions
n = 3000 rpm
Master
n [rpm]
Slave 1
i=2
n = 1500 rpm
Slave 2
i=3
n = 1000 rpm
Slave 5
i=5
n = 600 rpm
t [ms]
152-ASTER =
1
Function
M-S11)
M-S22)
M-S33)
M-S44)
MASTER
2
Inverter module is
master
✔ ✔
SLAVE SLAVE
3
MASTER
Inverter module
✔ ✔
SLAVE SLAVE
is slave 4
n
Speed change via 5
button (MOP function)
✔ ✔
n
6
M Encoder evaluation ✔ ✔
3~
Messages:
7
• Standstill ✔ ✔✔ ✔
• Ready to start
A
Table 4.23 Presets: Master/Slave operation
M-S_1 "Master drive with analog guide value input" Page 4-50
M-S_2 "Master drive with encoder evaluation" Page 4-52
M-S_3 "Slave drive" Page 4-54
M-S_4 "Slave drive with encoder evaluation" Page 4-56
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4 Preset solutions
Function Application
590-ACCR1
592-DECR1
1
590-ACCR1
f [Hz] 592-DECR1
v [m/s] 0 590-ACCR1
594-STPR1 2
(1)
1
STR 0
STL
1 3
0
1
S1 0
S2
1
0
4
(2)
t [ms] 5
(1) Analog reference value of ISA00
(2) DC braking torque
Fig. 4.35 Example of a driving profile for two directions of rotation
(ASTER=ROT_2)
6
Output signals
7
f [Hz]
v [m/s] 0 A
1
H1 0
t [ms]
H1 Standstill
Fig. 4.36 Output signals dependent on driving profile
(ASTER=M-S_1 and M-S_2)
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4 Preset solutions
Function Application
Input signals
(1) (1) 1
590-ACCR1 594-STPR1 590-ACCR1
f [Hz]
v [m/s] 0
2
590-ACCR1 592-DECR1
(1)
1
3
STR 0
1
STL 0
4
(2)
t [ms]
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4 Preset solutions
Function Application
SPS/PLC
>1 k
X2 Des. Function
+24V +24V 20 OSD02/14 Relay contact (make)
IN 19 OSD02/11 for “Ready” message
K0
18 OSD02/12 Relay contact (break)
17 DGND Digital ground
16 OSD01 Disabled in M/S operation
H1
Master 15 OSD00 “Standstill” message
DGND 14 DGND Digital ground
13 UV Auxiliary voltage 24 V
S2
12 ISD03 Reduce speed
S1
11 ISD02 Increase speed
X2/16 10 ISD01 Master interface
STR
9 ISD00 Start/Stop clockwise
ENPO
8 ENPO Power stage hardware enable
7 UV
Auxiliary voltage 24 V
0 ... 10 V 6 UV
N1 +
5 OSA00 Actual frequency 0 ... FMAX
- 4 AGND Analog ground
3 ISA01 not assigned
2 ISA00 not assigned
1 UR Reference voltage 10V, 10mA
Fig. 4.39 Control terminal assignment with ASTER = M-S_3; with S1 and
S2 an offset can be added to or subtracted from the guide value
Input signals
1
f [Hz]
v [m/s] 0
2
1
STR 0
S1 1
3
0
S2 1
0
DC-Halte-
4
moment
t [ms]
(1) Guide value from master 5
(2) DC braking torque
Fig. 4.40 Example of a driving profile with Master/Slave coupling
(ASTER = M-S_3)
6
Output signals
7
f [Hz]
v [m/s] 0
A
H1 1
0
H2 1
0
t [ms]
H1 Reference reached
H2 Standstill
Fig. 4.41 Output signals dependent on driving profile
(ASTER = M-S_3 and M-S_4)
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4 Preset solutions
Function Application
SPS/PLC
>1 k
X2 Des. Function
+24V +24V 20 OSD02/14 Relay contact (make)
IN 19 OSD02/11 for “Ready” message
K0
18 OSD02/12 Relay contact (break)
17 DGND Digital ground
16 OSD01 Disabled in M/S operation
H1
Master 15 OSD00 “Standstill” message
DGND 14 DGND Digital ground
13 UV Auxiliary voltage 24 V
N2 B
12 ISD03 Encoder track B
A
(1) 11 ISD02 Encoder track A
X2/16 10 ISD01 Master interface
STR
9 ISD00 Start/Stop clockwise
ENPO
8 ENPO Power stage hardware enable
7 UV
Auxiliary voltage 24 V
0 ... 10 V 6 UV
N1 +
5 OSA00 Actual frequency 0 ... FMAX
- 4 AGND Analog ground
3 ISA01 not assigned
2 ISA00 not assigned
1 UR Reference voltage 10V, 10mA
Input signals
1
f [Hz]
v [m/s] 0
2
1
3
STR 0
S1 1
0
S2 1
4
0
6
The basic characteristic of the output signals is shown in Fig. 4.41.
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Application Manual CDA3000 4-57
4 Preset solutions
4.6.5 Comparison of Comparison of the application data sets for Master/Slave operation with
parameters, the factory setting (152-ASTER = DRV_1):
Master/Slave
operation
152-ASTER =
I/O Parameter Function DRV_1
M-S_1 M-S_2 M-S_3 M-S_4
(FS)
Initial commissioning
151-ASTER Original device preset DRV_1 M-S_1 M-S_2 M-S_3 M-S_4
152-ASTER Preset within the active application data set DRV_1 M-S_1 M-S_2 M-S_3 M-S_4
Control location for switchover of the active user
166-UDSSL PARAM 1) 1) 1) 1)
data set
Current open-loop control / closed-loop control
300-CFCON VFC FOR FOR
mode of the device
Driving profile generator
579-RF0 Response with reference 0Hz OFF 0 Hz 0 Hz
CDA3000 inverter module inputs and outputs
ISA00 180-FISA0 Function selector analog standard input ISA00 OFF PM10V PM10V
ISD01 211-FIS00 Function selector digital standard input ISD01 STL FSMI FSMI
ISD02 212-FIS02 Function selector digital standard input ISD02 SADD1 MP-UP ENC MP-UP ENC
ISD03 213-FIS03 Function selector digital standard input ISD03 OFF MP-DN ENC MP-DN ENC
OSA00 200-FOSA0 Function selector for analog output OSA00 ACTF
OSD00 240-FOS00 Function selector digital standard output OSD00 BRK_1 ROT_0 ROT_0 ROT_0 ROT_0
OSD01 241-FOS01 Function selector digital standard output OSD01 REF FMSO FMSO OFF OFF
OSD02 242-FOS02 Function selector digital standard output OSD02 S_RDY
Reference structure
280-RSSL1 Reference selector 1 FMAX FA0 FA0 FDIG FDIG
281-RSSL2 Reference selector 2 FCON
289-SADD1 Offset for reference selector 1 10 0 0 0
MOP function
320-MPSEL Configuration for motor operated potentiometer 0 1 1
Current-controlled startup
640-CLSL1 DS1: Function selector 2 1 1 1
645-CLSL2 DS2: Function selector 2 1 1 1
681-HODCT Holding time 0.5 0 0
1) After setting the parameters of the user data sets, change parameter value 166-UDSSL from PARAM (KEYPAD KP200,
DRIVEMANAGER) to TERM (terminal operation).
An empty cell means that the setting is the same as for DRV_1
(factory setting). 1
DC holding
Rotation of the rotor due to the load on
the motor is prevented
✔ 5
Increase starting and standstill tor-
Magnetizing ✔ ✔
que
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Application Manual CDA3000 4-59
4 Preset solutions
2
5 Software functions
3
5.1 _15FC-Initial commissioning ..................................5-4
5.2 Inputs and outputs ................................................5-10 4
5.2.1 _18IA-Analog inputs ..........................................5-10
5.2.2 _200A-Analog output .........................................5-14
5.2.3 _21ID-Digital inputs ..........................................5-17
5.2.4 _24OD-Digital outputs .......................................5-21
5
5.2.5 _25CK-Clock input/Clock output ........................5-24
5.2.6 _28RS-Reference structure ...............................5-26
5.2.7 _26CL-Control location ......................................5-34 6
5.3 Protection and information ...................................5-37
5.3.1 _30OL-Frequency limitation ...............................5-37
5.3.2 _33MO-Motor protection ...................................5-39 7
5.3.3 Device protection ...............................................5-45
5.3.4 _34PF-Power failure bridging ............................5-47
5.3.5 _36KP-KEYPAD ...................................................5-51 A
5.3.6 _38TX-Device capacity utilization ......................5-53
5.3.7 _39DD-Device data ...........................................5-55
5.3.8 _VAL-Actual values ............................................5-56
5.3.9 _50WA-Warning messages ................................5-59
5.3.10 _51ER-Error messages ......................................5-62
5.4 Bus operation and option modules ......................5-65
5.4.1 _55LB-LUSTBUS ..................................................5-65
5.4.2 _57OP-Option modules ......................................5-67
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5 Software functions
”Online” column
Many parameters can be altered online that is to say the changed value
takes effect immediately. That means that, to adopt a changed parameter
value, the new parameter value merely has to be confirmed by pressing
the Enter key.
Therefore these parameters do not require controller initialization by
briefly removing the enable signal ENPO or the start signal.
Types of parameters 2
The software of the inverter module differentiates between different types
of parameters which are marked by symbols in the parameter editor of
the DRIVEMANAGER : 3
• Parameters dependent on the existing hardware.
− These are automatically detected by the inverter
module and their parameters set accordingly. 4
• Parameters dependent on the specific application. .
− These must be entered accordingly by the user.
− In the parameter editor of the DRIVEMANAGER
editable parameters are identified by this symbol.
5
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5 Software functions
5.1 _15FC-First
Function Application
commissioning
• Input of the characteristic motor data • Quick and easy commissioning of
• Selection and activation of the the inverter module
application data set with the preset • Automatic setup of all controllers
solutions • Identification of the connected motor
• Controller auto-tuning
Explanatory notes
2
Back-up device setup
With the setting 150-SAVE = START the device setup is stored in the
active user data set. 3
During the save operation the parameter value START is displayed; it
does not switch to STOP until the operation has been completed
successfully.
4
Setting of application data set
With selection of the application data set the framework parameters of the 5
areas are set. A specific adaptation to various preset solutions is made
with parameter 152-ASTER.
When a parameter of an application data set is changed, the assistance
parameter 152-ASTER is automatically set to OFF. Parameter 6
151-ASTPR for the active application data set retains its setting.
For an explanation of assistance parameter 152-ASTER refer to section 4
“Preset solutions”. 7
Setting: Mass moment of inertia of motor
The mass moment of inertia of the motor must be entered under parame- A
ter 160-MOJNM in order to ensure optimum running in control mode SFC/
FOR.
If no mass moment of inertia is entered (160-MOJNR=0), a mass moment
of inertia matching an IEC standard motor is defined based on the motor
data.
The basis is the table presented below for a 6-pole asynchronous motor.
The mass moment of inertia of the motor is dependent on the number of
pole pairs and the related rotor design. Consequently, the table values are
approximated taking account of the number of pole pairs.
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5 Software functions
0.09 0.00031
0.12 0.00042
0.18 0.00042
0.25 0.0012
0.37 0.0022
0.55 0.0028
0.75 0.0037
1.1 0.0050
1.5 0.010
2.2 0.018
3.0 0.031
4.0 0.038
5.5 0.045
7.5 0.093
11 0.127
13 0.168
15 0.192
20 0.281
22 0.324
30 0.736
37 1.01
45 1.48
55 1.78
75 2.36
90 3.08
Table 5.2 Base value for the mass moment of inertia stored in the
inverter module, referred to a six-pole IEC standard motor
J2 J2 4
Jred = =
i2 n1 2
n2( )
5
JM = Mass moment of inertia of the motor (MOJNM)
Jred = Reduced mass moment of inertia of the system (SCJx)
6
Above a ratio of 1:5 (JM : Jred) the controllers provide no beneficial control
for SFC and FOR by not adapting the mass moments of inertia to the fac-
tory setting.
7
Activation of auto-tuning
The START value of parameter 163-ENSC activates auto-tuning of the
inverter module. In auto-tuning the motor is identified and its characteri-
stic values are automatically entered in the “Motor data” subject area.
Additionally, the parameters of all controllers are attuned to the motor.
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5 Software functions
Setting
Function
UDSSL
PARAM Switchover by direct editing of the parameter
Table 5.3 Settings for switchover of the active user data set
with 166-UDSSL
The user data set cannot be switched online. The relevant data set
must be loaded before the inverter module is started.
Note: For more information on the data structure see section 3.1.
No.
Setting
CFCON
Function Reference 1
Controlled operation based on an adjustable
0 VFC Section 6.1
V/F characteristic
Sensorless Flux Control with overlaid current 2
1 SFC Section 6.2
control
Encoder-controlled speed control (Field-Oriented
2 FOR Section 6.3
Regulation)
3
Table 5.4 Settings via 300-CFCON
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5 Software functions
5.2 Inputs and Each input and output of the inverter module has a parameter which
outputs assigns it a function. These parameters are termed “function selectors”
and are located in the relevant subject areas of the inputs and outputs.
The reference structure and the control location additionally have an influ-
ence on the function of the inputs and outputs. Presets are already
entered in the application data sets.
For information on the hardware of the inputs and outputs refer to the sec-
tion headed “Inverter module CDA3000” and the Operation Manual.
(6)
ISA0x
(7)
FPMIN
FNMAX FNMAX
3
ISA0x ISA0x
189-AFIL1 Filter time constant for analog channel ISA01 (2x), x = 0 ... 6 3 ✔
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5 Software functions
180- 181-
No. Setting Function
FISA0 FISA1
0 OFF Input off ✔ ✔
1 STR Start enable clockwise ✔ ✔
2 STL Start enable counter-clockwise ✔ ✔
3 INV Invert reference (reverse direction) ✔ ✔
4 /STOP Trigger stop ramp ✔ ✔
5 SADD1 Adjust reference selector 280-RSSL1 by
✔ ✔
value 289-SADD1
6 SADD2 Adjust reference selector 281-RSSL2 by
✔ ✔
value 290-SADD2
7 E-EXT Trigger error ✔ ✔
8 RSERR Reset error ✔ ✔
9 MP-UP MOP, increase reference value ✔ ✔
10 MP-DN MOP, decrease reference value ✔ ✔
11 CUSEL Characteristic data set switchover (CDS) ✔ ✔
12 FFTB0 Fixed frequency selection
✔ ✔
(significance 20)
13 FFTB1 Fixed frequency selection
✔ ✔
(significance 21)
14 FFTB2 Fixed frequency selection
✔ ✔
(significance 22)
15 UM0 User mode selection (significance 20) ✔ ✔
180- 181-
No. Setting Function
FISA0 FISA1
31 PM10V Voltage input -10V ... +10V ✔
1
32 0-20 Current input 0 ... 20mA ✔
33 4-20 Current input 4 ... 20mA ✔
Explanatory notes
3
• The settings STR to MAN of the function selectors evaluate the
input as a digital input (24V digital input, PLC-compatible to
IEC1131-2).
• Wire-break monitoring: In setting 4-20 the system status monitor
4
triggers an error as soon as the current at the input (ISA00 only)
falls below 4 mA.
5
Note: When the analog input is used as a digital input, the notes regar-
ding the isolation concept must be observed (see “Isolation con-
cept”).
6
The response of the CDA3000 inverter module to the reference value 0Hz
can be set in the driving profile generator subject area by parameter
597-RF0. 7
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5 Software functions
5.2.2 _200A-Analog
Function Effect
output
• Definition of which scaled • Conditioning and filtering of
actual value is delivered at the analog actual value
the analog output (0 ... 10V) • The analog output provides
diagnosis by way of a volt-
meter if no DRIVEMANAGER
with digital scope is
available.
OSA00
(4)
10 V
U [V]
OAMIO
0% (1) OAMAO
Table 5.9 Torque scaling values for different device power classes
BV Device-dependent base value
5.2.3 _21ID-Digital
Function Effect
inputs
• The function selectors • Free function assignment of 1
determine the function of the all digital inputs
digital inputs.
2
(1)
FIS0x
FIE0x
FISAx 3
ISD0x FIFx
ISE0x
ISA0x
IFx
(2)
4
(1) Selection of function of digital input
(2) Digital value
5
Fig. 5.6 Function block for adaptation of the digital inputs
Explanatory notes
• The analog inputs ISA00 and ISA01 can also be assigned digital
functions (see section 5.2.1).
• Selectors FIF0 and FIF1 provide two virtual inputs with the fixed
value 1 (High level). They can be used in place of a permanently
active switch.
F F F F F
F
I I I I I
I
No. Setting Function S S S S E
F
0 0 0 0 0
x
0 1 2 3 x
0 OFF Input off ✔ ✔ ✔ ✔ ✔ ✔
1 STR Start enable clockwise ✔ ✔ ✔ ✔
2 STL Start enable counter-clockwise ✔ ✔ ✔ ✔
3 INV Invert reference (reverse direction) ✔ ✔ ✔ ✔ ✔ ✔
4 /STOP Trigger stop ramp ✔ ✔ ✔ ✔ ✔ ✔
5 SADD1 Adjust reference selector 280-RSSL1 by
✔ ✔ ✔ ✔ ✔ ✔
value 289-SADD1
6 SADD2 Adjust reference selector 28-RSSL2 by
✔ ✔ ✔ ✔ ✔ ✔
value 290-SADD2
7 E-EXT Trigger error ✔ ✔ ✔ ✔ ✔
8 RSERR Reset error ✔ ✔ ✔ ✔ ✔
9 MP-UP MOP, increase reference value ✔ ✔ ✔ ✔ ✔
10 MP-DN MOP, decrease reference value ✔ ✔ ✔ ✔ ✔
11 CUSEL Characteristic data set switchover
✔ ✔ ✔ ✔ ✔
(CDS)
12 FFTB0 Fixed frequency selection
✔ ✔ ✔ ✔ ✔
(significance 20)
13 FFTB1 Fixed frequency selection
✔ ✔ ✔ ✔ ✔
(significance 21)
Table 5.11 Settings of the function selectors
F F F F F
F
I I I I I
No. Setting Function S S S S E
I
F
1
0 0 0 0 0
x
0 1 2 3 x
14 FFTB2 Fixed frequency selection
(significance 22)
✔ ✔ ✔ ✔ ✔ 2
15 UM0 User mode selection (significance 20) ✔ ✔ ✔ ✔ ✔
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5 Software functions
Explanatory notes
5.2.4 _24OD-Digital
Function Effect
outputs
• The function selectors • Free function assignment of 1
determine the function of the all digital outputs
digital outputs.
2
(1)
FOS0x
FOE0x
OSD0x 3
OED0x
(2)
4
(1) Selection of function of digital output
(2) Digital value
Fig. 5.7 Function block for adaptation of the digital outputs
5
Parameters for digital outputs
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5 Software functions
F F F F
O O O O
No. Setting Function S S S E
0 0 0 0
0 1 2 x
0 OFF Output off ✔ ✔ ✔ ✔
1 ERR Device in error state ✔ ✔ ✔ ✔
2 WARN Collective warning message ✔ ✔ ✔ ✔
3 /ERR Device not in error state ✔ ✔ ✔ ✔
4 /WARN No collective warning message
✔ ✔ ✔ ✔
(inverted)
5 ACTIV Power stage active ✔ ✔ ✔ ✔
6 ROT_R Motor running clockwise ✔ ✔ ✔ ✔
7 ROT_L Motor running counter-clockwise ✔ ✔ ✔ ✔
8 ROT_0 Motor in standstill window (f=0Hz) ✔ ✔ ✔ ✔
9 LIMIT Reference limitation active ✔ ✔ ✔ ✔
10 REF Reference reached ✔ ✔ ✔ ✔
11 SIO Set output via serial interface ✔ ✔ ✔ ✔
12 OPTN1 Set output via option at slot 1 ✔ ✔ ✔ ✔
13 OPTN2 Set output via option at slot 2 ✔ ✔ ✔ ✔
14 BRK1 Output is set if the actual speed has
exceeded the value in parameter
✔ ✔ ✔ ✔
FBCxx (clockwise: FBCW, counter-
clockwise: FBCCW)
15 BRK2 Output is set if the actual speed has
exceeded the value in parameter
FBCxx and current is flowing in all ✔ ✔ ✔ ✔
motor phases (clockwise: FBCW,
counter-clockwise: FBCCW)
16 WUV Warning message when the DC-link
voltage has fallen below the value in ✔ ✔ ✔ ✔
parameter WLUV
17 WOV Warning message when the DC-link
voltage has exceeded the value in ✔ ✔ ✔ ✔
parameter WLOV
18 WIIT Warning message when I2*t integra- ✔ ✔ ✔ ✔
tor of device is active
19 WOTM Warning message when motor
temperature has exceeded value in ✔ ✔ ✔ ✔
parameter WLTM
Table 5.14 Settings for function selector FOxxx of the digital outputs
F F F F
O O O O
No. Setting Function S S S E 1
0 0 0 0
0 1 2 x
20 WOTI Warning message when heat sink
temperature has exceeded value in ✔ ✔ ✔ ✔ 2
parameter WLTI
21 WOTD Warning message when interior
temperature has exceeded value in ✔ ✔ ✔ ✔
parameter WLTD 3
22 WIS Warning message when apparent
current has exceeded value in para- ✔ ✔ ✔ ✔
meter WLIS
23 WFOUT Warning message when output
4
frequency has exceeded value in ✔ ✔ ✔ ✔
parameter WLF
24 WFDIG Warning message from slave when
reference value from master is faulty ✔ ✔ ✔ ✔
5
in Master/Slave operation
25 WIT Warning message when Ixt integrator
✔ ✔ ✔ ✔
of motor is active 6
26 S_RDY Device ready to start ✔ ✔ ✔ ✔
27 C_RDY Control ready to start ✔ ✔ ✔ ✔
28
29
DCV
USER0
DC-link buffering
Reserved for modified software
✔
✔
✔
✔
✔
✔
✔
✔
7
30 USER1 Reserved for modified software ✔ ✔ ✔ ✔
31 USER2 Reserved for modified software ✔ ✔ ✔ ✔
32 USER3 Reserved for modified software ✔ ✔ ✔ ✔
A
33 FMSO Fast reference coupling (Master/Slave
✔
operation)
34 OCLK Clock output for reference input ✔
Table 5.14 Settings for function selector FOxxx of the digital outputs
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5 Software functions
Explanatory notes
FFMXx
f[Hz]
1600
FFMNx
-1600
0 kHz F[kHz] 10 kHz
• By way of the digital input ISD01, the reference value of the device
can be set with a clock signal. 5
• A clock signal proportional to the output frequency of the device can
be delivered at OSD01. The transmission ratio is adjustable in 2n-
increments from 1 to 128 and the switching frequency of the power
stage (parameter 690-PMFS) is limited.
6
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5 Software functions
5.2.6 _28RS-Refe-
Function Effect
rence structure
• By way of the reference • The reference structure is
structure the two reference adjusted to the application by
channels are added toge- the assistance parameters
ther. Each channel can draw such that no adaptation is
a reference source from a required for most applica-
predefined selection. tions.
• For special requirements, the
internal processing of the
reference value can be
adapted by way of the
flexible reference structure.
Note: This section is intended only for users who are unable to find their
drive solution, or any suggested solution, in the preset application
data sets.
4. Smoothing time: The filter smooths the beginning and end of the 1
ramp to limit bucking. The acceleration and braking times are each
extended by the smoothing time (0 to 2000 ms).
When the driving sets are used the smoothing time is deactivated.
2
Symbol Meaning
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Application Manual CDA3000 5-27
OPTN 2 (X7)
CDSSL
FMAX1/2 B C D
OPTN 1 (X6)
FIS01 FMIN1/2 RSSL1
RF1FA
FIxxx=INV
ISD01 SADD1
FMSI FFIX1/2 %
REF1 * (-1) REF3
TBSEL
+
FIS01 +
FFTB0..7 SADD2
TDCR0..7
REF2
(1)
FOPT2
SIO (LUSTBUS)
FOPT1
FDIG
FISA1 FCLK
ISA01 FSIO
(analog) FA1
FISA0
FA0
ISA00
A FCON=0
(analog)
Reference input block diagram
5-28
TBSEL
RSSLx = FFTB
TACR0..7 TDCR0..7
FISxx or H
5 Software functions
FIExx
ISAxx CDSSL
ISRxx
IEDxx
+ RSSLx = FFTB
MP-UP CDSSL
FPOT ACCR1/2 DECR1/2
+
START
0 Hz
0 Hz
FISxx or J FMAX1/2
FIExx
ISAxx REF4
ISRxx MPSEL REF5 REF6
IEDxx
MP-DN FMIN1/2
E
STPR1/2 JTIME
RSSLx = FFTB
CDSSL G
F
5 Software functions
A Reference sources
B Reference selectors (RSSLx) with offset function (SADDx)
C Reference adjustment, percentage 1
D Possibility of inversion
E Reference limitation (amount only)
F Ramp generator
G Activate/deactivate smoothing (inactive in table FFTB) 2
H Driving profile generator
J MOP function
(1) Table with 8 driving sets, incl. acceleration and braking ramps
Fig. 5.9 Parameters from subject area _28RS Reference structure
3
4
Setting for 280-RSSL1 and 281-RSSL2
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210-FIS00 = SADD1 The digital input ISD00 switches the offset value
of parameter 285-SADD1 on/off
285-SADD1 = 1 The offset value of parameter SADD1 has a step-
width of 1 increment
(1) (2)
(3)
285-SADD1 = 1
3
ISD00
(4) 4
FA1
FA0
FCON = 0
ISD00 = 1
(1) Base value 5
(2) Activate offset
(3) Offset value
(4) Reference value on reference channel
Fig. 5.10 Example: Input ISD00 delivers offset for reference selector
6
RSSL1.
Operation of input ISD00 switches the reference source.
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5.2.7 _26CL-Control
Function Effect
location
• The control location determi- • Possible control locations
nes the source from which are:
the control commands are - Terminals
given. - KEYPAD KP200 control unit
• Auto-Start after power-up - Serial interface
- Option slot 1 or 2
• Drive starts in Auto-Start
function directly if contact
ENPO is set
CLSEL
TERM
KPAD
SIO (1)
OPTN1
OPTN2
Terminals
The start command for a direction of rotation can be set by way of the ter-
minals of the inverter module. The start commands determine the direc- 1
tion.
If the reference value has a negative preceding sign the fact is indicated
during starting by an inverted response – that is to say, in response to 2
Start Clockwise the motor shaft rotates counter-clockwise.
KEYPAD KP200
A
In the CONTROL menu the KEYPAD takes over complete control over the
inverter. It attunes the control location selector and the reference channel
1 to itself. The second reference channel is shut off.
By way of the KEYPAD control of the inverter can be seized and a refe-
rence value with preceding sign can be set to determine the direction of
rotation.
Parameters for setting and adapting the KEYPAD are located in subject
area _36KP.
For more information on the KEYPAD refer to the separate documentation,
“User Manual DRIVEMANAGER and KEYPAD”.
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Serial interface
To control the inverter module via the serial interface the LUSTBUS
protocol is used. By way of the LUSTBUS protocol the DRIVEMANAGER
accesses the module. Control of the inverter can be seized by way of the
serial interface.
The control location is set to SIO as soon as the “Control device” function
is called up.
At the end of the control window the old setting is restored before the con-
trol function is taken over by the DRIVEMANAGER.
Parameters for setup and data exchange of the serial interface are loca-
ted in subject area _55LB.
For more information on control via the serial interface refer to the sepa-
rate documentation, “LUSTBUS protocol”.
5.3 Protection and Protection of the motor and of the CDA3000 inverter module is preset
information depending on the power class of the module. By means of parameter set-
ting the protection can be adapted for special applications and the protec- 1
tion zone made more sensitive. These safety devices are indicated by
warning and error messages. As an aid to setup, conclusions can be
drawn from the current actual values and the display of device capacity
utilization in the form of a peak value memory. 2
A special case is power failure bridging, which can be parameterized in
response to infringement of a minimum voltage at the mains voltage
input.
3
5.3.1 _30OL-Fre-
quency limita- Function Effect 4
tion • Limitation of the output fre- • Setting of maximum and
quency for a characteristic minimum limit frequencies
data set 5
FMAXx
FFIXx 6
f [Hz]
FMINx
7
1
Start
0
10 V
A
0V
FFIX 1
0
t [ms]
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Explanatory notes
Note: The resistance of the PTC has a value of > 3 kΩ (cf. DIN 41081
and DIN 44082) at the nominal response temperature. 6
PTC evaluation
7
T/˚C
A
max
E-OTM 1
0
t [s]
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Explanatory notes
The inverter module shuts off the motor with the error message E-OTM if
the temperature exceeds a limit value.
The following temperature sensors can be used:
• Linear PTC (KTY 84, yellow)
• Threshold PTC (to DIN 44082)
• Klixon
Ixt monitoring
Ixt monitoring protects the motor against overheating over its entire speed
range. This is important above all for internally cooled motors, since in
lengthy service at low speed the cooling by the fan and the housing is no
longer adequate. When set correctly, this function replaces a motor cir-
cuit-breaker. The characteristic can be adapted to the operating conditi-
ons by way of interpolation points.
IN
IN = 335-MOPCN
Ib fN = 336-MOPFN
I [A] Ib = 331-MOPCB
fb = 333-MOPFB
Ia = 332-MOPCA
Ia
f [Hz]
fb fN
Fig. 5.14 Below the rated frequency fN (or rated current IN) the motor can
be protected by freely programmable current limits
(for explanations of the short names see Table 5.24).
t/s
1
F=10Hz F=30Hz F=50Hz
390
300
210
2
180
150
120
90
60
30
I
3
0,75 1,0 1,25 1,5 1,75 2,0 IN
• Ixt monitoring protects the motor against overheating over its entire
speed range. This is useful for internally cooled motors, because in
lengthy service at low speeds the cooling by the fan may not be 7
adequate.
• The inverter module shuts off the motor with error message E-OLM
if the up-integrated current time value exceeds the motor-depen-
dent limit value for a specific release time.
A
This function replaces a motor circuit-breaker.
• For thermal reasons, the upward integration must be 10 times faster
than the downward integration. Consequently, within a cycle dura-
tion of 10 min. the motor can be run for 60 s with a current of
I = 1.5 x IN (150% overload).
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Explanatory notes
f = 0 Hz ≈ 30% IN
f = 25 Hz ≈ 80% IN
fN = 50 Hz ≈ 100% IN
Inverter module
Recommended 4-pole IEC Motor rated current for motor 1
standard motor [kW] protection, MOPCN [A]
Table 5.25 Motor rated current dependent on inverter module and IEC
standard motor
Note: The linear PTC evaluation is adapted to a KTY84 with yellow tole-
rance marking, i.e. 100 °C is in the tolerance band 970 ... 1030 Ω.
Under high load the I2xt integrator is activated. The I2xt monitor protects
the device against permanent overload. The shutdown limit is calculated
from the rated current of the device which can be delivered for 60 s.
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5.3.4 _34PF-Power
Function Effect
failure bridging
• After a power failure the • A short-time interruption of 1
inverter module is powered the mains voltage merely
by the rotational energy of causes a reduction in motor
the motor. speed, which is restored to
• Function only in conjunction the original level when the 2
with control modes SFC and power is restored.
FOR
3
Attention: The power failure bridging function is allowed to use only in
SFC or FOR control modes! Current-controlled startup is
deactivated.
4
Power failure detection
The power failure is detected in the DC-link voltage (UZK) by infringement
of a parameterizable minimum voltage threshold.
5
UZK
6
PFVON
7
t
toff
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Table 5.27 Parameters from subject area _34PF Power failure bridging
Toff
1
UZK
(1)
2
PFVON
UZKoff
3
t
f/Hz 4
max.
(1.1) STPRx
ACCRx
t
6
PO 1
0
MU t
7
f/Hz
(1.2) max.
STPRx A
PO 1
0
MU
BR
PO Status of power stage (active/inactive)
MU Motor uncontrolled
BR Regenerative braking
Toff Power failure time
UZK DC-link voltage
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5 Software functions
Toff
UZK
PFVON
UZKoff
f/Hz
(2) max.
DECRx
PO 1
0
MU
5.3.5 _36KP-KEYPAD
Function Effect
3
VAL inactive (Low level)
5
Fig. 5.19 Display for continuous actual value display and bar graph
6
The continuous actual value display and bar graph can be used separa-
tely to display actual values. The bar graph is used for status display of
system values or to view trends of individual actual values. 7
Parameters of the KEYPAD
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Explanatory notes
Table 5.30 Settings for continuous actual value display and bar graph
4
F/Hz
t/s 5
CDCMX
CACMX
CSTMX
6
t/s
(1) Acceleration 7
(2) Stationary operation
(3) Braking
Fig. 5.20 Peak current value storage for checking of drive dimensioning A
The peak current value memory continuously stores the absolute peak
values in the acceleration, stationary operation and braking phases. Also,
the mean device capacity utilization is calculated by means of a filter time
constant. When the values have been read they can be reset.
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Explanatory notes
Explanatory notes A
• Parameter values which are produced from current calculations and
so are not editable have an asterisk (*) in the “Value range” column.
• The symbolic device name is used in device network lists for ease of
identification of the inverter module. The parameter can only be
edited with the DRIVEMANAGER. When a name is issued it is dis-
played ahead of the device designation.
• For ease of identification the complete data set (all four UDS) can
be assigned a name, such as for archiving of machine data sets.
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Display
Actual values can be displayed in the DRIVEMANAGER (DM), the KEYPAD
KP200 (KP) or by way of the analog output OSA00:
Table 5.33 Parameters from subject area _VAL Actual value parameters
Explanatory notes
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5.3.9 _50WA-Warning
Function Effect
messages
• When programmable limit • An impending fault in the 1
values are exceeded for drive system is signalled in
various actual values of the good time to the system
inverter module or of the control.
motor a warning is delivered. 2
Warning messages are automatically reset as soon as the cause of the
warning no longer exists. The warning message is sent via the digital out-
puts, and at the same time the actual value to be monitored for the
warning is also defined.
3
Warning messages 4
Parameter Function Value range FS Unit Online
120-WRN Status word, warnings 0000 .... FFFF Hex ✔
500-WLTI Device temperature warning threshold 5 ... 100 100 °C ✔ 5
501-WLTD Interior temperature warning threshold 5 ... 80 80 °C ✔
502-WLTM Motor temperature warning threshold 5 ... 250 180 °C ✔
503-WLUV Undervoltage warning threshold 0 ... 800 0 V ✔ 6
504-WLOV Voltage overload warning threshold 0 ... 800 800 V ✔
505-WLF Frequency warning threshold 0 ... 1600 0 Hz ✔
506-WLIS Apparent current warning threshold 0 ... 999.95 999.95 A ✔
7
Table 5.35 Parameters from subject area _50WA Warning messages
Explanatory notes
A
• Any warning can be delivered at any digital output.
• The motor temperature warning (WLTM) indicates a motor over-
load.
• The device temperature warning (WLTI) takes the temperature
value from the sensor on the heat sink on the power stage transis-
tors or, in the case of small inverter modules, directly from the
power stage module.
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The warning messages are not displayed in the DRIVEMANAGER. They can
be evaluated in hexadecimally coded form in parameter 120-WRN (see
section 5.3.9).
A listing of the error and warning messages displayed in the
DRIVEMANAGER is given in the Appendix.
WOTD
Warning message when interior tempera-
ture has exceeded value in parameter WLTD.
0020H 5 1
Warning message when apparent current
WIS 0040H 6
has exceeded value in parameter WLIS
WFOUT
Warning message when output frequency
0080H 7
2
has exceeded value in parameter WLF
Warning message from slave when refe-
WFDIG rence value from master is faulty in Master/ 0100H 8
Slave operation 3
Warning message when Ixt integrator of
WIT 0200H 9
motor is active
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Note: For more error numbers and possible causes refer to the Appen-
dix.
Explanatory notes
The parameters ERRx store the error time with error number:
After every error the error message scrolls and the error parameter
ERR1 indicates the last error.
• With the setting 0% ground fault detection 531-EFSCL is deactiva-
ted. Settings below 10% may lead to shutdowns due to the limited
measurement accuracy of the current.
0 WRN No response
1 HALT Disable power stage
Disable power stage and secure against restarting
2 LOCK
(prevent autostart)
Disable power stage and reset device after confirmation of
3 RESET
error
5.4 Bus operation This Manual details only the software parameters of the CDA3000 inver-
and option ter module. For more details on the field bus systems refer to the relevant
modules documents relating to the option modules. 1
9600
1200 5
2400
81-SBAUD LUSTBUS transfer rate 4800 57600 Bit/s ✔
19200
2880 6
57600
82-SADDR LUSTBUS device address 0 ... 30 1
83-SDMMY LUSTBUS dummy parameter 0 ... 255 0
84-SWDGT LUSTBUS watchdog time setting 0.00 ... 20.00 0.00 s ✔
7
85-SERR LUSTBUS error status word 00H ... FFH 00 Hex ✔
Explanatory notes
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Explanatory notes
5.5 Open-loop and The following software functions are used in both the open-loop and the
closed-loop closed-loop control modes.
control 1
5.5.1 _31MB-Motor
holding brake Function Effect 2
• An electromechanical hol- • The holding brake engages
ding brake can be actuated when a minimum frequency
depending on a limit value limit is infringed. This may
also be configured depen- 3
dent on monitoring of the
motor currents.
The diagram below represents the function of the motor holding brake 4
within the programmable frequency range. The brake can be released by
a digital output set by the function selector.
5
f [Hz]
FBRR 6
0
FBRL
7
A
OSxx
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F F F F
O O O O
Setting Function S S S S
D D D E
0 1 2 x
BRK1 Output is set when the actual speed has
exceeded the value in parameter FBCxx
✔ ✔ ✔ ✔
(clockwise: FBCW, counter-clockwise:
FBCCW).
BRK2 Output is set if the actual speed has excee-
ded the value in parameter FBCxx and cur-
rent is flowing in all motor phases ✔ ✔ ✔ ✔
(clockwise: FBCW, counter-clockwise:
FBCCW).
Table 5.46 Settings for FOxxx of digital outputs for motor holding brake
Explanatory notes
• The frequency limit for engagement of the holding brake can be set
independently for clockwise and counter-clockwise running. This
enables problem-free operation of lifting applications.
• The optional monitoring of the motor current BRK2 delivers the
security when the holding brake is released that the motor is cor-
rectly connected and has already built up torque.
5.5.2 _32MP-MOP
Function Effect
function
• With two inputs the reference • Simple adaptation of the 1
can be increased or reduced motor speed to the process
in linear form
2
MPSEL
1
2
FPOT
3
3 (1)
4
5
7
Settings for MOP function
0 OFF No function A
Increase and reduce speed within the limits FMIN ... FMAX with
1 F1
inputs MP_UP and MP_DN.
Increase and reduce speed within the limits FMIN ... FMAX with
2 F2 inputs MP_UP and MP_DN. If both inputs are set simultane-
ously, the offset speed is reset to 0 Hz.
Increase and reduce speed within the limits FMIN ... FMAX with
3 F3 inputs MP_UP and MP_DN. In case of failure of the mains
voltage the offset speed is stored.
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Definitions
Base value Analog speed reference set at input ISAxx
Offset Portion of the increase or decrease in the base value, influenced
by the inputs with the functions MP_UP and MP_DN
ISDxx = MP_UP Offset input for reference increase
ISDxx = MP_DN Offset input for reference decrease
n
FMAX 3
Offset 4
FSIN
Offset
Basis
0
t 5
6
(1)
STL S1IND S2IND
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x
1
ACCR DECR STPR 1
2
CDSSL
x = 1, 2
f [Hz]
2
ACCRx DECRx
STPRx
RSSLy
FMAXx
0 Hz
START
= FFTB
F1
JTIME t [s]
+ 3
(1) REF5
REF4
= FFTB +
FMINx f [Hz]
E
TACRz
STPRx
TDCRz 4
t [s]
TBSEL
z = 0...7
F2 5
z ACCR DECR STPR
0
1
2
F
7
6
E Reference limiter (subject area _30OL frequency limitations)
F Driving profile generator
F1 Ramp generator, normal (Parameters from subject area _59DP Driving 7
profile generatorsee Table 5.50)
F2 Table-supported ramp generator (subject area _60TB driving sets)
(1) Frequency reference
Fig. 5.25 (Parameters in subject area _59DP (cf. reference structure A
Fig. 5.9)
Ramp generator
The ramp generator can smooth linear ramps at the end points in order to
limit bucking.
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JTIME
ACCR
DECR
f [Hz]
STPR
t [s]
Sinusoidal ramps
As a result of the bucking limitation the acceleration and deceleration
times are increased by the smoothing time JTIME. An emergency stop
via the stop ramp STPRx is executed in linear mode – that is to say
without bucking limitation – to keep the braking duration as short as pos-
sible.
Table 5.50 Parameters from subject area _59DP Driving profile generator
Explanatory notes
2
Note: Dynamic acceleration and deceleration results in high startup and
braking currents. This also applies to the emergency stop by way
of the stop ramp. In deceleration the motor falls into regenerative
operation and increases the DC-link voltage (DCV). 3
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f [Hz]
FMAXx
FFIXx
t [s]
FFIXx
FMAXx
1
STR 0
t [s]
1
STL 0
t [s]
Slow jog
1
S1 0
Quick jog
t [ms] t [s]
Explanatory notes
FFTB1
TACR1 A
FFTB0 FFTB0
f [Hz] TDCR2
TACR0 TACR0
FFTB3
0
TDCR3
TACR2
1 FFTB2
S2
0
1
S1 0
Start 1
0
t [ms]
The driving sets (rows in the table) are selected by way of:
• the inputs which are parameterized to switch to FFTBx, or
• the control word in field bus systems
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Explanatory notes
Setting
CDSAC
Function 1
0 characteristic data set 1 (CDS!) active
1 Characteristic data set 2 (CDS2) active
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n0 n1 = n0 · i1 n2 = n0 · i2
(1) Reference
ix Coupling factor of slave axle, parameter 837-MSFCT
Signal: X2-16
Master Digital output OSD01: FOS01 = FMSO
Dig. ground: X2-17
Signal: X2-10
Slave Digital input ISD01: FIS01 = FMSI
Uaux 24V: X2-13
Explanatory notes 3
• A maximum of 6 devices can be interlinked.
• In the event of failure of the reference input from the master, or if the
reference signal checksum is faulty, the slave inverter responds
after the set time in parameter 838-MSECT by stopping the slave
4
inverter.
• When the time period from 838-MSECT starts a warning message
can be delivered. For this, the relevant function selector of the digi- 5
tal output must be set to the warning message WFDIG.
• The drives do not run angle-synchronously, but only speed-
synchronously under the influence of the coupling factor.
• Fast reference coupling is limited to output OSD01 and input ISD01.
6
• The digital output OSD01 has no function in the slave inverter
module.
• The coupling factor MSFCT is represented in INT 32Q16 number 7
format.
That means that the decimal places are represented at a pitch of
65536.
A
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Reference
ISD01
(SLAVE)
Telegram received no
Checksum OK Warning message
yes yes
no Error trigger
Last valid time elapsed
reference
yes
Error message
2
f [Hz]
3
0
IDC [A]
t 5
BRDCC
0
t
Start
1 6
0
t
BRTOF BRTMX
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Explanatory notes
No.
Setting
BRDC
Function 1
0 OFF No DC braking
1 NSTRT DC braking active after cancellation of starting
Selection of DC braking via digital input or SOI 2
2 STOP control bit (field bus system)
Digital input: FIxxx = /STOP
Table 5.62 Settings for 670-BRDC DC braking 3
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f [Hz]
t
IDC [A]
HODCC
0
t
1
Start
0
t
DECR HODCT
Explanatory notes
5
Parameters of the current controller
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Explanatory notes
• The filter time constant for current measurement is used only by the
Sensorless Flux Control (SFC) mode.
• The following functions are operated with the parameters
determined by auto-tuning:
− DC braking
− DC holding
− Remagnetization (VFC)
− Current injection (VFC)
− Flux-forming current id in SFC or FOR
• The factory setting of the current controller relates to an IEC stan-
dard motor with the respective device power rating. You will find the
motor specification in the “Initial commissioning”.
4
Parameters of current-controlled startup/rundown
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Setting
Function
CLSLx
If the current limit 100% CLCLx is exceeded (4), the reference frequency is
reduced. The reduction is effected with the steepness specified in CLRRx.
The steepness rises in linear mode up to 100% CLRRx at the current limit
1
125% CLCLx. This process is limited when the lowering frequency CLFLx is
reached (5).
When the apparent current falls below the current limit 100% CLCLx the
drive is again accelerated with the acceleration ramp ACCRx. The conditi-
ons previously detailed apply once again.
The same also applies to braking, where the frequency can be increased up
to the maximum.
Function as in the case of CLSLx = 1, but the output frequency is stopped at
2
125% CLCLx. That is to say, there is no acceleration or frequency reduction.
Explanatory notes
0
3
FMAXx
(1)
4
fout [Hz] (5)
CLFLx (3)
CLFRx
5
0
(1)
+100
(2) 6
Ramp
[%]
0
(3) (3) 7
(4)
(5) A
-100
ACCR DECR
STR 1
0
STL 1
0
t
CLFLxLowering frequency
CLFRxInitial frequency
(1) to (5) see Fig. 5.34
Fig. 5.33 Acceleration and braking in motorized operation
CLSLx = 1
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If the actual speed of the motor is below the initial frequency CLFRx, the
preset ramp steepness ACCRx/DECRx is limited to a quarter.
• Braking, regenerative
• Acceleration, motorized see Fig. 5.34
• Stationary, motorized
• Braking, motorized
see Fig. 5.35
• Acceleration, regenerative
DECRx ACCRx
[%] [%]
(1)
100
100
(2)
100
CLCLx CLCLx
[%] of Is [%] of Is
0 0
125 75 75 125
(3)
100
(4)
(5)
100 100
CLRRx CLRRx
[%] [%]
Fig. 5.34 Dependency of the ramp steepness on the device rated current
dimensioned to the current limit value
ACCRx
DECRx [%]
100
1
75
2
50
3
25
0
50 100
Is [%] of Is
4
15/16 CLCLx
Fig. 5.35 Dependency of the ramp steepness on the device rated current
and load case dimensioned to the current limit CLCLx 5
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4 kHz to 400 Hz
8 kHz to 800 Hz
16 kHz to 1600 Hz
Explanatory notes
40 °C ambient temperature
40 °C ambient temperature
45 °C ambient temperature
40 °C ambient temperature
40 °C ambient temperature
16 kHz clock frequency
10 m motor cable
10 m motor cable
25 m motor cable
25 m motor cable
25 m motor cable
5
Rated current Rated current Rated current Rated current4) Rated current4) Rated current4)
Inverter modules
[A] [A] [A] [A] [A] [A] 6
CDA32.003,Cx.x1 ) 2.40 2.40 2.40 2.25 2.15 2.00
Table 5.70 Output current for inverter modules with 230 V power supply
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Application Manual CDA3000 5-99
5 Software functions
40 °C ambient temperature
40 °C ambient temperature
45 °C ambient temperature
40 °C ambient temperature
40 °C ambient temperature
16 kHz clock frequency
10 m motor cable
10 m motor cable
25 m motor cable
25 m motor cable
25 m motor cable
Rated current Rated current Rated current Rated current Rated current Rated current
Inverter modules
[A] [A] [A] [A] [A] [A]
Table 5.71 Output current for inverter modules with 400 V power supply
Mains voltage
1 x 230 V
Mains voltage
1 x 400 V
Mains voltage
1 x 460 V
1
Clock
Motor chokes Motor chokes Motor chokes
Frequency
without with without with without with 2
[mA per m] [mA per m] [mA per m] [mA per m] [mA per m] [mA per m]
4 10 15 20
8 15 30 40 3
16 25 60 70
5
5.5.13_84MD-Motor
Function Effect
data
• Filing of acquired motor data • The motor data can be 6
for further calculation transferred to other inverter
modules
• In systems with identical
motors no motor identifica- 7
tion is required as the para-
meters can be transferred
A
Motor data acquired during auto-tuning
Explanatory notes
• The fields marked with an asterisk (*) are dependent on the rated
power of the inverter module.
• In the factory setting the typical data of an IEC asynchronous stan-
dard motor of the device rated power are entered in the parameters.
• During auto-tuning of the inverter module (163-ENSC=START) the
motor data are acquired in the course of initial commissioning. The
precondition for this is correct input of the motor rating plate data.
• All motor data can be transferred by way of the SMARTCARD or the
DRIVEMANAGER. The parameters of the current and speed control
loops should additionally be transferred so that the motor can be run
correctly on the inverter module.
s Slip
Xh Magnetizing inductance
R1 Stator phase resistance
R2 Rotor resistance
X1σ Stator leakage inductance
X2σ Rotor leakage inductance
RFE Core loss resistance
IM Magnetizing current
2
6 Control modes
3
6.1 Voltage Frequency Control (VFC) ............................6-4
6.1.1 _70VF-Voltage Frequency Control ........................6-7
6.1.2 _74IR-IxR load compensation ............................6-12
4
6.1.3 _75SL-Slip compensation ..................................6-14
6.1.4 _76CI-Current injection ......................................6-16
6.1.5 _77MP-Magnetization ........................................6-18 5
6.2 Sensorless Flux Control (SFC) ..............................6-20
6.2.1 _78SS-Speed controller SFC ..............................6-25
6.2.2 _80CC-Current controller ..................................6-27 6
6.2.3 Tips and optimization aids for control engineers .6-28
6.3 Field-Oriented Regulation (FOR) ...........................6-38
6.3.1 _79EN-Encoder evaluation .................................6-41
7
6.3.2 _81SC-Speed controller FOR .............................6-43
6.3.3 _80CC-Current controller ...................................6-45
A
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Application Manual CDA3000 6-1
6 Control modes
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Application Manual CDA3000 6-3
6 Control modes
6.1 Voltage Fre- The multiplicity of functions of Voltage Frequency Control does not permit
quency Control unrestricted simultaneous usage. However, in many cases it is possible to
(VFC) sequence functions such as DC braking followed by DC holding.
Current-controlled startup
IxR load compensation
1st active function →
Slip compensation
Remagnetization
Current injection
DC braking
DC holding
Activate 2nd function ↓
Remagnetization
Current injection ❍ ❍
IxR load compensation ❍ ✓ ✓
Slip compensation ❍ ✓ ✓
Current-controlled startup ✓ ✓
DC braking
DC holding
[%]
0
(CIFMx + CIFRx)
CIFMx t [ms]
II: Current injection; IR: IxR load compensation; SL: Slip compensation
CIFMx: Limit frequency of current injection
Fig. 6.1 Combination of voltage frequency control functions
2
Note: Please take note of the general information regarding the proper-
ties of the motor control methods in the introduction to section 6
“Control modes”. 3
Is
Start 4
f Current Magneti-
injection zation
refvalue
Mains 5
f
Driving profile VFC
generator U
f U
Reference
t
f f U
6
f U
f
deltau
is_ramp deltaScope
I x R load
Current-
controlled
startup
Slip
compen-
sation
compen-
sation
7
isa isc
isb
Is Iw Iweff Iseff isa
Iw Active and
Is
apparent
current
isb
isc
A
calculation
is_ramp test point of the DriveManager digital scope
M
3~
User level
Recording variable Abbreviation
menu
Reference value of control circuits refvalue 1
Actual value of control circuits actvalue 1
Frequency correction, caused by slip compensation deltaScope 3
User level
Recording variable Abbreviation
menu
Voltage correction, caused by IxR load regulation deltau 3
Current in phase U isa 1
Current in phase V isb 1
Current in phase W isc 1
Apparent current after filter for current-controlled is_ramp
3
startup
Effective value of apparent current Iseff 1
Effective value of active current Iweff 1
U [V]
4
VBx
5
FNx
Fig. 6.3 Voltage frequency control with two interpolation points 6
7
V5-1
V4-1 V6-1
V3-1 VN1 A
V2-1
U [V]
(1)
V1-1
VB1
F5-1
1-1
2-1
3-1
4-1
6-1
N1
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Application Manual CDA3000 6-7
6 Control modes
Explanatory notes
5
Settings of assistance parameters 730-ASCA1 and 731-ASCA2
The parameters ASCU contain preset characteristic shapes based on the
setting options of the six interpolation points of the V/F characteristic.
6
No. Setting Function Usage
0 OFF
Fully programmable characteristic with up to six Optimum setting options for V/F control of 7
interpolation points special motors
Linear 50 Hz characteristic with two interpolation Standard motor (European market)
1 L50Hz
points
Linear 60 Hz characteristic with two interpolation Standard motor (American market) A
2 L60Hz
points
Linear 87 Hz characteristic with two interpolation Expanded manipulating range for ∆
3 L87Hz
points
Quadratic 50 Hz characteristic with six interpolation Standard motor (European market) for pump
4 Q50Hz
points and fan applications
Quadratic 60 Hz characteristic with six interpolation Standard motor (American market) for pump
5 Q60Hz
points and fan applications
Table 6.4 Setting of predefined V/F characteristics
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Application Manual CDA3000 6-9
6 Control modes
Note: It should be investigated whether the motor is suitable for the load
(400 V / ∆ at 87 Hz). Only the motor manufacturer can give
precise information.
0,8 M
400 8
0,6
U 3
300 6 P
200 4 0,4
100 2 0,2 4
0 20 40 50 60 80 87 100 f
Hz
5
Fig. 6.5 Constant torque range to 87 Hz
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Application Manual CDA3000 6-11
6 Control modes
Mains
V/F characteristic
Reference [Hz]
U
U[v] ~=
f
-
U[v]
~
isa
Load isb
calculation
isc
M
3~
Table 6.5 Parameters from subject area _74IR IxR load compensation
IW
[A]
U
[V]
1
U
UN
2
IW
U 3
4
0
FNx
CIFMx
CIFMx + CIFRx
f [Hz]
IW Active current
U Output voltage 6
UN Rated voltage
CIFMx Initial frequency
∆Υ Voltage adjustment by IxR load compensation
Fig. 6.7 V/F characteristics of IxR load compensation
7
Explanatory notes A
• The precondition for IxR load compensation is correct setting of
parameters 159-MOCOS (cosϕ) and 158-MOCNM (motor rated
current INM).
• If the output frequency exceeds the motor rated frequency (parame-
ter FNx), the IxR load compensation is deactivated. IxR load com-
pensation takes effect as from frequency CIFMx and is 100% active
as from frequency CIFMx + CIFRx.
• The stator resistance required for the function is automatically cal-
culated during initial commissioning and stored in parameter KIXRx
(IxR compensation factor). It corresponds to the ohmic stator resi-
stance measured between two motor cables.
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Application Manual CDA3000 6-13
6 Control modes
Mains
V/F characteristic
Reference [Hz]
U
U[v] ~=
-
Df[Hz]
f
~
isa
Load isb
calculation
isc
M
3~
Explanatory notes
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Application Manual CDA3000 6-15
6 Control modes
CIFMx
f [Hz]
v [m/s] 0
II
CICNx
MP
I [A]
0
Start 1
0
t [s]
Explanatory notes
CIFMx
(CIFMx + CIFRx)
t [ms]
5
II: Current injection; IR: IxR load compensation;
SL: Slip compensation 6
CIFMx: Limit frequency of current injection
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Application Manual CDA3000 6-17
6 Control modes
f [Hz]
v [m/s] 0
MPCNx
MP
I [A]
0
Start 1
0
MPTx t [s]
Parameters of magnetization
Explanatory notes
• When the time MPTx elapses the inverter module switches to the 1
“Open-loop control/Closed-loop control active” state. That means
that during the magnetization phase voltage frequency control is
deactivated for a short time.
• The transition can be made directly from the magnetization phase to
2
current injection.
• The magnetization time for control modes SFC and FOR is
calculated during auto-tuning (163-ENSC) and should only be
altered by highly experienced control engineers.
3
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Application Manual CDA3000 6-19
6 Control modes
Note: Please take note of the general information regarding the proper-
ties of the motor control methods in the introduction to section 6
“Control modes”. Sensorless Flux Control is only suitable for
asynchronous motors.
q-current
d-current 1
+
+ r
+
3
+
+
+
+
+
4
+
+
+
+
+
+
+
5
Magnetic flux as vector
Force as vector .
const. A
const.
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Application Manual CDA3000 6-21
6 Control modes
Software functions
In Sensorless Flux Control mode (SFC) not all functions of the inverter
module are required. The following functions can be selected, but they do
not activate.
Section
Function Simultaneously with SFC
cross-reference
Explanatory notes
• When subject to heavy load surges, which may cause rapid speed
changes, the stator flux orientation of the SFC may be lost, and cur-
rent overload shut-offs (error E-OC) may occur. This is counter-
acted by the “current-controlled startup” function (see section
5.5.11) setting a steep lowering ramp.
• The DC braking and DC holding functions can only be sequenced. If
both functions are activated the DC holding function is not activated
until the braking time has elapsed. No check that the rotor has come
to a standstill is made before activation of the holding time.
A
Explanatory notes
• The operating points of the motor are set based on these data, so
precise information from the motor manufacturer is important.
• The power factor 159-MOCOS and the control mode 300-CFCON
are of no relevance to auto-tuning of the controllers.
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Application Manual CDA3000 6-23
6 Control modes
Explanatory notes
• The parameters for the gain of the speed controller are set on the
basis of these data.
6.2.1 _78SS-Speed
Function Effect
controller SFC
• Setting of speed control loop • Adaptation of the dynamic 1
properties of the motor to the
application
2
Final control element
Speed controller Current controller
783-SSTF1
CDS1: Filter time constant of speed
0.0005...20 0.02 s
A
estimate
784-SSGF2 CDS2 Scaling of speed controller gain 0.00...999.95 100 % ✔
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Application Manual CDA3000 6-25
6 Control modes
Explanatory notes
• All controllers are set by the initial commissioning. With the speed
controller SFC and the current controller (see section 5.10) it is pos-
sible to make fine adjustments of the controller properties to the
application where necessary.
• The quality of the dimensioning of the speed control loop is based
on exact values for the moments of inertia of the motor and the
system. If the value 0 is entered the inverter module enters
estimated moments of inertia for the motor and the system (see
section 5.1).
• The speed controller gain is adapted by way of the scaling parame-
ter SSGFx according to the requirements of the application.
• Smooth running
SSGFx low • Disturbance compensation slow, the
controller appears undynamic
• Less smooth running
SSGFx high • Disturbance compensation fast, the
controller appears dynamic
Note: The parameters of the current control subject area are detailed in
section 5.5.10. Please note the information given there.
2
3
Parameters of current control
802-CCTF
Filter time constant for current
measurement in SFC
0.0005...20 0.01 s 5
Correction factor of fault voltage
803-VCSFC 0...199 100 % ✔
characteristic SFC
804-CLIM1
CDS1: Maximum reference current for
0...180 100 % ✔
6
current control
CDS2: Maximum reference current for
805-CLIM2 0...180 100 % ✔
current control
7
Table 6.13 Parameters of subject area _80CC Current control
Explanatory notes A
• The filter time constant for current measurement is used only by the
Sensorless Flux Control (SFC) control mode.
• The parameters of the current controller are set automatically during
auto-tuning in the initial commissioning phase. It is not necessary to
change the obtained values of the PI controller for the gain
(800-CCG) and the lag time (801-CCTLG).
• The q-current is regulated to its reference value by the PI current
controller.
• The d-current generally deviates from its reference value. It can be
adjusted with the aid of parameter VCSFC, which permits adjust-
ment of the fault voltage characteristic to the application online.
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Application Manual CDA3000 6-27
6 Control modes
6.2.3 Tips and optimi- The following section presents a tips and optimization aids to deal with
zation aids for typical application errors.
control engi- 1. Check that your wiring is connected properly and the phase
neers sequence is correct.
2. Enter correct (plausible) motor data and start auto-tuning.
3. Check the fault voltage compensation.
4. Check the speed controller.
5. Check the current control.
Note: When subject to heavy load surges, which may cause rapid speed
changes, the stator flux orientation of the SFC may be lost, and
current overload shut-offs (error E-OC) may occur. This error is
counteracted by the “current-controlled startup” function (see sec-
tion 5.5.11) setting a steep lowering ramp.
1
1
isd
isa isb isc
wFS isq
id_est
iq_est
d,q
ib
ia
2
Voltage model
ic
a,b,c
- wFR
Mains
3
Speed estimate
d-current adaptation
uzk
isd *
- VCSFC
% ud
* d,q
4
d-current
wRS_est Flux input MOCNM controller
iqsoll usd
*
CLIMx
ACCRx DECRx SSGx SSTLx SSGFx % CCG CCTLG
SSTFx
% -
* uq
*
5
f isq
t
a,b,c
Speed control
Driving profile generator Current limitation iqsoll q-current controller usq
*
CLSLx
is_ramp
0
CLFRx CLRRx
M
3~
6
Is
t
Current-controlled startup
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Application Manual CDA3000 6-29
6 Control modes
3
f[Hz] I[A]
WFS
12 4
9
refvalue 5
6
isq
3 6
0
7
Gain SSGFx too high
→ Reduce value for SSFGx A
Fig. 6.15 Step response of frequency with high overshoot
f[Hz] I[A]
WFS
12
9
refvalue
6
isq
3
1
f[Hz] WFS I[A]
2
12
9 3
refvalue
6
isq 4
3
0 5
7
Optimization of current control
With regard to the following optimization and adaptation tips it should be
remembered that the overall current is composed of the d and q current
based on the following relationship:
A
i = id2 + iq2
IS = i 2
At a maximum device rated current (397-CFPNM) equivalent to the appa-
rent current IS the d and q current variables are thereby automatically
limited.
When the motor is run with nominal torque the nominal value of the d-cur-
rent is less than the nominal value of the q-current. In standard applicati-
ons which do not demand the nominal torque of the motor the q-current is
usually smaller than the d-current. DE
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Application Manual CDA3000 6-33
6 Control modes
→ Optimization of q-current
Optimization of the maximum reference current for current control
When subject to high load surges or heavy load it may be necessary to
adjust the maximum reference current. The limitation affects the refe-
rence value of the q-current (torque-forming) and finds its upper limit
value in the device rated current 397-CFPNM.
• Higher torque
Increase
• Greater tendency to current overload shut-off
• Lower torque
Reduce
• Low tendency to current overload shut-off
Table 6.15
→ Optimization of d-current
Adaptation of fault voltage characteristic
In the case of low resistances of the asynchronous motor (e.g. in motors
with higher power outputs) it may be necessary to optimize the current
controller by way of the fault voltage compensation by means of parame-
ter 803-VCSFC.
Optimization instructions:
1. Run motor with reference 0 Hz (parameter 597-RF0 = 0 Hz)
2. Open scope and set the currents “d-axis current” (isd) and “d-axis 1
reference current” (isd_soll). (Note: User level 4 required!)
3. Compare the currents and set them to the following ratio by way of
parameter 803-VCSFC: 2
”d-axis current” (isd) =0.9 * “d-axis reference current” (isd_soll)
3
Example: ASM with P = 1.5 kW,
UN = 400V,
INΥ = 3.7A in Υ−configuration
nN = 1410 rpm
4
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Application Manual CDA3000 6-35
6 Control modes
If 803-VCSFC is too high the motor may rotate with maximum slip. This is
indicated by the fact that the estimated speed (400-ACTF) is unequal to
the specified reference speed and the current of the q-axis (isq) enters
the device limit. It is also shown on the motor, when the reference value is
1
0 Hz, by the motor shaft rotating slowly.
7
Note: If you still have some queries after having read these optimization
aids, please contact your local sales adviser or our Service A
department specialists.
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Application Manual CDA3000 6-37
6 Control modes
6.3 Field-Oriented
Regulation (FOR)
Note: Please take note of the general information regarding the proper-
ties of the motor control methods in the introduction to section 6
“Control modes”. Field-oriented speed control (FOR) is only
suitable for asynchronous motors.
Software functions
In field-oriented speed control (FOR) not all functions of the inverter
module are required. The following functions can be selected, but they do
not activate.
Section
Function Simultaneously with FOR
cross-reference
Explanatory notes
2
Note: The auto-tuning process autonomously determines the optimum
controller and motor parameters and enters them in the
corresponding parameters. Optimum parameter settings require
input of precise motor data in the “Initial commissioning” subject 3
area.
Explanatory notes
• The operating points of the motor are set based on these data, so
precise information from the motor manufacturer is important.
• The power factor 159-MOCOS and the control mode 300-CFCON
are of no relevance to auto-tuning of the controllers.
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Application Manual CDA3000 6-39
6 Control modes
Explanatory notes
• The parameters for the gain of the speed controller are set on the
basis of these data.
4
Fig. 6.24 Diagram:Block diagram of HTL output configuration
5
Note: In order to maintain the switching times and the edge steepness
of the encoder, the cable length dependent on the sampling rate
and the supply voltage must not be exceeded. Therefore please 6
refer to the manufacturer’s data sheet.
7
Parameters of the encoder evaluation subject area
Explanatory notes
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Application Manual CDA3000 6-41
6 Control modes
Formula for calculation of the minimum speed depending on the lines per
revolution of the encoder:
200 1
n min = ------------- ⋅ 60 ⋅ ---------
4 ⋅ SZ min
SZ Lines per revolution
nmin Minimum speed in [rpm]
32 94 1.6 3.3
64 48 0.8 1.6
128 24 0.4 0.8
256 12 0.2 0.4
512 6 0.1 0.2
1024 3 0.05 0.1
2048 1.5 0.03 0.05
8192 0.4 0.01 0.03
16384 0.2 0.01 0.01
Table 6.18 Minimum speeds when using encoders with differing lines per
revolution
2
Final control element
Speed controller Current controller
isa
isb
isc
4
RS
G
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Application Manual CDA3000 6-43
6 Control modes
Explanatory notes
• All controllers are set by the initial commissioning. With the speed
controller FOR it is possible to make fine adjustments of the control-
ler properties to the application where necessary.
• The quality of the dimensioning of the speed control loop is based
on exact values for the moments of inertia of the motor and the
system. If the value 0 is entered the inverter module enters estima-
ted moments of inertia for the motor and the system (see section
5.1).
• The speed controller gain is adapted by way of the scaling parame-
ter SSGFx according to the requirements of the application.
• Smooth running
SSGFx low • Disturbance compensation slow,
the controller appears undynamic
• Less smooth running
SSGFx high • Disturbance compensation fast,
the controller appears dynamic
Note: The parameters of the current control subject area are detailed in
section 5.5.10. Please note the information given there.
2
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Application Manual CDA3000 6-45
6 Control modes
wFS isd
id d,q ia isa isb isc
isq
iq
Voltage model ib
ic
wFR
a,b,c
-
uzk
- VCSFC
isd * % ud
* d,q
d-current
wRS_F Flux input controller
MOCNM
iqsoll usd
*
ACCRx DECRx SSGx SSTLx SSGFx CCG CCTLG
SSTFx CLIMx %
% -
f isq * *
uq
a,b,c
t
Speed control
Driving profile generator Current limitation iqsoll q-current controller
*
usq
CLSLx
is_ramp
0
CLFRx CLRRx
M
Is
t
3~
Current-controlled startup test point of DriveManager digital scope
SSGx parameter
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Application Manual CDA3000 6-47
6 Control modes
f[Hz] I[A]
WFS
12
9
refvalue
6
isq
1
f[Hz] I[A]
WFS 2
12
9 3
refvalue
6
isq 4
3
0
5
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Application Manual CDA3000 6-49
6 Control modes
12
9
refvalue
6
isq
2
Appendix A Overview of parameters
3
The following parameter overview contains all the parameters up to user
level 01-MODE = 4 in the factory setting (152-ASTER = DRV_1), in soft-
ware version V1.30-0. 4
Abbreviations:
R Read level (LE), indicates the user level 5
(01-MODE) as from which the parameter is
displayed
W Write level (SE), indicates the user level
(01-MODE) as from which the parameter can be
6
edited
RAM C V RAM control variable
RAM A V RAM actual value 7
FIXPT Fixed point
FLASH Flash-EPROM, retained after power-off
G dependent on device
A
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Application Manual CDA3000 A-1
Appendix A Overview of parameters
217 FIE03
(terminal expansion)
Function selector digital input IED03 OFF 3 3 USIGN8 FLASH
6
(terminal expansion)
218 FIE04 Function selector digital input IED04 OFF 3 3 USIGN8 FLASH
(terminal expansion)
219 FIE05 Function selector digital input IED05 OFF 3 3 USIGN8 FLASH 7
(terminal expansion)
220 FIE06 Function selector digital input IED06 OFF 3 3 USIGN8 FLASH
(terminal expansion)
221 FIE07 Function selector digital input IED07 OFF 3 3 USIGN8 FLASH A
(terminal expansion)
222 FIF0 Function selector virtual fixed input 0 OFF 4 4 USIGN8 FLASH
223 FIF1 Function selector virtual fixed input 1 OFF 4 4 USIGN8 FLASH
_24OD-Digital outputs, from page 5-21
240 FOS00 Function selector digital standard output BRK1 1 2 USIGN8 FLASH
OSD00
241 FOS01 Function selector digital standard output REF 1 2 USIGN8 FLASH
OSD01
242 FOS02 Function selector digital standard output S_RDY 1 2 USIGN8 FLASH
OSD02 (relay)
243 FOE00 Function selector digital output OSE00 OFF 3 3 USIGN8 FLASH
(terminal expansion)
244 FOE01 Function selector digital output OSE01 OFF 3 3 USIGN8 FLASH
(terminal expansion)
245 FOE02 Function selector digital output OSE02 OFF 3 3 USIGN8 FLASH
(terminal expansion)
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Application Manual CDA3000 A-3
Appendix A Overview of parameters
2
Appendix B Error messages
3
If an error occurs during operation, there are following signals:
(2)
A
VAL
(1)
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Application Manual CDA3000 A-13
Appendix B Error messages
Response to error
In case of error the inverter module CDA3000 reacts with one of those
error responses (see Table A.2):
0 WRN No response
1 HALT Disable power stage
Disable power stage and secure against restarting
2 LOCK
(prevent autostart)
Disable power stage and reset device after confirmation of
3 RESET
error
Error messages
Error
Bus DM/KP Cause Remedy Response
location
0 -- -- No error
1 E-CPU 1 Error due to defective control unit or incorrect Switch device off/on. (1) RESET
software version
8 Error in self-test: Parameter initialization fai- Switch device off/on. (1)
led due to faulty parameter description
17 RAM area for scope functionality inadequate (1)
30 Program memory data faulty (1)
2 OFF 1 DC-link voltage too low (also indicated on Rectify power failure or connect hig- HALT
normal power-off) her mains voltage
3 E-OC 1 Current overload due to 1. Incorrectly set 1. Check parameters of control cir- LOCK
parameters; 2. Short, earth fault or insulation cuits; 2. Check installation; 3. (1)
fault; 3. Internal device defect
4 E-OV 1 Voltage overload due to 1. Braking chopper 1. Set DECR ramp parameter slower LOCK
overload (braked too long or too much); 2. (_REF), use braking resistor or chop-
Mains power overload per; 2. Adjust mains voltage
5 E-OLM 1 Ixt shut-off to protect motor (permissible cur- 1. Reduce load; 2. Use a higher- LOCK
rent/time area exceeded) powered motor
6 E-OLI 1 I^2xt shut-off to protect power stage (per- Reduce load LOCK
missible current/time area exceeded)
7 E-OTM 18 Motor overheating (PTC in motor tripped) due 1. Allow motor to cool down; 2. Con- LOCK
to 1. PTC not connected; 2. Motor overload nect PTC or jumper terminals with
100 Ohm; 3. Use a higher-powered
motor
(1) Please contact Your service provider if this error occurs again.
Error
Bus DM/KP Cause Remedy Response
location
8 E-OTI 31 Power stage overheating due to 1. Ambient 1. Improve ventilation; 2. Use a hig- LOCK
1
temperature too high; 2. Load too high her-powered device
(power stage or braking chopper)
32 Overheating in device interior due to 1. Ambi- 1. Improve ventilation; 2. Use a hig-
ent temperature too high; 2. Load too high her-powered device
2
(power stage or braking chopper)
9 E-PLS 1 Plausibility check detected invalid parameter (1) RESET
6
or impermissible program sequence
Unknown switching frequency on initializa- (1)
3
tion of power stage protection
8 Unable to initialize parameter list in device Reset device via: 1. Set parameter
startup phase. KP200 may display number of PROG=1. 2. Switch off device, hold
faulty parameter at top left. down KP200 Up and Down key and
4
switch device back on. KP200 indi-
cates "RESET"
9 Plausibility check detected invalid parameter (1)
object (incorrect data type or incorrect data
5
length)
10 No readable parameter exists at the current (1)
user level or parameter access error via
KP200
6
13 Both slots assigned the same module Remove a module.
20 Error in auto-tuning 1. Check match of motor rating plate
data with corresponding motor para- 7
meters and restart auto-tuning. (1)
101 Unknown switching frequency in initialization (1)
of PWM
(1) Please contact Your service provider if this error occurs again. A
Table A.2 Error messages of the CDA3000
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Application Manual CDA3000 A-15
Appendix B Error messages
Error
Bus DM/KP Cause Remedy Response
location
10 E-PAR 0 Invalid parameter setting Correct parameter setting or reset RESET
device to factory setting
2 Parameter FMINx greater than parameter Set FMINx < FMAXx
FMAXx or error in initialization of current-
controlled startup
7 The value of a parameter after the device Parameter 423-ERPAR contains the
startup phase is outside its value range. number of the faulty parameter
whose setting needs to be checked.
8 Error in first initialization of parameter list. A Parameter 423-ERPAR contains the
parameter could not be set to factory setting number of the faulty parameter
whose setting needs to be checked.
13 The combination of the settings of the Check and change setting
function selector for one of the analog inputs
and the reference selector conflict
16 The setting of parameter FOSA0 (function Check and change setting
selector output OSA0) is outside its value
range
100 Error in controller initialization Check setting of controller and motor
parameters. Restart auto-tuning as
necessary.
101 Error in initialization of PWM (1)
102 Error in encoder evaluation (1)
104 Error in initialization of voltage frequency (1)
control
105 Error in initialization of actual value recording (1)
106 Two interpolation points of the V/F characte- Change setting
ristic have the same frequency
107 Slope between two interpolation points for Change setting
the V/F characteristic is too large
108 Error in initialization of SFC due to inappro- Check controller and motor settings
priate motor and controller parameter setting and restart auto-tuning as neces-
sary.
11 E-FLT 0 General error in floating point calculation (1) RESET
12 E-PWR 6 Power pack not correctly identified 1. Return device (1) RESET
13 E-EXT 1 Error in an external device Rectify error in external device HALT
14 E-USR 0 reserved for error messages of customer
specific software
(1) Please contact Your service provider if this error occurs again.
Error
Bus DM/KP Cause Remedy Response
location
15 E-OP1 150 Error in module at option slot 1 1. Check module and identifier\n 2. HALT
1
(1)
151 Error on option 1: BUS-OFF state detected Check module contacting. If the error
still occurs after switching off/on the
device or module is defective.
2
152 Error on option 1: Unable to send transmit Check module contacting. If the error
protocol. still occurs after switching off/on the
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Application Manual CDA3000 A-17
Appendix B Error messages
Error
Bus DM/KP Cause Remedy Response
location
21 E-SC 20 Error in auto-tuning 1. Check motor wiring and repeat LOCK
procedure. 2. (1)
21 Error in auto-tuning. Motor not connected or 1. Check motor wiring and repeat
not properly connected procedure. 2. (1)
22 Auto-tuning is only suitable for asynchronous Set parameter 153-CFMOT to ASM if
machines. an appropriate motor is used, and
repeat auto-tuning.
23 Auto-tuning is unable to identify the connec- 1. Get motor parameters from manu-
ted motor correctly. facturer and enter manually 2. If pos-
sible use a different motor
22 E-PF 1 Error in power failure bridging: DC-link 1. Check mains power supply HALT
voltage not restored within the time parame-
ter (343-PFTIM).
23 E-RNM 0 Error in activation of an application data set 1. The error location number details RESET
the faulty parameter. 2. (1)
24 E-FDG 1 Transmissions error in reference coupling 1. Check connection HALT
25 E-LSW 1 Limit switches confused 1. Correct installation LOCK
(1) Please contact Your service provider if this error occurs again.
A D
2
Acceleration ramp ............................... 5-76 Dangers ........................................... 1-1
Actual values ..................................... 5-56 Data structure ..................................... 3-2
ADS (Application data set) ........................ 3-2 DC braking ....................................... 5-87 3
Analog speed input .............................. 4-30 DC holding ....................................... 5-90
Anti-stall protection .............................. 5-93 Deceleration ramp ............................... 5-76
Application data set Device capacity utilization ....................... 5-54
Activating ..................................... 4-2 Device data ....................................... 5-55 4
Adapting ..................................... 3-13 Device protection ................................ 5-45
Setting ........................................ 5-5 Device reset ...................................... 2-14
Application data set (ADS) ........................ 3-4 DriveManager .................................... 3-12
Assistance parameter Driving profile generator ................. 5-26, 5-74 5
ASCA .......................................... 6-9 Driving sets .............................. 5-26, 5-79
Auto-tuning Dynamic, maximum ............................. 5-93
Activation ..................................... 5-7
6
E
B EMC (Electromagnetic Compatibility) ............ 1-1
Back-up device setup ............................. 5-5 Error
Bar graph, KP200 ................................ 5-51 Reset ................................. 5-62, B-13 7
Bootstrap ......................................... 2-16 Error ATT1 ......................................... 3-7
Error messages .......................... 2-11, 5-62
C A
CDS (Characteristic data set) ..................... 3-5 F
Characteristic data set (CDS) ..................... 3-6 Factory defaults, restoring ....................... 2-15
Characteristic data switchover .................. 5-82 Factory setting ................................... 2-14
Characteristic, 87 Hz ............................ 6-10 Factory setting, Definition ........................ 5-2
Clock drive ....................................... 4-17 Field bus operation .............................. 4-37
Closed-loop control modes ....................... 5-9 Active functions ............................. 4-38
Commissioning ................................... 3-13 Applications .................................. 4-5
Continuous actual value display, KP200 ........ 5-51 Parameter comparison ...................... 4-44
Control location .................................. 5-34 Field-Oriented Regulation (FOR) ................. 6-38
Control terminals, Specification .................. 2-6 Fixed frequencies ................................ 5-78
Control word of system .......................... 5-57 Frequency limits ................................. 5-37
Current controller ................................ 5-91
Current injection ................................. 6-16
Current overload protection ..................... 5-93
Current-controlled startup ....................... 5-93
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Application Manual CDA3000 A-19
Appendix C Index
I N
Increase standstill torque ....................... 6-18 No., Definition ..................................... 5-3
Increase starting torque ......................... 6-18 Nominal speed ..................................... 5-4
Initial commissioning .............................. 5-4
Inputs
analog ....................................... 5-10
O
digital ........................................ 5-17 Online, Definition .................................. 5-2
Specification .................................. 2-6 Open-loop control modes ......................... 5-9
Using analog inputs as digital inputs ...... 2-12 Option slots 1 and 2 ............................. 5-36
Intended use ....................................... 1-2 Output, analog ................................... 5-14
Isolation concept ................................ 2-12 Outputs
IxR load compensation .......................... 6-12 digital ........................................ 5-21
Ixt monitoring .................................... 5-40 Specification .................................. 2-8
K P
KeyPad KP200 ..................................... 3-9 Parameter comparison
Field bus operation ......................... 4-44
Master/Slave operation ..................... 4-58
L Rotational drive ............................. 4-35
LEDs ............................................. 2-11 Traction and lifting drive ................... 4-23
Limit frequency .................................. 6-16 Parameter reset ................................. 2-14
Limit switch evaluation, example ............... 4-16 Password .......................................... 3-8
Load surges ...................................... 6-12 Power failure bridging ........................... 5-47
Preset
Parameter ..................................... 5-4
M Preset, activate .................................... 4-2
Magnetizing current ............................. 6-18 Preset, select ...................................... 4-3
Mass moment of inertia PTC evaluation ................................... 5-39
Of motor ....................................... 5-5
Of system ..................................... 5-7
Setting ......................................... 5-6 Q
Master drive ..................................... 4-50 Qualification, users ................................ 1-1
Master/Slave operation ......................... 4-46 Quick jog/slow jog driving profile ................. 4-9
Active functions ............................. 4-49
Applications ................................... 4-6
Overview .................................... 4-46
Parameter comparison ..................... 4-58
Parameters .................................. 5-84
Menu structure of KP200, Overview ............ 3-10
Modulation ....................................... 5-98
MOP function .................................... 5-71
Motor holding brake ............................. 5-69
Motor protection ................................. 5-39
Motor PTC, specification .......................... 2-8
Motor rated power ................................. 5-4
R U
Ramp generator .......................... 5-75, 5-76 UDS (user data set) ............................... 3-2
Reference channels .............................. 5-26 UDS, Switchover .................................. 5-8 1
Reference selectors .............................. 5-30 UDS, User data set ................................ 3-5
Reference structure .............................. 5-26 User data set
Relay output ....................................... 2-8 Setting ........................................ 5-8
Reloading device software ...................... 2-16 User level .......................................... 3-7 2
Remagnetization ................................. 6-18 User/communication module ..................... 2-4
Reset ............................................. 2-14
Response to error ................................ 5-64
Reverse via terminal ............................. 5-20
V 3
Rotational drive Voltage Frequency Control (VFC) ................. 6-4
Active functions ............................. 4-26 Voltage frequency control with two interpolation points
Applications .................................. 4-4 6-7
Parameter comparison ...................... 4-35 Voltage supply, Specification ..................... 2-8 4
S W
Sampling time ..................................... 2-9 Warning messages .............................. 5-59 5
Sensorless Flux Control (SFC) ................... 6-20
Serial interface, as control location ............. 5-36
Set reference input .............................. 5-32
Setting, Definition ................................. 5-3
6
Sinusoidal ramps ................................ 5-76
Slave drive ....................................... 4-54
Slip ............................................... 6-14
Slip compensation ............................... 6-14
7
Starting torque ................................... 6-16
Status word of system ........................... 5-57
Stop ramp ........................................ 5-76 A
Subject areas, Overview .......................... 3-3
Switching frequency ............................. 5-98
T
Temperature sensors, types ..................... 5-40
Terminal view ..................................... 2-2
Terminals, as control location ................... 5-35
Traction and lifting drive
Active functions .............................. 4-7
Applications .................................. 4-3
Parameter comparison ...................... 4-23
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Application Manual CDA3000 A-21
Appendix C Index