The Complete Guide to Pipe Shoes

THE COMPLETE GUIDE TO

Pipe Shoes
Pipe shoes are a critical type of pipe support that can prevent damage
and lengthen the lifespan your process piping systems. This guide
describes the role of pipe shoes, the types of shoes on the market
today, and how to maximize their efficiency.

The Complete Guide to Pipe Shoes 1

 The Complete Guide to Pipe Shoes

Contents

Chapter 1. The Need to Strengthen Piping Systems with Pipe Shoes 3

Chapter 2. What Is a Pipe Shoe? 7

Chapter 3. Types of Pipe Shoes 10

Chapter 4. Getting the Most Out of Pipe Shoes 15

Chapter 5. Technology Trends and the Future of Pipe Shoes 19

A Final Look at Pipe Shoes 20

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 The Complete Guide to Pipe Shoes

CHAPTER 1

The Need to Strengthen Piping

Systems with Pipe Shoes

Your pipes face constant challenges that threaten the life

of your process piping system. It’s a set of problems that
is built into the very nature of piping, and it plays off
a common danger: corrosion.

Piping systems can be deceptive. When they’re running smoothly, it’s hard
to see the wear, danger, and deterioration subtly creeping in. However,
they’re up against powerful natural hazards.

Pipes carry corrosive materials and often face extreme external climates.
Movement and vibrations are inherent, and as heavy metallic structures move,
they wear down, corrode, and risk breaking open.

At the same time, changes in temperature stand as another foe to piping

systems. Temperature changes can cause heat transfer, promote damaging
friction, and create destructive ice formation.

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 The Complete Guide to Pipe Shoes

WHAT COULD GO WRONG?

With pipes strained by so many forces, piping systems are up against
the constant danger of ruptures and on-site disasters. The good news?
Pipe supports can protect pipes from many of the most menacing issues.
And as soon as you understand how to fight off the most common
destructive forces, you can begin to protect them, too.

Galvanic Corrosion
Galvanic corrosion is an electrochemical process by which one metal causes
another metal to corrode and break down. This type of corrosion requires
three things: an anode (one metal), a cathode (a second metal),
and an electrolyte (usually water, bacteria, or grime).

Simply put, metals have different physical properties. A more noble metal
(the cathode) has a tendency to hold on to its electrons and pull electrons
from other sources, whereas more basic metals (the anodes) are eager to give
their electrons away. That means that when you connect these dissimilar
metal types in an electron-heavy environment, the more basic metal will give
its electrons to the more noble metal. When a metal gives up its electrons,
galvanic corrosion begins, and the metal will rust.

Pipe supports can protect pipes from many

of the most menacing issues.

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 The Complete Guide to Pipe Shoes

Fitting Failure
Pipe restraints and fittings can help reinforce systems and stop destruction.
However, it’s possible to put too much pressure on these tools, and that can
cause more serious problems. Sloppy installation can easily lead to worn parts
and broken fittings, which can set off a chain reaction that snaps or collapses
other parts within your piping system.

It’s important to get past the common belief that stopping pipe movement
altogether is always the best option. Instead, fittings should promote natural,
axial movement and reduce friction whenever possible. At the same time,
supports need to be able to hold up to vibrations, pressure, and pipe weight.

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 The Complete Guide to Pipe Shoes

THE ROLE OF PIPING SOLUTIONS

Pipe supports are built to counter these forces, and quality piping solutions
will lengthen the lifespan of your whole piping system.

First, supports should reduce corrosion. This usually means adding insulation
that discourages metal-on-metal corrosion. Because galvanic corrosion occurs
when two dissimilar metals interact, supports can stop this destruction
by insulating pipes.

Pipe supports can also strengthen systems by physically reinforcing them.

In some instances, they can add a protective barrier between the pipe’s
surface and surrounding harsh surfaces. In this way, supports can prevent
ruptures and tears.

At the same time, an efficient support will reduce friction and the wear
that results. When a pipe rubs against surrounding surfaces, it becomes
vulnerable to cracks, tears, and corrosion. With every small opening that
forms, corrosive materials are able to seep in and cause damage. Pipe supports
also help pipes move more fluently so they can avoid ruptures or fitting failures.

Wondering how pipe shoes fit into this equation? Pipe shoes should have
the same broad goal as other pipe supports. However, they accomplish
these goals in a unique way.

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 The Complete Guide to Pipe Shoes

CHAPTER 2

What Is a Pipe Shoe?

If you want to keep pipes from scraping against surrounding

surfaces, the natural way to do this is to lift them off of the
surface. This is where a pipe shoe comes in.

Pipe shoes lift piping off of I-beams or other surfaces. By elevating pipes, shoes
insulate them from surrounding objects. What’s the advantage? Using a pipe
shoe is a way to avoid the problems of metal-on-metal contact that can easily
damage your pipes or existing supports.

First, they can stop pipes from rubbing against dissimilar metals. That means
they’re able to prevent electrochemical transfer and galvanic corrosion.

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 The Complete Guide to Pipe Shoes

For instance, your pipes may be made up of carbon steel. If the surrounding
I-beams are made of a more noble metal, like stainless steel, then resting bare
carbon pipes directly on beams is dangerous. In time, the electrons from your
carbon pipes will pass into the more noble stainless-steel beam. This results
in a carbon pipe that’s eaten away or weakened. In this case, pipe shoes lift
carbon pipes off of the dissimilar metal of the beam and protect them.

Even if metals are compatible, shoes can prevent destruction. Pipes can move
for any number of reasons. Vibrations can cause pipes to shift, heat changes
can cause pipes to swell or contract, and sloshing liquids inside pipes can create
movement. As pipes move, pipe shoes keep different materials from grinding
against each other. In the same way, they minimize the movement and direct
wear that comes with temperature changes.

This is especially apparent in systems that face extreme cold, like liquid natural
gas (LNG) plants. In these cases, even if the connected metals get along, they
encourage damaging ice formation. Because metals are conductive, the metal
of the beam will encourage heat transfer in pipes. Heat naturally wants to flow
between metals. This means metals that touch encourage thermal contraction,
ice formation, moving pipes, and surface damage. Well-insulated pipe shoes will
help stabilize pipe temperatures and keep heat from exiting or entering pipes.

Regardless of temperature and external conditions, bare pipes that rest on

surrounding objects are subject to grinding, friction, and wear. Temperatures
and corrosive environments amplify damage. In turn, pipe shoes keep pipes
from grinding, tearing, and leaking.

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 The Complete Guide to Pipe Shoes

Finally, and most importantly, pipe shoes can allow for a safer working
environment because they make it possible to install insulation and personal
protection cages on pipe that is too dangerous for workers to be exposed to or
touch. By elevating the pipe, the line can be fully encapsulated—creating a safer
working environment and reducing the risk of injury.

Overall, by lifting pipes off of other surfaces, pipe shoes help pipes maintain
their integrity. They prevent metal-on-metal contact and reduce friction
damage. Essentially, they can insulate pipes, give them structural support,
and promote natural movement.

Bare pipes that rest on surrounding objects are subject

to grinding, friction, and wear.

THE DISADVANTAGES OF PIPE SHOES

Although the advantages of pipe shoes outweigh the disadvantages, there are
still some things to look out for. When looking at the potential disadvantages
of pipe shoes, it’s good to remember that materials matter. Unprotected metal
shoes have the potential for corrosion if they’re not paired
with the right insulation.

At the same time, there are natural concerns to consider when pipe shoes are
welded directly to supporting beams. Anytime welding occurs, there is potential
for stress cracking, especially in chloride-heavy environments like sea air.
This means it’s usually well worth making sure that all welds are heat
treated and welded by professionals.

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 The Complete Guide to Pipe Shoes

CHAPTER 3

Types of Pipe Shoe

Broadly speaking, pipe shoes can be separated by material

and makeup. Traditionally, pipe shoes have been made of
metal and can come as large pre-insulated fixtures. More
recently, composite pipe shoes have made their way onto
the scene. Each different shoe has its own unique qualities,
capabilities, advantages, and disadvantages. Here’s
an overview of the different pipe shoe types:

METALLIC SHOES
Traditional metallic pipe shoes have been common in the industry for decades.
In the past, manufacturers have designed metallic pipe shoes using structural
shapes from cost-effective materials. For instance, manufacturers might use
I-beams or channel beams to form a shoe. Right away, it’s easy to see the benefits
of using these simple materials to form a pipe shoe. They’re made of materials that
are easy to access and a wide range of suppliers can make them. They also tend
to be fairly low cost and aren’t overly complex to install or produce.

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 The Complete Guide to Pipe Shoes

However, there are some disadvantages to these traditional shoes.

First, using any type of unprotected metal for a shoe can be dangerous.
Pairing up dissimilar metals can lead to corrosion underneath the welded
shoe. They also aren’t ideal for systems that undergo heavy temperature
changes because metal-on-metal pairing can encourage ice formation
and wear.

MORE ADVANCED METALLIC T-STYLE SHOES

Beyond these relatively simple traditional shoes, there are more advanced
T-style metallic pipe shoe designs. Often referred to as T-slides, some of these
metallic shoe options feature cradles and U-bolts, or two clamps to hold the
pipe in place.

Beyond having a slightly more intentional design than that of traditional shoes,
these metallic shoes have advantages of versatility. Many T-style pipe shoes
can be paired with wear pads or other liners. This eliminates metal-on-metal
contact, allows for better control of a shoe’s movement, and can provide greater
protection to the piping system.

Other metallic shoes can be built from other channel material or plate to any
custom dimensions. The major advantage of this is that you get exactly what
you want. But as is the case with anything custom, you will have to pay for that
flexibility, and the price can become prohibitive when compared to that of other
options.

How to Install
Metallic shoes can be welded directly to the pipe in a pipe fabrication shop or
in the field. When installing, it’s always a good idea to use professionals and
welders who uphold industry standards such as MSS SP-58. Additionally, using
U-bolts or clamps to install piping is no more complicated than using a wrench.

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 The Complete Guide to Pipe Shoes

COMPOSITE PIPE SHOES

Composite pipe shoes offer a corrosion-resistant alternative to metallic shoes.
Still, composite materials are often misunderstood. Because they don’t have the
same rigid makeup of metal, it’s common for some to assume that composites
are weak. However, they can actually be extremely durable. Here’s a look
at some popular composite pipe shoes that are available today:

ProTek Composite Pipe Shoe

The ProTek composite pipe shoe is a UV-resistant, non-metallic pipe support
that is built to withstand heavy pressure and especially hot and cold temperatures.
It has 150,000 pounds of compressive strength, a temperature range of -320
to +400 degrees Fahrenheit, and is resistant to chemical attack. Because of its
makeup, it has become a popular option for corrosion-heavy systems such as
onshore and offshore refineries and plants.

They also offer an advantage in the way they fit against pipes. They fit against
piping snugly, with their inner diameter crafted to fit the pipe’s outer diameter
precisely. This essentially keeps corrosive elements from sneaking in between
the pipe and the support. With a precise fit, the shoe seals off vapors and stops
corrosive materials from settling on pipes.

How to Install
ProTek shoes don’t require specialized installation. They’re lightweight and don’t
require welding. The installation process includes simply fixing the shoe to the
pipe using steel bands and silicone.

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 The Complete Guide to Pipe Shoes

CryoTek Composite Pipe Shoe

CryoTek composite pipe shoes have quickly become a popular item
in cryogenic piping systems that involve gas liquefaction, LNG terminals,
carriers, and ethylene plants.

They have the same corrosion protection and operating temperature

advantages as ProTek shoes (-320 to +400 degrees Fahrenheit). However,
CryoTek shoes are a sturdy option that can handle a bit more of an axial load
than ProTek shoes can. In fact, they have a maximum compressive strength
of 27,500 pounds per square inch. They include well-defined insulation that
protects piping. Their design also makes them a sturdy option for a stop or
anchor. Despite their robust design, these supports are also easy to transport.

Additionally, they offer an advantage in their ability to eliminate heat sync. Their
insulation features banding slots inside the shoe, which stay inside the insulation
and prevent any heat from entering or escaping.

Because both CryoTek and ProTek shoes are much lighter than their metallic
counterparts, they offer an installation advantage over traditional metal shoes.
Installation also doesn’t require welding or specialized labor.

How to Install
CryoTek shoes are installed using a powerful epoxy. They can be bonded using
a static epoxy mixer, which takes the guesswork out of mixing two-part epoxy.
From there, the bonded shoe is reinforced with steel metal bands.

CryoTek shoes are a sturdy option that can handle a bit more
of an axial load than ProTek shoes can.

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 The Complete Guide to Pipe Shoes

PRE-INSULATED PIPE SHOES

Pre-insulated pipe shoes generally consist of hefty stainless steel bodies
and an encapsulating insulation foam between the pipe and the stainless
steel body to keep the line insulated.

The biggest advantage of pre-insulated shoes is that they come installed

and ready to go.

However, with their size and makeup comes some disadvantages. On jobs
that require transportation, they can be difficult to maneuver, and setting
them in place requires specialized lifting equipment. They also generally
come with a relatively hefty price tag.

How to Install
Pre-insulated pipe shoes need to be installed by professionals on-site
or pre-fabricated and moved. They generally require heavy, specialized
equipment, precise procedures, and professional welders.

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 The Complete Guide to Pipe Shoes

CHAPTER 4

Getting the Most Out of Pipe Shoes

As you choose a pipe shoe that best fits your system, you’ll
want to determine which factors are most important to you.
We’ve laid out common determining factors to consider while
you’re on the hunt for the perfect pipe shoe, as well as ways
of getting more out of the shoe you ultimately choose.

COMPARING PIPE SHOE COSTS

When considering your budget, it’s a good idea to keep total costs in mind.
Of course, that starts with the price of each unit. However, it also means deciding
how many units you’ll need, the cost of installation, and the long-term costs
that may result down the line. Here’s a general look at the costs of pipe shoes:

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 The Complete Guide to Pipe Shoes

Metal T-Style Shoes

Metal T-style shoes can be some of the most cost-effective shoes out there.
However, some low-end T-styles can run the risk of corrosion on their own.
Countering that disadvantage leaves room for creativity. It’s a good idea to
factor in corrosion protection options when weighing this shoe’s overall costs.

Metal Shoes with Clamps

The price of metal T-style shoes with clamps can vary, especially depending
on which liners you decide to pair them with. However, as a whole, they tend
to have a midrange cost, plus the ability to make upgrades by pairing them
with things like wear pads or slide plates.

Composite Shoe Costs

At the composite end, ProTek shoes tend to be the more affordable option. In
fact, they often come in under or close to the price of their metallic counterparts.
CryoTek prices can vary, but they tend to be a good deal more expensive than
their ProTek counterparts.

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 The Complete Guide to Pipe Shoes

PIPE SUPPORT MOVEMENT

Pipe movement is a major consideration when it comes to pipe supports.
Making sure your needs are met and that the pipe does what you want it to is
critical to ensuring the optimal function of your piping system. Here are some
supports that play important roles in pipe movement.

Resting Support
This is the simplest application for pipe supports and its objective
is simply to support the load of the pipe and allow for the free movement
of the piping system.

Guided Support
Guided supports are for when you want to restrict lateral and vertical pipe movement
but also want to allow for free movement in the axial direction of the pipe.

Slide Plates
In both resting and guided supports, pipe shoes can be used in conjunction
with slide plates fastened to the underside of the shoe’s base. These plates are
generally sodium-etched PTFE that’s bonded to 10-gauge carbon or stainless
steel. The PTFE is usually paired with a polished stainless steel plate that’s
attached to the beam to allow for one of the lowest coefficients of friction
possible. At the same time, it promotes more natural movement and less wear.

Anchor Support
These supports are used when you want to restrict most, if not all, pipe support
movement. These can be fixed to a point—preventing movement in the axial,
lateral, and vertical directions.

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 The Complete Guide to Pipe Shoes

KEY FACTORS TO CONSIDER WHEN CHOOSING SHOES

Beyond costs, there are several other factors to weigh when making your final
pipe shoe selection. First, always think about how well the shoe’s composition,
design, and features will fit into your specific system.

For instance, if you’re operating an offshore rig that’s exposed to salt-heavy

conditions, you may want to place more emphasis on corrosion-resistant
materials. At the same time, if your system is fairly calm and protected from
the elements, it may be smarter to focus on shoes with a lower upfront cost.

With those factors in mind, here are some helpful questions to ask in order
to get more out of your pipe shoes:

• Do you have a high-stress system that includes heavy weight loads

or high vibrations?

• How much physical space do you have to support your pipes?

• How quickly do you need supports?

• What’s your timeline?

• How many pipe shoes will you need in total?

• What line movements do you want to allow or prevent?

• How many people do you have working on your project,

and do you have specialized labor?

As soon as you’ve picked out the right shoe, you can start to benefit from its
unique advantages. For instance, metallic shoes with clamps can be enhanced
by adding specialized liners or wear pads. These additions stop metal-on-metal
contact and help both pipes and supports last longer.

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 The Complete Guide to Pipe Shoes

CHAPTER 5

Technology Trends and the

Future of Pipe Shoes

As manufacturers work to make shoes more efficient

in extreme conditions, pipe shoes are being paired
with more complex types of insulation.

One interesting material that may hold completely new possibilities for the
advancement of pipe shoes is the use of aerogel composite blanket insulation.
Although it is a bit more expensive than traditional insulation options, it’s a
viable option in many applications with some pretty spectacular properties.

Aerogel is a flexible, high-performance blanket insulation

designed to mitigate corrosion under insulation.

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 The Complete Guide to Pipe Shoes

Aerogel is a flexible, high-performance blanket insulation designed to

mitigate corrosion under insulation (CUI)—a process by which elements
seep into crevices and cause corrosion inside insulation—in both high- and
low-temperature applications. It was engineered to deliver superior thermal
performance while offering protection against CUI. Because CUI is a major
concern with respect to pipe shoes due to their function of elevating insulated
lines, we’re always watching out for the latest technological advancements that
will better prevent corrosion. Aerogel is picking up steam in its use around the
globe due to its many beneficial properties.

In the future, manufacturers will also work to solve existing problems. One
interesting advancement in CUI prevention has been the arrival of directly
applicable thermoplastics. This new technology is best known as a product
that is sold by the company Oxifree. Essentially, it is applied to fixtures using
a heated pistol. The substance coats the area that’s susceptible to corrosion,
which forms a thermoplastic coating that keeps contaminants out and
weatherproofs pieces. This is an excellent option when you’re dealing with
simple T-style supports that may be welded to your support when you’re
battling corrosion.

Because CUI is a major concern with respect to pipe shoes

due to their function of elevating insulated lines, we’re always
watching out for the latest technological advancements that
will better prevent corrosion.

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 Final Thoughts
on Pipe Shoes
Overall, pipe shoes can fight off the natural dangers that pipes
face, and they can lengthen the lifespan of your process piping
system. Ignoring the need for the appropriate supports can lead
to corrosion, system breakdowns, and on-site disasters.

However, the more you understand about the role of pipe shoes,
the different types of pipe shoes, and the advantages of each,
the easier it is to incorporate them into your system the right way.
In turn, with this knowledge in hand, you should be ready to pick
out the right solution to avoid destruction and help you get
the most out of your entire system.

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