Cooling System Products

Fleetguard Cooling System

Maintenance Products

Estimates project up to 40% of total engine repair All Fleetguard coolants are compatible with other
costs are related to problems that originate in coolants available and are suitable for use in all gasoline,
the cooling system. Repairs are costly and create diesel, and natural gas engines.
unnecessary downtime that affects equipment
operations and customer deadlines. Fleetguard cooling Unmatched Protection
system products provide unmatched protection with In addition to providing superior freeze and boil over
various maintenance programs to meet your needs and protection, Fleetguard products protect your engine from
keep your engines running longer with less downtime. the most damaging cooling system problems, including:
■■ Corrosion
One Stop Shop ■■ Liner Pitting/Cavitation
Our comprehensive line of cooling system products ■■ Scale & Deposits
includes everything you need to ensure an easy, trouble- ■■ Acidification
free cooling maintenance program:
Fleetguard coolants are manufactured to the highest
■■ Fully Formulated Heavy Duty Antifreeze Coolants
■■ Supplemental Coolant Additives (SCAs)
standards and meet the performance specifications of
■■ Cooling System Cleaners
most major OEMs. You can depend on Fleetguard cooling
■■ Coolant Filters – Standard and Chemically Charged
system products to provide unmatched protection to your
■■ Field and Laboratory Testing
engine.

Easy Maintenance
Fleetguard cooling system maintenance is as
simple as 1, 2, 3.

1 Fill with long life coolant that meets your needs.

STEP

2 Properly
STEP

coolant.
top off system using the pre-diluted

3 Test
STEP with our simple dip and read test strips and
maintain as needed.

Page 1
Corrosion

With Fleetguard Protection: Without Fleetguard Protection:

Corrosion affects all metal parts, especially

Protective layer created by aluminium.
Fleetguard Fully Formulated
Coolant prevents corrosion and
erosion. Corrosion products and tiny metal particles
begin to circulate in the cooling system,
causing erosion damage to mechanical parts.

Liner Pitting/Cavitation
When the liner vibrates, bubbles collapse under an enormous pressure and take small chunks out of the liner.

With Fleetguard Protection: Without Fleetguard Protection:

Fleetguard Fully Formulated Piston-slap causes liner vibration, which

Coolant can prevent the fatal creates a vacuum and formation of tiny vapor
effect on your engine by bubbles.
creating a protective layer on
the liner wall: implosions now The liner slams back into the coolant causing
take place on this layer and the bubbles to implode. As this process repeats
spare the liner surface. many times per second, small chunks are
kicked out of the liner.

Scale & Deposits

Scale causes detrimental effects to the hot surfaces of your engine cooling system (the liners and the cylinder heads). The
consequences are worn piston rings, higher oil consumption and, in the worst cases, total engine failure.

With Fleetguard Protection: Without Fleetguard Protection:

Fleetguard Fully As the engine functions, the heat causes the

Formulated Coolants contain formation of scale on the hot surfaces.
a proprietary polymer system
that ‘wraps up’ the scale
particles so that they can’t The scale layer acts as an insulator, preventing
attach themselves to the hot the coolant from absorbing the heat of the
metal surfaces. engine.

Acidification
Coolants acidify due to the degradation of antifreeze and combustion gases entering the cooling system, which can damage
cooling system components. Fleetguard Fully Formulated Coolants buffer the coolant to prevent and neutralize the formation
of acids.

Page 2
Select Fully Formulated Coolant

ES Compleat™

Fleetguard offers a choice of coolant (antifreeze) products in North America to meet every need for every type of engine
from diesel to natural gas to gasoline. From lowest cost to extended service intervals, from glycols to glycerin, these
products are formulated by engine experts to provide exceptional protection over the life of your equipment.

ES Compleat OAT
■ Organic Additive Technology coolant for use in all heavy duty and light duty diesel and gas engines.
■ Life-of-the-Engine, 1,000,000-mile coolant.
■ Protects against liner pitting and provides solid corrosion protection for aluminum, cast iron, copper, brass, and solder.
Contains proprietary scale inhibitors. Compatible with gaskets, elastomers, non-metallics including silicon seals/hoses.
■ OEM approved formulation free of nitrite, amine, phosphate, borate, silicate, and 2-ethylhexonic acid.
■ Compatible with Fleetguard non-chemical filters.
■ Available in Ethylene Glycol based 50/50, 60/40 premix or concentrate.
■ Meets ASTM D3306, ASTM D6210, TMC RP 329.

ES Compleat OAT OAT EG Concentrate OAT EG PreMix 50⁄50 OAT EG PreMix 60⁄40
Bulk CC36070 CC36074 CC2908
275 Gallon Dispoable Tote (1040 L) CC36071 CC36075 CC36709
55 Gallon Drum (208 L) CC36072 CC36076
6/1 Gallon Bottle (3.78 L) CC36073 CC36077
55 Gallon Drum (208 L) CC36078
275 Gallon Plastic Tote (1040 L) CC36070USR CC36074USR

ES Compleat
■ Fully formulated hybrid coolant (antifreeze) with dual borate, phosphate buffer and low silicate formulation for use in all
heavy duty diesel and gas engines.
■ Life-of-the-Engine, 1,000,000-mile coolant.
■ Protects against liner pitting and provides solid corrosion protection for aluminum, cast iron, copper, brass, and solder.
Contains proprietary scale inhibitors.
■ Compatible with Fleetguard DCA4 liquid, or DCA4 chemical filters.
■ Available in both ethylene or propylene glycol base as either a 50/50, 60/40, premix or concentrate.
■ Meets ASTM D3306, ASTM D6210, TMC RP 329.

ES Compleat EG Concentrate EG PreMix PG Concentrate PG PreMix

Bulk CC2827
275 Gallon Disposable Tote (1040 L) CC2823 CC2834 CC2833 CC2838
275 Gallon Disposable Tote (1040 L) CC2907 60/40 CC2872 60/40
55 Gallon Drum (208 L) CC2821 CC2826 CC2831 CC2836
55 Gallon Drum (208 L) CC2863 60/40 CC2865 60/40
5 Gallon Pail (19 L) CC2847 CC2848 CC2849 CC2850
6/1 Gallon Bottle (3.78 L) CC2820 CC2825 CC2830 CC2835
275 Gallon Plastic Tote (1040 L) CC8984 CC8983 CC2837USR

Page 3
Select Fully Formulated Coolant

Fleetcool™

Fleetcool products contain Ethylene Glycol (EG) base fluids and are designed for use in heavy duty diesel engines.
Fleetcool Concentrate mixes readily with clean tap water or demineralized water, while Fleetcool Premix is formulated with
demineralized water and is ready to use. Fleetcool contains a Borate/Nitrite, low silicate, fully formulated heavy duty inhibitor
package that is compatible with all SCA liquids and filters.

Fleetcool EX
■ Fully formulated phosphate-free hybrid coolant (antifreeze) for use in all heavy duty diesel and gas engines.
■ Life-of-the-Engine, 1,000,000-mile coolant.
■ Protects against liner pitting and provides solid corrosion protection for aluminum, cast iron, copper, brass, and solder.
Contains proprietary scale inhibitors.
■ Compatible with Fleetguard DCA2 liquid, or DCA2 chemical filters.
■ Available in Ethylene Glycol based 50/50, premix or concentrate.
■ Meets ASTM D3306, ASTM D6210, TMC RP 329.

Fleetcool EX EX EG Concentrate EX EG PreMix

Bulk CC2739 CC2743
275 Gallon Tote (1040 L) CC2740 CC2744
55 Gallon Drum (208 L) CC2741 CC2745
5 Gallon Pail (19 L)
6/1 Gallon Bottle (3.78 L) CC2742 CC2746
275 Gallon Plastic Tote (1040 L) CC2743USR

Fleetcool
■ Cost-effective standard life coolant (antifreeze) with borate buffer and low silicate formulation for use in all heavy duty diesel
and gas engines.
■ Product need not be drained and replaced until condemnation limits are reached.
■ Protects against liner pitting and provides solid corrosion protection for aluminum, cast iron, copper, brass, and solder.
Contains proprietary scale inhibitors.
■ Compatible with Fleetguard DCA2 liquid or DCA2 chemical filters.
■ Available in an Ethylene Glycol (EG) base as 50/50 premix or concentrate.
■ Meets ASTM D3306, ASTM D6210, TMC RP 329.

Fleetcool EG Concentrate EG PreMix

Bulk CC8965 CC8970
275 Gallon Tote (1040 L) CC8966 CC8971
55 Gallon Drum (208 L) CC8967 CC8972
5 Gallon Pail (19 L) CC8968 CC8973
6/1 Gallon Bottle (3.78 L) CC8974
275 Gallon Plastic Tote (1040 L) CC8965USR CC8970USR

Page 4
Maintain Additive Levels

Coolant Additives

Liquid Supplemental Coolant Additives (SCAs)

DCA2
■ Standard Corrosion Protection Using Borate/Nitrite Based Inhibitor Package

DCA4
■ Superior Liner Pitting, Scale & Corrosion Protection Using Phosphate/Molybdate Based Inhibitor Package

Liquid Supplemental Coolant Additives (SCAs) DCA2 DCA4

12/1 Pint Bottle (.47 L) DCA30L DCA60L
6/1/2 Gallon Bottle (1.89 L) DCA35L DCA65L
6/1 Gallon Bottle (3.78 L) DCA40L DCA70L
5 Gallon Pail (19 L) DCA45L DCA75L
55 Gallon Drum (208 L) DCA50L DCA80L

Coolant Filtration

Coolant filtration is proven to reduce wear and to maintain all cooling system components. Additionally, water filters can
provide a convenient and reliable method for delivering supplemental coolant additives into the cooling system to improve
performance and extend coolant service life.

Standard Service Water Filters

■ For use at OEM recommended standard service intervals
■ Immediate Release SCA for Use with Any Coolant at Standard Service Interval
■ High quality cellulous media, which is 95% efficient at 60 microns
■ For use up to 1500 hours or 75,000 miles

Standard Service Immediate Release Standard Service Immediate Release

Thread Size Thread Size
Water Filters Coolant Additive Water Filer Coolant Additive
WF2070 2 units DCA4 11/16-16 UN- 2B WF2126 8 units DCA4 M36 X 2-6G INT
WF2071 4 units DCA4 11/16-16 UN- 2B WF2022 8 units DCA4 1-16 UN-2B
WF2072 6 units DCA4 11/16-16 UN- 2B WF2082 6 units DCA4 1-16 UN-2B
WF2073 8 units DCA4 11/16-16 UN- 2B WF2051 4 units DCA2 11/16-16 UN- 2B
WF2087 9 units DCA4 11/16-16 UN- 2B WF2088 6 units DCA2 11/16-16 UN- 2B
WF2151 4 units DCA4 11/16-16 UN- 2B WF2054 15 units DCA2 11/16-16 UN- 2B
WF2015 8 units DCA4 3/4-20 UNEF- 2B WF2144 12 units DCA2 11/16-16 UN- 2B
WF2074 12 units DCA4 11/16-16 UN- 2B WF2096 8 units DCA2 M16 X 1.5-6H INT
WF2075 15 units DCA4 11/16-16 UN- 2B WF2145 18 units DCA2 11/16-16 UN- 2B
WF2076 23 units DCA4 11/16-16 UN- 2B WF2053 8 units DCA2 11/16-16 UN- 2B
WF2083 4 units DCA4 3/4-20 UNF-2B WF2055 23 units DCA2 11/16-16 UN- 2B
WF2104 15 units DCA4 11/16-16 UN- 2B WF2091 14 units DCA2 11/16-16 UN- 2B
WF2106 4 units DCA4 11/16-16 UN- 2B WF2056 34 units DCA2 11/16-16 UN- 2B
WF2108 8 units DCA4 M16 X 1.5-6H INT

Page 5
Maintain Additive Levels

Coolant Filtration

Extended Service Water Filters

■ Easy Maintenance every 12 months, 150,000 miles (250,000 km), or 4000 hours
■ Patented Slow-Release Mechanism Replenishes Chemicals Depleted by Use
■ StrataPore™ Multilayer Media Offers Superior Durability, Efficiency and Capacity
■ Improved Mechanical Design for Increased Durability and Corrosion Resistance

Extended Service Slow Release Extended Service Non-Chemical

Thread Size Thread Size
Water Filters Coolant Additive Water Filter Coolant Additive
WF2121 15 units DCA4 11/16-16 UN- 2B WF2122 Non-Chemical 11/16-16 UN- 2B
WF2124 15 units DCA4 3/4-20 UNEF- 2B WF2129 Non-Chemical M16 X 1.5-6H INT
WF2128 15 units DCA4 M16 X 1.5-6H INT WF2134 Non-Chemical 3/4-20 UNEF- 2B
WF2131 15 units DCA2 11/16-16 UN-2B WF2123 Non-Chemical 11/16-16 UN- 2B
WF2133 15 units DCA2 3/4-20 UNEF-2B WF2130 Non-Chemical M16 X 1.5-6H INT
WF2138 15 units DCA2 M16 X 1.5-6H INT WF2127 Non-Chemical M36 X 2-6G INT

Non-Chemical Filters
■ For Use at OEM Recommended Standard Service Intervals
■ High quality cellulous media, which is 95% efficient at 60 microns
■ For use up to 1500 hours or 75,000 miles

Non-Chemical Filters Standard Service Thread Size

WF2077 Standard Service 11/16-16 UN- 2B
WF2078 Standard Service 3/4-20 UNF-2B
WF2101 Standard Service 11/16-16 UN- 2B
WF2109 Standard Service M16 X 1.5-6H INT
WF2084 Standard Service 11/16-16 UN- 2B
WF2107 Standard Service 11/16-16 UN- 2B

Filter Head Assembly

■ Head Assembly for Installation on Engines without Water Filtration Capability
■ Assemblies Provide Everything Needed to Achieve Benefits of Coolant Filtration

Filter Head
Description Style Port Size Thread Size
Assembly*
204163 S Water Filter Spin-On Head Aluminum 3/8” NPT 11/16-16 UN- 2B
215617 S Dual Water Filter Spin-On Heads Aluminum 1/2” NPT 11/16-16 UN- 2B
256535 S Filter Head Mounting Bracket N/A N/A N/A
257715 S Water Filter Head (204163 S) and Mounting Bracket Assembly Aluminum Head 3/8” NPT 11/16-16 UN- 2B
3904378 S Severe Duty Water Filter Head Aluminum / Steel Insert 3/8” NPT 11/16-16 UN- 2B

* Severe Duty Filter Head is recommended for most applications.

Page 6
Test and Maintain Coolant Regularly
Coolant Testing

Every good cooling system maintenance program should include regular coolant testing to determine if the proper level of
protection is present or if contaminants exist. A good coolant testing program eliminates guesswork and allows the cooling
system to maintain peak performance.

4-Way ES Compleat OAT Test Kit

■ Easy to use test strips measure Molybdate, Nitrite, Freeze point, and pH
■ Results in 45-75 Seconds
■ Designed specifically for use with ES Compleat™ OAT

4-Way ES Compleat OAT Test Kit

50 Strip Test Kit CC8997

3-Way SCA/Freeze Point Strips

■ Measures Protection against Liner Pitting, Corrosion and Coolant Dilution
■ Easy to Use Test Strips Measure Freeze Point and Molybdate/Nitrite
■ Results in 45 – 75 Seconds

3-Way SCA-Freeze Point Strips

50/Bottle 25 4-Packs/Box 100 Singles/Box 50/Bottle (Metric) 25 4-Packs (Metric)
CC2602 CC2602A CC2602B CC2602M CC2602AM

QuikChek Coolant Quality Strips

■ Easy to Use Test Strips Measure Levels of pH, Sulfate and Chloride for Overall Coolant Quality
■ Minimizes Unnecessary Draining of Coolant still within Specifications

QuikChek Coolant Quality Strips

10/Bottle CC2718

Water-Chek 3-Way Strips

■ Determines if Coolant Make-Up Water Meets OEM, TMC and ASTM specifications
■ Easy to Use Test Strips Measure pH, Chloride and Hardness

Water-Chek 3-Way Strips

100 Singles/Box CC2609

Page 7
Test and Maintain Coolant Regularly

Coolant Testing

Refractometer
■ Determines the Freeze Point Protection for Coolants
■ More Accurate than Test Strips or Float-Type Hydrometers
■ Durable Storage Case Included

Refractometer
Ethylene Glycol or Propylene Glycol CC2806
Glycerin CC36049
ES Compleat™ OAT CC8998

Monitor-C Laboratory Testing - Coolant Analysis

■ Expert Laboratory Analysis with On-line Reporting, Results in 24 Hours
■ Measures Molybdate, Nitrite, pH, Hardness, Chloride, Sulfates, Corrosion Products (iron, lead, etc), and Silicates
■ Tests for Freeze/Antifreeze Points, TDS and Buffers
■ Available in Both Standard Packaging and with a Prepaid Mailer

Monitor-C Laboratory Testing

Standard Kit CC2700
Standard Kit with Prepaid Mailer CC2706

Cooling System Cleaners

Cummins Filtration offers two types of cleaners to keep your cooling system in top condition. Both Restore and Restore
Plus remove contaminants without harming metal surfaces, gaskets, hoses or plastic parts. They are also approved by
Cummins® as the preferred product for cleaning oil contaminated cooling systems under warranty maintenance.

Restore
■ Alkaline-Based Cleaner
■ Most Effective Cooling System Oil/Fuel Contamination-Cleaning Agent on Market
■ More Effective than Automotive Distributor Detergent Powders
■ Safe for Use in Aluminum Radiators and Heaters
■ Removes Silicate Gel
■ Approved by Cummins

Restore
1 Gallon Bottle (3.78 L) CC2610
5 Gallon Pail (19 L) CC2611
55 Gallon Drum (208 L) CC2612

Page 8
Test and Maintain Coolant Regularly

Cooling System Cleaners

Restore Plus
■ Safely Removes Rust, Corrosion, Scale, and Solder Bloom – Without Disassembling your Cooling System
■ Mild Acid-Based Chelating Cleaner

Restore Plus
1 Gallon Bottle (3.78 L) CC2638
55 Gallon Drum (208 L) CC2637

Coolant Pumps and Totes

Disposable Totes

SpaceKraft® Disposable Tote

■ Disposable – NO return
■ Holds 275 Gallon (1040 liters) (5 drums)
■ Stacks up to 4 high
■ Corrugated 8-ply construction – Over 25 Tons of Compression Strength
■ Easy side dispensing ball valve

Cutting and Dispensing

SpaceKraft Totes can be emptied by gravity or pumping. Follow the instructions below to cut the
bladder and attach the ball valve in Kit Part #3918034S.

In addition to the ball valve, the kit includes a 2-in Male Nipple, Elbow and Cutter Tool. When
gravity draining, attach the ball valve and elbow and place tote on rack of pallets at least 25 in
above ground level. When dispensing by pump, a quick disconnect coupling is recommended.
SpaceKraft Totes conform to 46 CFR, Part 64, and meet UN#3082 for shipping ethylene glycol, propylene glycol, or Urea liquids. EG, PG or Urea
products are not considered hazardous by OSHA definition and are not considered hazardous from a shipping standpoint if containers hold less than
500 gallons of product.

SpaceKraft has agreed to provide customer sales support and distributor training on tote handling and dispensing. In addition, SpaceKraft will provide
tote and dispensing videos upon request. For field support or to report leaks, call SpaceKraft Customer Service at 1-877-868-2748.

Page 9
Coolant Pumps and Totes

Plastic Totes

Caged Plastic Tote

■■ Strong resistance to harsh service and weather environment
■■ Longer container life
■■ No core charge
■■ Compatible with coolant pumps SP1580 & SP1581

* Totes will be removed by a third party. Contact information is provided on tote.

Coolant Pumps

Electric Tote Drum Pump

SP1582
■■ Perfect for dispensing Coolant and DEF from 55-gallon plastic and steel drums
■■ Self-Priming Submersible Pump
■■ 10 ft Dispense Hose
■■ Flow Rates up to 5 GPM
■■ Integrated Nozzle Holder
■■ Compatible with DEF

Electric Tote Pump

With flowmeter- SP1580
Without flowmeter- SP1581
■■ Self-priming
■■ Stainless steel motor shaft
■■ Polypropylene housing
■■ Flow rate 7-9 GPM
■■ 115V 60Hz, 0.44HP
■■ Operating pressure 1.6 bar (25 PSI)

Page 10
Coolant Product Glossary
Antifreeze: A mixture of glycol or glycerin base plus an additive Nitrite: A conventional additive found in many heavy duty SCAs and
package. The base provides freeze and boil over protection, while antifreezes. Nitrite provides excellent liner pitting as well as steel
the additive package prevents corrosion, liner pitting, and the and cast iron corrosion protection.
formation of scale and deposits. OAT Coolant: Organic Acid Technology Coolant. Composed
ASTM: American Society for Testing of Materials (www.astm.org), primarily of organic acids with very limited or no use of conventional
the most important standards-setting organization in the world, additives.
publishes specifications most commonly cited, ASTM D-3306 Organic Acid: Type of coolant additive that has become much
for cars and ASTM D-6210 for trucks, and ASTM D-4985 for old more popular in the past 10 years. Organic acids are also referred
trucks. to by the term carboxylate. There are several organic acids
Conventional Coolant: A coolant whose additive package is made commonly used in coolants such as benzoic, sebacic, adipic, etc.
up entirely of conventional additives such as borate, molybdate, Phosphate: A conventional coolant additive used to provide
nitrite, nitrate, phosphate, and silicate. buffering capacity plus aluminum corrosion protection. Detroit
Coolant: The fluid in the cooling system, Typically it will be Diesel along with some European OEMs do not recommend
composed of 50% antifreeze concentrate and 50% water. coolants that contain phosphate.
Coolant Bases: Chemicals used in antifreeze to lower freeze point Precharged: A term used to describe the addition of SCA to a
and increase boil point. The most common coolant bases include light duty coolant to make it acceptable for heavy duty service.
ethylene glycol (EG), diethylene glycol (DEG), propylene glycol (PG), This practice is now seldom used with the wide availability of fully
and glycerin. formulated heavy duty coolant.
Coolant Types: Coolants are divided into three types depending on Premix Coolant: Coolant where the antifreeze concentrated is
the chemicals used in the additive package. The three coolant types already cut with water and delivered to the customer ready to use.
are: conventional, organic acid or OAT, plus hybrid. Water content of premix coolant generally runs in the 40% to 60%
range depending on climate and altitude.
Fully Formulated Coolant: Another term for a heavy duty
antifreeze/coolant. Unlike light duty coolant, a fully formulated Reserve Alkalinity: The measure of a coolants ability to resistant
coolant contains additives to prevent liner pitting and scale/ deposit pH change caused by exhaust gas leakage into the cooling system
formation. plus the thermal breakdown of glycols.
Heavy Duty Coolant: Fully Formulated to provide buffering SCA: Supplemental Coolant Additive. The products are available in
capacity, corrosion, erosion, and liner pitting protection. Also liquid form or a solid contained within a coolant filter. SCAs are a
provides foam, scale, and deposit control. mixture of chemicals that provide corrosion, liner pitting, and scale/
deposit control similar to the additive package in an antifreeze. They
Light Duty Coolant: Formulated to provide buffering capacity,
can be used to replenish the additives in an antifreeze coolant or
corrosion protection, and control foam tendencies
used alone in water only coolant.
Molybdate: A conventional coolant additive used in premium, long
Total Hardness: The amount of both calcium (as CaCO3) and
life coolants. Molybdate when used with nitrite provides optimum
magnesium (as MgCO3) in a make-up water which indicates the
liner pitting protection as well as increases a coolant's ability to
potential to form scale and deposits in the cooling system. EMA,
protect aluminum.
ASTM, and TMC limit make-up water total hardness to 170 ppm.

question
Have a technical question about a Cummins Filtration product? From filtration to coolant products, we can
answer your most pressing maintenance questions.

For detailed technical information about all products featured in this brochure, refer to the Fleetguard Technical Information Catalog, LT32599.
Some part numbers may not be available in all countries. Contact your local customer assistance center for product availability.

cumminsfiltration.com For technical details, refer to the Fleetguard

Technical Information Catalog or visit Fleetschool.
LT15108NA - Rev 17, ©2017 Cummins Filtration Inc., Printed in USA

Page 11

Nothing Guards Like Fleetguard.