Vertical Platform Lift SB200
Vertical Platform Lift SB200
Vertical Platform Lift SB200
SB200
BARDUVA
Revision No. Liepkalnio str. 61, LT-02120, Vilnius, Lithuania
2.0/16-02 Tel.: +370 5 2310770
Fax: +370 5 2310773
Manual code 200-1-EN-2
Email: sales@barduva.eu
Date 2013 07 01 www.barduva.eu
1.1 Possible hazard situations 5
1.2 Electrical hazard 5
1.3 Personal safety equipment 5
4.1 Unpacking 8
4.2 Bottom frame assembly 8
4.3 Assembly of the guide rails 8
4.3.1 Guide rails fixing to the bottom frame 8
4.3.2 Extension of the guide rails 9
4.3.3 Top crossbar installation and leveling of the guide rails 10
4.3.4 Set assembly of the emergency lowering hand crank and stop button 12
4.3.5 Pit prop assembly 14
Work at height: corresponding safety measures have to be taken to guarantee the safe work at
height. Depending on the domestic laws use appropriate hoisting equipment, etc. ladders, scaffolds,
scissor lift or other;
Heavy parts: some of the platform lift parts are heavy, so it is important to lift it up by two persons or
in some cases use hoisting equipment;
Danger zones: secure the assembly area and area near it with signs and / or other warning signs,
restriction materials;
Falling things: never work under the platform, if there is a person already working on it. Before
entering the shaft make sure that shaft components are fixed properly;
The electrical shock possibility in the machine room and / or near the lift parts having
electrical components!
All the electrical instalation work have to be carried out by skilled personnel, as stated in the domestic laws
in each country in order to avoid the accidents.
Machine room cover have to be closed and locked all the time, when the work in the machine room is
finished and / or technicians are not near the machine room.
It is very important to use personal safety equipment during the instalation and also using the instalation
tools and machines to avoid or at least reduce personal injuries.
Storage of the material should not take place in high humidity environments. Doors should be stored within
temperature -25 to 55° C. The storage area should be dry and free of dust. The periodical checks of the
packed components, for possible existence of condensed water or damaged packaking can help to protect
the material.
Before mounting the platform please check the mounting place for quality.
Measure hight and width of lifting platform mounting place and check if the level of walls does not have
inclination into the shaft. Also measure the horizontality of mounting ground and dimensions of pit (if
intended) for lifting platform lower case.
Perforator
Electrical drill
Drill kit for metal construction
Drill kit for concrete construction
Level
Electrical cable extender
Multimeter
Accumulator drill with adjustable tightening
torque
Head kit for electrical drill
Electrical disc saw with disc kit
Laser distance meter (15 m)
Plumb-line (plumb-line length depends on lift
hight shaft)
Nylon rope
Knife
Hammer
Pencil
Tape-measure 5 m
Screwdriver kit
Adjustable torque wrench (20 Nm to 200 Nm)
Head kit for torque wrench.
Device for rivet
Wrench kit
Flat file
Oval file
Two pieces of clamps
Carefully unpack all the components. In order not to scratch the painted surfaces work carefully in pairs.
Thoroughly check the consignment for any possible damages or missing parts right after reception. If there
are any problems regarding the consignment notify the manufacturer in written about it. Complaints
received long time after the reception of the consignment will not be accepted.
First of all, check the travel distance and dimensions of the shaft or the ventage in the floors. Make sure if it
is solid material under the floors to fix the platform in stable possition. If the platform lift will be installed in
the shaft, check if the walls of the shaft have not the inclination into the shaft.
Plumb
Guide rails could be heavy depending on lift height so we suggest carrying the guide rails by
two persons!
Bolts (ST6.3x13)
Anchor Ø12/100
ATTENTION: In pursuance with guide rails extensioning be careful of the falling parts!
Depending on the guide rail which is already installed in place, choose another part of the
1 guide rail. The left side guide rails are marked L0; L1; L2; etc. respectively from bottom to
top. The right side guide rails marked R0; R1; R2; etc. respectively from bottom to top;
2 Fit next guide rail piece on the one which is below, make sure that the fixers fitted in place;
3 Hammer in the lock pins, screw in and tighten the bolts;
Bolts
Lock pins
Fixers
Bolts
Top crossbar
Pos. Job description
Fit the angle bracket on top of the crossbar on both sides of the guide rails, as shown
1
in the picture below;
2 Mark and drill holes of Ø12 and depth of 130 mm for expansion bolts;
3 Fix the angle bracket and tighten it to the wall;
4 Drop the plumb lines down and check if the guide rails are in level, if not adjust it;
When the guide rails are in level drill and fix it with 3.2x8 rivets in 4 places (as shown
5
in the picture)
Anchor Ø12/100
Angle bracket
Top crossbar
When guide rails and the top crossbar are in level and fixed. Check the position of the
3
guide rails below, if necessary level it;
Depending on the installation place the middle connection plate of the guide rails can be
4
situated from the inside of the shaft and from the outside of the shaft;
Middle connection plate from outside of the platform lift shaft:
5 a) a) Fit the middle connection plate in place tighten the screws;
b) b) Bend the tongue into the shaft;
Middle connection plate from inside of the platform lift shaft:
a) Fit the middle connection plate in place and tighten two screws;
6
b) Drill Ø3.2 four holes and rivet with 3.2x8 rivets;
c) Remove two screws placed at the beginning;
Middle connection plate from outside shaft Middle connection plate from inside shaft
Middle
connection
plate
Tongue
Rivets Ø3.2x8
1 Fix the angle bracket to the wall, over the assembled middle connection plate,using the
Ø12 anchors;
2 Check, if the guide rails are in level with the plumb;
3 Drill Ø3.2 holes and rivet with 3.2x8 rivets the angle bracket to the middle connection plate;
4 The angle brackets have to be fixed to the wall and after that revited over each middle
connection plate.
1 Fit the angle bracket with bearing on the side of the bottom floor door’s;
2 Screw this angle bracket with two screws;
3 Unbend the angle plate, which purpose is to fix the stop button in the shaft;
4 Fit in the hand crank set delivered in one piece;
5 Screw in and tighten four screws;
6 AFTER the bottom door assembly insert the hand crank, as shown in picture below;
Hand crank
7 Fit in the screw through the already predrilled hole and using the nut tighten it;
Push the limit ring as close to the angle bracket with bearing and tighten with allan key
8
the limit ring;
Hand crank
Pit prop
Angle bracket with activating
handle
bearing
Fix the stop button on the steel plate, on the side of emergency hand crank, at the
9
bottom of the shaft;
Angle bracket plate
1 Fit the pit prop tube so, that the tube would cover the pit prop holding finger;
2 Open the pit prop and rivet the angle bracket plate with 3.2x8
Mechanical STOP mechanism (shown above) is always mounted on the left guide rail
(looking from inside the platform)
Prepare a stable supports for horizontal part to protect safety switches underneath the
1
platform;
2 Put the horizontal part of the platform on the ground in the shaft;
3 Cover the horizontal part of the platform in order not to damage the surface;
Lock pin
Match the holes of the vertical part of the platform with the horizontal part of the
7
platform which is laying on the ground and screw the bolts and tighten;
Bolts
M8x25
Put the corner profile to the guide rail, so that the widest side of the corner profile
8
would be on the widest side of the guide rail
Aluminium corner
Aluminium profile fitted in place
corner profile
Guide rail
Drill Ø4 holes and rivet with 4x10 rivets in two/three places the corner profile to the
1
guide rail
Rivets Ø4x10
50 mm height
aluminium profile
2 Put the door close to the widest side of the guide rail;
3 Check, if the gap in the door frame is in level with the aluminium corner profile;
Push or pull the door’s to the side where gap of the door frame is, until it would
4
fit with corner profile;
Aliuminium corner
profile
Safety nut
electrical
switch Screw
Safety nut
Turn the screw until the holes in the screw and the oblong hole in the bottom pipe
8
matches;
9 Put the pininto the nut and tighten it
Plastic washer
Lock pin
On detail B it is shown the correct pins positioning (gaps of pins should be in oposite directions)
The machine room in standard situated at the bottom floor door‘s on the side of the guide rails. The machine room is
closed with the cover and locked with two locks.
Components of floor control system are located in top part of door frame. Each floor has its own control
system located in same area.
Description of connections on door controller board v3.21
Connection for the grey cable going to the upper floor door‘s
X22 Power & Safety out control board;
Connection for the grey cable coming from the main controller or
X21 Power & Safety in
from the lower floor door‘s control board;
SW2 Floor Dip switch for setting the door opening zone combination;
Dip switch for setting the door control board for the
SW1 Floor
corresponding floor;
X17 Add. Power Additional 24 V dc power supply input for lock;
X18 Add. Power Additional 24 V dc power supply output for lock (to upper floor);
Indication of the power on the board. When all three LEDs light it
D9; D10; D11 24V; 3.3V; 5V
means that the power is coming to the board;
Connection for the bus cable coming from the main controller or
X1; X2 CAN2; CAN1
from the lower floor door‘s control board;
Each door control board with version V3.1 or higher can be setted up by DIP switches SW1 and SW2.
DIP switch SW1 sets up the door control board for which floor it will be used. DIP switch SW2 sets up the
door opening zone switches combinations, according to which the doors will be opened on appropriate
floor.
Setting up wrong combination of the DIP switches (SW1 or SW2) will affect the
opening of the lock!
Depending on the type of DIP switch used, can be such combinations for setting up the door control board:
The most important is to set up the pins of DIP switch, that correspond with the lines of the
table
1st 4th
floor floor
2nd 5th
floor floor
3rd 6th
floor floor
It is very important to set up the correct combination on the door control board (SW2) for door opening
zone:
(1) – Over travel, (4) – Platform’s keyboard
reference point and
door zone opening
switches (2) – Screw
(3) – Solenoids
(6) – Drive nut
(5) – Main
contactor
(8) – Main control board
(7) – Safety
nut
(11) – Terminal
blocks (9) – Travelling
cabel fixing
place
(12) – Relay
(14) – Safety (10) – Travelling
nut electrical cabel in plastic
(15) – DC switch chain
(13) – Freguency
voltage
converter
power supply (19) – Safety brakes test
unit (16) – Loudspeaker button
When the voltage supply is below the +22 V the movement of the platform is being
blocked
View of main control board
Safety circuit in platform lift SB200 is a protection system of unauthorized platform movement for end users
and service personal as well. It is a requirement in industry standarts of safety system availability. The
principle of safety system protection is related with disconnection of any switch in entire safety circuit
(STOP button, switch connected to perimeter of the platform, lower and upper emergency limit switchs and
etc.) therefore movement of platform (frequency inverter) will be stoped immediately.
Safety circuit interruption is fully independent from control system status. It is
connected on independent electrical circuit. Control system is not able to prevent safety
circuit interruption.
Positive pole in safety circuit comes from contact 2 on X29 connector through F12 fuse in main controller
board SB200. Further safety circuit goes through:
1. STOP button in platform X29 connector
2. Obstacles switch 1 under platform perimeter X30 connector
3. Obstacles switch 2 under platform perimeter X31 connector
4. Obstacles switch 3 and 4 under platform perimeter X32 connector
5. Platform front cover switch X33 connector
6. Overload switch X34 connector
7. Upper over travel limit switch X35 connector
8. Lower over travel limit switch X36 connector
9. Transition to distribution unit with X37 connector
9.1 Transition out of distribution unit terminal K14 to door controller
9.1.1 Input to door controller connector X21
9.1.2 Transition through connector X20 of door controller
9.1.3 Transition through closed doors relay contacts
9.1.4 Output of X22 connector to upper floor door controller
9.1.5 Circuit return to distribution unit terminal K15 out of top floor door controller
9.2 Activation switch of platform mechanical stop inside the shaft
9.3 STOP button inside the shaft
9.4 Transition of terminal K16 to contact 8 in X37 connector
10. Transition to relay RL3 on main controller board SB200. In occasion of safety circuit interruption
relay R3 breaks the starter KN1 as a result disconnecting the frequency inverter from power supply.
11. Controlled transitor key Q21 on board SB200 bypassing J3 jumper.
In process of servicing or repair of platform lift SB200 safety circuit may be temporarily
bridged up to relay RL3 with jumper on main controller board contact J2.
Diagnostics of safety circuit breaking problems could be performed with help of measuring voltages in
safety circuit points and connectors located above. Diagnostics could be also performed with special
diagnostics module or using computer through diagnostic connector on board SB200.
The distribution unit, in standard, is always in the bottom door frame. The position of the distribution unit do
not depend on the power supply, if it is single or three phase. The place for electrical supply cable is at the
bottom landing on guide rail side, that it would be convenient and safe to enter into the door frame and
connect to distribution unit‘s terminals.
[3]-Terminal blocks
Terminal blocks are used to make an easier connection of the cables at the distribution unit. Below are the
descriptions of terminal block contacts. Explanation of terminal blocks below is for six stop platform lift. The
terminal block contacts from K17 to K22 can be taken out depending on the number of stops, etc. two stops
platform lift will have only K17 and K18 terminal block contacts and K19…K22 will be taken out.
6 K17 ... K22 LAND1IN ... LAND6IN Signals from door opening zone switches.
(2) – Relay
K2 N
3 To connect shaft light cable. N – neutral; L – Line;
K3 L
Main switch for power supply. RCB unit with ratings – C25, 30
4 A1
mA. 1 contact – L (line); 2 contact – N (neutral)
Aluminium
profile 50 mm
height
Check the distance from the safety edge of the platform till the corner profile of the shaft, it
4
should be not less than 8 mm;
Steel panel or
glass panel Distance from corner
profile to the safety
edge of the platform
Aliuminium corner profile from 8 – 10 mm
Safety edge of
the platfrom
Distance from corner
profile to the safety
edge of the platform
from 9 – 11 mm
5 Drill the with Ø 3.3 ÷ 3.5 drills and rivet with Ø 3.2x8 rivets the panels;
6 Drill with Ø 4 drill and rivet with Ø 4x12 rivets on the guide rail side;
Drill with Ø 3.3 or 3.5 drills and rivet with Ø 3.2x8 rivets on the opposite side of the guide
7
rails;
Each side of the panel have to be rivetted not less than 4 rivets, totally not less 8 rivets
8
for each panel;
9 Continue with the assembly and fixing of the side walls of the shaft;
Last panel of
the shaft
Ceiling’s part
Ceiling’s “U” form
profile 20 x 20
Check that the ceiling parts with pre-fitted lamps would be at the center of the shaft;
the configuration of ceiling parts for the standard platform dimensions should be:
5
- 3 blind parts; - 1 part with spot lights; - 3 blind parts; - 1 part with spot lights; - 3 blind
parts;
The distance between the ceiling parts should be about 13 mm, for standard platform
6
dimensions;
7 Rivet the ceiling’s parts at the middle on each side with one rivet of Ø 3.2x8;
Spot light
Distance between the ceiling’s parts about
12 mm
(with standard platform)
The bottom over travel and reference point (bottom floor stop position) activation ramps
1
are on the same fixing tube;
Fit in on side of the tube, after that fit in other end of the tube by pressing downwards
2
between the guide rail’s edge closest to the back wall;
When the platform is at the bottom floor the over travel and reference point activation
3
ramps should be adjusted;
Depending on the number of the floors, all other activation ramps should be placed and
4
adjusted;
The top over travel activation ramp should be placed and adjusted about 3 cm above the
5
top stop position.
Top over travel electrical switch. This switch contains two groups of electrical
contacts used for double action of the switch. If platofrm over travels and
2 LS1 activates upper limit switch the platform stops and it can move ONLY
downwards. If activated the upper emerg. limit switch the platform can be
moved only in manual mode.
3 LS2 Reference point switch. To set up the bottom stop position of the platform.
2 Drill with Ø 4 drill and rivet with Ø 4x12 rivets to conect over corners sides
(picture 2);
3 Drill with Ø 4 drill and rivet with Ø 4x12 rivets on the guide rail side to fix top
profile (pictures 3a and 3b)
Put in 50 mm height aluminium profile on the frame of lift and start to mounting panels
4
(picture 4);
5 Fix the panels with the aliuminium profiles (picture No. 5)
First panel is always with the hole for STOP button in the pit ( see picture No. 5)
The platform’s front cover consists of four independent pieces and only the middle cover
1
is supplied with locks. This middle part cover done for maintenance purpose;
2 Assemble the platforms front cover;
Recommendation: start fit and tighten cover parts from the left and right hand sides, after
3
that the top part of the cover and finally, the middle part of the cover.
4 Fit the handrail and fix it with two screws;
Cover’s left
hand side part Cover’s middle part
Make sure that the trailling cable and cables between the doors are properly tightened
1
to prevent them from getting jammed or hook on to moving platform;
2 Check that all emergency stop buttons are working;
Run the platform lift to all landings and check that the platform stops at correct position
3 and if the doors opens / closes; If the doors are supplied with automatic door opener,
check it’s operation;
Press down the safety edge at different points during movement of the platform. The
4
platform lift have to stop immediately;
5 Check the operation of the locks;
6 Check the overtravel swiches;
7 Check the pit prop;
1 Fit the cover plate under and over the doors and rivet it with Ø3.2x8 rivets in three places;
Steel panel
Installation place:
Country:
Street: No.
Lift number:
o Accumulator ________________
o Overload ________________
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Instalation company:
Date: Telephone:
Installer:
Signature:.................................................................
Installer:
Signature:.................................................................
Installer:
Signature:.................................................................