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    Ally Designation: 8 695 - 04 7 # wueruu Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel" att tgs oe eesti era nha eis Smo ei ics ctrl cap si nit tater oe dhs ben part esis of te ayer fone 1. Seape 1.1 This specification covers the requitements for a coating of zine mechanically deposited on iron and stoe basis metals ‘The coating is provided in several thicknesses up to and including 107 um. ‘The seven thickest classes are usually referred to 48 “mechatically galvanized.” 1.2 This standard does not purport to address all of the safety concerns, if any, associated with ity use. It Is the responsiblity af the user of this standard to establish appro priate safety and health practices and determine the applica- bility of regulatory limitations prior to use ‘ors 1—The performanes ofthe coating complies with the requis men of Spiel A LSWA 153M and MOL-C81502, 1.3 The values stated jn SI units are to be regarded as the dard. The inch-pound equivelents of St units are given for rational purposes, 2. Referenced Documents 2.1 ASTI Standards: = ‘ASMA 153M Specification for Zine Costing (Hor-Dip) ‘on ron and Steel Hardware A.DMIA 194M Specification for Carbon and Alloy Steel ‘Nuts for Bolts for High Pressure or High Temperstuze Serviee, oF Both A325 Specification for Structural Bolts, Steel, ‘Freated, 120/105 ksi Mininauea Tensile Strength A490 Specification for Heas-Treated, Stee! Structural Bolts, 150 ksi Minimum Tensile Strength A-563 Specification for Carbon and Alloy Steol Nuss B17 Practice for Operating Sult Spray (Foy) Apparatus Heat B 183 Practice for Preparation of Low-Carbow Steel for ‘lccrrplatin 1B 242 Practice for Preparation of Migh-Carbon Stee! for ‘Electroplating "us spectinton it unde he junio of ASTM. Commitee Ba on ‘Menlle a5 Ig Canngsand i th ist espe of Strom DON on at Meta ‘are: eben proved Avg, 1, 208% Pobited August 2008, Orgy anavat 1H Lat reso lon aor 300 36 B50. Gar rfid AS atin vit tho ASTM meth wrt ‘tet ASTD Castner Sac at even foal atk of AST ‘Savane faz, retro th son's Dement Samay page = 1B 322 Guide for Cleaning Metuls Prior to Electroplating 1348) Test Method for Measurement of Metal and Oxide ‘Coating Thickness by Microscopical Examination of a Cross Section 8499 "Test Method for Measurement of Coating Thick- ‘nesses by the Magnetic Method: Nonmaygetie Coatings on Magnetic Basis Metals B71 Practice for Qualitative,Adhesion Testing of Metall Coatings 8 602 Test Method for Aribute Sampling of Mette ond, Trorganic Coatings B 697 Guide for Selection of Sumpliny Plins for Iaspection of Blectrodeposited Metalliciand Inorganic Coatings B 762 Test Method of Vuriubles Sampling of Metallic and Inorganic Coatings F 1470 Guide for Fastener Sarnpling for Specified Mecha cal Properties and Performance Inspection 22 Military Standard, WAL-C-81562 Coating, Cadmium, Tin Cadmium (Mechanically Deposited)? 23. AISC Standard: Specifications for Structural Joints Using ASTM A 325 or ‘4 490 Bois! and Zine 3, Cssifiation 3.1 Classes—Zine caatings ate classified on the basis of thickness, as follows: oes Mien Takes um 30 a 2 a = 2 : 5 32 Types-—Zine coatings are identified by types vn the ‘bess of supplementary westment required, as fellows: Sl he Stns Dace Or Des, DODSS, At “Tarmac tet Stel Ca washer De Sat 0, Chia ae (180), On Conn DAG ama 2 a Hari, Ho 7B, a enn PRESS Ui P. 003/007 ffly B 695-04 ‘Type I-As coated, without supplementary weatment (Ap pendix X2.0) ‘Type Il—With colored chromate conversion treatment (Ap- pendix X2.2, 4 Ordering Tatormation 411 Supplying the following infomation by te pashaser 0 the veer nthe purchase order oruther governing Gosurent make the application ofthis specification complete: 1 Clas, neaing x maximum hikes. if appropiate, ‘ype and for Type color an8 need for supper aisant G33, and 62.5), {lh Nature of stbstrate (or example, highest sted, seed forse rlicf (62.1), and cleaning prcautons #0 be followed (522 and 6. 1413 Significant srfaees (6.3), S.L4 Requirements for and mathods of testing fr one ot snow of the following, required: nesd for and typeof est sperimns (8.1), thks (63 and 83), adhesion (64 ad Es), corrosion resistance (6.5 and 8.5), absence of hydrogen enitlement, td the wailing eri before resting and testing Toads (66 and 66), 4LL5 Inspection responsibility (Section 11) and sampling alan for cath inspection enilerion (Section 7) and 41.6 Reauirements for cored report of fest resis (Seo tion 10) 5. Workmanship 5.1 The costing shull be uniform in appearance and free of blisters, pis, nodules, flaking, and other defects tit wre capable of adversely affecting the function ofthe coating. The coating shall cover all surfaces as stated in 6.3 including roots, of threads, thread peaks, corners, recesses, and edges. The outing shall not be stained oF discolored throughout to am extent capable of adverscly affecting appearance as a func- tional requirement, However, auperical staining, that results from ringing or drying, and variations in color of luster shall not be eause for ecjestion, Nom 2The matte of the mechercal plating roses iv wl it couting charsrrseally wll aot bea smooth or 38 eigit some ed cong 6, Requirements 6.1 Appearance —The coating a5 deposited shall hive a uniform silvery appenince, and a mate to medium-bright fuster, 6.2. Process 62.1 Stress-Rellef Troatment—All steel parts that have an ultimate tensile strengel of 1000 MPs and above and that contain tensile stresses caused by machining, grinding, struightening, or cold-forring operation shall be given a ssressrclif heat treatment prior to cleaning and metal deposi tion, The temperature and time at temperature shall be 190 = 18°C for n minimum of 3 h so that maxinum stress relief is obtained swithout reducing the hardness below the specified 6.2.2 High-strength steels (which become embritled when charged with hydrogen) and that have heavy oxide or seale sll be cleaned before application ofthe coating in accordance with Practice B242. In general, nonelectralyie alkaline, anodic-alkaline, ad some inhibited acid cleaners are prefered {ovoid the risk of producing hydrogen embittemem ian the cleaning procedure. 62.3 For low-carbon steels, see Practice B 183. Useful ines are alse given in Guide B 322 62.4 Mechanical deposition of zie eoutings sball consist in general, ofall of the steps listed inclow, and in the sequence es shown: 62.4.1 Preparation of the surfuce of the purts to be eoaed by chemical (generally acidic) procedure to an extent that emits uniformly satisfactory results Som subsequent steps. 6242 Deposition of a thin metal costing, yenerally of ‘vopper, by immersion in upproptate chemival solutions, with- ut the use af eleetie current. There arc no thickness xequire+ ‘ments for this eowi 3. Tumbling of the pus that have becn treated accord 1g 10 6.2.4.1 and 6.2.42 in a containce withthe following: (1) The zine metal wo be deposited, in powder form: (Q) Impact media, which includes glass, for example, er other substances thar are essentially inet so the chemicals of the deposition process, Ths function of this medi isto aid in providing mechanical forces to drive the metal powder onto the substrate parts; (3) A “promoter” or “accelerator” which aids ia the ‘uniform deposition af the metal powder; and 4) A liquid medium, generally water 6.2.44 Separation of the pets fram the solid and liquid media 62.45 Rinsing, 62.48 Drying, 52.5 Supplententary Treatments 6258.1 Colored Chromate Conversion Trearments. (Tipe ‘U}—Colveed chromate conversion treatment foe Type T shal be done in a solution containing hexavalent dérastium ions. “This solution shall produce a bright or sens-bright continues smooth, protective film with a unifoer color that is capable of ranging fiom yellow through bronze and olive-dmb to brown tnd black and that are capable of being dyed toa desired coer Bright dips that do not contain salts that yield films eontinin hhexavalont chremiam ions sre precluded as tostments for producing ype Il coatings 2 Waes, lacquers, or other organic coatings are not prohibited from ticing nsed to improve lubricity, end the need For them shall be supplied in the purchase order or other goweming document (See 4.1.1). Supplemental lubrication Hreqecents bull not be used to ensure eoslormance to the sult spray corrosion resistance requirements (see 8.5). 62.5.3 Lubrication of grade DH nuts processed in accor with this specification und wed with Specification A 32: rength bolts is a requirement of paragraph 6.5 of Specification A325 and paragraph 4,8 of Specification A 563, Nore 3--Although sot inhaled in Specification A 196/A.195%4 hin provision should apply to mechanically gaivanasd A 1924 ms whe Supplie fora with Speitcation A328 bal ‘Nurs 4—Speifations for sirscwrl joints wing Specifienion 0325 or AA99 hole eferonees the tte of seater WEE ih Specifeaton A325 higatreagth bol ad is und inthe commentary on P.ana/o07 Athy 8 695-04 ‘hic RCSC (Reseurt Coun on Swactual Connections of te Engines ‘ng Fooncatin) SpeiReatio, within the paragraphs ented "Elect OF Gaivaniing Upum Torus {valves In Tigening™ aod "Skipping Res ‘piements For Galvusied Bolts apd Wut” pubiahed November 1985, page 30 62.6 Surface Defects—Defects and variations in uppear- ance in the costing that arise from sueface conditions of the substrate (serathes pores, roll marks, inclusions, ete.) and tbat persist in the finish despite the observunce of good metal finishing practices shall not be eause for rejectian. ‘Nore Applic fines gency perfor beter in sevice when the sulitate over which ley ae apliog is smoot ard fre of lemme inelsion, pore and other defect. tf rcominended that he spec tins covering te fined pret provide it fr these dec. A tna for ea eflon rertove defect through spec Westnet ic Sr ghading, paling, wave Bnsting,

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