Optiview Control Center Non-York Centrifugal Liquid Chillers

OPTIVIEWTM CONTROL CENTER
NON-YORK CENTRIFUGAL LIQUID CHILLERS
OPERATION MANUAL SUPERSEDES: 160.10-O1 (310) Form 160.10-O1 (418)
OPTIVIEW TM CONTROL CENTER RETROFIT KIT

FOR TRANETM LOW PRESSURE
CENTRIFUGAL CHILLERS
Issue Date:
April 27, 2018
FORM 160.10-O1
ISSUE DATE: 4/27/2018
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.
Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 160.10-O1
EMERGENCY SHUTDOWN The chiller must not be operated outside the design pa-
rameters specified in any of the manuals included with
In case an emergency of any type should arise while
the OptiView Retrofit Kit and the Trane unit.
the chiller is running, IMMEDIATELY switch the Op-
tiView compressor switch to the OFF position. Structural Support
RESPONSIBILITY FOR SAFETY Proper structural support of the OptiView Panel must
be provided as indicated in these instructions. Failure
Every effort has been made in the design and manufac- to provide proper support may result in injury to the
ture of this kit to ensure the safety of personnel work- operator or damage to the equipment and/or building.
ing on the chiller. However, the individual operating/
working on any equipment is ultimately responsible Mechanical Strength
for:
The OptiView Panel is not designed to withstand
• Personal safety, the safety of other personnel, and loads or stresses from adjacent equipment, pipework
the machinery or structures. No other components may be mounted
on or to the OptiView Control Panel. Any extraneous
• Correct utilization of the machinery in accordance
loads may cause failure and may result in injury to the
with the procedures detailed in the YORK and
operator, or damage to the equipment.
Trane manuals
• Proper chiller maintenance Pressure Systems
The chiller contains refrigerant vapor and liquid under
ABOUT THIS MANUAL pressure, which can be a hazardous and cause injury if
The contents of this manual include suggested best released. Care must be taken during installation, opera-
working practices and procedures related to the service tion and maintenance of this kit to avoid damage to the
and repair of this kit. These are issued for guidance pressure system. No attempt should be made to gain
only; they do not take precedence over the above stated access to the component parts of the pressure system
individual responsibility and local safety regulation. other than by suitably trained and qualified personnel.
For information related directly to the chiller shells, Electrical

compressor and other components, refer to the specific
The control center must be grounded. No installation
manual provided by the manufacturer of the chiller.
or maintenance work should be attempted on the elec-
PROPER EQUIPMENT HANDLING trical equipment without first switching the equipment
OFF, then isolating and locking out the power supply.
Proper Lock-Out / Tag-Out Work on live equipment must only be carried out by
To ensure safety, notify proper personnel of chiller suitably trained and qualified personnel. Do not at-
shutdown and then proceed to switch off the chiller and tempt to gain access to the inside of the control panel
lock-out / isolate all chiller power supply. Be sure to or electrical enclosures during normal operation of the
tag the chiller as “Out of Operation”. Keep the lock-out unit.
key on person to avoid accidental chiller restart.
Refrigerants and Oils
Suitability for Application Refrigerants and oils used in the unit are generally non-
The OptiView Retrofit Kit is intended to control and toxic, non-flammable and non-corrosive, and pose no
operate competitive centrifugal chillers cooling water special safety hazards. However, when an open flame
or brine solutions and is not suitable for purposes other is applied to refrigerant, toxic gases are created. Never
than those specified in these instructions. Any use of subject refrigerant to an open flame. The possibility of
the equipment other than what is intended or operation refrigerant vapor build up does pose a risk of asphyxi-
of the equipment contrary to the relevant procedures ation in confined or enclosed spaces and attention
may result in injury to the operator, or damage to the should be given to provide good ventilation.
equipment. Johnson Controls will NOT be responsible Use of gloves and safety glasses are required when
for damage due to misuse. working with refrigerant and oil.
JOHNSON CONTROLS 3
FORM 160.10-O1
General Access
There are a number of areas and features which may
be a hazard and potentially cause injury when operat-
ing the Control Center and chiller unless suitable safety
precautions are taken. Access to the Control Center and
chiller should be restricted to suitably qualified persons
who are familiar with the potential hazards and precau-
tions necessary for safe operation and maintenance of
equipment containing high temperatures, pressures and
voltages.
CHANGEABILITY OF THIS DOCUMENT
In complying with Johnson Controls’ policy for con- regarding the applicability of these documents, rig-
tinuous product improvement, the information con- ging, lifting, and operating/service personnel should
tained in this document is subject to change without verify whether the equipment has been modified and
notice. Johnson Controls makes no commitment to if current literature is available from the owner of the
update or provide current information automatically equipment prior to performing any work on the equip-
to the manual or product owner. Updated manuals, if ment.
applicable, can be obtained by contacting the nearest
Johnson Controls Service office or accessing the John- CHANGE BARS
son Controls QuickLIT website at http://cgproducts. Revisions made to this document are indicated with a
johnsoncontrols.com. line along the left or right hand column in the area the
It is the responsibility of rigging, lifting, and operating/ revision was made. These revisions are to technical in-
service personnel to verify the applicability of these formation and any other changes in spelling, grammar
documents to the equipment. If there is any question or formatting are not included.
ASSOCIATED LITERATURE
MANUAL DESCRIPTION MANUAL NUMBER

OptiView Control Center Retrofit Kit - Trane Installation Manual 160.10-N1
OptiView Control Center Retrofit Kit - Trane Service Manual 160.10-M1
OptiView Control Center Retrofit Kit - Trane Operation Manual 160.10-O1
Wiring Diagram – Unit with Electromechanical Starter 160.10-PW1
Renewal Parts – OptiView Control Center Retrofit Kit 160.10-RP1
Solid State Starter MOD “B” – Operation/Service Manual 160.00-O2
Variable Speed Drive – Operation Manual 160.00-O1
Variable Speed Drive – Service Manual 160.00-M1
4 JOHNSON CONTROLS
FORM 160.10-O1
TABLE OF CONTENTS
SECTION 1 - OPTIVIEW RETROFIT KIT CONTROL CENTER INTRODUCTION................................................... 9
SECTION 2 - OPTIVIEW OPERATION....................................................................................................................13

Home Screen.................................................................................................................................................. 17
System Screen................................................................................................................................................ 20
Evaporator Screen.......................................................................................................................................... 22
Evaporator Options Screen............................................................................................................................. 25
Condenser Screen.......................................................................................................................................... 27
Purge Screen.................................................................................................................................................. 29
Compressor Screen........................................................................................................................................ 31
Hot Gas Bypass Screen.................................................................................................................................. 34
Pre-Rotation Varies Calibration Screen........................................................................................................... 36
VSD Tuning Screen......................................................................................................................................... 38
Surge Protection Screen................................................................................................................................. 40
Oil Sump Screen............................................................................................................................................. 43
Electromechanical Starter Screen................................................................................................................... 45
Mod “B” Solid State Starter Screen................................................................................................................. 47
Variable Speed Drive Screen.......................................................................................................................... 49
Variable Speed Drive Details Screen 1........................................................................................................... 51
Variable Speed Drive Details Screen 2........................................................................................................... 53
Adaptive Capacity Control Details Screen...................................................................................................... 55
Harmonic Filter Details Screen 1..................................................................................................................... 57
Harmonic Filter Details Screen 2..................................................................................................................... 59
Motor Temperature Screen.............................................................................................................................. 61
Setpoints Screen............................................................................................................................................. 64
Setup Screen................................................................................................................................................... 67
Schedule Screen............................................................................................................................................. 70
User Screen.................................................................................................................................................... 72
Comms Screen................................................................................................................................................ 74
Printer Screen................................................................................................................................................. 76
Sales Order Screen......................................................................................................................................... 78
Diagnostics Screen......................................................................................................................................... 80
Diagnostics - Analog Screen........................................................................................................................... 82
Diagnostics - Digital Screen............................................................................................................................ 83
Diagnostics - VSD Screen............................................................................................................................... 84
Operations Screen.......................................................................................................................................... 85
History Screen................................................................................................................................................. 87
History Details Screen..................................................................................................................................... 89
Custom View Screen....................................................................................................................................... 90
(Custom View) Setup Screen.......................................................................................................................... 91
Trend Screen................................................................................................................................................... 93
Trend Setup Screen........................................................................................................................................ 95
Trend Common Slots Screen.......................................................................................................................... 97
SECTION 3 - OPTIVIEW DISPLAY MESSAGES..................................................................................................101
SECTION 4 - PRINTERS....................................................................................................................................... 119
APPENDIX A - CVHB SCREENS..........................................................................................................................131
APPENDIX B - PROGRAMMABLE SETPOINT VALUES....................................................................................133
APPENDIX C - ANALOG INPUT RANGES (LOW PRESSURE CHILLERS)....................................................... 139
JOHNSON CONTROLS 5
FORM 160.10-O1
LIST OF FIGURES
FIGURE 1 - Optiview Control Center Retrofit To Trane Chiller��9

FIGURE 2 - Optiview Control Board��13
FIGURE 3 - Home Screen��17
FIGURE 4 - System Screen��20
FIGURE 5 - Evaporator Screen��22
FIGURE 6 - Evaporator Options Screen��25
FIGURE 7 - Condenser Screen��27
FIGURE 8 - Purge Screen��29
FIGURE 9 - Compressor Screen��31
FIGURE 10 - Hot Gas Bypass Screen��34
FIGURE 11 - PRV Calibration Screen��36
FIGURE 12 - VSD Tuning Screen��38
FIGURE 13 - Surge Protection Screen��40
FIGURE 14 - Oil Sump Screen��43
FIGURE 15 - E-M Starter Screen��45
FIGURE 16 - LCSSS Mod “B” Screen��47
FIGURE 17 - VSD Screen��49
FIGURE 18 - VSD Details Screen 1��51
FIGURE 19 - VSD Details Screen 2��53
FIGURE 20 - ACC Details Screen��55
FIGURE 21 - Harmonic Filter Details Screen 1��57
FIGURE 22 - Harmonic Filter Details Screen 2��59
FIGURE 23 - Motor Temperature Screen��61
FIGURE 24 - Setpoints Screen��64
FIGURE 25 - Setup Screen��67
FIGURE 26 - Schedule Screen��70
FIGURE 27 - User Screen��72
FIGURE 28 - COMMS Screen��74
FIGURE 29 - Printer Screen��76
FIGURE 30 - Sales Order Screen��78
FIGURE 31 - Diagnostics Screen��80
FIGURE 32 - Analog Diagnostic Screen��82
FIGURE 33 - Digital Diagnotstic Screen��83
FIGURE 34 - VSD Diagnostic Screen��84
FIGURE 35 - Operations Screen��85
FIGURE 36 - History Screen��87
FIGURE 37 - History Details Screen��89
FIGURE 38 - Custom View Screen��90
FIGURE 39 - Custom View Setup Screen��91
FIGURE 40 - Trend Screen��93
FIGURE 41 - Trend Setup Screen��95
FIGURE 42 - Common Slots Screen��97
FIGURE 43 - Printers�� 119
FIGURE 44 - Sample Printout (Status)��123
FIGURE 45 - Sample Printout (Schedule)��125
FIGURE 46 - Sample Printout (Sales Order)��125
6 JOHNSON CONTROLS
FORM 160.10-O1
LIST OF FIGURES (CONT’D)
FIGURE 47 - Sample Printout (History)��126

FIGURE 48 - Sample Printout (Trend Data New or Existing Points)��128
FIGURE 49 - Sample Printout (Custom Screen Report)��128
FIGURE 50 - Sample Printout (Adaptive Capacity Control New Map Point Report)�� 128
FIGURE 51 - Sample Printout (Adaptive Capacity Control Existing Map Points Report)�� 128
FIGURE 52 - Sample Printout (Setpoints)��129
FIGURE 53 - CVHB Home Screen��131
FIGURE 54 - CVHB System Screen��131
FIGURE 55 - CVHB Compressor Screen��132
FIGURE 56 - CVHB Oil Sump Screen��132
JOHNSON CONTROLS 7
FORM 160.10-O1
LIST OF TABLES
TABLE 1 - Master Slot Numbers List (For Use With Trend Features)��98
TABLE 2 - Status Line Messages and Colors��101
TABLE 3 - Current Limit Thresholds��102
TABLE 4 - Evaporator Pressure Thresholds��103
TABLE 5 - Starter - Low Supply Line Voltage Limits��105
TABLE 6 - Starter - High Supply Line Voltage Limits��106
TABLE 7 - LCSSS Low Supply Line Voltage Thresholds��108
TABLE 8 - LCSSS High Supply Line Voltage Thresholds��108
TABLE 9 - Evaporator Pressure Thresholds�� 113
TABLE 10 - Okidata 182, 182 Turbo, 184 Turbo Printer Connections��121
TABLE 11 - Weigh-Tronix Printer Connections��121
TABLE 12 - Seiko Printer Connections��121
TABLE 13 - Programmable Setpoint Values��133
TABLE 14 - Analog Input Ranges (Low Pressure Chillers)��139
TABLE 15 - SI Metric Conversion��141
8 JOHNSON CONTROLS
FORM 160.10-O1
SECTION 1 - OPTIVIEW RETROFIT KIT 1

CONTROL CENTER INTRODUCTION
LD10254
Figure 1 - OPTIVIEW CONTROL CENTER RETROFIT TO TRANE CHILLER
RETROFIT KIT DESCRIPTION served by pressing the keys as labeled on the Control
Center.
The OptiView Control Center Retrofit Kit for Trane
centrifugal chillers is a state of the art microprocessor- The OptiView Control Center is compatible with elec-
based control system that monitors and controls opera- tro-mechanical starters, YORK Solid State Starters, or
tion of Non-York chillers. YORK Variable Speed Drives.
For specific information on principles of The YORK Mod “B” Solid State Starter, the most re-
chiller operation, refer to the manuals cent version, contains a combination Logic/trigger
provided by the chiller manufacturer. Board that interfaces the Control Center with a serial
communications link. The Mod “A” Solid State Starter
is not compatible with this kit for Trane model chillers.
The panel comes configured with a full screen LCD
The OptiView control center can be configured to work Graphic Display mounted in the middle of a keypad
with Trane CVHA, CVHB, CVHE, and CVHF low- interface. The graphic display allows the presentation
pressure chillers that utilize R-11 or R-123 refrigerant. of several operating parameters at once. In addition,
The OptiView is programmed by the operator to suit the operator may view a graphical representation of the
job specifications. Automatic timed start-ups and shut- historical operation of the chiller as well as the present
downs are also programmable to suit nighttime, week- operation. For the novice user, the locations of various
ends, and holidays. The operating status, temperatures, chiller parameters are clearly and intuitively marked.
pressures, and other information pertinent to operation Instructions for specific operations are provided on
of the chiller are automatically monitored and dis- many of the display screens.
played on a graphic display. Other displays can be ob-
JOHNSON CONTROLS 9
FORM 160.10-O1
SECTION 1 - OPTIVIEW RETROFIT KIT CONTROL CENTER INTRODUCTION
The graphic display allows information to be repre- OPERATING SOFTWARE

sented in both English units and Metric units, as de-
The chiller operating program resides in the Opti-
sired by operating personnel.
View control center Microboard. The OptiView con-
The OptiView Control Center continually monitors the trol center is equipped with either of the following
system operation and records the cause of any shut- Microboards:
downs (Safety, Cycling or Normal). This information
• 031-02430-000 – Later model microboard. The
is recorded in memory and is preserved even through a
operating program resides in non-removable
power failure condition. The operator may recall chiller
onboard memory. The software version is C.OPT.
shutdown information for viewing at any time. During
yy.zz, and is viewable on the Diagnostics screen
operation, the user is continually advised of the operat-
in “Service” access level. The program can be
ing conditions by various status and warning messages.
upgraded by downloading a new program from a
In addition, the OptiView may be configured to notify
program card. Program cards are shirt-pocket-size
the user of certain conditions via alarms. A complete
portable memory storage devices available from
listing of shutdown, status, and warning messages is
YORK.
attached in the “Control Panel Display Messages” sec-
tion of this book. • 031-03630-000 - The current model of microboard.
The operating program resides in non-removeable
Parameters that affect chiller operation
on board memory. The software version is C.OPT.
characteristics should never be modified
yy.zz and is viewable on the Diagnostics screen
by anyone other than a qualified service
in “Service” access level or higher. The program
technician. These parameters are shown
can be upgraded by downloading a new program
in this manual for service technician
from a program card. Program cards are “SD”
reference only.
style cards available from York Parts.
Software versions (C.OPT.yy.zz) are alpha-numeric
There are certain screens, displayed values, program- codes that represent the application and revision levels
mable setpoints and manual control shown in this book as shown below. The revision level increments for each
that are for service technician use only. These screens controls software revision.
are only displayed when logged in at “Service” access
level or higher. The setpoints and parameters displayed • C – Commercial chiller
on these screens are explained in detail in OPTIVIEW
• OPT – Used on Microboard 031-02430-000 and
CONTROL CENTER RETROFIT KIT - TRANE SER-
031-03630-000
VICE MANUAL (FORM 160.10-M1).
• yy – Chiller Manufacturer (08 Trane, 09 Carrier)
Advanced diagnostics and troubleshooting informa-
tion for service technicians are included in OPTIVIEW • zz – controls revision level (00, 01, etc)
CONTROL CENTER RETROFIT KIT - TRANE SER-
From this point on, both microboards receive the same
VICE MANUAL (FORM 160.10-M1). Also included in
software updates at each revision. Software updates
the Service manual are detailed descriptions of chiller
should only be performed by a qualified service tech-
features, setup, operations, pre-rotation vane calibra-
nician.
tion, Smart Freeze, optional hot gas bypass, etc.
10 JOHNSON CONTROLS
FORM 160.10-O1
SECTION 1 - OPTIVIEW RETROFIT KIT CONTROL CENTER INTRODUCTION
OPTIVIEW REMOTE CAPABILITIES

1
The OptiView Retrofit Kit expands the capabilities of
remote control and communications. A common net-
working protocol through the Building Automation
Interface Card allows the chillers to function well indi-
vidually or as a team. This Interface allows increased
remote control of the chiller, as well as 24-hour per-
formance monitoring from a remote site. The chiller
also maintains the standard digital remote capabilities
as well. Both of these remote control capabilities allow
for the standard Energy Management System (EMS)
interface:
1. Remote Start
2. Remote Stop
3. Remote Leaving Chilled Liquid Temperature Set
point adjustment (0-10VDC, 2-10VDC, 0-20mA
or 4-20mA) or Pulse Width Modulation
4. Remote Current Limit Setpoint adjustment
(0-10VDC, 2-10VDC, 0-20mA or 4-20mA) or
Pulse Width Modulation (PWM)
5. Remote “Ready to Start” Contacts
6. Safety Shutdown Contacts
7. Cycling Shutdown Contacts
JOHNSON CONTROLS 11
FORM 160.10-O1
THIS PAGE INTENTIONALLY LEFT BLANK.
12 JOHNSON CONTROLS
FORM 160.10-O1
SECTION 2 - OPTIVIEW OPERATION
2
R
1 2 3
SYSTEM STATUS DATE TIME CONTROL SOURCE
SYSTEM READY TO START 16 Aug 2004 3:34 PM Local System

SYSTEM DETAILS ACCESS LEVEL
LOCAL STOP Service

HOME SCREEN
% Full Load Amps 0% Evaporator

4 5 6
Operating Hours 25 Hr
Motor Run
Condensor
7 8 9
Compressor
0 +
Oil Sump
Motor
x
Leaving 44.7 F Leaving 00.0 F
Setpoints
Return 52.4 F Return 68.7 F
Print Logout History
LD10322a
Figure 2 - OPTIVIEW CONTROL BOARD
OPTIVIEW CONTROLS OVERVIEW The X Key is the universal ‘Cancel’ symbol

and rejects the entry of a setpoint or dismiss-
The OptiView Control Center display is highlighted by a
es an entry form.
full screen graphics display. This display is nested with-
in a standard keypad, and is surrounded by “soft” keys The Cursor Arrow Keys allow movement on screens
which are redefined based on the screen currently shown which contain a large amount of entry data. In addi-
on the display. Eight buttons are located on the right side tion, these keys allow the user to scroll through history
of the panel and are primarily used for navigation be- and event logs:
tween system screens. There are five buttons at the base
of the display. The area to the right of the keypad is used
for data entry with a standard numeric keypad provided
for entry of system setpoints and limits.
The Decimal Key provides accurate entry of
setpoint values. The Start/Stop Control Switch is a three-position
switch that controls the operation of the chiller:
The Plus/Minus Key allows for entry of neg-

ative values and selection of AM or PM dur-
ing time entry.
LD27084
The Check Key is the universal ‘Enter’ or When rotated all the way to the right, the switch is in
‘Accept’ symbol and confirms changes made the ‘STOP/RESET’ position. In the middle position, it
to the chiller setpoints. is in the ‘RUN’ state. When rotated all the way to the
left, the switch is in the ‘START position.
JOHNSON CONTROLS 13
FORM 160.10-O1
Start/Stop Control Switch Positions Display Only

STOP / RESET (O) Values in this group are read-only parameters which
provide information about the chiller operation. This
When in this position, the chiller will not run under any
type of information may be represented by a numerical
condition. For safety reasons, this position is required
value, text, or an LED image. If a monitored numeri-
for many maintenance tasks to be completed (such
cal value is above the normal operating range, the high
as vane calibration). In addition, the switch must be
limit value will be displayed along with the greater-
placed in this state following a safety shutdown before
than ‘>’ symbol; if the value is below the normal oper-
the chiller is allowed to restart. This guarantees that
ating range, the low limit value will be displayed along
manual intervention has taken place and the shutdown
with the less-than ‘<’ symbol. Numerical values ren-
has been acknowledged.
dered invalid by other conditions, will display X’s to
START (◄ ) indicate this condition.
When the switch is placed in the “START” position, Programmable

the chiller will begin the start sequence. The switch is
Values in this group can be changed by the user, pro-
only in this position momentarily as the operator at-
vided the user is logged in at the appropriate access
tempts to locally start the unit. After release, the switch
level as described below. Each of the programmable
will automatically return to the “RUN” position. The
values requires a specific access level which will be
unit will begin the start sequence only if all fault condi-
indicated beside the specified value. All of the pro-
tions are cleared.
grammable controls in the system fall into one of the
RUN ( ▌) categories described below:
When the switch is placed this position, the chiller is Access Level
able to operate. The switch spring-returns to the “RUN”
When power is applied to the chiller, the system begins
state after being turned to the “START” position. When
with an access level of “View”. This will allow the user
in this position, the chiller is allowed to function nor-
to navigate to most screens and observe the values dis-
mally and will also allow the chiller to automatically
played there. The user will not be allowed to change
restart following a cycling shutdown. The switch must
any values at the “View” level. To change any values,
be in this position to receive a valid remote start signal
the user must return to the “Home” screen (shown by
when operating under a remote control source.
default when power is applied to the system) and use
OPTIVIEW DISPLAY PANEL OVERVIEW the “Login” button, located in the series of five but-
tons below the display. The user may also utilize the
The graphical display on each control panel allows “Change Setpoints” key (described below) to login. At
a wide variety of information to be presented to the this point, the user will be prompted to enter a User ID
user. Each screen description in this document will and the corresponding password.
begin with a section entitled “Overview” which will
describe the graphical elements on the screen and give By default, the User ID is zero (0). In order to gain
a short summary of the functions available. Each ele- standard “Operator” level access, the password would
ment on the screen will then be categorized into three be entered as 9 6 7 5, using the numeric keypad and
distinct groups: “Display Only”, “Programmable”, then pressing the ‘ü’ (Enter) key. The “Operator” ac-
and “Navigation”. Below is a short description of what cess level will revert to the “View” level after 10 con-
types of information are included in these groups. tinuous minutes without a keypress.
The Programmable values and Naviga- If a custom user ID and password have been defined
tion commands are also subject to access (see “User Screen”), the user may enter that user ID
level restrictions. A minimum access level and the corresponding password value at login. If the
is noted for any value or command that correct password is entered, the user is authorized with
can be changed. the appropriate access level. If an incorrect password is
entered, the user is notified of the failure and prompted
again. At this point, the user may retry the password
entry or cancel the login attempt.
14 JOHNSON CONTROLS
FORM 160.10-O1
Change Setpoints Manual Controls

On screens containing setpoints programmable at the Some keys are used to perform manual control func-
“Operator” or higher access level, a key with this label tions. These may involve manual control of items such
will be visible if the present access level is “View”. as the pre-rotation vanes. Other keys in this category 2
This key brings up the access level prompt described are used to initiate/stop processes such as calibrations
previously. This key allows the user to login at a higher or reports.
Access Level without returning to the Home screen.
After login, the user may then modify setpoints on that Free Cursor
screen. On screens containing many setpoints, a specific “soft”
key may not be assigned to each setpoint value. A soft
Setpoints key will be assigned to enable the cursor arrow keys
The control center uses the setpoint values to control below the numeric keypad which are used to “high-
the chiller and other devices connected to the chill- light” the desired setpoint field. At this point, the ‘ü’
er system. Setpoints can be numeric values (such as key is pressed to bring up a dialog prompting the user
45.0° F for the Leaving Chilled Liquid Temperature) to enter a new setpoint value. The ‘X’ key cancels cur-
or they could Enable or Disable a feature or function. sor mode. (See the “Schedule Screen” for an example.)
All setpoints can be programmed following procedure. Navigation
1. Press the key assigned to the setpoint to be In order to maximize the amount of values that the pan-
changed. A dialog box appears displaying the el can display, as well as placing those values in con-
present value, the upper and lower limits of the text, multiple screens are utilized to describe the chiller
programmable range, and the default value. operation. Navigation keys allow movement from one
screen to the next. These keys allow the user to either
2. If the dialog box begins with the word “ENTER”, advance or return to the previous screen. Some keys
use the numeric keys to enter the desired value. can be used to navigate within the same screen, such as
Leading zeroes are not necessary. If a decimal the View Details screen. Page Up and Page Down keys
point is necessary, press the ‘•’ key (i.e. 45.0). are used to scroll through information that cannot be
Pressing the ▲ key, sets the entry value to the de- displayed on a single screen.
fault for that setpoint. Pressing the ▼ key, clears
Except for the Home screen display, the upper-right
the present entry. The ◄ key is a backspace key
“soft” key will always return the user to the Home
and causes the entry point to move back one space.
screen. Navigating with “soft” keys is as simple as
If the dialog box begins with “SELECT”, use the pressing the key next to the label containing the name
◄ and ► keys to select the desired value. of the desired screen. The system will immediately re-
fresh the display with the graphics for that screen. The
If the previously defined setpoint is desired, press
following screen map is a layout of all the screens and
the ‘X’ (Cancel) key to dismiss the dialog box.
where each are located in relation to each other.
Otherwise proceed to step 3.
3. Press the ‘ü’ (Enter) key.
After pressing the “Enter” key, the value is accept-
ed and the dialog box disappears. If the value is
out of range, the value is not accepted and the user
is prompted to re-enter a value. The chiller will
begin to operate based on the new programmed
value.
JOHNSON CONTROLS 15
FORM 160.10-O1
OPTIVIEW SCREEN MAP

Home Screen
System Screen
Evaporator Screen
• Evaporator Options
Condenser Screen
Compressor Screen
• Hot Gas Bypass Screen (When Hot Gas
is Enabled)
• PRV Calibration Screen (When Motor
Type is Set to VSD 50HZ or 60 HZ)
• VSD Tuning Screen (When Motor Type
is Set to VSD 50HZ or 60 HZ)
Oil Sump Screen
Electro-Mechanical Starter Screen
• Motor Temperature Screen
Mod “B” Solid State Starter Screen
Variable Speed Drive Screen
• VSD Details Screen
• ACC Details Screen
Setpoints Screen
• Setup Screen
• Schedule Screen
• User Screen
• Comms Screen
• Printer Screen
• Sales Order Screen
• Diagnostics Screen
- Diagnostics - Analog Screen
- Diagnostics - Digital Screen
- Diagnostics - VSD Screen
• Operations Screen
History Screen
• History Details Screen
• Custom View Screen
• (Custom View) Setup Screen
• Trend Screen
• Trend Setup Screen
• Trend Common Slots Screen
16 JOHNSON CONTROLS
FORM 160.10-O1
HOME SCREEN
LD09991
Figure 3 - HOME SCREEN
OVERVIEW Condenser Liquid Temperature – Leaving

The “Home” screen is the default display screen on Displays the temperature of the liquid as the liquid
the OptiView LCD. The primary values which must leaves the condenser.
be monitored and controlled are shown on this screen.
The Home screen display depicts a visual representa- Condenser Liquid Temperature – Return
tion of the chiller itself. Animation indicates chilled Displays the temperature of the liquid as the liquid en-
liquid flow. ters the condenser.
Trane CVHA and CVHB model chillers Motor Run (LED)
have a different display chiller graphic for
this screen. All functions and setpoints re- LED is lit when the digital output controlling the motor
main the same. See APPENDIX A on page starter contact is on. Signals the motor is running.
131 for the CVHA and CVHB graphic
Input Power (kW)
associated with this screen.
Available only if the chiller system is utilizing a Vari-
DISPLAY ONLY able Speed Drive or Mod “B” Solid State Starter motor
controller. This displays the total input power used by
Chilled Liquid Temperature – Leaving
the system.
Displays the temperature of the liquid as the liquid
leaves the evaporator. % Full Load Amps
This displays the percentage of full load amps utilized
Chilled Liquid Temperature – Return
by the system.
Displays the temperature of the liquid as the liquid en-
ters the evaporator. Operating Hours
Displays the cumulative operating hours of the chiller.
JOHNSON CONTROLS 17
FORM 160.10-O1
PROGRAMMABLE Soft Shutdown
Login Access Level Required: OPERATOR
Access Level Required: VIEW This key, available only when the compressor is run-
ning, initiates a “Soft Shutdown”. A soft shutdown ful-
The OptiView panel restricts certain operations based ly closes the pre-rotation vanes prior to shutting down
on password entry by the operator. This key allows the the compressor, reducing bearing wear by eliminating
operator to login under a unique user name (as pro- compressor backspin at shutdown. While the vanes
grammed) and access level. Users logged in under are closing, the System Status line displays “VANES
higher access levels may perform any actions permit- CLOSING BEFORE SHUTDOWN”. When the Vane
ted by lower access levels. Motor Switch (VMS) closes, indicating the vanes have
fully closed (or 3.5 minutes have elapsed, whichever
Logout
occurs first), the run signal is removed from the com-
Access Level Required: OPERATOR pressor motor starter and a “System Coastdown” is
When logged in at any level other than “View”, this performed.
key appears on the OptiView display. Pressing this While the vanes are closing, if a “Local Stop” is initi-
key will return the access level to “View”. After any ated by the compressor switch or a fault occurs, the
setpoint changes are made, the operator should press chiller will immediately enter system coastdown.
the “Logout” key.
This chiller will not enter a system coastdown if one
Print of the following faults occur: “Leaving Chilled Liquid
Temp – Low Temperature”, “Remote Stop”, “Multi-
Access Level Required: VIEW
Unit Cycling – Contacts Open”, “System Cycling –
This key provides a printout of the user selected condi- Contacts Open” or “Control Panel – Schedule”
tions at the time the key is pressed. The “History” page
provides further reporting capability (See “History” To restart the chiller after an operator-initiated soft
below). This option will not be present if the chiller is shutdown, place the compressor switch in the “Stop/
presently configured to log any incoming adaptive ca- Reset” position (O) and then the “Start” position (◄).
pacity control map points (See the Adaptive Capacity
NAVIGATION
Control Details screen).
System
Message Clear
Advances to an additional chiller system operating
Access Level Required: SERVICE level parameter screen.
When the control center detects certain safety or cy-
cling conditions and the chiller shuts down, the main Evaporator
status display on the display will show a message in- Advances to a detailed view of all evaporator param-
dicating the cause of the shutdown. Pressing this key eters, including the programmable leaving chilled liq-
while logged in at the appropriate access level clears uid setpoint.
the message, provided the condition no longer exists.
Condenser
Warning Reset Advances to a detailed view of all condenser param-
Access Level Required: OPERATOR eters such condenser refrigerant temperature.
Use of this key acknowledges a warning condition and Compressor
resets the message display associated with the condi-
tion. Advances to a detailed view of all the compressor pa-
rameters. This includes pre-rotation vane control and
calibration.
18 JOHNSON CONTROLS
FORM 160.10-O1
Oil Sump
Advances to a detailed view of all the oil pump and oil
sump parameters such as oil temperature and pressure.
2
Motor
A detailed view of the motor controller parameters,
specific to the controller type presently utilized on the
chiller system. This allows programming of the current
limit and the pulldown demand limit values. For a VSD
system, the adaptive capacity control and harmonic fil-
ter information is controlled under this screen.
Setpoints
This screen provides a single location to program the
most common system setpoints. This screen is also the
gateway to many of the general system setup param-
eters such as: Date/Time, Display Units, Scheduling,
Printer Setup, etc.
History
This screen provides access to a “snapshot” of system
data at each of the last ten (10) shutdown conditions.
This is particularly useful when troubleshooting chiller
system problems.
JOHNSON CONTROLS 19
FORM 160.10-O1
SYSTEM SCREEN
LD09992
Figure 4 - SYSTEM SCREEN
OVERVIEW Chilled Liquid Temperature – Setpoint

This screen gives a general overview of common chill- This display indicates the active temperature setpoint
er parameters for the evaporator, condenser oil sump to which the chiller is controlling the evaporator liq-
and current usage. uid. This value could come from a 0-20mA, 4-20mA,
0-10VDC or 2-10VDC input in analog remote mode,
Trane CVHB model chillers have a differ-
a PWM signal in digital remote mode, MicroGateway
ent display chiller graphic for this screen.
interface in ISN mode, or a locally programmed value.
All functions and setpoints remain the
same. See APPENDIX A on page 131 Evaporator Pressure
for the CVHB graphic associated with
this screen. This display indicates the present refrigerant pressure
in the evaporator.
DISPLAY ONLY Evaporator Saturation Temperature
Discharge Temperature This display indicates the present saturation tempera-
Displays the temperature of the refrigerant (in a gas- ture in the evaporator, as calculated by the evaporator
eous state) at discharge of the compressor before the pressure
refrigerant enters the condenser.
Condenser Liquid Temperature – Leaving
Chilled Liquid Temperature – Leaving This display indicates the temperature of the condenser
This display indicates the temperature of the chilled liquid as the liquid exits the condenser.
liquid as the liquid exits the evaporator.
Condenser Liquid Temperature – Return
Chilled Liquid Temperature – Return This display indicates the temperature of the condenser
This display indicates the temperature of the chilled liquid as the liquid enters the condenser.
liquid as the liquid enters the evaporator.
20 JOHNSON CONTROLS
FORM 160.10-O1
Condenser Pressure
This display indicates the refrigerant pressure in the
condenser.
2
Condenser Saturation Temperature
This display indicates the saturation temperature in the
condenser.
Oil Sump Temperature

This displays the temperature of the oil in the sump.
Oil Pressure
This display indicates the pressure differential between
the high side oil pressure transducer (output of oil
filter) and the low side oil pressure transducer (com-
pressor housing). The displayed value includes offset
pressure derived from auto-zeroing during the system
prelube. If either of the transducers used to calculate
this differential are out of range, the display field will
show XX.X.
% Full Load Amps

This displays the percentage of full load amps utilized
by the system.
Current Limit
This display indicates the current limit value in use.
This value could come from a 0-20mA, 4-20mA,
0-10VDC or 2-10VDC input in analog remote mode,
PWM signal in digital remote mode, MicroGateway
interface in ISN (Integrated Systems Network) mode,
or a locally programmed value.
PROGRAMMABLE
None
NAVIGATION
Home
Returns the display to the Home screen.
JOHNSON CONTROLS 21
FORM 160.10-O1
EVAPORATOR SCREEN
LD23594
Figure 5 - EVAPORATOR SCREEN
OVERVIEW Evaporator Saturation Temperature

This screen displays a cutaway view of the chiller This display indicates the present saturation tempera-
evaporator. All evaporator setpoints are maintained on ture in the evaporator, as calculated from the voltage of
this screen. Animation of the evaporation process indi- the evaporator pressure transducer.
cates whether the chiller is presently in a “RUN” con-
dition. Animation of the liquid flow indicates chilled Return Chilled Liquid Temperature
liquid is flowing through the evaporator. This display indicates the temperature of the chilled
liquid entering the evaporator.
DISPLAY ONLY
Leaving Chilled Liquid Temperature
Chilled Liquid Flow Switch (Open or Closed)
This display indicates the temperature of the chilled
This display indicates whether the liquid flow is pres- liquid leaving the evaporator.
ent in the evaporator.
Evaporator Refrigerant Temperature
Chilled Liquid Pump (RUN or STOP)
This display indicates the temperature of the refriger-
This display indicates the command presently sent ant in the evaporator,which is provided by RT7. This
by the OptiView Control Center to the chilled liquid sensor is part of the optional refrigerant temperature
pump. sensor kit and will only be displayed if this sensor is
enabled.
Agitator Valve (LEDs)
Not used in this application. Small Temperature Difference
This display indicates the difference between the
Evaporator Pressure
leaving chilled liquid temperature and the evaporator
This display indicates the present refrigerant pressure refrigerant temperature. The evaporator refrigerant
in the evaporator. temperature will be represented by the evaporator satu-
22 JOHNSON CONTROLS
FORM 160.10-O1
ration temperature if the refrigerant temperature sensor liquid temperature is 45.0°F, then the remote de-
is disabled. vice is able to change and set the leaving chilled
liquid temperature setpoint over the range 45.0°
Leaving Chilled Liquid Temperature Setpoints - 55.0°F.
– Setpoint
2
A remote device that provides an analog signal (0-
This display indicates the present setpoint to which the 20mA, 4-20mA, 0-10VDC or 2-10VDC) in analog re-
chiller is operating, whether controlled locally or remote mode or a PWM signal in digital remote mode
motely. defines the setpoint change as an offset value.
Leaving Chilled Liquid Temperature Setpoints • For example, if the setpoint is 45.0°F and the de-
– Shutdown sired setpoint is 50.0°F, then 5.0°F would be the
This display indicates the leaving chilled liquid tem- input on the remote device.
perature at which the chiller will shut down to avoid A MicroGateway (in ISN Remote mode) can define the
over-cooling. The default value is 4.0°F below the setpoint through a serial data stream. In this case, the
leaving chilled liquid temperature setpoint. incoming setpoint is not an offset that is applied to the
leaving chilled liquid temperature setpoint value, but is
Leaving Chilled Liquid Temperature Setpoints
the programmed as the actual setpoint value.
– Restart
This display indicates the leaving chilled liquid tem- Leaving Chilled Liquid Temperature Cycling
perature at which the chiller will restart after the chiller Offset – Shutdown
has shut down due to over-cooling temperature. The
Access Level Required: OPERATOR
leaving chilled liquid temperature setpoint is the de-
fault value for this setting. This value specifies the number of degrees below the
leaving chilled liquid temperature setpoint the chilled
PROGRAMMABLE liquid can reach before the OptiView performs a
“LEAVING CHILLED LIQUID – LOW TEMPERA-
Local Leaving Chilled Liquid Temperature – TURE” cycling shutdown. This setpoint is program-
Setpoint mable over a range of 1°F to 64°F (dependant on
Access Level Required: OPERATOR setpoint temperature), to a minimum cutout of 36.0°F
(water), 34.0°F (water with Smart Freeze enabled) or
This value allows the user to define the leaving chilled
6.0°F (brine). This prevents over-cooling of the chilled
liquid temperature that is to be maintained by the chill-
liquid.
er. The temperature is programmable over the range of
38.0°F to 70.0°F (water) or 10.0°F to 70.0°F (brine). Anytime the leaving chilled liquid temperature setpoint
The range is 36.0°F to 70.0°F (water) if Smart Freeze is increased, the shutdown threshold is 36.0°F (water)
is enabled (see below). or 6.0°F (brine) for the next ten (10) minutes. If Smart
Freeze is enabled, the threshold is 34.0°F for the next
Local Leaving Chilled Liquid Temperature – ten minutes. After ten minutes have elapsed, the shut-
Range down threshold becomes the programmed setpoint
Access Level Required: OPERATOR value.
This is the range that a remote device is able to adjust Leaving Chilled Liquid Temperature Cycling
the leaving chilled liquid temperature setpoint above Offset – Restart
the temperature set locally at the OptiView. The range
setpoint is programmable to either 10°F or 20°F, with a Access Level Required: OPERATOR
default of 20°F. This setpoint value is added to the lo- This value specifies the number of degrees above the
cal leaving chilled liquid temperature (see above) val- leaving chilled liquid temperature setpoint the chilled
ue to create a range limit over which a remote device liquid is permitted to reach before the chiller will re-
can adjust the setpoint. start after a “LEAVING CHILLED LIQUID – LOW
TEMPERATURE” cycling shutdown. The value is
• For example, if the range is programmed for 10°F
programmable over a range of 0°F to 70°F (depen-
and the locally programmed value of the chilled
dant on setpoint temperature) above the chilled liq-
JOHNSON CONTROLS 23
FORM 160.10-O1
uid setpoint, to a maximum restart value of 80°F. The Refrigerant (Enabled / Disabled)
chiller will automatically restart when this temperature
Access Level Required: SERVICE
is reached. This setpoint can be used to reduce chiller
cycling by delaying the chiller restart until the cooling Enables/Disables the display of the refrigerant temper-
load has increased. ature sensor reading. This sensor should be enabled for
Trane applications when the optional refrigerant sensor
Brine Low Evaporator Cutout kit is installed.
Access Level Required: SERVICE Change Setpoints
This value is only available when the chiller is in
“Brine” chilled liquid mode. This allows the user to
specify the evaporator pressure at which a safety Allows user to enter login password to change motor
shutdown is initiated. Service technicians refer to the settings. This button is only present at the “View” ac-
OptiView Control Center Retrofit Kit - Trane Service cess level.
Manual (Form 160.10-M1).
NAVIGATION
Smart Freeze (Off/On)
Home
This setting is only available when the chiller is in
“Water” chilled liquid mode. This feature allows the Returns the display to the Home screen.
user to enable or disable the Smart Freeze operation,
Load Rate/Agitator Valves
which permits the chiller to run closer to the freeze
point without shutting down. Service technicians re- Access Level Required: SERVICE
fer to the OptiView Control Center Retrofit Kit - Trane Advances to a sub-screen which allows programming
Service Manual (Form 160.10-M1). of load rate. Agitator valves are not used in this ap-
plication.
24 JOHNSON CONTROLS
FORM 160.10-O1
EVAPORATOR OPTIONS SCREEN
LD23595
Figure 6 - EVAPORATOR OPTIONS SCREEN
OVERVIEW three degrees per minute until the LCLTS setpoint of

45.0°F is reached. This reduces the load placed on the
This is a sub-screen of the evaporator screen. The load
chiller, saving energy and reducing chiller component
rate setpoint is accessible in this screen. This applica-
wear.
tion does not utilize agitator valves.
Sensitivity
DISPLAY ONLY
None Access Level Required: SERVICE
This value allows the user to adjust the sensitivity of
PROGRAMMABLE the Leaving Chilled Liquid Temperature control.
Load Rate Pulse Time
Access Level Required: SERVICE Access Level Required: SERVICE
This value, displayed within the load rate screen tab, is This allows the user to select the duration of each open
expressed as °F/min. The load rate feature allows for a or close pulse of the Vane Actuator.
controlled loading of the chiller by ramping down the
Leaving Chilled Liquid Temperature Setpoint (LCLTS) Pulse Period
the programmed number of degrees per minute after
initial startup. Access Level Required: SERVICE
This allows the user to select the delay between pulses
As an example, if the LCLTS is 45.0°F, the actual either open or close of the Vane Actuator.
Leaving Chilled Liquid Temperature is 58.0°F, and the
Load Rate is 3.00 °F/min, the control panel will set the
LCLTS to 55.0°F at chiller start and reduce the setpoint
JOHNSON CONTROLS 25
FORM 160.10-O1
Liquid Bypass Control (Enabled/ Disabled) Open Pulse Delay Time

The liquid bypass control must be enabled when liquid This setpoint determines the length of wait time be-
bypass valve is installed on the Trane chiller. When tween open pulses of the liquid bypass valve.
enabled, it will display the programmable values and
manual valve control button for the liquid bypass valve. Close Pulse Time
Liquid Bypass Manual Control
This setpoint determines the length of close pulse time
Access Level Required: SERVICE of the liquid bypass valve. Example: 1 Sec= means
When enabled this will display the liquid bypass valve each close pulse will last for 1 Second.
open and close buttons on the Evaporator screen. This
will allow the user to manually open and close the liq- Close Pulse Delay Time
uid bypass valve. Access Level Required: SERVICE
Evaporator Approach Setpoint This setpoint determines the length of wait time be-
tween close pulses.
This is the setpoint entered by the startup technician Discharge Superheat Setpoint
used to control the liquid bypass valve during the times Access Level Required: SERVICE
when low condenser water temperatures can cause the
evaporator to starve. This setpoint is used in the calculation to control the
discharge superheat on the machine.
Evaporator Approach Deadband Setpoint
NAVIGATION
Home
This is the setpoint entered by the startup technician
used to provide a deadband between the open and close Access Level Required: VIEW
of the valve. This is used to prevent the valve from
hunting.
Evaporator
Open Pulse Time
Returns the display to the Evaporator screen.
This setpoint determines the length of open pulse time.
Example: 1 Sec= means each open pulse will last for
1 Second.
26 JOHNSON CONTROLS
FORM 160.10-O1
CONDENSER SCREEN
LD23596
Figure 7 - CONDENSER SCREEN
OVERVIEW Condenser Saturation Temperature

This screen displays a cutaway view of the chiller This display indicates the saturation temperature in the
condenser. All setpoints relating to the condenser side condenser, as calculated from the voltage of the con-
of the chiller are maintained on this screen. Anima- denser pressure transducer.
tion indicates condenser liquid flow. This screen also
serves as a gateway to the Purge screen, if the chiller Small Temperature Difference
is equipped with a YORK TurboGuard II purge unit. Displays the difference between the condenser refrig-
erant temperature and the leaving condenser liquid
DISPLAY ONLY temperature. The condenser refrigerant temperature is
represented by the condenser saturation temperature
Leaving Condenser Liquid Temperature
if the condenser refrigerant temperature sensor is not
This display indicates the temperature of the water enabled.
leaving the condenser.
Drop Leg Refrigerant Temperature
Return Condenser Liquid Temperature
The drop leg temperature displays the refrigerant tem-
This display indicates the temperature of the water en- perature provided by RT6. This sensor is part of the
tering the condenser. optional refrigerant sensor kit.
Condenser Pressure Sub-Cooling Temperature
This display indicates the refrigerant pressure in the This display indicates the difference between the con-
condenser. denser refrigerant temperature and the drop leg refrig-
erant temperature. Will only be displayed if the drop
leg sensor is enabled.
JOHNSON CONTROLS 27
FORM 160.10-O1
Condenser Refrigerant Temperature NAVIGATION

This display indicates the temperature of the refriger- Home
ant in the condenser provided by RT17. Will only be
displayed if the sensor is enabled. This sensor is part of Access Level Required: VIEW
the optional refrigerant sensor kit. Returns display to the Home screen.
Condenser Liquid Flow Switch (Open/Closed) Purge Control
This display will indicate the flow switch is “closed”
when condenser liquid flow is present.
Advances to a sub-screen which allows programming
Condenser Liquid Pump (Run/Stop) of the purge system setpoints. Only displayed if the
Indicates the operating status of the condenser liquid OptiView Control Center is configured for the YORK
pump. TurboGuard II Purge System.
PROGRAMMABLE
Drop Leg (Enabled / Disabled)

The drop leg sensor must be enabled to utilize the re-
frigerant temperature sensor output on Trane chillers.
Should be enabled for Trane applications where the
optional refrigerant sensor kit is installed.
Condenser Refrigerant Temperature

(Enabled/Disabled)
This condenser refrigerant temperature must be en-
abled to utilize the refrigerant temperature sensor out-
put on Trane chillers. Should be enabled for Trane ap-
plications that have the optional refrigerant sensor kit
installed.
Purge Type
Allows for selection of type of purge system. If a Trane
purge unit is utilized, “Skyguard Remote” must be se-
lected.
28 JOHNSON CONTROLS
FORM 160.10-O1
PURGE SCREEN
LD10008
Figure 8 - PURGE SCREEN
OVERVIEW is energized above 34.7 PSIA and de-energized when

the pressure decreases below 9.7 PSIA. Trane chillers
This screen displays a cutaway view of the purge tank,
which use the TurboGuard II require the high efficien-
if the chiller is equipped with a York TurboGuard II
cy purge unit.
Purge System. LED’s depict the state of the float
switches, oil valve solenoid and air valve solenoid and Top Float Switch (LED)
the purge exhaust count is displayed. All setpoints relat-
ing to the purge system are maintained on this screen. Illuminated when the Top Float Switch is closed, in-
The purge tank oil level, based on the position of the dicating the purge tank oil level is less than full. The
float switches, is depicted through animation. When LED is extinguished when the switch is open, indicat-
both the float switches are closed, the oil level is shown ing the level is at maximum (full).
at its lowest (empty) level. When both float switches
Bottom Float Switch (LED)
are open, the level is shown at its highest (full) level.
Levels between these extremes are shown at midpoint. Illuminated when the bottom float switch is closed, in-
dicating the purge tank oil level is at minimum (emp-
DISPLAY ONLY ty). The LED is not illuminated when switch is open,
indicating the oil level is above minimum.
Air Valve Solenoid (LED)
Illuminated only when the air valve solenoid is en- Oil Valve Solenoid (LED)
ergized (open), venting non-condensibles from the Illuminated when the oil valve solenoid is energized,
purge tank. For High Efficiency (pump assisted) purge filling the purge tank with oil. The LED is not illumi-
systems, the valve is energized above 90.0 PSIA and nated when the solenoid is de-energized, draining the
de-energizes when the pressure decreases below 80.0 oil from the purge tank.
PSIA. For non pump-assisted purge systems, the valve
JOHNSON CONTROLS 29
FORM 160.10-O1
Pressure Maximum Purges/Hour

This display indicates the pressure in the purge tank. Access Level Required: OPERATOR/SERVICE
Exhaust Count Allows the user to define the number of purge air ex-
hausts permitted before a warning for excess purge is
Exhaust count is only displayed after an initial 60-min- displayed. With “Operator” access level, the value can
ute bypass occurs at chiller start-up. Displays the num- be programmed over a range of 10 to 30 Purges/Hour.
ber of purge exhausts that have occurred within the last The “Service” access level allows this setpoint to be
0 to 60 minutes, as displayed in the exhaust window. programmed over a range of 1 to 30 Purges/Hour.
When the purge unit reaches the excess purge threshold
or the chiller shuts down, the count display is frozen. Change Setpoint
The count will be reset when the chiller starts again.
Exhaust Window Allows user to enter login password to change purge
Displayed as 0 to 60 minutes. After a 60 minute by- settings. This button is only present at the “View” ac-
pass at chiller start, the exhaust window times from 0 cess level.
to 60 minutes. During this period, purge exhausts are
counted and the exhaust count displayed is that which NAVIGATION
has occurred in the last number of minutes displayed in
Home
the exhaust window. After the exhaust window reaches
60, the purge exhausts that occurred in the oldest min- Access Level Required: VIEW
ute are discarded from the exhaust count and exhausts Returns the display to the Home screen.
from the most recent minute are shifted in, providing a
rolling count of purge exhausts that occurred in the last Condenser
60 minutes. The count remains at 60 until the chiller is
restarted, whereupon the count is reset to 0. Access Level Required: VIEW
Returns the display to the Condenser screen.
PROGRAMMABLE
High Efficiency Purge System (Enabled /

Disabled)
Selects the appropriate control and purge exhaust
thresholds for the purge system installed on the chiller.
High efficiency (pump assisted) purge systems exhaust
above 90.0 PSIA. Non pump-assisted purge systems
exhaust above 34.7 PSIA. Trane chillers equipped with
a TurboGuard II must be set to “Enabled”.
30 JOHNSON CONTROLS
FORM 160.10-O1
COMPRESSOR SCREEN
LD27085
Figure 9 - COMPRESSOR SCREEN
OVERVIEW side oil pressure transducer (LOP, located between oil

sump and compressor housing). The displayed value
This screen displays a cutaway view of the chiller com-
includes offset pressure derived from auto-zeroing
pressor, revealing the impellers and shows all condi-
during the system prelube. The display field will show
tions associated with the compressor. The pre-rotation
XX.X when either of the transducers used to calculate
vanes may be manually controlled from the appropriate
oil pressure are out of range.
access level. Animation of the compressor impeller in-
dicates that the chiller is presently in a RUN condition. The offset pressure is the pressure difference between
This screen also serves as a gateway to sub-screens for the high oil pressure (HOP) transducer and the low oil
calibrating the pre-rotation vanes, providing advanced pressure (LOP) transducer outputs during a three (3)
control of the compressor motor Variable Speed Drive second period beginning ten (10) seconds into the sys-
and configuring the hot gas bypass, as equipped. tem prelube. During this time, the transducers should
be sensing the same pressure. However, due to accu-
Trane CVHB model chillers have an racy tolerances in transducer design, differences may
alternate display chiller graphic for this exist in these pressure readings. To compensate for
screen. All functions and setpoints remain these differences between transducers and assure dif-
the same. See APPENDIX A on page 131 ferential pressure sensing accuracy, the offset pressure
for the CVHB graphic associated with is subtracted algebraically from the oil (differential)
this screen. pressure value. The offset pressure calculation will not
be performed if either transducer is out of range and
DISPLAY ONLY the offset value will be 0 PSI in this instance.
Oil Pressure Oil Sump Temperature
Displays the pressure differential between the high Displays the temperature of the oil in the sump.
side oil pressure transducer (HOP, located between oil
filter output and compressor bearing input) and the low
JOHNSON CONTROLS 31
FORM 160.10-O1
Discharge Temperature Access Level Required: SERVICE

Displays the temperature of the refrigerant (in a gas- This value displays the present position of the pre-
eous state) at discharge of the compressor before the rotation vanes as a percentage between 0 and 100%.
refrigerant enters the condenser.
Full Load Amps
Discharge Superheat
Displays the discharge superheat. This value is calcu-
Displays the motor current as a percentage of the Full
lated by subtracting the condenser saturation tempera-
Load Amps (FLA) value.
ture from the compressor discharge temperature.
Phase A, B, C Current (Solid State Starter
Vane Motor Switch (LED)
only)
Illuminates when the pre-rotation vanes are completely
closed. Access Level Required: SERVICE
Displays the 3-phase motor current values being read
Liquid Line Solenoid (LED) from the Solid State Starter.
Not used for this application.
PROGRAMMABLE
High Speed Thrust Solenoid (LED)
[Pre-Rotation Vanes] Open (Manual)
Not used for this application.
Oil Return Solenoid (LED) This key puts the vane control into manual mode and
Not used for this application. May or may not be shown sends an “open” command to the vanes.
on display, depending on software version.
[Pre-Rotation Vanes] Close (Manual)
Vent Line Solenoid (LED)
Illuminates when the vent line solenoid is energized.
This key puts the vane control into manual mode and
Pre-Rotation Vanes Control Mode sends a “close” command to the vanes.
Access Level Required: SERVICE [Pre-Rotation Vanes] Hold (Manual)

Indicates whether the vanes are under manual or auto- Access Level Required: SERVICE
matic control.
[Pre-Rotation Vanes] Open (LED) sends a hold command to the vanes to hold the current
position.
Indicates that the vanes are in the process of opening. [Pre-Rotation Vanes] Auto
[Pre-Rotation Vanes] Close (LED)
This key returns the vane control to automatic mode.
Indicates that the vanes are in the process of closing. Vent Line Off State (Energized/De-energized)
Pre-Rotation Vanes Position (Variable Speed
Drive and Hot Gas Option only) Allows the Vent Line Solenoid to be programmed in an
energized or de-energized state when the chiller is not
running. Trane model chillers must be in the energized
state.
32 JOHNSON CONTROLS
FORM 160.10-O1
NAVIGATION
Home
Access Level Required: VIEW 2
Returns the display to the Home Screen.
Pre-Rotation Vane Calibration

Only available if the chiller is stopped and the system
uses a Variable Speed Drive or Hot Gas Bypass con-
trol. advances to the PRV Calibration screen. Service
technicians refer to the OptiView Control Center Ret-
rofit Kit - Trane Service Manual (Form 160.10-M1).
VSD Tuning (Variable Speed Drive only)

Advances to the VSD tuning screen allowing advanced
tuning of the Variable Speed Drive. Service techni-
cians refer to the OptiView Control Center Retrofit Kit
- Trane Service Manual (Form 160.10-M1).
Hot Gas
If the chiller is equipped with a hot gas bypass, this key
accesses a sub-screen that allows programming of the
hot gas bypass control setpoints and manual control of
the hot gas bypass valve. This key is only displayed if
hot gas bypass feature has been enabled on the “Opera-
tions” screen. This feature is engineered according to
each specific application. Service technicians MUST
consult YORK Service Marketing if this option is in-
stalled.
SURGE
Advances to the SURGE Protection Screen allowing
the setup of the surge protection for the unit. Service
technicians should refer to OptiView Control Center-
Retrofit Kit- Trane Service Manual (Form 160.10-M1)
JOHNSON CONTROLS 33
FORM 160.10-O1
HOT GAS BYPASS SCREEN
LD23597
Figure 10 - HOT GAS BYPASS SCREEN
OVERVIEW • 40% to 59% – 50% open

This screen displays a cutaway view of the hot gas • 60% to 79% – 75% open
bypass valve. All setpoints relating to hot gas bypass
• 80% to 100% – 100% open
control are maintained on this screen. Related hot gas
bypass control parameters are also displayed for refer- Pre-rotation Vanes Position
ence. Through animation, the relative valve position is
displayed on the graphic. Displays the position of the pre-rotation vanes over the
range of 0% (closed) to 100% (fully open). Displayed
This feature must be engineered accord- at XXX until calibration procedure is performed by a
ing to each specific application. If the service technician.
chiller is equipped with hot gas bypass,
YORK Service Marketing MUST be con- Delta P/P
sulted before configuring this screen. The
Delta P/P is a parameter that represents system pres-
SERVICE access level is required to view
sure differential or “Head”. This value is calculated by
this screen.
subtracting evaporator pressure from condenser pres-
sure and then dividing by the evaporator pressure.
DISPLAY ONLY
(condenser pressure – evaporator pressure) /
Valve Position evaporator pressure
Displays the position of the hot gas valve over the
Temperature Differential
range of 0% (closed) to 100% (fully open). Animation
indicates valve position as follows: The difference between the leaving chilled liquid tem-
perature and the leaving chilled liquid temperature
• 0% to 19% – fully closed. setpoint.
• 20% to 39% – 25% open
34 JOHNSON CONTROLS
FORM 160.10-O1
Surge Count nicians refer to the OptiView Control Center Retrofit

This is the total number of surge events that have been Kit - Trane Service Manual (Form 160.10-M1) for ad-
detected over the lifetime of the chiller. These are the ditional information.
surge events detected by the Surge Protection feature.
Minimum Load
2
The surge events detected by the compressor VSD adap-
tive capacity control board are not included in this total. Access Level Required: SERVICE
The minimum load setting is the temperature offset be-
Surge Detected (LED)
low the leaving chilled liquid temperature at which the
Illuminated for 5 seconds each time a surge is detected hot gas bypass valve will open. The setting is adjust-
by the “Surge Protection” feature. This LED does not able from 0°F to 4°F, with 0°F as the default setting.
illuminate in response to surge events detected by the Minimum load is disabled when 0°F is entered. Service
VSD adaptive capacity control board. technicians refer to the OptiView Control Center Ret-
rofit Kit - Trane Service Manual (Form 160.10-M1) for
Hot Gas Bypass Control Mode additional information.
Indicates whether the hot gas bypass is under automat-
ic, manual or override control. “Override” is displayed [Hot Gas Bypass Control] Open (Manual)
during minimum load override conditions or when the
compressor motor variable speed drive (as equipped) is
running at less than maximum speed. This key puts the hot gas bypass control in manual
mode and increases the valve position by 5%.
PROGRAMMABLE
[Hot Gas Bypass Control] Close (Manual)
Close Percentage
Access Level Required: SERVICE This key puts the hot gas bypass control in manual
This is the amount the hot gas valve will close at 10 mode and decreases the valve position by 5%.
mintue increments after the programmed hold period
has elapsed. This value is adjustable from 5 to 15%, [Hot Gas Bypass Control] Auto
5% is the default setting. Service technicians refer to
the OptiView Control Center Retrofit Kit - Trane Ser-
vice Manual (Form 160.10-M1) for additional infro- Returns the hot gas bypass control to automatic mode.
mation.
Clear Surge Count
Hold Period Access Level Required: SERVICE
Access Level Required: SERVICE This key clears and returns the surge count window to
The hold period is the amount of time after surges are zero.
no longer detected that the hot gas valve will begin
to close. This value is adjustable in one minute incre- NAVIGATION
ments from 30 to 120 minutes. The default setting is Home
30 minutes. Service technicians refer to the OptiView
Control Center Retrofit Kit - Trane Service Manual Access Level Required: VIEW
(Form 160.10-M1) for additional information. Returns the display to the Home screen
Surge Sensitivity Compressor
Access Level Required: SERVICE Access Level Required: VIEW
This setting is used to adjust the sensitivity of the con- Returns the display to the Compressor screen
trol center surge detection. The smaller the value, the
more sensitive the control center is to detecting surges.
This value is adjustable to tenths (0.1) from 0.3 to 1.3.
Three tenths (0.3) is the default setting. Service tech-
JOHNSON CONTROLS 35
FORM 160.10-O1
PRE-ROTATION VARIES CALIBRATION SCREEN
LD09998
Figure 11 - PRV CALIBRATION SCREEN
OVERVIEW Calibration in Progress (LED)

This screen displays a cutaway view of the chiller com- Indicates the calibration sequence is in progress.
pressor, revealing the pre-rotation vanes and provides
the capability of calibrating the pre-rotation vanes for Calibration Messages
either variable speed drive or hot gas bypass applica- These are text messages which step the user through
tions. the calibration process and indicate success or failure
Requires a login access level of SERVICE of the calibration.
to view this screen. Service technicians re-
Hot Gas PRV Voltage
fer to the OptiView Control Center Retrofit
Kit - Trane Service Manual (Form 160.10- Displays the pre-rotation vanes position potentiometer
M1) for additional operation instructions feedback voltage when the hot gas bypass feature is
and explanation of all programmable enabled.
setpoints and displayed values.
PROGRAMMABLE
Start Calibration
DISPLAY ONLY
This option is hidden after calibration has started. Ser-
Pre-Rotation Vanes Opening (LED) vice technicians refer to the OptiView Control Center
Indicates the vanes are opening. Retrofit Kit - Trane Service Manual (Form 160.10-M1)
for an explanation of this function.
Pre-Rotation Vanes Closing (LED)
Indicates the vanes are closing.
36 JOHNSON CONTROLS
FORM 160.10-O1
Cancel Calibration
This option only becomes available after calibration
has started. Service technicians refer to the OptiView
Control Center Retrofit Kit - Trane Service Manual 2
(Form 160.10-M1) for an explanation of this function.
NAVIGATION
Home
Compressor
Returns the display to the Compressor screen.
JOHNSON CONTROLS 37
FORM 160.10-O1
VSD TUNING SCREEN
LD09999
Figure 12 - VSD TUNING SCREEN
OVERVIEW Temperature Differential

For chillers equipped with a variable speed drive Displays the differential between the leaving chilled
(VSD), this screen displays a cutaway view of the liquid temperature and the setpoint.
chiller compressor, revealing the pre-rotation vanes.
This screen provides the capability of manually con- Pre-Rotation Vanes Control Mode
trolling the pre-rotation vanes and manual control of Indicates whether the vanes are under manual or auto-
the frequency command being sent to the VSD. Ani- matic control.
mation simulates the pre-rotation vane position.
[VSD] Frequency Control Mode (Manual /
Requires a login access level of SERVICE
Auto)
to view this screen. Service technicians
refer to the OptiView Control Center Ret- Displays the present state of the command frequency
rofit Kit - Trane Service Manual (Form control.
160.10-M1) for operation instructions
and explanation of all programmable Delta P/P
setpoints and displayed values. Delta P/P is a parameter that represents system pres-
sure differential or “Head”. This value is calculated by
subtracting evaporator pressure from condenser pres-
DISPLAY ONLY sure and then dividing by the evaporator pressure.
Output Frequency (condenser pressure – evaporator pressure) /
evaporator pressure
Displays the output frequency reported by the variable
speed drive.
38 JOHNSON CONTROLS
FORM 160.10-O1
[Pre-Rotation Vanes] Open (LED) [Pre-Rotation Vanes] Open (Manual)

Indicates whether the vanes are in the process of This key puts the vane control into manual mode and
opening. Located on the “OPEN” key for manual op- sends an “open” command to the contacts.
eration. 2
[Pre-Rotation Vanes] Close (Manual)
[Pre-Rotation Vanes] Close (LED) This key puts the vane control into manual mode and
Indicates whether the vanes are in the process of clos- sends a “close” command to the contacts.
ing. Located on the “CLOSE” key for manual opera-
tion. [Pre-Rotation Vanes] Hold (Manual)
Pre-Rotation Vane Position sends a “hold” command to the contacts.
This value displays the present position of the pre-rota-
tion vanes as a percentage between 0 and 100%. [Pre-Rotation Vanes] Auto
Returns vane control to automatic mode.
[VSD] Command Frequency
Displays the frequency value being sent to the adaptive NAVIGATION
capacity control.
Home
PROGRAMMABLE Access Level Required: VIEW
Set Returns the display to the Home screen.
Allows manual programming of the command fre- Compressor
quency value. Manually programming this value will
put the VSD frequency control into manual mode. Access Level Required: VIEW
Returns the display to the Compressor screen.
Auto
Following manual programming of the command fre-
quency, this returns the system to automatic control.
Fixed
This key puts the VSD frequency control into fixed
speed mode and constantly sends the maximum fre-
quency to the VSD control.
Incr(ement) Amount
Defines the increment or amount by which the “In-
crease” and “Decrease” keys will modify the present
VSD command frequency.
Raise
This key puts the VSD frequency control into manual
mode and increases the present command frequency
by the defined increment amount. The value cannot be
raised above the maximum allowed frequency.
Lower
This key puts the VSD frequency control into manual
mode and decreases the present command frequency
by the defined increment amount. The value will not
decrease below one (1) Hz.
JOHNSON CONTROLS 39
FORM 160.10-O1
SURGE PROTECTION SCREEN
LD10331
Figure 13 - SURGE PROTECTION SCREEN
OVERVIEW count window, the number of surge events in the oldest

minute is discarded from the surge window count and
This screen displays a cutaway view of the chiller com-
the surge events in the most recent minute is added.
pressor and all parameters relating to the “Surge Pro-
This provides a rolling count of the total surge events
tection” feature. All setpoints relating to this feature
occurring in the count window minutes. This value is
are maintained at this screen.
reset when the chiller shuts down.
DISPLAY ONLY
Surge Window Count
Delta P/P Displays the number of surge events that have oc-
Delta P/P is a parameter that represents system pres- curred in the last 1 to 5 minutes, as programmed with
sure differential or “Head”. This value is calculated by the count window setpoint. If the chiller has been run-
subtracting evaporator pressure from condenser pres- ning for less than the count window minutes, this is the
sure and then dividing by the evaporator pressure. number of surge events that have occurred within the
last number of minutes displayed as the surge window
evaporator pressure
time. The count is cleared when the chiller shuts down.
Surge Window Time Surge Detected (LED)
When the chiller is first started and begins to run, this Illuminates for 5 seconds each time a surge is detected
value counts up to the time programmed in the count by the surge protection feature. This LED does not il-
window setpoint (1 to 5 minutes). When this value luminate in response to surge events detected by the
reaches the number of minutes programmed in the compressor VSD adaptive capacity control (ACC)
board.
40 JOHNSON CONTROLS
FORM 160.10-O1
Total Surge Count • If the shutdown setpoint is disabled and the ex-
Displays the total number of surge events detected over tended run setpoint is enabled, the pre-rotation
the lifetime of the unit (up to a maximum of 65535). vanes are driven closed for ten (10) minutes and
These are the surge events detected by the surge pro- “WARNING – SURGE PROTECTION – EX- 2
tection feature. The surge events detected by the com- CESS SURGE LIMIT” is displayed. When the 10
pressor VSD adaptive capacity control board (ACC) minutes have elapsed, if the surge window count
are not included in this total. is less than or equal to the count limit, this mes-
sage and load inhibit are automatically cleared.
Extended Run Time Remaining Alternating with this message is “WARNING –
EXCESS SURGE DETECTED” that continues
Displays the time remaining in the ten minute “Extend-
after the 10 minute period has elapsed until manu-
ed Run” period. During this period, the pre-rotation
ally cleared with the Warning Reset key.
vanes are driven closed and “WARNING – SURGE
PROTECTION – EXCESS SURGE LIMIT” is dis- • If both the shutdown and extended run setpoint are
played. Refer to operation under “Count Limit”. Enabled, the ten (10) minute extended run mode
is invoked as described previously. However, if
PROGRAMMABLE the surge window count exceeds the count limit
at the completion of the ten (10) minute extended
Count Window
run period, a safety shutdown is performed and
Access Level Required: OPERATOR “SURGE PROTECTION – EXCESS SURGE” is
displayed.
Allows the user to define the period of time (1 to 5
minutes; 3 minutes is default) in which the number of If the chiller is equipped with a VSD and/or hot gas
surge events (Surge Window Count) are compared to bypass, there are several exceptions related to VSD
the maximum allowed (Count Limit). This is used for and/or hot gas bypass equipped chillers for the surge
the purpose of detecting an excess surge situation. correction/avoidance features to operate. These excep-
tions are as follows:
Count Limit
• If the hot gas bypass control is enabled, the valve
Access Level Required: OPERATOR position must be 100% before the shutdown or ex-
Allows the user to define the maximum number of tended run feature is implemented.
surge events (4 to 20; default is 15) that can occur
• If the chiller is equipped with a VSD, output fre-
within a defined period of time (count window) before
quency must be at full speed (50 Hz/60 Hz) before
an excess surge situation is triggered. If the number
the shutdown or extended run feature is imple-
of surges occurring within window time exceeds the
mented.
count limit, an excess surge situation is signaled.
• If equipped with a VSD and hot gas bypass, the
When an excess surge situation is detected, the action VSD output frequency must be at maximum and
resulting from the situation depends upon the follow- the hot gas valve must be at 100% before the shut-
ing: down or extended run feature is implemented.
• If both the shutdown and extended run setpoints
Shutdown (Enabled/Disabled)
are disabled, the chiller will continue to run, dis-
playing the message “WARNING – EXCESS Access Level Required: OPERATOR
SURGE DETECTED”. This selectable feature allows the user to select wheth-
• If the shutdown setpoint is enabled and the ex- er the chiller will shutdown or continue to run when an
tended run setpoint is disabled, the chiller will excess surge situation has been detected.
perform a safety shutdown and display “SURGE
If this setpoint is enabled and the extended run setpoint
PROTECTION – EXCESS SURGE”.
is disabled, a safety shutdown is performed when the
surge window count exceeds the count limit setpoint.
JOHNSON CONTROLS 41
FORM 160.10-O1
If this setpoint is enabled and the extended run setpoint Surge Sensitivity
is enabled, a safety shutdown is performed if the surge
window count exceeds the count limit setpoint at the
completion of the ten (10) minute extended run period. Allows the user to define the sensitivity of the surge
“SURGE PROTECTION – EXCESS SURGE” is dis- detection. Selectable over the range of 0.3 to 1.3; de-
played with either shutdown. fault is 0.3. The smaller the number, the greater the
sensitivity.
If this setpoint is disabled, refer to operation under
“Count Limit”. Clear Surge Count
Access Level Required: ADMIN
Extended Run (Enabled/Disabled)
Allows user to set the “Total Surge Count” display to
Access Level Required: OPERATOR zero.
Allows the user to select the surge correction/avoid-
ance extended run mode. This will be implemented NAVIGATION
when an excess surge situation is detected as follows:
Home
Anytime the surge window count exceeds the count
limit, the pre-rotation vanes are driven closed for the Access Level Required: VIEW
next ten (10) minutes. While this load inhibit is in ef- Returns the display to the Home screen
fect, “WARNING – SURGE PROTECTION – EX-
CESS SURGE LIMIT’ is displayed. When ten (10) Compressor
minutes have elapsed, the warning message and load
inhibit are automatically cleared, provided the surge Access Level Required: VIEW
window count is less than or equal to the count limit. Returns the display to the Compressor screen.
If the shutdown setpoint is enabled and the surge win-
dow count exceeds the count limit after the ten minutes
elapse, a safety shutdown is performed and “SURGE
PROTECTION – EXCESS SURGE” is displayed.
There are several exceptions related to VSD and/or hot
gas bypass equipped chillers for extended run to oper-
ate. See the exceptions listed under “Shutdown”.
42 JOHNSON CONTROLS
FORM 160.10-O1
OIL SUMP SCREEN
LD26953
Figure 14 - OIL SUMP SCREEN
OVERVIEW Pump Oil Pressure (HOP)

This screen displays a close-up of the chiller oil sump Displays the high side oil pressure measured by the
and provides the operator with the oil sump operating high oil pressure transducer, located between oil filter
levels such as oil temperature and pressure. output and compressor bearing input.
Trane CVHB model chillers have an Oil Return Solenoid (LED)
alternate display chiller graphic for this
screen. All functions and setpoints remain Not used for this application. May or may not be shown
the same. See APPENDIX A on page 131 on display, depending on software version.
for the CVHB graphic associated with
Oil Pressure
this screen.
Displays the pressure differential between the pump oil
DISPLAY ONLY pressure transducer (HOP) and the sump oil pressure
transducer (LOP). The displayed value includes offset
Oil Sump Temperature pressure derived from auto-zeroing during the system
Displays the temperature of the oil in the sump. prelube. If either of the transducers used to calculate
this differential are out of range, the display field will
Sump Oil Pressure (LOP) show XX.X.
Displays the low side oil pressure measured by the low
oil pressure transducer, located between oil sump and
compressor housing).
JOHNSON CONTROLS 43
FORM 160.10-O1
PROGRAMMABLE Recycle Time
Manual Pump (Enabled/Disabled) Access Level Required: Service
Access Level Required: Operator This key enables standby lubrication by setting how of-
ten you want the oil pump to come on when the chiller
This key allows the oil pump to be manually activated. has been offline. If the chiller runs before the time pe-
The oil pump will run for ten (10) minutes when man- riod elapses then the timer will be reset. The time is
ual pump is “Enabled”. After ten minutes, the display between 2 hours and 12 hours in 2 hour increments.
will revert to “Disabled”. If a longer run time is desired By selecting Disabled it will prevent the oil pump from
the manual pump must be enabled again when the time running when the chiller is off for an extended period
has elapsed. Manual oil pump control is only available of time.
when the chiller is stopped. The Manual Pump key is
not displayed during system prelube, system run and Change Setpoint
system coastdown.
Low Pressure Limit Allows the login password to be entered to change
Access Level Required: Service oil pump settings. This button is only present at the
“View” access level.
Allows the minimum oil pressure the system is permit-
ted to operated at to be adjusted. This setting can be NAVIGATION
adjusted from 10.0 PSID to 40.0 PSID, with 25.0 PSID
as the default setting. Home
Prelube Time
Access Level Required: Service
Allows the system prelube time to be adjusted from 15
seconds to 60 seconds. The default setting is 30 sec-
onds.
Coastdown Time
Allows the system coastdown time to be adjusted from
150 seconds to 600 seconds. The default setting is 150
seconds.
44 JOHNSON CONTROLS
FORM 160.10-O1
ELECTROMECHANICAL STARTER SCREEN
LD26954
Figure 15 - E-M STARTER SCREEN
OVERVIEW Pulldown Demand Time Left (Not Shown)

This screen displays all information pertaining to an Displays the time remaining in the programmed
Electromechanical Starter, which controls the chiller pulldown period. This is only displayed if there is time
compressor motor. remaining.
DISPLAY ONLY PROGRAMMABLE
Motor Run (LED) Local Motor Current Limit

Illuminates when the digital output from the control Access Level Required: OPERATOR
center is commanding the compressor motor to “RUN”.
Allows the maximum allowed motor current (as a
percentage of FLA) to be adjusted. When the motor
Motor Current % Full Load Amps
current reaches this value, the pre-rotation vanes will
Displays the motor current as a percentage of the Full not open further. If the motor current rises above this
Load Amps (FLA) value. This data is provided by the value, the pre-rotation vanes will close to reduce cur-
CM-2 board. rent to this setpoint. This value is adjustable from 30 to
100%, with 100% as the default setting.
Current Limit Setpoint
Displays the current limit setpoint as programmed by Pulldown Demand Limit
the operator. This value could come from a 0-20mA,
4-20mA, 0-10VDC or 2-10VDC input in analog re- Access Level Required: OPERATOR
mote mode, PWM signal in digital remote mode, Mi- This setpoint limits the motor current (programmed as
croGateway interface in ISN (Integrated Systems Net- a percentage of FLA) during the specified pulldown
work) mode, or a locally programmed value. demand time. This value will override the motor cur-
rent limit value during this time period. This function is
JOHNSON CONTROLS 45
FORM 160.10-O1
used to provide energy savings following chiller start- NAVIGATION

up and is adjustable from 30 to 100%, with 100% as
the default setting. Home
Pulldown Demand Time
This setpoint programs the period of time the pulldown Motor Temperature
demand limit will be in effect after the chiller starts. Access Level Required: VIEW
The pulldown demand time is adjustable from 0 to 255
minutes, with 0 minutes as the default. Advances the display to the Motor Temperature screen.
Motor Cooling Pump

This enables motor cooling pump when one of the
motor winding temperatures exceed the setpoint pro-
grammed on the Motor Temperature Screen. The mo-
tor cooling pump can only operate when the machine
is running.
Change Setpoint
Allows user to enter login password to change motor
settings. This button is only present at the “View” ac-
cess level.
46 JOHNSON CONTROLS
FORM 160.10-O1
MOD “B” SOLID STATE STARTER SCREEN
LD10001
Figure 16 - LCSSS MOD “B” SCREEN
OVERVIEW Input Power

If the chiller is equipped with a Mod “B” Solid State Displays the kilowatts measured by the solid state starter.
Starter, this screen displays all information pertaining
to the operation of the starter. kW Hours
Displays the cumulative amount of kilowatts used over
DISPLAY ONLY time since the count was last reset.
Motor Run (LED) Starter Model
Illuminates when the digital output from the controls is Displays the Solid State Starter model that is applied
commanding the motor to “RUN”. to the chiller. Starter models are: 7L, 14L, 26L or 33L.
(Motor Current) % Full Load Amps Voltage – Phase A, B, C
Displays the motor current as a percentage of the Full Displays the 3-phase input line voltage measured by
Load Amps (FLA) value. the solid state starter.
Current Limit Setpoint Current – Phase A, B, C
Displays the current limit setpoint programmed by Displays the 3-phase motor current values measured
the operator. This value could come from a 0-20mA, by the solid state starter.
4-20mA, 0-10VDC or 2-10VDC input in analog re-
mote mode, PWM signal in digital remote mode, Temperature – Phase A, B, C
MicroGateway interface in ISN remote mode or pro-
Displays the temperatures of the Silicon Controlled
grammed locally at the control center in local mode.
Rectifier (SCR) assemblies.
Pulldown Demand Time Left (Not Shown)
Displays the time remaining in the programmed pulldown
period. This is only displayed if there is time remaining.
JOHNSON CONTROLS 47
FORM 160.10-O1
PROGRAMMABLE Starting Current
Local Motor Current Limit Access Level Required: SERVICE
Access Level Required: OPERATOR Defines the maximum allowed motor starting inrush amps.
The solid state starter will limit the motor starting current
Allows the maximum allowed motor current (as a to this value. The starting current can be adjusted from 310
percentage of FLA) to be adjusted. When the motor Amps to 3300 Amps; 310 Amps is the default value. Ser-
current reaches this value, the pre-rotation vanes will vice technicians refer to the Solid State Starter MOD “B”
not open further. If the motor current rises above this – Operation/Service Manual (Form 160.00-O2).
value, the pre-rotation vanes will close to reduce cur-
rent to this setpoint. This value is adjustable from 30 to Open SCR (Enabled/Disabled)
Pulldown Demand Limit Allows the user to enable or disable the solid state starter
Access Level Required: OPERATOR Open SCR safety detection. This must never be disabled
unless under advisement of the YORK Factory. Service
This setpoint limits the motor current (programmed as technicians refer to the Solid State Starter MOD “B” –
a percentage of FLA) during the specified pulldown Operation/Service Manual (Form 160.00-O2).
demand time. This value will override the motor cur-
rent limit value during this time period. This function is Shorted SCR (Enabled/Disabled)
used to provide energy savings following chiller start-
up and is adjustable from 30 to 100%, with 100% as Access Level Required: SERVICE
the default setting. Allows the user to enable or disable the Solid State Starter
Shorted SCR safety detection. This setpoint must never
Pulldown Demand Time be disabled unless under advisement of the York Factory.
Access Level Required: OPERATOR Service technicians refer to the Solid State Starter MOD
“B” – Operation/Service Manual (Form 160.00-O2).
This setpoint programs the period of time the pulldown
demand limit will be in effect after the chiller starts. kWH Reset
minutes, with 0 minutes as the default. Access Level Required: SERVICE
Allows the user to reset the cumulative kilowatt-hours
Full Load Amps to zero (0). Service technicians refer to the Solid State
Access Level Required: SERVICE Starter MOD “B” – Operation/Service Manual (Form
160.00-O2).
Defines the maximum amps at which the motor can
operate. This value is displayed when logged in at “Op- Change Setpoint
erator” or “View” access level. This value is adjust-
able from 35 Amps to 1050 Amps; 35 Amps is the de- Access Level Required: VIEW
fault value. Service technicians refer to the Solid State Allows user to enter login password to change motor
Starter MOD “B” – Operation/Service Manual (Form settings. This button is only present at the “View” ac-
160.00-O2). cess level.
Voltage Range NAVIGATION

Access Level Required: SERVICE Home
This should be set accordingly with the supply volt- Access Level Required: VIEW
age connected to the starter, and allows for proper
voltage checking. When enabled, this range is used to Returns the display to the Home screen.
determine a low line and high line voltage threshold
Motor Temperature
for initiating a shutdown. Service technicians refer to
the Solid State Starter MOD “B” – Operation/Service Access Level Required: VIEW
Manual (Form 160.00-O2).
Advances to the Motor Temperature screen.
48 JOHNSON CONTROLS
FORM 160.10-O1
VARIABLE SPEED DRIVE SCREEN
LD10002
Figure 17 - VSD SCREEN
OVERVIEW Pulldown Demand Time Left (Not Shown)

This screen displays information pertaining to chillers Displays the time remaining in the programmed
equipped with a Variable Speed Drive (VSD). pulldown period. This value is only displayed if there
is time remaining.
DISPLAY ONLY
Output Voltage
Motor Run (LED)
Displays the measured output voltage to the chiller mo-
Illuminates when the digital output from the controls is tor.
commanding the motor to “RUN”.
Output Frequency
(Motor Current) % Full Load Amps
Displays the present output frequency to the motor.
Load Amps (FLA) value. Output Current – Phase A, B, C
Displays the phase current measured to the motor.
Displays the current limit setpoint programmed by Input Power
the operator. This value could come from a 0-20mA, Displays the total kilowatts measured by the VSD or
4-20 mA, 0-10VDC or 2-10VDC input in analog re- harmonic filter, if installed.
mote mode, PWM signal in digital remote mode,
MicroGateway interface in ISN (Integrated Systems kW Hours
Network) mode, or programmed locally at the control
Displays the cumulative amount of kilowatts used over
center in local mode.
time since the count was last reset.
JOHNSON CONTROLS 49
FORM 160.10-O1
Pre-Rotation Vane Position The pulldown demand time is adjustable from 0 to 255
Displays the pre-rotation vane position as a value be- minutes, with 0 minutes as the default.
tween 0 and 100%.
kWH Reset
Supply kVA Access Level Required: SERVICE
Displays the supply kilovolt-amps (kVA) measured by Allows the user to reset the cumulative kilowatt-hours
the filter (harmonic filter installed only). to zero (0). Service technicians refer to the OptiView
Control Center Retrofit Kit - Trane Service Manual
Total Power Factor (Form 160.10-M1).
Displays the relationship between the input power and
the supply kVA (harmonic filter installed only). Filter Inhibit (Harmonic Filter installed only)
Voltage Total Harmonic Distortion –
(L1, L2, L3) Allows operator to enable or disable the filter logic
from activating, although the system will still commu-
Displays the Total Harmonic Distortion (THD) for
nicate with the device. Access to this setting is only
each of the voltage lines as calculated by the filter (har-
available when chiller is stopped.
monic filter installed only).
Change Setpoint
Supply Current Total Demand Distortion –
(L1, L2, L3) Access Level Required: VIEW
Displays the Total Dynamic Distortion (TDD) for each Allows user to enter login password to change motor
of the supply current lines as calculated by the filter settings. This button is only present at the “View” ac-
(harmonic filter installed only). cess level.
PROGRAMMABLE NAVIGATION
Local Motor Current Limit Home
Access Level Required: OPERATOR Access Level Required: VIEW
Allows the maximum allowed motor current (as a Returns the display to the Home screen.
current reaches this value, the pre-rotation vanes will VSD Details
not open further. If the motor current rises above this
rent to this setpoint. This value is adjustable from 30 to Advances to the sub-screen which provides more in-
100%, with 100% as the default setting. formation about the VSD.
Pulldown Demand Limit ACC Details
Access Level Required: OPERATOR Access Level Required: SERVICE

This setpoint limits the motor current (programmed as a Advances to the sub-screen which provides more in-
percentage of FLA) during the specified pulldown demand formation about the Adaptive Capacity Control (ACC).
time. This value will override the motor current limit value
during this time period. This function is used to provide Filter Details (Harmonic Filter installed only)
energy savings following chiller start-up and is adjustable Access Level Required: VIEW
from 30 to 100%, with 100% as the default setting.
Advances to the sub-screen which provides more in-
Pulldown Demand Time formation about the harmonic filter.

demand limit will be in effect after the chiller starts.
50 JOHNSON CONTROLS
FORM 160.10-O1
VARIABLE SPEED DRIVE DETAILS SCREEN 1

STYLE D VSD AND VSD WITH PART NUMBER 371-03789-XXX (503 HP 60 HZ; 410HP 50 HZ)
2
LD09096
Figure 18 - VSD DETAILS SCREEN 1
OVERVIEW 4-20mA, 0-10VDC or 2-10VDC input in analog re-

mote mode, PWM signal in digital remote mode, Mi-
This screen displays more detailed information per-
croGateway interface in ISN mode, or programmed lo-
taining to a Variable Speed Drive (VSD) if the chiller is
cally at the control center in local mode.
equipped with this style motor control. Service techni-
cians refer to the OptiView Control Center Retrofit Kit Pulldown Demand Time Left (Not Shown)
- Trane Service Manual (Form 160.10-M1) for opera-
tion instructions and explanation of all programmable Displays the time remaining in the programmed
setpoints and displayed values. pulldown period. This value is only displayed if there
is time remaining.
DISPLAY ONLY
Water Pump Output (LED)
Motor Run (LED) Illuminates when the relay controlling the water pump
Illuminates when the digital output from the controls is output is energized.
commanding the motor to RUN.
Precharge Relay Output (LED)
(Motor Current) % Full Load Amps Illuminates when the relay controlling the precharge
Displays the motor current as a percentage of the Full output is energized.
Load Amps (FLA) value. For the VSD, this is the data
returned by the VSD Logic board. Trigger SCR Output (LED)
Illuminates when the relay controlling the trigger SCR
Current Limit Setpoint output is energized.
Displays the current limit setpoint programmed by
JOHNSON CONTROLS 51
FORM 160.10-O1
DC Bus Voltage Pulldown Demand Limit

Displays the DC bus voltage as reported by the VSD. Access Level Required: OPERATOR
DC Inverter Link Current This setpoint limits the motor current (programmed as
a percentage of FLA) during the specified pulldown
Displays the DC Inverter link current reading reported demand time. This value will override the motor cur-
by the VSD. rent limit value during this time period. This function is
Internal Ambient Temperature
Displays the ambient temperature inside the VSD cabi- the default setting.
net reported by the VSD.
Pulldown Demand Time
Converter Heatsink Temperature
Displays the heatsink temperature of the converter that
is reported by the VSD. This setpoint programs the period of time the pulldown
Heatsink Temperature – Phase A, B, C The pulldown demand time is adjustable from 0 to 255
minutes, with 0 minutes as the default.
(Labeled “Baseplate Temperatures” on VSDs with part
number 371-03789-xxx (503HP 60Hz; 419HP 50Hz).
Change Setpoint
Displays the heatsink (baseplate) temperature of each
of the 3-phase voltage regulators as reported by the Access Level Required: VIEW
VSD. Allows user to enter login password to change motor
VSD Model
cess level.
NAVIGATION
Displays the horsepower configuration of the variable
speed drive control, as reported by the VSD to the Op- Home
tiView panel.
Full Load Amps Returns the display to the Home screen.
Displays the Full Load Amps (FLA) value as reported
by the VSD. VSD
PROGRAMMABLE
Returns the display to the VSD screen.
Local Motor Current Limit
rent to this setpoint. This value is adjustable from 30 to
52 JOHNSON CONTROLS
FORM 160.10-O1
VARIABLE SPEED DRIVE DETAILS SCREEN 2

VSD WITH PART NUMBER 371-02767-XXX (60 HZ) OR 371-03700-XXX (50 HZ)
2
00665VIP
Figure 19 - VSD DETAILS SCREEN 2
OVERVIEW mote mode, PWM signal in digital remote mode, or

programmed locally at the control center in local mode.
This screen displays more detailed information pertain-
ing to a Variable Speed Drive (VSD). Service techni- Pulldown Demand Time Left (Not Shown)
cians refer to the OptiView Control Center Retrofit Kit
- Trane Service Manual (Form 160.10-M1) for opera- Displays the time remaining in the programmed
tion instructions and explanation of all programmable pulldown period. This value is only displayed if there
setpoints and displayed values. is time remaining.
DISPLAY ONLY Water Pump Output (LED)

Illuminates when the relay controlling the water pump
Motor Run (LED) output is energized.
Indicates whether the digital output from the controls is
commanding the motor to RUN. Precharge Relay Output (LED)
Illuminates when the relay controlling the precharge
(Motor Current) % Full Load Amps output is energized.
Load Amps (FLA) value. For the Variable Speed Drive, Trigger SCR Output (LED)
this is the data returned by the VSD Logic board. Illuminates when the relay controlling the trigger SCR
output is energized.
Displays the current limit setpoint programmed by DC Bus Voltage
the operator. This value could come from a 0-20mA, Displays the DC Bus voltage that is reported by the
4-20mA, 0-10VDC or 2-10VDC input in analog re- VSD.
JOHNSON CONTROLS 53
FORM 160.10-O1
DC Inverter Link Current Pulldown Demand Time

Displays the DC Inverter link current that is reported Access Level Required: OPERATOR
by the VSD.
Internal Ambient Temperature demand limit will be in effect after the chiller starts.
Displays the ambient temperature inside the VSD cabi- minutes, with 0 minutes as the default.
net reported by the VSD.
Change Setpoint
Converter Heatsink Temperature
Displays the heatsink temperature of the converter as Access Level Required: VIEW
reported by the VSD. Allows user to enter login password to change motor
Baseplate Temperature cess level.
Displays the baseplate temperature of the 3-phase volt-
age regulators that is reported by the VSD. NAVIGATION
Home
VSD Model
Returns the display to the Home Screen.
Displays the horsepower configuration of the VSD
control. The VSD transmits the model number to the VSD
OptiView panel.
Full Load Amps Returns the display to the VSD Screen.
Displays the Full Load Amps (FLA) value reported by
the VSD to the OptiView Control Center.
PROGRAMMABLE
Local Motor Current Limit

rent to this setpoint. This value is adjustable from 30 to
Pulldown Demand Limit

This setpoint limits the motor current (programmed as
the default setting.
54 JOHNSON CONTROLS
FORM 160.10-O1
ADAPTIVE CAPACITY CONTROL DETAILS SCREEN
LD23598
Figure 20 - ACC DETAILS SCREEN
OVERVIEW VSD Startup Frequency

This screen displays detailed information pertaining to Display’s the current startup frequency programmed
the Adaptive Capacity Control (ACC). This screen is into the panel.
only available if the chiller is equipped with a variable
speed drive and the ACC board is installed. Pulldown Demand Time Left (Not Shown)
Requires a login access level of SER- Displays the time remaining in the programmed
VICE. Service technicians refer to the pulldown period. This is only displayed if there is time
OptiView Control Center Retrofit Kit - remaining.
Trane Service Manual (Form 160.10-M1)
(VSD) Output Frequency
for additonal operation instructions and
explanation of programmable setpoints Displays the frequency at which the VSD is operating
and displayed values. the motor.
DISPLAY ONLY Pre-Rotation Vane Position

Displays the pre-rotation vane position as a value be-
Motor Run (LED) tween 0 and 100%.
Illuminates when the digital output from the controls is
commanding the motor to RUN. Surge Count
The total number of surge conditions detected by the
(Motor Current) % Full Load Amps ACC board. The surge events detected by the surge
Displays the motor current as a percentage of the Full protection feature are not included in this total.
Load Amps (FLA) value, as reported by the VSD Log-
ic board.
JOHNSON CONTROLS 55
FORM 160.10-O1
Delta P/P Manual Surge Point

Delta P/P is a parameter that represents system pres- This key will force the ACC to map a surge detection
sure differential or “Head”. This value is calculated by at the present operating conditions. Mapping a point at
subtracting evaporator pressure from condenser pres- these conditions will cause the ACC to make adjust-
sure and then dividing by the evaporator pressure. ments to the command frequency in the future in order
to prevent the chiller from operating at the conditions
evaporator pressure mapped.
Use caution in adding manual surge
PROGRAMMABLE points to the ACC map. Poor chiller opera-
tion will result if a manual surge point is
VSD Start Frequency
improperly mapped.
Access Level Required: ADMIN
Allows the setting of the motor frequency on startup.
This will also cause the motor to rapidly ramp to this Surge Map Clear
frequency to prevent surging.
This key instructs the ACC to clear all of the surge
points presently mapped. This key will require confir-
Stability Limit
mation of the clear by entry of a special password.
This setpoint controls how sensitive the ACC is to the
stability of the leaving chilled liquid temperature by VSD Start Frequency
adjusting the pre-rotation vane control algorithm when
used in conjunction with an ACC board. This setpoint Access Level Required: Admin
is a relative value of magnitude and is adjustable from This allows for setting the start frequency to prevent
1000 to 7000. Higher values decrease sensitivity. the chiller from surging on startup. This does not pre-
vent the chiller from going below this setting but al-
Surge Margin Adjust lows for rapid ramp to this frequency.
When the ACC maps a surge point, the ACC will be- Use caution when clearing the surge
gin to adjust the chiller command frequency and vane map. If the surge map is cleared, poor
controls at a certain “margin” of motor speed above the operation will occur until surge points
mapped point. This programmable value allows the ser- are re-mapped.
vice technician to modify the “margin” at which these
adjustments will begin to take place to allow more of a
cushion between surge points and motor speed.
NAVIGATION
ACC Auto Map Print (Enabled / Disabled) Home
The chiller monitors the ACC communications and
when a surge point is mapped, a short report of system Access Level Required: VIEW
parameters is printed. Returns the display to the Home screen.
When the ACC auto map print feature is
VSD
enabled, all other printing capability is
disabled. Access Level Required: VIEW
Returns the display to the VSD screen.
ACC Map Report

The chiller requests the entire surge map from the
ACC. As the map is received, the parameters for each
point are printed.
56 JOHNSON CONTROLS
FORM 160.10-O1
HARMONIC FILTER DETAILS SCREEN 1

STYLE D VSD AND VSD WITH PART NUMBER 371-03789-xxx 503HP (60Hz) OR 419HP (50Hz)
2
–
00315VIP
Figure 21 - HARMONIC FILTER DETAILS SCREEN 1
OVERVIEW Network) mode, or programmed locally at the control

This screen displays detailed information pertaining
to the IEEE-519 Harmonic Filter. This screen is only Pulldown Demand Time Left (Not Shown)
available on the OptiView panel if the harmonic filter
is installed. Displays the time remaining in the programmed
pulldown period. Only displayed if there is time re-
DISPLAY ONLY maining.
Motor Run (LED) Operating Mode (Run / Stop)

Illuminates when the digital output from the controls is This indicates the mode of operation for the chiller.
VSD Model
Load Amps (FLA) value. For the variable speed drive
speed drive control, as reported by the VSD to the Op-
this is the data returned by the VSD Logic board.
tiView panel.
DC Bus Voltage
Displays the DC bus voltage as measured by the har-
monic filter.
MicroGateway interface in ISN (Integrated Systems
JOHNSON CONTROLS 57
FORM 160.10-O1
Supply Contactor (LED) PROGRAMMABLE

Illuminates when the output to the supply contactor is Local Motor Current Limit
energized.
Precharge Contactor (LED) Allows the maximum allowed motor current (as a
Illuminates when the output to the precharge contactor percentage of FLA) to be adjusted. When the motor
is energized. current reaches this value, the pre-rotation vanes will
Phase Rotation value, the pre-rotation vanes will close to reduce cur-
Displays the phase rotation detected by the harmonic rent to this setpoint. This value is adjustable from 30 to
filter (A, B, C or C, B, A) 100%, with 100% as the default setting.
Total Supply kVA Pulldown Demand Limit

Displays the total supply kilovolt-amps (kVA) mea- Access Level Required: OPERATOR
sured by the Harmonic Filter.
Heatsink Temperature a percentage of FLA) during the specified pulldown
(Labeled “Baseplate Temperatures” on VSD with part rent limit value during this time period. This function is
number 371-03789-xxx (503HP 60Hz; 419HP 50Hz) used to provide energy savings following chiller start-
Displays the temperature of the harmonic filter heat- up and is adjustable from 30 to 100%, with 100% as
sink (baseplate). the default setting.
Voltage Peak (N-L1, N-L2, N-L3) Pulldown Demand Time
Displays the 3-phase peak voltages as measured by the Access Level Required: OPERATOR
harmonic filter (neutral to line). This setpoint programs the period of time the pulldown
RMS Voltage (L1-L2, L2-L3, L3-L1) The pulldown demand time is adjustable from 0 to 255
Displays the 3-phase RMS voltages across each line. minutes, with 0 minutes as the default.
Voltage Total Harmonic Distortion (L1, L2, L3) NAVIGATION

Displays the 3-phase voltage Total Harmonic Distor- Home
tion (THD) measurements.
RMS Filter Current (L1, L2, L3) Returns the display to the Home screen.
Displays the 3-phase filter current values as measured
by the harmonic filter. VSD
Supply Current Total Demand Distortion Access Level Required: VIEW

(L1, L2, L3) Returns the display to the VSD screen.
Displays the 3-phase current Total Demand Distortion
(TDD) measurements.
RMS Supply Current (L1, L2, L3)

Displays the 3-phase RMS voltages across each line.
58 JOHNSON CONTROLS
FORM 160.10-O1
HARMONIC FILTER DETAILS SCREEN 2

VSD WITH PART NUMBER 371-02767-XXX (60 HZ) OR 371-03700-XXX (50 HZ)
2
00664VIP
Figure 22 - HARMONIC FILTER DETAILS SCREEN 2
OVERVIEW Network) mode, or programmed locally at the control

This screen displays more detailed information per-
taining to the IEEE-519 Harmonic Filter. This screen Pulldown Demand Time Left (Not Shown)
is only available on the OptiView panel if the harmonic
filter is installed. Displays the time remaining in the programmed
pulldown period if the value is nonzero.
DISPLAY ONLY
Operating Mode (Run / Stop)
Motor Run (LED) This indicates the mode of operation for the chiller har-
Indicates whether the digital output from the controls is monic filter.
VSD Model
Load Amps (FLA) value. For the variable speed drive
speed drive control reported by the VSD to the OptiV-
this is the data returned by the VSD logic board.
iew control panel.
DC Bus Voltage
Displays the DC bus voltage as measured by the Har-
monic Filter.
MicroGateway interface in ISN (Integrated Systems
JOHNSON CONTROLS 59
FORM 160.10-O1
Supply Contactor (LED) PROGRAMMABLE

Illuminates when the output to the supply contactor is Local Motor Current Limit
energized.
Precharge Contactor (LED) Allows the maximum allowed motor current (as a
Illuminates when the output to the precharge contactor percentage of FLA) to be adjusted. When the motor
is energized. current reaches this value, the pre-rotation vanes will
Phase Rotation value, the pre-rotation vanes will close to reduce cur-
Displays the phase rotation detected by the harmonic rent to this setpoint. This value is adjustable from 30 to
filter (A, B, C or C, B, A) 100%, with 100% as the default setting.
Total Supply kVA Pulldown Demand Limit

Displays the total supply kilovolt-amps (kVA) mea- Access Level Required: OPERATOR
sured by the harmonic filter.
Baseplate Temperature a percentage of FLA) during the specified pulldown
Displays the temperature of the harmonic filter base- rent limit value during this time period. This function is
plate. used to provide energy savings following chiller start-
Voltage Peak (N-L1, N-L2, N-L3) the default setting.
Displays the 3-phase peak voltages as measured by the
harmonic filter (neutral to line). Pulldown Demand Time
RMS Voltage (L1-L2, L2-L3, L3-L1) Access Level Required: OPERATOR
Displays the 3-phase RMS voltages across each line. This setpoint programs the period of time the pulldown
Voltage Total Harmonic Distortion (L1, L2, L3) The pulldown demand time is adjustable from 0 to 255
Displays the 3-phase voltage Total Harmonic Distor-
tion (THD) measurements. NAVIGATION
RMS Filter Current (L1, L2, L3) Home
Displays the 3-phase filter current values as measured Access Level Required: VIEW
by the harmonic filter.
Supply Current Total Demand Distortion
(L1, L2, L3) VSD
Displays the 3-phase current Total Demand Distortion Access Level Required: VIEW
(TDD) measurements. Returns the display to the VSD screen.
RMS Supply Current (L1, L2, L3)
Displays the 3-phase RMS voltages across each line.
60 JOHNSON CONTROLS
FORM 160.10-O1
MOTOR TEMPERATURE SCREEN
LD23599
Figure 23 - MOTOR TEMPERATURE SCREEN
OVERVIEW ing the motor winding temperatures are at acceptable

levels. This will only be displayed if the digital input
This screen allows the operator to view and change
is selected.
settings relating to the chiller motor winding tempera-
ture sensors, bearing sensors, and chiller motor cooling Bearing Temperature Switch (Open/Closed)
pump, as equipped.
The bearing temperature switch indicates if the digi-
For chillers equipped with a motor cooling system, the tal input for the bearing temperature is open or closed.
OptiView panel will energize the motor cooling pump When the switch is open, the input is indicating that
relay for 150 seconds after a high motor winding tem- the bearing temperature is above the bearing cutout
perature shutdown. This aids in proper motor cooling. setpoint and the display will indicate a fault. When
the switch is closed, the input is indicating the bearing
DISPLAY ONLY temperatures are at acceptable levels. This will only be
displayed if the digital input is selected.
Motor Cooling Pump (LED)
Indicates whether the digital output from the controls is Motor Cooling Pump Thermostat (Open/
commanding the motor cooling pump to “RUN”. The Closed)
motor cooling pump feature must be “enabled” for this This indicates the condition of the digital input for the
to be displayed. motor cooling pump thermostat. When the display in-
dicates “open”, the cooling pump motor is not running.
Winding Temperature Switch (Open/Closed)
When the input indicates “closed”, the motor cooling
The winding temperature switch indicates if the digi- pump is being commanded to “RUN” due to motor
tal input for the motor winding temperature is open or temperature. The cooling pump must be enabled for
closed. When the switch is open, the input is indicat- this to be displayed.
ing the temperature of a motor winding is above the
winding cutout setpoint and the display will indicate
a fault. When the switch is closed, the input is indicat-
JOHNSON CONTROLS 61
FORM 160.10-O1
(Motor Winding Temperature) Sensor 1 Bearing Cutout

Phase A, B, C Access Level Required: SERVICE
This readout displays the temperature of the motor This setting adjusts the maximum motor bearing tem-
windings as calculated from sensor 1 of each winding. perature the chiller motor can operate until a fault is
This will only be displayed if analog input is enabled triggered and the chiller is shutdown. This will not be
for sensor 1 and the current phase sensor (Phase A, B, displayed if the winding sensor mode is set at NONE.
or C) is switched on.
Motor Cooling Pump (Enabled/Disabled)
(Motor Winding Temperature) Sensor 2
Phase A, B, C This setting selects whether the motor cooling pump is
This readout displays the temperature of the motor enabled or disabled, as the chiller is equipped.
phase windings as calculated from sensor 2 of each
winding. This will only be displayed if analog input Cooling Pump Mode (Auto/Manual)
is enabled for sensor 2 and the current phase sensor Access Level Required: SERVICE
(Phase A, B, or C) is switched on. Trane chillers do not
utilize sensor 2. Cooling Pump Mode is displayed only when the motor
cooling pump is enabled and allows automatic or man-
Bearing Sensor 1 and 2 ual cooling pump control to be selected. When “Auto”
mode is selected, the motor cooling pump will operate
The temperature for the motor bearings are displayed
whenever the cooling pump thermostat is closed. When
in this readout. These will only be displayed if the ana-
“Manual” mode is selected, the cooling pump will oper-
log input is enabled for each bearing temperature.
ate for a period of ten (10) minutes and then deactivate.
Bearing sensors are optional for Trane chillers and may
or may not be installed for the OptiView Retrofit Kit. Phase A, B, C (Motor Winding Sensor)
Sensor 1 represents the outboard (motor) bearing tem- Access Level Required: SERVICE
perature and Sensor 2 represents the inboard (compres-
sor) bearing temperature. These buttons allow the user to select the active tem-
perature sensor inputs for each phase of the motor
PROGRAMMABLE windings. The active sensors are displayed inside the
screen key for each phase.
Winding Sensor Mode
Bearing (Temperature Sensor)
This setting allows the type of winding sensor input Access Level Required: SERVICE
to be selected (digital, analog, analog and digital). The These buttons allow the user to select the active bearing
user may also select NONE if there is no input avail- sensor inputs. The active sensor inputs are displayed
able. inside the screen key.
Winding Cutout Motor Cooling Pump Setpoint

This setting adjusts the maximum temperature the This programmable setpoint triggers the motor cool-
chiller motor can operate to until a fault is triggered ing pump to be commanded on when any of the motor
and the chiller is stopped. This will not be displayed if winding temperatures exceed this setpoint.
the winding sensor mode is set at NONE.
Minimum Run Time Limit
Bearing Sensor Mode
Access Level Required: SERVICE This setpoint is the minimum run time once the motor
The type of bearing sensor input is selected from this cooling pump has been commanded on.
setting (digital, analog, analog and digital). The user
may also select NONE if there is no input available.
62 JOHNSON CONTROLS
FORM 160.10-O1
NAVIGATION
Home
Motor
Returns the display to the Motor screen.
JOHNSON CONTROLS 63
FORM 160.10-O1
SETPOINTS SCREEN
ID10004
Figure 24 - SETPOINTS SCREEN
OVERVIEW Leaving Chilled Liquid Temperature Cycling –

Shutdown
This screen provides a convenient location for pro-
gramming the most common setpoints involved in the Displays the leaving chilled liquid temperature at
chiller control. This screen also serves as a gateway to which the chiller will shut down to avoid over-cooling
a sub-screen for defining the setup of general system the building. This value is calculated by subtracting the
parameters. Leaving Chilled Liquid Temperature Cycling Offset
Shutdown from the Leaving Chilled Liquid Tempera-
DISPLAY ONLY ture Setpoint. If this value is programmed below the
absolute minimum allowed shutdown temperature, the
Leaving Chilled Liquid Temperature – Setpoint minimum allowed shutdown value is displayed.
Displays the present leaving chilled liquid tempera-
ture setpoint. This value could come from a 0-20 mA, Leaving Chilled Liquid Temperature Cycling –
4-20 mA, 0-10VDC or 2-10VDC input in analog re- Shutdown Offset
mote mode, PWM signal in digital remote mode, Displays the programmed number of degrees below the
MicroGateway interface in ISN (Integrated Systems leaving chilled liquid temperature setpoint the chilled
Network) mode, or programmed locally at the control liquid is permitted to reach until the OptiView Con-
center in local mode. trol Center will perform a cycling shutdown to avoid
overcooling.
Leaving Chilled Liquid Temperature – Remote
Range Leaving Chilled Liquid Temperature Cycling –
This displays the range the leaving chilled liquid tem- Restart
perature setpoint can be remotely adjusted beyond the Displays the leaving chilled liquid temperature at
temperature set locally at the OptiView. which the chiller will restart after being shut down
64 JOHNSON CONTROLS
FORM 160.10-O1
due to over-cooling. This value is calculated by adding • For example, if the range is programmed for 10°F
the Leaving Chilled Liquid Temperature Cycling Off- and the locally programmed value of the chilled
set Restart to the Leaving Chilled Liquid Temperature liquid temperature is 45°F, then the remote device
Setpoint. is able to change and set the leaving chilled liquid 2
temperature setpoint over the range 45.0° - 55.0°F.
Leaving Chilled Liquid Temperature Cycling –
Restart Offset A remote device that provides an analog signal (0-
20mA, 4-20mA, 0-10VDC or 2-10VDC) in analog re-
Displays the programmed number of degrees the mote mode or a PWM signal in digital remote mode
chilled liquid is permitted to reach above the leaving defines the setpoint change as an offset value.
chilled liquid temperature setpoint before the chiller
will restart. • For example, if the setpoint is 45.0°F and the de-
sired setpoint is 50.0°F, then 5.0°F would be the
Current Limit Setpoint input on the remote device.
Displays the active current limit setpoint, as a percent- A MicroGateway (in ISN Remote mode) can define the
age of full load amps. In local mode, this is the local- setpoint through a serial data stream. In this case, the
ly programmed current limit setpoint. In ISN remote incoming setpoint is not an offset that is applied to the
mode, this is the setpoint received from the Micro- leaving chilled liquid temperature setpoint value, but is
Gateway interface. In analog remote mode, this is the the actual setpoint value.
setpoint received via 0-10VDC, 2-10VDC, 0-20mA or
4-20mA input. In digital remote mode, this is a Pulse Leaving Chilled Liquid Temperature Cycling
Width Modulation (PWM) signal input. Offset – Restart
PROGRAMMABLE Access Level Required: OPERATOR

This value specifies the number of degrees above the
Local Leaving Chilled Liquid Temperature –
leaving chilled liquid temperature setpoint the liquid is
Setpoint
permitted to reach before the chiller will restart after a
Access Level Required: OPERATOR “LEAVING CHILLED LIQUID – LOW TEMPERA-
This value allows the user to define the leaving chilled TURE” cycling shutdown. The value is programmable
liquid temperature that is to be maintained by the chill- over a range of 0.0°F to 70.0°F (dependant on setpoint
er. The temperature is programmable over the range of temperature) above the chilled liquid setpoint, to a
38.0°F to 70.0°F (water) or 10.0°F to 70.0°F (brine). maximum restart value of 80.0°F. The chiller will au-
The range is 36.0°F to 70.0°F (water) if Smart Freeze tomatically restart when this temperature is reached.
is enabled. This setpoint can be used to reduce chiller cycling by
delaying the chiller restart until the cooling load has
Local Leaving Chilled Liquid Temperature – increased.
Range
Leaving Chilled Liquid Temperature Cycling
Access Level Required: OPERATOR Offset – Shutdown
This is the range that a remote device is able to adjust Access Level Required: OPERATOR
the leaving chilled liquid temperature setpoint above
the temperature set locally at the OptiView. The range This value specifies the number of degrees below the
setpoint is programmable to either 10.0°F or 20.0°F, leaving chilled liquid temperature setpoint the chilled
with a default of 20.0°F. This setpoint value is added to liquid can reach before the OptiView performs a
the local leaving chilled liquid temperature (see above) “LEAVING CHILLED LIQUID – LOW TEMPERA-
value to create a range limit over which a remote de- TURE” cycling shutdown. This setpoint is program-
vice can adjust the setpoint. mable over a range of 1.0°F to 64.0°F (dependant on
setpoint temperature), to a minimum cutout of 36.0°F
(water), 34.0°F (water with Smart Freeze enabled) or
6.0°F (brine). This prevents over-cooling of the chilled
liquid.
Anytime the leaving chilled liquid temperature setpoint
JOHNSON CONTROLS 65
FORM 160.10-O1
is increased, the shutdown threshold is 36.0°F (water) Pulldown Demand Time

or 6.0°F (brine) for the next ten (10) minutes. If Smart
Freeze is enabled, the threshold is 34.0°F for the next
ten minutes. After ten minutes have elapsed, the shut- This setpoint programs the period of time the pulldown
down threshold becomes the programmed setpoint demand limit will be in effect after the chiller starts.
value. The pulldown demand time is adjustable from 0 to 255
Remote Analog Input Range
Print
This setpoint defines the remote signal range applied
for remote reset of the leaving chilled liquid tempera- This function will generate a “Setpoints” print report.
ture setpoint and current limit setpoint in analog remote
mode. If the remote signal is 0-10VDC or 0-20mA, this Change Setpoint
setpoint must be programmed for 0-10VDC. If the re- Access Level Required: VIEW
mote signal is 2-10VDC or 4-20mA, this setpoint must
be programmed for 2-10VDC. Allows user to enter login password to change motor
Local Motor Current Limit cess level.
Access Level Required: OPERATOR NAVIGATION

Home
current reaches this value, the pre-rotation vanes will Access Level Required: VIEW
not open further. If the motor current rises above this Returns the display to the Home screen.
rent to this setpoint. This value is adjustable from 30 to Setup
Pulldown Demand Limit Advances to the Setup sub-screen, allowing setup of
Access Level Required: OPERATOR general system parameters.

the default setting.
66 JOHNSON CONTROLS
FORM 160.10-O1
SETUP SCREEN
LD26950
Figure 25 - SETUP SCREEN
OVERVIEW Motor Type

This screen is the top level of the general configura- Displays the compressor motor type used; “Fixed
tion parameters. This screen also serves as a gateway to Speed” or “Variable Speed”.
more sub-screens for defining general system param-
eters. Time and date, along with specifications as to Refrigerant Selection
how the time will be displayed (12 or 24 hour format), Displays the refrigerant type in use, “R11” or “R123”.
can be set at this screen.
Anti-Recycle
Certain microboard program jumper and program
switch positions are displayed on this screen. For Displays “Disabled” or “Enabled” for the anti-recycle
OptiView Control Centers equipped with the 031- feature.
02430-000 microboard, settings such as anti-recycle
Power Failure Restart
and power failure restart are programmed here. These
settings take the place of switches and jumpers on the Displays “Manual” or “Automatic” restart after a pow-
microboard. er failure occurs.
The configuration of the program jumpers and switches Liquid Type

(or settings) should be set by a qualified service techni- Displays the type of chilled liquid, “Water” or “Brine”.
cian as per the required chiller operation. Refer to the
OptiView Control Center Retrofit Kit - Trane Service Oil Pump Type
Manual (Form 160.10-M1).
Displays “Constant Run” or “Auxiliary”. Trane chiller
DISPLAY ONLY applications typically utilize constant run pumps.
Chilled Liquid Pump Operation

Displays “Standard” or “Enhanced”
JOHNSON CONTROLS 67
FORM 160.10-O1
Oil Heater Control 12/24 Hr

Displays “Local” or “Remote”. Trane applications uti- Access Level Required: OPERATOR
lize “local” oil heater control.
Allows the time display format to be changed. The se-
Coastdown Time lected format will be displayed in the button tab. This
setpoint will affect the display of the time on the chiller
Displays “Standard” or “Enhanced”. Trane chillers panel and on all reports generated. 12-Hour time for-
normally use “Standard” coatdown and post lube times. mat will include the AM and PM modifiers and show
the range of time between 1:00 and 12:59, while the
Motor Communications Protocol
24-Hour time format will show the range of time be-
Display’s “York” or “Modbus” communications cur- tween 0:00 and 23:59.
rently selected for communications to SSS or VSD
drives. This allows integration of either legacy VSD Coastdown
drives or newer VSD drives utilizing Modbus commu-
nications. Access Level Required: SERVICE
Allows the technician to select either “Standard” or
PROGRAMMABLE “Enhanced” coastdown time. Trane chillers normally
use “Standard” coatdown and post lube times. En-
Set Date hanced Coastown is typically used for larger motors
Access Level Required: OPERATOR requiring longer coastdown timer.
Allows the user to specify the present date. This val- Motor Communications Protocol
ue is critical to logging system shutdowns accurately
as well as utilizing the scheduling capabilities. When Allows the technician to select “York” or “Modbus”
prompted to enter a date value, the user must enter the communications for communications to SSS or VSD
day, month, and four-digit year (using leading zeroes as drives.
necessary). If within range, the value will be accepted.
NAVIGATION
If out of range, the user is prompted for the information
again. At this point the user may retry the date entry, or Home
cancel the programming attempt.
Set Time Returns the display to the Home screen.
Schedule
Allows the current local time to be adjusted. Correct
time is critical in order to log system shutdowns ac- Access Level Required: VIEW
curately and for utilizing the scheduling capabilities. Advances to the sub-screen allowing configuration of
Time is entered in hours and minutes, using leading ze- the chiller operation schedule.
roes as necessary. If the chiller is set to 24-hour mode,
the time must be entered in the 24-hour format. When User
the time format is set to 12-hour, AM or PM must also
be selected when entering time.
Advances to the sub-screen allowing configuration of
Clock (Enabled / Disabled) user preferences.
Access Level Required: OPERATOR Comms
Allows the real-time clock to be enabled or disabled.
The clock will be disabled during manufacturing and
must be enabled at system commissioning. In addition, Advances to the sub-screen allowing configuration of
when preparing for prolonged chiller shutdown the system communications.
clock should once again be disabled in order to con-
serve battery power.
68 JOHNSON CONTROLS
FORM 160.10-O1
Printer
Advances to the sub-screen allowing configuration and
2
control of printer functions.
Sales Order
Advances to the sub-screen displaying the original
Sales Order information for the chiller system.
Operations
Advances to the sub-screen displaying operating pa-
rameters of the chiller system.
Diagnostics
Advances to the diagnostic sub-screen, which allows
viewing of OptiView software versions. Also allows
for analog and digital input/output diagnostic capa-
bility while operating. Refer to the OptiView Control
Center Retrofit Kit - Trane Service Manual (Form
160.10-M1).
JOHNSON CONTROLS 69
FORM 160.10-O1
SCHEDULE SCREEN
ID10011
Figure 26 - SCHEDULE SCREEN
OVERVIEW The chiller will continue to operate until the stop of

Day 2 or as programmed.
The schedule screen allows the operator to program
a chiller operating schedule. The “Standard” weekly The schedule screen contains more programmable
schedule is a set of chiller start and stop times based values than a normal display screen. As a result, each
on a Sunday to Saturday week. The schedule also al- programmable value is not linked to a specific key. In-
lows for “Exception” day start and stop times for any stead, the “Select” key is used to enable the cursor ar-
specific day of the week. Exception days may be pro- rows which are used to highlight the day and the start
grammed up to six weeks in advance. or stop time the user wishes to modify. At this point,
the user may press the ‘ü’ (Enter) key to program the
As each week passes, the operating schedule for that
Start/ Stop times for that day.
week is updated, using the standard weekly schedule
and adding the exception days for that week. The ex- DISPLAY ONLY
ception week schedule will shift, leaving a blank ex-
ception week in the last (sixth) slot. None
In order for the Start/Stop combination to be utilized, PROGRAMMABLE

each “start time” must have a corresponding “stop
time” that occurs later in the day. The programmed Standard Week Start/Stop Times
schedule for a given day can be cancelled by setting Access Level Required: OPERATOR
both the start time and stop time to 12:00AM. If the
start time is the same as the stop time (with any time For each day of the week, the user may program times
other than 12:00AM), the chiller is OFF for that day. If for the chiller to start and stop. The times programmed
the chiller is required to operate continuously through in the “Standard” week will be used as the default start
several days, the stop time of Day 1 can be set to 11:59 and stop time for every day of the week.
PM and the start time of Day 2 can be set to 12:00 AM.
70 JOHNSON CONTROLS
FORM 160.10-O1
Exception Start/Stop Times Select

Access Level Required: OPERATOR Access Level Required: OPERATOR
Exceptions allow the user may specify a non-standard Places a selection box around a start time for a given
2
start and stop time for any day of the week, up to six day. Use ◄, ►, ▲ or ▼ cursor arrows to move the box
weeks in advance. As each week goes by, a new week- and highlight the desired day or start/stop selection.
ly schedule will automatically be created using the ex-
ception day(s) in combination with the standard week Print
schedule. Access Level Required: VIEW
Schedule (Enabled / Disabled) This function generates a “Schedule” print report.
Access Level Required: OPERATOR NAVIGATION

Allows the user to enable or disable the schedule fea-
Home
ture, which controls scheduled starting and stopping of
the chiller. When the schedule is disabled, the chiller Access Level Required: VIEW
must be manually started and stopped. Returns the display to the Home screen.
Repeat Sunday Schedule Setup
Duplicates the schedule defined for Sunday to the re- Returns the display to the Setup screen.
mainder of the standard, non-exception days for the
present week.
Reset All Exception Days

Deletes all programming for exception days within the
six week schedule.
JOHNSON CONTROLS 71
FORM 160.10-O1
USER SCREEN
ID10006
Figure 27 - USER SCREEN
OVERVIEW User ID (4)

This screen allows the building administrator to as- Access Level Required: SERVICE
sign up to four (4) custom user ID’s and passwords to
This allows up to four (4) custom User ID values to be
personnel authorized to maintain the chiller. The unit
specified. Each user ID also requires a corresponding
of measurement (data display mode) is also selectable
password and user level. Service technicians refer to
from this screen.
the OptiView Control Center Retrofit Kit - Trane Ser-
Each custom user value is not linked to a specific vice Manual (Form 160.10-M1)
key Instead, the “Change User Attributes” button is
pressed, which enables the cursor arrows. The cursor (User) Password (4)
arrow keys are used to highlight the custom user pa- Access Level Required: SERVICE
rameter to be modified. At this point, the ‘ü’ (Enter)
This allows a password value for each User ID to be as-
key is pressed and the value is entered.
signed. Service technicians refer to the OptiView Con-
DISPLAY ONLY trol Center Retrofit Kit - Trane Service Manual (Form
160.10-M1).
None
User Level (4)
PROGRAMMABLE
Data Display Mode
This allows the user to specify an access level for each
Access Level Required: OPERATOR User ID. Service technicians refer to the OptiView
Control Center Retrofit Kit - Trane Service Manual
Define the unit measurement system (English or Met-
(Form 160.10-M1).
ric) utilized and displayed by the OptiView panel.
72 JOHNSON CONTROLS
FORM 160.10-O1
NAVIGATION
Home
Setup
Returns the display to the Setup screen.
JOHNSON CONTROLS 73
FORM 160.10-O1
COMMS SCREEN
ID10007
Figure 28 - COMMS SCREEN
OVERVIEW Printer Setup and COM 2 Setup

This screen allows definition of the necessary commu- Access Level Required: OPERATOR
nications parameters for COM1 (printer communica-
Pressing either key places a green selection box around
tions) and COM2 (Electromechanical starter IDC com-
the first changeable parameter. Use the ▲ and ▼ ar-
munications) serial data ports. Refer to “Printer Screen”
row cursor keys to place the selection box around the
on the following page and SECTION 4 - PRINTERS in
desired parameter to be changed. When the selection
this manual for details of the printer connections and
box is highlighting desired parameter, press the ‘ü’
setup. Refer to the OptiView Control Center Retrofit
(Enter) key. A dialog box is displayed, permitting data
Kit - Trane Service Manual (Form 160.10-M1) for
entry.
COM2 IDC connections and setup data.
Printer Baud Rate
DISPLAY ONLY
Defines the baud rate the panel will use to communi-
None cate with the printer.
PROGRAMMABLE Printer Data Bit(s)
Chiller ID Defines the number of data bits the panel will use to
communicate with the printer.
Defines the numeric chiller ID when used within an Printer Parity Bits
ISN network of chillers. This ID number is printed at Defines odd or even parity bits for panel-printer com-
the top of reports obtained with a local printer.
74 JOHNSON CONTROLS
FORM 160.10-O1
munication.
Printer Stop Bit(s)

Defines the number of stop bits the panel will use to 2
communicate with the printer.
COM 2 Baud Rate

Defines the baud rate the panel will use to communi-
cate through the COM2 port.
COM 2 Data Bit(s)

Defines the number of data bits which the panel will
use to communicate through the COM2 port.
COM 2 Parity Bits

Defines odd or even parity bits for COM2 communica-
tion.
COM 2 Stop Bit(s)

Defines the number of stop bits which the panel will
use to communicate through the COM2 port.
NAVIGATION
Home
Setup
JOHNSON CONTROLS 75
FORM 160.10-O1
PRINTER SCREEN
ID10009
Figure 29 - PRINTER SCREEN
OVERVIEW Automatic Printer Logging (Enabled /

Disabled)
This screen allows the setup of printer type, print re-
port, and print logging. Refer to “COMMS Screen” on Access Level Required: OPERATOR
the previous page for communication setup and SEC-
Allows the operator to “Disable” or “Enable” the print-
TION 4 - PRINTERS in this manual for details of the
ing of status reports. When enabled, the reports will
printer connections and acceptable printer types.
begin at the programmed start time and recur at the in-
terval defined by the operator.
DISPLAY ONLY
Time Remaining Until Next Print Printer Type

Displays the time until the next print log will occur, if Access Level Required: SERVICE
the function is enabled. Defines the printer model connected to the chiller sys-
tem.
PROGRAMMABLE
Log Start Time ACC Auto Map Print (Enabled / Disabled)
Access Level Required: OPERATOR Access Level Required: SERVICE
This setting allows the start time of scheduled print This feature is only available if the chiller system uti-
logs to be programmed lizes a Variable Speed Drive (VSD) motor controller.
The chiller monitors the ACC communications and
Output Interval when a surge point is mapped, a short report of system
parameters is printed.
This setting defines the amount of time between each
scheduled automatic print log.
76 JOHNSON CONTROLS
FORM 160.10-O1
ACC Map Report Print All Histories

Access Level Required: SERVICE Access Level Required: OPERATOR
This feature is only available if the chiller system uti- This function prints a report of the system data at the
2
lizes a Variable Speed Drive (VSD) motor controller. time of all stored shutdowns.
The chiller requests the entire surge map from the
ACC. As the map is received, the parameters for each NAVIGATION
point are printed.
Home
When the ACC auto map print feature is Access Level Required: VIEW
enabled, all other printing capability is Returns the display to the Home screen.
disabled.
Setup
Print Report
Selects the report type to print when the “Print Report”
key is pressed. This parameter can be selected from the
following:
• Status report (present system parameters)
• Setpoints report (present value of the system
setpoints)
• Schedule report (present value of the system
schedule times)
• Sales Order Data report (information provided on
the Sales Order screen).
A print report is generated upon completion of selec-
tion.
JOHNSON CONTROLS 77
FORM 160.10-O1
SALES ORDER SCREEN
ID10010
Figure 30 - SALES ORDER SCREEN
OVERVIEW Design Load

This screen shows sales order and chiller specifica- Any factory defined description of the condenser and
tions. This data is entered by the service technician at evaporator configuration such as load rating and pres-
the time of chiller commissioning. These values should sure for which the chiller was originally rated and sold
never be changed or entered by anyone other than a at time of shipment is displayed here.
qualified service technician.
System Information
Use the TestOp access level to enter all
sales order information. Do not press the Any factory description of the chiller design details
set order info key upon completion of such as tonnage, refrigerant type, motor starter model,
sales order data entry. and condenser liquid type is listed here.
PROGRAMMABLE
DISPLAY ONLY Set Order Info
Order Information Access Level Required: SERVICE

Details such commission date, job name and location, This key allows the order/chiller information to be pro-
chiller model and serial number, and YORK order grammed. Use the keypad arrow cursor keys to move
number are specified in this area. the correct box and press the ‘ü’ (Enter) to display the
dialog box used to program information.
Nameplate Information
Print
Any factory designated information about the chiller
motor configuration such as the motor code, volts and Access Level Required: VIEW
phase is specified in this area. This key prints a sales order data report.
78
JOHNSON CONTROLS 78
JOHNSON CONTROLS
FORM 160.10-O1
NAVIGATION
Home
Setup
JOHNSON CONTROLS 79
FORM 160.10-O1
DIAGNOSTICS SCREEN
LD26951
Figure 31 - DIAGNOSTICS SCREEN
OVERVIEW GPIC
The Diagnostics screen identifies software version in- Displays the EPROM installed in the MicroGateway,
formation. This screen also serves as a gateway to view as equipped.
analog and digital input/output screens.
PROGRAMMABLE
Requires a login access level of SERVICE None
to view. Service technicians refer to Op-
tiView Control Center Retrofit Kit - Trane NAVIGATION
Service Manual (Form 160.10-M1) for
further explanation of displayed values. Home
DISPLAY ONLY
Controls Setup
Displays version of flash software installed/loaded into Access Level Required: VIEW
the microboard. Returns the display to the Setup screen.
BIOS (Basic Input/Output Software) Analog I/O
Displays the version of the BIOS EPROM installed in
the microboard. Access Level Required: SERVICE
Advances to a sub-screen which details voltage levels
Kernal and counts for internal and external analog inputs.
Displays the operating system core components in-
stalled/loaded into the microboard.
80 JOHNSON CONTROLS
FORM 160.10-O1
Digital I/O
Advances to a sub-screen which indicates activity for
2
digital inputs and outputs.
VSD Comms
This key is only available if the chiller is equipped with
a VSD. This advances to a sub-screen which details
VSD and ACC error statistics.
JOHNSON CONTROLS 81
FORM 160.10-O1
DIAGNOSTICS - ANALOG SCREEN
ID10022
Figure 32 - ANALOG DIAGNOSTIC SCREEN
OVERVIEW NAVIGATION
This screen displays voltage and counts for the analog Home
inputs and outputs connected to the OptiView Control
Center. This screen is useful for service technicians Access Level Required: VIEW
checking voltage of analog inputs and outputs. Returns the display to the Home screen.
Requires a login access level of SERVICE Diagnostics

to view. Service technicians refer to Op- Access Level Required: VIEW
tiView Control Center Retrofit Kit - Trane
Service Manual (Form 160.10-M1) for Returns the display to the Diagnostics screen.
further explanation of displayed values.
External
DISPLAY ONLY This key toggles the analog screen from the internal
input/output view to the external (analog I/O board)
Voltage and counts for internal and external analog in- input view.
puts are displayed.
Internal
PROGRAMMABLE
None
This key toggles the analog screen from the external
input/output view to the internal input view.
82 JOHNSON CONTROLS
FORM 160.10-O1
DIAGNOSTICS - DIGITAL SCREEN
ID10023
Figure 33 - DIGITAL DIAGNOTSTIC SCREEN
OVERVIEW PROGRAMMABLE
This screen displays the activity for each of the digital None
inputs and outputs that are connected to the OptiView
Control Center. The digital screen is useful to service NAVIGATION
technicians checking operation of digital inputs and
Home
outputs as well as program jumper and switch posi-
tions. Access Level Required: VIEW
Requires a login access level of SERVICE Returns the display to the Home screen.
to view. Service technicians refer to Op-
tiView Control Center Retrofit Kit - Trane Diagnostics
further explanation of displayed values.
Returns the display to the Diagnostics screen.
External
DISPLAY ONLY
This screen displays each of the internal and external
digital input/outputs connected to the OptiView Con- This key toggles the display from internal input/output
trol Center. An LED beside each input/output indicates view to the external I/O board view.
activity. The tag beside each LED indicates that the in-
put/output is a DIP switch, a jumper (JP), a relay (K), Internal
a Terminal (TB#) or the channel for the external digital Access Level Required: SERVICE
input/output view.
This key toggles the display from external input/output
channels to internal input/output view.
JOHNSON CONTROLS 83
FORM 160.10-O1
DIAGNOSTICS - VSD SCREEN
ID10024
Figure 34 - VSD DIAGNOSTIC SCREEN
OVERVIEW ACC to VSD

This screen displays communication error counts for This displays the number of communication error
the OptiView panel, ACC, and VSD. This screen is counts from the ACC board to the VSD.
useful for service technicians checking communication
error counts between these components. VSD to ACC
Requires a login access level of SERVICE This displays the number of communication error
to view. Service technicians refer to Op- counts from the VSD to the ACC board.
tiView Control Center Retrofit Kit - Trane
PROGRAMMABLE
further explanation of displayed values. Reset Counters
This key allows the service technician to reset the
VSD, ACC, and panel error counters.
DISPLAY ONLY
Panel to ACC NAVIGATION
This displays the number of communication error Home

counts from the adaptive capacity control (ACC) board
to the OptiView panel.
ACC to Panel
Diagnostics
This displays the number of communication error
counts from the OptiView panel to the ACC board. Access Level Required: VIEW
Returns the display to the Diagnostics screen.
84 JOHNSON CONTROLS
FORM 160.10-O1
OPERATIONS SCREEN
LD26952
Figure 35 - OPERATIONS SCREEN
OVERVIEW Number of Starts

This screen allows definition of general parameters Access Level Required: ADMIN
and options associated with the operation of the chiller.
Displays the number of the starts the chiller has initi-
ated. The number of starts may be reprogrammed to
DISPLAY ONLY
any desired value, (generally when this value has been
Chiller Run Time reset due to a microboard replacement), but should not
be done so arbitrarily.
Displays the amount of time the chiller has been run-
ning since the last start signal was received. This
Operating Hours
value is reset to zero when the chiller enters a system
coastdown. The value will remain at zero while the Access Level Required: ADMIN
chiller is shutdown and during “System Prelube”. Displays the total accumulated run time of the chill-
er. This may be reprogrammed to any desired value
PROGRAMMABLE
(generally when this value has been reset due to a mi-
Control Source croboard replacement), but should not be done so ar-
bitrarily.
This function selects what source is used to control Hot Gas (Enabled/Disabled)
the chiller. The options for control sources are: local, Access level required: SERVICE
digital remote, analog remote, modem remote or ISN
(Integrated Systems Network) remote. If the chiller is equipped with hot gas bypass, this set-
ting enables and disables the hot gas bypass control
feature.
JOHNSON CONTROLS 85
FORM 160.10-O1
Chiller Model
Access level required: SERVICE
The chiller model key allows the selection of the chill-
er model. The OptiView operating program controls
the chiller per the requirements of the entered model.
NAVIGATION
Home
Setup
86 JOHNSON CONTROLS
FORM 160.10-O1
HISTORY SCREEN
ID10013
Figure 36 - HISTORY SCREEN
OVERVIEW Last Ten Faults

This screen allows the user to browse through the chill- This window displays a chronological listing (most re-
er faults and shutdowns. By using the “Select Fault” cent first) of the date, time, and description of the last
and “View Details” keys, a sub-screen containing ten safety or cycling shutdowns that occurred while the
stored chiller parameters values at the time of the shut- system is running or stopped.
down can be displayed. The “Print History” key can be
used to generate a hard-copy report of the parameter PROGRAMMABLE
values at the time of the shutdown. Print History
DISPLAY ONLY Access Level Required: VIEW
Last Normal Shutdown This generates a report listing the status of the chiller
parameters at the time of the selected shutdown.
This window displays the date and time and the de-
scription of the last normal shutdown. A normal shut- Print All Histories
down is defined as:
• Local Stop (panel rocker switch or panel key)
This generates a report listing the status of the chiller
• Remote Stop (digital, analog, modem, or ISN) parameters at the time of each of the stored shutdowns.
Last Fault While Running

This window displays the date and time and the de-
scription of the last safety or cycling shutdown while
the system was running.
JOHNSON CONTROLS 87
FORM 160.10-O1
Select Fault
Select Fault allows the user to choose the details or his-
tory that is viewed or printed when the “View Details”
or “Print History” key is selected.
NAVIGATION
Home
View Details
Advances to a sub-screen containing the value of select
chiller parameters at the time of the associated shut-
down.
Trending
Advances to the Trending sub-screen, allowing the
user to view trending data per user-defined chiller pa-
rameters.
Custom View
Access Level required: VIEW
Advances the panel display to the Custom View screen.
88 JOHNSON CONTROLS
FORM 160.10-O1
HISTORY DETAILS SCREEN
00660VIP
Figure 37 - HISTORY DETAILS SCREEN
OVERVIEW NAVIGATION
This screen allows the user to view all the system pa- Home
rameters at the time of the shutdown selected on the
history screen. Not all screens are shown above; the Access Level Required: VIEW
number of screens required to display all of the data Returns the display to the Home screen.
varies with differences in motor starters and options
applied. History
DISPLAY ONLY Access Level Required: VIEW

Returns the display to the History screen.
History Printout
This key displays the view of the system parameters as Page Down
they will be printed. Access Level Required: VIEW
PROGRAMMABLE This key is used to scroll down through the displayed
history data pages (if applicable).
Print History
Page Up
This generates a report listing the status of the chiller Access Level Required: VIEW
parameters at the time of the selected shutdown. This key is used to scroll up through the displayed his-
tory data pages (if applicable).
JOHNSON CONTROLS 89
FORM 160.10-O1
CUSTOM VIEW SCREEN
00324VIP
Figure 38 - CUSTOM VIEW SCREEN
OVERVIEW NAVIGATION
This screen displays up to ten (10) user-selected pa- Home
rameters to be displayed simultaneously. These param-
eters are selected at the custom view “Setup” screen. Access Level Required: VIEW
This feature is useful to display parameters pertinent Returns the display to the Home screen.
to a particular problem during service troubleshooting.
Once the problem has been resolved, the display can be History
cleared or the parameters can be left there for monitor-
ing by chiller operating personnel.
Returns the display to the History screen.
DISPLAY ONLY
Setup
None
PROGRAMMABLE Advances to a sub-screen that allows selection of cus-
Print tom view display parameters.

This key generates a printed listing of the parameters
displayed on this screen.
90 JOHNSON CONTROLS
FORM 160.10-O1
(CUSTOM VIEW) SETUP SCREEN
00325VIP
Figure 39 - CUSTOM VIEW SETUP SCREEN
OVERVIEW Page Down

The setup screen is a sub-screen of the custom view Scrolls down through list of available slots and param-
screen. This screen allows the service technician to eters.
setup which parameters are displayed on the custom
view screen. Select
Requires a login access level of SER- Pressing the Select key places a green colored selection
VICE. Service technicians refer to Op- box around Custom Slot 1. Use the ▲ and ▼ arrow
tiView Control Center Retrofit Kit - Trane cursor keys to place the selection box around the slot
Service Manual (Form 160.10-M1) for number to be configured.
operation instructions and explanation of
Custom Slot (1-10)
all programmable setpoints and displayed
values. Use the “Select” key and numeric keypad keys as de-
scribed above With the selection box around the slot
DISPLAY ONLY number to be changed or entered, press the “Enter”
(‘ü’) key. A dialog box is displayed permitting data
Slot Numbers entry. Using the numeric keypad keys, enter the desired
Lists the available parameters and corresponding slot slot number and press the “Enter” (‘ü’) key. Setting
numbers that can be displayed. The desired parameters the slot number to zero deactivates the slot number on
for display are selected from this list. the display.
PROGRAMMABLE Clear Display

Pressing this key clears all selected parameters from
Page Up the “Custom View” screen.
Scrolls up through list of available slots and param-
eters.
JOHNSON CONTROLS 91
FORM 160.10-O1
NAVIGATION
Home
Custom View
Returns the display to the Custom View screen.
92 JOHNSON CONTROLS
FORM 160.10-O1
TREND SCREEN
LD10015
Figure 40 - TREND SCREEN
OVERVIEW end of the X-axis, if “One Screen” is selected, trending

stops and data is frozen. If “Continuous” is selected,
The Trend screen allows as many as six operator-se-
the oldest data is dropped from the left-hand side of
lected parameters (Data Points) to be plotted in an X/Y
the graph at the next collection interval. Thereafter, the
graph format. This is useful for monitoring chiller per-
oldest data is dropped from the left hand-side of the
formance. The X-Axis is scaled per the selected data
graph at each data collection interval.
collection interval and displayed in a time of day or
elapsed time format, as selected with the X-axis key. If a power failure occurs while the trend feature is
The Y-Axis is scaled for each parameter as per the op- running, the trending is stopped. Upon restoration of
erator programmed minimum and maximum value. power, the last screen of data that was collected will be
Only one Y-Axis label is displayed at a time. For ease displayed on the trending screen. The “Start” key must
of identification, each plotted parameter and associated be pressed to initiate a new trend screen.
Y-Axis labeling is color coordinated.
DISPLAY ONLY
Analog parameters are scaled in pressure, temperature,
volts, amps, hertz or time. Digital parameters are scaled This screen allows the user to view the graphical trend-
as zero (off) and one (on). The parameters are sampled ing of the selected parameters and is also a gateway to
at the selected data collection interval and plotted using the trend setup screens.
450 data points across the X-Axis. If the actual value A red screen with the words “TREND
of the sampled parameter is less than the Y-Axis label MAX MUST BE > TREND MIN” will
minimum for that parameter, the value will be plotted appear if the Y-Axis minimum has been
at the minimum value. Similarly, if the actual value is programmed to a value that is greater
greater than the Y-Axis label maximum for that param- than the Y-Axis maximum for any param-
eter, the value will be plotted at the maximum value. eter. If this appears, proceed to the Trend
There are two types of charts that can be created: “One Setup screen to change the values.
Screen” and “Continuous”. When plotting reaches the
JOHNSON CONTROLS 93
FORM 160.10-O1
PROGRAMMABLE NAVIGATION
Start Home
Pressing this key clears and starts a new graph, sets the Returns the display to the Home screen.
time of day to the present clock time and begins the
trending data collection. This key is only available if History
trending is stopped. Access Level Required: VIEW
Stop Returns the display to the History screen.
Access Level Required: OPERATOR Trend Setup

Pressing this key stops the trending. The trend data Access Level Required: OPERATOR
is frozen on the display until another graph is started
with the “Start” key. The “Stop” key is only available Advances to a sub-screen for configuring the trending
if trending is running. display. This key is only displayed if the trending is
stopped.
Y-Axis
This key toggles the Y-Axis labels of the graph. Each
key press changes the label to another of the selected
parameters. The Y-Axis label that is being displayed is
identified at the top of the graph
X-Axis
This key toggles the X-Axis labels of the graph. Each
key press alternates the scaling between time of day
and elapsed time. The “Time of Day” scaling is in 24-
hour format. The “Elapsed Time” scaling is the time
elapsed since the “Start” key was pressed, starting the
trending.
94 JOHNSON CONTROLS
FORM 160.10-O1
TREND SETUP SCREEN
LD10020
Figure 41 - TREND SETUP SCREEN
OVERVIEW Collection Interval

This screen is used to configure the Trend screen. The Access Level Required: OPERATOR
parameters to be trended are selected from the Com-
Selects the interval at which the trending parameters
mon Slots screen or common slots master list and
are sampled. There are 450 data points displayed
entered as slot numbers for Data Points 1 through 6.
across the X-Axis of the graph. Each point represents
The Y-Axis minimum and maximum values for each
the value of the parameter at that time. The user selects
parameter are entered as “Data Point Min” and “Data
the time interval between these points. This is called
Point Max” for Data Points 1 through 6. The interval at
the “Data Collection Interval”, or the interval at which
which all the parameters are sampled is selected as the
the data for the parameter is sampled. This interval is
“Collection Interval”.
programmable over the range of 1 second to 3600 sec-
onds (1 hour), in one second increments. The selected
DISPLAY ONLY
interval not only determines the sample interval, but
None also the full screen time display. The full screen time
display is a result of the selected interval in seconds,
PROGRAMMABLE multiplied by the 450 data points.
Chart Type • For example: If the data collection interval is pro-
Access Level Required: OPERATOR grammed for 900 seconds, the parameter would
be sampled every 900 seconds, with the last 112.5
This key toggles the chart type between “Continuous” hours (4.7 days) of data viewable on the screen.
or “One Screen” view for the Trending screen. Therefore, the selected interval is a compromise
between resolution and full screen time display.
JOHNSON CONTROLS 95
FORM 160.10-O1
Select the desired data collection interval as follows: Data Point Maximum (1-6)
1. Determine the desired time interval (in seconds), Access Level Required: OPERATOR
between data samples. This is the maximum value displayed for the Y-Axis.
2. Calculate the full screen time display as follows: Selecting a parameter for a data point sets this to the
default value, which is the highest value allowed for
• 450 x Data Collection Interval = full screen that particular parameter. This can be changed to a val-
seconds ue that provides a more appropriate resolution for the
• full screen seconds / 60 = full screen minutes parameter being monitored. Data Point Maximum is
only displayed if the associated slot number is not zero.
• full screen minutes / 60 = full screen hours
To change this setting, use the “Select” key as described
• full screen hours / 24 = full screen days previously and enter the desired value. The value must
3. View the resulting sample interval and full screen always be set to a value greater than the data point
display to determine if the data display meets the minimum. Otherwise, a red graph is displayed on the
desired requirements. Trend screen with the words “TREND MAX MUST
BE > TREND MIN”. There are twenty (20) Y-Axis
Select divisions. If a MIN-MAX span is selected that is not
evenly divided by 20, the program will automatically
select the next higher MAX value that makes the span
The Select key is used to enter the slot numbers and evenly divided.
the minimum and maximum Y-Axis values of each pa-
rameter. Pressing this key places a yellow box around • For example: If 0.0 is selected as the MIN and
Data Point 1 Slot Number. Use the ▲ and ▼ cursor 69.0 is selected as the MAX, the program will in-
arrow keys to select the box for the Data Point(s) to be sert 70.0 as the MAX value. If the parameter se-
changed. Data Point Slots one through six may be pro- lected for this data point is a digital type (on/off),
grammed. With the desired value highlighted, press the this value must be set to one (1). One indicates the
‘ü’ (Enter) key. A dialog box is displayed permitting “ON” state.
entry of the slot number or data point min and max.
NAVIGATION
Press the ‘ü’ (Enter) once the desired slot number has
been entered. Setting the slot number to zero will dis- Home
able trending for that particular data point. Any or all
points can be disabled. Access Level Required: VIEW
Data Point Minimum (1-6)
Trending
This is the minimum value displayed for the Y-Axis. Access Level Required: OPERATOR
Selecting a parameter for a data point sets this to the Returns the display to the Trending screen.
default value, which is the lowest value allowed for
that parameter. This can be changed to a value that pro- Slot #s (Numbers)
vides a more appropriate resolution for the parameter
being monitored. This key is not displayed when the
slot # for the data point is set to zero (0). Advances to the Trend Common Slots sub-screen. The
desired parameters to be plotted are selected from this
Use the “Select” key as described above to enter the screen.
desired value. The value must always be set to a value
less than the data point maximum. Otherwise, a red
graph is displayed on the Trend screen with the words
“TREND MAX MUST BE > TREND MIN”. If the pa-
rameter selected for this data point is a digital type (on/
off), this value must be set to zero (0). Zero indicates
the digital input/output is in the “OFF” state.
96 JOHNSON CONTROLS
FORM 160.10-O1
TREND COMMON SLOTS SCREEN
00328VIP
Figure 42 - COMMON SLOTS SCREEN
OVERVIEW NAVIGATION
This screen displays the slot numbers of the commonly Page Down
monitored parameters used for trending or custom view
and are listed on this screen by chiller component. The Access Level Required: OPERATOR
slot numbers for the remainder of the available param- Scroll down in the displayed data.
eters are listed on the “Master Slot Numbers List”.
Page Up
This screen requires a login access level Access Level Required: OPERATOR
of OPERATOR or higher to view.
Scroll up in the displayed data.
Home
DISPLAY ONLY
Trend Setup
Slot Numbers
These are the slot numbers of the most commonly used Access Level Required: OPERATOR
parameters. Returns the display to the Trend Setup screen.
PROGRAMMABLE MASTER SLOT NUMBER LIST (FOR USE

WITH THE TREND FEATURE)
Print
Table 1 provides a listing of slot numbers and their
Generates a list of the slot numbers for the available
descriptions.
parameters.
JOHNSON CONTROLS 97
FORM 160.10-O1
Table 1 - MASTER SLOT NUMBERS LIST (FOR USE WITH TREND FEATURES)
SLOT# DESCRIPTION SLOT# DESCRIPTION

256 System: Chiller State 1538 Oil Pump: Control Mode
257 System: Coastdown Time Remaining 1539 Oil Pump: Is Pump On
258 System: Prelube Time Remaining 1540 Oil Pump: Manual Time Left
259 System: Are Safety Shutdown Contacts Closed 1541 Oil Heater: Is Control Enabled
260 System: Are Cycling Shutdown Contacts Closed 1542 Oil Heater: Is Heater On
261 System: Are Anticipatory Alarm Contacts Closed 1543 Oil Return Solenoid: Is Solenoid On
262 System: Operating Hours 1792 Leaving Chilled Liquid: Temperature
264 System: Number of Starts 1793 Leaving Chilled Liquid: Temperature Differential
265 System: Is Stop Switch Closed 1794 Leaving Chilled Liquid: Is Flow Switch Closed
266 System: Is Start Switch Closed 1795 Leaving Chilled Liquid: Is Pump On
267 System: Is Remote Ready to Start 1796 Leaving Chilled Liquid: Local Temperature
280 External Contact: Is Remote Stop Closed Setpoint
281 External Contact: Is Remote Start Closed 1797 Leaving Chilled Liquid: Remote Analog Tem-
perature Setpoint
282 External Contact: Is MultiUnit Cycling Closed
1798 Leaving Chilled Liquid: Remote ISN Tempera-
283 External Contact: Is Remote Cycling Closed
ture Setpoint
284 External Contact: Is Auxiliary Safety Open
1799 Leaving Chilled Liquid: Remote Modem Tem-
285 Jumper: Is Anti‑Recycle Enabled perature Setpoint
286 Jumper: Coastdown Operation 1800 Leaving Chilled Liquid: Selected Temperature
287 Jumper: Is Diagnostics Enabled Setpoint
288 Jumper: Liquid Type 1801 Leaving Chilled Liquid: Control Sensitivity
289 Jumper: Chilled Liquid Pump Operation 1802 Leaving Chilled Liquid: Remote Temperature
290 Jumper: Motor Type Range
291 Jumper: Power Failure Restart 1803 Leaving Chilled Liquid: Restart Temperature
292 Jumper: Pre‑Run Operation Offset
293 Jumper: Refrigerant Selection 1804 Leaving Chilled Liquid: Restart Temperature
Setpoint
294 Jumper: VSD Motor Supply Line Frequency
1805 Leaving Chilled Liquid: Shutdown Temperature
295 Jumper: Oil Pump Package
Offset
304 Options: Control Mode
1806 Leaving Chilled Liquid: Shutdown Temperature
305 Options: System Language Setpoint
306 Options: Chiller ID Number 1807 Return Chilled Liquid: Temperature
307 Options: Display Mode 1808 Evaporator: Pressure
336 Security: Log In Level 1809 Evaporator: Saturation Temperature
337 Security: Log In User ID 1810 Evaporator: Small Temperature Difference
512 Sched: Is Schedule Enabled 1811 Evaporator: Is Refrigerant Sensor Present
1280 Pre‑Rotation Vanes: Is Motor Switch Closed 1812 Evaporator: Refrigerant Temperature
1281 Pre‑Rotation Vanes: Position 1813 Evaporator: Delta P / P
1282 Pre‑Rotation Vanes: Are Vanes Opening 1814 Evaporator: Brine Low Cutout
1283 Pre‑Rotation Vanes: Are Vanes Closing 1815 Smart Freeze Protection: Is Control Enabled
1284 Pre‑Rotation Vanes: Are Vanes Holding 1816 Liquid Line Solenoid: Is Solenoid Installed
1285 Pre‑Rotation Vanes: Control Mode 1817 Liquid Line Solenoid: Is Solenoid On
1296 Discharge: Temperature 1818 Leaving Chilled Liquid: Remote Digital Tempera-
1536 Oil: Differential Pressure ture Setpoint
1537 Oil: Sump Temperature 2048 Leaving Condenser Liquid: Temperature
98 JOHNSON CONTROLS
FORM 160.10-O1

2049 Leaving Condenser Liquid: Is Flow Switch 2587 LcSss: Sss to Panel Comm Errors
Closed 2816 VSD: Motor HP
2050 Leaving Condenser Liquid: Is Pump On 2817 VSD: 100% Full Load Amps 2
2051 Return Condenser Liquid: Temperature 2818 VSD: Input Power
2052 Condenser: Pressure 2819 VSD: Kilowatt Hours
2053 Condenser: Saturation Temperature 2820 VSD: DC Bus Voltage
2054 Condenser: Small Temperature Difference 2821 VSD: DC Inverter Link Current
2057 Condenser: Is High Pressure Switch Closed 2822 VSD: Output Frequency
2058 Condenser: High Pressure Warning Threshold 2823 VSD: Output Voltage
2059 SubCooling: Temperature 2824 VSD: Phase A Current
2060 Drop Leg Refrigerant: Is Sensor Present 2825 VSD: Phase B Current
2061 Drop Leg Refrigerant: Temperature 2826 VSD: Phase C Current
2062 Vent Line Solenoid: Is Solenoid Installed 2827 VSD: Is Precharge Relay On
2063 Vent Line Solenoid: Is Solenoid On 2828 VSD: Is Trigger SCR On
2304 Motor: Starter Type 2829 VSD: Is Water Pump On
2305 Motor: Is Motor Starter On 2830 VSD: Control Mode
2306 Motor: Current %FLA 2831 VSD: Command Frequency
2307 Motor: Is Motor Controller Switch Open 2832 VSD: Manual Frequency Increment
2308 Motor: Current Limit Local Setpoint 2833 VSD: Internal Ambient Temperature
2309 Motor: Current Limit Remote Analog Setpoint 2834 VSD: Converter Heatsink Temperature
2310 Motor: Current Limit Remote ISN Setpoint 2835 VSD: Phase A Heatsink Temperature
2311 Motor: Current Limit Remote Modem Setpoint 2836 VSD: Phase B Heatsink Temperature
2312 Motor: Current Limit Selected Setpoint 2837 VSD: Phase C Heatsink Temperature
2313 Motor: Pulldown Demand Time Remaining 2838 VSD: Is Communications OK
2314 Motor: Pulldown Demand Limit Setpoint 2839 VSD: Panel to ACC Comms Error Count
2315 Motor: Pulldown Demand Time Setpoint 2840 VSD: ACC to Panel Comms Error Count
2316 Motor: Anti‑Recycle Time Remaining 2841 VSD: ACC to VSD Comms Error Count
2317 Motor: Current Limit Remote Digital Setpoint 2842 VSD: VSD to ACC Comms Error Count
(Mod “B” Solid State Starters) 2843 VSD: VSD to Filter Comms Error Count
2570 LcSss: Input Power 2844 VSD: Filter to ACC Comms Error Count
2571 LcSss: Kilowatt Hours 2845 ACC: Delta P/P
2572 LcSss: Phase A Current 2846 ACC: Stability Limit
2573 LcSss: Phase B Current 2847 ACC: Surge Margin
2574 LcSss: Phase C Current 2848 ACC: Manual Surge Command
2575 LcSss: Phase A Voltage 2849 ACC: Surge Map Count
2576 LcSss: Phase B Voltage 2850 ACC: Surge Type
2577 LcSss: Phase C Voltage 2857 ACC: Surge Map Point Count
2578 LcSss: Phase A Temperature 2858 ACC: Surge Map Delta P/P
2579 LcSss: Phase B Temperature 2859 ACC: Surge Map Output Frequency
2580 LcSss: Phase C Temperature 2860 ACC: Surge Map PRV Position
2581 LcSss: Starter Model 2861 Filter: Is Filter Installed
2582 LcSss: Full Load Amps 2862 Filter: Is Operation Inhibited
2583 LcSss: Voltage Range 2863 Filter: Is Filter Running
2584 LcSss: Starting Current 2864 Filter: Is Precharge Contactor Closed
2585 LcSss: Is Serial Communications OK 2865 Filter: Is Supply Contactor Closed
2586 LcSss: Panel to Sss Comm Errors
JOHNSON CONTROLS 99
FORM 160.10-O1

2866 Filter: Phase Rotation 12293 Purge: Exhaust Count
2867 Filter: Motor HP 12294 Purge: Window Time
2868 Filter: Supply kVA 12295 Purge: Is High Efficiency Enabled
2869 Filter: Total Power Factor 12296 Purge: Maximum Purges Per Hour
2870 Filter: DC Bus Voltage 17958 Winding Phase A1 Temperature
2871 Filter: Heatsink Temperature 17959 Winding Phase A2 Temperature
2872 Filter: L1 - L2 RMS Voltage 17960 Winding Phase B1 Temperature
2873 Filter: L2 - L3 RMS Voltage 17961 Winding Phase B2 Temperature
2874 Filter: L3 - L1 RMS Voltage 17962 Winding Phase C1 Temperature
2875 Filter: L1 - N Peak Voltage 17963 Winding Phase C2 Temperature
2876 Filter: L2 - N Peak Voltage 17964 Bearing 1 Temperature
2877 Filter: L3 - N Peak Voltage 17965 Bearing 2 Temperature
2878 Filter: L1 Total Harmonic Distortion
2881 Filter: L1 RMS Filter Current
2884 Filter: L1 RMS Supply Current
2887 Filter: L1 Total Demand Distortion
2890 Filter: Maximum Total Harmonic Distortion
2891 Filter: Maximum Total Demand Distortion
8192 Oil: Pump Pressure
8193 Oil: Sump Pressure
8205 Refrigerant Level: Is Control Enabled
8206 Refrigerant Level: Position
8207 Refrigerant Level: Is Valve Closing
8208 Refrigerant Level: Is Valve Opening
8209 Refrigerant Level: Control Mode
8212 Refrigerant Level: Target Setpoint
8213 Refrigerant Level: Setpoint
8214 Refrigerant Level: Period
8215 Refrigerant Level: Proportional Limit Close
8216 Refrigerant Level: Proportional Limit Open
8217 Refrigerant Level: Rate Limit Close
8218 Refrigerant Level: Rate Limit Open
12288 Purge: Pressure
12289 Purge: Is Air Purge Valve Closed
12290 Purge: Is Oil Purge Valve Closed
12291 Purge: Is Bottom Float Switch Closed
12292 Purge: Is Top Float Switch Closed
100 JOHNSON CONTROLS

FORM 160.10-O1
SECTION 3 - OPTIVIEW DISPLAY MESSAGES
INTRODUCTION prelube duration is configured from the Oil Sump

screen. The prelube duration must never be changed by
The System Status bar of the OptiView display con-
anyone other than a qualified service technician.
tains a Status line and a Details line. The System Status
line contains a message describing the operating state
3
System Run
of the chiller. The System Details line displays warn-
ing, cycling, safety, start inhibit and other messages, The chiller is running under the condition described in
providing further details of the Status Bar messages. the Details Line of the Status Bar.
The Status Messages listed below are displayed on the
System Coastdown
Status line. All other messages are displayed on the
Details line. The chiller has shut down and the post-run lubrication
is being performed. A TIME REMAINING countdown
Messages are displayed in different colors to distin- timer will appear in the system status bar. Coastdown
guish between the different types of messages. The duration is determined by the setpoint on the Oil Sump
message type and colors displayed are as follows: screen. The duration of system Coastdown should nev-
er be changed by anyone other than a qualified service
Table 2 - STATUS LINE MESSAGES AND COLORS
technician.
MESSAGE COLOR
Start Inhibit
Normal Operation Green
Warning Yellow The chiller is prevented from starting due to the reason
Cycling Shutdown Orange displayed on the Details line of the Status bar.
Safety Shutdown Red
Vanes Closing Before Shutdown
Displayed while the pre-rotation vanes are closing dur-
SYSTEM STATUS MESSAGES ing a soft shutdown. Soft shutdowns are initiated by
the following:
System Ready To Start
The chiller is shut down and ready to start upon receipt 1. Leaving Chilled Liquid – Low temperature
of a local or remote start signal. 2. Remote Stop
Cycling Shutdown – Auto Restart 3. Multi-Unit Cycling – Contacts Open
The chiller is shut down on a CYCLING shutdown. 4. System Cycling – Contacts Open
The cause of the shutdown is still active and is dis-
played on the Details line of the Status Bar. The chiller 5. Control Panel – Schedule
will automatically restart when the CYCLING condi- 6. Operator Initiated at Keypad
tion clears.
During soft shutdowns, the vanes are driven fully
Safety Shutdown – Manual Restart closed prior to shutting down the compressor. When
The chiller is shut down on a SAFETY shutdown. The the vane motor switch closes, indicating the vanes have
cause of the shutdown is still active and is displayed fully closed (or 3.5 minutes have elapsed, whichever
on the Details line of the Status Bar. The chiller can be occurs first), the RUN signal is removed from the com-
started after the safety condition clears and the opera- pressor motor starter and a SYSTEM COASTDOWN
tor moves the compressor switch to the STOP/RESET is performed.
(O) position. While the vanes are closing during any soft shutdown,
if a local stop is initiated with the compressor switch or
System Prelube any faults other than those listed above occur, the soft
A chiller start has been initiated and the pre-start lu- shutdown is terminated. The control center will then
brication is being performed. A TIME REMAINING perform a SYSTEM COASTDOWN.
countdown will begin in the system status bar. The
JOHNSON CONTROLS 101

FORM 160.10-O1
System Stopped 51 Amps: Vanes Stop Closing

This message indicates the chiller has been command- 49 Amps Allow Automatic Vane Control
ed to stop, locally or by remote, the System Coastdown
is complete, and the chiller control switch is in the Current Pulldown Limit
RUN position. Once the control switch is moved to the The PULLDOWN DEMAND LIMIT SETPOINT
OFF position and there is nothing preventing safe op- timer is in effect and the compressor motor current is
eration of the chiller, the message will revert to SYS- greater than or equal to the pulldown demand current
TEM READY TO START. limit setpoint value. The pre-rotation vane operation is
being inhibited as described under MOTOR – HIGH
SYSTEM RUN MESSAGES CURRENT LIMIT.
LEAVING CHILLED LIQUID CONTROL
START INHIBIT MESSAGES
The chiller is running and controlling the chilled liquid
to the Leaving Chilled Liquid Temperature Setpoint. Anti-Recycle XXmin/Sec
There are no system conditions inhibiting this operation. The chiller is inhibited from starting because the thirty
(30) minute anti-recycle time has not yet elapsed. Time
Motor – High Current Limit remaining is displayed.
The compressor motor current is greater than or equal to
the Local or Remote Current Limit Setpoint. When the Vane Motor Switch Open
motor current increases to the INHIBIT OPEN thresh- The chiller is inhibited from starting because the pre-
old, the pre-rotation vanes are inhibited from opening, rotation vanes are not fully closed.
preventing any further increase in motor current. If the
current continues to rise to the START CLOSE thresh- Motor Current >15% FLA
old, the vanes begin closing until the current falls to The OptiView Control Center has detected a com-
the STOP CLOSE threshold. Auto vane operation is pressor motor current that is greater than 15% of the
resumed and this message automatically clears when chiller full load amps for ten (10) continuous seconds,
the motor current decreases to the ALLOW OPEN while the chiller is stopped. As long as this condition
threshold. The thresholds are different for the various exists, the oil pump is turned on. This message is gen-
motor starter applications. To allow field calibration erally indicative of motor starter, control center start
of the CM-2 current module, pressing the pre-rotation circuits, or motor current feedback circuits failure.
vanes OPEN key in SERVICE access level, starts a 10 After motor current is no longer detected, a SYSTEM
minute timer during which the current limit thresholds COASTDOWN is performed. The chiller can be start-
are elevated. Refer to Table 3 below: ed after motor current is no longer detected, the system
coastdown has completed and the compressor switch is
Table 3 - CURRENT LIMIT THRESHOLDS
placed in the STOP/RESET (O) position.
MOTOR CURRENT (% FLA)
VANE
E-M/Solid Service LCSSS – High Temperature Phase X –
CONTROL VSD
State Starter Mode Stopped
On rise, inhibit open 100 100 107 The chiller is stopped and the liquid cooled solid state
On fall, allow open 98 93 106 starter logic/trigger board has detected that the temper-
On rise, start close 104 103 110 ature of the phase A, B, or C (designated as X in this
On fall, stop close 102 101 109 message) Silicon Controlled Rectifier (SCR) module is
above 110°F. The starter cooling pump will run and the
chiller will be inhibited from starting until the tempera-
An example of current limit is as follows: If a chiller
ture decreases below 109°F.
with an electromechanical starter FLA is 100 Amps,
and the current limit setpoint is 50%, the following will WARNING MESSAGES
occur:
Warning – Real Time Clock Failure
50 Amps: Inhibit Vane Open
During the initialization process that occurs when
52 Amps: Vanes Begin Closing power is applied to the control center, test data is writ-

FORM 160.10-O1
ten to a location in the microboard battery backed Table 4 - EVAPORATOR PRESSURE THRESHOLDS
memory device (BRAM). This data is then read from
the BRAM and compared to the test data. If the read WARNING THRESHOLD RESET THRESHOLD
(PSIA) (PSIA)
data is not the same as what was written to the device,
Refrig. Water Brine Water Brine
the control center assumes the BRAM (and Real time
Clock operation) is defective and this message is dis- R11 5.5 0.1>Safety 5.6 0.3>Safety
Setpoint Setpoint
played. The BRAM should be replaced by a qualified 3
service technician. This message automatically clears R123 4.5 0.1>Safety 4.7 0.3>Safety
Setpoint Setpoint
when the BRAM problem has been solved.
Warning – Condenser Or Evaporator XDER Warning – Condenser – High Pressure Limit

Error
The condenser pressure has exceeded the high pressure
The evaporator pressure transducer is indicating a warning setpoint (service programmable), inhibiting
higher pressure than the condenser pressure transducer the pre-rotation vanes from opening further. This mes-
after the chiller has been running for ten (10) minutes. sage automatically clears and the vanes are permitted
This is indicative of a condenser or evaporator trans- to open when the condenser pressure decreases to 0.1
ducer failure. This message will be displayed until the PSIA below the programmed setpoint.
condition clears and the WARNING RESET key is
pressed in OPERATOR (or higher) access mode. This Warning – Vanes Uncalibrated –
condition is not checked in brine mode. Fixed Speed
Warning – Setpoint Override The compressor motor variable speed drive (VSD) is
operating in FIXED SPEED (full speed) mode because
A blank BRAM battery-backed memory device or a the pre-rotation vanes position potentiometer calibra-
failure of this device was detected during the initial- tion has not been performed.
ization process that occurs when power is applied to
the control center. Because of this failure, any or all of Warning – Harmonic Filter –
the programmed setpoints may be corrupted. For safety Operation Inhibited
purposes, all setpoints are automatically changed to de-
The compressor motor VSD harmonic filter has been
fault values. All setpoints will have to be programmed
inhibited. Refer to the Variable Speed Drive – Service
to their desired values. This message will clear when
Manual (Form 160.00-M1). Harmonic filter operation
the WARNING RESET key is pressed (Operator or
should not be altered by anyone other than a qualified
higher access mode).
service technician.
Warning – Evaporator –
Warning – Harmonic Filter – Data Loss
Low Pressure Limit
Communication between the harmonic filter logic
The evaporator pressure has decreased to the warning
board and the VSD logic board or the ACC board can-
threshold. This threshold is fixed in water cooling ap-
not be detected. While this condition exists, all filter
plications. In brine cooling applications, the threshold
related parameters are displayed as X’s. This message
is a fixed amount above the programmable safety shut-
automatically clears when communications are re-
down threshold. The safety threshold in brine applica-
stored.
tions is dependent upon the brine solution concentra-
tion and is determined by the YORK Factory. While Warning – Vanes Uncalibrated
this condition is in effect, the pre-rotation vanes are in-
hibited from opening further. This message automati- The hot gas bypass feature is enabled, but the pre-
cally clears and the vanes are permitted to open when rotation vanes calibration procedure has not yet been
the evaporator pressure increases to the reset value. performed.
Warning – Harmonic Filter – Input Frequency

Range
The power line frequency detected by the VSD har-
monic filter is outside the range of 58 to 62 Hz (60 Hz),

FORM 160.10-O1
or 49 to 51 Hz (50 Hz). While this condition exists, Warning – Purge – Float Switch
all harmonic filter related parameters are displayed as Error (Turboguard II Units Only)
X’s. This message automatically clears when the line This message is displayed while the chiller is running
frequency is within range. and the purge float switches are in invalid states. Typi-
cally, this is caused by the bottom float switch being in
Warning – Surge Protection –
the closed position and the top float switch in the open
Excess Surge Limit
position, indicating the oil level is simultaneously be-
(Applies only if surge protection EXTENDED RUN low the bottom switch and above the top switch. This
feature is enabled) message will be displayed until the float switches are
If the optional hot gas bypass feature is indicating valid positions (or the chiller is not running)
enabled, the valve position must be at and the WARNING RESET key is pressed on the Home
100% before “Extended Run” is imple- screen. While this message is displayed, the purge oil
mented. If the chiller is equipped with a solenoid valve is de-energized, draining the purge tank.
VSD, the output frequency must be at full
speed (50 Hz/60 Hz) before this control Warning – Excess Purge
can be implemented. (Turboguard II Units Only)
The purge EXHAUST COUNT has equaled the pro-
Displayed during the surge protection ten (10) min- grammed MAXIMUM PURGES PER HOUR set-
ute extended run period. This period begins when the point. Purge operation continues while this message
SURGE WINDOW COUNT exceeds the COUNT is displayed, but the exhaust count is not incremented.
LIMIT. During this period, the pre-rotation vanes are Clearing this message resets the exhaust count and
driven closed. When the ten minutes elapse, this mes- exhaust window. If the chiller is running, the exhaust
sage and the pre-rotation vanes load inhibit are auto- window will then increment from 0 to 60 minutes and
matically cleared. The warning message and load in- the exhaust count will increment as exhausts occur.
hibit are also cleared when the chiller is shutdown. This message will be displayed until the WARNING
RESET key is pressed on the Home screen.
Warning – Purge – High Pressure
(Turboguard Ii Units Only) Warning – External I/O – Serial
With the chiller running, the purge pressure increased Communications
above the high pressure limit (95.0 PSIA, high effi- This message indicates serial data communications be-
ciency TGII purge units) continuously for four (4) min- tween the microboard and analog I/O board have been
utes. This message is displayed until purge pressure de- interrupted for longer than twenty (20) seconds.
creases below the high pressure limit or the chiller is
stopped and the WARNING RESET key is pressed on ROUTINE SHUTDOWN MESSAGES
the Home screen. This warning will not be displayed
if the PURGE FLOAT SWITCH ERROR warning Remote Stop
is triggered. This message indicates that a STOP command has
been received from a remote device. Remote stop
Warning – Purge – Canister #1 Full commands can be received in digital remote mode via
This message is triggered when the purge canister I/O Board TB4-7/8 or in ISN (Integrated Systems Net-
alarm output increases to 2.20V or above, indicating work) remote mode via the MicroGateway serial com-
the canister has reached full capacity. The canister munications. If the chiller is running when this occurs,
must be replaced following instructions on label inside the pre-rotation vanes are driven fully closed prior to
purge panel door. This message will be displayed until shutdown.
the alarm signal is 0.90 VDC or below and the WARN-
ING RESET key is pressed on the Home screen. Local Stop
A local STOP command has been received, indicating
the compressor switch in the STOP/RESET (O) posi-
tion.

FORM 160.10-O1
Place Compressor Switch In Run down the chiller, if running. The chiller will automati-
Position cally restart when the liquid temperature increases to
The control center is in either digital or ISN (Integrated the programmed restart temperature setpoint.
Systems Network) remote mode. The operator is re-
Leaving Chilled Liquid – Flow Switch Open
quested to place the compressor switch in the RUN
position. The control center will not accept a remote The chilled liquid flow switch has remained open for 2
start/stop command unless the switch is in the RUN continuous seconds while the chiller was running or failed 3
position. to close during the system prelube period. The chiller will
automatically restart when the flow switch closes.
CYCLING SHUTDOWN MESSAGES
Condenser – Flow Switch Open
Multiunit Cycling – Contacts Open
The condenser water flow switch has remained open
The multiunit cycling contacts connected to I/O board for 2 continuous seconds while the chiller was running.
TB4-9, have opened to initiate a cycling shutdown. This check is bypassed for the first thirty (30) seconds
The pre-rotation vanes are driven fully closed prior to of SYSTEM RUN. The chiller will automatically re-
shutting down the chiller. The chiller will automati- start when the flow switch closes.
cally restart when the contacts close.
Motor Controller – Contacts Open
System Cycling – Contacts Open
This indicates the CM-2 current module (E-M starter
The system cycling contacts connected to I/O board applications) has shutdown the chiller. If a condition
TB4-13, have opened to initiate a cycling shutdown. that places the starter or motor at risk is detected, the
The pre-rotation vanes are driven fully closed prior to CM-2 module opens the motor controller contacts CM
shutting down the chiller. The chiller will automati- to initiate a shutdown. The CM-2 board LED’s will il-
cally restart when the contacts close. luminate to identify the specific fault that has occurred.
The chiller will automatically restart when the motor
Oil – Low Temperature controller contacts close. Refer to the OptiView Con-
This message indicates the oil temperature has de- trol Center Retrofit Kit - Trane Service Manual (Form
creased below 55.0°F. The chiller will automatically 160.10-M1) for more information.
restart when the temperature increases above 71.0°F.
Starter – Low Supply Line Voltage
Control Panel – Power Failure This message indicates that a voltage for a phase is low-
A power failure to the OptiView Control Center has er than the allowable limit for more than twenty (20)
occurred. If the power failure occurred while the chill- seconds. This fault can occur at chiller startup or after
er was running, the control center will automatically the chiller has been running for one minute. The fault is
restart (auto-restart enabled) when power is restored. released when the voltage for the phase increases above
However, if the duration of the power failure was less the limit starting. Refer to Table 5.
than the applicable SYSTEM COASTDOWN period
when power is restored, the remainder of the coastdown Table 5 - STARTER - LOW SUPPLY LINE
will be performed. This message indicates a cycling VOLTAGE LIMITS
shutdown when displayed in orange characters and a SUPPLY LIMIT LIMIT
safety shutdown when displayed in red characters. The VOLTAGE STARTING RUNNING
control center is configured for chiller auto-restart or 200 - 208 Volts 174 V 160 V
manual restart after power failure by a qualified service
220 - 240 Volts 200 V 185 V
technician following instructions in the OptiView Con-
380 Volts 331 V 305 V
trol Center Retrofit Kit - Trane Service Manual (Form
160.10-M1). 400 Volts 349 V 320 V
415 Volts 362 V 335 V
Leaving Chilled Liquid – Low Temperature 440 - 480 Volts 400 V 370 V
The leaving chilled liquid temperature has reached the 550 - 600 Volts 502 V 460 V
programmed shutdown temperature setpoint. The pre-
rotation vanes are driven fully closed prior to shutting

FORM 160.10-O1
Starter – High Supply Line Voltage MOD B SOLID STATE STARTER CYCLING
This message indicates that a voltage for a phase is SHUTDOWN MESSAGES
greater than the allowable limit for more than twenty LCSSS Initialization Failed
(20) seconds. This fault can occur at chiller startup or
after the chiller has been running for one minute. The When power is restored to the system after a power
fault is released when the voltage for the phase falls failure, an initialization process occurs wherein the
below the limit when starting. Refer to Table 6. control center attempts to establish a link with the Liq-
uid Cooled Solid State Starter (LCSSS) through serial
Table 6 - STARTER - HIGH SUPPLY LINE communications If communications are not established
VOLTAGE LIMITS within 10 consecutive attempts, a Cycling Shutdown is
performed and this message is displayed. The control
SUPPLY LIMIT LIMIT
VOLTAGE STARTING RUNNING
center attempts to establish communications until suc-
cessful.
200 - 208 Volts 226 V 227 V
220 - 240 Volts 261 V 262 V LCSSS – Serial Communications
380 Volts 414 V 415 V
After communications have been successfully estab-
400 Volts 435 V 436 V
lished in the INITIALIZATION process, the OptiView
415 Volts 453 V 454 V Control Center transmits to the solid state starter on the
440 - 480 Volts 523 V 524 V serial communications link every two (2) seconds. Af-
550 - 600 Volts 654 V 655 V ter these communications have been established, if the
control center does not receive a reply within ten (10)
consecutive attempts, a cycling shutdown is performed
Motor Controller – Loss Of Current and this message is displayed. This same cycling shut-
This message indicates that compressor motor current down is performed, along with the same message, if
decreased to 10% Full Load Amps (FLA) for 25 con- the solid state starter does not receive a response from
tinuous seconds while the chiller was running. This the control center after ten (10) consecutive attempts
may be caused by the starter de-energizing during run to communicate with the control center. The control
or a defect in the motor current feedback circuitry to center will attempt to establish communications until
the control center. The chiller will automatically restart successful.
at the completion of SYSTEM COASTDOWN.
LCSSS SHUTDOWN – REQUESTING FAULT
Power Fault DATA...
This message indicates the CM-2 current module (Electro- The liquid cooled state starter logic/trigger board has
mechanical starter applications) has shutdown the chiller shut down the chiller but the OptiView Control Center
because a fault condition that places the chiller motor at has not yet received the cause of the fault from the LC-
risk has been detected. This device opens and closes the SSS, via the serial communications link. The LCSSS
motor controller CM contacts (located on the CM-2 board shuts down the chiller by opening the motor control-
and connected between TB6-16 and TB6-53 in the Con- ler lcsss stop contacts (K1 relay located on the starter
trol Center) in less than three (3) seconds to initiate the logic/trigger board and connected between TB6-16 and
shutdown and produce this message. One of three LEDs TB6-53 in the control center). The control center mi-
on the device will illuminate to identify the specific fault croboard then sends a request for the cause of the fault
that has occurred. Refer to the OptiView Control Center to the logic/trigger board over the serial communica-
Retrofit Kit - Trane Service Manual (Form 160.10-M1) tions link. Since serial communications are initiated
for CM-2 initiated shutdown details. The chiller will au- every two (2) seconds, this message is typically dis-
tomatically restart when the contacts close. played for a few seconds and then replaced with one of
the following fault messages.
Control Panel – Schedule
LCSSS – STOP CONTACTS OPEN
The programmed daily schedule setpoint has shutdown
the chiller. Prior to shutdown, the pre-rotation vanes Refer to LCSSS SHUTDOWN – REQUESTING
are driven fully closed. The chiller will automatically FAULT DATA ... described previously. If the Con-
restart at the next scheduled start time. trol Center’s Microboard does not receive the cause

FORM 160.10-O1
of a starter initiated shutdown with twenty (20) sec- 33L-215 to 1050A. The chiller will be permitted to
onds of the shutdown, the microboard assumes the start when the jumpers are configured correctly. Re-
cause is not forthcoming and that message is refer to the Solid State Starter MOD “B” – Operation/
placed with this message. The chiller can be started Service Manual (Form 160.00-O2) for valid jumper
when the motor controller LCSSS stop contacts close. configurations.
A missing interlock jumper between starter logic/
trigger board J1-1 and J1-12 will also produce this LCSSS – PHASE LOCKED LOOP 3
message. The liquid cooled solid state starter logic/trigger board
phase locked loop circuit was not able to maintain lock
LCSSS – POWER FAULT with phase A of the power line. This could be caused
The liquid cooled solid state starter logic/trigger board by a power line anomaly such as sag or jitter. A power
has detected that the compressor motor current in one line frequency jitter of up to 3 Hz/second can be toler-
or more phases has decreased to less than 10% of the ated. The chiller will automatically restart when lock
FLA for a minimum of one (1) line cycle. This check is has resumed.
inhibited during the first four (4) seconds of chiller op-
eration and until the motor current is above 25% of the LCSSS – LOGIC BOARD PROCESSOR
Job FLA. The chiller will automatically restart upon Communication between the V25 Microprocessor and
completion of SYSTEM COASTDOWN. Digital Signal Processor (DSP) on the liquid cooled
solid state starter logic/trigger board has been inter-
LCSSS – LOW PHASE (X) TEMPERATURE rupted. The chiller will automatically restart when
SENSOR communications are restored.
The liquid cooled solid state starter logic/trigger board
has detected that the temperature of the starter phase LCSSS – LOGIC BOARD POWER SUPPLY
A, B or C (designated as X above) Silicon Controlled This message is displayed after a loss of power. Fol-
Rectifier (SCR) Module has decreased below 37°F. lowing application of power, this message is displayed
This would generally be indicative of a disconnected and a snapshot of the LCSSS parameters and time of
or defective sensor. If all three SCR modules are indi- power failure are sent to the control center.
cating a temperature of less than 37°F, the SCR module
cooling pump turns on. This is accomplished by dis- LCSSS – PHASE LOSS
connecting all three sensors. This feature allows ser- The liquid cooled solid state starter logic/trigger board
vice technicians to run the cooling pump while filling has detected the line-to-line RMS voltage in any phase
the cooling system by disconnecting plugs P2, P3 and has decreased to 30% or below the lowest value of the
P4 in the LCSSS. programed voltage range. If the programmed voltage
range is DISABLED, a value of 60VAC is used as the
LCSSS – RUN SIGNAL
threshold. The chiller will automatically restart when
The liquid cooled solid state starter receives two start the line voltage is higher than the shutdown threshold.
signals from the OptiView Control Center simultane- Service technicians program the voltage range follow-
ously; one via the serial communications link and one ing instructions in the Solid State Starter MOD “B” –
via the start relay TB6-24 in the control center. If the Operation/Service Manual (Form 160.00-O2).
signals are not received within 5 seconds of one anoth-
er, a cycling shutdown is performed and this message LCSSS – LOW SUPPLY LINE VOLTAGE
is displayed. This is generally indicative of defective The liquid cooled solid state starter logic/trigger board
wiring. has detected that the compressor motor AC power line
voltage, in any phase, decreased below the low line
LCSSS – INVALID CURRENT SCALE
voltage threshold continuously for twenty (20) sec-
SELECTION
onds. The chiller will automatically restart when the
There is an invalid compressor motor current scale voltage in all phases reaches the restart level. Refer to
jumper combination installed in the liquid cooled solid Table 7 for Voltage Thresholds.
starter logic/trigger board, J1. Jumper combination de-
termines allowable 100% FLA setpoint range; 7L - 35
to 260A, 14 L- 65 to 510A, 26L - 125 to 850A and

FORM 160.10-O1
Table 7 - LCSSS LOW SUPPLY LINE VOLTAGE VSD Shutdown – Requesting Fault Data
THRESHOLDS
This message indicates the VSD has shutdown the
SUPPLY chiller on fault and the OptiView Control Center has
SHUTDOWN RESTART
VOLTAGE not received the cause of the fault from the VSD, via
(VOLTS) (VOLTS)
RANGE (VOLTS) the serial communications link. The VSD shuts down
Disabled None N/A the chiller by opening the motor controller VSD stop
200-208 160 174 contacts (located on the VSD logic board and connect-
220-240 185 200 ed between TB6-16 and TB6-53 in the control center).
380 305 331 The control center microboard then sends a request for
400 320 349 the cause of the fault to the VSD logic board via the
415 335 362 Adaptive Capacity Control board (ACC), over the se-
440-480 370 400
rial communications link. Since serial communications
are initiated every two (2) seconds, this message is typ-
550-600 460 502
ically displayed for a few seconds and then replaced
with one of the following fault messages.
LCSSS – High Supply Line Voltage
VSD – Stop Contacts Open
The liquid cooled solid state starter logic/trigger
board has detected that the compressor motor AC pow- Refer to VSD SHUTDOWN – REQUESTING
er line voltage, in any phase, exceeded the high line FAULT DATA message above. When the OptiView
voltage threshold continuously for twenty (20) seconds. microboard does not receive the cause of the fault over
The chiller will automatically restart when the voltage the serial link within twenty (20) seconds, the OptiV-
in all phases reaches the restart level. The thresholds are iew Control Center assumes the cause is not forthcom-
as follows: ing and this message is displayed.
Table 8 - LCSSS HIGH SUPPLY LINE VOLTAGE VSD – Logic Board Power Supply
THRESHOLDS This shutdown is generated by the VSD logic board,
SUPPLY indicating that the low voltage power supplies for the
SHUTDOWN RESTART logic boards have dropped below their allowable op-
VOLTAGE
(VOLTS) (VOLTS)
RANGE (VOLTS) erating limits. The logic board is supplied with power
Disabled None N/A from the 120 to 24 VAC secondary transformer, which
200-208 227 226 is supplied with power from the 480 to 120 VAC con-
220-240 262 261 trol power transformer. This message typically indi-
380 415 414
cates power to the VSD has been lost.
400 436 435
VSD – Single Phase Input Power
415 454 453
This fault is generated by the SCR trigger control and
440-480 524 523
relayed to the VSD logic board to initiate a system
550-600 655 654
shutdown. The SCR trigger control uses circuitry to
detect the loss of any one of the three input phases.
VSD CYCLING SHUTDOWN MESSAGES The trigger will detect the loss of a phase within one
half line cycle of the phase loss. This message is also
The following cycling shutdown messages are dis- displayed when power to the VSD is removed or if the
played on compressor motor Variable Speed Drive input power dips to an extremely low level.
(VSD) applications only. These messages are gener-
ated by events that occur within the VSD. The chiller VSD – Phase (X) Gate Driver
will automatically restart when the cycling condition
clears. Service and troubleshooting information is con- A second level of current protection exists for each
tained in the Variable Speed Drive – Service Manual current phase A, B, or C (designated as X above), on
(Form 160.00-M1). the VSD driver boards. The collector-to-emitter satura-
tion voltage of each Insulated Gate Bipolar Transitor
(IGBT) is checked continuously while the device is
gated on. If the voltage across the IGBT is greater than

FORM 160.10-O1
a set threshold, the IGBT is gated off and a shutdown VSD – Low DC Bus Voltage
pulse is sent to the VSD logic board shutting down the If the DC link drops below 500 VDC (or 414 VDC
entire VSD system. A gate driver fault can be initiated for 50 Hz applications), the VSD will initiate a system
when the VSD is not running. shutdown. A common cause for this shutdown is a se-
vere sag in the incoming power to the drive. Monitor
VSD Initialization Failed
the incoming three-phase AC line and DC link for se-
Upon application of power, all VSD boards go through vere sags with a voltmeter. 3
the INITIALIZATION PROCESS. During this pro-
cess, memory locations are cleared, program jumper VSD – High DC Bus Voltage
positions are checked and serial communication links The VSD’s DC link voltage is continuously monitored
are established. There are several causes for unsuccess- and if the level exceeds 745 VDC, a bus over-voltage
ful initialization as follows: shutdown is initiated. If this shutdown occurs, the level
• The OptiView Control Center and the VSD must of the 460 VAC applied to the drive must be checked.
be energized at the same time. Pulling the fuse in The specified voltage range is 414 to 508 VAC. If the
the OptiView Control Center to remove power incoming voltage is in excess of 508 VAC, steps should
from the OptiView will create this fault. Power-up be taken to reduce the voltage to within the specified
must be accomplished by closing the main discon- limits.
nect on the VSD cabinet with all fuses in place. A
VSD – High Phase (X) Instantaneous Current
power interruption to the VSD Logic board will
also generate this message. This shutdown is generated by the VSD if the motor
current in phase A, B, or C (denoted as X above) ex-
• The Eproms must be of the correct version for ceeds a given limit. The motor current is sensed by the
each VSD board and they must be installed cor- current transformers on the VSD output pole assem-
rectly. The eproms are created as a set, and can- blies and the signals are sent to the VSD logic board
not be interchanged between earlier and later ver- for processing. Maximum instantaneous permissible
sions. currents are:
• Serial data communication must be established.
• 351/292 HP: 771 Amps
Refer to VSD – SERIAL COMMUNICATIONS
fault. If communication between the VSD logic • 503/419 HP: 1200 Amps
board, harmonic filter logic board, ACC board and
• 790/658 HP: 1890 Amps
OptiView Control Center microboard does not
take place during initialization, this message will If an overcurrent trip occurs, but the chiller restarts and
be generated. Proper serial communications can runs without a problem, the cause may be attributed
be verified by selecting the VSD DETAILS screen to a voltage sag on the utility power feeding the VSD
from the MOTOR screen and observing the FLA that is in excess of the specified voltage range. This is
value. A zero displayed for this and other VSD pa- especially true if the chiller was running at or near full
rameters, indicates a serial communications link load. If there is a sudden dip in line voltage, the cur-
problem. rent to the motor will increase, since the motor wants
to draw constant horsepower. The chiller pre-rotation
• If the harmonic filter option is included, make
vanes cannot close quickly enough to correct for this
sure the filter logic board is not in continuous re-
sudden increase in current, and the chiller will trip on
set. This condition is evidenced by the filter logic
an overcurrent fault.
board’s LED’s alternately blinking. The filter can
be eliminated as a cause of initialization failure by If the chiller will not restart, but keeps tripping on this
disconnecting the filter. Place switch SW1 on the same fault, an output pole problem is the most likely
filter logic board in the OFF position and remov- cause and the VSD would require service.
ing the ribbon cable between the filter logic board
and the VSD logic boards to check.
• VSD and harmonic filter horsepower ratings do
not agree.

FORM 160.10-O1
VSD – DC Bus Voltage Imbalance VSD – Invalid Current Scale Selection

The DC link is filtered by many large electrolytic ca- The position of program jumpers identifies the size of
pacitors, rated for 450 VDC. These capacitors are the VSD employed to the logic board. Jumper posi-
wired in series to achieve 900 VDC capability for the tion allows the VSD to properly scale the output cur-
DC link. The voltage must be shared equally from the rent. If the jumper configuration is incorrect, a chiller
junction of the center, or series capacitor connection, shutdown is performed and this message is displayed.
to the negative bus and the positive bus. This center Refer to the Variable Speed Drive – Service Manual
point should be approximately half of the total DC link (Form 160.00-M1) for more information.
voltage. Most actual bus voltage imbalance conditions
are caused by a shorted capacitor or a leaky or shorted VSD – Low Phase (X) Inverter Heatsink
IGBT transistor in an output phase bank assembly. This Temperature
usually indicates the VSD requires service. (Style D VSD)
VSD – Precharge – DC Bus Voltage Imbalance This message indicates a heatsink temperature sensor
This message indicates the same fault as the VSD-DC for Phase A, B, or C (denoted as X above) is showing
BUS VOLTAGE IMBALANCE, except the condi- a temperature less than 37°F and will cause the chiller
tion occurred during the chiller prelube period. to shut down. Typically, the problem will be an open
thermistor or broken wiring to the thermistor. The nor-
VSD – High Internal Ambient mal thermistor resistance is 10K ohms at 77°F.
Temperature
VSD – Low Converter Heatsink
The internal ambient temperature is monitored by a Temperature
component mounted on the VSD logic board with a
trip threshold set for 140°F. Some potential causes for If VSD part number is 371-02767-XXX (60 Hz) or
this shutdown are: internal VSD fan failure, VSD water 371-03700-XXX (50 Hz), a heatsink temperature sen-
pump failure or an entering condenser water tempera- sor indicating a temperature of less than 37°F will
ture that exceeds the allowable limit for the job. Ad- cause the chiller to shutdown and display this message.
ditional causes for the shutdown are: Typically, the problem will be an open thermistor or
broken wiring to the thermistor. The normal thermistor
• Plugged Strainer – The standard 1.5 Y-strainer resistance is 10K ohms at 77°F.
contains a woven mesh element with 20 stainless
steel wires per inch; adequate for most applica- VSD – Low Phase (X) Inverter Baseplate
tions. If condenser water is abnormally contami- Temperature
nated, the strainer may become plugged. Loca- [Applicable to VSD part number 371-03789-xxx (503
tions with special conditions may consider a dual HP 60 Hz; 419 HP 50 Hz)]
strainer arrangement with valves to permit clean-
ing of one strainer with the unit still online. The chiller has shutdown because the baseplate tem-
perature for the indicated current phase A, B, or C (de-
• Plugged Heat Exchanger – In cases where the noted as X above), has decreased below 37 ºF.
strainer plugs frequently, the heat-exchanger may
eventually plug or become restricted to the point VSD – Low Inverter Baseplate
of reduced flow. Back-flush the heat-exchanger by Temperature
reversing the two rubber hoses which supply con-
[Applicable to VSD with part number 371-02767-
denser water to-from the heat-exchanger. If the
XXX (60 Hz) or 371-03700-XXX (50 Hz)]
rust cannot be back-flushed, the heat-exchanger
must be replaced. A baseplate temperature sensor indicating a temper-
ature of less than 37°F will cause the chiller to shut
• Low Condenser Flow – The VSD system requires
down and display this message. Typically, the prob-
eight (8) feet of pressure drop across the heat ex-
lem will be an open thermistor or broken wiring to
changer to maintain adequate liquid flow. If the
the thermistor. The normal thermistor resistance is 5K
pressure drop is less than eight feet, the flow prob-
ohms at 77°F.
lem must be corrected or a booster pump must be
added.

FORM 160.10-O1
VSD – Logic Board Processor Harmonic Filter – Phase Locked Loop

This shutdown occurs if a communication problem This shutdown indicates that a circuit called PHASE
occurs between the two microprocessors on the VSD LOCKED LOOP on the filter logic board has lost syn-
Logic Board. chronization with the incoming power line. This is
usually indicative of an open fuse in one of the filter’s
VSD – Run Signal incoming power line. Filter power fuses 11FU, 12FU
Redundant RUN signals are generated by the OptiView and 13FU should be checked. 3
Control Center; one via TB6-24 and the second via the
serial communications link. Upon receipt of either of Harmonic Filter – High Phase X (A, B, or C)
the two RUN commands by the VSD, a five (5) second Current
timer starts. If both run commands are not received by The maximum instantaneous harmonic filter current
the VSD logic board within five seconds, a shutdown for each current phase is monitored and compared to a
is performed and this message is displayed. This fault preset limit. If this limit is exceeded, a shutdown is per-
is generally indicative of a wiring problem between the formed and this message for the current phase affected
OptiView Control Center and the VSD is generated. The filter current is monitored using two
DCCT’s (DC Current Transformer) and these signals
VSD – Precharge – Low DC Bus Voltage are processed by the filter logic board. The preset lim-
During precharge, the DC link must be equal to or its are as follows:
greater than 50 VDC (41 VDC for 50 Hz) within one-
• 351/292 HP: 356 Amps
half (0.5) second and 500 VDC within fifteen (15)
seconds after the precharge relay is energized. If this • 503/419 HP: 496 Amps
condition is not met, a shutdown is performed and this
• 790/658 HP: 745 Amps
message is displayed.
• 1048/917 HP: 385 AMPS
VSD – Serial Communications
If the VSD automatically restarts after this shutdown
This fault occurs when communications between the and continues to operate properly with the filter operat-
Adaptive Capacity Control (ACC) board and the VSD ing, most likely the filter tripped due to a sag or surge
logic board, or between the control center microboard in the voltage feeding the VSD. If this message reoc-
and the VSD logic board are disrupted. This is typi- curs, preventing the chiller from starting, the VSD will
cally caused by defective wiring between J11 on the require service.
VSD Logic Board and J8 on the ACC Board.
Harmonic Filter – High DC Bus Voltage
HARMONIC FILTER CYCLING SHUTDOWN
MESSAGES This shutdown occurs if the voltage level applied to the
Harmonic Filter exceeds 860 VAC. The specified voltage
The following cycling shutdown messages are dis- range is 414 to 508 VAC. If the incoming voltage is in
played on compressor motor Variable Speed Drive excess of 508, steps should be taken to reduce the level
(VSD) applications with the optional harmonic filter to within specified limits. The cause of this message is
only. These messages are generated by events that oc- typically high line voltage or a surge on the utility supply.
cur within the VSD harmonic filter. The chiller will au-
tomatically restart when the cycling condition clears. The harmonic filter has a DC bus as part of the filter
Service and troubleshooting information is contained power assembly, and this DC link is not connected in
in the Variable Speed Drive – Service Manual (Form any way with the VSD’s DC link.
160.00-M1).
Harmonic Filter – Low DC Bus Voltage
Harmonic Filter – Logic Board Or This shutdown occurs when the filter’s DC link voltage
Communications decreases to a level less than 60 VDC below the filter
This message is displayed when communications be- DC link voltage setpoint. This setpoint is determined
tween the harmonic filter and the VSD logic board are by the filter logic board via the sensing of the three
disrupted. The communications must be interrupted for phase input line-to-line voltage. The setpoint is set to
ten (10) continuous communications cycles (20 sec- the peak of the sensed input line-to-line voltage plus 32
onds) before the shutdown will occur. volts, not to exceed 760 volts.

FORM 160.10-O1
The harmonic filter logic board generates a filter DC Harmonic Filter – Logic Board
link voltage by switching the filter IGBT’s. This DC Power Supply
level is higher than the level that could obtained by The low voltage power supplies on the filter logic
only rectifying the input line voltage. By generating board have decreased below the allowable operating
the DC link voltage, the harmonic filter performs a range. The filter logic board receives power from the
voltage BOOST function. This is necessary in order to VSD logic board via a ribbon cable that connects the
permit current to flow into the power line from the fil- two boards.
ter when the input line is at peak level. This varies with
the input line-to-line voltage. If this shutdown occurs, Harmonic Filter – Run Signal
the likely cause is a severe sag in the input line voltage.
When a digital run command is received at the filter
Harmonic Filter – Precharge – Low DC Bus logic board from the VSD logic board (via the 16 posi-
Voltage tion ribbon cable), a 1/10 second timer is started. If a
redundant RUN command does not occur on the serial
During precharge, the filter’s DC link must be equal data link from the VSD logic board before the timer
to or greater than 50 VDC (41 VDC for 50 Hz) within expires, a shutdown is performed and this message is
1/10 second after the precharge relay is energized. If generated.
this condition is not met, a shutdown is performed and
this message is generated. Harmonic Filter – DC Current
Transformer X (1 or 2)
Harmonic Filter – DC Bus Voltage
Imbalance During initialization, with no current flowing through
each DC Current Transformer (DCCT), the DCCT out-
This shutdown occurs when the shared voltage be- put voltages are measured and compared with a preset
tween the DC link capacitors is not within specifica- limit via the filter logic board. If the measured values
tions. The electrolytic capacitors, rated for 450 VDC, exceed the preset limits, the DCCT’s are presumed to
are wired in series to achieve a 900 VDC capability for be defective and a message indicating which DCCT is
the DC link. The voltage must be shared equally from affected (1 or 2) and a chiller shutdown will occur.
the junction of the center or series capacitor connec-
tion, to the negative bus and to the positive bus. This SAFETY SHUTDOWN MESSAGES
center point should be approximately half of the total
DC link voltage. Condenser – High Pressure
The condenser pressure, as sensed by the condenser
Harmonic Filter – Input Current Overload transducer, has increased above 29.7 PSIA. The chiller
The three phases of RMS filter current are monitored can be started after the pressure decreases below 23.7
and if any one of the three phases continuously exceeds PSIA and the compressor switch is placed in the STOP/
a given threshold for seven (7) seconds, a chiller shut- RESET (O) position.
down is performed and this message is displayed. The
maximum permissible continuous RMS current ratings Condenser – Pressure Transducer Out of
for the harmonic filter are as follows: Range
• 351/292 HP: 128 AMPS The Condenser Pressure Transducer is indicating a

pressure greater than 35.3 PSIA. This is outside the
• 503/419 HP: 176 AMPS normal operating range of the transducer and gener-
ally indicates a defective transducer. The chiller can be
• 790/658 HP: 277 AMPS
started after the transducer indicates a pressure that is
• 1048/917 HP: 385 AMPS within range (at or below 35.3 PSIA) and the compres-
sor switch is placed in the STOP/RESET (O) position.

FORM 160.10-O1
Condenser – High Pressure Contacts Open The total count is incremented for every second the
This safety fault is set whenever the High Pressure evaporator refrigerant temperature is below the freeze
Cutout (HPCO) switch contacts are open. the fault is threshold (but is never decremented below zero). The
released when the switch contacts close, and the com- amount of seconds until the chilled liquid will freeze is
pressor switch is placed in the STOP/RESET (O) po- based on how far the evaporator refrigerant tempera-
sition. ture is below the freeze threshold as follows:
# seconds to freezing = (4053.7) / (freeze 3
Evaporator – Low Pressure threshold – evap. refrigerant temp.)
The evaporator pressure has decreased to the safety Smart Freeze is activated only if the feature has been
shutdown threshold. For water cooling applications, enabled by a service technician and the leaving chilled
the safety shutdown threshold is a fixed value for the liquid temperature setpoint is less than 38.0°F.
respective refrigerant. For brine cooling applications,
the safety shutdown threshold varies according to the Evaporator – Transducer or Leaving Liquid
concentration of the brine solution and is programmed Probe
at the YORK Factory. This should not be changed by
The control center has detected a possible defective
anyone other than a qualified service technician fol-
evaporator pressure transducer or leaving chilled liq-
lowing instructions in the OptiView Control Center
uid temperature thermistor. The OptiView Control
Retrofit Kit - Trane Service Manual (Form 160.10-M1).
Center converts the evaporator pressure to a saturated
The chiller can be started after the evaporator pressure
temperature value and compares this value to the leav-
increases to the restart threshold and the compressor
ing chilled liquid temperature (difference = chilled liq-
switch is placed in the STOP/RESET (O) position.
uid temp – evaporator saturated temp). The difference
Refer to Table 9 for shutdown and restart thresholds:
should not be outside the range of –2.5°F to +25.0°F. If
Table 9 - EVAPORATOR PRESSURE THRESHOLDS the transducer and thermistor are accurate, the evapo-
rator saturated temperature should not be more than
SHUTDOWN THRESHOLD RESTART THRESHOLD 2.5°F warmer, or more than 25.0°F colder than the
(PSIA) (PSIA) leaving chilled liquid temperature. In order to initiate
Refrig. Water Brine Water Brine a shutdown, the difference must be outside the accept-
0.0 to 12.5 able range continuously for ten minutes.
> Shutdown
R11 < 5.4 as > 5.4
threshold
programmed Evaporator – Transducer or
0.0 to 12.5 Temperature Sensor
> Shutdown
R123 < 4.4 as > 4.4 The control center has detected a possible defective
threshold
programmed
evaporator pressure transducer or refrigerant tempera-
ture sensor. The control center converts the evaporator
Evaporator – Low Pressure – Smart Freeze pressure to a saturated temperature value and compares
this value to the evaporator refrigerant temperature
Smart Freeze protection is activated and has shutdown
sensor (RT7, if enabled). If the difference between
the chiller because the evaporator temperature has been
these temperatures is greater than 3.0°F continuously
below the Smart Freeze threshold for greater than the
for one minute, this shutdown is performed. This check
allowable number of seconds. If the refrigerant tem-
is only performed under the following conditions:
perature sensor (RT7) is ENABLED, this parameter
is used as the evaporator refrigerant temperature and • RT7 is enabled.
the freeze threshold is 32.8°F. If RT7 is not enabled,
the refrigerant temperature displayed is the evapora- • Chiller has been running for ten minutes.
tor saturation temperature, derived from the evaporator • Not in Brine chilled liquid mode.
pressure transducer. The freeze threshold is 34.0°F.
• Smart Freeze is enabled.
• Evaporator temperature sensor (RT7) or evapora-
tor saturation temperature is indicating a tempera-
ture less than 32.0°F ).

FORM 160.10-O1
The chiller can be started after the temperatures are Auxiliary Safety – Contacts Closed
within 3.0°F of one another and the compressor switch The auxiliary safety shutdown contacts, connected to
is placed in the STOP/RESET (O) position. I/O board TB4-31 have closed, initiating a safety shut-
down. This input is connected to the electromechanical
Discharge – High Temperature
low differential oil pressure switch (LOPCO) installed
This message indicates the discharge temperature has on chillers retrofitted with the OptiView panel. The
increased above 220.0°F. The chiller can be re-started chiller can be started after the safety contacts open and
after the temperature decreases below 220.0°F and the the compressor switch is placed in the STOP/RESET
compressor switch is placed in the STOP/RESET (O) (O) position.
position.
Control Panel – Power Failure
Discharge – Low Temperature
A control panel power failure has occurred. If the power
This message indicates the discharge temperature has failure duration was less than the duration of the pro-
decreased below 30.0°F. The chiller can be re-started grammed SYSTEM COASTDOWN period, the re-
after the temperature increases above 30.0°F and the mainder of the coastdown is performed upon restoration
compressor switch is placed in the STOP/RESET (O) of power. The chiller can be started after the compres-
position. sor switch is placed in the STOP/RESET (O) position.
The control center indicates a cycling shutdown when
Oil – High Temperature this message is displayed in orange characters; a safety
The oil temperature, as sensed by the oil temperature shutdown when displayed in red characters. The control
thermistor, is above 180.0°F. The chiller can be started center can be configured for auto-restart or manual re-
after the temperature decreases below 180.0°F and the start after power failure by a qualified Service technician
compressor switch is placed in the STOP/RESET (O) following instructions in the OptiView Control Center
position. Retrofit Kit - Trane Service Manual (Form 160.10-M1).
Oil – High Differential Pressure Motor or Starter – Current

Indicates the differential oil pressure increased above Imbalance
60.0 PSID (159.0 PSID, if equipped with an auxil- The three phase compressor motor current imbalance
iary oil pump) while the oil pump was running. The was higher than 30% continuously for 45 seconds. The
differential oil pressure is the difference between the imbalance is not checked until the chiller has been run-
output of the sump oil pressure transducer (system ning for at least 45 seconds and the average of the three
low pressure) and the output of the pump oil pressure phases of motor current is greater than 80% of the pro-
transducer (system high pressure). The chiller can be grammed 100% chiller Full Load Amps. The average
started after the differential oil pressure decreases be- is calculated as: Iave = (Ia+Ib+Ic) / 3. The imbalance
low 60.0 PSID and the compressor switch is placed in is calculated as:
the STOP/RESET (O) position.
(Ia-Iave)+(Ib-Iave)+(Ic-Iave)] x 100
2(Iave)
Oil – Low Differential Pressure
This message indicates the differential oil pressure is The Mod “B” Solid State Starter detects the imbalance
below the low pressure cutout setpoint while the chiller condition and transmits the condition to the OptiView
was running or dropped to less than 5.0 PSID above the Control Center microboard via serial communica-
low pressure cutout by the last five (5) seconds of the tions. The Variable Speed Drive returns the 3-phase
SYSTEM PRELUBE period. The differential oil pres- motor current values to the OptiView Control Center
sure is the difference between the output of the sump microboard where the unbalance calculation is per-
oil pressure transducer (system low pressure) and the formed. This safety shutdown is not performed on
output of the pump oil pressure transducer (system high electromechanical starter applications.
pressure). The chiller can be started after the compres-
Motor – High Winding Temperature
sor switch is placed in the STOP/RESET (O) position.
This message indicates that a motor winding for cur-
rent phase A, B, or C has exceeded the programmed
winding cutout temperature, initiating a chiller shut-

FORM 160.10-O1
down. The chiller can be restarted after the winding LCSSS – High Phase X Heatsink
temperature has decreased below the winding cutout Temperature – Running
setpoint. The solid state starter logic/trigger board has detected
the temperature of current phase A, B or C (designated
Motor – High Bearing Temperature
as X above) Silicon Controlled Rectifier (SCR) mod-
This message indicates that a motor bearing has ex- ules exceeded 212°F while the chiller was running. The
ceeded the programmed bearing cutout temperature, fault can be cleared after all SCR temperatures are low- 3
initiating a chiller shutdown. The chiller can be restart- er than 210°F and the compressor switch is placed in
ed after the bearing temperature has decreased below the STOP/RESET (O) position. However, the chiller
the bearing cutout setpoint. cannot be started until all SCR temperatures are lower
than 109°F. During the shutdown, the starter cooling
MOD “B” SOLID STATE STARTER pump runs until the temperature is below 109°F.
SAFETY SHUTDOWN MESSAGES
The following safety shutdown messages are displayed LCSSS – Phase (X) Shorted SCR
for liquid cooled solid state starter (LCSSS) applica- A shorted Silicon Controlled Rectifier (SCR) in phase
tions only. These messages are generated by events A, B or C (designated as X in the message) has been
that occur within the LCSSS. The chiller can be started detected by the solid state starter logic/trigger board.
after the problem has been corrected and a manual re- The voltage across each SCR in monitored to detect
set of the compressor motor switch occurs. Service and the shorted condition. The shorted condition must exist
troubleshooting information is contained in the Solid continuously for five (5) seconds in order for the Op-
State Starter MOD “B” – Operation/Service Manual tiView Control Center to trigger and display the fault.
(Form 160.00-O2). This check is disabled while the chiller is running.
LCSSS Shutdown – Requesting Fault Data... LCSSS – Open SCR

The liquid cooled solid state starter logic/trigger board has An open Silicon Controlled Rectifier (SCR) has been
shut down the chiller but the control center has not yet detected by the solid state starter logic/trigger board.
received the cause of the fault from the LCSSS. The LC- The open condition must exist continuously for five (5)
SSS shuts down the chiller by opening the motor control- seconds in order for the control center to trigger and
ler LCSSS stop contacts (K1 relay located on the logic/ display the fault. The chiller can be started after the
trigger board and connected between TB6-16 and TB6-53 condition has been corrected. In certain applications,
in the control center). The control center microboard then local power line conditions could interfere with the
sends a request for the cause of the fault to the logic/trig- open SCR detection technique. This requires a quali-
ger board over the serial communications link. Since se- fied service technician to disable this check. Refer to
rial communications are initiated every two seconds, this the Solid State Starter MOD “B” – Operation/Service
message is typically displayed for a few seconds and then Manual (Form 160.00-O2).
replaced with one of the following fault messages.
LCSSS – Phase Rotation
LCSSS – 105% Motor Current Overload The solid state starter logic/trigger board has detected
The highest phase of the compressor motor current the three phase compressor motor power line voltage
is above 105% of the programmed 100% chiller Full phase rotation is not correct. The chiller can be started
Load Amps (FLA) continuously for forty (40) seconds. after the phase rotation is correct.
LCSSS – High Instantaneous Current VSD SAFETY SHUTDOWN MESSAGES

This message indicates the solid state starter logic/trig- The following safety shutdown messages are displayed
ger board detected that the compressor motor current in on compressor motor Variable Speed Drive (VSD)
any phase exceeded 1.1 (1.414 x RMS value of the pro- applications only. These messages are generated by
grammed Start Current) for a minimum of one second. events that occur within the VSD. The chiller can be
started after the problem has been corrected and a
manual reset of the compressor motor switch and VSD
logic board reset occurs. Service and troubleshooting
information is contained in the Variable Speed Drive –
Service Manual (Form 160.00-M1).
FORM 160.10-O1
VSD Shutdown – Requesting Fault Data VSD – High Phase (X) Inverter Heatsink
The VSD has shut down the chiller and the control Temperature
center has not yet received the cause of the fault from (Style D VSD)
the VSD, via the serial communications link. The VSD
shuts down the chiller by opening the motor controller This shutdown will occur if the heatsink temperature
VSD STOP CONTACTS (located on the VSD Logic for current phase A, B, or C (denoted by X above) ex-
Board and connected between TB6-16 and TB6-53 in ceeds 158°F on any of the output pole assemblies. This
the control center). The control center microboard then shutdown will seldom occur. In most cases where the
sends a request for the cause of the fault to the VSD coolant temperature has risen abnormally, the VSD
logic board via the adaptive capacity control (ACC) will shut down on AMBIENT TEMPERATURE @
board. Since serial communications are initiated every 140.0°F before the heatsinks can reach 158°F. If this
two seconds, this message is typically displayed for a message is displayed, make sure there is adequate
few seconds and then replaced with one of the follow- coolant level, ascertain the pump is operating when the
ing fault messages. chiller is running, and check the strainer of the heat
exchanger primary for clogs and silt.
VSD – 105% Motor Current Overload
VSD – High Converter Heatsink
This shutdown is generated by the VSD logic board Temperature
and indicating that a motor overload has occurred.
The shutdown is generated when the VSD logic board (Style D VSD)
has detected that at least one of the three output phase This shutdown will occur if the heatsink temperature
currents has exceeded 105% of the chiller Full Load exceeds 158°F on any of the output pole assemblies.
Amps (FLA) value for longer than seven (7) seconds. This shutdown will seldom occur. In most cases where
The chiller FLA value is set by adjustment of the FLA the coolant temperature has risen abnormally, the VSD
potentiometer on the VSD Logic Board. will shut down on AMBIENT TEMPERATURE @
140.0°F before the heatsinks can reach 158°F. If this
VSD – High Converter Heatsink message is displayed, make sure there is adequate
Temperature coolant level, check that the coolant pump is operating
(Applicable to VSD with Part Number 371-02767- when the chiller is running, and check the strainer of
XXX (60 Hz) and 371-03700-XXX (50 Hz)) the heat exchanger primary for clogs and silt.
This shutdown will occur if the heatsink temperature VSD – High Phase (X) Inverter
exceeds 170°F. The chiller can be started after the fault Baseplate Temperature
condition clears. If this message is displayed, make
sure there is adequate coolant level, check that the (VSD part number 371-03789-xxx (503HP 60 Hz;
coolant pump is operating when the chiller is running, 419HP 50 Hz)
and check the strainer of the heat exchanger primary The chiller has shutdown because the baseplate temper-
for clogs and silt. ature for current phase A, B, or C (denoted by X above)
has exceeded 158ºF. If this message is displayed, make
VSD – High Inverter Baseplate sure there is adequate coolant level, check that the
Temperature coolant pump is operating when the chiller is running,
(Applicable to VSD with Part Number 371-02767- and check the strainer of the heat exchanger primary
XXX (60 Hz) and 371-03700-XXX (50 Hz)) for clogs and silt.
This shutdown will occur if the baseplate temperature VSD – Precharge Lockout
exceeds 175°F. If this message is displayed, make sure
there is adequate coolant level, check that the cool- If the VSD fails to make precharge, the precharge relay
ant pump is operating when the chiller is running, and will cut out for ten (10) seconds during which time the
check the strainer of the heat exchanger primary for VSD fans and coolant pumps will remain energized in
clogs and silt. order to permit the precharge resistors to cool. Follow-
ing this ten second cool down period, precharge will
again be initiated. If the VSD fails to make precharge
after three consecutive tries, the unit will shut down,
lockout, and display this message.

FORM 160.10-O1
HARMONIC FILTER SAFETY SHUTDOWN Harmonic Filter – High Total Demand

MESSAGES Distortion
The following safety shutdown messages are displayed This shutdown indicates the filter is not operating cor-
on compressor motor variable speed drive applications rectly and the input current to the VSD/Filter is not
with the optional harmonic filter installed. These mes- sinusoidal. This shutdown will occur if the TDD ex-
sages are generated by events that occur within the ceeds 25% continuously for 45 seconds. TDD is an
VSD harmonic filter. Service and troubleshooting in- acronym for Total Demand Distortion, a term defined 3
formation is contained in the Variable Speed Drive – by the IEEE Std 519-1992 standard as the “total root-
Service Manual (Form 160.00-M1). sum-square harmonic current distortion, in percent
of the maximum demand load current (15 or 30 min
Harmonic Filter – High Heatsink demand)”. In the harmonic filter option supplied by
Temperature YORK, the displayed TDD is the total RMS value of
(Style D VSD) all the harmonic current supplied by the main power to
the VSD divided by the chiller Full Load Amps, in per-
The harmonic filter power assembly has one heat- cent. A standard VSD, less the optional filter typically
sink thermistor on the 503 HP units, and two heatsink has an input current TDD level on the order of 28-30%.
thermistors on the 790 HP units. If the temperature on The chiller can be started after the compressor switch
any heatsink exceeds 167°F, the unit will shut down. is placed in the STOP/RESET (O) position.
This message is usually an indication of a low cool-
ant level in the VSD cooling loop. The chiller can be
started after the fault condition clears, the OVERTEMP
RESET button on the filter logic board is pressed, and
the compressor switch is placed in the STOP/RESET
(O) position.
Harmonic Filter – High Baseplate

Temperature
(Applicable to VSD with part number 371-02767-
XXX (60 Hz) and 371-03700-XXX (50 Hz))
This shutdown occurs when the baseplate temperature
exceeds 174°F. The chiller can be started after the fault
condition clears, the OVERTEMP RESET button on
the filter logic board is pressed, and the compressor
switch is placed in the STOP/RESET (O) position.
Harmonic Filter – High Baseplate

Temperature
(VSD part number 371-03789-xxx (503HP 60 Hz;
419HP 50 Hz)
The chiller has shutdown because the baseplate tem-
perature has increased above 194ºF. The chiller can be
started after the fault condition clears, the OVERTEMP
RESET button on the filter logic board is pressed and
the compressor switch is placed in the STOP/RESET
(O) position.

FORM 160.10-O1

FORM 160.10-O1
SECTION 4 - PRINTERS
4
23887A
OKIDATA MICROLINE 184
23889A
WEIGH-TRONIX
00085VIP
SEIKO DPU-414
Figure 43 - PRINTERS
PRINTERS OVERVIEW • History ‑ System parameters at the time of the last

normal stop, last fault while running and last 10
A printer can be connected to the OptiView Control
faults, whether running or not (Printer, History)
Center’s Microboard to print the following reports.
The screen from which each report can be generated is • Cycling or Safety shutdown initiated Print
listed in parenthesis. “Snapshot” of all system parameters at instant of
shutdown. Automatically occurs if printer is con-
• Status ‑ Present system parameters (Printer, nected at time of shutdown.
Home)
• ACC Surge Map ‑ System conditions at instant
• Setpoints ‑ Present programmed values of all set- all surge points were mapped. (compressor motor
points (Printer, Setpoints) variable speed drive applications; requires “Ser-
• Schedule ‑ Present value of programmed daily vice” access level)
schedule (Printer, Schedule) • Trend - Prints “snapshots” of the existing trend
• Sales Order ‑ Information on Sales Order Screen screen data or prints new data collected after the
(Printer, Sales Order) trend print key is pressed.

FORM 160.10-O1
The operator can set up the OptiView Control Center Seiko

data logging feature to produce a Status report auto-
Model: DPU414‑30B (Power supply PW4007‑U
matically at a selected start time and interval.
I required)
Refer to the following figures for examples of the dif- • Dimensions: 6.3 in. wide x 6.7 in. deep
ferent print reports.
• Paper: 4.4 in. wide
• Status - Figure 44 on page 123
• Type: Thermal
• Schedule - Figure 45 on page 125
• Purchase: www.siiprinters.com
• Sales Order - Figure 46 on page 125
The OptiView control center provides the required for-
• History - Figure 47 on page 126 matting control codes for the printers based upon the
• Trend - Figure 48 on page 128 printer selected. These codes are transmitted through
the serial data interface to the printer to provide a prop-
• Custom Screen - Figure 49 on page 128 er print format.
• Adaptive Capacity Control New Map Point Re- Different printers require different formatting control
port - Figure 50 on page 128 codes. Other printers may provide proper operation
• Adaptive Capacity Control Existing Map Points when connected to the control center, but the print for-
Report - Figure 51 on page 128 mat may not be correct.
• Setpoints - Figure 52 on page 129 Exercise care and use the following guidelines if an un-
listed printer is to be connected to the OptiView panel:
PRINTERS
1. The printer must be capable of RS‑232 Serial
The following printers can be connected to the OptiV- communications.
iew Control Center to provide print reports. Printers
must be equipped with an RS‑232 Serial interface for 2. Primary differences between printers involve the
to communicate properly with the OptiView panel. formatting control codes required by the printer.
These codes are sent from the control center to
Okidata the printer. For example, Weigh-Tronix printers
require a control code to select 40 column width.
Model: 184 turbo This same code is interpreted by the Okidata
• Dimensions: 14 in. wide x 10.5 in. deep printer as an instruction to print wide characters.
In some instances, a printer will ignore a code that
cannot be interpreted.
• Type: Dot matrix impact
3. The control center requires a busy signal from the
• Purchase: 800‑OKIDATA or www.okidata.com printer when the printer receive buffer is full. This
causes the control center to suspend data trans-
Weigh‑Tronix mission until the printer can accept more data.
Models: 2600, 1220 The busy signal polarity must be logic low when
busy for proper printer operation.
• Dimensions: 2.3 in. wide x 2.8 in. deep
• Type: Dot matrix impact
• Purchase:
• USA 800‑982‑6622
• International 707‑527‑5555
• www.wtxweb.com

FORM 160.10-O1
PRINTER CONNECTIONS PRINTER SETUP

Connect the listed printers to the control center mi- The selected printer must be configured as follows. Re-
croboard as follows. Only one printer can be connected fer to manual provided by Printer manufacturer with
at a time. the respective Printer.
Table 10 - OKIDATA 182, 182 TURBO, 184 TURBO OKIDATA 182, 182 turbo, 184 turbo Printer
PRINTER CONNECTIONS
CONTROL BOARD Switch settings:
MICROBOARD PRINTER FUNCTION 1 on Unslashed 0
J2-4 pin 3 Tx (data to printer) 4
2 off Unslashed 0
DSR (busy signal from
J2-2 pin 11
printer) 3 off Unslashed 0
J2-9 pin 7 Gnd
4 off Form Length 11 in.
Cabinet Shield
5 on Form Length 11 in.
Table 11 - WEIGH-TRONIX PRINTER
6 off Auto Line Feed off
CONNECTIONS
7 on 8 bit data
MICROBOARD PRINTER FUNCTION
J2-4 pin 2 Tx (data to printer) 8 off Enable front panel
DSR (busy signal from If equipped with a SUPER SPEED serial Board:
J2-2 pin 5
printer)
J2-9 pin 7 Gnd 1‑1 on Odd or even parity
Cabinet Shield 1‑2 on No parity
1‑3 on 8 bit data

Table 12 - SEIKO PRINTER CONNECTIONS
1‑4 on Protocol ready/busy
MICROBOARD PRINTER FUNCTION
J2-4 pin 3 Tx (data to printer) 1‑5 on Test select
DSR (busy signal from 1‑6 on Print mode
J2-2 pin 8
printer)
J2-9 pin 5 Gnd 1‑7 off SDD(‑) pin 11
Cabinet Shield 1‑8 on SDD(‑) pin 11
2‑1 on 1200 Baud*

Hardware Required:
2‑2 on 1200 Baud*
Cable
2‑3 off 1200 Baud*
#18 AWG stranded 50 ft. maximum length.
2‑4 off DSR active
Connectors
2‑5 on Buffer threshold 32 bytes
Microboard
2‑6 on Busy signal 200ms
• None. Strip 1/4" insulation from wire and insert
2‑7 on DTR space after power on
into screw terminal block.
2‑8 Not Used
Printers
If equipped with HIGH SPEED serial board:
• Okidata ‑ 25 pin plug DB‑25P or equivalent; Shell
DB‑C2‑J9 or equivalent. 1 off (‑) Low when busy
• Weigh‑Tronix ‑ Same as Okidata. Cable assembly 2 off 1200 Baud*

available from Weigh‑Tronix. 3 off 1200 Baud*
• Seiko ‑ 9‑Pin D‑type Subminiature (DB‑9 pin 4 on 1200 Baud*
male).

FORM 160.10-O1
5 Not Used 1‑7 on Printing density ‑ 100%
6 off no parity 1‑8 on Printing, density ‑ 100%
7 off
Pin 20 & pin 11 act as busy 2‑1 on Printing Columns - 40
line
2‑2 on User Font Back‑up ‑ on
WEIGH‑TRONIX Printer 2‑3 on Character Select ‑ normal
IMP‑24 Model 2600 2‑4 off Zero ‑ slash
1 off 1200 Baud*
2‑5 on International character set ‑
2 on 1200 Baud* American

Model 1220 Configure Menu American
Baud= 1200
Data Bits = 8 American
Stop Bits = 1 2‑8 off

International character set ‑
American
Hshake = Busy‑Line
3‑1 on Data length ‑ 8 bits
Cols = 32
3‑2 on Parity Setting ‑ no
Invert = No
3‑3 on Parity condition ‑ odd
Font = 5 x 8
3‑4 on Busy control ‑ H/W busy
Mag = None
3‑5 on Baud rate select ‑ 1200*
Custom Menu
3‑6 off Baud rate select ‑ 1200*
Auto Seq = No
3‑7 on Baud rate select ‑ 1200*
Zero = 0
3‑8 off Baud rate select ‑ 1200*
Pound sign = #
* Settings shown for 1200 Baud. Other Baud rates can
_(Underscore)
be selected. Refer to printer manufacturer’s manual
Busy invert = no supplied with printer.
Online/offline = yes
CONTROL CENTER SETUP
Ext Ch Set = no
Chiller ID
Print ready = yes
Set Clock = Not Used
An “Identification Number” can be assigned to the
Reset Seq = Not Used chiller at the COMMS (optional). This number will ap-
pear at the top of each report.
SEIKO
Dip Switch Settings Printer Type
1‑1 off Input‑Serial Access Level Required: OPERATOR
1‑2 on Printing speed high Using the Printer screen, the actual printer type con-
nected to the control center must be entered. Selection
1-3 on Auto loading ‑ on
determines the control codes that are sent to the printer.
1‑4 off Auto LF ‑ off These codes determine such things as lines per inch,
1‑5 on Setting Command ‑ Enable
character width and general formatting. Available se-
lections are: Okidata, Weigh‑Tronix, Seiko and Epson.
1‑6 off Printing density ‑ 100%

FORM 160.10-O1
Printer Setup YORK UPDATE

CHILLER ID 0
Access Level Required: OPERATOR (c) 1997 – 2004 YORK INTERNATIONAL CORPORATION
Mon 22 Nov 2004 8:50:45 AM
Using the COMMS Screen, the control center must be
configured to transmit data in the same format as the SYSTEM RUN
Printer is configured to receive the data. The following LEAVING CHILLED LIQUID CONTROL
values must be entered. [All warnings presently active will be listed here]
Controls C.MLM.08.01
• Baud Rate ‑ Set as desired. Value selected must Run Time 0 Days 2 Hr 59 Min
Operating Hours = 25 Hr
agree with the installed printer’s configuration. Number Of Starts = 6 4
Control Source = Local
• Data Bits ‑ 8
Evaporator
• Parity ‑ None -----------------------------------------------------
Leaving Chilled Active Setpoint = 45.0 ºF
• Stop Bits ‑ 1 Chilled Liquid Pump = Run
Chilled Liquid Flow Switch = Closed
Automatic Data Logging Leaving Chilled Liquid Temperature = 45.0 ºF
Return Chilled Liquid Temperature = 55.0 ºF
Access Level Required: OPERATOR Evaporator Pressure = 75.0 Psig
Evaporator Saturation Temperature = 44.4 ºF
If automatic data logging is desired, a Status report can Evaporator Refrigerant Temperature = 44.5 ºF
be automatically printed at a specified interval begin- Small Temperature Difference = 0.5 ºF
ning at a specified time, using the Printer screen. The Condenser

interval is programmable over the range of 1 minute -----------------------------------------------------
to 1440 minutes in one minute increments. The first Condenser Liquid Pump = Run
Condenser Liquid Flow Switch = Closed
print will occur at the programmed start time and oc-
Leaving Condenser Liquid Temperature = 95.0 ºF
cur at the programmed output interval thereafter. The Return Condenser Liquid Temperature = 85.0 ºF
time remaining until the next print is displayed on the Condenser Pressure = 200.0 Psig
Printer screen. Condenser Saturation Temperature = 101.4 ºF
Small Temperature Difference = 6.4 ºF
Drop Leg Refrigerant Temperature = 83.0 ºF
• Automatic Printer Logging ‑ Enables and dis- [If Drop Leg Sensor enabled]
ables automatic data logging Sub Cooling Temperature = 18.4 ºF
[If Drop Leg Sensor enabled]
• Log Start Time ‑ Enter the time the first print is
desired. Compressor
-----------------------------------------------------
• Output Interval ‑ Enter the desired interval be- Discharge Temperature = 120.0 ºF
Vent Line Solenoid = On
tween prints.
Oil Sump
-----------------------------------------------------
Auxiliary Oil Pump = Off
Sump Oil Pressure (LOP) = 75.8 Psig
Pump Oil Pressure (HOP) = 124.6 Psig
Oil Pressure = 47.8 Psid
Oil Sump Temperature = 150.0 ºF
Oil Heater = Off
[Skip the following section if Hot Gas Bypass is not enabled]

Hot Gas
-----------------------------------------------------
Valve Position = 15 %
Pre-Rotation Vanes Position = 75 %
Figure 44 - SAMPLE PRINTOUT (STATUS)

FORM 160.10-O1
[Skip the following section if Liquid Level is not enabled] [Skip the following section if Motor Type is not VSD or Filter is
Refrigerant Level Control not present]
----------------------------------------------------- Harmonic Filter Data
Refrigerant Level Position = 35 % ----------------------------------------------------
Precharge Contactor = Off
Purge Control Supply Contactor = On
----------------------------------------------------- Operating Mode = Running
Pressure = 30.1 PSIA Phase Rotation = ABC
Exhaust Count = 0 Total Supply kVA = 148 kVA
Exhaust Window = 0 Min Total Power Factor = 0.97
DC Bus Voltage = 608 V
Heatsink Temperature [If TMIII VSD] = 102 ºF
[Skip the following section if Motor Type is not EM]
Baseplate Temperature [If VyperDrive VSD] = 102 ºF
Electro-Mechanical Starter
Voltage Peak N-L1 = 200 V
-----------------------------------------------------
Motor Run = On
% Full Load Amps = 94 %
L1-L2 RMS Voltage = 215 V
[Skip the following section if Motor Type is not Mod B SSS]
Liquid-Cooled Solid State Starter
L1 RMS Filter Current = 150 A
-----------------------------------------------------
Starter Model = 26L
Motor Run = On
L1 RMS Supply Current = 152 A
kW Hours = 20723 kWH
Input Power = 8225 kW
L1 Voltage Total Harmonic Distortion = 1.5 %
Phase A Voltage = 422 V
Phase B Voltage = 449 V
Phase C Voltage = 449 V
L1 Supply Current Total Demand Distortion = 2.6 %
Phase A Current = 253 A
Phase B Current = 257 A
Phase C Current = 262 A
Phase A Temperature = 109 ºF
Phase B Temperature = 109 ºF
Phase C Temperature = 110 ºF
FIGURE 44 - SAMPLE PRINTOUT (STATUS) (CONT’D)
[Skip the following section if Motor Type is not VSD]
Variable Speed Drive
-----------------------------------------------------
Motor Run = On Motor Winding Temperature
% Full Load Amps = 94 % -----------------------------------------------------
Pre-Rotation Vanes Position = 75 % A1 = 193.3 ºF
Full Load Amps = 402 A B1 = 192.5 ºF
Precharge Relay Output = Off B2 = 193.1 ºF
Trigger SCR Output = On
Water Pump Output = On Bearing Temperature
kW Hours = 14528 kWH -----------------------------------------------------
Input Power = 150 kW Sensor 1 = 128.3 ºF
Output Frequency = 60 Hz Sensor 2 = 129.5 ºF
Output Voltage = 800 V
DC Inverter Link Current = 300 A
Phase A Output Current = 195 A FIGURE 44 - SAMPLE PRINTOUT (STATUS) (CONT’D)
Phase B Output Current = 198 A
Phase C Output Current = 193 A
Internal Ambient Temperature = 88 ºF
Converter Heatsink Temperature = 102 ºF
Phase A Heatsink Temperature [If TMIII VSD] = 93 ºF
Phase B Heatsink Temperature [If TMIII VSD] = 99 ºF
Phase C Heatsink Temperature [If TMIII VSD] = 97 ºF
FIGURE 44 - SAMPLE PRINTOUT (STATUS) (CONT’D)

FORM 160.10-O1
YORK SCHEDULE YORK SALES ORDER
CHILLER ID 3 CHILLER ID 3
© 1997 - 2004 YORK INTERNATIONAL CORPORATION © 1997 ‑ 1999 YORK INTERNATIONAL CORPORATION
MON 29 MAR 2004 1 27 PM MON 29 MAR 1999 1 28 PM
SCHEDULE = OFF ORDER INFORMATION
--------------------------------------------------
STANDARD SCHEDULE COMMISSIONING DATE = 01 JAN 1999

4
-------------------------------------------------- JOB NAME =
SUN START = OFF STOP = OFF JOB LOCATION =
MON START = 8:00 AM STOP = 5:00 PM MODEL NUMBER =
TUE START = 8:00 AM STOP = 5:00 PM YORK ORDER NUMBER =
WED START = 8:00 AM STOP = 5:00 PM PANEL SERIAL NUMBER =
THU START = 8:00 AM STOP = 5:00 PM CHILLER SERIAL NUMBER =
FRI START = 8:00 AM STOP = 5:00 PM
SAT START = OFF STOP = OFF DESIGN LOAD ‑ CONDENSER =
---------------------------------------------------
EXCEPTION DAYS PASSES =
---------------------------------------------------- DESIGN WORKING PRESSURE =

02 APR 1999 START = OFF STOP = OFF
FOULING FACTOR =
13 APR 1999 START = 8:00 AM STOP = 10:00 PM
PRESSURE DROP =
NOZZLE ARRANGEMENT IN =
NOZZLE ARRANGEMENT OUT =

Figure 45 - SAMPLE PRINTOUT (SCHEDULE)
LEAVING TEMPERATURE =
RETURN TEMPERATURE =
GPM =
TUBES =
DESIGN LOAD ‑ EVAPORATOR
--------------------------------------------------
PASSES =
DESIGN WORKING PRESSURE =
FOULING FACTOR =
PRESSURE DROP =
NOZZLE ARRANGEMENT IN =
NOZZLE ARRANGEMENT OUT =
LEAVING TEMPERATURE =
RETURN TEMPERATURE =
GPM =
TUBES =
Figure 46 - SAMPLE PRINTOUT (SALES ORDER)

FORM 160.10-O1
NAMEPLATE INFORMATION YORK HISTORY 1

-----------------------------------------------
CHILLER ID 0
(c) 1997 – 2004 YORK INTERNATIONAL CORPORATION
MOTOR CODE = Mon 22 Nov 2004 9:23:12 AM
POWER (VOLTS) =
SYSTEM READY TO START
PHASES = LCSSS – LOGIC BOARD POWER SUPPLY
FREQUENCY ( HZ) = [Any warnings active at shutdown will be listed here]
LOOKED ROTOR AMPS = Controls C.MLM.08.01

FULL LOAD AMPS = Run Time 0 Days 2 Hr 59 Min
INRUSH AMPS = Operating Hours = 25 Hr

Number Of Starts = 6
Control Source = Local
SYSTEM INFORMATION
Evaporator
-----------------------------------------------
-----------------------------------------------------
REFRIGERANT = Leaving Chilled Active Setpoint = 45.0 ºF
Chilled Liquid Pump = Stop
TONS =
Chilled Liquid Flow Switch = Open
GEAR CODE = Leaving Chilled Liquid Temperature = 45.0 ºF
LIQUID TYPE =
Evaporator Pressure = 75.0 Psig
BRINE PERCENT = Evaporator Saturation Temperature = 44.4 ºF
Evaporator Refrigerant Temperature = 44.5 ºF
KILOWATTS INPUT =
[If Refrigerant Sensor enabled]
VSD / SSS / EM = Small Temperature Difference = 0.5 ºF
Condenser
-----------------------------------------------------
FIGURE 46 -SAMPLE PRINTOUT (SALES ORDER) Condenser Liquid Pump = Stop
Condenser Liquid Flow Switch = Open
(CONT’D)
Return Condenser Liquid Temperature = 85.0 ºF
Condenser Pressure = 200.0 Psig
Condenser Saturation Temperature = 101.4 ºF
Small Temperature Difference = 6.4 ºF
Drop Leg Refrigerant Temperature = 83.0 ºF
Sub Cooling Temperature = 18.4 ºF
Compressor
-----------------------------------------------------
Discharge Temperature = 120.0 ºF
Vent Line Solenoid = Off
Oil Sump
-----------------------------------------------------
Oil Pump Run Output = Off
Sump Oil Pressure (LOP) = 75.8 Psig
Pump Oil Pressure (HOP) = 76.6 Psig
Oil Sump Temperature = 150.0 ºF
[Skip the following section if Hot Gas Bypass is not enabled]

Hot Gas
-----------------------------------------------------
Valve Position = 0 %
Figure 47 - SAMPLE PRINTOUT (HISTORY)

FORM 160.10-O1
Refrigerant Level Control

-----------------------------------------------------
[Not displayed if Motor Type is not VSD, or Filter is not present]
Refrigerant Level Position = 35 %
Harmonic Filter Data
-----------------------------------------------------
Purge Control Precharge Contactor = Off
----------------------------------------------------- Supply Contactor = Off
Total Purge Count = 127 Operating Mode = Stopped
Purge Window Time = 1 Min Phase Rotation = ABC
Purge Window Count = 0 Total Supply kVA = 0 kVA
Total Power Factor = 0.00
[Not displayed if Motor Type is not EM] DC Bus Voltage = 608 V
-----------------------------------------------------
Heatsink Temperature [If TMIII VSD]
Baseplate Temperature [If VyperDrive VSD]
= 102 ºF
= 102 ºF
4
Motor Run = Off Voltage Peak N-L1 = 200 V
% Full Load Amps = 0 % Voltage Peak N-L2 = 200 V
[Not displayed if Motor Type is other than Mod B SSS] L1-L2 RMS Voltage = 215 V
Liquid-Cooled Solid State Starter L2-L3 RMS Voltage = 215 V
----------------------------------------------------- L3-L1 RMS Voltage = 215 V
Starter Model = 26L L1 RMS Filter Current = 0 A
Motor Run = Off L2 RMS Filter Current = 0 A
% Full Load Amps = 0 % L3 RMS Filter Current = 0 A
kW Hours = 20723 kWH L1 RMS Supply Current = 0 A
Input Power = 0 kW L2 RMS Supply Current = 0 A
Phase A Voltage = 422 V L3 RMS Supply Current = 0 A
Phase B Voltage = 449 V L1 Voltage Total Harmonic Distortion = 1.5 %
Phase C Voltage = 449 V L2 Voltage Total Harmonic Distortion = 1.2 %
Phase A Current = 0 A L3 Voltage Total Harmonic Distortion = 1.1 %
Phase B Current = 0 A L1 Supply Current Total Demand Distortion = 0.0 %
Phase C Current = 0 A L2 Supply Current Total Demand Distortion = 0.0 %
Phase A Temperature = 109 ºF L3 Supply Current Total Demand Distortion = 0.0 %
Phase B Temperature = 109 ºF
Phase C Temperature = 110 ºF Motor Winding Temperature
-----------------------------------------------------
A1 = 193.3 ºF
[Not displayed if Motor Type is other than VSD]
B1 = 192.5 ºF
B2 = 193.1 ºF
-----------------------------------------------------
Motor Run = Off
Bearing Temperature
-----------------------------------------------------
Sensor 1 = 128.3 ºF
Full Load Amps = 402 A
Sensor 2 = 129.5 ºF
Precharge Relay Output = Off
Trigger SCR Output = Off
Water Pump Output = Off
kW Hours = 14528 kWH
Input Power = 0 kW
FIGURE 47 - SAMPLE PRINTOUT (HISTORY)
Output Frequency = 0 Hz (CONT’D)
Output Voltage = 0 V
DC Inverter Link Current = 0 A
Phase A Output Current = 0 A
Phase B Output Current = 0 A
Phase C Output Current = 0 A
Internal Ambient Temperature = 88 ºF
Converter Heatsink Temperature = 102 ºF
Phase A Heatsink Temperature [If TMIII VSD] = 93 ºF
Phase B Heatsink Temperature [If TMIII VSD] = 99 ºF
Phase C Heatsink Temperature [If TMIII VSD] = 97 ºF
FIGURE 47 - SAMPLE PRINTOUT (HISTORY)

(CONT’D)

FORM 160.10-O1
YORK TREND Log Time: Mon 12:45:39 PM 21 Jun 2004

D-P/P= 0.92; Prv Pos= 56; Freq= 39 Hz
CHILLER ID 163 Surge Type = Delta P/P Surge
Leaving Chilled Active Setpoint = 45.0 ºF
© 1997 – 2004 YORK INTERNATIONAL CORPORATION
Leaving Chilled Liquid Temperature = 50.0 ºF
MON 09 OCT 2004 3:33:47 PM Return Chilled Liquid Temperature = 59.3 ºF
DATA 1: LEAVING CHILLED LIQUID TEMPERATURE
DATA 2: RETURN CHILLED LIQUID TEMPERATURE % Full Load Amps = 94 %
DATA 3: EVAPORATOR PRESSURE
DATA 4: LEAVING CONDENSER LIQUID TEMPERATURE
DATA 5: RETURN CONDENSER LIQUID TEMPERATURE Figure 50 - SAMPLE PRINTOUT (ADAPTIVE

DATA 6: CONDENSER PRESSURE CAPACITY CONTROL NEW MAP POINT REPORT)
TIME DATA 1 DATA 2 DATA 3 DATA 4 DATA 5

DATA 6 D-P/P = 1.20; Prv Pos = 89; Freq = 58 Hz
D-P/P = 1.41; Prv Pos = 71; Freq = 46 Hz
3:33:47 PM45.5 °F55.0 °F39.0 PSIG95.0 °F 85.0 °F
120.0 PSIG
3:33:48 PM45.5 °F55.0 °F39.0 PSIG 95.0 °F85.0 °F D-P/P = 0.86; Prv Pos = 53; Freq = 48 Hz
120.0 PSIG D-P/P = 1.14; Prv Pos = 76; Freq = 51 Hz
3:33:49 PM45.5 °F55.0 °F39.0 PSIG95.0 °F 85.0 °F D-P/P = 0.99; Prv Pos = 63; Freq = 46 Hz
120.0 PSIG
3:33:50 PM45.5 °F55.0 °F39.0 PSIG95.0 °F 85.3 °F

120.1 PSIG
Figure 51 - SAMPLE PRINTOUT (ADAPTIVE
3:33:51 PM45.5 °F55.2 °F39.1 PSIG95.1 °F 85.4 °F
120.2 PSIG
CAPACITY CONTROL EXISTING MAP POINTS
REPORT)
Figure 48 - SAMPLE PRINTOUT (TREND DATA

NEW OR EXISTING POINTS)
YORK CUSTOM VIEW

CHILLER ID 0
(c) 1997 – 2004 YORK INTERNATIONAL CORPORATION
Mon 21 Jun 2004 1:28:25 PM
Leaving Chilled Liquid Temperature = 45.0 ºF

Evaporator Saturation Temperature = 41.0 ºF
Condenser Saturation Temperature = 78.5 ºF
Figure 49 - SAMPLE PRINTOUT (CUSTOM

SCREEN REPORT)

FORM 160.10-O1
YORK SETPOINTS Restart Offset = 0.0 ºF

CHILLER ID 0 Restart Setpoint = 45.0 ºF
(c) 1997 – 2004 YORK INTERNATIONAL CORPORATION Shutdown Offset = 4.0 ºF
Mon 22 Nov 2004 8:48:27 AM Shutdown Setpoint = 41.0 ºF
Brine Low Evaporator Cutout = 12.5 Psig
Software Versions Smart Freeze = Off
----------------------------------------------------- Refrigerant = Enabled
Controls = C.MLM.08.01
BIOS = C.MLM.00.03 Condenser
Kernel = 0.18 -----------------------------------------------------
GUI = 0.33 High Pressure Warning Threshold = 28.8 Psig
SIO = 0.22 Drop Leg = Enabled 4
GPIC = 0.04
Ext I/O = 0110112091996 Oil Sump
VSD [Not displayed if Motor Type is not VSD] = C.VSD.00.00 -----------------------------------------------------
SSS [Not displayed if Motor Type is not Mod B SSS] = C.SSS.01.01 Manual Pump = Disabled
Low Pressure Limit = 15.0 PSID
System Information Prelube Time = 30 Sec
----------------------------------------------------- Coastdown Time = 150 Sec
System Language = English
Data Display Mode = English Purge Control
Control Source = Local -----------------------------------------------------
Remote Analog Input Range = 0–10 Volts High Efficiency = Off
Clock = Enabled Maximum Purge / Hour = 20
Jumper Settings
[Following section not displayed if Hot Gas Bypass is not enabled]
-----------------------------------------------------
Hot Gas
Oil Pump Type = Standard
-----------------------------------------------------
Coastdown = Standard
Chilled Liquid Pump Operation = Standard Hot Gas = Enabled
Refrigerant Selection = R123 Hold Period = 30 Min
Anti-Recycle = Enabled Close Percentage = 5 %
Power Failure Restart = Auto
Liquid Type = Water [Following section not displayed if Level Control is not enabled]
Motor Type = Fixed Speed Refrigerant Level Control
-----------------------------------------------------
Printer Setup Level Control = On
----------------------------------------------------- Setpoint = 50 %
Automatic Printer Logging = Disabled Period = 3.5 Sec
Log Start Time = 12:00 am
Proportion Limit Open = 15 %
Output Interval = 60 Min
Proportion Limit Close = 45 %
Printer Type = Okidata
Rate Limit Open = 10 %
Baud = 9600 Baud
Rate Limit Close = 10 %
Data Bits = 8 Bits
Parity = None
Stop Bits = 1 Bit [Not displayed if Motor Type is not EM]
COM 2 Setup -----------------------------------------------------
----------------------------------------------------- Local Motor Current Limit = 100 %
Baud = 19200 Baud Remote ISN Current Limit = 100 %
Data Bits = 8 Bits Remote Analog Current Limit = 100 %
Parity = Odd Remote Digital Current Limit = 100 %
Stop Bits = 1 Bit Remote Modem Current Limit = 100 %
Pulldown Demand Limit = 100 %
Evaporator Pulldown Demand Time = 0 Min
-----------------------------------------------------
Leaving Chilled Local Setpoint = 45.0 ºF
Leaving Chilled ISN Setpoint = 45.0 ºF
Leaving Chilled Modem Setpoint = 45.0 ºF
Leaving Chilled Analog Setpoint = 45.0 ºF
FIGURE 52 - SAMPLE PRINTOUT (SETPOINTS)
Leaving Chilled Digital Setpoint = 45.0 ºF (CONT’D)
Remote Range = 10.0 ºF
Sensitivity = 100%
Figure 52 - SAMPLE PRINTOUT (SETPOINTS)

FORM 160.10-O1
[Not if Motor Type is not Mod B SSS]

Liquid-Cooled Solid State Starter
-----------------------------------------------------
Local Motor Current Limit = 100 %
Remote ISN Current Limit = 100 %
Remote Analog Current Limit = 100 %
Remote Digital Current Limit = 100 %
Remote Modem Current Limit = 100 %
Pulldown Demand Time = 0 Min
Starter Model = 26L
Voltage Range = 440 - 480
Full Load Amps = 275 A
Starting Current = 1150 A
Open SCR = Enabled
Shorted SCR = Disabled

-----------------------------------------------------
Local Motor Current Limit = 100 %
Remote ISN Current Limit = 100 %
Remote Analog Current Limit = 100 %
Remote Digital Current Limit = 100 %
Remote Modem Current Limit = 100 %
Pulldown Demand Time = 0 Min
Motor HP = 351 HP
Power Line Frequency = 60 Hz

Harmonic Filter Data
-----------------------------------------------------
Filter Operation = Enabled
Motor HP = 351 HP

Adaptive Capacity Control
-----------------------------------------------------
Surge Margin Adjust = 0 Hz
Stability Limit = 4500
FIGURE 52 - SAMPLE PRINTOUT (SETPOINTS)

(CONT’D)

FORM 160.10-O1
APPENDIX A - CVHB SCREENS
ID10291
Figure 53 - CVHB HOME SCREEN
ID10292
Figure 54 - CVHB SYSTEM SCREEN

FORM 160.10-O1
APPENDIX A - CVHB SCREENS
ID10290
Figure 55 - CVHB COMPRESSOR SCREEN
ID10293
Figure 56 - CVHB OIL SUMP SCREEN

FORM 160.10-O1
APPENDIX B - PROGRAMMABLE SETPOINT VALUES
Table 13 - PROGRAMMABLE SETPOINT VALUES
EVAPORATOR SCREEN
ACCESS MINIMUM MAXIMUM
SETPOINT DEFAULT
LEVEL VALUE VALUE
38.0 °F - Water
Local Leaving Chilled Liquid Temperature - Setpoint Operator 36.0 °F - Sm Frz 70.0 °F 45.0 °F
10.0 °F - Brine
Local Leaving Chilled Liquid Temperature - Range Operator 10.0 °F 20.0 °F 10.0 °F
Varies with 4.0 °F or highest
LCHLT setpoint allowed value,
LCHLT Cycling Offset - Shutdown Operator 1.0°F
and chilled liquid whichever is B
type. lower.
Varies with
LCHLT setpoint
LCHLT Cycling Offset - Restart Operator 0.0 °F 0.0 °F
and chilled liquid
type.
Brine Low Evaporator Cutout Service 0.0 PSIA 12.5 PSIA 12.5 PSIA
Sensitivity Service 10 % 200 % 100 %
Smart Freeze Service Off On Off
Refrigerant (Sensor) Service Disabled Enabled Disabled
LOAD RATE SCREEN (EVAPORATOR SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
0.38 °F / Min, 0.75°F / Min, 1.13 °F /
Load Rate Service Min, 1.50 °F / Min, 2.25 °F / Min, 3.00°F 0.38 °F / Min
/ Min, 5.25°F / Min, 10.50 °F / Min
Sensitivity Service 10% 200% 100%
Pulse Time Service 0.1 Secs 10.0 Secs 0.1 Secs
Pulse Period Service 0.0 Secs 10.0 Secs 2.0 Secs
CONDENSER SCREEN
SETPOINT DEFAULT
LEVEL VALUE VALUE
High Pressure Warning Threshold Service 14.0 PSIA 28.8 PSIA 28.8 PSIA
Drop Leg (Sensor) Service Disabled Enabled Disabled
Refrigerant (Sensor) Service Disabled Enabled Disabled
TurboGuard, SkyGuard Local, SkyGuard
Purge Type Service
SkyGuard Remote Remote
PURGE SCREEN (CONDENSER SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
High Efficiency Purge System Service Disabled Enabled Disabled
Maximum Purges / Hour Operator 10 30 20
Maximum Purges / Hour Service 1 30 20

FORM 160.10-O1
TABLE 13 - PROGRAMMABLE SETPOINT VALUES (CONT’D)

COMPRESSOR SCREEN
SETPOINT DEFAULT
LEVEL VALUE VALUE
Vent Line Off State Service De-Energized Energized De-Energized
HOT GAS BYPASS SCREEN (COMPRESSOR SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Close Percentage Service 5% 15 % 5%
Hold Period Service 30 Min 120 Min 30 Min
Surge Sensitivity Service 0.1 1.3 0.3
Minimum Load Service 0 °F 4 °F 0°F
VSD CALIBRATION SCREEN (COMPRESSOR SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Increment Amount Service 0.1 Hz 10.0 Hz 1 Hz
SURGE PROTECTION SCREEN (COMPRESSOR SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Shutdown Service Disabled Enabled Enabled
Extended Run Service Disabled Enabled Disabled
Count Window Service 1 Min 5 Min 3 Min
Count Limit Service 4 20 15
Surge Sensitivity Service 0.3 1.3 0.3
OIL SUMP SCREEN

SETPOINT DEFAULT
LEVEL VALUE VALUE
Manual Pump Operator Disabled Enabled Disabled
Low Pressure Limit Service 10 PSID 40 PSID 25 PSID
Prelube Time Service 15 Seconds 60 Seconds 30 Seconds
Coastdown Time Service 150 Seconds 600 Seconds 150 Seconds
Heater Setpoint Service 125 °F 155 °F 140 °F
ELECTROMECHANICAL STARTER SCREEN

SETPOINT DEFAULT
LEVEL VALUE VALUE
Local Motor Current Limit Operator 30 % 100 % 100 %
Pulldown Demand Limit Operator 30 % 100 % 100 %
Pulldown Demand Time Operator 0 Min 255 Min 0 Min

FORM 160.10-O1

(MOD “B”) SOLID STATE STARTER SCREEN
SETPOINT DEFAULT
LEVEL VALUE VALUE
Full Load Amps Service 35 Amps 1050 Amps 35 Amps
Disabled, 200-208, 220-240, 380,
Voltage Range Service Disabled
400, 415, 440-480, 550 – 600
Starting Current Service 310 Amps 3300 Amps 310 Amps
Open SCR Service Disabled Enabled Disabled
Shorted SCR Service Disabled Enabled Enabled
B
VARIABLE SPEED DRIVE SCREEN
SETPOINT DEFAULT
LEVEL VALUE VALUE
Filter Inhibit Service Disabled Enabled Disabled
VARIABLE SPEED DRIVE DETAILS SCREEN (VARIABLE SPEED DRIVE SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
ADAPTIVE CAPACITY CONTROL DETAILS SCREEN (VARIABLE SPEED DRIVE SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Local Motor Current Limit Service 30 % 100 % 100 %
Pulldown Demand Limit Service 30 % 100 % 100 %
Pulldown Demand Time Service 0 Min 255 Min 0 Min
Stability Limit Service 1000 7000 4500
Surge Margin Adjust Service 0.0 Hz 25.0 Hz 0.0 Hz
ACC Auto Map Print Service Disabled Enabled Disabled
HARMONIC FILTER (VARIABLE SPEED DRIVE SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE

FORM 160.10-O1

HARMONIC FILTER DETAILS SCREEN (HARMONIC FILTER SUBSCREEN)
SETPOINT DEFAULT
LEVEL VALUE VALUE
MOTOR TEMPERATURE SCREEN (MOTOR SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
None, Analog, Digital, Analog and
Winding Sensor Mode Service None
Digital
Winding Cutout Service 150 °F 300 °F 265 °F
None, Analog, Digital, Analog and
Bearing Sensor Mode Service None
Digital
Bearing Cutout Service 100 °F 180 °F 180 °F
Motor Cooling Pump Service Disabled Enabled Disabled
Motor Cooling Pump Mode Service Automatic Manual Automatic
Phase A (Active Sensor) Service None, A1, A2, A1 and A2 None
Phase B (Active Sensor) Service None, B1, B2, B1 and B2 None
Phase C (Active Sensor) Service None, C1, C2, C1 and C2 None
None, Sensor 1, Sensor 2,
Bearing (Active Sensor) Service None
Sensor 1 and 2
SETPOINTS SCREEN
SETPOINT DEFAULT
LEVEL VALUE VALUE
38.0 °F - Water
Local Leaving Chilled Liquid Temperature - Setpoint Operator 36.0 °F - Sm Frz 70.0 °F 45.0 °F
10.0 °F - Brine
Local Leaving Chilled Liquid Temperature - Range Operator 10.0 °F 20.0 °F 20.0 °F
4.0 °F or high-
est allowed
LCHLT Cycling Offset - Shutdown Operator 1.0°F 64.0 °F
value, which-
ever is lower.
LCHLT Cycling Offset - Restart Operator 0.0 °F 70.0 °F 0.0 °F
Remote Analog Input Range Operator 0 - 10 VDC 2 - 10 VDC 0 - 10 VDC
Motor Current Limit Operator 30 % 100 % 100 %

FORM 160.10-O1

SETUP SCREEN
SETPOINT DEFAULT
LEVEL VALUE VALUE
Set Date Operator 16/01/1963 01/01/4000 01/01/1999
12:00 AM or 11:59 PM or 12:00 AM or
Set Time Operator
00:00 23:59 00:00
Clock Operator Disable Enable Enable
12/24 Hr (Clock Mode) Operator 12 Hr Mode 24 Hr Mode 12 Hr Mode
SCHEDULE SCREEN (SETUP SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Schedule Operator Disabled Enabled Disabled B
Schedule Data: Sunday through Saturday, Start Time
12:00 AM or 11:59 PM or 12:00 AM or
and Stop Time, Standard Week and six Exception Operator
00:00 23:59 00:00
Weeks
Repeat Sunday Operator No Yes No
Repeat Exceptions Operator No Yes No
USER SCREEN (SETUP SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Data Display Mode Operator English or Metric English
User ID (ID 1 through 4) Service 1 9999 1
User Password (ID 1 through 4) Service 0 9999 0
User Level (ID 1 through 4) Service 0 - View, 1 - Operator, 2 - Service 0
COMMS SCREEN (SETUP SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Chiller ID Operator 0 255 0
1200, 2400, 4800, 9600, 19200,
Baud Rate (Printer Setup and COM 2) Operator 19200
38400, 57600
Data Bits (Printer Setup and COM 2) Operator 5 Bits, 6 Bits, 7 Bits, 8 Bits 8 BIts
Parity (Printer Setup) Operator None, Odd, Even None
Parity (COM 2) Operator None, Odd, Even Odd
Stop Bits (Printer Setup and COM 2) Operator 1 Bit 2 Bits 1 Bit

FORM 160.10-O1

PRINTER SCREEN (SETUP SUBSCREEN)
SETPOINT DEFAULT
LEVEL VALUE VALUE
12:00 AM or 11:59 PM or 12:00 AM or
Log Start Time Operator
00:00 23:59 00:00
Output Interval Operator 1 Min 1440 Min 60 Min
Automatic Printer Logging Operator Disabled Enabled Disabled
ACC Auto Map Print Operator Disabled Enabled Disabled
Printer Type Operator Okidata, WeighTronix, Epson, Seiko Okidata
Status, Setpoint, Schedule, Sales
Print Report View Order, Slot List, Custom Screen Status
Data
OPERATIONS SCREEN (SETUP SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Control Source Operator Local, ISN, Analog, Digital, Modem Local
Number Of Starts Admin 0 99999 0
Operating Hours Admin 0 Hours 876600 Hours 0 Hours
Hot Gas (Bypass) Service Disabled Enabled Disabled
(Refrigerant) Level Control Service Disabled Enabled Disabled
Chiller Model Service CVHA, CHVB, CVHE, CVHF CVHA
Refrigerant Service R11 R123 R11
HISTORY SCREEN
SETPOINT DEFAULT
LEVEL VALUE VALUE
Select Fault View Normal, Running, Fault # Normal
CUSTOM VIEW SETUP SCREEN (CUSTOM VIEW SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Custom Slot (1 through 10) Operator 0 65535 0
TREND SETUP SCREEN (TREND SUBSCREEN)

SETPOINT DEFAULT
LEVEL VALUE VALUE
Chart Type Operator Continuous One Screen Continuous
Collection Interval Operator 1 Second 3600 Seconds 60 Seconds
Data Point Slot # (1 through 6) Operator 0 65535 0
Data Point Min (1 through 6) Operator Varies with each slot number programmed
Data Point Max (1 through 6) Operator Varies with each slot number programmed

FORM 160.10-O1
APPENDIX C - ANALOG INPUT RANGES (LOW PRESSURE CHILLERS)
The following table indicates the valid display range

for each of the analog sensor input parameters for low
pressure chillers. In the event that the input sensor is
reading a value outside of these ranges, the less than
(<) or greater than (>) symbols will be displayed beside
the minimum or maximum value, respectively.
Table 14 - ANALOG INPUT RANGES (LOW PRESSURE CHILLERS)
ENGLISH RANGE METRIC RANGE

ANALOG INPUT
LOW HIGH UNITS LOW HIGH UNITS
C
Leaving Chilled Liquid Temperature (RT1) 0.0 82.0 °F -17.7 27.7 °C
Return Chilled Liquid Temperature (RT9) 0.0 94.1 °F -17.7 34.5 °C
Leaving Condenser Liquid Temperature (RT4) 8.0 133.5 °F -13.3 56.3 °C
Return Condenser Liquid Temperature (RT5) 8.0 133.5 °F -13.3 56.3 °C
Evaporator Refrigerant Temperature (RT7) 0.0 126.1 °F -17.7 52.3 °C
Discharge Temperature (RT2) 19.0 226.3 °F -7.2 107.9 °C
Oil Temperature (RT3) 19.0 226.3 °F -7.2 107.9 °C
Condenser Pressure (CPT) 2.5 35.3 PSIA 17.2 243.4 KPAA
Condenser Temperature (R11)* (RT17) -1.4 124.2 °F -18.5 51.2 °C
Condenser Temperature (R123)* (RT17) 7.2 130.1 °F -13.7 54.5 °C
Evaporator Pressure (EPT) 0.0 12.5 PSIA 6.9 86.2 KPAA
Evaporator Temperature (R11)* (RT7) -31.2 66.8 °F -35.7 19.3 °C
Evaporator Temperature (R123)* (RT7) -22.4 74.2 °F -30.2 23.4 °C
Oil Sump Pressure (LOP) 2.9 20.9 PSIA 20.0 144.1 KPAA
Oil Pump Pressure (HOP) 14.3 78.2 PSIA 98.6 539.2 KPAA
Purge Pressure (PPT) 0.0 100.0 PSIA 6.9 689.5 KPAA
Drop Leg Refrigerant Temperature (RT6) 0.0 121.8 °F -17.7 49.8 °C
Bearing Temperature (RT15, RT16) 30.0 250.0 °F -1.1 121.1 °C
Refrigerant Level (Future) 0.0 100.0 % 0.0 100.0 %
*Calculated values when represented as a saturation temperature. They will display XXX if the pressure used for the calculation is out of range.

FORM 160.10-O1

FORM 160.10-O1
The following factors can be used to convert from

English to the most common SI Metric values.
Table 15 - SI METRIC CONVERSION
MEASUREMENT MULTIPLY ENGLISH UNIT BY FACTOR TO OBTAIN METRIC UNIT
Capacity Tons Refrigerant Effect (ton) 3.516 Kilowatts (kW)
Power Horsepower 0.7457 Kilowatts (kW)
Flow Rate Gallons / Minute (gpm) 0.0631 Liters / Second (l/s)
Feet (ft) 0.3048 Meters (m)

Length
Inches (in) 25.4 Millimeters (mm)
Weight Pounds (lbs) 0.4536 Kilograms (kg)
Velocity Feet / Second (fps) 0.3048 Meters / Second (m/s)
Feet of Water (ft) 2.989 Kilopascals (kPa)

Pressure Drop
Pounds / Square Inch (psi) 6.895 Kilopascals (kPa)
TEMPERATURE
To convert degrees Fahrenheit (°F) to degrees Celsius
(°C), subtract 32° and multiply by 5/9 or 0.5556.
Example: (45.0°F - 32°) x 0.5556 = 7.22°C
To convert a temperature range (i.e., a range of 10°F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0°F range x 0.5556 = 5.6 °C range

5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2018 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.10-O1 (418)
Issue Date: April 27, 2018
Supersedes: 160.10-O1 (310)

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OPTIVIEWTM CONTROL CENTER

NON-YORK CENTRIFUGAL LIQUID CHILLERS

OPERATION MANUAL SUPERSEDES: 160.10-O1 (310) Form 160.10-O1 (418)

OPTIVIEW TM CONTROL CENTER RETROFIT KIT

Indicates a possible hazardous situation Identifies a hazard which could lead to

Indicates a potentially hazardous situa- Highlights additional information useful

For information related directly to the chiller shells, Electrical

CHANGEABILITY OF THIS DOCUMENT

MANUAL DESCRIPTION MANUAL NUMBER

SECTION 1 - OPTIVIEW RETROFIT KIT CONTROL CENTER INTRODUCTION................................................... 9

SECTION 2 - OPTIVIEW OPERATION....................................................................................................................13

SECTION 3 - OPTIVIEW DISPLAY MESSAGES..................................................................................................101

SECTION 4 - PRINTERS....................................................................................................................................... 119

APPENDIX A - CVHB SCREENS..........................................................................................................................131

APPENDIX B - PROGRAMMABLE SETPOINT VALUES....................................................................................133

APPENDIX C - ANALOG INPUT RANGES (LOW PRESSURE CHILLERS)....................................................... 139

LIST OF FIGURES (CONT’D)

SECTION 1 - OPTIVIEW RETROFIT KIT 1

Figure 1 - OPTIVIEW CONTROL CENTER RETROFIT TO TRANE CHILLER

The graphic display allows information to be repre- OPERATING SOFTWARE

OPTIVIEW REMOTE CAPABILITIES

THIS PAGE INTENTIONALLY LEFT BLANK.

SECTION 2 - OPTIVIEW OPERATION

SYSTEM READY TO START 16 Aug 2004 3:34 PM Local System

LOCAL STOP Service

% Full Load Amps 0% Evaporator

Print Logout History

Figure 2 - OPTIVIEW CONTROL BOARD

OPTIVIEW CONTROLS OVERVIEW The X Key is the universal ‘Cancel’ symbol

The Plus/Minus Key allows for entry of neg-

Start/Stop Control Switch Positions Display Only

When the switch is placed in the “START” position, Programmable

Change Setpoints Manual Controls

OPTIVIEW SCREEN MAP

Figure 3 - HOME SCREEN

OVERVIEW Condenser Liquid Temperature – Leaving

PROGRAMMABLE Soft Shutdown

Login Access Level Required: OPERATOR

Figure 4 - SYSTEM SCREEN

OVERVIEW Chilled Liquid Temperature – Setpoint

Oil Sump Temperature

% Full Load Amps

Figure 5 - EVAPORATOR SCREEN

OVERVIEW Evaporator Saturation Temperature

EVAPORATOR OPTIONS SCREEN

Figure 6 - EVAPORATOR OPTIONS SCREEN

OVERVIEW three degrees per minute until the LCLTS setpoint of

Liquid Bypass Control (Enabled/ Disabled) Open Pulse Delay Time

Figure 7 - CONDENSER SCREEN

OVERVIEW Condenser Saturation Temperature

Condenser Refrigerant Temperature NAVIGATION

Drop Leg (Enabled / Disabled)

Condenser Refrigerant Temperature

Figure 8 - PURGE SCREEN

OVERVIEW is energized above 34.7 PSIA and de-energized when

Pressure Maximum Purges/Hour

High Efficiency Purge System (Enabled /