Non Destructive Testing: Courses 2023

Southern African Institute of Welding
SAIW
SAIW
Non Destructive
Testing (ndt)
Courses 2023
TABLE OF CONTENTS
SAIW launches focused approach to 2023 Course
Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
About Non Destructive Testing (NDT) . . . . . . . . . . . . . . 6-7
NDT Booking Procedures . . . . . . . . . . . . . . . . . . . . . . . . 8
Training – NDT Access Conditions . . . . . . . . . . . . . . . . . 9
Eddy Current Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Magnetic Particle Testing . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Penetrant Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Visual Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Radiographic Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Ultrasonic Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Portable Hardness Testing . . . . . . . . . . . . . . . . . . . . . . . 22
Replica Metallography . . . . . . . . . . . . . . . . . . . . . . . . . . 23
NDT Level 3 Basic and Main Methods . . . . . . . . . . . . . . 24
NDT CPD Courses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Promoting World Class Excellence in Welding, Non-Destructive Testing and Allied Technology
2
SAIW LAUNCHES FOCUSED APPROACH TO
2023 COURSE OFFERING
RATIONALISED NUMBER OF COURSES MEANS STUDENTS
SHOULD PLAN AHEAD AND BOOK TODAY!
The aftershocks of the COVID-19 pandemic and resultant shifts in student

numbers and their availability have seen the SAIW rationalise its current
approach so that although the number of scheduled courses we offer
remains exactly the same, but the number of times these particular
courses are offered through the year has been reduced to provide a
more streamlined offering. In line with this more focused approach,
we are therefore proud to launch our courses for 2023!
(See the full list in the Table on the next page which provides
a clear idea of the courses we offer).
COST SAVINGS
The cost benefit of this more streamlined approach is that
68% of course prices have been held at 2022 levels and will
experience NO price increases in 2023 while 95% of courses
will have a minimal below inflation increase of 4% or less.
PLAN AHEAD
The more streamlined cost-effective approach does mean students need
to plan their study training schedule for 2023 well in advance and book
early to ensure they catch their desired course start date next year.
See your options on the next page.
NON-SCHEDULED & REGIONAL COURSES – DEMAND DEPENDENT

Despite this more streamlined approach, the SAIW remains committed
to offering non-scheduled courses and regional courses in Cape Town
and Durban dependent on student demand levels i.e. a minimum of five
students required per course. As soon as the minimum number of people
have booked in your region, the course will be scheduled.
For more information or to book your 2023 course

please e-mail info@saiw.co.za
3
SAIW 2023 COURSE START DATES AT A GLANCE….
Welding Inspectors JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
WELDING QUALITY CONTROL JHB,

SEC
SAIW WELDING AND FABRICATION INSPECTOR LEVEL 1 JHB CPT,

ALL JHB JHB JHB DBN
SAIW WELDING AND FABRICATION INSPECTOR LEVEL 2 JHB, CPT,

DBN SEC
Welding Supervisors JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
INTERNATIONAL WELDING PRACTITIONER (IWP) JHB
INTERNATIONAL WELDING SPECIALIST (IWS) JHB
INTERNATIONAL WELDING TECHNOLOGIST (IWT) JHB
WELDING INSPECTOR 2 TO IWS BRIDGING JHB
Competent Persons (CP) JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
COMPETENT PERSONS FOUNDATION JHB
COMPETENT PERSONS PRESSURE VESSELS (CP:PV) JHB CPT DBN
COMPETENT PERSONS STEAM GENERATORS (CP:SG) CPT JHB DBN
PROCESS PLANT INSPECTION JHB DBN
Miscellaneous JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
ENGINEERS’ APPRECIATION OF WELDING JHB JHB
ASME CODES OF CONSTRUCTION JHB CPT DBN
AWS D1.1 STEEL STRUCTURES ALL
PAINT INSPECTOR DBN JHB
WELDING SYMBOLS JHB CPT DBN
4
Non Destructive Testing (NDT)
Eddy Current Testing JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
LEVEL 1 SURFACE JHB
LEVEL 1 TUBES JHB
LEVEL 2 SURFACE JHB
LEVEL 2 TUBES JHB
Magnetic Particle Testing JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
LEVEL 1 JHB JHB JHB JHB
LEVEL 2 JHB JHB JHB
Penetrant Testing JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Visual Testing JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
LEVEL 1 JHB JHB JHB
LEVEL 2 JHB JHB
Radiographic Testing JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
LEVEL 1 JHB
INTERPRETERS LEVEL 2 JHB
LEVEL 2 JHB
Ultrasonic Testing JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
WALL THICKNESS LEVEL 1 JHB JHB JHB JHB JHB
LEVEL 1 JHB JHB
LEVEL 2 JHB
5
South African Institute of Welding Course Prospectus 2023
About
Non Destructive
Testing (ndt)
Non Destructive Testing (NDT) refers to the
testing of material and components without
inhibiting its further usefulness. Applied
scientific principles such as electromagnetic
induction, magnetism, capillary action,
mechanical vibration, electromagnetic
waves, etc. are utilised to identify and
characterise discontinuities within
tested samples or areas of interest.
6
Please contact course administrator on ndt@saiw.co.za – 011 298 2111 for further information
Non Destructive Testing (ndt)

Training for NDT is provided by the SAIW in compliance with the ISO/TS 25108 in accordance
with the syllabus provided in ISO/TS 25107 (ANSI/ASNT CP 105 as well as IAEA Tecdoc 628
are also incorporated) and recognised by an ISO/IEC 17024 accredited Personnel Certification
Body (PCB) under the scope of ISO 9712, i.e. SAIW Certification PCB, which operates the
SAIW Certification NDT Scheme.
The SAIW Certification NDT scheme is the very first Assessment quality aspects and developments training,
NDT qualification and certification scheme developed qualification and certification is subdivided into three levels as
‘in Africa by Africans for Africans’ that is registered stipulated by ISO 9712 new issue published in 2021.
under the ICNDT Mutual Recognition Agreement (MRA)
• An individual certified to LEVEL 1 has demonstrated
Schedule 2 through the SAIW Certification Personnel
competence to carry out NDT according to written instructions
Certification Body (PCB).
and under the supervision of Level 2 or Level 3 personnel.
Level 1 personnel may be authorized to perform the following
Training is sector specific and can be subdivided into in accordance with NDT instructions: set up NDT equipment;
the following main sections perform the tests; record and classify the results of the tests
1 Terminology and history according to written criteria; report the results.
2 Physical principles • LEVEL 2 personnel may be authorized by the employer to
3 Product technology and method capabilities perform certain tasks which include: select the NDT technique
for the testing method to be used; define the limitations
4 Equipment
of application of the testing method; translate NDT codes,
5 Testing information standards, specifications, and procedures into NDT instructions
6 Testing process adapted to the actual working conditions; set up and verify
equipment settings; perform and supervise tests; provide
7 Interpretation / evaluation and reporting guidance for personnel at or below Level 2; report the results
8 Assessment of NDT.
9 Quality Aspects • LEVEL 3 personnel may be authorized to perform certain tasks
10 Developments which include: assume full responsibility for a test facility
or examination centre and staff; interpret standards, codes,
specifications, and procedures; carry out and supervise all
tasks at all levels; provide guidance for NDT personnel at all
levels.
Please note that any comments, compliments or complaints related to:

1. Training can be forwarded to quality@saiw.co.za 2. Examination and Certification can be forwarded to quality@saiw.co.za
7
ndt Booking Procedures

• Please ensure that you comply with the course access conditions prior to enrolling for the course.
• Refer to the access conditions indicated on the NDT Access Conditions Table.
• Further information is available on the SAIW website: www.saiw.co.za
• Full payment is to be made prior to the commencement of the course and exam.
• All prices indicate the combined total for both the training and initial qualification examination costs.
• All prices quoted include VAT.
1. THE FOLLOWING DOCUMENTATION IS REQUIRED FOR 2.5 A 100% attendance of the course is a prerequisite
COURSE ENROLMENT for the qualification examination.
1.1 “Course Enrolment Application Form” – completed in full. 3. CANCELLATION OF TRAINING
1.2 Confirmation of full payment. 3.1 The SAIW reserves the right to cancel the holding of a
1.3 Legible copy of highest academic qualifications (School, course at short notice, should student numbers not meet
college, University, etc.) and / or, pass mark in Proficiency our minimum course requirements. Candidates shall
Test. be informed of the cancellation two weeks prior to the
1.4 Company letter stating delegate’s current employment training start date and arrangements will be made to book
status (if applicable). the candidate on the next available course. Should the
1.5 Legible copy of ID or Passport. student / applicant decide the alternative arrangement is
1.6 When doing any Level 2 or Level 3 course, confirmation unsuitable, the full course fees will be reimbursed in these
of the preceding Level qualification (training record and circumstances. Personal costs relating to accommodation
examination result letter) is required. and travelling cannot be claimed.
3.2 If the course booking is cancelled by the applicant less than
30 (thirty) days prior to the training start date, then the
Once we have received all correct documents and cancellation charge will be equal to the full course cost and
payment has been confirmed, you will receive, no refund is applicable.
via email, a “Booking Confirmation Notice” This 3.3 If the course booking is cancelled by the applicant
booking confirmation notice will include the date of 30 (thirty) days or more prior to the training start date,
the NDT course, venue and full address. a cancellation charge of 4% (plus VAT) of the course fees
will be charged by the SAIW as an administration fee and
the balance of the fees refunded to the applicant. In these
2. WHAT YOU NEED TO BRING ALONG circumstances only the balance of the course fees will be
2.1 4 Coloured ID photo’s taken within the previous 6 months. reimbursed and no personal costs relating to accommodation
2.2 Copy of your ID or Passport. and travelling may be claimed by the applicant.
2.3 Stationery, e.g. pen, pencil, note book, eraser and 4. DRESS CODE
highlighter and scientific calculator. 4.1 Wear long pants, shirt and safety boots. Also consider
2.4 Copy of the booking confirmation letter. suitable protective clothing such as overalls for the
practical sessions.
8
Training: ndt
Access Conditions
Direct access to the course shall be granted if the candidate has passed both mathematics and science in Grade 10 (Proof of Grade
Level 1 : MT, VT, PT
10 – or equivalent such as N1; certificate is required).
Please note that RT Safety is mandatory for access to an RT 1 course and no RT 1 certificate shall be issued unless a RT Safety
certificate in accordance with DOH and issued by SAINT Professional Body can be shown.
Direct access to the course shall be granted if the candidate has passed both mathematics and science in Grade 12 (Proof of Grade
12 – or equivalent such as N3 certificate is required).
Alternatively, the candidate shall be required to pass a Proficiency Exam for surface methods, prior to being eligible to sit the
Level 1 : UT, RT, ECT applicable NDT course.
Please note that the Proficiency test is free of charge and only assesses the basic skills relating to mathematics, science,
comprehension and communication capabilities required within the applicable NDT method. The pass mark for the Proficiency test
is 70%. Please contact Harold Jansen (harold.jansen@saiw.co.za) to ascertain availability and to make a booking. Proficiency tests
are performed on Thursdays between 8:00 and 11:00. In the case of candidates not being able to attend the Proficiency test due
to transport problems, arrangements can be made to have the test e-mailed to a suitable invigilator and returned via email once
completed.
Candidate shall be qualified i.e. have received training in accordance with ISO9712 requirements and have passed the Level 1
qualification examinations (certified is preferred) as a Level 1 NDT Technician in the applicable method and sector.
Access to advanced / derived techniques requires a valid Level 2 certificate in the relevant method.
Level 2 - All Methods Direct Access to Level 2:

Candidate shall have passed both mathematics and science at Grade 12 level (Equivalent to N3 - Proof of Grade 12 certificate is
required) and have applicable tertiary qualification(s) and/or relevant NDT experience. Combination of Level 1 and Level 2 Training
hours in accordance with an approved syllabus and training programme as per SAIW Certification NDT Scheme requirements and
based on Certification body approval. The Level 1 qualification examinations shall also have been successfully passed.
Candidate shall be qualified i.e. received training in accordance with ISO9712 requirements and have passed the Level 2 qualification
examinations (certified is preferred) as a Level 2 NDT Technician in the applicable method and sector, appropriate tertiary
qualifications (relevant to the NDT method - chemistry, mathematics or physics; and/or to the product or industry sector - chemistry,
metallurgy, engineering etc.) are advantageous.
All candidates for Level 3 Certification in any NDT method shall have successfully completed the Level 2 Practical exam. (If not
certified as Level 2, the practical examination shall have been passed within 1 year from date of writing the Level 3 main method
examination).
Level 3 - All Methods
Valid Level 2 Certificate in the applicable method and sector is mandatory when equipment operation or accepting tested
components are required.
Direct Access to Level 3:

Combination of Level 1, 2 and 3 Training hours in accordance with an approved syllabus and training program as per ISO 9712 and
SAIW Certification NDT Scheme requirements and based on Certification body verification. The Level 2 qualification examinations
shall also have been successfully passed. No reduction in requirements for industrial experience. Suitable tertiary qualifications
(relevant to the NDT method - chemistry, mathematics or physics; and / or to the product or industry sector - chemistry, metallurgy,
engineering etc.) are mandatory.
9
Eddy Current
Testing
COURSE INFORMATION
Eddy Current Testing (ECT) is an electromagnetic
testing method in which electromagnetic induction
is utilised to detect any discontinuities. The basic
requirement for eddy current testing therefore
is that the material being tested or in the case
of paint thickness measurement the substrate,
should be electrically conductive. ECT can be
regarded as both a surface as well as subsurface
testing method since the depth to
which the inspection can effectively
be performed depends on the
frequency of the excitation current,
the electrical conductivity as well as
magnetic properties of the material
being tested.
10
If this sounds like a mouthful, then we invite you to dust off your high school knowledge regarding electrical
transformers and attend an ECT course.
The techniques utilised in eddy current testing depends on the sample being tested, i.e. whether it is a surface, tube, bar or other
more complex shapes since it dictates the type of probe to be used. Furthermore, the number of frequencies and the inspection
mode(s) such as absolute or differential determines the multi- frequency and / or mode technique description. The presence of
magnetic saturation weak magnetic alloys, shielding or focussing nature of the probe as well as the display capabilities extends the
technique description.
The training course is based on general theory as well as sector specific applications relating, but not limited to, the following
standards and specifications:
• ASME Boiler & Pressure Vessel Code - Section V - Subsection A - Article 1 & 8
• ASME Boiler & Pressure Vessel Code - Section V - Subsection B - Article 26
• ISO 15549 ECT – General principles
• ISO 15548 Part 1 ECT – Instrument Characteristics and verification
• ISO 15548 Part 2 ECT – Probe Characteristics and verification
• ISO 15548 Part 3 ECT – System Characteristics and verification
• ISO 17643 ECT – Welds
• ISO 2360 ECT - Non-Conductive coatings – Amplitude sensitive equipment
• ISO 21968 ECT - Non-Conductive coatings – Phase sensitive equipment
• ISO 12718 ECT - Vocabulary
EDDY CURRENT TESTING – SAIW CERTIFICATION NDT SCHEME (ISO 9712) NON-DESTRUCTIVE TESTING – SURFACE METHOD
Prices (Inclusive of VAT)
Duration Training & Training &

NDT Method Industrial Product Sector Initial Initial Exam-
1 day Initial Course & Initial Exam Dates
and Level Sector / Category Examination ination
= 8 hours Certification
Non-Corporate Corporate
Members Members
ECT 1.1: Training ECT 1.1 ECT 1.1 ECT 1.1 Course Code ECT 1.1 - JHB 01 ECT 1.2 - JHB 01
Eddy
Surface (s) 4 days R 17,290 R 15,990 R 2,960
Current Pre- and Training 05 - 08 Jun 03 - 06 Jul
Testing in-service
ECT 1.2: Exam ECT 1.2 ECT 1.2 ECT 1.1
Level 1
Tubes (t) 1 day R 17,290 R 15,990 R 2,960 Exam 09 Jun 07 Jul
ECT 2.1: Training ECT 2.1 ECT 2.1 ECT 2.1 Course Code ECT 2.1 - JHB 01 ECT 2.2 - JHB 01
Eddy
Surface (s) 4 days R 17,290 R 15,990 R 2,960
Current Pre- and Training 20 - 24 Mar 04 - 07 Dec
Testing in-service
ECT 2.2: Exam ECT 122 ECT 2.2 ECT 2.1
Level 2
Tubes (t) 1 day R 17,290 R 15,990 R 2,960 Exam 27 Mar 08 Dec

11
Magnetic Particle
Testing
COURSE INFORMATION
Magnetic Particle Testing (MT) refers to a surface
and very limited subsurface NDT method that relies
on the magnetic nature of the relevant material
being tested, to reveal any discontinuities on the
surface or major longitudinal indications just
below the surface.
The material should, therefore, allow for magnetic

fields to be generated inside or pass
through the material, hence the
requirement for material is that it
should be ferromagnetic, which
means that the material should
have a magnetic permeability much
greater than 1.
12
If you are interested in magnetism and would like to find out how magnetic fields are used to detect discontinuities
in ferromagnetic material then Magnetic Particle Testing is the place to start your career in NDT.
Inspection techniques depend on the type of current being used to magnetise the material, whether the excitation current is
maintained during the application of magnetic particles or not as well as nature of the magnetic field generated i.e. linear or circular.
In addition the technique description should also refer to the type of magnetic particles used to make indications visible.
• ISO 9934 Part 1 MT – General Principals
• ISO 9934 Part 2 MT – Detection media
• ISO 9934 Part 3 MT – Equipment
• ISO 12707 MT - Vocabulary
• ISO 17638 MT – Welds
• ISO 4986 MT – Castings
• ISO 23278 MT – Acceptance Levels
MAGNETIC PARTICAL TESTING - SAIW CERTIFICATION NDT SCHEME (ISO 9712) | NON-DESTRUCTIVE TESTING - SURFACE METHODS
Training &
Product Duration Training
NDT Method Industrial Initial
Sector / 1 day & Initial Course & Initial Exam Dates
and Level Sector Examination Initial
Category = 8 hours Examination
Non- Certification
Corporate
Corporate
Members
Members
MT 1.1 MT 1 A - MT 1 A - MT 1 A - MT 1 A -
Course Code
Forging (f) JHB 01 JHB 02 JHB 03 JHB 04
Training
Magnetic 4 days
Pre- and MT 1.2
Testing R 17,290 R 15,990 R 2,960 Training 13 - 16 Feb 03 - 06 Jul 16 - 19 Oct 27 - 30 Nov
in-service Castings (c)
Level 1 Exam
1 day
MT 1.3
Exam 17 Feb 07 Jul 20 Oct 01 Dec
Welds (w)
MT 2.1 MT 2 A - MT 2 A - MT 2 A -
Course Code
Forging (f) JHB 01 JHB 02 JHB 03
Training
Magnetic 4 days
Pre- and MT 2.2
Testing R 17,290 R 15,990 R 2,960 Training 06 - 09 Mar 17 - 20 Jul 23 - 26 Oct
Level 2 Exam
1 day
MT 2.3
Exam 10 Mar 21 Jul 27 Oct
Welds (w)

13
Penetrant
Testing
COURSE INFORMATION
Penetrant or Liquid Penetrant Testing (PT) refers
to a surface type NDT method that allows a liquid
(containing dye to increase visibility) to fill an
empty void, which is open to the surface, due
to the capillary action of the liquid.
Once the excess penetrant is removed from the

surface, a developer is applied to the surface,
which allows the penetrant to be
absorbed into a contrasting medium
(normally white powder) revealing
the presence of a discontinuity.
PT can effectively be applied to any

type of material, as long as the
discontinuity sought, is open to
the surface.
14
If you enjoyed chemistry at school and your interest in liquids exceeds that of swimming and the occasional beer,
then we invite you to start your career in one of the most basic yet useful NDT methods.
Inspection techniques depend on whether the dye used is under normal light or backlight conditions (or both), the type of penetrant,
excess penetrant removal process as well as developer used during testing. Furthermore, since temperature has an effect on the
liquid properties such as viscosity and evaporation special techniques are applicable at excessively high and low temperatures.
• ASME Boiler & Pressure Vessel Code - • ISO 3452 Part 3 PT – Reference test blocks
Section V - Subsection A - Article 1 & 6 • ISO 3452 Part 4 PT – Equipment
• ASME Boiler & Pressure Vessel Code - • ISO 3452 Part 5 PT – Testing at temperatures > 50 °C
Section V - Subsection B - Article 24 • ISO 3452 Part 6 PT – Testing at temperatures < 10 °C
• ISO 3452 Part 1 PT – General Principals • ISO 12706 PT – Vocabulary
• ISO 3452 Part 2 PT – Testing of penetrant materials • ISO 23277 PT – Acceptance Levels
PENETRANT TESTING - SAIW CERTIFICATION NDT SCHEME (ISO 9712) | NON-DESTRUCTIVE TESTING - SURFACE METHODS
Training &
Non- Certification
Corporate
Corporate
Members
Members
PT 1.1 PT 1 A - PT 1 A - PT 1 A - PT 1 A -
Course Code
Training
Penetrant 4 days
Pre- and PT 1.2
Testing R 17,290 R 15,990 R 2,960 Training 06 - 09 Feb 19 - 22 Jun 26 - 29 Sep 27 - 30 Nov
Level 1 Exam
1 day
PT 1.3
Exam 10 Feb 23 Jun 02 Oct 01 Dec
Welds (w)
PT 2.1 PT 2 A - PT 2 A - PT 2 A - PT 2 A -
Course Code
Training
Penetrant 4 days
Pre- and PT 2.2
Testing R 17,290 R 15,990 R 2,960 Training 13 - 16 Mar 10 - 13 Jul 09 - 12 Oct 06 - 09 Nov
Level 2 Exam
1 day
PT 2.3
Exam 17 Mar 14 Jul 13 Oct 10 Nov
Welds (w)

15
visual
Testing
COURSE INFORMATION
Visual Testing (VT) is the most simple and
commonly used NDT method utilised today.
VT is very often the first inspection that is

performed on any component or in any
environment since you have to observe what
you need to inspect and the inspection area.
VT is very much a surface inspection

method. Visible light (within the
390 – 700nm range of the
electromagnetic spectrum) and
the interaction of it with a solid
surface are used to detect indications
that are open to the surface and that
are not masked by any foreign material
or debris. So effectively, what you can
see is what you can detect.
16
If you enjoyed working with lenses and mirrors in high school and if lasers fascinates you, then you are
invited to attend a course in the most basic of all NDT methods and challenge you to become the next
‘Sherlock Holmes’ – certainly the most famous ‘visual testing specialist’ of all times.
The Visual Testing method can be divided into three main techniques depending on the access to the surface. The techniques are
direct, indirect and translucent and depend on the type of material to be tested.
• ISO 3058 VT – Low power magnifiers
• ISO 8785 VT – Geometrical product specifications
• ISO 13385 Part 1 VT – Geometrical product specifications : Callipers
• ISO 13385 Part 2 VT – Geometrical product specifications : Calliper depth gauges
• ISO 11971 VT – Castings
• ISO 17637 VT – Welds
VISUAL TESTING - SAIW CERTIFICATION NDT SCHEME (ISO 9712) | NON-DESTRUCTIVE TESTING - SURFACE METHODS
Training &
Non- Certification
Corporate
Corporate
Members
Members
VT 1.1 VT 1 A - VT 1 A - VT 1 A -
Course Code
Forging (f) JHB 01 JHB 02 JHB 03
Training
Visual 4 days
Pre- and VT 1.2
Testing R 16,470 R 15,240 R 2,960 Training 16 - 19 Jan 08 - 11 May 02 - 05 Oct
Level 1 Exam
1 day
VT 1.3
Exam 20 Jan 12 May 06 Oct
Welds (w)
VT 2.1 VT 2 A - VT 2 A -
Course Code
Forging (f) JHB 01 JHB 02
Training
Visual 4 days
Pre- and VT 2.2
Testing R 16,470 R 15,240 R 2,960 Training 27 - 30 Mar 14 - 17 Aug
Level 2 Exam
1 day
VT 2.3
Exam 31 Mar 18 Aug
Welds (w)

17
RADIOGRAPHIC Testing
COURSE INFORMATION
Radiographic Testing (RT) makes use of electromagnetic waves
within the 0.01 to 10 nanometre (X-rays) or the < 0.01 nanometre
(Gamma-rays) spectrum. At these ranges, the electromagnetic
wave can effectively pass through a solid material, and an image
can be created, either on film or electronic detection sensors,
of what the internal structure of the material might be.
Therefore, RT is a volumetric testing method effective for finding any

discontinuities that exceeds a 2% cross-sectional void or material change in
relation to the actual beam orientation.
The energy levels of these very short waves exceed 100eV and put the operator at risk
of harmful ionisation radiation, which cannot be seen, heard, felt, tasted or smelt.
Radiation safety training is, therefore, essential in order to achieve and maintain an
ALARA (As Low As Reasonably Achievable) exposure rating.
If you are interested in photography and Superman is your favourite DC character, then this
is the right NDT method for you. However, please keep in mind that you must have a sound
knowledge of exponents and logarithms. Radiographic techniques depend on the type of
wave used, the exposure configuration and the image formation.
The training course is based on general theory as well as sector specific applications relating,
but not limited to, the following standards and specifications:
• ISO 10675 Part 1 & 2 RT - Acceptance levels
• ISO 17636-1 RT - X and gamma ray techniques
• ISO 19232 Parts 1 to 5 RT – Image quality of radiographs
• ISO 11699 Parts 1 & 2 RT – Industrial radiographic films
• ISO 5580 RT – Metallic materials using X- or gamma rays Basic rules
• ISO 5576 RT – Vocabulary
Details of specific codes utilised in the limited (RT 2.Int) as well as derived or advanced techniques courses
(RT 2.9) can be found in the relevant training documents.
18
RADIOGRAPHIC TESTING - SAIW CERTIFICATION NDT SCHEME (ISO 9712) | NON-DESTRUCTIVE TESTING - VOLUMETRIC METHODS
Duration Training &

NDT Method and Product Sector / Training & Initial
Industrial Sector 1 day Initial Course & Initial Exam Dates
Level Category Examination Initial
= 8 hours Examination
Non-Corporate Certification
Corporate
Members
Members
RT 1.5
Course Code RT 1 A - JHB 01
X-Ray of Dense
Training
Radiographic Alloy Welds
15 days
Testing Pre- and
R 51,990 R 48,090 R 2,960 Training 05 - 26 Jun
Level 1 in-service RT 1.6
Exam
+ RT Safety Gamma-Ray
5 days
of Dense Alloy
Exam 26 - 30 Jun
Welds
Course Code RT 2 INT - JHB 01

Film
Training
LIMITED Interpretation
9 days
Radiographic Pre- and of Dense Alloy
R 30,620 R 28,330 R 2,960 Training 02 - 12 May
Interpreters in-service Welds Only
Exam
Level 2 (No operational
1 day
RT)
Exam 15 May
Course Code RT 2 A - JHB 01

RT 2.5 X-Ray
Training
of Dense Alloy
Radiographic 10 days
Pre- and Welds
Testing R 38,990 R 36,070 R 2,960 Training 15 - 26 May
in-service RT 2.6 Gamma-
Level 2 Exam
Ray of dense
5 days
Alloy Welds
Exam 29 May - 02 Jun
Training
10 days
ADVANCED Pre- and RT 2.9 Digital Please refer to our website for
R 38,990 R 36,070 R 2,960
see point (1) in-service Radiography more information
Exam
5 days
* OTHER CATEGORIES AVAILABLE ON REQUEST AND SUBJECT TO DEMAND. [1] RT 2 A CERTIFICATION IS REQUIRED AS PREREQUISITE

19
ultrasonic Testing
COURSE INFORMATION
Ultrasonic Testing (UT) method utilises mechanical vibration within
the ultrasonic range (>20kHz) to detect volumetric discontinuities
within solid materials.
Both compression and shear waves are used to investigate the internal nature of
components while the interaction of waves with linear, planar or volumetric
‘vacancies’ are used to characterise any discontinuities detected.
The sound beam is the primary inspection medium and both the qualification
(properties) and quantification (calibration) thereof is essential for the
interpretation of signal response. If you enjoy playing pool and have a knack
for geometry and trigonometry, then attend an ultrasonic testing course.
It will change the way that you look at any engineering material or weldment.
Compression and shear wave applications having various angles and
frequencies, which are building blocks for determining the techniques used.
Also, the send-or-receive / send-and-receive capabilities of the sensors are some of
the technique parameters together with the scanning methodology used for example
the tandem technique.
The training course is based on general theory as well as sector specific applications
relating, but not limited to, the following standards and specifications:
• ASME Boiler & Pressure Vessel Code - Section V - Subsection A - Article 1, 4 & 5
• ISO 16810 UT – General Principles
• ISO 11666 UT – Acceptance Levels
• ISO 17640 UT – Techniques, Testing levels and assessment
• ISO 23279 UT – Characterisation of discontinuities in welds
• ISO 5577 UT – Vocabulary
• ISO 18175 UT – Performance characteristics (no electronic instruments)
• ISO 16827 UT – Characterisation and sizing of discontinuities
• ISO 16826 UT – Discontinuities perpendicular to the surface
• ISO 16811 UT – Sensitivity and range
• ISO 12710 UT – Evaluating electronic characteristics of UT instruments
• ISO 10375 UT – Characterisation of search unit and sound field
• ISO 7963 UT – Calibration block No 2
• ISO 4992 Parts 1 & 2 UT – Steel castings
• ISO 2400 UT – Calibration block No 1
• ISO 22232 Parts 1/3 UT – Equipment characterisation
Details of specific codes utilised in the limited (UT 1.WT) as well as derived or advanced techniques courses (UT 2.7; 2.8;
2.9; 2.10 and 2.11) can be found in the relevant training documents.
20
ULTRASONIC TESTING - SAIW CERTIFICATION NDT SCHEME (ISO 9712) | NON-DESTRUCTIVE TESTING - VOLUMETRIC METHODS
Training &
NDT Duration Training
Industrial Product Sector / Initial
Method and 1 day & Initial Course & Initial Exam Dates
Sector Category Examination Initial
Level = 8 hours Examination
Non- Certification
Corporate
Corporate
Members
Members
LIMITED Course UT 1 WT - UT 1 WT - UT 1 WT - UT 1 WT - UT 1 WT -
Limited to wall Code JHB 01 JHB 02 JHB 03 JHB 04 JHB 05
Ultrasonic Training
thickness
Testing 4 days
Pre- and measurement 30 Jan - 17 - 24 - 11 - 06 -
Level 1 R 16,470 R 15,240 R 2,960 Training
in-service using 02 Feb 20 Apr 27 Jul 14 Sep 09 Nov
Limited Exam
compression probe
– Wall 1 day
only Exam 03 Feb 21 Apr 28 Jul 15 Sep 10 Nov
Thickness
UT 1.1 Wrought Course UT 1 A - UT 1 A -

Product/Forgings Code JHB 01 JHB 02
Training
Ultrasonic UT 1.2 Castings 12 days
Pre- and 20 Feb - 28 Aug -
Testing UT 1.3 Butt Welds R 38,990 R 36,070 R 2,960 Training
in-service 07 Mar 12 Sep
Level 1 in Plate Exam
UT 1.4 Butt Welds 3 days
08 - 13 -
in Pipe Exam
10 Mar 15 Sep
UT 2.1 Wrought
Course UT 2 A -
Product/Forgings
Code JHB 01
UT 2.2 Castings
UT 2.3 Butt Welds Training
Ultrasonic in Plate 12 days
Pre- and 08 -
Testing UT 2.4 Butt Welds R 38,990 R 36,070 R 2,960 Training
in-service 23 May
Level 2 in Pipe Exam
UT 2.5 T-joints 3 days
& other
configurations 24 -
Exam
26 May
UT 2.6 Nozzles
Training
UT 2.10 12 days
Pre- and Please refer to our website for updates relating to
ADVANCED Ultrasonic Phased R 62,430 R 57,750 R 2,960
in-service advanced / derived techniques.
Array Exam
5 days
PLEASE NOTE: ADVANCED OPTIONS UT 2.8 - CRITICAL FLAW SIZING: UT 2.9 - AUSTENITIC STAINLESS STEEL AND UT 2.11 - TIME OF FLIGHT
DIFFRACTION ARE AVAILABLE ON REQUEST AND SUBJECT TO DEMAND. [1] UT 2 A CERTIFICATION IS REQUIRED AS PREREQUISITE

21
Portable
Hardness Testing
COURSE INFORMATION
The main purpose of Hardness Testing (PT) is to determine the
suitability of a material for a given application.
Conventional hardness testers, like Rockwell, Brinell or Vickers machines,

require the test piece be brought to the testing device, but this is not
always possible.
Portable hardness testing devices have been developed that permit in-situ
hardness measurements thus offering quick and economical supplements to
conventional, stationary testing machines.
This three day course will define hardness, conventional methods of hardness testing
and various methods of portable hardness testing. Practical session during the course
will give hands on experience on the portable hardness testing machines with various
samples ranging from steel, stainless steel, aluminium and plastics.
After the course, the person will be competent to undertake in-situ hardness testing.
COURSE DURATION PRICING (Including VAT)

2 days + 1 day exam Corporate Member R 9,600
Non-Corporate Member R 10,380
JOHANNESBURG
HRS JHB 1
• Principles of hardness testing – various techniques
• Similarities and differences between portable and conventional hardness testing
16 19 - 20 Jun
• Importance of calibration and surface preparation
• Behaviour of different materials
Examination 8 21 Jun
22
Replica
Metallography COURSE INFORMATION
Metallographic inspections play a key role in determining the remaining life assessment,
creep life of pressure vessels, pipelines, power plants and in verifying the material
and heat treatment of fabricated equipment.
In those instances, destructive metallographic tests are unsuitable as further usability

of the component is required. Replica metallographic technique is an in-situ,
non-destructive technique to reveal the microstructure of components.
The usual method of metallographic investigation involves cutting pieces from the
component so that laboratory preparation and examination can be performed.
However, in replica metallography, after proper surface preparation through the
use of cellulose acetate sheets, the technician makes a copy (for this reason it
is called “replica”) of the microstructure of the metal surface, which will be
examined using an optical microscope.The four day course on replica
metallography will give an insight into the different types of materials,
importance of metallography, and how to do lab metallography and replica
metallography. On successful completion of the course, the candidate will
be a competent replica technician. Evaluation of the metallographs is
undertaken by a qualified metallurgist.
COURSE DURATION PRICING (Including VAT)

3 days + 1 day exam Corporate Member R 12,790
Non-Corporate Member R 13,830
JOHANNESBURG
HRS JHB 1
• Principles of metallography
• Similarities and differences between on-site and laboratory surface preparation
• Etching of samples/surfaces and importance of time and temperature 24 21 - 23 Aug
• Placement of acetate film and final transfer to optical slide
• Importance of proper identification of replicated area
Theory - 2 hrs +
Examination 24 Aug
Prac - 4 hrs

23
23
LEVEL 3 ELEGIBILITY PRACTICAL EXAMINATIONS

MT Level 2 On request
PT Level 2 On request
RT Level 2 On request
UT Level2 On request
NON-DESTRUCTIVE TESTING – LEVEL 3 – BASIC & MAIN METHODS | SAIW CERTIFICATION NDT LEVEL 3 – ISO 9712
Duration Training &

Training &
NDT Method and Industrial Product Sector / Initial
Initial Course & Initial Exam Dates
Level Sector Category 1 day Examination Initial
Examination
= 8 hours Non- Certification
Corporate
Corporate
Members
Members
Part A: Materials & Training Course Code NDT 3 A - JHB 01

Processes 10 days
Pre- and Training TBA
NDT Level 3: Basic Part B: Qual & Cert R 33,690 R 31,160 R 2,960
in-service
Schemes Exam
Part C: NDT Level 2 1 day Exam TBA
Part D: (Gen) + Course Code MT 3 A - JHB 01

Training
Parts E1 & E2
Magnetic Testing: 5 days
Pre- and (Specific + codes) Training TBA
Level 3 R 24,200 R 22,390 R 2,960
in-service + Part F (Procedure)
(Main Method) Exam
Forgings (f), Castings (c)
2 days Exam TBA
& Welds (w)
Part D: (Gen) + Parts E1 Training Course Code PT 3 A - JHB 01

Penetrant Testing: & E2 (Specific + codes) 5 days
Pre- and Training TBA
Level 3 + Part F (Procedure) R 24,200 R 22,390 R 2,960
in-service
(Main Method) Forgings (f), Exam
Castings (c) & Welds (w) 2 days Exam TBA
Part D: (Gen) + Parts E1 Training Course Code RT 3 A - JHB 01

Radiographic
& E2 (Specific + codes) + 5 days
Testing: Pre- and Training TBA
Part F (Procedure) Welds R 24,200 R 22,390 R 2,960
Level 3 in-service
in Dense Alloys: X and Exam
(Main Method) Exam TBA
Gamma 2 days
Part D: (Gen) + Course Code UT 3 A - JHB 01

Training
Parts E1 & E2 (Specific +
Ultrasonic Testing: 5 days
Pre- and codes) + Part F Training TBA
Level 3 R 24,200 R 22,390 R 2,960
in-service (Procedure) Forgings (f),
(Main Method) Exam
Castings (c) & Welds (w) -
2 days Exam TBA
all categories
PLEASE NOTE: EDDY CURRENT TESTING & VISUAL TESTING LEVEL 3 ARE AVAILABLE ON REQUEST AND SUBJECT TO DEMAND.
RE-WRITES
Basic/MT/PT On request
Basic/MT/PT/RT/UT On request
24
NON-DESTRUCTIVE TESTING CPD COURSES

Training &
Training &
Duration Initial
Course Name Details Initial Course & Initial Exam Dates
1 day - 8 hours Examination
Examination
Non-
Corporate
Corporate
Members
Members
Training | 2 days Course Code ASME - ECT - JHB 01

ASME - Eddy Current Testing Refer to website for list of
Exam R 7,730 R 7,150 Training On request
Code Application applicable sections covered
N/A - Assignments Exam N/A
Training | 2 days Course Code ASME - PT - JHB 01
ASME - Liquid Penetrant Refer to website for list of
Exam R 7,730 R 7,150 Training 22 - 23 Mar
Testing Code Application applicable sections covered
Training | 2 days Course Code ASME - MT - JHB 01
ASME - Magnetic Particle Refer to website for list of
Training | 2 days Course Code ASME - VT - JHB 01
ASME - Visual Testing Code Refer to website for list of
Application applicable sections covered
Training | 2 days Course Code ASME - RT - JHB 01
ASME - Radiographic Testing Refer to website for list of
Exam R 7,730 R 7,150 Training 05 - 06 Apr
Training | 2 days Course Code ASME - UT - JHB 01
ASME - Ultrasonic Testing Refer to website for list of
Exam R 7,730 R 7,150 Training 02 - 03 May
Training | 2 days Course Code ISO - ECT - JHB 01
ISO - Eddy Current Testing Refer to website for list of
Training | 2 days Course Code ISO - PT - JHB 01
ISO - Liquid Penetrant Testing Refer to website for list of
Exam R 7,730 R 7,150 Training 23 - 24 Jan
Training | 2 days Course Code ISO - MT - JHB 01
ISO - Magnetic Particle Refer to website for list of
Exam R 7,730 R 7,150 Training 30 - 31 Jan
Training | 2 days Course Code ISO - VT - JHB 01
ISO - Visual Testing Code Refer to website for list of
Training | 2 days Course Code ISO - RT - JHB 01
ISO - Radiographic Testing Refer to website for list of
Exam R 7,730 R 7,150 Training 27 - 28 Feb
Training | 2 days Course Code ISO - UT - JHB 01
ISO - Ultrasonic Testing Code Refer to website for list of
25
”A good education is a
foundation for a better
future.”
Elizabeth Warren
26
27
SAIW
SAIW
JOHANNESBURG (HEAD OFFICE)

GPS co-ordinates: 26°12′39.6′′S 28°01′35.8′′E
Southern African Institute of Welding NPC.
52 Western Boulevard, off Main Reef Road,
City West, Johannesburg
P O Box 527, Crown Mines, 2025
Tel: +27 (0)11 298 2100

Email: jhb@saiw.co.za
FOLLOW SAIW ON
www.saiw.co.za

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Southern African Institute of Welding

The aftershocks of the COVID-19 pandemic and resultant shifts in student

NON-SCHEDULED & REGIONAL COURSES – DEMAND DEPENDENT

For more information or to book your 2023 course

WELDING QUALITY CONTROL JHB,

SAIW WELDING AND FABRICATION INSPECTOR LEVEL 1 JHB CPT,

SAIW WELDING AND FABRICATION INSPECTOR LEVEL 2 JHB, CPT,

INTERNATIONAL WELDING PRACTITIONER (IWP) JHB

INTERNATIONAL WELDING SPECIALIST (IWS) JHB

INTERNATIONAL WELDING TECHNOLOGIST (IWT) JHB

WELDING INSPECTOR 2 TO IWS BRIDGING JHB

COMPETENT PERSONS FOUNDATION JHB

COMPETENT PERSONS PRESSURE VESSELS (CP:PV) JHB CPT DBN

COMPETENT PERSONS STEAM GENERATORS (CP:SG) CPT JHB DBN

PROCESS PLANT INSPECTION JHB DBN

ENGINEERS’ APPRECIATION OF WELDING JHB JHB

ASME CODES OF CONSTRUCTION JHB CPT DBN

AWS D1.1 STEEL STRUCTURES ALL

PAINT INSPECTOR DBN JHB

WELDING SYMBOLS JHB CPT DBN

LEVEL 1 SURFACE JHB

LEVEL 1 TUBES JHB

LEVEL 2 SURFACE JHB

LEVEL 2 TUBES JHB

LEVEL 1 JHB JHB JHB JHB

LEVEL 2 JHB JHB JHB

LEVEL 1 JHB JHB JHB JHB

LEVEL 2 JHB JHB JHB JHB

LEVEL 1 JHB JHB JHB

LEVEL 2 JHB JHB

INTERPRETERS LEVEL 2 JHB

WALL THICKNESS LEVEL 1 JHB JHB JHB JHB JHB

LEVEL 1 JHB JHB

Non Destructive Testing (ndt)

Please note that any comments, compliments or complaints related to:

ndt Booking Procedures

Level 2 - All Methods Direct Access to Level 2:

Direct Access to Level 3:

Duration Training & Training &

Please note that any comments, compliments or complaints related to:

The material should, therefore, allow for magnetic

Please note that any comments, compliments or complaints related to:

Once the excess penetrant is removed from the

PT can effectively be applied to any

Please note that any comments, compliments or complaints related to:

VT is very often the first inspection that is

VT is very much a surface inspection

Please note that any comments, compliments or complaints related to:

Therefore, RT is a volumetric testing method effective for finding any

Duration Training &

Course Code RT 2 INT - JHB 01

Course Code RT 2 A - JHB 01

Please note that any comments, compliments or complaints related to:

UT 1.1 Wrought Course UT 1 A - UT 1 A -

Please note that any comments, compliments or complaints related to:

Conventional hardness testers, like Rockwell, Brinell or Vickers machines,

COURSE DURATION PRICING (Including VAT)

In those instances, destructive metallographic tests are unsuitable as further usability