Gypframe Metal Profiles

Technical & Safety Data Sheet

www.gyproc.ae
GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

INTRODUCTION
This data sheet is designed to provide a range of technical & HSE General
data, including our manufacturing processes and standards, how to For full information on the manual handling of Gyproc systems and
use Gypframe, complete product list with dimensional properties Gypframe profiles please refere to the WHITE BOOK. For health
and health & safety precautions. For any further information please and safety guidance, handling, storage information for our
contact us on 800 GYPROC (497762) or at www.gyproc.ae Gypframe profiles, please refer to the Health & Safety section of
this data sheet. All literature is available to download from
Characteristics www.gyproc.ae
Gypframe profiles are designed for use in Gyproc drylining systems
and are cold roll formed from DX51D + Z140 utilising the patented Recycled Content
UltraSteelTM process. Gypframe metal components are produced using steel
manufactured by major world producers who use minimum 30%
Protective Coating recycled ferrous scrap in producing the steel. Out of this 30%
All Gypframe metal components are available with standard Zinc ferrous scrap:
coating of Z140.* • 80% is post-consumer recycled content
*Also available in Z275 upon request. • 20% is pre-consumer recycled content

Cold Rolling and UltraSteelTM 100% of Gypframe components are recyclable.

UltraSteelTM is a manufacturing process that alters the
characteristics of plain steel, providing higher strength capacity at Fixing
a lighter gauge. The process effectively hardens the steel by Gyproc Drywall Screws should be used for fixing Gyproc
working it in strips with two mating rolls, which produce a dimpled plasterboard to Gypframe metal, with the exception of Gyproc
surface and ribbing effect across the surface of the metal. During Habito plasterboard which should be fixed using Gyproc Habito
the process, the effective thickness of the material is increased to Screws. Screw length should be based on board thickness and
that of the original thickness plus that of the ribbing. reaching a minimum of 10mm penetration into the metal framing.

EXAMPLE EXAMPLE
Base gauge = 0.5mm : after UltraSteelTM process = 1.0mm
Gyproc Gyproc DryWall Screws
Plasterboard Size in mm
1 x 12.5mm 25 35 42 55 75
1 x 15mm 25 35 42 55 75
2 x 12.5mm 25 35 42 55 75
2 x 15mm 25 35 42 55 75
3 x 12.5mm 25 35 42 55 75
3 x 15mm 25 35 42 55 75
Once the UltraSteelTM process has been applied, the base material is 4 x 12.5mm 25 35 42 55 75
then passed through a series of contoured rollers which
4 x 15mm 25 35 42 55 75
progressively form the steel into the required profile. The number
of rollers in the process will vary, depending on the complexity of
the profile being rolled. Service entries or tabs are pierced, either at
It is important to select the right type of screw for the gauge
the beginning or end of this process. The formed profiles are then
(thickness) of Gypframe metal you are using.
cut to exact length, packed and then bundled ready for delivery.
UltraSteelTM is unique to Gyproc and the Gypframe product range. For fixing Gyproc plasterboard to Gypframe metal
Along with an aesthetic difference, UltraSteelTM provides the
following additional benefits over plain steel sections: Gyproc Drywall Screws Gyproc Jack-Point Screws

+ Improved yield strength Gypframe metal up to 0.8mm Gypframe metal above

+ Improved load carrying capacity 0.8mm and all 'I' Studs

+ Improved screw retention and strip out strength

+ Improved resistance to screw pull-out For fixing Gypframe metal to metal

Gyproc Wafer Head Screws Gyproc Wafer Head Jack-Point

Standards
Screws
Gypframe metal products are produced to the following
manufacturing standards : Gypframe metal up to 0.8mm Gypframe metal above 0.8mm
and all 'I' Studs
EN 14195:2005 EN 10162:2003 ASTM C645

Refer to Gyproc Screws data sheet for additional information

All Gyproc system solutions listed in the Middle East WHITE BOOK
are covered by the SpecSure system warranty designed to protect
the integrity of Gyproc specifications and deliver reliable
performance, unrivalled technical support and peace of mind for
everyone involved in the construction team.

800 GYPROC (497762) www.gyproc.ae/literature 2

GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

Understanding Gypframe Gypframe Studs

The naming of Gypframe profiles follows a relatively simple Used as the vertical support in wall framing, these products are
nomenclature where the first 2 or 3 digits of a code refer to the available in a range of widths, lengths and gauge depending on
component width, the letters refer to the component type and the requirements for strength, height, impact resistance and sound
insulation. Profile drawings are on page 6 and 7.
last 2 digits indicate the gauge or metal thickness in mm. Several
examples are listed in the table below. Other components also Gypframe 'C' Studs
follow a simple 2 or 3 letter code with a further 1 or 2 digits to The Gypframe 'C' Stud design includes sight lines
further identify the product. Examples would be RB1 – Resilient Bar down the legs of the stud to ease board alignment
1, GA3 – Gypframe Angle 3, GFS1 – Gypframe Fixing Strap 1 and so and increase profile strength. Structural apertures are
on. Further information including descriptions, weights and also spaced along the spine of the Gypframe 'C' Stud,
dimensions are on the following pages. providing easy routing of services through the partition.

Product Width Gauge Available Linear metre

code thickness lengths weight
Gypframe component Description
mm mm# mm* kg
Width Type Gauge 50 S 50 50 0.5 3000 0.460

70 S 50 70mm - ‘C’ Stud - in 0.5mm gauge 63 S 50 63 0.5 3000 0.500

70 S 50 70 0.5 3000 0.550

92 AS 50 92mm - AcouStud - in 0.5mm gauge 73 S 50 73 0.5 3000 0.550

92 S 50 92 0.5 3000 0.640

150 I 90 150mm - ‘I’ Stud - in 0.9mm gauge 100 S 50 100 0.5 3000 0.670
150 S 50 150 0.5 3000 0.820
Starter Channel - in 0.8mm gauge
100 SC 80 #
Also available in increased gauge upto 0.9mm with
(for 100mm ShaftWall system) increments of 0.1mm
#
92mm C stud is also available 1.0 mm gauge thickness
103mm - Fixing Channel - * Bespoke lengths available on request
103 FC 90
in 0.9mm gauge
Gypframe 'I' Studs
52mm - Channel -
52 C 50 These studs are the strongest available in the Gypframe
in 0.5mm gauge
range. They allow for increased partition height, without
72mm - Deep Channel - increasing partition width, and provide improved impact
72 DC 60
in 0.6mm gauge resistance. Commonly used in ShaftWall, GypLyner IWL,
GypWall QUIET IWL and other GypWall systems where board fixing
102mm - Extra Deep Channel -
102 EDC 80 strength is paramount. Structural apertures are also spaced along
in 0.8mm gauge
the spine of the Gypframe 'I' Stud, providing easy routing of services
through the partition.

Product Width Gauge Available Linear metre

code thickness lengths weight
mm mm# mm* kg

70 I 70 70 0.7 3000 1.080

100 I 80 100 0.8 3000 1.420
150 I 90 150 0.9 3000 1.730
#
Also available in 0.9 mm gauge thickness
* Bespoke lengths available on request

Gypframe AcouStuds
These unique shaped studs are used for increased
acoustic performance. The innovative patented
profile reduces sound energy as it passes through the
partition. Gypframe AcouStuds are available in both 70mm
and 92mm sizes and can upgrade the acoustic performance of
your partition without using insulation. The Gypframe AcouStud
design includes sight lines for both board alignment and added
profile strength. Gypframe AcouStuds also have wider flange widths
than Gypframe ‘C’ Studs, providing increased board fixing area.

Product Width Gauge Available Linear metre

code thickness lengths weight
mm mm mm* kg

70 AS 50 70 0.5 3000 0.730

92 AS 50 92 0.5 3000 0.810
* Bespoke lengths available on request

800 GYPROC (497762)

ONLINE
www.gyproc.ae/literature 3
VERSION
TBA
GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

Gypframe Standard, Deep and Extra Deep Channel Gypframe Extra Deep Channels
These products are used for retaining wall studs at Extra Deep (EDC) Channels are used for
floor and ceiling junctions. Although Standard (C) partition heights over 8000mm or in situations
channels are the most commonly used, Deep Flange where easier fixing of skirting is required, for
(DC) and Extra Deep Flange (EDC) versions are deflection head details and improved impact resistance.
available for partitions over 4200mm high and Profile drawings are on page 6 and 7.
8000mm high respectively, or in situations where easier
fixing of skirting is required, for deflection head details and Product Width Gauge Available Linear metre
description thickness lengths weight
improved impact resistance. Profile drawings are on page 6 and 7.
mm mm# mm* kg

Product Width Gauge Available Linear metre 52 EDC 80 52 0.8 3000 1.188
code thickness lengths weight
65 EDC 80 65 0.8 3000 1.313
mm mm# mm* kg
72 EDC 80 72 0.8 3000 1.357
52 C 50 52 0.5 3000 0.365
75 EDC 80 75 0.8 3000 1.376
65 C 50 65 0.5 3000 0.413
94 EDC 80 94 0.8 3000 1.450
72 C 50 72 0.5 3000 0.439
102 EDC 80 102 0.8 3000 1.545
75 C 50 75 0.5 3000 0.450
152 EDC 80 152 0.8 3000 1.860
94 C 50 94 0.5 3000 0.540
#
Also available in 0.9mm gauge thickness
102 C 50 102 0.5 3000 0.550
* Bespoke lengths available on request
152 C 50 152 0.5 3000 0.734
#
Also available in increased gauge upto 0.9mm with Gypframe MF Ceiling Channels and Accessories
increments of 0.1mm These channels and associated accessories are
* Bespoke lengths available on request designed for providing seamless suspended ceilings
that can be either flat or curved. Profile drawings are on
Gypframe Deep Channels page 6, 7 and 8.
Deep (DC) Channels are used for partition
heights between 4200mm and 8000mm or in Product Width Gauge Available Linear metre
description thickness lengths weight
situations where easier fixing of skirting is
mm mm mm* kg
required, for deflection head details and improved
impact resistance. Profile drawings are on page 6 MF5 (Furring 35 0.5# 3000 0.367
and 7. section)

Product Width Gauge Available Linear metre MF7 (Main 38 0.5# 3000 0.218
code thickness lengths weight
Channel)
mm mm# mm* kg

52 DC 60 52 0.6 3000 0.701 GA1 Angle 25 x 25 0.5# 3000 0.177

65 DC 60 65 0.6 3000 0.751
72 DC 60 72 0.6 3000 0.791 Soffit Cleat
with Nut & 25 1.6 n/a n/a
75 DC 60 75 0.6 3000 0.831 Bolt
94 DC 60 94 0.6 3000 0.900
102 DC 60 102 0.6 3000 0.940 Threaded Rod n/a 6.3 3000 0.183

152 DC 60 152 0.6 3000 1.177

#
Also available in increased gauge upto 0.9mm with 'C' Clamp 25 0.7 n/a n/a
increments of 0.1mm
* Bespoke lengths available on request #
Also available in increased gauge upto 0.9mm with
increments of 0.1mm, MF7 and GA1 also available in
1.5mm gauge thickness
* Bespoke lengths available on request

800 GYPROC (497762) www.gyproc.ae/literature 4

GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

GypLyner Studs and Accessories Gypframe Steel Angles

This range of studs and accessories is designed for the Widely used in framed construction to provide support,
ease of installing plasterboard linings on masonry fixing and additional strength to wall, ceiling and
walls, concrete soffits, and the encasement of steel encasement framing. Profile drawings are on page 6 and 7.
columns and beams. Profile drawings on page 6 and 7.
Product Dimensions Gauge Available Linear metre
Product Width Gauge Available Linear metre description thickness lengths weight
description thickness lengths weight mm mm mm* kg
mm mm# mm* kg
GA1 Angle 25 x 25 0.5# 3000 0.177

GL1 Stud 38 0.5 #

3000 0.263 GA3 Angle 32 x 19 0.6# 3000 0.270
GA4 Angle 50 x 25 0.7 #
3000 0.233
GA6 Splayed 86.5 x 86.5 0.5 3000 0.670
GA1 Angle 25 x 25 0.5# 3000 0.177 Angle

#
Also available in increased gauge upto 0.9mm with
GLB85 Fixing 30 0.8 n/a n/a increments of 0.1mm
Bracket * Bespoke lengths available on request

GLB135 Fixing 30 0.8 n/a n/a

Gypframe Fixing Strap and Channels
Bracket
Used to maintain board fixings along horizontal joints in
multi-layer boarded systems and to give added support
#
Also available in increased gauge upto 0.9mm with
increments of 0.1mm for fixtures and fittings.
* Bespoke lengths available on request
Product Width Gauge Available Linear metre
description thickness lengths weight
ShaftWall Channels and Accessories mm mm mm* kg
This range of channels and compatible accessories
GFS1 70 0.40 2400 0.210
is designed especially for the high performance
Fixing Strap 3000
ShaftWall system. 70mm 'I' Stud ShaftWall system
uses 70 SC 70 Starter Channel & RC70 Retaining
103 FC 50 103 0.50 2400 0.470
Channel. 100mm 'I' Stud ShaftWall system uses 100 SC 80 Starter
Fixing Channel
Channel and RC100 Retaining Channel. 150mm 'I' Stud ShaftWall
system uses 150 SC 90 Starter Channel and RC150 Retaining
103 FC 90 103 0.90 2400 0.850
Channel. Profile drawings are on page 6 and 7.
Fixing Channel

Product Width Gauge Available Linear metre

All products listed above are supplied in plain steel
description thickness lengths weight
* Bespoke lengths available on request
mm mm mm* kg

70 SC 70 70 0.7# 3000 0.687

Plasterboard Metal Accessories
100 SC 80 100 0.8# 3000 0.952 A range of beads for use with plasterboard to provide
150 SC 90 150 0.9 3000 1.290 corner and edge reinforcement and protection.
RC70 45 0.4 3000 0.247
Product Dimensions Gauge Available Linear metre
RC100 73 0.5 3000 0.392 description thickness lengths weight
RC150 35 0.4 3000 0.283 mm mm# mm* kg

GA3 Angle 32 X 19 0.6 #

3000 0.270 Corner Bead 25 x 25 0.4 3000 0.109
#
Also available in increased gauge upto 0.9mm with 25 x 25mm
increments of 0.1mm
* Bespoke lengths available on request Corner Bead 31 x 31 0.4 3000 0.140
31 x 31mm

Performance Accessories for Gyproc Acoustic Systems

Edge Bead 10 x 12.5 0.4 3000 0.114
These specially engineered products are used to optimise
12.5mm x 25
acoustic performance in partition wall systems.

Edge Bead 10 x 15 0.4 3000 0.119

Product Width Gauge Available Linear metre
15mm x 25
description thickness lengths weight
mm mm mm* kg
#
Also available in increased gauge upto 0.9mm with
Gypframe RB1 16 0.45 3000 0.330 increments of 0.1mm
Resilient Bar * Bespoke lengths available on request

GAB3 Gypframe - - 459 8

Acoustic Brace (per box) (per box)

* Bespoke lengths available on request

800 GYPROC (497762) www.gyproc.ae/literature 5

GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

GYPFRAME PROFILES
Studs
Gypframe 'C' Studs ShaftWall Channels and Accessories
15mm
34mm
Web Varies

Web Varies
Web Varies

30
6.5mm

Starter Channel Retaining Channel

32mm
70 SC 70 RC 70
100 SC 80 RC 100
50 S 50 63 S 50 150 SC 90 RC 150
70 S 50 73 S 50
92 S 50 100 S 50

32mm
150 S 50

Gypframe 'I' Studs 19mm

38mm GA3 Steel Angle

Gypframe MF Ceiling sections

55mm

Tabs extended
to carry RC150
38mm 66mm
12.5mm
150mm

18mm
22mm

25mm

38mm
12mm
Web Varies

35mm 25mm

MF5 Ceiling Section GA1 Steel Angle MF7 Primary

Support Channel
'I' Studs 'I' Studs
70 I 70 150 I 90
100 I 80

27mm 25mm

Gypframe AcouStuds
Nut & Bold
37mm

7mm dia.
6mm dia bolt
44mm hole
12mm long

Gypframe Soffit Cleat with Nut & Bolt

Web Varies

6mm

41mm

AcouStuds
70 AS 50
92 AS 50

Channels
Gypframe Standard, Deep and Extra Deep Channels Web Varies

Web Varies

Web Varies
70mm
50mm
25mm

Standard 'C' Deep Channel 'DC' Extra Deep Channel 'EDC'

52 C 50 65 C 50 52 DC 60 65 DC 60 52 EDC 80 65 EDC 80
72 C 50 75 C 50 72 DC 60 75 DC 60 72 EDC 80 75 EDC 80
94 C 50 102 C 50 94 DC 60 102 DC 60 94 EDC 80 102 EDC 80
152 C 50 152 DC 60 152 EDC 80

800 GYPROC (497762) www.gyproc.ae/literature 6

GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

GypLyner sections

208mm

85mm 38mm 85mm

18mm
30mm

38mm

GL1 Stud
GLB85

308mm

135mm 38mm 135mm

25mm
25mm
30mm

GA1 Steel Angle

GLB135

Fixing Channels 9m Fixing Strap

m
70mm
103mm

Fixing Channel GFS1 Fixing Strap

103 FC 50
103 FC 90

Gypframe Angles Edge Bead

32mm
25mm

Varies
10mm

25mm 19mm
25mm

GA1 Steel Angle GA3 Steel Angle

Corner Bead
86.5mm
50mm

86

135 o
.5
m

Varies
m

25mm

GA4 Steel Angle GA6 Splayed Angle

Varies

800 GYPROC (497762) www.gyproc.ae/literature 7

GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

Gypframe 'C' Clamp Gypframe Threaded Rod Gypframe Threaded Rod

Including 2 nuts Coupling

mm
27

mm
25
39mm

m m
7m m
m
15m
6.5

25 m m Diameter: 1/4 inch (6.3mm)

mm 27
Length: 3000 mm

RB1 Resilient Bar

10mm
45mm
21mm

16mm

RB1 (0.45mm)

800 GYPROC (497762) www.gyproc.ae/literature 8

GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

HEALTH & SAFETY

1. Identification of the substances/ preparation and company
Gypframe metal sections

Supplier Saint-Gobain Gyproc Emirates Industries L.L.C

ICAD 1, Mussafah
Abu Dhabi
United Arab Emirates
P.O. Box 38983
Free Phone: 800 GYPROC (497762)
E-Mail: gyproc-me@saint-gobain.com

Manual handling - Metal sections are supplied in a variety of lengths

Recommended uses: In conjunction with Gyproc plasterboards to
and widths and the weight of different sections varies. Do not use
form internal walls and ceiling systems, linings and encasements.
the banding or straps for lifting. Carefully consider the manual
handling risks before lifting sections of metal. Appropriate
2. Composition / Information on ingredients
cut-resistant PPE should be used when handling metal sections.
General composition: Mild steel sections coated by zinc electrolytic
process or hot dip galvanised process. The sections may have a
Storage - Store on pallets supplied and in dry conditions. To
protective film of a roll forming hydrocarbon lubricant or a residue
maintain stability, place pallets on firm level ground and ensure that
of cutting fluid.
stacks are both level and vertical. Stack height should not exceed
twice the width of the pack. Banding should only be removed at
3. Hazards identification
ground level.
THE MOST IMPORTANT HAZARDS ARE:
Use - Caution: as with all cut metal products, there is risk from
These products are not classified as dangerous according to CLP.
sharp corners or edges. Appropriate cut-resistant PPE should be
CLP is the law that applies to suppliers of dangerous chemicals. Its
used when handling metal sections. Avoid prolonged and repeated
purpose is to protect people and the environment from the effects
contact with skin and wear protective clothing when handling
of those chemicals by requiring suppliers to provide information
metal sections (see Section 8).
about the dangers and to package them safely.

When the banding is cut it may spring back as tension is released

There is a risk of cuts and abrasions from sharp edges and ends
and the pack of material may become unstable. Appropriate PPE
when handling metal sections and in use where they have been
(including eye protection to BS EN 166) should be worn.
fitted to floors or walls and are exposed, prior to fixing
plasterboard.
Metal sections which have been fixed to the floor or side wall, ready
for plasterboard fixing, may have exposed sharp edges and care
There is also a risk when cutting the banding due to the release of
should be taken to protect persons from unintentional contact.
tension and the potential movement of material. Repeated contact
Exposure to potentially sharp edges should be minimised.
with sheet metal coatings may cause skin irritation. During power
cutting, grinding or drilling, irritant fumes or dust may be produced
Metal sections are not designed to support body weight; fixers
which can cause metal fume fever.
must work from an independent support system.

4. First aid measures

8. Exposure control/ personal protection
Eye contact Seek medical attention and treatment.
Respiratory Use in a well ventilated area. Wear approved
Skin contact Wash thoroughly with soap and water.
respiratory equipment when power cutting or
Ingestion Seek medical attention and treatment. grinding.
Inhalation If irritation persists, remove person to fresh air.
Skin Wear cut resistant gloves, suitable overalls and
General Get medical attention if any symptoms persist. footwear when handling sections.

Eye lf there is a risk of material entering the eye, wear

5. Fire fighting measures
eye protection to BS EN 166.
The products do not pose a fire hazard. However, the protective
coating/lubricant, packaging banding or sponge rubber elements
9. Physical and chemical properties
may be combustible and emit hazardous fumes.
Appearance Metal sections in various lengths, thicknesses and
Suitable extinguishing media - foam, carbon dioxide, dry powder. formation.

Odour Paraffin/oil (protective coating).

6. Accidental release measures
Product discarded in an unaltered form is classified as a
10. Stability and reactivity
non-hazardous waste.
Stable under normal conditions but when subjected to high
temperatures fumes are produced.
7. Handling and storage
Mechanical handling - The dimensions of the pallet vary depending
upon the product size. To avoid potentially overloading a lift truck, it
is important that any effect on load centres is considered. The
nominal weight of each palletised load is given on the delivery note.

800 GYPROC (497762) www.gyproc.ae/literature 9

GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

11. Toxicology information

Inhalation Dry grinding or machining may produce dust of the 17. Other information

same composition as the coating and base metal.

Flame cutting may produce fumes containing oxides Note to User:

of zinc and iron, and also breakdown products of This Product Data Sheet does not constitute a workplace risk

protective coating. Potential effects health include assessment for COSHH.

metal fume fever, a condition similar to influenza.

There are a number of situations where the approach to manual
Skin contact Prolonged and repeated contact may cause handling of Gyproc products should be considered. For further
irritation guidance, please refer to the Manual Handling Section of the
Gyproc Middle East WHITE BOOK, or contact Gyproc technical
Eye contact None in normal use. department.

Ingestion Not applicable.

12. Ecological information

Stable product with no known adverse environmental effects.

13. Recycling
Gypframe Metal components contain recycled content and can
contribute to LEED NC v2.2 Credit MRc4: Recycled Content.

14. Disposal consideration

Dispose at an authorised metal recycling facility in accordance with
local waste management licensing regulations.

15. Transport information

Not classified as hazardous for transportation.

16. Regulatory information

Not classified under the CHIP regulations.

SpecSure is a unique 'off

the shelf' warranty to end
users that confirms Gyproc
proprietary systems will
perform to the parameters
published in our current
literature from the day
they are installed.

SpecSure - a warranty for

the future performance of
your system.

800 GYPROC (497762) www.gyproc.ae/literature 10

GYPFRAME METAL PROFILES
TECHNICAL DATA SHEET

NOTES

800 GYPROC (497762) www.gyproc.ae/literature 11

 Saint-Gobain Gyproc Middle East FZE
P.O.Box.261107
Dubai, UAE
Tel: +971 (4) 4502300
Fax:+971(4)4468701

Saint-Gobain Gyproc Emirates Industries LLC

P.O. Box 38983 Vegetable ink has been used
I CAD 1, Mussafah in printing this brochure
Abu Dhabi, UAE
Third Edition (3.2)
Literature Code: 0018-DS-007

www.gyproc.ae