Esab Manual

Gas Apparatus
from ESAB
A full line of gas apparatus solutions for every application, industry, and environment.
GAS-1000D Gas Subsection.indd 2 3/2/2012 8:38:41 AM

An American Tradition
ESAB’s OXWELD, PUROX, Elite Series, and PREST-O-LITE
® ® ®
gas apparatus is engineered, assembled, and tested in

Florence, SC – and has been for more than 45 years.
Engineered Assembled Tested
Number One in Quality

The OXWELD®, PUROX®, Elite Series, and PREST-O-LITE® welding and cutting product lines have achieved world-class quality
through Total Quality Control, which includes the commitment of every member of our team. Our employees – from the
CEO to the men and women on the production line – are provided with the knowledge and skills they need to act as
guardians of quality. We’ve put systems in place to recognize and correct mistakes before a product reaches your hands.
And our quality control efforts cover every step, from product development to production to customer service.

ESAB’s Lifetime Warranty
ESAB’s gas apparatus lifetime warranty applies to OXWELD®, PUROX®, Elite Series, and PREST-O-LITE® standard torches,
regulators, and flowmeters, and covers manufacturer defects in materials and workmanship.
To make a warranty claim, please call 1.800.ESAB.123,

or visit esabna.com/lifetimewarranty.
ESAB’s 100% Satisfaction Guarantee

We want you to be completely satisfied with your ESAB gas apparatus. So in addition to the standard warranty on ESAB
products, we now offer the ESAB 100% Satisfaction Guarantee. It’s our ongoing promise that we’ll do whatever it takes to make
sure that you are totally satisfied with our products for 100 days from the date of purchase.
ESAB is the only manufacturer in the business with enough confidence to offer you this unique
purchase protection – allowing you to buy risk free.
What’s covered by the ESAB 100% Satisfaction Guarantee?

It covers every piece of ESAB welding equipment, every filler metal, every gas apparatus, and
every plasma machine – every product that ESAB sells in the U.S., Canada, and Mexico, excluding the following: mechanized
cutting machines, scarfing machines, automation equipment, spare parts, consumables, special orders, re-manufactured items,
minimum run products, and freight damage.
100% satisfaction is always just a toll-free call away.

What happens if your ESAB product doesn’t perform to your expectations? What if you’re unsure about how to get the most
from your product or how an ESAB product should work? Put the ESAB 100% Satisfaction Guarantee to work by visiting
www.esabna.com, and clicking the “100% Satisfaction Guarantee” button.
You can also talk to our Customer Satisfaction Team at 1.800.ESAB.123. An ESAB representative will find the best solution for your
question or problem – guaranteed – and make sure that you are 100% satisfied with the result. Count on ESAB to do whatever it takes
to make it right for you – from helping you understand a process to assisting you with a return, replacement, or refund.
Safety. Durability. Performance. Guaranteed.

Gas Apparatus Equipment
Table of Contents
Description Page Description Page
Process Description ......................................................... 4 Regulators

Overall Offering Guide ................................................ 56
Cylinder
Product Cross-Reference Guide ..................................... 5 R-770 ......................................................................... 60
R-760 ......................................................................... 61
R-720 ......................................................................... 62
Outfits Regulator Flowmeters ............................................... 63
Overall Offering Guide .................................................. 8 Station Drop/Line ........................................................ 67
Metal Master Select .................................................... 9 Flowmeters ................................................................ 66
Metal Master Champion ........................................... 10 Replacement Gauges ................................................... 69
Metal Master II ........................................................... 11 Valves ............................................................................ 71
Metal Master III .......................................................... 12 Adaptors ........................................................................ 72
FlameMaster 300 ...................................................... 13
Steel Industry Products

Torches Overall Offering Guide ................................................ 74
Overall Offering Guide ................................................ 14 Hand Scarfing/Cutting Torches ..................................... 76
Combination Torches Hand Cutting Torches ................................................... 77
W-17/CW-23 ............................................................. 17 Machine Cutting Torches .............................................. 79
W-400/CW-400 ......................................................... 19 Lance ............................................................................. 80.
WH-4200/CA-4200 .................................................... 21 Cutting Tips ................................................................... 81
Hand Cutting Torches Powder Equipment ....................................................... 87
C-66 ........................................................................... 23 Regulators ..................................................................... 89
C-32 ........................................................................... 24 Regulation Panels ......................................................... 91
“E” Torch ................................................................... 25. Station Drops ................................................................ 92
Machine Cutting Torches Flashback/Backflow Protective Devices ...................... 93
C-67 ........................................................................... 26 Filters, Check/Relief/Dual Shutoff Valves ..................... 94
C-39 ........................................................................... 27.
C-58 ........................................................................... 27
C-69/70 ..................................................................... 27 PREST-O-LITE®
CM-79 Portable Cutting Machine ................................. 28 Cutting Outfits
Pressure Drops in Hose Chart ...................................... 29 PREST-O-LITE® GT-200 ............................................ 98
Flash Arrestors, Check Valves, Supplies ...................... 31 Precision Master ....................................................... 99
Accessories ................................................................... 33 Precision Master II ................................................... 100
PREST-O-LITE® Maintenance ................................. 101
PREST-O-LITE® Brazing .......................................... 102
Cutting Tips Combination Torch ...................................................... 103.
Overall Offering Guide ................................................ 38 Air Gas Outfits ............................................................. 105.
1500 Group ................................................................... 41 Torches
4200 Group ................................................................... 50 Handles and Tips .................................................... 109
Victor® Style ................................................................... 54 Swirljet® Tips ............................................................ 111
Air-Gas Swirljet® Kits................................................ 113
Regulators ................................................................... 120
Victor is a registered trademark of Thermadyne Holdings Corporation.
®
Nitrogen Purge and Blow Gun Kits.............................. 124
Accessories ................................................................. 125

Process Description
In oxyfuel gas welding, heating, and cutting, an intense flame is Basic equipment necessary for oxyfuel gas welding and cutting
produced by burning a controlled mixture of oxygen and a fuel includes a torch with welding heads, cutting attachment, and
gas. The gases are drawn from separate sources through pressure cutting tips; oxygen and fuel gas hoses; oxygen regulator; and
regulators and introduced into a torch for mixing. They exit the acetylene or other fuel gas regulator. Always comply with the
welding head or cutting tip, where they are ignited. Flame intensity instructions listed in the operator’s manual provided with each
depends on the flow rates of the gases, the gas mixture ratio, piece of equipment.
the properties of the fuel gas selected, and the type of welding
head or cutting tip. Flow rates and mixture ratios are controlled
by the regulator pressure settings and by the torch valves.
Welds are formed from the weld puddle created through contact The Oxy-Acetylene Handbook
of flame, workpiece, and welding rod, if used. Use of flux removes For nearly five decades, the most comprehensive and widely
oxide and scale from the welding area and helps assure a sound used reference and textbook on oxy-acetylene welding,
weld. In cutting operations, a concentrated flame is used to cutting, hard-facing, surfacing, and heating applications.
preheat and maintain the workpiece at its ignition temperature
while a high-velocity stream of oxygen is directed at the Soft Cover Binding...................................................... 781F00
preheated plate. The oxygen stream rapidly oxidizes the metal CD-ROM .....................................................................782F23
in a narrow path and blows away the slag to form the kerf.
Oxygen regulator Oxygen hose
Acetylene regulator
Oxygen cylinder
Acetylene hose
Acetylene cylinder
Flash arrestors
Cutting tip Cutting attachment Welding handle

Product Cross-Reference Guide
OXWELD, PUROX, and Elite Series
® ®
Outfits
Now order
Used to order OXWELD®: Part Number PUROX® Elite Series*: Part Number
Trade Master GT II 0558008687 Metal Master Champion 0558011398
Trade Master 18835 Metal Master III 0558011392
GT-450 21992 Metal Master Select 0558011393
GT-510 0558005108 Metal Master Champion 0558011398
Now order
Used to order PUROX®: Part Number PUROX® Elite Series*: Part Number
Metal Master GT II 0558008691 Metal Master Champion 0558011398
Trade Master 999995 Metal Master III 0558011392
GT-350 21777 Metal Master II 0558011399
GT-510 0558005107 Metal Master Champion 0558011398

FlameMaster 22497 FlameMaster (no change) 22497
Combination Torches
Now order
Used to order OXWELD®: Part Number OXWELD® Elite Series*: Part Number
W-17 4250 W-17 (no change) 4250
W-500 999079 W-400 999045
W-400 999045 W-400 (no change) 999045
CW-23 01X36 CW-23 (no change) 01X36

CW-500 999220 CW-400 999046
CW-400 999046 CW-400 (no change) 999046
Now order
W-300 999339 WH-4200** 0558010617
CW-300 999340 CA-4200** 0558010614
*This column represents our closest recommended replacement, but is not necessarily an exact cross
reference, backwards compatible, or takes the same repair parts unless otherwise noted.
Please call 1.800.ESAB.123 to confirm.
**Backwards compatible with previous item.

Product Cross-Reference Guide
OXWELD, PUROX, and Elite Series® ®
Straight Cutter Torches
Now order
Used to order OXWELD®: Part Number OXWELD® Elite Series*: Part Number
C-32 01X26 C-32 (no change) 01X26
C-66 (no change; now
C-66 27X71 27X71
compatible with all fuel gas)
C-66 (no change; now
C-97 22054 27X71
compatible with all fuel gas)
C-77 28X55 C-32 01X26
Now order
“E” Torch 04L06 “E” Torch (no change) 04L06
C-84 18260 “E” Torch 04L06
Mechanized Torches
Used to order OXWELD®: Now order OXWELD®*: See Page

C-39 C-39 (no change) 27
C-69/C-70 C-69/C-70 (no change) 27
Regulators
Now order
Used to order OXWELD®: OXWELD® Elite Series*: See Page
R-77 R-770 60
R-76 R-760 61
Now order
Used to order PUROX®: PUROX® Elite Series*: See Page
R-72 R-720 62
R-33 R-33 (no change) 65
*This column represents our closest recommended replacement, but is not necessarily an exact cross
reference, backwards compatible, or takes the same repair parts unless otherwise noted.
Please call 1.800.ESAB.123 to confirm.

Outfits
Overall Offering Guide
Cutting Cutting, Heating, and Welding
Purox® Elite Series Metal Master Select ....................... pg 9 Purox® Elite Series Metal Master III ............................. pg 12
Outfits

1 cutting tip 
1 cutting tip

3 versions 
1 heating head

cetylene
A 
2 welding heads
CGA 510 
Acetylene CGA 510
CGA 300

lternate fuels
A
CGA 510
Purox® FlameMaster 300 .............................................. pg 13
Cutting and Heating 

5 cutting tips

1 heating head

3 welding heads
Purox® Elite Series Metal Master Champion ............. pg 10

1 cutting tip

1 heating head

Acetylene CGA 510
Cutting and Welding

Purox® Elite Series Metal Master II .............................. pg 11

1 cutting tip

1 welding head

Acetylene CGA 510

Purox Elite Series ®
Metal Master Select

Cutting Outfit
Acetylene (CGA 510 or 300 option)

Alternate fuels (CGA 510)
Outfits
Cuts 1½ in.

Minimal components keep price low
versions for fuel gas flexibility
3

Elite Series combo torch and regulators

Regulator burnout protection

Universal injector for flexibility
Ordering Information
Purox® Elite Series Metal Master Select .................. 0558011393
Purox® Elite Series Metal Master Select FG ............ 0558011394
Purox® Elite Series Metal Master Select 300 ........... 0558011395
Contents
CA-4200 cutting attachment ...................................... 0558010614
WH-4200 welding handle ............................................ 0558010617
R-720 acetylene (15-510) regulator ............................ 0558010648
OR acetylene (15-300) regulator ............................ 0558010649
OR alternate fuel (75-510) regulator ....................... 0558010650
R-720 oxygen (125-540) regulator.............................. 0558010651
4202 1½ in. cutting tip, acetylene ........................................ 16K10
Hose ..................................................................................... 22556
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862

Purox Elite Series ®
Metal Master Champion

Cutting and Heating Outfit
Acetylene (CGA 510)

Cuts 1½ in.
Outfits
Heats 44,000 btu/hr. using 30 cfh acetylene
Designed for cutting and heating applications
Purox® Elite Series Metal Master Champion ........... 0558011398
Contents
R-720 oxygen (125-540) regulator ............................. 0558010651
#30 Rosebud Jr heating head .................................... 0558006160
Hose ..................................................................................... 22556
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862
10

Purox Elite Series Metal Master II
®
Cutting and Welding Outfit

Acetylene (CGA 510)
Cuts 1½ in.
Welds 1/8 in. using 9 cfh acetylene
Designed for cutting and welding applications
Outfits

Surpasses competition in performance,
warranty, and quality
Purox® Elite Series Metal Master II ........................... 0558011399

Contents
#9 welding head, acetylene ................................................ 639442
Hose ..................................................................................... 22556
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862
11

Purox Elite Series Metal Master III
®
Cutting, Heating, and Welding Outfit

Acetylene (CGA 510)
Cuts 1½ in.
Outfits
Do-it-all outfit with all components needed for
cutting, heating, and welding
Ready for practically any application
Purox® Elite Series Metal Master III .......................... 0558011392

Contents
#30 Rosebud Jr heating head, acetylene ................... 0558006160
#15 welding head, acetylene .............................................. 639443
Hose ..................................................................................... 22556
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862
12

Purox FlameMaster 300
®
Cutting, Heating, and Welding Outfit

Cuts 4 in.
Welding handle, cutting attachment and tips
Outfits
Ideal conversion kit for those not needing

regulators or a hose
Comes with tips and heads for use with acetylene
Ready for any flame application
Purox® FlameMaster 300 ................................................... 22497
Contents
W-300 welding handle ........................................................ 999339
CW-300 cutting attachment ............................................... 999340
4202 1/8 in. cutting tip, acetylene ...................................... 638869
4202 1/4 in. cutting tip, acetylene ........................................ 16K08
4202 1/2 in. cutting tip, acetylene ........................................ 16K09
4202 4 in. cutting tip, acetylene ........................................... 16K11
#55 Rosebud O-A heating head, acetylene ....................... 998775
13

Torches
Combination Mechanized
Heavy-Duty Heavy-Duty
Oxweld ®
Oxweld®
W-17 welding handle ........................................................... pg 17 C-39 mixer torch .................................................................. pg 27

CW-23 cutting attachment .................................................. pg 17 C-58 mixer track torch ......................................................... pg 27
C-67 injector torch ............................................................... pg 26
Oxweld®
W-400 welding handle ......................................................... pg 19
Torches
C-69, 70 valveless torches .................................................. pg 27
CW-400 cutting attachment ................................................ pg 19
CM-79 track machine .......................................................... pg 28
Medium-Duty
Purox® Elite Series (For Steel Industry torches, see “SIP” Section page 76)
WH-4200 welding handle .................................................... pg 21

CA-4200 cutting attachment ............................................... pg 21
Hand Cutting
Extra Heavy-Duty
Oxweld®
C-66 torch ............................................................................ pg 23
C-32 torch ............................................................................ pg 24
Medium-Duty
Purox®
“E” torch ............................................................................... pg 25
14

Torches
Combination
Oxweld and Purox Elite Series*

® ®
Purox Elite Swirl Injector*

®
Entrainment zone Swirl injector

Torches
Swirling oxygen stream

facilitates the entrainment
of fuel into the mixing zone
Performance Benefits
In the higher pressure oxygen stream, the injector
swirls the oxygen to create a superior homogenous
mix of gas in the entrainment zone that increases
efficiency
T
he superior homogenous mix in the entrainment zone
delivers optimum performance not possible with equal
pressure mixers and tip mixers
Swirling of the high-pressure oxygen mixing with the
fuel gas creates a pumping action that pulls a vacuum
on the torch to improve performance with long hoses
and low-pressure operations
*This feature is available on the new CA-4200 cutting attachment.
15

Torches
Combination
Oxweld and Purox Elite Series

® ®
Separate Flash Arrestors

When flash arrestors are in proper working condition,
used per instructions, and checked regularly for
clogging, they are excellent safety devices to help
prevent injury and flashback. However, when used
incorrectly, flash arrestors can actually cause flashback
ESAB offers separate flash arrestors that are not built
into the torch. The flash arrestor can be safely checked
without causing torch downtime
Torches
See page 31 for details and ordering information.
16

W-17/CW-23
Oxweld Combination Torch
®
Heavy-Duty
W-17 welding handle
CW-23 cutting attachment

Any fuel gas

Cuts 8 in. acetylene
4 in. alternate fuels


Welds 1 in. using 100 cfh acetylene
Industry’s favorite welding torch
Universal injector
Torches
Operates on low or medium pressure fuel gas

Ease on control of cutting oxygen
17

W-17/CW-23
Oxweld Combination Torch ®
Heavy-Duty
Cutting Tip Series
Cutting Attachment Acetylene See Page
Part 1502 41
CW-23 Number 1564 42
90° 01X36 Specialty 47
75° 01X35
Alternate Fuels See Page
90°
Alternate 998258 One-Piece 1515 43
Fuels Two-Piece 1567 45
Specialty 47
Torches
Welding Head,
Single flame
Acetylene
Steel
Thickness Part
Size in. Number
4A 1/16 639865
Flash Arrestors,
Torch Pair 6A 3/32 639866
9A 1/8 639867
Part Number .................. 20357
12A 3/16 17270
15A 1/4 639868
30A 1/2 639869
70A 1 998102
100A Heating 10X03
Heating Head,
Multi flame
Acetylene Part Alternate Fuels* Part
Welding Handle Size btu/hr. Number Size btu/hr. Number
Part 100A 147,000 11X22 250FG 368,000 11X36
Description Number
150A 221,000 11X24
W-17 4250
250A 368,000 11X26
Heating Head,
Rosebud
*To find accurate cfh for alternate fuel heating heads, divide Acetylene Alternate Fuels*
the btu/hr. by the figure below for the corresponding gas: Part Part
Propylene 2371 Size btu/hr. Number Size btu/hr. Number
MAPP 2406 55 81,000 998819 200 221,000 999234
Propane 2563
Natural Gas 900-1000 100 147,000 998821
18

W-400/CW-400
Oxweld Combination Torch
®
Heavy-Duty
W-400 welding handle

Any fuel gas



Universal mixer
Operates on medium pressure fuel gas
Torches
Piston-style ring seal for easy, leak free attachment

connections
19

W-400/CW-400
Oxweld Combination Torch ®
Heavy-Duty
Cutting Tip Series
Part 1502 41
CW-400 Number 1564 42
90° 999046
Alternate
75° 999622 Fuels See Page
One-Piece 1515 43
Two-Piece 1567 45
Welding Head,
Specialty 47
Single flame
Torches
Acetylene
Steel
Thickness Part
Size in. Number
1A Up to 32 gauge 639438
2A 25-32 gauge 639439
Flash Arrestors, 4A 1/32 639440

9A 1/8 639442
Part Number .................. 20357
12A 3/16 17268
15A 1/4 639443
30A 3/8 17263
55A 5/8 998085
70A 1 998086
Heating Head,
Multi flame
Welding Handle
Part
Description Number Size btu/hr. Number Size btu/hr. Number
W-400 999045 55A 81,000 998089 70FG 104,000 998093
70A 102,000 998090
100A 147,000 998091
150A 221,000 998092
Heating Head,
Rosebud
Size btu/hr. Number Size btu/hr. Number
*To find accurate cfh for alternate fuel heating heads, divide
the btu/hr. by the figure below for the corresponding gas: 15 22,000 998773 70 103,000 999225
Propylene 2371 30 44,000 998774 100 147,000 999228
MAPP 2406
30 Jr 44,000 0558006160 200 294,000 999231
Propane 2563
Natural Gas 900-1000 55 81,000 998775
70 103,000 998776
100 147,000 998777
200 294,000 998778
20

WH-4200/CA-4200
PUROX Elite Series Combination Torch
®
Medium-Duty
WH-4200 welding handle
CA-4200 cutting attachment

Cuts 8 in. acetylene and alternate fuels


Any fuel gas
Most capacity of any medium-duty combo torch
on the market
Properly weighted for reduced fatigue
Torches
Universal swirl injector

Backwards compatible with W-300/CW-300
Ease on control
Universal swirl 3 tube, head mix of cutting oxygen
injector design with flip up lever
Internal tip nut Highest flow Piston style Tubeless Color coded pressure
capacity of any connection for extruded adjustment knobs
medium-duty torch easy seal handle
on the market
21

WH-4200/CA-4200
PUROX Elite Series Combination Torch
®
Medium-Duty
Cutting Tips Series
Part 4202 50
CA-4200 Number Specialty 53
90° 0558010614
Alternate
75° 0558010611 Fuels See Page
One-Piece 4203 51
Two-Piece 4216 50
Welding Head,
Two-Piece 4217 52
Single flame
Torches
Acetylene
Steel
Thickness Part
Size in. Number
1A Up to 32 gauge 639438
2A 25-32 gauge 639439
Flash Arrestors, 4A 1/32 639440

Part Number .................. 20357 9A 1/8 639442
12A 3/16 17268
15A 1/4 639443
30A 3/8 17263
55A 5/8 998085
70A 1 998086
Heating Head,
Welding Handle Multi flame
Part Acetylene Part Alternate Fuels* Part

Description Number Size btu/hr. Number Size btu/hr. Number
WH-4200 0558010617 55A 81,000 998089 70FG 103,000 998093
70A 103,000 998090
100A 147,000 998091
150A 221,000 998092
Heating Head,
Rosebud
Size btu/hr. Number Size btu/hr. Number
*To find accurate cfh for alternate fuel heating heads, divide
the btu/hr. by the figure below for the corresponding gas: 15 22,000 998773 70 104,000 999225
Propylene 2371 30 44,000 998774 100 147,000 999228
MAPP 2406
30 Jr 44,000 0558006160 200 294,000 999231
Propane 2563
Natural Gas 900-1000 55 81,000 998775
70 103,000 998776
100 147,000 998777
200 294,000 998778
22

C-66 with Universal Injector
Oxweld Hand Cutting Torch ®
Extra Heavy-Duty
Any fuel gas
One single universal injector for all fuel gases
No need to swap injectors
Same proven design as used in previous
C-97 torch Ordering Information
Internal tip nut design 21 in. 90° ................................................................................. 27X71
21 in. 75° ................................................................................. 27X70
Torches
Extra length torches available upon request.
Cutting Tips Series

Acetylene See Page
1502 41
1564 42
Specialty 47
Alternate
Fuels See Page
One-Piece 1515 43
Flash Arrestors,
Two-Piece 1567 45
Torch Pair
Part Number .................. 20357 Specialty 47
Heating Nozzle, Rosebud

Description See Page
All fuel gases 34
23

C-32 with Universal Mixer
Oxweld Hand Cutting Torch ®
Extra Heavy-Duty
Any fuel gas
One single universal mixer for all fuel gases
Heavy wall, nickel silver tubes
Internal tip nut design
21 in. 90° ................................................................................. 01X26
21 in. 75° ................................................................................. 01X23
Torches
Extra length torches available upon request.
Cutting Tips Series

Acetylene See Page
1502 41
1564 42
Specialty 47
Alternate
Fuels See Page
One-Piece 1515 43
Flash Arrestors,
Two-Piece 1567 45
Torch Pair
Specialty 47
Part Number .................. 20357
Heating Nozzle, Rosebud

Description See Page
All fuel gases 34
24

“E” Torch with Universal Mixer
PUROX Elite Series Hand Cutting Torch
®
Medium-Duty
Any fuel gas
(12 in. with 998260 alternate fuels
only torch)
Front, bottom mounted cutting oxygen lever
for convenient handling
Nickel silver tubes contain our proven, safe and
efficient mixer design Ordering Information
“E” Torch 90°......................................................................... 04L06
“E” Torch 75°......................................................................... 04L04
Torches
“E” Torch 180°....................................................................... 04L16

Alternate Fuel “E” Torch 90°................................................ 998260
Cutting Tips Series

Acetylene See Page
4202 50
Specialty 53
Flash Arrestors, Alternate

Torch Pair Fuels See Page
Part Number .................. 20357 One-Piece 4203 51
One-Piece 4216 50
Two-Piece 4217 52
Mixers Only
Acetylene .............................................................................. 19048
Alternate fuels over 5 psi inlet .............................................. 19049
Natural gas low psi inlet ....................................................... 19417
25

C-67 Machine Cutting Torch
C-67 Machine Cutting Torch C-67 Injector Legend
Type I
� Less than 5 psi of alternate fuel inlet pressure
� Up to 8 in. cutting capacity
Specifications � Excellent multi-torch balancing
Description C-67 Machine Cutting Torch � Limited preheat intensity
Cutting Range � L.L.P.M.C. (low, low pressure — medium capacity)
Alternate Fuels Injector determines
Part Number 01Y61 (201/2 in. torch)
Cutting Tips 1500 Series
Torch Type Injector
Torches
Hose Connections 3 Type II
20 /2 in. (570 mm)
1
� 3 psi or more of alternate fuel inlet pressure
Length
12 3/4 in. (324 mm) � Up to 20 in. cutting capacity
Barrel Diameter 13/8 in. in. (35 mm)
� Not recommended for multi-torch balancing
Description Part Number � Great for heavy preheat applications (beveling,
C-67-20 Type I 28X31 aux. preheat, etc.)
C-67-20 Type II 28X28 � L.P.H.C. (low pressure — high capacity)
C-67-12 Type II 28X35 Part Number 01Y57 (201/2 in. torch)
C-67-20 Type III 28X29
Part Number 01Y75 (12 3/4 in. torch)
C-67-20 Type IV 28X22
Type III
� Up to 14 in. cutting capacity
� Best all-around choice for multi-torch operation
� Heavy preheat for quick pierce starts
� L.P.M.C. (low pressure — medium capacity)
Part Number 01Y74 (12 3/4 in. torch)
Type IV
� 12 in. to 20 in. cutting capacity
� Very heavy preheat and cutting applications
� Up to 28 in. capacity when used with 1400 series
SIP torches
� M.P.H.C. (medium pressure — high capacity)
26

Machine Cutting Torches
C-39 Machine Cutting Torch C-58 Machine Cutting Torch

For use with shape cutting machines For use with straight line or shape cutting machines
Specifications Specifications
Description C-39 Machine Cutting Torch Description C-58 Machine Cutting Torch
Cutting Range Cutting Range
Acetylene 18 in. (457 mm) Acetylene 6 in. (152.4 mm)
Alternate Fuels 6 in. (152.4 mm) Alternate Fuels 2 in. (50.8 mm)
Torches
Cutting Tips 1500 Series Cutting Tips 1500 Series

Torch Type Mixer Torch Type Mixer
Hose Connections 3 Hose Connections 2 or 3
Length 20 1/2 in. (570 mm) Length 12 1/2 in. (318 mm)
Barrel Diameter 13/8 in. (35 mm) Barrel Diameter 13/8 in. (35 mm)
Ordering Information Ordering Information

C-39 Machine Cutting Torch ................................................... 01X17 C-58 2 Hose Connection ....................................................... 02X74
C-58 3 Hose Connection ....................................................... 02X44
C-69/70 Machine Cutting Torch

Valveless operation for bevel cutting and plate
edge preparation
Specifications
Description C-69/70 Machine Cutting Torch
Cutting Range
C-70 Acetylene 8 in. (203 mm)
C-69 Alternate Fuels 8 in. (203 mm)
Cutting Tips 1500 Series
Torch Type Injector
Hose Connections 3
Length 6 in. (152.4 mm)
Barrel Diameter 11/4 inches (31.75 mm)
C-69 without rack ................................................................... 28X47
C-70 without rack ................................................................... 28X53
27

CM-79 Portable Cutting Machine
Solid state controls — for dependable,
maintenance-free service

Three position switch — for start, stop, and reverse
Clutch levers at both ends of carriage — for
greater accessibility
Direct reading speed control dial — can be preset
or instantly adjusted during operation
Normal speed range 0-60 ipm (0-25 mm/sec.)
Easily adjustable to 90 ipm (38 mm/sec.)
Sturdy one-piece aluminum housing
Heavy-duty motor with built-in solid state
Torches
governor — for dependable, accurate speed CM-79 with C-58 Torch, Rigging Assembly, and Track
Machine or Rigging Only
CM-79 Portable Machine Carriage with 28 ft. lead ......... 995557
Torch Rigging Assembly ..................................................... 16V90
Basic Machine Package
Includes standard machine, rigging,
and manifold kit ................................................................ 998695
Complete Machine Package
Includes everything supplied with
Basic Package plus C-58 Torch (02X74),
Heat Shield, and Heavy Duty Track Section .................... 998947
Accessories
Heavy-Duty Track Section
6 ft. ....................................................................................... 16V82
71/2 ft. ................................................................................... 20086
9 ft. .................................................................................. 2223156
Circle Cutting Attachment, 2-54 in. diameter ..................... 16V84
Double Heat Shield Kit ....................................................... 995586
Counterweight ..................................................................... 995587
For balancing heavy, off-center equipment loads
Manifold Kit .......................................................................... 639659
High Temperature Kit ........................................................... 997608
Recommended when carriage must travel on hot plates —
temperature of control unit should not exceed 70°C (158°F).
Contact your ESAB supplier for additional information.
Specifications
Overall Size
Carrying Load Cutting Circle Cutting
Length Height Width Weight Maximum Speed Range Capacity Range Power
in. (mm) in. (mm) in. (mm) lbs. (kg) lbs. ipm (mm/sec.) in. (mm) in. (mm) Requirements
7 (178) 21 (9.5) 120 vac, 2 amp
0-60* 0-4 thick** 2-54***
151/4 (387) (including 71/4 (184) (without rig- 250 (maximum),
(0-25) (102) (51-1371)
mounting stud) ging or torch) 50/60 Hz, 1 ph
*Can be adjusted to attain speeds up to 90 ipm (38 mm/sec.).
** Up to 10 inches (254 mm) with accessory heat shield.
***Can be increased by use of longer rod easily made from standard bar stock.
28

Pressure Drops in Hose
To operate oxy-acetylene welding and cutting torches with maximum Pressure drop data for the most commonly used sizes and lengths of
efficiency, certain inlet pressures must be maintained at the torch. oxygen and acetylene hose appears in the following tables. By adding
Pressure at the torch may be determined by placing a gauge adaptor the pressure drop for the specific piece of hose to the desired torch
assembly, between the hose connections on the torch and on the pressure, the pressure actually required at the regulator can be
hose. When no adaptor is available, the regulators should be set to determined. Values falling between those shown in the tables can
values somewhat above those recommended for the torch in order be easily determined by interpolation.
to compensate for the pressure drop in the hose.
Pressure Drop in Oxygen Hose

Delivery Oxygen 3/16 in. Hose Length *1/4 in. Hose Length *5/16 in. Hose Length *3/8 in Hose Length
Pressure Flow 121/2 25 50 100 121/2 25 50 100 121/2 25 50 100 121/2 25 50 100
lb. Per Square in. cfh ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft.
100 5.8 7.8 11.6 19.2 2.3 2.6 4.7 7.4 ** ** ** 2.7 ** ** ** 2.3
250 20.7 26.8 38.1 54.3 11.7 13.8 20.0 28.2 3.4 4.9 6.6 11.5 ** 2.8 4.1 7.5
500 52.5 63.1 - - 33.7 37.5 50.0 68.5 20.1 25.7 34.5 - 5.8 8.7 12.3 19.7
Torches
5
750 - - - - - - - - 28.9 - - - 12.7 16.2 23.2 35.4
1,000 - - - - - - - - - - - - 20.2 25.9 36.1 -
1,500 - - - - - - - - - - - - 35.5 47.2 - -
100 5.0 6.3 10.8 18.8 ** 2.0 3.8 6.0 ** ** ** 2.3 ** ** ** 2.0
250 18.3 24.8 35.4 53.0 9.4 11.8 17.2 25.0 2.7 4.1 5.9 10.0 ** ** 3.3 6.4
500 47.8 58.5 - - 30.1 34.4 46.8 63.9 9.3 12.9 17.2 26.6 4.7 6.2 11.0 17.7
10
750 - - - - - - - - 18.6 25.0 31.9 44.1 9.6 13.4 21.2 33.1
1,000 - - - - - - - - 27.9 37.3 47.3 - 16.2 22.8 33.2 -
1,500 - - - - - - - - 47.0 - - - 31.0 43.4 - -
100 3.6 5.7 8.2 13.4 ** ** 2.9 4.3 ** ** ** ** ** ** ** **
250 13.2 18.3 28.0 41.5 6.3 7.9 11.7 16.8 ** 2.4 3.2 6.7 ** ** ** 3.7
500 37.5 48.4 67.8 - 21.5 25.6 35.8 51.2 6.3 8.7 12.1 19.9 2.7 4.6 6.9 11.9
25 750 - - - - 42.0 49.3 - - 12.2 17.0 22.4 33.9 6.1 10.2 15.0 23.9
1,000 - - - - - - - - 20.6 27.5 32.5 48.0 10.7 15.6 24.9 38.6
1,500 - - - - - - - - 38.2 52.4 - - 21.4 32.3 49.5 -
2,000 - - - - - - - - 56.3 - - - 34.4 - - -
100 2.0 3.4 5.9 9.3 ** ** 2.0 2.7 ** ** ** ** ** ** ** **
250 8.0 12.6 19.4 29.4 2.7 5.0 7.9 11.0 ** ** 2.2 3.9 ** ** ** 2.6
500 25.6 30.4 52.8 77.8 14.1 18.2 25.8 35.0 3.4 5.9 7.7 13.3 ** 2.9 4.7 8.0
750 48.0 64.7 - - 29.0 36.9 50.7 68.6 8.8 12.3 17.8 27.0 3.8 6.0 9.8 10.9
50
1,000 73.7 - - - 48.4 69.8 - - 15.2 22.1 35.5 42.1 6.8 10.5 16.8 28.1
1,500 - - - - 95.4 - - - 28.4 58.3 - - 15.0 22.7 35.1 54.7
2,000 - - - - - - - - 45.1 - - - 25.6 31.0 56.1 -
3,000 - - - - - - - - - - - - 51.1 70.5 - -
100 ** 2.6 3.8 7.1 ** ** ** 2.2 ** ** ** ** ** ** ** **
250 6.0 3.4 13.3 23.1 3.0 3.8 6.0 8.2 ** ** ** 2.8 ** ** ** 2.0
500 19.7 27.8 42.4 65.5 10.7 13.8 19.8 27.2 2.5 3.9 6.3 9.4 ** 2.0 3.4 5.9
750 38.2 52.2 73.6 - 22.5 28.3 40.5 55.0 6.6 8.8 13.7 18.8 2.7 4.1 7.0 12.2
75
1,000 59.7 - - - 38.6 47.3 66.1 - 11.8 14.7 22.6 31.0 4.9 6.9 12.0 20.3
1,500 - - - - 82.5 96.5 - - 25.8 31.4 40.2 51.2 11.3 15.7 25.7 41.8
2,000 - - - - - - - - 47.1 53.9 - - 18.7 22.4 43.0 67.6
3,000 - - - - - - - - - - - - 40.3 55.0 87.3 -
100 ** ** 2.7 4.6 ** ** ** ** ** ** ** ** ** ** ** **
250 4.7 6.7 10.3 16.9 2.2 2.8 4.3 6.0 ** ** ** 2.2 ** ** ** **
500 14.1 21.0 31.6 48.0 8.1 10.8 15.0 21.2 2.0 2.9 4.4 7.1 ** ** 2.1 4.6
750 29.0 42.0 59.5 75.0 17.7 23.0 32.3 42.8 4.7 6.9 10.3 15.4 ** 2.9 4.9 8.7
100
1,000 48.0 67.5 - - 31.0 37.0 53.0 68.5 8.6 11.8 17.4 25.0 3.1 5.2 8.8 14.4
1,500 98.0 - - - 65.5 82.0 - - 19.1 25.5 32.4 47.0 7.7 11.8 19.4 32.1
2,000 - - - - - - - - 32.8 42.2 47.0 70.0 13.4 15.2 32.1 53.4
3,000 - - - - - - - - 67.2 83.3 - - 30.9 41.5 67.4 -
*The values listed in table are average for new hose including standard fittings as listed. **Indicates pressure drop of less than 2.0 lb. per sq. in.
Hose Nipples 3/16 in. Hose 1/4 in. Hose 5/16 in. Hose 3/8 in. Hose Variations of plus or minus 10% may be expected, depending
largely upon condition of the hose and fittings. To obtain inlet
Hole Diameter 0.125 0.1405 0.1935 0.250 pressure, add the delivery pressure to the pressure drop given
in the table.
29

Pressure Drops in Hose
Pressure Drop in Acetylene Hose

Delivery Acetylene 3/16 in. Hose Length *1/4 in. Hose Length *5/16 in. Hose Length *3/8 in. Hose Length
Pressure Flow 121/2 25 50 100 121/2 25 50 100 121/2 25 50 100 121/2 25 50 100
lb. Per Square in. cfh ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft.
25 0.3 0.5 1.0 1.8 ** ** 0.5 0.8 ** ** ** 0.3 ** ** ** 2.3
50 1.2 2.3 3.2 5.7 0.5 0.9 1.3 2.4 ** 0.3 0.4 0.7 ** ** 0.3 0.4
75 2.6 3.9 6.6 - 1.2 1.8 2.5 4.5 0.4 0.5 0.8 1.4 ** 0.3 0.5 0.8
100 4.3 6.6 - - 1.8 2.8 4.4 7.2 0.5 0.8 1.3 2.4 0.3 0.4 0.7 1.1
2 150 8.4 - - - 4.0 5.7 8.9 - 1.2 1.7 2.7 4.8 0.5 0.8 1.2 2.2
250 - - - - 9.2 - - - 2.9 4.3 5.8 10.4 1.2 1.8 2.9 5.4
500 - - - - - - - - 10.3 13.2 - - 4.1 6.0 9.0 -
750 - - - - - - - - - - - - 8.2 - - -
1,000 - - - - - - - - - - - - - - -
Torches
25 0.4 0.7 1.1 2.1 ** 0.3 0.6 1.0 ** ** ** ** ** ** ** **
50 1.3 2.2 3.8 6.8 0.6 1.0 1.6 2.8 0.3 0.3 0.5 0.8 ** ** 0.3 0.5
75 2.7 4.3 7.3 - 2.2 3.3 5.0 - 0.5 0.6 0.9 1.6 ** 0.3 0.5 0.8
100 4.6 7.5 - - 4.5 6.5 - - 0.6 1.0 1.5 2.8 0.3 0.5 0.8 1.3
5 150 9.6 - - - 11.1 - - - 1.3 2.0 3.2 5.3 0.6 0.8 1.4 2.5
250 - - - - - - - - 3.3 5.0 7.1 11.5 1.4 2.1 3.4 6.0
500 - - - - - - - - 11.0 15.2 - - 4.6 6.7 11.1 -
750 - - - - - - - - - - - - 9.1 - - -
1,000 - - - - - - - - - - - - - - - -
25 0.3 0.5 0.9 1.6 ** ** 0.4 0.7 ** ** ** ** ** ** ** 2.3
50 1.1 1.8 3.0 5.4 0.5 0.8 1.2 2.1 ** 0.3 0.3 0.7 ** ** 0.3 0.4
75 2.2 3.6 6.0 - 1.0 1.5 2.4 4.2 0.3 0.4 0.6 1.4 ** ** 0.4 0.7
100 3.8 6.2 - - 1.7 2.5 4.0 6.8 0.5 0.7 1.0 2.3 0.3 0.4 0.6 1.0
7 150 8.2 - - - 3.6 5.2 8.0 - 1.0 1.6 2.3 4.5 0.5 0.7 1.1 2.1
250 - - - - 9.2 - - - 2.4 3.9 5.7 9.8 1.0 1.6 2.7 5.1
500 - - - - - - - - 9.1 12.4 - - 3.7 5.5 9.2 -
750 - - - - - - - - - - - - 7.7 - - -
1,000 - - - - - - - - - - - - - - - -
25 0.3 0.5 0.8 1.4 ** ** 0.3 0.7 ** ** ** ** ** ** ** **
50 0.9 1.6 2.5 4.9 0.5 0.7 1.1 2.0 ** ** 0.3 0.6 ** ** ** 0.3
75 2.0 3.1 5.3 10.7 0.9 1.4 2.2 3.7 0.3 0.4 0.5 0.6 ** ** 0.3 0.6
100 3.3 5.4 - - 1.6 2.2 3.6 6.0 0.4 0.6 0.9 1.2 ** 0.3 0.5 0.9
10 150 7.0 - - - 3.2 4.5 7.3 - 0.9 1.3 2.1 3.9 0.4 0.8 1.0 1.9
250 - - - - 8.1 - - - 2.3 3.5 5.2 8.8 6.9 1.4 2.5 4.4
500 - - - - - - - - 8.2 11.5 15.1 - 3.3 4.8 8.3 13.2
750 - - - - - - - - - - - - 7.0 13.2 - -
1,000 - - - - - - - - - - - - - - - -
25 ** 0.4 0.7 1.3 ** ** 0.3 0.6 ** ** ** ** ** ** ** **
50 0.8 1.4 2.4 4.8 0.4 0.6 0.9 1.6 ** ** ** 0.4 ** ** ** 0.4
75 1.9 2.9 5.0 10.0 0.8 1.2 1.9 3.0 ** 0.3 0.5 1.0 ** ** 0.3 0.5
100 3.5 5.1 - - 1.4 2.0 3.0 4.7 0.3 0.6 0.7 1.7 ** 0.3 0.4 0.8
13 150 7.9 - - - 2.9 4.0 6.0 8.7 0.8 1.2 1.7 3.4 0.3 0.5 0.9 1.8
250 - - - - 7.4 9.5 - - 2.0 3.1 4.5 8.1 0.7 1.2 2.3 3.8
500 - - - - - - - - 8.7 10.5 13.7 - 2.9 4.0 8.1 11.5
750 - - - - - - - - - - - - 6.6 8.1 - -
1,000 - - - - - - - - - - - - - - - -
*The values listed in table are average for new hose including standard fittings as listed.
**Indicates pressure drop of less than 0.3 lb. per square inch.
Hose Nipples 3/16 in. Hose 1/4 in. Hose 5/16 in. Hose 3/8 in. Hose
Hole Diameter 0.126 0.1405 0.1935 0.250 Variations of plus or minus 10% may be expected, depending
largely upon condition of the hose and fittings. To obtain inlet
pressure, add the delivery pressure to the pressure drop given
in the table.
30

Flash Arrestors, Check Valves, Supplies
Hose Line Flash Arrestors

When attached to Oxweld or Purox Elite Series
® ®
torch handles with “B” size inlets, will actually stop

a flashback when properly operated

Also designed to stop reverse flow of gases; should be
left in place when hose is detached
Flow rate maximum

For cutting = up to 12 in. tip.
For heating or welding = up to a #100 head.
Flash Arrestors
Reverse Flow Check Valves
Torches
Attached either to a torch or a regulator, they provide

a certain measure of protection against reverse flow
of gases

Any condition that might cause reverse flow will close
the valve completely

Reverse flow check valves should be tested periodically
for reverse flow leakage — frequency of testing Check Valves
depends on severity of service
CAUTION: Check valves ARE NOT designed to stop a Ordering Information - Flash Arrestors
flashback. Torch Mounted
Flow rate maximum — 100 cfh using check valves. Matched pair ....................................................................... 20357
Oxygen ................................................................................ 20373
Acetylene ............................................................................ 20374
Regulator Mounted
Matched Pair ............................................................ 0558002695
Oxygen ................................................................... 0558002693
Fuel Gas ................................................................. 0558002694
Oxygen “ORS - ORS” ......................................................... 21608
Fuel Gas “ORS - ORS” ....................................................... 21609
Ordering Information - Check Valves

For attachment to “B” size torch inlets
Oxygen .............................................................................. 639110
Fuel gas ............................................................................. 639109
For replacement of 1/4 in. NPT to “B” size regulator outlet
connection
Oxygen .............................................................................. 639112
Fuel gas ............................................................................. 639111
For attachment to “B” size regulator outlets
Oxygen .............................................................................. 639209
Fuel gas ............................................................................. 639210
For attachment to “A” size inlet
Oxygen ............................................................................ 6271725
Fuel gas ........................................................................ 6271726
“A” size pair ...................................................................... 18451
ORS* inlet
Oxygen ........................................................................... 639212
Fuel Gas ......................................................................... 639211
*ORS = Oxweld® Railway Service
31

Flash Arrestors, Check Valves, Supplies
Fitted Hose Assemblies

All hoses meet or exceed the standards for welding and
cutting hoses established jointly by the Compressed Gas
Association and the Rubber Manufacturers Association.
They conform to Specification of the Association of American
Railroads and to the requirements of the National Fire
Protection Association.
Single Line Hose

Type S
Consists of one braid or ply of reinforcement; normal
welding and cutting service.
Torches
Twin Hose
Specifications and Ordering Information
Type VD
Consists of two hoses with single braid or ply reinforcement Single Fitted Hose Assemblies
identical in construction — one for oxygen, one for acetylene —  (Type S, Grade R)
connected continuously along the sides. Oxygen is green,
Length Connection Part Number
acetylene is red. Both covers are smooth.
Description ft. Sizes (Acetylene Only)
6 A-A 501F11
3/16 in. Single Fitted
Maximum Working Pressure 121/2 A-A 501F12
Hose Assemblies
Type S (one braid or ply) ...................................................... 200 psig 25 A-A 501F13
Type VD (two braid or ply) .................................................... 200 psig.
Grades of Single and Twin Hose Twin Fitted Hose Assembly

Grade RM
(Grade T) Oxygen and All Gases
Has neoprene cover which is flame- and oil-resistant Length Connection Part Number
and a non-oil-resistant inner rubber tube. Description ft. Sizes (Acetylene Only)
Grade R 3/16 in. Twin Fitted
121/2 A-A 591F72
Hose Assemblies
Has a non-oil-resistant rubber inner tube and cover.
1/4 in. Twin Fitted
For use with acetylene only. 25 B-B 593F83
Hose Assemblies
Grade T
For use with oxygen and all gases.
Twin Fitted Hose Assembly
(Type VD, Grade RM) Oxygen and All Gases
Fitted Assemblies
Length
Fittings used with single and twin hose assemblies Connection Part Number
are standard hose connection nuts, nipples, and Description ft. Sizes (Acetylene Only)
crimped ferrules. A-A 571F72
121/2 A-B 591F71
B-B 572F82
3/16 in. Twin Fitted
A-A 571F73
Hose Assemblies
25 A-B 574F93
B-B 572F83
50 B-B 572F84
25 B-B 583F83
1/4 in. Twin Fitted
50 B-B 583F84
Hose Assemblies
100 B-B 583F85
32

Accessories
Test Gauge Adaptor

Adjustable Bevel Cutting Adaptor Easy-to-read 2 1/2 in. gauge faces
For use with machine cutting torches using 1500 Series tips.
The adaptor connects to the torch in the same simple manner Identifies pressure/flow problems
Torches
as a cutting tip. It has an angular adjustment range from

Easy to install and remove
0°-90° on either side of the vertical center line of the torch
Permanent or temporary mounting
and locks at the desired angle of bevel by means of a
socket head screw. Tip aligns with same center line as
Used to measure gas pressures at torch inlet connections
torch at any angle.
Auxiliary Preheat Kits for Bevel Cutting

For use with adjustable bevel cutting adaptor. The kit Test Gauge Adaptors
For Oxygen, 0-100 psig, “B”................................................ 07X17
contains the necessary parts for attaching a preheat head For Oxygen, 0-200 psig, “C”................................................ 21X48
(included in the kit) to the adaptor. The head leads the cutting For Acetylene, 0-15 psig, “B” ............................................ 262510
tip and furnishes additional preheat for the cutting operation. For Alternate Fuels, 0-100 psig, “B”.................................. 639422
The bend in the head may be readily modified, as desired.
Auxiliary preheat kits are available for use with both acetylene
and natural gas.
Adjustable Bevel Cutting Adaptor ....................................... 18845
Auxiliary Preheat Kit (for above)
For Acetylene ...................................................................... 61Y99
For Natural Gas ................................................................... 63Y13
Adjustable Bevel Cutting Adaptor

This adaptor fits directly on all cutting torches using 1500
Series tips. It has a scissors-type arrangement which gives
an adjustment range from 11/2 to 12 in. (33 to 305 mm) between
the center line of the two tips. It is used in operations requiring
parallel cuts as in coupon or slot cutting.
Sitting Adaptor — Scissors Type ............................................ 22X42
33

Accessories
Rosebud Heating Nozzle

For cutting torches with 1500 series heads
Quickly converts from cutting to heating
Rosebud Heating Nozzles
Number 55 Acetylene ......................................................... 20238
Torches
Number 70 Alternate Fuels ................................................. 20234
Torch Cutting Guide/

Circle Cutting Attachment
A truly universal torch cutting guide for use with Oxweld,®
Purox®, and Elite Series hand cutting torches and cutting
attachments. The guide is supplied with inserts to accept
either Oxweld® or Purox® tips, and it will accept both
series of Victor® tips.
To use the guide as a circle cutting attachment, just remove

the guide handle and insert the guide rod and center point
Two-Way Oxygen Inlet Adaptor (which is supplied as part of the kit). Users can cut circles

Permits use of one hose for both preheat and cutting 5 in. - 25 in. in diameter.
oxygen on torches which otherwise require three hoses
Ordering Information Torch Cutting Guide/Circle Cutting Attachment ........... 0558002676
Two-Way Oxygen Inlet Adaptor ............................................... 18X20
Torch Roller Cutting Guide Kit

Quick-Closing Oxygen Shutoff Valve A truly universal torch cutting guide for use with Oxweld,®
Particularly recommended when using the Number 200 O-FG
Purox®, and Elite Series hand cutting torches and cutting
or Number 500 O-FG Rosebud Heating Head. Connects
attachments. The guide is supplied with inserts to accept
between torch and oxygen hose for quickly shutting off oxygen
either Oxweld® or Purox® tips, and it will accept both
flow in the event of flashback.
series of Victor® tips.

Quick-Closing Oxygen Shutoff Valve .................................... 999306 Torch Roller Cutting Guide Kit ...................................... 0558004121

®
34

Torches
Accessories
Leak Test Solution Oxweld® Tip Cleaners

Recommended when testing regulators or torches for leaks. For cleaning orifices of welding heads and cutting tips
Stainless steel burnishers
Ordering Information Sets are hinged in aluminum cases

8 ounces ................................................................................. 998771 Choice of five sets — each includes cleaning file
King size cleaner (41/8 in. long) can clean tip from back
end
Accessory brass bristle spline brush (Part Number
750F99) for cleaning internal slots in two-piece
tips — stores in tip cleaner case
Identification stamped on back of each case
Torches
Special set for High Speed “HS” tips
Number of Drill Size
Set Cleaners Range Part Number
Leak Test Solution Standard 12 49-75 751F00
King Size 12 49-75 754F00
Jumbo 9 30-48 752F00
Oxweld® Soapstone Markers Master* 21 30-75 753F00
“HS”** 15 – 755F00
Indexable Model
A flat soapstone marker in stainless steel indexable *Includes all cleaners from both Standard and Jumbo sets.
holder — stone can be advanced to new position with **For cleaning orifices of 1563 HS and 1566 HS cutting tips.
one hand — oversized, sturdy pocket clip.
Gripper Model
Pencil-sized, anodized holder with built-in chuck to
position and hold round soapstone element.
Indexable Model Soapstone Marker
(Package of 72) ................................................................... 639133
Replacement Flat Soapstone Element
(Package of 144) ................................................................. 639141
Gripper Model Soapstone Marker Tip Cleaner Set
(Package of 72 ) .................................................................. 791F66
Indexable Model
Gripper Model
35

Torches
Accessories
Wrenches Friction Lighters

Single- or triple-flint models
Specifications and Ordering Information Specially hardened file surface — over one square inch
Openings Fat spark — flint strikes file at angle
Description in. Part Number Quick ignition — protection cup forms gas-collection
Large Combination Wrench — pocket
For connecting oxy-fuel torch, 7/16, 1/2,
hoses, and regulators. Also 9/16, 5/8, File turns automatically — equalizes wear
791F76
equipped with socket wrench 11/16, 7/8, Easily replaceable flints
for acetylene cylinders with 1, 11/8
CGA-300 valve outlet Individually blister-packed
T-Wrench — For acetylene
cylinders with CGA-510 - 791F74
Torches
valve outlet fitting Ordering Information
Description Part Number
Single Flint Lighter Heavy-Duty Model Box of 10 790F34
Heavy-Duty Renewal Flints Box of 200 790F37
Three Flint Friction Lighter 790F35
Three Flint Renewal Unit - Card of 4 790F98
Three Flint Renewal Unit - Card of 1 790F36
Large Combination Wrench
Single Flint Lighter
T-Wrench
Three Flint Lighter
36

Cutting Tips
MADE IN THE USA
SINCE 1904
Cutting Attachment Cutting Attachment

or Torch Cutting Tip Series Page Number or Torch Cutting Tip Series Page Number
One-Piece Acetylene One-Piece Acetylene
C-32 “E” torch
4202 50
C-66 CA-4200
CW-23 One-Piece Alternate Fuels
CW-400 1502 41 “E” torch 4203 51
C-39 CA-4200 4216 50
C-58
Two-Piece Alternate Fuels
C-70
“E” torch
One-Piece Alternate Fuels 4217 52
CA-4200
C-32
Specialty Tips
C-66
CW-23 4206
“E” torch
CW-400 1515 43 4207 53
CA-4200
C-67 1564 42 4209
C-39
C-58
C-69
Two-Piece Alternate Fuels Cutting Attachment Victor® Style Cutting
or Torch Tip Series Page Number
Cutting Tips
C-67
C-39 One-Piece Acetylene
C-58 Any series 1-101
C-69 Q1-101 54
1566 high speed 44 compatible torch
C-70 Any series 3-101
1567 45 Q3-101 54
C-32 compatible torch
C-66
®
CW-23
CW-400
Specialty Tips
1507 47
1539 47
1510 48
Consult tip page to 1511 48
confirm applicable torch 1520 48
compatibility 1568 48
1516 49
1524 49
1561 49
38

Cutting Tips
OXWELD, PUROX, and Victor Style Cutting Tips
® ® ®
MADE IN THE USA
SINCE 1904
Precise CNC controlled drilling process ensures

consistency in performance and quality
One-piece tips have triple swaged interior —
gas passages are mirror smooth with internal
angles rounded for non-turbulent, more efficient
gas flow — clean, smooth cuts with minimal kerf
Preheat ports are closely spaced around cutting
orifice for greater concentration of preheat flames

Long, parallel preheat passages permit re-dressing
tips without affecting performance

One-piece tips are a single piece of solid copper —
provide maximum cooling — recommended always
for acetylene, and for other fuel gases when heat
exposure is unusually severe
Two-piece tips — recommended for high efficiency
with alternate fuels — solid copper, heavy-wall external
sleeve and brass internal sections can be ordered
separately to minimize replacement cost One-Piece Acetylene Cutting Tip
Cutting Tips

®
39

Cutting Tips
OXWELD, PUROX, and Victor Style Cutting Tips
® ® ®
MADE IN THE USA
SINCE 1904
Four Steps to Proper Tip Selection

1. Choose One-Piece or Two-Piece Tip:
Acetylene — one-piece tip always.
Alternate Fuels — two-piece tip provides most
efficient operation for normal cutting. One-piece tip
extends life where heating is very severe.
2. Choose Series:
See “Overall Offering Guide” on page 38.
3. Choose Preheat Capacity:

Choice of tip depends on preheat capacity. See description
above tip pictures on following pages. Steel coated with rust
and scale, as well as bevel cutting, requires heavy preheat.
4. Choose Size:
See Tip Size Recommendations on pages 41 through 55.
Select size recommended for thickness of steel to be cut.
Oversize tips waste gas. Use oxygen pressure recommended
for tip.
Cutting Tips
®
One-Piece Tips
Conical Seat
Cutting Bore Preheat Passages
Two-Piece Tips
Preheat Grooves Conical Seat
External Sleeve Internal Sleeve Cutting Bore
40

1500 Group Tips
One-Piece Acetylene
MADE IN THE USA
SINCE 1904
1502 Series
Hand or Machine Cutting Tips
n General purpose. Medium preheat
Number
Metal Thickness Tip Size Drill Size Cutting sufficient for cutting dirty plate
Part Preheat Cleaning
and for beveling
in. mm in. Number Holes Preheat in.
1/4 6 1/4 08Z67 6 69 68
1/2 13 1/2 15Z17 6 66 60
11/2 38 11/2 15Z18 6 65 53
2-4 500-100 4 15Z19 6 61 46
6-8 150-200 8 15Z20 6 57 39
9-12 230-300 12 15Z21 6 56 31
16-18 400-460 18** 13A97 6 54 15
20 500 20** 13A98 6 54 8
Operating Data*
Metal Tip Gas Pressure Cutting Gas Consumption Average
Thickness Size Part Cutting Oxygen Preheat Oxygen Acetylene Speed Total Oxygen Acetylene Kerf Width
in. in. Number psig psig psig ipm cfh cfh in.
1/4 1/4 08Z67 30-35 20-25 5-7 17-25 35-45 6-8 .045
1/2 1/2 15Z17 35-40 20-25 5-7 15-23 65-75 8-10 .065
Cutting Tips
3/4 11/2 15Z18 35-40 20-25 5-7 13-21 120-135 14-16 .075
1 11/2 15Z19 40-45 20-25 5-7 12-18 130-140 14-16 .080
11/2 11/2 15Z19 40-45 20-25 5-7 11-16 150-170 16-20 .090
2 4 15Z19 40-45 20-25 6-8 10-14 185-210 16-20 .095
2 1/2 4 15Z19 40-45 20-30 6-8 9-12 190-235 16-20 .095
3 4 15Z19 45-60 20-30 6-8 8-11 205-255 16-20 .100
4 4 15Z19 50-55 25-30 6-8 6-9 235-285 19-22 .015
6 8 15Z20 35-45 25-30 8-10 4.5-6.5 395-460 20-25 .157
8 8 15Z20 55-65 30-35 8-10 3.5-5.0 545-625 30-35 .170
10 12 15Z21 65-75 30-35 8-10 2.9-3.8 630-710 40-45 .190
12 12 15Z21 55-65 30-35 10-12 2.4-3.0 790-905 45-55 .210
18 18** 13A97 40-45 35-40 11-13 3.0-3.5 1,300-1,695 75-80 .320
20 20** 13A98 45-75 40-60 11-13 2-3 1,600-1,900 80-90 .360
*Not recommended for acetylene pressure less than 5 psig.
**Sizes 18 and 20 recommended only for use with C-39.
41 - Given pressures are “back-of-the-torch” pressures, not what to set regulator at; hose length, diameter, flash arrestor use, and many other
factors affect pressure. Use test gauge adaptors on page 33 to check pressure at back of torch.
- When using tips larger than 6 in., ESAB recommends using straight (hand) cutting torches, not combination torches.

1500 Group Tips
One-Piece Alternate Fuels
MADE IN THE USA
SINCE 1904
1564 Series Propylene Tips

Number
Metal Thickness Tip Size Drill Size Cutting sufficient for cutting dirty plate
and for beveling
1/8-1/2 10-19 1/2 638983 8 67 60
3/4-11/2 19-50 11/2 638984 8 64 53
2-4 50-100 4 638985 8 62 46
4-8 100-200 8 638986 8 59 39
8-12 200-300 12 638987 8 56 31
Operating Data
Thickness Size Part Cutting Oxygen Preheat Oxygen Propylene Speed Total Oxygen Propylene Kerf Width
1/4 1/2 638983 20-25 20-50 3-5 18-24 55-60 3-4 .050
1/2 1/2 638983 30-35 20-50 3-5 14-22 70-80 4-5 .065
3/4 11/2 638984 30-35 20-50 3-5 12-20 135-155 7-8 .080
1 11/2 638984 35-40 20-50 3-5 11-17 150-155 7-8 .090
11/2 11/2 638984 40-45 20-50 3-5 10-15 160-210 8-9 .095
Cutting Tips
2 4 638985 25-30 20-50 3-5 9-13 215-245 8-10 .100
3 4 638985 30-35 25-55 3-5 8-10 235-290 8-10 .105
4 4 638985 35-40 25-55 3-5 6-9 270-320 10-11 .115
5 8 638986 25-35 25-55 5-10 5-7 325-410 10-11 .125
6 8 638986 35-45 25-55 5-10 4-6 410-480 11-13 .170
8 8 638986 55-65 30-60 5-10 3.5-4.5 580-670 15-17 .187
10 12 638987 40-50 30-60 10-15 2.5-3.5 680-805 20-23 .210
12 12 638987 55-65 30-60 10-15 2-3 845-975 22-28 .240
- Given pressures are “back-of-the-torch” pressures, not what to set regulator at; hose length, diameter, flash arrestor use, and many other 42

1500 Group Tips
MADE IN THE USA
SINCE 1904
1515 Series Natural Gas and Propane Tips

n One-piece natural gas or propane,
Number
Metal Thickness Tip Size Drill Size Cutting long preheat flames
1/8-1/2 10-19 1/2 08Z85 8 67 60
3/4-11/2 19-38 11/2 08Z86 8 64 53
2-4 50-100 4 08Z87 8 42 46
4-8 100-200 8 08Z88 8 59 39
8-12 200-300 12 08Z89 8 56 31
12-16 300-400 16 65Z12 12 54 20
16-18 400-450 18 65Z13 12 53 15
18-20 450 20 65Z14 12 52 8
Operating Data
Gas Pressure Gas Consumption
Metal Tip Cutting Preheat Propane or Cutting Total Propane or Average
Thickness Size Oxygen Oxygen Natural Gas Speed Oxygen Natural Gas Kerf Width
Part
1/4 1/2 08Z85 20-25 20-50 3-5 18-24 55-60 5-8 .050
Cutting Tips
1/2 1/2 08Z85 30-35 20-50 3-5 18-24 70-80 5-8 .065
3/4 11/2 08Z86 30-35 20-50 3-5 12-20 135-155 8-12 .080
1 11/2 08Z86 35-40 20-50 3-5 11-17 150-165 8-12 .090
11/2 11/2 08Z86 40-45 20-50 3-5 10-15 160-210 8-12 .095
2 4 08Z87 25-30 25-55 3-5 9-13 215-245 8-12 .100
3 4 08Z87 30-35 25-55 5-10 7-10 235-290 12-18 .105
4 4 08Z87 35-40 25-55 5-10 6-9 270-320 12-18 .115
5 8 08Z88 25-35 25-55 5-10 5-7 325-410 12-18 .125
6 8 08Z88 35-45 25-55 5-10 4-6 410-480 12-18 .170
8 8 08Z88 55-65 30-60 5-10 3.5-4.5 580-670 18-20 .187
10 12 08Z89 40-50 30-60 10-15 2.5-3.5 680-805 20-23 .21
12 12 08Z89 55-65 30-60 10-15 2-3 845-975 22-28 .24
16 16 65Z12 60-70 40-70 20-25 2-3 1,490-1,600 35-40 .30
18 18 65Z13 50-60 60-90 22-26 1.5-2 1,640-1,900 40-45 .34

1500 Group Tips
MADE IN THE USA
SINCE 1904
1566 Series Alternate Fuels High Speed Tips

Machine Cutting Tips
Metal Thickness Tip Size Drill Size Cutting n Two-piece, high-speed, high preheat for
Number Preheat Cleaning machine cutting, alternate fuels
in. mm in. Holes or Slots Preheat in.
1/2 13 1/2 12 ◊ #
3/4 19 3/4 12 ◊ #
1 25 1 12 ◊ #
11/2 38 11/2 12 ◊ #
2 50 2 12 ◊ #
2 1/2 64 2 1/2 12 ◊ #
4 100 4 12 ◊ #
6 150 6 12 ◊ #
8 200 8 12 ◊ #
10 250 10 16 ◊ #
14 350 14 16 ◊ #
Metal Thickness Natural Gas or Propane Propylene Propylene - High Preheat*
in. Set Part Number Internal External Set Part Number Internal External Set Part Number Internal External
1/2 0558005072 639600 639322 0558005083 639600 998277 0558005094 639600 998557
Cutting Tips
3/4 0558005073 639601 639322 0558005084 639601 998277 0558005095 639601 998557
1 0558005074 639602 639322 0558005085 639602 998277 0558005096 639602 998557
11/2 0558005075 639603 639322 0558005086 639603 998277 0558005097 639603 998557
2 0558005076 639604 639322 0558005087 639604 998277 0558005098 639604 998557
2 1/2 0558005077 639605 639322 0558005088 639605 998277 0558005099 639605 998557
4 0558005078 639606 639322 0558005089 639606 998277 0558005100 639606 998557
6 0558005079 639607 639322 0558005090 639607 998277 0558005101 639607 998557
8 0558005080 998739 14Z39 0558005091 998739 114Z08 0558005102 998739 998561
10 0558005081 998740 14Z77 0558005092 998740 639755 0558005103 998740 998558
14 0558005082 998741 14Z77 0558005093 998741 639755 0558005104 998741 998558
Operating Data
Internal
Thickness Size Cutting Oxygen Preheat Oxygen Fuel Speed Total Oxygen Fuel Kerf Width
Part
1/2 1/2 639600 90 20-50 3-5 21-26 60-80 5-10 .045
3/4 3/4 639601 90 20-50 3-5 20-25 110-130 5-10 .055
1 1 639602 90 20-50 3-5 18-23 120-140 8-15 .060
11/2 11/2 639603 90 20-50 3-5 13-18 175-195 8-15 .080
2 2 639604 90 20-50 3-5 12-17 265-285 8-15 .090
21/2 21/2 639605 90 25-55 3-5 10-17 275-295 8-15 .105
3 4 639606 90 25-55 5-10 8-15 275-295 15-20 .110
4 4 639606 90 25-55 5-10 7-13 315-325 15-20 .115
6 6 639607 90 25-55 5-10 6-10 330-350 15-20 .150
8 8 998739 90 30-60 5-10 4-6 670-690 20-25 .160
10 10 998740 90 30-60 10-15 3-4 705-730 25-30 .190
12 14 998741 90 30-60 10-15 3-4 850-875 25-30 .210
14 14 998741 90 35-65 15-20 2-4 1,110-1,135 25-30 .250
*Use where high preheat intensity is desired.
◊
To clean preheat slots, remove external sleeve and use a soft bristled brush.
#
Clean cutting orifice only with high speed tip cleaning kit (755F00).

1500 Group Tips
MADE IN THE USA
SINCE 1904
1567 Series
n Two-piece, high preheat for machine cutting,
Metal Thickness Tip Size Number Preheat Cleaning Drill Size Cutting
alternate fuels
in. mm in. Holes or Slots Preheat in.
1/4 6 1/4 12 ◊ 69
1/2 13 1/2 12 ◊ 65
3/4 19 3/4 12 ◊ 61
1 25 1 12 ◊ 54
2 50 2 12 ◊ 51
3 75 3 12 ◊ 49
4 100 4 16 ◊ 46
8 200 8 16 ◊ 39
12 300 12 16 ◊ 31
16 400 16 20 ◊ 20
18 500 18 20 ◊ 8
Metal Thickness Natural Gas or Propane Propylene Propylene-High Preheat*
in. Set Part Number Internal External Set Part Number Internal External Set Part Number Internal External
Cutting Tips
1/4 0558005016 639615 639322 0558005028 639615 998277 0558005040 639615 998557
1/2 0558005017 639616 639322 0558005029 639616 998277 0558005041 639616 998557
3/4 0558005018 639617 639322 0558005030 639617 998277 0558005042 639617 998557
1 0558005019 639618 639322 0558005031 639618 998277 0558005043 639618 998557
2 0558005020 639619 639322 0558005032 639619 998277 0558005044 639619 998557
3 0558005021 639620 639322 0558005033 639620 998277 0558005045 639620 998557
4 0558005022 998734 14Z39 0558005034 998734 114Z08 0558005046 998734 998561
8 0558005023 998735 14Z77 0558005035 998735 639755 0558005047 998735 998558
12 0558005024 998736 14Z77 0558005036 998736 639755 0558005048 998736 998558
16 0558005025 998737 14Z69 0558005037 998737 998269 0558005049 998737 998559
18 0558005026 998738 14Z69 0558005038 998738 998269 0558005050 998738 998559
*Use where high preheat intensity is desired.
◊To clean preheat slots, remove external sleeve and use a soft bristled brush.

1500 Group Tips
MADE IN THE USA
SINCE 1904
1567 Series
Operating Data
Metal Gas Pressure Cutting Gas Consumption Average
Internal
Thickness Tip Size Part Cutting Oxygen Fuel Speed Total Oxygen Fuel Kerf Width
in. in. Number psig psig ipm cfh cfh in.
1/4 1/4 639615 40 3-5 20-25 45-65 5-10 .050
1/2 1/2 639616 40 3-5 18-25 65-85 5-10 .065
3/4 3/4 639617 40 3-5 15-24 70-90 5-10 .080
1 1 639618 40 3-5 14-20 95-115 5-10 .090
11/2 2 639619 40 3-5 12-16 175-200 8-15 .095
2 2 639619 40 3-5 10-14 175-200 8-15 .100
2 1/2 3 639620 40 3-5 8-12 235-260 8-15 .105
3 3 639620 40 5-10 7-11 235-260 15-20 .105
4 4 998734 40 5-10 6-10 300-335 15-20 .115
6 8 998735 39 5-10 4-6 450-480 15-20 .170
8 8 998735 55-60 5-10 3-5 560-590 20-25 .187
10 12 998736 50-60 10-15 3-4 840-900 25-30 .210
12 12 998736 60-70 10-15 3-4 900-970 25-30 .240
14 16 998737 50-60 15-20 3-4 1,120-1,340 25-30 .270
16 16 998737 60-70 15-20 2-3 1,340-1,480 30-35 .300
Cutting Tips
18 18 998738 50-60 15-20 2-3 1,560-1,890 30-35 .340

1500 Group Tips
Specialty
MADE IN THE USA
SINCE 1904
1507 Series Acetylene Tips

Special Tips Acetylene
n Unsurpassed for washing off rivet heads and then piercing
Tip Size Number rivet to facilitate removal. Each tip is equipped with a spud,
in. Preheat Holes Part Number which produces a low-velocity oxygen stream
19* 6 08Z90
19** 6 66Z40
25 6 15Z37
Operating Data
Gas Pressure
Tip Size Part Cutting Oxygen Acetylene
in. Number psig psig
19*** 08Z90 80-90 5-10
19*** 66Z40 50-60 5-10
25 15Z37 80-90 5-10
*Spudded for maximum useful oxygen flow at 80-90 psi.
**Spudded for maximum useful oxygen flow at 50-60 psi.
***The cutting oxygen throat diameter is 0.055 in. on Part Number 08Z90; 0.125 in. on 66Z40.
Cutting Tips
1539 Series Alternate Fuels Tips

Special Tips Propylene, Natural Gas, and Propane
n Unsurpassed for washing off rivet heads and then piercing
Number Drill Size
rivet to facilitate removal. Each tip is equipped with a spud,
Tip Size Preheat Part Cleaning Cutting
which produces a low-velocity oxygen stream
in. Holes Number Preheat in.
19* 10 65Z55 62 3/16
19** 10 65Z50 62 3/16
25 10 65Z56 62 1/4
Operating Data
Gas Pressure
Tip Size Part Cutting Oxygen Fuel
in. Number psig psig
19*** 65Z55 80-90 5-7
19*** 65Z50 50-60 5-7
25 65Z56 50-60 5-7
*Spudded for maximum useful oxygen flow at 80-90 psi.
**Spudded for maximum useful oxygen flow at 50-60 psi.
***The cutting oxygen throat diameter is 0.055 in. on Part Number 65Z55; 0.125 in. on 66Z50.

1500 Group Tips
Specialty
MADE IN THE USA
SINCE 1904

n For riser removal. Except in length, comparable to 1502.
Tip Size Number Cleaning Drill Size Cutting
Supplied straight, with instructions for bending
in. Preheat Holes Preheat in.
8 12 ◊ 76
10 12 ◊ 68
12 6 ◊ 46
Operating Data
Thickness Size Part Cutting Oxygen Preheat Oxygen Acetylene Speed Total Oxygen Acetylene Kerf Width
2 8 08Z40 25-30 15-25 6-8 10-14 185-210 16-20 .095
3 8 08Z40 30-40 15-25 6-8 8-11 205-255 16-20 .100
4 8 08Z40 35-40 15-25 6-8 6-9 235-285 19-22 .105
6 10 08Z41 35-40 20-30 6-10 5-7 395-460 20-25 .157
8 10 08Z41 55-65 20-30 6-10 4-5 545-625 30-35 .170
10 12 08Z42 40-55 20-30 6-10 3-4 630-710 40-55 190
12 12 08Z42 55-65 20-30 10-12 3-4 790-905 45-55 .210
For preheat cleaning size, reference 1502 group series cleaning preheat column.
Cutting Tips
◊
1511, 1520, and 1568 Tips

Special Tips Acetylene, Propylene, Natural Gas, and Propane
Drill Size n For gouging, grooving plate edges for welding,
For For Propane For FG-2 removing defects from castings, pad washing.
Tip Size Acetylene Natural Gas MAPP 1568 Cleaning Cutting
Bent 20°. 1511 and 1568 tips have stellite wear
in. 1511 Series 1520 Series Series Preheat in. skids
13 15X14 15X33 998273 56 55 Acetylene Alternate Fuels
19 15X15 15X34 998274 55 49
25 15X16 15X35 998275 54 41
Operating Data for Series 1511

Approximate Groove
Dimensions Gas Pressure-PSIG Approximate Gas Consumption
Tip Size Part Width Depth Cutting Oxygen Acetylene Speed Oxygen Acetylene
in. Number in. in. psig psig ft./min. cfh cfh
13 15X14 5/16 1/8-1/4 65-75 5-10 1.0-1.8 160-180 35-80
19 15X15 3/8-7/16 3/16-1/8 80-90 5-10 1.6-2.2 270-300 50-55
25 15X16 1/2 3/16-7/16 90-100 5-10 1.9-2.8 340-390 55-60

1500 Group Tips
Specialty
MADE IN THE USA
SINCE 1904

nF
or cutting and trimming
Number
Tip Size Preheat Part Cleaning Drill Size Cutting
in. Holes Number Preheat in.
6 4 65Z22 65 53
Operating Data
Metal Thickness Tip Size Part Oxygen Acetylene Total Oxygen Acetylene
in. in. Number psig psig cfh cfh
3/4-1 /2 1
6 65Z22 35-40 5-7 120-150 15-20

n For the removal of fins and risers from steel castings
Tip Size Number Part Cleaning Drill Size Cutting
by progressive washing. Equipped with a replaceable
in. Preheat Holes Number Preheat in. skirt. (Part Number 52Z20)
Cutting Tips
25 10 15X51 53 41

n For cutting or trimming work up to 11/2 in. thick close to resting
Number Drill Size
surface. Particularly useful in shipyards
Tip Size Preheat Part Cleaning Cutting
* Tip nut 998571 is also required with each of these tips because the bend in
in. Holes Number Preheat in. the tip prevents use with standard tip nuts supplied with torches.
6 4 66Z49* 53 41
Operating Data
Metal Thickness Tip Size Part Oxygen Fuel Total Oxygen Fuel
in. in. Number psig psig cfh cfh
3/4-11/2 6 66Z49 30-45 3-5 135-200 7-10

4200 Group Tips
One-Piece Acetylene
MADE IN THE USA
SINCE 1904

Hand Cutting Tips
n General purpose. Medium preheat,
Metal Thickness Tip Size Part Number Cleaning Drill Size Cutting
sufficient preheat for beveling
in. mm in. Number Preheat Holes Preheat in.
1/8 3 1/8 638869 4 73 76
3/16-1/4 4-6 1/4 16K08 6 73 68
1/2 13 1/2 16K09 6 73 60
3/4-11/2 19-38 11/2 16K10 6 69 55
2-4 50-100 4 16K11 6 68 50
6 150 6 16K12 6 64 43
8-10 200-250 10 16K13 6 60 35
12 300 12 16K14 6 56 30
Operating Data
Metal Gas Pressure Cutting Gas Consumption Average
Thickness Tip Size Part Cutting Oxygen Acetylene Speed Total Oxygen Acetylene Kerf Width
1/16 1/8 638869 30-40 5-7 36-40 20-25 5-8 .050
1/8 1/8 638869 30-40 5-7 34-38 25-32 8-10 .055
1/4 1/4 16K08 30-40 5-7 28-32 38-45 8-10 .055
Cutting Tips
3/8 1/2 16K09 30-40 5-7 23-27 55-60 9-11 .060
1/2 1/2 16K09 30-40 5-7 18-22 70-75 10-12 .065
5/8 11/2 16K10 30-40 5-7 16-20 78-83 10-12 .070
3/4 11/2 16K10 30-40 5-7 14-18 95-102 12-14 .075
1 11/2 16K10 35-40 5-7 13-15 120-125 14-16 .080
11/2 11/2 16K10 50-55 5-7 11-13 168-175 16-20 .090
2 4 16K11 40-45 6-10 10-12 195-205 18-20 .095
3 4 16K11 50-60 6-10 10-11 230-240 18-22 .100
4 4 16K11 60-75 6-10 8-10 300-325 21-25 .110
5 6 16K12 60-70 10-12 7-9 340-380 22-25 .130
6 6 16K12 60-70 10-12 6-8 410-460 25-28 .160
8 10 16K13 65-75 10-12 4-6 600-640 30-35 .170
10 10 16K13 80-90 10-12 1-2 680-740 40-45 .190
12 12 16K14 75-85 10-12 1-2 800-860 48-52 .210
4216 Series Propylene Tips

Hand Cutting Tips
n Heavy preheat for scrap cutting and beveling
Metal Thickness Tip Size Part Number Cleaning Drill Size in excess of 45°
in. mm in. Number Preheat Holes Preheat Cutting
1/8-1/4 3-6 1/4 998589 8 67 68
1/2 13 1/2 998590 8 67 60
3/4-11/2 19-38 11/2 998591 8 64 53
2-4 50-100 4 998592 8 62 46
6-8 150-200 8 998593 8 59 39
10-12 250-300 12 998594 8 56 31

4200 Group Tips
MADE IN THE USA
SINCE 1904
4203 Series Natural Gas and Propane Tips

Hand Cutting Tips
n General purpose cutting with natural gas
Drill Size
or propane. Medium preheat sufficient
Metal Thickness Tip Size Part Number Cleaning Cutting
for beveling
in. mm in. Number Preheat Holes Preheat in.
3/8-5/8 9-15 3/4 16K15 6 68 60
3/4-11/2 19-38 11/2 16K16 6 59 55
2-4 50-100 4 16K17 6 1/16 50
5-6 125-150 6 16K18 6 1/16 43
Operating Data
Metal Propane or Cutting Propane or Average
Thickness Tip Size Part Cutting Oxygen Natural Gas Speed Total Oxygen Natural Gas Kerf Width
3/8 4 16K15 20-28 3-5 19-23 70-80 6-8 .060
1/2 4 16K15 30-35 3-5 17-21 80-100 8-10 .065
5/8 4 16K15 38-45 3-5 15-19 110-120 9-11 .070
3/4 5 16K15 25-30 3-5 15-19 125-140 9-11 .075
1 5 16K16 30-40 3-5 13-17 140-150 10-12 .080
Cutting Tips
11/2 5 16K16 48-62 3-5 11-15 190-210 12-14 .090

2 7 16K17 35-44 5-10 10-14 225-245 12-16 .095
3 7 16K17 40-56 5-10 8-10 250-290 13-18 .100
4 7 16K17 62-74 5-10 7-9 300-340 14-18 .110
5 9 16K18 58-62 10-15 3-4 400-450 15-20 .130
6 9 16K18 68-74 10-15 3-4 470-520 16-20 .170

4200 Group Tips
MADE IN THE USA
SINCE 1904
4217 Series
Hand Cutting Tips
One-Piece External
Drill Size sufficient for beveling
or Internal Sleeve Number
Metal Thickness Tip Size Part Natural Gas Preheat Cleaning Cutting
in. mm in. Number Propane Holes Preheat in.
1/4 6 1/4 19485 19518 12 ◊ 68
1/2 13 1/2 19486 19518 12 ◊ 60
1 25 1 19487 19518 12 ◊ 53
2 50 2 19488 19518 12 ◊ 50
4 100 4 19489 19519 20 ◊ 43
6 150 6 19490 19519 20 ◊ 39
8 200 8 19491 19519 20 ◊ 35
12 300 12 19492 19519 20 ◊ 31
Metal Thickness Alternate Fuels
in. Set Part Number Internal External
1/4 0558005123 19485 19518
1/2 0558005124 19486 19518
Cutting Tips
1 0558005125 19487 19518
2 0558005126 19488 19518
4 0558005127 19489 19519
6 0558005128 19490 19519
8 0558005129 19491 19519
12 0558005130 19492 19519
Operating Data
Metal Gas Pressure Gas Consumption
Thickness Internal Cleaning
Tip Size Part Oxygen Propylene Propane Natural Gas* Oxygen Propylene Propane Natural Gas Drill Size
in. Number psig psig psig psig cfh cfh cfh cfh in.
1/4 19485 30 4 6 7 70 8 12 30 68
1/2 19486 35 4 7 8 120 9 14 32 60
1 19487 40 4 8 9 180 10 15 35 53
2 19488 45 5 9 10 250 11 16 40 50
4 19489 40 4 8 10 370 12 18 45 43
6 19490 50 5 12 13 520 14 20 50 39
8 19491 50 6 15 16 610 16 22 55 35
12 19492 75 8 18 20 860 20 30 85 31
◊
Use soft bristled brush to clean preheat slots of internals.
*If using LPNG injector (19417) in E torch, it will operate with natural gas pressure less than 1/2 psig.

4200 Group Tips
Specialty
MADE IN THE USA
SINCE 1904

n Light preheat for cutting sheet metal
Tip Size No Preheat Part Drill Size Cutting
in. Holes Number in.
1/16 3 1 16K31
3/16 5 1 16K33

Special Tips Hand Cutting, Gouging, Groove Cutting
n Designed for grooving, gouging, and plate edge preparation
Approximate
Groove Width Dimensions Depth Tip Size Part
in. in. in. Number
1/4-5/16 1/8-1/4 13 16K67
3/8-7/16 1/4-3/8 19 16K35
Operating Data
Approximate
Cutting Tips
Groove Dimensions Gas Pressure Gas Consumption

Width Depth Tip Size Part Oxygen Acetylene Oxygen Total Acetylene Gouging Speed
in. in. in. Number psig psig cfh cfh ft./min.
1/4-5/16 1/8-1/4 13 16K67 35-40 9-10 157-180 33-38 1.0-1.8
3/8-7/16 1/4-3/8 19 16K35 45-50 12-14 268-303 50-55 1.6-2.2

Special Tips Hand Cutting, Gouging, Groove Cutting
n Designed for rivet busting and bolt removal
Riv or Bolt Diameter Tip Size Number Part
in. in. Preheat Holes Number
5/8-3/4 5 2 16K47
1-11/2 7 2 16K48

Cutting Tips
Victor Style ®
MADE IN THE USA
SINCE 1904
Series 1 Acetylene Tips

Metal Thickness Tip Size n General purpose
Part
in. mm in. Number
1/8 3 000 Q1-101-000
1/4 6 00 Q1-101-00
1/2 13 0 Q1-101-0
3/4 19 1 Q1-101-1
11/2 38 2 Q1-101-2
21/2 63 3 Q1-101-3
3 75 4 Q1-101-4
5 125 5 Q1-101-5
8 200 6 Q1-101-6
10 250 7 Q1-101-7
12 300 8 Q1-101-8
Series 3 Acetylene Tips

n General purpose
Metal Thickness Tip Size Part
Cutting Tips
in. mm in. Number
1/8 3 000 Q3-101-000
1/4 6 00 Q3-101-00
1/2 13 0 Q3-101-0
3/4 19 1 Q3-101-1
11/2 38 2 Q3-101-2
21/2 63 3 Q3-101-3
3 75 4 Q3-101-4
5 125 5 Q3-101-5
Series 1 and Series 3 Operating Data

Gas Pressure Gas Consumption Average
Metal Thickness Tip Size Cutting Oxygen Acetylene Cutting Speed Total Oxygen Acetylene Kerf Width
in. in. psig psig ipm cfh cfh in.
1/8 000 20-25 3-5 28-32 20-25 3-5 .04
1/4 00 20-25 3-5 27-30 30-35 4-6 .05
3/8 0 25-30 3-5 24-28 55-60 5-8 .06
1/2 0 30-35 3-5 20-24 60-65 6-10 .06
3/4 1 30-35 3-5 17-21 80-85 8-13 .07
1 2 35-40 3-6 15-19 140-150 10-16 .09
11/2 2 40-45 3-7 13-17 150-160 12-18 .09
2 3 40-45 4-9 12-15 210-225 14-22 .11
21/2 3 45-50 4-10 10 -13 225-240 16-26 .11
3 4 40-50 5-10 9-12 270-320 18-30 .12
4 5 45-55 5-12 8-11 390-425 22-34 .15
5 5 50-55 5-13 7-9 425-450 26-38 .15
6 6 45-55 7-13 6-8 500-600 30-44 .18
8 6 45-55 7-14 5-6 500-600 34-50 .19
Victor® is a registered trademark of Thermadyne Holdings Corporation.

Cutting Tips
Operating Data
Important Notes
1. Operating data is based on typical operating conditions.

All values shown are average values. Factors such as
the type and quality of the steel, its surface condition,
the purity of the oxygen used in the cutting reaction,
etc. will directly affect the results obtained.
2. All pressures given are measured at the torch. Pressure
drop through hose must be considered when setting
pressure at the regulator. Generally, 1/4 in. I.D. hoses
up to 25 feet long are adequate for cutting steel
up to 4 in. If longer hoses are required, and if cutting
thicker steels, 3/8 in. I.D. hoses should be used.
3. The given data for acetylene tips is based on
medium pressure torches. Unless otherwise stated,
they will work with low pressure acetylene when
higher oxygen pressure may be required, particularly
when cutting steel plate 4 in. thick and up.
4. Kerf widths in the tables are average. When the kerf
widths are of particular importance, a trial cut in scrap
Cutting Tips
section is recommended.
5. Given pressures and flows are ranges. Please reference
your specific torch literature for the most accurate tip
pressures and flows.
55

Regulators
MADE IN THE USA
SINCE 1904
Cylinder Station Drop/Line

Regulators Regulators
Heavy-Duty Heavy-Duty
Two-Stage Single-Stage
R-770 ............................... pg 60 R-760 ................................ pg 67
R-6700 .............................. pg 67
Medium-Duty
Single-Stage Single-Stage
R-760 ............................... pg 61 R-720 ................................ pg 67

(For Steel Industry regulators, see “SIP” Section, pg 89-92)

Medium-Duty
Single-Stage
R-720 ............................... pg 62
Flowmeters
Medium-Duty
Regulator Flowmeters Single-Stage Inert
L-32 ................................... pg 66
L-33 ................................... pg 66
Heavy-Duty
Two-Stage Inert
R-502-FM-580 ................. pg 63
Single-Stage Inert Single-Stage Carbon Dioxide
R-5007-FM-580 ............... pg 63 L-32 ................................... pg 66
Single-Stage Carbon Dioxide L-33 ................................... pg 66
R-5008-FM-320 ............... pg 63
Medium-Duty
Regulators
Single-Stage Inert
R-720-FM-580 ................. pg 63
R-33-FM-580 ................... pg 65
R-50-FM-580 ................... pg 65
Single-Stage Carbon Dioxide
R-33-FM-320 ................... pg 65
Controlled Flow Regulators

Heavy-Duty
Single-Stage Inert
R-760-CF-320 .................. pg 63
Medium-Duty
Single-Stage Inert
R-720-CF-580 .................. pg 63
56

Cylinder
OXWELD, PUROX, and Elite Series Regulators
® ®
Why Choose ESAB?
Small, thin, fabric reinforced Massive baffle plate

diaphragm provides flexibility helps provide patented
and strength for improved explosion protection.
performance and longer life.
Body machined from solid

brass bar stock — extra
strong and more durable
than a forging.
Encapsulated
valve design.
Color coded gauges for
ease of identification.
Regulators
Small internal cavities for Inconel spring

reduced risk and additional has higher ignition
operator protection. temperature than
competition’s
carbon steel.
57

Cylinder
Regulators
Regulators Single-Stage or Two-Stage Regulators

ESAB manufactures a complete line of regulators that are All regulators are used to reduce the gas pressure supplied
unsurpassed in their field. They have the capacity to handle by a high pressure source to a precise workable level that
virtually all gas and electric welding, cutting, heating, and can be handled by the equipment being used. Both single-
related process applications — ranging from light-duty and two-stage regulators control only the gas pressure — not
maintenance and repair operations through general- and the flow rate, unless equipped with a flow control device.
heavy-duty production. All regulators carry the UL seal. Single-Stage Regulators
Cylinder-Based Explosions Reduce pressure in one step. Changes in input pressure
When oxygen comes in contact with certain impurities — will cause changes in output pressure. Since the cylinder
especially a hydrocarbon — spontaneous ignition can occur. pressure will decrease as the cylinder empties, it is necessary
When this happens in the inner chambers of an oxygen to make occasional readjustments for consistent output
regulator, it causes a cylinder-based fire or explosion. pressure. Where input pressure remains constant, such as
from liquified gas sources or controlled line supplies, no
Explosions can occur when prescribed practices for the
adjustments are necessary.
safe handling and use of cylinders and regulators are not
followed. Regulator pieces can become burning projectiles Two-Stage Regulators
and cause serious personal injuries. Reduce pressure in two steps. They are actually two regulators
Because any regulator can be used contrary to the in one. The first stage reduces the input pressure to a preset
manufacturer’s warnings and instructions, it is impossible intermediate pressure which becomes the input pressure
to guarantee that an explosion will not occur. After years to the second stage. Because the intermediate pressure
of research and development, we achieved an advance in is regulated, the delivery pressure of the regulator remains
regulator design that makes a cylinder explosion more likely virtually constant. As a result, cylinders can be used to much
to be contained if a regulator is misused. lower pressures for increased gas savings for our customers —
up to 10% of full cylinder content savings, depending on
In extensive tests where we simulated operator misuse,
regulator service.
ESAB regulators were more effective at minimizing the risk
of personal injury than any of the competitor’s single- Gaugeless Regulators
or two-stage models we tested. In applications where the gauges are subject to frequent
Further, the explosion protection that is built into our damage, gaugeless regulators are often preferred.
exclusive design has been patented and added to all A spring-loaded, pop-up indicator retracts when the cylinder
ESAB cylinder oxygen regulators. is nearly empty. A sliding indicator in the regulator cap is
used to indicate delivery pressure.
Regulators
This regulator without explosion protection experienced a regulator burnout (RBO)
Larger internal cavities allow

more oxygen to be stored,
which means a bigger bang
No baffle plate to if an explosion occurs.
isolate the diaphragm
and adjusting spring.
Forged body is less

durable.
Watch our Regulator Burnout (RBO) Safety Video online at esabna.com/gasapparatus
58

Cylinder
OXWELD, PUROX, and Elite Series Regulators
® ®
Ease of Identification
R-770-15-510
CGA Connection
Regulator Station CGAs
Cylinder CGAs
Style Delivery Pressure

PSIG
Flow data provides an aid to proper regulator selection. Figure 1 — R-770-150-540, -350, -580, -590, -680
The regulators are rated with standard CGA fittings.
Other factors to consider include hose diameter and
length, valve, and gas apparatus combinations. If more
detailed information is required for a specific application,
consult your distributor for assistance.
To find the flow rate for a particular regulator and gas,
refer to the appropriate curve and the correction factor,
if any, noted below the curves. The following example
will help in reading the curves:
In Figure 3, the helium flow rate for an R-770-500-580
regulator, given a delivery pressure of 240 psig and inlet
Regulators
pressure of 300 psig, is determined by multiplying the

curve reading of 1,000 cfh by the correction factor of 2.7. Figure 2 — R-770-200-540
The flow rate, therefore, is 2,700 cfh.
*For other gases, multiply oxygen flow rate by: 0.9 for argon and
FG-2; 1.1 for nitrogen; 1.4 for natural gas; 2.8 for helium; 4.0 for
hydrogen.
**For other gases, multiply nitrogen flow rate by 0.8 for argon;
2.7 for helium.
Outlet Connection:
CGA-022 (formerly “B” oxygen) - 9/16 in. - 18 RH male connection
CGA-023 (formerly “B” fuel gas) - 9/16 in. - 18 LH male connection Figure 3 — R-770-500-580
CGA-032 (formerly “B” inert gas) - 5/8 in. - 18 RH female connection
CGA-033 (formerly “B” air-water) - 5/8 in. - 18 LH female connection
CGA-020 (formerly “A” oxygen) - 3/8 in. - 24 RH male connection
CGA-021 (formerly “A” fuel gas) - 3/8 in. - 24 LH male connection
59

R-770 Series - Cylinder
OXWELD Elite Series, Two-Stage Regulators
®
Improved design
RBO production reduces risk of oxygen regulator
burnout
Two stages for accurate delivery pressure over
life of a cylinder
Replaces R-77 model
Specifications
Weight Length Body Diameter Gauge Size
lbs. in. in. in.
6 81/4 2 3/8 21/2 R-770
Figure 4 — R-770-15-510, -300 Ordering Information

Model Part Number CGA Outlet
Oxygen
R-770-75-540 0558010675 022
R-770-150-540 0558010676 022
R-770-200-540 0558010677 022
Acetylene
R-770-15-510 0558010685 023
R-770-15-300 0558010678 023
Hydrogen or Methane*
R-770-75-350 0558010679 023
R-770-150-350 0558010680 023
Regulators
Inert
Figure 5 — R-770-75-540, -350, -580, -577, -701 R-770-15-580 0558010674 032
R-770-30-580 0558010672 032
R-770-75-580 0558010681 032
R-770-150-580 0558010682 032
R-770-500-580 0558010683 1/4 in. 37° flared
Air
Industrial
0558010684 033
R-770-150-590
Breathing
0558010673 022
R-770-150-346
*Bottled natural gas.
Accessories
Gauge Guard ......................................................................... 999965
60

OXWELD Elite Series, Single-Stage Regulators
®
MADE IN THE USA
SINCE 1904
Improved design
RBO production reduces risk of oxygen regulator
blowout
Pressure adjusting knob for accuracy
Replaces R-76 model
Single-stage version of R-770
Specifications
lbs. in. in. in.
R-760
51/2 61/2 2 3/8 21/2
Figure 6 — R-760-15-510, -300 Ordering Information

Oxygen
R-760-75-540 0558010663 022
R-760-150-540 0558010664 022
Acetylene
R-760-15-510 0558011373 023
R-760-15-300 0558010665 023
Propylene or Propane
Figure 7 — R-760-75-540, -510, -350
R-760-75-510 0558010668 023
Hydrogen or Methane*
R-760-75-350 0558010669 023
Inert
R-760-150-580 0558010670 032
Regulators
R-760-500-580 0558010671 1/4 in., 37° flared

Carbon Dioxide
R-760-150-320 0558010659 022
Figure 8 — R-760-150-540, -580 R-760-CF-320 999149 022
Air
Breathing
0558010653 032
R-760-150-346
Liquid
Oxygen
0558010660 022
R-760-150-540
Inert
0558010661 023
R-760-150-580
Gaugeless
Figure 9 — R-760-500-586 Oxygen
0558010666 022
R-760-150-540G
Acetylene
0558010667 023
R-760-15-510G
*Bottled natural gas.
Accessories
Gauge Guard ......................................................................... 999965
61

PUROX Elite Series, Single-Stage Regulators
®
Encapsulated valve — internal design improvement

RBO protection reduces risk of oxygen regulator
burnout
Pressure adjusting knob for accuracy
Replaces R-72 model
Specifications
lbs. in. in. in.
31/4 5 2 1/4 21/2 R-720
Figure 10 — R-720-75-540, -510
Oxygen
R-720-75-540 0558010647 022
R-720-125-540 0558010651 022
Acetylene
R-720-15-510 0558010648 023
R-720-15-300 0558010649 023
Propylene or Propane
R-720-75-510 0558010650 023
Figure 11 — R-720-15-510, -300 Inert
R-720-75-580 0558010643 032
Regulators
R-720-125-580 0558010644 032
R-36-500-580 0558010652 1/4 in., 37° flared
Carbon Dioxide
R-720-75-320 0558010638 032
62

Cylinder
Regulator Flowmeter Combinations
R-760-CF-320
Carbon Dioxide R-5007-FM-580/R-5008-FM-320
Black anodized finned body for the best heat R-5007 for argon, helium, C-25 mixture, and nitrogen
conduction possible (R-5008 for carbon dioxide only)
Valve stem attached to diaphragm for positive
Accurate flow control of argon, helium, C-25, and nitrogen
shut off, especially when cold
Delivery pressure to flowmeter factory-preset to 50 psig
Low rate pressure adjusting spring for smooth
and easy flow adjustment, coupled with a 21/2 in.
delivery gauge scaled in cfh
Carbon dioxide flow rates up to 80 cfh
R-502-FM-580
Two-stage version of R-5007

Provides constant, accurate flow as cylinder pressure
Regulators
decreases
R-720-CF-580
2 1/2 in. delivery gauge scaled in cfh
Accurate argon flow rate of 10-40 cfh
R-720-FM-580

Mounted with the well-known L-32 type flowmeter

Accurate flow control of argon, helium, C-25, and nitrogen

Delivery pressure to flowmeter factory-preset to 50 psig
63

Cylinder
Regulator Flowmeter Combinations

Calibrated Flow Range CGA Outlet Connection
Cylinder Gas Model Part Number cfh in.
Carbon Dioxide R-760-CF-320 999149 10-80 5/8-18 RH female
10-40
10-70 Argon
R-720-CF-580 0558010645 5/8-18 RH female
Inert Gas 20-220 Helium
R-720-FM-580 0558010646 5/8-18 RH female
10-80 Nitrogen
10-65 C-25
10-70 Argon
Argon, Helium,
R-5007-FM-580 998124 20-220 Helium 5/8-18 RH female
C-25,
R-502-FM-580 998846 10-80 Nitrogen 5/8-18 RH female
and Nitrogen
10-65 C-25
Carbon Dioxide R-5008-FM-320 998125 10-65 5/8-18 RH female
Regulators
64

Regulator Flowmeter - Cylinder
R-33 Regulator Flowmeter

Competitively priced
Durable Lexan outer tube and flow tube with
easy-to-read graduations
Solid brass piston and machined brass body
3,000 psi cylinder contents gauge
R-50 Series Regulator

Flowmeter Combinations

Brass bar stock construction for long life
and durability

Equipped with cylinder contents gauge
for convenience
Equipped with reliable safety release system for R-33-FM-580
operator and equipment protection
Specifications
Connections Ordering Information
Flow Rate (CGA) Outlet Regulator Flowmeters
Regulator Model Gas Service cfh in. R-33-FM-580 ....................................................................... 21557
Display Package*...............................................................21589
Regulator Flowmeters
R-33-FM-320 .....................................................................21558
Argon 10-50 Display Package*...............................................................21590
R-33-FM-580 5/8-18 R-50-FM-580 .....................................................................17775
Display Package Helium 20-150 RH female *Consists of R-33-FM plus an 8 ft. hose (Part Number 21591).
C-25 10-50
R-33-FM-320 Carbon 5/8-18
Regulators
10-65
Display Package Dioxide RH female
Argon 10-40
Helium 20-125 5/8-18
R-50-FM-580
Nitrogen 10-50 RH female
C-25 10-40
65

Flowmeter - Station Drop/Line
L-32/L-33 Flowmeters
Durable Lexan outer tubes
L-32 has four rotatable scales
L-33 has single scale
Carbon dioxide models available in
both styles
Gas Meter L-32

Specifications
Calibrated Connections (CGA)
Optimum
Inlet Flow Range Inlet Outlet
Gas Model Pressure cfh in. in.
10-70 Argon
Argon, 10-65 C-25
Helium,
20-220 RH 5/8 -18
C-25, L-32 50
Helium male* RH female
and
Nitrogen 10-80
Nitrogen
L-32 with Guard L-33
10-65
Carbon 5/8 -18
L-32 80 Carbon 1/4 NPT
Dioxide RH female
Dioxide
5/8 -18 5/8 -18
Argon L-33IG 25 10-50
RH male RH female
20-150 Ordering Information
Helium, Helium 1/4 NPT 5/8 -18 L-32
L-33IG 25
C-25 10-50 female RH female Argon, Helium, C-25, and Nitrogen .................................. 639751
C-25/Argon Carbon Dioxide................................................................998843
L-33 L-33IG
Carbon 1/4 NPT 5/8 -18 Argon .................................................................................21988
Carbon 80 10-65
Dioxide female RH female
Dioxide Helium, C-25......................................................................21989
L-33 Carbon Dioxide
Regulators
*Available in 1/4 in. NPT inlet. Order Part Number 639749. Carbon Dioxide..................................................................21990
A L-32 20 psi model is available. Order Part Number 603383.
Optional Accessories
Flowmeter Guard
Mounts over the calibrated tube of the L-32
for protection against rough handling. ................................ 17459
Portable Gas Meter
Available to check actual shielding
gas flow at torch. ................................................................. 19043
66

Regulators - Station Drop/Line
R-760 OXWELD Elite Series

®
Heavy-Duty Station Regulators

� Similar in construction to single-stage, heavy-duty
cylinder regulators, these regulators are equipped
with a “C” size inlet connection
� Models are available for oxygen, acetylene, alternate
fuels, and inert gases
Heavy-Duty Hi-Flow R-760

R-720 PUROX Elite Series
®
Medium-Duty Station Regulators

� Similar in construction to single-stage, medium-duty
cylinder regulators, these regulators are equipped
with a “C” size inlet connection
� Models are available for oxygen, acetylene, alternate
fuels, and inert gases
R-6700 Medium-Duty R-720

High-Capacity Station Regulators
� For multi-torch applications; for example, the supply
of cutting oxygen to an eight-torch cutting machine
working on heavy plate
� Three models are available with up to five times the
capacity of standard models
� Equipped with 1/2 in. NPT female inlet/outlet
connections, and a delivery pressure gauge capacity
Regulators
of standard models
� Can be used with any common, non-corrosive, High-Capacity R-6700
industrial gas
� “C” size outlet fittings available for oxygen, fuel
gases, and inert gas
67

Regulators - Station Drop/Line

Maximum Delivery Maximum Inlet
Pressure Pressure* CGA Outlet**
Gas Service Model Part Number psig psig Connections
R-760 Elite Series Extra Heavy-Duty Hi-Flow Station Regulators
Oxygen R-760-150-024 0558010654 150 200 022

Acetylene R-760-15-025 0558010655 15 15 023
Propane, Hydrogen, Propylene R-760-75-025 0558010656 75 200 023
Argon, Helium, Nitrogen R-760-150-034 0558010658 150 200 032
R-720 Elite Series Medium/Heavy-Duty Station Regulators
Oxygen R-720-75-024 0558010639 75 200 022

Acetylene R-720-15-025 0558010640 15 15 023
Propane, Hydrogen, Propylene R-720-75-025 0558010641 75 200 023
Argon, Helium, Nitrogen R-720-75-034 0558010642 75 200 032
R-6700 High-Capacity Station Regulators
R-6701 22234 15 400 1/2 in. NPT (female)

Any non-corrosive, non-toxic R-6702 22235 75 400 1/2 in. NPT (female)
industrial gas except
Carbon Dioxide R-6703 22236 150 400 1/2 in. NPT (female)
R-6704 2227920 200 400 1/2 in. NPT (female)
*Inlet pressure is limited because pressure of pipeline with “C” size hose-type outlets should not exceed 200 psig. Inlet pressure on acetylene
regulators is limited because pressure of pipelines conveying acetylene should never exceed 15 psig.
**Outlet Connection:
CGA 022 (formerly “B” oxygen) - 9/16 in. - 18 RH male connection
CGA 023 (formerly “B” fuel gas) - 9/16 in. - 18 LH male connection
CGA 032 (formerly “B” inert gas) - 5/8 in. - 18 RH female connection
Regulators
Inlet Connection:
CGA 024 (formerly “C” oxygen) - 7/8 in. - 14 RH female nut
CGA 025 (formerly “C” fuel gas) - 7/8 in. - 14 LH female nut
CGA 034 (formerly “C” inert gas) - 7/8 in. - 14 RH male nut
Flow Rates: Refer to curves on pages 61 thru 62 for data on selected regulator flow rates. See instruction literature F-15-396 for flow rates on
R-6700 series regulators.
68

Replacement Gauges
Replacement Gauges for Regulators

Easy-to-read dial markings
Durable 1/4-turn Lexan crystals
6 o’clock nipple position for most convenient
gauge reading
Specially packaged for showroom display
Plain white face models for use on regulators
of any make
Replacement Windows
21/2 in., 1/4 Turn Twist-Lock ..................................................... 18858
2 in., 1/4 Turn Twist-Lock ......................................................... 18859
2 in., Snap-In ............................................................................ 18702
Regulators
69

Replacement Gauges

Diameter Nipple Scale
in. in. psig Case Shadess Part Number
Brass White (RB) 19076
Brass White 19134
30
Brass Blue 999505
Brass Red 999437
Brass White 19135
Brass Blue 999435
100
Brass Red 999434
Brass Green 999436
Brass White 19136
Brass Blue 999439
21/2 1/4 -18 NPT 200
Brass Red 999438
Brass Green 999440
Brass White 19137
400 Brass Red 999441
Brass Green 999442
1,000 Brass White 19077
Brass White 19138
Brass Blue 999445
4,000
Brass Red 999444
Brass Green 999446
Plastic White (RB) 21934
30 Steel Red 999515
Plastic Red 22437
Plastic White 21935
Steel Blue 999992
Plastic Blue 22438
100
Steel Red 999993
Steel Green 999516
Plastic Green 22431
Regulators
Plastic White 21936
200
Plastic Blue 22439
2 1/4-18 NPT Plastic White 21937
400 Steel Red 999517
Plastic Red 22440
Plastic White 21939
600 Plastic Green 22430
Plastic Blue 22442
Plastic White 21938
Steel Blue 999518
4,000 Plastic Blue 22441
Steel Green 999519
Plastic Green 22429
60 cfh Plastic Blue 22443
Plastic White 21865
30
Steel Red 18694
Plastic White 21866
100
Steel Green 18696
2 1/8-27 NPT
Plastic White 21867
400
Steel Red 18695
Plastic White 21868
4,000
Steel Green 18697*
s
Dial shade refers to decorative background color: Red — fuel gas; Green — oxygen; White — for any gas that is not oil pumped.
Gauge markings: “USE NO OIL”. “RB” models are for acetylene. Blue — for any gas EXCEPT oxygen. Used on all inert gas regulators.
*Dial actually marked with fractional contents of acetylene cylinders (1/4, 1/2, 3/4, full).
70

Valves
Single and Double Shutoff Valves

V-26
For quick-acting on/off control of oxygen
V-27
Used in flame-hardening, machine cutting, etc., for quick-
acting on/off control of oxygen and fuel gas with a single lever
V-30 V-26 V-27
Used in electric welding for on/off control of argon and water
V-31
Used in oxy-fuel gas welding for control of stop/start
operations. Two models are available which vary only
in pilot light assembly
Maximum Operating Pressures

and Specifications V-30 V-31
Description V-26 V-27 V-30 V-31

100 psig
Argon - - -
(690 kPa)
75 psig
Water - -
(517 kPa)
- Ordering Information
V-26 Oxygen Single Shutoff Valve ........................................... 07X36
150 psig 150 psig 100 psig
Oxygen - V-27 Oxygen-Fuel Gas Shutoff Valve ...................................... 20X25
(1,035 kPa) (1,035 kPa) (690 kPa)
V-30 Argon-Water Shutoff Valve .............................................. 16X21
15 psig 15 psig
Acetylene - - V-31 Oxygen-Acetylene Shutoff Valve ..................................... 16X22
(103 kPa) (103kPa)
V-31 Oxygen-Fuel Gas Shutoff Valve ...................................... 22X18
Other Fuel 75 psig 75 psig
- -
Gases (517 kPa) (517 kPa)
5 /4 in.
3
6 3/4 in. 5 in. 5 in.
Height
(146 mm) (172 mm) (127 mm) (127 mm)
Regulators
2 3/8 in. 3 5/8 in. 4 in. 41/2 in.

Width
(60 mm) (92 mm) (102 mm) (114 mm)
5 1/2 in. 5 1/2 in. 10 in. 10 in.
Length
(140 mm) (140 mm) (254 mm) (254 mm)
Inlet and Outlet
* * - *
Connections
*The V-26, V-27, and V-31 valves are all supplied with appropriate
1/4 in.
NPT to “B” size inlet and outlet connection fittings, packed loose.
Shipping Inlet Outlet

Part Height Length Weight Connection Connection
Valve Type Number in. in. lbs. in. in.
Oxygen
“B” RH female “B” RH male
Needle Valve 3395 2 2 7/8 1/2
(9/16-18) (9/16-18)
“B” Size
Acetylene
“B” LH female “B” LH male
Needle Valve 3396 2 2 7/8 1/2
Needle Valve (9/16-18) (9/16-18)
“B” Size
71

Adaptors
Hose connection adaptors have the

following American Standards Association
screw threads:
Hose Connection: “A” Size 119X02
Screw Thread: 3/8 in. - 24 NF-3
Hose Connection: “B” Size
Hose Connection: “C” Size
119X04
Hose Connection: “D” Size
Cylinder to Regulator
Adaptor
Cylinder Connection Regulator Connection Part Number 119X10
CGA 300
CGA 510 Acetylene (alternate) 119X02
Acetylene (.830 in. - 14 Internal)
(.885 in.-14 LH CGA 520
Internal) Acetylene (“B”-Tanks) 119X04
(.899 in. - 18 Internal)
CGA 510
CGA 520 PREST-O-LITE® Acetylene 119X10 119X07
Acetylene (“B”-Tanks) (.880 in. - 14 External)
(.895 in.-18 RH CGA 200
External) Acetylene (“MC” Tanks) 119X07
(.628 in. - 20 Internal)
Regulators
Pipe Thread to Regulator Connection
Pipe
Thread Regulator Adaptor
in. Connection Part Number
1/2 NPT CGA 540 6425
6425/6426
1/2 NPT CGA 555 6426
1/2 NPT CGA 580 (female) 639059
Multiple-Connection Adaptors
Description From To Part Number
639059
Oxygen (Y)
“B” Size Two “B” Size
Connection 3798
Oxygen female Oxygen male
Adaptor
Acetylene (Y) “B” Size
Two “B” Size
Connection Acetylene 3799
Acetylene male
Adaptor female
Inert Gas
“B” Size Two “B” Size
Connection 950356
Inert Internal Inert External
Adaptor
3798
72

Adaptors
Pipe Thread to Hose Connection

Pipe
Thread Regulator Adaptor
in. Connection Part Number
1/4 NPT
“B” Inert Gas 74S76
(5/8-18 External)
1/4 NPT Air/Water
10Z30
(5/8-18 External RH) (old style)
1/4 NPT Air/Water
11N16
(5/8-18 Internal LH) (CGA Standard)
1/2 NPT “B” Oxygen 8696
1/2 NPT “B” Fuel Gas 8693
1/2 NPT “C” Oxygen 18Z55

74S76
1/2 NPT “C” Fuel Gas 18Z08
1/2 NPT “C” Inert Gas 639377
3/4 NPT “C” Oxygen 19Z14
3/4 NPT “C” Fuel Gas 18Z04
3/4 NPT “D” Oxygen 73A68
3/4 NPT “D” Fuel Gas 18Z50
Hose Connection to Hose Connection (Straight)

From To Part Number
“B” Oxygen male “B” Argon male 11N21
Regulators
“B” Oxygen External “A” Oxygen Internal 6998

“B” Fuel Gas External “A” Fuel Gas Internal 6999
“C” Oxygen External “B” Oxygen Internal 18X19* 6998/6999
“C” Fuel Gas External “B” Fuel Gas Internal 18X29*
*With swivel “C” size nut.
Hose Connection to Hose Connection (90°)

From To Part Number
“B” Oxygen Internal “B” Oxygen External 18X55
“B” Fuel Gas Internal “B” Fuel Gas External 18X56
Standard Air/Water Standard Air/Water
19X19
5/8 in. - 18 NF-2 male 5/8 in. - 18 NF-2 female
18X55/18X56
73

Torches and Tips

Hand Regulation Devices
Cutting and Scarfing
High Pressure Cylinder ............................................... pg 89
C-59 .............................................................................. pg 76 R-89 ............................................................................... pg 89
1808 cutting tips ........................................................... pg 84 High Capacity Manifold
1806 scarfing tips .......................................................... pg 86 R-2327 ........................................................................... pg 89
C-59-4 ........................................................................... pg 76 R-2428 ........................................................................... pg 89
1702 cutting tips ........................................................... pg 82 High Capacity Industrial
1705 scarfing tips .......................................................... pg 83 R-52 family .................................................................... pg 90
Cutting
C-66-1400 ..................................................................... pg 77
1427 tips ........................................................................ pg 81

Panels ............................................................................... pg 91
PM-GST ........................................................................ pg 77 Station Drops ................................................................... pg 92
PM tips .......................................................................... pg 85
C-63 .............................................................................. pg 77
1808 tips ........................................................................ pg 84 Flashback/Backflow Protection Devices

Dry type ............................................................................. pg 93
Oxygen Lance .................................................................. pg 80
Filters and Valves ........................................................... pg 94-96

Mechanized
C-67-1400 ..................................................................... pg 79
1427 tips ........................................................................ pg 81
1431 high speed tips ..................................................... pg 81
C-43-E .......................................................................... pg 79
1427 tips ........................................................................ pg 81
1431 high speed tips ..................................................... pg 81
PM-100, PM-200, PM-300 ........................................... pg 79
PM tips .......................................................................... pg 85
Steel Industry
C-60 .............................................................................. pg 79
Products
1701, 1702, tips ............................................................. pg 82
C-100 ............................................................................ pg 79
C-100 tips ...................................................................... pg 86
Powder Cutting Equipment

Torches, tips, adaptors, hoppers....................................... pg 87
74

85 Years of Serving the Steel Industry
Quality. Experience. Service.

The Most Complete Product Line.
When it comes to exceeding your expectations for steel
industry products, only one company does it all — ESAB!
Top Quality
If you want the best quality, reliability, and safety, count on
ESAB. With some of the industry’s most well-known and
widely trusted names, such as OXWELD®, you never have
to worry that your equipment is second best.
Unsurpassed Experience
We’ve been leading the steel industry products market for
more than 80 years. Our advanced research, development,
and design capabilities, along with continuous monitoring
of consumer demands, have kept us at the forefront and
allowed us to meet your changing needs.
Superior Service
At ESAB, we do much more than supply your products.
Our staff of sales and engineering professionals can
help make your job easier, faster, and more economical.
We understand the unique and challenging demands
of steel production, and we provide solutions. We help
you select the right equipment for compliance with
OSHA requirements.
Steel Industry
Products
75

Hand Scarfing/Cutting Torches
C-59 and C-59-4 Scarfing Torches

Scarfing widths from 21/2 in. - 41/2 in.
Alternate fuels
High capacity emergency hand cutting
Models for 1700 and 1800 series cutting tips
C-59 available with or without rod feed
Specifications
Cutting Range Scarfing Range
Model in. in. Tip Series
C-59 20-60 2 1/2-3 3/16 1800
C-59-4 20-60 3-41/2 1700
Length
Model in. Degree Part Number
C-59-36-75 36 75 02X67
C-59-48-75 48 75 02X68
C-59-48-75NRF 48 75 02X92
C-59-48-180NRF 48 180 5278749
C-59-56-75NRF 56 75 526438
C-59-72-75 72 75 5278595 C-59 NRF C-59-4
C-59-72-180NRF 72 180 5278980
C-59-84-180NRF 84 180 5278667
C-59-96-180NRF 96 180 5279110
C-59-108-75NRF 108 75 5278890
C-59-108-90NRF 108 90 2217963 Accessories
C-59-108-180NRF 108 180 5279250 Riding Skid Assembly
C-59-120-75NRF 120 75 2217964 C-59 only ......................................................................... 5279716
C-59-120-90NRF 120 90 2217965 Hose Requirements
C-59-120-180NRF 120 180 2119320 Oxygen ................................................................. 1/2 in., “C” Size
Fuel gas ................................................................ 3/8 in., “B” Size
C-59-144-90NRF 144 90 2217967
Replacement Heads
C-59-144-180NRF 144 180 2217968
C-59
C-59-4-42-75 42 75 687861
75° ....................................................................................... 83Z97
C-59-4-48-75 48 75 687862
Steel Industry
90° ................................................................................... 2117835
Products
Note: NRF = No rod feed. 180° ..................................................................................... 83Z92
C-59-4
75° ..................................................................................... 686066
76

Hand Cutting Torches
OXWELD® C-63
Cutting range 9 in. - 60 in.
Alternate fuels
Separate preheat and cutting oxygen inlets
Off-center 180° head allows kerf to be widened by
rotating torch. Torch can then be inserted into kerf
to deepen cut
Use 1808 series cutting tips
C-66-1400 Series
Alternate fuels
Reliable emergency hand cutting in production mill
environments
Designed for extra heavy-duty operations for long
trouble-free service life
Torch lengths from 31 in. - 17 ft.
Torches 9 ft. and over have protective out channel
Off-center 180° head allows kerf to be widened by
rotating torch. Torch can then be inserted into kerf
to deepen cut
Use 1400 series cutting tips C-63 C-66-1400 PM-GST
Fast, efficient scrap cutting
OXWELD® PM-GST*
Alternate fuels Ordering Information
Reliable emergency hand cutting production mill See Ordering Information on next page.
environments
Designed for extra heavy-duty operations for long Accessories
trouble-free service life
Steel Industry
Hose Requirements
Products
Superior emergency torch capability C-66-1400 and PM-GST

Oxygen ....................................................... “C” size; Fuel “B” size
High stand-off 4 in. - 6 in. C-63
Pilot flame modes saves gas in stand-by mode — Preheat .............................................................................. “B” size
ready for immediate use Cut oxygen ............................................................ 1/2 in., “C” size
Riding Skid Assembly
Use standard PM-100/PM-200 cutting tips C-66-1400 ....................................................................... 2029858
C-63 ................................................................................ 5279716
This torch cannot pierce plate
PM-GST .............................................................................. 22073
Post mix design prevents flashbacks
*PM-GST = post mix-gas saving torch.
77

Hand Cutting Torches
Length
Model in. Degree Part Number
21 75 22111
21 90 22112
21 180 22113
48 75 718321
48 90 2120361
48 180 718322
C-66-1400
60 75 718323
60 90 22122
60 180 718324
72 75 718325
72 90 22123
72 180 718326
60 180 27X05
60 75 5279010
C-63
72 180 2219219
84 75 5279856
48 90 22094
48 180 22098
60 75 22087
60 90 22095
60 180 22099
72 90 22096
96 90 22097
96 180 22101
PM-GST 120 75 22090
120 180 22102
144 75 22091
144 90 22106
144 180 22103
192 75 22092
192 180 22104
216 75 22093
216 180 22105
Steel Industry
Products
78

Machine Cutting Torches
OXWELD® C-67-1400
Cut steel up to 30 in. thick
Low- and medium-pressure alternate fuels
Three hose connections — separate cutting oxygen
Straight line, shape, or scrap cutting
Use high performance 1400 series cutting tips
Mounts in standard torch holders
OXWELD® C-43E
Cut steel up to 30 in. thick
Medium-pressure alternate fuels
C-67-1400 C-43E PM-100
Water-cooled
Three hose connections
Straight line, shape, or scrap cutting
Use high performance 1400 series cutting tips
OXWELD® PM-100, PM-200, and PM-300

Cutting range with alternate fuels:
PM-100: 16 in.
PM-200: 24 in.
PM-300: 40 in.
Gases mixed outside torch — safe,

trouble-free operation PM-200, PM-300 C-60 C-100
Convection, air, or water-cooled
Automatic cut-off or shape cutting operations

High stand-off keeps high-speed cutting tips clean
Model Part Number
PM-100 has 13/8 in. barrel, PM-200 and PM-300 C-67-1400-20 644644
have 2 in. barrel C-67-1400-12 2217997
Post-mix design does not permit piercing of plate C-43E-01 in-line connection 20826
PM-100-01 (13 9/16 in.) 2118100
PM-100-02 (321/16 in.) 2223375
Steel Industry
OXWELD® C-60 PM-200-01 (18 in.) 2222658

Products
Cut steel 25 in. - 60 in. PM-200-03 (331/2 in.) 2218800

C-60-02 (7 ft. without rack and tube) 687541
Medium-pressure alternate fuels including acetylene C-100-01 (9 ft. without tip) 691442
Short and long versions available with or without tube C-100-02 (9 ft. with #80 tip) 6914A42
and rack assembly C-100-03 (9 ft. with #100 tip) 6914B42
C-100-04 (51/2 ft. with #100 tip) 2028139
Use 1701 and 1702 series cutting tips
OXWELD® C-100 Accessories

Cut steel 40 in. - 96 in. Hose Requirements
C-67-1400, C-43E and PM-100................................. 3/8 in. “B” size
Medium-pressure alternate fuels PM-200..................................... 3/8 in. “B” preheat oxygen and fuel,
cutting oxygen - 1/2 in. “C” size
Special ball seat cutting tips
C-60 and C-100............................................ preheat 1/2 in. “C” size,
cutting oxygen - 3/4 in. “D” size
PM-300 .................................... 3/8 in. “B” preheat oxygen and fuel,
cutting oxygen - 3/4 in. “D” size
79

Oxweld Lance ®
V-24 Oxygen Lance

Reliable lancing for steel mill, foundry, production,
and scrapping applications
Lever-operated valve for dependable ease-on
and quick shut-off of oxygen
Quick connect pipe chuck grips pipe firmly V-24

Neoprene seals prevent leakage around lance pipe
Compact and durable
Uses schedule 40 black iron pipe
Part Number
Powder Lance (not shown) “C” Size “B” Size
Effectively lances non-ferrous materials including Model Connections Connections
refractories V-24 Oxygen Lance
06X78 -
Valve Only
Uses reliable V-24 Lance Valve for oxygen control V-24 Oxygen Lance Valve -
9728A65 2218938
1/4 in. Holder
Separate quick acting powder on-off valve
V-24 Oxygen Lance Valve -
9728B65 2218937
Complete with spark shield to protect operator 3/8 in. Holder
from molten spatter V-24 Oxygen Lance Valve -
9728C65 -
1/2 in. Holder
Uses schedule 40 black iron pipe
Accessories
Hose Requirements
“C” size (CGA-024) ............................................................. 1/2 in.
“B” size (CGA-022) ............................................................. 3/8 in.
Nominal Oxygen Flow (cfh) through 10 ft. Schedule 40 Pipe

Inlet Pressure Pipe Size (with no internal obstructions)
psig 1/8 in. 1/4 in. 3/8 in. 1/2 in.
40 1,200 2,350 2,800 8,500
60 1,700 3,400 5,800 11,000
80 2,200 4,450 7,900 13,500
Steel Industry
100 2,700 5,500 10,000 16,000
Products
Maximum operating pressure - 100 psig.
80

Oxweld Cutting Tips ®
1400 Series Alternate Fuels

One-Piece or
Steel Thickness Internal Part
Model in. Size Number
12 1427-12 5470099
14 1427-14 5470144
16 1427-16 5470100
20 1427-20 5460192
24 1427-24 5460162
Fits C-43, 66
28 1427-28 5460193
and 67-1400
Torches 3-6 1431-120 66Z59
6-10 1431-140 66Z60 1427 and 1431
10-16 1431-160 66Z61
16-20 1431-200 66Z62
20-24 1431-240 66Z63
24-28 1431-280 66Z64
1427 Series Alternate Fuels Operating Data

Tip Gas Pressure Gas Consumption
Steel Cutting Preheat Natural Cutting Cutting Preheat Natural
Size Part Thickness Oxygen Oxygen Gas Speed Cleaning Drill Size Oxygen Oxygen Gas
in. Number in. psig psig psig in./min. Preheat Cutting cfh cfh cfh
12 5470099 12 75-85 8-10 16-19 4-5 55 31 800-900 100-115 65-75
14 5470144 14 60-70 7-9 8-11 31/2-41/2 54 28 950-1,100 115-140 75-95
16 5470100 16 55-65 9-12 11-15 3-41/2 53 20 1,150-1,330 145-175 95-115
20 5460192 20 45-55 13-18 17-23 21/4 52 8 1,450-1,700 170-225 125-150
24 5460162 24 40-50 21-25 28-33 2-31/2 51 C 1,850-2,200 225-285 170-190
28 5460193 28 30-40 28-33 39-45 2-31/2 50 K 1,950-2,400 315-350 210-235
1427 Series Tips: Cutting speeds are based on cutting steel at room temperature and have straight cylindrical cutting bores.
1431 High Speed Series Alternate Fuels Operating Data

Tip Gas Pressure Gas Consumption
Steel Cutting Preheat Natural Cutting Cutting Preheat Natural
Size Part Thickness Oxygen Oxygen Gas Speed Cleaning Drill Size Oxygen Oxygen Gas
in. Number in. psig psig psig in./min. Preheat Cutting cfh cfh cfh
120 66Z59 3-6 80-115 9 17 18-30 55 31 1,350 140 110
Steel Industry
140 66Z60 6-10 80-115 10 13 10-20 54 28 1,850 225 130

Products
160 66Z61 10-16 80-115 11 14 10-20 53 20 2,100 240 135

200 66Z62 16-20 80-115 15 20 8-20 52 8 3,100 275 175
240 66Z63 20-24 80-115 22 30 6-17 51 C 4,700 335 225
280 66Z64 24-28 60-80 30 42 4-16 50 K 4,900 405 275
1431 Series Tips: Cutting speeds are based on cutting steel at temperatures over 1,000°F (1,832°C), and have tapered divergent cutting bores.
These tips are used in continuous casting cut-off or plate ripping applications where it is necessary to slice through quickly.
81 Given pressures are “back-of-the-torch” pressures, not what to set regulator at; hose length, diameter, flash arrestor use, and many other

1701 Series Acetylene

One-Piece or
For C-60 Torch Only 35-40 1701-50 08Z82 1701 and 1702
1701 Series Acetylene Operating Data

Tip Gas Pressure Gas Consumption Cleaning Drill Size
Steel Cutting Preheat Cutting Cutting Preheat
Size Part Thickness Oxygen* Acetylene Oxygen Speed Oxygen Acetylene Oxygen** Cutting Preheat
in. Number in. psig psig psig in./min. cfh cfh cfh in. in.
30 08Z78 24-26 22 10 20 2-31/2 2,160 213 170 19/64 53
40 08Z80 28-30 18 10 20 2-31/2 3,470 272 217 “X” 54
50 08Z82 35-40 12 10 20 2-3 4,600 330 264 1/2 3/64
*Read from gauge mounted on torch.
**Preheat oxygen flow is given as 80% of acetylene flow. This oxygen/acetylene ratio produces an 18 in. acetylene feather which is used for
most heavy cutting operations.

One-Piece or
24-26 1702-30 460064
28-30 1702-40 596578
Fits C-60, C-59-4 Torches 35-40 1702-50 5470081
45-50 1702-60 5470082
50-60 1702-70 5490062
1702 Series Natural Gas Operating Data

Tip Gas Pressure Cleaning Drill Size Cleaning Drill Size
Steel Cutting Natural Preheat Cutting
Size Part Thickness Oxygen* Gas Oxygen Speed Cutting Natural Preheat Cutting Preheat
in. Number in. psig psig psig in./min. Oxygen Gas Oxygen** in. in.
30 460064 24-26 22 7-15 11-25 2-31/2 2160 190-380 285-570 19/64 5/64
40 596578 28-30 18 11-16 18-25 2-31/2 3470 275-400 410-600 “X” 46
50 5470081 35-40 12 12-17 20-26 3 4600 380-450 570-675 1/2 46
Steel Industry
60 5470082 45-50 7 14-18 25-30 2-21/2 5450 450-525 675-790 19/32 45
Products
70 5490062 50-60 6 16-24 30-40 2-11/4 7500 525-650 790-975 11/16 43
*Read from gauge mounted on torch.
**Preheat oxygen flow is given as 50% of natural gas flow for a 1.5 oxygen to 1.0 natural gas ratio. This oxygen/natural gas ratio produces a
long inner cone flame length which is used for most heavy cutting operations.
Given pressures are “back-of-the-torch” pressures, not what to set regulator at; hose length, diameter, flash arrestor use, and many other 82

Oxweld Scarfing Tips ®

Steel Thickness One-Piece or Internal
Model in. Size Part Number
Fits C-59-4 (not shown) Scarf width 3-41/2 1705-80 686068
1705 Natural Gas Tips Operating Data

Tip Oxygen Natural Gas Cleaning Drill Size
Size Part Pressure Consumption Pressure* Consumption Preheat Cutting
in. Number psig (bars) cfh (m3/hr.) psig (bars) cfh (m3/hr.) in. in.
75 (5.18) 6,500 (184) 5 (0.35) 100 (2.83) 5/64 48
100 (6.90) 8,500 (241) 10 (.69) 175 (4.96) - -
80 686068 125 (8.63) 10,500 (297) 15 (1.04) 225 (6.37) - -
150 (10.4) 12,500 (354) 20 (1.38) 275 (7.79) - -
- - 25 (1.73) 300 (8.5) - -
*Measured at the regulators using 100 ft. of 3/4 in. hose plus special whip hose subassembly (Part Number 688928)
between torch and oxygen regulators, and 100 ft. of 3/8 in. hose between torch and fuel gas regulator.
Steel Industry
Products


20-40 1808-30 65Z44
Fits C-59 and C-63 40-50 1808-40 65Z45
1808
50-60 1808-50 65Z46
Tip Data
Cleaning Drill Size
Part Cutting Preheat

Size Number in. in.
30 65Z44 19/64 51
40 65Z45 “X” 50
50 65Z46 1/2 48
Oxy-Propane Operating Data

Metal
Thickness Tip Cutting Oxygen Propane Preheat Oxygen
in. Number psig cfh psig cfh psig cfh
20-40 30 50 4,500 12-14 132 45 462
40-50 40 50 7,000 13-15 144 50 504
over 50 50 50 9,000 13-15 150 55 525
Oxy-Natural Gas Operating Data

Metal
Thickness Tip Cutting Oxygen Natural Gas Preheat Oxygen
in. Number psig cfh psig cfh psig cfh
20-40 30 50 4,500 21-23 330 68 660
40-50 40 50 7,000 23-25 360 75 720
over 50 50 50 9,000 24-26 375 78 750
Steel Industry
Products
Given pressures are “back-of-the-torch” pressures, not what to set regulator at, hose length, diameter, flash arrestor use, and many other 84

PM Tips Alternate Fuels

3-6 PM-120-85 2118702
6-10 PM-140-85 2118701
Fits PM-100, 200, 6-10 PM-110-200 2118707
and GST Torches 10-16 PM-160-85 2118700 PM-100, 200, and GST
10-24 PM-160-135 2118703
4-9 PM-93-200 2228620
PM - GST Operating Data

Steel Gas Pressure Gas Consumption
Tip Part Thickness Cutting Oxygen* Natural Gas or Propane* Tip Stand-off Oxygen Natural Gas or Propane
Number in. psig psig in. cfh cfh
2118700 10-16 80-110 10-30 4-6 2,080 225-500
2118701 6-10 80-110 10-30 4-6 1,640 225-500
2118702 3-6 80-110 10-30 4-6 1,260 225-500
*Non-Divergent Bore: (See Cleaning Cutting Tips).
PM-100/PM-200/PM-300 Operating Data

Gas Pressure Cleaning Drill Size
Steel Cutting Preheat Natural Cutting Tip
Tip Part Thickness Oxygen Oxygen Gas Speed Stand-off Cutting Natural Preheat
Number in. psig psig psig in./min. in. Oxygen Gas Oxygen
PM-100/200
2118700 10-20 85 10-20 4-6 6-9 4-6 1800 180-240 345-465
2118701 6-10 85 10-20 4-6 9-13 4-6 1400 180-240 345-465
2118702 3-6 85 10-20 4-6 12-18 4-6 1020 180-240 345-465
2118703 20-30 135 10-20 4-6 2-10 4-6 3040 180-240 345-465
2118707 6-10 190 10-20 4-6 7-16 4-6 2020 180-240 345-465
PM-300
2228184* 20-30 50 10-20 4-6 2-5 5-7 4600 180-240 345-465
2228185 20-30 80 10-20 4-6 3-6 5-7 3800 180-240 345-465
2228186 30-40 135 10-20 4-6 2-4 5-7 5200 180-240 345-465
Oxygen pressure: Set while cutting lever is depressed; pressure measured at the torch.
Natural gas or propane pressure: Set while cutting lever is depressed and fuel gas valve is wide open; pressure measured at the torch.
Steel Industry
Products

Oxweld Scarfing and Cutting Tips
®
C-100 Tips Alternate Fuels

60-76 C-100-80 691446
C-100
76-96 C-100-100 691448 C-100 #80
Operating Data
Steel Cutting Oxygen Propane Preheat Oxygen
Part Thickness Pressure Flow Pressure Flow Pressure Flow

Tip Size Number in. psig cfh psig cfh psig cfh
80 691446 60-76 5-6 9,500-12,000 35 825 15 550
100 691448 76-96 5-7 15,000-19,000 35 825 15 550

One-Piece or
Scarf width
Fits C-59 1806-62 15X44 1806
21/4 -3 3/16
Operating Data
Cleaning Drill Size Replacement Parts
Tip Scarfing Path Width Preheat Cutting Wear Ring
Size Part Number in. (mm) Preheat Holes in. in. Assembly Tip Nut
2 / -3 /
1
4
3
16
62 15X44 16 1/16 in. 5/8 in. 60Y92 37Z23
(57 - 81mm)
Operating Data
Cutting Oxygen Natural Gas
Inlet Pressure Flow Inlet Pressure Flow
psig (bars) cfh (m3/hr.) psig (bars) cfh (m3/hr.)
20 (1.38) 4,300 (121) 5 (0.35) 40 (1.13)
30 (2.07) 5,600 (159) 10 (0.69) 75 (2.12)
Steel Industry
Products
40 (2.76) 7,000 (198) 15 (1.04) 105 (2.97)
50 (3.45) 8,300 (235) 20 (1.38) 130 (3.68)
60 (4.14) 9,600 (272) - -
Hose Sizes: F
or oxygen, use “C” size hose (1/2 in. I.D.), Part Number 2120399 (50 ft.).
For fuel gas, “B” size hoses (3/8 in. I.D.), Part Number 2120404.
Given pressures are “back-of-the-torch” pressures, not what to set regulator at; hose length, diameter, flash arrestor use, and many other 86

Powder Equipment
Rapidly cut any thickness stainless steel, cast iron,
and high alloy steels
As simple to use as regular cutting torches
Manual or mechanized versions available
AC-4 Torch
AC-4 Powder Cutting Hand Torches
Capacity 10 in. thick stainless Specifications and Ordering Information
Acetylene or alternate fuels Ship Inlet
Length Head Weight Connections
Single lever control Part
Model Number in. degree lb. in.
Self contained
AC-4-28-75 02X60 28 75 22 3/8 - “B” Size
AC-4-44-75 28X65 44 75 30 3/8 - “B” Size
AC-4-28-180 220234 28 180 22 3/8 - “B” Size
Powder Attachments for standard AC-4-44-180 2117245 44 180 30 3/8 - “B” Size
OXWELD® torches
Single- and Dual-Tube for straight-line cutting
Multi-Jet for shape cutting applications
See next page for details
AC-4 Tip
AC-4 Powder Cutting Tips

Powder flows between sleeve and tip Specifications and Ordering Information
Steel
Made from pure copper — rapid heat transfer
Gas Thickness Part External
Chrome plated powder flow surfaces for Service Description in. Size Number Sleeve
protection from wear
1418-8 Up to 3 8 65Z02 71Z78
1418-10 Up to 5 10 65Z03 71Z78
Acetylene
1418-12 6 12 65Z04 71Z78
1418-14 Up to 9 14 65Z05 71Z78
1430-10 Up to 5 10 66Z33 71Z78
Alternate 1430-16 Up to 8 16 66Z34 71Z78
Fuels
1430-20 Up to 10 20 66Z35 71Z78
AC-4 Cutting Tip Data (For Clean 18-8 Stainless Steel)

Steel Industry
Products
1418 and 1430 Series

Cutting Total Oxygen Powder Acetylene Natural Gas
Model Part Thickness Pressure Flow Flow Pressure Flow Pressure Flow
Number Number in. Tip Size psig cfh lbs./hr. psig cfh psig cfh
1418-8 65Z02 Up to 3 8 50 370 19 2-8 19 - -
1418-10 65Z03 Up to 5 10 70 630 20 2-8 30 - -
1418-12 65Z04 6 12 50 660 22 2-8 42 - -
1418-14 65Z05 Up to 9 14 80 1,300 30 2-8 57 - -
1430-10 66Z33 Up to 5 10 80 780 20 - - 5 40
1430-16 66Z34 Up to 8 16 100 2,120 30 - - 15 85
1430-20 66Z35 Up to 10 20 100 2,960 32 - - 20 105
87

Powder Equipment
Powder Dispensers
Heavy welded steel construction
Hinged lid with heavy-duty closures
Inlet gas filter and moisture trap
Pop-off safety valve
Screen filter sifts out lumps of powder
Manual and automatic models
Manual Powder Dispensers

Manual 100 and 400 lb. dispensers designed for
general powder cutting or lancing operations
Automatic Powder Dispenser Powder Dispenser - 100 lbs.
Automatic 400 lb. powder dispenser designed for

automatic or semi-automatic machine cutting Options and Accessories
Equipped with electric powder valve and nitrogen High Precision Cutting Ejector
gas purging For fine control and maximum economy when cutting materials
less than 2 in. thick .............................................................. 65Z49
Controlled by interfacing the cutting machines
Powder Supply Hose
logic with the dispenser powder and gas controls Fitted clear vinyl hose 50 ft. long..................................... 2119297
Inlet Nitrogen Hose
Fitted black rubber hose 110 ft. long............................... 2211347
Cover Gaskets
100 lb. dispenser ............................................................. 5279191
400 lb. dispenser ............................................................. 2225204

Powder Capacity Powder Flow Nitrogen Inlet Nitrogen Flow Operating Pressure Relief Pressure
Part
lbs. Number Type lb./hr. psig cfh psig psig
100 2217290 Manual 15-100 40 50-200 5-40 45
400 2223093 Manual 15-100 40 50-200 5-40 45
400 2220388 Automatic 15-100 40 50-200 5-40 45
Power Attachment Ordering Information
Steel Industry
Products
Torch Type Type Attachment Part Number Accessory Powder Valve
C-37, C-39, C-67 (mechanized) and other 1500 Series models Single-Tube 60Y98
not required
PM-200 (mechanized) 2227380
Dual-Tube
C-100 (mechanized) 2028213 16X36
61Y59 (1500-ACA-2)
C-31, C-32, C-66 (manual with 75° head) Multi-Jet*
61Y60 (1500-ACA-1)
61Y61 (1500-ACA-2)
C-31, C-32, C-66 (manual with 90° head) Multi-Jet* not required
61Y58 (1500-ACA-1)
61Y56 (1500-ACA-2)
C-37, C-39, C-67 (mechanized) Multi-Jet*
61Y57 (1500-ACA-1)
Select the correct model based on the type tip being used. The 1500-ACA-2 attachment is limited to one-piece tips having a tapered front
end as follows: 1514 Series through size 4, 1563 Series through size 6, 1564 Series, 1565 Series through size 3.
The 1500-ACA-1 attachment accepts all other 1500 Series Cutting Tips.
88

Regulators
High Pressure Regulators

Typical applications include cartridge filling, pressure
testing of vessels, and pressurization of recoil cylinders

For high delivery pressures — 200-4,000 psig
(1,380-27,600 kPa)
Standard HP cylinder connections — ready to use
on cylinders or manifolds
Standard 1/4 in. NPT-37° flared tubing outlet R-89-3M-580 R-2327
connection on R-89 models
Forged brass bodies

Models available for higher inlet pressure inert
gas cylinders
High Capacity Manifold Regulators

For use when flow requirements exceed 2,000 cfh
Ideal if line pressure of 200-1,000 psig
(1,000-6,900 kPa) is needed R-2428
Extremely effective, high-capacity inlet filters
Supplied with 1/2 in. NPT male pipe nipple —
connects to stationary cylinder manifolds

Maximum Delivery Pressure CGA Connections Pressure Gauges
Part
Cylinder Gas Model Number psig kPa Inlet Outlet Inlet Outlet
High-Pressure Regulators
R-89-3M-580 103X85 3,000 13,800 580 flare 4,000 4,000
Inert Gases
R-89-4M-680 19017 4,000 13,800 680 flare 6,000 6,000
High-Capacity Manifold Regulators
1/2 in. NPT 3/8 in. NPT
Any non-corrosive, R-2327 104X10 1,000 6,900 4,000 4,000
female female
non-toxic
1/2 in. NPT 3/8 in. NPT
industrial gas R-2428 104X13 200 1,380 4,000 400
female female
High-Capacity Station Regulators

Steel Industry
Products
To determine the flow rates of a regulator for other gases,

multiply the nitrogen flow rates by the following correction
factors:
acetylene.....................................................................................1.0
air............................................................................................... 1.0
argon.......................................................................................... 0.8
carbon dioxide........................................................................... 0.8
propylene................................................................................... 0.8
helium......................................................................................... 2.6
hydrogen.................................................................................... 3.7
methane or natural gas.............................................................. 1.3
oxygen........................................................................................0.9
propane...................................................................................... 0.8
89

Regulators
High Capacity Industrial Gas Regulators

Pilot operation controls delivery pressure within 3%
of maximum rated pressure if operated at more than
10% capacity
High flow capacity up to 200,000 cfh for mill, foundry,
and other industrial applications requiring consistent
process control
Where demand exceeds flow of a single regulator,
multiple units can be installed in parallel
R-52

Maximum Inlet Maximum Delivery Inlet and Outlet
Pressure Pressure Connection Rated Capacity
Gas Service Model Part Number psig psig in. cfh
Oxygen R-52 20A16 350 150 3/4 NPT 10,000
Oxygen R-52-200 2117105 350 200 3/4 NPT 10,000
Oxygen R-83 2103822 350 150 2 NPT 40,000
Acetylene R-5210 524193 15 12 3/4 NPT 2,000
Fuel Gas R-99 04X50 350 40 3/4 NPT 3,000
Fuel Gas R-84 2103957 150 40 3/4 NPT 8,000
In most instances, capacity is much higher than listed. This will depend upon outlet pipe/hose restrictions.
Consult ESAB for recommendations.
Steel Industry
Products
90

Regulation Panels
Regulation Panels

Meets OSHA requirements for piping safety
Two and three outlet versions
Portable or permanent process gas distribution
Include all valves, safety devices, and filter for reliable
long life
Standard-Flow and High-Flow versions
2-Hose Standard-Flow Panel
3-Hose High-Flow Panel

Inlet Connections Outlet Connections
Oxy Fuel
Part Cut Oxy P.H. Oxy P.H. Fuel P.H. Oxy
Model Number Regulator Regulator Regulator in. in. Cut Oxy and Fuel
Standard-Flow
Two Outlet 2224539 R-6703 - R-6702 3/4 NPT 1/2 NPT “C” Size “B” Size
Three Outlet 2224540 R-6703 R-6702 R-6702 3/4 NPT 1/2 NPT “C” Size “B” Size
Standard-Flow Without Filter
Steel Industry
Products
High-Flow
Three Outlet 2116395 R-52 R-6702 R-6702 3/4 NPT 1/2 NPT “C” Size “B” Size
91

Station Drops
Regulation Supply Lines
Standard-Flow Oxygen
1 in. oxygen filter (50 micron)
Shutoff valve Standard-Flow Oxygen Station Drop
Check valve
Meets OSHA requirements
High-Flow Oxygen High-Flow Oxygen Station Drop

1 in. oxygen filter (50 micron)
Shutoff valve
Check valve
Fuel Gas
1 in. fuel gas filter (50 micron)
Shutoff valve Fuel Gas Station Drop
H-16 back pressure valve and check valve
Argon
Shutoff valve Argon Station Drop
Air/Nitrogen
Air line filter (40 micron)
Shutoff valve
Air/Nitrogen Station Drop
Steel Industry
Specifications and Ordering Information Products
Inlet Connections
Model Part Number Regulator in. Outlet Connections
Standard-Flow Oxygen Station Drop 0558006001 R-6703 3/4 NPT “D” Size
High-Flow Oxygen Station Drop 0558006000 R-52-200 3/4 NPT “D” Size
Fuel Gas Station Drop 0558006002 R-6702 1/2 NPT “C” Size
Argon Station Drop 0558006004 R-6703 1/2 NPT “B” Size (5/8 in. - 18 female)
Air/Nitrogen Station Drop 0558006003 R-6703 1/2 NPT “C” Size
92

Flashback/ Backflow Protective Devices
H-14 and H-16 Dry Type Protective Devices

Rated fuel gas capacities to 300 cfh

Meets OSHA requirements and NFPA standards
liquid — requires no filling or cold weather
No
maintenance

Heavy-duty steel shell construction

Models for all fuel gases

Ideal for station service or portable outlet headers

Flashback and backflow protection to satisfy
OSHA regulations

Contains relief valve
H-14

Maximum Rated Pressure Inlet and
Inlet Flow Drop at Max Outlet Relief Valve Shipping
Pressure Capacity 300 Height Diameter Connections Connection Weight
Part
Gas Service Model Number psig cfh psig in. in. in. in. lbs.
Acetylene H-14 11P31 15 300 2.5 12 3/4 27/8 1/2 NPTF 3/4 NPTF 12
Alternate Fuels H-16 13P16 13-28 300 2.5 12 3/4 27/8 1/2 NPTF 3/4 NPTF 12
Alternate Fuels H-16 2120396 50-100 300 2.5 12 3/4 27/8 1/2 NPTF 3/4 NPTF 12
Steel Industry
Products
93

Filters, Check/Relief/Dual Shutoff Valves
High Capacity Line Filters

Remove dirt, scale, and foreign materials from pipelines
Prevent damage to valves, regulators, torches, etc.
Reduce possibility of combustible particles igniting
in pipeline
40 micron rating on 1 in. and 2 in. sintered
bronze elements
2 in. Filter
140 mesh screen on 3 in. screen filter
Maximum Operating Maximum

Size Pressure Flow Overall Length Body Diameter Weight
Part
Gas Service in. Number psig cfh in. in. lbs.
Oxygen 1 NPT 2116734 350 20,000 7 3/8 2 5/8 51/2
Fuel Gas 1 NPT 2116339 350 20,000 73/8 2 5/8 51/2
Oxygen 2 NPT 2116735 350 100,000 14 31/2 131/2
Fuel Gas 2 NPT 2116363 350 100,000 14 31/2 131/2
Heavy Duty Check/Relief/Dual Shutoff Valves

Check Valves
Wide assortment of NPTF thread check valves
For oxygen and fuel gas service
Size
Gas Service in. Part Number Type
1/4 86W02 NPTF-Poppet
1/2 2030506 NPTF-Poppet
Oxygen 3/4 188W20 NPTF-Poppet 11/2 in. Swing
1 2102243 NPTF-Poppet Check Valve
11/2 2117071 NPTF-Swing
1/4 86W02 NPTF-Poppet
Fuel Gas 1/4 2028762 NPTF-Poppet
3/4 2028759 NPTF-Poppet
Steel Industry
Relief Valves
Use with any non-corrosive, non-toxic industrial gas Products
Easily maintained for long life
Equipped with 3/4 in. NPT male inlet, 3/4 in. NPT
female outlet
Relief Pressure
Model Part Number psig
RV-27 11P62 15
RV-28 11P63 20
RV-28
RV-29 11P64 75
RV-30 20069D10 45
94

Filters, Check/Relief/Dual Shutoff Valves
Dual Shutoff Valves

High flow
Manually controlled
3/4 in. NPTF inlet/outlet
Delayed action — sequence can be changed
Flow Capacity
Model Part Number cfh
Oxygen - 10,700 at 100 psi V-21
V-21 07X67
Fuel Gas - 3,300 at 10 psi
Steel Industry
Products
95

Valves
Line or Station Shutoff Valves, Check Valves,

Shutoff/Check Valve Combinations
V-35 V-35
Ball type, 1/4 in. turn, inline shutoff valve
Any non-corrosive, non-toxic industrial gas
Gas may flow either direction
V-53 V-53
Ball type, 1/4 in. turn, inline shutoff valve

Gas may flow in either direction
V-53 / CV-1
V-54 Shown with check valve
90° throttle type shutoff valve

Specifications and Ordering Information V-54
Shutoff Valves
Maximum Operating Pressure Connections
Model Part Number psig kPa Inlet Outlet
V-35 998210 400 2,760 3/4 in. NPT female 3/4 in. NPT female
V-53 639674 300 2,070 3/4 in. NPT female 3/4 in. NPT female
V-54 998184 400 2,760 1/2 in. NPT male 3/4 in. NPT female
Shutoff/Check Valve Combinations

Combination Part Number* Check Valve
Cap and Chain Assembly
Steel Industry
V-53 V-54 Symbol Part Number ‡ Gas Service Check Valve Outlet Connection (Accessory)
Products
639767 998185 CV-1 639677 Oxygen CGA-024 (7/8 in. - 14 RH male)** -
639768 998186 CV-2 639710 Fuel Gas CGA-025 (7/8 in. - 14 LH male)** -
998314 998315 CV-3 639706 Oxygen CGA-022 (9/16 in. - 18 RH male)*** 86W40
998316 998317 CV-4 639711 Fuel Gas CGA-023 (9/16 in. - 18 LH male)*** 86W41
639769 998187 CV-5 639717 ^ 1/2 in. NPT male -
998442 998443 CV-6 639719 Inert Gas CGA-034 (7/8 in. - 14 RH female)** -
998227 998228 CV-7 639720 Inert Gas CGA-032 (5/8 in. - 18 RH female)*** -
Maximum Operating Pressure for all Shutoff/Check Value Combinations is 200 psig.
*Combination Part Number includes both shutoff valve and check valve.
Oxygen check valves are supplied, assembled, and sealed to the station valves; all other combinations are supplied unassembled.
‡This Part Number is for check valve only.
^Any common non-corrosive, non-toxic industrial gas.
**For connection to regulators with “C” size inlets.
***For connection to hose with “B” size fittings.
96

PREST-O-LITE GT-200 ®
Cutting Outfit
Cutting range up to 1/2 in. (13 mm)
Lightweight components
For professional jewelry, light duty repair,
and maintenance work
Sold with or without tote
PREST-O-LITE® GT-200 DLX 540/510 ........................ 0558005266
PREST-O-LITE® GT-200 DLX “B”................................ 0558005267
PREST-O-LITE® GT-200 DLX “MC”............................. 0558005268
Prest-O-Pak GT-200 DLX with Tote ............................ 0558005269
Contents
W-200 Torch ....................................................................... 999805
CW-200 Cutting Attachment ................................................ 05L20
Cutting Tip 4202 1/2 in ......................................................... 16K09
Oxygen Regulator R-22-75-540A ......................................... 18564
Acetylene Regulator R-22-15-510 ..................................... 998765
Acetylene Regulator R-22-15-520 “B” ................................. 05X01
Acetylene Regulator R-22-15-200 “MC”............................... 05X02
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862
Hose 121/2 ft. x 3/16 in. A-A “T” Grade ............................... 591F72
PREST-O-LITE®
98

Precision Master
Welding and Cutting Outfit
Welding range up to 3/16 in. (5 mm)
For professional jewelry, maintenance,
and light-duty repair work
Tanks not included
Precision Master DLX “MC” with Tote ................................ 600500
Contents
W-200 Torch ....................................................................... 999805
Cutting Tip 4202 1/2 in ........................................................ 16K09
Welding Head #4 .................................................................. 06L48
Welding Head #6 .................................................................. 06L49
Welding Head #9 .................................................................. 06L50
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862
PREST-O-LITE®
99

Precision Master II
For professional jewelry, maintenance,
and light-duty repair work
Precision Master II DLX “MC” with Tote ..................... 0558003742
Contents
W-200 Torch ....................................................................... 999805
Cutting Tip 4202 1/2 in. ....................................................... 16K09
Welding Head #6 .................................................................. 06L49
Oxygen Regulator R-522-75-540A ....................................... 22554
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862
PREST-O-LITE®
100

PREST-O-LITE Maintenance Outfit ®

Welding range up to 1/16 in. (1.5 mm)
Everything you need for brazing, soldering,
and cutting
Tanks not included
PREST-O-LITE® DLX Maintenance Outfit “B”..................... 639103
PREST-O-LITE® DLX Maintenance Outfit “MC”.................. 639130
PREST-O-LITE® DLX Maintenance Outfit “MC” with Tote... 600499
Contents
W-200 Torch ....................................................................... 999805
Cutting Tip 4202 1/2 in ......................................................... 16K09
Welding Head #6 .................................................................. 06L49
Oxygen Regulator R-522-75-540A ....................................... 22554
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862
PREST-O-LITE®
101

PREST-O-LITE Brazing Outfit ®

Heating range up to 9 cfh acetylene (13,000 btu/hr.)
Piston type connection between torch and heads for
easy hand tightening
RBO protection in each regulator
Tanks not included
PREST-O-LITE® DLX Brazing Outfit “B”.............................. 638593
PREST-O-LITE® DLX Brazing Outfit “MC”........................... 639021
Prest-O-Pak DLX Brazing Outfit “MC” with Tote................ 600498
Contents
W-200 Torch ....................................................................... 999805
Welding Head #4 .................................................................. 06L48
Welding Head #9 .................................................................. 06L50
Acetylene Regulator R-22-15-510 “B” ................................. 05X01
Striker ................................................................................. 790F34
Goggles ................................................................................ 17862
PREST-O-LITE®
102

W-200/CW-200
PREST-O-LITE Combination Torch ®
Light-Duty
W-200 welding handle
� Any fuel gas
� Cuts 2 in.
� Heats 59,000 btu/hr. using cfh
� Welds 3/8 in.
� For light production welding, brazing, and cutting
� Solid brass forged body with drilled passages —
no mixed gases in handle
� Ease on control of cutting oxygen for smoother starts
PREST-O-LITE®
103

W-200/CW-200
PREST-O-LITE Combination Torch®
Light-Duty
Cutting Tips Series

Cutting Attachment
Acetylene See Page
Part
CW-200 Number 4202 50
90° 05L20 Alternate Fuels See Page

One-Piece 4203 51
One-Piece 4216 50
Two-Piece 4217 52
Welding Head,
Acetylene Single Flame
Steel
Thickness Part
Size in. Number
1 32 gauge 06L46
2 25-32 gauge 06L47
4 1∕32 06L48
6 1∕16 06L49
9 1∕8 06L50
15 3 ∕16 06L52
30 3∕8 06L54
Heating Head,
Acetylene Multi Flame
Welding Handle
Part
Part
Size btu/hr. Number
Description Number
15 22,000 07L13
W-200 999805
30 44,000 07L15
40 59,000 07L17
Twin Flame Head, Acetylene

Part
Size btu/hr. Number
PREST-O-LITE®
40 44,000 07L18
Twin Flame Head, Alternate Fuels

Part
Size btu/hr. Number
40 44,000 07L19
104

Air Gas Outfits
PREST-O-LITE 5-in-1 Outfit with

®
Soft Flame Tips

For all purpose soldering, heating, and brazing
Meets most industrial demands
“B” tank and “MC” tank models available

Interchangeable tips — for proper flame size and heat
Soldering iron — for use without open flame
Change tips in seconds — no tools necessary;
tips lock in any working position
Common torch handle — provides equivalent of
five outfits
Adjustable pressure regulator for steady gas
delivery and stable flames
PREST-O-LITE 4-in-1 Outfit with

®
Soft Flame Tips 5-in-1 Outfit
For “B” Tank ......................................................................... 30X60
Identical to 5-in-1 Outfit without the soldering iron For “MC” Tank ...................................................................... 30X61
4-in-1 Outfit
For “B” Tank ......................................................................... 30X63
For “MC” Tank ...................................................................... 30X64
Refrigeration and Air Conditioning Outfits

with Soft Flame Tips
All soldering, heating and bending equipment for
refrigeration and air-conditioning work in a handy kit
Piston type connection between torch and heads
for easy hand tightening
RBO protection in each regulator
Sold with or without tote and/or tanks
PREST-O-LITE®
For “B” Tank ......................................................................... 30X66

For “MC” Tank ...................................................................... 30X67
105

Air Gas Outfits
PREST-O-LITE General Purpose

®
Air-Acetylene Outfits with Soft Flame Tip

For sweat-type fittings, heating, and brazing
Ideal for copper, brass, steel, and wrought iron
pipe with solder-type fittings
Precision flame control — for joints near a wall,
against each other, and in hard-to-reach places
Instant heat — 4,000°F, without pumping or priming
Convenient — small, light, easy to handle, and
always ready to use
Efficient — ample range for run-of-shop work;
unaffected by drafts, wind, and rain
“B” tank and “MC” tank models available
Adjustable pressure regulator with contents gauge
and delivery pressure indicators on pressure
adjustment knob Ordering Information
For “B” Tank ......................................................................... 30X37
For “MC” Tank ...................................................................... 30X38
PREST-O-LITE Swirljet Outfit

® ®
For faster soldering and brazing

Superhot flame from Swirljet® tips will silver- or
alloy-braze pipe faster than a conventional flame
More effective — flame concentrates heat on work
where needed — less waste
Shorter wraparound flame allows soldering of joints
within an inch of walls or woodwork without damaging
or discoloring
Efficient — for use under all weather conditions;
wind will not deflect high velocity flame
Adjustable pressure regulator with contents gauge
and delivery pressure indicators on pressure
adjustment knob
Two outfits available — one for acetylene; one for
MAPP or propane in refillable tanks Ordering Information
PREST-O-LITE®
For Acetylene “B” Tank ...................................................... 998623

For Refillable Propane Tank or MAPP ................................ 999147
106

Air Gas Outfits
PREST-O-LITE Silversmith Outfit

®
with Soft Flame Tip

Includes all essential equipment required for fine
silversmith and other detail work
Similar to the General Purpose Outfit except that it
contains a smaller torch tip, a shorter hose assembly,
and a friction lighter
For “B” Tank ....................................................................... 639297
PREST-O-LITE®
107

Air Gas Outfits
PREST-O-LITE Ordering Information and Components

®
Refrigeration and
Air Acetylene General Silver-Smith Air-Conditioning Swirljet®
Outfits 5-in-1 Outfits 4-in-1 Outfits Purpose Outfits Outfit Outfits Outfits
Part
Components Number 30 x 60 30 x 61 30 x 63 30 x 64 30 x 37 30 x 38 639297 30 x 66 30 x 67 998623 999147
Number 403
Torch Handle 02X93 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
(valve at rear)
Number 1A
638948 ■ ■ ■ ■ ■ ■
Fine Torch Tip
Number 3
10X23 ■ ■ ■ ■ ■ ■ ■
Light Torch Tip
Number 3
21471 ■
Swirljet® Torch Tip
Number 4
21475 ■
Swirljet® Tip
Number 4
10X24 ■ ■ ■ ■ ■ ■ ■ ■
Medium Torch Tip
Number 5
10X25 ■ ■ ■ ■
Heavy Torch Tip
Number 8
Soldering Iron 11X18 ■ ■
(Pointed Copper)
R-411B Regulator
04X36 ■ ■ ■ ■ ■ ■
(for “B” Tank)
R-411MC Regulator
04X37 ■ ■ ■ ■
(for “MC” Tank)
R-416 LPG Regulator 05X38 ■
6 ft. length 3/16 in.

(A-A) Fitted Hose 501F11 ■
Assembly
12 1/2 ft. length 3/16 in.
(A-A) Fitted Hose 501F12 ■ ■ ■ ■ ■ ■ ■ ■ ■
Assembly
12 ft. length 3/16 in.
(A-A) Special Fitted 90F50 ■
Hose Assembly
Friction Lighter 790F34 ■
PREST-O-LITE®
108

Torches
Handles and Tips
PREST-O-LITE Torch Handles

®
Model Number 401M

Compact and comfortable to work with
Model 401M
Features a quick-acting connection for fast
tip changes without tools
Standard and Swirljet® tips fit interchangeably
Valve assembly for 401M is located at the front
of the handle for convenient flame adjustment
Valve incorporates a gas flow adjustment knob
with a shutoff lever, permitting relight without
flame readjustment Model 403
Model Number 403

Same compact torch handle as above
Feature a quick-acting connection for fast tip
Model 401M
changes without tools Number 401M Torch Handle

Standard and Swirljet® tips fit interchangeably (forward on-off valve with flame control knob) ................... 639297
Model 403
Control valve at the rear for handy shutoff and Number 403 Torch Handle (valve at rear) ............................. 02X93
automatic gas regulation Needle Valve for Number 403 Torch Handle ........................ 19X39
Specifications — Operating Pressures and

Gas Consumption and Replacement Parts
Operating
Flame Pressure Gas
Port Size Range Consumption Mixer Filter
Tip Size in. psig cfh Disks Screw
1A 1/10 1-5 0.2-1 638783 998311
PREST-O-LITE®
109

Torches
Handles and Tips
PREST-O-LITE Standard Torch Tips

®
Interchangeable with both PREST-O-LITE®

torch handles
Fine Soft Flame
Specifications — Operating Pressures and

Gas Consumption and Replacement Parts
Operating
Flame Pressure Gas
Soldering Iron
Port Size Range Consumption Mixer Filter
Tip Size in. psig cfh Disks Screw
1A 1/10 1-5 0.2-1 638783 998311
Number 1 FG Tip
Number 6 FG Tip
For acetylene use
Number 1-A
Fine Soft Flame — For fine jewelry work,
telephone switchboard and other small-wire
soldering, radiator fine soldering .................................... 638948
Number 3-A
Light Soft Flame — For many wire splicing assignments,
some jewelry work, light sheet metal work ...................... 10X23
Number 4-A
Medium Soft Flame — For automobile body work and
copper tube joints in the 1/2 to 1 in. range ...................... 10X24
Number 5-A
Heavy Soft Flame — For most heating jobs and for
copper tubing joints in the 3/4 to 11/2 in. range ................ 10X25
Number 6-A
Extra-Heavy Soft Flame — For maximum heating,
such as needed for large-diameter copper tubing ........... 10X26
Number 8-A
Soldering Iron with pointed copper .................................. 11X18
Replacement Soldering Tip — Pointed ........................... 23S32
Number 8-C
Soldering Iron with chisel copper ..................................... 11X17
Replacement Soldering Tip — Chisel ............................. 23S20
PREST-O-LITE®
Propylene, MAPP, or propane use

Number 1FG
Pencil flame tip for precision work and
soldering aluminum .......................................................... 17861
Number 6FG
Bushy flame tip for heat shrinking .................................... 11X19
110

Torches
Swirljet Tips
®
PREST-O-LITE Swirljet Tips

® ®
In the Swirljet® tip, mixed gases (air and fuel) are swirled at
very high velocity through a propeller-like set of vanes at
the rear of the flame tube. This swirling produces a much hotter,
relatively short flame that concentrates heat output on the
work. Swirljet® tips are available for air-acetylene and Acetylene Swirljet® Tip
air-fuel gas use.
Superior to standard tips — provide maximum effective

heating power
Short wrap-around flame for close work — no heat
damage to walls or woodwork as close as 1 in. away
All weather use — protected, high velocity flame works
in wind, rain and sub-zero temperatures
Fuel Gas Swirljet® Tip
Interchangeable with both PREST-O-LITE® 403 and
401M torch handles
Run quieter, cooler, and give better heat transfer than
other comparable tips
Tip Adaptor 19595
Tip Adaptor 639040
Operating Pressures
Swirljet® air-acetylene tips require a minimum acetylene
pressure of 13 psig and are so labeled. Do not use with
any regulator preset to deliver 10 psig or less. Swirljet®
air-fuel gas tips require pressure of 24 psig with propane,
32 psig with propylene, and 36 psig with MAPP. Operating
at too low a pressure will cause overheating at the flame tube.
Tip Adaptor
Used to connect threaded POL air-acetylene or air-propane
tips to Quick Disconnect torch handles ............................19505
Tip Adaptor
Used to connect threaded POL air-acetylene or air-propane
PREST-O-LITE®
tips to W-200 torch handles ........................................... 639040

Filter Screw Assembly
(for all tips - except #5 acetylene) .................................. 998311
Filter Screw Assembly for #5 Acetylene Tips..................998312
111

Torches
Swirljet Tips
®
PREST-O-LITE Swirljet Tips — Acetylene

® ®
Copper Tubing Size and Capacity

Pressure Gas Flow Soft Solder Silver Braze Replacement
Model Part Number Fuel psig cfh btu in. in. Mixer Tip
SJ-0A 22588 Acetylene 13 2 3,000 1/8-1/2 1/8-1/4 21478
SJ-1A 22589 Acetylene 13 3.6 5,300 1/4-1 1/8-1/2 0558001907
SJ-2A 22590 Acetylene 13 5.7 8,300 3/4-11/2 1/4-3/4 0558001908
SJ-3A 21471 Acetylene 13 7.2 16,500 1-2 1/2- 1 21481
SJ-4A 21472 Acetylene 13 12.8 18,500 2-4 1-2 21482
SJ-5A 21473 Acetylene 13 33.8 50,000 4-6 1-4 21483
PREST-O-LITE Swirljet Tips — Propylene

® ®
Copper Tubing Size and Capacity

Pressure Gas Flow Soft Solder Silver Braze Replacement
Model Part Number Fuel* psig** cfh btu in. in. Mixer Tip
SJ-3LPG 21474 Propylene 32 1.5 3,500 1/4-11/2 1/4 -1/2 21478
SJ-4LPG 21475 Propylene 32 3.1 7,300 1/4-21/2 1/4-11/4 21479
SJ-5LPG 21476 Propylene 32 8.0 19,000 1-4 1/2-2 21480
* These tips can also be used with propane and MAPP gas.
** 24 psig with propane, 36 psig with MAPP.
Operating at too low a pressure will cause overheating at the flame tube.
PREST-O-LITE®
112

Torches
Air-Acetylene Swirljet Kits
®
X-3B POL Kit X-4B POL Kit

Flexible kit bronze brazes light/medium gauge steel Higher capacity kit bronze brazes medium/heavy gauge steel
Soft solders to 4 in. (100 mm) Soft solders to 6 in. (150 mm)
Silver brazes to 2 in. (50 mm) Silver brazes to 4 in. (100 mm)
“B” tank connection “B” tank connection
Quick Disconnect - interchangeable with Quick Disconnect - interchangeable with
TurboTorch and Goss handles and tips
® ®
® ®

X-3B POL Kit ........................................................................ 21954 X-4B POL Kit ........................................................................ 21955
Kit Contains Kit Contains

R-411B (CGA520) Regulator ................................................ 04X36 R-411B (CGA520) Regulator ................................................ 04X36
POL QD#1 Torch .................................................................. 21702 POL QD#1 Torch .................................................................. 21702
QD-SJ-3A Tip ....................................................................... 21703 QD-SJ-4A Tip ....................................................................... 21704
Hose 121/2 ft. x 3/16 in. A-A Fuel Gas ................................. 501F12 Hose 121/2 ft. x 3/16 in. A-A Fuel Gas ................................. 501F12
PREST-O-LITE®
TurboTorch® is a registered trade name of Thermadyne.

Goss® is a registered trade name of Goss®.
113

Torches
Air-Acetylene Swirljet Kits
®
X-5B POL Kit X-6MC POL Kit

Flexible lighter duty kit All purpose kit for using “MC” tank
Soft solders to 2 in. (50 mm) Soft solders to 2 in. (50 mm)
Silver brazes to 1 in. (25 mm) Silver brazes to 1 in. (25 mm)
“B” tank connection “MC” tank connection
Quick Disconnect - interchangeable with Quick Disconnect - interchangeable with
® ®
® ®

X-5B POL Kit ........................................................................ 21956 X-6MC POL Kit ..................................................................... 21957

R-411B (CGA520) Regulator ................................................ 04X36 R-411MC (CGA200) Regulator ............................................. 04X37
Hose 121/2 ft. x 3/16 in. A-A Fuel Gas ................................. 501F12 QD-SJ-4A Tip ....................................................................... 21704
Friction Lighter.................................................................... 790F34 Hose 121/2 ft. x 3/16 in. A-A Fuel Gas ................................. 501F12
PREST-O-LITE®

114

Torches
Air-Acetylene and Air-LP Swirljet Kits
®
PZ-5A “MC” Kit LP-1 POL Kit - LP

Self-lighting tip Soft solders to 6 in. (150 mm)
Soft solders to 2 in. (50 mm) Silver brazes to 4 in. (100 mm)
Silver brazes to 1 in. (25 mm) Quick Disconnect - interchangeable with
“MC” tank connection TurboTorch and Goss handles and tips
® ®
Quick Disconnect - interchangeable with

® ®

PZ-5A “MC” Kit .......................................................... 0558003175 LP-1 POL Kit - LP ................................................................. 21951


R-411MC (CGA200) Regulator ............................................. 04X37 R-416 LPG Regulator ........................................................... 05X38
PZ5A Tip ............................................................................... 22575 QD-SJ-4LPG Tip .................................................................. 21707
Hose 121/2 ft. x 3/16 in. A-A Fuel Gas ................................. 501F12 QD-SJ-6LPG Tip .................................................................. 21709
Kit Available with R-411B Regulator .......................... 0558003176 Hose 121/2 ft. x 3/16 in. A-A Fuel Gas ................................... 90F50
PREST-O-LITE®

115

Torches
Air-LP Swirljet Kits ®
LP-2 POL Kit - LP LP-3 POL Kit - LP

For jobbing and smaller work Soft solders to 4 in. (100 mm)
Soft solders to 2 /2 in. (60 mm)
1 Silver brazes to 2 in. (50 mm)
Silver brazes to 1 /4 in. (30 mm)
1 Quick Disconnect - interchangeable with
Quick Disconnect - interchangeable with TurboTorch and Goss handles and tips
® ®

® ®

LP-2 POL Kit - LP ................................................................. 21952 LP-3 POL Kit - LP ................................................................. 21953


R-416 LPG Regulator ........................................................... 05X38 R-416 LPG Regulator ........................................................... 05X38
QD-SJ-3LPG Tip .................................................................. 21706 QD-SJ-4LPG Tip .................................................................. 21707
QD-SJ-5LPG Tip .................................................................. 21708 Hose 121/2 ft. x 3/16 in. A-A Fuel Gas ................................... 90F50
Hose 121/2 ft. x 3/16 in. A-A Fuel Gas ................................... 90F50 Friction Lighter ................................................................... 790F34
PREST-O-LITE®

116

Torches
QD Handle and QD Swirljet Tips
®
Swirljet® Tips and Torch Handle

These Swirljet® tips are designed to be used with the PREST-O-LITE® #1 Quick Disconnect torch handle.
They run quieter and cooler, and give better heat transfer than other comparable tips.
Interchangeable with TurboTorch and Goss Handles and Tips ® ®
n Quick disconnect
Description Part Number Replaces TurboTorch® Model
n Interchangeable with TurboTorch®
POL #1 Quick Disconnect and Goss® handles and tips
21702 G-4
Torch Handle
PZ Spark Lighting Tip — Acetylene/Fuel Gas

Air Acetylene, Swirl Flame, Auto-Ignite Tips
n One-handed operation
Copper Tubing Size Capacity Using
n No need for a separate spark lighter
Quick Connect Replacement Tip End 15 psig Acetylene
n Swirl flame for maximum heat transfer
Model Part Model Part Soft Solder Silver Solder Gas Flow
Number Number Number Number in. in. cfh
PZ-3A 22602 PZ-3ATR 22605 1/4-1 1/8-1/2 3.5
PZ-4A 22603 PZ-4ATR 22606 3/4-11/2 1/4-3/4 5.1
PZ-5A 22575 PZ-5ATR 22607 1-2 1/2-1 6.8
PZ-6A 22604 PZ-6ATR 22608 2-4 1-2 9.1
Fuel Gas, Swirl Flame, Auto-Ignite Tips

Copper Tubing Size Capacity Using
15 psig Acetylene
Quick Connect Replacement Tip End Propane Gas MAPP Gas
Model Part Model Part Soft Solder Silver Solder Soft Solder Silver Solder
Number Number Number Number in. in. in. in.
PZ-3P 22609 PZ-3PTR 22612 1/4-1 1/8-1/2 1/4-11/2 1/4-1/2
PZ-4P 22610 PZ-4PTR 22613 3/4-11/2 1/4-3/4 1/4-21/2 1/4-11/4
PZ-5P 22611 PZ-5PTR 22614 11/2-21/2 1/2-11/4 1-4 1/2-2
Tip Adaptor to connect threaded POL tips to
Quick Disconnect torch handles .......................................... 19505
PREST-O-LITE®

117

Torches
Swirljet Tips
®
Acetylene Swirljet Tips ®
n Quick disconnect
Copper Tubing Sizing
and Capacity
Replaces Gas Soft Silver

Part TurboTorch® Pressure Flow Solder Braze Replacement
Description Number Model Fuel psig cfh in. in. Mixer Tip
QD SJ-OA 22591 A-2 Acetylene 13 2 1/8-1/2 1/8-1/4 21478
QD SJ-1A 22592 A-3 Acetylene 13 3.6 1/4-1/2 1/8-1/2 0558001907
QD SJ-2A 22593 A-5 Acetylene 13 5.7 3/4-11/2 1/4-3/4 0558001908
QD SJ-3A 21703 A-8 Acetylene 13 7.2 up to 2 1/2-1 21481
QD SJ-4A 21704 A-14 Acetylene 13 12.8 2-4 1-2 21482
QD SJ-5A 21705 A-32 Acetylene 13 33.8 4-6 1-4 21483
Fuel Gas Swirljet Tips ®
n Quick disconnect
Copper Tubing Sizing
and Capacity
Replaces Gas Soft Silver

Part TurboTorch® Pressure Flow Solder Braze Replacement
Description Number Model Fuel psig cfh in. in. Mixer Tip
QD SJ-3LPG 21706 T-3 Propylene* 32 1.5 1/4-11/2 1/4-1/2 21478
QD SJ-4LPG 21707 T-4 Propylene* 32 3.1 1/4-21/2 1/4-11/4 21479
QD SJ-5LPG 21708 T-5 Propylene* 32 8.0 1-4 1/2-2 21480
QD SJ-6LPG 21709 T-6 Propylene* 32 16.2 1-6 3/4-4 21482
*These tips can also be used with propane and MAPP gas (refer to instruction literature for appropriate pressures
and flows for these gases). Filter Screw Assembly - Part Number 998311 (for all tips - except #5 acetylene).
PREST-O-LITE®
118

Torches
Air-Fuel
PZ-503 and Accessories

Self-igniting torch; burn propylene, MAPP,
or propane gas
Adjustable flame control
PZ-503 Torch PZ-503 Torch Kit
12 ft. Hose Assembly Adaptor
PZ-503 ................................................................................. 22533
PZ-503 Kit with Propane Cylinder ..................................... 22536
12 ft. Hose Assembly
Connects PZ Torches and SS-9
to CGA-510 fuel gas cylinder ............................................... 22579
Adaptor
Connects PZ Torches and SS-9
to “B” LH size fuel gas hose ................................................. 22580
PREST-O-LITE®
119

Regulators
PREST-O-LITE Pressure Regulators

®
New and improved

Small and lightweight, yet rugged and dependable
Outperform regulators twice their size
Oxygen models have patented, built-in Regulator
Burnout (RBO) protection
Fine mesh inlet filters prevent contamination R-411/R-416 Regulator
R-522 Regulator

R-411/R-416
Maximum
Delivery Pressure Gauges
Part Outlet
Gas Model Number psig Connection Contents Delivery Pressure
“B” Acetylene Tank (40 cf) R-411B 04X36 15 “A” size * none
“MC” Acetylene Tank (10 cf) R-411 MC 04X37 15 “A” size * none
Liquified Fuel Gas Cylinders with CGA 510
R-416 LPG 05X38 60 “A” size none 100 psig
Outlet such as propylene or propane
R-522
Maximum Delivery
Part Pressure
Gas Model Number psig CGA Outlet Connection
R-522-75-540 22237 75 9/16 in. - 18 RH male
Oxygen
R-522-75-540A 22554 75 3/8 in. - 24 RH male
R-522-15-520 22238 15 9/16 in. - 18 LH male
R-522-15-200 22239 15 9/16 in. - 18 LH male
Acetylene R-522-15-300 22240 15 9/16 in. - 18 LH male
R-522-15-510 22241 15 9/16 in. - 18 LH male
R-522-15-510A 22555 15 3/8 in. - 24 LH male
PREST-O-LITE®
Inert gas R-522-CF-580 22492 10-40 cfh 5/8 in. - 18 RH female

*Graduated as follows: full, 3∕4, 1∕2, 1∕4, empty.
120

Regulators
PREST-O-LITE Pressure Regulators

®
New and improved

Small and lightweight, yet rugged and dependable
Outperform regulators twice their size
Oxygen models have patented, built-in explosion
protection
Fine mesh inlet filters prevent contamination R-22
R-36

R-22
Maximum Delivery
Part Pressure Outlet Gauges
Acetylene
“B” Acetylene Tank (40 cf) R-22-15-520B 20971* 15 “B” size *** 15 psi
“MC” Acetylene Tank (10 cf) R-22-15-200MC 20972** 15 “B” size *** 15 psi
Standard Acetylene Cylinders
R-22-15-510A 998765 15 “A” size 4,00 psi 15 psi
with CGA 510 Outlet
Oxygen
Standard Oxygen Cylinders
R-22-75-540A 18564 75 “A” size 4,000 psi 100 psi
with CGA 540 Outlet
R-36
Maximum Delivery
Part Pressure Outlet Gauges
Inert Gas R-36-500-580 21365 500 1/4 flared 37° 4,000 psi 400 psi
* 20971 = 05X01 and 18Z56 Adapter.
**20972 = 05X02 and 18Z56 Adapter.
***Graduated as follows: full, 3∕4, 1∕2, 1∕4, empty.
PREST-O-LITE®
121

Regulators
Specifications
PREST-O-LITE Regulator Replacement Gauges
®
Regulator Contents Contents Delivery Delivery

Part Regulator Gauge Gauge Gauge Gauge
Number Description (Colored) (White) (Colored) (White)
22441 21938 22442
21365 R-36-500-580 -----
(Blue) (White) (Blue)
21/2 in., 1/4 turn twist-lock
21868 21866
18564 R-22-75-540A ----- -----
(White) (White)
21868 21866
20968 R-22-75-540B ----- -----
(White) (White)
21867 21865
998765 R-22-15-510A ----- -----
(White) (White)
21867 21865
20969 R-22-15-510B ----- -----
(White) (White)
21867 21865 2 in., 1/4 turn twist-lock
05X01 R-22-15-520 ----- -----
(White) (White)
21867 21865
05X02 R-22-15-200 ----- -----
(White) (White)
21867 21865
20971 R-22-15-520B ----- -----
(White) (White)
21867 21865
20972 R-22-15-200B ----- -----
(White) (White)
22321 22323
22237 R-522-75-540 ----- -----
(Green) (Green)
2 in., snap-in
22322 22324
22238 R-522-15-520 ----- -----
(Red) (Red)
22322 22324
22239 R-522-15-200 ----- -----
(Red) (Red)
22322 22324
22240 R-522-15-300 ----- -----
(Red) (Red) Ordering Information
22322 22324 Replacement Windows
22241 R-522-15-510 ----- -----
(Red) (Red) 21/2 in., 1/4 turn twist-lock .......................................................... 18858
22506 22507 2 in., 1/4 turn twist-lock ............................................................. 18859
22492 R-522-CF-580 ----- -----
(Blue) (Red) 2 in., snap-in ............................................................................... 18702
18695
04X36 R-411B ----- ----- -----
(Red)*
18695
04X37 R-411MC ----- ----- -----
(Red)*
18700
05X38 R-416LPG ----- ----- -----
(Red)
21812
21807 R-511B ----- ----- -----
(Red)
21812
21806 R-511MC ----- ----- -----
(Red)
21833
21820 R-511LPG ----- ----- -----
(White)
*Dial actually marked with fractional contents of acetylene cylinders
(1/4, 1/2, 3/4, full). Dial shade refers to decorative background color:
Red - Fuel Gas; Green - oxygen; White - for any gas that is not oil
pumped. Gauge markings: “USE NO OIL.” “RB” models are for
acetylene. Blue - for any gas EXCEPT oxygen. Used on all inert
gas regulators.
PREST-O-LITE®
122

Adaptors
PREST-O-LITE Adaptors
®
To Make Connection Between Use This Adaptor

PREST-O-LITE® Regulator for
and
“B” Tank “MC” Tank “B” to “MC” 119X07

PREST-O-LITE® Regulator for
and
“MC” Tank “B” Tank “MC” to “B” 19X41

PREST-O-LITE® Standard “B”
Standard “A” Size Hose 18Z56
and “A” to “B”
Size Regulator Connection 3/8-24 in. RH
Hose
(left-hand) female to 9/16-
(left-hand) Connection
18 in. LH male

PREST-O-LITE® Standard “B”
Standard “A” Size Hose 18Z57
and “A” to “B”
Size Regulator Connection 3/8-24 in. RH
Hose
(right-hand) (right-hand) female to 9/16-
Connection
18 in. RH male

PREST-O-LITE® Refrigeration
Nitrogen Hose 17544
and Outlet 5/8-18 in. male
Regulator (nut for 1/4 in.
(female outlet) male flare) Reducer to 7/16-20 in.
male
PREST-O-LITE®
123

Nitrogen Purge and Blow Gun Kits
PREST-O-LITE Purging and

®
Pressure Testing
Using a refrigerant for purging contaminants from a system
is no longer acceptable. To remove contaminants from a
system and remain environmentally safe, use dry nitrogen.
To assure the system is clean of contaminants before charging
with refrigerants, purge the system with low pressure dry
nitrogen when brazing. Testing a system for leaks with nitrogen
will save time and money. PREST-O-LITE®’s Nitrogen Regulator
R-36-500-580 can deliver up to 500 psig to pressurize a NPK-40S
system for leak testing at operating pressure. Always use
manufacturer’s recommended specifications for maximum
test pressure before testing.
NPK-40S (22546)
6 ft., 1/8 m hose
OSHA rated blow gun
Regulator, R-36-500-580
Carrying stand
Multiple uses: purges, blows, leak tests
NPK-40TS
NPK-40TS (22545)
40 cu. ft. tank, refillable, empty
6 ft., 1/8 m hose
OSHA rated blow gun
Regulator, R-36-500-580
Carrying stand
Multiple uses: purges, blows, leak tests
Specifications Nitrogen Purge Kit

Description Part Number Model Number
40 cu. ft. Carrying Stand 88F82 NPA-S
40 cu. ft. Nitrogen Cylinder 22544 NPA-T
Blow Gun 22542 NPA-G
Charging Hose 6 ft. 22543 NPA-H
Blow Gun and Hose Assembly 22548 NPA-GH
Blow Gun, Hose Assembly,
22547 NPA-GHR
and Regulator
PREST-O-LITE®
124

Accessories
Tanks and Carriers

“R” Oxygen Tank holds 20 cu. ft. — new, empty
“MC” Acetylene Tank holds 10 cu. ft. — new, empty
Cylinder Pressure Test Gauges

Gauge Part Number Used On Contents
20864 “MC” Tank 400 psig
20865 “B” Tank 400 psig
20866 “R” Cylinder 4,000 psig
“R” Oxygen Tank “MC” Acetylene Tank
22457 22456
Height Width Weight
Part Cylinders
Description Number Accommodate in. in. lbs
Cart, Small,
88F69 Small Medical 41 12 6
Rubber Wheel
Carrying Stand 88F82 - 28 /43
7 /4
3
34/5
Kangaroo Cart 0558003632 “R” and “MC” 24 121/4 21/2
Bracket, Wall
88F71 1K or 1T - - 2
Mount Single
Bracket, Wall
88F72 2K or 2T - - 31/2
Mount Double
Test Gauge Assembly
“B” Tank
25Y29 - - - -
Handle
Carrying Stand
Kangaroo Cart “B” Tank Handle

PREST-O-LITE®
125

Inside every great welder is a warrior.
Introducing Weld Warrior™ personal protection equipment. Because you don’t

just finish the job — you conquer it. Order the catalog (PPE-1010) to check out the
entire line of gear or visit us online at esabna.com/weldwarrior today.
ESAB Welding & Cutting Products / esabna.com / 1.800.ESAB.123

Unrivaled Service and Support
Every ESAB product is backed by our commitment to superior customer service
and support. Our skilled customer service department is prepared to quickly answer any
questions, address problems, and help with maintenance
and upgrading of your equipment. Our products are backed
with the most comprehensive warranty in the business.
With ESAB, you can be sure that you purchased equipment that will meet
your needs today and in the future. Product and process training is also available.
Ask your ESAB sales representative or distributor for a complete ESAB solution.
STRENGTH THROUGH COOPERATION
ESAB Welding & Cutting Products / esabna.com / 1.800.ESAB.123
USA: P.O. Box 100545, 411 South Ebenezer Road, Florence, SC 29501-0545
Canada: 6010 Tomken Road, Mississauga, Ontario L5T-1X9
Mexico: Ave. Diego Díaz de Berlanga No. 130, Col. Nogalar San Nicolás
de los Garza N.L. CP 66480 Monterrey, Mexico
GAS-1000D 2/12
The ESAB
group is
certified
according to
ISO 14001 &
Find us facebook.com/esabna twitter.com/esabna youtube.com/esabweb OHSAS 18001

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Gas Apparatus

GAS-1000D Gas Subsection.indd 2 3/2/2012 8:38:41 AM

gas apparatus is engineered, assembled, and tested in

Engineered Assembled Tested

Number One in Quality

GAS-1000D Gas Subsection.indd 1 3/2/2012 8:38:50 AM

To make a warranty claim, please call 1.800.ESAB.123,

ESAB’s 100% Satisfaction Guarantee

What’s covered by the ESAB 100% Satisfaction Guarantee?

100% satisfaction is always just a toll-free call away.

Safety. Durability. Performance. Guaranteed.

GAS-1000D Gas Subsection.indd 2 3/2/2012 8:38:50 AM

Process Description ......................................................... 4 Regulators

Steel Industry Products

GAS-1000D Gas Subsection.indd 3 3/2/2012 8:38:51 AM

Oxygen regulator Oxygen hose

Cutting tip Cutting attachment Welding handle

GAS-1000D Gas Subsection.indd 4 3/2/2012 8:38:58 AM

Trade Master 18835 Metal Master III 0558011392

GT-450 21992 Metal Master Select 0558011393

GT-510 0558005108 Metal Master Champion 0558011398

Trade Master 999995 Metal Master III 0558011392

GT-350 21777 Metal Master II 0558011399

GT-510 0558005107 Metal Master Champion 0558011398

W-400 999045 W-400 (no change) 999045

CW-23 01X36 CW-23 (no change) 01X36

CW-400 999046 CW-400 (no change) 999046

GAS-1000D Gas Subsection.indd 5 3/2/2012 8:38:59 AM

Straight Cutter Torches

Used to order OXWELD®: Now order OXWELD®*: See Page

GAS-1000D Gas Subsection.indd 6 3/2/2012 8:38:59 AM

Cutting Cutting, Heating, and Welding

Purox® FlameMaster 300 .............................................. pg 13

Cutting and Heating 

Cutting and Welding

GAS-1000D Gas Subsection.indd 8 3/2/2012 8:39:28 AM

Metal Master Select

 Acetylene (CGA 510 or 300 option)

GAS-1000D Gas Subsection.indd 9 3/2/2012 8:39:31 AM

Metal Master Champion

 Acetylene (CGA 510)

GAS-1000D Gas Subsection.indd 10 3/2/2012 8:39:34 AM

Cutting and Welding Outfit

 Elite Series combo torch and regulators

GAS-1000D Gas Subsection.indd 11 3/2/2012 8:39:36 AM

Cutting, Heating, and Welding Outfit

GAS-1000D Gas Subsection.indd 12 3/2/2012 8:39:39 AM

Cutting, Heating, and Welding Outfit

 Ideal conversion kit for those not needing

GAS-1000D Gas Subsection.indd 13 3/2/2012 8:39:41 AM

C-67 injector torch ............................................................... pg 26

C-32 torch ............................................................................ pg 24

GAS-1000D Gas Subsection.indd 14 3/2/2012 8:39:46 AM

Oxweld and Purox Elite Series*

Purox Elite Swirl Injector*

Entrainment zone Swirl injector

Swirling oxygen stream

*This feature is available on the new CA-4200 cutting attachment.

GAS-1000D Gas Subsection.indd 15 3/2/2012 8:39:48 AM

Acetylene (CGA 510 or 300 option)

Acetylene (CGA 510)

Elite Series combo torch and regulators

Ideal conversion kit for those not needing

Operates on low or medium pressure fuel gas

Piston-style ring seal for easy, leak free attachment

Universal swirl injector

Attached either to a torch or a regulator, they provide

as a cutting tip. It has an angular adjustment range from

Ordering Information Sets are hinged in aluminum cases

Special set for High Speed “HS” tips