TR200TM Series

Variable Frequency Drives

December 2008 176R0643 BAS-PRC034-EN

 TR200 Series VFD Introduction

At Trane, our philosophy is grounded in a commitment to offering solutions that

support energy efficiency and take a sustainable approach to the environment. We
believe in creating High Performance Buildings. Integrated Comfort™ systems are
a single-source offering incorporating high-quality HVAC products and controls,
backed by a trusted and experienced sales force and extensive service network.
They can also encompass fire safety and security systems from a single source.
Trane builds upon 30 years of experience in the controls industry and our firm
commitment to new technology in practical day-to-day applications. Our variable
frequency drive, the TR200 Series, is an example of this commitment.
Today more than ever, facility professionals are required to use a range of
strategies for energy efficiency. A variable frequency drive is an electronic system
that provides infinitely variable speed control of three-phase AC induction motors.
It accomplishes this by converting fixed frequency and voltage input power into
adjustable frequency and voltage. With an installed VFD, you control the speed of
the AC pump or fan motor to meet the exact needs of your building’s customers
and environment. A key benefit of a variable frequency drive is to provide savings
through the reduction of energy consumption by changing the speed of a motor
to meet actual demand. The savings are significant when compared to a motor
running constantly at full speed. Controlling the flow of air and water in HVAC
systems is an effective, permanent way to meet the ever-changing demands put
on the system.
The Trane TR200 Series VFD is an advanced design VFD, fully dedicated to the
optimal operation of HVAC applications. It offers energy savings, prolonged motor
life, user-friendliness and built-in functionality designed to meet the rigorous
demands of HVAC applications. Motor control is based on a vector drive system
providing full motor power at rated speed without derating. Automatic Motor
Adaptation ensures optimum motor torque performance. The Automatic Energy
Optimizer function optimizes the voltage output of the VFD to the actual load of
the motor, thus minimizing its power consumption.

The following are trademarks or registered trademarks of their respective companies:

Trane, TR200, IntelliPak, Voyager III are from Trane; BACNet from ASHRAE (American Society of Heating, Refrigerating
and Air-Conditioning Engineers); LonWorks from Echelon Corp; Modbus from Groupe Schneider

2 BAS-PRC034-EN
 TR200 Series VFD Benefits

Trane TR200 Series drives play an Energy Savings

important role in a system to reduce
energy usage, extend motor life, • Simplified automatic energy optimization (AEO)— continually monitors the motor’s
speed and load and adjusts the applied voltage to maximize energy savings.
optimize AC motor speed control,
maximize occupant comfort and • Sleep mode— automatically stops or restarts the drive when its speed is outside set
reduce costs. They are available levels for a specified time, providing energy savings without separate controllers.
factory-mounted and commissioned
on Trane IntelliPak™, Voyager III™
and M-Series and T-Series Climate Cost Savings
Changers. In addition, TR200 Series
support of open standard protocols • Intelligent HVAC controller — four auto-tuning PIDs control the drive and up to three
other devices, eliminating external controllers and reducing cost.
make them compatible with virtually
all HVAC equipment and building • Built-in HVAC protocols— allow TR200 drives to become an intelligent part of the
automation systems. They can also be building management system.
ordered specifically for a project and • Built-in protection— integrated technology eliminates the need for external protection
easily installed on-site for new and devices while maximizing the life of the motor and other system components.
retrofit applications. With a complete
range available from 1½ to 1350 HP,
the features and flexibility of TR200 Trouble-Free Operation
Series VFDs make them ideal for
stand-alone control of cooling towers, • Dual DC-link reactors — non-saturating reactors provide better harmonic performance
exhaust fans, pumps and a variety of than a 5% AC line or saturating DC reactors.
air handlers. • Automatic high ambient derate — if the ambient temperature exceeds the normal
limit, the drive can be set to warn of its overtemperature and continue to run, keeping
the HVAC system functional. To control its temperature, the drive will reduce the output
carrier frequency and, if necessary, reduce the output current.

Easy to Install
• Compact size — efficient heatsink design significantly reduces the footprint of TR200
Series drives, particularly in the smaller frame sizes.
• Run-permissive circuit — the ability to accept a “system ready” signal assures that
dampers or other auxiliary equipment are in the proper state for drive operation.
• Real-time Clock — adds sophisticated performance to basic control schemes for
increased comfort and energy savings.
• Plenum rated — all drives and options are UL listed for installation in air handling
compartments.

Easy to Use
• Simple and flexible menu structure — many installations require nothing more than
scrolling through the twelve “QUICK MENU” items to confirm the default settings. Users
can also select up to 20 parameters to be included in a ”PERSONAL MENU” for easy
access.
• Trane Drive Utility commissioning and troubleshooting software — easy
connection via the onboard USB port provides PC access to drive parameters without
disconnecting the keypad or interrupting communications.
• Advanced firefighter’s override — provides options for emergency operation (using
either the drive only or coordinated with the bypass) that increase the safety of building
inhabitants.

BAS-PRC034-EN 3
 TR200 Series VFD Features

Impressive range of Advanced options made easy

standard I/O
Plug and play option modules further
enhance the standard capabilities of
• 2 analog inputs (current or voltage)
TR200 drives. They fit seamlessly
for sensors, setpoint sources or
under the drive keypad, simplifying
basic speed command
installation. These factory or field-
• 6 digital inputs (either PNP or NPN) installable modules often eliminate the
for hardwired start/stop, safeties, need for external devices, resulting in a
run-permissive, preset speed and lower overall cost of ownership.
much more­—two can be used as
digital outputs
• 1 analog output for indication of
operation or to control other HVAC
devices
• 2 Form C relay outputs (240V,
2 amps) for remote indication of
operation or to control other HVAC
devices
• 200mA of 24 VDC to power
customer devices such as sensors
and valves

USB Connection

PC access to drive parameters without Communication option

interrupting communication modules

• BACnet (MCA116)
Standard Communication
• LonWorks (MCA 115)

EIA-485 for direct connection

to Modbus, Siemens Building I/O option modules
Technologies FLN and Johnson
Controls N2 with every drive.
For additional control and monitoring
Monitoring and controlling over serial
capabilities:
communications reduces installation
cost. All outputs are available for General Purpose I/O (MCB 101)
commanding over the network. • 3 digital inputs
• 2 digital outputs
Control built for • 1 analog current output
performance • 2 analog voltage inputs
Relay Option (MCB 105)
• I/O and communication terminals • 3 Form C relay outputs
are galvanically isolated and
separated from power terminals to External 24VDC (MCB 107)
limit interference • Allows 24 VDC external supply
• Terminals are spring loaded for to be connected to the drive for
security powering of control and options

• Terminals accept a wide range of Analog I/O (MCB 115)

wire sizes • 3 analog voltage outputs
• Unpluggable terminals • 3 Pt100/Ni1000 inputs

4 BAS-PRC034-EN
 TR200 Series VFD Features

a
b

g
h
d
f

a Cold plate cooling technology f Removable terminal strips

For efficient heat dissipation Angled for easy access

b Balanced DC-link reactors g Option modules

For reduced harmonics Provide additional functionality

c Advanced controller options h Hot-pluggable keypad

Address the needs of complex Features on-board memory with
applications user-friendly ergonomic design

d Surface-mount components i Removable, temperature-

For compactness and reliability controlled fan
For easy servicing
e USB interface
For easy connection to PC
software suite

BAS-PRC034-EN 5
 TR200 Series VFD User Benefits

Drive Feature User Benefit

Hot-pluggable HVAC keypad with Four drive setups can be uploaded to the keypad and saved. To program
memory multiple drives, upload the parameter settings to the keypad, then place that
keypad on each of the other drives and download these same settings to
every other drive.

Operates without a keypad in place Assures tamper-proof operation. Drive status shown even with the keypad
removed.

Keypad can easily be remote mounted The standard keypad can be remotely mounted 10 feet from the drive with a
standard 9-pin cable. The remotely mounted keypad is gasketed and carries a
NEMA/UL Type 12 and NEMA/UL Type 3R rating.

Simple and flexible menu structure Many installations require nothing more than scrolling through the twelve
“QUICK MENU” items to confirm that these defaults are correct. Users can
also select up to 20 parameters to be included in a “PERSONAL MENU” for
easy access.

Intelligent HVAC controller Four auto-tuning PIDs control the drive and up to three other devices,
eliminating external controllers and reducing cost.

USB port PC access to drive parameters without disconnecting the keypad or

interrupting communications.

Built-in EIA-485 interface Fully equipped for serial communication. Up to 31 drives can be connected to
one serial bus up to 5,000 feet long.

Built-in HVAC protocols The inclusion of all popular HVAC protocols allows TR200 Series drives to
become an intelligent part of the building management system.

Automatic Motor Adaptation (AMA) Measures motor stator resistance and reactance without turning the motor
or decoupling the load. The drive then automatically uses this information to
optimize performance and efficiency.

Simplified Automatic Energy Eliminates the need to select a V/Hz pattern. AEO continually monitors the
Optimization (AEO) motor’s speed and load and adjusts the applied voltage to maximize energy
savings. Even at full speed, voltage will be reduced if the load is less than
100%. This automatically compensates for oversized motors or systems that
are not fully loaded.

Energy monitoring Real energy savings information is always available without the additional
expense of external equipment.

Advanced firefighter’s override Provides options for emergency operation (using the drive only or coordinated
with the bypass) that increase the safety of building inhabitants.

Real-time clock Adds sophisticated performance to basic control schemes for increased
comfort and energy savings.

Auto ramping Ensures no-trip acceleration and deceleration.

High breakaway current Up to 160% breakaway current available for high friction loads.

6 BAS-PRC034-EN
 TR200 Series VFD User Benefits

Drive Feature User Benefit

VVCPLUS output switching pattern Superior Voltage Vector Control provides high efficiency and full motor
performance.

Automatic high ambient derate If the ambient temperature exceeds the normal limit, the drive can be set to
warn of its overtemperature and continue to run, keeping the HVAC system
functional. To control its temperature, the drive will reduce the output carrier
frequency and then, if necessary, reduce the output current.

Preventive maintenance scheduling The TR200 Series drive can monitor system usage and notify the operator
when preventive maintenance is required.

Dual DC-link reactors Non-saturating reactors provide better harmonic performance than a 5% AC
line or saturating DC reactor.

Built-in protection Eliminate the need for external protection devices while maximizing the life of
the motor and other system components.
• Motor preheat
• Overload and thermistor input
• No-flow, broken belt, dry pump and end-of-curve detection

Automatic Switching Frequency Adjusts the carrier frequency based on the load.
Modulation (ASFM)
• Provides a quiet motor at critical low flow conditions
• Provides full rated output without derate at high load

Protected from input or output switching Input or output can be disconnected while the drive is running without the
need for interlocks to protect the drive.

Full torque to base speed Direct drive fans run without derating. The full output torque can be set to
coincide with the maximum design operating speed of the driven equipment,
up to 60 Hz.

Flying start Allows starting into a “windmilling” fan at any speed, in either direction.

Sleep mode Automatically stops the drive when its speed drops below the “sleep” level
for a specified time, and automatically restarts when the speed command
exceeds the “wake” level. Provides increased energy savings without separate
controllers.

Run-permissive circuit The ability to accept a “system ready” signal assures that dampers or other
auxiliary equipment are in the proper state for drive operation.

Safety Interlock Provides external fault indication.

UL and C-UL listed All drives and options sold for US and Canadian applications carry this safety
certification.

CE marked All drives carry the CE mark for sale into international markets.

Plenum rated All drives and options are UL listed for installation in air handling
compartments.

BAS-PRC034-EN 7
 TR200 Series VFD HVAC Control Features

Speed HVAC Intelligent Control

TR200 Series drives include a PID controller with four setpoints and three
Setpoint
feedbacks, a feature not currently offered anywhere else in the market. The built-in
combination of HVAC system control features and flexible I/O result in the highest
level of control possible at the lowest overall cost of ownership.
Four on-board, self-tuning PID controllers can operate as a basic air handling unit
controller. One PID maintains fan speed while up to three other PID loops can be
used to operate other HVAC devices.
In pump applications, short-cycle prevention allows maintained operation within
Time a desired range without the wear and tear produced by system overstarting.
Combined with a flowmeter or a differential pressure transmitter, the TR200
Series drive can measure and regulate flow and replace throttling valves for more
accurate control and energy savings.
Fan tracking allows return fans to maintain the desired pressure by utilizing two
air flow sensors. An enhanced sleep mode saves energy and system wear by
shuttting down fans during idle periods.

Real-Time Clock

The energy savings potential of the TR200 Series drive is maximized with a real-
time clock, allowing the system to respond to the changing needs of the building
throughout the day and week. The real-time clock allows the system to anticipate
conditions or temporarily override the setpoint, enhancing control, comfort
and efficiency. It also allows the drive to provide reminders when preventive
maintenance is required.
Previously, a building automation system was required to obtain these features.
The real-time clock gives these sophisticated functions to any facility.
With the real-time clock, the fault log in all TR200 Series drives contains not only
a list of the ten most recent drive faults, but also the year, month, day, hour and
minute of each fault, greatly simplifying troubleshooting.

8 BAS-PRC034-EN
 TR200 Series VFD HVAC Control Features

Firefighter’s Override Mode

In any enclosed space, fire and smoke control is a major life-safety concern.
Firefighter’s override mode allows the HVAC system to control and contain fire
or extract smoke using air flow and air pressure. When operating in override, the
drive ignores most operating conditions that would otherwise cause it to fault and
shut down. It continues to operate as long as possible regardless of line, load or
environmental conditions.
Firefighter’s override can run the drive at any speed in forward or reverse. It can
be activated either by a normally open or normally closed contact from the fire
panel or through the building automation system. The drive can be set to switch
automatically to a constant speed bypass if operation through the drive becomes
impossible due to failure of the drive’s power circuitry. The bypass will then run the
motor at full speed from the power line until firefighter’s override is deactivated.
Firefighter’s override is standard in all TR200 Series drives, and can be configured
through user-accessible parameters. It can be set up and activated at any time. As
fire codes or the needs of the facility change, the adaptable TR200 Series drive is
ready.

Cascade Controller

With features and functions that eliminate the need for external controllers, the
TR200 cascade controller feature increases the efficiency of your multiple pump
or blower systems. Through accurate flow, pressure and level control, it provides
lower energy consumption than valve throttling or the traditional across-the-line
on/off cycling of pumps and blowers.
Other features serve to minimize wear and tear on driven equipment. Lead pump
alternation functionality distributes running time equally among all connected
pumps, maximizing their overall life.

BAS-PRC034-EN 9
 TR200 Series VFD Features

While offering single-source solutions, Network communication

Trane stands committed to open-
standard protocols to meet the needs
• Standard EIA-485 interface
of building professionals. The TR200
Series demonstrates this with “plug- • Built-in serial communication­— allows seamless communication over
and-play” communication capabilities networks using Modbus™ RTU and most building automation systems
that reduce or eliminate the need for communications protocols.
integration gateways. • Option modules for BACnet™ and LonWorks® —factory- and field-installable;
The TR200 support of major building mounts easily and securely inside the drive.
communication protocols allows • Easy installation and operation—simple two-wire connection and
seamless communication with open programmable through the network or the drive’s keypad.
standard protocols such as BACnet™,
LonWorks™ and Modbus™ as well
as other popular building automation HVAC-specific features built in
system protocols. Whether factory-
installed on Trane HVAC equipment,
field-installed on new equipment, or • Keypad-programmable automatic bypass
retrofit on existing equipment, the • Common start/stop selectable operation in drive and bypass mode
result is an easily programmable drive
• Coordinated run-permissive in drive and bypass mode
in an easy-to-manage package that
simplifies installation and results in a • Advanced firefighter’s override coordinated with TR200 Series drive override
lower total cost of ownership. mode
• Serial and BAS control of drive and bypass operation

Proportional, Integral, Derivative (PID) controller

• Closed loop control

• Two setpoints and two feedbacks—a feature unique to TR200 Series drives
• Eliminates the need for extra I/O modules
• Allows for two-zone regulation
• Cooling tower systems—improved efficiency by automatically matching its
speed to air flow requirements
• Pump applications
–– Used with a flowmeter, can maintain a given rate
–– Used with a differential pressure transmitter, can provide more accurate
control and energy savings
–– Optional cascade controller board provides a wide range of efficient
control in large pumping systems

10 BAS-PRC034-EN
 TR200 Series VFD Features

Electro-mechanical Bypass

Door mounted operators:

• Drive / Off / Bypass selector
• Bypass pilot light indication
• Test selection added with 3-contactor bypass units

24 VDC switch mode power supply

• Operates off any two of the three input phases
• Continued drive operation at a reduced load when any input phase is lost
• Eliminates contactor dropout on voltage conditions as low as 70% of nominal
voltage

Advanced standard and optional features

• Common start/stop available
• Run-permissive available
• Basic firefighter’s override available, which runs the motor in bypass, ignoring
stop commands
• Auto bypass with adjustable time delay available
• Class 20 overload

Electronically Controlled Bypass

Motor Protection
• Phase loss / imbalance protection
• Overload motor protection in bypass
• Overload reset from keypad, digital input or BAS

24 VDC switch mode power supply

• Operates off any two of the three input phases
• Continued drive operation at a reduced load when any input phase is lost
• Eliminates contactor dropout on voltage conditions as low as 70% of nominal
voltage
• Separate power source for drive logic

Additional protection features

Bypass-specific keypad
provides one-touch access • Drive input fuses supplied with every panel
to bypass operation
• Bypass run-time hour meter
• Password protection prevents unauthorized bypass operation
• Manual bypass initiation override ensures operation
• Bypass control through the drive smart logic controller and real-time clock
• Bypass fault logging and time stamping

BAS-PRC034-EN 11
 TR200 Series VFD PC Software

Trane Drive Utility

The Trane Drive Utility software offers Trane Drive Utility features include:
advanced programming functionality
• Online and offline commissioning
for TR200 Series drives, greatly
reducing programming and setup time. • Drive upgrade tools
Drives are managed in a standard • On-board help files for each drive
folder-based user interface that’s parameter
familiar and easy to understand. • Logging of alarms and warnings for
Parameter settings for each drive are improved system performance and
contained in a single file, allowing easy documentation
duplication of parameter sets between
drives. • Conversion wizards to simplify
drive conversion projects
Project folders can also store user-
• Graphical programming tools for
defined files such as PDFs, CAD
simplified programming of the
drawings, or Word documents. Trane
TR200’s Smart Logic Controller
Drive Utility software is the one PC tool
for all your drive programming tasks. • Real-time data collection using the
Scope function
• Configuration and access to the
TR200 drive’s internal data buffer,
providing up to four channels of
high speed (down to 1 millisec)
data collection

12 BAS-PRC034-EN
 TR200 Series VFD Protective Features

With an unmatched combination of System Protection Drive Protection

drive, motor, and system protection
features, the TR200 Series drive
Belt monitoring Metal oxide varistors (MOVs) and
is a cost-effective overall solution.
capacitor snubbers in both the AC and
Designed and built for long-term, The TR200 Series drive's sophisticated
DC input circuitry reduce the impact of
worry-free operation without the need belt monitoring measures both
voltage spikes on the input. In addition,
for external devices to protect driven speed and load and calculates the
a balanced pair of DC-link reactors
equipment, the TR200 Series drive difference between actual torque and
between the input rectifier and the
provides secure, reliable results, right expected torque at all speeds. A time
bank of DC-bus capacitors reduces the
out of the box. delay allows for reduced load during
severity of any current surge resulting
deceleration.
from abrupt changes in the AC supply
line.
No-flow detection
Conformal coating is available to
Operation under dead head conditions protect electronic components in
provides no flow to the system and aggressive environments.
may damage the pump. Differential
pressure switches or flow meters
increase the installation costs and
add complexity. The TR200 Series Motor Protection
drive can automatically detect no-flow
situations and take the appropriate The TR200 Series drive’s built-in I2T
corrective action. motor overload, thermistor input and
motor preheat functions increase the
End-of-curve protection life of the controlled motor without
the added cost of separately supplied
The TR200 Series drive can protection. The drive’s built-in I2T motor
automatically detect over-flow overload is UL-listed as a true overload
conditions that indicate operation device, eliminating the need for
off the end of the pump curve. Its external motor protection hardware.
response can be customized to trigger
an alarm and stop the pump, issue a
warning while maintaining operation, or
perform a variety of other functions to Harmonic Mitigation
protect both the pump and the system.
DC-link reactors limit harmonic
Automated vibration avoidance distortion on the power line, reducing
RMS input current by more than 40%
Fan systems often have resonant compared to drives without input
speeds that must be avoided to reactors.
reduce vibration and noise. The TR200
Series drive automates the process of Other drive manufacturers address
setting up frequency avoidance bands, harmonics with AC line reactors,
minimizing system commissioning usually external to the drive. Often,
time. these optional AC line reactors are
50% larger than the DC-link reactors
standard on the TR200 Series drive.
This results in significant additional
heat generation and reduced
efficiency.The harmonic performance
of the DC-link reactors in the TR200
Series drive is equal to that of a 5% AC
line reactor, but without the associated
voltage drop and efficiency losses.

BAS-PRC034-EN 13
 TR200 Series VFD Dimensions

Frame Ratings by HP

Contact Trane for dimensional information on drives larger than 350 HP.
Enclosure HP Range Base Drive Dimensions (Inches)*
Frame NEMA 1 NEMA 12 208V 460V 600V Height Width Depth Page
A2 • 0.5–3 0.5–5 14.6 3.5 8.1 15
A3 • 5 7.5–10 0.5–10 14.6 5.1 8.1 15
A5 • 0.5–5 0.5–10 16.5 9.5 7.9 16
7.5–10 15–25 17
B1 • • 18.9 9.5 10.3
15 18
B2 • • 20 30–40 25.6 9.5 10.3 19
25–30 50–75
C1 • • 26.8 12.1 12.2 20
40
C2 • • 50–60 100–125 30.3 14.6 13.2 21
D1 • • 150–200 150–250 45.6 16.5 14.7 22
D2 • • 250–350 300–350 60.6 16.5 14.7 22
ALL  NEMA 3R ALL
*Base drive dimensions are also valid for T1 packages (see below) on A5 and larger frames

T1, T2 and T3 Packages

A2 and A3 frames feature vertical

T1: Drive only
construction for T1, T2 and T3
packages. or

For A5 frames and larger, T2 and T3 drive with disconnect (with or without fuses)
packages will utilize enclosure(s) the
same size as the drive enclosure.
These enclosure(s) will be mounted
directly to the right side of the drive.

T2: Drive with bypass

or
Non-bypass panel with AC line reactor, LC
filter or contactor motor selection option

T3: Drive with bypass

and
AC line reactor or LC filter with or without
contactor motor selection option

14 BAS-PRC034-EN
 TR200 Series VFD Dimensions
A2 and A3 Frames

Drive Only 3.54

IN (MM)
(90)
8.64
(220) 2.76
0.22 (70)
MIN 1.97
(6) 0.26
3.94 (50)
(100) (7)

10.55
0.32 (268)
(8) 0.43 Status
Quick
Menu
Ext.
Menu
Alarm
Log
11.74
(11)
Back

OK
Cancel

(298)
On Info

Warn.

Alarm
10.1
DETAIL A (257)
Auto Reset
On

0.2 AIRFLOW A2 MOUNTING BASE

(4)
1.97 MIN
(50) 3.94 5.12
(100) (130)
DETAIL A
0.22 4.33
(6) (110) 0.26
(7)
0.63
(16) 7.75
DETAIL B (197)

10.55
1.48 (268)
(38)
Ø
0.39 10.1
(10) DETAIL B (257)

A3 MOUNTING BASE
T1
WITHOUT A OR B OPTION WITH A OR B OPTION

8.15 8.74
(207) (220) DETAIL A

Quick Ext. Alarm

Status Menu Menu Log

Back Cancel

On OK Info

Warn.

Alarm

Hand Auto Reset

On On

OPTIONAL 17.62
19.1 (448)
DRIVE (485)
DISCONNECT

MIN MIN
3.94 3.94 0.2
(100) (100) (5)

0.39
5.21 AIRFLOW  (10)
AIRFLOW 
(132) 4.33
3X Ø (110)
DETAIL B
0.89
6.3 (23)
(160)
9.63
(245)
5.91 4.92
(150) 4.53 (125)
(115)
0.98
3X Ø 2.56 (25)
1.1 (65)
(28) 4.13
(105)

BAS-PRC034-EN 15
 TR200 Series VFD Dimensions
A2 and A3 Frames

T2 WITHOUT A OR B OPTION WITH A OR B OPTION

IN (MM)
7.63 DETAIL A
(194) 8.27 8.75
(210) (222)

Quick Ext. Alarm

Status Menu Menu Log

Back Cancel

On OK Info

Warn.

Alarm

Hand Auto Reset

On On

OPTIONAL
EM CONTROL
30.81
31.74 (783)
(806)
2X Ø
1.11
(28)
OPTIONAL
DRIVE 0.39
DISCONNECT 0.98 (10)
(25)
Ø MIN
0.89 2.42 4.72
3X Ø 2X Ø 3.94 AIRFLOW DETAIL B (120)
1.1 (23) (62)
0.89 4 (100) 1.45
(28) (23) (102) (37)
2.37
9.73 (137)
(247)
5.44
(138)
4.95 2.49 Ø
(126) (63) 0.35 Ø
1.75 (9) 0.35
(44) (9)
2.68
5.88 (68)
(149) 3.82 0.28
(97) Ø
0.59 (7)
(15)

DETAIL A DETAIL B

T3
WITHOUT A OR B OPTION WITH A OR B OPTION
7.63
(194) 8.25 8.75 DETAIL A
(210) (222)
Quick Ext. Alarm
Status Menu Menu Log

Back Cancel

On OK Info

Warn.

Alarm

Hand Auto Reset

On On

OPTIONAL
CONTACTOR
MOTOR SELECT

51.35 4X Ø 8X Ø 51.56
(1304) 0.89 1.11 (1284)
(23) (28)
OPTIONAL
EM CONTROL
20.74
(527)
OPTIONAL
DRIVE 0.98 0.39
DISCONNECT (25) (10)

2.42 AIRFLOW DETAIL B

4.95 (62)
(126) 4 1.45
2.68 2X Ø (102) (37) 4.72
(68) 0.89 5.37 (120)
5.44 (23) (137)
9.73 (138)
(247)

2.49
3X Ø 1.75 (63)
1.11 (44)
(28) 3.82
(97)
5.88
(149)

16 BAS-PRC034-EN
 TR200 Series VFD Dimensions
A5 Frames

T1 IN (MM)
9.53
(242)
DETAIL A
AIRFLOW

MIN
3.94 15.82
(100) 16.54
OPTIONAL (420) (402)
DRIVE ALLOW 100MM
DISCONNECT CLEARANCE FOR 0.4
FAN REMOVAL (10)
MIN
3.94
(100) DETAIL B
0.53
5.41 (14) 8.46
AIRFLOW 4.06 (215)
(137) (103)
2.82 3X Ø
0.73 (72) 10.3
(19) (26)

0.24 9.57
Ø 7.92 (243)
(6) 0.26 5.79 (201)
(7) (147)

Ø
0.47
(12) T2 19.18
(487)
DETAIL A 8.9
(226)
DETAIL A
OPTIONAL
EM CONTROL

19.18 OPTIONAL 15.82

Ø (487) DRIVE (402)
0.26 DISCONNECT
(7)
0.69
(18)
DETAIL B
ALLOW 100MM
CLEARANCE FOR
FAN REMOVAL DETAIL B

0.69 17.8
5.41 (452)
4.06 (137) (18)
3X Ø (103) 2.85
1.03 (73)
(26)

10.3
8.53 (262)
(217) 0.73 6.5
(19) (165)

T3
28.7
(729) DETAIL A
OPTIONAL
EM CONTROL
OPTIONAL
CONTACTOR
MOTOR SELECT
18.86 17.8
(479) (452)
OPTIONAL
DRIVE
DISCONNECT

ALLOW 100MM
CLEARANCE FOR 0.69 8.9
FAN REMOVAL (18) (226)
5.41 0.98 17.8
(137) 4.06 (25) (452)
3X Ø (103) 26.69
10.3 2.84 (678)
(26) (72)
DETAIL B

8.55 10.3
(217) 6.5 (262)
0.73 (165)
(19)

BAS-PRC034-EN 17
 TR200 Series VFD Dimensions
B1 Frames

T1 9.53
(242) DETAIL A IN (MM)

AIRFLOW
MIN 17.9
3.94 18.89 (454)
(100) OPTIONAL (480)
DRIVE
DISCONNECT
0.4
ALLOW 100MM (10)
CLEARANCE FOR
FAN REMOVAL
DETAIL B
Ø
MIN 1.03 6.61 8.3
3.94 2X Ø (26) (168) 4.92 0.6 (210)
(100) 1.29 (125) (16)
(33) 1.46
AIRFLOW (37) 1.34
(34)
12.12
(308)
Ø 10.23 7.43
0.35 (260) (189)
(9)

Ø
T2 19.09
0.35 DETAIL A
0.7 (9) (485)
(19)
OPTIONAL
DETAIL A EM CONTROL

OPTIONAL 21.48 20.1

DRIVE (546) (511)
DISCONNECT
Ø 0.69
0.35 (18)
(9) ALLOW 100MM
CLEARANCE FOR
FAN REMOVAL
6.61 0.69 DETAIL B
(168) (18) 8.86
DETAIL B 7.66 (225) 17.72
0.93 (195) 4.92
2.29 (24) (125) (450)
1.46
(58) (37)
1.34
(34)
12.86 10.84
(327) (275) 8.08
7.66
(195) (205)

2X Ø Ø
1.29 1.03
(33) (26)
T3 28.66
(728) DETAIL A
OPTIONAL
EM CONTROL
OPTIONAL
CONTACTOR
MOTOR SELECT
21.48 20.1
(546) (511)
OPTIONAL
DRIVE
DISCONNECT
0.69
(18)
ALLOW 100MM
CLEARANCE FOR
FAN REMOVAL 9
20.07 0.83 (229) 18
(510) (21) (457) 27
10.54 0.98
(268) (686)
(25)
7.56
(192) DETAIL B
2.29
(58)
3X 58,1
12.86 10.81
[ 2.29 ]

(327) (275)
7.57
(192)

18 BAS-PRC034-EN
 TR200 Series VFD Dimensions
B2 Frames

T1 9.53
IN (MM)
(242) DETAIL A

AIRFLOW

MIN 25.59 24.5

3.94 (650) OPTIONAL (623)
(100) DRIVE
DISCONNECT
ALLOW 100MM 0.4
CLEARANCE FOR (10)
FAN REMOVAL
MIN
3.94 DETAIL B
(100) 0.6
Ø (16) 8.3
1.03 5.91
2X Ø (26) (150) 4.21 (210)
AIRFLOW 1.29
(33) 1.81 (107)
(45) 1.04
(27)
12.12
(308) 10.23
0.35 Ø 7.74
(260) (197)
(9) 0.35
(9)

Ø 0.5 T2 19.09
(485) DETAIL A
0.7 (12)
(19)

DETAIL A

28.17 OPTIONAL 26.79

(716) EM CONTROL (681)
OPTIONAL
Ø DRIVE
0.35 DISCONNECT
(9) 0.69
(18)
ALLOW 100MM
CLEARANCE FOR
DETAIL B FAN REMOVAL DETAIL B
5.91 8.86
(150) (225)
Ø 0.69 17.72
1.03 4.21 (18) (450)
(26) 2X Ø (107)
1.29 1.81
(33) (45)
12.81
(325)
10.86 1.04 8.27
(276) (27) (210)

T3 28.66
(728) DETAIL A
OPTIONAL
EM CONTROL

OPTIONAL
28.17 CONTACTOR 26.79
(716) MOTOR SELECT (681)
OPTIONAL
DRIVE
DISCONNECT

ALLOW 100MM
CLEARANCE FOR 0.69 0.83
FAN REMOVAL (18) (21) DETAIL B
9
(229) 18
(457) 27
12.81 (686)
(325) 10.81
(275)

BAS-PRC034-EN 19
 TR200 Series VFD Dimensions
C1 Frames

T1 12.1
(308) 0.75
IN (MM)
(19) DETAIL A
MIN
7.88
(200)
AIRFLOW 26.9 25.51
(680) (648)
4.41
(112)
0.66
OPTIONAL (17)
DRIVE
DETAIL C DISCONNECT ALLOW 100MM 0.69
CLEARANCE FOR DETAIL B
(18)
FAN REMOVAL 10.71
(272)
MIN 9.61
7.88 (244)
1.24
(200) (32)
AIRFLOW 3.96
(101)
6.97 14.13
(177) 12.2 (359)
(310)

Ø 0.5
0.35 (13)
(9)
DETAIL A
22
Ø T2 24.37
(619)
1.15
(29) (559)
0.7
(19)

DETAIL A OPTIONAL
EM CONTROL
29.94 28.55
(761) (725)

Ø 0.39
0.35 (10) 0.69
(9) (18)
OPTIONAL
DRIVE 11
ALLOW 100MM (279) 22
DISCONNECT CLEARANCE FOR
DETAIL B (559)
FAN REMOVAL DETAIL B
9.62
1.24 (244)
(31) 3.97
1.77 0.98 (101)
(45) (25)
14.87 12.74
(378)
7.63 (324)
0.98 (194)
(25)

DETAIL C
T3 36.63 OPTIONAL
33.07
(840)
1.72
(930) CONTACTOR (44) DETAIL A
MOTOR SELECT
OPTIONAL
EM CONTROL
28.55
29.94 OPTIONAL (725)
(761) DRIVE
DISCONNECT

ALLOW 100MM 11.02

CLEARANCE FOR 0.69
(18) (280) DETAIL B
FAN REMOVAL 22.05
(560)
9.61 33.07
1.24 (244) (840)
3.96
(32) (101)

14.87 12.74
(378) (324)

14 7.71
(343) 26 (196)
(653)
20 BAS-PRC034-EN
 TR200 Series VFD Dimensions
C2 Frames

T1 14.6
(370)
IN (MM)
0.83
(21) DETAIL A
MIN
8.86
(225)
AIRFLOW
4.41
DETAIL C (112) 30.2 29.09
(770) (739)

ALLOW 100MM 0.39

CLEARANCE FOR (10)
OPTIONAL
DRIVE FAN REMOVAL
DISCONNECT 0.69 DETAIL B
(18)
11.94 13.15
1.34 (303) (334)
4.62
(34) (117)
7
AIRFLOW 14.93 (178)
(379)
12.98
MIN (330)
8.86
(225)

Ø
0.35 0.5
T2 29.24
25.59
(650)
(9) (13) (743) DETAIL A
Ø
0.7
(19) OPTIONAL
EM CONTROL
DETAIL A
33.49 32.09
(851) (815)

0.69
Ø 0.39 (18)
0.35 (10)
(9) OPTIONAL ALLOW 100MM 1.79
DRIVE CLEARANCE FOR (46)
DISCONNECT FAN REMOVAL DETAIL B
12.8
DETAIL B 11.94 (325) 25.59
1.34 (303) (650)
(34) 4.62
(117)

16.22 13.72
(412) (349)
0.98 7.82
1.77 (25) (199)
(45)

T3 43.93 2.73
OPTIONAL 38.39
0.98 (1116) (69) (975)
CONTACTOR
(25) MOTOR SELECT DETAIL A
DETAIL C

33.49 32.09
(851) (815)

0.69
(18)

OPTIONAL
DRIVE ALLOW 100MM CLEARANCE
FOR FAN REMOVAL 12.8
DISCONNECT (325)
30.66 25.59
(779) (650)
16.05
(408) DETAIL B
11.94 38.39
1.34 (303) 4.62 (975)
(34) (117)

15.67 13.72
(398) 7.75 (349)
(197)
BAS-PRC034-EN 21
 TR200 Series VFD Dimensions
D Frames

12
T1 16.5
(420)
2.1
(304) IN (MM)
(54)

1
(25) 8 13.8
(203) (350)
MIN MIN
8.9 8.9
(225) (225)
A

1.4
C B B (35)
C 3.9
(99)

MIN
7.9 8.9
(200) (225)

14.7 14.7
(373)
16.4
(373) T2 DETAIL B 2.1
16.4 33.1 (54)
(417) (417) (840)
PEDESTAL MOUNT WALL MOUNT
0.98
A B C (25)

45.5 47.5 45.9

D1 FRAME (1154) (1208) (1166) 17.9
60.4 62.4 60.8 A (455)
D2 FRAME 13.8
(1535) (1588) (1545) (350)
1.38
0.9 Ø (35)
2.1 3.9
(22) (54) 0.4 (99)
(11) 8
Ø (203)
0.98
(25) DETAIL C 12
0.98 0.98 12
(25) (304)
(25) 16.5 (304)
DETAIL A DETAIL B (420)

Ø
0.4
(11)
T3 49.6 2.1
(1260) (54)

DETAIL C
0.98
(25)
15 0.4
11.5 (380) (11)
(293)
A
9.7
(246)
0.3
(7) 13.9
(354)
OPTIONAL PEDESTAL
(BOTTOM VIEW)
0.12
(304) 0.12
16.5 (304) 0.12
(420) (304)
34.4 33.1
(875) 17.9 (840)
(455)
13.8
(350) 1.4
3.9 (35)
15.71 (99)
(399) 8
(203)
20.7
105° SWING (526)
ANGLE

22 BAS-PRC034-EN
 TR200 Series VFD Specifications

Drive Input Power Environmental Limits

Input voltage, 3-phase.........200–240, 380–460 or 525–600 VAC Efficiency............................................ 97% or greater at full load
Input voltage range for full output........................Nominal ±10% and nominal motor speed
Undervoltage trip point.........................164, 313 VAC or 394 VAC Ambient operating temp........................................ 14°F to 113°F
Overvoltage trip point.......................................... 299, 538 or 690 (−10°C to 45°C) frames A2–C2;
(792 for 100 HP and above) VAC 14°F to 104°F
Input frequency............................................. 50 or 60 Hz, ± 2 Hz (−10°C to 40°C) frames D1–E1
Displacement power factor..........................0.98 or greater at all Humidity.................................................< 95%, non-condensing
speeds and loads Altitude: maximum without derating..............3,300 ft. (1,000 m)
Total power factor.............................. 0.90 or greater at full load Drive / options enclosure(s)................... NEMA/UL Types 1 or 12;
and nominal motor speed 3R optional

Control Connections
Follower signal, analog input.................. 2; selectable voltage or
current, direct and inverse acting
Drive Output Power Programmable digital inputs..............................6 (2 can be used
Output frequency...................................... Selectable 0 to 120 Hz as digital outputs)
Motor voltages.......................................200, 208, 220, 230; 380, Programmable analog outputs.............................1; 0/4 to 20 mA
400, 415, 440, 460; 550 or 575 VAC Programmable relay outputs... 2 standard Form C 240 VAC, 2 A;
Continuous output current............................ 100% rated current 1 or 3 additional optional
Output current limit setting....Adjustable to 110% of drive rating Auxiliary voltage............................. +24 V DC, maximum 200 mA
Current limit timer.............................. 0 to 60 seconds or infinite
Adjustable max. speed..........From min. speed setting to 120 Hz
Adjustable min. speed.............. From max. speed setting to 0 Hz Control Optional
Acceleration time......................To 3,600 seconds to base speed
MCB 101 General Purpose I/O...............3 DI, 2 DO, 2 AI (voltage)
Deceleration time................. To 3,600 seconds from base speed
and 1 AO (current)
Breakaway torque time...................................0.0 to 0.5 seconds
MCB 105 Relay Card................. 3 standard Form C 240 VAC, 2 A
(1.6 times motor nameplate current)
MCB 107 24V DC Supply........................ Allows external 24 V DC
Start voltage................................................................... 0 to 10%
power to be connected to the TR200 Drive
DC braking time..................................................0 to 60 seconds
MCB 115 Programmable I/O...............Available 2nd half of 2009
DC braking start................................... 0 to maximum frequency
DC braking current.................... 0 to 50% of rated motor current

Software
Lost speed reference action............ Selectable to go to a preset
speed, max. speed, last speed,
Protections stop, turn off, or stop and trip
Time delay for lost speed reference action........1 to 99 seconds
Low and high frequency warnings............................ 0 to 120 Hz Adjustable auto restart time delay....................0 to 600 seconds
Low and high current warnings................0 to maximum current Automatic restart attempts...............................0 to 20 or infinite
Low and high reference warnings..............−999,999 to 999,999 Automatic restart time delay.... 0 to 600 sec. between attempts
Low and high feedback warnings...............−999,999 to 999,999 Relay ON delay and relay OFF delay.................0 to 600 seconds
Ground fault................................................................... Protected Maximum number of preset speeds.........................................16
Motor stall..................................................................... Protected Maximum number of frequency stepovers................................ 4
Motor overtemperature......... Protected (predictive motor temp.) Maximum stepover width..................................................100 Hz
Motor condensation.................Protected (motor preheat circuit) Maximum number of accel rates................................................4
Motor overload........................ Protected (programmable action) Maximum number of decel rates................................................4
Vibration protection............Protected (programming automated) Delayed start.....................................................0 to 120 seconds

BAS-PRC034-EN 23
Just as Important as
What’s in Your VFD...

...is What’s Behind it

And behind every Trane Variable Frequency Drive you will find a world leader
in HVAC equipment, controls and services. Whether preinstalled on Trane
equipment, field applied or retrofit, the Trane TR Series VFD comes with the
most important feature of all—our proven capabilities throughout the life of your
facilities:

Design
• Right application
• Right product

Installation
• Properly installed
• On time

Operation
• Meet or exceed expectations
• Performance savings

Service
• Minimize downtime
• Provide support
We have a dedicated team of professionals located at over 150 local offices in
the US and Canada and a network of over 200 parts centers to get you what you
want, when you need it. To learn more about our drives and what’s behind them,
visit www.trane.com/vfd.

Literature Order Number BAS-PRC034-EN

Date December 2008
Supersedes New

For more information, contact your local Trane office or e-mail us at comfort@trane.com

Trane has a policy of continuous product and product data improvement and reserves the right to change
design and specifications without notice. © 2008 Trane