TM 80

Piston Meter

Component
Technical Manual

Document Ref 909251-001

Rev - 1
11/2006
TM 80 Meter for Fuel Dispensers Component Technical Manual

Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.

Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.

Please contact your nearest service department, at the relevant address printed
on the back cover of this manual, should any aspect of this manual be unclear.

© Copyright by Tokheim. All intellectual rights arising from, accruing to,and

residing in this manual belong to Tokheim. No part of this document may be
reproduced in any form without the express written permission of Tokheim.

Tokheim reserves the right to apply changes to this document and the
equipment without further notice.
Issue A

Document Ref 909251-001 Rev 1

Component Technical Manual TM 80 Meter for Fuel Dispensers

REVISION RECORD

Date Revision Page Issue Reason

30/11/2006 1 All A Original Issue

Document Ref 909251-001 Rev 1 1

TM 80 Meter for Fuel Dispensers Component Technical Manual

This page is intentionally blank

Issue A

2 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

CONTENTS

1 PURPOSE/DESCRIPTION ........................................................................................ 1-2

1.1 Functional Description ......................................................................................... 1-2
1.2 The Piston Meter ................................................................................................. 1-2
1.3 The Pulser ............................................................................................................ 1-3
1.3.1 Mechanical Description ....................................................................... 1-3
1.3.2 Electrical Description ........................................................................... 1-3
1.4 Piston Meter Operation ....................................................................................... 1-6

2 TECHNICAL CHARACTERISTICS ....................................................................... 2-2

2.1 Dimensions .......................................................................................................... 2-2
2.2 Hydraulic Performance Ranges and Tolerances ................................................. 2-2
2.3 Environmental Conditions ..................................................................................... 2-2
2.4 Pulser ................................................................................................................... 2-2

3 MOUNTING AND CONNECTING THE TM 80 ................................................... 3-2

3.1 Front View ........................................................................................................... 3-2
3.2 Plan View ............................................................................................................. 3-2
3.3 Connection Flange ................................................................................................ 3-3
3.4 Correct Sealing Application (W&M) ................................................................... 3-3
3.5 Pulser Connections ............................................................................................... 3-3

4 ADJUSTMENT OF THE TM 80 METER .............................................................. 4-2

4.1 Mechanical Adjustment ........................................................................................ 4-2
4.2 Metrological Adjustment ...................................................................................... 4-3

5 APPROVALS & CERTIFICATION .......................................................................... 5-2

5.1 Metrological Approvals ........................................................................................ 5-2
5.2 Safety Certificates ............................................................................................... 5-2
5.3 Low temperature use ........................................................................................... 5-2

6 TROUBLESHOOTING .............................................................................................. 6-2

6.1 Blocked Piston Meter ......................................................................................... 6-2
6.2 Display Faults ...................................................................................................... 6-3
6.3 External Leakage ................................................................................................ 6-4

7 SPARE PARTS .............................................................................................................. 7-2

7.1 Piston Meter Exploded View ............................................................................... 7-2
7.2 Pulser Exploded View .......................................................................................... 7-4
7.3 Cylinder Cover Assembly ..................................................................................... 7-5
7.4 Collector Assembly .............................................................................................. 7-6
7.5 Piston Assembly ................................................................................................... 7-7
7.6 Crankshaft Assembly ........................................................................................... 7-8
Issue A

Document Ref 909251-001 Rev 1 3

TM 80 Meter for Fuel Dispensers Component Technical Manual

This page is intentionally blank

Issue A

4 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

CONTENTS

1 PURPOSE/DESCRIPTION ........................................................................................ 1-2

1.1 Functional Description ......................................................................................... 1-2
1.2 The Piston Meter ................................................................................................. 1-2
1.3 The Pulser ............................................................................................................ 1-3
1.3.1 Mechanical Description ....................................................................... 1-3
1.3.2 Electrical Description ........................................................................... 1-3
1.4 Piston Meter Operation ....................................................................................... 1-6
Issue A

Document Ref 909251-001 Rev 1 Page 1-1

TM 80 Meter for Fuel Dispensers Component Technical Manual

1 PURPOSE/DESCRIPTION

1.1 Functional Description

The TM 80 consists of two parts as follows:

• The piston meter - transforms the delivered volume into a rotation of the shaft
• The pulser (MP-T1(CW), MPE-EC, MPE-TC) - converts this rotation into pulses for the
calculator
The following diagram shows the parts of the measurement transducer:-

Pulser

Volume
Meter
Fuel flow

1.2 The Piston Meter

The TM 80 is a twin piston meter. The pistons are activated by the flow of fuel from the
pumping unit (suction or submersible type) and are mounted in parallel cylinder bores.

Both pistons transmit it their reciprocating movement to separate crank shafts mounted
perpendicular to the piston stroke. The two crank shafts are linked through a set of gears
to a common drive shaft, onto which the electronic subsystem (the pulser) is mounted.
The pulser is integrated in the top cover of the meter. The pulser converts the rotational
movement of the drive shaft into a highly precise stream of electronic signals, allowing
subsequent calculation of the exact volume of fuel displaced through the TM 80.

Fuel entering the TM 80 flows alternately into one or two chambers (to the front and back
of each piston). The flows are carried out through a sequence of four phases piloted by
the control valve mounted on the drive shaft - refer to section 2.3 for more information.

Each of the four chambers has a capacity of 125 millilitres. The

TM 80 delivers 500 ml per cycle. A PTFE lip seal on each piston prevents leakage between
opposite chambers. Calibration of the volume measurement of the TM 80 is possible by
Issue A

equal adjustment to both of the calibration screws. These are sealed following calibration
by Weights and Measures officials.

Page 1-2 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

1.3 The Pulser

1.3.1 MECHANICAL DESCRIPTION

The pulser is mounted in the pressure moulded TM 80 control housing, which
has three integrated chambers:

• Control Valve Chamber - the control valve opens and closes the four chambers
for the piston movement
• Gear Chamber - the rotational movement is transmitted to an optical mechanical
totaliser by a worm-driven shaft and to the magnetic wheel of the pulser
• Electronic Chamber - mechanical rotation is transformed into electrical
information
The piston movement is transformed by the two crankshafts and three gear
wheels into a rotation of the main drive shaft. A gear wheel is mounted on the
top end of this shaft. This gear drives both the magnetic wheel shaft and the
totaliser shaft. A mechanical totaliser can be connected directly or via a flexible
cable on each end of the totaliser shaft. The mechanical totaliser counts 10
litres per revolution. The opposite side (or both sides) of this totaliser shaft can
be closed by a plug, which can be sealed. The totaliser shaft is rotated with a
constant ratio of 1:0.05.

The magnetic wheel shaft is driven with a ratio of 1:2.5. A sensor is assembled,
next to the magnetic wheel, to transform the rotation into an electrical signal,
which is transferred to the dispenser calculator. One pulse of this sensor
represents 1 centilitre (cl).

1.3.2 ELECTRICAL DESCRIPTION

The pulser electronics translate the magnetic field changes into proper “cl” pulses
required by the calculator. The pulser electronics can be divided into the several
functional blocks. The functions of the different blocks are described in this
section. All digital functions of the pulser electronics are integrated in an Asic.

comparator
backward flow not
count (centilitres)

+ - cl=20 cl=0

timer output
driver pulse line
backward forward T A and B
count count
disable
overflow
Issue A

digital sequence sensor defect

error
filter detector

hall effect sensors

magnetic disk Asic parts

hall effect sensor

(fault detection)

Document Ref 909251-001 Rev 1 Page 1-3

TM 80 Meter for Fuel Dispensers Component Technical Manual

HALL EFFECT SENSORS (DIRECTION)

Two sensors (sensors A and B) are placed above the outer ring of the disc.
They are used to indicate the direction of the disc. The diagram above indicates
the output of the two sensors when the disc rotates clockwise. Each transition
of the signal coming from sensor B represents 0.5 cl.

This block checks the input and output of the output driver during the 400
microsecond pulse. If the output line is high (idle state) while the input of the
driver is activated, it will send a “not equal” signal to the error block.

The inputs of the comparator used for monitoring lines A and B are provided
with a digital filter which will remove glitches of less than 32 microseconds
from these two signals.

HALL EFFECT SENSOR (FAULT DETECTION)

A third sensor (sensor C) is placed above the inner ring of the disc. As this ring
contains 10 north and 10 south polarised magnetic parts, the output frequency
of this sensor will be the half of the frequency coming from the two other sensors.
This difference in frequency makes it possible to distinguish normal operation
from sensor defects or disc oscillations.

DIGITAL FILTER
This part will remove glitches shorter than 8 microseconds from the sensor
signals.

SEQUENCE DETECTOR
The sequence detector identifies the different movements of the disc by
evaluating the three sensor signals.

BACKWARD FLOW COUNT (CENTILITRES)

When the disc turns counter-clockwise, the sequence detector generates
backward count pulses. The backward flow count buffer keeps up with the
amount of backward count pulses. When the buffer reaches 20 cl (40 pulses), it
generates an overflow message. If the disc turns clockwise, the sequence detector
generates forward count pulses. The backward flow count buffer will decrease
with the amount of forward count pulses until it reaches
0 cl. At this point, the buffer will not decrease any more and the switch is
closed so that the timer receives forward count pulses on its trigger input.

TIMER (400μS)
A pulse on the trigger input of the timer will start the one-shot 400 microsecond
timer. During the 400 microseconds, the timer will activate the output driver for
Issue A

line A (or B). Every 0.5 cl, the timer alternates between lines A and B. Therefore
if there was a pulse on output line A, then 0.5 cl later, it will be followed by a
pulse on output line B and vice versa.

Page 1-4 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

OUTPUT DRIVER
The output driver is required to supply the current needed for the inputs of the
calculator. It also delays the low-to-high transition of the cl pulses on the output
lines A and B. This delay is designed to prevent cross-talk between the two
pulse lines and interference on other lines.

MAGNETIC DISC
The magnetic disc contains one outer ring (divided into 20 north and 20 south
polarised magnetic parts) and one inner ring (divided into 10 north and 10 south
polarised magnetic parts). The disc is driven by the volume meter. A liquid
flow in the forward direction (once the liquid has left the measurement
transducer) will result in a clockwise movement of the disc. A backward liquid
flow will cause the disc to rotate counter-clockwise.

The disc can have small movements (oscillations) in both directions, caused by
vibrations of the MP-T1(CW) pulser. These oscillations will not result in
centilitre pulses on the output of the MP-T1(CW).

COMPARATOR
This block checks the input and output of the output driver during the 400
microsecond pulse. If the output line is high (idle state) while the input of the
driver is activated, it will send a “not equal” signal to the error block.

The inputs of the comparator used for monitoring lines A and B are provided
with a digital filter which will remove glitches of less than 32 microseconds
from these two signals.

ERROR
The signals “overflow”, “sensor defect” and “not equal” are collected here.
When one or more signals are active, the error signal will be activated. This
signal can only be deactivated by switching off the pulser power. When the
error signal is activated, the output driver is disabled, so the output lines become
low.
Issue A

Document Ref 909251-001 Rev 1 Page 1-5

TM 80 Meter for Fuel Dispensers Component Technical Manual

1.4 Piston Meter Operation

The following phases of the piston meter can be identified as shown in the following
diagram:-

Phase 1 Phase 2

Phase 3 Phase 4

KEY:-
1 = Crank Housing
2 = Adjustable Front Stop
3 = Control Valve
4 = Piston
5 = Crankshaft
6 = Gear
Issue A

Page 1-6 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

Phase 1:
• The right hand (RH) piston is against the front stop
• The channels to chamber C and D are closed by the control valve
• The fuel flows into chamber A
• The left hand (LH) piston moves towards chamber B
• The fuel flows out of chamber B to the exit side

Phase 2:
• The channels to the chambers A, B, C and D are opened by the control valve
• The fuel flows into chambers A and C
• The pistons move towards chambers B and D
• The fuel flows from chambers B and D to the exit side

Phase 3:
• The LH piston is against the rear stop
• The channels to chambers A and B are closed by the control valve
• The fuel flows into chamber C
• The RH piston moves towards chamber D
• The fuel flows from chamber D to the exit side

Phase 4:
• The RH piston is against the rear stop
• The channels to chambers C and D are closed by the control valve
• The fuel flows into chamber B
• The LH piston moves towards chamber A
• The fuel flows from chamber A to the exit side
After phase 4, the LH and RH pistons reach the front stops one after the other and phase
1 starts again. The pistons’ movements can be adjusted at the front stops to achieve exact
values in accordance with the approval. Please refer to section 4 for the adjustment
instructions.
Issue A

Document Ref 909251-001 Rev 1 Page 1-7

TM 80 Meter for Fuel Dispensers Component Technical Manual

This page is intentionally blank

Issue A

Page 1-8 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

CONTENTS

2 TECHNICAL CHARACTERISTICS ....................................................................... 2-2

2.1 Dimensions .......................................................................................................... 2-2
2.2 Hydraulic Performance Ranges and Tolerances ................................................. 2-2
2.3 Environmental Conditions ..................................................................................... 2-2
2.4 Pulser ................................................................................................................... 2-2
Issue A

Document Ref 909251-001 Rev 1 Page 2-1

TM 80 Meter for Fuel Dispensers Component Technical Manual

2 TECHNICAL CHARACTERISTICS

2.1 Dimensions
Width x height x length 169 x 201 x 184 mm
Entrance flange - adjustment By 30°
Drive shaft diameter 10 mm
Piston - quantity 2
- diameter 65 mm
- stroke 39 mm
Direction of drive shaft rotation: Clockwise (facing the drive shaft)

2.2 Hydraulic Performance Ranges and Tolerances

Liquid viscosity Fuels with viscosity lower than 10-4 m²/s
Inlet/outlet nominal diameter (ND) 30 mm
Cyclic volume 0.5 l/rev
Minimum flow rate 2 l/min
Maximum flow rate 80 l/min
Maximum error +/- 0.3% (2 l/min to 80 l/min)
Maximum pressure 4 bar
Torque during delivery 2.5 Nm
Pressure difference without torque 2 l/min - 0.08 bar
10 l/min - 0.085 bar
50 l/min - 0.20 bar
80 l/min - 0.49 bar
Adjustment graduation 0.05%

2.3 Environmental Conditions

Climate Marine, tropical, industrial and polar
Ambient temperature range -40°C to +55°C
Temperature of liquid -40°C to +55°C
Atmosphere In accordance with climate

2.4 Pulser
Operating Voltage 24V dc
Pulses per litre 100
Issue A

Page 2-2 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

CONTENTS

3 MOUNTING AND CONNECTING THE TM 80 ................................................... 3-2

3.1 Front View ........................................................................................................... 3-2
3.2 Plan View ............................................................................................................. 3-2
3.3 Connection Flange ................................................................................................ 3-3
3.4 Correct Sealing Application (W&M) ................................................................... 3-3
3.5 Pulser Connections ............................................................................................... 3-3
Issue A

Document Ref 909251-001 Rev 1 Page 3-1

TM 80 Meter for Fuel Dispensers Component Technical Manual

3 MOUNTING AND CONNECTING THE TM80

The piston meter must be mounted inside the dispenser in such a way to allow unrestricted access
to the adjustment devices and seals.

NOTE : There must be a minimum clearance around the pulser flamepath of 30mm.
The piston meter is fixed on its inlet flange by two M8 screws and, at the control head inside the
dispenser, by three M6 screws. The screws are evenly spaced, thus allowing three possible
mounting positions offset by 120°.

The entrance and exit flanges of the piston meter are indicated by arrows in the diagram below.
The measurements are according to DIN 5434; ND30.

The control housing (entrance flange) can be moved by 30° increments, in relation to the crank
housing (exit flange). This enables a universal arrangement of the piston meters in the dispenser.

3.1 Front View

Entrance
flange
ND30
R12 M8

Exit
Control Ø48
flange
housing

58
76
Entrance and exit
Adjustment flange ND 30
device

3.2 Plan View

Tapped hole

Adjustable
by 30o
Issue A

Page 3-2 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

3.3 Connection Flange

A mating flange (Tokheim Part No. 9158017260) and O-ring (Part No. 900050-002) are
available to order to enable connection to a 3/4” male threaded fitting on both meter entrance
and exit points.
MATING FLANGE TO 3 4"
MALE THREADED FITTING
58

3 4" M8
le
ma
Fe read
Th Tokheim Part No.
9158017260

3.4 Correct Sealing Application (W&M)

Meter mounting screws

Tote port cap Dispenser frame Meter mounting seal

Seal wire through

Tote port lead seal
two meter mounting
1 screws
Tote port seal wire
5

Pulser sealing wire

2
Pulser lead seal

Meter housing, piston,

bottom plate & seal

3
4 Meter housing
sealing wire
Calibration
Calibration seal
sealing wire
Issue A

3.5 Pulser Connections

• Brown = 0V
• White = Channel A
• Green = Channel B
• Yellow = Supply (25V typ.)

Document Ref 909251-001 Rev 1 Page 3-3

TM 80 Meter for Fuel Dispensers Component Technical Manual

This page is intentionally blank

Issue A

Page 3-4 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

CONTENTS

4 ADJUSTMENT OF THE TM 80 METER .............................................................. 4-2

4.1 Mechanical Adjustment ........................................................................................ 4-2
4.2 Metrological Adjustment ...................................................................................... 4-3
Issue A

Document Ref 909251-001 Rev 1 Page 4-1

TM 80 Meter for Fuel Dispensers Component Technical Manual

4 ADJUSTMENT OF THE TM 80 METER

4.1 Mechanical Adjustment

For the TM 80 meter to function correctly, the control valve must fill the front and rear
chambers in a specific sequence in relation to the pistons. This is dependent upon the
position of the control valve relative to the crank shafts.

The correct positioning of the control valve, gears and crank shafts are shown below:-

Issue A

Page 4-2 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

4.2 Metrological Adjustment

The scale is based upon 100% of the metering gauge.
- +
The deviation (+ and -) is related to the calculator display.

100.60 Check the piston meter

(refer to section 6.2)

100.50

Adjust piston meter by turning both

100.40
adjustment screws in direction "-"
(counter clockwise).

100.30
Example:
If the deviation is +0.3% then turn
each adjustment screw by 3
100.20 graduations to "-"

100.10

100%

99.90
Adjust piston meter by turning both
adjustment screws in direction "+"
(clockwise).
99.80
Example:
If the deviation is -0.3% then turn
99.70
each adjustment screw by 3
graduations to "+"

99.60
Issue A

99.50
Check the piston meter
(refer to section 6.2)
99.40

Document Ref 909251-001 Rev 1 Page 4-3

TM 80 Meter for Fuel Dispensers Component Technical Manual

This page is intentionally blank

Issue A

Page 4-4 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

CONTENTS

5 APPROVALS & CERTIFICATION .......................................................................... 5-2

5.1 Metrological Approvals ........................................................................................ 5-2
5.2 Safety Certificates ............................................................................................... 5-2
5.3 Low temperature use ........................................................................................... 5-2
Issue A

Document Ref 909251-001 Rev 1 Page 5-1

TM 80 Meter for Fuel Dispensers Component Technical Manual

5 APPROVALS & CERTIFICATION

5.1 Metrological Approvals

The TM 80 is a measurement transducer for use in a measuring instrument for liquids
other than water. As such it is tested and certified according the OIML (Organisation
International de Metrology Legal) Recommendation R117. The certificate is issued under
number R117(1995)-NL-96.02 by the NMi (Dutch National Test Institute).

5.2 Safety Certificates

The TM 80 with the pulser MP-T1(CW) is constructed for use in gasoline dispensers in a
Zone 1 area. The pulser, as an electrical part, has been certified according the European
Standard EN 50014 and EN 50018 with protection code EExdIIBT6 with certificate number
LCIE 96.D.6077X or DEMKO 01 ATEX 130101.

5.3 Low temperature use

For use in low temperature areas the TM 80 has been tested at -40° C in a complete
dispenser setup. The test report has been issued under number PF/7641 by the NMi.

Issue A

Page 5-2 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

CONTENTS

6 TROUBLESHOOTING .............................................................................................. 6-2

6.1 Blocked Piston Meter ......................................................................................... 6-2
6.2 Display Faults ...................................................................................................... 6-3
6.3 External Leakage ................................................................................................ 6-4
Issue A

Document Ref 909251-001 Rev 1 Page 6-1

TM 80 Meter for Fuel Dispensers Component Technical Manual

6 TROUBLESHOOTING

6.1 Blocked Piston Meter

Pressure in
NO
front of Check the pump
piston meter
OK?

YES

Meter NO Check the nozzle

exit
Check the solenoid valves
line?

YES

Meter NO Gear out of adjustment

correct? Adjustment screw fouls piston

YES
Mechanism damaged
Replace piston meter
Issue A

Page 6-2 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

6.2 Display Faults

100.90 Positive display fault:

Stops out of adjustment
100.80 Piston seized (check the piston
and piston seals)
100.70

100.60

100.50

100.40

100.30

100.20

100.10

100% Adjust the meter (see section 4.2)

99.90

99.80

99.70

99.60

99.50
Negative display fault (at low rate compared to
99.40 max. flow rate):
Stops out of adjustment
99.30 Leakage through:
- piston seals
99.20 - oil seals
- control valve
Issue A

99.10 - cover seals

- crank housing

Document Ref 909251-001 Rev 1 Page 6-3

TM 80 Meter for Fuel Dispensers Component Technical Manual

6.3 External Leakage

The following are common symptoms and possible solutions relating to external leakage
problems:-

• Leakage through drive shaft - replace drive shaft seal

• Leakage through adjustment screw - replace adjustment screw O-ring
• Leakage through cover - replace cover gasket
• Leakage through housing - check housing is not porous or damaged

Issue A

Page 6-4 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

CONTENTS

7 SPARE PARTS .............................................................................................................. 7-2

7.1 Piston Meter Exploded View ............................................................................... 7-2
7.2 Pulser Exploded View .......................................................................................... 7-4
7.3 Cylinder Cover Assembly ..................................................................................... 7-5
7.4 Collector Assembly .............................................................................................. 7-6
7.5 Piston Assembly ................................................................................................... 7-7
7.6 Crankshaft Assembly ........................................................................................... 7-8
Issue A

Document Ref 909251-001 Rev 1 Page 7-1

TM 80 Meter for Fuel Dispensers Component Technical Manual

7 SPARE PARTS

7.1 Piston Meter Exploded View

Issue A

Page 7-2 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

PARTS LIST

Item No Description Désignation Français Part No Comments

1 Washer Pl M10.5x18x1 Rondelle Pl M10.5x18x1 900008-038
2 O-Ring 84 x 3 Joint Torique 84 x 3 900050-059
3 Gear Wheel 20T Pignon 20 Dents 903220
4 Special Beta Pin Goupille Beta Speciale 903227
5 Control Valve Tiroir 906532
6 Blind Cover Couvercle Plein 907930
7 Gear Cover Couvercle de Pignon 907937
8 Adjustment Cover Couvercle d'Ajustement 907986
9 Top Plate Tole de Protection 907987
10 Gear Wheel Shaft Axe Entrainement Emetteur 908017
11 Gear Wheel 36 Teeth Pignon 36 Dents 908058
12 Slide Ring Seal assy Bague Tournante asm 908063
13 Drive Shaft Gear 50 Teeth Pignon Sortie mes.50 Dents 908064
14 Top Plate Label Diameter 20 Etiquette Diametre 20 908067
15 Grooved Pins 4x20 Goupille Cannelée G6 4x20 908079-001
16 Collector Bearing assy Collecteur Bagu asm 908087 Refer to separate drawing
17 Plastic Spacer Washer Entretoise Plastique 908166
18 Cylinder Cover assy Couvercle de Cylindre asm 908176 Refer to separate drawing
19 TM80 Parallel Pin L=21mm Goupille Paral L=21mm TM80 908720
20 TM80 Parallel Pin L=22.5mm Goupil Paral L=22.5mm 908721
21 Shaft of Totaliser Sst Axe de Totalisateur Inox 908724
22 Label SM80 40x60 Etiquette SM80 40x60 908875
23 Gear Cover Seal Joint de Couvercle Pignon 908876
24 Blind Cover Seal Joint Couvercle Plein 908877
25 Cylinder Cover Seal Joint de Couvercle Cylindre 908878
26 Shaft Seal 10x16x4 Bague d'Etanch Eite 10x16x4 908984-001
27 Screw Torx Special M7 Pith 10Vis Torx Speciale M7 Pas 100 908995
28 Screw Torx SF M6X12 Drilled Vis Torx M6x12 Percée 908996
29 Screw Torx Ejot T10 d3x6 Vis Torx Ejot T10 d3x6 909903-001
30 Self Tapping Screw & Slot M6XVis Autoform.Torx & Fente M6X909916-001
31 Piston with Insert assy Piston avec Insert asm 909957 Refer to separate drawing
32 Body mes.TM80 Bearing Lappi Corps Meter TM80 Rodé-bagué 910049
33 Crank Shaft TM80 assy Vilebrequin TM80 asm 940634 Refer to separate drawing
Issue A

Document Ref 909251-001 Rev 1 Page 7-3

TM 80 Meter for Fuel Dispensers Component Technical Manual

7.2 Pulser Exploded View

Item No Description Désignation Français Part No Comments

1 Gear wheel 20T Pignon 20 dents 903220
2 Cable gland seal 06 Bague presse etoupe 06 903221
3 Cable gland plain washer Rondelle presse etoupe 903222
4 Cable gland nut Ecrou presse etoupe 903223
5 Magnetic wheel Roue magnetique 903224
6 W ave washer RE 9.3x6.75x0.1 Rondelle ondulee RE 9.3x6.75x 903225
7 Magnetic wheel shaft Axe de roue magnetique 903226
8 Special beta pin Goupille beta speciale 903227
9 PCB/PUR005L0/MPE PCB/PUR005L0/MPE 909413 TC & EC
Tested PCB PUR OEL 002 Circuit imprime teste PUROEL 9210120762 Std
10 Temperature adaptor assy Temperature adapteur asm 909544 TC
11 Pulser support with bush Emetteur support avec bague 909753 TC
Pulser support with bush Emetteur support avec bague 905936 EC & Std
12 W asher Pl M6 Rondelle Pl M6 900008-007
13 W asher Pl 6 (shim) Rondelle PL 6 (Shim) 900008-012
14 W asher Serr Lock Ext M5 Rondelle à Dents DEC M5 900009-005
15 Hexagon nut M5 Ecrou H M5 900011-002
16 Screw Torx Thr Form BH M4x1Vis Torx AutoF TCBL Tril M4x1 900053-001
17 Screw Torx RCHTF DG25x6 Vis Torx Taraud DG25x6 900710-001
18 Typeplate MPE Plaque MPE 901689-145 TC & EC
Issue A

Typeplate Plaque 900845-002 Std

19 Pulser cable MPE l=3200 Pulser cable MPE l=3200 909585-001
20 MPE-TC Pulser Assy & 3.2m CMPE-TC Emetteur asm & 3.2m 909684 TC
MPE-TC w/o Cable MPE-TC w/o Cable 909685 TC
MPE-EC Pulser Assy & 3.2m CMPE-EC Emetteur asm & 3.2m 909648 EC
MPE-EC w/o Cable MPE-EC w/o Cable 909683 EC
MP-T1 CW Pulser Assy & 3m MP-T1 CW & 3m Cable 941210 Std
MP-T1 CW w/o Cable MP-T1 CW w/o Cable 941209 Std

Page 7-4 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

7.3 Cylinder Cover Assembly

Item No Description Désignation Français Part No Comments

1 O-Ring 10 x 3.3 Joint Torique 10 X 3.3 900050-060
2 Cylinder Cover & Captive Nuts Couvercle Cylindre avec Ecrou 907932
3 Adjustment Spring Ressort de Vis Relage 908165
4 TM80 Adjustment Bolt Vis D'ajustement TM80 908719
Issue A

Document Ref 909251-001 Rev 1 Page 7-5

TM 80 Meter for Fuel Dispensers Component Technical Manual

7.4 Collector Assembly

Item No Description Désignation Français Part No Comments

1 Screw HSHC M4x10 Vis CHC M4x10 900017-022
2 Bush BB 061016 BP25 Bague BB 061016 BP25 902835-002
3 Pulser Control Housing MachCollecteur usin 907941
4 Tote Plug Sealable SM80 Bouchon Plombage Totalisat 908065
5 Bearing Bush lapped Bague Collecteur Rode 908086
6 Totaliser Bearing Palier Totalisateur 908162
7 Tote Drive Adaptator Adaptateur Sortie Totalisateu 908163
8 Totaliser Shaft Axe de Totalisateur 908164
9 Pulser MP1 Pulser MP1 - Refer to separate dwg
Issue A

Page 7-6 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

7.5 Piston Assembly

Item No Description Désignation Français Part No Comments

1 Piston spring Ressort de piston 908168
2 Circlip Seeger type AL48 Segment Seeger type AL48 908169-001
3 Holding ring Bague de maintien piston 908170
4 Piston seal Joint de piston 908171
5 Piston with insert Piston avec insert 909955
Issue A

Document Ref 909251-001 Rev 1 Page 7-7

TM 80 Meter for Fuel Dispensers Component Technical Manual

7.6 Crankshaft Assembly

Item No Description Désignation Français Part No Comments

1 O-Ring 28 x 3 Joint Torique 28 x 3 900050-057
2 Roller assy Gallet asm 908054
3 Crank Shaft Holder Palier Vilebrequin 908056
4 Gear Wheel 36 Teeth Pignon 36 Dents 908058
5 Lip Seal 10x16x4 Joint Zoggel 908077-001
6 Disc Spring Rondelle Ressort 908167
Issue A

7 TM80 Parallel Pin L=22.5mm Goupil Paral L=22.5mm 908721

8 Bearing IGUS XSM 1012-10 Bague IGUS XSM 1012-10 909953-002
9 Bearing IGUS with Flange 10x1Bague IGUS avec Joue 10x15 940032-001
10 Crank Shaft TM80 Vilebrequin TM80 940635

Page 7-8 Document Ref 909251-001 Rev 1

 Component Technical Manual TM 80 Meter for Fuel Dispensers

This page is intentionally blank

Issue A

Document Ref 909251-001 Rev 1

 NL Spare Parts GB Manufacturing F Manufacturing
Koppens Automatic (Bladel) Unit 3, Baker Road Route de Soliers
Industrieweg 5 West Pitkerro Industrial Estate 14540 Grentheville
5531 AD Bladel Dundee DD5 3RT BP268, Caen Cedex 14013
The Netherlands Scotland France
 +31 497 389 555  +44 (0)1382 598000  +33 231 15 15 15
 +31 497 381 950  +44 (0)1382 598001  +33 231 23 15 06

SALES & SERVICE DIVISIONS MIDDLE EAST, SOUTH & CENTRAL

EUROPE AMERICA
A Austria NL Netherlands F Export Division
Tokheim Austria GMBH Tokheim Netherlands B.V. ZAC Paris Nord 2
Eitzenberger Strasse 4-6 Touwslagerstraat 17 B.P. 40027 Tremblay-en-France
A-2544 Leobersdorf Postbus 4186 95912 Roissy C.D.G. Cedex
 +43 (0) 2256 606 0 2980 GD Ridderkerk France
 +43 (0) 2256 606 170  +31(0) 180 48 15 00  +33 (0)1 49 90 77 56
office@leobersdorf.tokheim.com  +31(0) 180 48 15 55  +33 (0)1 49 90 77 93
sales@ridderkerk.tokheim.com marcom@tremblay.tokheim.com
B Belgium PL Poland AFRICA
RFC Cameroon
Tokheim Pol-Germann Tokheim Sp. z.o.o.
Everdongenlaan 31 ul. Narwicka 1 Socatam S.A.
2300 Turnhout PL-80-557 Gdansk BP 3941
 +32 (0) 14 44 85 00  +48 58 343 21 71 Douala
 +32 (0) 14 44 85 55  +48 58 343 22 15  +237 40 57 86
sales@turnhout.tokheim.com pol-germann@tokheim.pl  +237 40 57 88
socatam.douala@camnet.cm
CZ Czech Republic P Portugal MA Morocco
Tokheim G.N.C. Matam S.A
Pernerova 48 Parque de Ciencia e Tecnologia 209 Bld Moulay Ismail
CZ-18602 Prague 8 Edificio Tecnologia 1, N° 27 Route de Rabat
 +420 224 890 312 2780-920 Oeiras Casablanca
 +420 222 327 267 Lisboa  +212 22 40 40 24
pribrsky@prague.tokheim.com  +351 214 220 420  +212 22 40 40 21
 +351 214 214 226 matam@wanadoo.net.ma
DK Denmark & Scandinavia RUS Russia & CIS Countries SN Senegal
Tokheim Scandinavia A/S Tokheim Representative Office Cosetam S.A.
Hejrevang 10 Room 313, Hotel “Ukraina” Quartier de Bel Air
3450 Allerød Kutuzovski Prospekt, 2/1 Route des Hydrocarbures
 +45 48 13 45 45 Stroyenie 1 BP 1237
 +45 48 17 45 96 Moscow 121249 Dakar
service@alleroed.tokheim.com  +7 095 933 69 35  +221 832 23 71
 +7 095 933 69 34  +221 832 68 34
kolobov@dol.ru cosetam@ns.arc.sn
F France - Le Plessis SK Slovak Republic ZA South Africa
Tokheim Services France Tokheim Tokheim South Africa Ltd
9 Avenue Galilée Mlynske Nivy 70 Stand 110, Precision Road
92350 Le Plessis-Robinson SK-82015 Bratislava Kya Sand
 +33 (0)1 41 36 13 00  +421 2 58 27 02 15 Randburg
 +33 (0)1 41 36 13 70  +421 2 52 41 41 23  +27 11 462 2105
info@tokheim-services.com schroeder@berlin.tokheim.com  +27 11 462 1942
tokheimsales@tokheim.co.za
F Tokheim Europe & Africa Headquarters E Spain
ZAC Paris Nord 2 Tokheim Koppens Iberica S.A. TN Tunisia
B.P. 40027 Tremblay-en-France Calle La Granja, 41 Cottam SARL
95912 Roissy C.D.G. Cedex Poligono Industrial de Alcobendas 116 Ave de l’Union du Maghreb Arabe
 +33 (0)1 49 90 77 00 28108 Alcobendas (Madrid) BP 117
 +33 (0)1 49 90 77 77  +34 91 2030465 La Soukra
marcom@tremblay.tokheim.com  +34 91 6614130 2036 Tunis
urra@madrid.tokheim.com  +216 175 95 50
 +216 175 95 30
D Germany CH Switzerland cottam@cottam.com.tn
Tokheim GmbH Tokheim Switzerland AG/SA/LTD
ASIA
Lothstrasse 1a Route du Crochet 7
D-80335 München Case Postale 50
AE Tokheim
 +49 (0)89 189 53 0 1762 Givisiez PO Box 16869
 +49 (0)89 189 53 148  +41 (0)26 460 51 11 JAFZ
service@muenchen.tokheim.com  +41 (0)26 460 51 12 Dubai, UAE
user@givisiez.tokheim.com  +971 4 881 3305
 +971 4 881 4463
I Italy GB United Kingdom tokheim@emirates.net.ae
Tokheim Sofitam Italia S.r.l. Unit 1, Baker Road
As Tokheim regularly improves its prod-
Quattordio Km 10800 West Pitkerro Industrial Estate
ucts to ever better respond to evolving
S.P. 26 Dundee DD5 3RT
market and regulatory requirements, it
14030 Scurzolengo (AT) Scotland
reserves the right to change any of the
 +39 0141 2038200  +44 (0)1382 483500
specifications of these products, and
 +39 0141 2038222  +44 (0)1382 731835
this without prior notice.
info@asti.tokheim.com service@tokheimuk.com

For technical manual enquiries,

contact: author@dundee.tokheim.com

Back Cover Issue F