Box Behnken Microbial Fuel Cells
Box Behnken Microbial Fuel Cells
Box Behnken Microbial Fuel Cells
Abstract
Microbial Fuel Cells (MFCs), the number of MFC models remains very low compared
with the number of experimental works available in the literature. Moreover, there are
very few MFC modeling attempts dealing with the use of wastewater as fuel in these
devices, which is essential for the practical implementation of MFCs since the potential
of this technology lies in the two-fold benefit of wastewater treatment and bioenergy
fuel. The optimum values of temperature, external resistance, feed concentration and
anodic pH that maximized power output were investigated. Optimum conditions were
W.m-3, while feed concentration and pH did not show statistical significance in the ranges
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KEYWORDS: Microbial Fuel Cells; Modeling; Optimization; Response Surface
1. INTRODUCTION
Microbial fuel cells (MFC) are a promising technology dealing with two of the most
pressing issues that modern society has to face such as demands for renewable non-fossil
fuels and the needs for usable water (Cheng et al., 2014; Logan et al., 2004; Salar-García
et al. 2016). In a MFC, bacteria degrade organic matter present in wastewater producing
electrons and protons (Liu et al., 2004; Menicucci et al., 2006). If bacteria are properly
reaction at the anode can be transferred to the cathode through an external circuit
(Duteanu et al., 2010; Guo et al., 2014; Ortiz-Martínez et al., 2015a). In order to balance
the cell, protons go from the anode to the cathode through an internal membrane or
separator. Electrons and protons are consumed at the cathode usually in an oxygen
reduction reaction (ORR) to form water. Thus, there is an electromotive force in the cell
due the half-reactions taking place at the cathode and anode electrodes (Deng et al., 2010;
The levels of power output generated in these devices are still relatively low and
(Degrenne et al., 2012; Kiely et al., 2011; Lanas et al., 2014; Wang et al., 2013).
Modeling is a powerful tool for studying and optimizing the operation of MFCs because
mathematical models can describe the processes that occur in these systems, covering
multiple scenarios with significant savings in terms of cost and time. Although there has
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been a growing interest in MFC modeling in the last years with a resulting increase in the
number of MFC models released, this type of work remains scarce in comparison with
the number of experimental studies available (Oliveira et al., 2013). Among them, several
computational models focusing on the anode as limiting factor have been reported given
the importance of biofilm formation in MFCs (Ortiz-Martínez et al., 2015b). The model
developed by Marcus et al. (2007) can be highlighted as one of the most prominent
models belonging to this group. Their approach focuses on the electrical conduction
properties of the biofilm formed in the anode chamber. This one-dimensional model
employs the Monod and Nernst equations, anode-based mass balances and Ohm's law to
describe the electrochemical performance of the system. Picioreanu et al. (2007) also
presented a model based on the microbial activity of the anode, incorporating the Butler-
mentioned model with the IWA Model (ADM-1) (Batstone et al., 2012) to cover the
methanogensis phenomenon severely limits MFC efficiency. Pinto et al. (2010) reported
a two-population model taking into account the competition between these two types of
microbial communities.
On the other hand, there are a few models studying both the anode and the cathode
compartments from an overall viewpoint, avoiding any a priori assumption that the anode
is the limiting factor of the system. In this context, Zeng et al. (2010) used the Monod
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chamber MFCs. With a similar approach, Oliveira et al. (2013) followed the model
proposed by Zeng et al., (2010) including the study of heat transport phenomena.
the absence of separator, comprising the modeling of biofilm formation by the Nernst-
processes.
Finally, there are other works mainly focusing on the modeling of a key process or
component, such as ionic transport through ion exchange membranes used as separator in
MFCs (Harnisch et al., 2009) or the polarization response of these systems (Wen et al.,
2009). Predictive techniques and mathematical algorithms have been also used in this
field. Stratford et al. (2014) investigated the capability of several biological indexes in
predicting MFC power performance, and Yan and Fan (2013) used fuzzy control
As can be seen above, several modeling approaches concerning MFCs have been
developed. However, the majority of them employ pure substrates and synthetic
wastewater prepared in the laboratory (e.g. acetate as carbon source and Shewanella
putrefaciens as bacteria population). There are very few attempts to model MFCs using
wastewater, despite the importance of this approach for the practical implementation of
MFCs since the great potential of this technology lies in the twin advantage of treating
wastewater and generating bioelectricity (Wen et al. 2009). These include the work by
Aljiveh et al. (2015a), who proposed a one-dimensional model based on the spatial
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distributions of the different microorganisms including syntropic interactions. They also
combined several approaches from previous models in order to predict the performance
of MFCs using simple and complex substrates such as dairy wastewater (Aljiveh et al.
2015b). Besides, to the best of our knowledge, there is no attempt in the open literature
approach offers a useful substitute for pilot scale or scale-up optimization studies.
controlled and response variables to be studied for the optimization of a given process.
Box-Behnken designs are a well-known optimization tool that has been applied to many
chemical processes (Chaichi et al., 2013; Ferreira et al., 2007; Li et al., 2010). This work
Wastewater from the primary clarifier of a local wastewater treatment plant was used as
organic matter source to inoculate the MFCs set up in the present work (Murcia-Este
Plant, Spain). The wastewater used was characterized with a soluble chemical oxygen
demand (COD) of 430 mg.L-1, total organic carbon (TOC) of 48.5 mg.L-1, volatile
suspended solids (VSS) of 122 % and suspended solids (SS) of 126 mg.L-1. The value of
5
Soluble COD was fixed at the desired level before each experiment by mixing raw
wastewater with high COD wastewater from a local brewery industry (COD = 4100
mg.L-1). The final concentration was obtained by solving the set of equations in V1 and
V2:
V1C1 V2 C 2 VT CT
[1] and [2]
V1 V2 VT
where CT is the desired COD in composite water, VT is the desired volume in composite
water, C1, and C2 are the known COD values for wastewater and brewery water,
respectively, V1, and V2 are wastewater and brewery water volumes, respectively and VT
Cathode compartments were filled with phosphate buffer solution, pH 7.0 (monobasic
and dibasic potassium phosphates, Sigma-Aldrich, USA). The pH in the anode chamber
was adjusted by adding dropwise solutions of acetic acid (for acidic setpoints) and
sodium hydroxide (for basic setpoints) up to the desired value and monitoring the pH of
the mixture by using a pH meter. When COD and pH adjustments were both required,
The experimental MFC set-up consisted of double-chambered cells, each comprising two
250 mL glass bottles to form the anode and the cathode chambers, respectively.
Experiments were run in batch mode in cycles of 216 h in the absence of anode
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recirculation and stirring. The bottles were water-jacketed to keep the operating
temperature constant (Schott, Germany). Both chambers were connected with a straight
glass tube acting as a bridge (inner diameter of 1.5 cm). A proton exchange membrane
Nafion-117 (DuPont Co., USA) acting as separator was placed between the anode and the
cathode chambers by using rubber gaskets and 30 mm rounded metal joint clips (J.P
Selecta, Spain). The temperature of the reactors was controlled with a circulation bath
maximum heating temperature of 100 ºC). An aquarium aerator and porous diffusers
were used to supply oxygen to the cathode chamber. Figure 1 shows a schematic
The anode electrodes were made of carbon cloth (E-TEK, USA) while the cathodes
consisted of platinised titanium (William Gregor Ltd., UK), both prepared with the same
(30% H2O2) and deionized water at 80 ºC for one hour, respectively, followed by 0.5 M
H2SO4 at 80 ºC for a further hour. Both electrodes and membranes were kept in deionized
water before each use. Electrodes were connected with titanium wires of 30 cm in length
A central hole was drilled on the anode chamber cap to house the electrode. Oxygen was
removed from anode chamber by bubbling nitrogen during the start-up of the MFCs
investigated through the anode. Nut-and-septum inserts and polypropylene tubing were
used for anode sampling to avoid the exposure of the anode chamber to the open air.
7
Anode chambers were covered with aluminium foil to avoid typical light and temperature
day-night cycles.
Organic soluble matter concentration was measured as COD (mg.L-1), which is defined as
the amount of oxygen necessary to completely oxidize the organic matter contained in a
sample. COD measurements were carried out by using the method described in APHA et
al. (2005). Anode sampling was conducted on a daily basis. 3 mL of sample were 0.45
μm filtered (Millipore, Spain) and then added to a test tube containing enough amounts of
COD reagents (Merck, Germany), with a final sample concentration in the 25-1500 mg.L-
1
range. Samples were digested during two hours at 150 ºC in an ECO16 thermoreactor
(Velp Scientifica, Italy) until reaction was complete. COD was measured in a
organic matter (% COD) is expressed as a percentage with respect to the initial COD.
Voltage was measured by using a DVM-891 digital polymeter (HQ Power, Germany)
clipped to both sides of the external resistance load. Current (I) was calculated from
Ohms law:
Ecell
I [3]
Rext
8
where Ecell is the potential of the cell and Rext is the external resistance load.
2
Ecell
P [4]
Rext
Power is usually normalized to one of the characteristics of the MFC reactors. This way,
power outputs from different systems can be compared. In this work, power output was
normalized to the volume of the reactor. This allows engineering calculations for size and
2
Ecell
PV [5]
V ·Rext
where Pv is the power density (W.m-3) and V is the total reactor volume (empty bed
volume).
Supporting Information) with high and low levels determined by the maximum and
minimum of the experimental range for each variable, respectively. Temperatures in the
experimental space ranged from 15-35 °C, wastewater feed concentration from 500-1500
mg.L.1, external resistance from 1-100 kΩ and pH from 5 to 9 units. Having these four
factors to be investigated, the number of possible scenario are 28, including 4 replicates
in order to assess experimental error (experimental numbers 11, 14, 26 and 28 in Table
1). Experiments were executed in blocks of 8 experiments and in a random order between
9
blocks so that any possible bias from previous results was avoided.
The experimental operation of fed-batch MFCs in closed circuit goes through several
exponential growth followed by a stationary phase and a final declining phase. The
duration of each phase depends on the initial content of organic matter and the type of
oxidant. Examples of the experimental results are depicted in Figures 2 and 3, in which
power density and COD removal evolution are plotted as a function of time for some
selected experiments. Response used for the model was maximum power density, which
In this model, the levels of four variables, temperature (T), external resistance (R),
wastewater initial concentration (C) and anodic pH was investigated for the maximization
of power density. A summary with all experimental results is shown in Table 1, which
includes the maximum power obtained for the conditions established in each scenario.
According to the RSM method, a quadratic model where ε is the experimental error will
k k k j 1
2
y 0 i xi ii xi x xj
ij i [6]
i 1 i 1 j 2 i 1
This empirical model approach is very useful since it is easy to estimate and apply,
especially when little is known about the process. If Eq.6 is rewritten in matrix form for
[ PV ] [ X ][ ] [7]
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Where matrix [X] represents the independent terms (namely, temperature, external
resistance, wastewater concentration and pH), matrix [PV] is the volumetric power
density (W.m-3) and matrix [ ] is the matrix of the coefficients of the model. As [X] is
In this paper, several forms of equation [6] were solved with the aid of commercial
software Sagata. These forms were linear, linear + interactions, quadratic (without
performed in all cases and regression coefficient (r2), residual sum of squares (RSS) and
lack-of-fit (p-value) were registered and are summarized in Table 2 and in detail only for
As can be seen from Table 2, the values of r2 increases and the residual sum of squares
(S) reduces as number of parameters in the model rises. Only quadratic and full quadratic
models showed a significant correlation (p-value for lack-of-fit > 0.05). However, even
with those models regression coefficients, r2 values were relatively low (around 90 %).
The four replicates conducted (experiments numbers 11, 14, 26 and 28) ranged from a
power density from 0.029 W.m-3 to 0.179 W.m-3 with a mean of 0.102 W.m-3 and a
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literature (Larrosa et al., 2009) and is responsible for the relatively low r2 and RSS values
A plot of the main effects for the linear model is represented in Figure 4. These plots can
be used to compare the magnitudes of the various main effects. A main effect occurs
when the mean response changes across the levels of a factor (the red dotted line is the
grand mean of the response data). Therefore, main effect plots can be used to compare
the relative strength of the factors. On the other hand, as can be observed in Figure 4,
both initial wastewater concentration and pH were not statistically relevant (within the
external resistance. Also, although the full quadratic model showed a polished
confidence). Therefore, in a further refinement they were removed. Finally, the best
In this expression, T represents the cell temperature, log (R) is the common logarithm of
the external resistance, C is the wastewater initial concentration and P, the pH of the
contaminated fluid. The ANOVA for this model (see Table 4) shows an acceptable r2
value balanced with a close to minimal residual sum of squares and all its parameters are
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A view of the response surface is illustrated as a contour plot in Figure 5a and in a three-
dimensional space in Figure 5b. As can be observed, power density increases with
temperature while it decreases as LogR increases, which would indicate that the response
of the system would be favored by high and low values of temperature and external
resistance load, respectively, within the ranges studied. Also, Figure 6 depicts the
predicted values vs. observed values. These are scattered randomly along the diagonal not
these designs are based. Normality hypothesis of the data is also guaranteed as can be
inferred from the plot of the quartiles of the normal distribution vs. the residuals (Figure
7).
Once the prediction equation was shown to be sufficiently strong, it was used to obtain
the conditions that maximize power density for the experimental MFCs. In order to make
this optimization, partial derivatives of Eq. 7 were taken with respect to each one to the
P
0.02257 0.01593·log R 0
T
[10]
P
0.35942 0.43654·log R 0.01593·T 0
log R
The resulting set of two equations was subjected to constrained optimization by using
Sagatac. The search was forced into the experimental space in order to avoid finding of
power density within the experimental design were found to be T = 35 °C and R = 1 kΩ.
Initial COD concentration and pH do not significantly affect the power within the
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experimental space studied. Under these conditions the maximum power density was
found to be 0.83 W·m-3. The trends marked in this study point out towards optimal
performance for the MFC systems studied at high temperatures (i.e. hot climates) and
external resistances relatively low within the interval analyzed (microelectronics). On the
other hand, COD elimination was higher than 80 % in all cases, showing its potential use
did not reveal statistical significance on power response and could be considered
adequate for the MFC systems investigated. Other works that have studied this parameter
in a wider range have reported that feed concentration must be balanced, since high
organic load can favor the growth of methanogenic bacteria instead of anodophilic
anode instead of boosting electrical performance, thus affecting the power output
obtained (Pinto et al., 2010). In the same way, the effect of pH within the interval 5-9 on
power performance was not significant, even when subjected to slightly acid pH
introduction part, Box-Behnken design based models can present some limitations such
as the lack of understanding of the dynamic behavior of the system. However, it can be
especially useful when little is known about the process (Ferreira et al. 2007). Moreover,
the optimum values could be used as starting point for searching optimum values with
4. CONCLUSIONS.
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In this work, a four-factor three-level Box-Behnken design was built to predict the
fuel. Optimal values for temperature (T), external resistance (R), wastewater initial
concentration (C) and anodic pH were investigated using a quadratic model including
linear, linear + interactions, quadratic (without interactions) and full quadratic (including
interactions) forms. Operating conditions that yield maximum power density within the
concentration and pH did not significantly affect the power within the experimental range
tested. More MFC models are expected to be developed in the future due to their great
advantages for off-line process optimization, especially models dealing with wastewater
for the practical application of MFC technology for simultaneous production of energy
ASSOCIATED CONTENT.
Supporting Information
Box-Benhken methodology. This material is available free of charge via the Internet at
http://pubs.acs.org.
ACKNOWLEDGEMENTS
This work has been supported by the Ministry of Science and Innovation of Spain
(MICINN), ref. CICYT ENE2011-25188, and the Séneca Foundation Ref. 18975/JLI/13.
V.M. Ortiz-Martínez and M.J. Salar-García are supported by grants FPU12/05444 and
BES-2012-055350, respectively.
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Table 1. Summary table with all experimental results.
21
20 25 2 1000 9 0.006 2.294·10-6
(*) Conversion from W·m-3 to W·m-2 may be accounted by multiplying volumetric power
density by a 1.1·10-4 factor which includes anode specific surface, anodic chamber
22
Table 2. Basic statistics of the model studied.
23
Table 3. a) Regression and b) ANOVA data for the full quadratic model.
a. Regression
S = 0.1127 r2 = 90.1 %
b. ANOVA
24
Linear 4 0.94458 0.98931 0.247327 19.46 0.000
Total 26 153.511
25
Table 4. a) Regression and b) ANOVA data for the definitive model.
a. Regression
S = 0.1138 R2 = 85.4 %
b. ANOVA
freedom
Total 26 153.511
26
Figure 1. Schematic representation of the MFC system used.
27
Figure 2. Volumetric power density as a function of time for some selected experiments.
28
Figure 3. COD evolution as a function of time for some selected experiments.
29
Figure 4. Main effects plots for the linear model.
30
Figure 5. Graphical representations of the response surface as a function of T and R: a)
31
Figure 6. Model prediction vs. observed values.
32
Figure 7. Normality test.
33