Formula
Formula
Formula
Key Words: Blanking, Piercing, press tool. 2. Other details of model are given below
Component name: Mobile stand
1. INTRODUCTION Component Material: Mild steel
Sheet thickness= 1 mm
Press Tool is the operation which is used to produce the Ultimate Shear strength= 360 N/mm2
sheet metal components. Operations like Blanking, piercing,
bending, forming etc. can be performed using press tool
process. The pivotal operation that is accomplish using press
tool is blanking and piercing. Both blanking and piercing
activity includes shearing of the sheet metal, consequently to
start with the shearing strength of the sheet metal material
has to be set on. In this paper we limit our scrutiny only
regarding blanking and bending operation. Blanking is the
shearing activity in which the sheet metal is compresses
between a punch and die. Because of the aloft cutting force of
punch the want profile of the sheet metal come by set apart
from the strip. The Set apart piece of sheet metal is called
Blank.
2. OBJECTIVE
© 2021, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1664
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= 60.13%
Cutting clearance
= 0.01 X 1 X √360
√10
Similarly 4 no. of dowels of same size are used for this tool.
2nd Bending Force
vii. Press Selection
Vbv = K x l xFt x T2
W
Press tonnage = 1.2 x cutting force
= (1.2 x 35.01) Where , k=1.33 for V bending
= 42.012 Tons k=2.66 for u bending
viii. Calculation of different part size Vbv2 =1.33 x 110 x 360 X12
8X1
a) Die plate thickness TD = 3√Fsh
=3√35.01 = 6583.55 N/mm2
=3.27 cm
=32.71 mm ≈ 35mm Total Bending force= Vbv1+ Vbv2
=4189.5+6583.5
b)Thickness of top bolster =1.25 TD =10773 N/mm2
=1.75 x 35
=61.25 mm x. Total force =Cutting force + Non cutting force
=35.01+1.077
c)Thickness of bottom bolster =1.75 TD = 35.548 Tons
=1.75 x 35
=61.25 mm 5. Tool Assembly
d)Thickness of punch holder plate =0.8 TD Tool assembly is done in modeling software, includes the
=0.8 x 35 fixing of, bottom plate, die plate, stripper plate, punch holder,
=28 mm thrust plate, top plate, plotting punches, blanking punches ,
e)Thickness of stripper Plate =0.8 TD guide bush and guide pillar after assembly 3D models are
=0.8 x 35 converted into the 2D drawings for manufacturing process.
=28 mm
Bending allowance
A = 2ᴨө (R+Kt)
360
Where, K=1/3 when R˂ 2t
K=1/2 when R≥2t
A=2 X ᴨX 90 X (15+⅓ X 1)
360
= 2.88 mm
Vbv = K x l xFt x T2
W
= 4189.5 N/mm2
© 2021, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1666
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 08 Issue: 08 | Aug 2021 www.irjet.net p-ISSN: 2395-0072
[2] Desie, G. & Degu, Y.M., 2014. Progressive Die Design for
Self Explosive Reactive Armor Holder (Case Study at Bishoftu
Motorization Industry-Ethiopia). , pp.75–85.
[4] Mastanamma, C., Rao, K.P. & Rao, M.V., 2012. Design and
Analysis of Progressive Tool. , 1(6), pp.1–10.
6. CONCLUSIONS
REFERENCES
© 2021, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1667