DC SIM+User+Guide
DC SIM+User+Guide
DC SIM+User+Guide
User Guide
Ownership of KBC Intellectual Property Rights Software KBC Advanced Technologies plc (KBC) is the owner of and has vested in it the copyright and all other intellectual property rights of a similar nature relating to its software, which includes, but is not limited to, KBCs computer programs, user manuals and all associated documentation, whether in printed or electronic form (the Software), which is supplied by KBC or its subsidiaries to their respective customers. No copying or reproduction of the Software shall be permitted without the prior written consent of KBC, save to the extent permitted by law. Portions of this product are based on HYSYS technology 1998 - 2002 Hyprotech Company. Trademarks Profimatics, Petro-SIM, DC-SIM, REF-SIM, HCR-SIM, VGOHTR-SIM, RHDS-SIM, DHTRSIM and FCC-SIM are trademarks (KBC Trademark) of KBC Advanced Technologies,plc, all rights reserved. The Licensee undertakes not to alter, obscure, remove, conceal, or otherwise interfere with KBC Trademarks or any indications of the source of the Software which may be placed on the Software or its packaging or any part thereof, or use, permit any party to use or authorize the use in any way whatsoever of trademarks that are similar or that may be confused with KBC Trademarks. Microsoft Office, Microsoft Windows, Windows XP, Excel and Visual Basic are registered trademarks of Microsoft Corporation. SentinelPro is a trademark of Rainbow Technologies, Inc. All other company names, products or name brands are trademarks of their respective holders. Use The Licensee shall follow all instructions given to it by KBC from time to time in relation to the use of copyright, the KBC Trademarks, and all similar property rights in the Software. All rights in respect of KBC's Trademarks and all rights in respect of the copyright of the Software are reserved.
Registered Office: KBC Process Technology Plc. KBC House 42-50 Hersham Road Walton-on-Thames Surrey KT12 1RZ United Kingdom
Website www.kbcat.com
Contents
Introducing DC-SIM 1-1
Overview................................................................................................................................ 1-2 Whats New in This Release .................................................................................................. 1-3 Optimizer Improvements ......................................................................................... 1-3 New Tuning Factor for Furnace Cracking Temperature.......................................... 1-3 Fractionator Configuration for Extra Low Recycle Operation ................................ 1-4 Predicting Viscosity and Flash Point Product Properties......................................... 1-4 Adjustment of Coker Feed Back End Distillation ................................................... 1-4 Special Once Through Coker Configuration with No HCGO Net Product ............. 1-5 PSV Steam Input to Fractionator ............................................................................. 1-5 Calibration Factors for PONA of Naphtha Range Product...................................... 1-5 Conversion of Old DC-SIM Workbook to Current Version Workbook .................. 1-5 Inter-conversion of Units of Measurement for Data File During IMPORT............. 1-5 Program Security ..................................................................................................... 1-5 Excel Interface Standardization ............................................................................... 1-6 Delayed Coker Refinery Unit................................................................................................. 1-7 Technical Help and Feedback ................................................................................................ 1-9 A Guide to Problem Solving.................................................................................... 1-9 Help and Error Messages......................................................................................... 1-9 Feedback.................................................................................................................. 1-9
2-1
How DC-SIM Works ............................................................................................................. 2-3 Test Run Data for Model Calibration..................................................................................... 2-4 Drum Dimension Input Data.................................................................................................. 2-5 Calibration Input Data............................................................................................................ 2-7 How the Calibration Case Works......................................................................................... 2-11 Calibration Case Checklist..................................................................................... 2-12 Configuration Guidelines..................................................................................................... 2-13 Zero Natural Recycle Configuration: Once Through............................................ 2-13 Definition of Combined Feed Ratio (CFR)............................................................ 2-17 Velocity Gas Oil .................................................................................................... 2-17 DC-SIM Calibration Guidelines .......................................................................................... 2-20 Predict Input Data ................................................................................................................ 2-22 Quench................................................................................................................... 2-22 Velocity Gas Oil .................................................................................................... 2-23
DC-SIM User Guide KBC Proprietary Contents i
Product Cutpoints Target ....................................................................................... 2-24 Coke Inventory ...................................................................................................... 2-24 How the Predict Case Works ............................................................................................... 2-26 Predict Case Checklist ........................................................................................... 2-26 Product Properties ................................................................................................................ 2-28 Sulfur ..................................................................................................................... 2-28 Nitrogen ................................................................................................................. 2-28 Aniline Point .......................................................................................................... 2-28 Naphtha RON and MON ....................................................................................... 2-28 Diesel Cloud Point, Pour Point and Flash Point .................................................... 2-28 Bromine Number ................................................................................................... 2-28 Naphtha PONA ...................................................................................................... 2-29 Viscosity @ 50 C ................................................................................................... 2-29 Other Properties ..................................................................................................... 2-29 Coke Volatile Matter (VCM)................................................................................. 2-29 Coke Ash Content.................................................................................................. 2-29 Coke HGI............................................................................................................... 2-29 How the Optimizer Works ................................................................................................... 2-30 Optimizer Run Checklist........................................................................................ 2-30
Installing DC-SIM
3-1
PC System Requirements ....................................................................................................... 3-2 Microsoft References ............................................................................................... 3-2 Installation.............................................................................................................................. 3-3 Program Security ..................................................................................................... 3-3 DC-SIM Model Installation ..................................................................................... 3-3 What Is Installed ...................................................................................................... 3-4 Number and Decimal Regional Settings .................................................................. 3-4 Starting the Program .............................................................................................................. 3-7 Opening DC-SIM with the Start Bar........................................................................ 3-7 Starting with the Data Workbook ............................................................................ 3-7 Setting up a Shortcut................................................................................................ 3-8 Starting DC-SIM...................................................................................................... 3-8 Security Settings and Macros................................................................................... 3-9 Testing the Program Execution.............................................................................. 3-10 Problems When Running the Application.............................................................. 3-11
4-1
Microsoft Excel...................................................................................................................... 4-3 Data Flow................................................................................................................. 4-3 Gateway Workbook ............................................................................................................... 4-4 Model Workbook and Model Workbook Template ............................................................... 4-5 Getting Started ....................................................................................................................... 4-6 Available Models ..................................................................................................... 4-6 Proceed Button......................................................................................................... 4-6 Cancel Button .......................................................................................................... 4-7 Customizing the Workbook ................................................................................................... 4-8 Model Workbook ................................................................................................................... 4-9
ii Contents KBC Proprietary DC-SIM User Guide
Grouping Feature ..................................................................................................... 4-9 Comments.............................................................................................................. 4-10 DC-SIM Menu ....................................................................................................... 4-11 DC-SIM Options Item ........................................................................................... 4-11 Navigation Item ..................................................................................................... 4-12 Run Item ................................................................................................................ 4-12 Copy Case Data Item ............................................................................................. 4-13 Clear Case Data Item ............................................................................................. 4-13 Text Files Item....................................................................................................... 4-13 Available Results Item........................................................................................... 4-14 Import Case Data Item........................................................................................... 4-14 Export Case Data Item........................................................................................... 4-14 Transfer Workbook Data ....................................................................................... 4-15 Import from Petro-Sim .......................................................................................... 4-15 Export Calibration to Petro-Sim ............................................................................ 4-15 Links ...................................................................................................................... 4-15 Design Worksheet ................................................................................................................ 4-16 Calibration Input Worksheet ................................................................................................ 4-18 Run Button............................................................................................................. 4-18 Import Button ........................................................................................................ 4-19 Copy Button........................................................................................................... 4-20 Clear Button........................................................................................................... 4-21 Predict Input Worksheet....................................................................................................... 4-23 Run Button............................................................................................................. 4-24 Setup Button .......................................................................................................... 4-24 Copy Button........................................................................................................... 4-25 Import Button ........................................................................................................ 4-25 Clear Button........................................................................................................... 4-25 Optimizer Input Worksheet.................................................................................................. 4-26 Run Button............................................................................................................. 4-27 Setup Button .......................................................................................................... 4-27 VGen: LP Vector Generation Tool ........................................................................ 4-28 Result Worksheets................................................................................................................ 4-29 Comparison Worksheet........................................................................................................ 4-31 CaseGen................................................................................................................. 4-31 Summary Worksheet............................................................................................................ 4-33 Charts ................................................................................................................................... 4-34 Charts Worksheet................................................................................................... 4-34 Charts - 2 Worksheet ............................................................................................. 4-37 Worksheet Comments and Model Help ............................................................................... 4-38 Saving Files and DC-SIM Exit ............................................................................................ 4-39
A-1
Initialization Factors ............................................................................................................. A-2 DCSIM V2006 Tuning Factors............................................................................................. A-3 DC-SIM V2006 Calibration Factors ..................................................................................... A-6
Index
DC-SIM User Guide KBC Proprietary
I-1
Contents iii
Introducing DC-SIM
Overview................................................................................................................................ 1-2 Whats New in This Release .................................................................................................. 1-3 Optimizer Improvements ......................................................................................... 1-3 New Tuning Factor for Furnace Cracking Temperature.......................................... 1-3 Fractionator Configuration for Extra Low Recycle Operation ................................ 1-4 Predicting Viscosity and Flash Point Product Properties......................................... 1-4 Adjustment of Coker Feed Back End Distillation ................................................... 1-4 Special Once Through Coker Configuration with No HCGO Net Product ............. 1-5 PSV Steam Input to Fractionator ............................................................................. 1-5 Calibration Factors for PONA of Naphtha Range Product...................................... 1-5 Conversion of old DC-SIM Workbook to Current Version Workbook................... 1-5 Inter-conversion of Units of Measurement for Data File during IMPORT ............. 1-5 Program Security ..................................................................................................... 1-5 Excel Interface Standardization ............................................................................... 1-5 Delayed Coker Refinery Unit................................................................................................. 1-7 Technical Help and Feedback ................................................................................................ 1-9 A Guide to Problem Solving.................................................................................... 1-9 Help and Error Messages......................................................................................... 1-9 Feedback.................................................................................................................. 1-9
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Introducing DC-SIM 1 - 1
Overview
This user guide is for the KBC Profimatics DC-SIM V2006 model for simulating delayed coker units. The guide has five chapters and one appendix. Chapter 1 Introducing DC-SIM Chapter 2 DC-SIM Data Requirements Chapter 3 Installing DC-SIM Chapter 4 Using the Spreadsheet Interface Appendix A Calibration Factors It guides you through the mechanics of setting up and using the model on a personal computer.
1 - 2 Introducing DC-SIM
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Optimizer Improvements
The capability to run the Optimizer for objective function minimization has now been added. Additional dependent yields variables are now available to use as objective function or constraints.
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Introducing DC-SIM 1 - 3
NOTE: Even though the calibration may have converged, you are cautioned to review some of the calibration parameters to potential problems. Under some situations, the calibration data may result in too high a level of cracking in furnace. The normal range of furnace cracking should be less the 25%. If the initial calibration results calculate too high a furnace cracking level, you can use this Furnace Cracking T Adjust Factor to shift the furnace cracking temperature to reduce the furnace cracking amount to a more acceptable level.
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Program Security
A new security system has been implemented. This system lets you attach a security key to your USB port, the parallel port, or network system. Contact KBC for details.
old Profdc.xls gateway file has been replaced with a SIM universal gateway DLL. While the appearances on some of the worksheets have been modified or improved, the basic functionalities are maintained.
1 - 6 Introducing DC-SIM
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Introducing DC-SIM 1 - 7
1 - 8 Introducing DC-SIM
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Error messages are numbered for easier identification, and provide hints on error cause or correction guidelines, where appropriate.
Feedback
KBC Advanced Technologies, Inc. is constantly upgrading and enhancing its software. Your feedback is important to this process. You can contact KBC directly through your modeling specialist or local account representative. Alternately, you can contact KBC Profimatics Software Support (email: software@kbcat.com) or through your regional office.
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Introducing DC-SIM 1 - 9
1 - 10 Introducing DC-SIM
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Coke Ash Content.................................................................................................. 2-27 Coke HGI............................................................................................................... 2-27 How the Optimizer Works ................................................................................................... 2-28 Optimizer Run Checklist........................................................................................ 2-28
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The premises of the model are: Outage is measured from the top head flange. The total volume of the drum includes: The bottom cone The cylindrical portion The top head volume to the flange.
Drum outages are estimated subtracting out the top head volume and referencing coke level in the drum to the top tangent line (with appropriate offsets and adjustments). Coke inventory is tracked in the model in terms of percent of maximum volume where maximum volume is defined by the coke level at minimum outage. Knowing the volume of coke in inventory, the weight accumulation rate of new coke, the run time interval, and the density of the coke, it is possible to profile the accumulation of coke and the outage level through a drum cycle. The model assumes a uniform diameter over the entire vertical range of the drum cylinder (from top tangent line to bottom tangent line). The bottom cone area is represented as a virtual cylinder having the same diameter as the main drum and the actual volume of the cone area to the bottom head. This should be kept in mind when analyzing outage estimates in the first few percent of the drum cycle. Many cokers consist of multiple trains, or cells, made up of a furnace and drum pair running in parallel looping from and back to a single fractionator. In these cases we aggregate the drums into a conceptual drum made up of the individual drums stacked
KBC Proprietary DC-SIM User Guide
on top of each other and a combined furnace. The drum diameter is kept the same as the physical diameter of the drums (which assumes they are all the same). This allows for outage and coke accumulation calculations, which are a simple multiple of the number of cells.
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c = Required; blank = optional Note: Input data will be shown as screen captures from the actual model. The units shown are British/USA; you can select metric units on the Design worksheet. The operating conditions entered represent the average conditions in effect consistent with the material and property balance data.
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c = Required; c* = Conditional on presence of stream selection on design worksheet; blank = Optional The coker unit product yields are entered as mass flow or weight percent.
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c = Required; c* = Conditional on presence of stream selection on design worksheet; blank = Optional The initialization factors can normally be left blank initially. The two Distribution Factors and the Converge Tolerance Initial Factors can be used during Calibration in accordance with DC-SIM Calibration Guidelines on page 2-19. Liquid Stream properties are shown below. Even though product sulfur, nitrogen and metals are not required input, that information is used to calculate their distribution in the Predict cases.
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c = Required; c* = Conditional on presence of stream selection on design worksheet; blank = Optional Economic prices and costs can be assigned for a net profit calculation. All economic entries are optional.
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2.
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4. 5. 6.
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10. Each of the liquid stream volumes are adjusted to the measured target volume by adjusting the K-Factors of the pseudocomponents until both the weights and volumes agree. The K-Factor shift from feed to products is recalculated and the model resolved from step 6 again. 11. The converged model then compares estimated properties against the measured inputs and calculates property Calibration factors, or saves the Calibration gross property values as points of reference.
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3. 4.
5.
6. 7. 8.
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Configuration Guidelines
Zero Natural Recycle Configuration: Once Through
Conventional coker technology mixes the bubble tower bottom with fresh feeds to add recycle to the furnace. While this recycle helps the resid flow through furnace, it also contributes to additional coke yields. In recent years, a different coker configuration has been implemented at some refinery. The fresh feeds are no longer mixed with the tower bottom. Depending on the resid quality, distillates such LGO or HGO are mixed in just before furnace inlet to provide the dilution needed. To differentiate this zero natural recycle technology from the conventional recycle mode, this alternative is labeled as Once Through Configuration. Selection of the Once Through Configuration removes the fresh feeds from the tower bottom. The fresh feeds are sent directly to the furnace bypassing the fractionator bottom. In this configuration, there is no natural recycle where the feed is not picking up any recycle from the tower bottom tray. It is still feasible to send Distillate recycle by taking a tower product stream (such as LGO or HGO) and mixing that with the fresh feed just before furnace inlet using the Velocity Gas Oil slot. The Once Through Configuration can be applied in two types of situations: Calibration as a Once Through Unit Prediction of Once Through Unit performance using a calibrated Conventional Recycle Unit
In the Once Through configuration, only fresh feeds 1 to 3 are available as furnace feed. Feeds 4 and 5 are not applicable in this mode.
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In addition to the product streams present in the conventional recycle coker, a sixth product, Flash Zone Gas Oil (FZGO), is produced from the tower bottom. For the Velocity Gas Oil option, it is also possible to use FZGO as part of the velocity gas oil. This can be done is two ways. FZGO (Flash Zone Gas Oil) used as velocity gas
Refer to Velocity Gas Oil for the flow rates of the new Velocity Gas Oil. When HGO + FZGO mixture is used, both Recycle Gas Oil Volume Rate and Recycle FZGO Oil Volume Rate are required (Calibration or Predict input worksheet rows 235 through 238.)
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In DC-SIM V2006, a special Once Through configuration where there is no net HGO product streams can be simulated by setting the HGO yields to be .0001 wt% on the Calibration Input worksheet. The Converge Tolerance Initial Factor in row 291 should be specified as 0.005 or less in order to converge on the near zero yields target used for HGO. If the default kinetics can not converge on the yields profile you want, you can enable the special modified kinetics by setting the Cracking Rate Factor (row 458 of Calibration Input) to 1.01. Before running the model, you should also set the Once Through flag for the selected case. (Calibration Input worksheet row 490; Predict Input worksheet rows 345.)
Predict runs of the Once Through configuration can be done either as Primed Predict or Cold Predict.
Prediction of Once Through Unit Performance Using a Calibrated Conventional Recycle Unit
You can calibrate as a conventional recycle unit, and then switch to a Once Through configuration for Predict mode. This allows a conventional recycle coker to simulate coker performance, if the tower bottom is modified to separate the fresh feeds from the tower bottom liquids. To simulate the Once Through configuration, perform the calibration of the Conventional Recycle base case with Open Wash Zone configuration. As described above in the section about the new Open Wash Zone configuration, this allows simulation of extra low recycle operation. By setting the CFR to 1.001 in the Predict mode, the operation is now a Once Through operation. The yields, including coke yields, would now reflect what one would get in Once Through operation. There is one missing piece of information in this type of simulation. The program is going to predict a combined HGO and FZGO product stream since the configuration is kept as Conventional Recycle. You can use a flowsheet such as Petro-SIM to simulate the coker fractionator. By recombining the products predicted by DC-SIM into a column feed stream, you can get the individual product separation expected. Using this technique, the HGO and FZGO products can be obtained as separate product streams. By using the approach described above (i.e. running at CFR of 1.001), you can identify the benefits of converting from a conventional recycle unit to Once Through operation. DC-SIM is not configured to perform conventional recycle Predict from the Once Through Calibrated case.
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Definition
(Tower Bottoms Volume + Velocity Gas Oil) / Sum of Feeds 1 to 5. Tower Bottoms Volume / Sum of Feeds 1 to 5. (Sum of Feeds 1 to 5 + Velocity Gas Oil) / Sum of Feeds 1 to 5.
Definition
(Sum of Feeds 1 to 3 + Velocity Gas Oil) / Sum of Feeds 1 to 3. (Sum of Feeds 1 to 3 + FZGO recycle as Velocity Gas Oil) / Sum of Feeds 1 to 3. (Sum of Feeds 1 to 3 + Distillate Velocity Gas Oil (non-FZGO)) / Sum of Feeds 1 to 3.
3.
Ratio Control Defaults There is a complex system of defaults, allowing quick setup of Predict case studies and optimization runs. The scheme logic is shown below. This lets you set up a Calibration Case and go directly to a Predict case study without any additional set-up of inputs or controls on gas oil to furnace feed. When calibrating with either recycle or external gas oil to the furnace, the model saves the percent of total furnace feed (based on the CFR as defined above) as a Calibration Factor. If you go directly to a Predict Back case without any other inputs, the calibration volume will be passed through and used in the Predict series until it is changed. If you expect to change the fresh feed rate and want to maintain the furnace feed gas oil ratio, enter a zero (0) into the Predict Input Recycle Gas Oil Volume Rate. It will then follow the default logic and use the calibration ratio to set gas oil volume. You can change this ratio by putting any sensible number into the % Furn Feed Target cell. The model determines the mode of operation (external or recycle) from the selector list box on the design sheet.
A consequence of this scheme is that if you set recycle feed rate and the % target to zero, the model will default to the calibration ratio. There is no way to turn the recycled Velocity Gas Oil completely off with this scheme. External feed can be shut off by simply setting the Feed Number 7 rate to zero. The default logic for setting Velocity Gas Oil rate and ratio is shown in the following diagram.
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Yes
Calibration Case?
No Yes
No Input?
Yes No
Recycle On?
Yes No Yes
Target > 0?
No
No
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2.
fraction cracked in the furnace should be between 0.05 and 0.25. The tuning factor, Furnace Cracking T Factor, can be used to shift some of the cracking from furnace to the drum. Check the Notional Depth of Drum Liquid Holdup found on the Operating Conditions Drum section of the Calibration Results should be a reasonable number. Again, there is no typical number, but it usually falls between 1-4 feet (0.3 to 1.3 meters). Check the Tower Temperature Profile for reasonableness. Check that Calibration factors XKUP(118) and (119). XKUP(118) are completely data driven and indicate the measured difference between the front end of the heavy gas oil distillation and the heavy gas oil process temperature. The bigger this number is the worse the fractionation or the more suspect one or more of the data points. XKUP(119) is a measure of the internal adjustments needed to be made by the model to bring the pseudocomponent bubble points into balance with the measured temperatures. As this number grows, it indicates that the model has to make a larger correction. As the value exceeds 50, it indicates possible problems with the process data or yield data. Check the K-Factor profile for reasonableness. Typically, the K-Factor of the light and heavy gas oil will be approximately the same as the feed, the distillate will be somewhat lower, and the light naphtha will trend upward. A typical profile of product K-Factor vs. TBP (in deg F) looks like:
1 2.5 12 1 1 .5 11 1 0.5 10 9.5 9
500
1000
1500
2000
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Quench
When external source quench is encountered in the Predict mode, DCSIM always requires the presence of a Temperature Control Quench stream to adjust the amount of quench needed to achieve the drum vapor quenched delta temperature target. If only external Flow Control Quench is used during Calibration, DC-SIM assumes the same quality external quench will be used to satisfy the Temperature Control Quench during Predict, unless you specify a separate external Temperature Control quench stream (row 200 on Predict Input worksheet). When calibrated with only external Flow Control quench in Predict mode, reduce the Predict Input Flow Control quench input (Predict Input row 176) by at least 10% from the Calibration value. This amount is then used as the initial value for the Predict Input Temperature Control quench (Predict Input row 200). In this situation, both the Flow Control and Temp Control quench streams are the same external quench stream. This gives the model flexibility of adjusting the total external quench flow needed to meet the specified Predict drum vapor quenched delta temperature target. This approach is required in situations when less total quench flow is needed to meet the delta temperature target. This can happen when the drum vapor quench delta enthalpy requirement is less than that used during Calibration due to either lower delta temperature target or less drum vapor enthalpy. The total external quench flow is reported on line 471 of the Results worksheet.
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When LGO or HGO is used as recycle quench, the amount required is calculated by the model in the Predict cases. The quench target can be specified in two ways. In the Quench Targets section, on row 253, there is a Quench Delta T Override Selector. When this is set to 0, the Quench Delta T Override Value on row 254 is used by the model as the quench delta T target for the drum vapor. When the Quench Delta T Override Selector is set to 1, then the Drum Vapor Inlet Temperature to Fractionator is used as the target for how much the drum vapor should be quenched.
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Coke Inventory
In the Predict mode, DC-SIM can be set up to predict a history of coke buildup in the drum during a cycle. There are two approaches to keeping track of coke inventory. In the first method, you specify a Run Time Interval in row 247.
The model calculates the amount of coke made in that time interval starting at the Calibration case or first Cold Predict case drum coke level conditions. Each Predict case is a separate run that is not affected by the other Predict cases in the stack.
In the second method, you set up a series of Predict cases and set the Coke Inventory Sequence in Feature Selections section to 1.
Each of the Predict cases will calculate the amount of coke made in the specified Run Time Interval (row 247) starting with the existing drum coke inventory established in the previous Predict case. In this manner, the drum coke inventory history during a cycle can be viewed on the Predict Results worksheet.
2 - 23 DC-SIM Data Requirements KBC Proprietary DC-SIM User Guide
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Product Properties
The product properties in Calibration cases are based either on your input or correlations. When user-supplied product properties are available from Calibration runs, this information is taken into account during Predict runs to adjust calculated product properties from correlations.
Sulfur
In a Calibration case, you enter the sulfur content of feed and product streams. The distribution of sulfur to liquid products is based on a correlation between sulfur concentration and API gravity of the streams, calibrated to the measured sulfur distribution.
Nitrogen
Nitrogen is distributed using the same procedure as sulfur.
Aniline Point
Aniline points are calculated and compared to the measured input in the Calibration case. The Calibration factor for aniline point is represented by an additive correction term, which is applied to the calculated value in Predict runs.
Bromine Number
Bromine numbers are input to the model and saved as reference calibration data. In Predict runs, the reference Bromine Numbers are adjusted for feed K-Factor and product stream cutpoint to estimate the
2 - 26 DC-SIM Data Requirements KBC Proprietary DC-SIM User Guide
Predict case value. Olefins Content is calculated from the Bromine Number for each stream. Calibration Bromine value is required for Naphtha range products in order to predict PONA.
Naphtha PONA
PONA properties for naphtha range products are predicted from coker naphtha data, using the TBP midpoints, bromine number and API.
Viscosity @ 50 C
The viscosities at 50 C are calculated for the liquid product streams
Other Properties
Olefins content, refractive index, cetane index, and molecular weight are estimated by defined correlations, based on various forms of distillation and gravity.
Coke HGI
The Hardgrove Grindability Index (HGI) property for coke is estimated in DC-SIM. HGI is a measurement of the propensity of the coke to break into fines, which may cause problems during coke cutting calcinations or other final use. This coke hardness is likely to be related to the level of asphaltenes in the coker feed. Feed alphaltenes level is not routinely measured in the refinery. However, the coke sulfur is usually proportional to the asphaltene level. DC-SIM calculates the HGI using a correlation to coke sulfur. If the coke HGI is specified in calibration input, this lab HGI value is compared to the calculated value from correlation to obtain a Calibration factor. If no calibration HGI is specified, this Calibration factor is set to 1. In the Predict mode, the newly calculated coke HGI from correlation is adjusted by this Calibration factor to arrive at the predicted coke HGI.
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3. 4.
5.
Select up to nine independent variables. The Optimizer will manipulate these to maximize or minimize the Objective Function. Select the variable that will be maximized or minimized (the Objective Function) with an x. Use a non-x, non-blank character to select up to eight constraints with minimum and maximum limits on the dependents variable list. Run the Optimizer using the Run button on the worksheet. If the model does not run because of a fatal error, the error will be reported in the Optimizer Log or the Message Log. The message should provide enough information for you to fix the problem. Once the problem is fixed, run the program again.
6. 7.
8. 9.
10. If the model runs successfully, scan the messages in the Optimizer Log to ensure there are no serious non-fatal run errors. The independent and dependent variable results from the final Optimization run are displayed in the Optimized Value column on the Optimizer Input Worksheet To be thorough, also review the Predict Case checklist.
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Installing DC-SIM
PC System Requirements....................................................................................................... 3-2 Microsoft References............................................................................................... 3-2 Installation.............................................................................................................................. 3-3 Program Security ..................................................................................................... 3-3 DC-SIM Model Installation ..................................................................................... 3-3 What Is Installed ...................................................................................................... 3-4 Number and Decimal Regional Settings.................................................................. 3-4 Starting the Program .............................................................................................................. 3-7 Opening DC-SIM with the Start Bar ....................................................................... 3-7 Starting with the Data Workbook ............................................................................ 3-7 Setting up a Shortcut................................................................................................ 3-8 Starting DC-SIM...................................................................................................... 3-8 Security Settings and Macros .................................................................................. 3-9 Testing the Program Execution.............................................................................. 3-10 Problems When Running the Application ............................................................. 3-11
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Installing DC-SIM 3 - 1
PC System Requirements
Minimum system configurations required to run DC-SIM are Microsoft Excel 97 or Excel 2000 Intel Pentium processor or better Microsoft Windows XP, Windows 97, Windows 98, Windows 2000 or Windows NT CD-ROM drive, to load the installation CD USB port to attach a software security key or network connection to use network version of software security system
Microsoft References
The software package provided by KBC uses many Microsoft products to perform user interface, file editing and file management tasks. This approach was taken to make the model as open and universally portable as possible. However, it is your responsibility to have and maintain valid licenses for any Microsoft application needed to operate this model.
3 - 2 Installing DC-SIM
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Installation
A single model installation package for one standalone PC is contained on the CD provided in the installation package. To install DC-SIM: 1. 2. Place the CD in the disc drive, select Setup to bring up the installation screen. Follow the instructions.
Before installing the DC-SIM software, follow the procedures in the stand-alone or network Security Key Installation Instruction documents to install the license file (delivered separately via email) on your PC.
Program Security
DC-SIM operates with a security scheme based on either a network license or local PC license. A software security key (dongle) is used to protect against unauthorized use of the model. This security key is a small device with USB connector on one end. It contains a custom microprocessor, nonvolatile memory, and other support circuitry. The security key must be connected to the USB port either locally or on a network server for the model to run. The instructions for network license users are provided in a separate documentation on network license. With network license, you can run DC-SIM whenever you are connected to your network. For local PC licenses, place the KBC license file, License.kbclic, in the C:\Program Files\Common Files\KBC folder. A USB dongle specific to that license file should be attached to the USB port of that PC. Each license file is set up to run only with its own specific USB key. Presently, KBC Profimatics SIM Series models use a security key manufactured by Rainbow Technologies, called SuperSentinelPro. The parallel port dongle used with Version 96 to Version 2003.2 is not compatible with this version of the model. That dongle can be used only to run those older versions. Refer to the Model Installation Instructions Single User manual if you are using a stand-alone PC or Network Security Key Installation Instructions manual if you are running DC-SIM on a network.
the root directory or as the subdirectory of a user-defined directory. It can also be placed on any of your local drives. The only restriction is that the DC-SIM directory must be a subdirectory of PROFSIM. Windows NT Users: To successfully install the model, the person performing the installation (the person logged on as the current user) must have Supervisor/Administrator privileges. This is necessary because the procedure includes installation of the dongle driver software and registration of the model DLL.
What Is Installed
The files programs loaded onto the PC hard disk during the model installation are:
Program Folders
\Program Files\KBC Profimatics\SIM Suite 3.0\Profsim
Description
Version Definition \SIMSUITE.INI DCSIM Executable \DCSIM.EXE SIM Interface Executable \KBCProfSIMGATEWAY.DLL \KBC_Gateway.EXE
..\Profsim\DCSIM
..\Profsim\DCDATA
Model Workbook Template \DCSIMV2006MASTER.XLS Example Case Data \TEST_DCSIM.XLS Example Case Test Data \*.DAT
3 - 4 Installing DC-SIM
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3.
Click Customize.
4. 5. 6. 7.
DC-SIM User Guide
Set Decimal symbol to: Set Digit grouping symbol to: Set List separator to: Click on the Currency tab
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. , ,
Installing DC-SIM 3 - 5
8. 9.
10. Click OK. You may need to adjust other settings, depending on local conditions.
3 - 6 Installing DC-SIM
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Installing DC-SIM 3 - 7
Setting up a Shortcut
You can set up a shortcut to KBC_Gateway.exe in the C:\Program Files\KBC Profimatics\Sim Suite 3.0\Profsim directory using standard Microsoft methods.
Starting DC-SIM
When you start DC-SIM through the Gateway executable, the KBC Profimatics Simulation window appears:
Select Proceed. This dialogue box opens so you can select the Excel data file you want.
3 - 8 Installing DC-SIM
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To test the installation, select TEST_DCSIM.XLS. To create a new DCSIM workbook, open the template file, DCSIMV2006Master.xls. Next this dialogue box appears.
This dialogue box refers to the macros in the applications. To continue with the start up, select Enable Macros.
Change the security setting to Medium to use DC-SIM. To set or change your Excel security: 11. Open the Tools menu. 12. Select Macros and then select Security. When the Security window opens, select the setting you want.
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Installing DC-SIM 3 - 9
When the program runs, it searches for the security key or dongle that needs to be attached to your USB port. If you are using network security, then you must connect through your network to a server with the license file and network security key installed. It then executes the program. If the security key is found, the spreadsheet opens with DC-SIM active.
3 - 10 Installing DC-SIM KBC Proprietary DC-SIM User Guide
After you press the Enter key, you return to the program. A message appears asking you to load the results. This opens a message stating that the results are not available:
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Installing DC-SIM 3 - 11
If you get this message, first check that the dongle is connected to the USB port or the license file is in the correct folder. If the program still does not run properly, follow the procedure in the Security Key Installation manual to identify the problem. If DC-SIM still does not work, contact KBC additional assistance.
3 - 12 Installing DC-SIM
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Setup Button .......................................................................................................... 4-23 Copy Button........................................................................................................... 4-23 Import Button......................................................................................................... 4-24 Clear Button........................................................................................................... 4-24 Optimizer Input Worksheet.................................................................................................. 4-25 Run Button............................................................................................................. 4-26 Setup Button .......................................................................................................... 4-26 VGen: LP Vector Generation Tool ........................................................................ 4-27 Result Worksheets................................................................................................................ 4-28 Comparison Worksheet........................................................................................................ 4-30 CaseGen................................................................................................................. 4-30 Summary Worksheet............................................................................................................ 4-32 Charts ................................................................................................................................... 4-33 Charts Worksheet................................................................................................... 4-33 Setup Button ............................................................................................ 4-33 Update Button.......................................................................................... 4-34 Select Button .......................................................................................... 4-34 Series /X Variable.................................................................................... 4-35 Save ......................................................................................................... 4-35 Load......................................................................................................... 4-36 Charts - 2 Worksheet ............................................................................................. 4-36 Worksheet Comments and Model Help ............................................................................... 4-37 Saving Files and DC-SIM Exit............................................................................................. 4-38
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Microsoft Excel
The spreadsheet environment provides one of the most flexible, powerful and easy-to-use engineering application interfaces available. Microsoft Excel includes Visual Basic, a sophisticated high level programming language. Visual Basic has been used extensively to enhance Excels functionality to support the specific tasks needed to operate DC-SIM.
Data Flow
When you run DC-SIM, you remain in the Excel workbook while the application runs. Information flows between the Excel worksheets and the model executable as follows:
DC.DAT
Model Execution
DCSIM.CSV
When running the model from Excel, the file DC.DAT is created in the default directory from the data entered in the Excel Input worksheets. This text file includes all the input data necessary for the model to run. If multiple cases are being run, then the data for each case are appended to the DC.DAT file. The model executable, DCSIM.exe, is run in a batch mode loading the DC.DAT file and processing each case sequentially. Once the model has processed all the cases, it generates a text file containing the results, called DCSIM.CSV. The output data in the DCSIM.CSV file is then loaded into the Result worksheet. If one of the model cases fails, processing is stopped and those cases successfully completed are loaded into the Result worksheet and the Error flag is displayed at the top of the failed case. Model messages are logged in a Message file that you view from the Model Workbook using a menu item.
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Gateway Workbook
The traditional Gateway Workbook, Profdc.xls, in the earlier versions of DC-SIM is now being replaced by the KBC Profimatics Simulation Gateway. This Gateway is used to open all Sim Suite 3.0 versions of SIM models. It contains most of the Visual Basic code used to initialize and support the DC-SIM Excel interface. You can now access the DCSIM data workbooks in two ways. 1. Start/Programs/KBC Profimatics/SIM Suite 3.0/DC-SIM. This would open the KBC Profimatics Simulation Gateway. Select DC-SIM from the dropdown menu, then select Proceed to open the data model workbook. Select the data model workbook in Windows Explorer.
2.
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Getting Started
Once DC-SIM has been installed, start the program. The following entry window opens.
Available Models
Select DC-SIM from the dropdown box.
Proceed Button
Use Proceed to open a dialog box where you select a Model Workbook to be opened by Excel.
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Cancel Button
Selecting Cancel stops the loading process and closes the Prodc.xls workbook.
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Model Workbook
An example problem and a template file are provided with the installation of DC-SIM. You may also have a DC-SIM Workbook for your unit created by KBC. These workbooks consist of the following worksheets: Design Calibration Input Calibration Result Predict Input Predict Result Opt Input Opt Result Comparison Summary Charts Charts 2
Grouping Feature
Many of the sheets in the workbook contain a large number of rows. To make these long files manageable, the DC-SIM worksheets make extensive use of the Grouping feature provided with Excel.
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Grouping allows sections of worksheet rows and columns to be combined and hidden from view. The plus and minus signs on the left of the worksheets are used to unhide (+) or hide (-) the rows. At the top of the column of + and - are the grouping levels. Clicking on Level 1 hides all the rows. Clicking on Level 2 or Level 3 reveals all the rows in that level. Additionally, individual model cases are grouped in sets of ten. The worksheets using this feature must be unprotected to use the hide/unhide capabilities. They must also have the row and column headings enabled (choose Tools Options and select the View tab), to see the master grouping levels at the upper left-hand corner of the sheet. For more information, refer to the Excel documentation.
Comments
The DC-SIM worksheets provided also use Excel comments to give you valuable information. Comments appear as red triangles on the upper right of an individual cell. To view the text of the comment, put the cursor over the red triangle. When you move your cursor away from the red triangle, the comment box disappears.
4 - 10 Using the Spreadsheet Interface
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DC-SIM Menu
When starting a modeling session, a new menu is created called DC-SIM. It is attached to the standard Excel menu bar.
Some of the menu functions are also made available by clicking buttons on the worksheet. Each menu item for the DC-SIM is described below.
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Navigation Item
The Navigation function lets you navigate among all the worksheets. This could be used instead of directly selecting the Excel Worksheet Tabs. The Navigation secondary menu lists all the available worksheets in the Model Workbook.
Run Item
The Run function lets you run any of the model modes. It has the same function as the Run Button provided on each of the Input worksheets. The Run secondary menu lists the three model modes: Calibration, Predict and Optimize.
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The advantage of opening the reports with this menu item is that the reports are automatically formatted with page breaks, etc., and for printing in Portrait orientation instead of Landscape. Print Zoom lets you control the size of the report pages printed on each page from Excel. Opening with WordPad is a bit faster and may be better when you only intend to browse rather than print.
Links
This function is not operative in the stand-alone DC-SIM. It is enabled only within the appropriate flowsheet environment.
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Design Worksheet
The Design worksheet is used to configure unit specific information needed by the model. The schematic is used to set up the unit and model data that applies to all worksheets: Coker unit data included on the diagram consists of: Coker Configuration (recycle vs. once through) Quench Configuration HGO Tower Draw Stage Feed Injection Points Velocity Gas Oil Feed Option Liquid Products Stream Options Also included are selections controlling information in the model worksheet: Model Title Engineering Units Mol. Wt. Method Note that these setup data are global to the Model Workbook. Each workbook is specific for a given process unit configuration. If a different configuration is required, set up a new Model Workbook.
Below the schematic, you can input unit specific stream names. These stream labels are used throughout the workbook. Further down on the Design worksheet are the required additional unit data inputs representing the unit static coke drum dimensional data.
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Run Button
Run executes the model in Calibration mode. The calibration cases processed are those that have a non-blank character in the Run Case row (Row 3). At the start of model execution, a DOS box opens to display processing information. This box automatically closes after model execution has been completed. A message box prompts you to start loading the model results. While the DOS box is open, the model run can be aborted by terminating the operation in any valid manner (i.e., Ctrl-Break). The drop-down box located to the right of the Run button lets you select whether to clear the whole Calibration Result worksheet (Reset All Results) or only the columns corresponding to the cases solved (Spot Load Results), after selecting the Run button.
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Import Button
You can import text-based input files into the Model Workbook for files that have been stored in the correct text format. The text file extension must be *.DAT and is typically created by the Export function. Import initially opens a file input dialog box that lets you select the textinput file that is to be loaded. The selected text-input file is opened with Excel and a dialog box is displayed showing the Calibration cases (identified with 0) or Predict cases (identified with non-zero number) in text-input file that could be loaded.
To load a single case, select the case to be loaded and its destination case number (i.e., column). Once the Load is initiated, the interface prompts you to confirm:
This is a reiteration of the selection you made and needs to be confirmed by you.
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You must confirm the overwriting of the Design and Stream Titles data. The other option is to use Load All to import all the cases in the .DAT file. There is an option at the bottom of the Import Case Data window for you to Convert the data into a different set of units of measurement. In the first step, the selected input data, calibration and/or predict input cases, are converted to the new units of measurement. Next you can opt to keep the existing display of units of measurement on the worksheets by not loading the design data after the input data.
Copy Button
Copy lets you copy existing case data to other case columns in either the Calibration or Predict Input worksheets. This lets you transfer data to other case columns for the purpose of: Adjusting existing calibration or predict case data or altering tuning constants. Creating cross predicts i.e., creating a predict run using a calibration data set. Predicting using a specific calibration factor set. Predicting using an average calibration factor set. Calibration Input Worksheet data copy options include: 0 Calibration Inputs to Calibration Inputs 1 Calibration Inputs to Predict Inputs
4 - 20 Using the Spreadsheet Interface KBC Proprietary DC-SIM User Guide
Predict Input Worksheet data copy options include: 0 Calibration Inputs to Predict Inputs 1 Calibration Factors to Predict Factors 2 Average Calibration Factors to Predict 3 Predict Case to Predict Case
If you select Case at Cursor Position, do not select a case number. The case where the cursor is positioned is selected for copying.
Clear Button
The Clear function lets you clear data from any number of columns.
CAUTION: Be certain of what you are clearing. You cannot recover the data if you inadvertently clear the wrong column.
DC-SIM User Guide KBC Proprietary Using the Spreadsheet Interface 4 - 21
The Predict case can be run in either a Primed or Cold predict mode. A Primed case is run stacked behind a Calibration case, which is run to initialize the model. The Cold Predict mode runs just the Predict case, but requires a complete set of input data and Calibration Factors. The Setup button above the Copy button lets you select either Primed Predict or Cold Predict. In a Primed case, or any case beyond the first case in either mode, any blank entries will cause the model to use the value supplied in the previous selected case. The drop-down menu located to the right of the Setup button lets you select one of the calibration cases as the Primed case. The selected Calibration case data is displayed in column J of the worksheet. The drop-down menu located under the Factors selection options lets you select whether to clear the entire Predict Result worksheet (Reset All Results) or only the columns corresponding to the cases just run before loading the new results (Spot Load Results).
4 - 22 Using the Spreadsheet Interface KBC Proprietary DC-SIM User Guide
Run Button
The Run function executes the model in Predict mode. The Predict cases processed are those that have a non-blank character in the Run Case row.
Setup Button
The Setup function lets you select various modes of running the model in the Predict mode.
Primed Predict can be run with these sets of calibration factors: 1. 2. 3. Base calibration factors generated during the calibration run just before running the predict case(s). Set of Average calibration factors from all the calibration cases present on the Calibration Results worksheet. Set of Selected Average calibration factors calculated only from the calibration cases selected for averaging on the Calibration Results worksheet.
When running Cold Predict, the Base calibration factors are the calibration factors present in the first Cold Predict case on the Predict Input worksheet. The Average and Selected Average options are the same as that used for Primed Predict. When using Average or Selected Average options in Cold Predict, it is not necessary to copy the calibration factors into the first Cold Predict case.
Copy Button
The Copy function lets you copy existing case data to other case columns in the Calibration Input worksheet or the Predict Input worksheet. The function is identical to that described in the Calibration Input Worksheet section.
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Import Button
The Import function lets you import previously saved calibration and predict case data from a *.DAT file. The function is identical to that described in the Calibration Input Worksheet section.
Clear Button
The Clear function lets you clear data from any number of columns. The function is identical to that described in the Calibration Input Worksheet section.
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For each selected independent variable, provide the minimum value, maximum value, and move limit. Select one dependant variable to be maximized or minimized.
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For each selected dependent variable, (i.e., constraint) you must add a minimum or maximum value. The Optimizer can handle up to nine independent variables and nine dependent variables including the objective function. The selected variables and ranges are included in the DAT file when Export Case Data is performed.
Run Button
The Run function executes the model in Optimizer mode. Note that the cases processed before the start of the Optimizer include the Calibration case used to prime the Predict case and all the Predict cases with the Run Case status ON up to and including the Primed Predict case. To save time, you may want to create a Cold Predict case specific to the optimization and turn off all other Predict cases.
Setup Button
The Setup function displays a dialog box where you can change the Optimizer tolerances or configure the Optimizer reporting options. To switch the Optimizer to the Minimize Objective Function mode, check Minimization Option.
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To use the Optimizer as the LP Vector Generation Tool, check the Vector Generation Tool option.
To run the VGen, check the Vector Generation Tool option in the Settings, then click the Run button.
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Result Worksheets
There are corresponding Result worksheets for each of the model modes.
For consistency, all Result worksheets present the same data in the same format. On the Calibration Result worksheet, the calibration factors can be averaged and the standard deviations calculated. You select the Calibration cases to be included in this averaging by entering non-blank characters in cells on row 4 to the right of the title, Select Calibration Factors for Average.
The averaged Calibration factors and standard deviations are located in columns BG through BI at the right end of the calibration factor section. To use the Average Calibration Factors in Predict cases, use the Setup button on the Predict Input worksheet to choose whether to use Average All or Average (Selected).
4 - 28 Using the Spreadsheet Interface KBC Proprietary DC-SIM User Guide
The Result worksheets for the Predict and Optimize modes are the same as the Calibration Result except: The Predict and Optimize Result worksheets do not have the calibration factor averaging section. The Predict Result worksheet contains indices and text material used by the Optimizer Input and various dialog boxes. The Optimizer Result worksheet does not contain output for calibration factors since they are the same for all optimization passes.
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Comparison Worksheet
The Comparison worksheet lets you compare two cases from any of the three Result worksheets. The absolute delta and percent delta for the case data are calculated automatically and displayed in columns G and H respectively. Empty cells means the two cases have exactly the same value for that variable.
CaseGen
A utility tool is available on the Comparison worksheet to create customized comparison table. Select the results to be included in the customized table by entering a number in the index column (column M) on the right side of the worksheet. Using sequence such as 5, 10, 15, lets you insert additional selections at a later time. The table is created using the numerical sequence in this column. (Hint: Select the section heading when the label in column A does not identify the stream. For example, if the label only states Mass Rate make sure the stream label is also selected.) The results can be presented either as absolute values or delta from the base case. The display mode is selected in cell on Row 16 with 0=delta and 1=absolute. The base case is the first case selected in column E. All the results cases on the chosen Result worksheet, starting with the case selected in column F, are included in the customized table. Once the table selections have been made, click the CaseGen button on the upper right corner to create the table and save the table to a separate file name.
4 - 30 Using the Spreadsheet Interface KBC Proprietary DC-SIM User Guide
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Summary Worksheet
The Summary worksheet displays summary data for a specified case result for quickly reviewing and printing case highlights. Select the case to be displayed using the list box and spinner as shown on the Comparison worksheet.
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Charts
There are two Charts worksheets. Charts is designed to look at one variable at a time across a number of cases. Charts-2 looks within a single case at a number of variables in profile.
Charts Worksheet
Use Charts worksheet to plot up to ten sets of X-Y charts of data selected from any of the three Result worksheets. For each set, specify one X variable and up to seventeen Y variables. The range of cases to be plotted is from a selected result sheet across a consecutive series of cases identified in the cells labeled First and Last.
Setup Button
Setup lets you select which Results worksheet and group of cases are to be plotted. The Available button opens a list of cases present on all three Results worksheets. The numbers displayed are the values in the profit cell for all cases in the three Results worksheets. Those with values indicate that case data exists for that case and are available for plotting.
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Update Button
Use Update to reset the plots after any change has occurred to the configuration.
Select Button
Select lists all the possible variables available for plotting from the Result worksheets. It also lets you select the specific variables and load them into either the X variable slot or one of the seventeen Y variables in Charts 1 through 17.
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Series /X Variable
Use Series /X Variable to toggle back and forth between X-Y mode and line mode (where the Y data is displayed case by case). When you work with X variables from Results page, Series is offered as the other choice for X-axis. When the charts are shown with the case sequence as the Xaxis, X-Variable is offered as the other choice.
Save
The X and Y variable indices for each set of 17 charts can be saved with a descriptive title. Ten sets of X, Y indices can be saved for the workbook.
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Load
Load brings back the desired set of X, Y indices for display on the Charts worksheet. Set 11 to 16 are predefined index sets. At present only set 11 is predefined using CFR as X axis.
Charts - 2 Worksheet
The Charts 2 worksheet displays the profiles shown below.
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Initialization Factors
Initialization Factors
H2S Calibration Distribution NH3 Calibration Distribution K Factor Shift Initializer H2SDR NH3DR DUKNI
Default
0.25 0.13 0.5
Range
>0 >0 >0
Type
fraction of feed S distributed to H2S fraction of feed N distributed to NH3 Initial shift of cracked pseudo K from uncracked pseudo. Help to get product volumes converge used in cracking rate in furnace Tighter tolerance will improve reproducibility
TIMNI TOLFACI
0.5 0.01
>0 >0
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Default
0.5
Range
0 -1
Type
multiplier multiplier to adjust the Drum T nominally the furnace to drum pressure drop, main effect of furnace outlet V/L equilibrium drum pressure tuning factor, affect both drum and furnace V/L equilibrium cracking rate factor to tune for liquid yields tuning factor for coke make from polymerization intercept of the sulfurAPI correlation. Changing the intercept shifted the curve. FOE barrel conversion. Default is 6
PRFA2
0.5
>0
offset
Drum Pressure Offset Cracking Rate Factor Polymerization Rate Factor Sulfur/Nitroge n Gravity Intercept
PRFA1
>0
offset
CRACK COKER
1 1
>0 >0
multiplier multiplier
SGI
90
Fuel Oil Equivalent Conversion Constant Furnace Duty Scaling Factor Furnace Cracking T Factor Kinetics Tuning Flag CFR factor on Coke Make
FOEFC
---
FFAC
>0
multiplier
used to adjust the enthalpy of the furnace outlet stream Used to shift the equivalent cracking T in the furnace 0 = V2003 Kinetics; 1 = Use V2001 Kinetics
FURCRK
0 1.32
multiplier
IN(16)
0 or 1
CCFRADJ
multiplier
multiplier to ratio of recycle ratio to calib tower bottom recycle ratio. Impacts coke make from cracked feed, use 0.0001 for 0 power factor to ratio calib drum T vs drum T. Multiplied to total coke make
COKDTADJ
multiplier
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Tuning Factors
Drum P factor on Coke COKPADJ
Default
1
Range
Type
multiplier factor based on delta of drum P from calib drum P. Impact total coke make. Use 0.0001 for 0 power factor to ratio calib drum T vs drum T. Multiplied H2S level. power factor to ratio drum P vs calib drum P. Multiplied H2S level. More sensitive than T factor. power factor to ratio drum P vs calib drum P. Multiplied coke sulfur level. More sensitive than T factor. power factor to ratio calib drum T vs drum T. Multiplied coke sulfur level.
SULFTH2S
multiplier
SULFPH2S
multiplier
SULFPFAC
multiplier
SULFTFAC
multiplier
Default
Range
Type
>0
multiplier
multiplier factor on the vapor/liquid equilibrium for drum uncracked pseudo components multiplier factor on the vapor/liquid equilibrium for drum cracked pseudo components multiplier to the cracking rate for uncracked pseudo components multiplier to the cracking rate for cracked pseudo components multiplier to the coking rate for uncracked pseudo components multiplier to the coking rate for cracked pseudo components
PFAC2
>0
multiplier
Crack rate factor for UnCracked comp Coke rate factor for UnCracked comp Crack rate factor for Cracked comp Coke rate factor for Cracked comp
CRAFAC1
>0
multiplier
COKFAC1
>0
multiplier
CRAFAC2
>0
multiplier
COKFAC2
>0
multiplier
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Default
Range
Type
>0
multiplier
multiplier to the K1 factor in Cracking Arhenius kinetics: K1* exp (-A1/T) multiplier to the A1, activation energy, in Cracking Arhenius kinetics: K1* exp (A1/T) multiplier to the K2 factor in Coking Arhenius kinetics: K2* exp (-A2/T) multiplier to the A2, activation energy, in Coking Arhenius kinetics: K2* exp (A2/T)
CKTA
>0
multiplier
COKTK
>0
multiplier
COKTA
>0
multiplier
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Type
multiplier multiplier multiplier Gas Yield calibration factor, ratio of actual yield to predicted yield Gas MW factor, ratio of actual C4- MW to predicted MW factor based on ratio of actual coke/predicted coke yields from Concarbon in feed Fraction Feed Sulfur to H2S Fraction Feed Nitrogen to NH3 Offset Offset Offset Offset Offset Offset Offset Offset Offset multiplier multiplier multiplier multiplier Factor to adjust mol % distribution used to match predict yield to actual Factor to adjust mol % distribution used to match predict yield to actual Factor to adjust mol % distribution used to match predict yield to actual Factor to adjust mol % distribution used to match predict yield to actual Factor to adjust mol % distribution used to match predict yield to actual Factor to adjust mol % distribution used to match predict yield to actual Factor to adjust mol % distribution used to match predict yield to actual Factor to adjust mol % distribution used to match predict yield to actual Factor to adjust mol % distribution used to match predict yield to actual Shift to Sulfur to product 1 distribution factor, multiplier to total liquid sulfur Shift to Sulfur to product 2 distribution factor, multiplier to total liquid sulfur Shift to Sulfur to product 3 distribution factor, multiplier to total liquid sulfur Shift to Sulfur to product LCGO distribution factor, multiplier to total liquid sulfur Shift to Sulfur to product HCGO distribution factor, multiplier to total liquid sulfur Shift to Sulfur to product FZGO distribution factor, multiplier to total liquid sulfur
H2S NH3 Hydrogen (offset) Methane (offset) Ethane (offset) Ethylene (offset) Propane (offset) Propylene (offset) Isobutane (offset) Normal Butane (offset) Butylene (offset) Stream #1 Sulfur Distr Stream #2 Sulfur Distr Stream #3 Sulfur Distr Stream #4 Sulfur Distr Stream #5 Sulfur Distr Stream #6 Sulfur Distr
XKUP(4) XKUP(5) XKUP(6) XKUP(7) XKUP(8) XKUP(9) XKUP(10) XKUP(11) XKUP(12) XKUP(13) XKUP(14) XKUP(15) XKUP(16) XKUP(17) XKUP(18)
XKUP(19)
multiplier
XKUP6(1)
multiplier
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Calibration Factors
Coke Sulfur Distr Stream #1 Nitrogen Distr Stream #2 Nitrogen Distr Stream #3 Nitrogen Distr Stream #4 Nitrogen Distr Stream #5 Nitrogen Distr Stream #6 Nitrogen Distr Coke Nitrogen Distr Stream #1 RON (offset) Stream #1 MON (offset) Stream #2 RON (offset) Stream #2 MON (offset) Stream #3 RON (offset) Stream #3 MON (offset) Stream #2 Aniline Pt(offset) Stream #3 Aniline Pt(offset) Stream #4 Aniline Pt(offset) Stream #5 Aniline Pt(offset) Stream #6 Aniline Pt(offset) Stream #1 Bromine Number Stream #2 Bromine Number Stream #3 Bromine Number Stream #4 Bromine Number
--XKUP(20) XKUP(21) XKUP(22) XKUP(23) XKUP(24) XKUP(25) XKUP6(2) XKUP(26) XKUP(27) XKUP(28) XKUP(29) XKUP(30) XKUP(29) XKUP(30) XKUP(31) XKUP(32) XKUP(33) XKUP(34) XKUP6(3) XKUP(35) XKUP(36) XKUP(37) XKUP(38)
Type
multiplier multiplier multiplier multiplier multiplier multiplier multiplier Sulfur factor for Concarbon coke contribution Shift to N2 to product 1 distribution factor, multiplier to total liquid N2 Shift to N2 to product 2 distribution factor, multiplier to total liquid N2 Shift to N2 to product 3 distribution factor, multiplier to total liquid N2 Shift to N2 to product LCGO distribution factor, multiplier to total liquid N2 Shift to N2 to product HCGO distribution factor, multiplier to total liquid N2 Shift to N2 to product FZGO distribution factor, multiplier to total liquid N2 N2 factor for Concarbon coke contribution Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Calibration RON Calibration MON Calibration RON Calibration MON Calibration RON Calibration MON Actual-Predicted. If no data, set to XKUP(32) Actual-Predicted. If no data, set to XKUP(33) Actual-Predicted Actual-Predicted Actual-Predicted Calibration Bromine Number Calibration Bromine Number Calibration Bromine Number Calibration Bromine Number
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Calibration Factors
Stream #5 Bromine Number Stream #6 Bromine Number Stream #1 KFactor Shift Stream #2 KFactor Shift Stream #3 KFactor Shift Stream #4 KFactor Shift Stream #5 KFactor - UK2 Stream #6 KFactor - UK2 Cutpoint Shift Stream 1-2 Cutpoint Shift Stream 2-3 Cutpoint Shift Stream 3-4 Cutpoint Shift Stream 4-5 Cutpoint Shift Stream 5-6 Stream 1-2 TBP Cutpoint Stream 2-3 TBP Cutpoint Stream 3-4 TBP Cutpoint Stream 4-5 TBP Cutpoint Stream 5-Recycle Cutpoint Convergence Tolerance Factor Stream 1 D86 90% Cutpoint Stream 2 D86 90% Cutpoint
Type
Offset Offset Offset Calibration Bromine Number Calibration Bromine Number Shift to cracked pseudo K in product 1, based on convergence of predicted vs actual product volume Shift to cracked pseudo K in product 2, based on convergence of predicted vs actual product volume Shift to cracked pseudo K in product 3, based on convergence of predicted vs actual product volume Shift to cracked pseudo K in product 4, based on convergence of predicted vs actual product volume Cracked K factor, UK2 Offset Offset Offset Offset Offset Offset deg F deg F deg F deg F deg F Shift to cracked pseudo K in FZGO Shift to cutpoint in pseduos to converge product yields Shift to cutpoint in pseduos to converge product yields Shift to cutpoint in pseduos to converge product yields Shift to cutpoint in pseduos to converge product yields Shift to cutpoint in pseduos to converge product yields Cutpoint from actual b.p. curves Cutpoint from actual b.p. curves Cutpoint from actual b.p. curves Cutpoint from actual b.p. curves Cutpoint from actual b.p. curves Internal Calibration Iteration Convergence Factor deg F deg F D86 Cutpoint from actual b.p. curves D86 Cutpoint from actual b.p. curves
XKUP(41)
Offset
XKUP(42)
Offset
XKUP(43)
Offset
XKUP(44) XKUP6(5) XKUP(45) XKUP(46) XKUP(47) XKUP(48) XKUP6(6) XKUP(49) XKUP(50) XKUP(51) XKUP(52) XKUP(53) XKUPN(10) XKUPC(1) XKUPC(2)
KBC Proprietary
Calibration Factors
Stream 3 D86 90% Cutpoint Stream 4 D86 90% Cutpoint Stream 5 D86 90% Cutpoint Stream 1 D86/TBP Cutpoint Shift Stream 2 D86/TBP Cutpoint Shift Stream 3 D86/TBP Cutpoint Shift Stream 4 D86/TBP Cutpoint Shift Stream 5 D86/TBP Cutpoint Shift Stream #1 T00 TBP Shift Stream #1 T10 TBP Shift Stream #1 T30 TBP Shift Stream #1 T50 TBP Shift Stream #1 T70 TBP Shift Stream #1 T90 TBP Shift Stream #1 T99 TBP Shift Stream #2 T00 TBP Shift Stream #2 T10 TBP Shift Stream #2 T30 TBP Shift Stream #2 T50 TBP Shift Stream #2 T70 TBP Shift Stream #2 T90 TBP Shift Stream #2 T99 TBP Shift Stream #3 T00 TBP Shift
--XKUPC(3) XKUPC(4) XKUPC(5) XKUPCS(1) XKUPCS(2) XKUPCS(3) XKUPCS(4) XKUPCS(5) XKUP(54) XKUP(55) XKUP(56) XKUP(57) XKUP(58) XKUP(59) XKUP(60) XKUP(61) XKUP(62) XKUP(63) XKUP(64) XKUP(65) XKUP(66) XKUP(67) XKUP(68)
Type
deg F deg F deg F Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset D86 Cutpoint from actual b.p. curves D86 Cutpoint from actual b.p. curves D86 Cutpoint from actual b.p. curves TBP CUTPOINT - D86 CUTPOINT TBP CUTPOINT - D86 CUTPOINT TBP CUTPOINT - D86 CUTPOINT TBP CUTPOINT - D86 CUTPOINT TBP CUTPOINT - D86 CUTPOINT Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints.
KBC Proprietary
Calibration Factors
Stream #3 T10 TBP Shift Stream #3 T30 TBP Shift Stream #3 T50 TBP Shift Stream #3 T70 TBP Shift Stream #3 T90 TBP Shift Stream #3 T99 TBP Shift Stream #4 T00 TBP Shift Stream #4 T10 TBP Shift Stream #4 T30 TBP Shift Stream #4 T50 TBP Shift Stream #4 T70 TBP Shift Stream #4 T90 TBP Shift Stream #4 T99 TBP Shift Stream #5 T00 TBP Shift Stream #5 T10 TBP Shift Stream #5 T30 TBP Shift Stream #5 T50 TBP Shift Stream #5 T70 TBP Shift Stream #5 T90 TBP Shift Stream #5 T99 TBP Shift Stream #6 T00 TBP Shift Stream #6 T10 TBP Shift
--XKUP(69) XKUP(70) XKUP(71) XKUP(72) XKUP(73) XKUP(74) XKUP(75) XKUP(76) XKUP(77) XKUP(78) XKUP(79) XKUP(80) XKUP(81) XKUP(82) XKUP(83) XKUP(84) XKUP(85) XKUP(86) XKUP(87) XKUP(88) XKUP6(10)
Type
Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints. Offset of TBP in actual data from predicted value from cutpoints.(if no data, use recycle info) Offset of TBP in actual data from predicted value from cutpoints.(if no data, use recycle info)
XKUP6(11)
Offset
KBC Proprietary
Calibration Factors
Stream #6 T30 TBP Shift Stream #6 T50 TBP Shift Stream #6 T70 TBP Shift Stream #6 T90 TBP Shift Stream #6 T99 TBP Shift Calib External Flow Control Quench Stream 4+ CCN and Metals Weight Reference Stream 5+ CCN and Metals Weight Reference Stream 6+ CCN and Metals Weight Reference Sulfur in Coke from Con Carbon Nitrogen in Coke from Con Carbon Coke Ash Coke VCM (offset) Coke HGI factor H2S Sulfur Temperature factor H2S Sulfur Pressure factor Coke Sulfur Temperature factor Coke Sulfur Pressure factor Stream 4 CCR Distr Stream 5 CCR Distr
--XKUP6(12)
Type
Offset Offset of TBP in actual data from predicted value from cutpoints.(if no data, use recycle info) Offset of TBP in actual data from predicted value from cutpoints.(if no data, use recycle info) Offset of TBP in actual data from predicted value from cutpoints.(if no data, use recycle info) Offset of TBP in actual data from predicted value from cutpoints.(if no data, use recycle info) Offset of TBP in actual data from predicted value from cutpoints.(if no data, use recycle info) Used with Calib Drum T to determine if too much Flow Control Quench predict input. multiplier Wt distribution in Gas Oil and Coke, used for ConCarbon and Metals prediction Wt distribution in Gas Oil and Coke, used for ConCarbon and Metals prediction Wt distribution in Gas Oil, FZGO, and Coke, used for ConCarbon and Metals prediction Sulfur in precipitated coke N2 in precipitated coke Offset Offset multiplier multiplier multiplier multiplier multiplier multiplier multiplier factor of coke ash to feed metal ratio wt% VCM correction factor ratio of calibration HGI input to calculated HGI H2S T response factor from Tuning Factor section H2S P response factor from Tuning Factor section Coke Sulfur T response factor from Tuning Factor section Coke Sulfur P response factor from Tuning Factor section used in CCR correlation used in CCR correlation
XKUP6(13)
Offset
XKUP6(14)
Offset
XKUP6(15)
Offset
XKUP6(16)
Offset
XKUP(89)
XKUP(90)
XKUP(91)
multiplier
XKUP6(9)
multiplier
XKUP(92) XKUP(93) XKUP(94) XKUP(95) XKUPN(5) XKUPN(8) XKUPN(9) XKUPN(6) XKUPN(7) XKUP(96) XKUP(97)
KBC Proprietary
Calibration Factors
Stream 6 CCR Distr Stream 4 Metals Distr Stream 5 Metals Distr Stream 6 Metals Distr DISADJ DUK HTCK Flow Control Quench molar Enthalpy Offset Furnace Duty Factor Reference CFR Reference CFRD Reference CFRN Reference Velocity GO % of Furnace Feed Reference Quench Del T (DTQ) Furn to Drum Delta T Drum Delta Temperature Quenched Vapor to Frac Delta T T.C. Quench Oil vol Enthalpy Offset Drum Minus Frac Pressure Frac Minus WGS Suction Residence Time Base Volume Residence Time Basis HGO Draw Temp Cutpt Shift
Type
multiplier multiplier multiplier multiplier multiplier offset multiplier Offset used in CCR correlation used in Metal correlation used in Metal correlation used in Metal correlation Gas yield factor to converge liquid factor shift between feed K and recycle (cracked) K Heat of Cracking factor used to calculate Drum outlet temperature correction to Flow Control Quench enthalpy, btu/mole factor to adjust furnace duty during calibration Calibration CFR Calibration CFR using only distillates Calibration CFR (only tower bottom recycle, exclude distillate recycle) Calibration Velocity Gas Oil % of feed
multiplier
XKUP(109) XKUP(110) XKUP(111) XKUP(112) XKUP(113) XKUP(114) XKUP(115) XKUP(116) XKUP(117) XKUP(118)
deg F deg F deg F deg F Offset psi psi cuft multiplier deg F
Drum vapor delta T due to Quench Furnace outlet to Drum Inlet heat loss T Drum inlet T - Drum outlet T Heat loss of Quenched Drum Vapor to Frac inlet correction to Temperature Control Quench enthalpy, Btu/bbl delta P between Drum and Fractionator overhead delta P between Fractionator overhead and gas compressor suction P Furnace base flow rate used to adjust furnace residence time Furnace residence time factor for cracking kinetics Shift between HGO draw temperature and HGO cut point
KBC Proprietary
Calibration Factors
Tower Temperature Adjustment Calibration FZGO Cut Point Stream 3 Cloud Update Stream 4 Cloud Update Stream 5 Cloud Update Stream 6 Cloud Update Stream 3 Pour Update Stream 4 Pour Update Stream 5 Pour Update Stream 6 Pour Update Calib External Temp Control Quench Calibration Drum Pressure Calibration Drum Out Temp Calibration Total Feed CCR Calibration Total Feed API Product API Adjust Factor for Slurry Oil Calibration Coke Yield Furnace Cracking T Tuning Factor Calib HGO T50 Calib HGO API FZGO Cracking Factor FZGO Tail Index TGO Bias
--XKUP(119)
Type
deg F Adjustment to tower temperature profile to match plant data Calibration FZGO cut point delta between API predicted vs actual delta between API predicted vs actual delta between API predicted vs actual delta between API predicted vs actual delta between API predicted vs actual delta between API predicted vs actual delta between API predicted vs actual delta between API predicted vs actual Used with Calib Ext Flow Control Quench to determine if too much Flow Control Quench predict input. psi deg F wt%
XKUP(120) XKUPN(3) XKUP(121) XKUP(122) XKUP(123) XKUPN(4) XKUP(124) XKUP(125) XKUP(126) XKUP(127)
multiplier
Power factor to UK2 ratio used in Predict mode to adjust product API when slurry oil is in feed
multiplier
Used to adjust FZGO range cracking Used to match plant data FZGO endpoint
Offset
KBC Proprietary
Calibration Factors
Release Version Prod 2 Flash Point Update Prod 3 Flash Point Update LGO Flash Point Update HGO Flash Point Update FZGO Flash Point Update Release Build Prod 1 Olefins Update Prod 1 Naphthenes Update Prod 1 Aromatics Update Prod 2 Olefins Update Prod 2 Naphthenes Update Prod 2 Aromatics Update Prod 3 Olefins Update Prod 3 Naphthenes Update Prod 3 Aromatics Update Spare Spare Spare Spare Spare Spare Spare Spare Spare VDRUM - Volume
Type
Offset Offset
XKUPN(36) XKUPN(37) XKUPN(38) XKUPN(39) XKUPN(40) XKUPN(41) XKUPN(42) XKUPN(43) XKUPN(44) XKUPN(45) XKUP(130)
Offset
cuft
KBC Proprietary
Calibration Factors
DDRUM Diameter HDVOL - Head Volume TLOUT - Top T/L Outage CELLS - Number of Cells MNOUT Minimum Outage
Type
ft cuft ft
ft
KBC Proprietary
KBC Proprietary
Index
A
A Guide to Problem Solving 1:9 Adjustment of Coker Feed Back End Distillation 1:4 Aniline Point 2:28 Available Models 4:6 Available Results Button 4:34 Available Results Item 4:14
Constraints 2:30 Conventional Recycle Coker 2:17 Conversion of Old DC-SIM Workbook to Current Version Workbook 1:5 Copy Button 4:20, 4:24, 4:25 Copy Case Data Item 4:13 Customizing the Workbook 4:8
D
Data Flow 4:3 DC-SIM Calibration Guidelines 2:20 DC-SIM Menu 4:11 DC-SIM Model Installation 3:3 DC-SIM Options Item 4:11 DC-SIM V2006 Calibration Factors A:6 DCSIM V2006 Tuning Factors A:3 Definition of Combined Feed Ratio (CFR) 2:17 Delayed Coker Refinery Unit 1:7 Design Worksheet 4:16 Diesel Cloud Point, Pour Point and Flash Point 2:28 Drum Dimension Input Data 2:5
B
Bromine Number 2:28
E C
Calibration as a Once Through Unit 2:13 Calibration Case Checklist 2:12 Calibration Factors for PONA of Naphtha Range Product 1:5 Calibration Input Data 2:7 Calibration Input Worksheet 4:18 Calibration of Once Through Unit as a Conventional Recycle Unit 2:15 Cancel Button 4:7 CaseGen 4:31 Charts 4:34 Charts - 2 Worksheet 4:37 Charts Worksheet 4:34 Clear Button 4:21, 4:25 Clear Case Data Item 4:13 Coke Ash Content 2:29 Coke HGI 2:29 Coke Inventory 2:24 Coke Volatile Matter (VCM) 2:29 Comments 4:10 Comparison Worksheet 4:31 Configuration Guidelines 2:13
DC-SIM User Guide KBC Proprietary
Excel Interface Standardization 1:6 Export Calibration to Petro-Sim 4:15 Export Case Data Item 4:14
F
Feedback 1:9 Fractionator Configuration for Extra Low Recycle Operation 1:4
G
Gateway Workbook 4:4 Getting Started 4:6 Grouping Feature 4:9
H
Help and Error Messages 1:9 How DC-SIM Works 2:3 How the Calibration Case Works 2:11 How the Optimizer Works 2:30 How the Predict Case Works 2:26
Index - I 1
I
Import Button 4:19, 4:25 Import Case Data Item 4:14 Import from Petro-Sim 4:15 Initialization Factors A:2 Installation 3:3 Inter-conversion of Units of Measurement for Data File During IMPORT 1:5
L
Links 4:14, 4:15 Load 4:37
Predicting Viscosity and Flash Point Product Properties 1:4 Prediction of Once Through Unit Performance Using a Calibrated Conventional Recycle Unit 2:15 Problems When Running the Application 3:11 Proceed Button 4:6 Product Cutpoints Target 2:24 Product Properties 2:28 Program Security 1:5, 3:3 PSV Steam Input to Fractionator 1:5
Q
Quench 2:22
M
Microsoft Excel 4:3 Microsoft References 3:2 Model Workbook 4:9 Model Workbook and Model Workbook Template 4:5
R
Reset Button 4:35 Result Worksheets 4:29 Run Button 4:18, 4:24, 4:27 Run Item 4:12 Run the Optimizer using the Run button on the worksheet. 2:30, 2:31
N
Naphtha PONA 2:29 Naphtha RON and MON 2:28 Navigation Item 4:11, 4:12 New Tuning Factor for Furnace Cracking Temperature 1:3 Nitrogen 2:28 Number and Decimal Regional Settings 3:4
S
Save 4:36 Saving Files and DC-SIM Exit 4:39 Security Settings and Macros 3:9 Select Button 4:35 Select the Optimizer Input Worksheet. 2:30 Select Variable Button 4:35 Series /X Variable 4:36 Setting up a Shortcut 3:8 Settings Button 4:27 Setup Button 4:24, 4:27, 4:34 Special Once Through Coker Configuration with No HCGO Net Product 1:5 Starting DC-SIM 3:8 Starting the Program 3:7 Starting with the Data Workbook 3:7 Sulfur 2:28 Summary Worksheet 4:33
O
Once Through Coker 2:17 Opening DC-SIM with the Start Bar 3:7 Optimizer Improvements 1:3 Optimizer Input Worksheet 4:26 Optimizer Log 2:30, 2:31 Optimizer Run Checklist 2:30 Other Properties 2:29 Overview 1:2
P
PC System Requirements 3:2 Predict Case Checklist 2:26 Predict Input Data 2:22 Predict Input Worksheet 4:23
T
Technical Help and Feedback 1:9
2 Index
KBC Proprietary
Test Run Data for Model Calibration 2:4 Testing the Program Execution 3:10 Text Files Item 4:13 Transfer Workbook Data 4:15
U
Update Button 4:35
V
Velocity Gas Oil 2:17, 2:23 VGen LP Vector Generation Tool 4:28 Viscosity @ 50 C 2:29
W
What Is Installed 3:4 What's New in This Release 1:3 Worksheet Comments and Model Help 4:38
Z
Zero Natural Recycle Configuration Once Through 2:13
KBC Proprietary
Index - I 3