Weld Joint Design and Symbols Presentation
Weld Joint Design and Symbols Presentation
Weld Joint Design and Symbols Presentation
UPDATE 2 Copyright © 2014-2109 CWB Group Industry Services. For instructor use only.
JS1.1
Objectives
After completing this learning unit you should be able to:
♦♦ Identify the different types of joints and welds
♦♦ Explain the terms and symbols used for groove and fillet welds
♦♦ Describe the different welding positions
♦♦ Recognize the factors involved in the selection of joints
♦♦ Identify and describe welding symbol and supplementary symbol
elements
♦♦ Describe the use of multiple reference lines
♦♦ Recognize the factors involved in the selection of joints
UPDATE 2 Copyright © 2014-2109 CWB Group Industry Services. For instructor use only.
Types of Joints
Joint: The junction of the workpiece(s) that are to be joined or have been joined.
Faying surface: The mating surface of a workpiece in contact with or in close
proximity to another workpiece to which it is to be joined.
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Basic Joint Types
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Basic Types of Welds
There are three basic types of welds:
1. Groove welds
2. Fillet welds
3. Plug and slot welds
Other types of welds include:
♦♦ Arc spot and seam welds
♦♦ Edge welds
♦♦ Flange welds
♦♦ Surfacing welds
♦♦ Seal welds
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Joint Design and Symbols Copyright © 2014-2109 CWB Group Industry Services. For instructor use only.
Groove Weld
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Fillet Weld
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Plug and Slot Weld
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Arc Spot and Arc Seam Welds
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Surfacing Welds
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Edge Welds
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Classification of Groove Welds
Groove welds can be classified:
♦♦ In terms of efficiency:
♦♦ complete joint penetration groove welds (CJP)
♦♦ partial joint penetration groove welds (PJP)
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Joint Design and Symbols Copyright © 2014-2109 CWB Group Industry Services. For instructor use only.
Classification of Groove Welds
♦♦ In terms of shape:
♦♦ Square
♦♦ Bevel
♦♦ “V”
♦♦ “J”
♦♦ “U”
♦♦ Flare-bevel
♦♦ Flare-V
The illustration shows the classification system.
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Classification of
Groove Welds
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Single Groove Welds
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Double Groove Welds
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Double Groove Welds
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Joints and Applicable Welds
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Groove Weld Terminology
Groove weld: a weld made in the groove between two members to be joined
To describe the geometry need data such as:
♦♦ plate thickness
♦♦ bevel or groove angle
♦♦ groove radius of a J-groove
♦♦ root face and
♦♦ root opening
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Groove Weld Terminology
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Groove Weld Terminology
♦♦ Illustrations A and B – weld size, X, is the thickness of the plate
♦♦ Illustration C – weld size, X, is the thickness of the thinner part joined
♦♦ Illustration D – weld, X, size is the depth of penetration
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Fillet Welds
♦♦ Most commonly used type of weld
♦♦ Does not require special preparation
♦♦ Joins two surfaces usually at right
angles
♦♦ Made in lap joints, tee joints or
corner joints
♦♦ Effective throat – the shortest
distance from the root of the weld
to its face, less any convexity.
FIG1616 Convex fillet weld
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Fillet Welds
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Fillet Welds Sizes
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Welding Positions
Position of welding affects:
♦♦ ease of laying beads
♦♦ efficiency
♦♦ selection of filler
♦♦ welding process
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Plate Welding Positions
♦♦ Flat Welding Position (1F or 1G)
♦♦ Horizontal Welding Position (2F or 2G)
♦♦ Vertical Welding Position (3F or 3G)
♦♦ Overhead Welding Position (4F or 4G)
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Pipe Welding Positions
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Joint Selection
There are two important principles in the design of welded joints:
♦♦ Safe performance under service conditions – requires consideration of the
properties of the steel used and of the loading conditions
♦♦ Economy of welding – requires optimization of the joint preparation for
welding.
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Joint Design and Symbols Copyright © 2014-2109 CWB Group Industry Services. For instructor use only.
Joint Geometry
Factors to consider in selecting the groove geometry include:
♦♦ The welding process: operational features, penetration characteristics,
positions of welding
♦♦ Material thickness
♦♦ Positioning for welding
♦♦ Minimizing volume of deposited weld metal but still allowing for proper
access
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Joint Design and Symbols Copyright © 2014-2109 CWB Group Industry Services. For instructor use only.
Joint Geometry
♦♦ Use of pre-qualified joints
♦♦ Fit-up tolerances and factors affecting workmanship
♦♦ Control of distortion and shrinkage
♦♦ Minimizing material handling
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Typical joints for SAW prequalified welding
procedures
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Square Groove Welds
♦♦ Economical for thinner thicknesses and
for arc welding processes
♦♦ Careful procedural control is necessary
to obtain a reliable degree of joint
penetration FIG2121 Butt joint with zero root opening
♦♦ Increasing the root opening increases
the depth of joint penetration.
♦♦ If the root opening is too wide, the
molten weld metal will drop through
due to gravity.
FIG2222 Butt joint with root opening
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Typical SMAW Pre-qualifed Complete Joint
Penetration Groove Weld (CSA W59)
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Joint Design and Symbols Copyright © 2014-2109 CWB Group Industry Services. For instructor use only.
V- and Bevel-Groove Welds
♦♦ Single V- and single-bevel groove welds are economical for thicknesses less
than or equal to 20 mm (3/4 in).
♦♦ The bevel-groove has an advantage over the V-groove because only one part
has to be prepared—fusion is more difficult.
♦♦ Pipe splices are a typical application of single V-groove welds—typically
welded from one side, with a standard groove angle of 75°.
♦♦ Double V- and double-bevel groove welds are suitable for thicknesses from
20 mm to 40 mm (3/4 in to 1½ in) thickness
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Joint Design and Symbols Copyright © 2014-2109 CWB Group Industry Services. For instructor use only.
J- and U- Groove Welds
♦♦ Single and double J-groove welds
generally require less volume of weld
metal than bevel grooves, prone to
incomplete fusion
♦♦ Seldom used in structural work
FIG2424 Advantage of J-preparation
♦♦ Single and double U-groove welds
require less volume of weld metal than
J-grooves—must be machined except for
shallow U- grooves for back welding
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Heat Dissipation
♦♦ Welding heat will dissipate from a joint at
a rate that will depend on the thickness
and the conductivity of the metal.
♦♦ As the plate becomes thicker and the
path of conductivity increases—increase
the total heat input.
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Root Face Heat Dissipation
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Heat Dissipation in a T-joint
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Symbols for Welding
♦♦ System of signs, rules and conventions for conveying and placing information
on drawings
♦♦ Appropriate interaction between the design, drafting and production
personnel
♦♦ Facilitate communication between the designer, fabrication and inspection/
examination personnel
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Welding Symbols Terminology
There are three standard terms that are important to understand:
♦♦ Weld symbols
♦♦ Supplementary symbols
♦♦ Welding symbols
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Weld Symbols
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Weld Symbols
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Supplementary Symbols
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Elements and Location of a Welding Symbol
The basic elements of a welding symbol are:
♦♦ Reference line
♦♦ Arrow
♦♦ Basic weld symbol
♦♦ Dimensions and other data
♦♦ Supplementary symbols
♦♦ Finish symbols
♦♦ Tail
♦♦ References
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Elements and Location of a Welding Symbol
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Placement of
the Vertical Line
FIG3434 Joint definition used for arrow and other side in welding symbols
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Arrow Side and Other Side of Joints
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Example of Arrow Side/Other Side
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Example of Arrow Side/Other Side
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Tail of the Welding Symbol
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Field Weld Symbol
♦♦ Field welding – welding in a place other than that of initial construction.
♦♦ The erection phase of welded construction work will most likely involve welding in
the field, or on site.
♦♦ The weld symbol shows a flag placed above and at right angle to the reference line
at the junction with the arrow.
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Melt-through Symbol
♦♦ Used when complete joint penetration and root reinforcement is required in
welds made from one side.
♦♦ It is placed on the side of the reference line opposite to the weld symbol.
♦♦ The height of the reinforcement may be specified to the left of the melt-
through symbol or be unspecified.
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Melt-through Symbol
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Location and Extent of Welding
♦♦ Welding symbols specify continuous welds between any changes in the
direction of welding.
♦♦ For direction changes, additional welding symbols or multiple arrows are
used
♦♦ Multiple arrows originate from a single reference line
♦♦ The all-around welding symbol specifies a weld all around the joint.
♦♦ The symbol is not required for welds around the circumference of a pipe
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Location and Extent of Welding
FIG4040 Location and extend of welding denoted FIG4141 Location and extent of welding
by multiple arrows denoted by the all-around symbol
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Break in the Arrow
For bevel groove or a J-groove welds, if
the arrow has a break then it points to the
member that is to be beveled, as shown.
However, the arrow does not have to be FIG4242 Break in the arrow
broken when:
a. It is apparent which member is to be
beveled.
b. There is no preference which member
is to be beveled.
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Combined Weld Symbols
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Multiple Reference Lines
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Sequence of Welding
The specified sequence for each case will be:
Sequence (a)
1. make the bevel-groove weld on the arrow side
2. make the flat fillet weld on the arrow side
3. make the back weld on the other side
Sequence (b)
1. make the backing weld on the other side
2. make the bevel groove weld on the arrow side
3. make the flat fillet weld on the arrow side
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Sequence of Weld Symbols
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Complete Joint Penetration Groove Weld
Information required:
♦♦ The depth of preparation
♦♦ The angle at which such preparation
should be made
♦♦ The root opening required for proper
fitting of the two members in the joint
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Double-Groove Weld Symbols
FIG4949A Double groove weld symbols – Metric FIG4949B Double groove weld symbols – U.S. Customary
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Depth of Preparation and Groove Weld Size
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Single Partial Joint
Penetration Groove Welds
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Single Partial Joint
Penetration Groove Welds
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Double Partial Joint Penetration Groove Welds
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Double Partial Joint Penetration Groove Welds
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Flare-Bevel Groove Welds
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Flare-Bevel Groove Welds
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Length of Groove Welds
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Length of Groove Welds
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Location and Extent of Welds
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Contour and Surface Finish Symbols
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Flush and Convex Contour Symbols
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Joints with Backing
Joints with backing are welded from one side onto a backing bar. The backing bar
is a separate piece of metal that the weld fuses to.
Backing is used:
♦♦ when there is no access for welding from the other side
♦♦ to increase productivity
The symbol for backing is a rectangle.
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Joints with Backing
In the welding symbol for a groove weld
with backing, the supplementary backing
symbol is on the opposite side of the
reference line to the groove weld symbol. FIG6060A Joint with backing – Metric
When the backing is to be removed after
welding, an R is placed in the backing
symbol.
The material and the dimensions of
the backing are placed in the tail of the FIG6060B Joint with backing – U.S. Customary
welding symbol or in notes on the drawing
Backing may be metallic or non-metallic
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Joints with Backing
The welding symbols in the top figure specify ASTM A36 steel backing. They
specify a V-groove weld made into a 45° groove with a 6 mm (1/4 in) root
opening. The V-groove is to be 12 mm (1/2 in) deep and the weld is to penetrate
2 mm (3/32 in) into the backing bar.
The welding symbols in the bottom figure specify removable backing made
from ASTM A36 steel. They specify a bevel groove weld made into a 30° bevel
with a 10 mm (3/8 in) root opening. The bevel is to be 12 mm (1/2 in) deep, the
full thickness of the plate, and the weld is to penetrate 2 mm (3/32 in) into the
backing bar.
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Joints with Backing
FIG6161A Examples of symbols for joints with FIG6161B Examples of symbols for joints with
backing – Metric backing – U.S. Customary
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Joints with Spacers
♦♦ The symbol for joints with a spacer is a rectangle.
♦♦ When multiple reference lines are used, the rectangle is placed on the
reference line nearest to the arrow.
♦♦ The material and the dimensions of the spacer are specified in the tail of the
welding symbol or on the drawings.
♦♦ Spacers can be used for any type of double-groove.
♦♦ The placement and dimensioning is the same as for any other groove weld.
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Joints with Spacers
FIG6262A Symbols for joints with spacers - Metric. FIG6262B Symbols for joints with spacers – U.S. Customary
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Material Used for Backing and Spacers
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Joints with Consumable Inserts
♦♦ A consumable insert is a piece of filler metal that is placed at the root of a joint. It is
completely fused into the root of the joint and becomes part of the weld.
♦♦ The symbol for a consumable insert is a square. It is placed on the opposite side of
the reference line to the groove weld symbol.
♦♦ Additional information about the insert is placed in the tail of the welding symbol.
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Joints with Consumable Inserts
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Back Gouging
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Use of Solid and Dotted lines
♦♦ CSA Standard W59 provides for the use of dotted lines to indicate preparation of U-
or J- grooves by the arc-air process after assembly or on the second side of the joint-
after welding the first side.
♦♦ Solid lines indicate groove preparation prior to assembly for welding.
♦♦ The use of solid and dotted lines is shown.
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Seal Welds
FIG6868A Use of seal weld in the tail of a FIG6868B Use of seal weld in the tail of a
symbol – Metric symbol – U.S. Customary
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Specification of Fillet Welds
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Symbol, Size and Length of Fillet Welds
Symbol:
The vertical side of the triangle that specifies a
fillet weld must always be on the left side of the
weld symbol.
Size:
The fillet weld size, S, must be shown to the
left of the weld symbol on the same side of the FIG7070 Dimensions of single fillet weld
reference line as the weld symbol.
♦♦ When the fillet welds are on both sides of the
joint, their sizes must be specified on both
sides of the reference line.
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Symbol, Size and Length of Fillet Welds
Length:
♦♦ The fillet weld length, L, is shown to the
right of the weld symbol.
♦♦ If a fillet weld extends for the full length FIG7171A Dimensions of single fillet weld –
Metric
of the joint, there is no need to specify
the length.
♦♦ The location and specific lengths of
fillet welds may be specified by symbols
combined with dimension lines on the
drawing.
FIG7171B Dimensions of single fillet weld –
U.S. Customary
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Intermittent Fillet Welds
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Specification of Intermittent Fillet Welds
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Single Intermittent Fillet Welds
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Single Intermittent Fillet Welds
FIG7474B Single intermittent fillet weld symbol and dimensions – U.S. Customary
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Chain Intermittent Fillet Welds
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Chain Intermittent Fillet Welds
FIG7575B Chain intermittent fillet weld symbols and dimensions – U.S. Customary
FIG7676B Used of symbols for staggered intermittent fillet welds – U.S. Customary
FIG7777A Elements of plug and slot welding symbols FIG7777B Elements of plug and slot welding symbols
– Metric – U.S. Customary
FIG7878A Dimensions of plug welds – Metric FIG7878B Dimensions of plug welds – U.S. Customary
FIG8181A Elements of spot symbols for welding – Metric FIG8181B Elements of spot symbols for welding –
U.S. Customary