Tai Sin Busway Catalogue 2019

Busbar Trunking System
TAI SIN BUSBAR TRUNKING SYSTEM

LT LINE I - COPPER & ALUMINIUM SANDWICH BUSBAR TRUNKING SYSTEM
Introduction
Busbar trunking system, first introduced in 1932, solving the automation industries needs for flexible power distribution system.
Since then, Busbar trunking system had evolved from Air Insulated design to today compact series “Sandwich design” and incorporating
monitoring & control system in load distribution. The versatility of busbar trunking system design not only serves high-amperage
application efficiently in terms of energy loss, it also provide high productivity in the implementation on site.
Today, busbar trunking system is widely used in all segments of development:
a) Industrial
b) Residential
c) Commercial
d) Data Centre
e) Infrastructure
Recognizing the needs for Efficiency, Flexibility & Productivity, Tai Sin Electric Limited, a renowned Cable manufacturer & specialist in
Low Voltage Distribution system, developed Tai Sin Low Voltage Busbar Trunking System.
Authorised Distibutor | LKH Projects Distribution Pte Ltd

Content
01 Company Profile and International Certification
02 System Overview
04 Product features
06 Features
07 Electrical specification
11 Physical Data
12 Fittings
23 Installation
28 Ordering Information
29 LV Busway System Numbering

Company Profile
Tai Sin Electric Cables Manufacturer Pte Ltd was incorporated in 1980, and has since expanded and diversified steadily to
become the Tai Sin Group of Companies. First listed on SESDAQ, the second board of the Singapore Exchange (SGX) in
1998, the Group showed exceptional growth and excellence over the years, thus enabling its promotion to the Main Board of
the SGX in 2005.
Today, the Group has diversified its scope as a cable manufacturer. Its acquisitions of established distribution businesses
have enabled it to combine this strong distribution heritage with its own cable and wire manufacturing capabilities, making
it a regional electric solutions specialist. It now provides manufacturing, distribution and technical services to support its
customers in the industrial, infrastructure, commercial and residential sectors.
Over time, the Group has built up strong business competencies. To date, it is one of only a few enterprises that produces
cables and switchboards, and operates a successful regional network distributing electrical and control products, devices and
accessories. With subsidiaries and offices located in Singapore, Malaysia, Vietnam, Brunei and Indonesia, the Group counts
as part of its customer portfolio, many prominent building and construction projects in the region.
International Certification
Tai Sin LT Line I series busbar trunking system conforms to IEC 61439-6, Greenmark & BS6387, certified by KEMA KEUR, PSB
Singapore & Singapore Green Building Council.
IEC 61439-6
Certififed
01 Authorised Distibutor | LKH Projects Distribution Pte Ltd

LT Line | Busbar Trunking System
System overview
Tai Sin Low Voltage Busbar Trunking System is a reliable and efficient electrical
distribution system with sandwich construction and superior performance. It is
a safe and robust power distribution system with high electrical efficiency, low
voltage drop, high mechanical strength.
The system offers a full line of busway to meet the world market: suitable for
3P3W, 3P4W, 3P5W, supply and distribution, with rated current from 250A to
5000A（for aluminum conductor) ＆ 250A to 6300A (for copper conductor), rated
operation voltage up to 690V(rated insulation voltage up to 1000V), IP degree up
to IP66 and the frequency 50~60Hz.
Constructed with two-piece of extruded aluminum housing, Tai Sin Low Voltage
Busbar Trunking System breaks the barrier of weight as one of the lightest
system in the business and offers you maximum flexibility. The full aluminum
alloy housing, a low magnetic material, avoids hysteresis loss on the distribution
system.
Tai Sin Low Voltage Busbar Trunking System provides longer life epoxy insulation
as option to polyester insulation.
Tai Sin Low Voltage Busbar Trunking System is an ideal choice for various
applications including commercial, industrial electrical distribution and other
verticals.
From every aspect—performance, flexibility, quality and customer value, Tai
Sin Low Voltage Busbar Trunking System is a superior choice for your next
installation.
Authorised Distibutor | LKH Projects Distribution Pte Ltd 02

1. Transformer Connection Unit 7. Edgewise Elbow
2. Wall Flange 8. Edgewise Offset
3. Joint 9. Nonstandard Elbow
4. Straight Length 10. Plug-in Box
5. Hanger 11. Spring Hanger

6. Flatwise Elbow

Product Features
—Superior design and performance
Unique structure design

The unique “serrated surface” design of extruded aluminum housing greatly improves the heat
dissipation for the whole busway system. By the design of two-piece housing, Tai Sin Low
Voltage Busbar Trunking System provides more reliable IP protection for the field application
than traditional design, including IP54, IP65, IP66.
Novel conductor structure

True sandwich structure for the design and construction. Bus bars for plug in length are
welded in place by state -of-the-art welding processes. Bus tabs, arranged compactly without
bending and silver plated, to achieve the performance of superior heat dissipation, lower
temperature rise and elimination of “chimney effect”.
"Sandwich" Structure
The conductors are arranged densely in the housing, achieving the performance of superior
heat dissipation, lower temperature rise and elimination of "chimney effect". Current-carrying
capability is not affected by different installation sites or methods. This compact structure has
a width of only 125mm, occupying smaller building space.
Superior & reliable insulation

Both polyester film insulation and epoxy insulation (Class B) are available with exceptional
electrical performance and superior mechanical strength.
Environmental friendly materials are applied with certification by reputed international
laboratory. The busway system is halogen-free with no toxicity emission in case of fire.

Compact design
The dimension of LV busway begins at 125mmx103mm for 400-630A ratings
with very compact design. Bus plug is also compressive and dimension begins at
360mm×250mm×255 mm for 100A, giving more space for other equipments.
Conductor sawing
High-speed sawing machine offers a high sawing accuracy, make smooth cut without
issues like deformed, stretched, inconsistent flat end, as a result the temperature rise at
the busway joint is decreased.
Unique error-proof device (Bridge Type Joint)

A unique error-proof device is designed to prevent potential damage on bus bar due to
incorrect connection. With this unique device, the installers can not connect two sections
of busway successfully with incorrect phase orientation.Bridge type joint, each joint allow
±8mm liner adjustment.
Unique joint design

● Single bolt joint design is applied to shorten the time of connection by 50% than the
traditional design.
● Double headed "break off" joint bolt is applied to tighten the busway with just a
common 16mm socket wrench. Belleville spring washers are adopted to ensure pressure
evenly applied across the joint.

Features
—Ease of installation and safe operation
Temperature rise Indicator

● Joint insulator with a convex-concave groove edge provides an increased creepage
distance.
● Color-coded-temperature indicator applied at busway joint is to give an early warning when
high temperature occurs at the joint.
Plug outlet and busway plug

● Both outlet phase tabe and plug stab fingers are fully silver-plated
● The bus plug has complete safty interlock mechanism to ensure electric safty
● The plug outlet protection module is embedded with waterproof silicone rubber, up to IP54
● Up to 10 plug outlets can be installed every 3 m of straight length busway

Electrical specification
Aluminum alloy housing with internal separate ground bar (aluminum or copper) of LV Series Busway provides an extremely low
impedance ground path with small resistance for both copper and aluminum systems.plug-in outlet grounding is supplied with tin-
plated copper tabs bolted to the plug in box housing for superior continuity through standard bus plug ground stabs.
Grounding resistance of LV busway system (temperature=20℃ ):
LVC
3P5W
SN Rating Deck PE Grounding

Height Width
Cross Capactity
(H) (W)
(mm 2 ) (mm 2 )
1 250 1 103 125 90 1635

2 400 1 103 125 90 1635
3 630 1 103 125 120 1665
4 800 1 118 125 150 1755
5 1000 1 128 125 195 1890
6 1250 1 153 125 270 2115
7 1600 1 188 125 360 2385
8 2000 1 223 125 480 2745
9 2500 1 273 125 630 3195
10 3200 2 352 125 720 4526
11 4000 2 432 125 960 5246
12 5000 2 532 125 1260 6146
13 6300 3 764 125 1500 7764
LVA
3P5W
SN Rating Deck PE Grounding

Height Width
Cross Capactity
(H) (W)
(mm 2 ) (mm 2 )
1 250 1 103 125 120 1665

2 400 1 113 125 150 1755
3 630 1 128 125 195 1890
4 800 1 143 125 240 2025
5 1000 1 168 125 315 2250
6 1250 1 203 125 420 2565
7 1600 1 253 125 570 3015
8 2000 2 322 125 630 4256
9 2500 2 392 125 840 4886
10 3200 2 492 125 1140 5786
11 4000 2 572 125 1380 6506
12 5000 2 632 125 1560 7071

Short-circuit ratings
The ratings shown below are UL recognized rms symmetrical amps. Tests were run per UL 857 standards.
The system can comply with IEC61439 for short circuit withstand test at 1 Second.
Rated short circuit withstand current
Copper (RMS Symmetrical, KA)
Current 1 Sec.
250A 30
400A 30
630A 30
800A 50
1000A 50
1250A 50
1600A 65
2000A 65
2500A 65
3200A 120
4000A 120
5000A 120
6300A 120
Rated short circuit withstand current
Aluminum (RMS Symmetrical, KA)
Current 1 Sec.
250A 30
400A 30
630A 30
800A 30
1000A 50
1250A 50
1600A 65
2000A 80
2500A 80
3200A 120
4000A 120
5000A 120

Resistance, reactance, impedance and voltage drop
Copper conductor:Frequency-50Hz
Voltage Drop per Meter at Full Load Condition (V/m)

Resistance Resistance Resistance
Current R20 RFull Load X
(mΩ/m) (mΩ/m) (mΩ/m) Power factor cosφ
0.6 0.7 0.8 0.9 1
250 0.090 0.112 0.037 0.067 0.073 0.078 0.081 0.078
400 0.090 0.112 0.037 0.067 0.073 0.078 0.081 0.078
630 0.090 0.112 0.037 0.106 0.115 0.123 0.128 0.123
800 0.066 0.077 0.032 0.100 0.107 0.112 0.116 0.107
1000 0.055 0.071 0.026 0.109 0.117 0.125 0.130 0.122
1250 0.040 0.050 0.019 0.098 0.105 0.111 0.115 0.108
1600 0.029 0.034 0.015 0.090 0.096 0.101 0.104 0.095
2000 0.023 0.028 0.012 0.093 0.099 0.104 0.107 0.098
2500 0.017 0.022 0.011 0.096 0.101 0.105 0.106 0.094
3200 0.015 0.024 0.006 0.104 0.115 0.125 0.133 0.132
4000 0.011 0.015 0.003 0.077 0.086 0.094 0.101 0.104
5000 0.009 0.011 0.002 0.071 0.079 0.086 0.093 0.094
6300 0.007 0.009 0.001 0.068 0.065 0.060 0.071 0.078
Aluminium conductor:Frequency-50Hz
Voltage Drop per Meter at Full Load Condition (V/m)

0.6 0.7 0.8 0.9 1
250 0.150 0.195 0.032 0.062 0.069 0.076 0.082 0.085
400 0.116 0.162 0.028 0.083 0.092 0.101 0.110 0.112
630 0.093 0.120 0.052 0.124 0.132 0.139 0.143 0.131
800 0.077 0.105 0.027 0.117 0.129 0.139 0.147 0.145
1000 0.058 0.072 0.046 0.139 0.144 0.148 0.148 0.125
1250 0.044 0.061 0.012 0.099 0.110 0.120 0.129 0.131
1600 0.032 0.046 0.015 0.110 0.119 0.127 0.134 0.128
2000 0.029 0.041 0.019 0.138 0.146 0.153 0.156 0.141
2500 0.022 0.029 0.010 0.110 0.119 0.127 0.132 0.125
3200 0.016 0.023 0.007 0.106 0.116 0.124 0.131 0.127
4000 0.013 0.015 0.005 0.086 0.093 0.099 0.104 0.100
5000 0.010 0.013 0.004 0.080 0.085 0.090 0.094 0.099

Resistance, reactance, impedance and voltage drop
Copper conductor:Frequency-60Hz
Voltage Drop per Meter at Full Load Condition ( V /m)

0.6 0.7 0.8 0.9 1
250 0.090 0.112 0.045 0.072 0.077 0.081 0.084 0.078
400 0.090 0.112 0.045 0.072 0.077 0.081 0.084 0.078
630 0.090 0.112 0.045 0.113 0.121 0.127 0.132 0.123
800 0.066 0.077 0.039 0.107 0.113 0.118 0.120 0.107
1000 0.055 0.071 0.031 0.116 0.124 0.130 0.134 0.122
1250 0.040 0.050 0.023 0.105 0.111 0.116 0.119 0.108
1600 0.029 0.034 0.018 0.097 0.102 0.106 0.107 0.095
2000 0.023 0.028 0.015 0.100 0.105 0.109 0.111 0.098
2500 0.017 0.022 0.014 0.104 0.108 0.111 0.111 0.094
3200 0.015 0.024 0.007 0.109 0.119 0.128 0.136 0.132
4000 0.010 0.013 0.007 0.093 0.097 0.100 0.101 0.088
5000 0.008 0.010 0.004 0.081 0.086 0.091 0.094 0.087
6300 0.007 0.009 0.003 0.074 0.081 0.086 0.090 0.088
Aluminium conductor:Frequency-60Hz
Voltage Drop per Meter at Full Load Condition ( V /m)

0.6 0.7 0.8 0.9 1
250 0.150 0.195 0.038 0.064 0.071 0.078 0.083 0.085
400 0.116 0.162 0.034 0.086 0.095 0.104 0.111 0.112
630 0.093 0.120 0.062 0.133 0.140 0.146 0.148 0.131
800 0.077 0.105 0.033 0.124 0.134 0.144 0.151 0.145
1000 0.058 0.072 0.055 0.151 0.155 0.157 0.155 0.125
1250 0.044 0.061 0.014 0.103 0.113 0.123 0.131 0.131
1600 0.032 0.046 0.018 0.117 0.125 0.132 0.137 0.128
2000 0.029 0.041 0.023 0.149 0.156 0.161 0.162 0.141
2500 0.022 0.029 0.012 0.117 0.125 0.132 0.136 0.125
3200 0.016 0.023 0.008 0.112 0.121 0.129 0.134 0.127
4000 0.013 0.015 0.006 0.091 0.097 0.103 0.107 0.100
5000 0.010 0.013 0.005 0.005 0.090 0.092 0.097 0.115

Physical data
Straight length
Feeder, the straight length without outlets, can be
installed either horizontally or vertically.
The standard length is either 3000mm or 4000mm.
The minimum length is 460mm.
125
H
125
H
Single-deck Dual-deck
H
LVA-02 ～ 16 LVA-20～40 Tripple-deck

LVC-04 ～ 25 LVC-32～50 LVC-63
01 02 03
Copper conductor Aluminium conductor
Weight per meter Weight per meter

Dimension Dimension
(kg/m) (kg/m)
Current Fig. Current Fig.
Width Height 5wire Width Height 5wire
(W) (H) 100%N, 50%PE (W) (H) 100%N, 50%PE
400 125 99 12.4 400 125 113 7.9

630 125 109 13.6 630 125 128 9.3
800 125 124 17.1 800 125 143 10.4
1000 125 139 19.9 1000 125 168 12.7 01
1250 125 164 25.4 01 1250 125 203 15.7
1600 125 204 34.3 1600 125 253 19.8
2000 125 244 42.8 2000 125 322 24.3
2500 125 323 59.4 2500 125 392 31
3200 125 393 66.5 3200 125 492 39.4
4000 125 483 86.3 02
02 4000 125 572 48.9
5000 125 583 108.9 5000 125 632 57.2
6300 125 264 155.5 03

Fittings
Plug-in straight length
The plug-in busway has a flexible design with optional plug outlets on both sides. A maximum of 5 outlets can be fixed on each
side of 3m standard length. The customer may reserve plug outlets for extension in the future when changes occur in terms of the
equipment load or busway run. Both base plate and socket cover are set for each plug outlet. Base plate helps to prevent fingers
from contacting live conductors (IP2X) by accident, on which the phase sequences of conductors are identified. Socket cover
prevents the conductive contacting surface from being contaminated. A pad may be used to keep off dust or moisture.
Standard length is 3000mm or 4000mm. The minimum length is 720mm. The minimum length of L1 (distance from the center of
plug outlet to standard end) is 360mm. The minimum length of L2 (distance between the centers of two adjacent plug outlets) is
570mm.
L1=0.36
L2=0.93
L3=1.50
L L4=2.07
L5
L5=2.64
L4
Standard length:
L3
LVC: L=1、2、3m LVA: L=1、2、3m
L2
Optional length:
L1
LVC: L=0.72 ～ 4m LVA: L=0.72 ～ 4m

Y X
Y
L flatwise elbow
Copper busway size (mm) Aluminium busway size (mm)

Rated current
(A) Minimum Standard Minimum Standard
X Y X Y X Y X Y
250 341 341 400 400 341 341 450 450
400 341 341 400 400 351 351 450 450
630 341 341 400 400 366 366 450 450
800 351 351 400 400 381 381 450 450
1000 366 366 400 400 406 406 450 450
1250 391 391 400 400 441 441 500 500
1600 421 421 550 550 491 491 500 500
2000 461 461 550 550 560 560 850 850
2500 511 511 550 550 630 630 850 850
3200 590 590 800 800 730 730 850 850
4000 670 670 800 800 810 810 850 850
5000 770 770 800 800 870 870 900 900
6300 1002 1002 1050 1050
L edgewise elbow
Copper busway size (mm) Aluminium busway size (mm)

Rated current
(A) Minimum Standard Minimum Standard
X Y X Y X Y X Y
250 363 363 400 400 363 363 400 400
400 363 363 400 400 363 363 400 400
630 363 363 400 400 363 363 400 400
800 363 363 400 400 363 363 400 400
1000 363 363 400 400 363 363 400 400
1250 363 363 400 400 363 363 400 400
1600 363 363 400 400 363 363 400 400
2000 363 363 400 400 363 363 400 400
2500 363 363 400 400 363 363 400 400
3200 363 363 400 400 363 363 400 400
4000 363 363 400 400 363 363 400 400
5000 363 363 400 400 363 363 400 400
6300 363 363 400 400

Y X
Z
X
Flatwise U
Rated Copper busway size (mm) Aluminium busway size (mm)

current Minimum Standard Minimum Standard
(A)
X Y Z X Y Z X Y Z X Y Z
250 341 326 341 400 450 400 341 326 341 450 500 450
400 341 326 341 400 450 400 351 346 351 450 500 450
630 341 326 341 400 450 400 366 376 366 450 500 450
800 351 346 351 400 450 400 381 406 381 450 500 450
1000 366 376 366 400 450 400 406 456 406 450 500 450
1250 391 426 391 400 450 400 441 526 441 500 650 500
1600 421 486 421 550 700 550 491 626 491 500 650 500
2000 461 566 461 550 700 550 560 764 560 850 650 850
2500 511 666 511 550 700 550 630 904 630 850 1300 850
3200 590 824 590 800 1200 800 730 1104 730 850 1300 850
4000 670 984 670 800 1200 800 810 1264 810 850 1300 850
5000 770 1184 770 800 1200 800 870 1384 870 900 1400 870
6300 1002 1648 1002 1050 1700 1050
Edgewise U

(A)
250 363 370 363 400 400 400 363 370 363 400 400 400
400 363 370 363 400 400 400 363 370 363 400 400 400
630 363 370 363 400 400 400 363 370 363 400 400 400
800 363 370 363 400 400 400 363 370 363 400 400 400
1000 363 370 363 400 400 400 363 370 363 400 400 400
1250 363 370 363 400 400 400 363 370 363 400 400 400
1600 363 370 363 400 400 400 363 370 363 400 400 400
2000 363 370 363 400 400 400 363 370 363 400 400 400
2500 363 370 363 400 400 400 363 370 363 400 400 400
3200 363 370 363 400 400 400 363 370 363 400 400 400
4000 363 370 363 400 400 400 363 370 363 400 400 400
5000 363 370 363 400 400 400 363 370 363 400 400 400
6300 363 370 363 400 400 400

Y
Z
Z
X X
Flatwise Tee

(A)
250 341 290 290 400 350 350 341 290 290 450 350 350
400 341 290 290 400 350 350 351 295 295 450 350 350
630 341 290 290 400 350 350 366 302 302 450 350 350
800 351 295 295 400 350 350 381 310 310 450 350 350
1000 366 302 302 400 350 350 406 322 322 450 350 350
1250 391 315 315 400 350 350 441 340 340 500 400 400
1600 421 330 330 550 400 400 491 365 365 500 400 400
2000 461 350 350 550 400 400 560 399 399 850 550 550
2500 511 375 375 550 400 400 630 434 434 850 550 550
3200 590 414 414 800 550 550 730 484 484 850 550 550
4000 670 454 454 800 550 550 810 524 524 850 550 550
5000 770 504 504 800 550 550 870 554 554 900 600 600
6300 1002 620 620 1050 650 650
Edgewise Tee

(A)
250 363 411 411 400 500 500 363 411 411 400 500 500
400 363 411 411 400 500 500 363 411 411 400 500 500
630 363 411 411 400 500 500 363 426 426 400 500 500
800 363 426 426 400 500 500 363 436 436 400 500 500
1000 363 436 436 400 500 500 363 461 461 400 500 500
1250 363 461 461 400 500 500 363 496 496 400 600 600
1600 363 496 496 400 600 600 363 531 531 400 600 600
2000 363 531 531 400 600 600 363 581 581 400 600 600
2500 363 581 581 400 600 600 363 660 660 400 900 900
3200 363 660 660 400 900 900 363 740 740 400 900 900
4000 363 740 740 400 900 900 363 840 840 400 900 900
5000 363 840 840 400 900 900 363 900 900 400 400 900
6300 363 1072 1072 400 1100 1100

Z
Y
Combination Elbow

(A)
250 341 348 363 400 400 400 341 348 363 450 450 400
400 341 348 363 400 400 400 351 358 363 450 450 400
630 341 348 363 400 400 400 366 373 363 450 450 400
800 351 358 363 400 400 400 381 388 363 450 450 400
1000 366 373 363 400 400 400 406 413 363 450 450 400
1250 391 398 363 400 400 400 441 448 363 500 500 400
1600 421 428 363 550 550 400 491 498 363 500 500 400
2000 461 468 363 550 550 400 560 567 363 850 850 400
2500 511 518 363 550 550 400 630 637 363 850 850 400
3200 590 597 363 800 800 400 730 737 363 850 850 400
4000 670 677 363 800 800 400 810 817 363 850 850 400
5000 770 777 363 800 800 400 870 877 363 900 900 400
6300 1002 1009 363 1050 1050 400

Flanged end
Standard length: L=0.56m
Nonstandard length: L=0.56 ～ 2.00m
0
21
0
35
K
3P+100%N+50% internal bar as PE
Top view Section view Section view
Flanged end and end tap box can be used in connection with any type of switchgear cabinets and transformers. Flanged end
busbar spacing can be customized on specific application.
Note:
All the dimensions provided are for standard products. Please contact our engineers for customized dimensions.

Flanged end cut out and drilling pattern
01
03
02
LVC LVA
Rated 3L+N+PE Size (mm) Rated 3L+N+PE Size (mm)

Current Fig Current Fig
(A) H A B C (A) H A B C
250 103 490 250 103 490

400 103 490 400 113 490
630 103 490 630 128 490
800 118 490 800 143 490
01
1000 128 490 1000 168 490
01
1250 153 490 1250 203 490
1600 188 490 1600 253 490
2000 223 490 2000 322 490 130 126
2500 273 490 2500 392 490 150 156
3200 352 490 140 136 3200 492 490 185 186
02
4000 432 490 165 166 02 4000 572 490 210 216
5000 532 490 200 196 5000 632 440 232 232
6300 764 490 207 207 03

Flanged end bar hole pattern
A B C D
W W W W
2-M 4-M 6-M 8-M

B
B
A
A
C C C C C C
A B C D
W W W W
2-M 4-M 6-M 8-M

B
B
A
A
C C C C C C
AB CD
Copper conductor Aluminum conductor
Rated Rated
A B C M Type A B C M Type
Current Current
250 25 50 Φ12 A 250 25 50 Φ14×20 A

400 25 50 Φ12 A 400 25 50 Φ14×20 A
630 25 50 Φ14×20 A 630 25 50 Φ14×20 A
800 25 50 Φ14×20 A 800 25 50 Φ14×20 A
1000 25 50 Φ14×20 A 1000 25 50 50 Φ14×20 B
1250 25 50 50 Φ14×20 B 1250 25 50 50 Φ14×20 C
1600 25 50 50 Φ14×20 B 1600 25 50 50 Φ14×20 C
2000 25 50 50 Φ14×20 C 2000 25 50 50 Φ14×20 D
2500 25 50 50 Φ14×20 D 2500 25 50 50 Φ14×20 C
3200 25 50 50 Φ14×20 B 3200 25 50 50 Φ14×20 C
4000 25 50 50 Φ14×20 C 4000 25 50 50 Φ14×20 D
5000 25 50 50 Φ14×20 D 5000 25 50 50 Φ14×20 D
6300 25 50 50 Φ14×20 D

Expansion joint
00
10
Expansion length is the transition section compensating L=
for thermal expansion, it is normally set each 60m in linear distance.
Reducer 00
10
L=
This reducer section is used for reducing busbar size to
the final load, it provides users with more economic power
transmission and distribution method.
00
15
L=
Transposition joint
Transposition section is the transition parts used for changing
phase sequence of the busbar; its minimum size is 1500mm.
The phase sequence of both sides has to be provided by the
customer.
0
10
L=
Terminal cover

Bus plug
LV bus plug is adopted to apply electrical power directly to the load from the busway system. Fully considering customer’s
requirements, LV bus plug offers the options of circuit breaker or fuse.
Bus plug with circuit breaker
• Circuit breaker protection can be available with a current
range from 16A-1000A.
• Load protection in the plug can be 3-Pole or 4-Pole
circuit breakers, including accessories of breakers such
as rotary handles, shunt release, thermal magnetic
release and leakage-current protection module.
Plug with fuse
• Plug-boxes with fuses can be produced according to
customer specifications.
• Unique fail-safe base pins
the plug is equipped with a positioning device that
prevents incorrect phase installations.

Plug-in box Dimensions (L×W×H)mm
plug Pins: All pins are silver-plated to improve the
• For non-standard dimension, please contact the
electrical conductivity.
manufacturer.
Protection class up to IP54 with IEC 60529

Plug-in box Dimensions
Current
ratings
(A) L(mm) W(mm) H(mm)
Length Width Height
100 360 250 255
160 400 250 255
250 520 270 275
400 650 310 315
630 800 340 345
800-1000 1200 420 355
Note:
Table 25-1 size is based on the size of common circuit breaker
3p/4p.

End tap box
Tai Sin LV series busway system tap boxes are used where a run of busway is fed by cable. we offer standard size end tap
box (1m×1m×1m) while we also supply with nonstandard box according to the on-site measurement.
Flanged end with end tap box connection
The flange plate can be manufactured according to the size of the end tap box, it can be connected directly with end tap box.

Installation
LV busway protection class can be up to IP66 according to different applications.
Notes:
IP40---"4" indicates that solid objects greater than 1mm in diameter will not penetrate the housing."0" denotes no protection.
IP42---"4" indicates that solid objects greater than 1mm in diameter will not penetrate the housing."2" denotes prevention of water
dripping inside by an angle of up to 15°.
IP54---"5" for dust, "4"indicates splashes of water.
IP65---"6" for dust density, "5" indicates protection from water spray.
IP66---"6" for dust density, "6" for protection of stronger water spray
Minimum clearance required for installation
Wall Ceiling
Ceiling
100
150
125
Wall Wall Wall
25
25 65
Minimum clearance required for plug-in box installation

Wall
Busway
Current level for
L(mm)
plug-in box
100 150
160 175
250 195
400 210
Brackets
630 230
800 260
1000 300
L

Horizontal wall-through installation
Ceiling
500
225 225
Wall
Wall
H+100
500 400 500
Horizontal installation-trapeze hangers Overhead Support
Holes should be first drilled in the floor so as to inlay steel expansion bolts (holes may also be drilled on site for flexible
installation) or pre-bury steel U-channel for welding with hangers. The distance between two adjacent hangers shall not
exceed 2m. Please specify any special requirements when placing your order.
Ceiling
M10 hex bolts
Flatwise installation
Ceiling
M10 hex bolts
Edgewise installation

Horizontal installation-wall support
Wall
Brackets
M10 hex bolts
Flatwise installation
Wall
Brackets
M10 hex bolts
Edgewise installation

Vertical installation
When installing a vertical bus run, please refer to the figure for the dimension of the access holes. Please ensure that the
spacing between every two runs of busway exceeds 350mm, especially if there are two or more vertical runs of busway
installed in the same riser. Please refer to the figure below:
Wall
225 225
100
Wall
H+100
500 400
Installation for Vertical Spring Hanger
Channel Steel Base supplied

by customer
x= 20mm
Busway height
Pressing nut
Cup head square neck bolt

Rising nut
Vertical
installation Latching nut
clamp
The completion o f surface

or ground water edge
Installation Schematic Diagram

Installation for Vertical Fixed Hanger
Channel Steel supplied by

customer
Customer supply the fixed parts
of channel steel to ground and
hanger to channel steel
Vertical Fixed Hanger
Busway height
Cup head square neck

bolt
The completion of suface

or ground water edge
Installation Schematic Diagram

Ordering Information
Busbar trunking system purchase guide
Quotation Inquiry Form
• Model, rated current, rated voltage
• Plug-in busway or in feeder busway
• Characteristics of the power supply and protection degree
• Surface treatment and color and accessories
• Name, model, specifications, quantity of components and protection degree of the plug

LV Busway System Numbering
For example; LVC045265-3 means:
Straight length with LV type busway, rated current of 400A, three phase five wire (with PE), IP65 and length of 3000mm.
Model: LV, current rating 400A, 5-wire system(with a separate PE), protection rating: IP65, length=3m

For example:
LV-3T5254/200S-3P-R means the plug-in box with specification of 3#, busway system of 52, protection rating of IP54, 3P
breaker protection and rotary operating handle, rated current 200A.

Catalogue serial number: TSWTLV2019-01
Every possible effort has been made to ensure that the information contained in this publication is correct and current at the time
of printing. Tai Sin reserves the right to change the information and/or specications at an time without notice in light of technical
improvement and continued development.
Authorized Distributor:
LKH Projects Distribution Pte Ltd

Address: Lim Kim Hai Building, 53 Kallang Place, 4th Storey Singapore 339177
Tel: +65 6897 7078 Fax: +65 6897 7079
E-mail: lkhpd@limkimhai.com.sg
Website: www.lkhpd.com.sg

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Busbar Trunking System

TAI SIN BUSBAR TRUNKING SYSTEM

Today, busbar trunking system is widely used in all segments of development:

Authorised Distibutor | LKH Projects Distribution Pte Ltd

01 Company Profile and International Certification

29 LV Busway System Numbering

the SGX in 2005.

customers in the industrial, infrastructure, commercial and residential sectors.

Singapore & Singapore Green Building Council.

01 Authorised Distibutor | LKH Projects Distribution Pte Ltd

distribution system with sandwich construction and superior performance. It is

voltage drop, high mechanical strength.

5000A（for aluminum conductor) ＆ 250A to 6300A (for copper conductor), rated

operation voltage up to 690V(rated insulation voltage up to 1000V), IP degree up

to IP66 and the frequency 50~60Hz.

as option to polyester insulation.

applications including commercial, industrial electrical distribution and other

From every aspect—performance, flexibility, quality and customer value, Tai

Authorised Distibutor | LKH Projects Distribution Pte Ltd 02

1. Transformer Connection Unit 7. Edgewise Elbow

2. Wall Flange 8. Edgewise Offset

3. Joint 9. Nonstandard Elbow

4. Straight Length 10. Plug-in Box

5. Hanger 11. Spring Hanger

03 Authorised Distibutor | LKH Projects Distribution Pte Ltd

Unique structure design

than traditional design, including IP54, IP65, IP66.

Novel conductor structure

temperature rise and elimination of “chimney effect”.

Superior & reliable insulation

electrical performance and superior mechanical strength.

Environmental friendly materials are applied with certification by reputed international

Authorised Distibutor | LKH Projects Distribution Pte Ltd 04

360mm×250mm×255 mm for 100A, giving more space for other equipments.

the busway joint is decreased.

Unique error-proof device (Bridge Type Joint)

±8mm liner adjustment.

Unique joint design

evenly applied across the joint.

05 Authorised Distibutor | LKH Projects Distribution Pte Ltd

Temperature rise Indicator

● Color-coded-temperature indicator applied at busway joint is to give an early warning when

high temperature occurs at the joint.

Plug outlet and busway plug

● Up to 10 plug outlets can be installed every 3 m of straight length busway

Authorised Distibutor | LKH Projects Distribution Pte Ltd 06

Grounding resistance of LV busway system (temperature=20℃ ):

SN Rating Deck PE Grounding

1 250 1 103 125 90 1635

SN Rating Deck PE Grounding

1 250 1 103 125 120 1665

07 Authorised Distibutor | LKH Projects Distribution Pte Ltd

Rated short circuit withstand current

Copper (RMS Symmetrical, KA)

Rated short circuit withstand current

Aluminum (RMS Symmetrical, KA)

Authorised Distibutor | LKH Projects Distribution Pte Ltd 08

Resistance, reactance, impedance and voltage drop

Voltage Drop per Meter at Full Load Condition (V/m)

Voltage Drop per Meter at Full Load Condition (V/m)