Appendices
Appendices
Appendices
LEGEND OF SYMBOLS
Ferrule / Socket
Weight
Insert:
MF MF2000® Multifit type
IP MF2000® Interlock Plus type
SP MF2000® Spiralfit type
SPGX MF2000® Spiralfit GX type
IS MF2000® Interlock Super type
BL MF2000® Blastlock type
PL MF2000® Push-Lock type
Working pressure: The maximum pressure at which correct functioning of the quick coupling 617 APPENDIX
is assured. The working pressure is assured in both connected and disconnected states.
Flow Rate: The quantity of fluid which passes through a cross section of the quick coupling
in a specified unit of time.
Connection Effort: The effort required to lock the male insert into the female.
Oil Spillage: The quantity of fluid lost from the coupling during the connection/disconnection
process.
20 140
Max. operating temperature (Intermittent service): Peaks of temperature of short duration and total
cumulative duration lower than 5% of the total service life.
Recommended fluids: Fluid types that the hose can convey with excellent / good chemical compatibility.
Hose service life: Cumulative duration of time in which the hose is under operative conditions.
APPENDIX 618
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HOSE SIZE CONVERSION CHART
-03 5 3/16 - -
-16 25 1 22 7/8
-32 51 2 46 113/16
-48 76 3 - -
-56 89 31/2 - -
-64 102 4 - -
619 APPENDIX
TORQUE RECOMMENDATIONS
If the use of a torque wrench is not possible, the flat rule (or nut
rotation angle rule) can be applied.
1. Screw the fitting by hand on the male adaptor until the metal
to metal contact between the sealing surfaces is reached
2. Mark the relative position between the nut and the adapter
WARNING
APPENDIX 620
Result from flat rule method can be affected from the operator:
• During the final phase marks on nut and adaptor can be not
very accurate and the final position can be misread
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TORQUE RECOMMENDATIONS
TORQUING METHODS
In the following tables the tightening values are given according to one or more of the following methods:
ASSEMBLY TORQUE - This is the preferred and most precise method, which should be used whenever
possible. Value given is the torque in N.m to be applied using a suitable calibrated torque wrench
ROTATION ANGLE - Value is the number of degrees that the nut should be rotated through AFTER metal-to-
metal contact is made from finger-tightening
NUMBER OF FLATS - Value is the number of flats that the nut should be rotated through AFTER metal-to-
metal contact is made from finger-tightening
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads
and sealing surfaces)
621 APPENDIX
Assembly Torque* Rotation Angle No. of Flats
+10
[N.m] -0 [degrees] [Flats]
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads
and sealing surfaces)
TORQUE RECOMMENDATIONS
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads and
sealing surfaces)
M12 x 1.5 6L 13
M14 x 1.5 8L 23 6S 23
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads and
sealing surfaces)
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TORQUE RECOMMENDATIONS
MANULI NPTF MALE MATED WITH NPTF PORT MANULI NPTF MALE MATED WITH NPSM FEMALE
NPTF-NPSM
Thread Size Max. Assembly Torque*† Max. Assembly Torque*
[N.m] [N.m]
1/8” -27 20 10
1/4” -18 30 15
3/8” -18 40 20
1/2” -14 55 27
3/4” -14 70 35
1” -11.5 90 45
2” - 111/2 150 75
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads and
sealing surfaces)
† If thread sealant is used, maximum values show above should be decreased by 25%
623 APPENDIX
FLUID COMPATIBILITY CHART
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding
chemical reactions that may result in release of fluids or failure of the hose or connection. This
chemical compatibility guide must not be used in conjunction with any other compatibility guides
from previous or future catalogue editions, bulletins or publications. Incorrect use of these charts
could result in personal injury or property damage.
This hose compatibility chart is a reference of Manuli Hydraulics hose compatibility with various fluid media.
It is intended as a guide to chemical compatibility with inner tube materials and assembly lubricants applied
internally to the hose. The Fluid Compatibility Chart lists the relative resistance of hose tube and fitting
materials to more common:
• hydraulic oils
• other diversified oils families (for hydrokinetic and lubrication applications)
• chemicals
The ratings shown do not cover all possible variations of all factors, such as temperature, concentration,
degradation or fluid contamination, etc. Testing under actual conditions is the best way to assure chemical
compatibility for critical applications.
The specific recommendations regarding hydraulic fluids are based upon specific laboratory bench tests
with fluids, performed according to ISO 1817 and internal methodology, integrated with field experiences and
the advices of various polymers or fluid suppliers. It must be stressed, however, that this information is
offered only as a guide and is not a guarantee. Final hose selection also depends upon pressure, fluid and
ambient temperatures, concentration, duration of exposure and special requirements or variations, which may
not be known by Manuli Hydraulics. Legal and other regulations must be followed with particular attention.
All the combined factors in working operations may impact on the service life of the hose assembly and must
be carefully considered before releasing a hose for a specific application: the chemical compatibility with the
service fluid is only one of the factors to be considered.
It is always recommended to test the specific fluid brand name with the requested hose, in order to verify
chemical compatibility. Manuli Hydraulics constantly performs compatibility tests as service to market,
progressively updating the compatibility chart.
APPENDIX 624
This second part of the compatibility chart list a particular family of oils, not designed for standard hydraulics
(hydrostatic applications), rather studied for many diversified applications such as lubrication for gear,
compressors, turbines, diatermic oils for cooling or heat transmission, and ATF (Automatic Transmission
Fluids) oils for the hydrokinetic (hydrodynamic) applications. These fluids are often very aggressive on
traditional tube rubbers, more than hydraulic oils, due to the nature of the fluids and additives, aimed to give
properties of long life duration and high temperature resistance; that’s why their chemical compatibility with
tube rubbers must be carefully checked before eventual use.
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
It is to be underlined that Manuli hoses are designed in principle for use with hydraulic oils only, and that
diversified applications such as the ones with these categories of other oils, must be verified case by case
with lab and/or field tests by users under their sole and exclusive responsibility and no liability whatsoever can
be attributed to Manuli Hydraulics in that regard.
WARNING: Manuli hoses are designed for hydraulics use and applications, they are not intended for
industrial diversified applications with various chemicals.
The recommendations regarding generic chemicals are mainly based on literature data in conjunction with
polymers used for the tube compound. The field results of the fluid conveyed in the hose should be carefully
tested and field validated by users.
No test on finished hose assemblies in combination with the mentioned chemicals has been normally
performed.
The possible good rating and on field performance of the hose with a chemical mentioned in the
list does not mean in any case the release by Manuli Hydraulics of the product for that application
or any guarantee. The possible validation for use is under the sole and exclusive responsibility of
the end user and no liability whatsoever can be attributed to Manuli Hydraulics in that regard. In fact
Manuli Hydraulics hoses are designed for hydraulics use and applications, they are not intended for
industrial diversified applications with various chemicals.
The outer cover of the hose is intended to protect the reinforcement layer(s) from mechanical influences
(abrasion, weathering etc.); cover compounds are not designed to exhibit the same chemical resistance as
the tube compounds. Manuli Hydraulics should be consulted about the compatibility of the cover, should the
application involve the extended exposure or immersion in a liquid: anyway the hydraulic hoses of the
Manuli Hydraulics product range are not designed in general for immersion in the service fluid.
This type of special applications should be avoided or carefully studied with additional external protections
for the hoses, selection of special hose types, e.g. with thermoplastic cover and validation on the specific
application. The turbulence of the fluid, the high temperature and nature of the fluid as well as other elements
may impact the properties or integrity of the hose cover material (the cover compound of the hose is designed
to resist to oil drops and external agents, not immersion in the service fluid).
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
NITRILE STD WIRE BRAID ROCKMASTER, HARVESTER/17, SHIELDMASTER, GOLDENISO, COVER, CRYOFLEX
ROCKMASTER, GOLDENISO, SHIELDMASTER, ANACONDA, FOREMASTER, CRYOFLEX, DIAMONDSPIR,
NITRILE STD WIRE SPIRAL
XTRAFLOW/4WS, HYDROROPE, HERCULES
NITRILE HI-PER WIRE BRAID FOREMASTER, GOLDENISO/PILOT, ROCKMASTER/1SC, SYNERGY, INFINITY
CHLOROSULPHONATED POLYETHYLENE EQUATOR/1 (BLUE & BLACK), EQUATOR/2 (BLUE & BLACK), XTRAFLOW/HT
LEGEND OF RATINGS
E = Excellent - Small or negligible changes of compound properties: no problem for use. Service life can
exceed the expectations.
G = Good - There are only minor changes of some compound properties. Service life is normally in line with
state of the art (standard) expectations.
FT = Field Test recommended - A field test is recommended to allow the end user to either validate the
selection in the actual working conditions or to reject the selection. Results of compatibility from lab testing
show significant changes on some compound properties, service life can be reduced. Higher durability can
be achieved with reduced severity of working conditions (temperature in particular) or with an upgraded
hose selection. After the results of the recommended field test, if the end user decides to use the selected
hoses under his validation, the end users assumes all responsibility with regard to any possible effects and
consequences arising out of the using of hoses in the actual working conditions and Manuli Hydraulics cannot
be held responsible for any claims in relation to or connected with the hoses for which it was recommended
to perform a field test.
REMARKS
O-Rings used with couplings must also be considered for chemical compatibility with the fluid to be conveyed.
This includes fittings containing internal O-Rings; for example Metric Female 24° Cone seat fittings, etc.
Standard O-Ring of Manuli Hydraulics fittings are made of Nitrile rubber (NBR), highly chemically compatible
with all hydraulic fluids. If you use special fluids or very high temperatures, different O-Ring materials should
be used, contact Manuli Hydraulics for specific information. See Technical Manual for dimensions of O-Rings.
Compatibility of hose fittings with conveyed fluids is an essential factor in avoiding chemical reactions that
may result in release of fluids and failure of the connection with the potential of causing severe personal injury
or property damage. Standard Manuli Hydraulics fittings are made of carbon steel with Hexavalent chromium
free plating.
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4 is an important norm regarding “Lubricants, industrial oils and related products (class L)”. The
norm defines a very wide family of oils, used in many different sectors and applications.
The oils must be carefully understood and properly managed to avoid problems and possible mistakes. The
Part 4 of the norm in particular regards the Hydraulic Oils (Family H), for hydrostatic and hydrokinematic
applications, the other parts of the norm regard other fluids, of different nature or aimed to different applications
than hydraulics.
Manuli Hydraulics hoses are designed and qualified for use with Hydraulic Oils (Family H of the ISO 6743-4),
and the behaviour of the particular oil formulation has to be verified case by case.
The applications with oils of the families different than H must be checked carefully but in principle Manuli
Hydraulics hoses are not designed for use with them.
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
The Family H in particular, object of use with Manuli Hydraulics hoses is composed by the following families
of oils, identified by ISO dedicated symbols, used also in the compatibility chart.
TRIGLYCERIDES HETG
HYDRAULIC SYSTEMS
XXX GENERALLY GOOD COMPATIBILITY WITH HOSES, ANYWAY THE BEHAVIOUR OF THE PARTICULAR OIL FORMATION TO BE VERIFIED CASE BY CASE
HFAS & HFDR NO COMPATIBILITY WITH MANULI HYDRAULICS HOSES. DEDICATED HOSES ARE REQUESTED
APPENDIX 628
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
API HS 46 HV HVLP E G G G E - -
BP A 0629L/028 HS - G FT G G E G G
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
BP BARTRAN HV HV HVLP E G G G E G -
CHEVRON RYCON MV HM - E G G G G G -
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
CONDAT D 46 HFDU - E FT G - FT G -
DOT 3 HPG - - - X X X X G
DOT 4 HPG - - - X X X X G
EUROLUB HLP 46 HM - G G FT G G - -
EXXON RL 002775B HM - G G G G FT - -
FOLTZERMSPRINGOLI HYDRA 46 HH - G G G G E G -
FRAGOLHE 46 HEES - E FT G - FT G E
FUCHS OM 13 HH HL G G G - G E E
FUCHS OM 65 HH HL G G G - - G G
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
IDEMITSU DAPHNE 46 HH HL G G G G G G -
MILLERS MILLMAX 22 HM - E G G G G G -
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
MOBIL DTE FM 32 HM - E G G - G G -
MORRIS TRIAD 32 HM - - G G G G - -
MOTOREX ALPINE COREX POLAR
HV HVLP G FT FT G FT G -
S370
MOTOREX COREX HV 22 HM - E G G G E G G
MOTOREX COREX HV 46 HM - G E G G G - -
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
OMD 90 HH HL G G G - - G G
PFINDER APRESOL HH - G G G - E G E
Q8 HANDEL 46 HV HVLP E G G E G E -
Q8 HANDEL 68 HV HVLP G G G - E G E
Q8 HAYDN 32 HM HLP E G G G E G -
Q8 HAYDN 46 HM HLP E G G E G - -
Q8 HELLER 46 HV HVLP E G G - E G -
APPENDIX 634
Q8 HINDEMITH LT HV HVLP G FT G G FT G -
Q8 HOGARTH 46 HV HVLP G G G G G G -
Q8 HUMMEL 46 HM HLP E E G - G - -
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
SHELL TELLUS S3 M 46 HM - G G G G G G G
SHELL TELLUS S3 V 32 (EX
HV HVLP E G FT G E G G
TELLUS STX)
SHELL TELLUS S3 V 46 (EX
HV HVLP E G FT G E G G
TELLUS STX)
SHELL TELLUS S4 ME 46 (EX
HM HLP E FT - - - - -
TELLUS EE 46)
SHELL TELLUS S4 VX 32 HV HVLP G FT - - - - -
SHELL TELLUS TX 68 HV - G FT G E G G -
SHENYANG TELI AERONAUTIC
HV - G - G G FT - -
HYDRAULIC OIL 10#
SINCLAIR AW 46 HM - G G G G G G -
SINENG LHM 46 HM - G G - - - - -
SINOPEC L HM 32 HM HLP E - G - G - -
SMALLMAN CROWNPRESS 46 HH - G G G - E G E
G G G G
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA HARVESTER/17
GOLDENISO/PILOT
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER EQUATOR SPIRTEX HYDROPLAST
ROCKMASTER/1SC
CRYOFLEX GOLDENISO XTRAFLOW/HT MULTITEX HYDROTWIN
SYNERGY
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
637 APPENDIX
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
DIN 51524
FOREMASTER
FLUID NAME ANACONDA HARVESTER/17
GOLDENISO/PILOT EQUATOR
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER SPIRTEX HYDROPLAST
ROCKMASTER/1SC XTRAFLOW/
CRYOFLEX GOLDENISO MULTITEX HYDROTWIN
SYNERGY HT
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
G G G
CASTROL OPTIGEAR SYNTHETIC
C G G FT FT G FT -
X320 (GEAR OIL)
CASTROL OPTIGEAR SYNTHETIC
C - G - - G - -
X320 WTO (GEAR OIL)
EXXON MOBIL 424 (GEAR OIL) C G G G - G
FUCHS PENTOGEAR 320 WT
C G - G G E - -
(GESR OIL)
FUCHS PLANTO HYTRAC (UTTO
C G FT G G FT G -
GEAR OIL)
FUCHS RENOLIN UNISYN CLP 320
C G G G G E G -
(GEAR OIL)
FUCHS RENOLIN UNISYN XT 320
C G - G G E - -
(GEAR OIL)
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
FLUID NAME ANACONDA HARVESTER/17
GOLDENISO/PILOT EQUATOR
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER SPIRTEX HYDROPLAST
ROCKMASTER/1SC XTRAFLOW/
CRYOFLEX GOLDENISO MULTITEX HYDROTWIN
SYNERGY HT
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
FUCHS RENOLIT CX FO 20 (GEAR
C E E E E G G G
GREASE)
FUCHS RENOLIT CX SPS (GEAR
C E E E E G G G
GREASE)
LIEBHERR GEAR BASIC 90 LS
C G G G - - G -
(GEARBOX OIL)
MAV SINT PLUS 2005 ISO46
C G G FT G FT G -
(GEAR OIL)
MOBIL MOBILGEAR SHC XMP 320
C E G G G E G -
(GEAR OIL)
MOBIL SHC GEAR 320 WT (GEAR
C E G G G E G -
OIL)
MOBIL SHC PM 320 (GEAR OIL) C G G FT - E - -
PENZOIL LONG LIFE GEARPLUS
C E G G E G G -
75W 90
SHELL DONAX TD (UTTO GEAR
C E G G G E - -
OIL)
SHELL OMALA HD 150 (GEAR OIL) C G G FT - FT G G
SHELL OMALA S5 WIND 320
C G G FT G G G -
(GEAR OIL)
SHELL SPIRAX ASX (GEAR OIL
C G FT FT FT FT G
SAE 80W140)
SHELL TEGULA V32 (GEAR OIL) C E G G - E G E
SINOPEC GREATWALL WT 320
C G G G G E G G
(GEAR OIL)
TEXACO TEXTRAN TDH PREMIUM
C G G G G E G
(UTTO GEAR OIL)
VALTRA TRANSMISSION OIL XT
C G G FT - E FT -
60 (GEARBOX)
COMPRESSOR OILS
ANDEROL 497 (DI-ESTER BASED
D G FT G - FT G -
COMPRESSOR OIL)
ATLAS COPCO HD ROTO FLUID
D - - - - G - -
PLUS
ATLAS COPCO PAROIL S BULK
(SYNT.ESTER POLYOLEFINE D G G FT - FT FT
BLEND COMPR.
ATLAS COPCO ROTO EXTREME
D - - - - FT - -
DUTY FLUID
639 APPENDIX
ATLAS COPCO ROTO
FOODGRADE FLUID (SYNT D - - - - G - -
BLEND COMPR. OIL)
ATLAS COPCO ROTO H (MINERAL
D G G FT - G G E
BASED COMPRESSOR OIL)
ATLAS COPCO ROTO INJECT
FLUID PLUS (MINERAL BASED D G G FT - G G E
COMPR. OIL)
ATLAS COPCO ROTO INJECT
FLUID (MINERAL BASED COMPR. D E G G - G G E
OIL)
ATLAS COPCO ROTO XTEND
D - - - - G - -
DUTY (PAO COMPR. OIL)
ATLAS COPCO ROTO Z D - - - - G - -
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
FLUID NAME ANACONDA HARVESTER/17
GOLDENISO/PILOT EQUATOR
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER SPIRTEX HYDROPLAST
ROCKMASTER/1SC XTRAFLOW/
CRYOFLEX GOLDENISO MULTITEX HYDROTWIN
SYNERGY HT
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
BARHAT PETROLEUM AIRLUBE
D - - - - G - -
XD
CASTROL ICEMATIC SW 100 (POE
D G G G - - G E
BASED COMPRESSOR OIL)
CHEVRON MACHINE OIL ISO 32
D G G G - G G G
(COMPRESSOR OIL)
FUCHS DEA TRITON SE 55 (POE
D G G G G - G E
BASED)
FUCHS RENISO C85 E D G FT G G - G -
FUCHS RENISO PAG 1234 D G G G G - G G
INGERSOLL RAND SSR ULTRA
PLUS COOLANT (POE BASED D G G G - E G G
COMPR. OIL)
ISAFLEX KOMPRESSOIL SE D - FT G G FT -
KLUBER SUMMIT HYSIN F 46 D G G FT G - - -
KLUBER SUMMIT HYSYN FG 46
(SYNT HYDROCARBON COMP. D G G FT G G FT
OIL)
LUBRIZOL EMKARATE RL 100S D G G - - - FT G
MOBIL ARCTIC EAL 32 (POE
D - FT G - X G G
BASED A/C COMP. OIL)
MOBIL GLYCOL 30 (PAG BASED
D E E E E E E G
COMP.OIL)
MOBIL RARUS SHC 1026
D E G G - E G -
(COMPRESSOR OIL)
ENGINE OILS
AGIP SINT 2000 (ENGINE OIL
E G G G - G E G
10W40)
APPENDIX 640
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
WWW.MANULI-HYDRAULICS.COM
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
FLUID NAME ANACONDA HARVESTER/17
GOLDENISO/PILOT EQUATOR
ASTRO
FOREMASTER ETERNITY/2 SHIELDMASTER SPIRTEX HYDROPLAST
ROCKMASTER/1SC XTRAFLOW/
CRYOFLEX GOLDENISO MULTITEX HYDROTWIN
SYNERGY HT
DIAMONDSPIR COVER PUSH FIT
INFINITY
XTRAFLOW/4WS CRYOFLEX
HYDROROPE
HERCULES
IGOL MARINE 15W-40 (ENGINE
E G G G - - - -
OIL )
JCB ENGINE OIL EP (ENGINE OIL
E E G G - G G G
15W40)
MOBIL DELVAC MX (ENGINE OIL
E E G - - - - -
15W40)
MOBIL DELWAC 1310 (ENGINE OIL
E E G G - G E G
10W20)
Q8 T1000 (ENGINE OIL 15W40 -
E G G G G G G G
STUO)
Q8 T720 (ENGINE OIL 15W40) E E G G - E G -
Q8 T760 (ENGINE OIL 15W40) E G G FT G G G G
SHELL HELIX ULTRA (ENGINE OIL
E G G G - E G -
5W40)
SHELL RIMULA R3 (ENGINE OIL
E E G G - E G E
10W)
SHELL RIMULA R3 MV (ENGINE
E E E G G - G G
OIL)
SHELL RIMULA R4 X (ENGINE OIL
E E G - - - - -
15W40)
SHELL RIMULA X30 (ENGINE OIL
E E G G G E G E
10W)
SHELL ROTELLA TMG (ENGINE
E G G G G E G
OIL 15W40)
SHELL V OIL 1404 E G G G - G G G
TURBINE OILS
MOBIL JET OIL II T E FT G E FT E -
NYCO TURBONICOIL TN 13 B T G X X FT X E -
METAL WORKING
BUDEMEIM PHOSPHATHERM 948 M E E E - X E -
CASTROL VARIOCUT G613 HC
M - FT - FT X - -
(CUTTING OIL)
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
CHLOROSULPHONATED CHLORINATED
FLUID NITRILE CHLOROPRENE POLYESTER
POLYETHYLENE POLYETHYLENE
ACETALDHEIDE X FT X FT G
ACETONE FT FT X G G
AIR (60°C) G G E E E
AIR (100°C) FT G E E G
AIR (150°C) X X G G X
AMMONIA, GASEOUS FT G - - X
AQUA REGIA FT FT X FT -
BENZENE X X X FT FT
BRINE E FT FT G G
BUTANOL E G G G E
CALCIUM BICARBONATE E E E E -
CALCIUM HYDROXIDE
E E G G -
(AQUEOUS SUSPENSIONS)
CARBONIC ANHYDRIDE G E G G E
CHLORINE X X X X X
APPENDIX 642
CHLOROFORM FT FT X X X
CRUDE OIL E X X X G
DIBENZYL ETHER X X X X -
EPICHLORHYDRINE X X FT X X
ETHYL ACETATE FT X FT FT FT
ETHYL ALCOHOL E E E E E
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
WWW.MANULI-HYDRAULICS.COM
FLUID COMPATIBILITY CHART
CHLOROSULPHONATED CHLORINATED
FLUID NITRILE CHLOROPRENE POLYESTER
POLYETHYLENE POLYETHYLENE
ETHYL ETHER G FT - - -
ETHYLENE E G - - G
ETHYLENE GLYCOLE E E G G E
FORMALDHEYDE FT G FT G G
FORMIC ACID 23°C (SATURATED
G G G X G
SOLUTION)
FORMIC ACID 75°C (SATURATED
FT G FT X FT
SOLUTION)
GLYCERINE E E E E E
HEPTANE G FT X FT E
HYDRAULIC OILS (SEE
* * * * *
DETAILED TABLE)
HYDROCHLORIC ACID, 10% G G G X G
HYDROGEN SULPHIDE FT G FT X E
ISOBUTYL ALCOHOL G G G G E
ISOPROPYL ALCOHOL G E E E E
ISO-OCTANE G FT X FT E
KEROSENE (AROMATICS
G FT X FT -
40%MAX, 70°C)
LEAD FREE PETROL G FT X FT E
MAGNESIUM HYDROXIDE
G E E E -
(AQUEOUS SOLUTIONS)
MERCURY E E E E E
METHANOL G E E E G
METHYL METHACRYLATE X X X X -
METHYLETHYLKETONE (MEK) X FT X FT E
NITRIC ACID, CONCENTRATED
X X X X X
65%
NITRIC ACID, DILUTED 10% 50°C FT X X FT X
NITROGEN E E E E E
OLEIC ACID G FT FT FT E
OLEUM X X X X X
PARAFFIN E E FT E E
PENTANE G FT X FT E
PETROL E FT X FT E
PETROLEUM, 70°C E G X FT E
PHENOL X X X X FT
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
CHLOROSULPHONATED CHLORINATED
FLUID NITRILE CHLOROPRENE POLYESTER
POLYETHYLENE POLYETHYLENE
PHOSPHOROUS TRI-CHLORIDE X X X X -
SOAPS E G G G E
SODA CAUSTIC FT G G FT G
SODIUM BICARBONATE E E E E G
SODIUM CHLORIDE (AQUEOUS
E E G G E
SOLUTION)
SODIUM HYDROXIDE FT G G FT E
SODIUM HYDROXIDE 70°C
FT G G FT F
(MEDIUM HIGH CONC.)
SODIUM HYPOCHLORITE
FT G FT X E
(AQUEOUS SOLUTIONS)
SODIUM SILICATE (AQUEOUS
E E E E -
SOLUTIONS)
SODIUM SULPHATE (AQUEOUS
E E E E -
SOLUTION)
SODIUM SULPHIDE E E E E -
STEARIC ACID E E FT E E
SULPHUR X X G G -
SULPHUR DIOXIDE X X X X -
SULPHURIC ACID (HOT
X X X X X
CONCENTRATED 96°C)
SULPHURIC ACID (DILUTED
X X FT FT E
20%)
SULPHURIC ANHYDRIDE X FT FT FT -
SULPHUROUS ACID X X FT FT X
TANNIC ACID G G G X E
TANNIN E E E E E
TETRAETHYL LEAD G FT X - -
TOLUENE X X X X E
APPENDIX 644
TURPENTINE G X X X -
UREA E E G G -
VINYL ACETATE FT FT FT G -
VINYL CHLORIDE X X X X -
WATER E G X G E
XYLENE FT X X X G
ZINC CHLORIDE (AQUEOUS
E E G X E
SOLUTIONS)
ZINC SULPHATE (AQUEOUS
E E G X -
SOLUTIONS)
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
WWW.MANULI-HYDRAULICS.COM
EASY FIT INSTALLATION INSTRUCTIONS
-04 10.03 + 0.08 12.75 + 0.1 16.55 + 0.07 17.0 + 0.1 M18 X 1 23 - 35 NM
-06 13.03 + 0.08 16.9 + 0.2 20.55 + 0.07 21.0 + 0.1 M22 X 1 30 - 40 NM
-08 16.03 + 0.08 19.9 + 0.2 23.55 + 0.07 24.0 + 0.1 M25 X 1 40 - 50 NM
-12 23.03 + 0.08 27.9 + 0.2 31.05 + 0.07 31.5 + 0.1 M33 X 1.5 70 - 80 NM
-04 8.5 + 1 1.1 - 0.1 10.35 + 0.1 14.15 + 0.2 19.56 + 0.15 23 - 35 NM
-06 8.7 + 1 1.15 - 0.1 11.1 + 0.1 15.5 + 0.2 21.95 + 0.15 30 - 40 NM
-08 8.7 + 1 1.25 - 0.1 11.3 + 0.1 15.7 + 0.2 22.15 + 0.15 40 - 50 NM
-12 11.5 + 1 1.7 - 0.1 16.5 + 0.1 21.4 + 0.2 31.35 + 0.15 70 - 80 NM
645 APPENDIX
EASY FIT INSTALLATION INSTRUCTIONS
ASSEMBLING PROCEDURE
1 2
Fit the safety clip into the dedicated groove on Use a flat-headed screwdriver, or similar tool,
the male fitting. to remove the protective cap on the cartridge.
3 ASSEMBLING INSTRUCTIONS
When inserting the male fitting into the cartridge,
the axial force required to ensure correct
and secure assembly will vary throughout
the insertion process (see graph opposite).
In particular there will be a two points where
the amount of force required will be noticeably
higher.
kgf
30
A
APPENDIX 646
25
20
B
15
10
0
0 2 4 6 8 10 12 13 16 18 20 mm
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EASY FIT INSTALLATION INSTRUCTIONS
DIS-ASSEMBLING PROCEDURE
1 2
Use a flat-headed screwdriver, or similar tool, Push the fitting in until the collar touches
to remove the safety clip. the cartridge, then pull out to complete the
disconnection process. Use a flat-headed
screwdriver, or similar tool, to remove the
protective cap on the cartridge.
DIS-ASSEMBLING INSTRUCTIONS
The maximum axial force required to separate the components (after the initial “push”) is approximately 10
kgf for a -08 fitting - see graph opposite.
The peak (C) represents the force required to open the internal retaining ring to allow the withdrawal of the
male fitting.
kgf
30
647 APPENDIX
25
20
15
C
10
1 2
Remove the damaged O-ring and back-up Clean the seal area.
ring.
Remove all residual parts of
Do not use sharpened tools. damaged O-ring and back-up
Take care not to damage the ring.
components.
3 4
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Q.SAFE SPARE PARTS
1 2
Use a suitable tool to pull back the valve and Remove the damaged seal.
hold it in place.
Take care not to damage the
Do not use sharpened tools. components.
Take care not to damage the
components.
3 4
HOSE
0 1 2 3 4 5 6 7 8 9 10 11 12
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGITS “1-2-3-4-5” 0 1 2 3 4 5 6 7 8 9 10 11 12
Family
“Five digit number” that defines a specific hose family - see “Hose Family Table”.
DIGIT “6” 0 1 2 3 4 5 6 7 8 9 10 11 12
In case a number is used, it must be read together with digits “7” and “8” to identify the hose’s
diameter in mm
APPENDIX 650
DIGITS “7-8” 0 1 2 3 4 5 6 7 8 9 10 11 12
Diameter in millimetres
In case digit “6” is a number, the hose diameter in millimetres should be read including it.
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PART NUMBERING SYSTEM
HOSE (CONTINUED)
DIGIT “9” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGIT “10” 0 1 2 3 4 5 6 7 8 9 10 11 12
L Box (≤ DN51); Wooden reel (> DN51) Branding with License Number
0 Box -
B Reel -
P Plastic reel -
R Roll -
W Wooden reel -
A Box 100 ft (spiralled) / 50 ft (GoldenBlast)
Q Box 40 m (GoldenBlast)
S, V, Z, Y Box Special length
C - Branding without “Made in...” declaration
Value Special
S, V, Z, Y Special length
C Branding without “Made in...” declaration
9 Manuli standard branding
0-8 Private brand
4 Soft Seal Sleeve
PART NUMBERING SYSTEM
HOSE (CONTINUED)
DIGIT “12” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Special
If the above convention is NOT followed then the branding is considered “Private”. Exceptions
related to “Manuli Brand” hoses are: x900; xx90; x556; x833; x962; xx97; xx95
HOSE FAMILIES
FIRST 6 PROD.
PROD. TECH. DESCRIPTIONS FAMILY FAMILY DESCRIPTION
DIGITS TECH.
H01038 1 38 ROCKMASTER/2SN
APPENDIX 652
WIRE BRAIDED
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PART NUMBERING SYSTEM
653 APPENDIX
H01A95 1 WIRE BRAIDED A95 PROJET BLUE
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PART NUMBERING SYSTEM
FERRULES
0 1 2 3 4 5 6 7
ROOT SIZE
DIGIT “0” 0 1 2 3 4 5 6 7
M Ferrule MF2000
C Ferrule or clamp A/C
K Reusable ferrule
DIGIT “1” 0 1 2 3 4 5 6 7
Value Description
0 Always
DIGITS “2-3” 0 1 2 3 4 5 6 7
DIGIT “4” 0 1 2 3 4 5 6 7
DIGIT “5” 0 1 2 3 4 5 6 7
Value Special
0 Standard
1 Customised version
2 Customised version
... ...
PART NUMBERING SYSTEM
FERRULES (CONTINUED)
DIGITS “6-7” 0 1 2 3 4 5 6 7
FERRULE SERIES
DIGITS DESCRIPTION
3 NO-SKIVE FERRULE FOR TEXTILE BRAIDED HOSES / STAR-CRIMP FERRULE AC FOR REFRISTAR
7 REFRIMASTER FERRULE AC
10 REFRIMASTER CLAMP
13 DOUBLE SKIVE FERRULE FOR H.D. SPIRAL HOSES (INTERLOCK 4-6 PLY)
15 DOUBLE SKIVE FERRULE FOR H.D. SPIRAL HOSES (INTERLOCK PLUS 4 PLY)
16 DOUBLE SKIVE FERRULE FOR H.D. SPIRAL HOSES (INTERLOCK PLUS 6 PLY)
17 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (BLASTLOCK-XTRALOCK 4 PLY)
18 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (BLASTLOCK-XTRALOCK 6 PLY)
19
26 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (INTERLOCK SUPER)
28 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (INTERLOCK SUPER)
35
APPENDIX 656
90 FRIGOSTAR CLAMP
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PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9 10 11 12
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
The numbers in these positions specify the termination end or the second tail.
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
DIGITS “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12
Tail size
DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGITS “10-11-12” 0 1 2 3 4 5 6 7 8 9 10 11 12
These digits specify various customisations related to dimensions, threads, drops, ...
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PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9 10 11 12
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
1 Male
2 Female or Flange type
DIGITS “2-3” 0 1 2 3 4 5 6 7 8 9 10 11 12
The numbers in these positions specify the termination end or the second tail.
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
DIGITS “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12
Tail size
DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGITS “10-11-12” 0 1 2 3 4 5 6 7 8 9 10 11 12
These digits specify various customisations related to dimensions, threads, drops, ...
APPENDIX 660
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PART NUMBERING SYSTEM
04 - 04 BSP MALE BULKHEAD BSP FIXED FEMALE DIN 3852-2 "FORM X” / ISO 1179-1
05 05 05 BSP MALE 60° CONE SEAT BS5200 / ISO 8434-6 BSP FEMALE 60° CONE BS5200 / ISO 8434-6
08 08 08 METRIC BOLT DIN 7643 BSP O-RING FEMALE 60° CONE BS5200 / ISO 8434-6
09 09 - BSP MALE O'RING BOSS ADJUSTABLE ISO 1179-3 METRIC BANJO DIN 7642
10 10 - METRIC MALE 60° CONE SUPERLIGHT DIN 3863 METRIC FEMALE 60° CONE SUPERLIGHT DIN 3863
METRIC MALE 24° CONE SEAT HEAVY TYPE DIN 3861 / METRIC FEMALE 24° CONE O'RING HEAVY TYPE DIN 3865 / ISO 8434-1 LONG
12 12 12
ISO 8434-1 DROP
14 14 METRIC MALE DIN 3852-11 "FORM E” B/ ISO 9974-2 METRIC FIXED FEMALE DIN 3852-1 "FORM X" AND "FORM Y"
15 15 - - METRIC FEMALE 24° CONE O'RING LIGHT TYPE DIN 3865 / ISO 8434-1
16 16 - - METRIC FEMALE 24° CONE O'RING HEAVY TYPE DIN 3865 / ISO 8434-1
17 17 - FRENCH MILLIMETRIC METRIC MALE 24° CONE SEAT FRENCH MILLIMETRIC METRIC FEMALE
18 18 - FRENCH GAZ METRIC MALE 24° CONE SEAT FRENCH GAZ METRIC FEMALE
661 APPENDIX
20 20 - - DIN METRIC STANDPIPE L.T. DIN 2353
24 24 24 ORFS MALE ISO 8434-3 / SAE J1453 ORFS FEMALE ISO 8434-3 / SAE J1453
25 25 25 JIC MALE (37° CONE) ISO 8434-2 / SAE J514 JIC FEMALE (37° CONE SEAT) ISO 8434-2 / SAE J514
27 27 27 ORFS BULKHEAD MALE ISO 8434-3 / SAE J1453 JIC FEMALE DOUBLE HEXAGON 37° CONE SEAT
28 28 28 NPTF MALE 60° CONE SEAT SAE J476A NPSM SWIVEL FEMALE 60° CONE SAE J514
30 30 30 MALE O'RING BOSS TYPE SAE J1926-3 FEMALE PORT SAE J1926-1
PART NUMBERING SYSTEM
40 40 - KOMATSU METRIC MALE 60° CONE SEAT JIS B 8363 (KOMATSU) SWIVEL FEMALE
47 47 - - JIC (37° CONE) FEMALE LONG DROP ELBOW ISO 12151-5 / SAE J516
49 49 - - WASH CLEANING
METRIC FEMALE 24° CONE O'RING HEAVY TYPE DIN 3865 / ISO 8434-2 (ONLY
66 66 - -
FOR BLASTLOCK)
95 95 - BRAZING PIPE (FITTINGS) BRAZING SOCKET (FITTINGS) / BEVELED TO WELD (ONLY DRILLING)
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PART NUMBERING SYSTEM
3H FAST-FIT
02 BSP BOLT
20 ANTI-KINK SLEEVE
21 METAL SLEEVE
42 ARMOUR - JOINT
84 XTRAFLANGE/61 CLAMPS
85 XTRAFLANGE/62 CLAMPS
663 APPENDIX
PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9 10 11 12 13
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
Q Quick Coupling
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
0 Hydraulic
DIGIT “2-3” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Material
1 Steel
2 AISI 316
3 AISI 303
APPENDIX 664
4 Brass
5 Aluminium
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PART NUMBERING SYSTEM
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
0 None
1 NBR (Nitrile)
2 HNBR
3 FKM (Viton, FPM)
4 CR (Neoprene)
5 EPDM
6 FFPM (Kalrez)
7 NBR - Low Temperature
8 VMQ (Silicone Rubber)
9 AU (Polyurethane)
A PTFE
DIGIT “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGIT “8” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
0 Male
1 Female
665 APPENDIX
DIGIT “9” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITS “10-11” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITS “12-13” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
0 1 2 3 4 5 6 7 8 9 10 11 12 13
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
Q Quick Coupling
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
3 Q.Tail
DIGIT “2-3” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Material
1 Steel
2 AISI 316
3 AISI 303
APPENDIX 666
4 Brass
5 Aluminium
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PART NUMBERING SYSTEM
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
0 None
1 NBR (Nitrile)
2 HNBR
3 FKM (Viton, FPM)
4 CR (Neoprene)
5 EPDM
6 FFPM (Kalrez)
7 NBR - Low Temperature
8 VMQ (Silicone Rubber)
9 AU (Polyurethane)
DIGIT “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
MF Multifit type
DIGIT “8” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
1 Straight
667 APPENDIX
DIGIT “9” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITS “10-11” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITS “12-13” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
0 1 2 3 4 5 6 7 8 9 10
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10
Value Description
Q Quick Coupling
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10
Value Description
DIGITS “2-3” 0 1 2 3 4 5 6 7 8 9 10
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10
Value Material
0 None
1 Steel
2 AISI 316
3 AISI 303
4 Brass
APPENDIX 668
5 Aluminium
A PE (polyethylene)
B PVC
C PA (polyammide)
D POM (acetalic resin)
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PART NUMBERING SYSTEM
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10
0 None
1 NBR (Nitrile)
2 HNBR
3 FKM (Viton, FPM)
4 CR (Neoprene)
5 EPDM
6 FFPM (Kalrez)
7 PTFE
8 VMQ (Silicone Rubber)
9 AU (Polyurethane)
DIGIT “6” 0 1 2 3 4 5 6 7 8 9 10
Value Function
DIGIT “7” 0 1 2 3 4 5 6 7 8 9 10
669 APPENDIX
Value Colour
DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9 10
Quick coupling size - corresponds to nominal internal hose diameter recommended for use with
the coupling (see ISO 4397)
DIGIT “10” 0 1 2 3 4 5 6 7 8 9 10
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PART NUMBERING SYSTEM
05 MALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A BALL VALVE, SPECIAL GUIDEVALVE
08 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A ONE-WAY RELEASE, POPPET VALVE
09 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A ONE-WAY RELEASE, BALL VALVE
10 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A ONE-WAY RELEASE, CONNECTABLE UNDER PRESSURE
13 A1 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A TWO-WAYS RELEASE, POPPET VALVE
14 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A TWO-WAYS RELEASE, BALL VALVE
15 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A TWO-WAYS RELEASE, CONNECTABLE UNDER PRESSURE
24 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES B ONE-WAY RELEASE, POPPET VALVE
25 A3 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES B ONE-WAY RELEASE, BALL VALVE
26 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES B SAFETY SLEEVE, POPPET VALVE
27 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES B SAFETY SLEEVE, BALL VALVE
57
APPENDIX 672
63 AT SCREW TYPE MALE FOR U.S. MARKET (NOT AVAILABLE IN OTHER MARKETS - NO CATALOGUE)
64 AU SCREW TYPE FEMALE FOR U.S. MARKET (NOT AVAILABLE IN OTHER MARKETS - NO CATALOGUE)
65 A1 FEMALE ACCORDING TO ISO 7241-1 STANDARD, SERIES A RIGID, TWO WAYS RELEASE
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PART NUMBERING SYSTEM
ASSEMBLY MACHINES
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Description
O Assembly Machines
S Spare Parts
DIGIT “2” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A Assembly
C Cutting
S Skiving
L Cleaning
M Marking
I Insert Pushing 673 APPENDIX
T Test Bench
F Flushing
PART NUMBERING SYSTEM
DIGIT “3” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Supplier
1 Finnpower
2 Uniflex
3 Techmaflex
4 OP
5 Hydroscand
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Platform
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
APPENDIX 674
Value Version
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PART NUMBERING SYSTEM
DIGIT “6” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
0 Manual
1 12V
2 24V
3 220/240V 1PH 50HZ
4 380/415V 3PH 50HZ
5 110V 1PH 60 HZ
6 208/240V 3PH 60HZ (to be associated with code 9)
7 220/240V 3PH 50HZ
8 220/240V 1PH 60HZ
9 208/240V 3PH 60HZ
A 220/240V 1PH 50HZ
B 380/415V 3PH 60HZ
C 208/240V 3PH 60HZ
D 440V 3PH 50HZ
E 220/240V 1PH 60HZ
F 440/480V 3PH 60HZ
G 200V 3PH 50HZ
H 110V 1PH 50HZ
I 240V 1PH 50HZ
K 220/380/440V 3PH 50HZ
L 208V 1PH 60HZ
675 APPENDIX
DIGIT “7” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Description
DIGITS “8-17” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
HOSE PROTECTIONS
0 1 2 3 4 5 6 7 8 9 10 11 12 13
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
DIGIT “2” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
1 Spring
2 Sleeve
3 Clinch
4 Flexible armour
DIGIT “3” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
APPENDIX 676
Value Material
1 Polyethylene
2 Polyammide
3 Polyester
4 Silicone
5 Stainless steel
6 Steel
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PART NUMBERING SYSTEM
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Colour
B Black
Y Yellow
A Orange
G Grey
M Metal
T Other
DIGITS “5-6” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
01 Protection spring
02 Mining protection spring
03 HT Protection spring
04 Light protection spring
05 Fire sleeve
06 Textile sleeve
07 Round metal sleeve
08 Heat protection spring
09 BOP hose flexible armour
10 Clinch
DIGITS “7-8-9” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
677 APPENDIX
The numbers in these positions indicate the internal diameter in mm.
PART NUMBERING SYSTEM
DIGITS “10-11-12-13” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Letters and numbers in these positions describe branding, packaging or special length
information.
E Embossed / Embedded
I Inkjet
T Textile
0 Embossed/Embedded
Value Branding
99 Standard
APPENDIX 678
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PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9
Value Description
DIGITS “2-3” 0 1 2 3 4 5 6 7 8 9
01 O’ring for SAE 3000 and 6000 PSI flange 17 Kit copper sealing rings
DIGITS “4-5” 0 1 2 3 4 5 6 7 8 9
DIGITS “6-7” 0 1 2 3 4 5 6 7 8 9
DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9
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HOSE INSTALLATION GUIDE
r < r min
d
r min
r min 1.5 d
r min
681 APPENDIX
r < r min
abrasion
abrasion
minimum distance
• Avoid interference with objects that can cause abrasion or damage to the hose.
• In flexing applications ensure that the hose is not subjected to tensile stresses or to impacts / abrasion
from the surrounding environment.
For detailed information concerning recommended practices for hydraulic hose assemblies,
please refer to SAE J1273 and ISO/TS 17165-2. This document should be used as a guide when
selecting, routing, fabricating, installing, replacing, maintaining and storing hose for hydraulic
systems.
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HOSE INSTALLATION GUIDE
The information in this document concerning hoses, fittings and other items manufactured and provided by
Manuli Rubber Industries and its subsidiaries, is provided for the express purpose of aiding in the correct
selection of products for particular applications. However it is the responsibility of the customer to ensure that
they consider the specific details of the application during the selection process.
• Hose size
• Hose length
• Fluid compatibility
• Ambient and operating temperatures
• System operating pressures
• Static head pressures
• Installation design
• Minimum bend radii
• Possible abrasion of the hose
• Movement and flexing of the hose during operation
Improper selection and / or installation of hydraulic hose assemblies can result in reduced assembly life,
equipment failure, property damage, bodily injury or death.
HOSE INTEGRATION
Manuli hoses and fittings are designed to be part of an integrated hose assembly system. As such they
should only be used together or in conjunction with other types of fittings recommended by Manuli Rubber
Industries and its subsidiaries. Failure to observe these requirements may result in a reduced lifespan of the
hose assemblies or other failures which can cause equipment failure, property damage, bodily injury or death.
Manuli provides guidelines for the proper assembly, installation, maintenance and use of its products and
further information on recommended practices is available in SAE J1273 and ISO/TS 17165-2.
Should you have any questions regarding proper assembly, installation or application usage of any Manuli
product, please contact our Technical Centre in Italy.
683 APPENDIX
WARNING!
Improper selection or use of any of the products found in this document may result in property
damage, bodily injury or death. Consider all aspects of your application carefully to ensure that the
products selected are the most appropriate for the task.
Manuli Rubber Industries reserves the right to modify the data provided in this catalogue without notice.
©
Copyright 2019 Manuli Rubber Industries S.p.A. All rights reserved.
No part of this document may be reproduced or transmitted, in any form or by any means, without the express
written permission of Manuli Rubber Industries.