iPM Screw Air Compressor Manual

Operating Instruction for Jaguar Permanent
Magnet Variable-frequency Screw Compressor

（V1.1）
Contents
CHAPTER II INSTALLATION STANDARDS & REQUIREMENTS........................................4
1. PRECAUTIONS IN HAULING............................................................................................................................ 4
2. LAYOUT REQUIREMENTS ON INSTALLATION ENVIRONMENT.......................................................................... 5
3. INSTALLATION RECOMMENDATIONS..............................................................................................................6
4. INSTALLATION REQUIREMENTS...................................................................................................................... 6
5. DETERMINATION OF AIR SUPPLY SCHEME......................................................................................................7
6. DETERMINATION OF DESIGN CAPACITY......................................................................................................... 8
CHAPTER III ELECTRIC CONTROL SYSTEM & CIRCUIT................................................... 8
1. LOW-VOLTAGE POWER SUPPLY AND PERIPHERAL WIRING REQUIREMENT..................................................... 8

2. ELECTRICAL SCHEMATIC DIAGRAM (SEE THE APPENDIX)........................................................................... 10
3. CONTROL SYSTEM FUNCTION.......................................................................................................................10
CHAPTER IV PIPELINE CONFIGURATION AND INSTALLATION...................................12
1. PIPELINE INSTALLATION REQUIREMENTS.....................................................................................................12

2. GENERAL PRINCIPLES TO DETERMINE PIPE SYSTEM.....................................................................................12
3. SELECTION TO PIPING DIMENSION............................................................................................................... 13
4. CONNECTION AND LAYOUT OF AIR PIPELINE............................................................................................... 15
CHAPTER V INSTRUCTIONS.................................................................................................. 15
1. INSPECTION BEFORE THE FIRST STARTING................................................................................................... 15

2. THE FIRST STARTING.................................................................................................................................... 16
3. DESCRIPTION ON CONTROLLER....................................................................................................................17
CHAPTER VI ROUTINE MAINTENANCE AND SERVICING.............................................. 38
1. MAINTENANCE CYCLE AND CONTENT OF SCREW COMPRESSOR..................................................................38

2. SPECIFICATION AND USE OF LUBRICANT/COOLING LIQUID......................................................................... 39
3. ADJUSTMENT OF CONTROL DEVICE..............................................................................................................41
4. MAINTENANCE OF CONSUMABLE PARTS FOR UNIT......................................................................................42
5. MAINTENANCE OF SCREW COMPRESSOR..................................................................................................... 43
CHAPTER VII COMMON FAULT AND TROUBLESHOOTING........................................... 44
APPENDIX：（ELECTRICAL DIAGRAMS）......................................................................... 49
REGULAR MAINTENANCE AND REPAIR RECORD OF AIR COMPRESSOR TABLE............................53
1
Thanks for choosing Jaguar permanent
magnet variable-frequency screw air
compressor!
Xiamen East Asia Machinery Industrial

Co., Ltd has the right of design alteration over
the products and takes no responsibility for
making corresponding modification and
improvement. The specification and parts of
one product may be changed afterwards
without prior notice.
This product has gone through the strict

inspection and test before leaving the factory.
For the purpose of ensuring the machine to be
used safely for a long time and in good
working state, the operator shall read this
operating instruction carefully prior to the
operation of unit. Do not regulate the
parameters set at the ex-factory day at will.
2
Chapter I Safety Precautions
！ Please read carefully prior to safe operation of air compressor!
1. When installation, piping and welding, remove the peripheral flammables, and pay
attention to avoid the welding spark from dropping into the air compressor.
2. The supply lines led to the air compressor must be installed with the power
matching air switch, fuse wire and safety devices, as well as the grounding devices.
The lightning arrester shall be added if necessary.
3. The new product debugging must be carried out by our or our accepted personnel.
4. Attention must be paid to the rotation direction of unit upon startup for the first
time or alteration of power lines.
5. The air compressor cannot work under the discharge pressure as stated in name
plate. Without consent of Technology Department of Xiamen East Asia Machinery
Industrial Co., Ltd, do not modify the pressure setting value arbitrarily.
6. In case the air compressor breaks down or has any unsafe factors, do not start up
forcibly, but shut off the power supply and make significant mark.
7. As the compressed air and electric appliances are of risk, upon the repair or
maintenance, determine that the power supply is shut off, and hang the “repair” or “no
switching on” mark at the power supply.
8. Upon downtime maintenance, the repair or maintenance can be made on the unit
only after the complete air compressor cools down and compressed air of system
is safely released (pressure in unit is equal to the atmosphere pressure).
9. When washing the unit parts, the non-corrosive safe flux shall be applied, and no
inflammable and volatile cleaning agents shall be used.
10. After a period time of air compressor operation, check the safety valve and other
protection system in regular to ensure its sensitivity and reliability, normally once
every year.
11. The parts and components of air compressor must be provided by the original
factory. Its oil must be the specialized oil for screw air compressor assigned by
3
us, and it is prohibited to mix two brands of oil, otherwise it may cause the tar
accumulation resulting in material accidents.
12. The air compressor unit shall be operated by the fixed operating personnel who
shall read through and understand this instruction content and abide by the
working procedures and safety cautions of the instruction as well as maintenance
specification.
13. The compressor cannot be directly used as the equipment producing breathing air.
To reach the breath standard, the corresponding treatment shall be made for the
compressor.
14. Upon the operation of unit, the cabinet door shall be closed, which can be opened
for a while only at the time of inspection. However, attention shall be paid to the
damage of moving parts and high temperature parts to the human body.
15. Do not repair the pressure container by welding, or check the machine or pressure
container interior by open fire light source.
16. The frequency convertor must be used according to the safety and notes in
the user manual of frequency convertor. All behaviors contrary to the safety
cautions may incur severe consequences.
Chapter II Installation Standards &

Requirements
I. Precautions in hauling
1. In order to ensure the safe hauling, please pay attention to the overall weight of the
unit.
2. In order to ensure the balance during the hauling by crane, please pay attention to
the placement location of steel wire rope, prepare the lifting appliance and avoid the
steel wire rope from extruding the cabinet, for fear of damage to cabinet.
3. When hauling by forklift, to prevent the surface damage of compressor, please
4
protect with soft gasket, and the forklift fork shall be completely inserted into the
compressor pedestal.
II. Layout requirements on installation environment
1. The machine room shall be as close as possible to the load center, so as to shorten
the pipe length, decrease the pressure damage, lower the power consumption and
guarantee the supply air pressure.
2. Upon machine room location planning, the reasonability of power and water supply
shall be taken into consideration.
3. For adaption to the development demand, the room for expansion of machine room
shall be left around.
4. As the air compressor inhales the atmosphere directly, for the purpose of decreasing
the unit abrasion, corrosion and exploration, the machine room must be at certain
distance from the place emitting explosive, corrosive, poisonous gas, dust and other
hazardous substances and shall be located at the downside of the minimum frequency
one in the annual wind directions of above places, to lower the influence of hazardous
substances on machine room to the minimum extent. See the Table 2-1 for the interval
between the machine room and emission source of hazardous substances.
Table 2-1 Interval between Machine Room and Emission Source of Hazardous
Name of emission source of Horizontal distance

Relationship with wind
hazardous substances (m)
direction
Places emitting combustible gas
Any wind direction ≥20
(acetylene and coal gas)
Downwind side of minimum
Chimneys and discharge pipes
frequency of local wind ≥50
emitting dust
direction
Adverse wind direction ≥50
Places emitting dust
Beneficial wind direction ≥20
Substances
5. Because of large heat release of compressor, especially of which the machine is in
5
high temperature in summer, the orientation of machine room shall be to the benefit of
good ventilation in the machine room, and reduce the sunshine as far as possible.
6. Although there is cabinet for the compressor, the rainwater sprinkling is prohibited,
so that the compressor shall not be installed in the open air.
7. The compressor room shall be the independent building. See Table 2-2 for the
minimum interval from it to other buildings and structures:
Table 2-2 Factory Fire Separation
Fire
resistance
Fire separation (m) rating Level IV
Level I and II Level III
Fire resistance rating

Level I and II 10 12 14
Level III 12 14 16
Level IV 14 16 18
III Installation recommendations
Recommended minimum installation space of air compressor (unit: mm)
6
IV. Installation requirements
1. Enough room shall be left for repair and maintenance.

2. The ground shall be the smooth cement ground. The compressor pedestal shall be
placed on the concrete platform about 150mm from the ground, and the platform
levelness shall not be more than 0.5/1000 (mm). There shall be a groove between the
periphery and platform, so that the oil and water can flow away from the groove upon
unit shutdown for oil change and overhaul or ground scouring and cleaning, and the
groove size shall be determined by the user.
3. The compressor unit shall be placed on the platform in good fitting of cabinet
bottom and ground, to reduce the vibration and noise.
4. For the conditional users, the machine room wall shall be pasted with acoustic
panel absorber, to further lower the noise, while the hard surface materials like
ceramic veneer shall not be used to decorate the wall surface.
5. As the air-cooled compressor is largely influenced by the environment temperature,
the machine room shall be in good and dry ventilation, with exhaust fan set inside,
and the environment temperature of compressor shall be within 5℃～40℃.
6. Inside the machine room, there shall be little dust and clean air, free from
hazardous gas and other corrosive medium like sulphurous acid.
As the air compressor is heat-producing device, especially the air-cooled type, the factory
ventilation is of great significance. It is necessary to consider the installation of air exhaust
equipment as per the outside wind. Its air volume exhausted must be more than the air volume of
7
the circulating fan and cooling fan of air compressor, and the area of cooling air inlet shall be large
enough. A wind scooper can be added at the exhaust fan outlet in the top of air compressor, to
exhaust the hot air vented by the air compressor from the air hose, to maintain the room
temperature at 5~40°C.
When using the exhaust duct, the room shall be left for adding the moving
joint of canvas for maintenance (for example, only when cleaning the air cooler,
there can be enough activity space to dismantle the upper cover and other parts of
compressor).
V. Determination of air supply scheme
1. Air supply of overall air compression station

Namely, build a compressed air supply station to supply all compressed air users
of whole factory. Such scheme is mostly used for the small and middle-size factories
and large-scale factories with rather concentrated users.
2. Air supply of regional air compression station
In case of large factory scale, large consumption of compressed air and relatively
scattered users, in order to reduce the pressure drop caused by too long pipe network
and guarantee the air supply of main user, such air supply scheme is usually applied.
The regional station rooms shall be connected by the pipes, to achieve the purpose of
mutual load adjustment and mutual backup. At the time, the reserve capacity or
standby unit in the design of every station room shall be taken into uniform
consideration.
3. Local air supply scheme
In case of small total air consumption of the factory, as well as few and scattered
users, the local air supply by small-scale compressor shall be considered, and the unit
can be put at one end of factory or into the slope room, or also can be put near to the
air utilization point.
4. Air supply scheme combined with concentration and decentralization
In some large and middle-size factories, as its main compressed air users are
relatively concentrated, and second users are scattered or every group of users are in
unbalanced load, especially in case of little air utilization of the third team, this
scheme shall be applied.
8
VI. Determination of design capacity
1. Calculation method solving the design capacity Q2 based on average

consumption sum
Q2   Q0 K (1   1   2   3 )m 3 / h
Q2   Q0 K (1   1   2   3 )m 3 / h
Q2 : Design capacity m3 / h
Q 0 : Sum of average consumption of gas appliance or workshop m / h

3
K : Consumption inequality (maximum) coefficient 1.2 – 1.4

1 : Pipeline leakage coefficient. When the total pipe length is less than 1km, 0.1 is taken;
when it is less than 0.5km, 0.15 is taken; when it is more than 2km, 0.2 is taken.
 2 : Wear consumption coefficient of gas appliances 0.15 – 0.2

 3 : Unforeseen consumption coefficient is 0.1
2. Calculation method solving design capacity based on maximum consumption
Q max
Q2   Q max K 2' (1   1   2   3 ) m 3 / h
Q2   Q max K 2' (1   1   2   3 ) m 3 / h
Q max : Maximum consumption of gas appliance or workshop m / h

3
K 2' : Coefficient used simultaneously (determined by empirical data according every industry
'
condition, or chosen in reference to the K 2 value of similar engineering).
1 ,  2 and  3 are the same as above. In case this calculation method is selected, it is
suggested to use variable-frequency screw compressor.
3. Calculation method for solving design capacity in comprehensive condition

Q2  Q1   Q0 1   1   2   3 m 3 / h
Q2  Q1   Q0 1   1   2   3 m 3 / h
Q1 : Maximum air consumption of main gas appliances
Q 0 : Average consumption of residual gas appliances
9
This method can be used for the design capacity calculation of air compression station with
individual devices of large air consumption and greatly different Q1 and Q0 .

Above three kinds of calculation methods shall be chosen according to the
industry characteristics, traditional customs and experiences for every industry.
When the heat or heatless regeneration absorption dryer is applied in the
purification system, the regenerative air consumption shall be added in its design
capacity.
At the plateau areas, its design capacity shall multiply the plateau correction
factors in Table 2-3 according to the altitude of the area.
Table 2-3 Table of Plateau Correction Coefficient
Altitude (m) 0 305 610 914 1219 1524 1829 2134 2438
Correction
1.0 1.03 1.07 1.10 1.14 1.17 1.20 1.23 1.26
coefficient
Chapter III Electric Control System &

Circuit
I. Low-voltage power supply and peripheral wiring requirement
1. The low-voltage power supply is AC (380V/50Hz) three-phase.

2. The voltage drop shall not be more than  5% of rated voltage, and every
phase of voltage pressure shall be within  3%, together with phase-sequence guard
wire.
3. The compressor power supply must be equipped with breaker, to avoid the
phase-deficient operation incurred from short circuit.
4. Check the secondary loop fuse, and select the proper wireless safety switch
according to the compressor power.
5. There must be reliable grounding, with grounding resistance ≤4Ω.
6. The dimensions of incoming power lines of our compressor user are as shown
in following table:
10
Dimension of Incoming Lines and Breaker
Cable
（V）（Hz）
Compressor （A） specification
Volta Freque Breaker (A)
power Maximum (mm2)
ge ncy 380V
HP/KW current (A) 380V copper
(V) (Hz)
core
7.5/5.5 380 50 15 3*2.5+2.5 20
10/7.5 380 50 20 3*4+4 25
15/11 380 50 30 3*6+6 40
20/15 380 50 40 3*6+6 50
25/18.5 380 50 45 3*10+10 63
30/22 380 50 55 3*10+10 100
40/30 380 50 75 3*16+16 100
50/37 380 50 85 3*25+16 100
60/45 380 50 100 3*35+16 125
75/55 380 50 120 3*55+16 160
100/75 380 50 160 3*70+35 200
125/90 380 50 190 3*95+35 250
150/110 380 50 230 3*120+50 315
175/132 380 50 280 3*120+70 400
220/160 380 50 330 3*150+70 630
270/200 380 50 410 3*185+95 630
300/220 380 50 450 3*240+120 630
340/250 380 50 500 3*（2*120）+120 800
3*（2*150）+
430/315 380 50 630 800
（2*120）
3*（2*185）+
485/355 380 50 680 1000
（2*150）
3*（2*240）+
550/400 380 50 750 1000
（2*150）
Note: The power line in the table is armor cable (Cu). When it is more than 10m,
the armor of armor cable must be grounded independently.
6. It is best to use a set of electric system for the compressor, to avoid the parallel
11
use with other different electric consumption systems, especially when the
compressor power is large, the compressor may be overloaded due to the oversize
voltage drop or unbalance three-phase current, making the protective device act and
trip.
7. The grounding wire must be connected to avoid from the electric leakage
causing the danger, which must not be connected to the air delivery pipe or cooling
water pipe!!!
(Where the local regulations are stricter than the above, the local regulations
shall be prevailing.)
II. Electrical schematic diagram (see the appendix)
IV. Control system function
1. Starting of unit
Before powering on, firstly check the circuit and reinforce, to avoid from being
loose during the transportation. After powering on, firstly observe whether the power
supply is in anti-phase. As the anti-phase protection function is set for the compressor,
if it is anti-phase, the controller will alarm and lock up, and the unit fails to start. The
unit can start only after regulating the phase sequence. After pressing down the “ON”
key or “RUN” on the control panel, through the delay-start frequency convertor for
the compressor, the motor turns to the rated speed from the low-speed operation, to
achieve the soft start of motor.
Notice
The unit start-up (as there is pressure exhaust air pressure gage) with
load is prohibited, otherwise the electrical apparatus elements may be damaged
due to oversize starting current!
2. Load regulation during the operation process
The control system is of PID automatic regulation function. When the air
consumption reduces, the air pressure rises, and the frequency convertor regulates its
output frequency, to change the air supply of compressor, guaranteeing the stable
output of air supply pressure at working pressure; When the air consumption is very
little, the complete compressor may operate and begin to delay at minimum frequency;
12
When the delay time reaches the set time and the air supply is still more than the air
consumption, the complete compressor will automatically shut down and enter into
dormancy, until the system is aroused when the air consumption increases up to the
arousal critical value. Every control valve of system automatically resets, and the unit
operates again and finds the balance point.
Notice
No maintenance and inspection is allowed during the unit dormancy
period, as the unit can be started at any time, otherwise the accidents may take
place.
3. Shutdown
3.1 Normal shutdown
In case the shutdown is required, please press down the “OFF (O)” key or
“STOP” key on control panel, the unit delays for a period of time and the motor stop
operation.
Where it can be used after a very long time after shutdown, please turn off the air
switch in the control cabinet, and shut off the power.
Notice
After shutting off the power supply, the circuit can be checked only after
the indicator light of frequency convertor goes out. Otherwise the electric shock
accident may take place
Only when the unit is abnormal, it is allowed to press the emergency stop button, otherwise it
may cause the oil outflow from the main compressor inlet! Do not use the emergency stop
button frequently, or the machine service life will be influenced.
In case the compressor is abnormal (such as overheat and overvoltage), the unit
will automatically shut down.
3.2 Emergency shut down
3.2.1 The emergency shutdown shall be made in case of one of following

condition:
(1) In case of abnormal sound or vibration;
(2) The discharge pressure exceeds the set pressure of safety valve while the
safety valve is not opened;
13
(3) Fail to shut down automatically when the discharge temperature is more
than 110℃;
(4) In case of emergency condition around;
3.2.2 In case of emergency shutdown, dispensing with deceleration shutdown,
directly press down the “emergency stop” button.
4. Abnormal protection function
4.1 Phase sequence protection
In case of phase dislocation of power lines, it cannot be started; at the time,
exchange any two incoming lines.
4.2 Protection of excessive discharge temperature
When the discharge temperature reaches the set temperature (normally at 105℃)
of temperature switch, the unit will automatically shut down and alarm. The panel
will show the overheat shutdown. There are many reasons incurring from the
excessive discharge temperature, of which the most common one is due to the oil
cooler surface is covered by the dust and other dirt, caused by the oil cooling failure.
4.3 Protection of excessive discharge pressure
In case the discharge pressure excesses the set maximum value of pressure due to
some reasons, the unit will automatically shut down and alarm, and the panel will
show the excessive pressure shutdown. Check the reason and make corresponding
treatments.
4.4 Overload protection
In case of motor overload caused by some reason, the unit will automatically shut
down and alarm, and the panel shall show the overload shutdown. Check the reason
and make corresponding treatments.
4.5 Frequency convertor failure
In case of frequency convertor overheat, under-voltage and other failures due to
some reasons, the unit will automatically shut down and alarm. View the failure
record of frequency convertor, find the reason and make corresponding treatments.
4.5 Maintenance alarm function (optional function)
Where the unit is of alarm indication of empty filter element plugging, oil filter
plugging, oil-gas separation core plugging, or pressure difference indication function,
when the alarm or pressure difference exceed standard, the treatment shall be made.
14
Chapter IV Pipeline Configuration and
Installation
I. Pipeline installation requirements
1. Air supply port of unit has a threaded pipe, which can be connected with the air
supply line. Refer to appearance dimension of product for installation dimension.
2. To avoid affecting operation of the whole station or other units during maintenance,
and to prevent backflow of compressed air reliably during maintenance, cut-off valve
must be installed between unit and air storage tank, and a safety valve shall be
installed on air storage tank.
3. Branch pipeline must be connected from top of main road to avoid condensate in
pipeline to flow down to compressor unit.
4. The pipeline shall be shortened as much as possible to surround the whole plant in
straight-line mode, and elbow and various valves shall be reduced to reduce pressure
loss.
II. General principles to determine pipe system

Compressed air pipe system shall meet requirements of users to compressed air
flow, pressure and air quality, and shall be comprehensively determined from reliable
air supply, energy saving, investment reduction and convenient maintenance etc.,
which can be considered from following aspects specifically:
1. Considering from pressure requirement
a. Pipeline system is designed according to requirements of user with the highest
pressure, while dropping equipment shall be locally installed for other users
requiring relatively low pressure. Pressure frequently used by general machine
plant includes 0.6MPa and 0.3MPa, pressure of pipe can be selected in
accordance with 0.6MPa, and pressure relief (valve) hole plate can be installed
behind branch pipe valve of users requiring 0.3MPa pressure to meet air supply
requirement of low-pressure users.
b. Pipeline system can be divided into several pressure grades according to size of
pressure required by users with combination of workshop or equipment layout
condition etc., to realize air supply with pipeline system of several kinds of
15
pressure.
2. Considering from air quality requirement
a. An untreated compressed air pipe system is adopted. Small degreasing, drying
and purification device can be locally installed for few users having special
requirements on air quality.
b. 2 pipe systems shall be designed at the whole plant or some areas, of which
one system is untreated compressed air transport system, while the other one is
dry, or oil-free compressed air transport system.
3. Considering from load characteristic
Instantaneous maximum gas consumption of some gas consumption equipment
is quite different (such as pneumatic sand transport, air pump and large modeling etc.
of hammering and foundering workshop powered by compressor), and to avoid
affecting other gas consumption equipment, air supply by special pipe is generally
adopted or air storage tank is installed around gas consumption equipment to buffer
load and stabilize pressure.
III. Selection to piping dimension

When air flows in pipe, friction resistance is produced at straight-line section;
local resistance is produced at valve, tee joint, elbow and adapter bonnet etc., thus
causing loss of air pressure. Pressure drop within length of pipe of a section can be
calculated based on checking in following table:
Table 7-1 Air Flow - Pressure Drop of Piping Kg / cm2 – (100m)
m 3 / min Pipe diameter (inch)

Air flow
m 3 / min 1/2 3/4 1 1 1/2 1 3/4 2 2 1/2 3
0.8 5.87 1.23 0.339 0.858 0.038
1.0 9.18 1.92 0.53 0.134 0.059 0.0157
1.6 23.5 4.9 1.36 0.343 0.152 0.0428
1.8 62.0 6.20 1.72 0.434 0.192 0.0541
2.0 7.66 2.12 0.536 0.237 0.0668 0.0177
16
2.2 9.26 2.56 0.649 0.287 0.0808 0.0214
2.4 11.0 3.15 0.772 0.342 0.0967 0.0255
2.6 12.9 3.58 0.906 0.401 0.113 0.0299
3.0 17.2 4.77 1.21 0.533 0.150 0.0398 0.0168

Air flow
m 3 / min 3/4 1 1 1/2 1 3/4 2 2 1/2 3 3 1/2
3.4 22 6.13 1.55 0.684 0.193 0.0511 0.0203
3.8 7.66 1.94 0.855 0.241 0.0636 0.0264
4.2 9.35 2.36 1.05 0.295 0.0780 0.0311
4.4 10.3 2.54 1.15 0.323 0.0855 0.0341 0.0158
4.8 12.2 3.09 1.36 0.385 0.102 0.0406 0.0189
5.0 13.3 3.35 1.48 0.418 0.111 0.044 0.0204
5.5 16.0 4.06 1.79 0.505 0.134 0.0533 0.0244
6.0 19.1 4.82 2.13 0.601 0.159 0.0634 0.0299

Air flow
m 3 / min 1 1/2 2 2 1/2 3 3 1/2 4 5
6.5 2.50 0.709 0.187 0.0744 0.0346
7.0 2.90 0.815 0.217 0.0863 0.0401
7.5 3.33 0.940 0.249 0.0990 0.0460
8.0 3.79 1.0 0.283 0.113 0.0524 0.0247
8.5 4.28 1.21 0.319 0.127 0.0590 0.0309
9.0 4.80 1.35 0.358 0.143 0.0662 0.0347
17
9.5 5.35 1.51 0.399 0.159 0.0738 0.0386
10 5.93 1.67 0.442 0.176 0.0818 0.0428
11 7.17 2.02 0.535 0.203 0.0990 0.0518 0.0165
12 8.53 2.40 0.637 0.254 0.118 0.0616 0.0196
13 10.0 2.82 0.747 0.298 0.138 0.0723 0.0230
14 11.6 3.76 0.995 0.396 0.184 0.0963 0.0306
Description:
1. Actual pressure drop of straight-line section = tabular value× pipe length
(100×compression ratio) (compression ratio= tabular pressure +1)
2. Total pressure drop of pipeline part shall include local pressure loss
generated by elbow, pipe reducer, T-junction and valve etc., and these values can
be searched in related manual.
IV. Connection and layout of air pipeline

1. Compressed air pipe is generally connected through welding, but at
connection with equipment and valve etc., the flange or thread connection
corresponding to it shall be used. For pipe section frequently disassembled, when
pipe diameter is lower than or equal to DN25, thread connection shall be used;
when pipe diameter is greater than DN25, flange connection shall be used.
2. For undried and uncleaned compressed air transport pipe, for the convenience
of discharge to oil and water in pipe, pipe generally shall have gradient
exceeding 2/1000, blow-down valve (plug screw) is set at low side, and pipe
shall be rarely turned and short and straight, and valve shall be as little as
possible.
3. The top burial depth of underground pipe shall not be lower than 0.7m, but dry
and clean compressed air pipe is not restricted by it.
4. Installation location and surface size of pressure and flow meters shall enable
operators to see indication pressure clearly. Pressure scale shall make working
pressure at 1/2 to 2/3 position of the dial.
5. Air pressure strength and tightness test shall be made instead of hydrostatic
18
test after completion of system installation. Test shall be made under 1.05 to 1.5
times of pressure of the same gas, and no leakage is conforming.
6. Selection to drying and purification degree of compressed gas is also different
because of difference of permissible degree required by customers.
Post-processing device, such as air storage tank, dryer, precision filter and so on,
can be selected according to use conditions of equipment. Ideal configuration
shall be: gas water separator + air storage tank + prefilter + dryer + precision
filter.
7. Because air storage tank belongs to pressure vessel, its safety accessories, such
as safety valves, pressure gauges and blow-down valves etc., shall be complete,
and shall be filed at local labor department, with routine inspection made
annually.
Chapter V Instructions
I. Inspection before the first starting
1. Inspect capacity of lubricating oil in oil gas separator and after normal
operation, it will be the best if oil level in oil level gauge is higher than the
middle of upper and lower limit.
2. Electrical wiring and grounding wire have been completed with safety
standards met.
3. Air supply line is clear, and whether all bolts and joints are tightened.
4. Inspect motor power and inspect whether indication of voltage and
instrument panel is correct, and ensure non-load starting of compressor.
5. If test run is made after goods have been delivered for a long time,
lubricating oil of 0.5 liter roughly shall be added from air inlet to prevent
19
burning of compressor caused by oil shortage in starting, and it shall be
specially noted that falling of foreign matter into the machine shall be
forbidden to prevent damaging compressor.
6. Valve shall be operated according to requirements of process pipeline, and
exhaust valve of compressor shall be at opening position.
7. When ready to starting, check whether operators are at a safe position.
8. Stop manual blow-down valve.
9. Before power input, all switches shall be disconnected to ensure that
frequency converter will not be started and free from abnormal action in
power input.
II. The first starting

1. Power shall be connected firstly to observe whether there is abnormal
display on panel and whether phase sequence is correct, and in the case of
abnormal display, power shall be connected again after removal to abnormal
display. This machine has reverse phase protection, and cannot be started
under reverse rotation of host. For safety reasons, motor rotation direction
shall be checked after starting, and if the direction is in accord with
rotation direction marked, then phase sequence is correct; otherwise
phase sequence is wrong, power shall be disconnected, and any 2 wires in 3
electric wires shall be exchanged. Special notes: reverse rotation of motor
is forbidden.
2. After pressing “starting” key for operation starting, compressor can be
operated according to mode set. By this time, whether display panel is
normal, pressure temperature is normal and whether there is abnormal sound,
and whether there is oil leakage shall be observed, and if any, machine shall
be stopped immediately for inspection.
3. After pressing “stopping” key, unit can only be stopped after delay. No
prompt stopping is a normal phenomenon.
Notice
Emergency stopping button can only be pressed manually under
20
special abnormality, and restarting can only be made after 2 minutes.
Normal operation
1. Preparation before starting: inspect oil level in oil gas separator, start oil drain
valve under oil gas separator slightly, to discharge possible condensate water in it,
and the valve can only be tightened after it is free from condensate water. Open
valve of air supply port of compressor.
2. Starting: close power switch, and press “ON （ I ） ” key on panel to operate
compressor.
3. Stopping: press “OFF （ O ） ”key on instrument panel, and compressor will be
automatically stopped after delay for a certain period. If it is determined that
machine will not be used, power shall be disconnected and valve of air supply port
of compressor shall be closed.
When compressor is operated over set time because of low frequency
operation, compressor will go into dormancy or automatic stopping, and by
this time, inspection or maintenance work is forbidden, because compressor
will be recovered for operation at any time. Operation stopping of fan of unit
with separate fan is controlled automatically, and touching to fan is
forbidden to avoid causing personal injury. Power shall be disconnected
before mechanical inspection!
After power disconnection, operation of compressor will be stopped automatically, and by

this time, supply power shall be disconnected to avoid burning of electronic control part under
sudden power supply.
II. Description on controller

 Jaguar + intelligent control system:
1. After unit is electrified, following frame of controller will be displayed, and in the interface,
real-time operation condition and information can be checked, or air compressor can be operated
for starting or stopping through phase button to enter into more functional interfaces.
2. Description on key
3.
21
Condition display
of air compressor Current air
supply
Main operation
mode
parameter
display area of
air compressor
The icon represents

starting of timed
starting and stopping
function
Menu key: press

the key to enter
into menu Resetting key: when air Stopping key: press
compressor breaks down Starting key: press the the key to stop air
and failure is removed, key to start air compressor under
press the key to eliminate compressor under operation condition
alarm. stopping condition of of air compressor.
air compressor.
22
Return key: press
the key to return
to last menu.
Home page key:

press the key to
return to main
interface under any Next page key: if next
interface. page button exists in
current page, press the
key to enter into next
page interface.
3. Menu and function introduction
23
Press blue menu key under main interface to enter into the interface, and the interface includes 8
program buttons, which is as follows:
a. Monitoring data: display all operation information and pressure, temperature and
frequency curves of air compressor in real time, and if current, power and motor temperature
information need to be checked, more parameters shall be clicked with verification.
b. Maintenance parameters: display operation time and remaining maintenance time of each
consumable of air compressor, and users can make corresponding replacement and maintenance to
consumable based on the information.
C. Intelligent parameter: users can select intelligent PID and intelligent dormancy switch
according to use requirement, and after starting intelligent PID, control system will make targeted
optimization to PID parameters according to equipment operation of users, and after starting
intelligent dormancy, control system will make targeted optimization to dormancy time according
to gas consumption habit of users.
d. Air supply mode: 4 kinds of operation modes (parameters) are built in control system,
respectively being A, B, C and P, and users can access to the interface for mode switch after
passing verification, and can also click “parameter modification” to enter into parameter
modification interface to make fine tuning to operation parameter of each mode. Mode is
described as follows:
A: mode A is standard mode, and under the mode, air compressor unit is operated
under rated load to realize the most energy saving.
B: mode B is low gas consumption mode, and under the mode, dormancy delay time of
air compressor unit will be shortened.
C: mode C is large gas consumption mode, and under the mode, revolving speed of air
compressor unit will be enhanced for air supply.
P: mode P is performance mode, and under the mode, all performances of air
compressor unit will be embodied for air supply.
e. Manufacturer’s parameters: include setting to following parameters, such as
manufacturing No., manufacture date, password change, clear record, warning, sensor range and
correction, PID and switching value etc.
f. Frequency converter parameter: motor parameter setting of main motor and cooling
fan and motor parameter self-learning.
g. Timed starting and stopping: timed starting and stopping time setting of air
compressor (7 days with 2 groups every day, 14 groups in total), and after starting/stopping time
of air compressor is set, and permissible starting/stopping switch is connected, timed starting and
stopping function of current group will take effect. After timed starting and stopping function
takes effect, a small clock icon will appear on top right corner of home page; if the icon exists,
unit may be started at any time, and to prevent accident, power shall be disconnected in service.
h. Alarm: in the case of failure of air compressor, failure information will be displayed
here, and if historical failure needs to be checked, historical failure button at bottom right shall be
clicked to switch to historical failure interface, and after failure is affirmed having been removed,
resetting key shall be pressed to delete failure and air compressor can be restarted.
4. Instructions
The control system adopts 7-cun liquid crystal resistance-type touch screen, and
24
resistance-type touch screen makes information input through pressing, so when users make
related operation or parameter input, they shall use fingernail for input as far as possible to avoid
omissive input or wrong input.
 Description on MAM 880C/860C controller
1. Description on key
- Starting key: the key can be pressed to start air compressor for operation when air
compressor is under ready mode; when coordinated control function is correctly set,
if air compressor is No.1 machine and set as host, starting key can be pressed to
start air compressor and coordinated control function simultaneously.
- Stopping key: the key can be pressed to stop operation of air compressor when air
compressor is under operation condition; in coordinated control setting, if air
compressor is No.1 machine and set as host, stopping key can be pressed to stop
operation of air compressor and stop coordinated control function simultaneously.
Stopping key can be pressed for a long time to switch to software version display
interface when equipment is under stopping condition.
- Loading or unloading key/Ok key: as loading or unloading key, the key controls
loading operation or unloading operation of air compressor when air compressor is

operated; under data set mode, after data modification, the key can be pressed to
confirm data input; after password input, the key can be pressed to confirm
password input and verify whether password is correct.
- Shift down key/ descending key: in parameter checking, the key can be pressed to
shift down scroll bar; in data modification, the key can be pressed to decrease
progressively data at current flicker position.
25
- Shift up key/ ascending key: in parameter checking, the key can be pressed to shift
up scroll bar; in data modification, the key can be pressed to increase

progressively data at current flicker position.
- Shift key/ enter key: in data modification, as shift key, the key moves blinking cursor
to next data bit; in menu selection, the key can be pressed to enter into next menu
of current menu, and if current menu does not have next menu, it will enter into
set mode of current menu, and current menu data will have blinking cursor.
- Return key/resetting key: in mode setting, the key can be pressed to quit from mode
setting; in parameter checking mode, the key can be pressed to return to last menu;
in failure stopping, the key can be pressed for a long time to reset failure.
2. Description on indicator light
Power: indicator light will be on after controller is electrified.

Operation: operation indicator light will be on in operation of air compressor motor.
Failure: in warning, failure light will flicker; in failure stopping, failure light will be normally
on; after failure removal, failure light will be off after resetting.
3. State display and operation
After the unit is energized, the following interface will be displayed:
Welcome to use
Power display screen
Screw Compressor
After a delay of 5 seconds, the following main interface is displayed:
T：80℃ 0.0Hz
P: 0.53Mpa 0RPM Home screen
Equipment is deserted.
C: 01 long distance
Press down key to enter the following menu for selecting the interface:
Operating parameter
User parameter Primary menu screen
Manufacturer parameter
26
4. Operating parameter and menu
Press down key to move the black scroll bar to “operating parameter” menu, and press
Enter to next level menu:
Fan and frequency converter

parameter
Total operation time
Total operation time at this
time
Maintenance parameter
Historical fault
Factory number and date
Fault at this time
For equipment
Move the scroll bar to the corresponding menu item, press Enter key to check specific
parameters. Move the scroll bar to “total operation time” if you want to check “total operation
time”, press Enter key to fan current value interface.
Total operation time:
622 hours, 05 minutes and 12 seconds
Total loading time:
615 hours, 08 minutes and 10 seconds
Press the Back key to return previous menu or main interface. If the operation is stopped at a
certain interface, the main interface is automatically returned after 60 seconds.
3. Check and modification of user parameter
In primary menu, press up key or down key to move the black scroll bar to “user
parameter”, then press Enter key to the following menu:
Pressure and frequency
conversion preset
Start and stop delay preset
Operation mode preset
Linkage parameter preset
27
Maintenance parameter reset
Service time preset
User password: ****
Language: Chinese
Move the cursor to “pressure and frequency conversion parameter”, then press OK to:
Loading pressure: 00.62 MPa

Unloading pressure: 00.78MPa
Frequency conversion pressure: 00.78MPa
Fan start temperature: 0075℃
Fan stop temperature: 0070℃

Rated power: 022.0KW
Rated speed: 1500RPM
Move the black scroll bar to the menu of pressure low limit, and then press Enter key to
the following interface where the users need to input the password:
Input password
****
When this interface is displayed, there is a flashing bit. At this time, move
increase key or the decrease key to modify the current flicker bit data that is equal to
the first data of the password. Move the blinking cursor to the next data by pressing
the Shift Key to modify the current flicker data that is equal to the second data of the
password. Modify the third data and fourth data according to the above methods, and
press OK to affirm the input in the end, switching to the following interface if the
system verification code is right:
Loading pressure: 00.62 MPa

Unloading pressure: 00.78MPa
Frequency conversion pressure: 00.70MPa
Fan start temperature: 0080℃
28
If there is “*” in the upper right, it means that the system has been authenticated by the password.
In the interface as shown in above, the first data of pressure low limit begins to
flash after pressing the Shift Key. The user can modify current flicker bit data by
pressing the increase key or decrease key, after that data is equal to the target value,
press the Shift Key to move the flicker cursor to the next data bit. Modify the data
according to the above methods until that is equal to the target value. After all the data
bits are modified, press OK and save the user set data.
 MAM 6080 Controller Instructions

1. Instructions to key
29
Fig. 1.1.1
Digital input
——：Start key:
 When the air compressor is in the standby state, the air compressor can be
started for running by pressing this key;
 When the communication mode is set to linkage, and the communication
address is 1, press this key to start the air compressor for running and start
the linkage control function at the same time.
——：Stop key:
 When the air compressor is in the running state, the air compressor can be
stopped by pressing this key;
 When the communication mode is set to linkage, and the communication
address is 1, press this key to stop the air compressor for running and stop the
linkage control function at the same time. The host does not send commands
to the slave any longer.
——OK key and load/unload key

 This key is the load and unload key when the compressor runs;
 When the input focus of the display interface is in the digital input box, and
the input box is in edit mode, press this key to exit the edit mode and save the
user’s modification data;
 When the input focus of the display interface is on the form feed button, press
this button to execute the corresponding function of the button;
——：Return key / reset key:

 When it is shut down due to the fault, the fault shall be reset by pressing this
30
key for 5 seconds.
 When setting the mode, press this key to exit the setting mode and return to
the view mode.
 When it is in the parameter view mode, press this key to return to the previous
page;
——：Left shift key:

 When the focus of the display interface is in the digital input box, and in the
data view mode, press this key to enter data edit mode, in which the lowest bit of
the data starts to flash;
data edit mode, press this key to move the edit bit to the last digit of the current
data.
 When the focus of the display interface is on the parameter setting and the
display key, press this key to modify the current parameters and save.
 When the focus of the display interface is on the form feed button, press this
button to move the current focus to the next button.
——：Right shift key / enter key:

data view mode, press this key to enter the data edit mode, in which the highest bit
of the data starts to flash;
 When the focus of the display interface is in the digital input box, and in data
edit mode, press this key to move the edit bit to the next digit of the current data.
 When the focus of the display interface is on the parameter setting and display
key, press this key to modify the current parameters and save.
 When the input focus of the display interface is on the form feed button, press
this button to move the current focus to the next button.
——：Down key / descending key:

 When the current focus element of the display interface is in data view mode,
press this key to move the input focus to the next element.
 When the input focus of the display interface is in the digital input box, and in
data edit mode, press the key to descend to the data of the current bit.
 When the current interface is in the display interface of running parameter,
press this key to switch to the running parameter interface of the next page.
——：Up key / incrementing key:

 When the current focus element of the display interface is in the data view
mode, press this key to move the input focus to the previous element.
data edit mode, press this key to increment the data of the current bit.
 When the current interface is in the display interface of running parameter,
press this key to switch to the running parameter interface of previous page.
31
1.2 Indicator light description
——：Power:
The indicator light is on when the controller is energized.
——：Run:
When the air compressor motor runs, the running indicator light is bright.
——：Fault:
During alarm, the fault light flashes; during fault shutdown, the fault light is
always on. Clear the fault and turn it off after reset.
1.3 State display and operation
After the touch screen is electrified, the controller’s Logo "MAM-6080" is displayed. After a
period of time delay, the following interface is displayed
After a delay of 5 seconds, the following running parameter interface is displayed:
The current interface focus,

press the left or right shift
button, will perform the
corresponding function
This icon indicates that
the timing start and stop
function is turned on To prevent disturb, start
and stop button, press
0.2 seconds to perform
the corresponding
function.
This icon indicates that the This icon indicates that the
timing pressure section power-off restart function
function is enabled. is enabled.
32
The user enters the following menu selection interface by clicking the "menu" button or
pressing " " on the display interface and the user enters the corresponding parameter view and
setting interface through this interface.
The blue bottom indicates that the

focus of the current interface is
on this icon.
The user can enter the relevant parameter

interface by clicking the icon, and can also
move the focus to the corresponding
diagram through the mechanical key, as
well as press the S key to enter the
corresponding parameters.
1.4 Running parameters
Menu Initialization Function description
Use time of oil

0020H
filter Accumulative used time of oil filter
Use time of oil 0020H
separator Accumulative used time of oil filter
Use time of air 0020H
Accumulative used time of air filter
filter
Use time of 0020H
Accumulative used time of lubricating oil
lubricating oil
Use time of 0020H
grease Accumulative used time of grease
33
A：000.0A
Host current B：000.0A
Display the host current
C：000.0A
A：000.0A
Fan current B：000.0A Display the fan current
C：000.0A
Running time of
0000：00：00 Compressor's running time of this time
this time
Load time of this
0000：00：00 Air compressor’s load time of this time
time
1 2 3 4 5 6 7 8 9 10
●●●●●●●●●●
1: Corresponding to No. 5 switch input state;
2: Corresponding to No. 6switch input state;
4: Corresponding to No. 8switch input state;
State of input port
When the terminal is closed, the color of the circle in the input port
state is Chinese red, and when the terminal is disconnected, the color
of the circle in the input port state is light red
1 2 3 4 5 6 7 8 9 10
●●●●●●●●●●
1: Corresponding to No. 17 terminal relay output
3: Corresponding to No. 175terminal relay output
Output port state
When the terminal is closed, the color of the circle in the output port
state is Chinese red, and when the terminal is disconnected, the color
of the circle in the output port state is light red
Host speed 0000 RPM According to the host frequency read, display
the calculated real-time speed of the host
Host output Display the output frequency of the current
000.0 Hz
frequency host inverter
Host output Display the output current of the current host
000.0 A
current inverter
Host output Display the output voltage of the current host
000.0 V
voltage inverter.
Host output Display the real-time output power of the
000.0 Kw
power current host inverter.
34
According to the real-time power output by the
Host electricity
host inverter, display the accumulative
consumption of 0000000.0Kw.H
electricity consumption for controller running
this
this time.
Accumulative
electricity
0000000.0Kw.H host inverter, display the accumulative
consumption of
electricity consumption for controller running.
host
The controller displays the register value of
Host state word 0000 running state read from the host inverter to the
word display area of host state.
Fault word 0000 fault state read from the host inverter to the
display area of fault word.
The controller displays the host frequency
Write frequency 000.0
value obtained through PID operation here.
Based on the fan frequency read, display the
Fan speed 0000 RPM
calculated real-time speed of fan
Fan output Display the output frequency of current fan
000.0 Hz
frequency frequency inverter
Fan output Display the output current of the current fan
000.0 A
current inverter.
Fan output Display the output voltage of current fan
000.0 V
voltage inverter.
Display the real-time output power of current
Fan output power 000.0 Kw
fan inverter.
Electricity According to the real-time power output by the
consumption of 000000.00Kw.H fan inverter, display the accumulative power
fan this time consumption for controller running this time.
Accumulative
electricity
000000.00Kw.H fan inverter, display the accumulative power
consumption of
consumption for controller running this time.
fan
Fan state word 0000 running state read from the fan inverter to the
display area of fan state word.
Fault word 0000 fault state read from the fan inverter to the
display area of fault word.
The controller displays the frequency value
000.0 obtained through PID operation to the display
Word frequency
area of write frequency.
Click the "running parameter" to view the related data and settings of the following running
parameters:
35
1.5 User parameter
The user parameter is used to save the relevant data set by the user of the air compressor.
When the user modifies the user parameter, it is necessary to verify the user password.
Touch operation: (the bottom color of the focus is yellow)

1. The input focus of current form is here. If the password has been
verified, the digital keyboard can be popped and the parameters can
be modified by clicking directly;
2. If the password is not verified, the password authentication
interface will be popped by clicking.
Key operation:
1. When it is in data view mode, press the left or right shift key to enter
the data edit mode;
2. When it is in data view mode, press the down or up key to move the
current focus to the next element.
3. When it is in data view mode, press the up and down key to modify
the current bit of data;
When the input focus falls on the form feed button, press
the "S" key to execute the corresponding function.
Menu Initialization Functional description

1. The loading mode is set as automatic. When the air compressor is
in automatic unloading running mode, the pressure is lower than this
value, so the control air compressor is under automatic load running.
Loading pressure of
00.65 2. When the air compressor is shut down for a long time, the
air supply (MPa)
pressure is lower than this value, the running conditions are
available, and the controller automatically starts the air compressor
for running.
Air supply unloading 00.80 1. When the pressure is higher than this value, and it is in loading
36
pressure (MPa) running state, the control air compressor will be under unloading
running.
2. The setting value of "air supply loading pressure" can not be
greater than this value, which is limited by "high limit of unloading
pressure" in the manufacturer's parameter.
Fan start temperature When the air compressor runs, the fan running is controlled when
0080
(℃) the discharge temperature is higher than the value set here.
Fan stop temperature When the air compressor runs, the fan running is stopped when the
0070
(℃) discharge temperature is lower than the value set here.
Set the start and stop time of the main motor and start the timer
Host startup delay
0008 when the host starts, during which the host current overload is not
(seconds)
protected.
Fan start delay

0003 Set the start and stop time of the fan and start the timer when the
(seconds)
host starts, during which the fan current overload is not protected.
Star angle delay At the start angle depressurization of the host, the delay time is
0006
(seconds) started.
Load delay (seconds) 0002 After the host angle runs, the loading time is delayed.
After the longest continuous no-load running time allowed by the air
Empty delay time
0600 compressor exceeds this time, it automatically stops running and
(seconds)
enters the empty too-long shutdown state.
At the time of normal shutdown, the air compressor runs
Shutdown delay 0010 immediately and stops this running when it runs to this time set
(seconds) under no load.
After a normal shutdown, empty too-long shutdown or fault
Restart delay
0100 shutdown, it is necessary to delay the time set here before restarting
(seconds)
the air compressor.
On-drainage delay
0002 In automatic drainage control, continuous drainage time (standby)
(seconds):
Off-drainage delay
0060 In automatic drainage control, interval drainage time (standby)
(seconds):
Soft start delay After this delay time, enter the loading delay time. (This parameter
0006
(seconds): only works when the model is set as soft start)
Manual mode: when the pressure is higher than "unloading
pressure", it is under automatic unloading; for the remaining
Automatic / situations, it is controlled by the unload key;
Loading method:
manual Automatic mode: the controller automatically controls the loading
and unloading of the air compressor according to the loading and
unloading pressure of pressure and setting.
Local mode: there is no function under remote start terminal
Starting and stopping Local / Remote mode: the function is valid under remote start terminal
method: remote Note: when the hardware input terminal is set as "remote start
enable", the start-stop mode is determined by the hardware
37
state. It is remote when this terminal is closed, while it is local
when this terminal is disconnected, and the setting here does not
work.
Power
frequency /
soft start /
main fan
frequency According to the demand, the user chooses the air compressor
Running mode: conversion / model. According to the models selected, refer to the corresponding
fan frequency electrical wiring.
conversion /
host
frequency
conversion
Communication Communication address of the controller when the communication
0001
address: method is computer or linkage.
Backlight brightness Adjust the backlight brightness. The higher the value is, the stronger
0001
adjustment: the brightness is. (1 to 4 brightness is adjustable)
When it is set as prohibition, the communication does not work;
When it is set as communication, it is the slave, which
Prohibition / communicates with the external devices according to MODBUS
Communication
linkage / RTU protocol, with baud rate of 9600, data format of 8N1 and check
mode
computer bit of even parity check
When it is set as linkage, a number of air compressors can be
networked for running.
When it is set as MPa, the parameter units associated with the
MPa/PSI/BA pressure are displayed as MPa.
Pressure unit:
R When it is set as PSI, the parameter units associated with the
pressure are displayed as PSI. (Standby)
When it is set as ℃ , the parameter units associated with
temperature are displayed as ℃.
℃/℉
Temperature unit: When it is set as ℉ , the parameter units associated with
temperature are displayed as ℉. (Standby)
When it is set as Chinese, the display interface is displayed in
Chinese.
Language selection: Chinese/Engli
When it is set as English, the display interface is displayed in
sh
English. (Standby)
The user password is Modifiable, which can be reset with old user
****
User password: password or factory password.
See the following table for the main functions and roles:
1.6 Factory parameters

The factory parameter is used to save the relevant data set by the air compressor factory.
When the user checks or modifies the factory parameter, it is necessary to verify the factory
38
password. The modification operation method for factory parameter is the same as the user
parameter modification method. See the following table for the main functions and roles:

Maximum
overload When the host current is over 1.2 times more than the value set,
Rated current of the
values allowed the inverse time limit hopper is carried out according to the
host (A):
by the motor / overloading inverse time limit.
1.2
Maximum
Rated current of fan overload
When the fan current is over 1.2 times more than the value set,
(A): values allowed
trip according to the delay of overloading inverse time limit.
by the fan / 1.2
Discharge alarm When the discharge temperature is higher than the temperature
0105
temperature (℃): set, it hints by alarm
Discharge shutdown When the exhaust temperature is higher than the temperature set,
0110
temperature (℃): it is under fault shutdown
Temperature 2 alarm When the temperature 2 is higher than the temperature set, it hints
0105
(℃): by alarm (standby)
Temperature 2 When the temperature 2 is higher than the temperature set, it is
0110
shutdown (℃): under fault shutdown (standby)
Air supply shutdown When the air supply pressure is higher than the pressure set, it is
00.90
pressure (MPa): under fault shutdown
Air supply 2
When the pressure 2 is higher than the pressure set, it is under
shutdown value 01.00
fault shutdown
(MPa):
High limit of This is the maximum value of "unloading pressure" in the user
unloading pressure 00.85 parameter, and the unloading pressure is less than or equal to the
(MPa): value set here
When (maximum phase current / minimum phase current) is more
than or equal to [1+ (set point / 10)], the unbalance protection
works and the air compressor is under fault shutdown, alarming
Current imbalance: 0006
that the host is unbalanced.
When setting is more than or equal to 15, the unbalance protection
is forbidden
Open-phase When the open-phase protection time is set to be more than or
protection time 002.0 equal to 20 seconds, the default phase protection function is
(seconds): forbidden.
Alarm too-long The consumables of air compressor alarm, and it is under fault
0000
shutdown (hours): shutdown after it exceeds the time set.
Factory password 2: The factory sets a modifiable factory password.
When the voltage tested by the controller is higher than the value
Too-high voltage (V): 0410
set, it is shut down for protection and alarms that the voltage is
39
too high.
When it is set as 0000, the voltage is too high, so the function is
invalid.
When the voltage tested by the controller is lower than the value
set, it is shut down for protection and alarms that the voltage is
Too-low voltage (V): 0350 too low.
When it is set as 0000, the voltage is too low, so the function is
invalid.
When the controller sends the first byte, the timer is started. If the
Communication response from the inverter is not received during this time, the
002.0
timeout (seconds): controller decides for timeout, and then it sends the command data
again.
Communication
If the controller has not received correct data continuously over
interruption 0020
the time set, it will alarm for communication interruption.
(seconds):
After the communication is interrupted, if the correct data has
Communication
0015 been continuously received over the number of times set, it is
recovery:
deemed that the communication is recovered to be normal.
Set as on: the timing start-stop function is valid.
On /
Timing start-stop Set as forbidding: the timing start-stop function is of
forbidding
function: non-function.
Set as on: the time-sharing pressure function is valid.
Time-sharing pressure On /
Set as forbidding: the time-sharing pressure function is of
function: forbidding
non-function.
000100 分：00
Total running time
000100 Modify the total running time of the air compressor.
(hour):
minute：00
000095 分：:00
Total load time (hour) 000095minute Modify the total load time of the air compressor.
：00
1.7Joint-control parameters
Interlocking
machine 0002 In joint-control operation process, the number of air compressor in
number: the joint-control network.
40
Interlocking In joint-control operation process, find a machine from the
00.63
loading joint-control network for loading or start-up when the main machine
pressure (MPa) pressure is lower than such set pressure.
Interlocking In joint-control operation process, find a machine from the
unloading 00.78 joint-control network for unloading or shut-down when the main
pressure (MPa): machine pressure is greater than such set pressure.
Interlocking
In joint-control operation process, the time of waiting for the main
delay time 0020
machine to continuously send the control instruction at twice.
(second):
The main machine pressure is between “interlocking loading” and
“interlocking unloading” pressure, some machines are in operation
Switch time and some machines stop in the network, after such circumstance
0060
(minute): continues for the set time, the main machine sends the shut-down
instruction to the machine in operation and sends start-up instruction
to the machine in shut-down state.
Power-frequenc
y and
power-frequenc
Power-frequency and power-frequency :Used for joint control
y
between the power-frequency air compressors;
Variable-frequen
cy and
Interlocking Variable-frequency and power-frequency :Used for joint control
power-frequenc
network: between the variable-frequency air compressor and power-frequency
y
air compressor;
Variable-frequency and variable-frequency :Used for joint control
Variable-frequen
between the variable-frequency air compressors;
cy and
variable-frequen
cy
The joint-control parameters are used to set the parameters related to joint control. The users
shall verify the joint-control parameter password before modifying the joint-control
parameters. The main functions and effects are shown below:
1.8Hardware parameters
No function/emergency shutdown/remote startup /remote

Function of terminal
Emergency shutdown/remote inching/remote holding/normal close
10
shutdown in water shortage/remote loading/remote start
41
Function of terminal enabling/remote loading and unloading
Water shortage
9 enabling/normal close in high temperature of gas
Function of terminal tank/normal close in high temperature of coil/ normal
8 close in high temperature of bearing/ normal close in
electrical failure/normal close in motor
overloading/normal close in draught fan
overloading/normal close in oil filter blocking/normal
open in oil filter blocking/normal close in oil separator
blocking/normal open in oil separator blocking/normal
Oil filter close in air filter blocking/normal open in air filter
blocking/normal close in air terminal failure/normal
close in dryer failure/normal close in failure of main
machine frequency converter/normal open in draught
fan frequency converter/normal close in draught fan
frequency converter
Note: the users can set the on-off input as required function based
on its requirements.
Oil separator
7
Air filter
6
Remote switch
5
The hardware parameters are used to set the functions for multi-function terminal No. 5-10.
The main functions and effects are shown below:
1.9 Consumables parameters

The consumables parameters are used to set the consumables time. The users shall verify the
consumables password before viewing or modifying the consumables parameters. The main
functions and effects are shown below:
Initializ
Menu Functional description
ation
Use time of
Manually reset the accumulated use time of oil filter after the new oil filter is
air filter 0000
replaced.
(hour)
Use time of oil
Manually reset the accumulated use time of oil separator after the new oil
separator 0000
separator is replaced.
(hour)
Use time of air
Manually reset the accumulated use time of air filter after the new air filter is
filter 0000
replaced.
(hour)
42
Use time of
Manually reset the accumulated use time of lubricating oil after the
lubricating oil 0000
lubricating oil is replaced.
(hour)
Use time of
lubricating Manually reset the accumulated use time of lubricating grease after the
0000
grease lubricating grease is replaced.
(hour)
1. After the accumulated use time of oil filter exceeds such set
Maximum use
value, the controller will send alarm;
time of oil filter 2000
2. When the value is set as “0000”, the pre-warning function of oil
(hour)
filter will be prohibited.
1. After the accumulated use time of oil separator exceeds such set
Maximum use
value, the controller will send alarm;
time of oil 2000
2. When the value is set as “0000”, the pre-warning function of oil
separator (hour)
separator will be prohibited.
1. After the accumulated use time of air filter exceeds such set value,
Maximum use
the controller will send alarm;
time of air filter 2000
2. When the value is set as “0000”, the pre-warning function of air
(hour)
filter will be prohibited.
Maximum use 1. After the accumulated use time of lubricating oil exceeds such set
time of value, the controller will send alarm;
2000
lubricating oil 2. When the value is set as “0000”, the pre-warning function of
(hour) lubricating oil will be prohibited.
Maximum use 1. After the accumulated use time of lubricating grease exceeds such
time of set value, the controller will send alarm;
2000
lubricating 2. When the value is set as “0000”, the pre-warning function of
grease (hour) lubricating grease will be prohibited.
1.10 Screen calibration
Screen calibration is used to calibrate the accuracy of the screen operation. The user needs
to verify the screen calibration password before entering in screen calibration.
Click A, B, C, D and E in turn with fingertip or other pointed tools after entering the screen
calibration interface. If the desired effect is reached, click OK, and the controller is restarted to
save the settings; otherwise, click Recalibration to calibrate again according to previous
methods until the ideal effect is achieved.
1.11 Timing pressure
Initializati
Menu Functional description
on
When the time is between “pressure start time” and “pressure end
Loading pressure (MPa) 00.65
time”, the pressure is lower than the load of this set value.
43
Unloading pressure When the time is between “pressure start time” and “pressure end
00.80
(MPa) time”, the pressure is higher than unload of this set value.
When the time is between “pressure start time” and “pressure
prohibition time”, the frequency control of air compressor is
Down-conversion constant and the detected pressure is greater than set
00.73MPa
pressure down-conversion pressure, the frequency of pre down-conversion
acts. (This parameter acts only when the type is set as host
frequency conversion or main fan frequency conversion)
When the time is between “pressure start time” and “pressure end
time”, set the air supply pressure in stable operation of variable
frequency air compressor. When the pressure fluctuates around
Frequency conversion
00.70 this pressure, the controller adjusts the operating frequency of the
working pressure (MPa)
frequency converter so that the air supply pressure is close to the
set value here. (This parameter acts only when the type is set as
host frequency conversion or main fan frequency conversion)
When this time is not “00:00”, the above setting functions shall
Pressure start time 00:00
be activated; otherwise, it shall be prohibited.
When this time is not “00:00”, the above pressure end function
Pressure end time 00:00
during setting shall be activated; otherwise, it shall be prohibited.
Timing pressure is used to set the timing pressure value. Before the timing pressure
parameters are modified, the user needs to verify the timing pressure password. The main
functions and effects are shown in the following table:
1.12 Timing start and stop

The timing start and stop is used to set up the time of timing startup and shutdown in one
week, and only four periods of time of timing startup and shutdown can be set daily. The user
needs to verify the timing start and stop password before modifying it. If the data is set to
00:00, the corresponding function does not work.
1.13Historical fault
It is used to record the information about historical fault, convenient for users to find out the
cause of the fault and exclude peripheral faults. The controller can record up to 100 historical
faults.
1.14 Host frequency conversion
The host frequency conversion is used to set the parameters of host frequency conversion.
The user needs to verify the password of host frequency conversion before modifying its
parameters. The main functions and effects are shown in the following table:

When the air supply pressure in the stable operation of frequency
Host frequency conversion air compressor is set and the pressure fluctuates near
conversion pressure 00.70 this pressure, the controller adjusts the operating frequency of the
(MPa) frequency converter so that the air supply pressure is close to the
set value here. (This parameter acts only when the type is set as
44
Under the PID adjustment, it is used to limit the increment
of the results of each PID operation so as to prevent
Climbing speed of
1000 the excessive increase in the frequency during the
host
operation of air compressor, resulting in too fast
increase in the motor speed.
Under the PID adjustment, it is used to limit the decrement of the
Lowering speed of results of each PID operation so as to prevent the excessive
1000
host decrease in the frequency during the operation of air compressor,
resulting in too fast decrease in the motor speed.
The rated power of motor shall be set for calculating the actual
power of the motor when the motor frequency converter works
022.0
Host power (KW) (This parameter acts only when the type is set as host frequency
conversion or main fan frequency conversion)
The motor speed at the highest frequency shall be set for
Rotational speed of calculating the actual motor speed when the motor frequency
1500
the host (RPM) converter works (This parameter acts only when the type is set as
If the detected pressure is less than (set working pressure –
Integral initial value integral range), the integral is operated based on this set value;
0020
of host If the detected pressure is greater than (set working pressure +
integral range), the integral is operated based on this set value.
During the operation of frequency converter, if the (set working
Integral range of host
00.20 pressure – integral range) < detected pressure < (set working
(Mpa)
pressure + integral range), the integral gain plays a role.
Track the speed of set working pressure. The higher the value is,
Proportional gain of the faster the tracking is, and it is easy to oscillate. The smaller the
0050
host value is, the slower the tracking is, and the slower the adjustment
is.
Track the speed of set working pressure and confirm the
steady-state error. The higher the value is, the faster the tracking
Integral gain of host 0060 is, and the smaller the steady-state error is. The smaller the value
is, the slower the tracking is, and the greater the steady-state error
is.
Differential gain of It is mainly used for the lag tracking of large-scale delay system
0000
host (such as temperature) and set as “0000” if unused generally.
Upper frequency limit Maximum working frequency allowed for output during the
180.0HZ
of host (HZ) loading of air compressor
Minimum operating frequency allowed for output when the
Lower frequency limit
040.0HZ pressure exceeds the set working pressure but does not reach the
of host (HZ)
unloading pressure in the process of adjustment.
Idling frequency of Maximum working frequency allowed for output during the
0035.0HZ
host (HZ) no-load of air compressor
Station number of 0001 Set up the station number of host frequency converter that shall be
45
host frequency consistent with the communication station number of frequency
converter converter.
A PID operation shall be carried out for the time set by the
PID cycle of host (s) 000.8 s
controller alternately to adjust the host speed.
The controller can prestore 10 different types of frequency
Type of host converter communication addresses at most (the communication
ATV61
frequency converter reads the parameter of the frequency converter and needs the
frequency converter to support the MODBUS RTU protocol).
1. If the starting mode of main frequency converter is set as
communication start and stop:
Deceleration stop: When the stop mode in manufacturer
parameter is set as deceleration stop, the loading
valve is disconnected after the controller receives
the shutdown command, and the controller sends
the deceleration stop command to the frequency
converter that conducts deceleration stop
according to the set deceleration time.
Free stop: When the stop mode in manufacturer parameter is

set as free stop, the loading valve is disconnected
after the controller receives the shutdown
command, and the controller sends a
writing-frequency command through the 485
communication port to control the frequency
decline of the frequency converter, which will not
Deceleration send the stop command to the frequency
Stop method of host
stop/free stop converter until the downtime is delayed one
second before completion of the countdown.
2. If the starting mode of main frequency converter is set as
terminal start and stop:
Deceleration stop: When the stop mode in manufacturer

parameter is set as deceleration stop, the loading
valve is disconnected after the controller receives
the shutdown command, and the control panel
inverter running terminal is disconnected that
conducts deceleration stop
Free stop: When the stop mode in manufacturer parameter
is set as free stop, the loading valve is
disconnected after the controller receives the
shutdown command to control the operation
terminal of the host frequency converter to keep
closed and frequency reduction of frequency
converter, which will not be disconnected until
46
the downtime is delayed one second before
completion of the countdown.
Communication start and stop: the frequency converter is started
by RS485 communication.
Terminal start and stop: the frequency converter is started and
stopped by the switching value.
Communicati
Starting mode of main Notes:
on start and
frequency converter 1. The parameters of the controller need to be set in accordance
stop/terminal
with the start-stop mode of the frequency converter.
start and stop
2. When the user needs the switching of frequency conversion,
terminal 12 is used as the input control terminal for the
frequency converter, and the controller starts the frequency
converter only by starting and stopping communication.
When the controller sends a start instruction to the frequency
Frequency of starting
converter, it finds that the frequency converter does not execute
frequency converter 0006
the start instruction, which just sends the start instruction
by communication
repeatedly according to the setting times.
When the controller sends a shutdown instruction to the frequency
Frequency of stopping
converter, it finds that the frequency converter does not execute
frequency converter 0006
the shutdown instruction, which just sends the shutdown
by communication
instruction repeatedly according to the setting times.
Power for frequency
conversion host 0000000.0 Set up accumulative power consumption during the operation of
(Kw.H) host frequency converter
Pre-open host
When the starting key is pressed, the time delay is set, and the
frequency converter 1.0
start instruction is sent to the frequency converter.
delay (S)
Under the operation of constant power, if the detected pressure is
Constant power
0.60 greater than or equal to the set value here, the output frequency is
pressure 1 (MPa)
allowed to be output as “constant power frequency 1” set value.
Constant power Under the operation of constant power, if the detected pressure is
pressure 2 (MPa) 0.70 greater than or equal to the set value here, the output frequency is
Under the operation of constant power, if the detected pressure is
Constant power
0.90 greater than or equal to the set value here, the output frequency is
pressure 4 (MPa)
Constant power 1.10 Under the operation of constant power, if the detected pressure is
47
pressure 6 (MPa) greater than or equal to the set value here, the output frequency is
Constant power
180.0
frequency 1 (HZ)
Constant power
160.0
frequency 2 (HZ)
Constant power
140.0
frequency 3 (HZ)
Constant power
120.0 See Note 1 after the table:
frequency 4 (HZ)
Constant power
100.0
frequency 5 (HZ)
Constant power
80.0
frequency 6 (HZ)
Constant power
60.0
frequency 7 (HZ)
Note 1: Under the control of constant power:
Constant power pressure 1 <= Constant power pressure 2 <= Constant power pressure 3 <=
Constant power pressure 4 <= Constant power pressure 5 <= Constant power pressure 6 <=
Constant power pressure 7
Note 2: Constant power frequency1>= Constant power frequency2>= Constant power
frequency3>= Constant power frequency4>= Constant power frequency5>= Constant power
frequency 6>=Constant power frequency7
Note 3: If M>N and the constant power pressure (N) is set as 00.00, the setting of constant
power pressure M and corresponding constant power frequency M does not work.
Note 4: When the user does not need to use the constant power function, the constant power
pressure 1 can be set to 00.00MPa.
1.14 Fan frequency conversion

Fan frequency conversion is used to set the parameters of the fan frequency conversion. The
users need to verify the password of fan frequency conversion before modifying its parameters.
The main functions and effects are shown in the following table:
Initializati
Menu description
on
48
The exhaust gas temperature in the stable operation of
air compressor shall be set. When the exhaust gas
temperature fluctuates near this value, the controller
Fan frequency conversion adjusts the operating frequency of the fan frequency
0078℃
temperature (℃) converter so that the exhaust gas temperature is close to
the set value here. (This parameter acts only when the
type is set as host frequency conversion or main fan
frequency conversion)
When the exhaust gas temperature is greater than or
equal to this value, the output power of control fan
Maximum frequency conversion frequency converter is the upper frequency limit set in
0085℃
temperature (℃) manufacturer parameter. (This parameter acts only
when the type is set as host frequency conversion or
main fan frequency conversion)
Under the PID adjustment, it is used to limit the
increment of the results of each PID operation so as to
Climbing speed of fan 1000 prevent the excessive increase in the frequency during
the operation of fan, resulting in too fast increase in the
fan speed.
Under the PID adjustment, it is used to limit the
decrement of the results of each PID operation so as to
Lowering speed of fan 1000 prevent the excessive decrease in the frequency during
the operation of air compressor, resulting in too fast
decrease in the fan speed.
The rated power of the fan shall be set for calculating
the actual power of the fan when the fan frequency
Rated power of fan 001.5KW converter works (This parameter acts only when the
type is set as host frequency conversion or main fan
frequency conversion)
The corresponding speed at the highest frequency
during the operation of the fan shall be set for
calculating the actual speed of the fan when the motor
Rated speed of fan 1500RPM
frequency converter works (This parameter acts only
when the type is set as host frequency conversion or
main fan frequency conversion)
When the exhaust gas temperature is greater than this
set value, the frequency conversion fan is started. (This
Start of frequency conversion fan
0070℃ parameter acts only when the type is set as host
(℃)
frequency conversion or main fan frequency
conversion)
49
When the exhaust gas temperature is lower than this set
value, the frequency conversion fan is stopped. (This
Stop of frequency conversion fan 0065℃ parameter acts only when the type is set as host
(℃) frequency conversion or main fan frequency
conversion)
If the detected temperature is less than (set working
temperature of frequency converter – integral range),
the integral is operated based on this set value;
Integral initial value of fan 0020
If the detected temperature is more than (set working
temperature of frequency converter + integral range),
the integral is operated based on this set value;
If (set working temperature of frequency converter –
integral range) < detected temperature < (set working
Integral range of fan (℃) 0005℃ temperature of frequency converter + integral range),
the integral gain plays a role. Beyond this range, the
integral initial value works.
Track the speed of set working temperature. The higher
the value is, the faster the tracking is, and it is easy to
Proportional gain of fan 0100
oscillate. The smaller the value is, the slower the
tracking is, and the slower the adjustment is.
Track the speed of set working temperature and confirm
the steady-state error. The higher the value is, the faster
Integral gain of fan 0020 the tracking is, and the smaller the steady-state error is.
The smaller the value is, the slower the tracking is, and
the greater the steady-state error is.
Differential gain of fan 0000 Set as “0000” if unused in general.
Maximum working frequency allowed for output when
风机频率上限（HZ)
050.0HZ temperature exceeds the working temperature of the
Upper frequency limit of fan (HZ)
frequency converter during the process of adjustment.
Minimum working frequency allowed for output when
temperature is lower than the set working temperature
Lower frequency limit of fan (HZ) 010.0HZ
of the frequency converter during the process of
adjustment.
Station number of fan frequency Set the communication station number of corresponding
2
converter fan frequency converter.
001.0 秒 A PID operation shall be carried out for the time set by
PID cycle of fan (s)
001.0 s the controlled alternately to adjust the fan speed.
50
Chapter VI Routine Maintenance and
Servicing
I. Maintenance cycle and content of screw compressor
Mainte
Service
nance Maintenance content
hours (h)
cycle
Check the oil level (water level of cooling water in water-cooled
machine), display status in the display panel and pressure setting,
8
Daily drainage state of oil storage tank, temperature and noise before
starting and during the operation.
Weekl Check the leakage and clean the unit. Check the tightness of the belt
80
y and clean the dust in the cooler after a new machine runs a week.
Check the vacuum exponent of air filter and clean it, and change the
Quarte
500 oil filter of the new machine. Change the compressor oil. Replace
rly
cooling liquid of new water-cooled machine.
Check the safety value manually, clean the cooler and check the
1000
temperature controller and dust removal of electrical system.
Replace air filtration chip, oil filter and oil, and check the tightness of
the belt, and make corresponding adjustments. If the adjustment is
2000
beyond the range, it shall be replaced in time. Check the tightness of
the fastening bolts of the moving parts and clean the cooler.
Yearly Check whether the temperature control valve works normally. Check
and replace oil separator when the pressure difference indicator of the
gas separator is on, or when the oil pressure is higher than the air
3000
pressure, shortening the time under the poor environment. Clean the
cooler, and add the grease in the bearing of the motor.
Replace air filtration chip, oil filter and oil. Check and replace oil
5000
separator when the pressure difference indicator of the gas separator
51
is on, or when the oil pressure is higher than the air pressure. Clean
the cooler.
10000 Replace nylon tube, belt, oil level gauge, solenoid valve and O-ring.
Replace bearing, shaft seal, soundproof sponge and rubber hose (as
20000
the case may be).
Note: The above maintenance cycle shall be subject to the first time to be
achieved.
II. Specification and use of lubricant/cooling liquid
Lubricant has decisive influence on performance of oil injection screw

compressor; if it is not used properly or wrongly, it will lead to serious damage to
compressor; therefore, it shall observe the following specifications:
1. Please use dedicated oil of Jaguar screw compressor.
2. Precautions for use of lubricant
2.1. Oils shall conform to requirements. Do not mix and use lubricants of different
factories and models and do not use fake oil and reclaimed oil. Ex-factory materials of
each unit have noted mark of lubricant.
2.2 Performance requirement of oil is as follows: anti-oxidation, anti-foam,
anti-corrosion and abrasion resistance, water separation, viscosity, high flash point,
low pour point.
2.3 Do not let lubricant exceed use life of oils; otherwise, oil quality will be poor and
its flash point will decrease with it and oils will burn automatically and easily, which
will burn unit.
2.4 Observe oil change period. To confirm oil change period according to actual
condition, it is suggested to analyze main indexes relevant to lubricants, such as
viscosity, acid value, moisture, ash, flash point, mechanical impurities, etc. by
extracting samples regularly in the first two years according to time interval of 3
months to 6 months to confirm actual oil change period of lubricant and avoid waste.
2.5 After compressor is used for two years, it is better to make “system cleaning” with
lubricant; the method is to change oil twice; implement for the second time after
operating for 6 hours after the first time.
2.6 Change oil filter during oil change.
52
3. Factors that influence oil change time
3.1 Unfavorable ventilation and too high environment temperature
3.2 High-humidity environment or rainy season.
3.3 Dusty environment
3.4 Mix lubricants of different marks
4 Oil change steps
4.1 Make compressor operate firstly and shut down by pressing “OFF (O)” key after
oil temperature rises.
4.2 After discharge pressure decreases to zero, close stop valve on air supply of
compressor and open oil relief valve under oil storage bucket slowly to discharge
wasted oil and move main engine along marked steering wheel and add few new oil
from oil filler to clean completely.
4.3 Discharge all lubricant in oil cooler and oil pipeline system.
4.4 Screw oil discharge valve under oil gas separator and inject new oil from oil filler.
Because there is no oil in oil cooler and oil pipeline system, new oil can be added.
4.5 Start up and check oil level; if oil level is insufficient, add lubricant properly after
halt.
5. Jaguar air compressor permanent magnet motor widely adopts enforced recycle
water cooling system and cooling liquid is a kind of working medium that brings
high-temperature heat in motor cooling system; to ensure normal operation of motor
and extend use life of motor, cooling liquid shall have the following performance.
a. Low ice point and high boiling point
To prevent frost crack of parts and components of motor and cooler under
low temperature condition, ice point of cooling liquid shall be lower
than the minimal temperature of use environment. When use
condition is serious, temperature rise possibility of motor is relatively
large, to prevent cooling liquid from boiling and overflowing, cooling
liquid with higher boiling point shall be used as much as possible.
b. Rust protection
To avoid corrosion of motor cooling system, at the same time, cooling
liquid shall have rust protection effect.
c. Not generate incrustation easily and better spumescence resistance
Influence of incrustation on heat dissipation of motor cooling system,
if there is too much foam in cooling liquid, it will not only reduce heat
53
transfer efficiency, intensify erosion and will cause overflowing of
cooling liquid.
5.1 The following problems shall be noted for selection of motor cooling
liquid:
a. Cooling liquids of different factories and brands shall not be
mixed and used.
b. Change motor cooling liquid according to maintenance
requirement and pay attention to change of cooling color, smell
and liquid level; halt and change cooling liquid promptly if
abnormality occurs.
5.2 Steps of changing cooling liquid:
a. After halting, open water escape valve in bottom of motor and drain
plug in bottom of cooler and discharge cooling liquid in motor
and cooler.
c. After discharging completely, close water escape valve and drain
plug and open water tank cover and inject new cooling liquid
from filler and add liquid level to 3/4 of water tank and close
water tank cover.
III. Adjustment of control device
Adjustment of safety valve
Discharge pressure of safety valve is set as 1.1 times of rated discharge pressure,
which has been set before ex-factory and shall not be adjusted automatically. When
discharge pressure shall be discharged for other reasons and locking nut on safety
valve shall be loosened, so, screw shall be rotated clockwise to improve discharge
pressure; it will decrease if rotated anticlockwise and do not forget to lock nut tightly.
Notice
Discharge pressure of safety valve has been set before ex-factory and
shall not be adjusted automatically. If there is special condition, consult to
54
relevant professional personnel and operate under its supervision and
guidance; otherwise, you shall bear all consequences.
IV. Maintenance of consumable parts for unit
1 Change of oil-gas separator filter element

When lubricating oil consumption of compressor increases largely, check to
see whether oil cleaner and oil return tube are blocked and cleaned; when oil
consumption is not very large, oil-gas separator has been poor and shall be
changed promptly; when both-end pressure difference of oil-gas separator filter
element reaches 0.15MPa, it shall be changed; when pressure difference is 0, it
shows that filter core has fault or there is short circuit in airflow; at that time, filter
element shall be changed promptly. Changing step is as follows:
Generally, changing time is 3000～4000 hours, if environment is relatively
poor, time will be shortened. Its change steps are as follows:
(1) External type
a. After shutting down compressor halts, closing air outlet and opening water
escape valve, confirm there is no pressure in system.
b. Change new product after disassembling oil-gas separator.
(2) Built-in type
a. After shutting down compressor halts, closing air outlet and opening water
escape valve, confirm there is no pressure in system.
b. Disassemble pipelines on oil storage bucket and at the same time and
disassemble pipelines from pressure maintenance valve outlet to after-cooler.
c. Disassemble oil return pipe.
d. Disassemble fixed bolt covered on oil storage bucket and move cover on
oil storage bucket.
e. Take off oil-gas separator and change for new oil-gas separator.
f. Assemble according to reverse order of disassembly.
Notice
When changing oil-gas separator, pay attention to electrostatic discharge,
connect inner metal net and oil bucket shell to prevent explosion caused by statistic
accumulation. At the same time, prevent any dirt from falling into oil bucket to
55
prevent from influencing operation of compressor.
2 Change of oil filter
When oil filter shall be maintained or blocking light of oil filter is on or
contract exceeds 1.5Kg, it shall be changed promptly. If it is not changed promptly,
machine halt may be caused by too high discharge temperature; furthermore, it
will lead to serious abrasion of main engine bearing, so that service life of main
engine bearing will be shortened. Engine oil shall be coated on washer when new
oil filter is installed; after being rotated in place, screw for 3/4 cycles manually.
When it operates after changing, check to see whether it leaks oil.
3 Cleaning of air filter
Generally, after operating for 1500 to 2000 hours or when negative pressure
is larger than 0.63Kg and air filter is blocked and filter element shall be changed
and change time shall be shortened for dusty use site and cleaning and
maintenance foe filter core shall be strengthened usually. Shut down when
disassembling filter element and it is suggested to change for a new or cleaned
reserved filter element to reduce shut down time.
During cleaning filter element, dab both end faces of filter element to remove
most dust and blow internally with 0.2Mpa compression air and it shall be noticed
that nozzle shall be nearly 25mm from fold line; if there is many grease on filter
paper, it cannot be reused. When there is damage in filter element (even if there is
fine hole), it shall not be used again and shall be changed promptly.
4 Cleaning of cooler
(1) Air cooler can be blown with compression air reversely. If it cannot be
blown for serious blocking, it shall be cleaned. If cleaning is not prompt,
machine halt may be caused by too high main engine temperature for poor
cooling effect.
(2) Disassembly of water cooler: I. Close inlet and outlet of two kinds of
liquid completely to prevent it from flowing; II. discharge two kinds of fluids
in cooler and its connection pipeline; III. disassemble externally-connected
part, so that it will be in discomposition condition; IV. Make mark before
discomposition (specially in direction of fixing tube sheet) to facilitate use
during assembly; disassemble backwater cover and take off “O” ring;
disassemble backwater cover and take out gasket; V. pull tube bundle from
pipe barrel wholly lightly. Then, decomposition work is completed.
56
(3) Assembly of water cooler. Assembly order of cooler shall be reverse to
discomposition order. It shall be specially noticed that: moving tube sheet
will touch step of pipe barrel flange and pipe bunch shall be raised to be
installed to pipe barrel lightly; “O” ring shall be changed with gasket;
connection screw of water cover and flange shall be screwed tightly
symmetrically and uniformly.
5 Adjustment of belt
a. After unit operates for 8 hours, check to see whether there is loose
phenomenon in belt; if any, it shall be adjusted and later once every 1500
hours. If belt is loose, it shall be adjusted tightly at any time.
b. Power supply shall be cut off during adjustment; locking nut on motor
mounting rack shall be rotated down and belt shall be pulled to certain degree.
Belt wheel shall rotate positively and negatively during tension and belt
tension shall be proper.
c. Belt shall be changed in group. Do not splash lubricant to belt during
changing.
d. Installation of belt shall not be prized with hard object and new belt shall
be adjusted after operation for certain time.
6 Water discharge
During seasons with less gas consumption or rainy seasons and when discharge
temperature is lower than dew point temperature, water may penetrate in oil
storage bucket for compression air, so water shall be discharged before starting up;
oil drain valve in bottom of oil storage bucket can be opened to discharge water in
it until oil flows out. There is blow-down valve in bottom of air storage tank to
pollution discharge on time.
V. Maintenance of screw compressor
(1) Please implement the following events if compressor is not used temporarily:
A.Storage site shall be dry, ventilated with proper temperature
B.Change position of rotor if exceeding three months so that contact point of
bearing will be changed. (Otherwise, grease loss will lead to bearing rust.
(2)Pipelines and circuits shall be tidy, regular, clean, smooth and well insulated.
(3) Reliable keeping for safety device (such as safety valve, insurance device,
57
automatic or protective device) and explosion-proof lightning protection device and
grounding device shall conform to safety requirement.
(4) Equipment and working site shall be tidy, clean without oil stain and marks shall
be ready; connection of pipeline and circuit shall be reliable.
Chapter VII Common Fault and

Troubleshooting
Fault
Possible causes Troubleshooting methods
condition
Fuse is burnt
Check and change
Default phase or bad contact of start

Check and change
button
Wrong setting for discharge pressure Setting again
Compressor Tripping of overload protection of Motor overhaul/waiting for
fails to start motor/damage cooling of motor
AC contactor fault Check, handling and change
Wait for 2 minutes if it fails to restore

Restore by pressing urgent
after breakdown
stop button
Check main engine and move
Main engine fault
main engine
58
Check and adjustment
The minimal pressure valve leaks air
Compressor Inlet valve is stuck in close position and
Check and change
cannot small hole is blocked
generate ，
Magnetic valve does not work
pressure Check magnetic valve/circuit
Filter element of air cleaner is blocked Clean/change filter element of
seriously air cleaner
Check and repair inlet control
No idling or Unfavorable inlet valve operation
valve
keeping
Invalid magnetic valve Overhaul or change
pressure valve
Filter element of oil-gas separator is
or safety Change
blocked
valve operate
Adjustment value of safety valve changes
during idling
or safety valve breaks down Adjust or change again
Clean/change air cleaner
Air cleaner element is blocked
Discharge element
quantity and Oil leakage and gas leakage in system Check and eliminate
discharge Gas consumption exceeds compressor Check connection condition of
pressure are discharge quantity equipment
lower than Check and repair inlet control
Unfavorable inlet valve operation
normal value valve
Magnetic valve breaks down or leaks Check, repair or change
Discharge
pressure stops Pressure transmitter fails or there is
Eliminate or change
for excessive abnormal interference signal
pressure
Too low oil level Refuel
Too high
Increase environment
discharge
Too high environment temperature ventilation and reduce
temperature
environment temperature
or thermal
Too dirty oil cooler surface Clean oil cooler
protection
Fan or fan motor fault Check, repair and change fan
59
Oil cleaner is blocked Change oil cleaner
Check, repair and change
Thermostat valve fault
thermostat valve
Brand new restoration of
Temperature display control fault
display panel
No unloading process for emergent halt

Avoid urgent halt
Inlet of main Check and repair inlet control
Invalid inlet control valve
engine leaks valve
oil during halt Invalid magnetic valve Check, repair or change
The minimal pressure valve breaks down
Check, repair or change
without return
Discharge part of oil and
Too high oil level
reduce oil level
Oil return pipe/oil return nozzle is
A lot of oil in
blocked Disassemble and clean
discharge and
Oil-gas separation filter element is
large oil Change filter element
damaged
consumption
The minimal pressure valve spring is
in compressor Adjust or change new spring
loose
Check leakage part and
Unit oil pipeline/oil seal oil leakage
eliminate leakage
Low voltage Transform circuit
Relatively high discharge pressure Adjust pressure control again
Overload Main engine fault Check and repair main engine
protection Main motor bearing is worn Check and change
Main motor thermal protector breaks
Check thermistor of motor
down
Main motor bearing is worn Check and change
Fan motor bearing is worn Check and change
Abnormal Main engine bearing is worn Check and change
sound in unit Fan and wind shield crash Adjust interval
Belt is loose Adjust
60
Machinery seal ring is aged Change
O ring is aged in oil gas seat Change
Main O ring is aged in discharge
Change
engine end gland
part Unfavorable sealing of main
engine oil injector flange element
connector
Oil gas
O ring of exhaust pipe and Change
pipeline
Oil leakage splice is aged
part
Splice is loose Screw tightly
Sealing of flange cover and
Change asbestos gasket
Oil gas bucket plane is not tight
separato
O ring of oil level is aged Change
r part
Sealing face of inspiration Gelatinize and install again
Other control valve leaks oil after cleaning
part Sealing face of oil filter leaks Install again after changing or
oil cleaning
一、I. Working frequency part
II. Frequency conversion part

Common fault Possible causes Troubleshooting method
① Whether output cable leaks ① Change cable or improve
Wiring fault
electricity environment
② Whether there is short-circuit ② Change motor
in motor ③ Change frequency converter
③ Frequency converter breaks
down
61
① Whether carrier frequency ①Adjust carrier frequency
Motor overload setting is proper ②Check main engine and motor
② Whether load is too large ③Change fan blade
③ Whether there is problem in ④Improve environment problems
motor heat dissipation
④ Whether environment
temperature is too high
①Whether communication wire is ① Check circuit and lock
Communication
loose ② Change communication
fault
② Whether communication parameter
parameter is changed ③Electrify frequency converter
③ Whether frequency converter
works
① Whether acceleration time is
Acceleration ② Adjust to normal scope
too short
overcurrent
② Input voltage is too low ③ Eliminate external fault
③Whether outlet side is grounded
①Deceleration time is too short Lengthen deceleration time
Deceleration ② Adjust to normal scope
② Whether voltage is too low
overcurrent
③输出侧是否有接地 ③ Eliminate external fault
③Whether outlet side is grounded

① Implement motor parameter
Constant speed ① Whether motor is adjusted identification
overcurrent
automatically (learned ②Reduce load
automatically) ③Eliminate external fault
② Whether load is too large
③ Whether there is grounding in ④Change frequency converter
output side
④ Whether it is problem of
frequency converter itself
Default phase of ① Check to see whether 1 Check input side circuit: such
62
input side three-phase input is normal as air switch
②Fault of frequency converter ②Change frequency converter
Note: faults of frequency conversion air compressor include power frequency air
compressor fault part; for complete machine not used for long term, start the complete
machine after preheating for 10 minutes by powering on to prevent electrical
apparatus element from being burnt.
63
Appendix: 1
64
Appendix: 2
65
Appendix: 3
66
Appendix: 4
67
Regular Maintenance and Repair Record of Air Compressor
Model Complete
Actual Equipment
specificatio machine Tel
pressure principal
n No.
Operation Maintenance items (Please implement according to instruction and
condition note changing or cleaning)
（H）
Maintenanc （℃）
Accumu Signature of
e date Display Lubricatin Oil gas Air filter Motor
lated Cooler Fan bearing Others maintainer
temperatu g oil Oil filter separator element bearing
operatio
re (℃)
n time
(H)
User:
If you have any dispute for maintenance and repair of consumption materials and service personnel to be used, please call 0592-7390808.
68

iPM Screw Air Compressor Manual

Uploaded by

Copyright:

Available Formats

iPM Screw Air Compressor Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

iPM Screw Air Compressor Manual

Uploaded by

Copyright:

Available Formats

Operating Instruction for Jaguar Permanent

Magnet Variable-frequency Screw Compressor

CHAPTER II INSTALLATION STANDARDS & REQUIREMENTS........................................4

CHAPTER III ELECTRIC CONTROL SYSTEM & CIRCUIT................................................... 8

1. LOW-VOLTAGE POWER SUPPLY AND PERIPHERAL WIRING REQUIREMENT..................................................... 8

CHAPTER IV PIPELINE CONFIGURATION AND INSTALLATION...................................12

1. PIPELINE INSTALLATION REQUIREMENTS.....................................................................................................12

1. INSPECTION BEFORE THE FIRST STARTING................................................................................................... 15

CHAPTER VI ROUTINE MAINTENANCE AND SERVICING.............................................. 38

1. MAINTENANCE CYCLE AND CONTENT OF SCREW COMPRESSOR..................................................................38

CHAPTER VII COMMON FAULT AND TROUBLESHOOTING........................................... 44

REGULAR MAINTENANCE AND REPAIR RECORD OF AIR COMPRESSOR TABLE............................53

Xiamen East Asia Machinery Industrial

This product has gone through the strict

！ Please read carefully prior to safe operation of air compressor!

Chapter II Installation Standards &

II. Layout requirements on installation environment

Name of emission source of Horizontal distance

5. Because of large heat release of compressor, especially of which the machine is in

Fire resistance rating

III Installation recommendations

Recommended minimum installation space of air compressor (unit: mm)

1. Enough room shall be left for repair and maintenance.

V. Determination of air supply scheme

1. Air supply of overall air compression station

1. Calculation method solving the design capacity Q2 based on average

Q 0 : Sum of average consumption of gas appliance or workshop m / h

K : Consumption inequality (maximum) coefficient 1.2 – 1.4

 2 : Wear consumption coefficient of gas appliances 0.15 – 0.2

Q max : Maximum consumption of gas appliance or workshop m / h

3. Calculation method for solving design capacity in comprehensive condition

Q1 : Maximum air consumption of main gas appliances

Q 0 : Average consumption of residual gas appliances

individual devices of large air consumption and greatly different Q1 and Q0 .

Chapter III Electric Control System &

I. Low-voltage power supply and peripheral wiring requirement

1. The low-voltage power supply is AC (380V/50Hz) three-phase.

II. Electrical schematic diagram (see the appendix)

IV. Control system function

3.2.1 The emergency shutdown shall be made in case of one of following

II. General principles to determine pipe system

III. Selection to piping dimension

m 3 / min Pipe diameter (inch)

0.8 5.87 1.23 0.339 0.858 0.038

1.0 9.18 1.92 0.53 0.134 0.059 0.0157

1.6 23.5 4.9 1.36 0.343 0.152 0.0428

1.8 62.0 6.20 1.72 0.434 0.192 0.0541

2.0 7.66 2.12 0.536 0.237 0.0668 0.0177

2.4 11.0 3.15 0.772 0.342 0.0967 0.0255

2.6 12.9 3.58 0.906 0.401 0.113 0.0299

3.0 17.2 4.77 1.21 0.533 0.150 0.0398 0.0168

3.4 22 6.13 1.55 0.684 0.193 0.0511 0.0203

3.8 7.66 1.94 0.855 0.241 0.0636 0.0264

4.2 9.35 2.36 1.05 0.295 0.0780 0.0311

4.4 10.3 2.54 1.15 0.323 0.0855 0.0341 0.0158

4.8 12.2 3.09 1.36 0.385 0.102 0.0406 0.0189

5.0 13.3 3.35 1.48 0.418 0.111 0.044 0.0204

5.5 16.0 4.06 1.79 0.505 0.134 0.0533 0.0244

6.0 19.1 4.82 2.13 0.601 0.159 0.0634 0.0299