ICS Switch Panel R.F.

Remote Control
The ICS Switch Panel has been developed specifically to Radio Frequency (RF) remote
control lighting and other electronic automotive accessories control (Radio Remote Control
and incorporates the latest in onboard circuit protection page 14) utilises radio
technology. frequency transmission to
The switch panel and instantly pass data from one
receiver communicate using point to another without the
a proprietary signal which restriction of physical wiring
allows the switching system or cables.
to be configured using a RF does not require line of
single receiver module for sight and does not have to be
typical applications, or with aimed at a specific point in
additional slave receiver order to be detected. RF is
modules on larger systems emitted in all directions from
or vehicles. the transmitter and can pass
through physical structures
making it an extremely useful
communication method.

Tipping Point
All fuel tankers are required to shutdown their electrical systems in
the event of a roll over. Accuracy and reliability is paramount in this
circumstance as a faulty or poorly designed sensor can lead to all truck
electricals being turned off mid corner with disastrous results.
iROS (Rollover page 16) uses a 2-axis
accelerometer along with sophisticated software
to monitor both angle and G-forces to determine
if a rollover has really occurred before sending out
the signal to turn off the power.
This same detection technology is also used in the
iROS-T (Tipper page 17) to help alert drivers to
dangerous lean angles while raising their tipper
bodies. A three staged warning gives the operator
ample time to stop the body raising, potentially
saving lives and equipment damage.
Switching Systems
ICS Switch Panel 10
ESM Mini 12
Radio Remote Control 14
Rollover 16
Tipper 17
Voltage Sensor 18
Headlights On Units 19
Hand Brake Alarm Module 20
IONNIC Idle Timer 21
Idle Timers 22
Low Coolant Alarm 24
Speed/Frequency Switch 25
Introducing the new

ICS Switch Panel

New vehicles have proven to

be increasingly difficult when it
comes to installing electrical
accessories, including finding a
location to place the required
number of switches.
With this in mind IONNIC has
developed an advanced switching
system able to directly control
the majority of products in the
IONNIC range.
The IONNIC ICS Switch Panel
features 8 individual switches
and 3 user configurable master
switches, capable of activating
any combination of those 8
circuits, with one press of a
button. All of this contained in
a stylish, compact and easy to
install back-lit panel that looks at
home in cars, 4WD’s, trucks or
earthmoving equipment.
Developed to control all types
of lighting and other electronic
automotive accessories, the
multi-voltage ICS Switch Panel
has built-in circuit protection,
eliminating the need for fuses
or circuit breakers and has a
maximum output of 40A across
the 8 circuits.
 Switching Systems

• Developed to control lighting and other

electronic automotive accessories.
• Incorporates the latest in onboard circuit
protection and monitoring technology.
• Each output surge protected to 6A.
• 3 user configurable master switches.
• All switches can be set to latching or
ICS Switch Panel

momentary.
• Mounting point on back of switch panel – use
with common 1/4" thread adjustable mounts.
• Epoxy encapsulated receiver module for
enhanced moisture and vibration protection.
• Includes 4 decals.
• 8 outputs (6A each).
• Multiple outputs can be combined to allow
switching of high current loads.
• Eliminates excess wiring.
• Multi-voltage.
• Compact design.

Voltage : 12–24V
Actual size
Outputs : 8
Max. Output Current Rating (per output) : 6A
Max. Output Current Rating (total) : 40A
Cable Length : 4.5m
Construction : ABS
Operating Temperature : -40°C to 85°C

The ICS Switch Panel has been developed to control

all types of lighting and other electronic automotive
accessories.
The switch panel and receiver communicate using a
proprietary signal which allows the switching system to
be configured using a single receiver module for typical
applications, or with additional slave receiver modules on
larger systems or vehicles.
The ICS Switch Panel incorporates the latest
in onboard circuit protection technology. 8x 6A Switches
In the event of a short circuit the system
immediately turns off the affected output
preventing damage to the switch panel and
devices controlled by it. Receiver
The panel provides real time feedback to the operator via
LED’s on both the panel and receiver module as to the
state of each output.
In the event of an intermittent short circuit the output
of the affected circuit will turn off and remain off for 4
seconds.
After this period of time the ICS will check the circuit, if
no short is present it will automatically turn the output
back on.
All circuits are monitored and controlled independently.
In the case of a short circuit only the affected output is
isolated while all others remain operational.

10
 Switching Systems

Master Switches Group 2

The ICS switch panel features 3 user

configurable master switches.
Group 1 Group 3 Custom assign any
These switches can be used to link any
1 2 3 number of buttons
combination of the 8 individual switches 69mm 21mm to one of the three
together to allow activation of multiple circuits
master switches.
via the switching of a single button.
Example
Note individual switches can be associated to grouping
more than one master switch. shown

65mm
69mm 21mm 100mm Ø 5mm

53mm
65mm

20mm
Receiver Module

100mm Ø 5mm
112mm
53mm

Mounting point on back of

switch panel – use with common
1/4" thread adjustable mounts.
20mm

Not supplied with mount.

112mm

ICS Switch Panel – Kit

Part No. Voltage Kit Contains:
ICS-01 12–24 1 x Switch Panel 4 x Overlay Function Decals
1 x Receiver Module 1 x Mounting Screws & Washers
1 x 4.5m Cable (Switch Panel to Receiver) 1 x Double-sided Mounting Tape

ICS-01S 50127 50128 HT-4301

ICS Switch Panel – Accessories & Related Products

Part No. Description
ICS-01S Slave Receiver Module

50127 AMP Superseal kit – 3 circuits – Receptacle

50128 AMP Superseal kit – 3 circuits – Plug

HT-4301 Parallel Crimping tool

11
 Switching Systems

• Electronically controlled switch module with

inbuilt circuit monitoring and protection.
• Each output surge protected to 8A.
• 6 inputs, 6 outputs – 12V.
• 5 inputs, 5 outputs – 24V.
• Compact design.
• Save space and installation time.
ESM Mini

• Eliminates excess wiring.

• Multi-voltage.
• Epoxy filled for enhanced moisture and
vibration protection.

Voltage : 12–24V
Inputs : 6 x 12V, 5 x 24V
Outputs : 6 x 12V, 5 x 24V
Max. Output Current Rating (per output) : 7A
Max. Output Current Rating (total) : 20A
Body : ABS
Cable Length : 120mm
Operating Temperature : -40ºC to 85ºC

The ESM Mini is a compact, electronically controlled switch

module with inbuilt circuit monitoring and protection.
The unit can be used in any application where conventional
circuit protection may have been used in the past. Switch
The ESM Mini can be used for any application, from Panel
connecting auxiliary lighting off original vehicle tails lights,
e.g. Minebar hook up, to monitoring and protecting a range
of auxiliary equipment switched off the original vehicle inputs
or from after market toggle, rocker switches etc.
If a short circuit or over current condition presents on any
of the outputs then the affected output will shut down. This
circuit will then cycle 3 times (on/off) and if the over current
situation is still present the output will then be locked in the
off state until the fault is rectified and the input is reset.
Inputs
Circuit 1 Circuit 2 Circuit 3
Input – 4 Input – 2 Input – 6
Output – 3 Output – 1 Output – 5 Circuit
Breaker
Circuit 4 Circuit 5 Circuit 6
Input – 11 Input – 9 Input – 7
Output – 12 Output – 10 Output – 8

Outputs
7 8 9 10 1112

6 5 4 3 2 1

Inductive loads must not be used on the input or

output circuits without additional external protection.
Failure to do so may result in damage to the unit and
will void warranty.

12
 Switching Systems

Components made
redundant when using
an ESM Mini Kit

Ø 5mm 79mm
53mm

45mm

100mm 112mm x2 x 12 x2 x8

ESM Mini Kit

Part No. Voltage Switching Kit Contents:
1 x ESM006 Control Module 1 x Wedgelock – DT Series (W12S)
ESM006 12–24 Positive
1 x Connector – DT Series (DT06-12SA) 1 x Wedgelock – DTP Series (WP2P)
1 x Connector – DTP Series (DTP04-2P) 1 x Wedgelock – DTP Series (WP2S)
1 x Connector – DTP Series (DTP06-2S) 2 x Pin – Solid (0460-204-12141)
8 x Cavity Plug (114017) 2 x Socket – Solid (0462-203-12141)
12 x Socket – Solid Green Band (0462-209-16141)

DET12, DET16 HDT48-00 DET-RT

CB255-XX P-WSBFH/5 BFXX/10

ESM Mini – Accessories & Related Products

Part No. Description
DET12 Crimping tool. Size 12
DET16 Crimping tool. Size 16
HDT48-00 Crimping tool. Size 12, 16, 20 & 22
DET-RT Multi-use hook tool

Circuit breaker – Panel Mount Series

CB255-XX
Replace ‘XX’ with desired amperage: 10, 15, 20, 25, 30, 35, 40, 50

ATC fuse holder kit – 30A

P-WSBFH/5
Kit contents: 5 x Housing, 5 x Plugs, 10 x Terminals

ATC/ATO blade fuses, pack of 10

BFXX/10
Replace ‘XX’ with desired amperage: 1, 2, 3, 4, 5, 7.5, 10, 15, 20, 25, 30, 40

13
 Switching Systems

• 4 output, user programmable remote

switching system.
Radio Remote Control

• Up to 90 metre range.
R1000-TF4 • Rolling codes, secure encryption.
• Multiple transmitters able to be paired with
single receiver.
• All 4 outputs can be momentary or latching.
• Hard-wired interlock feature on 2 outputs.

Typical Range : 90m

Frequency : 433 MHz
R1500-R24 Current Rating : 5A max. per output
Fob Battery : 1 x CR2032
Transmitter Battery Life : 100,000 activations
Receiver Cable Length : 300mm
Encryption : Rolling Codes

DIP Switches
DIP switches found inside receiver
enclosure can be set to achieve either
latching or momentary for each
output respectively. 1 2 3 4

Input 1 Interlock Override

Input 2 Interlock Override
R.F. Processor

Output 1

The Interlock
R15-R12-F, R15-R24-F Output 2 Override inputs
can be used
to manually
override outputs
Output 3 1 and 2 only.

Output 4

Radio Remote Control – Kits

Part No. Voltage Contents
R15-R12-F 12 1 x R1500-R12, 1 x R1000-TF4
R15-R24-F 24 1 x R1500-R24, 1 x R1000-TF4

14
 Switching Systems

139mm Ø 4.5mm

51mm
70mm

84mm
17mm
30mm

150mm

R1500-R12, R1500-R24 R1000-TF4

R1500-ADP-HNS

Radio Remote Control – Components

Part No. Voltage Description
R1500-R12 12 Receiver
R1500-R24 24 Receiver
R1000-TF4 — Transmitter – Fob style. Suits 12V or 24V

R1500-ADP-HNS — 10 Pin to 8 Pin harness. May be required if replacing older R1500-R12 models

15
 Switching Systems

• AS2809 compliant rollover switch.

• Solid state electronics.
• Microprocessor controlled.
• Multi-voltage.
• Senses vertical & horizontal axis through an
accelerometer (angle and G-force sensing
device).
Rollover

• Conducts system self-tests without

shutdown.
• EMF spike suppression.

Voltage : 10–30V
Housing : Die-cast
Compliance : AS2809

Intelligent Rollover Switch

The iROS uses a 2 axis accelerometer to determine
angle and G-force. The output will only be switched if all
of the criteria for angle and motion are met and held for
a set period.
The iROS has an input for a ‘System Test’ button that
when pushed and held will activate the sensor to the
rollover point, making testing a simple task.
Compliant to AS2809, the iROS will activate any of
the remotely
switched battery
isolation switches
commonly used
on the Australian
market.
89mm

FLAMMABLE FLAMMABLE
GAS
55mm

2 3
114mm

Rollover
Part No. Description
IROS AS2809 compliant rollover switch

16
 Switching Systems

• Determines when there’s an unsafe lean on a

raised tipper body.
• Solid state electronics.
• Microprocessor controlled.
• Multi-voltage.
• Data logs the last 15 activations.
• Conducts system self-tests.

Tipper
Voltage : 10–30V
Housing : Die-cast
Connector Ingress Protection : IP65

Tipper Safety
The iROS-T (intelligent roll over switch – tipper) warns the
driver of a potentially unsafe lean on a tipper body as it is
being raised.
The supplied dash
mounted display
indicates system
status and angle
warnings with the
3rd (and highest)
level activating an
IROS-T IROS-T-USB
output for an external alarm or control.
Each iROS-T requires the three warning angles to be
programmed into the unit once installed. This requires
the iROS-T cable and PC compatible software (supplied).

40mm
89mm

80mm
55mm

This software also allows access to the data logs of the Display
last 15 activations.
114mm

Tipper
Part No. Description
IROS-T Kit includes sensor unit & connector, display and 1.8m harness
IROS-T-USB Proprietary cable required to program iROS-T. Includes software disc

17
 Switching Systems

• Internal change-over relay activates when the

voltage falls below or rises above the
preset level.
• Adjustable sensing range.
• Example uses:
Voltage Sensor

– Helps prevent the over-discharging of a battery.

– Triggering an alert when a battery
discharges to a preset level.
– Automatic activation of a battery charger.
• Made in Australia.
• 2 years warranty.

Body : ABS
Wire Length : 300mm
Operating Temperature : 0­­°C to 50°C

+ NC NO

IC

- COM

5 Terminal – Change Over (C/O)

Voltage adjusting screw

Used to switch a circuit relative

On a Rising to system voltage.
System Voltage* The user only sets the minimum
Energises voltage level (User Set Point).
12 12.7 The VS12 maximum voltage
30mm

Voltage
level is approximately +0.7 volts
11.5 12.5
11
User Set
13 higher than the User Set Point.
Point The VS24 maximum voltage level
50mm is approximately +1.5 volts higher
than the User Set Point.
On a Falling When the system voltage
System Voltage* reaches the maximum voltage
24mm

De-Energises level the internal change-over

12 12.7 relay energises switching the
Voltage
COM from NC to NO. When
11.5 12.5
70mm 11
User Set
13 the system voltage falls below
Point the minimum voltage level the
*VS12 operation illustrated with default User Set Point.
internal relay de-energises
switching the COM back to NC.

Voltage Sensor
Current Rating Adjustable Sensing Range Factory Trigger Setting
Part No. Voltage
(A) (V) Minimum Voltage Maximum Voltage
VS12 12 10 9.0 – 16.0 12.0 ± 0.2 12.7
VS24 24 10 18.0 – 35.0 24.0 ± 0.2 25.2

18
 Switching Systems

• Designed to operate park & low beam lights

any time vehicle ignition is on.
• Can be wired to disable control unit

Headlights On Units
eg. hand brake switch, door switch.
• 10 seconds start up delay.
• Compact easy installation.
• Diagnostic LEDs.
• Available in positively and negatively switching
models.
• Epoxy filled for enhanced moisture and
vibration protection.
• 2 year warranty.

Body : ABS
Wire Length : 200mm
Operating Temperature : -40­­°C to 70°C

MS-LOR-12V-KIT – Easy Installation

MS-LOR-12V-KIT Headlights On Units are
exceptionally easy to install.
The kit is supplied with plug-in harness to suit Toyota Hi-Lux.

Plugs directly into

headlight harness
86mm Ø 5.5mm
48mm
24mm

95mm

Headlights On Units
Part No. Description
MS-LOR-12V Suits any negatively switched headlight
MS-LOP-12V Suits any positively switched headlight
MS-LOR-12V-KIT Suits Toyota Hi-Lux up to 2011 model. Supplied complete with plug-in harness

Installation on late model multiplexed vehicles must be performed by a qualified technician.

19
Hand Brake Alarm Module

Switching Systems

• Can be adapted to any vehicle.

C
• Self learning function automatically detects
vehicle triggers for quick and easy installation.
• Designed to signal when hand brake is not
engaged and vehicle door opens.
• Satisfies mine site requirements.
• 2 stage outputs.
• Compact easy installation.
• Suitable for positive and negatively switched
vehicles/applications.
• Epoxy filled for enhanced moisture and
vibration protection.
• Can be used as a general 2 stage alarm
module.
• 2 year warranty.

Voltage : 12–24V
Current Rating : 2 x 4A @ 12V
Body : ABS
Wire Length : 150mm
Operating Temperature : -40­­°C to 70°C

Self learning function automatically detects vehicle

triggers for quick and easy installation

Hand Brake Alarm Operation

The MS-HB01 Hand Brake Alarm Module is designed to
satisfy the mine site requirement where all stationary
vehicles must have the hand brake engaged.
The MS-HB01 does this by triggering alarms when a
vehicle operator attempts to leave the vehicle by opening
one or more of the doors without applying the hand brake.

The MS-HB01 unit is a 2 stage device.

Stationary Hand brake Door

vehicle not engaged opens
Epoxy filled
for enhanced
moisture
and vibration
protection
Stage 1
output ON.

5 seconds
100mm Ø 5mm delay
52mm

Stage 1 &
Stage 2
output ON.
20mm

Device deactivation will only occur when the hand brake is

applied. Closing the door alone will not deactivate the unit.
112mm

Hand Brake Alarm Module

Part No. Description
MS-HB01 Suits any positive or negatively switched vehicle

20
Catalogu
Catalogues
 Switching Systems

IONNIC Idle Timer:

• Selectable idle time cycle.
IT11450 • LED indicators for visual warning.
• Multi-voltage.
• Environmentally sealed – IP65.
Idle Timers

• Push & toggle switch kits available.

• Suitable for Energised To Run (ETR) systems.
Energised To Stop (ETS) model available on
request.

IONNIC Idle Timer (IT11450)

Voltage : 12–24V
Enclosure : ABS
Ignition Output : 10A
Auxiliary Output : 0.7A
Ingress Protection : IP65
CST500 Approvals : CE, C-Tick
Operating Temperature : -40°C to 85°C

IT11450

Illuminated push IT10451

button switch (Red)

ITBKT

B657

Engraved label

109mm Ø 6.5mm 52mm

79mm

IT11451 Illuminated pilot light

119mm 64mm (Amber)

Idle Timer – IONNIC

Part No. Description
IT11450 Idle Timer controller unit
ITBKT Optional mounting bracket. Powder-coated aluminium
B657 Optional warning buzzer

IT10451 Harness with stainless steel push button switch & engraved label – 1.8m
IT11451 Harness with toggle switch, boot & pilot light – 1.8m

IT10452 Idle Timer Kit – push button switch Kit contains: 1 x IT11450, 1 x IT10451

IT11452 Idle Timer Kit – toggle switch Kit contains: 1 x IT11450, 1 x IT11451

22
 Switching Systems

112mm 52mm

30A switching
capacity via
58mm

serviceable
external relay

Idle Timer – Gauge Mount

Part No. Voltage Current Rating (A) Outputs Energise to Time Intervals (min) Park Brake Override Description
CST500 12–24V 10A max. 1 Run Fixed @ 5 No Relay driven output

23
 Switching Systems
Low Coolant Alarm

B657 • Visual & audible warning device for water/

coolant level monitoring.
• LED indicator on modules.
• 7 second “slosh” delay preventing false
triggering.
8015002
• Epoxy encapsulated modules.
• Brass sleeve or rubber multi-fit style probes
available.
BA16DS-RED

WL601PS1
Voltage : 12–24V
Sensing Depth : WL601P 35mm
WL601PS1 25mm
Current Rating : 8015002 3A @ 12V
WL601LP 10A
27mm

21mm
87mm Ø 5.5mm
Ø 4.5mm
6.3mm

42mm

37mm
Modules

72mm 66mm
WL601LP 8015002

Ø 9.4mm 43mm 19mm

28mm

35mm
34mm
64mm

55mm
16mm

10mm
Ø 1/4” NPT

16mm
19mm
25mm

43mm
6.3mm
6.3mm

4.8mm

Probes
Buzzer Pilot Lamp
WL601PS1 WL601P BA16DS-RED
B657

Low Coolant Alarm – Kits

Module Probe Buzzer Pilot Lamp
Part No. Description
WL601LP 8015002 WL601PS1 WL601P B657 BA16DS-RED
WL-1 10A Module with Threaded Probe • — • — • •
WL-2 10A Module with Multi-fit Probe • — — • • •
WL-3 3A Module with Threaded Probe — • • — • •
WL-4 3A Module with Multi-fit Probe — • — • • •

All components available separately.

24
 Switching Systems

• Selectable frequency via DIP switches.

• Designed to work with all standard signal

Speed/Frequency Switch
inputs e.g. magnetic pick up, computer signal,
ignition coil, sensor.
• Ground signal sent once predetermined
frequency has been reached.
• Adjustable hysteresis to help prevent
chattering at the switch point.
• LED indicates activation.
• Epoxy filled for enhanced moisture &
vibration protection.
• 12 or 24 volt operation, selectable via DIP
switch.

Voltage : 12V or 24V (selectable)

Current Rating : 3A @ 12V
Hysteresis : Adjustable
Input Frequency : 10 – 12,000 Hz
Input Signal : Sine, square wave
Input Voltage : 1.5VAC – 50VAC

Hysteresis
adjustment
Fine tune frequency
adjustment

Ø 6mm 72mm
6.3mm

42mm
27mm

5 Way DIP Switch

87mm – Voltage
– Frequency

Speed/Frequency Switch
Part No. Description
SS301 Multi adjustable frequency switch

25