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17 185 Toricone 01 - R0

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Hamilton House, 3rd floor, J.N. Heredia Marg, Ballard Estate, Mumbai 400 038. India.

Tel.: +91-22-66900100, Fax: +91-22-67124533 / 34. Email: enquiries@temaindia.com, www.temaindia.com


______________________________________MTO_________________________________
Work Order No. : 17-185 MTO No.: 17-185-TORICONE-01
TEMA P.O. No. : Issue Date: 11-06-2020
___________________________________________________________________________
PLEASE FIND GIVEN BELOW THE REQUIREMENT FOR THE ABOVE PROJECT:

TORICONE

SR. PART IBR UNIT


DESCRIPTION SIZE QTY . EQPT. NO. REV.
NO. NO. Y /N PRICE

REFER SKETC H NO.


TORIC ONE 4
1 107 SK-17-185-TORIC ONE-01 DW C OLUMN N
sr no. 15 NOS.
SHT. 1 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 4
2 107 SK-17-185-TORIC ONE-01 DW C OLUMN N
sr no. 16 NOS.
SHT. 1 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 10
3 107 SK-17-185-TORIC ONE-01 DW C OLUMN N
sr no. 17 NOS.
SHT. 1 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 4
4 109 SK-17-185-TORIC ONE-01 DW C OLUMN N
sr no. 18 NOS.
SHT. 1 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 4
5 102 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 38 NOS.
SHT. 1 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 4
6 102 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 39 NOS.
SHT. 1 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 8
7 102 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 40 NOS.
SHT. 1 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 4
8 102 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 41 NOS.
SHT. 2 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 4
9 102 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 42 NOS.
SHT. 2 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 10
10 104 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 43 NOS.
SHT. 2 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 8
11 104 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 44 NOS.
SHT. 2 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 8
12 103 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 45 NOS.
SHT. 2 OF 2 REV.0
REFER SKETC H NO.
TORIC ONE 4
13 104 SK-17-185-TORIC ONE-01 PULSE C OLUMN N
sr no. 46 NOS.
SHT. 2 OF 2 REV.0

0 11/06/2020 MMM GDP - SSS NKM


REV. DATE PREP. BY CHKD. BY HEAD MTO DESIGN ENGR. HEAD DESIGN PM/PR-ENGR.

List of reference drawing No. with Rev : AS PER CLIENT DRAWING

Page 1 of 3
PUR-05 REV.1
Hamilton House, 3rd floor, J.N. Heredia Marg, Ballard Estate, Mumbai 400 038. India.
Tel.: +91-22-66900100, Fax: +91-22-67124533 / 34. Email: enquiries@temaindia.com, www.temaindia.com
______________________________________MTO_________________________________
Work Order No. : 17-185 MTO No.: 17-185-TORICONE-01
TEMA P.O. No. : Issue Date: 11-06-2020
___________________________________________________________________________

MATERIAL : REFER SKETCH


APPLICABLE TDC : NA
REMARKS :
1. ALL DIMENSIONS ARE IN MM, UNLESS OTHERWISE SPECIFIED.
2. MATERIAL USED FOR TORICONE IS FREE ISSUE.
3. TORICONE SHALL BE COLD FORMED.
4. SPECIFIED MINIMUM THICKNESS SHALL BE MAINTAINED.
5. NO NEGATIVE TOLERANCE ON THE KNUCKLE RADIUS.
6. VENDOR SHALL SUBMIT THE PROCEDURE FOR COLD FORMING OF TORICONE FOR TEMA/TPI
ACCEPTANCE.
7. FORMING PROCEDURE MUST BE BASED ON USE OF PROPER PRESS AND TOOLING TO MINIMIZE
COLD WORK AND DAMAGE TO THE MATERIAL.
8. BASED ON THE APPROVED PROCEDURE VENDOR SHALL DEMONSTRATE ONE ASSEMBLY OF THE
FORMING OPERATION PRIOR TO TAKING UP THE JOB. THESE WILL WITNESS BY TEMA/TPI.
9. TOLERANCE :
a. ON CIRCUMFERENCE – 70 % OF MINIMUM THICKNESS.
b. ON OVALITY - ASME SECTION III, DIV-1, SUBSECTION NC.
c. ON HEIGHT/RADIUS – 0.5% OF ID.
10. TORICONE SHALL BE SOLUTION ANNEALED AND DESCALED BY USING NITRIC ACID SOLUTION
(PICKLING) (PROCEDURE SHALL BE SENT FOR APPROVAL).

RATE OF SOAKING SOAKING TIME RATE OF COOLING


LOADING
HEATING TEMPERATURE
TEMPERATURE
IN FURNACE
2000C 1000C TO 10500C TO 1HR/INCH OF IMMEDIATE QUENCHING OF
0 0
160 C/HR 1070 C THICKNESS THE COMPONENT IN WATER
(MINIMUM TIME:- AFTER REMOVAL FROM
30 MINUTES) FURNACE, TEMPERATURE
SHALL BE BROUGHT DOWN TO
LESS THAN 1000C WITHIN 1
MINUTE.

a. COUPON PLATE SHALL BE DISPATCHED BY FACTORY AFTER TORICONE HAS BEEN PRESSED
AND IS READY FOR SOLUTION ANNEALING.

0 11/06/2020 MMM GDP - SSS NKM


REV. DATE PREP. BY CHKD. BY HEAD MTO DESIGN ENGR. HEAD DESIGN PM/PR-ENGR.

List of reference drawing No. with Rev : AS PER CLIENT DRAWING

Page 2 of 3
PUR-05 REV.1
Hamilton House, 3rd floor, J.N. Heredia Marg, Ballard Estate, Mumbai 400 038. India.
Tel.: +91-22-66900100, Fax: +91-22-67124533 / 34. Email: enquiries@temaindia.com, www.temaindia.com
______________________________________MTO_________________________________
Work Order No. : 17-185 MTO No.: 17-185-TORICONE-01
TEMA P.O. No. : Issue Date: 11-06-2020
___________________________________________________________________________
b. SOLUTION ANNEALED TEST COUPON (WELDED AND UN WELDED) SHALL BE MICRO EXAMINED
WITHOUT SUBJECTING ANY THERMAL TREATMENT (SENSITIZATION). COUPON SHALL BE
ACCEPTED WHEN MICROSTRUCTURE OF COUPON SHOWS ‘STEP’ OR ‘DUAL’ STRUCTURE.
DITCHED STRUCTURE OF TEST COUPON SHALL NOT BE ACCEPTABLE. GRAIN SIZE SHALL BE
MEASURED ON TEST COUPON AND SHALL BE 5-8GSN.
c. FURNACE SHALL BE PREFERABLY BE ELECTRICALLY HEATED.IF OIL OR GAS FIRED ,SULPHUR
CONTENT OF GAS SHALL NOT EXCEED 518MG/M3 OF GAS AND SULPHUR CONTENT OF FUEL
SHALL NOT EXCEED 0.5% BY WT.IN CASE OF OIL FIRED FURNACE THE JOB MUST BE
PROTECTED FROM THE FLAME IMPINGEMENT.
d. HARDNESS SURVEY OF THE SURFACES SUBJECTED TO GREATEST DEFORMATION/COLD WORK
SHALL BE CARRIED OUT. LIMITING VALUE OF HARDNESS SHALL BE 210HV (VICKERS).

11. TORICONE SHALL BE SUBJECTED TO THE FOLLOWING NDE AFTER SOLUTION ANNEALING AS PER
NOTE-

NDT REMARKS

LPT ON CUT EDGES AND INSIDE+OUTSIDE OF BEFORE AND AFTER FORMING


KNUCKLES
RT (100%) BEFORE AND AFTER FORMING

12. VENDOR TO PROVIDE DIMENSIONAL/HT/NDE REPORTS PRIOR TO DISPATCH OF DISHED ENDS.


13. VENDOR TO CONFIRM BLANK DIAMETER / DEVELOPMENT REQUIRED FOR TORICONE.

0 11/06/2020 MMM GDP - SSS NKM


REV. DATE PREP. BY CHKD. BY HEAD MTO DESIGN ENGR. HEAD DESIGN PM/PR-ENGR.

List of reference drawing No. with Rev : AS PER CLIENT DRAWING

Page 3 of 3
PUR-05 REV.1
TEMA INDIA LIMITED
Hamilton House, 3rd floor, J.N. Heredia Marg, Ballard Estate, Mumbai 400 038. India.
Tel.: +91-22-66900100, Fax: +91-22-67124533 / 34. Email: enquiries@temaindia.com, www.temaindia.com

SKETCH
Equipment No. : INCELL EQUIPMENTS TORICONE Ref. : SK-17-185-TORI CONE-01
Inspection :- Rev : 0
Date : 11/06/2020

SF
'A'
R

H
r
DETAIL-`A'

SF
TYP.
'A'

PREPARED CHECKED APPROVED


BY BY BY
SHEET No. 1 OF 2
TEMA INDIA LIMITED
Hamilton House, 3rd floor, J.N. Heredia Marg, Ballard Estate, Mumbai 400 038. India.
Tel.: +91-22-66900100, Fax: +91-22-67124533 / 34. Email: enquiries@temaindia.com, www.temaindia.com

SKETCH
Equipment No. : INCELL EQUIPMENTS TORICONE Ref. : SK-17-185-TORI CONE-01
Inspection :- Rev : 0
Date : 11/06/2020

SF
'A'
R

H
r
DETAIL-`A'

SF
TYP.
'A'

PREPARED CHECKED APPROVED


BY BY BY
SHEET No. 2 OF 2

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