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AIS-129 and Amd 1

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Amendment No 1 (11/2021)

To
AIS - 129: End-of-Life Vehicles

1.0 Part 1

Substitute following text for existing text:

PART –1

Collection and Dismantling of End-of-Life Vehicles

1.0 SCOPE

AIS-129 (Part 1) shall apply to all categories of vehicles and their last
registered owners, Automobile collection centres, Automotive
Dismantling, Scrapping and Recycling Facilities and recyclers of all
types of automotive waste products.

2.0 REFERENCE

G.S.R. 653 (E) dated 23rd September 2021.

3.0 DEFINITIONS

For the purpose of this Part of the standard following definitions


shall apply.

3.1 “Act” means the Motor Vehicles Act, 1988 (59 of 1988);

3.2 “Certificate of Deposit” means the certificate issued by the Registered


Vehicle Scrapping Facility to recognize the transfer of ownership of the
vehicle from the registeredowner to the Registered Scrapper for further
treatment.

3.3 “Certificate of Vehicle Scrapping” means the certificate issued by an


Registered Vehicle Scrapping Facility to recognize the final disposal of
a vehicle.

3.4 “Collection Centre” means a facility or an area that may be used for
the sole purpose of collecting and storing the End of Life Vehicles and
sending it for further processing at the Scrapping Yard;

3.5 “End-of-Life Vehicles” means all vehicles which are no longer validly
registered or declared unfit through Automated Fitness Centres or their
registrations have been cancelled under Chapter IV of the Act or due to
an order of a Court of Law or are self-declared by the legitimate
registered owner as a waste vehicle due to any circumstances as
specified in these rules;

3.6 “Final Disposal” means the treatment of the vehicle so that the vehicle
is no longer capable of being used as such, the evidence for which is the
cut out of the Chassis and the disposal of its engine;

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3.7 “Recycling” means the reclamation and processing of waste in an
environmentally sound manner for the original purpose or other

3.8 “Registered owner of an End of Life Vehicle” means, -

(i) owner of the vehicle as defined in clause (30) of section 2 of the Act;
or

(ii) person who has gained ownership of the vehicle in a public auction
in accordance with rule 57 of the Central Motor Vehicle Rules, 1989;

3.9 “Registered Scrapper” means a person, firm, society, trust or company


owning and operating a Registered Vehicle Scrapping Facility

3.10 “Registered Vehicle Scrapping Facility (RVSF)” means any


establishment which holds a ‘Registration for Vehicle Scrapping’ issued
under Motor Vehicles (Registration and Functions of Vehicle Scrapping
Facility) Rules, 2021, for carrying out dismantling and scrapping
operations.

3.11 “Registration Authority” means the officer not below the rank of the
Commissioner (Transport) as designated by the Government of the State
or Union territory for this purpose;

3.12 “Scrapping” means the entire process from receipt and record of the
End-of-Life Vehicles’ including depolluting, dismantling, segregation
of material, safe disposal of non-reusable parts, and issuance of
‘Certificate of Vehicle Scrapping’ to the registered owner of a motor
vehicle.

3.13 “Scrapping yard” means the designated location within the premises
of the Registered Vehicle Scrapping Facility where End-of-life vehicles
are processed for further treatment including recycling.

3.14 “Treatment” means any activity after the End-of-life vehicle has been
handed over to a collection centre of an Registered Vehicle Scrapping
Facility for depollution, dismantling, shearing, shredding, recovery or
preparation for disposalof the shredder wastes, and any other operation
carried out for the recovery or disposal of the End-of-life vehicle and its
components;

3.15 “Vehicle” means a motor vehicle or vehicle as defined in clause (28) of


section 2 of the Act.

4.0 POWERS AND DUTIES OF REGISTERED VEHICLE


SCRAPPING FACILITY

4.1 The Registered Vehicle Scrapping Facility shall be provided


connectivity and access to the VAHAN database of vehicle
registration with password protected user ID and shall be authorized to
make suitable entries regarding scrapping of the vehicle and issuance of
Certificate of Deposit and Certificate of Scrapping, either directly or
through their collection centre.

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4.2 The Registered Vehicle Scrapping Facility must have necessary cyber
security certifications for theIT Systems for safe access to the VAHAN
database.

4.3 The Registered Vehicle Scrapping Facility shall be provided the


necessary connectivity to verify the records of the vehicles produced for
scrapping with the database of the stolen vehicles, held by National
Crime Records Bureau as well with the local Police. It would be
obligatory on the part of the Registered Vehicle Scrapping Facility to
carry out such verification before scrapping a vehicle.

4.4 The Registered Vehicle Scrapping Facility shall undertake verification


of the persons handing over the vehicle for scrapping to determine the
bonafide of the vehicle owner or his authorized representative and retain
a copy of the same for record for a minimum period of six months.

4.5 The Registered Vehicle Scrapping Facility shall be recognized as


Facilitation Centre as per clause (cd) of rule 2 of the Central Motor
Vehicles Rules, 1989 for Registered Vehicle Scrapping Facility purpose
only

5.0 CONDITIONS OF ELIGIBILITY FOR REGISTERED VEHICLE


SCRAPPING FACILITY

The State Government/ Union Territory Governments when granting


authorization to any Registered Vehicle Scrapping Facility under Clause
6 shall take into account the following eligibility criteria, namely:-

5.1 The Registered Vehicle Scrapping Facility may be owned and operated
by any legal entity, be it a person, firm, society, company or trust
established in accordance with the laws having the following
documents:

5.1.1 Certificate of Incorporation or Shop Act Registration or Udyam Aadhar;

5.1.2 Valid Goods and Services Tax registration; and

5.1.3 Valid Permanent Account Number

5.2 The entity shall have applied for or having an approval for consent to
establish from the Registering authority of the State or Union territory
Government in which the Registered Vehicle Scrapping Facility is
intended to be located.

5.3 The entity shall undertake to meet the minimum technical


requirement for collection and dismantling centres as per Central
Pollution Control Board Guidelines.

5.4 The entity shall have competent manpower and appropriate equipment
to carry out the depollution and dismantling activities in a safe and
environmentally responsible manner.

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5.5 The entity shall undertake to obtain the required quality certifications of
ISO 9001 (quality management system) or ISO 14001 (environmental
certification) or ISO 45001 (occupational health and safety) within
twelve months of commencement of operations as a Registered Vehicle
Scrapping Facility.

5.6 The entity shall possess, or provide an undertaking to obtain, a consent


to operate from State Pollution Control Board, within a period of six
months from commencement of operations.

5.7 The entity shall undertake to abide by the Provisions of all applicable
Labour codes and all other Acts or Rules as applicable.

5.8 The entity shall provide evidence of availability of an adequate useable


area of land in the Orange category industrial zone of the State or Union
territory by way of ownership or agreement to sell or agreement for lease
of a minimum period of three years.

5.8.1 The entity shall have necessary cyber security certifications as per
clause 4.2.

5.8.2 The entity shall provide approved plant layout and the building plan.

6.0 REGISTRATION PROCEDURE FOR REGISTERED VEHICLE


SCRAPPING FACILITY

6.1 An applicant may make an application in the prescribed Form-1,


addressed to the ‘Registration Authority’ of the concerned State
Government or Union Territory Government where the Registered
Vehicle Scrapping Facility is intended to be located along with:

6.1.1 A non-refundable Processing Fee of Rs. 1,00,000/- (Rupees One Lakh


only) for each Registered Vehicle Scrapping Facility proposed to be
established; and

6.1.2 An Earnest Money Deposit by way of a bank guarantee of


Rs. 10,00,000/- (Rupees Ten Lakhs) for each Registered Vehicle
Scrapping Facility proposed to be established, in favour of the
Registration Authority or as a non-interest-bearing security deposit for
a period, co-terminus with the validity of the initial registration period,
plus 90 days.

6.2 All applications for grant of registration shall be disposed of by the


Registration Authority within a period of 60 days from the date of
application.

6.3 All accepted applications shall be issued a registration certificate in Form-


1A.

6.4 Applicants whose applications are rejected shall be refunded their Earnest
Money or Bank Guarantee;

6.5 The Central Government shall develop a portal for Single Window
Clearance on which the applicant will apply with all necessary documents
and required fee for registration.

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6.6 State Government or Union territory Government shall clear the proposal
in time bound manner within sixty days including the internal approval
from various State agencies (Labour, Pollution etc.) after submitting such
application else the proposal would be deemed approved.

6.7 Such portal shall be operationalised within six months from the date of
notification of these rules and till such time as this portal is operationalised,
processing of these cases shall be done manually by respective State
Governments or Union territory Governments.

6.8 After the operationalisation of the portal referred to clause 5 of this part of
standard, all subsequent approvals etc. shall be granted through the portal
and reports regarding the inspection and audit of Registered Vehicle
Scrapping Facility should be made available on the portal.

6.9 The necessary approvals by the State Pollution Control Board, Labour
Department and any other department deemed necessary for the
establishing or operation of such Registered Vehicle Scrapping Facility
shall be provided through that portal only.

6.10 The State Government or Union territory Government shall publish a


Citizen‘s Charter on the portal and the procedure for grant of approvals on
such portal.

6.11 The process shall be transparent and seamless and all the notifications,
guidelines, forms, etc. shall be made available on the portal established in
sub-rule (5), and the applications shall be made electronically and
disposed-off in time-bound manner.

7.0 VALIDITY AND RENEWAL OF REGISTRATION

7.1 The Registration issued under clause 6 shall be valid for an initial period
of ten years, which shall be renewable for another ten years at a time,
subject to the condition that the Registered Scrapper has not been in default
of these provisions.

7.2 An application for renewal of registration may be made three months


before expiry of such registration.

7.3 Application for renewal shall be in Form-1 and shall carry such renewal
fee and security deposit as may be specified by the State or Union territory
Government for this purpose.

7.4 The renewal of registration shall be issued as per Form-1A.

7.5 The registration issued under this rule shall not be transferable.

8.0 CRITERIA FOR SCRAPPING OF VEHICLES

The following vehicles may be offered for scrapping to the Registered


Scrapper: -

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8.1 Vehicles which have not renewed their Certificate of Registration in
accordance with Rule 52 of the CMVR, 1989.

8.2 Vehicles which have not been granted a certificate of fitness in


accordance with Rule 62 of the CMVR, 1989.

8.3 Vehicles which have been damaged due to fire, riot, natural disaster,
accident or any calamity, following which the registered owner self
certifies the sameas scrap.

8.4 Vehicles which have been declared obsolete or surplus or beyond


economic repair by the Central or State Organizations of the government
and have been offered for scrapping.

8.5 Vehicles bought by any agency including Registered Vehicle Scrapping


Facility in an auction forscrapping the vehicles.

8.6 Vehicles which have outlived their utility or application particularly for
projects in mining, highways, power, farms etc. as may be self- certified
by the owner.

8.7 Manufacturing rejects, test vehicles, proto type, vehicles damaged during
transportation from vehicle Original equipment manufacturer to dealers
or unsold or unregistered vehicles as may be certified by the Vehicle
Original equipment manufacturer.

8.8 Auctioned, impounded or abandoned vehicles by any Enforcement


Agency.

8.9 Any other vehicle voluntarily offered to a Registered Vehicle Scrapping


Facility for scrapping, by the owner

9.0 RIGHT TO INSPECTION

9.1 The Registered Scrapper shall maintain in the Registered Vehicle


Scrapping Facility, the records regarding the transaction of vehicles and
scrap generation and its responsible disposal to authorised recyclers, and
all the machinery, equipment and apparatus in the Registered Vehicle
Scrapping Facility premises, ready for inspection by the Registration
Authority or Designated Officer of the State Government or Union
territory Government.

9.2 Physical Inspection and Site visits may be carried out after execution of
process as listed below: -

9.2.1 When a report of non-compliance by the appropriate authority or a public


complaint has been received by the Registration Authority in respect of
the Registered Scrapper;

9.2.2 Such complaint has been forwarded to the Registered Scrapper to filea
written response within seven working days;

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9.2.3 The response has been scrutinized and an opportunity has been provided
to the Registered Scrapper to provide further clarifications within three
working days.

9.2.4 The response and clarifications provided are inadequate in the opinion
of the Registration Authority, and a site visit is warranted.

9.3 Such site visit shall be duly authorized by the Registration Authority.

9.4 The Report of the Inspection Team shall be submitted to the Registration
Authority and a copy of the same shall be provided to the Registered
Scrapper.

9.5 In case of non-compliance of these rules the Registration Authority may


after providing an opportunity to the Registered Scrapper of being heard,
pass a speaking order to cancel or suspend the registration for the facility.

10.0 SCRAPPING PROCEDURE

10.1 The scrapping of vehicles shall be carried out by a Registered Scrapper End-
of-Life Vehicles, by the following procedure, namely :-

10.1.1 The registered owner or the authorized representative shall hand overthe
vehicle together with an Application as per Form-2 in two originals to
the Registered Scrapper or the designated collection centre for deposit
and further treatment of the vehicle.

10.1.2 If the vehicle does not have a valid registration, then the Registered
Scrapper or its designated centre, shall match the identity of the
registered owner as per the VAHAN database with the person handing
over the vehicle and receive the vehicle and issue a receipt through
digital platform linked to VAHAN

10.1.3 Vehicles impounded by an Enforcement Agency shall be handed


over to the Registered Scrapper.

10.1.4 The Registered Vehicle Scrapping Facility shall verify the records
of the vehicles produced for scrapping with the database of the
stolen vehicles held by National Crime Records Bureau as well as
with the local Police before scrapping a vehicle

10.1.5 The Registered Scrapper shall require, along with the Form-2, the
following applicable original documents from the owner or the
authorized representative:

10.1.5.1 Original Certificate of Registration;

10.1.5.2 Authorization from the registered owner;

10.1.5.3 In case of inheritance, the death certificate of the registered owner


accompanied with any proof of succession;

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10.1.5.4 Certificate or order confirming the sale of the vehicle in a public
auction in his favour duly signed by the person authorized to
conductthe auction; and

10.1.5.5 An undertaking, as per Clause 4 of Form-2, from the owner or


representative, indicating that vehicle has no pending criminal
record or litigation and there are no pending dues on the vehicle.

10.1.6 The Registered Scrapper shall verify that the hire-purchase, lease or
hypothecation agreement in the certificate of registration of a motor
vehicle required under sub-section (2) of section 51 of the Act has
been duly discharged and an undertaking to this effect shall also be
given by the owner or representative in clause 4 of Form-2.

10.1.7 The Registered Scrapper shall accept self-certified copies from the
owner or through authorized representative of the following
documents: -

10.1.7.1 Copy of the Permanent Account Number Card of the owner;

10.1.7.2 Cancelled cheque of the bank account of the owner;

10.1.7.3 Identity Proof of the authorized representative (if applicable) such


as Passport, Voter Card, Aadhar Card, Driving Licence or Photo
Identity card issued by the State Government or the Central
Government;

10.1.7.4 Address Proof of the owner such as Electricity Bill, Water Bill,
LandLine Telephone Bill or piped cooking gas bill etc; and

10.1.7.5 Digital photograph of the owner or authorized representative


physically handing over the End-of-Life vehicle to the Registered
Scrapper, or a photograph of the owner or representative duly pasted
in Form-2 and countersigned by the owner or representative

10.1.8 The Registered Scrapper shall return the second Form-2, duly
receipted, to the owner or his authorised representative and deface
or punch the Registration Certificate in the presence of the owner or
his authorised representative and issue the Certificate of Deposit as
evidence of transfer of ownership of the vehicle.

10.1.9 The Registered Vehicle Scrapping Facility established in a State


can accept and scrap the vehicle registered in any case of the State
or Union Territory under the jurisdiction of any

10.1.10 The whole process shall be smoothly linked withVAHAN and on


pan India basis irrespective of the location of any vehicle
registering authority.

10.1.11 The Registered Vehicle Scrapping Facility shall facilitate the


process of submission of request electronically and transmission of
registration certificate (defaced or punched) to road transport or
regional transport office in getting vehicle deregistered as per
provisions of the Act

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10.1.12 The ‘Certificate of Deposit’ shall be a necessary and sufficient
document for the owner to avail incentives and benefits for purchase
of a new vehicle as may be declared from time to time.

10.1.13 The Certificate of Deposit shall be tradeable and once utilized shall
be collected by the agency or dealer providing the benefits to the
holder of the said certificate.

10.1.14 The Certificate of Deposit shall be stamped as ―Cancelled‖ by the


agency or dealer and marked as such in the VAHAN database.

10.1.15 The regional transport office registering the new vehicle purchased
against the Certificate of Deposit may verify and authenticate the
Certificate of Deposit.

10.1.16 The Registered Scrapper shall digitally remit or pay by an account


payee cheque, the agreed consideration for the vehicle and obtain a
receipt for the same from the owner or his authorized representative
for record.

10.1.17 The Registered Scrapper shall have the cut piece of the chassis
number in safe custody for a period of six months from the date of
issue of Certificate of Vehicle Scrapping issued under Clause 11.

10.1.18 The Registered Scrapper shall maintain a physical copy of all


documents for a period of two years and a digital scanned copy of
those documents for a period of ten years for record and
examination during inspection;

10.1.19 The Registered Scrapper shall ensure that removal or re-cycling or


disposal of hazardous parts of the scrapped vehicle is done as per
CPCB guidelines for Environmentally Sound Management of End-
of-Life Vehicles and AIS-129.

10.1.20 Vehicles shall not be scrapped until the fuel, oil, antifreeze, and
other gases, fluids etc. are drained and collected in certified standard
containers.

10.1.21 A digital register of vehicles scrapped shall be maintained in Form-3.

11.0 ISSUANCE OF CERTIFICATE OF VEHICLE SCRAPPING

11.1 The Registered Scrapper, after completing the necessary treatment,


hall issue a Digital ‘Certificate of Vehicle Scrapping’, including a
digital photograph of the cut out of the Chassis, in Form-4 to update
the National Register, VAHAN Database and inform the competent
authority of the State Government or Union Territory Government
for updating of records.

11.2 A separate record of the scrapped vehicles shall be maintained on


the VAHAN database by the Central Government.

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11.3 The reuse/resale of any of the parts of an ELV including engines or any
refurbished part, obtained from the scrapped vehicle shall be in
accordance with the policy/guidelines/standards issued from time to
time as applicable.

11.4 The Registered Scrapper shall ensure that following components are
not retained for reuse in the After-Sales market and shall be disposed
of in an environmentally friendly manner.

i) All airbags including cushions, pyrotechnic actuators, electronic


control units and sensors

ii) Automatic or non-automatic seat belt assemblies, including


webbings, buckles, retractors, pyrotechnic actuators

iii) Seats (only in case where safety belt anchorage and / or airbagsare
incorporated in the seat)

iv) Steering lock assemblies acting on the steering column andsteering


system

v) Immobilizers, including transponders and electronic control units

vi) Emission after-treatment systems (e.g. catalytic converters,


particulate filters)

vii) Keys and lock components

viii)Sections of bodywork bearing the vehicle identification number

ix) Electronic brake components.

x) Brake components - Mechanical or Electrical including Brake


Pads, Brake Linings, Brake Hoses and Electronics ABS, ESC,EBD,
TCS; Clutch facings used in Transmissions

12.0 INSTALLATION OF CCTV CAMERAS

12.1 The Registered Scrapper shall install CCTV cameras at the scrapping
yard, in the customer and vehicle reception area and the record of
scrapping should be saved in the Registered Scrapper’s IT system for
a period of three calendar months

12.2 The access to the CCTV footage installed in the facility may be
provided to the authorized agencies as may be required by the State
Government or Union Territory Government.

13.0 SCRAPPING YARD AND COLLECTION CENTER

13.1 The Scrapping Yard shall be set up in an adequate area having


space for vehicular movement, storing the vehicles or items received
and recyclable material recovered, commensurate to the size and
voluminous nature of the scraps to be handled by the facility.

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13.2 The Scrapping Yard shall be a gated area to handle, depollute and
dismantle End-of-Life Vehicles, white goods and other scraps along
with facility for measuring radiation as is followed for import of
scrap.

13.3 Material handling machines shall be utilised to minimise human


intervention and create safe work places.

13.4 All Scrapping Yards shall engage competent and trained manpower
to process the End-of-Life vehicles, goods and other scraps.

13.5 The Scrapping Yard shall have dry areas (free from water logging),
impermeable surfaces like asphalt or concrete flooring, asphalt or
concrete roads, adequate workshop facilities for in-house
maintenance, fire protection systems etc. to maintain safe work places
and all other required measures for keeping pollution under control.

13.6 Scrapping Yard shall be equipped with a depollution system,


preferably with zero discharge system and dismantling work shall be
done using technology for processing the End-of-Life vehicles, goods
and other scraps.

13.7 The Scrapping Yard shall comply with relevant health and safety
legislation or regulation and environmental norms.

13.8 The Scrapping yard shall have-

13.8.1 Suitable earmarked area for parking of waste vehicles on non-


permeable asphalt or concrete or epoxy coated flooring with adequate
drainage facility and no waste or potentially waste vehicle shall be
parked on roads or public spaces even during processing of
applications for deposit and shall be accommodated within the
premises of the Registered Vehicle Scrapping Facility only.

13.8.2 Certified de-polluting equipment to ensure zero leakage of pollutants


during draining of fuels or fluids or gases and liquids, certified de-
risking equipment for safe neutralization or removal of airbags, pre-
tensioner etc., appropriate dismantling equipment for the activities
defined (such as de-risking, de-polluting, dismantling, shredding,
shearing, bailing etc.), designated areas for storing the segregated
scrap, adequate space for storage and handling of segregated spares,
designated space for temporary storage of automotive hazardous
waste such as tyres, batteries, fuel, oils, liquids and gases, suitable
safety and occupational health equipment, material handling
equipment for the safe transportation of spares, scrap etc.

13.8.3 Appropriate Industrial grade lighting and ventilation systems,


conformity to noise pollution norms and appropriate effluent
treatment plants or water recycling plants.

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13.9 Scrapping Yards shall accredit themselves with the latest version of
quality standards viz. ISO 9001 (Quality management system),
ISO14001 (Environmental Management System) and ISO 45001
(Occupational health and safety) within twelve months of
commencement of operations.

13.10 In case Scrapping Yards do not have adequate capability or provisions


for responsible recycling of hazardous waste (like e-waste, lead acid
batteries, lithium-ion components, or for recovery of rare earth
metals, etc.), or for recycling of scrap material which is outside its
scope, then such materials shall be sold to duly authorized recyclers
or agencies, who have adequate capability and licence.

13.11 Records of the transactions shall be maintained, clearly stating the


volumes off-loaded and the name, authorisation number, Permanent
Account Number, Goods and Services Tax and other commercial
details of the authorized recycler/agency. Such records shall be
subjected to periodical audit.

13.12 Collection Centre may be established by a Registered Vehicle


Scrapping Facility at any other place, other than the Scrapping Yard
if collection center undertakes activities such as depollution and
dismantling and the requirements applicable for Scrapping Yard shall
also be applicable to such Collection Center.

14.0 AUDITS AND CERTIFICATIONS

14.1 The Registered Vehicle Scrapping Facility shall be audited by the


registration Authority for compliance with this chapter

14.2 On behalf of the Registration Authority, any of the agencies specified


under Rule 126 of the Central Motor Vehicles Rules, 1989 or in such
list may undertake.

14.2.1 Regulatory and Compliance Audit; and

14.2.2 Audit of the mass flow statement as maintained in Form-3 by the


Registered Vehicle Scrapping Facility.

14.3 The audit report shall also grade and evaluate the Registered Vehicle
Scrapping Facility in terms of its performance and adherence to
occupational health and safety compliances, regulatory, business,
environment and labour standards and the respective recycling rates
basis, the mass flow information recorded in Form-3 achieved by the
Registered Scrapper.

14.4 Such audit report shall be uploaded on the portal by the Registered
Scrapper annually for a financial year or part thereof and shall be
submitted by the 31st May (within two months of completion of
financial year) of that financial year.

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14.5 O End-of-Life bservations of non-compliance as reported in the
Audit Report shall be resolved by the Registered Scrapper within two
months of issue of the Audit Report which may be extended by a
maximum of one-month by the Registration Authority.

14.6 The Registered Scrapper shall ensure that ISO certifications are
revalidated at least three months before their expiry.

15.0 APPEAL

15.1 Any person aggrieved by an order, passed under Clause 9.5, of the
Registration Authority may within thirty days of the date of receipt
of such order, appeal to the Appellate Authority.

15.2 The appeal shall be preferred in a plain application format, setting


forth the grounds of objections to the order passed by the
Registration Authority and shall be accompanied by a certified copy
of the order appealed against and fee of Rs 10,000/- (Rupees Ten
Thousand only).

15.3 The Appellate Authority shall dispose the appeal within thirty
working days from the date of appeal.

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FORM- 1

(Refer Clause 6.1)

APPLICATION FOR REGISTERED VEHICLE SCRAPPING FACILITY (RVSF)

Application for Please tick asapplicable

Registration for a new RVSF

Renewal of Registration for existing RVSF

Modification in existing registration

1. FOR OFFICE USE

Application No

Application Date

Date

Fee

Security Deposit

2. GENERAL INFORMATION

i Name

ii Address

iii Tel

iv FAX

v Email

vi CIN

vii PAN

viii GST

ix Status Company Firm Trust Society Proprietor Govt JV PPP

x Attach MoA AoA

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xi Existing
Activities of
the Company
(National
Industrial
Classification
Code)

3. PLANT DETAILS

a Location (Provide Map)

b Area (sq m)

c Possession Details Owned Lease/Period Years

d State

e District

f Category of industrialzone

4. Proposed Activities of the Company

L Vehicles Yes No Capacity Nos

M Vehicles Yes No Capacity Nos

N Vehicles Yes No Capacity Nos

Other Yes No Capacity Nos

5. Proposed Capital Structure (INR lakh)

Authorised

Subscribed

Paid-Up

6. Proposed No of Employees

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7. Availability of Space

a Plant Design and Layout, showingfollowing spaces


and areas (sqm):-

b Earmarked area for the safe and environmentally


compliant parkingof waste vehicles (sqm)

c Designated areas for storing the segregated scrap


(sqm)

d Space for processed scrap andusable parts (sqm)

e Designated space for temporary storage of


automotive hazardouswaste (sqm)

f Provision of space for parking of safe transportation


of spares, scrapand waste products (sqm)

8. Availability of Equipment

a Certified de-polluting equipment Yes No

b Certified de-risking equipment Yes No

c Safety and occupational healthequipment Yes No

9. IT Systems

a Security certifications for the IT Systems for safe Yes No


access to VAHAN database

10. Environmental Clearance

a Consent to Establish

b Consent to Operate

11. Application No for VAHAN Database

12. Undertaking

The Applicant hereby undertakes to

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a Comply with CPCB Guidelines for the Safe Yes No

Disposal of scrapped vehicles

b Obtain the Quality Certifications within 12 Months of Issue of Registration

i ISO 9001 Yes No

ii ISO 14001 Yes No

iii ISO 45001 Yes No

c Comply with the Hazardous Waste Management Yes No

Rules (2016)

Authorised SignatoryDate

Company Seal

Page 17 of 28
FORM-1A

(Refer Clause 6.3 and Clause 7.4)

CERTIFICATE FOR SETTING UP OF

REGISTERED VEHICLE SCRAPPING FACILITY (RVSF)

The Registration Authority has approved the issue of Registration for setting up ofRegistered
Vehicle Scrapping Facility as per details below:

1. Applicant

2. Location

3. Application No

4. Application Date

5. Approval Yes No Resubmit

6. Category L Vehicles Yes No Annual Nos

Capacity

M Vehicles Yes No Annual Nos

Capacity

N Vehicles Yes No Annual Nos

Capacity

Others Yes No Annual Nos

Capacity

7. Registration
Number

8. Validity From To

9. Processing Fee Amount

10. Security Amount

Deposit

11. Bank Guarantee Amount Date Validity

12. Conditions

Page 18 of 28
a Registration is Non-Transferable

b Undertaking are to be liquidated by Date

c Submit Compliance Self- Date


Certification by

d Facility Inspection Due Date

e First Test Audit Due Date

Note: The Registration is Non-Transferable registration Authority

Stamp

Date

Page 19 of 28
FORM – 2

(Refer Clause 10.1)

COMPOSITE APPLICATION FOR SCRAPPING AND CERTIFICATE OFVEHICLE


DEPOSIT

1. OWNER DETAILS

A Name

B Address

C Mobile No

D E Mail

E PAN

F Bank Account

i Name Of Bank

ii Branch

iii Account Number

iv IFSC

v Cancelled Cheque

vi Consideration Received
(Rs)

vii Invoice No And Date

G Photograph Attached

2. VEHICLE DETAILS

Registration No

Make

Model

Vehicle Category

Chassis No

Engine No

Month/Year OfManufacture

Page 20 of 28
3. DOCUMENT

A Original Certificate of
Registration.

B Copy of Fitness Certificate


following which the vehicle has
been declared unfit for use, if
applicable.

C Authorization from the


registeredowner

D In case of Inheritance, the


deathcertificate of the
registered owner accompanied
with any proof of succession

E Certificate or order confirming


thesale of the vehicle in a public
auction

4. CERTIFICATION BY APPLICANT

I/We ,…………………………………………… Resident of .......................... hereby


declare that all the particulars furnished by me / us in this form are true and correct; the
subject vehicle is not engaged in any kind of criminal activity/litigation and realize that
I/WE are fully liable for any false declaration furnished above.

I/We hereby declare that there are no pending dues on the said vehicle; the hire-purchase,
lease or hypothecation agreement in the certificate of registration of the said vehicle has
been duly discharged and that I/WE shall be fully liable for any such dues and charge
pending before this date and I/We fully indemnify the Registered Vehicle Scrapping Facility
from all such charges.

DATE: SIGNATURE:

PLACE:

5. CERTIFICATE OF DEPOSIT

1. We certify that Vehicle Registration No…....................Make ……. Model……. Vehicle


Category..…..has been accepted at our Facility vide our Inward No ....................
dated..............for Treatment in accordance with these rules for the Disposal of Vehicles
and the agreed consideration of Rs. has been paid to the owner vide our Payment
Voucher No...............Dated..................

Page 21 of 28
2. We further certify, that on completion of Treatment the National Register, VAHAN
Database and the competent authority would be intimidated for updating of records.

DATE: SIGNATURE:

PLACE: STAMP:

RVSF No.

VALIDITY

On Company Letter Head

RVSF No. VALIDITY

Page 22 of 28
FORM- 3

(Refer Clause 10.1.21, Clause 15.2 and Clause 15.3)

ANNUAL RETURN FOR FINANCIAL YEAR 20 - 20

1. Name

Registration Number

Validity

2. CAPACITY UTILISATION (NOS)

A Deregistration Completed(1) In Process Total (1+2)

(2)

i L Vehicles

ii M Vehicles

iii N Vehicles

iv OTHERS

v TOTAL(A)

B Treatment Authorised(1) Utilised(2) % Utilisation


(1/2*100)

i L Vehicles

ii M Vehicles

iii N Vehicles

iv OTHERS

v TOTAL(B)

3. Mass Flow Kgs

A INWARDS

i L Vehicles

ii M Vehicles

iii N Vehicles

iv Others

v Grand Total (i+ii+iii+iv =A)

Page 23 of 28
B OUTWARDS

i Ferrous

ii Aluminium

iii Copper

iv Plastics

v Glass

vi Tyres

vii Precious Metals (Palladium, Rhodium, Gold, Silver,


Platinum, etc.)

viii Others

ix Sub-Total (i)

C HAZARDOUS WASTE FOR REPROCESSING

i Fuel

ii Oils

iii Gases

iv Batteries

v Fluids

vi Sub-Total (ii)

D Hazardous Waste To Landfill

i Residues Retained

ii Landfill

iii Sub-Total (iii)

E Grand Total (i+ii+iii =B)

F Mass Balance (A-B)

4. QUALITY CERTIFICATIONS STATUS Validity Remarks

A ISO 9001

B ISO 14001

C ISO 45001

Page 24 of 28
5. AUDIT

A Agency

B Date

C Result Pass Fail Resubmit

6. Safety Nos Remarks

A Accidents

B Incidents

7. I…………………………………………………………

DESIGNATION…………………………………….

hereby certify that the data submitted above is a true and accurate reflection of the activities of the
company for the financial year 20 -20 .

SignaturePlace

COMPANY
SEAL
DATE

Page 25 of 28
FORM– 4

(Refer Clause 11.1)

CERTIFICATE OF VEHICLE SCRAPPING

1. CERTIFICATE NUMBER:

2. DATE:

3. This is to certify that the Final Disposal of the Vehicle held on Deposit with us vide our
Certificate of Deposit No… ....................................................................... Dated
........................ has undergone Treatment according to the Motor Vehicles (Registration and
Functions of Vehicle Scrapping Facility) Rules, 2021.

4. VEHICLES DETAILS
a Registration Number
b Make
c Model
d Month/Year of Manufacture MM YY
e Chassis Number Picture of cut out piece showing its number
f Engine Number Picture of Engine showing its number

5. OWNER DETAILS
a Name
b ID Proof Details
c Address
d Address Proof Details
submitted

6. View foregoing it is requested that the records in respect of above-mentioned vehicle


may be updated.

Date: Authorized Signatory

Company Seal
Place:
Date

Page 26 of 28
2 Part 2A, Clause No. 1.1,

Substitute following text for existing text:

1.1 The requirements specified in this standard are applicable to vehicle categories
of L, M and N produced in India or imported to India for sale in India and type
approved as per CMV Rule 126.

3 Part 2B, Clause No. 1.1,

Substitute following text for existing text:

1.1 The requirements specified in this standard are applicable to vehicle categories
of L, M and N produced in India or imported to India for sale in India and type
approved as per CMV Rule 126.

4 Part 2B, Clause No. 3.4,

Substitute following text for existing text:

3.4 End-of-Life Vehicles” means all vehicles which are no longer validly registered
or declared unfit through Automated Fitness Centres or their registrations have
been cancelled under Chapter IV of the Act or due to an order of a Court of Law
or are self-declared by the legitimate registered owner as a waste vehicle due to
any circumstances as specified in these rules.

5 Part 2B, Clause No. 3.11,

Substitute following text for existing text:

3.11 “Recycling” means the reclamation and processing of waste in an


environmentally sound manner for the original purpose or other.

6 Part 2B, Clause No. 3.16,

Substitute following text for existing text:

3.16 Treatment” means any activity after the End-of-Life vehicle has been handed
over to a collection centre of a Registered Vehicle Scrapping Facility for
depollution, dismantling, shearing, shredding, recovery or preparation for
disposal of the shredder wastes, and any other operation carried out for the
recovery or disposal of the End-of-Life vehicle and its components;

Page 27 of 28
7 Part 2B, Clause No. 3.18,

Substitute following text for existing text:

3.18 “Vehicle” means a motor vehicle or vehicle as defined in clause (28) of section
2 of the Act.

PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P. B. NO. 832, PUNE 411 004
ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
UNDER
CENTRAL MOTOR VEHICLES RULES - TECHNICAL STANDING COMMITTEE
SET-UP BY
MINISTRY OF ROAD TRANSPORT & HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT & HIGHWAYS)
GOVERNMENT OF INDIA
18th November 2021

Page 28 of 28
AIS-129

AUTOMOTIVE INDUSTRY STANDARD

End-of-Life Vehicles

PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004

ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE

UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE

SET-UP BY
MINISTRY OF ROAD TRANSPORT & HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT & HIGHWAYS)
GOVERNMENT OF INDIA

March 2015

I
AIS-129

Status chart of the standard to be used by the purchaser for updating the record

Sr. Corrigenda. Amendment Revision Date Remark Misc.


No.

General remarks :

II
AIS-129

INTRODUCTION

The Government of India felt the need for a permanent agency to expedite the
publication of standards and development of test facilities in parallel when the work
on the preparation of the standards is going on, as the development of improved
safety critical parts can be undertaken only after the publication of the standard
and commissioning of test facilities. To this end, the erstwhile Ministry of Surface
Transport (MOST) has constituted a permanent Automotive Industry Standards
Committee (AISC) vide order No. RT-11028/11/97-MVL dated September 15,
1997. The standards prepared by AISC will be approved by the permanent CMVR
Technical Standing Committee (CTSC). After approval, the Automotive Research
Association of India, (ARAI), Pune, being the Secretariat of the AIS Committee,
has published this standard. For better dissemination of this information ARAI may
publish this standard on their web site.

A need was realised to minimise the impact of End-of-Life Vehicles (ELV) on


environment, thus contributing to the protection, preservation and improvement of
the quality of the environment and energy conservation.

Several consultations were carried out by the group members within their
organisations as well as without. Seminars were conducted, wherein the concerned
stakeholders in the country as well as International experts on the topic presented
papers. SIAM participated in various international conferences organised by
reputed organisation such as International Automobile Recycling Congress (IARC)
and International Congress & Marketing (ICM AG). A study was also done on the
existing ELV recycling models in the countries of Europe, Japan and China. The
lessons learnt from those recycling models were keenly studied considering the
Indian scenario.

It was also realised that the ELV regulation cannot be the only solution towards
making automobile recycling an organised sector in the country and it is not the
only measure for making auto recycling an environment friendly process. However,
this can be one of the many steps required for this purpose and a very important one
too. The benefits of this regulation can only be reaped in conjunction with the
infrastructure development such as, inspection & maintenance of in service
vehicles, setting up ELV collection and dismantling centres across the country,
modernisation of existing recycling facilities, modernisation of vehicle registration
and de-registration system in the country as well as formulation and enforcement of
motor vehicle and environmental rules boosting the automotive recycling industry.

III
AIS-129

Considering the need to formulate the standard, an effort is being made by the
SIAM to formulate a regulation for the safe disposal of ELVs and reduction of
heavy metals in the vehicles. However, considering the Indian scenario, certain
modifications in the Automotive Industry Standard have been carried out.

The first part of the standard lays down the requirements for the collection and
dismantling centres, while the second part (Parts 2(A) and 2(B)) of the standard lay
down requirements for the vehicle manufacturers to comply with the RRR
calculations, to restrict the heavy metals in their vehicles, to suitably code the
plastic components and to provide dismantling information to the authorised
collection and dismantling centres.

The significant differences between the European regulation (2000/53, 2005/64)


and this AIS are as follows:

1. Considering the significant population of two wheelers in India, it was


decided to cover the 2-wheelers along with the M1 category vehicles in the
scope. On the other hand, the European directive covers M1 and N1
category in the scope.

2. The inclusion of N1 category in India was debated at length. Based on the


experience with implementation of M1 category, a decision will be taken for
inclusion of N1 category vehicles.

3. The marking of the parts is limited to only plastic components unlike


Europe where rubber components are also required to be marked.

4. The concept of an assessment to be carried out by appropriate agency before


type approval certificate is issued to the manufacturer has been captured.

5. To the extent possible, the criteria for approval of extension and reference
vehicle are defined for additional clarity in certification process.

6. EU directive covers spare parts also. However, in India, there is no


regulation in existence controlling the after market parts. Hence this
regulation does not cover any of the requirements for after market parts
covered by EU.

IV
AIS-129

7. The extended producer responsibility was considered to be unviable in an


emerging market like India, where the industry is not developed to that
maturity level. However, it is understood that it takes a lot of work from the
existing unorganised sector and hence, a demo centre has been set up by the
Govt of India under the NATRIP project with a comprehensive support from
SIAM and its members.

8. It is strongly believed that the market economy must take care of the final
ELV value offered to the customer.

Need for Modernisation of Vehicle Fleet in India


At present, India does not have a robust national policy on retirement of vehicles or
end-of-life of vehicles. Hence, it is important to capitalise on the developments that
the industry has catalysed in the country, over the last two decades. Vehicle users in
India tend to continue the usage well beyond the expected life of the product. Such
vehicles have higher emission content, lower fuel efficiencies and also have lower
safety standards. The government with the OEMs can promote an incentive scheme
to drive vehicle owners to replace older vehicles with new generation products.
Whilst the new vehicles are cleaner and meeting stringent emission requirements,
and a continuous plan is being evolved by the Government of India to further
improve the emission performance of these newly manufactured vehicles. However,
the benefits are not getting reflected in the ambient air quality due to the presence of
a large number of old and ill maintained polluting vehicles.

Approach - Replacement based on Vintage of the Vehicle


In order to mitigate immediate air quality problems and decreasing the menace of
road accidents, a one-time incentive scheme for retirement of old vehicles is
required and there is a need for Modernizing the Vehicle Fleet. An age based fleet
modernisation programme appears to be an effective option to tackle the problem of
emission from in-use vehicles on a one-time basis.

Given the profile of vehicle population in India, the suggested scheme would offer
an effective solution to the problem of vehicular pollution faced by India. And it
would be apt to focus the first phase in the eight major States of India, namely
Delhi, Maharashtra, West Bengal, Tamil Nadu, Karnataka, Gujarat, Telangana and
Seemandhra.

V
AIS-129

The last owner of the vehicle will be issued a Certificate of Destruction (CoD) by
Regional Transport Authority; this certificate will be a tradable in nature.

Other Approach for supplementing the Fleet Modernisation Scheme

In order to discourage people from running old polluting vehicles, the rate of Road
Tax and rate of premium on Motor Vehicle Insurance could be increased
progressively with the age of the vehicle. As a pilot, it can be first used for
Commercial Vehicles, which have been languishing for more than a year, with
market have been contracted significantly.

The Automotive Industry Standards Committee (AISC) responsible for preparation


of this standard is given in Annexure-L given in Part 2 (B).

*****

VI
AIS-129

REFERENCES:

1. 2005/64/EC Directive : Type approval of motor vehicles with regard to their


reusability, recyclability and recoverability

2. 2009/1/EC Directive: Amendments to 2005/64/EC.

3. 2000/53/EC Directive : End-of-life Vehicles

4. ISO 22628:2002 (E) : Road Vehicles – Recyclability and recoverability –


Calculation Method

5. IS 9211 : 2003 : Terms and definitions of Road Vehicles

VII
AIS-129

End-of-Life Vehicles

Para. No. Contents Page


No.
PART –1

COLLECTION AND DISMANTLING OF


END-OF-LIFE VEHICLES

1. Scope 1/48
2. References 1/48
3. Definitions 1/48
4. Mandatory compliance 2/48
5. Procedure for authorisation by Government Certifying 4/48
Agency
List of Annexes
Annex-A Minimum technical requirements for Collection and 8/48
Dismantling Centre
Annex-B Forms
Form -1 Application for obtaining authorization for Collection and 11/48
Dismantling of End-of-Life Vehicle
Form-1(A) Form for granting authorization for Collection and 13/48
Dismantling of End-of-Life Vehicle
Form-2 Form for filing annual returns of Collection and Dismantling 14/48
of End-of-Life Vehicle
Form-3 Form of application for submitting a vehicle as an End-of- 15/48
Life Vehicle and request for Certificate of Destruction
Form-4 Certificate of Destruction 17/48
Form-5 Certificate for Collection and Dismantling Centre in case 18/48
voluntary withdrawal or expiry of authorisation
PART-2 A
HEAVY METAL RESTRICTION, DISMANTLING
INFORMATION
1. Scope 19/48
2. Definitions 19/48
3. Restriction of heavy metals 19/48
4. Dismantling information to be supplied by vehicle 19/48
manufacturers

VIII
AIS-129

List of Annexes
Annex-A Materials and components exempted from clause 3 20/48
Annex-B Guidelines for dismantling information 25/48

PART-2 B
TYPE APPROVAL OF VEHICLES WITH REGARD
TO THEIR REUSABILITY, RECYCLABILITY AND
RECOVERABILITY (RRR)
1. Scope 26/48
2. References 26/48
3. Definitions 26/48
4. Requirements 28/48
5. Application for type approval 28/48
6. Type approval 29/48
7. Changes in the technical specification of already type 29/48
approved vehicle
8. Selection of reference vehicle for demonstrating RRR 29/48
calculations
9. Material identification marking on plastic components 30/48
List of Annexes
Annex-A Technical specifications for type approval of vehicle with 31/48
regards to their reusability, recyclability and recoverability
Annex-B RRR calculation method for M1 category 34/48
Annex-C Data presentation - for M1 category 37/48
Annex-D Calculation method- for M1 category 38/48
Annex-E Criteria for extension of approval 39/48
Annex-F Component parts deemed to be non-reusable 41/48
Annex-G Assessment of the manufacturer 42/48
Annex-H Certificate of compliance 44/48
Annex-J RRR calculation method for L1 and L2 category 45/48
Annex-K Data presentation - for L1 and L2 category 47/48
Annex-L Committee Composition - Automotive Industry Standards 48/48
Committee

IX
AIS-129

End-of-Life Vehicles

PART –1
COLLECTION AND DISMANTLING OF END-OF-LIFE VEHICLES

1.0 SCOPE

These rules shall apply to:


a) Last owner of End-of-Life Vehicles (ELV)
b) Collection and dismantling centers treating M1, L1 and L2 category
end-of-life vehicles.
Note: This does not preclude processing of end-of-life vehicle of other
categories provided that all the conditions prescribed in Annex A
of this standard are met.

2.0 REFERENCE

ISO 14001 (Environmental Management System)

3.0 DEFINITIONS

For the purpose of this standard definitions given in AIS-129: Part-2 B


shall be applicable to this Part-1 of the standard also. In addition, the
following definitions shall also apply.

3.1 Authorization means the process of evaluating, assessing and approving


the capabilities and capacities of the collection and dismantling centre
involved in the dismantling of end-of-life vehicles.

3.2 Authorized Collection and Dismantling centre means the establishment /


undertaking authorized by the Government certifying agency to collect and
treat the end-of-life vehicles as per the provisions laid under this standard.

3.3 Government Certifying Agency means the agency appointed by the


Government for authorization of collection and dismantling centres in
accordance with these rules.

3.4 Last owner is the person(s) who has (have) the legal possession of the
End-of-Life Vehicle.

3.5 Certificate of Destruction means the certificate issued by the collection


and dismantling centre to the last owner confirming that the treatment on
the vehicle will be carried out as per the provisions mentioned in this
standard.

1/48
AIS-129

4.0 MANDATORY COMPLIANCE

4.1 Responsibilities of the last owner of an ELV

4.1.1 The last owner, when he/she considers disposition of vehicle, shall hand
over the end-of-life vehicle only to the Authorized Collection and
Dismantling centre or his authorised agent.

4.1.2 The last owner shall ensure that the ELV does not contain any other waste
other than an ELV.

4.1.3 Except as provided for in clause 4.2.2 (c), the last owner shall ensure that
the ELV contains the following vehicle aggregates while submitting ELV
to the Collection and Dismantling Centre.

4.1.3.1 In the case of M1 category vehicles:

i) Body shell / Chassis


ii) Engine
iii) Transmission
iv) Front and rear axles with wheels and tyres
v) Battery
vi) Catalytic convertor (if fitted)

4.1.3.2 In the case of L1 and L2 category vehicles:

i) Engine
ii) Transmission
iii) Front and rear axles with wheels and tyres

4.1.4 The last owner shall make an application in Form 3 prescribed in Annex B
while submitting the vehicle as an ELV to the concerned authorized
collection and dismantling centre.

4.2 Responsibilities of Collection and Dismantling Centre

Any person(s) operating Collection Centre(s) and Dismantling Centre(s):-

4.2.1 Shall obtain an authorization in accordance with the procedures prescribed


in this standard from the concerned Government Certifying Agency.

4.2.2 a) shall offer the last owner a price, as stipulated by the Government of
India from time to time or in absence of such stipulation shall offer the
last owner a mutually agreed price based on the evaluation of ELV.
In any case collection and dismantling centre shall not charge any
money from the last owner.

b) shall accept vehicle even when some of the parts fitted are not
OE parts, but are from replacement market.

c) shall accept vehicles retrofitted with CNG/LPG/Hybrid kits, provided


the same is endorsed in the registering certificate.

2/48
AIS-129

d) shall accept the accident vehicles irrespective of the state of vehicle,


provided that such vehicle is in continued legal possession of the last
owner.

e) shall accept prototype/ research vehicle/ unregistered vehicles.

4.2.3 shall issue “Certificate of Destruction” of ELV in Form 4 as per Annex B


to the last owner, on receipt of the ELV. Maintain records of the same and
the records should be available for scrutiny by the appropriate authority.

4.2.4 shall fulfill the minimum requirements in accordance with Annex A.

4.2.5 shall store the ELV (even temporarily) and treat in accordance with
Annex A without endangering human health and without using processes
or methods which could harm environment.

4.2.6 shall carry out operations for depollution of end-of life vehicles as
mentioned in Annex A as soon as possible.

4.2.7 shall strip down the ELV before further treatment or make other equivalent
arrangements in order to reduce any adverse impact on the environment.
Components or materials as per the dismantling information shall be
stripped off, before further treatment.
4.2.8 shall not sell the components mentioned in clause 4.2.8.1 and 4.2.8.2
below to any person(s) for reuse in the After-Sales market and shall
dispose off in an environmentally friendly manner.

4.2.8.1 In the case of M1 category vehicles:


i) all airbags including cushions, pyrotechnic actuators, electronic
control units and sensors
ii) automatic or non-automatic seat belt assemblies, including webbings,
buckles, retractors, pyrotechnic actuators
iii) seats (only in case where safety belt anchorage and / or airbags are
incorporated in the seat)
iv) steering lock assemblies acting on the steering column
v) immobilizers, including transponders and electronic control units
vi) emission after-treatment systems (e.g. catalytic converters, particulate
filters)
vii) keys and lock components
viii) sections of bodywork bearing the vehicle identification number
ix) electronic brake components.

3/48
AIS-129

4.2.8.2 In the case of L1 and L2 category vehicles:

i) Steering lock assemblies acting on the steering column

ii) Immobilizers, including transponders and electronic control units

iii) Emission after-treatment systems (e.g. catalytic convertor, particulate


filters)
iv) Keys and lock components

v) Sections of bodywork bearing the vehicle identification number

vi) Engine parts bearing the engine number

vii) Electronic brake components

viii) Suspension system

ix) Any item other than those recommended for re-use by the vehicle
manufacturer in the dismantling information

4.2.9 shall have a mechanism for updating to the latest authenticate dismantling
information for de-pollution and dismantling purposes.

4.2.10 shall apply for de-registration of the ELV in Form 20a as per rule 47a of
CMVR, 1989 to the registration authority within a period of 1 month of
issue of Certificate of Destruction to the last owner.

4.2.11 shall file annual returns in Form 2 to the Government Certifying Agency.

4.2.12 may accreditate their centres/ units as per ISO 14001 (Environmental
Management System)

5.0 PROCEDURE FOR AUTHORISATION BY GOVERNMENT


CERTIFYING AGENCY

5.1 Application for Authorization

5.1.1 For obtaining the approval as per 4.2.1, the application shall be made to the
Government Certifying Agency in the prescribed application Form 1.

5.1.2 The application shall be accompanied with the prescribed application fee
as decided from time to time by the Government of India.

5.2 Before application for Authorization, the Collection and Dismantling


Centre:

5.2.1 shall fulfill the minimum technical requirement for Collection and
Dismantling centers specified in Annex A regarding storage, equipments
and infrastructural facilities.

5.2.2 shall have competent manpower to carry out the depollution and
dismantling activities.

4/48
AIS-129

5.2.3 shall have compliance mechanism to the applicable hazardous waste


disposal regulations notified by Ministry of Environment and Forest
(MoEF)/ Competent Authorities.

5.3 Acknowledgement, Scrutiny and processing of Application

5.3.1 On receipt of the application complete in all respects for the authorization,
the Government Certifying Agency shall issue an acknowledgement along
with the receipt to the applicant within 15 working days.

5.3.2 The preliminary scrutiny of the application shall be done by the


Government Certifying Agency.

5.4 Audit of the Collection and Dismantling Centers

5.4.1 On completion of the preliminary scrutiny, the Government Certifying


Agency coordinates with the auditors and the applicant for planning the
audit schedule.

5.4.2 At least two auditors shall be appointed for carrying out the audit.

5.4.3 The applicant is informed about the final audit schedule and the
information about audit team.

5.4.4 The Audit Team is informed well in advance about the schedule with
a copy of the application form to the auditors.

5.4.5 The Audit Team shall review the capability of the Collection and
Dismantling Centre for the requirements specified in the clause 4.2 and
Annex A of this standard.

5.4.6 Once the audit is completed, the team shall submit the audit report to the
Government Certifying Agency within 15 working days. The final audit
report shall be jointly prepared and signed by the auditors and shall be
countersigned by the representative of the applicant. The audit report shall
give clear recommendation for the grant of authorization or otherwise with
due justification and without any ambiguity.

5.4.7 Non conformance found during assessment shall be recorded by the


auditors and are informed to the applicant. The applicant decides about the
proposed corrective action with the definite time schedule but within a
maximum period of 3 months.

5.4.8 Depending on the nature/severity of non-conformances, these are closed by


the auditors on the submission of documentary evidence of corrective
action, or sometime may need verification visit.

5.4.9 The final recommendation is placed before the MoRT&H for approval.

5.4.10 On grant of authorization, Government Certifying Agency Secretariat


prepares an authorization certificate in Form 1A mentioning there in the
date of issue and date of validity of Certificate.

5/48
AIS-129

5.5 Validity of Authorization and Surveillance Audits

5.5.1 The authorization certificate shall be valid for a period of 4 years.

5.5.2 The Government Certifying Agency shall conduct surveillance audit every
2 years and re-audit of the Collection and Dismantling center before the
expiry of authorization. During the validity of authorization, the Collection
and Dismantling center shall continuously comply with the requirements of
this standard.

5.5.3 Surveillance is aimed at examining whether the Authorized Collection and


Dismantling Centre is maintaining all the requirements as specified in this
standard.

5.5.4 Government Certifying Agency shall inform the Authorized Collection and
Dismantling center about the surveillance audit and the surveillance fee to
be paid in advance, at least three months before the due date for
surveillance visit. The Collection and Dismantling center shall confirm its
readiness within 30 days.

5.6 Renewal of Authorization and Re-audit

5.6.1 The Collection and Dismantling Centre may apply for renewal of
authorization by submitting an application in the prescribed Form 1 in two
copies.
5.6.2 The application shall be accompanied with the prescribed renewal fee, as
required. The Collection and Dismantling Centre may request for change
in scope of authorization or category which should explicitly be mentioned
in the application form.
5.6.3 The request for renewal must be submitted at least 6 months before the
expiry of the validity of authorization. If the Collection and Dismantling
center does not apply for renewal of authorization, 3 months before the
expiry of validity of authorization, it shall be presumed that the Collection
and Dismantling center is no longer interested in authorization and
authorization status of the Collection and Dismantling center shall expire
on the validity date mentioned in the Certificate. In such case, the
Collection and Dismantling center shall have to apply afresh and the
continuity of the Certificate stands cancelled.
However dismantler must ensure before expiry of the authorization that
he/she has completed all the activity related to ELV as per the
requirements of this standard and must take approval as per Form 5 from
Government Certifying Agency for the same.
5.6.4 The procedure for processing of renewal application is similar to that of
fresh application.
5.6.5 A new certificate of authorization is issued on renewal; however the
Certificate number remains same.

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5.7 Voluntary Withdrawal

5.7.1 The Authorized Collection and Dismantling center at any time during the
validity of authorization may discontinue their authorization voluntarily by
making a written request to Government Certifying Agency.

Before making such an application, he/she shall,

(a) complete all the activities related to the ELV, he/she has received.
(b) file annual returns as per 4.2.12 for the balance time period.
(c) Must take approval as per Form 5 from Government Certifying
Agency.

5.7.2 If the Collection and Dismantling center decides to regain the authorization
status, after it has sought voluntary withdrawal, it will be treated as a fresh
authorization, and has to pay all the fees for application and authorization
and assessment expenses, as applicable at that time.

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ANNEX-A
MINIMUM TECHNICAL REQUIREMENTS FOR
COLLECTION AND DISMANTLING CENTRE

A.1 Sites for storage (including temporary storage) of End-of-Life


Vehicles prior to their dismantling
The Collection and Dismantling Centers shall have:
A.1.1 impermeable surfaces like concrete flooring, etc for appropriate areas
(including areas where vehicles are stored prior to depollution as
necessary) with the provision of spillage collection facilities, decanters
and cleanser-degreasers.

A.2 Sites for dismantling


The Collection and Dismantling centers shall have:
A.2.1 impermeable surfaces like concrete, etc for appropriate areas with the
provision of spillage collection facilities, decanters and cleanser-
degreasers,

A.2.2 appropriate storage for dismantled spare parts, including impermeable


storage for oil-contaminated spare parts,

A.2.3 appropriate containers for storage of batteries (with electrolyte


neutralization on site or elsewhere), and filters/ PCB/PCT-containing
condensers (if applicable),

A.2.4 appropriate storage tanks for the segregated storage of End-of-Life


Vehicle fluids: fuel, motor oil, gearbox oil, transmission oil, hydraulic
oil, cooling liquids, antifreeze, brake fluids, air-conditioning system
fluids and any other fluid contained in the End-of-Life Vehicle,

A.2.5 appropriate storage for used tyres, including the prevention of fire
hazards and excessive stockpiling.

A.3 Dismantling operations for depollution of End-of-Life Vehicles:


The Collection and Dismantling centers shall possess the
equipments and facilities required for:

A.3.1 removal of batteries,


A.3.2 removal of liquefied gas tanks,
A.3.3 neutralization of potential explosive components, (e.g. air bags),
A.3.4 removal and separate collection and storage of fuel, motor oil,
transmission oil, gearbox oil, hydraulic oil, cooling liquids, antifreeze,
brake fluids, air-conditioning system fluids and any other fluid
contained in the end-of-life vehicle, unless they are necessary for the
re-use of the parts concerned,

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A.3.5 removal, as far as feasible, of all components identified as containing


heavy metals as identified in Annex A of AIS-129 : Part - 2 A.

A.4 Dismantling operations in order to promote recycling:

The Collection and Dismantling Centers shall possess the


equipments and facilities required for:

A.4.1 removal of catalysts, to facilitate further extraction of noble metals by


recyclers.

A.4.2 removal of metal components containing copper, aluminum and


magnesium in such a way that they can be effectively recycled as
materials, if the End-of-Life Vehicle is not going to be treated in a
shredder.

A.4.3 removal of tyres and large plastic components (bumpers, dashboard,


fluid containers, etc) in such a way that they can be effectively recycled
as materials.

Note: removal of large plastic components is recommended only if


they can be dismantled and recycled in an economical and
profitable manner.

A.4.4 removal of glass in such a way that it can be effectively recycled as


materials.

Note: removal of glass is recommended only if the glass can be


dismantled and recycled in an economical and profitable
manner.

A.5 Storage operations shall be carried out to avoid damage to components


containing fluids or to recoverable components and reusable parts.

A.6 Recommended Tools & Equipment for Pre-treatments (Draining


and Dismantling):

Shredder/ Bailing press for compacting / any suitable device


AC gas Recovery unit
Vehicle Lift
Auto Shear machine for cutting catalytic converter
Air Bag Deployment unit
Filter wrench/ Oil Filter Removal Tool
Wheel Popper
Piercing equipment for damper oil
Suction equipment for fluid
Bleeding system for brake fluid
Dedicated fluid collection container

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Hydraulic tube cutter


Pneumatic saw
Portable power tool
Draining Tray
Pry bar/Spanner/Ratchet/ Mallet
Screw driver/Slot screwdriver/ Impact screwdriver
Cutter/cutting pliers/ Special Plier
Center Punch & bag (for glass breakage & collection)
Windshield removal tool
Pneumatic air gun
Water supply

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ANNEX-B
FORM – 1
(See clause 5.1)
APPLICATION FOR OBTAINING AUTHORIZATION FOR
COLLECTION AND DISMANTLING OF END-OF-LIFE VEHICLE

From:

To

The Government Certifying Agency

….....................................................

….....................................................

Sir,

I/We hereby apply for authorization/renewal of authorization under CMVR, Rules

1989 for collection and dismantling of End-of-Life Vehicle.

To be filled in by Applicant

1. (a) Name and full address, telephone nos. e-mail and other contact details of the

unit :

(b) In case of renewal of authorization previous authorization no. and date

2. (a) Total capital invested on the project :

(b) Year of commencement:

(c) Date of grant of the Consent to Establish:

(d) Date of grant of the Consent to Operate:

(e) Mode of storage within the plant:

(f) Method of dismantling and disposal:

(g) Installed capacity of the plant:

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3. Detailed proposal of the facility (to be attached) to include:

(i) Location of site (provide map) ………………………………………..

(ii) Details of processing technology ……………………………………..

(iii) Quantity of waste to be processed per day …………………………..

(iv) Site clearance (from local authority, if any) ………………………….

(v) Method of disposal of residues (details to be given) …………………

(vi) Quantity of ELV to be processed or disposed per day ………………

(vii) Methodology and operational details ………………………………

(viii) Measures to be taken for prevention and control of environmental

pollution including dismantling of leachates………………………….

(ix) Investment on Project and expected returns …………………………..

(x) Measures taken for safety of workers working in the plant……………

Place : __________ Signature ______________

(Name__________________)

Date : __________

Designation : ___________

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FORM 1(A)
(See clause 5.4.10)
FORM FOR GRANTING AUTHORIZATION FOR
COLLECTION AND DISMANTLING OF END-OF-LIFE VEHICLE

1. (a) Authorization No……………………...

(b) Date of issue ………………………….

2. ……..….…………..…………of……….……………………is hereby granted an


authorization for Collection and Dismantling of ELV and /or their components
on the premises situated at………………..………………………

3. The Authorization shall be valid from ………………to ……………

4. The Authorization is subject to the conditions stated below and the conditions as
may be specified in the rules at the time of being in force under the CMVR, 1989

Signature--------------------------

Designation ---------------------- Date: -----------------------

Terms and conditions of authorization


1. The authorized collection and dismantler shall comply with all the provisions
laid down in this standard, even after grant of authorization.

2. The authorization or its renewal shall be produced for inspection at the request
of an officer authorized by the Government Certifying Agency.

3. The authorized collection and dismantler shall not rent, lend, sell, or transfer the
End-of-Life Vehicle to any person or any organization.

4. Any unauthorized change in personnel, equipment as working conditions as


mentioned in the application by the Collection and Dismantling Centre shall
constitute a breach of his authorization.

5. It shall be the duty of the Collection and Dismantling Centre to take prior
permission of the Government Certifying Agency to close down the operations.

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FORM-2
(See clause 4.2.11)
FORM FOR FILING ANNUAL RETURNS OF
COLLECTION AND DISMANTLING OF END-OF-LIFE VEHICLE

(To be submitted by Collection and Dismantling Centre before 31st March of every

year for the preceding period April to March.)

1. Trade name & full address of the Collection and Dismantling Centre……

2. Name of the authorized person and complete address with telephone and fax

number and e-mail address……………………..

3. Total number of ELVs collected in the previous year…………………

4. Total number of vehicles completed ELV activity in the previous

year...........................

5. Total number of De-registration applications made for the dismantled ELVs

in the previous year……………………………..

6. If there is difference between the S. No. 3 and 5, reason for the same to be

specified………………………………

Place : __________ Signature ______________

(Name__________________)

Date : __________

Designation : ___________

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FORM 3
(See clause 4.1.4)
FORM OF APPLICATION FOR SUBMITTING A VEHICLE
AS AN END OF LIFE VEHICLE AND REQUEST FOR
CERTIFICATE OF DESTRUCTION (CoD)

To,
The Collection and Dismantling Centre,

I/We hereby submit my/our vehicle bearing following details as an “End-of-Life Vehicle”
to the Collection and Dismantling Centre for safe and environmental friendly disposal.
Requesting hereby for a Certificate of Destruction,

1. Full name ……………………………………………………………

Son /wife /daughter of ………………………………………………

2. Age. …………………………………………………………………..

3. Permanent address…………………………………………………....

4. Temporary address …………………………………………………..

5. Body Style (Sedan/Estate/MUV/SUV)………………………………

6. Chassis number (Affix pencil print/photograph) ……………………

7. Make and Model ……………………………………………………

8. Month and year of manufacture ……………………………………..

9. Engine number ……………………………………………………….

10. Vehicle Registration Number* ……………………………………..

I/We, ………………………………………………………………………. hereby declare


that all the particulars furnished by me / us in this form are true and correct; the subject
vehicle is not engaged in any kind of criminal activity and realize that a false declaration is
punishable.

Date:

Place:

………………………

Signature or thumb impression of the last owner and/or holder.

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Enclosures to be attached:

1) Original copy of Registration Certificate (*not applicable if the vehicle is not


registered)
2) Address proof of the last owner and holder
3) Identity proof of the last owner and holder
4) Additional proof of ownership for unregistered vehicles by last owner and/or
holder.

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FORM 4
(See clause 4.2.3)
CERTIFICATE OF DESTRUCTION

Trade Name of the Collection and Dismantling Centre:


Authorization Number: ……………………………………….
Validity of Authorization: ……………………………………..
This is to certify that, ELV with the following details has been disposed of in an
environmentally friendly manner as specified by ELV Regulation AIS-129.

1. Full name of last owner ………………………………………………


Son /wife /daughter of ……………………………………………….

2. Permanent / Temporary address of the last owner ……………………

3. Telephone number…………………………………………………….

4. Make and Model ………………………………………………………

5. Body Style (Sedan/Estate/MUV/SUV)………………………………..

6. Chassis number of the vehicle (Affix pencil print) ……………………

7. Month and year of manufacture ………………………………………

8. Engine number ………………………………………………………..

9. Vehicle registration number …………………………………………..

I/We……………………………………… hereby declare that all the particulars furnished

by me in this form are true and correct; and realize that a false declaration is punishable.

Remarks (if any):

Place:

Date:

………………………

Seal & Signature of the

Authorized Signatory of the Collection and Dismantling Centre

(Attach photographs of ELV. Front, side and rear view with bonnet, trunk and doors
opened.)

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FORM 5
(See clause 5.6 & 5.7)
CERTIFICATE FOR COLLECTION AND DISMANTLING CENTRE IN
CASE VOLUNTARY WITHDRAWAL OR EXPIRY OF AUTHORISATION

Trade Name of the Collection and Dismantling Centre: …………………………

Authorization Number: ……………………………………….

Expiry / Voluntary withdrawal date of Authorization: ……………………………

This is to certify that, Collection and Dismantling Centre has completed the ELV

activity as specified in this standard and all the particulars furnished by Collection

and Dismantling Centre has been verified and audited.

Place:

Date:

………………………

Seal & Signature of the

Authorized Signatory of the Government Certifying Agency

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End-of-Life Vehicles

PART-2 A
HEAVY METAL RESTRICTION, DISMANTLING INFORMATION

1.0 SCOPE

1.1 The requirements specified in this standard are applicable to vehicle


categories of M1, L1 and L2, produced in India or imported to India for
sale in India and type approved as per CMV Rule 126.

1.2 The requirements of this Part - 2A of the standard shall not apply to

a) ‘Special Purpose Vehicles’ as defined in AIS-053, as amended from


time to time.
b) ‘Small volume production models’ as defined in AIS-017, as
amended from time to time.

2.0 DEFINITIONS

For the purpose of this standard definitions given in AIS-129: Part - 2 B


shall be applicable to this Part - 2A of the standard also.

3.0 RESTRICTION OF HEAVY METALS

3.1 The vehicle manufacturers shall strive to ensure that the vehicles type
approved after the mandated date shall not contain lead, mercury,
cadmium or hexavalent chromium other than in cases listed in Annex A
under the conditions specified therein.

The above requirements do not apply to the vehicles and their variants
which are type approved before the above mentioned mandated date.

4.0 DISMANTLING INFORMATION TO BE SUPPLIED BY


VEHICLE MANUFACTURERS

General specifications for Dismantling Information

4.1 The ‘Dismantling Information’ shall contain minimum details as specified


in Annex B.

4.2 The vehicle manufacturer shall make available the “Dismantling


Information” in the form of manuals or by means of electronic media (e.g.
CD ROM, on-line services, etc.) to the authorised dismantling centres on
request after six months from the launch of the model in India.

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ANNEX-A
(See clause 3)
MATERIALS AND COMPONENTS EXEMPTED FROM CLAUSE 3

TABLE 1 – FOR M1 CATEGORY OF VEHICLES


Sr. Materials and components Scope and expiry date of To be remarked
No. exempted from clause 3.1 exemption in the
dismantling
information
Lead as alloying element
1 Steel for machining purposes and
------- -------
galvanized steel (lead ≤ 0.35%)
2a Aluminum (lead ≤ 2%) Vehicles type approved before
dd.mm.yyyy (X + 3) -------

2b Aluminum (lead ≤0.4%) ------- -------

3 Copper alloy (lead ≤ 4%) ------- -------

4a Bearing shells and bushes Vehicles type approved before


-------
dd.mm.yyyy (X + 5)
4b Bearing shells and bushes in engines
(motor)and transmission (gear box) ------- -------
and air conditioner compressors
Lead and lead compounds in components
5 Batteries ------- Yes
6 Vibration dampers ------- Yes
7 Vulcanizing agents and stabilizers
for elastomers/metal parts in braking
Vehicles type approved before
hose, fuel hose, ventilation hose and -------
dd.mm.yyyy (X + 2)
chassis as well as for elastomers in
engine suspension (lead ≤ 0.5%)
8 Adhesives for elastomers in Vehicles type approved before
-------
powertrain (lead ≤ 0.5%) dd.mm.yyyy (X + 3)
9 Solder in electronic circuit boards
------- -------
and other electric components
10 Valve seats Vehicles type approved before
-------
dd.mm.yyyy (X + 2)
11 Electrical components which contain -------
lead in a glass or ceramic matrix
-------
compound except glass in bulbs and
glaze of spark plugs

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Sr. Materials and components Scope and expiry date of To be remarked


No. exempted from clause 3.1 exemption in the
dismantling
information
12 Pyrotechnic initiators Vehicles type approved before -------
dd.mm.yyyy (X + 3)
13 Lead-plated steel sheet for vehicle Vehicles type approved before -------
fuel tanks dd.mm.yyyy (X +2)
14 Wheel balance weights Vehicles type approved before Yes
dd.mm.yyyy (X + 3)
15 Carbon brushes for electric motors Vehicles type approved before
-------
dd.mm.yyyy (X + 3)
16 Lead in Copper alloys in frictional
materials of brake linings (lead ≤ ------- -------
0.5%)
17 Lead containing thermoelectric
materials in automotive electrical
applications to reduce CO2 ------- -------
emissions by recuperation of exhaust
heat
Hexavalent chromium
18 Corrosion preventive coatings Vehicles type approved before
-------
dd.mm.yyyy (X + 3)
19 Corrosion-proof plating layers of
Vehicles type approved before
bolts, nuts and fasteners for chassis -------
dd.mm.yyyy (X + 3)
assembling
20 As an anti-corrosion agent of the
carbon steel cooling system in ------- Yes
absorption refrigerators

Mercury
21 Discharge lamps in headlamps ------- Yes
22 Fluorescent tubes for displays Yes
illumination -------

Cadmium
23 Batteries for electric and hybrid Vehicles type approved before Yes
vehicles dd.mm.yyyy (X + 5)

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Sr. Materials and components Scope and expiry date of To be remarked


No. exempted from clause 3.1 exemption in the
dismantling
information
General Exemption
24 A maximum concentration value up
to 0.1% by weight and in
homogeneous material, for lead,
hexavalent chromium and mercury
and up to 0.01% by weight in
------- -------
homogeneous material for cadmium
shall be tolerated. An equipped
electronic circuit board is considered
as homogeneous material, if limits
above are fulfilled.
Note:
1) Limit of concentration in brackets is expressed in mass fraction.
2) X = Date of implementation of the heavy metal restriction as mentioned in clause 3.1

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TABLE 2
FOR L1 AND L2 CATEGORY OF VEHICLES

S. No. Materials and components exempted from clause 3.1 To be remarked


in the dismantling
information
1 Lead as an alloying element
1.1 Steel (including galvanised steel) containing up to
----------------
0.35 % lead by weight
1.2 Aluminium containing up to 0.4 % lead by weight ----------------
1.3 Aluminium (in wheel rims, engine parts) containing up
----------------
to 4 % lead by weight
1.4 Copper alloy containing up to 4 % lead by weight ----------------
1.5 Bearing-shells and bushes ----------------
2 Lead and lead compounds in components
2.1 Batteries Yes
2.2 Vibration dampers Yes
2.3 Bonding agents for elastomers containing up to 0.5%
----------------
lead by weight
2.4 Stabilizer in protective paints ----------------
2.5 Solder in electronic circuit boards and other applications ----------------
2.6 Electrical components which contain lead in a glass or
ceramic matrix compound except glass in bulbs and ----------------
glaze of spark plugs
2.7 Lead-plated steel sheet for vehicle fuel tanks ----------------
2.8 Vulcanising agents and stabilizers for elastomers/metal
parts in braking hose, fuel hose, ventilation hose and
----------------
chassis as well as for elastomers in engine suspension
(lead ≤ 0.5%)
2.9 Wheel balance weights Yes
2.10 Pyrotechnic initiators ----------------
2.11 Valve seats ----------------
2.12 Carbon brushes for electric motors ----------------
2.13 lead containing thermoelectric materials in automotive
electrical applications to reduce CO2 emissions by ----------------
recuperation of exhaust heat

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2.14 Lead in copper alloy in frictional material of brake


----------------
liners
2.15 0.1 % by weight and per homogeneous material ----------------
3 Hexavalent chromium
3.1 Corrosion preventative coating ----------------
3.2 Corrosion-proof plating layers of bolts, nuts and
----------------
fasteners for chassis assembling
3.3 0.1 % by weight and per homogeneous material ----------------
4 Mercury
4.1 Bulbs and instrument panel displays Yes
4.2 Discharge lamps for headlight applications Yes
4.3 Fluorescent tubes used in instrument panel displays Yes
4.4 0.1 % by weight and per homogeneous material ----------------
5 Cadmium ----------------
5.1 0.01 % by weight and per homogeneous material ----------------
5.2 Batteries for electric and hybrid vehicles Yes

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ANNEX-B
GUIDELINES FOR DISMANTLING INFORMATION
(See clause 4)

Section – 1, General Information:

 Vehicle Details (Variants, etc.)


 Specific Safety Precautions, if any
 Tools /Special tools details

Section – 2, Pre-treatment /Depollution:


 Batteries
 Pyrotechnic Components (Airbag, etc.)
 Fluid/ Draining (Fuel, oils, AC gas, etc.)
 Tyre
 Catalysts (Catalysts, DPF, etc.)
 Other controlled parts ( e.g. Bulb containing Hg )

Section – 3, Dismantling:
Components, other than ferrous and non-ferrous metals (which can be easily
removed from the vehicle prior to shredding like Plastic and Glass Components and
if they can be dismantle and recycled in an economical profitable way).

Note: Component applicable to Section 2 and 3 should contain information as


follows:
 Tool
 Removal Method
 Component Location

Section – 4, Other specific guidelines as applicable:


 Pyrotechnic Deployment Device and Method
 Hazardous component and handling
 LPG/CNG, components, sub-systems and systems removal and handling
 EV or HEV batteries removal and handling

Section – 5, only in case of L1 and L2 categories

 Components that can be reused and instruction thereof.

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End-of-Life Vehicles

PART-2 B
TYPE APPROVAL OF VEHICLES WITH REGARD TO THEIR
REUSABILITY, RECYCLABILITY AND RECOVERABILITY (RRR)

1.0 SCOPE

1.1 The requirements specified in this standard are applicable to vehicle


categories of M1, L1 and L2, produced in India or imported to India for
sale in India and type approved as per CMV Rule 126.

1.2 The requirements of this Part - 2B of the standard shall not apply to
a) ‘Special Purpose Vehicles’ as defined in AIS-053, as amended from
time to time.
b) ‘Small volume production models’ as defined in AIS-017,
as amended from time to time.

2.0 REFERENCE

1. IS 9211 : 2003 : Terms and definitions of road vehicles


2. IS 2:1960 Rules for rounding off numerical values
3. IS 11422:2011 Terms and definitions of weights of 2 wheeled
motor vehicles
4. ISO 1043 – 1: Symbols and abbreviated terms Part 1: Basic
polymers and their special characteristics.
5. ISO 1043 – 2: Symbols and abbreviated terms Part 2: Fillers and
reinforcing materials
6. ISO 11469: Generic identification and marking of plastic
products.
7. ISO 22628: Road vehicles - Recyclability and Recoverability —
Calculation method

3.0 DEFINITIONS

3.1 Competent Agency

The competent agency shall be either:


a) Testing agencies (see 3.15) or
b) Agency complying with standard EN 45012: 1989 or ISO/IEC
Guide 62: 1996 on the general criteria for certification bodies
operating quality system certification as regards the management
systems implemented by the manufacturer.

3.2 Component Part means any part or any assembly of parts which is
included in a vehicle at the time of its production.

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3.3 Disposal means any operation which does not lead to recycling, recovery
or reuse and includes physical-chemical or biological treatment,
incineration and deposition in secured landfill.

3.4 End-of-life Vehicle (ELV) means: a vehicle which at the discretion of


its last owner is ready to be scrapped.

3.5 Energy recovery means the use of combustible waste as a means to


generate energy through direct incineration with or without other waste
but with recovery of the heat.

3.6 Recoverability means the potential for recovery of component parts or


materials diverted from an end-of-life vehicle.

3.7 Recoverability rate of a vehicle (Rcov) means the percentage by mass


of a vehicle, potentially able to be reused and recovered

3.8 Recovery means, reprocessing of the waste materials in a production


process, for the original purpose or for other purposes including
processing as a means of generating energy.

3.9 Recyclability means the potential for recycling of component parts or


materials diverted from an end-of-life vehicle.

3.10 Recyclability rate of a vehicle (Rcyc) means the percentage by mass of


a new vehicle, potentially able to be reused and recycled

3.11 Recycling means reprocessing of the waste materials in a production


process, for the original purpose or for other purposes, excluding
processing as a means of generating energy.

3.12 Reference vehicle means the version within a type of vehicle/vehicle


family, which is identified by the vehicle manufacturer and test agency
in mutual agreement that represents the most unfavourable in terms of
reusability, recyclability and recoverability as explained in clause 8.

3.13 Reusability means the potential for reuse of component parts diverted
from an end-of-life vehicle.

3.14 Reuse means any operation by which components of end-of-life vehicles


are used for the same purpose for which they were conceived.

3.15 Testing Agency means the agency notified under the rule 126 of central
motor vehicle rules, 1989.

3.16 Treatment means any activity after the end-of-life vehicle has been
handed over to authorised collection and dismantling centre. This may
include activities such as depollution, dismantling, shearing, shredding,
recovery or preparation for disposal of the shredder wastes, and any
other operation carried out for the recovery and / or disposal of the End-
of-Life Vehicle and its components.
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3.17 Vehicle mass means the kerb mass of the vehicle as defined in
IS 9211-2003 or IS 11422, as applicable.

3.18 Vehicle means a motor vehicle of categories mentioned in the scope of


this standard (clause 1.1).

3.19 Proven Technology means technology which has been successfully


tested on a laboratory scale.

4.0 REQUIREMENTS
4.1 Manufacturer’s Arrangements

4.1.1 The Competent Agency shall assess the manufacturer’s arrangement as


per Annex G.

4.1.2 After satisfactory completion of the assessment the Competent Agency


shall issue a certificate of compliance as per Annex H.

4.2 Vehicle Requirements


4.2.1 Vehicles shall be so constructed as to be:

4.2.1.1 reusable and / or recyclable to a minimum of 80 % by mass, and

4.2.1.2 reusable and / or recoverable to a minimum of 85 % by mass

4.2.2 Vehicle manufacturer shall submit requisite calculations for the reference
vehicle demonstrating compliance to clause 4.2.1.1 and clause 4.2.1.2 in
Annex C for M1 category and in Annex K for L1 and L2 category.

The guidelines for preparing calculations are prescribed in Annex B for


M1 category and in Annex J for L1 and L2 category.

5.0 APPLICATION FOR TYPE APPROVAL


5.1 The application for type approval of a vehicle type with regard to its
reusability, recyclability and recoverability shall be submitted by the
vehicle manufacturer or by his authorised representative to the testing
agency.

5. 2 Following shall be submitted to approving test agency for approval:

5.2.1 Necessary information as per Annex A and C for M1 category and as per
Annex A and K for L1 and L2 category reference vehicle as detailed out
in clause 8.0 below.

5.2.2 List of the dismantled component parts declared by the manufacturer


with respect to the dismantling stage, and the process recommended for
their treatment as per clause A.7.3 of Annex A for M1 category vehicles.

5.2.3 In case where such information is covered by intellectual property rights


or constitute specific know-how of the manufacturer or his suppliers, the
manufacturer or his supplier shall supply sufficient information to enable
those calculations to be made properly.

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6.0 TYPE APPROVAL

6.1 Based on the Assessment certificate (see 4.1.2) and demonstration of


calculations for the reference vehicle as per Annex C for M1 category
and as per Annex K for L1 and L2 category vehicles for compliance to
clause 4.2, testing agency shall issue the type approval certificate.

6.2 The RRR calculations demonstrated on such a reference vehicle shall be


deemed valid for all the vehicles amongst the family of vehicles to which
the reference vehicle represents.

6.3 In the case vehicle models complying with corresponding EEC/ECE


regulation, such models are deemed to comply with the requirements of
this standard. Based on the EEC/ECE type approval certificate, the test
agency shall issue type approval certificate for compliance to this
standard.

7.0 CHANGES IN THE TECHNICAL SPECIFICATION OF


ALREADY TYPE APPROVED VEHICLE
7.1 Every modification pertaining to the information declared in accordance
with Annex A shall be intimated by the manufacturer to the testing
agency.

7.2 If a type approved reference vehicle has RR rate of 85% or more and
RRR rate of 90% or more then all its variants/ versions, and change in
technical specifications are deemed to meet required standard without
any further verification.

7.3 If the changes are in parameters not related to the provisions, no further
action needs to be taken. If the changes are in parameters related to the
provisions, the testing agency shall then consider, whether based on
criteria for extension of approval as specified in Annex E, the model with
the changed specifications still complies with provisions; or any RRR
calculations need to be re-approved.

8.0 SELECTION OF REFERENCE VEHICLE FOR


DEMONSTRATING RRR CALCULATIONS
8.1 M1 category vehicle possessing the following specification amongst the
group of vehicles shall be considered to be the reference vehicle. The
reference vehicle generally may not be available for sale, but it has to be
buildable/ producible.

i) lightest engine
ii) lightest manual gearbox
iii) smallest tires, no spare wheel
iv) no trailer coupling
v) standard drive (no all-wheel drive)
vi) shortest version of body work amongst hatchback, saloon and station
wagon etc.
vii) leather trim
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Reference vehicle for demonstration of RRR calculation may also be


selected based on the parameters given in Annex E.

8.2 In the case of L1 and L2 categories of vehicles, the Reference vehicle for
demonstration of RRR calculation shall be selected based on the
parameters given in Annex E. The reference vehicle generally may not
be available for sale, but it has to be buildable/ producible.

9.0 MATERIAL IDENTIFICATION MARKING ON PLASTIC


COMPONENTS

9.1 Vehicle manufacturers shall use component and material coding


standards referred below to facilitate the identification of those plastic
components having weight more than 100 gms as per the following
standards which are suitable for reuse and recovery.

1. ISO 1043 – 1: Symbols and abbreviated terms Part 1: Basic polymers


and their special characteristics.

2. ISO 1043 – 2: Symbols and abbreviated terms Part 2: Fillers and


reinforcing materials

3. ISO 11469: Generic identification and marking of plastic products.

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ANNEX- A
(See clause 5 and 7)
TECHNICAL SPECIFICATIONS FOR TYPE APPROVAL OF VEHICLE
WITH REGARDS TO THEIR REUSABILITY, RECYCLABILITY AND
RECOVERABILITY

A.1 The following information, if applicable, shall be submitted including a


list of contents.

Photographs, if any, shall show sufficient detail.

A.2 GENERAL

A.2.1 Make (trade name of manufacturer)

A.2.1.1 Type

A.2.1.2 Chassis

A.2.1.3 Commercial name (s) (if available)

A.2.1.4 Means of identification of type, if marked on the vehicle

A.2.1.5 Location of that marking

A.2.1.6 Category of vehicle

A.2.1.7 Name of manufacturer

A.2.1.8 Address(es) of manufacturer

A.2.2 General Construction Characteristics of the Vehicle


A.2.2.1 Photographs and / or drawings of a representative vehicle

A.2.2.2 Dimensional drawing of the whole vehicle

A.2.2.3 Number of axles and wheels

A.2.2.4 Number and position of axles with double wheels

A.2.2.5 Powered axles (number, position, interconnection)

A.2.2.6 Driving cab (Forward control or bonneted)

A.3 POWER PLANT


A.3.1 Manufacturer
A.3.2 Internal combustion engine
A.3.2.1 Specific Engine information
A.3.2.1.1 Working principle: positive ignition / compression ignition, four stroke /
two stroke

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A.3.2.1.2 Number and arrangement of cylinders


A.3.2.1.3 Engine capacity cm3
A.3.2.1.4 Weight (kg)
A.3.2.2 Fuel : Diesel / Petrol /LPG /NG / Ethanol
A.4 TRANSMISSION
A.4.1 Type (mechanical, hydraulic, electric etc)
A.4.2 Gearbox Type (Manual/Automatic/CVT)
A.4.3 Weight (kg)
A.4.4 Differential lock: yes / no/ optional
A.5 BODYWORK
A.5.1 Type of Body work
A.5.2 Door configuration and number of doors
A.6 SEATS
A.6.1 Number
A.7 REUSABILITY, RECYCLABILITY AND RECOVERABILITY
A.7.1 Version to which the reference vehicle belongs
A.7.2 Mass of the reference vehicle with bodywork or mass of the chassis with
cab, without bodywork and / or coupling device if the manufacturer
does not fit the bodywork and / or coupling devices (including liquids,
tools, spare wheel if fitted) without driver.
A.7.3 Mass of materials of the reference vehicle
A.7.3.1 Mass of material taken into account at the pre-treatment step
A.7.3.2 Mass of material taken into account at the dismantling step
A.7.3.3 Mass of material taken into account at the non-metallic residue
treatment step, considered as recyclable
A.7.3.4 Mass of material taken into account at the non–metallic residue
treatment step, considered as energy recoverable
A.7.3.5 Materials breakdown

A.7.3.6 Total mass of materials, which are reusable and /or recyclable
A.7.3.7 Total mass of materials, which are reusable and / or recoverable
A.7.4 Rates
A.7.4.1 Recyclability rate Rcyc (%)
A.7.4.2 Recoverability rate Rcov (%)

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A.8 INFORMATION REQUIRED FOR CRITERIA FOR


EXTENSION OF APPROVAL

A.8.1 Engine weight decrease

A.8.2 Gearbox weight decrease

A.8.3 Decrease in tyre weight

A.8.4 Spare wheel fitted or not

A.8.5 Vehicle Type Sedan/ Station Wagon/ Hatchback

A.8.6 Trailer coupling fitted or not

A.8.7 With all-wheel drive (Permanent / Selectable)/ without all-wheel drive

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ANNEX- B
(See clause 4.2.2)
RRR CALCULATION METHOD FOR M1 CATEGORY

B.1 This Annex specifies the method for calculating recyclability rate and the
recoverability rate of a new vehicle, each expressed as percentage by
mass (mass fraction in percent) of the vehicle, which can potentially be

a) Recycled, reused or both (recyclability rate)


b) Recovered, reused or both (recoverability rate)

B.2 CALCULATION METHOD

The calculation of the recyclability and recoverability rates is carried out


through the following four steps on a new vehicle, for which component
parts, materials or both can be taken into account at each step:

a) Pre-treatment
b) Dismantling
c) Metal separation
d) Non-metallic residue treatment

A partial mass, mP, mD or mM is determined respectively at each of the


first three steps, while the partial masses mTr and mTe are determined at
the final step. Annex C, D give data presentation and a schematic
representation of the method.

B.3 MATERIAL BREAKDOWN

The materials breakdown of the vehicle is established by classifying all


the materials composing the vehicle into the following seven categories:

a) Metals;
b) Polymers, excluding elastomers;
c) Elastomers;
d) Glass;
e) Fluids;
f) Modified Organic Natural Materials (MONM), such as leather,
wood, cardboard and cotton fleece;
g) Others (components, materials or both, for which a detailed material
breakdown cannot be established such as compounds, electronics,
electrical).

The total mass of each category can then be determined


(see Annex C). This breakdown may be done at each step of the
calculation for each partial mass mentioned in B.2 above.

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B.4 DETERMINATION OF PARTIAL MASSES mp, mD, mM, mTr and


mTe.
B.4.1 Pre-treatment – Determination of mp

At this step, the following vehicle component parts, material or both shall
be taken into account:

- All fluids;
- Batteries
- Oil filters
- Liquefied petroleum gas (LPG) tanks
- Compressed natural gas (CNG) tanks
- Tyres;
- Catalytic converters

Note: Fluids include fuel, engine oil, transmission / gearbox oil


(including rear differential or transfer box or both), power
steering oil, coolant, brake fluid, shock absorber fluid, air
conditioning refrigerant, windscreen washer fluid, engine
mounting oil and hydraulic suspension fluid.

For the purpose of the calculation, these component parts and


materials are considered reusable or recyclable.
Determine the mass mp, as the sum of the masses of these
component parts and materials.

B.4.2 Dismantling – Determination of mD

At this step, certain other of the vehicle’s reusable or recyclable


component parts may be taken into account by the manufacturer, based on
the following.

a) As a general requirement, a component part shall be considered as


reusable, recyclable or both, based on its dismantability, assessed by:
- Accessibility
- Fastening technology and
- Corresponding proven technologies for dismantling.
b) As a specific requirement, a component part shall be considered as
recyclable, based on :
- Its material composition and
- corresponding proven technologies for recycling

In order to be recyclable, a component part or material shall be linked to


a corresponding proven technology for recycling. An additional
requirement is that the reusability of a component part shall be subject to
consideration of safety and environmental hazards.
Determine the mass mD as the sum of the masses of all parts considered
accordingly as reusable or recyclable.
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B.4.3 Metals separation – Determination of mM

At this step, all metals ferrous and non ferrous which have not already
been accounted for in the previous steps shall be taken into account. Both
ferrous and non-ferrous metals are considered as recyclable.

 Determine the mass mM as the mass of the metal remaining in the


vehicle after the previous steps.

B.4.4 Non-metallic residue treatment – Determination of mTr and mTe.


The remaining other materials (i.e. materials not taken into account at the
pre-treatment, dismantling and metals separation steps) constitute the
non-metallic residue. At this step, the residual non-metallic recyclable
materials or both these materials and the residual non-metallic
recoverable materials may be taken into account.
 Determine mTr as the sum of masses of non-metallic residue
considered as recyclable on the basis of proven recycling technologies
(see Annex C Table C.1).
 Determine mTe as the sum of the remaining masses that can be
potentially be used for energy recovery after determination of mp, mD,
mM and mTr.
Note: Technologies for energy recovery of polymers and elastomers are
industrialized on a large scale world-wide. Therefore polymers,
elastomers and other modified organic natural materials can
potentially be recovered through those technologies.

B.5 CALCULATION FOR RECYCLABILITY / RECOVERABILITY


RATE
B.5.1 Recyclability rate
Calculate the recyclability rate Rcyc of the vehicle as a percentage by
mass (mass fraction in percent) using the formula,
Rcyc = (mP+ mD+ mM+ mTr ) X 100 / mV

B.5.2 Recoverability rate


Calculate the recoverability rate, Rcov, of the vehicle as a percentage by
mass (mass fraction in percent), using the formula:
Rcov = (mP+ mD+ mM+ mTr + mTe) X 100 / mV

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ANNEX-C
DATA PRESENTATION
The data for the calculation shall be reported using the following table, either on
paper or in electronic form (the materials breakdown section is optional)
Table C.1- Presentation of Data for M1 category vehicles

Brand Name Vehicle Mass (kg), mv


Model (type
/variant)
Material Polymers (excluding
Metals Elastomers Glass Fluids M.O.N.M Others
Breakdown elastomers)
(mass in kg)

Mass (kg)
Fluids mp1
Battery mp2
Oil filters mp3
L.P.G. Tanks mp4
C.N.G. Tanks mp5
Pretreatment (mp)
Tyres mp6
Catalytic converters mp7
mp total (sum mp1 to
mp7)

Dismantling (mD)
Sr. no. Part name Mass (kg) Sr. no. Part name Mass (kg) Mass (sr no. 11 to x) (kg)
1 6 mpx total (sum 11 to x)
2 7
3 8 Please add separate list for sr.
4 9 no. 11 to x
5 10
mD total (mD1
total + mD2
mD1 total (sum 1 to 5) mD2 total (sum 6 to 10)
total+mDx
total)

Mass (kg)
Metal Separation (mM) Remaining metal content of the vehicle
mM total

mTr = recyclable material Mass (kg)


Technology no. Name
1 mTr1
2 mTr2
Non-metallic residue 3 mTr3
treatment 4 to x mTr4-x
(mTr and mTe) m
Please add separate list for technologies 4 to x Tr total (sum
m
Tr to mTrx)
mTe = energy recoverable materials Mass (kg)
Remaining quantity of organic materials (polymers, elastomers, MONM etc) m
Te

Recyclability rate Rcyc (%) = ((mp+mD+mM+mTr)/mv)*100


Recoverability rate Rcov (%) = ((mp+mD+mM+mTr+mTe)/mv)*100
NOTE:
Final results, in percentage shall be an integer (whole number).For the purpose of rounding off
IS 2:1960 ‘Rules for rounding off numerical values’ as amended from time to time, shall be used.

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ANNEX-D
(For reference)
CALCULATION METHOD
Below table shows the schematic representation of calculation for M1 category vehicles
Calculation
steps (sub Vehicle elements Assumptions Mass of vehicle elements a kg
clause)
General List Reusable or Energy Undefined
character Recyclable recoverable residue
All fluids
Batteries
Oil filters
1 Component
LPG tanks Reusable recyclable
m
Pre- CNG tanks or both P
parts and
treatment Tyres
fluids
(5.3.1) Catalytic
converters
2 Component
As declared by
Reusable recyclable
Dismantling parts
vehicle
or both
m
manufacture D
(5.3.2)
3 Metals (ferrous
Metal Materials and non- Recyclable m
separation ferrous) M
(5.3.3)

Glass Recyclable

Recyclable,
Polymers recoverable or both
(excluding a m
elastomers) Te
4 m
Non- Tr
metallic
residue Materials Elastomers Recyclable,
treatment recoverable or both
a
(5.3.4)

MONM Recyclable,
recoverable or both
a

Others a

Vehicle mass, mV

Recyclability rate, Rcyc (%) = m m m m


P+ D+ M+ Tr x 100
m
V

Recyclability rate, Rcov (%) = m m m m


P+ D+ M+ Tr x 100
m
V

a
In step 4, the apportionment among the three treatment possibilities is as declared by the vehicle
manufacturer.

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ANNEX-E
CRITERIA FOR EXTENSION OF APPROVAL
(See Clause 7)

E.1 Tables E1 and E2 list respectively for M1 category and L1, L2 category
vehicles the verifications to be carried out in case of changes in the
parameters declared at the time of submitting for the earlier type approval.

E.2 Changes other than those listed in the table are considered to have no
adverse effect on the Recyclability, Reusability and Recoverability rates of
the vehicle

Table E-1
Verifications may be carried out in case of changes in the parameters for
M1 category vehicles

Change in Parameter Verification to be done

1. Engine weight decrease by more than 10% RRR calculation


2. Gearbox weight decrease by more than 10% RRR calculation
3. Decrease in tyre weight by more than 10% RRR calculation
4. Deletion of spare wheel RRR calculation
5. Reserved -
6. Deletion of trailer coupling RRR calculation
7. Drive change from all wheel drive (Permanent /
Selectable) to two wheel drive RRR calculation

8 Additional fitment of component with non


recyclable/ non re-usable/ non-recoverable
component having weight more than 1% of RRR calculation
vehicle unladen weight.

9. Addition of model/ variant RRR calculation if affected


by parameters 1 to 7 above.

10. Change in existing arrangements (clause 4.1) Manufacturer assessment


as per clause 4.1.

11. Addition of new plants Manufacturer assessment


as per clause 4.1, if the
arrangements are different.

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Table E-2
Verifications to be carried out in case of changes in the parameters for
L1 and L2 category vehicles

Change in Parameter Verification to be done


1. Engine and gearbox weight decrease by RRR calculation
more than 10%

2. Decrease in tyre weight by more than 10% RRR calculation

3. Deletion of spare wheel RRR calculation

4 Additional fitment of component with non RRR calculation


recyclable/ non re-usable/ non-recoverable
component having weight more than 1% of
vehicle unladen weight.

5. Addition of model/ variant RRR calculation if affected by


parameters 1 to 3 above.

6. Change in existing arrangements (4.1) Manufacturer’s assessment as


per clause 4.1.

7. Addition of new plants Manufacturer’s assessment as


per clause 4.1, if the
arrangements are different.

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ANNEX-F
COMPONENT PARTS DEEMED TO BE NON-REUSABLE

F.1 Introduction

This Annex addresses the component parts of vehicles belonging to category


M1 which must not be reused in the construction of new vehicles.

F.2 List of component parts:

- All airbags(1) including cushions, pyrotechnic actuators, electronic


control units and sensors

- Automatic or non-automatic seat belt assemblies, including webbings,


buckles, retractors, pyrotechnic actuators

- Seats (only in case where safety belt anchorage and / or airbags are
incorporated in the seat)

- Steering lock assemblies acting on the steering column

- Immobilisers, including transponders and electronic control units

- Emission after-treatment systems (e.g. catalytic converters, particulate


filters)

- Exhaust silencers

________________________

(1) When the airbag is inserted inside the steering wheel, the steering wheel itself.

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AIS-129

ANNEX-G
ASSESSMENT OF THE MANUFACTURER
(See clause 4.1)

Assessment requirements
G.1.1 The manufacturer shall have arrangements and procedures (QMS) for
the following:

(a) collect appropriate data through the full chain of supply, in particular
the nature and the mass of all materials used in the construction of the
vehicles, in order to perform the calculations required under this
standard;

(b) keep at his disposal all the other appropriate vehicle data required by
the calculation process such as the volume of the fluids, etc.;

(c) check adequately the information received from suppliers;

(d) manage the breakdown of the materials;

(e) be able to perform the calculation of the recyclability and recoverability


rates in accordance with AIS-129 Part - 2 B.

(f) mark the component parts made of plastic in accordance clause 9 of


AIS-129 Part - 2 B.

(g) verify that no component part listed in Annex F of this standard is


reused in the construction of new vehicles.

(h) demonstrate through arrangements with his suppliers, compliance with


clause 3 of AIS-129 Part - 2 A.

(j) shall establish procedures for the following:

(i) to communicate the applicable requirements to his relevant


suppliers;

(ii) to monitor and ensure that suppliers act in accordance with those
requirements;

(iii) to collect the relevant data through the full supply chain;

(iv) to check and verify the information received from suppliers;

(v) to react adequately where the data received from the suppliers
indicate noncompliance with the requirements of clause 3 of
AIS-129 Part - 2 A.

G.1.2 For the purposes of paragraph G.1.1 above the vehicle manufacturer
may use, ISO 9000/TS16949/ ISO14000 or other standardized quality
assurance programme.

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G.1.3 The competent body shall verify adequacy of the quality management
system and the steps taken in implementation.

G.1.4 The manufacturer shall provide the competent body with all relevant
information, in documentary form. In particular, recycling and recovery
of materials shall be properly documented.

G.2.0 The assessment carried out in one plant shall to be applicable to all the
plants of the manufacturers if the arrangements and procedures (QMS)
are same.

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ANNEX-H
CERTIFICATE OF COMPLIANCE
(See clause 4)

No [……. Reference number]


[……. the competent body]
Certifies that
(Manufacturer):
.....................................................................................................................
(Address of the manufacturer):
..............................................................................................
.......................................................................................................................................
.....
complies with the requirements of AIS-129 :Part -2 B.
Checks have been performed on:
by (name and address of the competent body):
Number of report:

Done at [……Place]
On […….Date]
[………….Signature]
_______
Attachments: Description of the strategy recommended by the manufacturer in the
area of reuse, recycling and recovery.

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AIS-129

ANNEX – J
RRR CALCULATION METHOD FOR L1 and L2 CATEGORY
(See clause 4.2)

J.1 This Annex specifies the method for calculating recyclability rate and the
recoverability rate of a new vehicle, each expressed as percentage by
mass (mass fraction in percent) of the vehicle, which can potentially be

a) Recycled, reused or both (recyclability rate)


b) Recovered, reused or both (recoverability rate)

J.2 CALCULATION METHOD

The calculation of the recyclabilty and recoverability rates is carried out


using the weight of the following constituents of the vehicle

J.2.1 All fluids;

Note: Fluids include fuel, engine oil, transmission / gearbox oil


(including rear differential or transfer box or both), power
steering oil, coolant, brake fluid, shock absorber fluid, air
conditioning refrigerant, windscreen washer fluid, engine
mounting oil and hydraulic suspension fluid.

For the purpose of the calculation, these component parts and materials
are considered reusable or recyclable.

J.2.2 Batteries

J.2.3 Oil filters

J.2.4 Liquefied petroleum gas (LPG) tanks

J.2.5 Compressed natural gas (CNG) tanks

J.2.6 Tyres and tubes

J.2.7 Catalytic converters

J.2.8 ferrous metals

J.2.9 non-ferrous metals

Note: Both ferrous and non-ferrous metals are considered as recyclable.

J.2.10 non-metallic recyclable materials

J.2.11 Reusable parts

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J.2.12 non-metallic recoverable

Note: Technologies for energy recovery of polymers and elastomers are


industrialized on a large scale world-wide. Therefore polymers,
elastomers and other modified organic natural materials can
potentially be recovered through those technologies.

J.3 MATERIAL BREAKDOWN

Details as per B-3 of Annex B.


Method of Determination of masses are detailed in Table K-1.

J.4 CALCULATION FOR RECYCLABILITY / RECOVERABILITY


RATE

J.4.1 Recyclability rate

Calculate the recyclability rate Rcyc of the vehicle as a percentage by


mass (mass fraction in percent) using the formula,

Rcyc = (Total mass of items listed in J-2.1 to J-2.11 ) X 100 / mV

J.4.2 Recoverability rate

Calculate the recoverability rate, Rcov, of the vehicle as a percentage by


mass (mass fraction in percent), using the formula:

Rcov = (J-2.1 to J-2.12 ) X 100 / mV

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AIS-129

ANNEX–K
The data for the calculation shall be reported using the following table, either on
paper or in electronic form (the materials breakdown section is optional)
Table K.1- Presentation of Data for L1 and L2 category vehicles
Brand Name Vehicle Mass (kg), mv
Model (type
/variant)
Material Metals Polymers Elastomers Glass Fluids M.O.N.M Others
Breakdown (excluding
(mass in kg) elastomers)

Item Mass (kg)


Sr. No
1 Fluids Mx1
2 Battery Mx2
3 Oil filters Mx3
4 Tyres Mx4
5 Catalytic Converters Mx5
Total mass (mx )
Metallic parts
Sr. no. Part Mass (kg) Sr. no. Part name Mass (kg) Mass (sr no. 17 to x) (kg)
name
1 9 Myx total (sum 11 to x)
2 10
3 11 Please add separate list
4 12 for sr. no. 17 to x
5 13
6 14
7 15
8 16
myx total (sum 1 to 16)

MTr = recyclable material Mass (kg)


Technology no. Name
1 mTr1
2 mTr2
3 mTr3
Residue 4 to x mTr4-x
m
Tr total
Please add separate list for technologies 4 to x
m
(sum Tr to
m
Trx)
mTe = energy recoverable materials Mass (kg)
Remaining quantity of organic materials (polymers, elsatomers, MONM etc) m
Te

Recyclability rate Rcyc (%) = ((mx+myx+mTr)/mv)*100


Recoverability rate Rcov (%) = ((mx+myx+mTr+mTe)/mv)*100

Note: Final results, in percentage shall be an integer (whole number).For the purpose of rounding off
IS 2:1960 ‘Rules for rounding off numerical values’ as amended from time to time, shall be
used.

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ANNEX-L
(See Introduction)
COMMITTEE COMPOSITION *
Automotive Industry Standards Committee

Chairperson
Mrs. Rashmi Urdhwareshe Director
The Automotive Research Association of India, Pune

Members Representing
Representative from Ministry of Road Transport and Highways
(Dept. of Road Transport and Highways), New Delhi

Representative from Ministry of Heavy Industries and Public Enterprises


(Department of Heavy Industry), New Delhi

Shri S. M. Ahuja Office of the Development Commissioner, MSME,


Ministry of Micro, Small and Medium Enterprises,
New Delhi

Shri Shrikant R. Marathe Former Chairman, AISC


Shri N. K. Sharma Bureau of Indian Standards, New Delhi
Director/ Shri D. P. Saste Central Institute of Road Transport, Pune
(Alternate)

Director Indian Institute of Petroleum, Dehra Dun


Director Vehicles Research and Development Establishment,
Ahmednagar
Representatives from Society of Indian Automobile Manufacturers
Shri T. C. Gopalan Tractor Manufacturers Association, New Delhi
Shri Uday Harite Automotive Components Manufacturers Association of
India, New Delhi

Member Secretary
Mr. A. S. Bhale
General Manager
The Automotive Research Association of India, Pune

* At the time of approval of this Automotive Industry Standard (AIS)

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