HCI544D1 - Winding 14

APPROVED DOCUMENT
Technical Data Sheet
 HCI544D1
SPECIFICATIONS & OPTIONS

STANDARDS TERMINALS & TERMINAL BOX

Stamford industrial generators meet the requirements of Standard generators are 3-phase reconnectable with 12
BS EN 60034 and the relevant section of other ends brought out to the terminals, which are mounted on
international standards such as BS5000, VDE 0530, a cover at the non-drive end of the generator. A sheet
NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. steel terminal box contains the AVR and provides ample
Other standards and certifications can be considered on space for the customers' wiring and gland
request. arrangements. It has removable panels for easy
access.
VOLTAGE REGULATORS
SHAFT & KEYS
AS440 AVR - STANDARD
With this self-excited system the main stator provides All generator rotors are dynamically balanced to better
power via the Automatic Voltage Regulator (AVR) to the than BS6861:Part 1 Grade 2.5 for minimum vibration in
exciter stator. The high efficiency semi-conductors of the operation. Two bearing generators are balanced with a
AVR ensure positive build-up from initial low levels of half key.
residual voltage.
The exciter rotor output is fed to the main rotor through a INSULATION/IMPREGNATION
three-phase full-wave bridge rectifier. The rectifier is
protected by a surge suppressor against surges caused, APPROVED DOCUMENT The insulation system is class 'H'.
for example, by short circuit or out-of-phase paralleling. All wound components are impregnated with materials
The AS440 will support a range of electronic accessories, and processes designed specifically to provide the high
including a 'droop' Current Transformer (CT) to permit build required for static windings and the high
parallel operation with other ac generators. mechanical strength required for rotating components.

MX341 AVR QUALITY ASSURANCE

This sophisticated AVR is incorporated into the Stamford
Permanent Magnet Generator (PMG) control system. Generators are manufactured using production
The PMG provides power via the AVR to the main exciter, procedures having a quality assurance level to
giving a source of constant excitation power independent BS EN ISO 9001.
of generator output. The main exciter output is then fed to
the main rotor, through a full wave bridge, protected by a The stated voltage regulation may not be maintained in
surge suppressor. The AVR has in-built protection against the presence of certain radio transmitted signals. Any
sustained over-excitation, caused by internal or external change in performance will fall within the limits of
faults. This de-excites the machine after a minimum of 5 Criteria 'B' of EN 61000-6-2:2001. At no time will the
seconds. steady-state voltage regulation exceed 2%.
An engine relief load acceptance feature can enable full
load to be applied to the generator in a single step. DE RATES
If three-phase sensing is required with the PMG system
the MX321 AVR must be used. All values tabulated on page 7 are subject to the
We recommend three-phase sensing for applications with following reductions
greatly unbalanced or highly non-linear loads.
5% when air inlet filters are fitted.
MX321 AVR 3% for every 500 metres by which the operating altitude
exceeds 1000 metres above mean sea level.
The most sophisticated of all our AVRs combines all the 3% for every 5 C by which the operational ambient
features of the MX341 with, additionally, three-phase rms temperature exceeds 40 C.
sensing, for improved regulation and performance. Note: Requirement for operating in an ambient
Over voltage protection is built-in and short circuit current exceeding 60 C must be referred to the factory.
level adjustments is an optional facility.

WINDINGS & ELECTRICAL PERFORMANCE

NB Continuous development of our products entitles us
All generator stators are wound to 2/3 pitch. This to change specification details without notice, therefore
eliminates triplen (3rd, 9th, 15th …) harmonics on the they must not be regarded as binding.
voltage waveform and is found to be the optimum design
for trouble-free supply of non-linear loads. The 2/3 pitch Front cover drawing typical of product range.
design avoids excessive neutral currents sometimes seen
with higher winding pitches, when in parallel with the
mains. A fully connected damper winding reduces
oscillations during paralleling. This winding, with the 2/3
pitch and carefully selected pole and tooth designs,
ensures very low waveform distortion.

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 HCI544D1
WINDING 14
CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX341 MX321

VOLTAGE REGULATION ± 1% ± 0.5 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 6)

CONTROL SYSTEM SELF EXCITED

A.V.R. SX440 SX421
VOLTAGE REGULATION ± 1.0 % ± 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

INSULATION SYSTEM CLASS H

PROTECTION IP23

RATED POWER FACTOR 0.8

STATOR WINDING DOUBLE LAYER LAP

WINDING PITCH TWO THIRDS

WINDING LEADS 12

MAIN STATOR RESISTANCE

APPROVED DOCUMENT
0.0041 Ohms PER PHASE AT 22°C STAR CONNECTED

MAIN ROTOR RESISTANCE 1.77 Ohms at 22°C

EXCITER STATOR RESISTANCE 17 Ohms at 22°C

EXCITER ROTOR RESISTANCE 0.092 Ohms PER PHASE AT 22°C

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED 2250 Rev/Min

BEARING DRIVE END BALL. 6220 (ISO)

BEARING NON-DRIVE END BALL. 6314 (ISO)

1 BEARING 2 BEARING

WEIGHT COMP. GENERATOR 1393 kg 1395 kg

WEIGHT WOUND STATOR 657 kg 657 kg

WEIGHT WOUND ROTOR 563 kg 535 kg

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WR² INERTIA 8.0068 kgm 7.7289 kgm2
SHIPPING WEIGHTS in a crate 1485 kg 1485 kg
PACKING CRATE SIZE 166 x 87 x 124(cm) 166 x 87 x 124(cm)

TELEPHONE INTERFERENCE THF<2% TIF<50

COOLING AIR 1.312 m³/sec 2780 cfm

VOLTAGE STAR 380 400 416

kVA BASE RATING FOR
625 625 625
REACTANCE VALUES
Xd DIR. AXIS SYNCHRONOUS 3.51 3.17 2.93

X'd DIR. AXIS TRANSIENT 0.17 0.15 0.14

X''d DIR. AXIS SUBTRANSIENT 0.12 0.11 0.10

Xq QUAD. AXIS REACTANCE 2.86 2.58 2.39

X''q QUAD. AXIS SUBTRANSIENT 0.31 0.28 0.26

XL LEAKAGE REACTANCE 0.06 0.05 0.05

X2 NEGATIVE SEQUENCE 0.23 0.20 0.19

X0 ZERO SEQUENCE 0.11 0.10 0.09

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.08s
T''d SUB-TRANSTIME CONST. 0.012s
T'do O.C. FIELD TIME CONST. 2.2s
Ta ARMATURE TIME CONST. 0.018s
SHORT CIRCUIT RATIO 1/Xd

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Winding 14

THREE PHASE EFFICIENCY CURVES

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 HCI544D1
Winding 14
SX Locked Rotor Motor Starting Curves

380V 400V 415V

30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

APPROVED DOCUMENT
10

0
0 200 400 600 800 1000 1200 1400 1600
LOCKED ROTOR kVA

MX

380V 400V 415V

30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

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Winding 14

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed

Based on star (wye) connection.

100000

SYMMETRICAL

ASYMMETRICAL
CURRENT (Amps)

10000

APPROVED DOCUMENT

1000
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2500 Amps

Note 1 Note 2
The following multiplication factors The following multiplication factor should be used to convert the values
should be used to adjust the values calculated in accordance with NOTE 1 to those applicable to the
from curve between time 0.001 various types of short circuit :
seconds and the minimum current
point in respect of nominal operating
3-phase 2-phase L-L 1-phase L-N
Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380V X 1.00 Minimum x 1.00 x 1.80 x 3.20
400V X 1.05 Sustained x 1.00 x 1.50 x 2.50
416V X 1.09 Max. sustained duration 10 sec. 5 sec. 2 sec.
All other times are unchanged
The sustained current value is constant
irrespective of voltage level

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 HCI544D1
Winding 14 / 0.8 Power Factor

60Hz RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C
Series Star (V) 380 400 416 380 400 416 380 400 416 380 400 416
Parallel StarStar (V) 190 200 208 190 200 208 190 200 208 190 200 208
Series Delta (V) 220 230 240 220 230 240 220 230 240 220 230 240
kVA 563 563 563 625 625 625 655 655 655 673 673 673
kW 450 450 450 500 500 500 524 524 524 538 538 538
Efficiency (%) 94.6 94.7 94.8 94.2 94.5 94.6 94.0 94.3 94.5 93.9 94.2 94.4
kW Input 476 475 475 531 529 529 557 556 555 573 572 571
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DIMENSIONS

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Head Office Address:

Barnack Road, Stamford
Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

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HCI5D-14-TD-EN-SG-A