TMAX

XP500 (59C8) EUROPE,SOUTH AFRICA
1M59C-300E1
( )
XP500
PARTS CATALOGUE
©2012 by Yamaha Motor Co., Ltd.
1st edition, August 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code

BWC1(*) BLUISH WHITE COCKTAIL 1 0390
MBL2 MAT BLACK 2 0582
MDNM1(*) MAT DARK GRAY METALLIC 1 1113
MDYNM2 MAT DARK YELLOWISH GRAY ME 2 1169
MDYNM3 MAT DARK YELLOWISH GRAY ME 3 1192
SMM(*) BLACK METALLIC M 1111
YB YAMAHA BLACK 0033
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi- Model Production Country Model Production Country
cated on the Model Label affixed onto the product concerned. Code Code No. (destination) Code Code No. (destination)
AUSTRIA
(2) “Model Label” Indication
CZECHO
FRANCE
GERMANY
010
HUNGARY
ITALY
(3) Model Label Affixing Location
SPAIN
59C8 SWITZERLAND
FINLAND
GREECE
IRELAND
050
POLAND
SLOVENIA
SOUTH AFRICA
(4) Colouring Information 060 UNITED KINGDOM
Colouring Colour Abbrevia-

Model Code Colour Name
Type Code Code tion
A 1111 BLACK METALLIC M SMM
59C8 B 0390 BLUISH WHITE COCKTAIL 1 BWC1
C 1113 MAT DARK GRAY METALLIC 1 MDNM1
CONTENTS
ENGINE
CYLINDER ............................................................................ 1 METER ................................................................................. 66
CRANKSHAFT & PISTON .................................................... 3 HEADLIGHT ......................................................................... 67
VALVE ................................................................................... 5 TAILLIGHT ............................................................................ 68
CAMSHAFT & CHAIN ........................................................... 7 HANDLE SWITCH & LEVER ................................................ 69
WATER PUMP ...................................................................... 8 ELECTRICAL 1 ..................................................................... 70
RADIATOR & HOSE ............................................................. 9 ELECTRICAL 2 ..................................................................... 72
OIL PUMP ............................................................................. 11 INDEX
INTAKE ................................................................................. 12
INTAKE 2 .............................................................................. 14 NUMERICAL INDEX ............................................................. 73
EXHAUST ............................................................................. 15
CRANKCASE ........................................................................ 17
CRANKCASE COVER 1 ....................................................... 18
CRANKCASE COVER 2 ....................................................... 19
STARTER .............................................................................. 21
CLUTCH ................................................................................ 22
CLUTCH 2 ............................................................................. 23
TRANSMISSION ................................................................... 25
CHASSIS
FRAME .................................................................................. 26
FENDER ................................................................................ 29
SIDE COVER ........................................................................ 30
SIDE COVER 2 ..................................................................... 33
REAR ARM & SUSPENSION ............................................... 36
STEERING ............................................................................ 39
FRONT FORK ....................................................................... 40
FUEL TANK ........................................................................... 42
SEAT ..................................................................................... 44
SEAT 2 .................................................................................. 45
FRONT WHEEL .................................................................... 47
FRONT BRAKE CALIPER .................................................... 48
REAR WHEEL ....................................................................... 49
REAR BRAKE CALIPER ....................................................... 50
STEERING HANDLE & CABLE ............................................ 52
FRONT MASTER CYLINDER ............................................... 53
STAND & FOOTREST .......................................................... 55
STAND & FOOTREST 2 ....................................................... 57
LEG SHIELD ......................................................................... 59
WINDSHIELD ........................................................................ 62
GENERATOR ........................................................................ 64
FLASHER LIGHT .................................................................. 65
FIG. 1 CYLINDER
REF.
59C8
PART NO. DESCRIPTION REMARKS
NO.
1 59C–11101–09 CYLINDER HEAD ASSY 1
2 5NL–11133–10 .GUIDE, VALVE 1 8
3 90105–06027 .BOLT, FLANGE 12
4 91808–16023 .PIN, DOWEL 4
5 95022–08012 .BOLT, FLANGE 1
6 90430–08119 .GASKET 1
7 90116–08087 BOLT, STUD 4
8 90116–09584 BOLT, STUD 6
9 93612–16254 PIN, DOWEL 2
10 90201–090P4 WASHER, PLATE 4
11 90179–09612 NUT 4
12 90176–09001 NUT, CROWN 2
13 90110–06021 BOLT, HEXAGON SOCKET HEAD 2
15 94701–00353 PLUG, SPARK (NGK CR7E) 2
16 59C–11181–00 GASKET, CYLINDER HEAD 1 1
17 59C–11190–00 COVER, CYLINDER HEAD 1 1
18 5GJ–11195–00 .GASKET 2
19 59C–11166–00 PIPE, BREATHER 1 1
20 90467–15001 CLIP 1
21 90467–16181 CLIP 1
22 59C–11193–00 GASKET, HEAD COVER 1 1
23 99530–10116 PIN, DOWEL 2
24 91312–06035 BOLT 10
25 59C–11310–09 CYLINDER 1
26 59C–11351–00 GASKET, CYLINDER 1
27 93612–16254 PIN, DOWEL 2
1
FIG. 1 CYLINDER
REF.
59C8
NO.
28 4H7–15189–00 PLUG 1
29 93210–22382 O-RING 1
30 5PS–85790–00 THERMOSENSOR ASSY 1
31 90430–12202 GASKET 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
59C8
NO.
1 59C–11400–00 CRANKSHAFT ASSY 1
2 59C–11650–00 CONNECTING ROD ASSY 2
3 5VU–11654–00 .BOLT, CONNECTING ROD 2
4 90179–07652 .NUT 2
5 5GJ–11656–00 PLANE BEARING, CONNECTING ROD 4 UR BLUE
5GJ–11656–10 PLANE BEARING, CONNECTING ROD 4 UR BLACK
5GJ–11656–20 PLANE BEARING, CONNECTING ROD 4 UR BROWN
5GJ–11656–30 PLANE BEARING, CONNECTING ROD 4 UR GREEN
6 59C–11660–00 CONNECTING ROD ASSY 1
7 4X7–11654–01 .BOLT, CONNECTING ROD 2
8 90179–09379 .NUT 2
9 5GJ–11656–00 PLANE BEARING, CONNECTING ROD 2 UR BLUE
5GJ–11656–10 PLANE BEARING, CONNECTING ROD 2 UR BLACK
5GJ–11656–20 PLANE BEARING, CONNECTING ROD 2 UR BROWN
5GJ–11656–30 PLANE BEARING, CONNECTING ROD 2 UR GREEN
10 5GJ–11416–00 PLANE BEARING, CRANKSHAFT 1 1 UR BLUE
5GJ–11416–10 PLANE BEARING, CRANKSHAFT 1 1 UR BLACK
5GJ–11416–20 PLANE BEARING, CRANKSHAFT 1 1 UR BROWN
5GJ–11416–30 PLANE BEARING, CRANKSHAFT 1 1 UR GREEN
5GJ–11416–40 PLANE BEARING, CRANKSHAFT 1 1 UR YELLOW
5GJ–11416–A0 PLANE BEARING, CRANKSHAFT 1 1 UR WHITE
11 5GJ–11417–00 PLANE BEARING, CRANKSHAFT 2 1 UR BLUE
5GJ–11417–10 PLANE BEARING, CRANKSHAFT 2 1 UR BLACK
5GJ–11417–20 PLANE BEARING, CRANKSHAFT 2 1 UR BROWN
5GJ–11417–30 PLANE BEARING, CRANKSHAFT 2 1 UR GREEN
5GJ–11417–40 PLANE BEARING, CRANKSHAFT 2 1 UR YELLOW
5GJ–11417–A0 PLANE BEARING, CRANKSHAFT 2 1 UR WHITE
3
FIG. 2 CRANKSHAFT & PISTON
REF.
59C8
NO.
12 59C–11631–00 PISTON (STD) 2
13 39P–11603–00 PISTON RING SET (STD) 2
14 5SL–11633–00 PIN, PISTON 2
15 93450–17129 CIRCLIP 4
16 59C–11642–00–A0 PISTON 2 (STD) 1
17 5GJ–11455–10 SHAFT 1 1
18 93450–16068 CIRCLIP 2
19 59C–11312–00 SLEEVE, CYLINDER 1
20 90111–10026 BOLT,HEX. SOCKET BUTTON 4
21 93608–60001 PIN, DOWEL 2
22 90179–18007 NUT 1
23 90387–18001 COLLAR 1
24 90280–05048 KEY, WOODRUFF 1
25 93306–90602 BEARING 1
26 93101–30001 OIL SEAL 1
27 93102–44008 OIL SEAL 1
4
FIG. 3 VALVE
REF.
59C8
NO.
1 59C–12111–00 VALVE, INTAKE 4
2 59C–12121–00 VALVE, EXHAUST 4
3 8GC–12126–00 SEAT, VALVE SPRING 2 8
4 59C–12113–00 SPRING, VALVE INNER 8
5 3TJ–12117–00 RETAINER, VALVE SPRING 8
6 1HX–12118–00 COTTER, VALVE 16
7 4TV–12119–00 SEAL, VALVE STEM 8
8 1HX–12168–00 PAD, ADJUSTING 2 (1.20) 8 UR
1HX–12168–20 PAD, ADJUSTING 2 (1.25) 8 UR
1HX–12168–A0 PAD, ADJUSTING 2 (1.45) 8 UR
1HX–12168–F0 PAD, ADJUSTING 2 (1.50) 8 UR
1HX–12168–H1 PAD, ADJUSTING 2 (1.55) 8 UR
1HX–12168–K1 PAD, ADJUSTING 2 (1.60) 8 UR
1HX–12168–M1 PAD, ADJUSTING 2 (1.65) 8 UR
1HX–12168–R1 PAD, ADJUSTING 2 (1.70) 8 UR
1HX–12168–U1 PAD, ADJUSTING 2 (1.75) 8 UR
1HX–12168–W1 PAD, ADJUSTING 2 (1.80) 8 UR
1HX–12168–Y1 PAD, ADJUSTING 2 (1.85) 8 UR
1HX–12169–E0 PAD, ADJUSTING 2 (2.15) 8 UR
5
FIG. 3 VALVE
REF.
59C8
NO.
8 1HX–12169–G0 PAD, ADJUSTING 2 (2.20) 8 UR
1HX–12169–J0 PAD, ADJUSTING 2 (2.25) 8 UR
1HX–12169–L0 PAD, ADJUSTING 2 (2.30) 8 UR
1HX–12169–N0 PAD, ADJUSTING 2 (2.35) 8 UR
1HX–12169–T0 PAD, ADJUSTING 2 (2.40) 8 UR
9 5EB–12153–10 LIFTER, VALVE 8 UR YELLOW
5EB–12153–09 LIFTER, VALVE (O/S) 8 AP GREEN
6
FIG. 4 CAMSHAFT & CHAIN
REF.
59C8
NO.
1 59C–12170–00 CAMSHAFT ASSY 1 1
2 59C–12180–00 CAMSHAFT ASSY 2 1
3 94591–53134 CHAIN 1
4 59C–12210–00 TENSIONER ASSY, CAM CHAIN 1
5 15B–12213–00 GASKET, TENSIONER CASE 1
6 91312–06025 BOLT 2
7 59C–12251–00 DAMPER, CHAIN 1 1
8 5GJ–12252–00 DAMPER, CHAIN 2 1
7
FIG. 5 WATER PUMP
REF.
59C8
NO.
1 59C–12420–10 WATER PUMP ASSY 1
2 5VU–12421–00 .HOUSING, WATER PUMP 1
3 93306–00106 .BEARING 1
4 93102–12442 .OIL SEAL 1
5 5VK–12438–00 .SEAL, MECHANICAL 1
6 20S–12450–00 .IMPELLER SHAFT ASSY 1
7 5GJ–12422–02 .COVER, HOUSING 1
8 1WG–12439–00 .O-RING 1
9 91312–06020 .BOLT 2
10 99009–12400 .CIRCLIP 1
11 93210–33133 O-RING 1
12 90119–06M83 BOLT, WITH WASHER 2
13 59C–12437–00 STOPPER 1
14 4B5–12481–00 PIPE 1 1
15 59C–12482–00 PIPE 2 1
16 93210–21190 O-RING 3
17 97522–06516 BOLT, WITH WASHER 2
8
FIG. 6 RADIATOR & HOSE
REF.
59C8
NO.
1 59C–12483–00 PIPE 3 1
2 90450–32015 HOSE CLAMP ASSY 7
3 90467–26189 CLIP 1
4 4JH–12410–00 THERMOSTAT ASSY 1
5 4B5–12413–00 COVER, THERMOSTAT 1
6 95022–06025 BOLT, FLANGE 2
7 59C–12484–00 PIPE 4 1
8 95022–06012 BOLT, FLANGE 1
9 59C–12461–00 RADIATOR COMP 1
10 5VU–12478–00 .COCK, DRAIN 1
11 59C–12405–00 BLOWER ASSY 1
12 2S3–12675–00 BOLT, BLOWER HOLDING 3
13 5SL–12671–00 NUT 1 3
14 59C–28455–00 DAMPER, 4 1
15 59C–28435–00 DAMPER 4 1
16 90480–16301 GROMMET 3
17 90387–065L7 COLLAR 3
18 59C–12485–00 PIPE 5 1
19 59C–12476–00 PIPE 6 1
20 59C–12477–00 PIPE 7 1
21 5SL–12462–00 CAP, RADIATOR 1
22 5GJ–12591–00 SUPT, FILLER NECK 1
23 90269–07008 RIVET 1
24 59C–1243A–00 HOSE 1 1
25 4B5–1243E–00 HOSE 2 1
26 90467–15001 CLIP 1
27 90467–15141 CLIP 1
9
FIG. 6 RADIATOR & HOSE
REF.
59C8
NO.
28 90467–160A6 CLIP 2
29 90467–10038 CLIP 1
30 90467–10035 CLIP 3
31 59C–12589–00 HOSE 6 1
32 59C–12551–00 HOSE 7 1
33 90464–13194 CLAMP 1
34 90464–23001 CLAMP 1
10
FIG. 7 OIL PUMP
REF.
59C8
NO.
1 59C–13300–00 OIL PUMP ASSY 1
2 92012–06050 BOLT, BUTTON HEAD 3
3 5GJ–13161–00 PIPE, DELIVERY 1 1
4 93210–06422 O-RING 1
6 5GJ–13475–00 GASKET 2
7 94580–25058 CHAIN (DID25 58L) 1
8 5GJ–13405–00 OIL PIPE COMP. 1 1
9 93210–09525 O-RING 2
10 5GJ–13410–00 STRAINER HOUSING ASSY 1
11 93210–14579 O-RING 1
13 22F–13411–01 STRAINER, OIL 1
14 3LD–13113–00 SEAT, CHECK BALL 1
15 93505–08030 BALL 1
16 90501–104F9 SPRING, COMPRESSION 1
17 5GJ–13470–10 OIL COOLER ASSY 1
18 5JW–13473–00 .O-RING 1
19 90401–20170 BOLT, UNION 1
20 5DM–13440–00 ELEMENT ASSY, OIL CLEANER 1
21 4G0–13490–01 RELIEF VALVE ASSY 1
22 93210–10096 O-RING 1
11
FIG. 8 INTAKE
REF.
59C8
NO.
1 59C–13630–00 INTAKE MANIFOLD ASSY. 1
2 59C–13635–00 .JOINT, INTAKE 1 2
3 90450–52008 .HOSE CLAMP ASSY 2
4 59C–13938–00 .PIPE 1
5 84M–14169–00 .CAP 1
6 8FP–13556–00 .RUBBER, INJECTOR 2
7 363–14198–00 .GASKET 2
8 14B–13573–00 .BOLT 1 2
9 2C0–13761–10 .INJECTOR 2
10 5PS–14147–00 ..O-RING 1
11 59C–13645–00 .GASKET, MANIFOLD 1 2
13 90445–08017 HOSE 1
15 4B5–14411–00 CASE, AIR CLEANER 1 1
16 59C–14412–00 CAP, CLEANER CASE 1 1
17 59C–14452–00 SEAL 1
18 97702–50025 SCREW, TAPPING 12
19 59C–1441A–00 COVER, CLEANER CASE 1 1
20 4B5–14462–00 SEAL 1
21 59C–14479–00 FUNNEL 2
22 59C–14437–00 DUCT 1
23 59C–1443A–00 DUCT 1
24 4B5–14451–00 ELEMENT, AIR CLEANER 1
25 90338–05056 PLUG 1
26 8FP–85886–00 SENSOR, AIR TEMPERATURE 1
27 98902–05012 SCREW, BIND 1
12
FIG. 8 INTAKE
REF.
59C8
NO.
29 59C–13545–00 HOSE 1 1
30 90467–17089 CLIP 1
31 90467–150A2 CLIP 1
32 59C–1243F–00 HOSE,3 1
33 90467–110A2 CLIP 2
34 59C–1244G–00 HOSE, 4 1
35 90467–110A2 CLIP 2
13
FIG. 9 INTAKE 2
REF.
59C8
NO.
1 59C–13750–00 THROTTLE BODY ASSY 1
2 8GL–85885–00 .THROTTLE SENSOR ASSY 1
3 8CC–14216–10 .SCREW 2
4 5VX–14503–00 .ADJUST SCREW SET 1
5 5JW–14104–00 .AIR SCREW SET 2
6 4BH–14134–00 .SPRING, AIR ADJUSTING 1
7 1S3–13493–00 .PLUNGER 1
14
FIG. 10 EXHAUST
REF.
59C8
NO.
1 59C–14711–00 MUFFLER 1 1
2 59C–1471M–00 .BRACKET, 1-3 1
3 91380–06012 .BOLT 2
4 92990–06200 .WASHER, PLAIN 2
5 4B5–1465R–00 PLATE, PROTECTOR 1 1
6 5VU–1465T–00 PLATE, PROTECTOR 2 1
7 5VU–1465U–00 PLATE, PROTECTOR 3 1
8 59C–14799–00 CAP 1
9 59C–14629–01 STAY, PROTECTOR 1
10 90480–10332 GROMMET 2
12 90480–12581 GROMMET 2
13 90387–06023 COLLAR 2
14 90201–062G3 WASHER, PLATE 2
15 98980–06008 SCREW, BIND 3
16 36Y–27424–01 DAMPER, FOOTREST 2 1
17 90387–10046 COLLAR 1
18 4B5–14718–00 PROTECTOR, MUFFLER 1 1
19 22W–24181–00 DAMPER, LOCATING 1 2
20 59C–8592A–00 SENSOR, OXYGEN 1
21 4B5–14728–00 PROTECTOR, MUFFLER 2 1
22 59C–14738–00 PROTECTOR, MUFFLER 3 1
23 95704–06500 NUT, FLANGE 1
24 59C–1465V–01 PLATE, PROTECTOR 4 1
25 59C–14748–00 PROTECTOR, MUFFLER 4 1
26 4BR–14613–00 GASKET, EXHAUST PIPE 2
27 95602–08200 NUT, SELF-LOCKING 4
15
FIG. 10 EXHAUST
REF.
59C8
NO.
28 90201–10043 WASHER, PLATE 1
29 95812–10040 BOLT, FLANGE 1
30 90176–10075 NUT, CROWN 1
16
FIG. 11 CRANKCASE
REF.
59C8
NO.
1 59C–15100–09 CRANKCASE ASSY 1
2 99530–10114 .PIN, DOWEL 2
3 95022–06035 BOLT, FLANGE 5
4 95022–06050 BOLT, FLANGE 8
5 95022–08110 BOLT, FLANGE 8
6 15B–15481–00 BOLT 1 1
7 214–11198–01 GASKET 1
8 93210–48364 O-RING 1
9 4H7–15189–00 PLUG 1
10 93210–22382 O-RING 1
11 95022–08012 BOLT, FLANGE 1
12 90430–08119 GASKET 1
17
FIG. 12 CRANKCASE COVER 1
REF.
59C8
NO.
1 59C–15411–00 COVER, CRANKCASE 1 1
2 2H7–15361–00 GAUGE, LEVEL 1
3 59C–15414–00 COVER 1 1
4 5GJ–15417–00 COVER, CAP 1
5 90149–06082 SCREW 3
6 5GJ–15453–01 GASKET 1
7 99530–10114 PIN, DOWEL 2
8 95022–06035 BOLT, FLANGE 7
9 36Y–15189–00 PLUG 1
10 93210–16325 O-RING 1
11 5GJ–15451–01 GASKET, CRANKCASE COVER 1 1
12 99530–10114 PIN, DOWEL 2
13 95022–06035 BOLT, FLANGE 19
14 5GJ–15363–10 PLUG, OIL 1
15 93210–19123 O-RING 1
16 59C–15415–00 COVER, GENERATOR 1
17 5GJ–15486–00 GROMMET 1
18 3KJ–15481–00 BOLT 1 1
19 4B5–15316–00 DAMPER 1 1
20 4B5–15335–00 DAMPER 3 1
21 5GJ–15499–00 PROTECTOR, COVER 1
22 5VU–15789–00 DAMPER 1
23 3KJ–15481–00 BOLT 1 2
24 59C–1542C–00 DAMPER 3 1
18
REF.
59C8
NO.
1 59C–15407–00 ELEMENT 1 1
2 95822–06020 BOLT, FLANGE 2
3 59C–15473–00 DUCT, AIR 1
6 5GJ–15474–00 SEAL, AIR DUCT 1
7 15B–15191–00 PLATE 1
9 5GJ–15113–00 PLATE 1
12 59C–15461–00 GASKET, CRANKCASE COVER 2 1
13 99480–08020 PIN 2
14 95022–08040 BOLT, FLANGE 6
15 95022–08025 BOLT, FLANGE 1
16 59C–15768–00 BOLT 1
17 90176–06017 NUT, CROWN 1
18 95022–06035 BOLT, FLANGE 4
19 59C–26279–00 GUIDE, CABLE 1
20 4B5–15492–00 COVER 1
21 5GJ–1542A–00 DAMPER 1 1
22 3KJ–15481–00 BOLT 1 3
23 59C–15423–00 COVER 2 1
24 59C–15338–00 DAMPER 5 1
25 59C–15408–00 ELEMENT 2 1
26 48U–14452–00 SEAL 1
27 59C–15326–00 DAMPER 2 1
19
REF.
59C8
NO.
28 59C–1542B–00 DAMPER 2 1
29 3KJ–15481–00 BOLT 1 3
30 5GJ–15499–00 PROTECTOR, COVER 1
31 5VU–15789–00 DAMPER 1
32 3KJ–15481–00 BOLT 1 2
20
FIG. 14 STARTER
REF.
59C8
NO.
1 22U–15512–00 GEAR, IDLER 1 (12T/50T) 1
2 36Y–15521–01 SHAFT 1 1
3 4NK–15590–00 STARTER ONE-WAY ASSY 1
4 5GJ–15517–00 GEAR, IDLER 2 1
5 90201–25290 WASHER, PLATE 1
7 4B5–81890–00 MOTOR ASSY 1
8 4B5–81840–00 .BRUSH HOLDER ASSY 1
9 4B5–81826–00 .BOLT 2
10 4B5–81844–00 .GASKET 2
11 1FK–81847–00 .O-RING 1
12 3TB–81847–00 .O-RING 1
13 4XV–8182A–00 .NUT 1
14 59C–81815–00 CORD, STARTER MOTOR 1
15 4XV–8182A–00 NUT 1
16 95812–06025 BOLT, FLANGE 2
21
FIG. 15 CLUTCH
REF.
59C8
NO.
1 5VU–16110–00 PRIMARY DRIVE GEAR ASSY 1
2 93317–32493 .BEARING 2
3 90201–244A9 WASHER, PLATE (2.05T) 1
4 90387–20018 COLLAR 1
5 59C–16371–00 BOSS, CLUTCH 1
6 90170–48003 NUT 1
7 59C–16510–00 CLUTCH HOUSING COMP. 1
8 5GJ–16540–00 ROLLER WEIGHT ASSY 12
9 5GJ–16520–00 PLATE, THRUST WEIGHT 1
10 5GJ–16533–00 SPRING, CLUTCH 7
11 59C–16321–00 PLATE, FRICTION 6
12 59C–16325–00 PLATE, CLUTCH 2 2
13 59C–16324–00 PLATE, CLUTCH 1 5
14 59C–16539–00 SPRING 6
15 5GJ–16550–00 PRESSURE PLATE ASSY 1
16 5GJ–16334–00 SPRING, CLUTCH 2 1
17 5GJ–16537–00 PLATE, SPRING STOPPER 1 UR (HOLE 0)
5GJ–16537–10 PLATE, SPRING STOPPER 1 UR (HOLE 1)
18 5GJ–16529–00 CLIP 1
19 90201–24017 WASHER, PLATE 1
20 90170–16326 NUT 1
22
FIG. 16 CLUTCH 2
REF.
59C8
NO.
1 93306–30102 BEARING 1
2 59C–W1760–00 PRIMARY SLIDING SHEAVE ASSY. 1
3 93101–35001 .OIL SEAL 2
4 5RU–17632–20 WEIGHT 8
5 59C–17623–00 CAM 1
6 59C–17653–00 SLIDER 8
7 59C–17641–00 V-BELT 1
8 59C–17611–00 SHEAVE, PRIMARY FIXED 1
9 59C–17649–00 SPACER 1
10 93210–30611 O-RING 2
11 93306–00713 BEARING 1
12 4XM–15383–00 PLATE, BEARING COVER 1
13 90151–06024 SCREW, COUNTERSUNK 1
14 90179–20013 NUT 1
15 59C–17660–00 SECONDARY FIXED SHEAVE COMP. 1
16 59C–17670–00 SECONDARY SLIDING SHEAVE 1
17 93104–41119 OIL SEAL 2
18 93210–44545 O-RING 2
19 4CW–17664–00 PIN, GUIDE 6
20 90501–620A0 SPRING, COMPRESSION 1
21 5GJ–17690–00 SPRING SEAT COMP. 1
22 4WV–17644–00 SEAT,SPRING 1
23 90170–36279 NUT 1
24 90170–18221 NUT 1
25 5VU–17681–00 SHAFT, SECONDARY 1
26 90387–26001 COLLAR 1
27 93210–26001 O-RING 1
23
FIG. 16 CLUTCH 2
REF.
59C8
NO.
28 93102–42004 OIL SEAL 1
29 93306–20651 BEARING 1
30 5GJ–15383–00 PLATE, BEARING COVER 2
32 99009–42500 CIRCLIP 1
33 93102–15004 OIL SEAL 1
34 93306–30217 BEARING 1
24
FIG. 17 TRANSMISSION
REF.
59C8
NO.
1 59C–17411–00 AXLE, MAIN 1
2 59C–16151–00 GEAR, PRIMARY DRIVEN (52T) 1
3 59C–17111–00 GEAR,1ST PINION (22T) 1
4 93306–30427 BEARING 1
5 59C–17421–00 AXLE, DRIVE 1
6 59C–17211–00 GEAR, 1ST WHEEL (36T) 1
7 99009–25400 CIRCLIP 1
8 93306–205A8 BEARING 3
9 93102–25064 OIL SEAL 1
25
FIG. 18 FRAME
REF.
59C8
NO.
1 59C–21110–00 FRAME COMP. 1
2 5VX–21279–10 PLUG, BLIND 1
3 4B5–2113B–00 DAMPER 1
4 5RU–12491–00 CLAMP 1 2
5 90105–12052 BOLT, FLANGE 1
7 90480–14229 GROMMET 1
9 90201–10037 WASHER, PLATE 2
10 59C–21190–00 REAR FRAME COMP. 1
11 59C–24183–00 DAMPER, LOCATING 3 2
12 90269–06001 RIVET 2
13 31A–24188–01 MOLD, FUEL TANK 1
14 90105–12058 BOLT, FLANGE 2
15 90105–12052 BOLT, FLANGE 1
17 59C–21116–00 COLLAR 1
18 4B5–21445–00 STAY, MUFFLER 1 1
19 95602–10200 NUT, U FLANGE 1
20 59C–2142K–00 BRACKET, RADIATOR 1
21 90480–14052 GROMMET 1
22 95812–08030 BOLT, FLANGE 4
23 95822–06020 BOLT, FLANGE 3
24 59C–28356–00 STAY 1 1
25 90464–18246 CLAMP 1
26 90464–08051 CLAMP 1
27 90464–09026 CLAMP 1
26
FIG. 18 FRAME
REF.
59C8
NO.
28 90480–01558 GROMMET 2
29 95822–10045 BOLT, FLANGE 2
30 4B5–2117F–00 COVER 1
31 4B5–2117M–00 COVER 2 1
32 90269–07077 RIVET 4
33 59C–21147–00 BRACKET, AIR CLEANER 1 1
34 90480–13003 GROMMET 2
35 90560–06201 SPACER 2
36 95822–06016 BOLT, FLANGE 2
37 59C–2141A–00 BRACKET 1 1
38 95822–08016 BOLT, FLANGE 1
39 59C–2141E–00 BRACKET 2 1
40 90464–09008 CLAMP 1
41 90464–12089 CLAMP 1
42 95822–08016 BOLT, FLANGE 1
43 59C–2144H–00 BRACKET, FOOTREST 3 1
44 95812–08030 BOLT, FLANGE 2
45 90464–08126 CLAMP 1
46 59C–2145H–00 BRACKET, FOOTREST 4 1
47 95812–08030 BOLT, FLANGE 2
48 59C–21345–00 BRACKET, TANK FITTING 1
50 59C–2117A–00 STAY 1
51 90464–08051 CLAMP 1
52 95702–06500 NUT, FLANGE 1
53 59C–28322–00 STAY 2 1
54 59C–28332–00 STAY, LEG SHIELD 1
27
FIG. 18 FRAME
REF.
59C8
NO.
56 90179–05003 NUT 4
57 59C–8212B–00 BOX, BATTERY 1 1
60 95822–06014 BOLT, FLANGE 2
61 90387–06170 COLLAR 1
62 90387–10100 COLLAR 1
63 90387–08042 COLLAR 1
64 90387–07006 COLLAR 1
65 90183–06069 NUT, SPRING 2
66 137–82131–01 BAND, BATTERY 1
67 59C–8212C–00 BOX, BATTERY 2 1
68 90269–06008 RIVET 3
69 59C–2117J–00 STAY, RELAY 1
70 90183–04039 NUT, SPRING 2
71 90269–06008 RIVET 3
72 59C–8252R–00 DAMPER 1
28
FIG. 19 FENDER
REF.
59C8
NO.
1 4B5–21511–00–PB FENDER, FRONT 1 UR FOR SMM
4B5–21511–00–P7 FENDER, FRONT 1 UR FOR BWC1
4B5–21511–00–PA FENDER, FRONT 1 UR FOR MDNM1
2 4B5–21556–00 FENDER, FRONT 2 1
3 90183–060A6 NUT, SPRING 4
4 90149–06117 SCREW 4
6 90387–06153 COLLAR 4
7 90387–08079 COLLAR 2
8 95802–06016 BOLT, FLANGE 2
29
FIG. 20 SIDE COVER
REF.
59C8
NO.
1 59C–2171E–00–P0 COVER, SIDE 5 1 MBL2
2 2C0–21746–00 DAMPER 2
3 4B5–2174X–00 DAMPER 2
4 90183–05042 NUT, SPRING 4
5 97702–50016 SCREW, TAPPING 4
6 59C–21711–00–P3 COVER, SIDE 1 1 UR FOR SMM
59C–21711–00–P1 COVER, SIDE 1 1 UR FOR BWC1
59C–21711–00–P2 COVER, SIDE 1 1 UR FOR MDNM1
7 90520–10014 DAMPER, PLATE 1
8 90520–01001 DAMPER, PLATE 1
9 90183–05042 NUT, SPRING 3
10 90480–01559 GROMMET 2
11 59C–2163E–00 COVER, REAR FENDER 2 1
12 97702–50016 SCREW, TAPPING 1
13 90183–05M02 NUT, SPRING 2
14 97702–50016 SCREW, TAPPING 1
15 59C–21721–00–P3 COVER, SIDE 2 1 UR FOR SMM
59C–21721–00–P1 COVER, SIDE 2 1 UR FOR BWC1
59C–21721–00–P2 COVER, SIDE 2 1 UR FOR MDNM1
16 90520–10014 DAMPER, PLATE 1
17 90520–01001 DAMPER, PLATE 1
18 90183–05042 NUT, SPRING 3
19 90480–01559 GROMMET 2
20 97702–50016 SCREW, TAPPING 1
21 90464–05003 CLAMP 1
22 59C–2163F–00 COVER, REAR FENDER 3 1
23 97702–50016 SCREW, TAPPING 1
30
FIG. 20 SIDE COVER
REF.
59C8
NO.
24 90183–05M02 NUT, SPRING 2
25 59C–2171A–00–P0 COVER, TOP 1 MBL2
26 90269–06001 RIVET 2
27 4B5–2175N–00 COVER, FLANGE 1
28 90183–05M02 NUT, SPRING 6
29 59C–21651–00 COVER, REAR FENDER 1
30 90269–06001 RIVET 8
31 5GJ–2173B–20 EMBLEM 3D 1
32 5GJ–2173B–20 EMBLEM 3D 1
33 4KN–2836B–10 TUNING FORK MARK 1
34 4B5–2473F–00 COVER, SEAT COMP. 1
35 59C–2473T–00 LID 1 1
36 4B5–2477F–00 LEVER, SEAT 1
37 5GJ–24754–01 HOOK, SEAT 1
38 4HC–24758–00 SPRING 1
39 93603–50195 PIN, DOWEL 1
40 4B5–24217–00 COVER 1
41 97702–40010 SCREW, TAPPING 2
42 5GJ–24774–00 PIN 1
43 4B5–24762–00 REINFORCEMENT 1
44 98902–05010 SCREW, BIND 2
45 90183–050A7 NUT, SPRING 2
46 59C–24129–00 COVER, SIDE 1 1
47 59C–24139–00 COVER, SIDE 2 1
48 97702–40010 SCREW, TAPPING 4
49 90183–040A0 NUT, SPRING 4
50 90183–05042 NUT, SPRING 2
31
FIG. 20 SIDE COVER
REF.
59C8
NO.
51 90520–07001 DAMPER, PLATE 2
52 97707–50016 SCREW, TRUSS HEAD TAPPING 8
53 95802–06010 BOLT, FLANGE 1
32
FIG. 21 SIDE COVER 2
REF.
59C8
NO.
1 59C–21731–00–P2 COVER, SIDE 3 1 UR MBL2
59C–21731–00–P1 COVER, SIDE 3 1 UR MDYNM3
4 59C–21741–00–P2 COVER, SIDE 4 1 UR MBL2
59C–21741–00–P1 COVER, SIDE 4 1 UR MDYNM3
9 59C–2171L–00–P3 MOLE, SIDE COVER 1 1 UR FOR SMM
59C–2171L–00–P1 MOLE, SIDE COVER 1 1 UR FOR BWC1
59C–2171L–00–P2 MOLE, SIDE COVER 1 1 UR FOR MDNM1
10 90167–05076 SCREW, TAPPING 4
12 90269–06008 RIVET 1
13 59C–2178L–00 GUIDE 1 1
14 90183–05M02 NUT, SPRING 3
15 59C–21746–00 DAMPER 1
16 59C–2177M–00 DAMPER, LOCATING 3 1
17 59C–21852–00 DAMPER 1
18 59C–2171M–00–P3 MOLE, SIDE COVER 2 1 UR FOR SMM
59C–2171M–00–P1 MOLE, SIDE COVER 2 1 UR FOR BWC1
59C–2171M–00–P2 MOLE, SIDE COVER 2 1 UR FOR MDNM1
19 90167–05076 SCREW, TAPPING 4
21 90269–06008 RIVET 1
33
REF.
59C8
NO.
22 59C–2178M–00 GUIDE 2 1
23 90183–05M02 NUT, SPRING 3
24 59C–21746–10 DAMPER 1
25 59C–2177M–10 DAMPER, LOCATING 3 1
26 59C–21629–00 GUARD, MUD 1
27 59C–84745–00 LICENCE LIGHT UNIT ASSY 1
28 4HC–84744–00 .BULB (12V-5W) 1
29 97707–40612 .SCREW, TAPPING 2
30 98902–05020 SCREW, BIND 2
31 90480–11009 GROMMET 2
32 90387–05003 COLLAR 2
33 92907–05200 WASHER 2
34 95602–05100 NUT, U 2
35 3Y6–85130–02 REAR REFLECTOR ASSY 1
36 95607–05200 NUT, U FLANGE 1
37 59C–21640–00 REAR STAY COMP. 1
38 90167–05076 SCREW, TAPPING 2
40 90387–061Y1 COLLAR 3
41 59C–2161G–00 BRACKET 6 1
43 59C–21871–00 TANK, RECOVERY 1
44 95822–06014 BOLT, FLANGE 1
45 90387–06170 COLLAR 1
46 1AA–21815–00 CAP 1
47 1AA–21874–00 .GASKET 1
48 59C–21816–00 PIPE 1 1
34
REF.
59C8
NO.
49 90445–09039 HOSE 1
50 90467–090A2 CLIP 2
51 90467–100A1 CLIP 1
35
FIG. 22 REAR ARM & SUSPENSION
REF.
59C8
NO.
1 15B–17524–00 HOLDER 1
2 93210–50553 O-RING 1
3 91312–08020 BOLT 3
4 93332–00086 BEARING 1
5 59C–2210M–00 REAR ARM ASSY 1 1
6 5GJ–17554–00 .RETAINER, BEARING 1
7 93102–55004 .OIL SEAL 1
8 93102–30284 .OIL SEAL 1
9 90101–08013 .BOLT 1
10 95702–08500 .NUT, FLANGE 1
11 59C–2210N–01 REAR ARM ASSY 2 1
12 59C–22426–00 .BUMP, STOP 1
13 90176–06016 .NUT, CAP 1
14 90101–08013 .BOLT 1
15 95702–08500 .NUT, FLANGE 1
16 59C–22465–00 HOLDER 1
17 93306–20662 BEARING 1
18 59C–17651–00 PULLEY, BELT 1
19 59C–2219X–00 COVER 1
20 59C–2214F–00 DAMPER 1 1
22 99009–62500 CIRCLIP 1
23 59C–46153–00 COLLAR, GUIDE 2
24 15B–22141–00 SHAFT, PIVOT 1
25 90201–22018 WASHER, PLATE 1
26 1J7–22143–00 NUT 1
27 93332–00010 BEARING 1
36
REF.
59C8
NO.
28 93102–25017 OIL SEAL 1
29 90387–17011 COLLAR 1
30 99530–14016 PIN, DOWEL 2
31 95812–10100 BOLT, FLANGE 3
32 95817–10025 BOLT, FLANGE 3
33 95817–10090 BOLT, FLANGE 2
34 59C–21682–00 STAY, PLATE 1
35 95822–06012 BOLT, FLANGE 2
36 59C–2587A–00 HOLDER, BRAKE HOSE 1
37 95822–06012 BOLT, FLANGE 1
38 5VY–25388–00 PULLER, CHAIN 1 1
39 59C–25389–00 PULLER, CHAIN 2 1
40 59C–22311–00 CASE, CHAIN 1
41 59C–22131–00 STAY, CHAIH CASE 1 1
42 59C–2174X–00 DAMPER 1
43 90387–06372 COLLAR 1
44 90387–06130 COLLAR 1
45 90183–05M02 NUT, SPRING 3
46 90468–040A0 CLIP 2
47 59C–22312–00 CASE, CHAIN 2 1
48 59C–22132–00 STAY 2 1
49 59C–2174Y–00 DAMPER 1
50 90387–06372 COLLAR 1
51 90387–06130 COLLAR 1
52 90183–05M02 NUT, SPRING 3
53 90269–03001 RIVET 2
37
REF.
59C8
NO.
55 90269–06001 RIVET 1
56 59C–22381–00 COVER 1 1
57 59C–22133–00 STAY, CHAIN CASE 3 1
58 59C–2834E–00 DAMPER 3 1
59 59C–2834F–00 DAMPER 1
60 59C–28267–00 DAMPER 5 1
61 90387–06372 COLLAR 1
62 90183–05M02 NUT, SPRING 7
63 90387–06130 COLLAR 1
64 95822–06014 BOLT, FLANGE 2
65 90269–06001 RIVET 1
66 59C–W4624–00 BELT 1
67 59C–22210–00 SHOCK ABSORBER ASSY, REAR 1
68 4AA–22259–40 .LABEL, WARNING 1
69 90101–16003 BOLT 1
70 4B5–22243–00 WASHER 1 1
71 90387–16019 COLLAR 1
72 93317–41761 BEARING 2
73 90105–12053 BOLT, FLANGE 1
74 90387–12003 COLLAR 1
75 90387–12039 COLLAR 1
76 90201–12043 WASHER, PLATE 1
38
FIG. 23 STEERING
REF.
59C8
NO.
1 4B5–23377–00 BRACKET, HORN 1
2 4B5–23818–00 COVER, STEERING 1
4 90387–062M9 COLLAR 2
5 93399–99932 BEARING 1
6 4XV–23418–00 WASHER, SPECIAL 1
7 90179–30691 NUT 2
8 90202–30235 WASHER, PLATE 1
9 4XV–23415–01 COVER, BALL RACE 1 1
10 90201–28017 WASHER, PLATE 1
11 90170–28419 NUT 1
12 4B5–W2341–10 CROWN, HANDLE 1
13 59C–23442–00 HOLDER, HANDLE LOWER 1
14 59C–2334G–00 BRACKET 1 1
15 90201–10043 WASHER, PLATE 2
16 95602–10100 NUT, U 2
17 91312–08030 BOLT 2
18 90105–10211 BOLT, FLANGE 2
19 92902–10200 WASHER 1
20 90464–18011 CLAMP 1
21 90464–13249 CLAMP 1
22 5XE–23441–00 HOLDER, HANDLE UPPER 2
23 95022–08035 BOLT, FLANGE 4
39
FIG. 24 FRONT FORK
REF.
59C8
NO.
1 4PU–2331G–00 COVER 2
2 4B5–23340–10 UNDER BRACKET COMP. 1
3 4B5–23102–00 FRONT FORK ASSY (L.H) 1
4 4B5–23126–00 .TUBE, OUTER (LEFT) 1
5 4B5–23110–00 .INNER TUBE COMP.1 1
6 5EA–23171–30 ..PISTON, FRONT FORK 1
7 4B5–23170–00 .CYLINDER COMP., FRONT FORK 1
8 5EB–23125–00 .METAL, SLIDE 1 1
9 4V4–23146–L0 .WASHER, OIL SEAL 1
10 4PU–23145–01 .OIL SEAL 1
11 4V4–23153–L0 .RING, SNAP 1
12 4PU–23144–00 .SEAL, DUST 1
13 4YR–23173–00 .SPINDLE, TAPER 1
14 509–23158–L0 .GASKET 1
15 278–23181–50 .BOLT, HEXAGON SOCKET HEAD 1
16 4B5–23141–00 .SPRING, FRONT FORK 1
17 3LR–23149–00 .WASHER, SPRING UPPER 1
18 5WM–23118–00 .SPACER 1
19 3TJ–23111–00 .BOLT, CAP 1
20 4V4–23188–L0 .O-RING 1
21 59C–23103–00 FRONT FORK ASSY (R.H) 1
22 4B5–23136–00 .TUBE, OUTER (RIGHT) 1
23 4B5–23110–00 .INNER TUBE COMP.1 1
24 5EA–23171–30 ..PISTON, FRONT FORK 1
25 4B5–23170–00 .CYLINDER COMP., FRONT FORK 1
26 5EB–23125–00 .METAL, SLIDE 1 1
27 4V4–23146–L0 .WASHER, OIL SEAL 1
40
FIG. 24 FRONT FORK
REF.
59C8
NO.
28 4PU–23145–01 .OIL SEAL 1
29 4V4–23153–L0 .RING, SNAP 1
30 4PU–23144–00 .SEAL, DUST 1
31 4YR–23173–00 .SPINDLE, TAPER 1
32 509–23158–L0 .GASKET 1
33 278–23181–50 .BOLT, HEXAGON SOCKET HEAD 1
34 4B5–23141–00 .SPRING, FRONT FORK 1
35 3LR–23149–00 .WASHER, SPRING UPPER 1
36 5WM–23118–00 .SPACER 1
37 3TJ–23111–00 .BOLT, CAP 1
38 4V4–23188–L0 .O-RING 1
39 91312–08040 .BOLT 1
40 91312–08025 BOLT 4
41 93399–99957 BEARING 1
42 3FV–23462–00 SEAL, STEERING 1
41
FIG. 25 FUEL TANK
REF.
59C8
NO.
1 59C–24110–00 FUEL TANK COMP. 1
2 54K–24602–10 CAP ASSY 1
3 95702–06500 NUT, FLANGE 2
4 90201–06078 WASHER, PLATE 2
5 90159–06051 SCREW, WITH WASHER 2
6 4B5–24181–00 DAMPER, LOCATING 1 1
7 4BP–24188–00 MOLD, FUEL TANK 1
8 59C–13907–00 FUEL PUMP COMP. 1
9 4B5–24182–00 DAMPER, LOCATING 2 1
11 90520–04009 DAMPER, PLATE 1
12 90464–25160 CLAMP 1
13 59C–24491–00 BRACKET, FUEL PUMP 1
14 5CA–2414G–01 SEAL 1
16 5VU–24135–00 CLAMP 1 1
17 90480–13018 GROMMET 1
18 4B5–2414A–00 COVER, FILLER 1
19 4JP–21753–00 BOSS, CONNECTOR 1
20 59C–24318–00 PIPE, OVERFLOW 1
21 90464–09008 CLAMP 1
22 4B5–24313–00 PIPE 3 1
23 4B5–24141–00 PROTECTOR, FUEL TANK 1
24 90467–090A2 CLIP 2
25 5RB–24180–00 ROLL OVER VALVE ASSY 1
26 4B5–24135–00 CLAMP 1 1
27 97702–50014 SCREW, TAPPING 1
42
FIG. 25 FUEL TANK
REF.
59C8
NO.
28 59C–24314–00 PIPE 4 1
29 90464–09008 CLAMP 1
30 90467–090A2 CLIP 1
31 59C–13971–00 PIPE, FUEL 1 1
43
FIG. 26 SEAT
REF.
59C8
NO.
1 4B5–24730–52 DOUBLE SEAT ASSY 1 UR FOR SMM,BWC1
59C–24730–01 DOUBLE SEAT ASSY 1 UR FOR MDNM1
2 4B5–24731–00 .COVER, SEAT 1 UR FOR SMM,BWC1
59C–24731–00 .COVER, SEAT 1 UR FOR MDNM1
3 4B5–24718–20 .BRACKET, SEAT 1
4 4B5–24728–20 .BRACKET, SEAT 1
5 5SL–24723–00 .DAMPER, SEAT 4
6 95607–06200 .NUT, SELF U-FLANGE 5
7 90201–065G8 .WASHER, PLATE 1
8 4B5–24752–00 .PLATE 1
9 95802–06025 .BOLT, FLANGE 2
10 4B5–24790–02 .SEAT BACK ASSY 1 UR FOR SMM,BWC1
59C–24790–01 .SEAT BACK ASSY 1 UR FOR MDNM1
11 4B5–24791–00 ..COVER, SEAT BACK 1 UR FOR SMM,BWC1
59C–24791–00 ..COVER, SEAT BACK 1 UR FOR MDNM1
12 4B5–24726–01 HINGE, SEAT 1
13 4B5–2474E–00 ARM 2
15 90468–18121 CLIP 1
16 4B5–24769–00 HINGE, SEAT 1
17 4B5–24779–00 HINGE, SEAT 2 1
19 59C–2475U–00 BRACKET, TAIL COVER 1
21 59P–21746–00 DAMPER 1
22 4B5–2478G–02 STOPPER 2
23 90468–16001 CLIP 2
44
FIG. 27 SEAT 2
REF.
59C8
NO.
2 59C–2473R–00 BOX 1 1
3 4B5–24737–00 DAMPER, SEAT 4
4 4HC–84770–00 LIGHT, ACCESORY 1
5 4HC–84347–00 .BULB (12V-2W) 1
6 5GJ–2839M–00 SEAL, BOX 2 1
7 59C–2173M–00 SEAL 3 1
8 90183–05042 NUT, SPRING 3
9 59C–28217–00 DAMPER 1 1
10 90464–13185 CLAMP 1
11 4C8–28416–00 DAMPER 2 1
12 95822–06020 BOLT, FLANGE 8
13 90387–06170 COLLAR 10
14 4B5–2482H–00 CAP 1
15 95022–06014 BOLT, FLANGE 2
16 59C–24747–00 DAMPER, SEAT 1
17 4B5–2474A–01–PB ASSIST, GRIP 1 UR FOR SMM
4B5–2474A–01–P8 ASSIST, GRIP 1 UR FOR BWC1
4B5–2474A–01–PA ASSIST, GRIP 1 UR FOR MDNM1
18 90387–08068 COLLAR 2
20 4B5–2476U–00 PROTECTOR,1 2
21 4B5–2474W–01–PA ASSIST,GRIP 2 1 UR FOR SMM
4B5–2474W–01–P8 ASSIST,GRIP 2 1 UR FOR BWC1
4B5–2474W–01–P9 ASSIST,GRIP 2 1 UR FOR MDNM1
22 90387–08068 COLLAR 2
45
FIG. 27 SEAT 2
REF.
59C8
NO.
24 4B5–2476U–00 PROTECTOR,1 2
25 59C–24780–00 SEAT LOCK ASSY 1
26 95802–06016 BOLT, FLANGE 4
27 90387–06170 COLLAR 4
28 59C–2478D–00 SEAT LOCK CABLE ASSY 1
30 97002–05010 BOLT 1
31 92902–05600 WASHER, PLATE 1
32 59C–2475K–00 BRACKET 3 1
33 59C–2163A–00 COVER 1 1
34 90269–06081 RIVET 2
35 4B5–21398–10 HANGER, HELMET 1
36 5VU–21668–00 LABEL, TIRE 1
37 59C–28100–00 TOOL KIT 1
38 3TJ–82131–00 BAND, BATTERY 1
46
FIG. 28 FRONT WHEEL
REF.
59C8
NO.
1 59C–25168–00–0X CAST WHEEL, FRONT 1 UR YB/HTR
59C–25168–00–P0 CAST WHEEL, FRONT 1 UR MDYNM2
2 5EA–25117–00 SPACER, BEARING 1
3 93306–07208 BEARING 2
4 93106–28043 OIL SEAL 1
5 94112–15008 TIRE(120/70R15M/C 56H BT011F) 1 UR BRIDGESTONE
94112–15009 TIRE(120/70R15M/C56H GPR-100F) 1 UR DUNLOP
6 93900–00025 VALVE, RIM (PVR59A) 1 TAIHEIYO
7 5MT–25398–00 BALANCER, WHEEL (10G) 1 UN
5MT–25398–10 BALANCER, WHEEL (20G) 1 UN
8 4XV–25181–10 AXLE, WHEEL 1
9 90387–22016 COLLAR 1
10 59C–83755–01 SENSOR, SPEED 1
11 5RB–2517G–10 .ROTOR, SENSOR 1
12 5RB–2511B–00 .SEAL, OIL 1
47
FIG. 29 FRONT BRAKE CALIPER
REF.
59C8
NO.
1 59C–2581T–00 DISK BRAKE ASSY 2
2 90109–083G4 BOLT 10
3 4B5–2580T–20 CALIPER ASSY (LEFT) 1
4 4SV–25802–10 .PISTON ASSY, CALIPER 1
5 3GM–25803–10 ..CALIPER SEAL KIT 1
7 3MA–25803–10 ..CALIPER SEAL KIT 1
8 4B5–25805–00 .BRAKE PAD KIT 1
9 13S–25919–00 .SUPPORT, PAD 1
10 4SV–25924–00 .PIN, PAD 1
11 3GM–25925–00 .CLIP 2
12 1J3–25824–00 .SCREW, BLEED 1
13 306–25825–01 .CAP 1
14 4B5–2580U–20 CALIPER ASSY (RIGHT) 1
16 3GM–25803–10 ..CALIPER SEAL KIT 1
18 3MA–25803–10 ..CALIPER SEAL KIT 1
19 4B5–25805–00 .BRAKE PAD KIT 1
20 13S–25919–00 .SUPPORT, PAD 1
21 4SV–25924–00 .PIN, PAD 1
22 3GM–25925–00 .CLIP 2
23 1J3–25824–00 .SCREW, BLEED 1
24 306–25825–01 .CAP 1
25 90105–105A7 BOLT, FLANGE 4
26 5VU–23317–00 HOLDER, CABLE 1
48
FIG. 30 REAR WHEEL
REF.
59C8
NO.
1 59C–25338–00–0X CAST WHEEL, REAR 1 UR YB/HTR
59C–25338–00–P0 CAST WHEEL, REAR 1 UR MDYNM2
2 93306–205B5 BEARING 1
3 93306–07809 BEARING 1
4 59C–25317–01 SPACER, BEARING 1
5 93106–40013 OIL SEAL 2
6 94116–15011 TIRE(160/60R15M/C 67H BT012R) 1 UR BRIDGESTONE
94116–15012 TIRE(160/60R15M/C 67H GPR-100) 1 UR DUNLOP
7 93900–00030 VALVE, RIM (TR412) 1 TAIHEIYO
8 5MT–25398–00 BALANCER, WHEEL (10G) 1 UN
9 59C–25470–00 SPROCKET, DRIVEN (70T) 1
11 59C–2530S–00 COLLAR ASSY 1
12 59C–25377–00 COLLAR, WHEEL 1
13 59C–2530E–01 REAR AXLE ASSY 1
14 90338–17004 .PLUG 1
15 90338–24112 PLUG 1
17 90201–25020 WASHER, PLATE 1
49
FIG. 31 REAR BRAKE CALIPER
REF.
59C8
NO.
1 59C–2582W–00 DISK, REAR BRAKE 2 1
2 90149–08009 SCREW 5
3 59C–2580W–00 CALIPER ASSY, REAR 2 1
4 59C–25802–00 .PISTON ASSY, CALIPER 1
5 59C–25803–00 ..CALIPER SEAL KIT 1
6 59C–25914–00 .PIN, SLIDE 2
7 4TT–25937–00 .BOOT 2 2
8 59C–25806–00 .BRAKE PAD KIT 2 1
9 5JW–25919–00 .SUPPORT, PAD 2
10 5GM–25824–00 .SCREW, BLEED 1
11 1D7–25825–00 .CAP 1
12 5GM–25975–00 .RUBBER, BUSHING 1
13 59C–259A0–00 CALIPER ASSY 2 1
14 59C–25802–50 .PISTON ASSY, CALIPER 1
15 59C–25805–50 .BRAKE PAD KIT 1
16 59C–259A3–00 .ARM 1
17 59C–259A4–00 .NUT, ADJUSTING 1
18 59C–25914–50 .PIN, SLIDE 1
19 59C–25838–00 .SLEEVE, CALIPER 1
20 1UY–25917–51 .BOOT, CALIPER 2
21 1UY–25926–51 .BOLT 1
22 1UY–25938–51 .WASHER, SPRING 1
23 1UY–25937–51 .BOOT 2 1
24 59C–25921–50 .BRACKET, SUPPORT 1
25 59C–25825–00 CAP 1
26 59C–25333–00 SPRING, RETURN 1
27 90249–12004 PIN 1
50
FIG. 31 REAR BRAKE CALIPER
REF.
59C8
NO.
28 90179–06018 NUT 1
29 90105–08440 BOLT, FLANGE 2
51
FIG. 32 STEERING HANDLE & CABLE
REF.
59C8
NO.
1 59C–26110–01 HANDLE COMP. 1
2 4YR–26241–02 GRIP (LEFT) 1
3 4YR–26240–02 GRIP ASSY 1
4 3HX–26246–10 END, GRIP 2
5 59C–26301–00 THROTTLE CABLE ASSY 1
7 98502–05020 SCREW, PAN HEAD 1
8 59C–26144–00 COVER, HANDLEBAR LOWER 1 1
9 90159–05032 SCREW, WITH WASHER 1
10 90160–05014 SCREW, ROUND TAPPING 2
11 59C–26143–00 COVER, HANDLE UPPER 1 1
12 59C–26145–00–P0 COVER, HAND UPPER 2 1 MBL2
13 90183–05042 NUT, SPRING 3
14 97702–50016 SCREW, TAPPING 1
15 90167–05079 SCREW, TAPPING 2
16 59C–2835X–00 WIRE 1
17 90176–06055 NUT, CROWN 2
18 4B5–26131–00 GUIDE, CABLE 1 1
19 95822–06010 BOLT, FLANGE 1
20 90464–16006 CLAMP 1
52
FIG. 33 FRONT MASTER CYLINDER
REF.
59C8
NO.
1 4B5–W2587–00 MASTER CYLINDER SUB ASSY 1
2 4B5–W0041–00 .CYLINDER KIT, MASTER 1
3 4B5–25852–00 .CAP, RESERVOIR 1
4 4B5–25855–00 .BUSH,DIAPHRAGM 1
5 4B5–25854–00 .DIAPHRAGM, RESERVOIR 1
6 5VS–2589H–00 .SCREW 2
7 5VS–2589F–00 BOLT, LEVER 1
8 95617–06100 NUT, U 1
9 4B5–83922–00 LEVER 2 1
10 5VS–26332–00 BOLT 2
11 5VS–25867–00 BRACKET, MASTER CYLINDER 1
12 36Y–82917–00 SWITCH 1
13 97602–04214 SCREW, PAN HEAD WITH WASHER 1
14 59C–25872–00 HOSE, BRAKE 1 1
15 95702–06500 NUT, FLANGE 1
16 90464–15192 CLAMP 1
17 90401–10172 BOLT, UNION 3
18 90430–10005 GASKET 6
19 4B5–25886–00 HOLDER, BRAKE HOSE 1
20 95802–06012 BOLT, FLANGE 1
21 4B5–25875–00 HOLDER, BRAKE HOSE 1 1
22 95802–06012 BOLT, FLANGE 1
23 4B5–W2587–10 RR. MASTER CYLINDER ASSY. 1
24 4B5–W0041–10 .CYLINDER KIT, MASTER 1
25 4B5–25852–00 .CAP, RESERVOIR 1
26 4B5–25855–00 .BUSH,DIAPHRAGM 1
27 4B5–25854–00 .DIAPHRAGM, RESERVOIR 1
53
FIG. 33 FRONT MASTER CYLINDER
REF.
59C8
NO.
28 5VS–2589H–00 .SCREW 2
29 5VS–2589F–00 BOLT, LEVER 1
30 95617–06100 NUT, U 1
31 4B5–83912–00 LEVER 1 1
32 5VS–26332–00 BOLT 2
33 5VS–25867–00 BRACKET, MASTER CYLINDER 1
34 36Y–83980–01 FRONT STOP SWITCH ASSY 1
35 97602–04214 SCREW, PAN HEAD WITH WASHER 1
36 59C–2584A–00 BRAKE HOSE ASSY 1
37 90401–10172 BOLT, UNION 2
38 90430–10005 GASKET 4
39 90464–16006 CLAMP 1
40 90464–16006 CLAMP 1
41 59C–25887–00 HOLDER, BRAKE HOSE 1
42 95802–06010 BOLT, FLANGE 1
43 90464–15192 CLAMP 1
44 90464–15192 CLAMP 1
45 59C–28216–00 PLATE, LOCK 1 1
46 95822–06012 BOLT, FLANGE 1
47 59C–28226–00 PLATE, LOCK 2 1
48 95822–06012 BOLT, FLANGE 1
49 90464–43001 CLAMP 2
50 90464–16003 CLAMP 1
51 90464–14003 CLAMP 2
54
FIG. 34 STAND & FOOTREST
REF.
59C8
NO.
1 59C–27111–00 STAND, MAIN 1
2 90506–40508 SPRING, TENSION 1
4 90109–10029 BOLT 2
6 59C–27151–00 BRACKET, MAIN STAND 1
7 36C–27114–00 STOPPER, MAIN STAND 1
8 90105–10283 BOLT, FLANGE 2
10 4B5–27152–00 BRACKET, MAIN STAND 2 1
11 90105–10283 BOLT, FLANGE 2
13 4B5–27321–00 BRACKET, SIDE STAND 1
14 59C–27311–00 STAND, SIDE 1
16 59C–27114–00 STOPPER 1
18 90387–10020 COLLAR 1
19 90201–10051 WASHER, PLATE 2
20 90201–10035 WASHER, PLATE 1
22 59C–27430–00 REAR FOOTREST ASSY 1 1
23 3VR–27431–01 .FOOTREST, REAR 1 1
24 91402–20012 .PIN, COTTER 1
25 91702–06038 .PIN, CLEVIS 1
26 90501–15001 .SPRING, COMPRESSION 1
27 93501–04011 .BALL 1
55
FIG. 34 STAND & FOOTREST
REF.
59C8
NO.
28 90387–064H8 .COLLAR 1
29 4B5–27437–00 .WASHER, SPECIAL 1
30 59C–25876–00 HOLDER, BRAKE HOSE 2 1
31 95802–06014 BOLT, FLANGE 1
32 95812–08025 BOLT, FLANGE 2
33 59C–27440–00 REAR FOOTREST ASSY 2 1
34 3VR–27441–01 .FOOTREST, REAR 2 1
35 91402–20012 .PIN, COTTER 1
36 91702–06038 .PIN, CLEVIS 1
37 90501–15001 .SPRING, COMPRESSION 1
38 93501–04011 .BALL 1
39 90387–064H8 .COLLAR 1
40 4B5–27437–00 .WASHER, SPECIAL 1
41 95812–08025 BOLT, FLANGE 2
56
FIG. 35 STAND & FOOTREST 2
REF.
59C8
NO.
1 59C–27481–00 BOARD, FOOTREST 1
5 90183–05042 NUT, SPRING 4
6 90183–050A6 NUT, SPRING 1
7 59C–28329–00 SPACER 1
8 90480–01559 GROMMET 3
10 90183–060A6 NUT, SPRING 2
11 90183–05042 NUT, SPRING 1
12 59C–2836T–00 DAMPER, LOCATING 1 1
14 90269–07001 RIVET 1
15 59C–28227–00 DAMPER 2 1
16 59C–28247–00 DAMPER 4 1
17 90520–25001 DAMPER, PLATE 1
18 59C–27488–00 BOARD, FOOTREST 2 1
19 59C–28329–00 SPACER 1
20 97702–50016 SCREW, TAPPING 1
21 97702–50016 SCREW, TAPPING 4
22 90183–05042 NUT, SPRING 4
23 90183–050A6 NUT, SPRING 1
24 90480–01559 GROMMET 3
27 90183–060A6 NUT, SPRING 2
57
FIG. 35 STAND & FOOTREST 2
REF.
59C8
NO.
28 90269–07001 RIVET 1
29 5UX–21649–00 DAMPER 1
30 59C–28227–10 DAMPER 2 1
31 4B5–28227–00 DAMPER 2 1
32 59C–21747–00 DAMPER 1
33 59C–28237–00 DAMPER 3 1
34 59C–27483–00 MAT 1 1
35 59C–27484–00 MAT 2 1
36 59C–27493–00 MAT 3 1
37 59C–27494–00 MAT 4 1
38 59C–27463–00 COVER 2 1
39 97702–50016 SCREW, TAPPING 1
58
FIG. 36 LEG SHIELD
REF.
59C8
NO.
1 59C–28311–00 LEG SHIELD 1 1
2 4B5–82552–00 CAP, SWITCH 1
3 5VU–28307–00 SEAL 1
4 90183–05042 NUT, SPRING 23
5 97707–50016 SCREW, TRUSS HEAD TAPPING 4
7 59C–28312–00 LEG SHIELD 2 1
9 59C–28313–00 LID 1
10 59C–2836M–00 PANEL, INNER 3 1
11 59C–2836X–00 KNOB, 1 1
12 59C–2838K–00 BOX 1 1
13 97702–50016 SCREW, TAPPING 2
14 90169–05001 TAPPING SCREW 3
15 90183–05042 NUT, SPRING 3
16 59C–5271A–00 LATCH 1 1
17 59C–64848–00 CATCH 1
18 59C–28367–00 BRACKET 1
21 90150–03008 SCREW, ROUND HEAD 2
23 26P–21568–00 LABEL, WARNING 1
24 97702–50016 SCREW, TAPPING 4
25 59C–2839K–00 LID 1 1
26 59C–2836N–00 PANEL, INNER 4 1
27 59C–2836Y–00 KNOB, 2 1
59
FIG. 36 LEG SHIELD
REF.
59C8
NO.
28 59C–2838L–00 BOX 2 1
29 59C–28235–00 PIN, LOCK 1
30 59C–2848Y–00 COVER, LOCK 1
31 59C–28388–00 SPRING 1
32 97702–50016 SCREW, TAPPING 6
33 90338–06018 PLUG 2
34 90338–10132 PLUG 2
35 90520–06003 DAMPER, PLATE 1
36 59C–2838C–00 SPRING 2 1
37 90183–06069 NUT, SPRING 1
38 59C–24724–00 DAMPER, SEAT 1
39 5JX–21778–00 DAMPER, LOCATING 1 1
41 59C–28407–00 LOCK SET 2 1
42 59C–2117K–00 STAY, LOCK 1
43 59C–2176V–00 SPRING, LOCK 2 1
44 97702–50016 SCREW, TAPPING 2
45 90269–03001 RIVET 1
46 59C–2836K–00 PANEL, INNER 1 1
47 97702–50016 SCREW, TAPPING 3
48 90520–03012 DAMPER, PLATE 1
49 90269–06001 RIVET 2
51 90183–05042 NUT, SPRING 1
52 59C–2839R–00–P0 PANEL, ACCESSORY 1 MBL2
53 59C–28351–00–P3 BODY, COWLING 1 UR FOR SMM
59C–28351–00–P1 BODY, COWLING 1 UR FOR BWC1
60
FIG. 36 LEG SHIELD
REF.
59C8
NO.
53 59C–28351–00–P2 BODY, COWLING 1 UR FOR MDNM1
54 90480–14003 GROMMET 1
55 90387–0602X COLLAR 1
56 95822–06020 BOLT, FLANGE 1
57 90183–060A6 NUT, SPRING 2
58 90183–05042 NUT, SPRING 4
59 59C–28377–00–P3 BODY, COWLING 2 1 UR FOR SMM
59C–28377–00–P1 BODY, COWLING 2 1 UR FOR BWC1
59C–28377–00–P2 BODY, COWLING 2 1 UR FOR MDNM1
60 90480–14003 GROMMET 1
61 90387–0602X COLLAR 1
62 95822–06020 BOLT, FLANGE 1
63 90183–060A6 NUT, SPRING 2
64 90183–05042 NUT, SPRING 4
65 5SL–2413B–00 EMBLEM 1
66 5SL–2413B–00 EMBLEM 1
67 59C–28396–00 PLATE 1 1
68 97702–50016 SCREW, TAPPING 2
69 59C–28397–00 PLATE 2 1
70 97702–50016 SCREW, TAPPING 2
61
FIG. 37 WINDSHIELD
REF.
59C8
NO.
1 59C–28365–01 COVER 1
3 59C–2835U–00 PANEL 1 1
4 90468–040A0 CLIP 1
6 59C–2835V–00 PANEL 2 1
7 90468–040A0 CLIP 1
9 59C–2836L–00 PANEL, INNER 2 1
10 90167–05076 SCREW, TAPPING 2
11 90269–06001 RIVET 2
12 90183–05076 NUT, SPRING 2
13 90480–01559 GROMMET 1
14 59C–2837U–00 SCREEN 1
15 90150–05024 SCREW, ROUND HEAD 4
16 90269–08007 RIVET 2
17 59C–2842A–00 COVER 5 1
18 59C–2843C–00 COVER 6 1
19 59C–28349–00 CAP 4
20 59C–22865–00–P2 COVER, FRONT 1 UR FOR SMM
59C–22865–00–P0 COVER, FRONT 1 UR MBL2 FOR BWC1
59C–22865–00–P1 COVER, FRONT 1 UR FOR MDNM1
21 59C–28345–00–P2 MOLE 1 1 UR FOR SMM
59C–28345–00–P0 MOLE 1 1 UR MBL2 FOR BWC1
59C–28345–00–P1 MOLE 1 1 UR FOR MDNM1
22 97702–50016 SCREW, TAPPING 3
23 90468–040A0 CLIP 2
62
FIG. 37 WINDSHIELD
REF.
59C8
NO.
24 90269–06008 RIVET 1
25 59C–26280–00 REAR VIEW MIRROR ASSY (LEFT) 1
26 59C–2628N–00 BASE, MIRROR (LEFT) 1
27 95822–06020 BOLT, FLANGE 2
28 59C–26290–00 REAR VIEW MIRROR ASSY (RIGHT) 1
29 59C–2628R–00 BASE, MIRROR (RIGHT) 1
30 95822–06020 BOLT, FLANGE 2
31 59C–21557–00 DUCT, AIR 1
32 90269–06008 RIVET 6
33 90269–06008 RIVET 2
34 95802–06014 BOLT, FLANGE 2
35 90387–060U0 COLLAR 2
36 90269–06008 RIVET 2
37 90520–10015 DAMPER, PLATE 2
38 90520–03011 DAMPER, PLATE 1
39 90520–50003 DAMPER, PLATE 1
40 59C–21553–00 FENDER, INNER 2 1
41 90269–06008 RIVET 3
42 90269–06008 RIVET 1
43 90269–06008 RIVET 3
44 90183–05042 NUT, SPRING 2
45 59C–2847R–00 DAMPER 10 1
46 59C–2847N–00 DAMPER 8 1
47 59C–2847P–00 DAMPER 9 1
63
FIG. 38 GENERATOR
REF.
59C8
NO.
1 59C–81410–00 STATOR ASSY 1
2 59C–81450–00 ROTOR ASSY 1
3 90149–06093 SCREW 3
4 90149–06082 SCREW 2
64
FIG. 39 FLASHER LIGHT
REF.
59C8
NO.
1 59C–83310–00 FRONT FLASHER LIGHT ASSY 1 1
2 59C–83311–00 .BULB, FLASHER (12V PY21W) 1
3 59C–83336–00 .CORD 1
4 59C–83320–00 FRONT FLASHER LIGHT ASSY 2 1
6 59C–83346–00 .CORD 1
7 34B–24785–00 MOLD, SEAT 2
8 90269–06008 RIVET 2
10 90520–02009 DAMPER, PLATE 2
11 97702–50016 SCREW, TAPPING 2
12 59C–83330–00 REAR FLASHER LIGHT ASSY 1 1
14 59C–83336–10 .CORD 1
15 59C–83340–00 REAR FLASHER LIGHT ASSY 2 1
17 59C–83346–10 .CORD 1
18 90109–06249 BOLT 2
19 97702–50016 SCREW, TAPPING 6
20 90183–05042 NUT, SPRING 2
65
FIG. 40 METER
REF.
59C8
NO.
1 59C–83500–00 METER ASSY (KM/H) 1 UR EXCEPT FOR GBR
59C–83500–30 METER ASSY (MPH) 1 UR FOR GBR
2 59C–83511–00 .LENS, SPEEDOMETER 1
3 59C–8353L–00 .REFLECTOR 1
4 4AS–83616–10 .SCREW, TAPPING 9
66
FIG. 41 HEADLIGHT
REF.
59C8
NO.
1 59C–84300–00 HEADLIGHT ASSY 1
2 4D9–84314–01 .BULB (12V-55W, H11) 2
3 4D9–84396–00 .COVER 2
4 59C–84347–00 .BULB (12V-5W) W5W 1
5 59C–84340–00 .SOCKET CORD ASSY 1 1
6 90183–06069 NUT, SPRING 2
7 34B–24785–00 MOLD, SEAT 4
8 95822–06020 BOLT, FLANGE 1
9 90387–06161 COLLAR 1
10 5PS–83513–00 DAMPER 3
11 90480–01559 GROMMET 2
13 59C–84359–00 CORD, HEADLIGHT 1
67
FIG. 42 TAILLIGHT
REF.
59C8
NO.
1 4C8–84710–00 TAILLIGHT UNIT ASSY 1
2 90269–06008 RIVET 2
3 59C–84736–00 DAMPER, TAIL 1 1
68
FIG. 43 HANDLE SWITCH & LEVER
REF.
59C8
NO.
1 59C–83972–00 SWITCH, HANDLE 4 1
2 5RB–26396–01 .HOLDER, ADJUSTING 1
3 5RB–13569–00 .PLUG, BLIND 1
4 5VU–83930–00 .LEVER LOCK ASSY 1
5 91317–05055 .BOLT 2
6 98507–05012 .SCREW, PAN HEAD 1
7 59C–83963–00 SWITCH, HANDLE 3 1
8 98507–05050 .SCREW, PAN HEAD 2
69
FIG. 44 ELECTRICAL 1
REF.
59C8
NO.
2 23P–82100–00 BATTERY ASSY (GS YUASA YTZ12S) 1
3 59C–2116M–00 BRACKET 10 1
4 90269–06008 RIVET 2
5 59C–81940–00 STARTER RELAY ASSY 1
6 5EA–82151–00 .FUSE (40A-BL) 2
7 5SL–82119–10 COVER, LEAD WIRE 1
8 59C–82115–00 WIRE, PLUS LEAD 1
9 59C–82116–00 WIRE, MINUS LEAD 1
10 59C–82583–00 WIRE, SUB LEAD 1
11 95022–06008 BOLT, FLANGE 2
12 5VX–81960–00 RECTIFIER & REGULATOR ASSY 1
13 95802–06020 BOLT, FLANGE 2
14 59C–82590–00 WIRE HARNESS ASSY 1
15 4WA–81980–00 .DIODE ASSY 2
16 3WP–81980–00 .DIODE ASSY 1
17 5JJ–82151–10 .FUSE (15A-BL) 3
18 5JJ–82151–20 .FUSE (20A-BL) 2
19 5JJ–82151–00 .FUSE (7.5A-BL) 4
20 5JJ–82151–30 .FUSE (10A-BL) 2
21 90464–22004 CLAMP 1
22 59C–82566–00 SWITCH, SIDE STAND 1
25 59C–W8250–00 MAIN SW. IMMOBILIZER KIT 1
26 59C–8591A–00 .ENGINE CONTROL UNIT ASSY 1
27 59C–8255P–00 .IMMOBILIZER. UNIT COMP. 1
70
REF.
59C8
NO.
28 5VU–82113–01 .SCREW 2
29 5SL–82511–08 BLANK KEY 1 AP
30 90464–16001 CLAMP 1
31 90149–08035 SCREW 2
32 5VS–8258J–00 HOUSING, CONNECTOR 1 1
33 5VS–8259J–00 HOUSING, CONNECTOR 2 1
34 59C–82729–00 BRACKET, LOCK 1
36 59C–81860–00 SWITCH ASSY 1
37 98902–03008 SCREW, BIND 1
38 5VU–82576–01 SENSOR, LEAN ANGLE 1
39 91312–04025 BOLT 2
40 90201–04325 WASHER, PLATE 2
41 5JJ–81950–20 RELAY ASSY 4
71
REF.
59C8
NO.
1 59C–82370–00 PLUG CAP ASSY 2
2 59C–82310–00 IGNITION COIL ASSY 1
3 95702–06500 NUT, FLANGE 1
4 95802–06020 BOLT, FLANGE 1
5 2C0–82380–00 SENSOR, PRESSURE 1
6 91312–05020 BOLT 1
7 59C–83371–00 HORN 1
8 90176–08008 NUT, CROWN 1
9 3GM–83350–01 FLASHER RELAY ASSY 1
10 5YU–85886–00 SENSOR, AIR TEMPERATURE 1
11 91312–05012 BOLT 1
72
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
59C–11101–09 1 – 1 5EB–12153–09 3 – 9 5SL–12462–00 6 – 21 59C–14437–00 8 – 22 5GJ–15453–01 12 – 6 59C–17641–00 16 – 7

5NL–11133–10 1 – 2 5EB–12153–10 3 – 9 59C–12476–00 6 – 19 59C–1443A–00 8 – 23 59C–15461–00 13 – 12 4WV–17644–00 16 – 22
59C–11166–00 1 – 19 1HX–12168–00 3 – 8 59C–12477–00 6 – 20 4B5–14451–00 8 – 24 59C–15473–00 13 – 3 59C–17649–00 16 – 9
59C–11181–00 1 – 16 1HX–12168–20 3 – 8 5VU–12478–00 6 – 10 48U–14452–00 13 – 26 5GJ–15474–00 13 – 6 59C–17651–00 22 – 18
59C–11190–00 1 – 17 1HX–12168–40 3 – 8 4B5–12481–00 5 – 14 59C–14452–00 8 – 17 15B–15481–00 11 – 6 59C–17653–00 16 – 6
59C–11193–00 1 – 22 1HX–12168–60 3 – 8 59C–12482–00 5 – 15 4B5–14462–00 8 – 20 3KJ–15481–00 12 – 18 59C–17660–00 16 – 15
5GJ–11195–00 1 – 18 1HX–12168–80 3 – 8 59C–12483–00 6 – 1 59C–14479–00 8 – 21 12 – 23 4CW–17664–00 16 – 19
214–11198–01 11 – 7 1HX–12168–A0 3 – 8 59C–12484–00 6 – 7 5VX–14503–00 9 – 4 13 – 22 59C–17670–00 16 – 16
59C–11310–09 1 – 25 1HX–12168–F0 3 – 8 59C–12485–00 6 – 18 4BR–14613–00 10 – 26 13 – 29 5VU–17681–00 16 – 25
59C–11312–00 2 – 19 1HX–12168–H1 3 – 8 5RU–12491–00 18 – 4 59C–14629–01 10 – 9 13 – 32 5GJ–17690–00 16 – 21
59C–11351–00 1 – 26 1HX–12168–K1 3 – 8 59C–12551–00 6 – 32 4B5–1465R–00 10 – 5 5GJ–15486–00 12 – 17 59C–21110–00 18 – 1
59C–11400–00 2 – 1 1HX–12168–M1 3 – 8 59C–12589–00 6 – 31 5VU–1465T–00 10 – 6 4B5–15492–00 13 – 20 59C–21116–00 18 – 17
5GJ–11416–00 2 – 10 1HX–12168–R1 3 – 8 5GJ–12591–00 6 – 22 5VU–1465U–00 10 – 7 5GJ–15499–00 12 – 21 4B5–2113B–00 18 – 3
5GJ–11416–10 2 – 10 1HX–12168–U1 3 – 8 5SL–12671–00 6 – 13 59C–1465V–01 10 – 24 13 – 30 59C–21147–00 18 – 33
5GJ–11416–20 2 – 10 1HX–12168–W1 3 – 8 2S3–12675–00 6 – 12 59C–14711–00 10 – 1 22U–15512–00 14 – 1 59C–2116M–00 44 – 3
5GJ–11416–30 2 – 10 1HX–12168–Y1 3 – 8 3LD–13113–00 7 – 14 4B5–14718–00 10 – 18 5GJ–15517–00 14 – 4 59C–2117A–00 18 – 50
5GJ–11416–40 2 – 10 1HX–12169–11 3 – 8 5GJ–13161–00 7 – 3 59C–1471M–00 10 – 2 36Y–15521–01 14 – 2 4B5–2117F–00 18 – 30
5GJ–11416–A0 2 – 10 1HX–12169–31 3 – 8 59C–13300–00 7 – 1 4B5–14728–00 10 – 21 4NK–15590–00 14 – 3 59C–2117J–00 18 – 69
5GJ–11417–00 2 – 11 1HX–12169–50 3 – 8 5GJ–13405–00 7 – 8 59C–14738–00 10 – 22 59C–15768–00 13 – 16 59C–2117K–00 36 – 42
5GJ–11417–10 2 – 11 1HX–12169–70 3 – 8 5GJ–13410–00 7 – 10 59C–14748–00 10 – 25 5VU–15789–00 12 – 22 4B5–2117M–00 18 – 31
5GJ–11417–20 2 – 11 1HX–12169–90 3 – 8 22F–13411–01 7 – 13 59C–14799–00 10 – 8 13 – 31 59C–21190–00 18 – 10
5GJ–11417–30 2 – 11 1HX–12169–E0 3 – 8 5DM–13440–00 7 – 20 59C–15100–09 11 – 1 5VU–16110–00 15 – 1 5VX–21279–10 18 – 2
5GJ–11417–40 2 – 11 1HX–12169–G0 3 – 8 5GJ–13470–10 7 – 17 5GJ–15113–00 13 – 9 59C–16151–00 17 – 2 59C–21345–00 18 – 48
5GJ–11417–A0 2 – 11 1HX–12169–J0 3 – 8 5JW–13473–00 7 – 18 36Y–15189–00 12 – 9 59C–16321–00 15 – 11 4B5–21398–10 27 – 35
5GJ–11455–10 2 – 17 1HX–12169–L0 3 – 8 5GJ–13475–00 7 – 6 4H7–15189–00 1 – 28 59C–16324–00 15 – 13 59C–2141A–00 18 – 37
39P–11603–00 2 – 13 1HX–12169–N0 3 – 8 4G0–13490–01 7 – 21 11 – 9 59C–16325–00 15 – 12 59C–2141E–00 18 – 39
59C–11631–00 2 – 12 1HX–12169–T0 3 – 8 1S3–13493–00 9 – 7 15B–15191–00 13 – 7 5GJ–16334–00 15 – 16 59C–2142K–00 18 – 20
5SL–11633–00 2 – 14 59C–12170–00 4 – 1 59C–13545–00 8 – 29 4B5–15316–00 12 – 19 59C–16371–00 15 – 5 4B5–21445–00 18 – 18
59C–11642–00–A0 2 – 16 59C–12180–00 4 – 2 8FP–13556–00 8 – 6 59C–15326–00 13 – 27 59C–16510–00 15 – 7 59C–2144H–00 18 – 43
59C–11650–00 2 – 2 59C–12210–00 4 – 4 5RB–13569–00 43 – 3 4B5–15335–00 12 – 20 5GJ–16520–00 15 – 9 59C–2145H–00 18 – 46
5VU–11654–00 2 – 3 15B–12213–00 4 – 5 14B–13573–00 8 – 8 59C–15338–00 13 – 24 5GJ–16529–00 15 – 18 4B5–21511–00–P7 19 – 1
4X7–11654–01 2 – 7 59C–12251–00 4 – 7 59C–13630–00 8 – 1 2H7–15361–00 12 – 2 5GJ–16533–00 15 – 10 4B5–21511–00–PA 19 – 1
5GJ–11656–00 2 – 5 5GJ–12252–00 4 – 8 59C–13635–00 8 – 2 5GJ–15363–10 12 – 14 5GJ–16537–00 15 – 17 4B5–21511–00–PB 19 – 1
2 – 9 59C–12405–00 6 – 11 59C–13645–00 8 – 11 4XM–15383–00 16 – 12 5GJ–16537–10 15 – 17 59C–21553–00 37 – 40
5GJ–11656–10 2 – 5 4JH–12410–00 6 – 4 59C–13750–00 9 – 1 5GJ–15383–00 16 – 30 5GJ–16537–20 15 – 17 4B5–21556–00 19 – 2
2 – 9 4B5–12413–00 6 – 5 2C0–13761–10 8 – 9 59C–15407–00 13 – 1 5GJ–16537–30 15 – 17 59C–21557–00 37 – 31
5GJ–11656–20 2 – 5 59C–12420–10 5 – 1 59C–13907–00 25 – 8 59C–15408–00 13 – 25 59C–16539–00 15 – 14 26P–21568–00 36 – 23
2 – 9 5VU–12421–00 5 – 2 59C–13938–00 8 – 4 59C–15411–00 12 – 1 5GJ–16540–00 15 – 8 59C–2161G–00 21 – 41
5GJ–11656–30 2 – 5 5GJ–12422–02 5 – 7 59C–13971–00 25 – 31 59C–15414–00 12 – 3 5GJ–16550–00 15 – 15 59C–21629–00 21 – 26
2 – 9 59C–12437–00 5 – 13 5JW–14104–00 9 – 5 59C–15415–00 12 – 16 59C–17111–00 17 – 3 59C–2163A–00 27 – 33
59C–11660–00 2 – 6 5VK–12438–00 5 – 5 4BH–14134–00 9 – 6 5GJ–15417–00 12 – 4 59C–17211–00 17 – 6 59C–2163E–00 20 – 11
59C–12111–00 3 – 1 1WG–12439–00 5 – 8 5PS–14147–00 8 – 10 59C–15421–00 13 – 11 59C–17411–00 17 – 1 59C–2163F–00 20 – 22
59C–12113–00 3 – 4 59C–1243A–00 6 – 24 84M–14169–00 8 – 5 59C–15423–00 13 – 23 59C–17421–00 17 – 5 59C–21640–00 21 – 37
3TJ–12117–00 3 – 5 4B5–1243E–00 6 – 25 363–14198–00 8 – 7 5GJ–1542A–00 13 – 21 15B–17524–00 22 – 1 5UX–21649–00 35 – 29
1HX–12118–00 3 – 6 59C–1243F–00 8 – 32 8CC–14216–10 9 – 3 59C–1542B–00 13 – 28 5GJ–17554–00 22 – 6 59C–21651–00 20 – 29
4TV–12119–00 3 – 7 59C–1244G–00 8 – 34 4B5–14411–00 8 – 15 59C–1542C–00 12 – 24 59C–17611–00 16 – 8 5VU–21668–00 27 – 36
59C–12121–00 3 – 2 20S–12450–00 5 – 6 59C–14412–00 8 – 16 59C–15431–00 13 – 8 59C–17623–00 16 – 5 59C–21682–00 22 – 34
8GC–12126–00 3 – 3 59C–12461–00 6 – 9 59C–1441A–00 8 – 19 5GJ–15451–01 12 – 11 5RU–17632–20 16 – 4 59C–21711–00–P1 20 – 6
73
NUMERICAL INDEX

59C–21711–00–P2 20 – 6 59C–22133–00 22 – 57 278–23181–50 24 – 15 4B5–24737–00 27 – 3 59C–25389–00 22 – 39 59C–2587A–00 22 – 36

59C–21711–00–P3 20 – 6 15B–22141–00 22 – 24 24 – 33 4B5–2473F–00 20 – 34 5MT–25398–00 28 – 7 4B5–25886–00 33 – 19
59C–2171A–00–P0 20 – 25 1J7–22143–00 22 – 26 4V4–23188–L0 24 – 20 59C–2473R–00 27 – 2 30 – 8 59C–25887–00 33 – 41
59C–2171E–00–P0 20 – 1 59C–2214F–00 22 – 20 24 – 38 59C–2473T–00 20 – 35 5MT–25398–10 28 – 7 5VS–2589F–00 33 – 7
59C–2171L–00–P1 21 – 9 59C–2219X–00 22 – 19 5VU–23317–00 29 – 26 59C–24747–00 27 – 16 30 – 8 33 – 29
59C–2171L–00–P2 21 – 9 59C–22210–00 22 – 67 4PU–2331G–00 24 – 1 4B5–2474A–01–P8 27 – 17 5MT–25398–20 28 – 7 5VS–2589H–00 33 – 6
59C–2171L–00–P3 21 – 9 4B5–22243–00 22 – 70 4B5–23340–10 24 – 2 4B5–2474A–01–PA 27 – 17 30 – 8 33 – 28
59C–2171M–00–P1 21 – 18 4AA–22259–40 22 – 68 59C–2334G–00 23 – 14 4B5–2474A–01–PB 27 – 17 59C–25470–00 30 – 9 59C–25914–00 31 – 6
59C–2171M–00–P2 21 – 18 59C–22311–00 22 – 40 4B5–23377–00 23 – 1 4B5–2474E–00 26 – 13 4SV–25802–00 29 – 6 59C–25914–50 31 – 18
59C–2171M–00–P3 21 – 18 59C–22312–00 22 – 47 4XV–23415–01 23 – 9 4B5–2474W–01–P8 27 – 21 29 – 17 1UY–25917–51 31 – 20
59C–21721–00–P1 20 – 15 59C–22381–00 22 – 56 4XV–23418–00 23 – 6 4B5–2474W–01–P9 27 – 21 59C–25802–00 31 – 4 13S–25919–00 29 – 9
59C–21721–00–P2 20 – 15 59C–22426–00 22 – 12 5XE–23441–00 23 – 22 4B5–2474W–01–PA 27 – 21 4SV–25802–10 29 – 4 29 – 20
59C–21721–00–P3 20 – 15 59C–22465–00 22 – 16 59C–23442–00 23 – 13 4B5–24752–00 26 – 8 29 – 15 5JW–25919–00 31 – 9
59C–21731–00–P1 21 – 1 59C–22865–00–P0 37 – 20 3FV–23462–00 24 – 42 5GJ–24754–01 20 – 37 59C–25802–50 31 – 14 59C–25921–50 31 – 24
59C–21731–00–P2 21 – 1 59C–22865–00–P1 37 – 20 4B5–23818–00 23 – 2 4HC–24758–00 20 – 38 59C–25803–00 31 – 5 4SV–25924–00 29 – 10
5GJ–2173B–20 20 – 31 59C–22865–00–P2 37 – 20 59C–24110–00 25 – 1 59C–2475K–00 27 – 32 3GM–25803–10 29 – 5 29 – 21
20 – 32 4B5–23102–00 24 – 3 59C–24129–00 20 – 46 59C–2475U–00 26 – 19 29 – 16 3GM–25925–00 29 – 11
59C–2173M–00 27 – 7 59C–23103–00 24 – 21 4B5–24135–00 25 – 26 4B5–24762–00 20 – 43 3MA–25803–10 29 – 7 29 – 22
59C–21741–00–P1 21 – 4 4B5–23110–00 24 – 5 5VU–24135–00 25 – 16 4B5–24769–00 26 – 16 29 – 18 1UY–25926–51 31 – 21
59C–21741–00–P2 21 – 4 24 – 23 59C–24139–00 20 – 47 4B5–2476U–00 27 – 20 4B5–25805–00 29 – 8 4TT–25937–00 31 – 7
2C0–21746–00 20 – 2 3TJ–23111–00 24 – 19 5SL–2413B–00 36 – 65 27 – 24 29 – 19 1UY–25937–51 31 – 23
59C–21746–00 21 – 15 24 – 37 36 – 66 5GJ–24774–00 20 – 42 59C–25805–50 31 – 15 1UY–25938–51 31 – 22
59P–21746–00 26 – 21 5WM–23118–00 24 – 18 4B5–24141–00 25 – 23 4B5–24779–00 26 – 17 59C–25806–00 31 – 8 5GM–25975–00 31 – 12
59C–21746–10 21 – 24 24 – 36 4B5–2414A–00 25 – 18 4B5–2477F–00 20 – 36 4B5–2580T–20 29 – 3 59C–259A0–00 31 – 13
59C–21747–00 35 – 32 5EB–23125–00 24 – 8 5CA–2414G–01 25 – 14 59C–24780–00 27 – 25 4B5–2580U–20 29 – 14 59C–259A3–00 31 – 16
4B5–2174X–00 20 – 3 24 – 26 5RB–24180–00 25 – 25 34B–24785–00 39 – 7 59C–2580W–00 31 – 3 59C–259A4–00 31 – 17
59C–2174X–00 22 – 42 4B5–23126–00 24 – 4 22W–24181–00 10 – 19 41 – 7 59C–2581T–00 29 – 1 59C–26110–01 32 – 1
59C–2174Y–00 22 – 49 4B5–23136–00 24 – 22 4B5–24181–00 25 – 6 59C–2478D–00 27 – 28 1J3–25824–00 29 – 12 4B5–26131–00 32 – 18
4JP–21753–00 25 – 19 4B5–23141–00 24 – 16 4B5–24182–00 25 – 9 4B5–2478G–02 26 – 22 29 – 23 59C–26143–00 32 – 11
4B5–2175N–00 20 – 27 24 – 34 59C–24183–00 18 – 11 59C–24790–01 26 – 10 5GM–25824–00 31 – 10 59C–26144–00 32 – 8
59C–2176V–00 36 – 43 4PU–23144–00 24 – 12 59C–24184–00 25 – 10 4B5–24790–02 26 – 10 1D7–25825–00 31 – 11 59C–26145–00–P0 32 – 12
59C–21778–00 21 – 2 24 – 30 4BP–24188–00 25 – 7 4B5–24791–00 26 – 11 59C–25825–00 31 – 25 4YR–26240–02 32 – 3
5JX–21778–00 36 – 39 4PU–23145–01 24 – 10 31A–24188–01 18 – 13 59C–24791–00 26 – 11 306–25825–01 29 – 13 4YR–26241–02 32 – 2
59C–21778–10 21 – 5 24 – 28 4B5–24217–00 20 – 40 4B5–2482H–00 27 – 14 29 – 24 3HX–26246–10 32 – 4
59C–21779–00 35 – 13 4V4–23146–L0 24 – 9 4B5–24313–00 25 – 22 5EA–25117–00 28 – 2 59C–2582W–00 31 – 1 59C–26279–00 13 – 19
59C–2177M–00 21 – 16 24 – 27 59C–24314–00 25 – 28 5RB–2511B–00 28 – 12 59C–25838–00 31 – 19 59C–26280–00 37 – 25
59C–2177M–10 21 – 25 3LR–23149–00 24 – 17 59C–24318–00 25 – 20 59C–25168–00–0X 28 – 1 59C–2584A–00 33 – 36 59C–2628N–00 37 – 26
59C–2178L–00 21 – 13 24 – 35 59C–24491–00 25 – 13 59C–25168–00–P0 28 – 1 4B5–25852–00 33 – 3 59C–2628R–00 37 – 29
59C–2178M–00 21 – 22 4V4–23153–L0 24 – 11 54K–24602–10 25 – 2 5RB–2517G–10 28 – 11 33 – 25 59C–26290–00 37 – 28
1AA–21815–00 21 – 46 24 – 29 4B5–24718–20 26 – 3 4XV–25181–10 28 – 8 4B5–25854–00 33 – 5 59C–26301–00 32 – 5
59C–21816–00 21 – 48 509–23158–L0 24 – 14 5SL–24723–00 26 – 5 59C–2530E–01 30 – 13 33 – 27 5VS–26332–00 33 – 10
59C–21852–00 21 – 17 24 – 32 59C–24724–00 36 – 38 59C–2530S–00 30 – 11 4B5–25855–00 33 – 4 33 – 32
59C–21871–00 21 – 43 4B5–23170–00 24 – 7 4B5–24726–01 26 – 12 59C–25317–01 30 – 4 33 – 26 5RB–26396–01 43 – 2
1AA–21874–00 21 – 47 24 – 25 4B5–24728–20 26 – 4 59C–25333–00 31 – 26 5VS–25867–00 33 – 11 59C–27111–00 34 – 1
59C–2210M–00 22 – 5 5EA–23171–30 24 – 6 59C–24730–01 26 – 1 59C–25338–00–0X 30 – 1 33 – 33 36C–27114–00 34 – 7
59C–2210N–01 22 – 11 24 – 24 4B5–24730–52 26 – 1 59C–25338–00–P0 30 – 1 59C–25872–00 33 – 14 59C–27114–00 34 – 16
59C–22131–00 22 – 41 4YR–23173–00 24 – 13 4B5–24731–00 26 – 2 59C–25377–00 30 – 12 4B5–25875–00 33 – 21 59C–27151–00 34 – 6
59C–22132–00 22 – 48 24 – 31 59C–24731–00 26 – 2 5VY–25388–00 22 – 38 59C–25876–00 34 – 30 4B5–27152–00 34 – 10
74
NUMERICAL INDEX

59C–27311–00 34 – 14 59C–28365–01 37 – 1 59C–81940–00 44 – 5 59C–83500–00 40 – 1 90105–105A7 29 – 25 90149–06093 38 – 3

4B5–27321–00 34 – 13 59C–28367–00 36 – 18 5JJ–81950–20 44 – 41 59C–83500–30 40 – 1 90105–12052 18 – 5 90149–06117 19 – 4
36Y–27424–01 10 – 16 4KN–2836B–10 20 – 33 5VX–81960–00 44 – 12 59C–83511–00 40 – 2 18 – 15 90149–08009 31 – 2
59C–27430–00 34 – 22 59C–2836K–00 36 – 46 3WP–81980–00 44 – 16 5PS–83513–00 41 – 10 90105–12053 22 – 73 90149–08035 44 – 31
3VR–27431–01 34 – 23 59C–2836L–00 37 – 9 4WA–81980–00 44 – 15 59C–8353L–00 40 – 3 90105–12058 18 – 14 90150–03008 36 – 21
4B5–27437–00 34 – 29 59C–2836M–00 36 – 10 23P–82100–00 44 – 2 4AS–83616–10 40 – 4 90109–06249 39 – 18 90150–05024 37 – 15
34 – 40 59C–2836N–00 36 – 26 5VU–82113–01 44 – 28 59C–83755–01 28 – 10 90109–083G4 29 – 2 90151–06024 16 – 13
59C–27440–00 34 – 33 59C–2836T–00 35 – 12 59C–82115–00 44 – 8 4B5–83912–00 33 – 31 90109–10029 34 – 4 90159–05032 32 – 9
3VR–27441–01 34 – 34 59C–2836X–00 36 – 11 59C–82116–00 44 – 9 4B5–83922–00 33 – 9 90110–06021 1 – 13 90159–06051 25 – 5
59C–27463–00 35 – 38 59C–2836Y–00 36 – 27 5SL–82119–10 44 – 7 5VU–83930–00 43 – 4 90110–06036 16 – 31 90160–03002 36 – 19
59C–27481–00 35 – 1 59C–28377–00–P1 36 – 59 59C–8212B–00 18 – 57 59C–83963–00 43 – 7 90110–06163 22 – 21 90160–05014 32 – 10
59C–27483–00 35 – 34 59C–28377–00–P2 36 – 59 59C–8212C–00 18 – 67 59C–83972–00 43 – 1 90110–06168 7 – 5 90160–05015 36 – 20
59C–27484–00 35 – 35 59C–28377–00–P3 36 – 59 3TJ–82131–00 27 – 38 36Y–83980–01 33 – 34 7 – 12 90167–05076 21 – 10
59C–27488–00 35 – 18 59C–2837U–00 37 – 14 137–82131–01 18 – 66 59C–84300–00 41 – 1 90110–06200 21 – 7 21 – 19
59C–27493–00 35 – 36 59C–28388–00 36 – 31 5EA–82151–00 44 – 6 4D9–84314–01 41 – 2 21 – 8 21 – 38
59C–27494–00 35 – 37 59C–2838C–00 36 – 36 5JJ–82151–00 44 – 19 59C–84340–00 41 – 5 90110–06218 4 – 9 36 – 8
59C–28100–00 27 – 37 59C–2838K–00 36 – 12 5JJ–82151–10 44 – 17 4HC–84347–00 27 – 5 90110–06346 8 – 12 37 – 2
59C–28216–00 33 – 45 59C–2838L–00 36 – 28 5JJ–82151–20 44 – 18 59C–84347–00 41 – 4 90110–06379 1 – 14 37 – 10
59C–28217–00 27 – 9 59C–28396–00 36 – 67 5JJ–82151–30 44 – 20 59C–84359–00 41 – 13 90110–08080 14 – 6 90167–05079 32 – 15
59C–28226–00 33 – 47 59C–28397–00 36 – 69 59C–82310–00 45 – 2 4D9–84396–00 41 – 3 90110–10025 30 – 10 90169–05001 36 – 14
4B5–28227–00 35 – 31 59C–2839K–00 36 – 25 59C–82370–00 45 – 1 4C8–84710–00 42 – 1 90110–10032 18 – 8 90170–16326 15 – 20
59C–28227–00 35 – 15 5GJ–2839M–00 27 – 6 2C0–82380–00 45 – 5 59C–84736–00 42 – 3 90111–05002 36 – 50 90170–18221 16 – 24
59C–28227–10 35 – 30 59C–2839R–00–P0 36 – 52 5SL–82511–08 44 – 29 4HC–84744–00 21 – 28 90111–05045 21 – 11 90170–28419 23 – 11
59C–28235–00 36 – 29 59C–28407–00 36 – 41 59C–8252R–00 18 – 72 59C–84745–00 21 – 27 21 – 20 90170–36279 16 – 23
59C–28237–00 35 – 33 4C8–28416–00 27 – 11 4B5–82552–00 36 – 2 4HC–84770–00 27 – 4 90111–06015 10 – 11 90170–48003 15 – 6
59C–28247–00 35 – 16 59C–2842A–00 37 – 17 59C–8255P–00 44 – 27 3Y6–85130–02 21 – 35 90111–06061 21 – 39 90176–06016 22 – 13
59C–28267–00 22 – 60 59C–28435–00 6 – 15 59C–82566–00 44 – 22 5PS–85790–00 1 – 30 90111–06106 18 – 55 90176–06017 13 – 17
5VU–28307–00 36 – 3 59C–2843C–00 37 – 18 5VU–82576–01 44 – 38 8GL–85885–00 9 – 2 90111–06109 44 – 35 90176–06055 32 – 17
59C–28311–00 36 – 1 59C–28455–00 6 – 14 59C–82583–00 44 – 10 5YU–85886–00 45 – 10 90111–06116 19 – 5 90176–08008 45 – 8
59C–28312–00 36 – 7 59C–2847N–00 37 – 46 5VS–8258J–00 44 – 32 8FP–85886–00 8 – 26 22 – 54 90176–09001 1 – 12
59C–28313–00 36 – 9 59C–2847P–00 37 – 47 59C–82590–00 44 – 14 59C–8591A–00 44 – 26 90111–10007 34 – 17 90176–10075 10 – 30
59C–28322–00 18 – 53 59C–2847R–00 37 – 45 5VS–8259J–00 44 – 33 59C–8592A–00 10 – 20 90111–10026 2 – 20 90179–05003 18 – 56
59C–28329–00 35 – 7 59C–2848Y–00 36 – 30 59C–82729–00 44 – 34 4B5–W0041–00 33 – 2 90116–08087 1 – 7 90179–06018 31 – 28
35 – 19 59C–46153–00 22 – 23 36Y–82917–00 33 – 12 4B5–W0041–10 33 – 24 90116–09584 1 – 8 90179–07652 2 – 4
59C–28332–00 18 – 54 59C–5271A–00 36 – 16 59C–83310–00 39 – 1 59C–W1760–00 16 – 2 90119–06156 39 – 9 90179–09379 2 – 8
59C–28345–00–P0 37 – 21 59C–64848–00 36 – 17 59C–83311–00 39 – 2 4B5–W2341–10 23 – 12 41 – 12 90179–09612 1 – 11
59C–28345–00–P1 37 – 21 59C–81410–00 38 – 1 39 – 5 4B5–W2587–00 33 – 1 90119–06186 18 – 49 90179–18007 2 – 22
59C–28345–00–P2 37 – 21 59C–81450–00 38 – 2 39 – 13 4B5–W2587–10 33 – 23 90119–06193 23 – 3 90179–20013 16 – 14
59C–28349–00 37 – 19 59C–81815–00 14 – 14 39 – 16 59C–W4624–00 22 – 66 90119–06209 18 – 59 90179–30691 23 – 7
59C–2834E–00 22 – 58 4B5–81826–00 14 – 9 59C–83320–00 39 – 4 59C–W8250–00 44 – 25 35 – 9 90183–04039 18 – 70
59C–2834F–00 22 – 59 4XV–8182A–00 14 – 13 59C–83330–00 39 – 12 90101–08013 22 – 9 35 – 25 90183–040A0 20 – 49
59C–28351–00–P1 36 – 53 14 – 15 59C–83336–00 39 – 3 22 – 14 90119–06212 36 – 6 90183–05042 20 – 4
59C–28351–00–P2 36 – 53 4B5–81840–00 14 – 8 59C–83336–10 39 – 14 90101–16003 22 – 69 90119–06235 35 – 26 20 – 9
59C–28351–00–P3 36 – 53 4B5–81844–00 14 – 10 59C–83340–00 39 – 15 90105–06027 1 – 3 90119–06241 36 – 40 20 – 18
59C–28356–00 18 – 24 1FK–81847–00 14 – 11 59C–83346–00 39 – 6 90105–08440 31 – 29 90119–06M83 5 – 12 20 – 50
59C–2835U–00 37 – 3 3TB–81847–00 14 – 12 59C–83346–10 39 – 17 90105–10211 23 – 18 90119–08112 18 – 58 27 – 8
59C–2835V–00 37 – 6 59C–81860–00 44 – 36 3GM–83350–01 45 – 9 90105–10283 34 – 8 90149–06082 12 – 5 32 – 13
59C–2835X–00 32 – 16 4B5–81890–00 14 – 7 59C–83371–00 45 – 7 34 – 11 38 – 4 35 – 5
75
NUMERICAL INDEX

90183–05042 35 – 11 90201–244A9 15 – 3 90387–06130 22 – 63 90464–08051 18 – 26 90480–01558 18 – 28 91317–05055 43 – 5

35 – 22 90201–25020 30 – 17 90387–06153 19 – 6 18 – 51 90480–01559 20 – 10 91380–06012 10 – 3
36 – 4 90201–25290 14 – 5 90387–06161 41 – 9 90464–08126 18 – 45 20 – 19 91402–20012 34 – 24
36 – 15 90201–28017 23 – 10 90387–06170 18 – 61 90464–09008 18 – 40 35 – 8 34 – 35
36 – 51 90202–30235 23 – 8 21 – 45 25 – 21 35 – 24 91702–06038 34 – 25
36 – 58 90249–12004 31 – 27 27 – 13 25 – 29 37 – 13 34 – 36
36 – 64 90269–03001 22 – 53 27 – 27 90464–09026 18 – 27 41 – 11 91808–16023 1 – 4
37 – 44 36 – 45 90387–061Y1 21 – 40 90464–12089 18 – 41 90480–10332 10 – 10 92012–05012 27 – 29
39 – 20 90269–06001 18 – 12 90387–062M9 23 – 4 90464–13185 27 – 10 90480–11009 21 – 31 32 – 6
90183–05076 37 – 12 20 – 26 90387–06372 22 – 43 90464–13194 6 – 33 90480–12581 10 – 12 92012–05020 44 – 23
90183–050A6 35 – 6 20 – 30 22 – 50 90464–13249 23 – 21 90480–13003 18 – 34 92012–06014 13 – 10
35 – 23 22 – 55 22 – 61 90464–14003 33 – 51 90480–13018 25 – 17 92012–06050 7 – 2
90183–050A7 20 – 45 22 – 65 90387–064H8 34 – 28 90464–15192 33 – 16 90480–14003 36 – 54 92012–08020 26 – 18
90183–05M02 20 – 13 36 – 49 34 – 39 33 – 43 36 – 60 26 – 20
20 – 24 37 – 11 90387–065L7 6 – 17 33 – 44 90480–14052 18 – 21 92012–08035 27 – 19
20 – 28 90269–06008 18 – 68 90387–07006 18 – 64 90464–16001 44 – 30 90480–14229 18 – 7 27 – 23
21 – 14 18 – 71 90387–08042 18 – 63 90464–16003 33 – 50 90480–16301 6 – 16 92014–06014 21 – 3
21 – 23 21 – 12 90387–08068 27 – 18 90464–16006 32 – 20 90501–104F9 7 – 16 21 – 6
22 – 45 21 – 21 27 – 22 33 – 39 90501–15001 34 – 26 92902–05600 27 – 31
22 – 52 37 – 24 90387–08079 19 – 7 33 – 40 34 – 37 92902–10200 23 – 19
22 – 62 37 – 32 90387–10020 34 – 18 90464–18011 23 – 20 90501–620A0 16 – 20 92907–05200 21 – 33
90183–06069 18 – 65 37 – 33 90387–10046 10 – 17 90464–18246 18 – 25 90506–18020 34 – 15 92990–06200 10 – 4
36 – 37 37 – 36 90387–10100 18 – 62 90464–22004 44 – 21 90506–23509 34 – 3 93101–30001 2 – 26
41 – 6 37 – 41 90387–12003 22 – 74 90464–23001 6 – 34 90506–40508 34 – 2 93101–35001 16 – 3
90183–060A6 19 – 3 37 – 42 90387–12039 22 – 75 90464–25160 25 – 12 90520–01001 20 – 8 93102–12442 5 – 4
35 – 10 37 – 43 90387–16019 22 – 71 90464–43001 33 – 49 20 – 17 93102–15004 16 – 33
35 – 27 39 – 8 90387–17011 22 – 29 90467–090A2 21 – 50 90520–02009 39 – 10 93102–25017 22 – 28
36 – 57 42 – 2 90387–18001 2 – 23 25 – 24 90520–03011 37 – 38 93102–25064 17 – 9
36 – 63 44 – 4 90387–20018 15 – 4 25 – 30 90520–03012 36 – 48 93102–30284 22 – 8
90185–03002 36 – 22 90269–06081 27 – 34 90387–22016 28 – 9 90467–10035 6 – 30 90520–04009 25 – 11 93102–42004 16 – 28
90185–10012 34 – 21 90269–07001 35 – 14 90387–26001 16 – 26 90467–10038 6 – 29 90520–06003 36 – 35 93102–44008 2 – 27
90185–10022 34 – 5 35 – 28 90401–10172 33 – 17 90467–100A1 21 – 51 90520–07001 20 – 51 93102–55004 22 – 7
34 – 9 90269–07008 6 – 23 33 – 37 90467–110A2 8 – 33 90520–10014 20 – 7 93104–41119 16 – 17
34 – 12 90269–07077 18 – 32 90401–20170 7 – 19 8 – 35 20 – 16 93106–28043 28 – 4
90185–24007 30 – 16 90269–08007 37 – 16 90430–08119 1 – 6 90467–15001 1 – 20 90520–10015 37 – 37 93106–40013 30 – 5
90201–04325 44 – 40 90280–05048 2 – 24 11 – 12 6 – 26 90520–25001 35 – 17 93210–06422 7 – 4
90201–06078 25 – 4 90338–05056 8 – 25 90430–10005 33 – 18 90467–150A2 8 – 31 90520–50003 37 – 39 93210–09525 7 – 9
90201–062G3 10 – 14 90338–06018 36 – 33 33 – 38 90467–15141 6 – 27 90560–06201 18 – 35 93210–10096 7 – 22
90201–065G8 26 – 7 90338–10132 36 – 34 90430–12202 1 – 31 90467–160A6 6 – 28 91312–04025 44 – 39 93210–14579 7 – 11
90201–090P4 1 – 10 90338–17004 30 – 14 90445–08017 8 – 13 90467–16181 1 – 21 91312–05012 45 – 11 93210–16325 12 – 10
90201–10035 34 – 20 90338–24112 30 – 15 90445–09039 21 – 49 90467–17089 8 – 30 91312–05020 45 – 6 93210–19123 12 – 15
90201–10037 18 – 9 90387–05003 21 – 32 90450–01001 13 – 4 90467–26189 6 – 3 91312–06020 5 – 9 93210–21190 5 – 16
90201–10043 10 – 28 90387–06023 10 – 13 90450–32015 6 – 2 90468–040A0 22 – 46 91312–06025 4 – 6 93210–22382 1 – 29
23 – 15 90387–0602X 36 – 55 90450–52008 8 – 3 37 – 4 91312–06035 1 – 24 11 – 10
90201–10051 34 – 19 36 – 61 8 – 14 37 – 7 91312–08020 22 – 3 93210–26001 16 – 27
90201–12043 22 – 76 90387–060U0 37 – 35 8 – 28 37 – 23 91312–08025 24 – 40 93210–30611 16 – 10
90201–22018 22 – 25 90387–06130 22 – 44 90450–74001 13 – 5 90468–16001 26 – 23 91312–08030 23 – 17 93210–33133 5 – 11
90201–24017 15 – 19 22 – 51 90464–05003 20 – 21 90468–18121 26 – 15 91312–08040 24 – 39 93210–44545 16 – 18
76
NUMERICAL INDEX

93210–48364 11 – 8 95022–08012 11 – 11 95822–06010 32 – 19 97702–50016 37 – 5

93210–50553 22 – 2 95022–08025 13 – 15 95822–06012 22 – 35 37 – 8
93306–00106 5 – 3 95022–08035 23 – 23 22 – 37 37 – 22
93306–00713 16 – 11 95022–08040 13 – 14 33 – 46 39 – 11
93306–07208 28 – 3 95022–08110 11 – 5 33 – 48 39 – 19
93306–07809 30 – 3 95602–05100 21 – 34 95822–06014 18 – 60 40 – 5
93306–205A8 17 – 8 95602–05200 44 – 24 21 – 44 97702–50025 8 – 18
93306–205B5 30 – 2 95602–06200 21 – 42 22 – 64 97707–40612 21 – 29
93306–20651 16 – 29 26 – 14 95822–06016 18 – 36 97707–50016 20 – 52
93306–20662 22 – 17 44 – 1 95822–06020 13 – 2 36 – 5
93306–30102 16 – 1 95602–08200 10 – 27 18 – 23 98502–05020 32 – 7
93306–30217 16 – 34 95602–10100 23 – 16 27 – 12 98507–05012 43 – 6
93306–30427 17 – 4 95602–10200 18 – 19 36 – 56 98507–05050 43 – 8
93306–90602 2 – 25 95602–12200 18 – 6 36 – 62 98902–03008 44 – 37
93317–32493 15 – 2 18 – 16 37 – 27 98902–05010 20 – 44
93317–41761 22 – 72 22 – 77 37 – 30 98902–05012 8 – 27
93332–00010 22 – 27 95607–05200 21 – 36 41 – 8 98902–05020 21 – 30
93332–00086 22 – 4 95607–06200 26 – 6 95822–08016 18 – 38 98980–06008 10 – 15
93399–99932 23 – 5 95617–06100 33 – 8 18 – 42 99009–12400 5 – 10
93399–99957 24 – 41 33 – 30 95822–10045 18 – 29 99009–25400 17 – 7
93450–16068 2 – 18 95702–06500 18 – 52 97002–05010 27 – 30 99009–42500 16 – 32
93450–17129 2 – 15 25 – 3 97502–05520 25 – 15 99009–62500 22 – 22
93501–04011 34 – 27 33 – 15 97522–06516 5 – 17 99480–08020 13 – 13
34 – 38 45 – 3 97602–04214 33 – 13 99530–10114 11 – 2
93505–08030 7 – 15 95702–08500 22 – 10 33 – 35 12 – 7
93603–50195 20 – 39 22 – 15 97702–40010 20 – 41 12 – 12
93608–60001 2 – 21 95704–06500 10 – 23 20 – 48 99530–10116 1 – 23
93612–16254 1 – 9 95802–06010 20 – 53 97702–50014 25 – 27 99530–14016 22 – 30
1 – 27 33 – 42 97702–50016 20 – 5
93900–00025 28 – 6 95802–06012 33 – 20 20 – 12
93900–00030 30 – 7 33 – 22 20 – 14
94112–15008 28 – 5 95802–06014 34 – 31 20 – 20
94112–15009 28 – 5 37 – 34 20 – 23
94116–15011 30 – 6 95802–06016 19 – 8 27 – 1
94116–15012 30 – 6 27 – 26 32 – 14
94580–25058 7 – 7 95802–06020 44 – 13 35 – 2
94591–53134 4 – 3 45 – 4 35 – 3
94701–00353 1 – 15 95802–06025 26 – 9 35 – 4
95022–06008 44 – 11 95812–06025 14 – 16 35 – 20
95022–06012 6 – 8 95812–08025 34 – 32 35 – 21
95022–06014 27 – 15 34 – 41 35 – 39
95022–06025 6 – 6 95812–08030 18 – 22 36 – 13
95022–06035 11 – 3 18 – 44 36 – 24
12 – 8 18 – 47 36 – 32
12 – 13 95812–10040 10 – 29 36 – 44
13 – 18 95812–10100 22 – 31 36 – 47
95022–06050 11 – 4 95817–10025 22 – 32 36 – 68
95022–08012 1 – 5 95817–10090 22 – 33 36 – 70
77

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XP500 (59C8) EUROPE,SOUTH AFRICA

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

Colouring Colour Abbrevia-

2 5NL–11133–10 .GUIDE, VALVE 1 8

3 90105–06027 .BOLT, FLANGE 12

4 91808–16023 .PIN, DOWEL 4

5 95022–08012 .BOLT, FLANGE 1

7 90116–08087 BOLT, STUD 4

8 90116–09584 BOLT, STUD 6

9 93612–16254 PIN, DOWEL 2

10 90201–090P4 WASHER, PLATE 4

12 90176–09001 NUT, CROWN 2

13 90110–06021 BOLT, HEXAGON SOCKET HEAD 2

14 90110–06379 BOLT, HEXAGON SOCKET HEAD 1

15 94701–00353 PLUG, SPARK (NGK CR7E) 2

16 59C–11181–00 GASKET, CYLINDER HEAD 1 1

17 59C–11190–00 COVER, CYLINDER HEAD 1 1

19 59C–11166–00 PIPE, BREATHER 1 1

22 59C–11193–00 GASKET, HEAD COVER 1 1

23 99530–10116 PIN, DOWEL 2

26 59C–11351–00 GASKET, CYLINDER 1

27 93612–16254 PIN, DOWEL 2

30 5PS–85790–00 THERMOSENSOR ASSY 1

2 59C–11650–00 CONNECTING ROD ASSY 2

3 5VU–11654–00 .BOLT, CONNECTING ROD 2

5 5GJ–11656–00 PLANE BEARING, CONNECTING ROD 4 UR BLUE

5GJ–11656–10 PLANE BEARING, CONNECTING ROD 4 UR BLACK

5GJ–11656–20 PLANE BEARING, CONNECTING ROD 4 UR BROWN

5GJ–11656–30 PLANE BEARING, CONNECTING ROD 4 UR GREEN

6 59C–11660–00 CONNECTING ROD ASSY 1

7 4X7–11654–01 .BOLT, CONNECTING ROD 2

9 5GJ–11656–00 PLANE BEARING, CONNECTING ROD 2 UR BLUE

5GJ–11656–10 PLANE BEARING, CONNECTING ROD 2 UR BLACK

5GJ–11656–20 PLANE BEARING, CONNECTING ROD 2 UR BROWN

5GJ–11656–30 PLANE BEARING, CONNECTING ROD 2 UR GREEN

10 5GJ–11416–00 PLANE BEARING, CRANKSHAFT 1 1 UR BLUE

5GJ–11416–10 PLANE BEARING, CRANKSHAFT 1 1 UR BLACK

5GJ–11416–20 PLANE BEARING, CRANKSHAFT 1 1 UR BROWN

5GJ–11416–30 PLANE BEARING, CRANKSHAFT 1 1 UR GREEN

5GJ–11416–40 PLANE BEARING, CRANKSHAFT 1 1 UR YELLOW

5GJ–11416–A0 PLANE BEARING, CRANKSHAFT 1 1 UR WHITE

11 5GJ–11417–00 PLANE BEARING, CRANKSHAFT 2 1 UR BLUE

5GJ–11417–10 PLANE BEARING, CRANKSHAFT 2 1 UR BLACK

5GJ–11417–20 PLANE BEARING, CRANKSHAFT 2 1 UR BROWN

5GJ–11417–30 PLANE BEARING, CRANKSHAFT 2 1 UR GREEN

5GJ–11417–40 PLANE BEARING, CRANKSHAFT 2 1 UR YELLOW

5GJ–11417–A0 PLANE BEARING, CRANKSHAFT 2 1 UR WHITE

13 39P–11603–00 PISTON RING SET (STD) 2

14 5SL–11633–00 PIN, PISTON 2

16 59C–11642–00–A0 PISTON 2 (STD) 1

19 59C–11312–00 SLEEVE, CYLINDER 1

20 90111–10026 BOLT,HEX. SOCKET BUTTON 4

21 93608–60001 PIN, DOWEL 2

24 90280–05048 KEY, WOODRUFF 1

26 93101–30001 OIL SEAL 1