1103a 33T

DK32000 DK32000
1103A-33T 2016/03/16
) The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and shou ld not be copied, in whole or part, without the prior written consent of the Company.
)
)
Contents
1. Introduction Pg.4
2. How To Use Your Parts Book Pg.4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg.9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 172
)
/ Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
/ How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown I
Section Page Section Page
Cylinder Block & Liners 11 Atomisers 37

ACHD0856 AFHD5030
Crankshaft, Main & Big End Bearings 13 Control Unit 39

ACHD0856 AFHD5030
Crankshaft, Main & Big End Bearings 15 Fuel Leak-Off Pipe 41

ACHD0856 AFHD5030
Pistons & Rings 17 Sensors 43

ACHD0856 AFHD5030
Connecting Rods 19 Flywheel Housing 45

ACHD0856 CDHD1125
Rear End Oil Seal 21 Flywheel & Starter Ring 47

ACHD0856 DDHD2089
Cylinder Head Assembly 23 Starter Motor 49

ACHD0856 EDHD0965
Cylinder Head Assembly 25 Fan Drive 51

ACHD0856 FBHD0898
Rocker Shaft Assembly 27 Sump 53

) ACHD0856 GBHD2895
Timing Gear & Camshaft 29 Dipstick & Filler Tube 55

ACHD0856 GBHD2895
Push Rods & Tappets 31 Oil Strainer 57

ACHD0856 GBHD2895
Fuel Injection Pump 33 Cylinder Head Cover 59

AFHD5030 HBHD3463
High Pressure Fuel Pipes 35 Filler 61

AFHD5030 HBHD3463
Page 5
I Eng;ne Breakdown
Breather 63 Alternator 89
HBHD3463 NDHD2711
Blanking Plates 65 Alternator Bracket & Fixings 91

HBHD3463 NDHD2711
Oil Cooler 67 Pulleys 93

JBHD2610 NDHD2711
Oil Cooler Connections 69 Timing Case 95

JBHD2610 QCHD0022
Oil Cooler Connections 71 Timing Cover 97

JBHD2610 QCHD0022
Oil Filter 73 Timing Cover 99

JBHD2610 QCHD0022
Oil Filter 75 Blanking Plugs 101

JDHD0027 QDHD1368
Front End Drive Input 77 Lubricating Oil Pump & Delivery 103
KBHD0797 Housing
RBHD0031
Water Pump 79
LBHD2286 Turbocharger 105
SBHD2991
Pipes 81
LBHD2286 Feed Pipes 107
SBHD2991
Water Outlet Housing 83

LDHD0702 Leak-Off Pipes 109
SBHD2991
Water Outlet Housing 85

LDHD0702 Pipework & Connections 111
SBHD2991
Fan 87
MDHD1369
Page 6
Engine Breakdown I
Exhaust Manifold 113 Cold Start System 139

SBHD2991 WDHD0377
Air Filters 115 Engine Lifting Eyes 141

SBHD2991 XBHD0458
Air Filters 117 Engine Mounts 143

SBHD2991 ZCHD1199
Air .F ilters 119 Lubricating Oil Pressure Switch/Gauge 145

SBHD2991 ZJHD0533
Pipework & Connections 121 Lubricating Oil Pressure Switch/Gauge 147

SBHD2991 ZJHD0533
Induction Manifold 123 Temperature Gauge & Sender 149

TBHD1126 ZLHD0382
Fuel Filter 125 Temperature Gauge & Sender 151

VBHD2535 ZLHD0382
Fuel Filter 127 Radiator & Cowling 153

VBHD2535 ZMHD1372
Lift Pump to Filter Pipe 129 Radiator Bracket & Fixings 155
VBHD2535 ZMHD1372
Filter to Injection Pump Pipe 131

VBHD2535
Injection Pump to Filter Pipe 133

VBHD2535
Leak Off Rail to Fuel Filter Pipe 135

VBHD2535
Low Pressure Fuel Pipes 137

VBHD2535
Page 7
IEngine Breakdown
Section Page
Radiator Bracket & Fixings 157

ZMHD1372
Radiator & Hoses 159

ZMHD1372
Guards 161
ZMHD1372
Fuel Pre-Lift Pump 163

ZVHD1120
Water Trap 165

ZVHD1120
Miscellaneous & Auxiliaries 167

ZZHD1012
Top Service Kit 169

SACD0355
Bottom Service Kit 171

SGBD0379
Page 8
Symbols and Notes
Symbol Description
I-+ From Engine Number

-.i Upto Engine Number
«)
Repairs and Replaces
<:> See Appropriate Section - Reference Number
-( Alternative
liiiiil> Order
\.) Remanufactured Part
[] New for Old Part
~ Number of Teeth
) ..L Thickness
T
~ Bottom
t
.
Top
Left Hand
f' Right Hand
{ Reference for Detailed Breakdown
0 Other Service Options Available
El Cylinder Number
1:£1 See History Section
Page 9
Cylinder Block & Liners Plate A
ACHD0856
15
do
19
~
27
~26
22 20~
21~ )
7
I
'
~·
Page 10
Cylinder Block & Liners Plate A
ACHD0856
Item Part No. References Qty. Description Notes
T400877 CYLINDER BLOCK ASSEMBLY

2 CYLINDER BLOCK ASSEMBLY
3 =
~
T400877 CYLINDER BLOCK
4 T400877 BEARING CAP
5 Q> T400877 BEARING CAP
6 Q>
T400877 BEARING CAP
7 = T400877 I BEARING CAP
8 33 142111 8 THIMBLE
9 32166329 8 SCREW
10 31 120075 CAMSHAFT BUSH
II 324 1A012 PLUG
12 0650588 PLUG
13 0650710 PLUG
14 3241A0 1l 2 PLUG
15 3313A022 WATER PIPE
16 32 12P008 PLUG
17 32141316 PLUG
18 2485A 108 PLUG
19 3212Y006 1 PLUG
20 2113A003 3 PISTON COOLING JET
21 2314FOOI 3 SCREW
22 3623A009 2 BLANKING PLATE
23 3688A039 2 GASKET· OIL FILTER HEAD
24 0650594 1 PLUG
25 2314H003 8 SCREW
26 2314C049 SCREW
27 24150053 WASHER
) Page 11
. & Big E nd Bearings
Crankshaft, M am Plate A
ACHD0856
Page 12
Crankshaft, Main & Big End Bearings Plate A
ACHD0856
Item I Part No. J References IQty. J Description INotes

I ZZ90236 I CRANKSHAFT ASSEMBLY
~USMB0037
2 Ii:!> ZZ90236 I CRANKSHAFT
3 9 I MAIN BEARING KIT
4 U5ME0033 9 I BIG END BEARING KIT (A)
5 31137551 9 2 THRUST WASHER
6 31137561 9 2 THRUST WASHER
Service Options
3 U5MB0037A -.-
i_
(-)0.25MM I MAIN BEARJNG KIT - UIS
3 U5MB0037B -.-
i_
(-)0.50MM I MAIN BEARING KIT - U/S
i_
3 U5MB0037C T (-)0.75MM I MAIN BEARING KIT - UIS
4 U5ME0033A
i_
T (-)0.25MM x BIG END BRG KIT - UIS (A)
4 U5ME0033B -.-
.L
(-)0.50MM x BIG END BRG KIT - U/S (A)
4 U5ME0033C -.-
i_
(-)0.75MM x BIG END BRG KIT - U/S (A)
.L
5 31137312 T (+)0.007" 2 THRUST WASHER
6 31137322 -.-
.L
(+)0 .007" 2 THRUST WASHER
Footnotes
(A) I BEARJNG FITIING TOOL 27610233 IS NOT INCLUDED
Page 13
Crankshaft, Main & Big End Bearings Plate B
ACHD0856
Page 14
Crankshaft, Maio & Big End Bearings Plate B
ACHD0856
3I1 7C221 CRANKSHAFT GEAR
) Page 15
Pistons & Rings Plate A
ACHD0856
~ 6
2
Page 16
Pistons & Rings Plate A
ACHD0856
Item Part No. IReferences IQty. IDescription INotes

I 4115P025 e 3 PISTON AND RJNG KIT
2 liiiiil> 4115P025 I PISTON
3 liiiiil> 4115P025 I GUDGEON PIN
4 tUPRK0002 l PISTON RING KIT
5 [2721332 I CIRCLIP
6 2721332 I CIRCLIP
Service Options
.:!..
I 4115P026 T (+)0.SOMM 3 PISTON AND RJNG KIT (A)
.:!..
I 4 115P027 T (+)l.OOMM 3 PISTON AND RING KIT (A)
.:!..
4 UPRK0002D T (+) l.OOMM I PISTON RING KIT - OVERSIZE (B)
.:!..
4 UPRK00028 T (+)O.SOMM I PISTON RING KIT - OVERSIZE (C)
Footnotes
(A) USE IN ENGfNE SETS ONLY

(B) USED ONLY WITH 4115P01 7 OR 41 15P027
(C) USED ONLY WITH 4115POl6 OR 4 11 5P026
Page 17
Connecting Rods
ACHD0856
ls
Page 18
Connecting Rods Plate A
ACHD0856
Item IPart No. IReferences IQty. IDescription j Notes
0 3 CONROD KIT
2 = SERVICE O PTION CONROD
3 =- SERV ICE OPTION CAP
4 t3 11 2A005 SMALL END BUSH
5 [32 12V003 2 CONROD BOLT (A)
Service Options
4 115C3 1 l 3 CON ROD ASSEMBLY GRADEF
4115C312 3 CON ROD ASSEMBLY GRADEG
41 l 5C313 3 CON ROD ASSEMBLY GRADE H
4 115C3 14 3 CON ROD ASSEMB LY GRADE J
4115C315 3 CON ROD ASSEMBLY GRAD EK
4115C316 3 CON ROD ASSEMBLY GRADE L
IFootoot~
(A) I DO NOT RE-USE ONCE REMOVED
Page 19
Rear End Oil Seal Plate A
ACHD0856
Page 20
J
Rear End Oil Seal Plate A
ACHD0856
Item IPart No. IReferences I I

Qty. Description J Notes
2418F704 SEAL - REOS HOUSING

2 32 11C002 10 METRIC BOLT
Page 21
Cylinder Head Assembly Plate A
ACHD0856
24
22
~~
r ~
23 " 0
@-s
'1@
25
3--©J
17
Page 22
Cylinder Head Assembly Plate A
ACHD0856
Item IPart No. IReferences IQty. IDescription INotes I

I 4181 V04l. m_ a. I CYLINDER HEAD ASSEMBLY
2 - I CYLINDER HEAD
3 -3314A241 3 VALVE SEAT INSERT
4 - 3313A012 3 VALVE GUIDE
5 >-3314A23 I 3 VALVE SEAT INSERT
6 >-3313A012 3 VALVE GUIDE
7 -0650588 3 PLUG
8 -32416117 3 PLUG
9 -3244A009 2 DOWEL
JO -3218AOl I 5 CYLINDER HEAD BOLT
II -3218AOl2 3 CYLINDER HEAD BOLT
12 -3142H071 3 INTAKE VALVE
13 -241 8M519 3 SEAL - VALVE STEM (A)
14 -T417883 W. a. 3 VALVE SPRING
15 >-3342AOl I 3 CAP
16 -3142W004 6 VALVE COLLET
17 -3142Al51 3 EXHAUST VALVE
18 -2418M517 3 SEAL - VALVE STEM (B)
19 -T417883 W a. 3 VALVE SPRING
20 -3342AOl I 3 CAP
21 >-3142W004 6 VALVE COLLET
22 >-3278A006 I PLUG
23 -2415l-1003 I SEAL-0 RJNG
24 - 2431154 2 PLUG
25 -2431131 I PLUG
History
a.
I 4181 V041. I CYLINDER HEAD ASSEMBLY
14 [3174A016 3 VALVE SPRING
19 3174A016 3 VALVE SPRJNG
I.........
(A) I GREEN
Page 23
Cylinder Head A ssembly Plate B
ACHD0856
Page 24
Cylinder Head Assembly Plate B
ACHD0856
3681E049 GASKET - CYLIN DER HEAD
) Page 25
Rocker Shaft Assembly Plate A
ACHD0856
t-15
I 11
®--14
t-9 10 ~ 13
~·.' /'
/
r
~~7 / ,,./'-.....
'
~
,,./,/ J;
,/
/ ',
/,>
< 19
,/
~ 18
17
1~\ 2
Page 26
Rocker Shaft Assembly Plate A
ACHD0856
I 41 ISR611 ROCKER SHAFT ASSEMBLY

2 ,_4! 15R702 ROCKER SHAFT ASSY - MINOR
3 = 411 5R702 I ROCKER SHAFT
4 [2485A104 2 PLUG
5 -4115R314 3 ROCKER ARM ASSEMBLY
6 = 41I 5R31 4 ROCKER ARM
7 = 41 15R314 PAD
8 E0576052 NUT
9 321 14 145 I SCREW
10 -3174A015 2 ROCKER SHAFT SPRING
II -41 ISR3 15 3 ROCKER ARM ASSEMBLY
12 = 4115R315 ROCKER ARM
13 = 4115R315 PAD
14 E0576052 I NUT
15 32114145 I SCREW
16 -2722A022 2 CIRCLIP
17 - 2134A502 2 WASHER
18 ,_2316A901 I SCREW
19 -2316A902 2 SCREW
Page 27
Timing Gear & Camshaft Plate A
ACHD0856
Page 28
Timing Gear & Camshaft Plate A
ACHD0856
Item j Part No. j References IQty. I Description j Notes
I T415293 CAMSHAFT
2 CAMSHAFT
3 Cosooo12 WOODRUFF KEY
)
Page 29
Push Rods & Tappets Plate A
ACHD0856
Page 30
Push Rods & Tappets Plate A
ACHD0856
I T420076 131 a. 6 TAPPET

2 31434307 6 PUSHROD
I
Im...,,
.. , 31420991 6 TAPPET
Page 31
Fuel Injection Pump Plate A
AFHD5030
Page 32
Fuel Injection Pump Plate A
AFHD5030
Item I Part No. I References IQty. IDescription I Notes

I T418381 FUEL INJECTION PUMP
2 ~ T418381 FUEL INJECTION PUMP
3 E26420472 SOLENOID (A)
4 264203 18 SEAL-ORING
5 3I17L261 I FUEL INJECTION PUMP GEAR
6 23141-:1004 3 SCREW
7 24 110008 3 WASHER
Ir........
(A) I 12v SOLENOID
) Page 33
High Pressure Fuel Pipes Plate A
AFHD5030
Page 34
High Pressure Fuel Pipes Plate A
AFHD5030
Item I Part No. I

References IQty. IDescription INotes
I 3525A l 34 PIPE- FUEL INJ NO I CYL
2 3525Al35 PIPE - FUEL !NJ NO 2 CYL
3 3525Al36 l PIPE - FUEL INJ NO 3 CYL
4 2646EOJ8 2 CLIP
) Page 35
Atomisers Plate A
AFHD5030
@-_____5
Page 36
Atomisers Plate A
AFHD5030
Item I Part No. I References I Qty. I Description I Notes

2645K022 3 INJECTOR
~2645K616
2 ~ 2645K022 INJECTOR NOZZLE HOLDER
3 INJECTOR NOZZLE
4 26460064 I SEAL - INJECTOR
5 L31 I FF02 I INJECTOR WASHER
6 3751A241 3 INJECTOR CLAMP
7 2314W009 3 SCREW
Page 37
Control Unit Plate A
AFHD5030
C!>-·
L __ _ _ _ ,_ _ __
Page 38
Control Unit Plate A
AFHD5030
Item IPart No. IReferences IQty. IDescription INotes

l USMK.0669 ELECTRONIC GOVERNOR KIT
~ 23 l IE027
2 => U5MK0669 ELECTRIC GOVERNOR
3 4 SCREW
4 t2415H507 SEAL -O RING
Page 39
Fuel Leak-Off Pipe Plate A
AFHD5030
V--2
)
Page 40
Fuel Leak-Off Pipe Plate A
AFHD5030
I 2646F50 1 2 HOSE
2 2646E501 CAP
Page 41
Sensors
AFHD5030
Page 42
Sensors Plate A
AFHD5030
0650586 PLUG
2 243 11 31 PLUG
Page 43
Flywheel Housing Plate A
CDHD1125 )
Page 44
Flywheel Housing Plate A
CDHDIJ25
Item IPart No. IReferences IQty. IDescription j Notes

I
I T417547 I FLYWHEEL HOUSING
2 2314J204 6 SCREW
3 3245AO l I 2 DOWEL
4 23 141603 2 SCREW
5 T410815 2 PLUG
6 36843154 SEAL
Page 45
Flywheel & Starter Ring Plate A
DDHD2089
<
2
Page 46
Flywheel & Starter rung Plate A
DDHD2089

I 411 ID293 FLYWHEEL
2 i;;;i> 41 I ID293 FLYWHEEL
3 [31162121 I STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 DOWEL
Page 47
Starter Motor Plate A
EDHD0965
~! )
Page 48
Starter Motor Plate A
EDHD0965
Item IPart No. IReferences I Qty. I Description INotes

1 T41 0874 m_ a. I STARTER MOTOR
2 23!3C077 3 STUD
3 2318A604 3 N UT
I
n;,.,ry
'·, 2873K632 STARTER MOTOR
)
Page 49
Fan Drive Plate A
FBHD0898
)
Page 50
Fan Drive Plate A
FBHD0898
Item I Part No. IReferences IQty. I Description J Notes

I
I 4113K005 FAN DRlVE HOUSING
2 2314J005 4 SCREW
3 3115Cll3 FAN DRIVE PULLEY
4 26148655 BELT (A)
I.........
(A) I SERVICED IN PAIRS
Page 5 1
Sump Plate A
!
Jr,
Page 52
Sump Plate A
GBHD2895
Item I Part No. I References IQty. IDescription INotes

T421883 W. a. SUMP
2 32186405 PLUG
3 2415715 SEAL-ORING
4 368JK038 GASKET - SUMP
5 2314H003 12 SCREW
6 23l4HOJ2 4 SCREW
7 2314H033 2 SCREW
8 3627P04 1 1 BRIDGE PIECE
9 23110039 2 SCREW
I Hbtocy
'·, 3717Cl62 SUMP
) Page 53
Dipstick & Filler Tube Plate A
GBHD2895
0-4
?-3
I
Page 54
Dipstick & Filler Tube Plate A
GBHD2895

I T422238 i-. U256122U I DIPSTICK ASSEMBLY
m b.
2 = T422238 I DIPSTICK
3 t2413681 I SEAL-ORING
SEAL-ORING
4 2413681 I
History
a.
3278A026 i-. U256122U I NUT
b.
I 3178C221 i- U256122U 1 DIPSTICK
Page 55
Oil Strainer Plate A
GBHD2895
(~
Page 56
Oil Strainer Plate A
GBHD289S
Item I Part No. IReferences IQty. IDescription INotes

357SA059 PIPE - OIL SUCTION
2 36832 137 GASKET
3 23 14H004 2 SCREW
Page 57
Cylinder Head Cover Plate A
HBHD3463 )
Page 58
Cylinder Head Cover Plate A
HBHD3463

I T41 5062 W. a. I CYL HEAD COVER ASSY
2
3
-
._T41430 1
liil>
cg
T4 I 5062
a.
I
I
CYLINDER HEAD COVER
GASKET - CYL. HEAD COVER
4 ._2161AOl3 8 SCREW
5 ._ T414958 I PLATE
6 -2151AOOI l SCREW
7 -3789A004 4 SEAL-ORlN G
8 T405659 I LABEL
9 T406494 I LABEL
History
a.
I T415062 I CYL HEAD COVER ASSY
3 LT415673 I PIPE
Page 59
HBHD3463
I ~
Page 60
Filler Plate A
HBHD3463
Item IPart No. IReferences IQty. IDescription I

Notes
I 4134C072 OIL FILLER
~2415H540
2 = 4134C072 OIL FILLER
3 SEAL-ORING
4 4142X098 OIL FILLER CAP
5 =- 4142X098 OIL FILLER CAP
6 [241 5633 SEALING RING
7 2314Kl61 SCREW
8 2314H005 SCREW
Page 61
Breather Plate A
HBHD3463
12
)g
1 ~~ 13
~
10
Page 62
Breather Plate A
HBHD3463
Item I Part No. IReferences IQty. I Description INotes I

I 4134K022 PIPE - BREATHER
2 = 4134K022 PIPE - BREATHER
3 t241 5A068 I SEAL-0 RING
4 2415H701 I SEAL-0 RING
5 23 14F005 2 SCREW
6 33872632 HOSE
7 3 175 P003 SPRING
8 2481863 CLIP
9 36241 123 SUPPORT BRACKET
10 2314H002 SCREW
II 248 101 56 CLIP
12 28 17152 CABLE TIE
13 2811A851 CLIP
) Page 63
Blanking Plates Plate A
HBHD3463
Page 64
Blanking Plates Plate A
HBHD3463
2485AI 18 PLUG
) Page 65
Oil Cooler Plate A
JBHD2610
I
~6
p-· )
Page 66
Oil Cooler Plate A
JBHD2610
Item IPart No. IReferences IQty. IDescription J Notes

I
I 2486A241 OIL COOLER
2 = 2486A241 OIL COOLER
3
4
E2486A224
241 IA525
ADAPTOR
GASKET
5 2486A223 SEAL-ORJNG
6 3311A045 SEAL
Page 67
Oil Cooler Connections Plate A
JBHD2610
Page 68
Oil Cooler Connections Plate A
JBHD2610
Item I Part No. IReferences IQty. IDescription I Notes

I 3482VIOI HOSE - COOLANT
2 2481863 CLIP
3 2481863 CLIP
4 3482Vl02 HOSE - COOLANT
5 2481863 CLIP
6 248 1863 CLIP
7 2481 0 156 CLIP
8 23 14H002 SCREW
Page 69
Oil Cooler Connections Plate B
JBHD2610
Page 70
Oil Cooler Connections Plate B
JBHD2610

I 3766A171 ADAPTOR
2 3687M037 I GASKET
3 2314HOIO 2 SCREW
4 2314H004 4 SCREW
Page 71
Oil Filter
JBHD26IO
0
)
Page 72
)
Oil Filter Plate A
JBHD2610
I 3773A061 OTL FILTER HEAD

2 3688A039 GASKET - OIL FILTER HEAD
3 2314H034 4 SCREW
4 3278A007 PLUG
5 2415H009 SEAL -ORJNG
Page 73
Oil Filter Plate A
JDHD0027
\
\
Page 74
Oil Filter Plate A
JDHD0027
2654403 OIL FILTER
Page 75
Front End Drive Input Plate A
KBHD0797
< 2
Page 76
Front End Drive Input Plate A
KBHD0797

I T413515 I CRANKSHAFT PULLEY
2 32 186 146 3 BOLT
Page 77
Water Pump Plate A
LBHD2286
9
>
~\
5
Page 78
Water Pump Plate A
LBHD2286
l
I U5MW0208 WATER PUMP KJT
2 liiil> U5MW0208 WATER P UMP
3 liiil> U5MW0208 WATER PUMP COVER
4
5
t24880239
2314H743
I
3
GASKET
SCREW
6 3682AO ll GASKET-WATERPUMP
7 2314Kl64 2 SCREW
8 2314H005 2 SCREW
9 2314HOl2 5 SCREW
Page 79
Pipes Plate A
LBHD2286
Page 80
Pipes Plate A
LBHD2286

I 4133L049 CONNECTION
2 ~ 4133L049 CONNECTION
3 t24J8FOOI SEAL-0 RING
4 24 18F002 SEAL-ORING
5 23 14H003 2 SCREW
Page 81
Water Outlet Housing Plate A
- u oo13SSL LDHD0702
I
CLJ 4
Page 82
- U001358L LDHD0702
Item IPart No. IRefereoces IQty. IDescription INotes

41 33L501 CONNECTION
~2485C041
2 liiiil> 41 33L501 CONNECTION
3 THERMOSTAT
4 2415H008 SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 83
f-+ UOOI359L LDHD0702
v-5
2
Page 84
1-+ UOOJ359L LDHD0702
Item I Part No. I References J Qty. I Description I Notes

4133L507 THERMOSTAT ASSEMBLY
2 => 41 33 L507 CONNECTION
3 => 4133L507 THERMOSTAT
4 t2415H219 I SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW
Page 85
Fan Plate A
MDHD1369
Page 86
Fan Plate A
MDHD1369

I 2485C546 FAN
2 T4 18649 111 a. EXTENSION
3 2313H238 4 STUD
4 23 180208 4 NUT
Im....,
", 3748W243 EXTENSION
Page 87
Alternator Plate A
NDHD2711
Page 88
Alternator Plate A
NDHD2711
2871A306 ALTERNATOR (A)
Footnotes
(A) I BREAKDOWN OF 287JA30 1 NOT AVAILABLE.
Page 89
Alternator Bracket & Fixings Plate A
NDHD2711
/
·~~
~/
9
Page 90
Alternator Bracket & Fixings Plate A
NDHD271l

I T418352 CD b. I ALTERNATOR BRACKET
2 0920433 cg a. I WASHER
3 23141007 2 SCREW
4 2314H022 I SCREW
5 23180208 I NUT
6 36155429 1 LEVER
7 2314H004 I SCREW
8 0920497 I WASHER
9 23141012 I SCREW
JO 2318A604 I NUT
II 0920465 I SPACER
History
a.
2 0920497 I WASHER
b.
I 3824A07 1 I ALTERNATOR BRACKET
)
Page 91
Pulleys Plate A
NDHD2711
Page 92
Pulleys Plate A
NDHD2711
3115H003 ALTERNATOR PULLEY
) Page 93
Timing Case Plate A
QCHD0022
( 3
Page 94
Timing Case Plate A
QCHD0022
Item j Part No. j References IQty. IDescription INotes

I 3716C56 1 TIMING CASE
2 2418F437 SEAL - FRONT END OIL
3 23 14H003 8 SCREW
4 2314H034 4 SCREW
5 368JP053 GASKET - TIMING CASE
Page 95
Timing Cover
QCHD0022 )
~ 4 3
Page 96
Timing Cover Plate A
QCHD0022

I 311 7N061 ........ U200943S IDLER GEAR
2 33 I IA054 HUB
3 3272A033 ........ U200943S PLATE
4 23 141011 3 SCREW
5 T418682 CAMSHAFT GEAR
6 0500012 WOODRUFF KEY
7 332 JA003 WASHER
8 2 11 6053 DOWEL
9 31 12XO ll THRUST WASHER
10 23141606 SCREW
Page 97
Timing Cover
QCHD0022
Page 98
Timing Cover Plate B
QCHD0022
I 4142A503 FRONT COVER !UT

2 ~ 4 142A503 I TIMINGGEAR COVER
3 [3681P046 I GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314HOl2 5 SCREW
Page 99
Blanking Plugs Plate A
QDHD1368
~~-L-~==-=-=~~~
Page 100
Blanking Plugs Plate A
QDHD1368
I 2314C049 SCREW
2 241 50053 WASHER
) Page 101
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0031
I
'
l ,
Page 102
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0031
T41 8991 W. a. OIL PUMP
I 2 23141008 5 SCREW
I m>1ory
OIL PUMP
Page 103
Turbocharger
SBHD2991 - - _
~4
Page 104
)
Turbocharger Plate A
SBHD2991
Item j Part No. j References I Qty. I Description I Notes

I 2674A423 TURBOCHARGER
2 3688A029 GASKET-TURBOCHARGER
3 T409161 4 STUD
4 2318A634 4 NUT
5 3681V514 I GASKET - EXHAUST OUTLET
6 3218J026 3 SCREW
) Page 105
- - - - - - -- - - PPlate A
Feed Pipes
SBHD2991
Page 106
Feed Pipes Plate A
SBHD2991
Item J Part No. / References / Qty. J Description /Notes
T418248 PIPE - TURBO O IL FEED

2 1-- ~ T418248 TURBO FEED PIPE
3 1--3218R036 BANJO BOLT
4 1-2131A506 WASHER
5 -2131A506 WASHER
6 -CH10050 SEAL- 0 RING
7 ~CHIOOSO SEAL-0 RING
8 T418053 BANJO BOLT
) Page 107
Leak-Off Pipes
SBHD29:91-------====--
)
Page 108
Leak-Off Pipes Plate A
SBHD2991

3584AOl I PIPE - TURBO OIL DRAIN
2 3688A053 GASKET
3 3688A054 I GASKET
4 23 l4F004 2 SCREW
5 2314H003 2 SCREW
Page 109
Pipework & Connections Plate A
SBHD2991
)
Page 110
Pipework & Connections Plate A
) SBHD2991
Item I Part No. IReferences I Qty. I Description I Notes

I T418899 PIPE-AIR
2 3383A042 HOSE
3 24810062 HOSE CLIP
5 3688A037 GASKET - rNO MANIFOLD
6 2314H034 4 SCREW
) Page 111
Exbaus t
----
Manifold ------l:~urm
-- SBHD29~91-------==-
3 ~
Page 112
Exhaust Manifold Plate A
SBHD2991

3778C I 11 I EXHAUST MANIFOLD
2 3681V513 I GASKET - EXHAUST MANIFOLD
3 3218101 3 6 SCREW
4 3767A051 ELBOW
5 3684N027 GASKET - EXHAUST
6 T409161 4 STUD
7 2318A634 4 NUT
Page 113
Air Filters Plate A
SBHD2991
9 I
I
11~
)
I 2
Page 114
)
Air Filters Plate A
SBHD2991
Item j Part No. IReferences IQty. IDescription j Notes

I
2652Ci20 AIR FILTER ASSEMBLY
~26510337
2 = 2652Ci20 BODY
3 MAIN AIR FILTER
4 265 10339 COVER
5 265 10335 VALVE
6 2652C826 BRACKET
7 2652C828 CLIP
8 2652C806 INDICATOR
9 2652C808 CAP
10 ~ 2652C808 CAP
II [0 180073 CLIP
Page 11 5
L~A:ir=Filt=cn~~~~~~~~~~
Plate B
SBHD2991
Page 116
Air Filters Plate B
SBHD2991
Item I Part No. j References IQty. IDescription I Notes

383 1AOl8 I SUPPORT BRAC KET
2 23 141002 2 SCREW
3 23 18A603 2 NUT
4 2314H004 2 SCREW
Page 11 7
Air Filters Plate C
SBHD2991
Page 118
Air Filters PlateC
SBHD2991
I 3783R022 HOSE
2 0180072 CLIP
3 2 1825 199 HOSE CLIP
Page 119
Pipework & Connections Plate B
SBHD2991
)
~
5
Page 120
Pipework & Connections Plate B
) SBHD2991
Item / Part No. I References I Qty. I Description I Notes

3766AI 91 EXHAUST ELBOW
2 3823A071 SUPPORT BRACKET
3 3347A051 I ADAPTOR
4 23141003 3 SCREW
5 T417985 I HEATSHIELD
6 2313C078 2 STUD
7 2318A604 2 NUT
8 3681V514 I GASKET - EXHAUST OUTLET
9 2313C077 3 STUD
IO 2318A634 3 NUT
Page 121
Induction Manifold Plate A
TBHD1126
i
2
Page 122
Induction Manifold Plate A
TBHD1126
I 361 IM009 W. a. I PLATE

2 3684N503 I GASKET
3 2314H032 W. a. 4 SCREW (A)
History
a.
I 36 1IM006 I PLATE
3 23 14H033 4 SCREW
IFootnot~
~A) I USED ONLY WITH 361I M009
Page 123
Fuel Filter Plate A
VBHD2535
f-----6
10
I
ANTI CONTAM INATION KIT
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
EQUIPO DE PROTECCION
Page 124
Fuel Filter Plate A
VBHD2535
Item IPart No. I References I Qty. I Description l Notes
I 4461487 FUEL FILTER ASSEMBLY

2 !Oil> 4461487 FILTER
3
4
5
6
7
[F"'
4461490
=
=
=
T410737
T410737
4461490
PLUG
PLUG
SEAL-0 RING
FUEL FILTER ASSEMBLY
FUEL FTLTER BODY
8 t4461492
T410736
FUEL FILTER
DRAIN PLUG
9
10 T410437 PROTECTION KlT
Page 125
Fuel Filter Plate B
VBHD2535
--
Page 126
Fuel Filter Plate B
VBHD2535
Item IPart No. IReferences I Qty. I Description I

Notes
I
T417273 I BRACKET
2 2314H007 3 SCREW
3 23141004 2 SCREW
4 =- 4461487 FILTER
Page 127
Lift Pump to Filter Pipe Plate A
VBHD2535
Page 128
Lift Pump to Filter Pipe Plate A
VBHD2535
Item IPart No. IReferences I I

Qty. Description I Notes
I T417331 PIPE - LOW PRESSURE FUEL
2 = T417331 PIPE - LOW PRESSURE FUEL
3 I- 36565116 CLIP
4 t36568139 CUP
5 23141001 SCREW
6 2314H002 SCREW
Page 129
Filter to Injection Pump Pipe Plate A
VBHD2535
Page 130
Filter to Injection Pump Pipe Plate A
VBHD2535
T417300 PIPE - LOW PRESSURE FUEL
Page 131
Injection Pump to Filter Pipe Plate A
VBHD2535
Page 132
Injection Pump to Filter Pipe Plate A
VBHD2535
T41 7270 PIPE - LOW PRESSURE FUEL

2 4127Al02 FUEL INJ PUMP RETURN PIPE
3 ~ 4127Al02 FUEL INJ PUMP RETURN PIPE
4 t33532129 NUT
5 33811114 OLIVE
6 3763A045 CONNECTION
7 3218R042 BANJO BOLT
8 241 !0007 WASHER
9 241 !0007 WASHER
Page 133
Leak Off Rail to Fuel Filter Pipe Plate A
VBHD2535
2~
)
I
'
Page 134
Leak Off Rail to Fuel Filter Pipe Plate A
VBHD2535
Item IPart No. I References I Qty. I Description l Notes
1 T4!8547 PIPE - LOW PRESSURE FUEL

2 3218ROJ3 BANJO BOLT
3 0920497 WASHER
4 0920497 WASHER
5 3821A028 BRACKET
6 2314H002 SCREW
7 241 IDOlO 2 WASHER
8 24810558 PIPE CLIP
) Page 135
Low Pressure Fuel p·1pes Plate A
VBHD2535
~~
3
6V\ \
5 -~
~
·--D
6~
Page 136
Low Pressure Fuel Pipes Plate A
VBHD2535
Item IPart No. I References I Qty. I

Description l Notes
3355A019 CONNECTION
2 241 IDOl3 WASHER
3 2447AJ02 CONNECTION
4 3583A054 PIPE - LOW PRESSURE FUEL
5 2481876 HOSE CLIP
6 2481876 HOSE CLIP
Page 137
Cold s:ta:rt~S==---------
ystem -----------
Plate A
WDHD0377
Page 138
Cold Start System Plate A
WDHD0377
3278Al0l 3 PLUG
) Page 139
E ngine Lifting Eyes Plate A
XBHD0458
\
(C)
Page 140
Engine Lifting Eyes Plate A
XBHD0458
Item I Part No. I References I Qty. I Description INotes

3617AOJ5 LIFTING BRACKET
2 2314J002 2 SCREW
3 T413872 I LIFTING BRACKET
4 2314J002 2 SCREW
) Page 141
Engine Mounts Plate A
ZCHD1199
2
·?~~
/
/ CJ
4
~ CJ /
v/. /
CJ
Page 142
Engine Mounts Plate A
ZCHD1199

T414700 BRACKET
2 T414732 I BRACKET
3 23 14K202 2 SCREW
4 2314K208 2 SCREW
5 2318A222 2 NUT
6 2 13 1A016 2 WASHER
Page 143
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHDOS33
Page 144
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
2848062 OIL PRESSURE SWITCH
Page 145
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533 )
Page 146
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
3278A004 PLUG
2 2415H002 SEAL-ORING
Page 147
Temperature Gauge & Sender Plate A
ZLHD0382
Page 148
Temperature Gauge & Sender Plate A
ZLHD0382
Item IPart No. IReferences I

Qty. IDescription I
Notes
I 2848Al29 WATER TEMPERATURE SWITCH

2 2415H003 SEAL-ORING
Page 149
Temperature Gauge & Sender
Page 150
Temperature Gauge & Sender Plate B
) ZLHD0382
3278A006 PLUG
2 2415H003 SEAL-0 RING
Page 151
Radiator & Cowling Plate A
ZMHD1372
Q- 3
I
Page 152
Radiator & Cowling Plate A
ZMHDI372

I 24858280 ml. a. I RADIATOR
2
3
4
E,.,,,,,,
24850079
~
W
24858280
a.
I
I
1
RADIATOR
RADIATOR CAP
DRAIN PLUG
5 24850081 l WASHER
History
a.
I 24858280 I RADIATOR
3 L24850078 l RADIATOR CAP
) Page 153
Radiator Bracket & y·1xmgs
. Plate A
ZMHDl372 )
Page 154
Radiator Bracket & Fixings Plate A
ZMHD1372
Item I Part No. j References I Qty. I Description j Notes
I 3823A065 SUPPORT BRACKET

2 2635A052 2 MOUNTING (A)
3 3353A022 2 ADAPTOR (A)
4 2311F055 4 SCREW
5 23141004 6 SCREW
IFo.......
(A) I SERVICED IN PAIRS
) Page 155
Radi t ~~~~~~~~~~~~~~~~~~~-
a or Bracket & F'1xmgs

. Plate B
ZMHD1372
/~
I
Page 156
Radiator Bracket & Fixings Plate B
ZMHD1372

I 3641 A01 3 SUPPORT BRACKET
2 23 14J002 2 SCREW
3 364JA01 2 STAY
4 23 14H002 SCREW
5 2634A l 15 I MOUNTING
6 23 18A604 2 NUT
) Page 157
Radiator & Hoses Plate A
ZMHD1372
Page 158
Radiator & Hoses Plate A
ZMHD1372
1 3482T046 HOSE - COOLANT

2 21 825199 HOSE CLIP
3 21825194 CLIP
4 3482T045 HOSE- COOLANT
)
Page 159
Guards Plate A
ZMHD1372
Page 160
Guards Plate A
ZMHD1372

3756Vll5 FAN GUARD
2 4113A202 FAN GUARD
3 ~ 41 13A202 FAN GUARD
4 t2314H005 4 SCREW
5 2318A401 4 NUT
6 T411471 I FAN GUARD
7 2314H002 3 SCREW
8 2314Hl02 4 SCREW
) Page 161
Fuel Pre-Lift Pump Plate A
ZVHD1120
"d
~"'
Page 162
Fuel Pre-Lift Pump Plate A
) ZVHD1120
Item J Part No. IReferences IQty. IDescription J Notes
I 130306380 PRE-FUEL FILTER ASSY
~26'60182
2 e::I> 130306380 FUEL FILTER HEAD
3 I FUEL FILTER B OWL
5 265601 83 3 DRAIN PLUG
4 130306360 FUEL FILTER
6 26560184 I SEAL - 0 RING
7 0920497 2 WASHER
Page 163
Water Trap Plate A
ZVHD1120
Page 164
Water Trap Plate A
ZVHD1120
Item I Part No. IReferences IQty. IDescription I Notes

ULPK0034 LIFT PUMP KJT (A)
2 ~ ULPK0034 LIFT PUMP
3 LutMK0611 STRAINER
4 liiiil> USMK0617 ADAPTOR
5 [ O> USMK0617 ORJNG
6 3685R007 GASKET· LIFT P UMP
7 23 14H033 4 SCREW
IFootoot"
(A) I NO SERVICED PARTS
Page 165
Miscellaneous & Auxiliaries Plate A
ZZHD1012
Page 166
Miscellaneous & Auxiliaries Plate A
ZZHDJOJ2

243 11 54 PLUG
2 243 1154 PLUG
3 2431 154 PLUG
) Page 167
Top Service Kit Plate A
SACD0355
1
I
GASKET KIT - TOP
KIT JOINTS - PARTIE SUP
DICHTUNGSSATZ - OSEN
KIT GUARNIZ- PARTE SUP MOT
KIT EMPAQ- SUPERIOR
Page 168
Top Service Kit Plate A
SACD0355

I U5LT0355 W a. I GASKET KIT - TOP
2 -3681E049 I GASKET - CYLINDER HEAD
3 -T41430 1 ml. a. I GASKET - CYL. HEAD COYER
4 -2415H219 I SEAL - THERMOSTAT HOUSING
5 -3681Y513 I GASKET- EXHAUST MANIFOLD
6 -3684N503 3 GASKET
7 -L31 IFF02 3 INJECTOR WASHER
8 -3688A029 I GASKET-TURBOCHARGER
9 -3688A035 1 GASKET
10 ,__3688A036 I GASKET
11 ,__3688A037 I GASKET - IND MANIFOLD
12 -U5MKl027 I SEAL KIT
13 [24 18M517 4 SEAL - VALVE STEM (A)
14 2418M519 4 SEAL- VALVE STEM (B)
History
a.
I U5LT0355 I GASKET KIT - TOP
3 L3681A057 I GASKET - CYL. HEAD COYER
I
Footoot"
(A) I BROWN
)
Page 169
Bottom Service Kit Plate A
SGBD0379
1
I
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz fi.ir Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 170
Bottom Service Kit Plate A
) SGBD0379
Item J Part No. J References J Qty. J Description J Notes
U5LB0379 BOTTOM JOINT AND GASKET

2 -3681K038 GASKET - SUMP
3 ,_2415715 SEAL - ORJNG
4 ,_36832137 GASKET
5 -3617V015 GASKET - TIMING CASE
6 -3617V016 GASKET - TIMING CASE
7 -368 1P046 GASKET - TIMING CASE COVER
8 -26420318 SEAL - ORING
9 ,_3688A039 2 GASKET - OIL FILTER HEAD
10 ,_3688A041 GASKET - OIL FILTER HEAD
II ,_3682AOl I GASKET - WATER PUMP
12 -3688A035 GASKET
13 -3688A036 GASKET
) Page 171
I Parts Index
Page 172
Parts Index I
Description Part No. Page Description Part No. Page
ADAPTOR 2486A224 67 T414732 143
3347A051 121 T417273 127
3353A022 155 BRIDGE PIECE 3627P041 53
3766Al 71 71 CABLE TIE 2817152 63
AIR FILTER 2652Cl20 115 CAMSHAFT T415293 29

ASSEMBLY
CAMSHAFT BUSH 3I12D075 11
ALTERNATOR 2871A306 89
CAMSHAFT GEAR T418682 97
ALTERNATOR 3824A071 91
BRACKET CAP 2646E501 41
)
T418352 91 2652C808 115
ALTERNATOR 3115H003 93 3342A01 l 23,23

PULLEY
CIRCLIP 2721332 17, 17
BANJO BOLT 3218R013 135
2722A022 27
3218R036 107
CLIP 0180072 119
3218R042 133
0180073 115
T418053 107
21825194 159
BELT 2614B655 51
2481863 63, 69,
BIG END BEARfNG U5ME0033 13 69,69,69
KIT
2481D156 63,69
BIG END BRO KIT - U5ME0033A 13
) 2646£018 35
UIS
2652C828 115
U5ME0033B 13
2811A85 I 63
U5ME0033C 13
36565116 129
BLANKING PLATE 3623A009 11
36568139 129
BOLT 32186146 77
CONROD 4115C3 I I 19
BOTTOM JOINT U5LB0379 171
ASSEMBLY
AND GASKET KIT
4115C3 12 19
BRACKET 2652C826 115
4115C313 19
3821A028 135
4115C314 19
T414700 143
Page 173
I Parts Index
4115C315 19 DRAIN PLUG 24850079 153
4115C316 19 26560183 163
CONROD BOLT 3212V003 19 T410736 125
CONNECTION 2447A102 137 ELBOW 3767A051 113
3355A019 137 ELECTRONIC U5MK0669 39

GOVERNOR KIT
3763A045 133
EXHAUST ELBOW 3766Al91 121
4133L049 81
EXHAUST 3778Clll 113
4133L501 83 MANIFOLD )
COVER 26510339 115 EXHAUST VALVE 3142Al51 23
CRANKSHAFT ZZ90236 13 EXTENSION 3748W243 87
ASSEMBLY
T418649 87
CRANKSHAFT 3117C221 15
GEAR FAN 2485C546 87
CRANKSHAFT T413515 77 FAN DRIVE 4113K005 51

PULLEY HOUSING
CYL HEAD COVER T415062 59, 59 FAN DRIVE 3115C113 51

ASSY PULLEY
CYLINDER BLOCK T400877 11 FAN GUARD 3756Vll5 161

ASSEMBLY
4113A202 161
CYLINDER HEAD 4181V041. 23,23
ASSEMBLY T411471 161
)
CYLINDER HEAD 3218A011 23 FLYWHEEL 4111D293 47
BOLT
FLYWHEEL T417547 45
3218A012 23 HOUSING
DIPSTICK 3178C221 55 FRONT COVER KIT 4142A503 99
DIPSTICK T422238 55 FUEL FILTER 130306360 163

ASSEMBLY
4461492 125
DOWEL 2116053 97
FUEL FILTER 4461487 125
2116A672 47 ASSEMBLY
3244A009 23 4461490 125
3245A01 l 45 FUEL FILTER BOWL 26560182 163
)
Page 174
Parts Index I
)
FUEL INJ PUMP 4127Al02 133 3688A041 171

RETURN PIPE
GASKET - SUMP 3681K038 53, 17 1
FUEL INJECTION T418381 33
PUMP GASKET - TIMING 3617V015 17 1
CASE
FUEL INJECTION 3117L261 33
• PUMP GEAR 3617V016 171
GASKET 2411A525 67 3681P053 95
24880239 79 GASKET - TIMING 3681P046 99, 171

CASE COVER
36832137 57, 171
GASKET- 3688A029 105, 169
3684N503 123, 169 TURBOCHARGER
3687M037 71 GASKET - WATER 3682A011 79, 17 1

PUMP
3688A035 169, 171
GASKET KIT - TOP U5LT0355 169, 169
3688A036 169, 171
HEATSHIELD T417985 121
3688A053 109
HOSE 2646F501 41
3688A054 109
3383A042 111
GASKET - CYL. 3681A057 169
HEAD COVER 33872632 63
T414301 59, 169 3783R022 119
GASKET- 3681E049 25, 169 HOSE-COOLANT 3482T045 159

CYLINDER HEAD
3482T046 159
) GASKET- 3684N027 113
EXHAUST 3482VIOI 69
GASKET- 3681 V513 113, 169 3482V102 69

EXHAUST
HOSE CLIP 21825199 119, 159,
MANIFOLD
159, 159
GASKET- 3681V514 105, 121
2481876 137, 137
EXHAUST OUTLET
2481D062 Ill, Ill
GASKET-IND 3688A037 111, 169
MANIFOLD HUB 3311A054 97
GASKET - LIFT 3685R007 165 IDLER GEAR 3117N061 97
PUMP
INDICATOR 2652C806 115
GASKET-OIL 3688A039 11, 73,
FILTER HEAD 171 INJECTOR 2645K022 37
Page 175
I Parts Index
INJECTOR CLAMP 3751A241 37 33532129 133
INJECTOR NOZZLE 2645K616 37 OIL COOLER 2486A241 67
INJECTOR WASHER L311FF02 37, 169 OIL FILLER 4134C072 61
INTAKE VALVE 3142H071 23 OIL FILLER CAP 4142X098 61
LABEL T405659 59 OIL FILTER 2654403 75
T406494 59 OIL FILTER HEAD 3773A061 73
LEVER 36155429 91 OIL PRESSURE 2848062 145

SWlTCH
LIFT PUMP KIT ULPK0034 165
OIL PUMP 4132F072 103 )
LIFTING BRACKET 3617A015 141
T418991 103
T413872 141
OLIVE 33811114 133
MAIN AIR FILTER 26510337 115
PIPE T415673 59
MAIN BEARING KIT U5MB0037 13
PIPE -AIR T418899 111
MAIN BEARING KIT U5MB0037A 13
- U/S PIPE - BREATHER 4134K022 63
U5MB0037B 13 PIPE - FUEL INJ NO 3525Al34 35

1 CYL
U5MB0037C 13
PIPE - FUEL INJ NO 3525Al35 35
METRIC BOLT 3211C002 21 2CYL
MOUNTING 2634Al 15 157 PIPE - FUEL INJ NO 3525A136 35
3 CYL
2635A052 155
PIPE-LOW 3583A054 137
NUT 0576052 27,27
PRESSURE FUEL
2318A222 143
T417270 133
2318A401 161
T417300 131
2318A603 117
T417331 129
2318A604 49, 91,
T418547 135
121, 157
PIPE - OIL SUCTION 3575A059 57
2318A634 105,113,
121 PIPE - TURBO OIL 3584A011 109
DRAIN
2318D208 87,91
PIPE - TURBO OIL T418248 107
3278A026 55
FEED
)
Page 176
Parts Index I
PIPE CLIP 2481D558 135 324 1611 7 23
PISTON AND RING 4115P025 17 3241AO 11 11

KJT
3241A0 12 11
4 115P026 17
3278A004 147
• 41 15P027 17
3278A006 23, 151
PISTON COOLING 2113A003 11
JET 3278A007 73
PISTON RING KIT UPRK.0002 17 3278Al01 139
PISTON RING KIT - UPRK0002B 17 T410737 125

) OVERSIZE
T410815 45
UPRK0002D 17
PRE-FUEL FILTER 130306380 163
PLATE 3272A033 97 ASSY
36 11M006 123 PROTECTION KJT T4 10437 125
3611M009 123 PUSHROD 3 1434307 31
T4 14958 59 RADIATOR 2485B280 153, 153
PLUG 0650586 43 RADIATOR CAP 24850073 153
0650588 11, 23 24850078 153
0650594 11 ROCKER ARM 4 115R3 14 27

ASSEMBLY
0650710 11
4115R31 5 27
) 2431131 23, 43
ROCKER SHAFT 4115R61 l 27
2431154 23, 167, ASSEMBLY
167, 167
ROCKER SHAFT 41 15R702 27
2485A104 27 ASSY-MINOR
2485A108 11 ROCKER SHAFT 3174A015 27

SPRING
2485All8 65
SCREW 0096803 47
3212P008 11
215 lAOO l 59
3212V006 11
216 1A01 3 59
32141316 11
2311D039 53
32186405 53
2311E027 39
)
Page 177
I Parts Index
23 l IF055 155 23141004 127, 155
2314C049 11, 101 23141005 51
2314F001 11 23141007 91
2314F004 109 23141008 103
2314F005 63 23141011 97
2314H002 63, 69, 23141012 91

99, 129,
135, 157, 23141204 45
161
23141603 45
2314H003 11, 53,
23141606 97
81, 95,
109 2314Kl61 61
2314H004 33, 57, 2314Kl64 79
71, 83,
85, 91, 2314K202 143
117
2314K208 143
2314H005 61, 79,
161 2314W009 37
2314H007 127 2316A901 27
2314HOIO 71 23 16A902 27
2314H012 53, 79,99 32114145 27, 27
2314H022 91 32166329 11
2314H032 123 32181013 113
2314H033 53, 123, 32181026 105

165
SEAL 3311A045 67
2314H034 73, 95 ,
36843154 45
111
SEAL - FRONT END 2418F437 95
2314Hl02 161
OIL
2314H743 79
SEAL - INJECTOR 26460064 37
23141001 129
SEAL- 0 RING 2413681 55,55
23141002 117, 141,
24157 15 53, 171
141, 157
23141003 121 2415A068 63
Page 178
Parts Index I
)
2415H002 147 STARTER MOTOR 2873K632 49
2415H003 23, 149, T410874 49

151
STARTER RING 31162121 47
2415H009 73 GEAR
2415H507 39 STAY 3641A0 12 157
2415H540 61 STRAINER U5MK0617 165
2415H701 63 STUD 2313C077 49, 121
2418FOOI 81 2313C078 121
) 2418F002 81 2313H238 87
2486A223 67 T409161 105, 113
26420318 33, 171 SUMP 37 17Cl 62 53
26560184 163 T421883 53
3789A004 59 SUPPORT BRACKET 3624 1123 63
CH 10050 107, 107 3641A013 157
SEAL - REOS 241 8F704 21 3823A065 155

HOUSING
3823A071 121
SEAL- 2415H219 85, 169
THERMOSTAT 383 1A018 117
HOUSING
TAPPET 3142U991 31
SEAL-VALVE 2418M517 23, 169
) T420076 31
STEM
THERMOSTAT 2485C041 83
2418M519 23, 169
THERMOSTAT 4133L507 85
SEAL -WATER 2415H008 83
ASSEMBLY
OUTLET
THIMBLE 33142111 11
SEAL KIT U5MK.1 027 169
' THRUST WASHER 3 112X0 11 97
SEALING RING 2415633 61
31137312 13
SMALL END BUSH 311 2A005 19
31137322 13
SOLENOID 26420472 33
31137551 13
SPACER 0920465 91
31137561 13
SPRING 3175P003 63
)
Page 179
I Parts Index
TIMING CASE 3716C56l 95 2415D053 11 , 101
TURBOCHARGER 2674A423 105 24850081 153
VALVE 26510335 115 33117127 47
VALVE COLLET 3142W004 23,23 3321A003 97
VALVE GUIDE 3313A012 23,23 WATER PIPE 3313A022 11
VALVE SEAT 3314A231 23 WATER PUMP KIT U5MW0208 79

INSERT
WATER 2848Al29 149
3314A241 23 TEMPERATURE
SWITCH
VALVE SPRING 3174A016 23,23 )
WOODRUFF KEY 0500012 29,97
T417883 23,23
WASHER 0920433 91
0920497 91, 91,

135, 135,
163
2131A016 143
2131A506 107, 107
2134A502 27
24110007 133, 133
24110008 33
24110010 135
24110013 137
)
Page 180

1103a 33T

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DK32000 DK32000

2. How To Use Your Parts Book Pg.4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg.9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 172

/ How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Cylinder Block & Liners 11 Atomisers 37

Crankshaft, Main & Big End Bearings 13 Control Unit 39

Crankshaft, Main & Big End Bearings 15 Fuel Leak-Off Pipe 41

Pistons & Rings 17 Sensors 43

Connecting Rods 19 Flywheel Housing 45

Rear End Oil Seal 21 Flywheel & Starter Ring 47

Cylinder Head Assembly 23 Starter Motor 49

Cylinder Head Assembly 25 Fan Drive 51

Rocker Shaft Assembly 27 Sump 53

Timing Gear & Camshaft 29 Dipstick & Filler Tube 55

Push Rods & Tappets 31 Oil Strainer 57

Fuel Injection Pump 33 Cylinder Head Cover 59

High Pressure Fuel Pipes 35 Filler 61

Section Page Section Page

Blanking Plates 65 Alternator Bracket & Fixings 91

Oil Cooler 67 Pulleys 93

Oil Cooler Connections 69 Timing Case 95

Oil Cooler Connections 71 Timing Cover 97

Oil Filter 73 Timing Cover 99

Oil Filter 75 Blanking Plugs 101

Water Outlet Housing 83

Water Outlet Housing 85

Section Page Section Page

Exhaust Manifold 113 Cold Start System 139

Air Filters 115 Engine Lifting Eyes 141

Air Filters 117 Engine Mounts 143

Air .F ilters 119 Lubricating Oil Pressure Switch/Gauge 145

Pipework & Connections 121 Lubricating Oil Pressure Switch/Gauge 147

Induction Manifold 123 Temperature Gauge & Sender 149

Fuel Filter 125 Temperature Gauge & Sender 151

Fuel Filter 127 Radiator & Cowling 153

Filter to Injection Pump Pipe 131

Injection Pump to Filter Pipe 133

Leak Off Rail to Fuel Filter Pipe 135

Low Pressure Fuel Pipes 137

Radiator Bracket & Fixings 157

Radiator & Hoses 159

Fuel Pre-Lift Pump 163

Water Trap 165

Miscellaneous & Auxiliaries 167

Top Service Kit 169

Bottom Service Kit 171

I-+ From Engine Number

\.) Remanufactured Part

[] New for Old Part

f' Right Hand

{ Reference for Detailed Breakdown

0 Other Service Options Available

1:£1 See History Section