AA04078A Mejora Rodamiento Motor de Giro

COMPONENT CODE 26
PARTS & SERVICE REF NO. AA04078A

DATE June 29, 2007
NEWS (C)
Page 1 of 11
SUBJECT: REPAIR OF SWING MACHINERY OUTPUT SHAFT BEARING

PURPOSE: To inform field personnel of a modification procedure to repair the output shaft
of the swing machinery on the listed hydraulic excavators.
APPLICATION: PC200-7 Hydraulic Excavator Serial Number 200001 through 203890
PC200LC-7 Hydraulic Excavator Serial Number 200001 through 203890
PC210-7 Hydraulic Excavator Serial Number 40001 through 40324
PC200LC-7 Hydraulic Excavator Serial Number 40001 through 40324
PC200LC-7L Hydraulic Excavator Serial Number A86001 through A86513 b
PC200LC-7L Hydraulic Excavator Serial Number A86514 through A86596 C
FAILURE CODE: 261AFF
DESCRIPTION: The bearing being used on the lower part of the output pinion of the swing
machinery on the hydraulic excavators is lubricated with grease. When this bear-
ing is exposed to high temperature by continuous and long hours operation,
grease may leak out from the grease seal built into the bearing and the bearing
may fail because of lubrication failure. Lubrication failure will result in breakage
of the bearing. This modification is being introduced to repair and prevent occur-
rence of the failure.
The initial sign of failure is the generation of abnormal noise while the machine
is making swings.
b Machines in this serial number range have a sealed lower swing machinery bearing.
C Machines in this serial number range have a grease fitting and hose assembly installed to allow the
lower bearing to be greased.
This configuration should be sufficient in most applications and may not require rework.
NOTE: The grease interval for these machines is 1,000 hours with 200 grams (7 oz) of grease.
MACHINE PREPARATION
1. Shut down the machine in accordance with procedures in the Operation and Mainenance Manual.
WARNING! Observe all safety standards as dictated by the work conditions under which the
equipment will be inspected, reworked and repaired.
Consult the appropriate Shop Manual, Operation and Maintenance Manual, and
your Komatsu District Service Manager with any and all questions regarding
safety.
AA04078A
Page 2 of 11
Remark
These instructions are intended to supplement the service data contained in the appropriate
“Shop Manual”. Always refer to that manual for Removal, Installation, Disassembly and
Reassembly instructions when not contained in this document.
2. List of parts
Part Number Description Purpose Of Part QTY REMARKS
20Y-26-00211 Swing Machinery Assembly 1 Useable after replacing
(20Y-26-00210) (Swing Machinery Assembly) (1) the component parts
PC200-7 and PC210-7
206-26-00331 Swing Machinery Assembly 1 Useable after replacing

Rework
(206-26-00330) (Swing Machinery Assembly) (1) the component parts
PC200-AC-7 only
20Y-26-00221 Swing Machinery Assembly 1 Useable after replacing

the component parts
(20Y-26-00220) (Swing Machinery Assembly) (1) PC200-UK-7 only
Parts of the swing machinery which need to be replaced
20Y-26-31110 Housing 1
(22U-26-21190) (Housing) (1)
Replace these parts
20Y-26-22340 Bearing 1
(20U-26-21340) (Bearing) (1)
20Y-26-22330 Bearing 1 Install new bearing

(20Y-26-22330) (Bearing) (1)
Replacement
20Y-26-22420 Seal 1
(07012-00115) (Seal) (1)
Replace these parts
20Y-26-22191 Cover 1
(22U-26-21270) (Spacer) (1)
01024-81045 Bolt, Sems 12 Add
There are three types of swing circle shafts (depending upon the machine model).
Check the Remarks column for the applicable models.
20Y-26-21142 Shaft 1 Shaft for all other

(22U-26-21560) (Shaft) (1) machines except
PC200-AC-7 and
PC210-UK-7
Replacement
206-26-69111 Shaft 1 Shaft for PC200-AC-7 only

(206-26-69120) (Shaft) (1)
AA04078A
Page 3 of 11
Part Number Description Purpose Of Part QTY REMARKS
20Y-26-31521 Shaft 1 Shaft for PC210-UK-7 only
(20Y-26-31520) (Shaft) (1)
20Y-26-31411 Tube 1
(20Y-26-31410) (Tube) (1)
Replacement
20Y-26-31421 Filler 1 These replacement parts
cut 51 mm
(20Y-26-31420) (Filler) (1) from the total length
20Y-26-31431 Gauge 1
(20Y-26-31430) (Gauge). (1)
Parts (other than swing machinery components) which need to be replaced due to the increase in the total height
of the swing machinery.
20Y-62-41212 Hose 1300 mm 1 Replace this hose.

(20Y-62-41221) (Hose 1250 mm) (1) The hose length has been
increased by 50 mm
from 1250 to 1300 mm.

(20Y-62-41241) (Hose 670 mm) (1) The hose length has been
increased by 20 mm
from 670 to 690 mm.
Replacement

(20Y-62-41251 (Hose 620 mm) (1) The hose length has been
increased by 30 mm
from 620 to 650 mm.
02763-00508 Hose 800 mm 1 Replace this hose.

(02763-00507) (Hose 700 mm) (1) The hose length has been
increased by 100 mm
from 700 to 800 mm.
AA04078A
Page 4 of 11
AA04078A
Page 5 of 11
AA04078A
Page 6 of 11
MODIFICATION PROCEDURES
Disassembly procedure: Refer to the Shop Manual for the PC200-7.

1. Remove the hose clamps, six (6) hoses, and the swing
machinery mounting bolts to remove the swing motor and
swing machinery assembly. Since two (2) hoses (02762-
00608 and 02760- 00312) of the six (6) hoses removed
are being reused, check to be sure they are not damaged.
Drain the oil: About 6.6 L (6.9 qts)
2. Remove the oil level filler (31) oil level gauge (32), oil
filler tube (33) and oil filler cap (34).
Only the oil filler cap (34) Part No. 22U-26-21460 is to be
reused.
3. Remove the swing motor mounting bolts (6 pcs.) and

remove the swing motor (1).
Swing motor: 70 kg (154 lbs)
4. Remove No. 1 sun gear (2).
5. Remove No. 1 carrier assembly (3). Depending upon the

degree of damage, it may not be necessary to disassemble
the No. 1 carrier assembly (3).
AA04078A
Page 7 of 11
6. Remove ring gear (10).
7. Remove No. 2 sun gear (11).
8. Remove holder mounting bolt (12), and then remove the

No. 2 carrier assembly (13).
9. Depending on the degree of damage, it may not be neces-
sary to disassemble the No. 2 carrier assembly (13).
10. Remove the oil drain parts (Valve 195-03-13241, Tube
07270-21560 and Clamp 07281-00917) from the machin-
ery housing in advance.
The pinion shaft and machinery housing are not being
reused.
AA04078A
Page 8 of 11
Assembly procedure: Refer to the Shop Manual for PC200-6 and PC200-7.
1. Press fit bearing 20Y-26-22340 into housing 20Y-26-

31110 using the push tool.
2. Press fit oil seal 20Y-26-22420 into cover 20Y-26-22191

using the push tool.
Apply liquid gasket (LG-6) to the outer circumference of
the oil seal.
★ When doing the above press fit work, be careful not
let the liquid gasket (LG-6) adhere to the lip section
of the oil seal.
3. Mount cover assembly (22) to housing 20Y- 26-31110

and tighten mounting bolts 01024- 81045.
★ Apply Liquid Gasket LG-6 to the mounting surface
of the cover.
★ Apply Grease G2-LI to the lip section of the oil seal.
Mounting bolts:
66.1 ± 7.35 N·m (48.8 ± 5.4 lbf ft)
4. Mount Housing Assembly (23) to Shaft 20Y-26-21142.

Press fit the inner race of the bearing using the push tool.
★ When mounting the housing assembly to the shaft, be
very careful not to damage the oil seal.
5. Press fit Bearing 20Y-26-22330 using the push tool.
★ When press fitting the bearing, press fit the inner and
outer race of the bearing at the same time.
Do not press fit the bearing by pushing the inner race
alone.
★ After press fitting the bearing, check that the housing
rotates smoothly.
AA04078A
Page 9 of 11
6. Install No. 2 carrier assembly (13) and tighten bolt (12).
★ Apply adhesive (LT-2) on the surface of the thread of
the mounting bolt.
Mounting bolt: 157-196 N·m (116-144 lbf ft)
7. Install No. 2 sun gear (11).
8. Install the O-ring to housing 20Y-26-31110.

Install ring gear (10) using the eye bolt (M10 X 1.5).
★ When installing the above, match the match mark “c”
of ring gear and convex section “d” on the flange to
the positions shown in the photograph.
★ Degrease the contact surfaces of ring gear (10) and
the housing. Do not use the liquid gasket here.
Mounting bolt: 157-196 N·m (116-144 lbf ft)
9. Install No. 1 carrier assembly (3).
AA04078A
Page 10 of 11
10. Install No. 1 sun gear (2).
★ When installing the No. 1 sun gear, pay attention to
its upper and lower side. Do not install it in reversed
position.
★ Install the No. 1 sun gear so that the tooth section “e”
is on the lower side.
11. Installation of the swing motor.

After mounting the O-ring on ring gear (10), install the
swing motor (1).
Swing motor: 70 kg (154 lbs)
★ When installing the swing motor, match the position

of motor port “f” and the convex section of the hous-
ing “g” section to the positions shown in the drawing.
★ Degrease the contact surfaces of Swing Motor
Assembly (1) and ring (10).
Do not use the liquid gasket here.
Mounting bolt: 59 - 74 N·m (44 - 55 lbf ft)
12. Install oil level filler (31), oil level gauge (32), oil filler
tube (33) and oil filler cap (34) to swing motor (1).
★ Reuse the above oil filler cap only.
AA04078A
Page 11 of 11
13. Tighten the drain plug.
14. Refill the housing with engine oil through the oil filler port to the specified level.
About 7.1 L (7.5 qts)
15. Install the swing motor and swing machinery assembly.

Be careful not to damage the hoses, etc.
Mounting bolt torque: 490 - 608 N·m (361 - 448 lbf ft)
★ Six (6) hoses are being installed.

Four (4) of these six (6) hoses are new with changed lengths.
Be careful not to make installation errors.
For details, refer to Figure 2.
16. Install the hose clamps.
AA04078A

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COMPONENT CODE 26

PARTS & SERVICE REF NO. AA04078A

SUBJECT: REPAIR OF SWING MACHINERY OUTPUT SHAFT BEARING

206-26-00331 Swing Machinery Assembly 1 Useable after replacing

20Y-26-00221 Swing Machinery Assembly 1 Useable after replacing

20Y-26-22330 Bearing 1 Install new bearing

01024-81045 Bolt, Sems 12 Add

20Y-26-21142 Shaft 1 Shaft for all other

206-26-69111 Shaft 1 Shaft for PC200-AC-7 only

20Y-62-41212 Hose 1300 mm 1 Replace this hose.

20Y-62-41242 Hose 690 mm 1 Replace this hose.

20Y-62-41252 Hose 650 mm 1 Replace this hose.

02763-00508 Hose 800 mm 1 Replace this hose.

Disassembly procedure: Refer to the Shop Manual for the PC200-7.

Drain the oil: About 6.6 L (6.9 qts)

3. Remove the swing motor mounting bolts (6 pcs.) and

Swing motor: 70 kg (154 lbs)

4. Remove No. 1 sun gear (2).

5. Remove No. 1 carrier assembly (3). Depending upon the

7. Remove No. 2 sun gear (11).

8. Remove holder mounting bolt (12), and then remove the

1. Press fit bearing 20Y-26-22340 into housing 20Y-26-

2. Press fit oil seal 20Y-26-22420 into cover 20Y-26-22191

3. Mount cover assembly (22) to housing 20Y- 26-31110

4. Mount Housing Assembly (23) to Shaft 20Y-26-21142.

Mounting bolt: 157-196 N·m (116-144 lbf ft)

7. Install No. 2 sun gear (11).

8. Install the O-ring to housing 20Y-26-31110.

Mounting bolt: 157-196 N·m (116-144 lbf ft)

9. Install No. 1 carrier assembly (3).

11. Installation of the swing motor.

Swing motor: 70 kg (154 lbs)

★ When installing the swing motor, match the position

Mounting bolt: 59 - 74 N·m (44 - 55 lbf ft)

About 7.1 L (7.5 qts)

15. Install the swing motor and swing machinery assembly.

★ Six (6) hoses are being installed.

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