B412 TM Vol 1 Bell 412 EP
B412 TM Vol 1 Bell 412 EP
B412 TM Vol 1 Bell 412 EP
NOTICE
The material contained in this training manual is based on
information obtained from the aircraft manufacturer’s Pilot
Manuals and Maintenance Manuals. It is to be used for
familiarization and training purposes only.
Normal Procedures
Emergency Procedures
LIMITATIONS
PERFORMANCE
SYSTEMS REVIEW
EXPANDED CHECKLIST
CONTENTS
Page
GENERAL INFORMATION ....................................................... EC-1
Introduction ............................................................................... EC-1
Operating Limitations .............................................................. EC-1
Flight Planning .......................................................................... EC-1
Preflight Check ......................................................................... EC-2
PREFLIGHT GENERAL—NORMAL PROCEDURES .......... EC-4
Before Exterior check .............................................................. EC-4
Exterior Check .......................................................................... EC-7
Interior Check ......................................................................... EC-25
EXPANDED CHECKLISTS
GENERAL INFORMATION
INTRODUCTION
This section contains instructions and procedures for operating the helicopter
from the planning stage, through actual flight conditions, to securing the he-
licopter after landing.
The instructions and procedures contained herein are written for the purpose
of standardization and are not applicable to all situations.
OPERATING LIMITATIONS
The minimum and maximum limits, and the normal and cautionary operat-
ing ranges for the helicopter and its subsystems are indicated by instrument
markings and placards.
FLIGHT PLANNING
Each flight should be planned adequately to ensure safe operations and to pro-
vide the pilot with the data to be used during flight.
PREFLIGHT CHECK
The pilot is responsible for determining whether the helicopter is in condi-
tion for safe flight.
NOTE
The pilot walkaround and interior checks are outlined
in the following procedures. The preflight check is
not intended to be a detailed mechanical inspection, but
simply a guide to help the pilot check the condition of
the helicopter. It may be made as comprehensive as con-
ditions warrant at the discretion of the pilot.
Refer to the Weight and Balance section in the Rotocraft Flight Manual.
e. Aft Fuel Sump Drain Buttons (left and right) ....................... DEPRESS
NOTE
If aft sumps fail to drain, the sump valves may be operated manually.
10. No. 1 and 2 engine air intake covers .......................REMOVE AND STOW
EXTERIOR CHECK
WARNING
Fuselage—Front
1. Cabin Nose ............................................................................ CONDITION
Transmission Chip
Detector Indicators ........................................................................ CHECK
Tailboom
1. Tailboom............................................................... CONDITION; ACCESS
COVERS SECURED
CAUTION
Do not bend elevator trailing edge tab.
Cabin Top
1. Hub and Sleeve Assembly.............................................................. CHECK
CONDITION
d. Elastomeric Bearings,
Lead-Lag Dampers................................................ CHECK GENERAL
CONDITIONS
CAUTION
IF ANY TEMP-PLATE IS MISSING OR HAS BLACK
DOTS, MAINTENANCE PERSONNEL SHALL AS-
SIST IN DETERMINING AIRWORTHINESS.
INTERIOR CHECK
1. Cabin Interior .......................................................... CLEANLINESS AND
SECURITY OF EQUIPMENT
3. Protective Breathing
Equipment (if installed) ............................................... CONDITION AND
PROPERLY SERVICED
NOTE
Opening or removing doors shifts helicopter center
of gravity and reduces V NE . Refer to the Rotocraft
Flight Manual (RFM) Limitations and Weight &
Balance sections.
NORMAL PROCEDURES
CONTENTS
Page
INTERIOR CHECK ...................................................................... NP-1
NORMAL PROCEDURES
Prestart Check ........................................................................... NP-1
Engine Starting ......................................................................... NP-6
Engine 1 Start ............................................................................ NP-6
Engine 2 Start ......................................................................... NP-10
Post Start.................................................................................. NP-11
Engine Fails to Start............................................................... NP-12
Cold Weather Start ................................................................. NP-13
Systems Checks ...................................................................... NP-15
Before Takeoff ........................................................................ NP-26
Power Assurance Check ........................................................ NP-28
OPERATION NEAR MAGNETIC DISTURBANCES .......... NP-28
TAKEOFF..................................................................................... NP-29
IN-FLIGHT OPERATION ......................................................... NP-30
DESCENT AND LANDING ..................................................... NP-32
AFTER LANDING ..................................................................... NP-32
ENGINE SHUTDOWN .............................................................. NP-33
POSTFLIGHT CHECK .............................................................. NP-35
NORMAL PROCEDURES
INTERIOR CHECK
PRESTART CHECK
NORMAL PROCEDURES
1. Seat and Pedals ............................................................................. ADJUST
Friction as desired.
Reset if required.
NORMAL PROCEDURES
38. VENT BLOWER Switch ..................................................................... OFF
NOTE
If external power is used—connect (1,000 amps max-
imum). Check 27 ± 1 VDC; adjust power source if
required.
NOTE
Test operate all lights when night flights are planned
or anticipated. Accomplish light tests with external
power connected or during engine runup. If Anti-
c o l l i s i o n l i g h t i s d e s i r e d, N O N - E S N T L
BUS—MANUAL.
Confirm both AC voltmeters cycle and indicate correct voltage for NO. 1
and NO. 2 AC BUSES and NO. 1 INVERTER caution extinguished.
Pull brake ON and check that both lights illuminate; return to OFF and
check lights extinguish.
NOTE
58. FUEL SYS Test Switch ......................... FWD TANK, THEN MID TANK
NORMAL PROCEDURES
59. FUEL SYS DIGITS TEST Button .................................................. PRESS
60. BAGGAGE FIRE Warning Light Test Button ................ PRESS TO TEST
Check light illuminates and mast torque indicator reads 105 +1%
CAUTION
If mast torque indicator indicates an error greater than
+1% from the 105% position, the mast torque system
is unreliable. Maintenance action is required.
64. WOG LT Advisory (if installed) .... WOG OVERRIDE SWITCH TO AIR
ENGINE STARTING
NOTE
If the helicopter has been cold soaked in ambient
temperatures of –18°C (0°F) or less, both throttles will
be diff icult to move and follow-through coupling
may be increased .
NORMAL PROCEDURES
Actuate ENG 1 IDLE STOP release, roll engine 1 throttle to full closed,
then apply friction as desired. Repeat procedure using engine 2 throttle
and ENG 2 IDLE STOP release.
NOTE
When either IDLE STOP release is activated, the ap-
propriate idle stop plunger will not release if pres-
sure is applied toward the closed position of the
throttle.
ENGINE 1 START
NOTE
Either engine may be started f irst; however, the fol-
lowing procedure is provided for starting engine 1 first.
CAUTION
Prolonged exposure to ambient temperatures of 0°C
NORMAL PROCEDURES
(32°F) or less may freeze moisture in the engine fuel
control system. Monitor ENG RPM (N 2 ) during cold
weather starting for overspeed. If an overspeed ap-
pears imminent, abort start and close throttle to the
OFF position.
Maximum ITT during start is 1090°C, not to exceed two seconds above
960°C. If ITT continues to rise, abort start by activating idle stop release
and rolling throttle to fully closed. Starter should remain engaged until
ITT decreases. Do not attempt restart until corrective maintenance has
been accomplished.
NOTE
If engine fails to start, refer to False Start proce-
dures this section.
CAUTION
If stick centering indicator system is inoperative,
ground operation shall be conducted at 97% ROTOR
RPM or above.
NOTE
On side slopes greater than f ive degrees, disregard
CYC CTR caution lights and position cyclic as desired.
NOTE
CYC CTR caution lights are inhibited between 95 and
105% ROTOR RPM.
NOTE
Do not increase ROTOR above 85% rpm until XMSN
OIL temperature is above 15˚C.
CAUTION
During rpm increase, any abnormal increase in one-
per-rev vibration may indicate one or more main
rotor droop restrainers failed to disengage from static
position. Verify proper operation prior to flight.
Friction as desired
NOTE
Minimize blade flapping by maintaining highest rotor
rpm (N R ) within allowable range.
NORMAL PROCEDURES
NOTE
If external power is used, proceed to Engine 2 Start.
If battery was used, proceed as follows.
NOTE
Before attempting generator assisted start on second
engine, it is recommended that the battery be charged
until the ammeter load drops below 150 amps.
ENGINE 2 START
1. Engine 2 FUEL TRANS Switch............................................................ ON
Check No. 2 FUEL BOOST light out (FUEL XFEED caution light will
illuminate momentarily).
CAUTION
Ensure second engine engages as throttle is increased.
A nonengaged engine indicates 10 to 15% higher
N 2 rpm than the engaged engine and near zero torque.
If a nonengagement occurs, close the throttle of the
nonengaged engine. When the nonengaged engine has
NORMAL PROCEDURES
stopped, shut down the engaged engine. If a sudden
(hard) engagement occurs, shut down both engines.
Maintenance action is required.
POST START
1. ROTOR RPM (NR) .............................................. 77 TO 85% OR ABOVE
NOTE
If external power was used—disconnect. GEN 1
Switch—ON.
CAUTION
Only BATTERY BUS 2 switch should remain on with
both generators operating.
NOTE
During rpm increase, any abnormal increase in one-
per-rev vibration may indicate one or more main
rotor droop restrainers failed to disengage from static
position. Verify proper operation prior to flight.
NOTE
AMPS 2 will indicate a higher load than AMPS 1 until
battery is fully charged.
6. Radios......................................................................... ON AS REQUIRED
3. Starter ............................................................................................................
DISENGAGE
After GAS PROD RPM (N 1 ) has decreased to zero, allow 30 seconds for fuel
to drain from engine.
NORMAL PROCEDURES
3. FUEL Switch ......................................................................................... ON
5. Starter ............................................................................................................
ENGAGE FOR 15 SECONDS,
THEN DISENGAGE
Allow the required cooling period for the starter before proceeding. Follow
normal start sequence as described on preceding pages.
NOTE
During extremely cold ambient temperatures, idle
rpm will be high and the ENGINE, XMSN, and GEAR
BOX OIL pressure may exceed limits for up to two
minutes after starting. Warm up shall be conducted
at 77 to 85% N R at flat pitch.
NOTE
Continue with applicable procedures in ENGINE
START, POST START and SYSTEMS CHECK while
NORMAL PROCEDURES
warming up engines.
After warm-up:
CAUTION
D o n o t a l l ow g a s p r o d u c e r t o d e c r e a s e b e l ow
50% RPM (N 1 ).
SYSTEMS CHECKS
Stick Centering Indicator Check
CAUTION
During extreme cold ambient temperatures limit
cyclic movements until XMSN OIL temperature
NORMAL PROCEDURES
reaches 15°C.
CAUTION
Do not displace cyclic more than 1.5 inches from
center to check the system. If CYC CTR caution
lights do not illuminate within the 1.5 inch dis-
placement, the system is inoperative.
NOTE
CYC CTR caution lights are inhibited between 95 and
105% ROTOR RPM.
Check CYC CTR caution light illuminates each time when displaced and
extinguishes when centered.
Check that yaw trim only releases and then reengages with switch released.
Check trim releases with button depressed; reengages when button is released.
NOTE
An electrical interlock prevents both hydraulic sys-
tems from being switched OFF at the same time. If
one system is OFF and the second is switched OFF,
the second system will remain ON.
NOTE
Uncommanded control movement or motoring with
either hydraulic system off may indicate hydraulic sys-
tem malfunction.
CAUTION
Do not allow GAS PROD to decrease below 50%
rpm (N 1 ).
NORMAL PROCEDURES
NOTE
In the vicinity of 8,000 feet pressure altitude, GAS
PROD RPM (N 1 ) may not change signif icantly when
manual fuel control is selected.
Observe a change in the GAS PROD RPM (N1) and GOV MANUAL
caution light illuminates. Open respective throttle carefully to ensure GAS
PROD RPM (N1) responds upward, then return to flight idle position.
Return GOV switch to AUTO. Check for a return to original GAS PROD
RPM (N1) and GOV MANUAL caution light extinguishes. Check second
governor in like manner.
Governor Check
CAUTION
If helicopter is sitting on ice or other slippery or
loose surface, advance throttles slowly to prevent
rotation of helicopter.
Check No. 1 engine increases 2% ENG RPM (N2) and both engines
stabilize at 97 ± 1% ENG RPM (N2).
NOTE
Helicopter rigged for category A operations will ob-
tain 103% ENG RPM N 2 . Refer to Flight Manual
Supplement BHT-412-FMS-62.3 and 62.4 for Air-
speed Limitations.
Check ENG does not exceed 101.5% rpm (N 2 ). Set at 100% ENG
RPM (N2).
NOTE
After turning either boost pump off, FUEL BOOST
caution light should illuminate on failed side only.
NORMAL PROCEDURES
Check FUEL INTCON caution light illuminates, then extinguishes.
• AP 2 • Pilot ICS
• VHF #1 • STBY ATT Indicator
• Pilot Map Light • Essential Engine Instruments
Check all emergency lights illuminate. Switch to ARM; check lights dim
to faint glow.
Move cyclic forward, aft, left, and right approximately one inch.
Center cyclic.
NORMAL PROCEDURES
Increase collective control 1 to 2 inches. Repeat 2 to 3 times as required.
Return to full down position.
Move cyclic forward, aft, left and right approximately 1 inch. Center
cyclic.
WARNING
NOTE
System 1 will normally operate 10 to 20°C cooler than
system 2.
AFCS Check
NOTE
Verif ication of AFCS actuator centering is neces-
sary. Failure of the actuators to center could result in
reduced control margins (pitch and roll) and abnor-
mal control positions (pitch, roll, and yaw).
NOTE
For S/N 36087–36247, if fast slaving is desired,
center ADI roll trim knob, then push and hold VG
FAST ERECT button until attitude indicator displays
zero degrees bank angle. Use of VG FAST ERECT
button will disengage the respective autopilot.
NOTE
(S/N 36248 and subsequent) Depending on procedures
performed during the start sequence, the HSI head-
ing OFF flag may not retract at end of AHRS align-
ment phase. Refer to Manual AHRS Heading
Synchronization procedure.
WARNING
NORMAL PROCEDURES
If AFCS is left engaged in ATT mode during ground
operation, it can drive the cyclic stick to a control stop.
For helicopters not equipped with Flight Director Kit: Press and hold the
CPL switch on autopilot control panel. While holding CPL switch, press
the TEST switch. Release both switches—verify TEST ON.
NOTE
AUTO TRIM light will remain illuminated during
AFCS test.
NOTE
Pilot shall closely monitor controls during test, tak-
ing care not to restrict control movements. To prevent
nuisance failures, hands must remain off controls.
Upon completion of test, verify that the AP 1 and AP 2 lights extinguish and
AL-300 reads END 1.
If error codes are present, press SBY (or cyclic NAV STBY switch) once to
view each code until END 1 is displayed.
Press cyclic grip NAV STBY to continue with level 2 test if desired, or press
TEST switch to exit AFCS test.
NORMAL PROCEDURES
2. Press and hold AHRS control panel No. 1 and No. 2 TEST switches.
NOTE
Test may be performed in MAG or DG mode. If TEST
is accomplished in DG mode, heading must be man-
ually aligned.
HSI
Heading ....................................................................... ROTATES TO 015o
Heading OFF Flag ....................................................................... IN VIEW
ADI
Pitch ................................................... APPROXIMATELY 5o NOSE UP
Roll ...................................................... APPROXIMATELY 45o RIGHT
4. Release AHRS TEST switch and confirm correct heading, altitude and all
flags retracted.
NORMAL PROCEDURES
CAUTION
Do not operate heater above 21°C OAT.
CAUTION
HEATER switch shall be turned OFF when heated air-
flow does not shut off after thermostat is turned to
full COLD, HEATER AIR LINE light illuminates, or
CABIN HTR circuit breaker trips.
3. HEATER Switch.................................................................................... ON
6. DEFOG Lever........................................................................................ ON
Check airflow distributed equally between pedestal outlets and aft outlets.
Return switch to OFF.
NOTE
Heater operation affects performance. Refer to Hover
Ceiling and Rate of Climb charts for HEATER ON
in the Performance chapter.
BEFORE TAKEOFF
1. Engine, Gearbox,
Transmission, Hydraulic and
Electrical Instruments ........................... WITHIN OPERATING RANGES
WARNING
ATT mode shall be used during IFR flight; SAS mode is recommended for
ground operations, hover, and takeoff.
NOTE
Cyclic inputs with Force Trim ON in SAS mode may
cause a false illumination of AUTOTRIM caution.
WARNING
NORMAL PROCEDURES
Adjust frictions.
CAUTION
Minimum rotor—97% rpm for ground operation with
stick centering indicator system inoperative.
NOTE
Fo r g r o u n d o p e r a t i o n , m a i n t a i n r o t o r r p m
(N R ) within allowable range. Higher minimum rotor
rpm reduces blade flapping.
NOTE
On side slopes greater than five degrees, maintain 100%
ROTOR RPM. CYC CTR caution lights are inhibited.
CAUTION
To avoid heading error, accomplish inflight AHRS
heading synchronization only in level flight and, if
flight director installed, uncoupled (STBY).
TAKEOFF
CAUTION
During lift-off to hover, any abnormal increase in one-
per-rev vibration may indicate one or more main
rotor droop restrainers failed to disengage from static
NORMAL PROCEDURES
position. Verify proper operation prior to flight.
NOTE
When AFCS is in ATT mode, the FORCE TRIM re-
lease button and the CLTV/YAW TRIM REL switch
should be depressed before lift-off (to trim actuators
to center positions )and should be held until desired
climbout attitude is attained.
CAUTION
Note HSI heading prior to liftoff. To ensure no mag-
netic disturbance exists, crosscheck heading in hover.
If discrepancy exists operate in DG mode (refer to
operations in or near magnetic disturbances).
NOTE
As collective is increased, it may be necessary to re-
match engine torques prior to reaching hover.
NOTE
Downwind takeoffs are not recommended since
the published takeoff distance performance will not
be achieved.
IN-FLIGHT OPERATION
CAUTION
When operating near the maximum MAST TORQUE
limit, inadvertent overtorque may occur during ma-
neuvering flight conditions involving turns and/or
nose down attitude changes. Decrease power to 90%
MAST TORQUE prior to maneuvering helicopter.
CAUTION
For flight operations above 6,000 ft HD, maintain
100% N R /N 2 .
NOTE
Each period of continuous non-level flight (i.e., cir-
cling) exceeding 20 minutes will require a return to
wings level flight for a minimum of 60 seconds to
maintain AHRS accuracy.
NOTE
Maximum pitch attitude capability of standby attitude
indicator is ±60°.
NORMAL PROCEDURES
Refer to applicable operating rules for high altitude
oxygen requirements.
CAUTION
When AHRS is switched from DG to MAG mode, it
will instantaneously synchronize to detect magnetic
heading. Make switch selection only in level flight
to avoid invalid heading synchronization due to flux
valve sensing errors during turns.
For momentary yaw changes, due to power change, press forward on YAW
TRIM REL switch (if installed), which releases pedal force trim only. Adjust
yaw with pedals, then release switch.
For momentary attitude changes, manual cyclic movement may be used. How-
ever, AFCS movement may be used. However, AFCS actuators may be satu-
rated to limit authority when cyclic is moved manually.
NOTE
In-flight use of VG FAST ERECT button (S/N
36087–36247) will disengage the respective autopilot.
CAUTION
Run-on landings may result in roll oscillations while
on the ground. If this occurs, lowering collective
fully down or disengaging AP 1 and AP 2 will stop
the oscillations.
AFTER LANDING
1. Collective Pitch .................................................................... FULL DOWN
2. Pedals...................................................................................... CENTERED
ENGINE SHUTDOWN
1. AP 1 and AP 2 ...................................................................... DISENGAGE
NORMAL PROCEDURES
2. Cyclic........................................................... FRICTIONED AS DESIRED
NOTE
Fo r g r o u n d o p e r a t i o n , m a i n t a i n r o t o r R P M
(N R ) within allowable range. Higher minimum rotor
rpm reduces blade flapping.
CAUTION
If stick centering indicator system is inoperative,
N R for ground operation shall be 97% or above.
Center cyclic and friction as necessary to extinguish CYC CTR caution lights.
NOTE
On side slopes greater than five degrees, disregard CYC
CTR caution lights and position cyclic as required.
WARNING
CAUTION
Avoid rapid engagement of rotor brake if helicopter
is on ice or other slippery or loose surface to prevent
rotation of helicopter.
NORMAL PROCEDURES
24. BATTERY BUS 1 and
BUS 2 Switches.................................................................................... OFF
POSTFLIGHT CHECK
If conditions require, perform the following (refer to Manufacturer’s Data
BHT-412-MD-4, Section 4, for additional information):
Verify that the droop restraint arms are engaged in the lower detent of the
cam window.
EMERGENCY/MALFUNCTION
PROCEDURES
CONTENTS
Page
INTRODUCTION .......................................................................... EP-1
DEFINITIONS ............................................................................... EP-1
EMERGENCY PROCEDURES ................................................... EP-8
Engine Fires ............................................................................... EP-8
Smoke or Fumes in Cabin...................................................... EP-11
Baggage Compartment Fire .................................................. EP-11
Engine Failures ....................................................................... EP-12
EMERGENCY PROCEDURES
Tail Rotor Failures .................................................................. EP-16
Main Driveshaft Failure ......................................................... EP-22
MALFUNCTION PROCEDURES ............................................ EP-23
Engine Hot Start and Shutdown ........................................... EP-23
Engine Restart In Flight ........................................................ EP-24
Engine Fuel Control Malfunctions ...................................... EP-26
Electrical Power Failures ....................................................... EP-31
Hydraulic System Failure ...................................................... EP-33
Communication System Failures.......................................... EP-34
Cabin Heater Malfunction ..................................................... EP-35
Fuel System Failures .............................................................. EP-36
Static Port Obstruction .......................................................... EP-37
AUTOMATIC FLIGHT CONTROL SYSTEM ...................... EP-37
AFCS Malfunctions................................................................ EP-37
ATTITUDE HEADING REFERENCE SYSTEM (AHRS) ... EP-45
AHRS Alignment (s/n 36248 and subsequent) .................. EP-45
Automatic AHRS Realignment ............................................ EP-46
Manual AHRS Heading Synchronization ........................... EP-46
AHRS Fails to Realign ........................................................... EP-47
Stick Centering Indicator Failure......................................... EP-47
TABLES
Title Page
EP-1 WARNING LIGHTS ......................................................... EP-2
EP-2 CAUTION LIGHTS .......................................................... EP-3
EP-3 DIGITAL AFCS ERROR CODES................................ EP-38
EMERGENCY PROCEDURES
EMERGENCY/MALFUNCTION
PROCEDURES
INTRODUCTION
The following procedures contain the indications of equipment or system fail-
ure or malfunction, the use of emergency features of primary and back-up sys-
tems, and appropriate warnings, cautions and explanatory notes. Table EP-1
lists fault conditions and corrective actions required for illumination of RED
warning annunciators. Table EP-2 addresses malfunction procedures associ-
ated with AMBER caution annunciators.
All corrective action procedures listed herein assume the pilot gives f irst pri-
ority to aircraft control and a safe flight path.
EMERGENCY PROCEDURES
maintenance action taken.
DEFINITIONS
The following terms indicate the degree of urgency in landing the helicopter:
The following terms are used to describe the operating condition of a system,
subsystem, assembly, or component:
WARNING
OIL Engine oil pressure Shut down affected engine. Fuel INTCON
PRESSURE below limit. switch - OPEN. Land as soon as practical.
EMERGENCY PROCEDURES
If nonessential bus power is required:
NON-ESNTL BUS switch - MANUAL
DC AMPS - Monitor
PART SEP Particle seperator by- Check ENG 1 (or 2) RPM and PART SEP
OFF pass door closed or circuit breakers in.
circuit breaker out. Ice
and dust protection Move PART SEP switch to OVRD ON.
system inoperative.
NO. 1 FUEL Fuel boost pump faulure. If practical, descend below 5,000 feet to
BOOST prevent possible fuel starvation if other boost
pump fails.
NO. 2 FUEL
BOOST NOTE FUEL INTCON switch - OPEN
If either fuel boost pump Land as soon as practical.
fails and the FUEL
XFEED switch is in
NORM position, the
crossfeed valve is CAUTION
opened automatically
by a pressure switch, If either BOOST PUMP fails, usable fuel will be
allowing either boost approximately 60 pounds less than indicated.
pump to furnish fuel
to both engines.
NO. 2 FUEL
FILTER
FUEL Fuel valve not Check FUEL VALVE circuit breaker is in.
VALVE properly seated or Land as soon as practical. If on ground,
circuit breaker out. cycle FUEL switch.
NO. 2 GEN
OVHT
EMERGENCY PROCEDURES
fail during IFR flight, land as soon as
practical or continue flight under VFR, if
desired.
NO. 1 Hydraulic pressure Verify fault and affect system from gauge
HYDRAULIC below limit or readings. Turn off affected system. Land
temperature above as soon as possible.
NO. 2 limit.
HYDRAULIC
EMERGENCY PROCEDURES
autopilots)
OR
Auto trim malfunction. Reduce airspeed to 115 KIAS or below.
Displacement actuator Check actuator position panel. If APIs are
between AP1 and AP2 centered, depress SYS 2 button to check
actuators at least 50 AP2 actuator displacement. Turn off
percent travel affected system.
Pitch, roll or yaw trim Cycle either AP1 or AP2 OFF, then ON. If
AUTOTRIM inoperative light does not extinguish, follow AUTO-
TRIM FAILURE procedures in this
section.
EMERGENCY PROCEDURES
ENGINE FIRES
Indications
FIRE 1 PULL or FIRE 2 PULL handle illuminated
1. Throttle......................................................................................... CLOSED
5. Appropriate FIRE
PULL Handle..................................................................................... PULL
9. Exit Helicopter.
Indications
FIRE 1 PULL or FIRE 2 PULL handle illuminated
2. Collective..................................................................................... REDUCE
(ALTITUDE PERMITTING)
3. Appropriate FIRE
PULL Handle..................................................................................... PULL
4. FIRE EXT Switch............................................................................. MAIN
If FIRE warning annunciator remains on more than 10 seconds:
EMERGENCY PROCEDURES
5. FIRE EXT Switch ...................................................................... RESERVE
6. ENG .................................................................... SET AT 100% RPM (N2)
IF POSSIBLE
7. Land as soon as possible.
8. Complete engine shutdown.
9. Exit helicopter.
NOTE
If reserve bottle has not been discharged.
EMERGENCY PROCEDURES
Procedure
1. VENT BLOWER Switch ....................................................................... ON
EMERGENCY PROCEDURES
5. If time and altitude permit and the source is suspected to be electrical,
attempt to identify and isolate the affected system.
Procedure
1. Reduce power to minimum required.
ENGINE FAILURES
Single Engine Failure
ENG RPM (N 2 ) of the normally operating engine is allowed to droop to 97%
during transition from twin-engine operation to single engine operation. The
N 2 RPM should be increased to 100% if possible.
Flight can be continued on the remaining engine until a desirable landing site
is available. There are certain combinations of gross weight, altitude, and
cold ambient temperatures at which a single engine approach will result in the
OEI torque limit being exceeded. A run-on landing at 20 to 30 KIAS is rec-
ommended.
CAUTION
Run-on landings may result in roll oscillations while
on the ground. If this occurs, lowering collective
EMERGENCY PROCEDURES
Loss of an engine while hovering at high gross weight and extremely cold
conditions will most likely result in exceeding the OEI torque limit. If an over-
torque is observed or suspected, an appropriate log book entry shall be made.
(See Performance charts in the Performance chapter.)
NOTE
If an engine restar t is to be attempted, refer to
ENGINE RESTART in the this section.
Indications
• ENG 1 OUT or ENG 2 OUT Warning annunciator illuminated
Procedure
WARNING
CAUTION
During cold weather operations, carefully monitor
TORQUE of the normal engine when one engine fails
or is shut down in flight.
1. Collective..................................................................................... REDUCE
Reduce as required to maintain rotor rpm and power within OEI limits.
EMERGENCY PROCEDURES
2. Airspeed ........................................................................................ 70 KIAS
Indications
• ENG 1 OUT and ENG 2 OUT Warning Lights illuminated
Procedure
WARNING
NOTE
Airspeed for best angle of glide in autorotation is 90
KIAS, and airspeed for minimum rate of descent is
65 KIAS. Autorotational rate of descent is a function
of airspeed and ROTOR RPM and is virtually unaf-
fected by gross weight and density altitude.
If time permits before landing, and a restart will not be attempted, proceed
as follows:
EMERGENCY PROCEDURES
4. Throttles (both) ............................................................................ CLOSED
• Torque oscillations
Procedure
1. Collective ............................................................... REDUCE, MAINTAIN
SLOW FLIGHT
2. Heater Switch......................................................................................... ON
Procedure
Close throttles and lower collective pitch immediately. Establish a glide speed
slightly above normal autorotation approach speed.
Once aligned for landing, yaw can be controlled in the following manner.
Right Yaw
EMERGENCY PROCEDURES
If the nose yaws right with power off, a pulse of up-collective will produce
more friction in the mast thrust bearings, creating a left moment. The greater
the input of the pulse, the more the response will be.
WARNING
Moving the collective upward abruptly increases rotor loading. Do not hold
the collective up, as rotor rpm will decrease lower than desirable. It is essential
that the collective be returned to the down position for autorotation. This cycle
is one pulse. The pulse should be rapid (up and down) but should not be used
at low altitudes.
Left Yaw
If the nose yaws left with the power off, a slight addition of power should ar-
rest it. Further increase in power results in more right yaw response.
Landing
CAUTION
Run-on landings may result in roll oscillations while
on the ground. If this occurs, lowering the collective
fully down or disengaging AP1 and AP2 will stop the
oscillations.
During the f inal stages of the approach, a mild flare should be executed and
all power to the rotor should be off. Maintain helicopter in a slight flare and
use the collective smoothly to execute a soft, slightly nose-high landing.
Landing on the aft portion of the skids will tend to correct side drift. This tech-
nique will, in most cases, result in a run-on type landing.
If it is essential that the landing be made at zero ground speed, the only
change in the technique described previously is that the flare should be exe-
cuted closer to the ground and more steeply. This will require a more rapid
forward cyclic input to land as near level as possible. A more positive and abrupt
use of collective will also be necessary.
CAUTION
The flare and the abrupt use of collective will cause
the nose to rotate left, b ut do not cor rect with
throttle. Although application of throttle will result in
rotation to the right, addition of power is a very strong
response measure and is too sensitive for the pilot to
manage properly at this time. Do not add power at
this time. Slight rotation upon touchdown at zero
ground speed should not cause any real problem.
If altitude permits with airspeed above 60 KIAS, throttle and pitch may be
gently applied to determine if some degree of powered flight can be resumed.
If unacceptable yawing is experienced, reenter autorotation and continue de-
scent to a landing.
The landing technique is the same as prescribed for the climb condition above.
EMERGENCY PROCEDURES
directional response when a pedal is pushed or by locked pedals. If pedals can-
not be moved with a moderate amount of force, do not attempt to apply a max-
imum effort, since a more serious malfunction could result.
Procedure
If the helicopter is in a trimmed condition when the malfunction is discov-
ered, engine power and airspeed should be noted and the aircraft flown to a
suitable landing area.
Combinations of engine torque, rotor rpm, and airspeed will correct or ag-
gravate yaw attitude and these should be adjusted as required to control yaw
during landing.
At 60 to 75 feet AGL and when the landing area can be made, start a slow de-
celeration to ar rive at the intended landing point with about 25 knots
indicated airspeed.
At 2 to 5 feet AGL, slowly reduce throttle to overcome yaw effect and allow
the helicopter to settle. When aligned with the landing area, allow helicopter
to touch down.
CAUTION
EMERGENCY PROCEDURES
After ground contact, use the collective and throttle as necessary to maintain
alignment with landing strip, and to minimize forward speed. If the helicopter
starts to turn, move the cyclic as necessary to follow the turn until the heli-
copter comes to a complete stop.
Apply collective pitch (maintaining minimum operating rpm) to stop the rate
of descent and forward speed, and to align the helicopter with the intended
landing path. If not aligned after pitch application, increase throttle to further
help with alignment. Allow helicopter to touch down at near-zero ground speed,
maintaining alignment with the throttle.
At 50 to 75 feet AGL and when the landing area can be made, start a slow
deceleration to arrive at the intended landing point with airspeed at 25 KIAS.
CAUTION
Run-on landings may result in roll oscillations while
on the ground. If this occurs, lowering the collective
EMERGENCY PROCEDURES
fully down or disengaging AP1 and AP2 will stop the
oscillations.
After ground contact, use collective and throttle as necessary to minimize for-
ward speed and to maintain alignment. Move the cyclic as necessary to fol-
low the turn until the helicopter has come to a complete stop.
Procedure
The corrective action procedures are described in Fixed Pitch Failures on
the previous page. The specif ic procedure to be used depends on the yaw
change experienced.
WARNING
Indication
• Left yaw
• Rapid decrease in NR
• Rapid increase in N2
• Driveshaft breakage
Procedure
1. Collective .......................................................................... AS REQUIRED
MALFUNCTION PROCEDURES
ENGINE HOT START AND SHUTDOWN
Indications
A hot start is caused by a combination of excessive fuel in the combustion chamber
and delayed fuel ignition. Internal and external damage can result.
• Flames emitting from the exhaust
EMERGENCY PROCEDURES
Procedure
1. Throttles.............................................................................. CLOSE; KEEP
STARTER ENGAGED
5. Complete shutdown.
If ITT limits for starting were exceeded, an appropriate entry shall be made
in the helicopter log book. The entry shall state which limit was exceeded,
the duration of time, the extreme value attained, and any additional information
essential in determining the maintenance action required. Refer to the Engine
Maintenance Manual for inspection requirements.
Procedure
CAUTION
If the cause of engine failure is obviously mechani-
cal, as evidenced by abnormal sounds, do not attempt
a restart.
CAUTION
OEI performance can be affected during generator as-
sisted start (with both battery switches on).
CAUTION
When restarting engine in manual fuel control mode,
carefully monitor ITT.
Open Slowly until ITT begins to rise. Do not open throttle further until
ITT and N1 rpm stabilize.
EMERGENCY PROCEDURES
12. START Switch .................................................................. CENTERED AT
55% N1 RPM
CAUTION
When operating in manual fuel control mode, make
slow, smooth throttle movements to avoid compres-
sor stall, overtemp, overspeed, and possible drive
train damage. Coordinate throttle and collective pitch
changes to avoid overloading the normal engine.
NOTE
If torque of affected engine is controlled slightly
(approximately 4%) below torque of normal engine,
rotor rpm will be governed within limits automati-
cally by normal engine.
the manual fuel control unit, the automatic fuel control unit (containing the
gas producer turbine governor), the power turbine governor, and the torque
control unit. In-flight determination of which component has malfunctioned
is virtually impossible and is irrelevant to the required corrective action. The
pilot, therefore, is tasked with interpreting the abnormal indications only so
far as to determine which engine has been affected, and which way, in order
to perform the proper corrective action.
The indications of a high side or a low side fuel control failure will vary in
accordance with the specif ic cause of failure and the total power demand at
the time of failure.
Engine Underspeed
NOTE
Normal deviations of ROTOR RPM from the governed
setting may occur when large collective changes are
made but should not be confused with fuel control fail-
ure, unless a large steady-state TORQUE split occurs.
If there is a low power demand (less than single engine power available) at
the time of low side failure, ROTOR RPM and N 2 of the affected engine will
decrease and stabilize at or slightly below the governed value. TORQUE, ITT
and N 1 of the affected engine will also decrease. As ROTOR RPM decreases,
the normal engine will increase TORQUE output to assume the load. If power
demand is near zero, there may not be a signif icant torque split.
If there is a high power demand (greater than single engine power available)
at the time of low side failure, ROTOR RPM will decrease along with N 2 ,
TORQUE, ITT, and N 1 of the affected engine. As ROTOR RPM decreases,
EMERGENCY PROCEDURES
the normal engine will increase to maximum power to assume the load,
causing signif icant increases in TORQUE, ITT and N 1 , while N 2 will remain
below the governed value.
Indications
• Low N2 and rotor rpm (possibly with RPM warning annunciator and audio
if power demand is in excess of single engine power available)
Procedure
WARNING
1. Collective................................................................................ ADJUST AS
NECESSARY
Adjust to maintain ROTOR RPM.
CAUTION
When operating in manual fuel control mode, make
slow, smooth, coordinated throttle and collective
movements to avoid compressor stall, overtemp, un-
derspeed/overspeed, and possible drive train dam-
age. Coordinate throttle and collective pitch changes
EMERGENCY PROCEDURES
If there is a low power demand (less than single engine power available) at
the time of high side failure, ROTOR RPM and N 2 of the affected engine will
increase considerably above the governed value. TORQUE, ITT and N 1 of the
affected engine will also increase. As N 2 and ROTOR RPM increase above
the governed value, the normal engine will reduce power to keep itself from
overspeeding, and will indicate significantly lower TORQUE, ITT and N 1 than
the affected engine.
Indications
• High N2 and ROTOR RPM (NR), possibly with RPM caution annunciator.
EMERGENCY PROCEDURES
• Return of N2 and ROTOR RPM to governed value (if power demand is
very high)
Procedure
CAUTION
If corrective action is not initiated immediately,
ROTOR RPM could overspeed excessively.
CAUTION
When operating in manual fuel control mode, make
slow, smooth, coordinated throttle and collective
movements to avoid compressor stall, overtemp, un-
derspeed/overspeed, and possible drive train dam-
age.
CAUTION
If N R or MAST TORQUE exceeds 110% or overspeed
values are unknown, land as soon as possible.
Procedure
If this failure occurs during takeoff or landing, no immediate corrective ac-
tion is necessary to complete either maneuver.
Procedure
1. All unnecessary equipment .................................................................. OFF
EMERGENCY PROCEDURES
3. GEN Switch (affected generator)......................................................... OFF
CAUTION
Do not select EMERG LOAD at pressure altitudes
above 5,000 feet. Both fuel boost pumps will become
inoperative, resulting in possible fuel starvation.
NOTE
A fully charged battery will provide suff icient elec-
trical power for approximately 30 minutes with
essential equipment operating normally except for
limitations as follows:
EMERGENCY PROCEDURES
AC Power Failure
Indications
• INVERTER 1 or 2 caution annunciator illuminates
Procedure
If either INVERTER caution annunciator illuminates, proceed as follows:
1. AC VOLTS..................................................................................... CHECK
1. AC FEEDERS Circuit
EMERGENCY PROCEDURES
Breakers (8 each) ...................................................................... CHECK IN
During IFR flight, if both inverters fail, land as soon as practical, or continue
flight under VFR, if desired.
If a hydraulic system failure occurs shortly after the helicopter has been cold
soaked at or below –25°C (–13°F) and the center of gravity of the helicopter
is near the forward or aft limit, some resistance may occur when the cyclic is
near control position extremes. This resistance can be overcome by increased
pilot effort.
Indications
• NO. 1 or NO. 2 HYDRAULIC caution annunciator illuminates
Procedure
If either hydraulic systems fails, or if system temperature or pressure exceeds
limits, proceed as follows:
NOTE
Do not extend flight with failed hydraulic system. The
helicopter is not controllable with both hydraulic
systems inoperative.
NOTE
During cold weather operation avoid high rates of
climb. Make approaches and landings into the wind.
Avoid extended hovering and do not hover with the
EMERGENCY PROCEDURES
Procedure
1. Check headset connection.
For single pilot operations only with Emergency Communications Panel in-
stalled:
4. Plug headset into EMERGENCY COMM jack (above and behind pilot
position).
Procedure
EMERGENCY PROCEDURES
1. Verify proper radio selected.
Indications
HEATER AIR LINE caution annunciator illuminates
Heated air flow does not shut off when thermostat knob is turned to full
cold position
Procedure
1. HEATER Switch ...................................................... OFF IMMEDIATELY
Procedure
NOTE
If either BOOST PUMP fails, usable fuel will be ap-
proximately 60 pounds less than indicated.
NOTE
If FUEL XFEED switch is in NORM position, cross-
feed valve will be automatically opened allowing the
remaining pump to supply fuel to both engines.
Power loss to both signal conditioners will give a zero quantity indication.
NOTE
A power failure to the signal conditioner will disable
the FUEL LOW caution panel indication and alter the
FUEL TRANS caution indication for affected fuel sys-
tem. Refer to Table EP-2.
Procedure
1. FUEL QTY circuit breaker ....................................................... RECYCLE
AFFECTED SIDE
NOTE
Allow suff icient time for fuel levels to equalize.
A p p r o x i m a t e f u e l l o a d s m ay b e o b t a i n e d by
doubling remaining fuel quantity indicated.
EMERGENCY PROCEDURES
SOURCE switch in PRI position
Procedure
1. Windows and vents ...........................................................................CLOSE
NOTE
This procedure selects an alternate static source
(cabin air) for pilot side instruments only.
Digital AFCS fault codes will be displayed on the AL-300 Air Data Display.
Table EP-3 lists error codes and descriptions.
EMERGENCY PROCEDURES
X E137 ROLL TRIM ACT MOVED
X E139 YAW SERIES ACT MOVED
X E141 PITCH TRIM (H) E/A ON
X E142 PITCH TRIM (L) E/A ON
X E143 ROLL TRIM (H) E/A ON
X E144 ROLL TRIM (L) E/A ON
X E147 TRIM ENABLE FAIL
X E148 TRIM ONE-SHOT FAIL
X E149 PITCH TRIM (H) E/A OFF
X E150 PITCH TRIM (L) E/A OFF
X E151 ROLL TRIM (H) E/A OFF
X E152 ROLL TRIM (L) E/A OFF
X E155 SERVO VALID FAIL
X E156 TRIM END AROUND FAIL
X E157 APON OTHER INPUT FAIL
X E201 AL-300 KNOB MOTION
X E204 ANALOG GROUND FAIL
X E208 ROLL ATTITUDE MORE THAN 10 DEG
X E209 PITCH ATTITUDE MORE THAN 10 DEG
X E210 YAW RATE GYRO MORE THAN 10 DEG/
SEC
X E211 DIRECTIONAL GYRO FAIL
X E212 VERTICAL GYRO NOT VALID
X E213 DIRECTIONAL GYRO NOT VALID
X E216 SERIAL I/O NOT VALID
X E217 OTHER AUTOPILOT NOT IN TEST
X E219 AP CONTROLLER BUTTON(S) PRESSED
X E221 HARDWARE NOT VALID
X E222 FOUR-WAY BEEP SWITCH PRESSED
X E225 POD DURING TEST
X E226 ROD DURING TEST
X E229 FTR DURING TEST
X E231 TRIM SWITCH OFF DURING TEST
NOTE
If both autopilots are disengaged, the following pro-
cedures do not apply.
Error code(s) displayed on AL-300. If more than one error exists, the AL-
300 will continuously scroll through all error codes.
NOTE
If inverter 1 or 2 fails, AP1 or AP2 will disengage,
but can be reengaged by pressing the respective but-
ton on the AFCS control panel.
Procedure
1. Airspeed ......................................................................... REDUCE TO 115
KIAS OR LESS
EMERGENCY PROCEDURES
Check that ATT FAIL flags are retracted and indicators are functioning
properly.
NOTE
Do not attempt to reset any circuit breaker more
than once.
11. If IFR, land as soon as practical; or continue flight under VFR, if desired.
EMERGENCY PROCEDURES
NOTE
If AP1 or AP2 fails or is disengaged, reduce airspeed
to 115 KIAS or less.
Cor rect helicopter attitude with cyclic and pedals, then release
switch.
Autotrim Failure
Indication
AUTOTRIM caution annunciator illuminates
Error code(s) displayed on AL-300 (ADC). If more than one error exists,
EMERGENCY PROCEDURES
the AL-300 will continuously scroll through all error codes
Procedure
1. Ensure cyclic friction set at minimum.
NOTE
If AUTOTRIM caution annunciator illuminates and
no error codes are displayed on the AL-300 (ADD),
then either or both autopilot computers may be in AOG
mode. AOG mode inhibits the autotrim and attitude
hold junctions. This note does not apply to Flight
Director equipped helicopters.
Autotrim Runaway
An autotrim runaway can occur only when both AP1 and AP2 are on in ATT mode.
Indications
An autotrim runaway in flight will be evidenced by the cyclic stick being driven
in a direction opposite to the actuator position indications (AP1 or AP2). This
condition occurs because the series actuators will be driven to limit author-
ity to compensate for the autotrim runaway. When the actuators are saturated
(on stops), the helicopter will respond to the runaway trim command; how-
ever, with both AP1 and AP2 operative, the autotrim will be cut off auto-
EMERGENCY PROCEDURES
Procedure
1. Cyclic FORCE TRIM Release Button.............. DEPRESS AND RETRIM
Prior to Flight
NOTE
Depending on procedures performed during the start
sequence, the HSI heading OFF flag may not retract
at end of AHRS alignment phase.
Indications
ADI ATT flag retracted and HSI heading OFF flag in view.
EMERGENCY PROCEDURES
Procedure
1. Perform manual AHRS heading synchronization procedure by selecting
MAG/DG switch from MAG to DG to MAG positions.
2. Confirm HSI heading OFF flag retracted and heading display accurate.
In Flight
NOTE
During in-flight realignment in turbulent conditions,
prolonged invalid heading data may result despite
valid attitude data. Refer to Manual AHRS Heading
Synchronization.
Indications
ATT, RT, or HDG fail flag displayed on pilot or copilot ADI/HSI
Error Code(s) displayed on AL-300. If more than one error exists, the AL-
300 will continuously scroll through all error codes.
Procedure
1. Airspeed ........................................................... AT OR BELOW 115 KIAS
EMERGENCY PROCEDURES
3. Unaffected Autopilot ................................................ VERIFY ENGAGED
NOTE
If fault condition cannot be cleared, use error code
display on AL-300 to determine failed axis. Refer to
Table 3-3 for a list of error codes.
Procedure
1. Maintain ROTOR between 97 and 100% RPM for ground operation
before beginning ENGINE shutdown procedures.
LIMITATIONS
CONTENTS
Page
GENERAL OPERATING LIMITATIONS ............................... LIM-1
Basis of Certif ication ............................................................. LIM-1
Type of Operation ................................................................... LIM-1
Required Equipment—AFCS ................................................ LIM-1
Required Equipment—IFR .................................................... LIM-1
Optional Equipment................................................................ LIM-2
DOORS OPEN OR REMOVED................................................. LIM-2
WEIGHT AND CG LIMITATIONS .......................................... LIM-3
Weight Limits .......................................................................... LIM-3
Longitudinal Center-of-Gravity Limits ............................... LIM-3
Lateral Center-of-Gravity Limits ......................................... LIM-3
LOADING LIMITATIONS ......................................................... LIM-3
Passenger Loading .................................................................. LIM-3
Internal Cargo Loading .......................................................... LIM-5
CLIMB AND DESCENT LIMITATIONS ................................ LIM-5
ALTITUDE LIMITATIONS ....................................................... LIM-5
AMBIENT AIR TEMPERATURE LIMITATIONS ................ LIM-7
HEIGHT-VELOCITY LIMITATIONS ..................................... LIM-7
LIMITATIONS
LIMITATIONS
ILLUSTRATIONS
LIMITATIONS
LIMITATIONS
BASIS OF CERTIFICATION
This helicopter is certif ied under FAR Part 29, Category “A” and “B.”
TYPE OF OPERATION
The basic conf igured helicopter is approved as a f ifteen-place helicopter and
is certif ied for operation under day or night VFR and IFR non-icing condi-
tions.
REQUIRED EQUIPMENT—AFCS
AFCS shall be disengaged or operated in SAS mode during prolonged ground
operation, except as required for AFCS check.
REQUIRED EQUIPMENT–IFR
• Both autopilots, AP 1 and AP 2, shall be engaged in ATT mode dur-
LIMITATIONS
ing flight
LIMITATIONS
• DME equipment
• ATC transponder
• Pilot IVSI
• Force trim
OPTIONAL EQUIPMENT
Refer to appropriate Flight Manual supplement(s) for additional limitations,
procedures, and performance data with optional equipment installed.
• Both sliding doors locked open or removed with both hinged panels
LIMITATIONS
installed or removed.
LIMITATIONS
NOTE
Opening or removing doors shifts helicopter center-
of-g ravity and reduces V NE . Refer to the RFM,
Manufacturer’s Data, and to Airspeed Limitations.
The minimum gross weight for flight is 6,400 pounds (2,903 kilograms).
LOADING LIMITATIONS
NOTE
Refer to the Weight and Balance section of the
Manufacturer’s Data for loading tables to be used in
weight/CG computations.
LIMITATIONS
LIMITATIONS
PASSENGER LOADING
The outboard facing seats should not be occupied unless at least four of the
forward or aft facing passenger seats are occupied.
The above loading procedure does not apply if cargo or a combination of cargo
and passengers are being transported. It shall then be the pilot’s responsibil-
ity to ensure that the helicopter is properly loaded so that the entire flight is
conducted within the limits of the Gross Weight Center-of-Gravity Charts
(Figure LIM-1).
13,000
135.1 141.4
12,000 11,900
11,000
GROSS WEIGHT—LB
10,000
9,000
8,800 FORWARD LIMIT AFT LIMIT
8,000
7,000
6,400
130.4 MINIMUM WEIGHT
6,000
130 132 134 136 138 140 142 144
LONGITUDINAL C.G. FUSELAGE STA.—IN.
ENGLISH UNITS
5,800
5,600
3,432 3,592
5,400 5,398
5,200
GROSS WEIGHT—KILOGRAMS
5,000
4,800
LIMITATIONS
4,600
LIMITATIONS
4,400
4,200
3,992 FORWARD LIMIT AFT LIMIT
3,800
3,600
3,400
3,200
3,000 2,948
2,800 2,903
3,312 MINIMUM WEIGHT 3,658
2,600
3,250 3,300 3,350 3,400 3,450 3,500 3,550 3,600 3,650
LONGITUDINAL C.G.~FUSELAGE STA.—MM.
METRIC UNITS
Baggage compartment has a load limit of 400 pounds (181 kilograms), not to
exceed 100 pounds per square foot (4.9 kg/100sq cm).
ALTITUDE LIMITATIONS
The maximum operating pressure altitude is 20,000 feet (6,096 meters).
The maximum density altitude for takeoff, landing, and in-ground-effect ma-
LIMITATIONS
Above 15,000 feet (4,572 meters) pressure altitude, restart shall be attempted
in manual fuel control mode only.
Below 15,000 feet (4,572 meters) pressure altitude, restart may be attempted
in either manual or automatic fuel control mode.
NOTE
Refer to applicable operating rules for high altitude
oxygen requirements.
WEIGHT—ALTITUDE—TEMPERATURE LIMITATIONS
FOR TAKEOFF, LANDING AND IN-GROUND EFFECT MANEUVERS
NOTE: ALLOWABLE GROSS WEIGHTS OBTAINED
FROM THIS CHART MAY EXCEED CONTINUOUS
HOVER CAPABILITY UNDER CERTAIN AMBIENT
CONDITIONS. REFER TO HOVER CEILING CHARTS
IN SECTION 4.
14,000 FT.
DEN. ALT. LIMIT
000
14,
000
12,
MAXIMUM
GROSS WEIGHT
000
LIMIT
10,
MAX OAT
00
8,0
00
6,0
MIN
OAT
00
4,0
FT.
0
E—
0
LIMITATIONS
2,0
LIMITATIONS
D
TU
L
EVE
LTI
AL
EA
SE
UR
S
ES
PR
10,900 LB
11.9
Minimum ambient temperature for operation at all altitudes with engine oil
pressure/temperature indicator 209-070-262-113 installed is –40°C (–40°F).
The minimum ambient temperature for operation at all altitudes with en-
gine oil pressure/temperature indicator 209-070-262-109 installed is –34°C
(–30°F).
NOTE
During extremely cold ambient temperatures, idle
rpm will be high and the ENGINE OIL pressure
may exceed maximum limits for up to two minutes
after starting.
NOTE
Either engine oil pressure/temperature gage shall be
installed in pairs.
HEIGHT-VELOCITY LIMITATIONS
The height-velocity limitations are critical in the event of single engine fail-
ure during takeoff, landing, or other operation near the surface (Figure LIM-
3). The AVOID area of the Height-Velocity diagram def ines the combinations
of airspeed and height above ground from which a safe single engine land-
ing on a smooth, level, f irm surface cannot be assured.
LIMITATIONS
LIMITATIONS
MANEUVERING LIMITATIONS
Aerobatic maneuvers are prohibited.
HEIGHT-VELOCITY DIAGRAM
FOR SMOOTH, LEVEL, FIRM SURFACES
400 120
AND ABOVE
NOTE HELICOPTER CONFIGURATION AND ABOVE
380 SHALL COMPLY WITH THE WEIGHT-
375 114.3
ALTITUDE-TEMPERATURE LIMITS AS
360 PRESENTED IN FIGURE 5-1 FOR HEIGHT- 110
VELOCITY DIAGRAM TO BE VALID.
340
100
320
300 90
280
260
240
70
220
200 60
180
160 50
140
40
LIMITATIONS
120
LIMITATIONS
100 30
80
20
60
40
10
20 4.9
16
0 0
0 10 20 30 40 VNE
INDICATED AIRSPEED—KNOTS
Figure LIM-3. Height-Velocity Diagram (OEI)
ELECTRICAL LIMITATIONS
BATTERY LIMITATIONS
The maximum battery case temperature is 54.5° C (130° F), as indicated
by illumination of the BATTERY TEMP warning light.
WARNING
The minimum ambient temperature for battery start when battery and
helicopter have been cold soaked is –25° C (–13° F).
GENERATOR LIMITATIONS
• Continuous operation — 0 to 75 amps
NOTE
During OEI operation electrical loads may have to
be reduced to remain below maximum continuous
limits.
NOTE
T h e a m m e t e r n e e d l e m ay d e f l e c t f u l l s c a l e
momentarily during generator-assisted start of the
second engine.
• 30 seconds ON
• 60 seconds OFF
• 30 seconds ON
• 5 minutes OFF
• 30 seconds ON
• 15 minutes OFF
HEATER
Heater shall not be operated when OAT is above 21° C (69.8° F).
FUEL
Fuel conforming to ASTM D-1655 Type B, NATO F-40, or MIL-T-5624 Grade
JP-4 may be used at all ambient temperatures.
Oil conforming to PWA Specification No. 521 Type II and MIL-L-23699 (NATO
O-156), or DOD-L-85734 as limited to ambient temperatures above
–40° C (–40° F).
NOTE
DOD-L-85734AS or MIL-L-23699 is recommended.
HYDRAULIC LIMITATIONS
NOTE
Refer to RFM-Manufacturer’s Data, Section 4 for
approved fluids and vendors.
Hydraulic fluid type MIL-H-5606 (NATO H-515) shall be used at all ambi-
ent temperatures.
WARNING
LIMITATIONS
Below 15,000 feet (4,572 meters) pressure altitude, restart may be attempted
in either manual or automatic fuel control mode.
AIRSPEED LIMITATIONS
The minimum IFR airspeed is 60 KIAS.
Basic V NE is 140 KIAS from sea level to 3,000 feet density altitude at all
gross weights. V NE decreases for ambient conditions in accordance with
airspeed limitations placard (Figure LIM-5).
The airspeed shall not exceed 105 KIAS (or placard V NE , if less) when op-
erating above maximum continuous transmission torque of 81%.
V NE with only one autopilot engaged is 115 KIAS (or placarded V NE , if less).
If both autopilots are disengaged, basic V NE applies.
12,000
DENSITY ALTITUDE—FEET
10,000
WIND LIMIT
8,000
6,000
4,000
2,000
LIMITATIONS
0
LIMITATIONS
14 16 18 20 22 24 26 28 30 32 34 36 38
OGE
0°
30°
SEE
NOTE
1
270° 90°
95°
SEE
180°
NOTE
2
NOTES:
1. PEDAL CRITICAL WIND AZIMUTH—HOVERING WITH THE RELATIVE
WIND WITHIN THESE AZIMUTH ANGLES CAN RESULT IN THE FOLLOWING:
A. INABILITY TO MAINTAIN HEADING DUE TO LARGE LEFT PEDAL
REQUIREMENTS FOR CERTAIN WIND VELOCITIES.
B. REDUCTION OF AVAILABLE LEFT PEDAL CONTROL WITH A
DIRECTIONAL AFCS HARDOVER.
2. LONGITUDINAL CYCLIC CRITICAL WIND AZIMUTH—AFT CYCLIC MAY BE
LIMITED WITH LONGITUDINAL AFCS HARDOVER.
0°
IGE 45°
LIMITATIONS
LIMITATIONS
SEE
NOTE
1
270° 90°
105°
SEE 180°
NOTE
2
LIM-15
LIMITATIONS
LIMITATIONS
BELL 412EP PILOT TRAINING MANUAL
NOTE
Asymmetric door conf iguration is not authorized
with energy attenuating seats installed.
Refer to the Critical Relative Wind Azimuths diagram in Section 4 of the RFM.
MAIN ROTOR
LIMITATIONS
Number of blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LIMITATIONS
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 ft
Chord (equivalent) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ft 2 in
Airfoil section:
At tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8%
At root . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23%
TAIL ROTOR
Number of blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ft 7 in.
ENGINE
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . Pratt and Whitney of Canada, Ltd.
TRANSMISSION RATING
LIMITATIONS
LIMITATIONS
WEIGHTS
Standard conf iguration (approximate empty weight) . . . . . . . . . . . . 6,425 lb
FUEL
Capacity:
ENGINE OIL
Capacity:
TRANSMISSION OIL
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.75 U.S. gal
CARGO AREA
USABLE CUBAGE
LIMITATIONS
LIMITATIONS
SYSTEM MATERIAL
MIL-L-5606
LIMITATIONS
WARNING
AHRS ALIGNMENT
To perform in-flight/shipboard AHRS alignment, the following conditions must
be met:
140
(3556)
VNE FOR HOIST OPERATIONS—60 KIAS
141
LIM-21
Figure LIM-7. Longitudinal/Lateral C.G. Envelope for Hoist Operations
LIMITATIONS
LIMITATIONS
BELL 412EP PILOT TRAINING MANUAL
POWERPLANT LIMITATIONS
• Pratt and Whitney Aircraft of Canada, Ltd. PT6T-3D
NOTE
Operation in 2 1/2 -minute or continuous OEI range is
intended for emergency use only, when one engine be-
comes inoperative due to an actual malfunction.
Any time an engine is operated in an OEI range, an entry shall be made in the
helicopter logbook detailing the extent of operation in excess of twin-engine
takeoff power limits. This does not apply to approved ITT limits for starting.
ALTITUDE
NOTE
Refer to applicable operating rules for high altitude
oxygen requirements.
Above 15,000 feet (4,572 meters) pressure altitude, restart shall be attempted
in manual fuel control mode only.
Below 15,000 feet (4,572 meters) pressure altitude, restart may be attempted
in either manual or automatic fuel control mode.
LIMITATIONS
LIMITATIONS
MAST TORQUE
TWIN-ENGINE OPERATION
Maximum continuous .....................................................................................81%
Takeoff range (5 minutes maximum) ...............................................81 to 100%
Maximum .......................................................................................................100%
WARNING
CAUTION
When operating near the maximum mast torque limit,
inadvertent overtorque may occur during maneuver-
ing flight conditions involving turns and/or nose
down attitude changes. Decrease power to 90% mast
torque prior to maneuvering helicopter.
NOTE:
OTHER PLACARDS AND DECALS COMMON
TO ALL BHT MODEL 412's ARE LISTED ON
PAGE LIM-14, GENERAL LIMITATION SECTION.
LIMITATIONS
AIRSPEED
0
140 20
0 TO 30 KNOTS INDICATOR UNRELIABLE
TRIPLE TACHOMETER
ROTOR RPM (NR)
0 10
BELOW 8,000 LB (3,629 KG)
LIMITATIONS
70 60 97% MINIMUM
110°C MAXIMUM
15 10
10 OIL 8
6 TRANSMISSION OIL PRESSURE
5
0
T °C
X 10
PSI
P 2
4 30 PSI MINIMUM FOR FLIGHT IDLE
–5 0 30 TO 40 PSI FLIGHT IDLE RANGE
70 PSI MAXIMUM
LIMITATIONS
LIMITATIONS
FUEL PRESSURE
40 50 4 PSI MINIMUM
30 FUEL 4 TO 35 PSI CONTINUOUS OPERATION
PSI
20 35 PSI MAXIMUM
10 0
80 PSI MAXIMUM
3 3 AMMETER
AMPS 2 0 TO 75 AMPS CONTINUOUS OPERATION
2
1 2 75 TO 150 AMPS CAUTION
1 1
X100 150 AMPS MAXIMUM
0 0
5
T °C PSI
P 600 PSI MINIMUM
LIMITATIONS
0 5
X 10 600 TO 900 PSI CAUTION
–5 0
900 TO 1100 PSI CONTINUOUS OPERATION
Page
ILLUSTRATIONS
TABLES
The longitudinal CG reference line is the reference datum line which is lo-
cated 20 inches aft of the helicopter nose. The lateral CG reference line is the
centerline of the helicopter (Figure WB-1).
Longitudinal and lateral CG of the helicopter must fall within the allowable
CG range listed in the Limitations section of the RFM for all phases of heli-
copter flight.
WB-2
STATIONS
34
1 26
23 26
22 19
FS 138.00 BAGGAGE
8 CENTERLINE COMPARTMENT
0
8 84 IN.
2 19
22 23 26 26
LEGEND 34
BELL 412EP PILOT TRAINING MANUAL
1 PILOT SEAT
2 COPILOT OR PASSENGER SEAT
GROSS WEIGHT CG
It shall be the pilot’s responsibility to ensure that the helicopter is properly
loaded so that the entire flight is conducted within the limits of the Gross Weight
Center of Gravity chart in the Limitations section of the Flight Manual. The
gross weight center of gravity may be calculated from the helicopter Actual
Weight Record (historical records) and the Loading Tables shown in the RFM
and/or appropriate Flight Manual Supplements to assure safe loading.
CG LIMITATIONS
Longitudinal and lateral CG range limits are shown in Figure WB-2. Allowable
longitudinal CG range decreases as helicopter gross weight increases. Lateral
CG range is constant for all gross weights.
CALCULATING HELICOPTER CG
The helicopter’s actual CG is calculated by starting with a known helicopter
empty weight and moment. The empty weight and moment are originally cal-
culated by the manufacturer and are provided in the actual weight record sup-
plied with the helicopter when delivered. When installed items are added or
removed from the helicopter, the actual weight record must be ref igured to
provide a new empty weight (Figure WB-3).
WEIGHT AND BALANCE
13000
135.1 141.4
12000 11900
11000
GROSS WEIGHT—LB
10000
9000
8800 FORWARD LIMIT AFT LIMIT
8000
7000
6400
130.4 MINIMUM WEIGHT
6000
130 132 134 136 138 140 142 144
REF
DATUM
FS 138.00
CENTERLINE
+4.5 INCHES
FS 138.00
WEIGHT AND BALANCE
–4.5 INCHES
BELLHELICOPTER TEXTRON
ACTUAL WEIGHT RECORD
MODEL 412
DATE WEIGHED SERIAL NUMBER
LONGITUDINAL LATERAL* R
E
WEIGHT EMPTY DERIVATION WEIGHT ARM MOMENT ARM MOMENT
V
ADD:
WEIGHT EMPTY
+ PILOT + 170.0 47.0 + 7990 + 22.0 + 3740
+ OIL, ENGINE + 24.5 169.1 + 4146 0 0
+ FUEL + 2247.0 151.5 + 340421 –0.4 –854
NOTE: Equipment listed above was installed when helicopter was weighted except as indicated by (*), or
partially installed as indicated by (D).
CG Formula
The CG of the helicopter, both longitudinal and lateral, is determined by math-
ematical calculations using one of the formulas shown below:
By adding the weights and moments of all fuel, persons, cargo, etc., to the
empty weight and moment of the helicopter, the total weight and total mo-
ment can be obtained. Then, by dividing the total moment by the total weight,
the helicopter CG is easily calculated.
After the installation of optional equipment, the empty weight and moment
must be recomputed and any adjustment made to ensure that the empty weight
is within allowable limits of the maintenance manuals.
NOTE
The two aft outboard facing seats should not be occupied
unless at least four passengers are seated in the forward or
aft facing seats. The cabin deck cargo loading limit is 100
pounds per square foot (4.9 kg/100 sq cm).
WARNING
Loading of the baggage compartment should be from front to rear. The load
should be secured to tiedown f ittings if shifting of the load in flight could re-
sult in structural damage to the baggage compartment or in gross weight cen-
ter of gravity limits being exceeded.
FUEL LOADING
Due to the fuel flow sequencing between the tanks, the fuel loading CG will
vary between fuselage station 139.4 and 160.9. The maximum aft CG will occur
at approximately 952 pounds for Jet A, A-1, JP-5, and approximately 910
pounds for Jet B, JP-4. The maximum forward CG will occur at 397 pounds
for Jet A, A-1, JP-5, and at 379 pounds for Jet B, JP-4. With normal crew and
passenger loading, gross weight CG will remain within limits at any fuel quan-
tity. Refer to Tables WB-5 and WB-6 for fuel weights and moments.
BAGGAGE COMPARTMENT
LOADING TABLE
NOTE: LOAD BAGGAGE AS FAR FORWARD AS POSSIBLE.
20 245 4900
40 247 9880
60 249 14940
80 251 20080
100 253 25300
NOTE
This table is invalid with auxiliary fuel tank(s) installed.
(TABLE I.D. 910664)
*Most critical fuel amount for left side most lateral CG condition.
FUSELAGE
STATIONS 177.5
102 127 200 243
0
166.5
FS 138.00 BAGGAGE
COMPARTMENT
84 IN.
2
BELL 412EP PILOT TRAINING MANUAL
WB-15
WEIGHT AND BALANCE
BELL 412EP PILOT TRAINING MANUAL
OUTBOUND FLIGHT
LONGITUDINAL LATERAL
+Oil 25 4146 0 0
+Pilot 190 8930 +22.0 +4180
+Passengers, (5 man seat) 850 99450 0 0
+Passengers, (4 man seat) 680 59160 0 0
+Baggage 180 46980 0 0
+Takeoff Fuel (320 U.S. Gallons) 2080 150.7 313456 –0.4 –811
RETURN FLIGHT
LONGITUDINAL LATERAL
WEIGHT CG MOMENT CG MOMENT
+Oil 25 4146 0 0
+Pilot 190 8930 +22.0 +4180
+Takeoff Fuel (320 U.S. Gallons) 2080 150.7 313456 –0.4 –811
Each table includes a range of weights from which the exact or closest weight
and the corresponding moment can be chosen. Moments for odd weights
and/or locations can be found by multiplying the exact weight by the fuse-
lage station where the weight is loaded.
The weights and moments for fuel, oil, and all persons and objects loaded on
the helicopter are added to the helicopter’s empty weight and moment to ob-
tain a total weight and total moment. Dividing the total moment by the total
weight results in the takeoff CG. The CG f igure obtained should be checked
against the gross weight center-of-gravity chart to ensure that the helicopter
CG falls within allowable limits. The same steps should be taken to get land-
ing and most critical forward CG.
The weights and lateral moments for all persons and objects loaded on the
helicopter are added to the helicopter’s empty weight and lateral moment to
obtain a total weight and total lateral moment. Dividing the total lateral mo-
ment by the total weight provides the lateral CG, having a value that must be
between +4.5 and –4.5 inches.
Some lateral moments may cancel each other when added. For example, a 170-
pound pilot at lateral station +22, having a moment of +3,740, and a 170-pound
copilot at lateral station –22, having a lateral moment of –3, 740, when added
to the empty CG moment, have lateral moments which cancel out. However,
their weights do not cancel and must be added to the empty weight to ensure
proper lateral CG computation.
WEIGHT AND BALANCE
Position Lights—
Forward Lower (2) 0.3/0.1 ea. 66.0/1676 0/0
Forward Upper (2) 0.3/0.1 ea. 109.0/2769 0/0
Aft (2) 0.3/0.1 ea. 432.0/10973 0/0
Circuit-Breaker Panels (2) 9.7/4.4 ea. 55.4/1407 0/0
Nonessential Bus Switch 0.1/NEG. 41.3/1049 +3.7/+94
Windshield Wiper—
Blade and Arm (2) 1.6/0.7 ea. 34.5/876 0/0
Motor (2) 4.2/1.9 ea. 41.0/1041 0/0
PERFORMANCE
CONTENTS
Page
INTRODUCTION ....................................................................... PER-1
GENERAL ................................................................................... PER-1
Basis of Certif ication ............................................................ PER-2
Type of Operation .................................................................. PER-2
Required Equipment .............................................................. PER-2
Optional Equipment............................................................... PER-2
Flight Crew ............................................................................. PER-2
Doors Opened or Removed ................................................... PER-3
Weight/CG............................................................................... PER-3
Airspeed .................................................................................. PER-5
Altitude .................................................................................... PER-9
Ambient Air Temperature ..................................................... PER-9
Height–Velocity ..................................................................... PER-9
Maneuvering......................................................................... PER-11
Slope Landing ...................................................................... PER-11
Systems ................................................................................. PER-11
PERFORMANCE CHARTS ................................................... PER-11
POWER ASSURANCE CHECK ............................................ PER-12
DENSITY ALTITUDE CHART ............................................. PER-15
CRITICAL RELATIVE WIND AZIMUTHS CHART ........ PER-18
HOVER CEILING CHARTS .................................................. PER-20
Hover Ceiling—IGE............................................................ PER-20
Hover Ceiling —OGE ......................................................... PER-22
TAKEOFF DISTANCE CHARTS .......................................... PER-24
TWIN-ENGINE RATE-OF-CLIMB CHARTS .................... PER-27
SINGLE-ENGINE RATE-OF-CLIMB CHARTS ................ PER-27
LANDING DISTANCE ........................................................... PER-29
AIRSPEED CALIBRATION CHART ................................... PER-30
MOST EFFICIENT AIRSPEED ............................................ PER-31
NOISE LEVELS ....................................................................... PER-32
CATEGORY A OPERATIONS ............................................... PER-33
FUEL FLOW vs AIRSPEED................................................... PER-34
ILLUSTRATIONS
Figure Title Page
PERFORMANCE
INTRODUCTION
This chapter introduces the methods the operator may use to determine the
performance capabilities of the Bell 412EP for a particular operation. Some
of the pertinent limitations from the Rotorcraft Flight Manual (RFM) have
been included for training purposes.
The performance data presented herein are derived from the engine manu-
facturer’s specif ication power for the engine less installation losses. These
data are applicable to the basic helicopter without any optional equipment which
would appreciably affect lift, drag, or power available.
GENERAL
It is helpful to remember that the performance data in Section 4 of the RFM
is informational data while the limitations in Section I of the RFM require
mandatory compliance. The weight of the loaded helicopter and the result-
ing center of gravity is the variable that the pilot can control most effectively
in order to achieve the performance required for the operation. The weight
and balance of the 412EP is a primary factor in many of the requirements of
the Limitations section of the RFM.
Helicopter performance charts are provided in Section 4 of the RFM with ex-
panded data in Section 4 of the Rotorcraft Manufacturer's Data (RMD).
Performance charts provide the pilot with information on how the helicopter
performs, provided applicable limitations are followed and the engines are
providing proper power. Since engine performance is somewhat variable, he-
licopter performance charts are based on the engine manufacturer's specif i-
cation engine power.
The pilot should refer to Section 1 of the RFM during the following discussion.
BASIS OF CERTIFICATION
The Bell 412EP is certif ied under FAR Part 29 for Transport Category
Helicopters and is approved for both Category A and Category B operations.
TYPE OF OPERATION
The helicopter is certif ied for flight in non-icing conditions, both day and
night VFR/ IFR.
REQUIRED EQUIPMENT
A list of required equipment is provided in the RFM Weight and Balance sec-
tion. These items are required for both VFR and IFR certif ied Bell 412s.
Additional required equipment for IFR operation is provided in Section 1,
Limitations, of the RFM.
OPTIONAL EQUIPMENT
Optional equipment supplements are provided in Appendix A of the RFM and
are listed by a different number for each piece of equipment covered.
Limitations, performance data, and weight and balance information for op-
tional equipment approved under a Supplemental Type Certif icate (STC) are
provided by the holder of the STC.
Some optional equipment may prohibit operation of the helicopter under cer-
tain circumstances.
FLIGHT CREW
The Bell 412EP is certif ied for single-pilot operation for both VFR and IFR.
An additional crewmember is required when inter nal cargo includes
flammable materials.
WEIGHT/CG
General
Numerous weight and CG limitations apply; the pilot should refer to the RFM
for additional information.
Maximum gross weight for takeoff and landing is 11,900 pounds unless oth-
erwise restricted by the weight-altitude-temperature chart or other factors.
The W-A-T chart is a good general reference chart for flight planning and can
be used to determine helicopter gross weight limits for the most critical por-
tion of a flight. Once the limiting gross weight is determined, the takeoff gross
weight can be calculated.
W-A-T chart gross weight limitations should be computed for both initial take-
off and the hottest and highest conditions expected for IGE hovering.
Conservative rather than optimistic OAT and PA values should be used to avoid
less than expected performance.
MAXIMUM
GROSS WEIGHT
000
LIMIT
10,
MAX OAT
0
8,00
00
6,0
MIN OAT
00
4,0
00
2,0
L
T
EVE
—F
AL
DE
SE
ITU
ALT
URE
10,900 LB
ESS
PR
11.9
Center-of-Gravity Limits
CG range is from station 130 to 144, depending on gross weight (Figure PER-2).
Lateral CG limits are 4.5 inches left and right of the fuselage centerline.
Loading Limitations
Passenger Loading—Outboard facing seats should not be occupied until at
least four of the forward or aft facing seats are occupied.
AIRSPEED
All airspeed limitations are based on installation of the airspeed indicator,
part number 412-075-009-105.
V NE is 140 KIAS from sea level up to 3,000 feet density altitude for all gross
weights. V NE decreases with density altitude in accordance with the cockpit
placard (Figure PER-3).
13000
135.1 141.4
12000
11900
11000
GROSS WEIGHT
10000
9000
8800 FORWARD LIMIT AFT LIMIT
8000
7000
6400
130.4 MINIMUM WEIGHT
6000
130 132 134 136 138 140 142 144
0°
45°
PEDAL CRITICAL WIND AZIMUTH—
LEFT PEDAL MAY BE LIMITED
WITH DIRECTIONAL AFCS
HARDOVER. REFER TO SECTION 3
OF THE RFM.
270° 90°
105°
LONGITUDINAL CYCLIC
CRITICAL WIND AZIMUTH—
AFT CYCLIC MAY BE
LIMITED WITH LONGITUDINAL 180°
AFCS HARDOVER. 14,000 FT DENSITY ALTITUDE
LIMITED FOR IGE MANEUVERS
14,000
12,000
10,000
DENSITY ALTITUDE—FEET
WIND LIMIT
8,000
6,000
4,000
2,000
0
14 16 18 20 22 24 26 28 30 32 34 36 38
Climb/Descent Limitations
Maximum IFR rate of climb or descent is 1,000 feet per minute.
ALTITUDE
Maximum operating pressure altitude is 20,000 feet.
HEIGHT–VELOCITY
The height–velocity diagram indicates airspeed/altitude areas (shaded) from
which a safe single-engine landing to a smooth level surface cannot be as-
sured. The height–velocity diagram is only valid when weight-altitude-tem-
perature limitations are not exceeded (Figure PER-5).
NOTE
When the aircraft is in an approved conf iguration of
nine passengers or less, the Height–Velocity Diagram
is removed as a limitation, provided that takeoffs and
landings are limited to a maximum of 9,000 feet den-
sity altitude or less (see BHT-412-FMS-31).
The height-velocity limitations are critical in the event of single engine fail-
ure during takeoff, landing, or other operation near the surface. The AVOID
area of the height velocity diagram def ines the combinations of airspeed and
height above ground from which a safe single engine landing on a smooth,
level, f irm surface cannot be assured.
HEIGHT—VELOCITY DIAGRAM
FOR SMOOTH, LEVEL, FIRM SURFACES
400 120
AND ABOVE NOTE: AND ABOVE
HELICOPTER CONFIGURATION SHALL COM-
375 380 PLY WITH THE WEIGHT ALTITUDE. TEMPER- 114.3
ATURE LIMITS AS PRESENTED IN FIGURE PER-1
360 FOR HEIGHT-VELOCITY DIAGRAM TO BE 110
VALID.
340
100
320
280
260 80
240
70
220
200 60
180
160 50
140
40
120
100 30
AVOID
80
20
60
40
10
20 4.9
16
0 0
0 10 20 30 40 VNE
INDICATED AIRSPEED—KNOTS
MANEUVERING
Aerobatic maneuvers are prohibited.
SLOPE LANDING
Slope landings are limited to a maximum 10° side slope and 4° nose up or
nose down slope.
SYSTEMS
Section 1 of the RFM also provides limitations for operation of the electri-
cal, powerplant, transmission, rotor, fuel, oil, and hydraulic systems. The pilot
should review these limitations and the instrument panel gage markings ap-
plicable to the specif ic system.
PERFORMANCE CHARTS
The example performance charts on the following pages include conditions
listed below each chart which provide necessary data to work the sample prob-
lem shown.
Helicopter performance, provided in the "Performance" section of the RFM,
is based on the powerplant producing the engine manufacturer's specif ica-
tion power. The power assurance check chart is used to ensure that each en-
gine is operating property and is capable of producing minimum specif ication
power as installed in the helicopter.
If the engines pass the power assurance check the helicopter should be ca-
pable of meeting all performance chart capabilities.
If an engine exceeds the power assurance check limits, the helicopter's per-
formance can be expected to be less than performance chart capabilities.
The power assurance check does not require the engine to produce maximum
power, but rather determines that, for the power produced during the check,
engine parameters fall within limits of the manufacturer's specif ication en-
gine. If limits are not exceeded, the engine's performance can be expected to
provide the power of a specif ication engine.
If either engine does not meet the requirements of the hover or the in-flight
power assurance check, published performance may not be achievable. The
cause of engine power loss, or excessive ITT should be determined as soon
as practical. Refer to Engine Maintenance Manual.
Two power assurance charts are provided in the RFM. One, titled "Power
Assurance Check (Hover)," is used with the helicopter in a hover or resting
lightly on the ground. The other, titled "Power Assurance Check (In-Flight),"
is used during cruise flight. The hover check is generally preferred since more
stable engine performance can be achieved. Whichever check is used, it
should be performed daily and whenever unusual operating conditions or en-
gine indications arise.
Helicopter conf iguration and instructions to perform the check are printed
at the top of both charts. Both engines must be operating and the heater/ECU
systems must be off to ensure proper readings. Each engine is checked sep-
arately with N 2 rpm at 97%.
The engine being checked must be operating at a torque setting that results
in a high enough N 1 rpm to ensure that the compressor air bleed valve is closed.
As a general rule 50 % or higher torque on the engine being checked provides
proper results.
MODEL 412
POWER ASSURANCE CHECK — HOVER
PT6T-3D ENGINE
CONDITIONS: PA—O FT
TORQUE—63% OAT—10°C
40
RE (SE
AL L
30
TI EV
A
TU EL
20
DE )
10
20 00
O
—
00
AT
40
FE
–1
0°
60
0
ET
–2
00
80
0
00
10
–3
,00
0
–4
0
0
–5
0
MODEL 412
POWER ASSURANCE CHECK — IN-FLIGHT
PT6T-3D ENGINE
CONDITIONS: PA—O FT
TORQUE—63% OAT—10°C
ESTABLISH LEVEL FLIGHT ABOVE 1,000 FEET AGL. ENTER CHART AT INDICATED ENGINE TORQUE, MOVE
UP TO INTERSECT PRESSURE ALTITUDE, PROCEED
AIRSPEED—100 KIAS (OR VNE, IF LESS). TO THE RIGHT TO INTERSECT OUTSIDE AIR
TEMPERATURE, THEN MOVE UP TO READ VALUES
HEATER/ECU—OFF. FOR MAXIMUM ALLOWABLE ITT.
40
RE (SE
AL A L
30
TI EV
TU EL
20
DE )
10
20 00
O
—
00
AT
4
FE
–1
0
0°
60
0
ET
–2
00
80
0
00
10
–3
,00
0
–4
0
0
–5
0
The pilot can determine PA from his altimeter by setting 29.92 inches Hg in the
Kollsman window. Ambient temperature/OAT is available from the cockpit OAT
gage. The PA lines in the body of the chart are identif ied by the pressure alti-
tude numbers above the lines. The heavy black diagonal line is for standard day.
The chart also includes the inverse of the square root of the density ratio (1/√s),
which is used to calculate KTAS by the relation:
EXAMPLE
SOLUTION
From this point, move horizontally to the left and read a density al-
titude of 4,000 feet and move horizontally to the right and read 1/√s
equals 1.06.
38
8) 1.80
,66 EXAMPLE: IF AMBIENT TEMP. IS –15°C 1
(11.0) 36 (10 1.78
,00
0 AND PRESSURE ALT. IS 6,000 FEET, ⋅σ
35 1.76
THE DENSITY ALT IS 4,000 FEET
34
1.74 AND 1 IS 1.06.
(10.0) 1.72
32 ⋅σ 1.70
1.68
.0) 1.66
30 44 1.64
(9.0)
0 (91 1.62
1.60
,00 1.58
28 30 1.56
.0) 1.54
(8.0) 20
26
0 (76 (m.
) 1.52
,00 FT 1.50
25 — 1.48
24 DE
DENSITY ALTITUDE FT. (m) X 1000
U 1.46
TIT 1.44
(7.0) ) E AL 1.42
22 .0 UR
96 S 1.40
60 ES
0( PR 1.38
20 ,00
(6.0) 20 1.36
1.34
18 1.32
.0) 1.30
(5.0) 72
16 45 1.28
0(
,00 1.26
15 1.24
14
(4.0) 1.22
12 .0) 1.20
48
0 (30 1.18
(3.0) 10 ,00 1.16
10 00
6,0 1.14
8 1.12
7,500 FT 1.115
.0) 1.10
(2.0) 24
6 ( 15
00 1.08
4,000 FT 4 5,0
1.06
(1.0) L)
E 1.04
EV
(0.5)
2 AL 1.02
(SE
0 1.00
.0) 0.98
24
(–0.5) –2 (–15
0 00 0.96
(–1.0) –4 –5,
–70 –60 –50 –40 –30 –20 –10 0 10 20 30 40 50 60
15°
TEMPERATURE — °C
CONDITIONS:
OAT — 15°C
PA — 6,000 FT
While not specif ically stated in the RFM, winds in excess of those shown in
RFM should be avoided to preclude loss of tail rotor effectiveness or insuf-
f icient aft cyclic control.
During all hovering operations, every attempt should be made to hover the
helicopter into the wind whenever possible.
0°
30° NOTE:
b. Reduction of available
left pedal control with
a directional AFCS
hardover.
see note
2 2. Longitudinal cyclic
critical wind azimuth—aft
cyclic may be limited with
longitudinal AFCS hardover.
180°
45°
see note
1
270° 90°
105°
see note
2
180°
IGE CRITICAL RELATIVE WIND AZIMUTH
BH 412, SP, HP, AND EP
The Hover Ceiling In Ground Effect (IGE) charts (Figure PER-10) provide
the maximum allowable gross weights for hovering IGE at all pressure alti-
tude and outside air temperature conditions with heater on or off. Conversely,
the hover ceiling altitude can be determined for any given gross weight.
The IGE hover charts are based on both engines operating at 100% RPM, gen-
erators loaded no more than 150 amperes each, heater on or off and a 4-foot
skid height. Adequate cyclic and tail rotor pedal flight control margins exist
for winds up to 20 knots from any direction. Gross weight calculated from
the continuous power chart is considerably below that of the takeoff power
chart.
The charts can also be worked in reverse to determine the IGE hovering alti-
tude for a given helicopter gross weight.
BELL 412—HP/EP
HOVER CEILING
IN GROUND EFFECT
MAX O
0
,0
10
AT
0
00
MAXIMUM GROSS
8,
WEIGHT LIMIT
0
00
6,
0
00
.
FT
4,
—
FE
A AL ,000
L D
VE ITU
2
LE T
SE RE
11.9
SU
00
,0
ES
-2
00
PR
,0
-4
CAUTION
All of the OGE hover ceiling charts are divided into two areas as follows:
NOTE
Tail rotor or cyclic control margin may preclude op-
eration in AREA B of the hover ceiling charts when
the relative wind is in the respective critical wind az-
imuth area.
If a wind in excess of those shown in RFM during OGE hover is from a crit-
ical azimuth, cyclic or tail rotor flight control margins may be limited and
may preclude safe OGE hovering operations.
BELL 412—EP
HOVER CEILING
OUT OF GROUND EFFECT
OAT
,0
10
AR
EA
0°C
10°C
B
0
00
20°C
8,
0
00
MAX O
MAX
6,
30
OAT
°C
AT
0
00
40
4,
°C
0
00
2,
AREA A
50°
C
52°
0
C
T.
-F
DE
TU
TI
AL
0
00
RE
,
-2
SU
ES
PR
0 10 20 30 40 50 60 8 9 10 11 12 LB X 1000
11,200
OAT — °C
3.5 4.0 4.5 5.0 5.4 KG X 1000
GROSS WEIGHT
NOTE
Downwind takeoffs are not recommended because the
published takeoff distance performance cannot be
achieved.
Two takeoff distance charts are provided: one for over a 50-foot obstacle and
the other for over a 15-meter obstacle. These charts allow the pilot to calcu-
late the distance required to clear a 50-foot obstacle during a takeoff flight
path from a 4-foot hover using hover power plus 15% torque. The chart is based
on a zero wind condition, 45-KIAS takeoff climbout speed (V TOCS ), and a
flight path which avoids the critical areas of the height-velocity diagram.
Takeoff distance performance cannot be achieved if the takeoff is downwind
(Figure PER-12).
BELL 412EP
TAKEOFF DISTANCE
OVER 50 FOOT OBSTACLE
HOVER POWER + 15% TORQUE INITIATED FROM 4 FT SKID HEIGHT
ENGINE RPM 100% (N2) VTOCS = 45 KIAS
GENERATOR 150 AMPS (EA) HEATER ON OR OFF
MAXIMUM
12,
GROSS WEIGHT
FOR TAKEOFF
0
,00
10
MAX
00
OAT
8,0
7,000
00
8,000
9,000
6,0
MIN
00
00
10,0
OAT
4,0
00
,0
lb
00
11
—
00
0 HT
2,0
0
,9
,6
IG
F T.
11 E
11
W
SS
—
RO
.
DE
S. L
G
TU
LTIA
RE
U
ESS
00
PR
–2,0
MAX OAT
HEATER ON
(21°C)
–60 –40 –20 0 20 40 60 400 600 800 1000 1200 1400
930 FT
OAT — °C TAKEOFF DISTANCE—FT
MAXIMUM
GROSS WEIGHT
FOR TAKEOFF
3000
0
300
3500
0
250
4000
0
200
MIN
MAX OAT
0
OAT
450
0
150
00
50
0
100
53 262
kg
—
98
5
HT
500
E IG
W
m
S
—
OS
DE
.
S. L
GR
TU
LTI
–50 RE A
U
0
SS
MAX OAT
E
PR
HEATER ON
(21°C)
NOTE
All rate of climb data are based on changes in true
altitude (pressure altitude corrected for nonstandard
temperature).
The twin-engine rate-of-climb charts allow the pilot to determine the heli-
copter's rate of climb. The charts differ by gross weight, if the heater is on or
off, and if takeoff power or maximum continuous power is used. All charts
are based on both engines operating at 100% N 2 , generators loaded to not more
than 150 amperes each, and 70 KIAS with the doors on and closed. The chart
headings also include airspeed and ROC adjustment for climb with the heli-
copter's doors open or removed.
NOTE
Published single engine performance is intended for
emergency use only when one engine becomes in-
operative due to an actual malfunction. Routine op-
eration in excess of published twin engine operating
limits can affect engine service life.
The charts differ depending on gross weight and if 30-minute OEI power or
maximum continuous power is used. All charts are based on doors on and closed,
one engine operating at 97 % N 2, its generator loaded to 150 amperes, the other
engine secured, the heater off, and 70 KIAS. The chart headings also include
airspeed and ROC adjustments for climb with the helicopter's doors open or
removed.
Since a zero rate of climb is the same as level flight, the single-engine rate-
of-climb charts can be used to determine the pressure altitude and/or maxi-
mum gross weight that can be maintained in level flight if an engine fails. This
calculation can be very important if operating in high, mountainous terrain.
BELL 412EP
SINGLE-ENGINE RATE-OF-CLIMB
GROSS WEIGHT 10,000 LB (4536 KG)
4500
4000
12,000
3500
10,000 3000
-10
°C
2500
8,000
0°C
OAT LIMIT
10°
2000
C
6,000
20°
1500
C
30°
4,000
C
1000
40°
2,000
C
500
50
°C
0
-2000 -1600 -1200 -800 -400 0 400 800 1200
RATE OF CLIMB – FEET/MINUTE
(-10.0) (-8.0) (-6.0) (-4.0) (-2.0) (0) (2.0) (4.0) (6.0)
RATE OF CLIMB – (METERS/SECOND)
LANDING DISTANCE
The Single Engine Landing Distance chart (Figure PER-14) provides the
landing distance required to clear a 50-foot (15-meter) obstacle for all out-
side air temperatures, pressure altitudes, and gross weights. Landing distances
are based on an approach condition of 45 KIAS and 500 feet per minute rate
of descent, zero wind.
MAX. OAT
0 00
10,
00
8,0
00
MIN.
OAT
6,0
00
4,0
00
LANDING DISTANCE
2,0
TUD
SEA
LTI
EA
0
PR -2,00
UR
ESS
140
LEVEL FLIGHT
CALIBRATED AIRSPEED — KNOTS
120
100
AUTOROTATION
80
CLIMB
60
40
20
0
0 20 40 60 80 100 120 140 160
INDICATED AIRSPEED — KNOTS
Helicopter flight produces three forms of drag: prof ile drag associated with
rotation of the rotor systems through the air, induced drag which occurs when
the rotor system produces lift, and parasite drag that develops when the non-
lift producing parts of the helicopter are moved through the air. Each form of
drag requires a corresponding form of power to overcome the drag effects
(Figure PER-16).
Prof ile power overcomes prof ile drag and remains fairly constant through-
out the helicopter flight envelope.
Induced power required is very high during hovering, when the rotor must pro-
duce all its own lift, and increases very slightly just before the helicopter enters
translational lift. After translational lift, the induced airflow through the rotor
as a result of forward airspeed reduces the need for induced power signif icantly.
The helicopter’s most eff icient airspeed is that at which the sum total of all
three types of power is the lowest.
100%
90%
70%
P 60%
O PARASITE POWER
W 50%
E
R 40%
30%
20%
10%
PROFILE POWER
AIRSPEED
NOISE LEVELS
This aircraft is certif ied as a Stage 2 helicopter as prescribed in FAR Part
36, Subpart H, for gross weights up to and including the certif icated maxi-
mum takeoff and landing weight of 11,900 pounds (5,398 kilograms). There
are no operating limitations in meeting the takeoff, flyover, or approach
noise requirements.
The following noise levels comply with FAR Part 36, Appendix H, Stage 2 noise
level requirements. They were obtained by analysis of approved data from
noise tests conducted under the provisions of FAR Part 36, Amendment 36-14.
NOTE
No determination has been made by the Federal
Aviation Administration that the noise levels of this
aircraft are or should be acceptable or unacceptable
for operation at, into, or out of any airport.
V H is def ined as the airspeed in level flight obtained using the minimum
specification engine torque corresponding to maximum continuous power avail-
able for sea level 25° C ambient conditions at the relevant maximum certif i-
cated weight. The value of V H thus def ined for this helicopter is 122 KTAS.
The test and analysis procedures used to obtain these noise levels are es-
sentially equivalent to those required by the International Civil Aviation
Organization (ICAO) in Annex 16, Volume 1, Chapter 8. Approval is ap-
plicable only after endorsement by the Civil Aviation Authority of the
country of aircraft registration.
CATEGORY A OPERATIONS
Most Bell 412EPs are operated under FAR Part 29 Category B operations, and
the majority of the RFM limitations and performance charts are based on
Category B.
• The helicopter is operating under a FAR Part 133, 135, or 127 certif icate.
• The party owning, operating, or hiring the helicopter requires that the
flight should be conducted under Category A.
4,000
20
°C
MA
25
°C
XO
30
°C
3,000
AT
PRESSURE ALTITUDE~FEET
35
°C
40
°C
2,000
45
°C
1,000
0
50
51
°C
M
.7
°C
AX
O
AT
–1,000
74 76 78 80 82 84 86 88 90 92 94 96 98 100 ~ lb X 100
34 35 36 37 38 39 40 41 42 43 44 45 ~ kg X 100
8020 LB
GROSS WEIGHT
20
∆ TORQUE—%Q
2
10
1
0 0
60 70 80 90 100 110 120 130 140
TRUE AIRSPEED—KNOTS
90 8
XMSN LIM
CLEAN CONFIGURATION
80
70 7
FUEL FLOW—100 LB/HR
LB
60 000
—1
GW
12
TORQUE—%Q
LRC
50 6 11
10
9
40 8
5 7
30
MAX END
VNE
20 4
10
3
60 70 80 90 100 110 120 130 140
TRUE AIRSPEED—KNOTS
CONTENTS
Page
WHAT IS CREW RESOURCE MANAGEMENT?...................... CRM-1
SITUATIONAL AWARENESS...................................................... CRM-1
CRM
COMMAND AND LEADERSHIP................................................ CRM-3
COMMUNICATION PROCESS ................................................... CRM-4
Communication Techniques: Inquiry, Advocacy,
and Assertion ........................................................................ CRM-5
DECISION-MAKING PROCESS ................................................. CRM-6
ILLUSTRATIONS
CRM
CRM
it was developed as a means to assist with situational awareness and decision
making to increase safety margins and achieve accident- and incident-free flight
operations.
Most experts agree that a highly coordinated crew using a standardized set
of procedures is more likely to avoid and identify errors. Effective commu-
nication and the use of brief ing and debrief ing are tools that can be used to
build the “team concept” and maintain situational awareness. Utilizing a
standard set of callouts provides a means to incorporate CRM. Standardization
keeps all crewmembers “in the loop” and provides an opportunity to detect
an error early on, before it has an opportunity to build into an accident chain.
SITUATIONAL AWARENESS
Situational awareness is a fundamental CRM concept. Often described as
“knowing what’s going on around you,” the loss of situational awareness is
often identif ied as a causal factor in an incident or accident. Collective
situational awareness is a measurement of the total situational awareness
among all members involved in the operation. To maintain a high level of col-
lective situational awareness open, timely, and accurate communication is
required. In the situational awareness model two-way arrows represent the two-
way communication that must occur between the pilot flying and the pilot
monitoring. Each pilot contributes to collective situational awareness.
Events that
PILOT PILOT may happen
FLYING MONITORING
CRM
(PF) (PM)
SA
CLUES TO IDENTIFYING:
• Loss of Situational Awareness
• Links in the Error Chain
2. UNDOCUMENTED PROCEDURE
3. DEPARTURE FROM SOP
4. VIOLATING MINIMUMS OR LIMITATIONS
5. FAILURE TO MONITOR
6. COMMUNICATIONS
7. AMBIGUITY
8. UNRESOLVED DISCREPANCIES
HUMAN
9. PREOCCUPATION OR DISTRACTION
10. CONFUSION OR EMPTY FEELING
11. NEED TO HURRY / LAST MINUTE CHANGES
12. FATIGUE
CRM
relying on either authoritarian or democratic leadership styles (Figure CRM- 2).
LAISSEZ-
AUTOCRATIC AUTHORITARIAN DEMOCRATIC
FAIRE
PARTICIPATION
LOW HIGH
Command — Designated by Organization
— Cannot be Shared
Leadership — Shared among Crewmembers
— Focuses on “What’s right,” not “Who’s right”
COMMUNICATION PROCESS
Communication is the most important tool for maintaining situational aware-
ness. Effective communication requires the ability to provide appropriate
information, at the appropriate time, to the appropriate person (Figure CRM-
3). Communication may be verbal (aural) or written. Written communications
in the cockpit include symbolic messages and indications that are electroni-
cally transmitted and displayed.
As illustrated on the CRM Blue Card, some elements are common to most
cockpit communications:
• An event occurs, creating a need to communicate. The event may be
CRM
COMMUNICATION PROCESS
ASSERTION:
OPERATIONAL • Reach a conclusion
NEED SEND RECEIVE GOAL
ADVOCACY:
• Increase collective SA
INQUIRY:
• Increase individual SA
FEEDBACK
• Support Conclusions with Facts
• State Position, Suggest Solutions
• Clear, Concise Questions
— THINK—
• Solicit and give feedback • Maintain focus on the goal
• Listen carefully • Verify operational outcome is achieved
• Focus on behavior, not people • Be aware of barriers to communication
— REMEMBER —
Questions enhance communication flow
Don’t give in to the temptation to ask questions when Assertion is required
Use of Inquiry or Advocacy should raise a “red flag”.
CRM
become external barriers to communication.
Each item is a step in the process. The steps provide a metaphor that empha-
sizes the principle of escalation. In other words, a person must f irst practice
inquiry, then advocacy, then assertion.
DECISION-MAKING PROCESS
Aeronautical decision making (ADM) provides a systematic approach to risk
assessment. It is a tool you can use to select the best response for a given set
of circumstances. FlightSafety recommends the decision-making process
illustrated on the second page of the Blue Card (Figure CRM-4). This
continuous- loop process includes eight steps:
HINTS: EVALUATE
RESULT
• Identify the problem: RECOGNIZE
– Communicate it NEED
– Achieve agreement
– Obtain commitment IDENTIFY
AND
• Consider appropriate SOPs IMPLEMENT DEFINE
PROBLEM
• Think beyond the obvious alternatives RESPONSE
• Make decisions as a result of the process ACCELERATED
RESPONSE COLLECT
• Resist the temptation to make an immediate FACTS
decision and then support it with facts
SELECT A IDENTIFY
RESPONSE ALTERNATIVES
WEIGH IMPACT
OF ALTERNATIVES
SYSTEMS REVIEW
CONTENTS
Page
INTRODUCTION ....................................................................... SRE-1
HELICOPTER DESCRIPTION ................................................ SRE-1
Principal dimensions ............................................................. SRE-1
Location references ............................................................... SRE-1
GENERAL ARRANGEMENT ................................................. SRE-5
Crew Compartment ................................................................ SRE-5
Passenger & Cargo Compartment........................................ SRE-6
Baggage Compartment .......................................................... SRE-6
INSTRUMENT PANEL and CONSOLES ............................... SRE-7
SYSTEMS
ROTOR SYSTEMS ..................................................................... SRE-8
REVIEW
Main Rotor .............................................................................. SRE-8
Tail Rotor................................................................................. SRE-8
TRANSMISSION ....................................................................... SRE-9
HYDRAULIC SYSTEMS .......................................................... SRE-9
FLIGHT CONTROL SYSTEM .............................................. SRE-10
FORCE TRIM SYSTEM ......................................................... SRE-10
PITOT-STATIC SYSTEM........................................................ SRE-11
AUXILIARY SYSTEMS ......................................................... SRE-12
Heating System .................................................................... SRE-12
Ventilating System .............................................................. SRE-12
Lighting Systems ................................................................. SRE-12
Windshield Wipers .............................................................. SRE-13
Intercommunications System ............................................ SRE-13
Rotor Brake........................................................................... SRE-13
ILLUSTRATIONS
SYSTEMS
REVIEW
SRE-10 Essential Bus Distribution .................................... SRE-31
SRE-11 Emergency Bus Distribution ................................ SRE-32
SRE-12 AC Electrical System............................................. SRE-35
SRE-13 Detent Switch Caution Lights .............................. SRE-40
SRE-14 3-Axis DAFCS Schematic .................................... SRE-42
SRE-15 Digital Clock Display ............................................ SRE-44
SYSTEMS REVIEW
INTRODUCTION
The helicopter, its primary and auxiliary systems, and emergency equipment
are described within this section.
HELICOPTER DESCRIPTION
The Bell Helicopter Textron Model 412 is a twin-engine, f ifteen-place heli-
copter with a single four-bladed main rotor system and a tail rotor to provide
directional control.
Skid-type landing gear is aff ixed below the fuselage. Optional skid-mounted
emergency pop-out flotation gear is available.
SYSTEMS
REVIEW
PRINCIPAL DIMENSIONS
Principal exterior dimensions are shown in Figure SRE-1. All height dimen-
sions must be considered approximate due to variations in loading and alight-
ing gear deflection.
LOCATION REFERENCES
Locations on and within the helicopter can be determined in relation to fuse-
lage stations, waterlines, and buttock lines, measured in inches from known
reference points.
Fuselage Stations
Fuselage stations (FS or sta.) are vertical planes perpendicular to, and mea-
sured along, the longitudinal axis of the helicopter. Station zero is the ref-
erence datum plane and is 20 inches (508 millimeters) aft of the nose of
the helicopter.
SRE-2
46 FT
(14 M)
2 FT 7 IN.
(777 MM)
4 FT 8 IN. 9 FT 4 IN.
(1.4 M) (2.8 M)
1 FT 2 IN.
(360 MM)
BELL 412EP PILOT TRAINING MANUAL
NOTES:
VERTICAL DIMENSIONS ARE FOR HELICOPTERS
6 FT 8 IN. AT 11,900 POUNDS (5,262 KILOGRAMS)
9 FT 4 IN.
(2.8 M)
SRE-3
SYSTEMS
REVIEW
REVIEW
SYSTEMS
SRE-4
56 FT 2 IN.
(17.1 M)
45 FT 11 IN.
(14 M) 41 FT 8 IN.
(12.7 M)
12 FT 10 IN.
(3.9 M)
8 FT 7 IN.
(2.6 M)
10 FT 10 IN.
(3.3 M) 1 FT 5 IN.
(423 MM)
5 FT 1 IN.
BELL 412EP PILOT TRAINING MANUAL
(1.5 M)
Waterlines
Waterlines (WL) are horizontal planes perpendicular to, and measured along,
the vertical axis of the helicopter. Waterline zero is a reference plane located
7.4 inches (188 millimeters) below the lowest point of the fuselage.
Buttock Lines
Buttock lines (BL) are vertical planes perpendicular to, and measured to the
left and right along the lateral axis of the helicopter. Buttock line zero is the
plane at the longitudinal centerline of the helicopter.
GENERAL ARRANGEMENT
The fuselage forward section contains the nose compartment for electrical and
avionics equipment, the crew compartment, the passenger/cargo compartment,
and the lower fuel cells. The center section incorporates the transmission com-
partment, the pylon support structure, and the upper fuel cells. The aft sec-
tion of the fuselage houses the left and right engines, the combining gearbox
and oil coolers, and has compartments for avionics, AFCS computers, the bleed-
air heater, and optional equipment components.
SYSTEMS
REVIEW
The tailboom is attached to the aft end of the fuselage and supports the tail
rotor and drive train, vertical f in, horizontal stabilizer/elevator, and tail skid.
A baggage compartment is located in the forward end of the tailboom.
CREW COMPARTMENT
The crew compartment or cockpit occupies the forward part of the cabin. The
pilot station is on the right side, and the copilot/forward passenger station is
on the left.
The instrument panel extends across the front of the cockpit and is tilted up-
ward slightly for more direct viewing of the instruments. An overhead con-
sole is centered on the cabin roof, and a floor-mounted pedestal is located
between the crew seats.
A door on either side permits direct access to the crew compartment. Large
glass windshields and clear acrylic windows in the crew doors, roof, and lower
nose area allow good visibility from the crew compartment.
Crew Seats
The pilot and copilot seats are designed for energy attenuation to absorb ver-
tical impact loads in the event of a hard landing. Adjustment handles located
beneath the right side of each seat can be pulled to adjust seats 4.0 inches (10.2
centimeters) vertically and 4.5 inches (11.4 centimeters) longitudinally. Each
crew seat is equipped with a lap seatbelt and a dual shoulder harness with in-
ertial reel, which locks in the event of 3g rapid deceleration.
A large sliding door and a hinged panel on either side of the cabin provide
full, direct access to the passenger/cargo compartment. Large acrylic win-
dows in the doors allow outside viewing from any seat.
Passenger Seats
The passenger seats are arranged in a row of four seats facing aft, another row
of f ive seats facing forward, and a pair of seats facing outboard from either
side of the pylon support structure. All seats are equipped with lap seatbelts,
shoulder harnesses, and inertial reels, and are designed for energy attenua-
tion to absorb vertical impact loads in the event of a hard landing.
Fifty-f ive tiedown rings and eighty-nine studs are recessed into the cabin deck
for securing internal cargo, passenger seats, and other optional equipment kits,
such as internal hoists, litters, etc. Fourteen additional studs are incorporated
into the cabin roof for attachment of optional equipment.
BAGGAGE COMPARTMENT
The baggage compartment is located in the forward end of the tailboom and
has a capacity of 28 cubic feet (0.8 cubic meter). The compartment can carry
up to 400 pounds (181 kilograms) of baggage or other cargo, which can be
secured using the twenty tiedown f ittings provided.
The access door is on the right side of the tailboom and is provided with a
key lock for security of baggage compartment contents.
Two interior lights illuminate the baggage compartment when the door is open.
The DOOR LOCK caution light illuminates on the caution panel when the door
is not properly latched.
The flight instruments are mounted in the section in front of the pilot’s seat.
The system’s instruments and the caution panel are mounted in the center sec-
tion of the panel. Optional copilot flight instruments are mounted in the sec-
tion in front of the left seat.
The collective control panel mounts engine switches used during starting and
shutdown, landing light and searchlight control switches, and optional
equipment switches.
SYSTEMS
REVIEW
The pedestal, located between the two crew seats, supports the avionics con-
trol heads, and engine and flight control system switches. A case for stowage
of the helicopter logbook, maps, and other data is incorporated into the
pedestal.
The hourmeter panel is located at the base of the pedestal on the right side.
It supports the hourmeter, transmission chip indicators (XMSN CHIP IND),
and the battery bus circuit breakers (NO. 1 BUS BAT and NO. 2 BUS BAT).
The hourmeter records aircraft operating time in hours and tenths. The trans-
mission chip indicators provide an indication to maintenance personnel that
the transmission chip caution light (XMSN CHIP) had illuminated and where
the chip occurred. To reset the indicator, rotate the outer portion 60 degrees
clockwise.
The Dual Digital AFCS EEPROM READ and ERASE switches are located
on the console just aft of the hourmeter panel.
The overhead console mounts electrical system switches and circuit breakers.
INPUT
QUILL
FILTER UPPER
JET 4 X
M
S
N
FULL MAST
PUMP C
LOW H
CAUTION PANEL I
PUMP SCREEN P
PLNTY
CHIP XMSN
CHIP I
SYSTEMS
DETECTOR N
REVIEW
D
TEMP SUMP
BYPASS
VALVE TO RESET
FILTER ROTATE
RING
60° CW
LEGEND
COOLER OIL SUPPLY
PRESSURE
DRAIN
QUICK DISC.
VALVE
ROTOR SYSTEMS
MAIN ROTOR
The main rotor system consists of four composite blades mounted to flex-beam
type yokes to provide a soft-in-plane arrangement. Elastomeric bearings help
damp vibrations and provide lead-lag action for the main rotor blades.
TAIL ROTOR
The tail rotor is a two-bladed, semi-rigid rotor system mounted on the right
side of the vertical f in. Rotor flapping is allowed by a delta hinge for stabil-
ity during hovering turns and forward flight.
TRANSMISSION
The transmission is mounted in the pylon support structure with four vibra-
tion-isolating mounts. Two stages of planetary reduction gears and spiral
bevel gears are used to reduce the input driveshaft speed to the speeds required
for main rotor and tail rotor drive. Both hydraulic pumps are driven by the
transmission (Figure SRE-2).
A gauge in the instrument panel allows the flight crew to monitor transmis-
sion oil temperature and pressure. Warning lights are provided to warn of high
transmission oil temperature and low transmission oil pressure. A caution light
is provided to warn of metal particles in transmission oil. Three remote trans-
mission chip indicators are located on the right side of the pedestal near the
cabin floor. On some models a fourth chip detector indicator is connected to
a debris monitor which is located in the transmission internal f ilter.
HYDRAULIC SYSTEMS
Two separate hydraulic systems are used to boost cyclic, collective, and anti-
torque flight controls. Each system contains a reservoir, a pump, an integrated
valve and f ilter assembly, an accumulator, and check valves.
SYSTEMS
REVIEW
Each integrated valve and f ilter assembly contains a system pressure f ilter
and a system return f ilter. In the event any one of these f ilters becomes par-
tially clogged, a button on the f ilter housing will pop out to give an indica-
tion of f ilter bypass. This button will also activate a switch which will cause
a remote hydraulic f ilter bypass indicator in the lower right area of the nose
to switch from green to red. The remote bypass indicator can be seen on the
preflight check through the lower right nose window.
The hydraulic pumps are driven by the transmission and have different rated
capacities. The system 1 pump delivers a greater volume of fluid to operate
the antitorque flight control servoactuator.
The cyclic and collective flight control servoactuators are each powered by
both hydraulic systems, such that if either system fails, the remaining sys-
tem will operate the actuators. The antitorque servoactuator is powered by
the No. 1 hydraulic system only.
Each hydraulic system has a gauge to allow the flight crew to monitor fluid
pressure and temperature. A HYDRAULIC caution light illuminates in the
event of low hydraulic fluid pressure or high temperature in either system.
Control inputs from the cyclic stick, collective stick, and antitorque pedals
are transmitted by push-pull tubes and bellcranks to the hydraulic flight con-
trol actuators. The two cyclic flight control actuators are connected to the swash-
plate, located above the transmission. The swashplate converts the f ixed
controls to rotating controls and actuates alternating cyclic pitch inputs to the
main rotor.
The antitorque flight control actuator is located in the aft fuselage compart-
ment near the tailboom attachment. The tail rotor f ixed controls are connected
to the rotating controls through a bearing in the crosshead assembly, which
slides along the tail rotor driveshaft to provide pitch change control.
SYSTEMS
REVIEW
The antitorque control pedals in the cockpit can be adjusted fore and aft
by depressing and rotating a knob located on the floor just forward of each
crew seat.
The pilot cyclic control stick is gimbal mounted to provide movement in any
direction. There are two cyclic centering caution lights located on the pilot’s
and copilot’s instrument panel near the MASTER CAUTION light. These lights
will illuminate upon excessive cyclic inputs during ground operations below
normal operating range. Properly positioning the cyclic stick will extinguish
the lights.
PITOT-STATIC SYSTEM
The pitot system consists of an electrically heated pitot tube connected to the
airspeed indicator. A second, independent pitot system is installed when the
optional copilot’s instrument kit is installed.
SYSTEMS
REVIEW
The static system consists of the static ports and the tubing necessary to con-
nect them to the airspeed indicator(s), altimeter(s), and vertical speed indi-
cator(s). Two static ports are located just forward of the crew doors. Two
additional static ports are located on the roof underneath the transmission cowl-
ing.
An alternate static port is located inside the cockpit on the pilot’s in-
strument panel on back of the STATIC SOURCE switch. Under normal
conditions, the switch should be placed in the PRI position. This posi-
tion selects the static ports located forward of the crew doors as well as
the roof mounted static ports. If er ratic readings are seen on the airspeed
indicator, altimeter, and ver tical speed indicators, obstr uction of the
outside static por ts is a possible cause. If this occurs, the STATIC
SOURCE switch should be placed in the ALTN position. This position
selects the alternate static air source (cabin air) and at the same time, shuts
off the outside static air source for the pilot’s side only.
AUXILIARY SYSTEMS
HEATING SYSTEM
The cabin heating system, which includes the windshield defrost system,
uses bleed air from the engine compressor sections as the source of heat. A
mixing valve mixes heated air with outside air to obtain the desired temper-
ature.
When windshield defrost is selected, heated air is diverted from the doorpost
and pedestal heater outlets to the windshield nozzles.
VENTILATING SYSTEM
The ventilating system delivers outside air to nozzles by the instrument panel
and also to the windshield nozzles to defog the windshield and provide fresh
air ventilation. The overhead ventilation system delivers outside air through
overhead nozzles to the crew and passenger compartments.
LIGHTING SYSTEMS
Interior Lighting
SYSTEMS
REVIEW
Two multipurpose cockpit/map lights are mounted overhead in the crew com-
partment. Either the white or red light can be selected and the lights may be
adjusted from spot beam to flood type illumination. These lights may be re-
moved from their mounts for increased utility.
Three dome lights with intensity adjustments are mounted in the passenger
compartment. The dome lights also illuminate either red or white and are con-
trolled by a switch and rheostat located in the overhead console.
Other interior lighting circuits include the instrument panel lights, instrument
secondary lights, overhead console lights, and pedestal lights all controlled
by rheostats in the overhead console. An approach plate and map light is lo-
cated on each forward crew doorpost.
Four self-illuminating beta lights are mounted over the windows in the pas-
senger/cargo doors to identify the emergency exits.
Exterior Lighting
Exterior lighting circuits include position lights, anticollision lights, a land-
ing light, a searchlight, and utility (step) lights. The landing light and search-
light are controlled by switches on the pilot’s collective stick. The other
exterior lights are controlled by switches in the overhead console.
WINDSHIELD WIPERS
Electrically powered windshield wipers are mounted above the windshields.
Selector knobs on the overhead console allow the pilot and copilot to control
the windshield wipers independently.
INTERCOMMUNICATIONS SYSTEM
The intercommunications control panel(s), located on the pedestal, are used
by the flight crew to control the intercom system and the navigation and com-
munication audio signals.
An optional aft intercom system may be installed to enable the flight crew to
communicate with passengers in the aft cabin in response to illumination of
the AFT INT CALL lights on the instrument panel. Passengers may also use
the aft intercom system to communicate with each other, or to monitor other
communication or navigation systems being used by the flight crew. During
IFR operations it is recommended that AFT INT be left off to preclude in-
terference with air traff ic control communications.
ROTOR BRAKE
SYSTEMS
REVIEW
The rotor brake incorporates a hydraulic system which is independent of the
flight control hydraulic systems. The primary components include a master
cylinder located on the forward cabin roof, a brake disc with dual brake cylin-
ders mounted on the transmission, and associated hydraulic tubing. Two
ROTOR BRAKE warning annunciators on the caution panel are activated by
pressure switches to warn the pilot that the brake is not fully released.
EMERGENCY EQUIPMENT
FIRE DETECTION SYSTEM
A set of heat sensing elements is mounted to the cowling and forward f ire-
wall for each power section. A f ire or overheat condition will cause the FIRE
PULL handle for the affected power section to illuminate.
EMERGENCY EXITS
Door Jettison
If crew doors will not open, door jettison can be accomplished by pulling the
jettison handles, located on the doorpost forward of each crew door.
Window Jettison
If cabin sliding doors or hinged panels cannot be opened, emergency escape
is possible by pushing on the corners of the windows in the sliding doors to
jettison the windows.
TRANSMISSION
The transmission is mounted in the pylon support structure with four vibra-
tion-isolating mounts. Two stages of planetary reduction gears and spiral
bevel gears are used to reduce the input driveshaft speed to the speeds required
for main rotor and tail rotor drive. Both hydraulic pumps are driven by the
transmission.
A gauge on the instrument panel allows the flight crew to monitor transmis-
sion oil temperature and pressure. Caution lights are provided to warn of high
transmission oil temperature, low transmission oil pressure, and metal particles
in transmission oil. Three or four remote transmission chip indicators are
located on the right side of the pedestal near the cabin floor (see Figures SRE-
3 and SRE-3A respectively).
SYSTEMS
REVIEW
NO 1 NO 2
BUS BUS
BAT BAT
UPPER
ERASE READ
MAST
EEPROM EEPROM
MAST
2 1 5 7 1
SUMP/OIL
MONITOR
TO RESET
ROTATE RING
60° CW
INDICATION THAT A
CHIP HAS BEEN
DETECTED
INDICATION THAT A
CHIP HAS NOT BEEN
DETECTED
NO 1 NO 2
BUS BUS
BAT BAT
UPPER
X
M
MAST
ERASE S
N
C
H
EEPROM I
READ PLNTY P
I
N
2 157 1 D
EEPROM
SYSTEMS
SUMP/OIL
REVIEW
MONITOR
DEBRIS
MONITOR
TO RESET
ROTATE RING
60° CW
POWERPLANT
The powerplant, a Pratt and Whitney PT6T-3D twin turboshaft engine, con-
sists of two identical free-turbine power sections connected to a combin-
ing/reduction gearbox. Each power section has its own lubrication system,
starter/generator, and fuel control. The combining gearbox has a separate lu-
brication system.
The pilot rpm switch is mounted on the collective switchbox. The pilot switch
is a f ive-position momentary-on type switch. The INCR position increases
engine rpm, and the DECR position decreases engine rpm. The INCR/DECR
positions control the governors on both engines simultaneously. Regulated
engine rpm may be adjusted inflight through the operating range of 97 to 101.5
± 0.5% by moving the switch.
SYSTEMS
The rpm +2/-2 (trim) switch increases or decreases engine No. 2 rpm to pro-
REVIEW
vided torque, N 1 , or ITT matching. Engine 2 trim range is 2.0 - 2.5% N 2 . En-
gine 2 governor should be at least 95% minimum trim — minimum beep.
The copilot does not have trim capability. For location of rpm switch, refer
to collective control panel (Figure SRE-4).
LDG LT SRCH LT
EXT
ON EXT ON
O
F L R
F
OFF RETR STOW RETR
ARMED F
IDLE STOP L
START O
E E A
N N E E T
G G N N
1 2 G G OFF S
1 2 ON
UP
H
O
L R I CLTV/YAW
S TRIM OFF
T DN YAW
DN B T R
L R O R E
INC T I L
R H M
P -2 +2 UP CLTV GO
M
DECR
A D
R OUN
SYSTEMS
REVIEW
PILOT SIDE
CL TV/YAW
TRIM
DN
L R
UP
YAW
INCR
B T
R O RR
P T I E GO
M H ML
DECR
CLTV
AR D
O UN
COPILOT SIDE
FUEL SYSTEM
DESCRIPTION
The fuel system (Figure SRE-5) has 10 impact resistant fuel cells. Six of the
cells are located below the cabin floor and four are located aft of the cabin
and above the level of the underfloor cells. A system of transfer pumps, in-
terconnects, and standpipes provides a fuel burn sequence (Figure SRE-6) that
maintains the fuel C.G. within the required limits. The upper center and aft
center cells also contain a partial isolation barrier to separate fuel.
Cell Vents
Four fuel cell vents are located on the underside of the fuselage. The two vents
located inside of the doorposts vent the lower forward and mid cells. The two
vents located aft of the fuel compartment vent the lower aft and upper fuel
cells.
During refuel operations, air pressure may force some fuel into the vent lines,
and it is normal for the system to expel up to a pint of fuel under each door-
post.
SYSTEMS
REVIEW
Fuel Transfer and Filling
Each lower fuel cell is joined with its opposite (left and right), and with the
upper cells by an interconnect system. Standpipes in the upper cells control
the fill and burn sequence (Figure SRE-7). Fuel is supplied to the engines from
the main underfloor cells (engine feed cells). Fuel for sequences 1, 3, and 5
is transferred to the engine feed cells by gravity. Burn 2 and 4 fuel is trans-
ferred to the upper forward center cell by a dual transfer (left and right) sys-
tem. Each system consists of an electrically driven transfer pump located in
the forward underfloor cell, an ejector pump in the mid cell, and a combina-
tion flow switch and check valve in the main underfloor cells. The transfer sys-
tem will operate continuously until the burn 4 fuel is depleted, then the
thermistors located in the forward underfloor cells will shut off the transfer
pumps. Fueling through the gravity f iller cap will f ill the cells in the reverse
order of the fuel burn sequence.
A transfer pump in each lower forward tank transfers fuel to the upper for-
ward center tank. This flow provides the motive force for an ejector pump in
the lower mid tanks, which transfers fuel from that tank through the corre-
sponding lower main cell. The transfer pumps shut off automatically after the
lower forward tanks are emptied.
SRE-20
THERMISTOR
BELL 412EP PILOT TRAINING MANUAL
THERMISTOR
T
FLOOR
1
2 3 5 6
T T
4 T
1 TRANSFER PUMP
2 HIGH PRESSURE/LOW QUANTITY FUEL
3 EJECTOR PUMP
SYSTEMS
4 LOW PRESSURE/HIGH QUANTITY FUEL
REVIEW
5 FLOW SWITCH CHECK VALVE
6 ADDED FUEL LINE FOR FUEL OUT
TO UPPER CENTER CELL
T THERMISTOR
NOTE:
LEFT SIDE SHOWN
RIGHT SIDE OPPOSITE
6
3 4
MAIN CELL
MIDDLE CELL
1 LEGEND
FORWARD CELL TRANSFER PRESSURE
EJECTOR PRESSURE
13000
T/O CG
135.1 141.4
12000
11,900 LB
BURN 1 T/O FUEL
330.5 GAL
T/O GW 11073 LB 2148 LB
11000
GROSS WEIGHT—LB
BURN 2
8000
7000
LND CG
6400
MINIMUM WEIGHT
130.4
6000
130 132 134 136 138 140 142 144
BURNS 1, 3, AND 5
SYSTEMS
REVIEW
BURN 6
BURN 2
BURN 1
BURN 4 BURN 3
BURN 5
T
FLOOR
T T T
SYSTEMS
REVIEW
usable fuel remaining in forward and/or mid cells.
The fuel quantity indicating part of the system is identical for each side of
the helicopter, respective to fuel cells. Fuel quantity system components for
each side include four capacitive fuel probes, a section of the fuel quantity
signal conditioner, and one needle of a dual needle indicator. In addition to
these components are the digital display and the FWD/MID TANK switch func-
tion. The digital display, switch function, and probe locations are adequately
described in the mechanical portion of fuel system description.
The signal conditioner modif ies the signal from the probes to provide a sig-
nal the indicator needs to give a quantity reading to the crew.
The low fuel indication that is displayed on a segment of the caution panel.
The low fuel signal is provided by thermistors on the fuel quantity probes in
the outboard upper fuel cells through a part of the signal conditioner. A ther-
mistor changes its signal when fuel no longer covers it. The signal change from
the thermistor causes the signal conditioner to provide a signal to illuminate
the FUEL LOW caution light. Either signal conditioner can provide the sig-
nal to illuminate the single FUEL LOW light. The FUEL LOW caution light
SYSTEMS
REVIEW
signal from either side is inhibited if electrical power to the respective side
is not present. This prevents illumination of the LOW FUEL light due to loss
of power instead of low fuel quantity.
The fuel low function interacts with a fuel interconnect feature. When both
low fuel signals from signal conditioners are present, the fuel interconnect
valve will automatically open between the two engine feed fuel tanks. This
causes the FUEL INTCON caution light to illuminate. The light will extin-
guish when the FUEL INTCON switch is positioned from NORM to OPEN.
The option to open or close the interconnect valve is available should a manual
override be desired from either valve position. When the valve is commanded
to change position by selecting OPEN or OVRD CLOSE, the FUEL INTCON
caution light will illuminate during the time of valve movement. It will ex-
tinguish when valve position matches switch position. A press-to-test feature
is provided to determine if redundant electrical power is available. When the
FUEL XFEED/INTCON switch is positioned to TEST BUS 1, the other power
source (bus 2) is disabled. This results in a test that will illuminate the FUEL
INTCON caution light if bus 1 electrical power is not available. The same re-
sult would be valid when the switch is positioned to TEST BUS 2. A similar
test is simultaneously performed for the fuel crossfeed circuit by use of this
switch.
The fuel transfer system are identical for each side of the helicopter. How-
ever, the fuel quantity signal from either signal conditioner that enables the
fuel transfer pumps activates both pumps. This results in operation of both
fuel transfer pumps operating until both forward fuel tanks are empty.
Each side has a FUEL TRANS caution light associated with the fuel transfer
function (Figure SRE-8). This light will illuminate if there is fuel in the re-
spective forward fuel tank and no fuel is being transferred. This condition can
occur if the FUEL TRANS switches are not positioned to ON and fuel is pre-
sent in either forward tank. Another condition for illumination of this cau-
tion light is if fuel is present in the mid tank after fuel transfer is complete
from the forward tank. This is an indication of trapped, unusable fuel in the
mid tank. The last condition for illumination of this caution light is loss of
power to respective fuel quantity signal conditioner and absence of fuel flow
from the respective transfer pump. This would result in an illuminated FUEL
TRANS caution light when the respective fuel quantity indicator is inopera-
tive and fuel transfer from this forward tank is complete. The light will re-
main illuminated under this condition after fuel transfer is complete.
As fuel in each forward underfloor cell is depleted, the stream of fuel through
the flow switch is reduced signif icantly and causes the FUEL TRANS caution
light to start flickering. The flickering light advises the pilot that the respec-
tive forward and mid underfloor cells are empty and the transfer pump is still
SYSTEMS
on. The FUEL TRANS caution light flickers only briefly because the thermistor
REVIEW
switches in the forward cells also detect the absence of fuel. The thermistor
switches disable the flow switch signal that illuminates the respective FUEL
TRANS caution light, causing the light to extinguish. Because of system logic,
the last thermistor to dry turns both transfer pumps off automatically.
FUEL
TRANS
SRE-26
CLOGGED
EJECTOR PUMP
FAILED TRANSFER
SIGNAL PUMP
CONDITIONER
MAIN CELL
BELL 412EP PILOT TRAINING MANUAL
LEGEND
FORWARD CELL BEFORE FUEL TRANSFER
DURING FUEL TRANSFER
AFTER FUEL TRANSFER
Caution Lights
FUEL TRANS No fuel transfer through indicated system. Probably
inoperative transfer or ejector pump.
FUEL LOW Fuel level in left or right cells at or below 190 pounds.
Interconnect valve will open automatically when fuel
level in opposite side decreases to 190 pounds to
allow fuel in lower cells to equalize.
SYSTEMS
REVIEW
not extinguish.
ELECTRICAL SYSTEMS
DC ELECTRICAL
The primary electrical system is a 28-volt direct current, negative ground system
(Figure SRE-9). Power is supplied by two 30-volt, 200-ampere starter/gen-
erators, one mounted on each engine. The output voltage of each generator
is monitored and regulated by a DC control unit. The DC control units provide
overvoltage and reverse current protection and control paralleled generator
operation so that the two generators share total load requirements within ±20
amperes.
In the event that one generator or engine should fail, both nonessential buses
are automatically dropped, and all essential and emergency DC loads are
supplied by the remaining generator. The nonessential bus switch (NON-
ESNTL BUS) located on the overhead console is available so that the pilot
can manually restore power to the nonessential buses. In the event that the
pilot has manually restored power to the nonessential buses and the second
SYSTEMS
REVIEW
DUAL
STARTER AMMETER
DUAL STARTER
AMMETER GEN ENG NO. 1 EXT GEN ENG NO. 2
PWR
RECP
ESNTL DC 2
SYSTEMS
REVIEW
EMERG EMERG
DC 1 DC 2
FROM
BAT BUS NO. 1
• A u x i l i a r y p owe r i s p r ov i d e d w i t h n o n e s s e n t i a l b u s s w i t c h
SYSTEMS
• A u x i l i a r y p owe r i s p r ov i d e d w i t h n o n e s s e n t i a l b u s s w i t c h
(NON ESNTL) in MANUAL position.
SYSTEMS
REVIEW
Gen reset inop None Ess 1/2
Noness bus inop None Ess 1
Fuel system Fuel boost inop FUEL BOOST light Ess 1/2
Fuel trans 1 inop NO. 1 FUEL TRANS light Ess 1
Fuel XFEED None Ess 1/2
Avionics, AFCS, and lighting VHF 1 COMM inop No xmit or rec Emer 1
Pilot turn/slip inop None Emer 2
The battery bus switches through the respective battery bus relays prevent a
ground fault (short) in one main DC bus from disabling both generators.
They also select the generator that charges the battery. During normal
operation, BATTERY BUS 2 switch is ON. However, for a battery start of en-
gine 1, BATTERY BUS 1 switch must be ON. With both generators or gen-
erator 2 operating, BATTERY BUS 1 will automatically switch OFF if
BATTERY BUS 2 switch is ON.
SYSTEMS
REVIEW
AC ELECTRICAL
The AC electrical system (Figure SRE-12) consists of two 450-va, 115/26.5-
volts, 400-Hz, single-phase, solid-state inverters and associated controls. In-
verter 1 is powered by emergency DC bus 1 and is controlled by INV 1 switch
located on the overhead console. Inverter 2 is powered by emergency DC bus
2 and is controlled by INV 2 switch located on overhead console.
There are four additional components essential to the control and operation
of the AC electrical system: two AC voltage sensor relays, and emergency AC
bus control relay, and emergency AC bus control relay, and an inverter 2
interlock relay.
Each voltage sensor relay monitors the 115-VAC output from the corresponding
inverter and directs the AC voltage to the respective buses of each inverter. If
an inverter fails to maintain 104 to 125-VAC output, the corresponding AC volt-
age sensor relay will transfer the AC load to the remaining inverter.
The emergency AC bus control relay sheds all AC buses, except the 115 and
26.5-VAC emergency buses when the emergency load switch is in the EMERG
LOAD position.
The inverter 2 interlock relay disables inverter 2 while the emergency load
switch is in the EMERG LOAD position.
SYSTEMS
REVIEW
Inverter 1, Inverter 2 and AC voltage sensor relays are located on the lower
nose shelf. The emergency AC bus control relay and inverter 2 interlock relay
are located in the cabin roof aft of the overhead console.
INV 1 PWR and INV 2 PWR circuit breakers protect DC wires providing power
to the respective inverters.
No. 1 INVERTER and No. 2 INVERTER segments in the caution panel pro-
vide indication that the 115-volt portion of the indicated inverter has failed.
Another indication of a failed inverter is the loss of the pressure gages.
Eight circuit breakers in the overhead console protect the AC power distri-
bution system.
115 115
RELAY– RELAY–
AC VOLT AC VOLT
SNSR 1 SNSR 2
26 VAC
BUS 3
FDR
PLT 115 VAC
EMER BUS 2
FEEDER
115 VAC
2 BUS 3
FDR
PLT 26 VAC
EMER BUS 2
FEEDER
2
RELAY–
INV 1
EMERG BUS
SYSTEMS
REVIEW
115 VAC
BUS 1 FDR 2 RELAY–INV
INTLK
26 VAC
BUS 1 FDR 2
BATTERY
PLT 115 VAC
BUS 2 2
PLT 26 VAC
BUS 2 2
EMERG
BUS
INV No. 2 SW SW
Control inputs from the cyclic stick, collective stick, and antitorque pedals
are transmitted by push-pull tubes and bellcranks to the hydraulic flight
control actuators. The two cyclic flight control actuators are connected to the
swashplate, located above the transmission. The swashplate converts the
f ixed controls and actuates alternating cyclic pitch inputs to the main rotor.
The antitorque control actuator is located in the aft fuselage compartment near
the tailboom attachment. The tail rotor f ixed controls are connected to the
rotating controls through a bearing in the crosshead assembly, which slides
along the tail rotor mast to provide pitch change control.
SYSTEMS
The antitorque control pedals in the cockpit can be adjusted fore and aft by
REVIEW
depressing and rotating a knob located on the floor just forward of each crew seat.
The force trim components include spring-loaded force gradient cartridges con-
nected in series with rotary trim actuators to the fore/aft and lateral cyclic con-
trols and to the antitorque controls. When engaged, the trim actuators become
locked in position by internal magnetic brakes. Manual movement of the con-
trols then actuates the force gradients which provide the desired control
resistance.
YAW TRIM REL switch (Figure SRE-4) (if installed), located on collective,
can be pressed forward to de-energize yaw trim only, allowing pilot to
momentarily position pedals for yaw corrections. Upon releasing switch,
magnetic brakes are reenergized and will lock yaw trim actuators in new
reference positions.
The pilot cyclic control stick is gimbal mounted to provide movement in any
direction. There are two cyclic centering caution lights located on the pilot and
copilot instrument panel near the MASTER CAUTION light. These lights will
illuminate upon excessive cyclic inputs during ground operations below normal
operating range. Properly positioning the cyclic stick will extinguish the lights.
Either autopilot can be operated in SAS or ATT mode, but both must be in
SYSTEMS
REVIEW
the same mode. The stability augmentation system (SAS) mode provides
short term stabilization without sacrificing maneuverability. Aircraft response
to a control input is attitude rate limited to provide smooth, coordinated
movement about pitch, roll, and yaw axes. The attitude retention (ATT) mode
provides automatic (hands off) control of pitch and roll attitudes with short
term stabilization of yaw attitude. Turbulence damping in all three axes is pro-
vided automatically in either SAS or ATT mode.
Use of the force trim system is optional during operation in SAS mode;
however, the force trim must be on during ATT mode operation.
Automatic trim is provided in ATT mode to maintain the linear actuators close
to their center positions for optimum control authority.
AFCS CONTROLS
AFCS Control Panel
The AFCS control panel, located on the pedestal, controls the engagement of
the subsystems and primary modes of the automatic flight control system. The
pushbutton type switches have placards which illuminate when the respec-
tive subsystem or mode is engaged.
Autopilots 1 and 2 are selected by AP1 and AP2 buttons. The SAS/ATT
button is used to select the desired autopilot mode. When either autopilot is
engaged, ATT mode is automatically engaged. SAS mode may then be selected
by depressing the SAS/ATT button.
The pedestal-mounted FORCE TRIM switch controls the activation of the cyclic
and pedal rotary trim actuators. When the FORCE TRIM switch is ON while
operating in SAS mode, the trim actuators become locked in position, pro-
viding artificial control reaction forces when the controls are moved from their
reference positions.
When the FORCE TRIM switch is ON while operating in ATT mode, with both
autopilots engaged, the pitch and roll trim actuators are controlled by the
selected autopilot computer to move the cyclic as required to keep the linear
actuators operating within ±10% of their center positions when both APs are
engaged or ±25% if a single AP is engaged. This autotrim function relieves
the pilot of continuous actuator monitoring.
Upon depressing the FORCE TRIM button, the pitch and roll rotary trim ac-
tuators are de-energized; the pitch, roll, and yaw linear actuators return to their
center positions; and the autopilot computers are placed in a fast synchro-
nization mode to track flight control positions. Upon releasing the FORCE
TRIM button, the autopilots will resume functioning in the preselected mode.
If in ATT mode, the autopilots will maintain the pitch and roll attitudes ex-
isting at the moment the button is released. Upon releasing FORCE TRIM but-
ton, the pilot should release the cyclic stick to prevent interference with
AFCS operation.
Manually flying in ATT mode without depressing FORCE TRIM button will
result in AFCS counteracting control inputs from the pilot in an effort to main-
tain helicopter at the reference attitude. Although the pilot can override the
AFCS, control response will be sharply reduced.
AFCS INDICATORS
Force Trim Caution Light
A force trim caution light (FT OFF), located on the instrument panel below
the pilot’s airspeed indicator, illuminates when force trim system fails or is
switched off. The light alerts the pilot to maintain manual control of the he-
SYSTEMS
REVIEW
licopter, because automatic attitude control is impossible without a properly
operating force trim system.
The APIs will move slightly during operation in SAS or ATT mode. Autotrim
will keep the actuators operating near their center positions when both au-
topilots are engaged in ATT mode.
An AUTOTRIM caution panel light has been added. The AUTOPILOT cau-
tion panel light will illuminate any time autotrim is inoperative or has been
disabled.
Two new, four-segment, advisory caution lights have been added to the pilot’s
and copilot’s instrument panels above their respective ADIs or EADIs. The
letters P,R, Y and C, each in their own individual segment of the lights, will
illuminate to indicate an open pitch roll or yaw autotrim detent switch in their
SYSTEMS
respective channel. In the 3-axis DAFCS, only the P and R caution light seg-
REVIEW
ments are active. All four segments are active in the 4-axis DAFCS only (Fig-
ure SRE-13).
P R
Y C
Figure SRE-13. Detent Switch Caution Lights
DAFCS Operation
SYSTEMS
REVIEW
Basic 3-axis DAFC operation in the SAS and ATT modes remains unchanged
from previous Bell 412s with the following exceptions:
• If the force trim system is OFF when the APs are switched on, the
DAFCS will come up in SAS mode rather than ATT.
• Turning the force trim switch OFF will disable autotrim and cause the
AUTOTRIM caution panel light and FT OFF instrument panel lights
to illuminate.
SRE-42
TO TARSYN-H
THREE AXIS TO COPILOT ATTD DISPLAYS TO PILOT ATTD DISPLAYS
REF NO. 2
TARSYN-H
NO. 1 NO. 2 THREE AXIS
CS-412
REF NO. 2
REMOTE TARSYN-H FD SEL
COMPENSATOR AL-300
THREE AXIS AIR DATA (PC-700)
REF NO. 1 DISPLAY
NO. 1
NO. 2 PITCH
BELL 412EP PILOT TRAINING MANUAL
Flight data acquisition unit gathers data from air data computer, various in-
struments, and other sensors and transmits data to flight data recorder. Flight
data acquisition unit is DC powered and flight data recorder is AC powered. FDR
SYS FAIL caution light, located on the instrument panel, indicates either flight
data acquisition unit or flight data recorder is inoperative. Each of these units
is protected by an FDR circuit breaker located in nose of helicopter.
Cockpit voice recorder records voice signals from pilot intercom, copilot in-
tercom, and area transmitters. It also records a time signal from flight data
acquisition unit. Cockpit voice recorder tape is 30-minutes long, and will write
over previously recorded information after 30-minutes has expired. Record-
ing will cease if impact switch is tripped. Cockpit voice recorder is DC pow-
ered and is protected by CVR circuit located in nose of helicopter. A functional
test can be perfor med by pressing TEST switch on COCKPIT VOICE
RECORDER control head, located on pedestal, and verifying meter reads
GOOD. Erase switch is deactivated and performs no function.
Both recorders are powered automatically and require no pilot action for op-
SYSTEMS
eration.
REVIEW
DIGITAL CLOCK
Davtron M800 chronometer replace the previous mechanical 7-Day-type
clocks. These quartz crystal chronometers are conveniently mounted on the
outboard sides of the instrument panel in easy view of the pilot and copilot.
Each clock has a large, high-contrast, liquid crystal display with a two but-
ton control below (Figure SRE-15).
The clocks are normally powered through the helicopter’s 28-VDC electrical
system with lighting controlled through the pilot’s and copilot’s instrument
panel rheostats on the overhead console. When aircraft power is switched off,
the crystal timing reference remains powered by a 1.5-VDC penlight, dry-cell
battery, clipped to the rear of the clock case. The dry cell (size AA) battery
is not recharged by the aircraft electrical system and should be replaced an-
nually to ensure uninterrupted service.
M800
SYSTEMS
CHROMOMETER
REVIEW
GMT LT ET
SELECT CONTROL
DAVTRON
Immediately below the display are three abbreviations, labeled GMT (Green-
wich Mean Time), LT (Local Time) and ET (Elapsed Time). A dot on the dis-
play will be positioned over the appropriate abbreviation to indicate which
function the clock is displaying. Below the function abbreviations are two press-
type button switches labeled SELECT and CONTROL, which operate as fol-
lows:
• Pressing the SELECT button toggles the display between GMT, LT,
ET and then back to GMT.
• Pressing the CONTROL button activates the start and reset functions
of the Elapsed Time (ET) function.
SYSTEMS
REVIEW
• Simultaneously pressing and releasing the SELECT and CONTROL
buttons while GMT is displayed enters the set mode for GMT and the
farthest left digit will start flashing.
• Repeating the above process until the last (farthest right digit) is set;
a f inal press of the SELECT button exits the GMT set mode and the
colon starts flashing to indicate that GMT is set and running.
LT (set mode):
• Simultaneously pressing and releasing the SELECT and CONTROL
buttons while LT and the farthest left digit will start flashing.
NOTE
Only the two digits to the left of the colon can be set
in LT since the minutes digits were set by the GMT
mode.
• Once the digit to the left of the colon is set, a f inal press of the SE-
LECT buttons exits the LT set mode and the colon starts flashing to
indicate that LT is set and running.
ET Count Up
SYSTEMS
REVIEW
ET Count Down
• Momentarily pressing the CONTROL and SELECT buttons while ET
is displayed enters the COUNT DOWN set mode. The amount of count
down time is now set in the same manner as the GMT set (above). After
the time is set, momentarily pressing the CONTROL button starts the
count down. When the count down display reaches 00:00, the whole
display starts flashing and the ET display starts counting up again. At
this time, momentarily pressing either the SELECT or CONTROL but-
ton deactivates the flashing display and selects GMT (if SELECT
button pressed) or resets the ET count up (if CONTROL button
pressed).
Test
• To ensure that all segments of the display are functioning correctly,
holding the SELECT button in for at least 3 seconds will cause the
display to indicate 88:88. Releasing the button returns the display to
normal operation.
MASTER WARNING
CONTENTS
Page
Introduction .................................................................................. MW-1
ILLUSTRATIONS
Figure Title Page
MW-1 Annunciators ................................................................. MW-8
TABLES
Table Title Page
MW-1 Caution/Warning Annunciators.................................. MW-2
MW-2 Additional Caution/Warning Annunciators.............. MW-6
MASTER WARNING
The caution panel is located on the engine instrument panel. The panel con-
tains 54 lights, of which 47 are functional.
MASTER WARNING
NO. 1 FUEL
BOOST Fuel boost pump failure has
NO. 2 FUEL occurred.
BOOST
NO. 1 FUEL
FILTER Fuel filter is partially blocked.
NO. 2 FUEL
FILTER
NO. 1 FUEL
TRANS Fuel transfer pump has failed,
flow switch or ejector pump
NO. 2 FUEL malfunctioned.
TRANS
MASTER WARNING
Caution/Warning
Cause for Illumination
Annunciator
NO. 1 GEN
OVHT
Generator overheating.
NO. 2 GEN
OVHT
NO. 1
HYDRAULIC Hydraulic pressure is below limits or
temperature is above limits.
NO. 2
HYDRAULIC
NO. 1
INVERTER
Failure of AC power inverter.
NO. 2
INVERTER MASTER WARNING
MASTER WARNING
RESET
OIL PART SEP E TEST E PART SEP OIL
PRESSURE OFF OFF PRESSURE
N PNL BRT N
GOV
ENGINE
CHIP
GOV
MANUAL
G G MANUAL
ENGINE
CHIP
FUEL DC
1 LT DIM 2 DC FUEL
VALVE GENERATOR GENERATOR VALVE
NO. 1 FUEL NO. 1 AUTO C'BOX OIL XMSN OIL NO. 1 AUTO NO. 2 FUEL
TRANS PILOT PRESSURE PRESSURE PILOT TRANS