Form PunchList
Form PunchList
Form PunchList
SUB CONTRACTOR
r Approval
ument Type
ted
2A
OF 6
1 / 103
Air Separation Unit (ASU) Project
Document Title Site Inspection Test Plan For Building
Document AMIN ID ACCS-40-411-AS01-S-PLN-0201
Document JIND ID S-A000-1670-201
Date 1-Sept-2022 Rev 2A
Sheet 2 OF 6
PT. JGC INDONESIA
Name Signature Date
Prepared by: Hernadi 1 September 2022
Reviewed by: Agung R. 1 September 2022
Approved by: Riky Novfriska 1 September 2022
PMC/AMIN
Name Position Signature Date
CODES
(A) Approved.Proceed with Fabrication/Construction (D) Returned without review, reasons as enclosed /
marked. Work shall not proceed.
Approved with comments. Proceed with Documents retained for information only.
Fabrication/Construction incorporating our comments
(B) and resubmit for final (E)
approval.
Commented. Document to be resubmitted for approval
incorporating our comments. Work shall not proceed.
(C)
Date
This document is intended to provide Site Inspection and Test Item for Building Works to be required during construction stage for
Air Separation Unit (ASU) Project. The inspection and test item provided in this document includes intervention of ‘Witness’. ‘Spo
Witness’, ‘Review’, or ‘Hold’ points of each party involved in the inspection and test, i.e: SUBCONTRACTOR, CONTRACTOR,
OWNER.
2. DEFINITION & ABBREVIATION
PROJECT Air Separation Unit (ASU) Project
OWNER PT. Amman Mineral Industri
CONTRACTOR PT JGC Indonesia
SUBCONTRACTOR Any organization who provides service of construction/installation of
equipment and material for the project.
3. REFERENCE DOCUMENT
JIND Document No. AMIN Document No. Document Title
5. PROCEDURES
5.1 General Requirement
As required by Contract, each SUBCONTRACTOR shall prepare the ITP (Inspection and Test Plan) with refer to this procedure and item
as shown in Attachment-1: Inspection and Test Plan Items.
Determination of intervention point of SUBCONTRACTOR, CONTRACTOR and OWNER, shall be discussed and establish
during Pre-Inspection Meeting (PIM) or Kick of Meeting (KOM)
The following letters and abbreviations are to be used in the Inspection and Test Plan:
H (Hold Point)
pacity 900 KTPA copper
opper cathode with purity
FOR
TROL
TROL
TO
scope of work to
en required by contract,
R (Record Review)
Record and/or document review.
Subcontractor shall provide CONTRACTOR with certificates, reports and records as applicable for review and approval.
M (Implementation)
Preparation and execution of inspection by measurement, observation, examination and / or testing include reporting.
Inspection and test item specified in this document comprise the following work categories:
(1) EXTERIOR & INTERIOR WORKS
(2) PLUMBING WORK
(3) FIRE FIGTHING WORK
(4) ELECTRICAL WORKS
(5) HVAC WORKS
(6) FIRE ALARM WORKS
Inspection and test item for concrete and steel structure work for building shall refer to document no S- A000-1670-101 (ACCS-40
411-AS01-C-PLN-0011), SITE INSPECTION AND TEST PLAN FOR CIVIL WORKS & STEEL STRUCTURE.
6. ATTACHMENT
0-001 Attachment-1
ategories:
Contract No :
Inspection Level
No Activity Description Reference Document Acceptance Criteria Verify Doc.
S/C JGC
1 Material Receiving
1.1 Visual
- Packaging ITR-GEN-001 M W
- Storage ITR-GEN-001 M W
Approved Specification, Approved Drawing & As per Material Approval Request, Approved Procedure /
Procedure Manufacturer Recommendation
1.2 Type & size, free from damages ITR-GEN-001 M W
2 Ceiling Works
2.1 Material : accepted and conformed to specification prior installation Material Approval Request, Approved Drawing &
Procedure
ITR-4000-001 M W
2.2 To check M&E items installation above ceiling has been completed Completed signed of hand over M&E installation above
ceiling
ITR-4000-001 M W
2.3 Type, elevation of edge moldings & ceiling hanger Material Approval Request & Approved Drawing ITR-4000-001 M W
2.4 Verify location and size of ceiling mount M&E equipment / fixtures Approved Drawing ITR-4000-001 M W
- Elevation
- Rigidity
2.6 Ceiling Panel & Insulation board / blanket installation Material Approval Request & Approved Drawing ITR-4000-001 M W
2.7 Surface condition for exposed ceiling frame and panel boards Material Approval Request ITR-4000-001 M W
3.1.1 Material : accepted and conformed to specification prior installation Material Approval Request, Approved Drawing &
Procedure
ITR-4000-002 M W
3.1.2
Setting-out, marking center and both side of block Approved Drawing ITR-4000-002 M W
3.1.3 Dowels and anchors location, incl. mortar fill around dowel and use of chemical for anchor Approved Drawing & Procedure ITR-4000-002 M W
3.1.4 Mixing of grout / mortar using approved proportion and gauge boxes Mix proportion 1 : 5 (cement : sand) common wall ITR-4000-002 M W
- Plumbness
3.1.7 Size and location of joints, control and expansion joints Approved Drawing ITR-4000-002 M W
3.1.8 Ties and vertical - horisontal reinforcement bar / mesh arrangement Approved Drawing ITR-4000-002 M W
3.1.9 Location of electrical conduit, box and sleeve pipe, etc. Approved Drawing & Procedure ITR-4000-002 M W
3.1.10 Location and size of openings and penetrations Approved Drawing ITR-4000-002 M W
3-Jan-2013 Curing at least carried out of 7 days, 2 times each day ITR-4000-002 M W
3.2 Plastering
3.2.1 Material : accepted and conformed to specification prior installation Approved Drawing & Procedure ITR-4000-003 M W
3.2.3 Check concealed M & E items has been installed (all embeded Material) Completed signed of hand over M&E installation inside
wall plastered
ITR-4000-003 M W
3.2.4 Condition of application surfaces (i.e: Roughness / scratching prior to plastering) Procedure ITR-4000-003 M W
3.2.5 Corner and joint beads setting Plumbness tolerance ±2 mm/M ITR-4000-003 M W
3.2.6 Location and size of openings and penetrations Approved Drawing ITR-4000-003 M W
3.2.7 Mixing of mortar using approved proportion and gauge boxes Mix proportion 1 : 4 (cement : sand) ITR-4000-003 M W
3.2.8 Application of bonding agent and base coat Manufacturer standard ITR-4000-003 M W
3.2.9 Thickness reference for vertical & horisontal direction of plastering - Vertical reference minimum @1000 mm maximum 1200
mm, start 300 mm from corner side
ITR-4000-003 M W
Inspection Level
No Activity Description Reference Document Acceptance Criteria Verify Doc.
S/C JGC
3.3.1 Material : accepted and conformed to specification prior installation Material Approval Request & Approved Drawing ITR-4000-004 M W
3.3.2 Layout, marking, starting point position, elevation reference and check of substrate Approved Drawing ITR-4000-004 M W
3.3.3 Check location and size of concealed M&E items (if any) Completed signed of hand over M&E installation inside ITR-4000-004 M W
To check waterproofing requirement for wet wall area and make sure the work has been
3.3.4
completed
Completed signed of leakage test document ITR-4000-004 M W
3.3.5 Verify type, pattern and layout of tiles Material Approval Request & Approved Drawing ITR-4000-004 M W
3.3.8 Alignment, level and flatness / evenness of installed tiles - Flatness ITR-4000-004 M W
3.3.9 Conditions of cut tile edges and projection round embedded pipes and fitting Procedure ITR-4000-004 M W
3.3.10 Check adhesion of tiles by sounding (void) & surface appearance Procedure ITR-4000-004 M W
3.3.11 Type, color and application of grout for tile joints Material Approval Request ITR-4000-004 M W
3.4.1 Material : accepted and conformed to specification prior installation Material Approval Request & Approved Drawing ITR-4000-005 M W
- Rigidity
3.4.5 Reinforcement for wall openings, wall mounted M&E items, equipment, fixtures and fittings etc. Procedure ITR-4000-005 M W
3.4.6 Check concealed M&E items has been completed Completed signed of hand over M&E installation inside
partition
ITR-4000-005 M W
3.4.8 Type and thickness of wall board Material Approval Request & Approved Drawing ITR-4000-005 M W
3.4.9 Wall board layout, height, number and spacing of tapping screws Material Approval Request & Approved Drawing ITR-4000-005 M W
3.4.10 Treatment of cut board edges, board joints and corner beads Manfacturer standard ITR-4000-005 M W
3.4.11 Straightness, verticality and flatness ± 2mm / 1.2 M flatness verticality tolerance ITR-4000-005 M W
4.1.1 Material : accepted and conformed to specification prior installation Material Approval Request & Approved Drawing ITR-4000-006 M W
4.1.2 Layout, marking, starting point position and check of substrate / underlayer Approved Drawing ITR-4000-006 M W
4.1.3 Check location and size of concealed M&E items Completed signed of hand over M&E installation under
tile floor
ITR-4000-006 M W
4.1.4To check waterproofing requirement (if any), make sure the work has been completed and no
leakage found
Completed signed of leakage test document ITR-4000-006 M W
4.1.5 Verify type, pattern and layout of tiles Material Approval Request & Approved Drawing ITR-4000-006 M W
4.1.8 Alignment, level and flatness / evenness of installed tiles ± 3mm / 1.2 M for flatness tolerance ITR-4000-006 M W
4.1.9 Conditions of cut tile edges and projection around embedded pipes and fitting Procedure ITR-4000-006 M W
4.1.11 Type, color and application of grout for tile joints Material Approval Request \ ITR-4000-006 M W
4.1.12 Cleaning and polishing Procedure ITR-4000-006 M W
COMPANY No. : ACCS-40-411-AS01-S-PLN-0201
Contract No :
Revision: 2A
Inspection Level
REMARKS
JGC AMIN
W R
W R
W R
R R
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
Inspection Level
REMARKS
JGC AMIN
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
AIR SEPARATION UNIT (ASU) INSPECTION AND TEST PLAN (ITP) FOR BUILDING COMPANY No. : ACCS-40-411-A
Contract No :
Inspection Level
No Activity Description Reference Document Acceptance Criteria Verify Doc.
S/C JGC
4.2.1 Material : accepted and conformed to specification prior installation Material Approval Request & Approved Drawing ITR-4000-007 M W
4.2.3 Marking and verification of panel layout Approved Drawing & Procedure ITR-4000-007 M W
4.2.4 Location and elevation of steel support for instrument / electrical panel Approved Drawing ITR-4000-007 M W
4.2.5 Alignment, elevation and rigidity of pedestals installed per manufacturer's recommendation. Procedure ITR-4000-007 M W
4.2.6 Location and number of floor openings / penetrations Approved Drawing ITR-4000-007 M W
Approved Specification, Approved Drawing &
Procedure
4.2.7 Level and flatness check of floor ± 3 mm / 1.2 M for flatness tolerance ITR-4000-007 M W
5.1 Material : accepted and conformed to specification prior installation Material Approval Request & Approved Drawing ITR-4000-008 M W
5.4 Type, size, location and orientation of door / window being installed Material Approval Request & Approved Drawing ITR-4000-008 M W
5.7 Alignment, plumb, elevation and orientation ± 2 mm / 1.2 M for plumbness tolerance ITR-4000-008 M W
5.9 Grouting for gap between frame and structure Procedure ITR-4000-008 M W
5.10 Paint finish Material Approval Request & Manufacturer Standard ITR-4000-008 M W
5.11 Type of glass and face direction for installation Approved Drawing ITR-4000-008 M W
5.12 Bead / Seal conditions for glass panels Approved Drawing ITR-4000-008 M W
5.13 Type, location and orientation of Hardware fitting (hinge, lock case, keys, handle, panic bar) Material Approval Request & Approved Drawing ITR-4000-008 M W
5.14 Accessories : Door stoper, door closer, Earth bonding Material Approval Request & Approved Drawing ITR-4000-008 M W
6.1 Material : accepted and conformed to specification prior installation Material Approval Request & Approved Drawing ITR-4000-009 M W
6.3 Surface conditions (dry, clean, smooth, undamaged, etc.) Procedure ITR-4000-009 M W
Approved Specification, Approved Drawing &
Procedure
6.4 Application of primary waterproofing Material Approval Request & Manufacturer Standard ITR-4000-009 M W
6.5 Installation of coating waterproofing at corners, risers, end stop, penetrations and drain Procedure & manufacturer standard ITR-4000-009 M W
7.1 Material : accepted and conformed to specification prior application Material Approval Request & Approved Drawing ITR-4000-010 M W
7.3 Check Surface condition, moisture content, flatness, wall filler already applied Moisture content shall be less 20 % ITR-4000-010 M W
7.4 Ensure the correct tools is implemented as manufacturer recommendation Approved Specification, Approved Drawing & Material Approval Request & Procedure ITR-4000-010 M W
Procedure
Approved Specification, Approved Drawing &
Procedure
7.5 Ensure the application condition (Weather, Relative Humidity) as per
manufacturing standard & specification
Material Approval Request & Procedure ITR-4000-010 M W
7.6 Coat thickness each layer (wet thickness) Manufacturer standard ITR-4000-010 M W
7.7 To check the straightness of painting line when meet floor skirting, ceiling & corner line Procedure ITR-4000-010 M W
COMPANY No. : ACCS-40-411-AS01-S-PLN-0201
Contract No :
Revision: 2A
Inspection Level
REMARKS
JGC AMIN
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R R
&R SW
&R SW
&R SW
&R SW
W SW
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
AIR SEPARATION UNIT (ASU) INSPECTION AND TEST PLAN (ITP) FOR BUILDING COMPANY No. : ACCS-40-411-A
Contract No :
Inspection Level
No Activity Description Reference Document Acceptance Criteria Verify Doc.
S/C JGC
8.1 Material : accepted and conformed to specification prior installation Approved Drawing & Specification ITR-4000-011 M W
8.3 Verify material are clean, undamaged & properly stored Procedure ITR-4000-011 M W
8.4 Verify stair & handrail installation : support, fixings as per drawing spec. Approved Specification, Approved Drawing & Approved Drawing ITR-4000-011 M W
Procedure
8.5 Check dimension (height, width) as per specification and drawing Approved Drawing ITR-4000-011 M W
9.1 Material : accepted and conformed to specification prior installation Approved Drawing & Specification ITR-4000-012 M W
9.3 Verify material are clean, undamaged & properly stored Procedure ITR-4000-012 M W
9.4 Verify partition installation : support, fixings as per drawing spec. Approved Specification, Approved Drawing & Approved Drawing ITR-4000-012 M W
Procedure
9.5 Check fence column is installed firmly Procedure ITR-4000-012 M W
9.6 Check door installed firmly and accessories installed as per drawings - specification. Approved Drawing ITR-4000-012 M W
10.1 Material : accepted and conformed to specification prior installation Approved Drawing & Specification ITR-4000-013 M W
10.3 Condition of concrete base surfaces, shall be roughened Procedure & manufacturer standard ITR-4000-013 M W
10.5 Points and control joint board / beads setting (if any) Approved Drawing ITR-4000-013 M W
10.8 Laid floor hardener 2 to 3 hours after topping concrete laid Procedure ITR-4000-013 M W
10.10 Finishing, level and flatness ± 3 mm / 1.2 M for flatness tolerance ITR-4000-013 M W
10.12 Seal for expansion / control joints (if any) Procedure ITR-4000-013 M W
Contract No :
Revision: 2A
Inspection Level
REMARKS
JGC AMIN
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R R
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
&R SW
ITR LIST
No Description
1 Material Receiving
2 Ceiling Works
3 Wall / Partition Work
3.1 Masonry : Hollow Concrete Block
3.2 Plastering
3.3 Tile Work (Wall)
3.4 Gypsum Board Partition
4 Floor Work
4.1 Tile Work (Floor)
4.2 Raise Floor
5 Doors & Windows
6 Coating Waterproofing
7 Painting for Building
8 Stair & Handrail
9 Fence, Louvers, Grill and Bird Screen (if Any)
10 Floor Hardener Topping
11 Final Visual Inspection of Building Works
12 Grouting / Mortar test
13 Waterproofing Leak test
T
ITR
ITR-GEN-001
ITR-4000-001
ITR-4000-002
ITR-4000-003
ITR-4000-004
ITR-4000-005
ITR-4000-006
ITR-4000-007
ITR-4000-008
ITR-4000-009
ITR-4000-010
ITR-4000-011
ITR-4000-012
ITR-4000-013
ITR-4000-015 & Punchlist
Subcont form Report
ITR-4000-014
ITR-GEN-001
Doc.No.:
AIR SEPARATION UNIT (ASU) PROJECT
Contract No :
General
a. Area/Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
e. Type of Ceiling (Mark the inspected item) Suspended Weather Resistant
Gypsumboard WR Board
Gypsum Tyle WR Tile
Expose
Remarks :
Signature
Date
ITR-4000-002
AIR SEPARATION UNIT (ASU) Doc.No :
Contract No:
PROJECT
General
a. Area/Building Name
b. System / Sub-System
c. Part/ Location
d. Reference Drawing/Specification
Signature
Date
ITR-4000-003
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
3 Check concealed M & E items has been installed (all embeded Material)
11 Mortar Test
12 Curing
Remarks :
Signature
Date
ITR-4000-004
AIR SEPARATION UNIT (ASU) Doc.No :
PROJECT Contract No:
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
8 Conditions of cut tile edges and projection round embedded pipes and fitting
Signature
Date
ITR-4000-005
AIR SEPARATION UNIT (ASU) Doc.No :
Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
Remarks :
Signature
Date
ITR-4000-006
AIR SEPARATION UNIT (ASU) Doc.No :
PROJECT Contract No:
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
8 Conditions of cut tile edges and projection around embedded pipes and fitting
Signature
Date
ITR-4000-006
AIR SEPARATION UNIT (ASU) Doc.No :
PROJECT Contract No:
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
8 Conditions of cut tile edges and projection around embedded pipes and fitting
Signature
Date
ITR-4000-007
AIR SEPARATION UNIT (ASU) Doc.No :
PROJECT Contract No:
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
Signature
Date
ITR-4000-008
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
Signature
Date
ITR-4000-009
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
Signature
Date
ITR-4000-010
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
2 Mock up
3 Check Surface condition, moisture content, flatness, wall filler already applied
Remarks :
Signature
Date
ITR-4000-011
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
4 Verify stair & handrail installation : support, fixings as per drawing and
specification
5 Check dimension (height, widht) as per specification and drawing
Remarks :
Signature
Date
ITR-4000-012
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
Remarks :
Signature
Date
ITR-4000-013
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
Signature
Date
ITR-4000-014
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
Project No : Rev.2A
Subject : LEAKAGE WATER TEST FOR ROOFING
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
Remarks :
Signature
Date
ITR-4000-015
Doc.No : Contract No:
AIR SEPARATION UNIT (ASU)
PROJECT
Date :
Project : AIR SEPARATION UNIT (ASU) PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
STATUS
No Activities ITR No Not Remarks
Complete N/A
Complete
1 Ceiling Works
2 Wall / Partition Work
2.1 Masonry : Hollow Concrete Block
2.2 Plastering
2.3 Tile Work (Wall)
2.4 Gypsum Board Partition
3 Floor Work
3.1 Tiles Work (Floor)
3.2 Raise Floor
5 Doors & Windows
6 Waterproofing
7 Mortar screed
8 Painting for Building
9 Furniture
10 Stair & Handrail
11 Ladder
12 Fence and Bird Screen (if Any)
13 Wallpaper (if Any)
14 Metal Light Partition(if Any)
15 Grating
16 GRC Light Ornament
Signature
Date
AIR SEPARATION UNIT (ASU) PROJECT
Note Category Description : : Signifies that the Punch list item, defect, or omission must be repaired or completed before issuance of SYSTEM CONSTRUCTION COMP
ABCD : Signifies that the Punch list item, defect,or omission may be completed after Construction Completion during Pre-Commissioning. All Categ
HANDOVER CERTIFICATE.
: Signifies that the Punch list item, defect, or omission can be repaired and/or completed after System HANDOVER, but must be done before
CONTRACTOR and COMPANY.
: Recognized as an item that is desirable to Operations, but is outside the project work scope agreement, is not operationally critical to the fa
Category "D" items will not prevent HANDOVER, TURNOVER, or ACCEPTANCE.
SUBCONTRACTOR CONTRACTOR
Prepared As Punch List Completed
Print Name
Signature
Date
Report No
Doc. No :
Contract No:
System / Sub- :
System
Area :
Reference Dwg :
:
:
DOVER, but must be done before TURNOVER. Deviations must be agreed to in writing between
s not operationally critical to the facility, process, or people, and willbe rectified at COMPANY expense.
ACTOR COMPANY
Completed As Punch List Completed
Inspection and Test Plan for Building
AIR SEPARATION UNIT (ASU) PROJECT
Plumbing Work
Contractor : JGC Indonesia Location : Sumbawa, West Nusa Tenggara,
Work Scope : Building
PREPARATION
A
ON GOING CONSTRUCTION
B
Installation
2
Plumbing & Sanitary Fixtures Installation Approved Procedures, Approved Design Drawing As per Approved Procedures, Approved
2.5 Design Drawing
TEST
C
Inspection Level
Verify Doc. REMARKS
S/C JGC AMIN
ITR-GEN-001 M W, R R
ITR-4000-601 M W, R SW
ITR-4000-602 M W, R SW
ITR-4000-603 M W, R SW
ITR-4000-604 M W, R SW
ITR-4000-605 M W, R SW
ITR-4000-606 M W, R SW
ITR-4000-607 M W, R SW
ITR-4000-608 M W, R SW
ITR-4000-609 M W, R SW
ITR-4000-610 M W, R SW
Inspection Level
Verify Doc. REMARKS
S/C JGC AMIN
RFI. No :
Issue Date :
Rev No : Rev.2A
REQUEST FOR INSPECTION (RFI)
Attn : Mr……. Project Construction Manager
Project Title : AIR SEPARATION UNIT (ASU) PROJECT
Gentlement,
We would like to have your presence for inspection according to the following schedules.
Civil Telecomunication Instrument Mech. Static
Piping Electrical Pipeline Mech. Rotating
Date and time Place / Area Inspection Item Remarks
Comments :
Date
ITR LIST
No Activity Description
12 Leakage Test (Black & Grey Water Piping) for Plumbing Work
15 FINAL INSPECTION
Verify Doc.
ITR-GEN-001
ITR-4000-601
ITR-4000-602
ITR-4000-603
ITR-4000-604
ITR-4000-605
ITR-4000-606
ITR-4000-607
ITR-4000-608
ITR-4000-609
ITR-4000-610
ITR-4000-611 &
Punchlist
AIR SEPARATION UNIT (ASU) PROJECT
Location :
Material/Equipment Identification
a. Material /Equipment Name :
b. Equipment Tag Number :
c. Purchase Order Number :
d. Suplier / Manufacture Name :
e. Material Approval Request (MAR No) :
f. Datasheet No :
g. Batch no (if any) :
h. Packing List :
i. Inspection Release Certificate :
Signature
Date
ITR-GEN-001
Doc.No.:
Contract No :
33 / 103
ITR-4000-601
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
2 Verify Pipe Accessories have been completed ( Valve, Automatic Air Vent, etc.)
as per design drawing.
Remarks :
Signature
Date
ITR-4000-602
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
2 Verify Pipe Accessories have been completed ( Clean Out, Vent Cap etc.) as per
design drawing.
3 Verify Material of Pipe is correct as per approved speciffication
4 Verify Pipe Size is correct as per approved drawings
5 Verify Pipe Level is correct as per approved drawings
6 Verify Pipe Slope is correct
7 Verify Tightening Connection of Pipes
8 Verify Hangers and Pipe Supports
9 Verify Penetration Pipe On Wall / Roof / Floor
10 Verify Piping Identification is correct
Remarks :
Signature
Date
ITR-4000-603
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
:
Client : PT. AMMAN MINERAL INDUSTRI RFI No
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
2 Verify Pipe Accessories have been completed ( Clean Out, Trap, Vent Cap
etc.) as per design drawing.
3 Verify Material of Pipe is correct as per approved speciffication
4 Verify Pipe Size is correct as per approved drawings
5 Verify Pipe Level is correct as per approved drawings
6 Verify proper venting on Black Water Piping Installation
7 Verify proper venting on Grey Water Piping Installation
8 Verify Tightening Connection of Pipes
9 Verify Hangers and Pipe Supports
10 Verify location of Clean Out is correct
11 Verify Penetration Pipe On Wall / Roof / Floor
12 Verify Piping Identification is correct
Remarks :
Signature
Date
ITR-4000-604
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
Date :
Project : AIR SEPARATION UNIT (ASU) PROJECT
:
Client : PT. AMMAN MINERAL INDUSTRI RFI No
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
e. Equipment Tag Number
f. Manufacture Name
g. Model Number
h. Serial Number
2 Verify Pipe Accessories have been completed ( Vent Cap, etc.) as per design
drawing.
3 Verify Material of Pipe is correct as per approved speciffication
4 Verify Pipe Size is correct as per approved drawings
5 Verify Pipe Level is correct as per approved drawings
6 Verify proper venting on Black Water Piping Installation
7 Verify proper venting on Grey Water Piping Installation
8 Verify Tightening Connection of Pipes
9 Verify Hangers and Pipe Supports
10 Verify Vent Cap location is correct
11 Verify Penetration Pipe On Wall / Roof / Floor
12 Verify Piping Identification is correct
Remarks :
Print Name
Signature
Date
ITR-4000-605
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
e. Equipment Tag Number
f. Manufacture Name
g. Model Number
h. Serial Number
Signature
Date
ITR-4000-606
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
Project Date :
: AIR SEPARATION UNIT (ASU) PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
e. Equipment Tag Number
f. Manufacture Name
g. Model Number
h. Serial Number
Verify excavation was done according to dimensions specified for each type of
2 tank.
3 Ensure excavation bottom has been covered with a 15 cm-thick layer of sand,
and correctly leveled.
4 A 15 cm-thick layer of concrete has been poured over the sand bed and correctly
leveled.
5 Verify Aeration Pipe in Biotech Tank has been installed and support correctly
6 Verify slope and support of black water piping to inlet pipe of Biotech Tank is
correct.
7 Tank input and output pipes have been installed correctly.
Verify Biotech Tank has been filled completely with water before backfill their
9 surrounding area.
13 Verify concrete slab was built over septic tank excavation area is correct.
14 Verify a concrete cover was installed over septic tank inspection lid is correct.
Remarks :
Signature
Date
ITR-4000-607
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
Date :
Project : AIR SEPARATION UNIT (ASU) PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
e. Equipment Tag Number
f. Manufacture Name
g. Model Number
h. Serial Number
2 Verify Pipe Accessories have been completed ( Roof Drain etc.) as per design
drawing.
3 Verify Material of Pipe is correct
4 Verify Pipe Size is correct
5 Verify Pipe Level is correct
6 Verify Pipe Slope is correct
7 Verify Tightening Connection of Pipes
8 Verify Hangers and Pipe Supports
9 Verify Penetration Pipe On Wall / Roof / Floor
10 Verify Piping Identification is correct
Remarks :
Signature
Date
Rev.2A
Remarks
ITR-4000-608
AIR SEPARATION UNIT (ASU) Doc.No :
Contract No:
PROJECT
Date :
Project : AIR SEPARATION UNIT (ASU) PROJECT
:
Client : PT. AMMAN MINERAL INDUSTRI RFI No
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
e. Equipment Tag Number
f. Manufacture Name
g. Model Number
h. Serial Number
Remarks :
Signature
Date
Rev.2A
Note
ITR-4000-609
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
Date :
Project : AIR SEPARATION UNIT (ASU) PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
e. Equipment Tag Number
f. Manufacture Name
g. Model Number
h. Serial Number
Spesific
a. Piping Class
b. P & ID No
c. Design Pressure
d. Test Pressure
e. Test Medium
f. Holding Time
g. Pressure Gauge No & Calibration
Validity
Remarks :
Signature
Date
Rev.2A
Note
ITR-4000-610
Doc.No :
Contract No:
AIR SEPARATION UNIT (ASU) PROJECT
Project No :
Subject : WATER FLOW TEST FOR PLUMBING WORK Rev.2A
Date :
Project : AIR SEPARATION UNIT (ASU) PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
Plumbing Fixture No. Plumbing Fixture Water Flow Test of Plumbing RESULT
No Reference Drawing No. Name Fixture
ACC REJ N/A
Signature
Date
Remarks
ITR-4000-611
Doc.No :
AIR SEPARATION UNIT (ASU) Contract No:
PROJECT
Date :
Project : AIR SEPARATION UNIT (ASU) PROJECT
General
STATUS
No Activities ITR No Remarks
Complete Not Complete N/A
1 Cold Water Pipe Installation
2 Black Water Pipe Installation
3 Grey Water Pipe Installation
4 Vent Pipe Installation
5 Plumbing & Sanitary Fixtures Installation
6 Bio STP Installation
7 Panel STP Installation
8 Rainwater Drainage Installation
9 Leakage Test (Black & Grey Water Piping) For Plumbing
10 Work
Pressure Test (Cold & Hot Water Piping) For Plumbing Work
11 Water Flow Test For Plumbing Work
Remarks
Signature
Date
Report No :
Doc. No :
AIR SEPARATION UNIT (ASU) PROJECT
Contract No:
Note Category Description : : Signifies that the Punch list item, defect, or omission must be repaired or completed before issuance of SYSTEM CONSTRUCTION COMPLETION CERTIFICATE.
ABC : Signifies that the Punch list item, defect,or omission may be completed after Construction Completion during Pre-Commissioning. All Category "B" items must be correc
D CERTIFICATE.
: Signifies that the Punch list item, defect, or omission can be repaired and/or completed after System HANDOVER, but must be done before TURNOVER. Deviations m
and COMPANY.
: Recognized as an item that is desirable to Operations, but is outside the project work scope agreement, is not operationally critical to the facility, process, or people, and
items will not prevent HANDOVER, TURNOVER, or ACCEPTANCE.
SUBCONTRACTOR CONTRACTOR
Prepared As Punch List Completed
Print Name
Signature
Date
Report No :
Doc. No :
Contract No:
System / Sub- :
System
Area :
Reference Dwg :
Date Accepted
Cleared S/C JGC AMIN Remarks
tical to the facility, process, or people, and will be rectified at COMPANY expense. Category "D"
COMPANY
As Punch List Completed
AIR SEPARATION UNIT (ASU) INSPECTION AND TEST PLAN (ITP) FIRE
PROJECT PROTECTION SYSTEM FOR BUILDING
2
2.1
PORTABLE FIRE EXTINGUISHER
CONTRACT NO
ndor
al Industry
Inspection Level
Acceptance Criteria Verify Doc. REMARKS
S/C JGC AMIN
ITR-GEN-001
As per Approved Specification, Packing List / Material
M W,R R
Certificate
RFI. No :
Issue Date :
Rev No :
REQUEST FOR INSPECTION (RFI)
Attn : Mr……. Project Construction Manager
Project Title : AIR SEPARATION UNIT (ASU) PROJECT
Gentlement,
We would like to have your presence for inspection according to the following schedules.
Civil Telecomunication Instrument Mech. Static
Piping Electrical Pipeline Mech. Rotating
Date and time Place / Area Inspection Item Remarks
Comments :
Date
ITR LIST
No ITR Description
ITR-GEN-001
ITR-4000-401
AIR SEPARATION UNIT (ASU) PROJECT
Prepared By:
SUBCONTRACTOR
Print Name
Signature
Date
SU) PROJECT ITR-GEN-001
Doc.No.:
Contract No :
Project No :
49 / 103
ITR-4000-401
Doc.No : Contract No:
AIR SEPARATION UNIT (ASU)
PROJECT
Date :
Project : AIR SEPARATION UNIT (ASU) PROJECT
General
a. Area/ Building Name
b. System / Sub-System
c. Part/Location
d. Reference Drawing/Specification
e. Equipment Tag Number
f. Manufacture Name
g. Model Number
h. Serial Number
4 Check the safety sign showing the location of fire extinguisher is installed above each
extinguisher
5 Check Portable Fire Extinguisher is clean and undamaged
8 Ensure the pressure of portable fire extinguisher still in good condition and ready for used
Remarks :
Signature
Date
Rev. 2A
REMARKS
AIR SEPARATION UNIT (ASU) PROJECT
Note Category Description : : Signifies that the Punch list item, defect, or omission must be repaired or completed before issuance of SYSTEM CONSTRUC
AB : Signifies that the Punch list item, defect,or omission may be completed after Construction Completion during Pre-Commission
CD CERTIFICATE.
: Signifies that the Punch list item, defect, or omission can be repaired and/or completed after System HANDOVER, but must b
CONTRACTOR and COMPANY.
: Recognized as an item that is desirable to Operations, but is outside the project work scope agreement, is not operationally c
Category "D" items will not prevent HANDOVER, TURNOVER, or ACCEPTANCE.
SUBCONTRACTOR CONTRACTOR
Prepared As Punch List
Print Name
Signature
Date
Report No :
Doc. No :
PROJECT
Contract No:
Project No:
System / Sub- :
System
Area :
Reference Dwg :
Punch List No Unit / :
Facility :
eted after System HANDOVER, but must be done before TURNOVER. Deviations must be agreed to in writing between
ork scope agreement, is not operationally critical to the facility, process, or people, and will be rectified at COMPANY expense.
CONTRACTOR COMPANY
s Punch List Completed As Punch List Completed
51 / 103
AIR SEPARATION UNIT (ASU) PROJECT Inspection and Test Plan COMPANY No.
Contract No.
Inspection Level
Activity No. Activity Description Reference Document Acceptance Criteria Verify Doc.
S/C
1 CABLE TRAY
1.1 PREPARATION
a). Material receiving inspection Data Sheet, Material certificate, DO,PO Material specification, Material ITR-GEN-001 M
certificate, DO,PO
1.2 INSTALLATION
3 Completeness check of installation (fittings & accessories) Complied with approve drawings and
Installation details, Layout drawing Installation Detail ITR-4000-201 M
2.1 PREPARATION
Insulation Resistance /Continuity tests and Inspection of b). cables Cable drum schedule/cable schedule, Manufacturer ’s Complied with approve drawings and
before installation (on drum ), prior to release to instructions Installation Detail ITR-4000-204 M
site for installation
a). Cable glanding Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-202 M
Drawing,
b). Cable Termination Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-202 M
Drawing,
c). Cable Identification/markers Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-202 M
Drawing,
2.3 TESTING
a). Insulation Resistance and Continuity test after glanding and termination As Approved Procedure & Design
Approved Procedure & Design Drawing Drawing, ITR-4000-202 M
COMPANY No.
CONTRACTOR No.
Contract No.
Rev. 2A
Inspection Level
REMARKS
JGC AMIN
W,R R
W,R SW , R
W,R SW , R
W,R SW , R
W,R R
W,R R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW, R
AIR SEPARATION UNIT (ASU) PROJECT Inspection and Test Plan COMPANY No.
Contract No.
Inspection Level
Activity No. Activity Description Reference Document Acceptance Criteria Verify Doc.
S/C
3 CONDUIT INSTALLATION
3.1 PREPARATION
a). Material receiving inspection Data Sheet, Material certificate, DO,PO Material specification, Material ITR-GEN-001 M
certificate, DO,PO
3.2 INSTALLATION
4.1 PREPARATION
4.2 INSTALLATION
Verify name plate details of small power devices, small a). power As Approved Procedure & Design
distribution boards, sockets outlets and welding Approved Procedure & Design Drawing Drawing, ITR-4000-205 M
outlets
CONTRACTOR No.
Contract No.
Rev. 2A
Inspection Level
REMARKS
JGC AMIN
W,R R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW
W,R R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW
W,R SW , R
W SW
AIR SEPARATION UNIT (ASU) PROJECT Inspection and Test Plan COMPANY No.
Contract No.
AW : Approval
R : Review S/C : SUBCONTRACTOR
HV : Witness
SW : Spot Witness JGC : JGC INDONESIA
: Hold Point
P : Provide AMIN : PT. AMMAN MINERAL INDUSTRY
: Verification
M : Monitor
Inspection Level
Activity No. Activity Description Reference Document Acceptance Criteria Verify Doc.
S/C
5.1 PREPARATION
a). Check Lighting fixture installation, orientation and alignment Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-211 M
Drawing,
b). Check installation of receptacle/socket outlet Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-211 M
Drawing,
c). Check Instalation of Circuit Lighting as per Approved Drawing Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-211 M
Drawing,
d). Final Check of Installation prior to Test of Lighting
Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-211 M
Drawing,
a. Lighting & Receptacle circuit test Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-212 M
Drawing,
b. Illumination quality check Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-213 M
Drawing,
6.1 PREPARATION
6.2 INSTALLATION
a). Underground grounding cable installation check Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-214 M
Drawing,
b). Check Installation of Exothermic Weld Joints for Underground Cable Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-214 M
Drawing,
c). Installation of grounding electrode Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-214 M
Drawing,
d). Installation of grounding bar Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-214 M
Drawing,
e). Aboveground grounding cable installation check Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-214 M
Drawing,
f). Installation of lightning protection Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-214 M
Drawing,
g). Grounding connection check Approved Procedure & Design Drawing As Approved Procedure & Design ITR-4000-214 M
Drawing,
h). Final Check Approved Procedure & Design Drawing As Approved Procedure & Design 'ITR-4000-214 / 'ITR-4000- M
Drawing, 215
6.3 TESTING
a). Earthing continuity test (Electrode-Earth Bar/Plant Earth Ring) Approved Procedure & Design Drawing As Approved Procedure & Design 'ITR-4000-214 / 'ITR-4000- M
Drawing, 215
b). Inspection resistance of each electrodes (Individual electrode) Approved Procedure & Design Drawing As Approved Procedure & Design 'ITR-4000-214 / 'ITR-4000- M
Drawing, 215
c). Inspection total resistance looping grounding
Approved Procedure & Design Drawing As Approved Procedure & Design 'ITR-4000-214 / 'ITR-4000- M
Drawing, 215
COMPANY No.
CONTRACTOR No.
Contract No.
Rev. 2A
Inspection Level
REMARKS
JGC AMIN
W,R R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW
W SW
W SW
W,R R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW
W,R SW, R
W,R SW, R
W,R SW, R
ITR LIST
No Activity Description
5 INSULATION RESISTANCE AND CONTINUITY TEST RECORD ELECTRICAL CABLE DRUM BEFORE
INSTALLATION
6 INSPECTION INSTALLATION OF CONDUIT
7 INSPECTION INSTALLATION OF LIGHTING AND SMALL POWER DISTRIBUTION BOARD and TEST
RECORD
8 FUNCTION & PHASE SEQUENCE TEST RECORD
ITR-GEN-001
ITR-4000-201
ITR-4000-202
ITR-4000-203
ITR-4000-204
ITR-4000-205
ITR-4000-206
ITR-4000-207
ITR-4000-208
ITR-4000-209
ITR-4000-210
ITR-4000-211
ITR-4000-212
ITR-4000-213
ITR-4000-214
ITR-4000-215
AIR SEPARATION UNIT
(ASU) PROJECT
Doc. No :
Issue Date :
REQUEST FOR INSPECTION (RFI)
Attn : Mr……. Project Construction Manager
Project Title : AIR SEPARATION UNIT (ASU) PROJECT
Gentlement,
We would like to have your presence for inspection according to the following schedules.
Civil Telecomunication Instrument Mech. Static
Piping Electrical Pipeline Mech. Rotating
Date and time Place / Area Inspection Item Remarks
Comments :
Signature
Date
Manager
h. Static
. Rotating
Remarks
Reviewed/Witnessed by
COMPANY
AIR SEPARATION UNIT (ASU) PROJECT
Prepared By:
SUBCONTRACTOR
Print Name
Signature
Date
SU) PROJECT ITR-GEN-001
Doc.No.:
Contract No :
Project No:
Reff Dwg Date :
:
57 / 103
AIR SEPARATION UNIT ITR-4000-201
(ASU) PROJECT
Contract No :
Remarks:
Signature
Date
1
REMARKS
Cable Tag No. : System No. : System Desc. :
System No. : Cable Type : Rated Voltage : N
: Test Voltage : VDC
Manufacturer : Ambient Temperature : °C Area/Location :
: Cable Schedule No. : Rev. :
Remarks :
Prepared by, Checked / Approved by, Reviewed / W
SUBCONTRACTOR CONTRACTOR COMP
Name
Signature
Date
MINATION
: 1 of 1
:
:
Sub-
:
: No. of Cores & Size
: Weather
SULT REMARKS
N/A
Core-Core Core - E
From: To:
Details of Technician
Name: Company:
A-Supply Side(M Ω) Continuity B-Load Side (MΩ) Continuity Side A&B (MΩ) Contin
L1-L2: L1 : L1-L2: L1 : L1-L2: L1 :
L2-L3: L2 : L2-L3: L2 : L2-L3: L2 :
L1-L3: L3 : L1-L3: L3 : L1-L3: L3 :
L1/L2/L3 to Shield : L1/L2/L3 to Shield : L1/L2/L3 to Shield :
Armour/Earth: Armour/Earth: Armour/Earth:
Name
Signature
Date
LE
Date Page : 1 of 1
Doc. No. :
Rev. :
:
Sub-System No:
e Rating:
o:
V DC )
After Splice Joint
Continuity
L1 :
L2 :
L3 :
Shield :
Result REMARKS
N/A
Three Phase
Rated
No. Cable Drum No Cable Type No. of Cores& Size L1- All other L2- All other cores/ Armour/E
voltage
Continuity
cores/ Armour/E
1
2
3
4
5
6
7
8
9
10
Test Equipment Type Manufacture Model No
Remarks :
Prepared by,
SUBCONTRACTOR
Name
Signature
Date
ITR-4000-204
UNIT (ASU) Contract No. :
61 / 103
ITR-4000-205
Area/Location : Building No :
From : To :
RESULT
NO. CHECK DESCRIPTION
YES NO N/A
1 Check for material in accordance to project specification, verify quality and condition.
Signature
Date
: 1 of 1
:
Rev :
REMARKS
Reviewed / Witnessed by,
COMPANY
AIR SEPARATION UNIT (ASU) ITR-4000-206
PROJECT
Contract No. :
INSPECTION INSTALLATION OF LIGHTING AND SMALL POWER DISTRIBUTION BOARD and TEST RECORD
6 Equipment undamaged.
13 Visually check for correct phase sequence from left to right, top to bottom and front to rear.
17 Unused cable entries are blanked off with correct type of plugs.
20 Enclosure glass parts and glass to metal sealing gasket and/or compounds are satisfactory.
TEST RECORD
: of 2
:
:
No:
Desc:
Result Remarks
NO N/A
AIR SEPARATION UNIT (ASU) ITR-4000-206
PROJECT
Contract No. :
INSPECTION INSTALLATION OF LIGHTING AND SMALL POWER DISTRIBUTION BOARD and TEST RECORD
Sub-Contractor :
Tag No: System No: Sub-System No:
Tag Desc: System Desc: Sub-System Desc:
Area : Building Name / Room No :
Brand: Model No: Serial No:
Rating: Voltage: No. of Circuits:
Insulation Resistance Test (Test Voltage: VDC for 1min.)
Test Result
Configuration
R-YBNE Y-RBNE B-RYNE N-RYBE
YES NO
Result (MΩ)
Ambient Temperature: °C
Remarks:
Signature
Date
RECORD
of 2
Result
REMARKS
N/A
Test Equipment Type Manufacture Model Serial No: Cal Due Dat
Date
:
: 1 of 1
:
:
No:
Desc:
ts:
Result
Remarks
N/A
Signature
Date
00-208
t No. :
Date Page : 1 of 1
Doc. No. :
Rev. :
:
Sub-System No:
Building Name / Room No:
Serial No:
No. of outlets/Circuits:
Result REMARKS
NO N/A
N-E
Notes :
Date
TR-4000-210
:
ILDING
: 1 of 1
:
:
System No:
System Desc:
:
ding Name / Room No :
Result REMARKS
YES NO N/A
Notes :
Date
TR-4000-211
:
: 1 of 1
:
:
System No:
System Desc:
:
ding Name / Room No :
Result REMARKS
YES NO N/A
Contract No. :
Remarks:
Name
Signature
Date
of 1
em No:
em Desc:
REMARKS
Contract No. :
Remarks:
Sub-System No:
Sub-System Desc:
JUDGEMENT
(Accepted/ Rejected)
em No:
em Desc.:
nt Earth
Result REMARKS
NO N/A
AIR SEPARATION UNIT (ASU) ITR-4000-214
PROJECT
C ntract No. :
o
Remarks:
- All ground shall have a resistance to earth not exceeding 5 ohm in network connection.
Signature
Date
nd TEST RECORD
of 2
em No:
em Desc.:
nt Earth
Result REMARKS
NO N/A
Test Equipment Type Manufacture Model Serial No. Cal Due Date
Remarks:
- All ground shall have a resistance to earth not exceeding 5 ohm in network connection.
Signature
Date
D
1
REMARKS
Note Category Description : : Signifies that the Punch list item, defect, or omission must be repaired or completed before issuance of SYSTEM CO
ABC : Signifies that the Punch list item, defect,or omission may be completed after Construction Completion during Pre-Co
D CERTIFICATE.
: Signifies that the Punch list item, defect, or omission can be repaired and/or completed after System HANDOVER, b
and COMPANY.
: Recognized as an item that is desirable to Operations, but is outside the project work scope agreement, is not opera
"D" items will not prevent HANDOVER, TURNOVER, or ACCEPTANCE.
SUBCONTRACTOR CONTRACTOR
Prepared As Punch List
Print Name
Signature
Date
Report No :
Doc. No :
PROJECT
Contract No:
Project No:
System / Sub- :
System
Area :
Reference Dwg :
Punch List No :
Unit / Facility :
ed after System HANDOVER, but must be done before TURNOVER. Deviations must be agreed to in writing between CONTRACTOR
scope agreement, is not operationally critical to the facility, process, or people, and will be rectified at COMPANY expense. Category
CONTRACTOR COMPANY
Punch List Completed As Punch List Completed
74 / 103
AIR SEPARATION UNIT (ASU) PROJECT Inspection and Test Plan for Building COMPANY No.
0201
Contract No
Inspection Level
Activity No. Activity Description Reference Documents Acceptance Criteria Verify Doc.
S/C
Ducting Installation
Check Insulation
As per Design Drawing, and
2.4 Approved Design Drawing, Specification ITR-4000-508 M
Specification
3.1
a Check Location, Elevation/Leveling, Alignment, Support, and Maintenance Access. As Approved Design Drawing,
Approved Standard Installation.
Approved Design Drawing, Approved
ITR-4000-504 M
Standard Installation.
a Check Location, Elevation/Leveling, Alignment, Support, and Maintenance Access. As Approved Design Drawing,
Approved Standard Installation.
Approved Design Drawing, Approved
ITR-4000-505 M
Standard Installation.
b. Check the cable termination is correct
Approved Design Drawing, Approved As per Approved Design
Manufacture Drawing and Standard Drawing, Approved Manufacture
Installation. Drawing and Standard ITR-4000-505 M
Installation.
Contract No :
Rev.2A
Inspection Level
REMARKS
JGC AMIN
W,R R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
W,R SW , R
AIR SEPARATION UNIT (ASU) PROJECT Inspection and Test Plan for Building COMPANY No.
0201
Contract No
Inspection Level
Activity No. Activity Description Reference Documents Acceptance Criteria Verify Doc.
S/C
4.1 Type, Size, Location, Elevation, Support of Piping Approved Design Drawing As per Approved Design Drawing ITR-4000-506 M
Contract No :
Rev.2A
Inspection Level
REMARKS
JGC AMIN
W , R SW , R
R R
W,R SW,R
W , R SW
ITR LIST
No Description
6 Fan Installation
10 Final Inspection
ITR
ITR-GEN-001
ITR-4000-501
ITR-4000-502
ITR-4000-503
ITR-4000-504
ITR-4000-505
ITR-4000-506
ITR-4000-507
ITR-4000-508
ITR-4000-509
AIR SEPARATION UNIT (ASU)
PROJECT
REQUEST FOR INSPECTION (RFI) RFI. No
Issue Date :
:
Attn : Mr……. Rev No :
Project Construction Manager Mech. Static Mech. Rotating
Project Title : AIR SEPARATION UNIT (ASU) PROJECT Remarks
Gentlemen,
We would like to have your presence for inspection according to the following schedules.
Civil Telecommunication Instrument
Piping Electrical Pipeline
Date and time Place / Area Inspection Item
Comments :
Date
ITR-GEN-001
Doc.No.:
Contract No :
Project No : Rev.2A
79 / 103
AIR SEPARATION UNIT (ASU) ITR-4000-501
PROJECT Doc.No : Contract No:
6 Ensure Hanger and Support already installed in properly & in correct position
Remarks :
Prepared by Checked/Approved by Reviewed/Witnessed by
SUBCONTRACTOR CONTRACTOR COMPANY
Print Name
Signature
Date
ITR-4000-502
Doc.No : Contract No:
General
a. Area/Building Name
b. System / Sub-System
c. Part/ Location
d. Reference Drawing/Specification
e. Equipment Tag Number
f. Manufacturer Name
g. Model Number
h. Serial Number
1 Nameplate / Tag no. plate fitted. Details are correct to specification and drawings.
3 Check damper and all associated equipment undamaged, clean and in good condition.
Remarks :
Signature
Date
Rev.2A
REMARKS
ITR-4000-503
Doc.No : Contract No:
General
a. Area / Building Name :
b. System / Sub-System :
c. Part/ Location :
d. Reference Drawing / Specification :
e. Air System :
f. Leakage Class :
g. Fan CFM :
h. Specified Test Pressure :
i. Duct Construction Pressure :
Remarks :
Signature
Date
Rev.2A
RESULT
REMARKS
N/A
AIR SEPARATION UNIT (ASU) ITR-4000-504
PROJECT Doc.No : Contract No:
Signature
Date
Rev.2A
Remarks
AIR SEPARATION UNIT (ASU) ITR-4000-505
PROJECT Doc.No : Contract No:
4 Check unit and all associated equipment undamaged, clean and in good condition
Signature
Date
Rev.2A
Remarks
AIR SEPARATION UNIT (ASU) PROJECT
Form.No : ITR-4000-506 Report
CHECKED ACCEPTED
NO. ITEMS / DESCRIPTION
YES N/A S/C CONT COMPANY
4 Surface Condition
5 Type of Insulation
6 Insulation Installation
NAME
SIGNATURE
DATE
No :
Pages No. :
ED
REMARKS
COMPANY
Reviewed / Witnessed by
COMPANY
AIR SEPARATION UNIT (ASU) PROJECT
Form.No : ITR-4000-507
PRESSURE TEST
Test Pressure (psi) Duration (minutes)
Circuit Description / Number Test Fluid
Rated Actual Rated Actual
REMARKS
Name
Signature
Date
Report No :
Date :
ation (minutes)
Test Result
Actual
Reviewed / Witnessed by
COMPANY
AIR SEPARATION UNIT (ASU) PROJECT
Surface Insulation
Cleaning material
No Line No Insulation Spec
Result: Accepted
Calibration Details : Rejected
Prepared by
SUBCONTRACTOR
Print Name
Signature
Date
ITR-4000-508
Report No Contract No:
Rev.2A
:
RFI No :
Checked/Approved by Reviewed/Witnessed by
CONTRACTOR COMPANY
87 / 103
AIR SEPARATION UNIT (ASU) ITR-4000-509
PROJECT Doc.No :
Contract No:
STATUS
No Activities
Complete Not Complete
1 Ducting Installation
3 Installation of Fan
Signature
Date
Rev.2A
TUS
Remarks
N/A
88 / 103
AIR SEPARATION UNIT (ASU) PROJECT
Note Category Description : : Signifies that the Punch list item, defect, or omission must be repaired or completed before issuance of SYSTEM CONSTRUCTION COMPLETION CE
ABC : Signifies that the Punch list item, defect,or omission may be completed after Construction Completion during Pre-Commissioning. All Category "B" item
D CERTIFICATE.
: Signifies that the Punch list item, defect, or omission can be repaired and/or completed after System HANDOVER, but must be done before TURNOVE
COMPANY.
: Recognized as an item that is desirable to Operations, but is outside the project work scope agreement, is not operationally critical to the facility, proces
items will not prevent HANDOVER, TURNOVER, or ACCEPTANCE.
SUBCONTRACTOR CONTRACTOR
Prepared As Punch List Completed
Print Name
Signature
Date
Report No :
Doc. No :
Contract No:
System / Sub- :
System
Area :
Reference Dwg :
:
:
VER, but must be done before TURNOVER. Deviations must be agreed to in writing between CONTRACTOR and
operationally critical to the facility, process, or people, and will be rectified at COMPANY expense. Category "D"
RACTOR COMPANY
Completed As Punch List Completed
AIR SEPARATION UNIT (ASU) INSPECTION AND TEST PLAN FOR B
PROJECT FIRE ALARM
A : Approval
R : Review S/C : SUBCONTRACTOR
W : Witness
SW : Spot Witness JGC : JGC Indonesia
H : Hold Point
P : Provide AMIN : PT. Amman Mineral Industry
V : Verification
M : Monitor/Surveillance
Reference Document
Activity No. Activity Description
PREPARATION
Insulation Resistance /Continuity tests and Inspection of cables before Cable drum schedule/cable schedule, Manufacturer ’s
1.2 installation (on drum ) at warehouse, prior to release to site for instructions
installation
PREPARATION
ARM CONTRACTOR No
CONTRACT No
al Industry
Complied with approve drawings and Installation Detail Refer to ITP Building
Electrical M W R
A : Approval
R : Review S/C : SUBCONTRACTOR
W : Witness
SW : Spot Witness JGC : JGC Indonesia
H : Hold Point
P : Provide AMIN : PT. Amman Mineral Industry
V : Verification
M : Monitor/Surveillance
Reference Document
Activity No. Activity Description
PREPARATION
PREPARATION
PREPARATION
PREPARATION
ARM CONTRACTOR No
CONTRACT No
al Industry
Complies with approved drawings, installation details Commissioning Report M W,R SW Commissioning Stage
92 / 103
Complies with approved drawings, installation details Commissioning Report M W,R SW Commissioning Stage
93 / 103
ITR LIST
No ITR Description
ITR-GEN-001
ITR-4000-301
ITR-4000-302
ITR-4000-303
ITR-4000-304
ITR-4000-305
94 / 103
AIR SEPARATION UNIT (ASU) PROJECT
Date
ITR-GEN-001
Doc.No.:
Contract No :
Project No :
95 / 103
ITR-4000-301
Doc.No : Contract No:
Subject : INSTALLATION CHECK FOR FIRE ALARM CONTROL PANEL Project No : Rev.2A
5 Verify that Power Earthing (PE) are correctly installed and terminal points are tightened
6 Verify that Instrument Earthing (IE) are correctly installed and terminal points are tightened
7 Verify that grounded conductors (neutrals) are correctly installed and terminal points are
tightened
8 Confirm Cable Entry and glanding are glanded /sealed properly.
9 Check the cable size for all incoming and outgoing cables is as per drawing
10 Check the Cable Marking & Core Marking are as per the drawing
11 Check that panel board is securely mounted and all the base bolt is installed
12 Check the Terminal Block ID and Number is installed as per approved shop drawings
13 Check the terminal block and connection points are secured properly
18 Ensure the panel door can fully open without any interfere with others
Remarks
Prepared by Checked/Approved by Reviewed/Witnessed by,
SUBCONTRACTOR CONTRACTOR COMPANY
Print Name
Signature
Date
ITR-4000-302
Doc.No : Contract No:
3 Ensure the elevation & orientation are correct as per approved drawing
9 Confirm that all incoming power source cable are installed correctly and secure
Signature
Date
ITR-4000-303
Doc.No : Contract No:
1 Check type of Manual Call Point as per approved material & drawing
3 Ensure the elevation & orientation are correct as per approved drawing
9 Confirm that all incoming power source cable are installed correctly and
secure
10 All equipment are properly grounded
Remarks
Signature
Date
No : Rev. 2A
N/A Remarks
Rev. 2A
Remarks
ITR-4000-304
Doc.No : Contract No:
3 Ensure the elevation & orientation are correct as per approved drawing
9 Confirm that all incoming power source cable are installed correctly and secure
12 Check Enclosure glass part and glass to metal sealing gasket / compound are
satisfactory.
13 Check Enclosure flange faces are clean and undamaged.
Signature
Date
ITR-4000-305
Doc.No : Contract No:
1 Check type of Horn & Beacon as per approved material & drawing
3 Ensure the elevation & orientation are correcct as per approved drawing
9 Confirm that all incoming power source cable are installed correctly and secure
Signature
Date
: Rev. 2A
N/A Remarks
AIR SEPARATION UNIT (ASU) PROJECT
Note Category Description : : Signifies that the Punch list item, defect, or omission must be repaired or completed before issuance of SYSTEM CONSTRUCTION COMPLETION CER
ABCD : Signifies that the Punch list item, defect,or omission may be completed after Construction Completion during Pre-Commissioning. All Category "B" items
CERTIFICATE.
: Signifies that the Punch list item, defect, or omission can be repaired and/or completed after System HANDOVER, but must be done before TURNOVER
CONTRACTOR and COMPANY.
: Recognized as an item that is desirable to Operations, but is outside the project work scope agreement, is not operationally critical to the facility, process
Category "D" items will not prevent HANDOVER, TURNOVER, or ACCEPTANCE.
SUBCONTRACTOR CONTRACTOR
Prepared As Punch List Completed
Print Name
Signature
Date
Report No :
Doc. No :
Contract No:
Project No:
System / Sub- :
System
Area :
Reference Dwg :
but must be done before TURNOVER. Deviations must be agreed to in writing between
ationally critical to the facility, process, or people, and will be rectified at COMPANY expense.
COMPANY
Completed As Punch List Completed
101 / 103
DRAWING & DOCUMENT
COMMENT RESOLUTION LOG
Title CRL of Site Inspection Test Plan For Building (Drg. No. ACCS-40-411- AS01-S-PLN-
0201)
Vendor Name JGC Indonesia
TCE MSR
Reviewed by
Note: Commented/Approved conveyed herein neither relieves Vendor/Contractor of his contractual obligations and his
responsibilities for correctness of dimension materials of construction weights, quantities, design details, assembly fits
system/performance requirement and conformity of supplies with statutory laws as may be applicable, nor does it limit the
Purchaser’s rights under the contract.
OG
CCS-40-411- AS01-S-PLN-
SME
102 / 103
DRAWING & DOCUMENT COMMENT
RESOLUTION LOG
Page 1 of 1
WING & DOCUMENT COMMENT Drg/Doc No. ACCS-40-411-AS01-S-PLN-0201
OLUTION LOG
Title: Site Inspection Test Plan For Building
Noted.