TP 6954
TP 6954
TP 6954
Models:
13- 40EKOZD
11- 35EFKOZD
TP-6954 3/21h
Table of Contents
Description Page Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Thermostat Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Numbering System Significance . . . . . . . . . . . . . . . . 3 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Fitting For Cab Heating . . . . . . . . . . . . . . . . . . . . . . 54
Air Inlet Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . 3
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . 3
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Specification Number Index . . . . . . . . . . . . . . . . . . . . 4 EGR System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Engine Number Index (KDI 1903M) . . . . . . . . . . . . . 9 EGR Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Engine Number Index (KDI 2504M) . . . . . . . . . . . . 10 Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Engine Number Index (KDI 2504TCR) . . . . . . . . . . 11 Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Electric Dashboard / Engine Wires . . . . . . . . . . . . . 68
Piston/Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . 13 Temperature Switches . . . . . . . . . . . . . . . . . . . . . . . 69
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Glow Plugs / Control Unit . . . . . . . . . . . . . . . . . . . . . 71
ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Pulleys/Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hydraulic Pump Adapter . . . . . . . . . . . . . . . . . . . . . 74
Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pump Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Phase Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Head Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Injection Pump Sensor . . . . . . . . . . . . . . . . . . . . . . . 78
Flywheel Side Support . . . . . . . . . . . . . . . . . . . . . . . 23 T- Map Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Engine Bell/Backplate . . . . . . . . . . . . . . . . . . . . . . . . 81
Timing System Closure Plate . . . . . . . . . . . . . . . . . 25 Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . 96
Rocker Arms/Valves . . . . . . . . . . . . . . . . . . . . . . . . . 35
Skid and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Alternator and Mounting . . . . . . . . . . . . . . . . . . . . . 100
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Controller and Mounting . . . . . . . . . . . . . . . . . . . . . 108
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Controller and Harness . . . . . . . . . . . . . . . . . . . . . . 119
Oil Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Breather System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Paint and Miscellaneous Parts . . . . . . . . . . . . . . . 120
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Sound Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Oil Filling Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . 149
Appendix B Common Hardware
Fuel Feed Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Application Guidelines . . . . . . . . . . . . . . . . . . . 151
Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Appendix C General Torque Specifications . . . . 152
Hoses For Water Cooler . . . . . . . . . . . . . . . . . . . . . . 49 Appendix D Common Hardware Identification . . 153
Water Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Appendix E Common Hardware List . . . . . . . . . . 154
Introduction
This manual lists service replacement parts for How to Find Part Numbers
11- 40 kW diesel-powered generator sets. Use the following steps to locate a service replacement
Information in this publication represents data available part.
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented 1. Locate the generator set nameplate to identify the
without notice and without any obligation or liability generator set spec number.
whatsoever. 2. Locate a second generator set nameplate listing
This manual includes the following main sections: accessories to identify installed modules. On
Table of Contents. Lists the sections of the manual. some models the accessory nameplate is mounted
inside the generator junction box.
Introduction (and other information sections).
Contains introductory material about part numbers, 3. Turn to the Specification Number Index. The
illustrations, and hardware. first column lists the generator set spec numbers.
Index. Lists the generator set specs and groups. The headings identify the groups of parts that make
up the generator set.
Group Parts Lists. List the part numbers of parts in the
groups. 4. Identify the group most likely to include the
Kit Sections. List modules and accessories and their service part number.
parts. 5. Find the group variation number at the
Appendices. Include Abbreviations, Common intersection of the spec number row and the group
Hardware Application Guidelines, General Torque column. Note the variation number.
Specifications, Common Hardware Identification, and 6. Page forward to locate the group identified in
Common Hardware List. step 4 or find the appropriate page in the Table of
Numbering System Significance Contents.
This manual uses the following numbering systems: 7. Find the part on the illustration and note the item
Specification Number. The product identification number of the part or find the part description in
number located on the generator set nameplate. Spec the parts list.
numbers break down into groups.
8. Select the part number that corresponds to
Group Number. A unique number representing a parts your group variation. The first column lists the
group needed to assemble a generator set function. For illustration item number. Find the variation
example, Group 101 is the Air Intake group. identified in the Specification Number Index or the
Variation or Module Number. A group might have module number found on the generator set
several variations. Each variation performs the same nameplate in the appropriate column on the right
function with different parts lists. For example, a 50 Hz side of the parts list table. Find the quantity used at
generator alternator and 60 Hz generator alternator the intersection of the item number row and the
both perform the same function, however, with different variation column. A blank space at the intersection
parts. Each difference requires a group variation or means the variation/module does not use that part
module number. number.
Part Number. The part number identifies an individual Hardware References
assembly, subassembly, component, or accessory kit.
Many common hardware items do not appear in parts
Illustrations manuals or will appear as common hardware entries. A
Illustrations (or exploded-view drawings) best common hardware entry lists the size of the hardware.
representing the widest range of variations accompany For example, an item that appears as “Hardware,
most groups in this manual. Illustrations do not depict all 3/8-16” in the text means that the piece is 3/8-16 size.
details and may not show all parts. Do not use Obtain common hardware locally or, if contacting the
illustrations for assembly or disassembly. factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
TP-6954 3/21 3
Specification Number Index
Variation
Specification Number
13EKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89506-GA1 GM89506-GA7 GM89506-GA13 GM89506-GA15
Engine* GM89222 GM89222 GM89222 GM89222
Air Intake GM89512- GR1 GM89512- GR1 GM89512- GR1 GM89512- GR1
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89507- GR1 GM89507- GR2 GM89507- GR1 GM89507- GR2
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR1 GM89515- GR1 GM89515- GR1 GM89515- GR1
Alternator and Mounting GM89514- GR4 GM89514- GR4 GM89514- GR1 GM89514- GR1
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 7 701- 197- 7 701- 197- 9 701- 197- 9
Variation
Specification Number
11EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89506-GA3 GM89506-GA9 GM89506-GA14 GM89506-GA16
Engine* GM89223 GM89223 GM89223 GM89223
Air Intake GM89512- GR1 GM89512- GR1 GM89512- GR1 GM89512- GR1
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89507- GR3 GM89507- GR4 GM89507- GR3 GM89507- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR1 GM89515- GR1 GM89515- GR1 GM89515- GR1
Alternator and Mounting GM89514- GR4 GM89514- GR4 GM89514- GR1 GM89514- GR1
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 7 701- 197- 7 701- 197- 9 701- 197- 9
Variation
Specification Number
15EKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89506-GA2 GM89506-GA8 GM89506-GA5 GM89506-GA11
Engine* GM89222 GM89222 GM89222 GM89222
Air Intake GM89512- GR1 GM89512- GR1 GM89512- GR1 GM89512- GR1
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89507- GR1 GM89507- GR2 GM89507- GR1 GM89507- GR2
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR4 GM89515- GR4 GM89515- GR4 GM89515- GR4
Alternator and Mounting GM89514- GR8 GM89514- GR8 GM89514- GR7 GM89514- GR7
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 8 701- 197- 8 701- 197- 18 701- 197- 18
Variation
Specification Number
13EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89506-GA4 GM89506-GA10 GM89506-GA6 GM89506-GA12
Engine* GM89223 GM89223 GM89223 GM89223
Air Intake GM89512- GR1 GM89512- GR1 GM89512- GR1 GM89512- GR1
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89507- GR3 GM89507- GR4 GM89507- GR3 GM89507- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR4 GM89515- GR4 GM89515- GR4 GM89515- GR4
Alternator and Mounting GM89514- GR8 GM89514- GR8 GM89514- GR7 GM89514- GR7
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 8 701- 197- 8 701- 197- 18 701- 197- 18
4 TP-6954 3/21
Specification Number Index
Variation
Specification Number
17.5EFKOZD 16.5EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89791-GA1 GM89791-GA3 GM89791-GA2 GM89791-GA4
Engine* GM89225 GM89225 GM89225 GM89225
Air Intake GM89512- GR2 GM89512- GR2 GM89512- GR2 GM89512- GR2
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89792- GR3 GM89792- GR4 GM89792- GR3 GM89792- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR2 GM89515- GR2 GM89515- GR2 GM89515- GR2
Alternator and Mounting GM89514- GR5 GM89514- GR5 GM89514- GR2 GM89514- GR2
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 10 701- 197- 10 701- 197- 11 701- 197- 11
Variation
Specification Number
20EFKOZD 19.5EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89791-GA5 GM89791-GA7 GM89791-GA6 GM89791-GA8
Engine* GM89225 GM89225 GM89225 GM89225
Air Intake GM89512- GR3 GM89512- GR3 GM89512- GR3 GM89512- GR3
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89792- GR3 GM89792- GR4 GM89792- GR3 GM89792- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR3 GM89515- GR3 GM89515- GR3 GM89515- GR3
Alternator and Mounting GM89514- GR6 GM89514- GR6 GM89514- GR3 GM89514- GR3
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 12 701- 197- 12 701- 197- 13 701- 197- 13
Variation
Specification Number
20EKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89791-GA9 GM89791-GA10 GM89791-GA11 GM89791-GA12
Engine* GM95018 GM95018 GM95018 GM95018
Air Intake GM89512- GR2 GM89512- GR2 GM89512- GR2 GM89512- GR2
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89792- GR5 GM89792- GR6 GM89792- GR5 GM89792- GR6
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR2 GM89515- GR2 GM89515- GR2 GM89515- GR2
Alternator and Mounting GM89514- GR5 GM89514- GR5 GM89514- GR2 GM89514- GR2
Controller and Mounting GM89513- GR2 GM89513- GR2 GM89513- GR2 GM89513- GR2
Literature 701- 197- 10 701- 197- 10 701- 197- 11 701- 197- 11
Variation
Specification Number
23EKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89791-GA13 GM89791-GA14 GM89791-GA15 GM89791-GA16
Engine* GM95018 GM95018 GM95018 GM95018
Air Intake GM89512- GR3 GM89512- GR3 GM89512- GR3 GM89512- GR3
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89792- GR5 GM89792- GR6 GM89792- GR5 GM89792- GR6
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR3 GM89515- GR3 GM89515- GR3 GM89515- GR3
Alternator and Mounting GM89514- GR6 GM89514- GR6 GM89514- GR3 GM89514- GR3
Controller and Mounting GM89513- GR2 GM89513- GR2 GM89513- GR2 GM89513- GR2
Literature 701- 197- 12 701- 197- 12 701- 197- 13 701- 197- 13
TP-6954 3/21 5
Specification Number Index
Variation
Specification Number
14EKOZD 12EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101242- GA1 GM101242- GA2 GM101242- GA3 GM101242- GA4
Engine* GM89222 GM89222 GM89223 GM89223
Air Intake GM100801- MA1 GM100801- MA1 GM100801- MA1 GM100801- MA1
Cooling System GM104856- MA1 GM104856- MA1 GM104856- MA1 GM104856- MA1
Engine GM89507- GR1 GM89507- GR2 GM89507- GR3 GM89507- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR1 GM89511- GR1
Skid and Mounting GM100755- MA1 GM100755- MA1 GM100755- MA1 GM100755- MA1
Alternator and Mounting, 1 Phase GM98819- MA5 GM98819- MA5 GM98819- MA5 GM98819- MA5
Alternator and Mounting, 3 Phase GM98819- MA1 GM98819- MA1 GM98819- MA1 GM98819- MA1
Controller and Mounting GM102825- MA1 GM102825- MA4 GM102825- MA1 GM102825- MA4
Literature, 1 Phase 701- 197- 19 701- 197- 19 701- 197- 19 701- 197- 19
Literature, 3 Phase 701- 197- 20 701- 197- 20 701- 197- 20 701- 197- 20
Variation
Specification Number
16EKOZD 13.5EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101242- GA5 GM101242- GA6 GM101242- GA7 GM101242- GA8
Engine* GM89222 GM89222 GM89223 GM89223
Air Intake GM100801- MA1 GM100801- MA1 GM100801- MA1 GM100801- MA1
Cooling System GM104856- MA1 GM104856- MA1 GM104856- MA1 GM104856- MA1
Engine GM89507- GR1 GM89507- GR2 GM89507- GR3 GM89507- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR1 GM89511- GR1
Skid and Mounting GM100755- MA1 GM100755- MA1 GM100755- MA1 GM100755- MA1
Alternator and Mounting, 1 Phase GM98819- MA6 GM98819- MA6 GM98819- MA6 GM98819- MA6
Alternator and Mounting, 3 Phase GM98819- MA2 GM98819- MA2 GM98819- MA2 GM98819- MA2
Controller and Mounting GM102825- MA1 GM102825- MA4 GM102825- MA1 GM102825- MA4
Literature, 1 Phase 701- 197- 21 701- 197- 21 701- 197- 21 701- 197- 21
Literature, 3 Phase 701- 197- 22 701- 197- 22 701- 197- 22 701- 197- 22
6 TP-6954 3/21
Specification Number Index
Variation
Specification Number
21EKOZD 18/17EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101242- GA9 GM101242- GA10 GM101242- GA11 GM101242- GA12
Engine* GM95018 GM95018 GM89225 GM89225
Air Intake GM100801- MA2 GM100801- MA2 GM100801- MA2 GM100801- MA2
Cooling System GM104856- MA1 GM104856- MA1 GM104856- MA1 GM104856- MA1
Engine GM89792- GR5 GM89792- GR6 GM89792- GR3 GM89792- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR1 GM89511- GR1
Skid and Mounting GM100755- MA2 GM100755- MA2 GM100755- MA2 GM100755- MA2
Alternator and Mounting, 1 Phase GM98819- MA7 GM98819- MA7 GM98819- MA7 GM98819- MA7
Alternator and Mounting, 3 Phase GM98819- MA3 GM98819- MA3 GM98819- MA3 GM98819- MA3
Controller and Mounting GM102825- MA2 GM102825- MA3 GM102825- MA1 GM102825- MA4
Literature, 1 Phase 701- 197- 23 701- 197- 23 701- 197- 23 701- 197- 23
Literature, 3 Phase 701- 197- 24 701- 197- 24 701- 197- 24 701- 197- 24
Variation
Specification Number
24EKOZD 20.5EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101242- GA13 GM101242- GA14 GM101242- GA15 GM101242- GA16
Engine* GM95018 GM95018 GM89225 GM89225
Air Intake GM100801- MA2 GM100801- MA2 GM100801- MA2 GM100801- MA2
Cooling System GM104856- MA1 GM104856- MA1 GM104856- MA1 GM104856- MA1
Engine GM89792- GR5 GM89792- GR6 GM89792- GR3 GM89792- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR1 GM89511- GR1
Skid and Mounting GM100755- MA2 GM100755- MA2 GM100755- MA2 GM100755- MA2
Alternator and Mounting, 1 Phase GM98819- MA8 GM98819- MA8 GM98819- MA8 GM98819- MA8
Alternator and Mounting, 3 Phase GM98819- MA4 GM98819- MA4 GM98819- MA4 GM98819- MA4
Controller and Mounting GM102825- MA2 GM102825- MA3 GM102825- MA1 GM102825- MA4
Literature, 1 Phase 701- 197- 25 701- 197- 25 701- 197- 25 701- 197- 25
Literature, 3 Phase 701- 197- 26 701- 197- 26 701- 197- 26 701- 197- 26
TP-6954 3/21 7
Specification Number Index
Variation
Specification Number
32EKOZD 28EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101305- GA1 GM101305- GA2 GM101305- GA3 GM101305- GA4
Engine* GM97084 GM97084 GM97084 GM97084
Air Intake GM95720- MA1 GM95720- MA1 GM95720- MA1 GM95720- MA1
Cooling System GM102300- MA1 GM102300- MA1 GM102300- MA1 GM102300- MA1
Engine GM95722- GR1 GM95722- GR2 GM95722- GR1 GM95722- GR2
Nameplate and Decals, 1 Phase GM95723- GR1 GM95723- GR1 GM95723- GR1 GM95723- GR1
Nameplate and Decals, 3 Phase GM95723- GR2 GM95723- GR2 GM95723- GR2 GM95723- GR2
Skid and Mounting GM100181- MA1, GM100181- MA1, GM100181- MA1, GM100181- MA1,
GM100181- MA3 GM100181- MA3 GM100181- MA3 GM100181- MA3
Alternator and Mounting, 1 Phase GM95725- MA2 GM95725- MA2 GM95725- MA2 GM95725- MA2
Alternator and Mounting, 3 Phase GM95725- MA1 GM95725- MA1 GM95725- MA1 GM95725- MA1
Controller and Mounting GM95726- MA1 GM95726- MA3 GM95726- MA1 GM95726- MA3
Literature, 1 Phase 701- 197- 27 701- 197- 27 701- 197- 27 701- 197- 27
Literature, 3 Phase 701- 197- 28 701- 197- 28 701- 197- 28 701- 197- 28
Variation
Specification Number
40EKOZD 35EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101305- GA5 GM101305- GA6 GM101305- GA7 GM101305- GA8
Engine* GM97085 GM97085 GM97085 GM97085
Air Intake GM95720- MA1 GM95720- MA1 GM95720- MA1 GM95720- MA1
Cooling System GM102300- MA2 GM102300- MA2 GM102300- MA2 GM102300- MA2
Engine GM95722- GR3 GM95722- GR4 GM95722- GR3 GM95722- GR4
Nameplate and Decals, 1 Phase GM95723- GR1 GM95723- GR1 GM95723- GR1 GM95723- GR1
Nameplate and Decals, 3 Phase GM95723- GR2 GM95723- GR2 GM95723- GR2 GM95723- GR2
Skid and Mounting GM100181- MA2, GM100181- MA2, GM100181- MA2, GM100181- MA2,
GM100181- MA4 GM100181- MA4 GM100181- MA4 GM100181- MA4
Alternator and Mounting, 1 Phase GM101372- MA2 GM101372- MA2 GM101372- MA2 GM101372- MA2
Alternator and Mounting, 3 Phase GM101372- MA1 GM101372- MA1 GM101372- MA1 GM101372- MA1
Controller and Mounting GM95726- MA2 GM95726- MA4 GM95726- MA2 GM95726- MA4
Literature, 1 Phase 701- 197- 29 701- 197- 29 701- 197- 29 701- 197- 29
Literature, 3 Phase 701- 197- 30 701- 197- 30 701- 197- 30 701- 197- 30
8 TP-6954 3/21
Engine Number Index (KDI 1903M)
Engine Part Number/Model
GM89222 GM89223
Group Description 1903M, 60 Hz 1903M, 50 Hz
Crankshaft 8010700050 8010700050
Piston/Connecting Rod 8011700190 8011700190
Flywheel 8012700090 8012700090
Pulleys/Belt 8014700140 8014700140
Crankcase 8020700270 8020700270
Cylinder Head 8021700250 8021700250
Head Cover 8022700170 8022700170
Flywheel Side Support 8023700040 8023700040
Engine Mounts 8025700010 8025700010
Timing System Closure Plate 8027700150 8027700150
Injection System 8030700430 8030700450
Camshaft 8035700080 8035700080
Rocker Arms/Valves 8036700120 8036700120
Timing Gear 8038700120 8038700120
Oil Pan 8041700150 8041700150
Oil Filter 8042700010 8042700010
Oil Dipstick 8043700160 8043700160
Breather System 8045700150 8045700150
Oil Filling Kit 8048700030 8048700030
Fuel Filter 8061700110 8061700110
Fuel Piping 8064700040 8064700040
Hoses For Water Cooler 8068700120 8068700120
Water Cooler 8073700060 8073700060
Thermostat Unit 8074700050 8074700050
Water Pump 8077700110 8077700110
Fitting For Cab Heating 8079700010 8079700010
Air Inlet Manifold 8080700190 8080700190
Exhaust Manifold 8085700190 8085700190
ERG Valve 8089700060 8089700060
Starting Motor, 12 Volt 8101700010 8101700010
Oil Pressure Switch 8102700040 8102700040
Temperature Switches 8104700030 8104700030
Hydraulic Pump Adapter 8140700010 8140700010
Phase Sensor 8153700010 8153700010
Engine Bell/Backplate 8160700080 8160700080
TP-6954 3/21 9
Engine Number Index (KDI 2504M)
Engine Part Number/Model
GM89225 GM95018
Group Description 2504M, 50 Hz 2504M, EGR
Crankshaft 8010700060 8010700060
Piston/Connecting Rod 8011700180 8011700180
Flywheel 8012700090 8012700090
Pulleys/Belt 8014700260 8014700260
Crankcase 8020700280 8020700280
Cylinder Head 8021700330 8021700330
Head Cover 8022700160 8022700160
Flywheel Side Support 8023700040 8023700040
Engine Mounts 8025700010 8025700010
Timing System Closure Plate 8027700150 8027700200
Injection System 8030700480 8030700660
Camshaft 8035700100 8035700160
Rocker Arms/Valves 8036700110 8036700230
Timing Gear 8038700120 8038700120
Oil Pan 8041700140 8041700140
Oil Filter 8042700010 8042700010
Oil Dipstick 8043700160 8043700160
Breather System 8045700150 8045700150
Oil Filling Kit 8048700030 8048700030
Fuel Filter 8061700110 8061700110
Fuel Piping 8064700100 8064700100
Hoses For Water Cooler 8068700110 8068700110
Water Cooler 8073700050 8073700050
Thermostat Unit 8074700050 8074700050
Water Pump 8077700110 8077700240
Fitting For Cab Heating 8079700010 8079700010
Air Inlet Manifold 8080700180 8080700280
Exhaust Manifold 8085700180 8085700180
EGR System - 8088700130
EGR Valve 8089700040 8089700110
Starting Motor, 12 Volt 8101700010 8101700010
Oil Pressure Switch 8102700040 8102700040
Temperature Switches 8104700030 8104700060
ECU - 8107701760
Hydraulic Pump Adapter 8140700010 8140700010
Phase Sensor 8153700010 8153700010
Engine Bell/Backplate 8160700080 8160700080
10 TP-6954 3/21
Engine Number Index (KDI 2504TCR)
Engine Part Number/Model
GM97084 GM97085
Group Description 2504TCR/GW 2504TCR/GWAC
Crankshaft 8010700060 8010700060
Piston/Connecting Rod 8011700150 8011700150
Flywheel 8012700090 8012700090
Pulleys/Belt 8014700400 8014700400
Crankcase 8020700260 8020700260
Cylinder Head 8021700620 8021700620
Head Cover 8022700150 8022700150
Flywheel Side Support 8023700040 8023700040
Engine Mounts 8025700010 8025700010
Timing System Closure Plate 8027700190 8027700190
Injection System 8030700810 8030700820
Camshaft 8035700200 8035700140
Rocker Arms/Valves 8036700200 8036700200
Timing Gear 8038700130 8038700130
Oil Pan 8041700140 8041700140
Oil Dipstick 8043700200 8043700200
Breather System 8045700200 8045700200
Oil Cooler 8047700150 8047700150
Oil Filling Kit 8048700030 8048700030
Fuel Filter 8061700170 8061700170
Fuel Feed Pump 8062700220 8062700220
Hoses For Water Cooler 8068700110 8068700110
Water Cooler 8073700180 8073700180
Thermostat Unit 8074700050 8074700050
Water Pump 8077700210 8077700210
Fitting For Cab Heating 8079700010 8079700010
Air Inlet Manifold 8080700350 8080700360
Air Cleaner 8081700490 8081700490
Turbocharger 8083700180 8083700180
EGR System 8088700100 8088700100
EGR Valve 8089700140 8089700140
Starting Motor, 12 Volt 8101700010 8101700010
Oil Pressure Switch 8102700100 8102700100
Electric Dashboard / Engine Wires 8103700570 8103700570
Temperature Switches 8104700010 8104700010
Glow Plugs 8106700050 8106700050
ECU 8107704820 8107704830
Hydraulic Pump Adapter 8140700110 8140700110
Pump Housing 8145700010 8145700010
Phase Sensor 8153700020 8153700020
Injection Pumps Sensor 8154700020 8154700020
T- Map Sensor 8155700010 8155700020
Engine Bell/Backplate 8160700080 8160700080
TP-6954 3/21 11
Crankshaft
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8010700050
Item Part No. Description Qty. Kit Included in Kit
8010700060
Item Part No. Description Qty. Kit Included in Kit
12 TP-6954 3/21
Piston/Connecting Rod
8011700150
Item Part No. Description Qty. Kit Included in Kit
8011700180
Item Part No. Description Qty. Kit Included in Kit
8011700190
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 13
Flywheel
8012700090
The illustration represents a wide range of variations. Not all parts in the illustration are used.
14 TP-6954 3/21
Pulleys/Belt
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8014700140
Item Part No. Description Qty. Kit Included in Kit
8014700260
Item Part No. Description Qty. Kit Included in Kit
8014700400
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 15
Crankcase
8020700260
The illustration represents a wide range of variations. Not all parts in the illustration are used.
16 TP-6954 3/21
Crankcase
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8020700270
Item Part No. Description Qty. Kit Included in Kit
8020700280
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 17
Cylinder Head
8021700250
The illustration represents a wide range of variations. Not all parts in the illustration are used.
18 TP-6954 3/21
Cylinder Head
8021700330
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 19
Cylinder Head
8021700620
The illustration represents a wide range of variations. Not all parts in the illustration are used.
20 TP-6954 3/21
Head Cover
8022700150
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 21
Head Cover
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8022700160
Item Part No. Description Qty. Kit Included in Kit
8022700170
Item Part No. Description Qty. Kit Included in Kit
22 TP-6954 3/21
Flywheel Side Support
8023700040
TP-6954 3/21 23
Engine Mounts
8025700010
The illustration represents a wide range of variations. Not all parts in the illustration are used.
1 ED0017900240-S Bullone/Bolt ’D 10 8
2 ED0085464070-S Engine Support Bracket 4
24 TP-6954 3/21
Timing System Closure Plate
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8027700150
Item Part No. Description Qty. Kit Included in Kit
8027700190
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 25
Timing System Closure Plate
8027700200
The illustration represents a wide range of variations. Not all parts in the illustration are used.
26 TP-6954 3/21
Injection System
8030700430
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 27
Injection System
8030700450
The illustration represents a wide range of variations. Not all parts in the illustration are used.
28 TP-6954 3/21
Injection System
8030700480
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 29
Injection System
8030700660
The illustration represents a wide range of variations. Not all parts in the illustration are used.
30 TP-6954 3/21
Injection System
8030700810
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 31
Injection System
8030700820
The illustration represents a wide range of variations. Not all parts in the illustration are used.
32 TP-6954 3/21
Camshaft
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8035700080
Item Part No. Description Qty. Kit Included in Kit
1 ED0014101980-S Pushrod 6
2 ED0072151780-S Tappet 6
3 ED0010110370-S Camshaft 1
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1
8035700100
Item Part No. Description Qty. Kit Included in Kit
1 ED0014101980-S Pushrod 8
2 ED0072151780-S Tappet 8
3 ED0010119950-S Camshaft KDI2504 1
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1
8035700140
Item Part No. Description Qty. Kit Included in Kit
1 ED0014100010-S Pushrod 8
2 ED0072151820-S Tappet 8
3 ED0010101740-S Camshaft 1
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1
TP-6954 3/21 33
Camshaft
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8035700160
Item Part No. Description Qty. Kit Included in Kit
1 ED0014100010-S Pushrod 8
2 ED0072151820-S Tappet 8
3 ED0010100390-S Camshaft 1
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1
8035700200
Item Part No. Description Qty. Kit Included in Kit
1 ED0014100010-S Pushrod 8
2 ED0072151820-S Tappet 8
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1
34 TP-6954 3/21
Rocker Arms/Valves
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8036700110
Item Part No. Description Qty. Kit Included in Kit
8036700120
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 35
Rocker Arms/Valves
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8036700200
Item Part No. Description Qty. Kit Included in Kit
8036700230
Item Part No. Description Qty. Kit Included in Kit
36 TP-6954 3/21
Timing Gear
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8038700120
Item Part No. Description Qty. Kit Included in Kit
4 ED0049363410-S Gear 1
5 ED0049363430-S Gear 1
6 ED0012410700-S Snap Ring D.36 1
7 ED0097320740-S Capscrew 4
8 ED0061301140-S Intermediate Gear Pin 1
9 ED0012571810-S Intermed. Gear Shoulder Ring 1
10 ED0049363450-S Gear 1
11 ED0012571570-S Thrust Bearing 1
12 ED0089650970-S Cap M14x1,5 1
13 ED0012002190-S O Ring 1
14 ED0049363400-S Gear 1
24 ED0015801540-S Bushing 1 (B)
8038700130
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 37
Oil Pan
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8041700140
Item Part No. Description Qty. Kit Included in Kit
8041700150
Item Part No. Description Qty. Kit Included in Kit
38 TP-6954 3/21
Oil Filter
8042700010
The illustration represents a wide range of variations. Not all parts in the illustration are used.
1 ED0072650210-S Union 1
2 ED0021752800-S Oil Cartridge Kohler 1
GM103165 Oil, Synthetic 5W40 1
TP-6954 3/21 39
Oil Dipstick
8043700160
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8043700160
Item Part No. Description Qty. Kit Included in Kit
8043700200
Item Part No. Description Qty. Kit Included in Kit
40 TP-6954 3/21
Breather System
8045700150
6 ED0017601300-S Bolt 7
7 ED0063707640-S Blow By Closing Flange 1
8 ED0047757490-S Blow By Cover Gasket 1
TP-6954 3/21 41
Breather System
8045700200
The illustration represents a wide range of variations. Not all parts in the illustration are used.
0 ED0036300380-S Clamp 1
0 ED0097320630-S Capscrew, M8x35 1
1 ED0028713260-S Oil separator mahle 1
5 ED0036302440-S Clamp 2
6 ED0017601510-S Screw, M6x16 7
7 ED0038650020-S Flange blow by assembly 1
8 ED0047757490-S Blow by cover gasket 1
9 ED0036302480-S Clamp 2
11 ED0095801150-S Drainage blow by pipe 1
12 ED0036302460-S Clamp 4
15 ED0017701110-S Screw, M8x18 2
42 TP-6954 3/21
Oil Cooler
8047700150
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 43
Oil Filling Kit
8048700030
1 ED0090321290-S Plug 1
2 ED0012000820-S O Ring 1
3 ED0012010980-S Anello Oring 3168 1
4 ED0015700770-S Oil Fill Assy 1
5 ED0097610460-S Self Tapping Screw M6x20 3
44 TP-6954 3/21
Fuel Filter
8061700110
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 45
Fuel Filter
8061700170
The illustration represents a wide range of variations. Not all parts in the illustration are used.
3 ED0017701550-S Bolt 2
4 ED0037302160-S Fuel Filter 1 (A)
6 ED0021753180-S Fuel Filter Element 1 (A)
7 > Item. 6 (A)
8 > Item. 4 (A)
46 TP-6954 3/21
Fuel Feed Pump
8062700220
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 47
Fuel Piping
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8064700040
Item Part No. Description Qty. Kit Included in Kit
8064700100
Item Part No. Description Qty. Kit Included in Kit
48 TP-6954 3/21
Hoses For Water Cooler
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8068700120
Item Part No. Description Qty. Kit Included in Kit
2 ED0076250590-S Washer 1
3 ED0097610450-S Self Tapping Screw M6x16 1
4 ED0053650020-S Connecting Hose 1
5 ED0036300380-S Hose Clamp 4
7 ED0053650030-S Connecting Hose 1
8068700110
Item Part No. Description Qty. Kit Included in Kit
1 ED0036171970-S Clamp 1
2 ED0076250590-S Washer 1
3 ED0097610450-S Self Tapping Screw M6x16 1
4 ED0053650020-S Connecting Hose 1
5 ED0036301280-S Hose Clamp 4
7 ED0053650010-S Connecting Hose 1
TP-6954 3/21 49
Water Cooler
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8073700060
Item Part No. Description Qty. Kit Included in Kit
8073700050
Item Part No. Description Qty. Kit Included in Kit
50 TP-6954 3/21
Water Cooler
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8073700180
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 51
Thermostat Unit
8074700050
The illustration represents a wide range of variations. Not all parts in the illustration are used.
52 TP-6954 3/21
Water Pump
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8077700110
Item Part No. Description Qty. Kit Included in Kit
2 ED0097320630-S Capscrew 3
3 ED0045802460-S Water Pump Gasket 1 (A)
4 ED0089650960-S Tapared Plug M16x1,5 1
8077700230
Item Part No. Description Qty. Kit Included in Kit
8077700210
Item Part No. Description Qty. Kit Included in Kit
8077700240
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 53
Fitting For Cab Heating
8079700010
The illustration represents a wide range of variations. Not all parts in the illustration are used.
1 ED0090400310-S Cap 1
2 ED0046700190-S Gasket 1
54 TP-6954 3/21
Air Inlet Manifold
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8080700180
Item Part No. Description Qty. Kit Included in Kit
8080700190
Item Part No. Description Qty. Kit Included in Kit
8080700280
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 55
Air Inlet Manifold
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8080700350
Item Part No. Description Qty. Kit Included in Kit
56 TP-6954 3/21
Air Inlet Manifold
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8080700360
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 57
Exhaust Manifold
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8085700190
Item Part No. Description Qty. Kit Included in Kit
8085700180
Item Part No. Description Qty. Kit Included in Kit
58 TP-6954 3/21
Turbocharger
8083700180
The illustration represents a wide range of variations. Not all parts in the illustration are used.
1 ED0096101090-S Turbocharger 1
2 ED0019010180-S Bolt M10x22 1
3 ED0046700580-S Washer 8,2x12x1,5 2
3 ED0046700590-S Washer 2
4 ED0094650010-S Pipe, oil feed 1
5 ED0032401650-S Nut M8 4
6 ED0095350040-S Pipe, oil return 1
6 ED0094000030-S Hose, return of connection 1
9 ED0017601300- S Screw M6x12 2
10 ED0012004110-S O Ring 1
18 ED0067802150-S Stud M8x1,25x20 4
19 ED0067800100-S Stud M8x22 3
21 ED0019010500-S Bolt 1
22 ED0073303610-S Union 2
23 ED0090802200-S Plug 1
TP-6954 3/21 59
EGR System
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8088700100
Item Part No. Description Qty. Kit Included in Kit
60 TP-6954 3/21
EGR System
8088700130
Item Part No. Description Qty. Kit Included in Kit
0 ED0069275760-S Guard 1
1 ED0093462550-S Pipe, Connection EGR Assy 1
2 ED0017701230-S Screw 4
3 ED0067800300-S Stud 4
4 ED0044201480-S Gasket, Double Layer EGR Flg 1
5 ED0044201230-S Exhaust Gasket Man. EGR 2
Side
5 ED0047600010-S Gasket, Exhaust 2
6 ED0038250940-S Flange, Assy Exha. Water Cool 1 B
7 ED0032402100-S Flanged Nut, M8x1.25 4
8 ED0063000010-S Plate Closure Exhaust Outlet 1
9 ED0093056190-S Pipe, Water 8x16 1
12 ED0019011710-S Screw 1
13 ED0046700010-S Gasket 1
15 ED0073302870-S Hose Connector 2 B
16 ED0036301200-S Clamp 3
17 ED0036300080-S Clamp 1
18 ED0093056180-S Pipe, Water 8 X 16 1
19 ED0036150090-S Clamp 1
TP-6954 3/21 61
EGR Valve
8089700060
Item Part No. Description Qty. Kit Included in Kit
1 ED0063700020-S Plate 1
10 ED0017601310-S Bolt 4
11 ED0047600660-S Gasket 1
12 ED0017701600-S Bolt 2
13 ED0063707690-S EGR Lockup Flange Exhaust 1
Side
14 ED0046700190-S Gasket 1
15 ED0090400310-S Cap 1
8089700040
Item Part No. Description Qty. Kit Included in Kit
62 TP-6954 3/21
EGR Valve
8089700110
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 63
EGR Valve
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8089700140
Item Part No. Description Qty. Kit Included in Kit
1 ED0063700020-S Plate 1
2 Item. 1 (A)
10 ED0017601310-S Bolt 4
11 ED0047600670-S Gasket 1
12 ED0017701600-S Bolt 2
13 ED0063707690-S EGR Lockup Flange Ex. Side 1
14 ED0046700190-S Gasket, EGR Pipe Valve Side 1
15 ED0090400310-S Plug 1
64 TP-6954 3/21
Starting Motor, 12 Volt
8101700010
TP-6954 3/21 65
Oil Pressure Switch
8102700040
The illustration represents a wide range of variations. Not all parts in the illustration are used.
2 ED0073302710-S Raccordo/Union N 1
4 ED0019010400-S Bolt 1
5 ED0046700610-S C.Gasket 1
6 ED0089650030-S Cap 1
7 ED0089650050-S Cap 1
66 TP-6954 3/21
Oil Pressure Switch
8102700100
The illustration represents a wide range of variations. Not all parts in the illustration are used.
4 ED0019011750-S Bolt 1
TP-6954 3/21 67
Electric Dashboard/Engine Wires
8103700570
The illustration represents a wide range of variations. Not all parts in the illustration are used.
68 TP-6954 3/21
Temperature Switches
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8104700010
Item Part No. Description Qty. Kit Included in Kit
8104700030
Item Part No. Description Qty. Kit Included in Kit
1 ED0090150050-S Cap 1
2 ED0046700600-S Gasket 1
TP-6954 3/21 69
Temperature Switches
8104700060
1 ED0019011750-S Bolt 1
2 ED0046700600-S Gasket 3
3 ED0015572140-S Block, Water Sender 1
4 ED0073302870-S Hose Connector 1
70 TP-6954 3/21
Glow Plugs/Control Unit
8106700050
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 71
ECU
8107701760
72 TP-6954 3/21
ECU
8107704820
Item Part No. Description Qty. Kit Included in Kit
8107704830
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 73
Hydraulic Pump Adapter
8140700010
The illustration represents a wide range of variations. Not all parts in the illustration are used.
74 TP-6954 3/21
Hydraulic Pump Adapter
8140700110
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 75
Pump Housing
8145700010
The illustration represents a wide range of variations. Not all parts in the illustration are used.
13 ED0045802580-S Gasket 1
14 ED0026600100-S Bearing Cover 1
15 ED0097610450-S Screw M6x16 4
21 ED0076250070-S washer 4
76 TP-6954 3/21
Phase Sensor
The illustration represents a wide range of variations. Not all parts in the illustration are used.
8153700010
Item Part No. Description Qty. Kit Included in Kit
8153700020
Item Part No. Description Qty. Kit Included in Kit
TP-6954 3/21 77
Injection Pump Sensor
8154700020
78 TP-6954 3/21
T- Map Sensor
8155700010
TP-6954 3/21 79
T- Map Sensor
8155700020
80 TP-6954 3/21
Engine Bell/Backplate
8160700080
The illustration represents a wide range of variations. Not all parts in the illustration are used.
TP-6954 3/21 81
Air Intake
GM89512-
1
4
5
2
GM89512- A
Item 2,
Variation No. Cover
GM89512-GR1 GM91458-1
GM89512-GR2 GM91458-2
GM89512-GR3 GM91458-3
82 TP-6954 3/21
Air Intake
GM100801-
5
6
3
6
4
GM100801-
TP-6954 3/21 83
Air Intake
GM95720- MA1
5
9 10
4
6
7 2 6 6
1 8 8
3
6
8
GM95720- D
84 TP-6954 3/21
Notes
TP-6954 3/21 85
Cooling System
GM89516- GR1
30
27
30 7
24 17 4
5
29
21
18
15
33
2
2
28 16
18 21
10
13
7 12
20
22
20 1
33 21 9
31 8
18 22 23
3
6
25
14
11
19
32 29
20 25
6
61
25 23
62
63 1
26 23
69
68
64
30 1
70
7
GM89516- F
86 TP-6954 3/21
Cooling System
GM89516- GR1
Item Part No. Description Qty.
TP-6954 3/21 87
Cooling System, continued
GM104856- MA1
31 21 11
34
28
2
26
34
19 6
35 6
20
24
28
33
38
16
17 27
14
36
35 11 29 5
27 9 32 13 30
38 28
18 12
7 24
29
27 15
36 26
32
34
4 37
40
10 25
39
37
34 23
11 39
22
9 61
62
63
69
68
64
70
GM104856- A
88 TP-6954 3/21
Cooling System, continued
GM104856- MA1
Item Part No. Description Qty.
TP-6954 3/21 89
Cooling System, continued
GM102300-
GM102300- MA1
25
10
17 24 22 6 20
16
13
14 22
22 3
12
11
8
22
7
22
27
22
5 4
23
29 18
28
26 9
15
9
2 15
23 18
21
19
1
GM102300-MA2
10
6 20
16
17 13
24
22
3
12
11
22 14 22
25
22
5 4
7 8
22
22 9
23 15
18
30 27
26 31
21
2 23 19
1 GM102300- A
90 TP-6954 3/21
Cooling System, continued
GM102300-
Item Part No. Description Qty.
TP-6954 3/21 91
Engine
GM89507-
17
22 13 10
28
2
32
18
1
5
33 15
34
28
25
29 11
31 30
3
21
7
9
19
22 6
28
29 4
23
20
14 26
16 8
28
12
37
35
29 36
27
29
1 38
24
40
92 TP-6954 3/21
Engine
GM89507-
GM89792-
Item Part No. Description Qty.
TP-6954 3/21 93
Engine
GM95722-
4 16
35
55
43 11 2
49 31
45 45 37 34
27 26
8
45 50
9
15 39 29
48
13
22
23 10 40
21 44
47
45 30 45
51
35 5
29
28
6
38 26
36 45 17
19 14
27
30 12 53 24
40
20 54 41 42
18 33 52
27
32 35
25
7
GM95722- GR2/GR4
61 65
GM95722- GR1/GR3 58
64
62
56
57 58
63 56
57
57 59
60
59
94 TP-6954 3/21
Engine
Item Part No. Description Qty.
TP-6954 3/21 95
Nameplate and Decals
GM89511- GR1
Item Part No. Description Qty.
GM89511- GR2
Item Part No. Description Qty.
GM95723-
Item Part No. Description Qty.
96 TP-6954 3/21
Skid and Mounting
GM89515-
11
4
16
9
13 6
3 17 10
15
8
12
5 7
18
2
19 14 1
GM89515- C
TP-6954 3/21 97
Skid and Mounting, continued
GM100755-
9
4
13
10 5
3 14 8
12
7
11
6 6
16
2
15 1
11
GM100755-
98 TP-6954 3/21
Skid and Mounting, continued
GM100181-
5
14 11
10 8 6
9 3
4 13 12 1
11
12
6
7
17
11 2
6
15 11
16 6
18
GM100181- D
TP-6954 3/21 99
Alternator and Mounting
GM89514-
13
21
20
16 19 27
5 9
8
26 1 24
23 7
18
6
12
11 25
4
30
15 3
29 2
2
28 14 10
17
GM89514- F
GM89514-
Item 26, Item 27, Item 28, Item 29, Item 30,
Variation No. Description Field Assy. Armature Rotor Stator Stud
GM89514-GR1 4D3.1 GC31594 GC344568 GC87121-1 GC90150-1 GM87134-1
GM89514-GR2 4D4.2 GC31594 GC344568 GC87121-6 GC90150-6 GM87134-6
GM89514-GR3 4D5.0 GC31594 GC87128 GC87121-3 GC90150-3 GM87134-3
GM89514-GR4 4E3.1 GC31594 GC344568 GC87121-1 GC90376-1 GM87134-1
GM89514-GR5 4E4.2 GC31594 GC344568 GC87121-6 GC90376-6 GM87134-6
GM89514-GR6 4E5.0 GC31594 GC87128 GC87121-3 GC90376-3 GM87134-3
GM89514-GR7 4D3.8 GC31594 GC344568 GC87121-2 GC90150-2 GM87134-2
GM89514-GR8 4E3.8 GC31594 GC344568 GC87121-2 GC90376-2 GM87134-2
13
21
20
16 19 27
5 9
8
26 1 24
23 7
18
6
12
11 25
4
30
15 3
29 2
2
28 14 10
17
GM98819-
GM98819-
Item 26, Item 27, Item 28, Item 29, Item 30,
Variation No. Description Field Assy. Armature Rotor Stator Stud
GM98819-MA1 3 PH, 4D3.1 GC31594 GC344568 GC87121-1 GC98659-1 GM87134-1
GM98819-MA2 3 PH, 4D3.8 GC31594 GC344568 GC87121-2 GC98659-2 GM87134-2
GM98819-MA3 3 PH, 4D4.2 GC31594 GC344568 GC87121-6 GC98659-3 GM87134-6
GM98819-MA4 3 PH, 4D5.0 GC31594 GC87128 GC87121-3 GC98659-4 GM87134-3
GM98819-MA5 1 PH, 4E3.1 GC31594 GC344568 GC87121-1 GC98829-1 GM87134-1
GM98819-MA6 1 PH, 4E3.8 GC31594 GC344568 GC87121-2 GC98829-2 GM87134-2
GM98819-MA7 1 PH, 4E4.2 GC31594 GC344568 GC87121-6 GC98829-3 GM87134-6
GM98819-MA8 1 PH, 4E5.0 GC31594 GC87128 GC87121-3 GC98829-4 GM87134-3
12
5
8
11 20
10 21 15
18
26 1
19 24
17
23
22
4
25
6
13
3 9
2
7 14
16
GM95725- C
GM95725-
Variation No. Description Item 25
GM95725-MA1 4D8.3 KDI GC99293-1
GM95725-MA2 4E8.3B KDI GC99322-1
16
8
19
12
11 24
14 10
13 21
4
23 5
28 22
15
27
25
2
26
3
17
7 12
6
9 18
20
GM101372- C
GM101372-
Variation No. Description Item 25 Item 26 Item 27 Item 28
GM101372-MA1 4P7BX (3PH) GC101369-1 GC101370-1 GC70064-2 GM87134-8
GM101372-MA2 4Q7BX (1PH) GC101369-1 GC101371-1 GC70064-2 GM87134-8
5
2
11
12
13
14
8
1
6
13- 15 kW shown
GM89513- F
19
17
3
6
7
8
1
16
Items not shown: 18, 20, 21 GM102825-
19 17
27
6
22
7
15 11
41 25
30
29 1
40
34 23
5 13
14
21
38 23
10
22 4 9
39 33 2
37 31
36 20
19 35
16 32 32
24 28
3
18
GM96802- D
Item 6,
Item 3, Battery Item 17, Item 18,
J- Box Assy. Lamp Charger Harness Decal
GM93090 - * GM91087 -
GM96802 (12V) 343684 GM106433- S GM96795 GM98486
GM94322 (24V) 343684 GM106434- S GM99446 GM98486
* GM106433- S (12V) or GM106434- S (24V). Refer to parts bulletin PB- 160 for selection.
19 17
27
6
22 45 44
7 43
15 11
41 25
30
29 1
40
34 23
5 13
14 42
21
38 23
10
22 4 9
39 33 2
37 31
19 20
32 35
32
24 28
3
18
GM100859- A
8
1
17
7
21 2
26
11
24 5
16 3
17 22 19
21
10 9
14
18
4
6
12
25
13 15
27
14 23
18
24
15 28 30 29
20
GM95712- C
16
8
19 2
23
11
21
15 3
16
6
19
10
13
17
4
7
5
22
12 14
24
13 20
17
21
14 25 26 27
18
GM101583- C
8
1
17
7
21 2
26
11
24 5
16 3
17 22 19
21
10 9
14
18
4
6
12
25
13 15
27
14 23
18
24
15 28 30 29
20
GM102890- C
9
1
16
8
19 2
23
11
21
15 3
16
6
19
10
13
17
4
7
5
22
12 14
24
13 20
17
21
14 25 26 27
18
GM102891- B
1
2
3
GM86809
Qty
Part Var
Item Number Description All
1 GM86812 Switch, Push Button 1
2 GM58147 Knob, Adjustment 1
3 GM60403 Plug, USB 1
9
13
2
5
12
10
14
6
7
3
8
GM95726- A
13 12
23
29 29
23 32
24
19
3 2
11
17
25 1
21
5 18
10
22 15 27
26
3 17
28 16
18 6
9
22 5 6 7
14
6
8
4
31
30
20
19
34
33
35
35
36
38
13 12
23
29 29
23 32
24
19
3 2
11
17
25 1
21
5 18
10
22 15 27
26
3 17
28 16
18 6
9
22 5 6 7
14
6
8
4
31
30
20
19
34
33
35
35
36
38
Item 25, Item 29, Item 29, Item 29, Item 33,
Variation No. Cable Hose Mixing Tube Hose (.63 ID) Door (LH)
GM89517-KA1 X-545-241 X-6014-143 - - GM89877
GM89517-KA2 X-545-241 X-6014-143 - - GM90507
GM89517-KA3 X-545-241 X-6014-143 - - GM90516
GM89517-KA4 X-545-241 X-6014-143 - - GM93640
GM93548-KA1 X-545-241 - GM92557-2 X-312-49 GM89877
GM93548-KA2 X-545-241 - GM92557-2 X-312-49 GM90507
GM93548-KA3 X-545-241 - GM92557-2 X-312-49 GM90516
GM93548-KA4 X-545-241 - GM92557-2 X-312-49 GM93640
GM95106-KA1 X-545-176 - GM95109 X-312-49 GM90507
GM95106-KA2 X-545-176 - GM95109 X-312-49 GM90516
Item 34, Item 35, Item 36, Item 37, Item 38, Item 41,
Variation No. Roof Rail Bracket Foam Kit Door (RH) Harness
GM89517-KA1 GM89898 GM89784-3 GM89786 GM90501 GM89867 -
GM89517-KA2 GM90510 GM89784-4 GM90529 GM90502 GM90504 -
GM89517-KA3 GM90519 GM89784-5 GM90530 GM90503 GM90513 -
GM89517-KA4 GM93642 GM89784-9 GM93637 GM93653 GM93638 -
GM93548-KA1 GM89898 GM89784-3 GM89786 GM93956 GM89867 -
GM93548-KA2 GM90510 GM89784-4 GM90529 GM93957 GM90504 -
GM93548-KA3 GM90519 GM89784-5 GM90530 GM93958 GM90513 -
GM93548-KA4 GM93642 GM89784-9 GM93637 GM93959 GM93638 -
GM95106-KA1 GM90510 GM89784-4 GM90529 GM93957 GM90504 GM96427
GM95106-KA2 GM90519 GM89784-5 GM90530 GM93958 GM90513 GM96427
47
8
46
4
33 48
41 49
6 33 12 40
41
5 21
16
5 14 27
40 41
17 40
4 28 11
20 24 15 23
39 32 27
17
13
16 40 34
29 36
40 30 51
17 50
35 25
2
10
41
26 37
44 35
38 31
19
22
9
7
45
GM100185- A
2 X-6047-14 Channel, U 1
4 X-6422-8 SEAL, PUSH-ON TRIM 2
5 X-6422-45 Seal, Push-On Trim 2
6 GM100297 Tube, Air Intake 1
7 See Chart Door Subassy, Sound Shield (Front) 1
8 See Chart Door Subassy, Sound Shield (Rear) 1
9 GM100696 Panel Subassy, Sound Shield (RH) 1
10 GM100705 Bracket, Extrusion Mounting 2
11 GM100848 Bracket, Sound Shield Rail 2
12 GM74137 Corner, Sound Shield 4
13 GM74790 Bracket, Sound Shield Corner 4
14 GM77222 Bracket, Sound Shield Panel Mtg. 10
15 See Chart Bracket Assy, Terminal Block Panel Mtg 1
16 GM89784-15 Rail, Sound Shield 2
17 GM89784-16 Rail, Sound Shield 4
18 See Chart Harness, Extension 1
19 GM99456 Rail, Internal Sound Shield 2
20 GM99546-16 Insulation, Acoustic Foam 1
21 GM99575 Plate, End Bracket 1
22 LK-0616-1715 Lead 1
23 M125A-05-80 Washer, Plain 9
24 M125A-06-80 Washer, Plain 2
25 M125A-12-80 Washer, Plain 1
26 M6923-08-80 Nut, Hex 8 mm 20
27 M7985A-05016-20 Screw, Pan Head Machine 9
28 M933-06012-60 Screw 2
29 M933-08020-SS Screw, Hex Cap (Metric) 20
30 M933-12020-60 Screw, Hex Cap 1
31 X-22-26 Washer, Lock .521 ID x 1.24 in. OD 1
32 X-276-9 Nut, wing, 1/4-20 3
33 X-284-26 Grommet, Round 2
34 See Chart Hose, .63 ID, 56 in. 1
35 X-426-12 Clamp, hose, .69/1.25 in. 2
36 X-545-272 Cable, Battery 1
37 X-545-273 Cable, Battery 1
38 X-373-30 Hose, Rubber, Straight, 0.62 in. ID 1
39 X-634-28 Bushing 2
40 X-6210-7 Nut, flange spiralock, 5/16-18 39
41 X-6224-20 Bolt, Carriage 39
44 See Chart Plate, Sound Shield Mounting 1
45 See Chart Door Subassy, Sound Shield (RH) 1
46 See Chart Door Subassy, Sound Shield (LH) 1
47 See Chart Roof Subassy, Sound Shield 1
48 See Chart Duct, End Bracket Air Inlet 1
49 See Chart Rail, Sound Shield 2
50 See Chart Panel Subassy, Customer Connection 1
51 See Chart Tube, Front Mixing 1
51 See Chart Tube, Exhaust 1
47
8
46
4
33 48
41 49
6 33 12 40
41
5 21
16
5 14 27
40 41
17 40
4 28 11
20 24 15 23
39 32 27
17
13
16 40 34
29 36
40 30 51
17 50
35 25
2
10
41
26 37
44 35
38 31
19
22
9
7
45
GM100185- A
Item 7, Item 8, Item 15, Item 18, Item 34, Item 44,
Variation No. Door (Front) Door (Rear) Bracket Assy. Harness Hose Plate
GM100185-KA1 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100645
GM100185-KA2 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100645
GM100185-KA3 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100646
GM100185-KA4 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100646
GM100185-KA5 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100646
GM100185-KA6 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100646
GM100184-KA1 GM100688 GM100694 GM90474 - - GM100645
GM100184-KA2 GM100688 GM100694 GM90474 - - GM100645
GM100184-KA3 GM100688 GM100694 GM90474 - - GM100646
GM100184-KA4 GM100688 GM100694 GM90474 - - GM100646
Item 45, Item 46, Item 47, Item 48, Item 49, Item 50,
Variation No. Door (RH) Door (LH) Roof Duct Rail Panel Assy.
GM100185-KA1 GM100686 GM100691 GM100700 GM100850 GM98784-17 GM100693
GM100185-KA2 GM100686 GM100691 GM100700 GM99576 GM98784-17 GM100693
GM100185-KA3 GM100687 GM100692 GM100701 GM100850 GM98784-18 GM100693
GM100185-KA4 GM100687 GM100692 GM100701 GM99576 GM98784-18 GM100693
GM100185-KA5 GM100687 GM100692 GM100701 GM100850 GM98784-18 GM101187
GM100185-KA6 GM100687 GM100692 GM100701 GM99576 GM98784-18 GM101187
GM100184-KA1 GM100686 GM100691 GM100700 GM100850 GM98784-17 GM100690
GM100184-KA2 GM100686 GM100691 GM100700 GM99576 GM98784-17 GM100690
GM100184-KA3 GM100687 GM100692 GM100701 GM100850 GM98784-18 GM100690
GM100184-KA4 GM100687 GM100692 GM100701 GM99576 GM98784-18 GM100690
68
60 27
61
67
28 35
20 60
61
24
20
23
10 65
60
29 61
19 9
57 43
2 64 25
62 45
50 22
63 37 38
17 42 30 53 47
7 15
6 4
8 38 41 53 44 56
6 34
60 59
7 61 31 18
40
41
45 33 16 45
46 41 11
21 49
32 58
54 39 55
60
61 14 36
12
52 51
41 51
45 44
66 44 52
26
GM102026- KA1
68
36 15
38
67
16 22
8 36
38
12
49 8
11
65 36
6 38
48 7 2
31 25
28 35 64 13
37 26
39 10
32 27
63 51 23
3 4 55 17 29 59
41
40 34
23
1 24 29 56 69
21
40 70
36 18 47
41 38 53
24
26 20 46 57
58 24 43
9 60
19 33 62
30
36
38 45
42
24 61 50
66 26
44 61
14
GM104668- KA1
15
49
50
61 14
21 22
33
27 35
47 30
7
27 57 45 20
11
46 28 33
43
10 35
59 51 45
31 7
54 5
59 60 6
58 23 2 33
38 12 35
40 2 12
9 11
26 37 52 36 24
34 56 25 42
29 9
3 4 32
38 37 52
12 56
21
22 16
33 41 33 39
35 35
1 17
48 8
19
22 22 18 44
13 24 24
GM104687- KA1
25
58
59
49 24
36 43 51
52
47
27 5
17 33
47 42 56
26 50 21
14 51
46 20 52
34 56
2 17
37 15
46 48 16
44 40 10 51
11 8 22 52
10 22
7 19 41 21
57 35 53
39 45 55
23 12 13 3
8 7 22
36 29
38 38
41 51 28
51 54
52 52
9 30
18
32
38 31
41 38
41
GM95718- KA1
LCB, 90 AMP, 240V, 1 POLE GM91718- KP4 LCB, 60 AMP, 600V, 3 POLE GM91718- KP14
1 Circuit breaker 90 amp 359560 1 Circuit breaker, 60 A, 600 V, 3 pole 253224
1 Panel, 1P Circuit Breaker Mtg. GM92101 1 Panel, 3P Circuit Breaker Mtg. GM91717
2 Washer, Lock.146 ID x .285 in.OD X- 22- 6 6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
2 Screw, Machine (NRP) X- 49- 2 6 Screw, Machine (NRP) X- 49- 2
LCB, 50 AMP, 240V, 2 POLE GM91718- KP5 LCB, 70 AMP, 600V, 3 POLE GM91718- KP15
1 Circuit breaker, 50 A, 240 VAC, 2 pole 249479 1 Circuit breaker, 70 A, 600 V, 3 pole 258381
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Panel, 3P Circuit Breaker Mtg. GM91717
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
4 Screw, Machine (NRP) X- 49- 2 6 Screw, Machine (NRP) X- 49- 2
LCB, 60 AMP, 240V, 2 POLE GM91718- KP6 LCB, 80 AMP, 480V, 3 POLE GM91718- KP16
1 Circuit breaker, 60 A, 240 VAC, 2 pole 229205 1 Circuit breaker, 80 A, 480 V, 3 pole 253225
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Panel, 3P Circuit Breaker Mtg. GM91717
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
4 Screw, Machine (NRP) X- 49- 2 6 Screw, Machine (NRP) X- 49- 2
LCB, 70 AMP, 240V, 2 POLE GM91718- KP7 LCB, 90 AMP, 480V, 3 POLE GM91718- KP17
1 Circuit breaker, 70 A, 240 VAC, 2 pole 229397 1 Circuit breaker, 90 A, 480 V, 3 pole 344905
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Panel, 3P Circuit Breaker Mtg. GM91717
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
4 Screw, Machine (NRP) X- 49- 2 6 Screw, Machine (NRP) X- 49- 2
LCB, 80 AMP, 240V, 2 POLE GM91718- KP8 LCB, 150 AMP, 2 POLE GM99430-KP1
1 Circuit breaker, 80 A, 240 VAC, 2 pole 229206 1 Circuit breaker, 125A HDP GM47475-16
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Panel, Circuit Breaker GM99090
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 1 Dwg, Assy Marine Circuit Breaker GM99099
4 Screw, Machine (NRP) X- 49- 2 1 Extension, Circuit Breaker Toggle GM104513
2 Lug, H- Frame M6 Terminal Insert GM25991-17
LCB, 90 AMP, 240V, 2 POLE GM91718- KP9 1 Bus, Load GM87578
1 Circuit breaker, 90 A, 240 VAC, 2 pole 229207 1 Bus, Load GM87579
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Bus, Load GM87580
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 1 Bus, Load GM87581
4 Screw, Machine (NRP) X- 49- 2 1 Bracket, Circuit Breaker Mounting GM99201
3 Washer, Plain M125A-06-80
LCB, 100 AMP, 240V, 2 POLE GM91718- KP10 2 Screw M7985A-05080-20
1 Circuit breaker, 100 A, 240 VAC, 2 pole 359133 4 Screw M933-06012-60
1 Panel, 2P Circuit Breaker Mtg. GM91725 3 Screw, Hex Cap M933-06025-60
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 2 Nut, Hex 5 mm M934-05-50
4 Screw, Machine (NRP) X- 49- 2 3 Nut, Hex 6 mm M934-06-60
LCB, 30 AMP, 600V, 3 POLE GM91718- KP11 3 Washer, Flat .312 ID x.75 OD X-25-20
1 Circuit breaker, 30 A, 600 V, 3 pole 269250 4 Washer, Plain, .281 ID x .625 in.OD X-25-40
1 Panel, 3P Circuit Breaker Mtg. GM91717 3 Washer, Spring X-6086-24
6 Washer, Lock.146 ID x .285 in.OD X- 22- 6 1 Marker, Wire X-750-14
6 Screw, Machine (NRP) X- 49- 2 1 Marker, Wire X-750-15
1 Marker, Wire X-750-16
LCB, 40 AMP, 600V, 3 POLE GM91718- KP12
1 Circuit breaker, 40 A, 600 V, 3 pole 269252
1 Panel, 3P Circuit Breaker Mtg. GM91717
6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
6 Screw, Machine (NRP) X- 49- 2
LCB, 125 AMP, 3 POLE GM99099-KP6 LCB, 150 AMP, 3 POLE GM99099-KP8
1 Circuit breaker, 125A HDP GM47475-47 1 Circuit breaker, 150A HDP GM47475-49
1 Panel, Circuit Breaker GM99090 1 Panel, Circuit Breaker GM99090
1 Dwg, Assy Marine Circuit Breaker GM99099 1 Dwg, Assy Marine Circuit Breaker GM99099
1 Extension, Circuit Breaker Toggle GM104513 1 Extension, Circuit Breaker Toggle GM104513
2 Lug, H- Frame M6 Terminal Insert GM25991-17 2 Lug, H- Frame M6 Terminal Insert GM25991-17
1 Bus, Load GM87578 1 Bus, Load GM87578
1 Bus, Load GM87579 1 Bus, Load GM87579
1 Bus, Load GM87580 1 Bus, Load GM87580
1 Bus, Load GM87581 1 Bus, Load GM87581
1 Bracket, Circuit Breaker Mounting GM99201 1 Bracket, Circuit Breaker Mounting GM99201
3 Washer, Plain M125A-06-80 3 Washer, Plain M125A-06-80
2 Screw M7985A-05080-20 2 Screw M7985A-05080-20
4 Screw M933-06012-60 4 Screw M933-06012-60
3 Screw, Hex Cap M933-06025-60 3 Screw, Hex Cap M933-06025-60
2 Nut, Hex 5 mm M934-05-50 2 Nut, Hex 5 mm M934-05-50
3 Nut, Hex 6 mm M934-06-60 3 Nut, Hex 6 mm M934-06-60
3 Washer, Flat .312 ID x.75 OD X-25-20 3 Washer, Flat .312 ID x.75 OD X-25-20
4 Washer, Plain, .281 ID x .625 in.OD X-25-40 4 Washer, Plain, .281 ID x .625 in.OD X-25-40
3 Washer, Spring X-6086-24 3 Washer, Spring X-6086-24
1 Marker, Wire X-750-14 1 Marker, Wire X-750-14
1 Marker, Wire X-750-15 1 Marker, Wire X-750-15
1 Marker, Wire X-750-16 1 Marker, Wire X-750-16
LCB, 175 AMP, 2 POLE GM101623-KP1 Paralleling Circuit Breaker, 24V, 50A GM99338- KP3
1 Circuit breaker, 175A JDP GM47476-27 1 Breaker, Circuit 50A HDP GM47475- 33
1 Panel, Circuit Breaker GM99090 1 Auxiliary Contact GM25990
1 Dwg, Assy Marine Circuit Breaker GM99099 2 Lug, H- Frame M6 Terminal Insert GM25991- 17
3 Bus, Load GM102757 1 Breaker, Circuit 200 JDP GM47476- 9
3 Bus, Load GM102758 2 Relay, 24V DC GM49747
1 Extension, Circuit Breaker Toggle GM104513 1 Bus, Load GM87578
1 Lug, J- Frame M8 Terminal Insert GM25991-18 1 Bus, Load GM87579
1 Bus, Load GM87576 1 Bus, Load GM87580
1 Bus, Load GM87582 3 Bus, Load GM87581
1 Bracket, Circuit Breaker Mounting GM99201 1 Operator, Motor, 15- 150A GM89929
2 Washer, Plain M125A-06-80 1 Harness, Wiring Paralleling Kit GM95868
2 Nut, Hex 6 mm M6923-06-80
2 Screw M7985A-05080-20 Paralleling Circuit Breaker, 24V, 60A GM99338- KP4
4 Screw, Socket Head Cap M912-08025-60 1 Breaker, Circuit 60A HDP GM47475- 36
4 Screw M933-06012-60 1 Auxiliary Contact GM25990
2 Screw, Hex Cap M933-06030-60 2 Lug, H- Frame M6 Terminal Insert GM25991- 17
2 Nut, Hex 5 mm M934-05-50 1 Breaker, Circuit 200 JDP GM47476- 9
2 Washer, Flat .312 ID x.75 OD X-25-20 2 Relay, 24V DC GM49747
4 Washer, Plain, .281 ID x .625 in.OD X-25-40 1 Bus, Load GM87578
2 Washer, Spring X-6086-24 1 Bus, Load GM87579
1 Marker, Wire X-750-14 1 Bus, Load GM87580
1 Marker, Wire X-750-15 3 Bus, Load GM87581
1 Operator, Motor, 15- 150A GM89929
1 Harness, Wiring Paralleling Kit GM95868
Paralleling Circuit Breaker, 24V, 30A GM99338- KP1
1 Breaker, Circuit 30A HDP GM47475-24 Paralleling Circuit Breaker, 24V, 70A GM99338- KP5
1 Auxiliary Contact GM25990 1 Breaker, Circuit 70A HDP GM47475- 38
2 Lug, H- Frame M6 Terminal Insert GM25991- 17 1 Auxiliary Contact GM25990
1 Breaker, Circuit 200 JDP GM47476- 9 2 Lug, H- Frame M6 Terminal Insert GM25991- 17
2 Relay, 24V DC GM49747 1 Breaker, Circuit 200 JDP GM47476- 9
1 Bus, Load GM87578 2 Relay, 24V DC GM49747
1 Bus, Load GM87579 1 Bus, Load GM87578
1 Bus, Load GM87580 1 Bus, Load GM87579
3 Bus, Load GM87581 1 Bus, Load GM87580
1 Operator, Motor, 15- 150A GM89929 3 Bus, Load GM87581
1 Harness, Wiring Paralleling Kit GM95868 1 Operator, Motor, 15- 150A GM89929
1 Harness, Wiring Paralleling Kit GM95868
Paralleling Circuit Breaker, 24V, 40A GM99338- KP2
1 Breaker, Circuit 40A HDP GM47475- 29 Paralleling Circuit Breaker, 24V, 80A GM99338- KP6
1 Auxiliary Contact GM25990 1 Breaker, Circuit 80A HDP GM47475- 40
2 Lug, H- Frame M6 Terminal Insert GM25991- 17 1 Auxiliary Contact GM25990
1 Breaker, Circuit 200 JDP GM47476- 9 2 Lug, H- Frame M6 Terminal Insert GM25991- 17
2 Relay, 24V DC GM49747 1 Breaker, Circuit 200 JDP GM47476- 9
1 Bus, Load GM87578 2 Relay, 24V DC GM49747
1 Bus, Load GM87579 1 Bus, Load GM87578
1 Bus, Load GM87580 1 Bus, Load GM87579
3 Bus, Load GM87581 1 Bus, Load GM87580
1 Operator, Motor, 15- 150A GM89929 3 Bus, Load GM87581
1 Harness, Wiring Paralleling Kit GM95868 1 Operator, Motor, 15- 150A GM89929
1 Harness, Wiring Paralleling Kit GM95868
Paralleling Circuit Breaker, 24V, 125A GM99338- KP9 Standard Panel, 24V GM88292- KP2
1 Decal, warning 249494
1 Breaker, Circuit 125A HDP GM47475- 47
1 Panel Assy, Control 24V GM62338
1 Auxiliary Contact GM25990
2 Lug, H- Frame M6 Terminal Insert GM25991- 17 Display, Remote Digital GM88293- KP1
1 Breaker, Circuit 200 JDP GM47476- 9 1 Display, Remote Digital GM91770
2 Relay, 24V DC GM49747 1 Remote Digital Gauge Marine TT- 1641
1 Bus, Load GM87578 1 Cable tie, nylon (NRP) X- 468- 3
1 Bus, Load GM87579
1 Bus, Load GM87580 Harness,25’,Remote Std. Panel GM88294- KP1
3 Bus, Load GM87581 1 Harness, Extension GM90442
1 Operator, Motor, 15- 150A GM89929 1 Strap X- 526- 3
1 Harness, Wiring Paralleling Kit GM95868
Harness,50’,Remote Std. Panel GM88294- KP2
Paralleling Circuit Breaker 1 Harness, Extension GM90443
50- 150A, 24V GM99204-KP1 1 Strap X- 526- 3
2 Relay, 24V DC GM49747
1 Operator, Motor, 15- 150A GM89929 Harness,100’,Remote Std. Panel GM88294- KP3
1 Auxiliary Contact GM25990 1 Harness, Extension GM90444
1 Harness, Breaker GM90140 1 Strap X- 526- 3
2 Screw, Pan Head Machine M7985A- 05016- 20
2 Nut, Hex 5 mm M934- 05- 50
2 Washer, lock.20 ID x.373 in.OD X- 22- 9
Isolated Standoff GM90750- KA1 Isolated Ground, 12V, SS (Front Exh) GM92486- KA3
2 Washer, Plain M125A- 06- 80 1 Relay, Cranking, 12V GM52584
1 Screw (NRP) M933- 06012- 60 1 Cable, Battery X- 545- 258
1 Nut, Hex 6mm M934- 06- 60 1 Bracket, Isolated Ground GM92471
1 Washer, lock.262 IDx.743 in.OD X- 22- 12 1 Harness, Relay GM93707
2 Washer, Plain M125A- 06- 80
1 Stud (Metric) X- 6054- 23
2 Washer, Plain M125A- 12- 80
1 Insulator , Standoff X- 6128- 35 2 Nut, Hex 6mm M6923- 06- 80
Ship to Shore Switch, 3 Wire PAA-246617 1 Screw (NRP) M933- 06012- 60
1 Switch, transfer, 3 pole A-246617 2 Screw, hex cap M933- 06020- 60
1 Instructions, installation TT-535 2 Screw, Hex Cap M933- 12020- 60
1 Nut, Hex 6mm M934- 06- 60
Harness, 25’ Digital Display Ext. GM92053- KP1 3 Washer, lock.262 IDx.743 in.OD X- 22- 12
1 HARNESS, EXTENSION GM92055 2 Cable, Battery X- 545- 249
1 Strap X- 526- 3 1 Stud (Metric) X- 6054- 23
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
Harness, 50’ Digital Display Ext. GM92053- KP2 1 Insulator , Standoff X- 6128- 35
1 HARNESS, EXTENSION GM92056 2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4
1 Strap X- 526- 3
Isolated Ground, 24V, SS (Front Exh) GM92486- KA4
Harness, 100’ Digital Display Ext. GM92053- KP3 1 Relay 268371
1 HARNESS, EXTENSION GM92057 1 Cable, Battery X- 545- 258
1 Strap X- 526- 3 1 Bracket, Isolated Ground GM92471
1 Harness, Relay GM93707
Harness, Digital Display Y GM92054- KP1 2 Washer, Plain M125A- 06- 80
1 HARNESS, ADAPTER GM92058 2 Washer, Plain M125A- 12- 80
2 Nut, Hex 6mm M6923- 06- 80
Isolated Ground, 12V GM92486- KA1 1 Screw (NRP) M933- 06012- 60
1 Relay, Cranking, 12V GM52584 2 Screw, hex cap M933- 06020- 60
1 Bracket, Isolated Ground GM92471 2 Screw, Hex Cap M933- 12020- 60
1 Harness, Relay GM93707 1 Nut, Hex 6mm M934- 06- 60
2 Washer, Plain M125A- 06- 80 3 Washer, lock.262 IDx.743 in.OD X- 22- 12
2 Washer, Plain M125A- 12- 80 2 Cable, Battery X- 545- 249
2 Nut, Hex 6mm M6923- 06- 80 1 Stud (Metric) X- 6054- 23
1 Screw (NRP) M933- 06012- 60 1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
2 Screw, hex cap M933- 06020- 60 1 Insulator , Standoff X- 6128- 35
2 Screw, Hex Cap M933- 12020- 60 2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4
1 Nut, Hex 6mm M934- 06- 60
3 Washer, lock.262 IDx.743 in.OD X- 22- 12 Isolated Ground, 12V, SS (Rear Exh) GM92486- KA5
2 Cable, Battery X- 545- 249 1 Relay, Cranking, 12V GM52584
1 Stud (Metric) X- 6054- 23 1 Cable, Battery X- 545- 174
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1 1 Bracket, Isolated Ground GM92471
1 Insulator , Standoff X- 6128- 35 1 Harness, Relay GM93707
2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4 2 Washer, Plain M125A- 06- 80
2 Washer, Plain M125A- 12- 80
Isolated Ground, 24V GM92486- KA2 2 Nut, Hex 6mm M6923- 06- 80
1 Relay 268371 1 Screw (NRP) M933- 06012- 60
1 Bracket, Isolated Ground GM92471 2 Screw, hex cap M933- 06020- 60
1 Harness, Relay GM93707 2 Screw, Hex Cap M933- 12020- 60
2 Washer, Plain M125A- 06- 80 1 Nut, Hex 6mm M934- 06- 60
2 Washer, Plain M125A- 12- 80 3 Washer, lock.262 IDx.743 in.OD X- 22- 12
2 Nut, Hex 6mm M6923- 06- 80 2 Cable, Battery X- 545- 249
1 Screw (NRP) M933- 06012- 60 1 Stud (Metric) X- 6054- 23
2 Screw, hex cap M933- 06020- 60 1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
2 Screw, Hex Cap M933- 12020- 60 1 Insulator , Standoff X- 6128- 35
1 Nut, Hex 6mm M934- 06- 60 2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4
3 Washer, lock.262 IDx.743 in.OD X- 22- 12
2 Cable, Battery X- 545- 249
1 Stud (Metric) X- 6054- 23
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
1 Insulator , Standoff X- 6128- 35
2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4
12V- To- 24V Conversion Kit GM98899- KP2 Fuel Lines, 2504M KDI Double Wall GM99264- KA2
4 Relay, 24V DC GM49747 1 Fuel lines, 2504 Eng. Double Wall GM94620
1 Pump, Electric Fuel Feed 24V GM90305- 2 1 Bracket, Leak Sensor GM102595
1 Motor, 24V Starter GM91877 2 Screw, Pan Head Machine M7985A- 05045- 20
1 ESO, Conversion 12V to 24V GM91878 2 Screw, hex cap M933- 12025- 60
1 Coil, Conversion 12V to 24V GM91879 2 Washer, Lock .521 ID x 1.24 in. X- 22- 26
1 PCB ASSY,Weather Tight Volt. Converter GM97121 2 Washer, lock .20 ID x .373 in.OD X- 22- 9
2 Washer, Plain M125A- 04- 80
2 Screw, Pan Head Machine M7985A- 04016- 20 Fuel Lines, 2504TCR KDI Double Wall GM99264-KP3
2 Nut, Hex 4mm (NRP) M934- 04- 50 1 Fuel lines, 2504 TCR Eng. Double Wall GM102140
1 12 to 24V Conver Kit, 11- 23kW, Marine TT- 1690 1 Bracket, Leak Sensor GM102595
2 Screw, Pan Head Machine M7985A- 05045- 20
2 Screw, hex cap M933- 12025- 60
Miscellaneous Kits 2 Washer, Lock .521 ID x 1.24 in. X- 22- 26
2 Washer, lock .20 ID x.373 in.OD X- 22- 9
Cooling, Keel GM92072- KP1
1 Flange, exhaust outlet 254692 Circuit Breaker Adapter Panel GM102275- KP1
2 Cap, Rubber GM79490 1 Panel subassy, Sound Shield Alt (RH) GM102273
1 Pulley, Tension GM92148
1 Bracket, Pully GM92156 Motor Operator Adapter Panel GM99572- KP1
2 Washer, Plain 10.5 ID x 20.0 OD M125A- 10- 80 1 Panel subassy, Sound Shield Alt (RH) GM99571
1 Nut, Hex 10mm M6923- 10- 80
1 Screw, Hex Cap M933- 10030- 60 Tray, Stainless Steel Drip GM92447- KP1
1 Washer, lock X- 22- 1 1 Tray, Stainless Steel Drip GM92448
1 Bolt, Hex Cap X- 6238- 3
Tray, Stainless Steel Drip GM92447- KP2
Cooling, Keel GM102146- KP1 1 Tray, Stainless Steel Drip GM92449
2 Cap, Heat Exchanger GM101323
Tray, Stainless Steel Drip GM92447- KP3
1 Tag, Instruction GM101817
1 Tray, Stainless Steel Drip GM92450
1 Flange, Exhaust Outlet GM102145
1 Plate, PTO Cover GM102856 Tray, Stainless Steel Drip GM92447- KP4
1 Gasket, PTO Cover GM103936 1 Tray, Stainless Steel Drip GM93819
6 Screw, Socket Head Cap M912- 06016- 60
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute ext. external
ABDC after bottom dead center CG center of gravity F Fahrenheit, female
AC alternating current CID cubic inch displacement fglass. fiberglass
A/D analog to digital CL centerline FHM flat head machine (screw)
ADC analog to digital converter cm centimeter fl. oz. fluid ounce
adj. adjust, adjustment CMOS complementary metal oxide flex. flexible
ADV advertising dimensional substrate (semiconductor) freq. frequency
drawing cogen. cogeneration FS full scale
AHWT anticipatory high water com communications (port) ft. foot, feet
temperature coml commercial ft. lb. foot pounds (torque)
AISI American Iron and Steel Coml/Rec Commercial/Recreational ft./min. feet per minute
Institute conn. connection g gram
ALOP anticipatory low oil pressure cont. continued ga. gauge (meters, wire size)
alt. alternator CPVC chlorinated polyvinyl chloride gal. gallon
Al aluminum crit. critical gen. generator
ANSI American National Standards CRT cathode ray tube
Institute genset generator set
(formerly American Standards CSA Canadian Standards GFI ground fault interrupter
Association, ASA) Association
CT current transformer GND, ground
AO anticipatory only
Cu copper gov. governor
API American Petroleum Institute
cu. in. cubic inch gph gallons per hour
approx. approximate, approximately
cw. clockwise gpm gallons per minute
AR as required, as requested
CWC city water-cooled gr. grade, gross
AS as supplied, as stated, as
suggested cyl. cylinder GRD equipment ground
ASE American Society of Engineers D/A digital to analog gr. wt. gross weight
ASME American Society of DAC digital to analog converter HxWxD height by width by depth
Mechanical Engineers dB decibel HC hex cap
assy. assembly dBA decibel (A weighted) HCHT high cylinder head temperature
ASTM American Society for Testing DC direct current HD heavy duty
Materials DCR direct current resistance HET high exhaust temperature,
ATDC after top dead center high engine temperature
deg., ° degree
ATS automatic transfer switch hex hexagon
dept. department
auto. automatic Hg mercury (element)
dia. diameter
aux. auxiliary HH hex head
DI/EO dual inlet/end outlet
A/V audiovisual HHC hex head cap
DIN Deutsches Institut fur Normung
avg. average e. V. (also Deutsche Industrie HP horsepower
AVR automatic voltage regulator Normenausschuss) hr. hour
AWG American Wire Gauge DIP dual inline package HS heat shrink
AWM appliance wiring material DPDT double-pole, double-throw hsg. housing
bat. battery DPST double-pole, single-throw HVAC heating, ventilation, and air
BBDC before bottom dead center DS disconnect switch conditioning
BC battery charger, battery DVR digital voltage regulator HWT high water temperature
charging E, emer. emergency (power source) Hz hertz (cycles per second)
BCA battery charging alternator EDI electronic data interchange IC integrated circuit
BCI Battery Council International EFR emergency frequency relay ID inside diameter, identification
BDC before dead center e.g. for example (exempli gratia) IEC International Electrotechnical
BHP brake horsepower Commission
EG electronic governor
blk. black (paint color), block IEEE Institute of Electrical and
EGSA Electrical Generating Systems Electronics Engineers
(engine) Association
blk. htr. block heater IMS improved motor starting
EIA Electronic Industries
BMEP brake mean effective pressure Association in. inch
bps bits per second EI/EO end inlet/end outlet in. H2O inches of water
br. brass EMI electromagnetic interference in. Hg inches of mercury
BTDC before top dead center emiss. emission in. lb. inch pounds
Btu British thermal unit eng. engine Inc. incorporated
Btu/min. British thermal units per minute EPA Environmental Protection ind. industrial
C Celsius, centigrade Agency int. internal
cal. calorie EPS emergency power system int./ext. internal/external
CARB California Air Resources Board ER emergency relay I/O input/output
CB circuit breaker ES engineering special, IP iron pipe
engineered special ISO International Organization for
cc cubic centimeter
ESD electrostatic discharge Standardization
CCA cold cranking amps
est. estimated J joule
ccw. counterclockwise
E-Stop emergency stop JIS Japanese Industry Standard
CEC Canadian Electrical Code
etc. et cetera (and so forth) k kilo (1000)
cert. certificate, certification, certified
exh. exhaust K kelvin
cfh cubic feet per hour
Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.
Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread (weld
use Figure 1 as a guide. As a general rule, a minimum nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
preloading (torque) of the bolt in all other applications. spiralock nut. See Figure 2.
2
3 1
G-585
G-585
1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types
Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillips
Slotted
Hex Socket
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters
The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00 Hose Clamp Covers
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50 Part No. Clamp Size
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00 GM102674-1 13 mm (1/2 in.)
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25 GM102674-2 8 mm (5/16 in.)
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50
Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24